General Industry Fieldbook (Flip for Spanish version.)
Table of Contents (The red numbers preceding each paragraph and page numbers at the bottom of each page are the same in Spanish and English for quick reference.) Page Subject Index
1
Most Common Standards Cited for General Industry
5
Terms
7
速
MANCOMM 315 West Fourth Street Davenport, Iowa 52801 (563) 323-6245 1-800-MANCOMM (626-2666)
Fax: (563) 323-0804 Website: http://www.Mancomm.com E-mail: safetyinfo@mancomm.com
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Copyright Š MMX by Ž
MANCOMM 315 West Fourth Street Davenport, Iowa 52801 (563) 323-6245 1-800-MANCOMM (626-2666)
Fax: (563) 323-0804 Website: http://www.mancomm.com E-mail: safetyinfo@mancomm.com
All rights reserved. Printed in the U.S.A. Except as permitted under the United States Copyright Act of 1976, no part of this publication may be reproduced or distributed in any form or by any means, or stored in a database or any other retrieval system, without the prior written permission of the publisher. Although the Federal Regulations published as promulgated are in public domain, the formatting and sequence of the regulations and other materials contained herein are subject to the copyright laws. While every effort has been made to ensure that the information contained herein is accurate and complete at the time of printing, the frequency of changes in the regulations makes it impossible to guarantee the complete accuracy of the information that follows. Therefore, neither MANCOMM nor its subsidiaries shall be liable for any damages resulting from the use of or reliance upon this publication. Furthermore, the appearance of products, services, companies, organizations or causes in the 29 CFR does not in any way imply endorsement by MANCOMM or its subsidiaries. This publication is constructed to provide accurate information in regard to the material included. It is sold with the understanding that the publisher is not involved in providing accounting, legal, or other professional service. If legal consultation or other expert advice is required, the services of a professional person should be engaged.
Library of Congress Control Number: 2010930670 ISBN:1-59959-244-4
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Subject Index Page
Paragraph
42
461
9 19 24 32 26 26 32 32 26 26 9 32 42 45 46 47 49
34 141 211 315 234 235 311 314 238 240 34 320 456 499 510 527 544
22 22
184 189
39
420
7 7 7 7 31 31 41 41
1 4 1 4 300 300 453 443
13 23 40 13 25 19
82 197 428 81 227 134
30
287
1904 - Recording and Reporting Occupational Injuries and Illnesses Recordkeeping: Recording and Reporting Requirements
Subpart D - Walking-Working Surfaces Aisles and Passageways Dockboards Fall Protection Fixed Ladders Floors General Conditions (Floors) Housekeeping Ladders Loading Limit (Floors) Openings and Open Sides (Floors) Passageways (See Aisles and Passageways) Portable Ladders Railings (See Also Stairs, Fixed Industrial) Scaffolds Skylights Stairs, Fixed Industrial (See Also Railings) Toeboards
Subpart E - Exit Routes, Emergency Action Plans, and Fire Prevention Plans Emergency Action Plans Exits
Subpart F - Powered Platforms, Manlifts, and Vehicle-Mounted Work Platforms Powered Platforms for Building Maintenance
Subpart G - Occupational Health and Environmental Control Abrasive Blasting Abrasive Grinding Blasting (See Abrasive Blasting) Grinding (See Abrasive Grinding) Hearing Protection (See Also Personal Protective Equipment) Noise (See Hearing Protection) Nonionizing Radiation (Electromagnetic Radiation) Radiation
Subpart H - Hazardous Materials Acetylene Blasting Agents (See Explosives and Blasting Agents) Boilers (See Pressure Vessels (Boilers)) Compressed Gases Containers and Portable Tank Storage Dip Tanks Containing Flammable or Combustible Liquids Emergency Response (See Hazardous Waste Operations and Emergency Response)
1
Explosives and Blasting Agents Flammable Liquids (See Also Dip Tanks Containing Flammable or Combustible Liquids)
Hazardous Waste Operations and Emergency Response Hydrogen Nitrous Oxide Pressure Vessels (Boilers) Process Safety Management of Highly Hazardous Chemicals Showers Spray-Finishing Operations Tanks, Open-Surface Water for Drinking or Washing (See Drinking Water; Showers; Toilets)
Page
Paragraph
23
197
25 30 13 13 40 40 46 46 48 19, 46, 49
220 287 86 92 428 430 508 512 537 144, 508, 547
23 23 27 30
204 204 246 296
37 43
393 476
12 14 19 33 32 33 34 14 49 19, 46, 49 49 50
66 96 144 328 311 328 336 96 547 144, 508, 547 555 566
24 35
208 358
24
215
9
30
Subpart I - Personal Protective Equipment Eye and Face Protection (See Also Personal Protective Equipment) Face Protection (See Eye and Face Protection) Foot Protection (See Also Personal Protective Equipment) Head Protection (See Also Personal Protective Equipment) Personal Protective Equipment (PPE) (See Also Eye and Face Protection, Foot Protection, Head Protection, Hearing Protection, Respiratory Protection)
Respiratory Protection (See Also Personal Protective Equipment)
Subpart J - General Environmental Controls Change Rooms Confined Spaces Drinking Water Hazardous Energy (See Lockout/Tagout) Housekeeping Lockout/Tagout Lunchrooms Permit-Required Confined Spaces (See Confined Spaces) Toilets Water for Drinking or Washing (See Drinking Water; Showers; Toilets)
Welding Welding in Confined Spaces
Subpart K - Medical and First Aid Eyewash/Drench Shower Medical Services and First Aid
Subpart L - Fire Protection Fire Protection
Subpart M - Compressed Gas and Compressed Air Equipment Air Receivers
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Page
Paragraph
9 12 12 15 15 39 15 12 9 39
34 68 68 122 122 414 122 68 34 414
12, 15 12 48
68, 122 68 533
7 10 40 24 7 34 34 35 38 40 51
4 48 428 213 4 339 344 349 406 428 572
Subpart N - Materials Handling and Storage Aisles and Passageways Cables (See Chains, Cables, Ropes, and Hooks) Chains, Cables, Ropes, and Hooks Cranes, Hoists, and Derricks (See Also Chains, Cables, Ropes, and Hooks) Derricks (See Cranes, Hoists, and Derricks) Forklift Trucks (See Powered Industrial Trucks (Forklifts)) Hoists (See Cranes, Hoists, and Derricks) Hooks (See Chains, Cables, Ropes, and Hooks) Passageways (See Aisles and Passageways) Powered Industrial Trucks (Forklifts) Material Hoisting Equipment (See Chains, Cables, Ropes, and Hooks; Cranes, Hoists, and Derricks)
Ropes (See Chains, Cables, Ropes, and Hooks) Storage
Subpart O - Machinery and Machine Guarding Abrasive Grinding Belt Sanding Machines Boilers (See Pressure Vessels (Boilers)) Fan Blades Grinding (See Abrasive Grinding) Machine Guarding (See Also Abrasive Grinding) Machinery, Fixed Mechanical Power Presses Power Transmission Equipment Guarding Pressure Vessels (Boilers) Woodworking Machinery
Subpart P - Hand and Portable Powered Tools and Other Hand-Held Equipment Abrasive Blasting 7 Abrasive Grinding 7 7 Blasting (See Abrasive Blasting) Compressed Air, Use of 12 7 Grinding (See Abrasive Grinding) Hand Tools 28 Portable Power Tools (Pneumatic) 38 45 Saws, Portable Circular (See Also Woodworking Machinery) Tools — Hand and Power (See Hand Tools; Portable Power Tools (Pneumatic)) 28, 38
1 4 1 76 4 266 403 496 266, 403
Subpart Q - Welding, Cutting, and Brazing Acetylene Compressed Gases Compressed Gas Cylinders Oxygen Welding Welding in Confined Spaces
13 13 13 14 49 50
82 81 78 94 556 566
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Page
Paragraph
Subpart R - Special Industries Boilers (See Pressure Vessels (Boilers)) 40 Foot Protection (See Also Personal Protective Equipment) 27 Hand Tools 28 Pressure Vessels (Boilers) 40 Tools — Hand and Power (See Hand Tools; Portable Power Tools (Pneumatic)) 28, 38
428 246 266 428 266, 403
Subpart S - Electrical Electrical 20 Extension Cords (See Electrical, Flexible Cords and Cables (Extension Cords)) 20 Flexible Cords and Cables (Extension Cords) 20 Grounding/Grounded 20 Guarding 21 Hand Tools 28 Identification 21 Ladders 32 Listing and Labeling 21 Openings 21 Portable Ladders 32 Safety-Related Work Practices 21 Splices 22 Tools — Hand and Power (See Hand Tools; Portable Power Tools (Pneumatic)) 28, 38
149 152 152 156 166 266 168 314 170 172 320 174 182 266, 403
Subpart Z - Toxic and Hazardous Substances Access to Medical and Exposure Records 8 Air Contaminants 9 Asbestos 9 23 Blasting Agents (See Explosives and Blasting Agents) Bloodborne Pathogens 10 1,3-Butadiene 11 Cadmium 11 Change Rooms 12 29 Chemical Information (See Hazard Communication or specific chemical term) Explosives and Blasting Agents 23 Formaldehyde 27 Hazard Communication 29 Ionizing Radiation 41 Lead 33 Markings, Placards, and Labels 34 4,4' Methylenedianiline (MDA) 35 Methylene Chloride 36 Radiation 41 Showers 46 19, 46, Water for Drinking or Washing (See Drinking Water; Showers; Toilets) 49
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19 28 38 197 52 57 62 66 272 197 252 272 444 326 346 361 368 443 508 144, 508, 547
Most Common Standards Cited for General Industry * Standard 1910.147 1910.1200 1910.212 1910.134 1910.305 1910.178 1910.219 1910.303 1910.213 1910.215 1910.23 1910.132 1910.266 1910.95 1910.217 1910.146 1910.157 1910.107 1910.22 1910.179 1910.37 1910.106 1910.242 1910.304 1910.253 1910.151 1910.133 1910.119 1910.1000 1910.184 1910.1025 1910.1052 1910.141 1910.36 1910.334 1910.176 1910.24 1910.252 1910.333 1910.1030 1910.38 1910.335 1910.120 1910.138 1910.110 1910.265 1910.243 1910.101 1910.307 1910.332 1910.254 1910.27 1910.1020 1910.1027 1910.1048 1910.94 1910.145 1910.67 1910.272 1910.180 1910.26
#Cited 3111 2884 2334 2114 1834 1619 1477 1341 1045 995 928 897 848 807 770 713 628 594 550 527 497 463 437 424 361 345 335 293 280 267 263 212 197 194 184 171 170 154 139 136 133 125 118 117 103 88 83 80 75 74 70 67 57 56 55 46 45 42 38 37 35
Description The Control of Hazardous Energy (Lockout/Tagout) Hazard Communication General Requirements for All Machines Respiratory Protection Wiring Methods, Components, and Equipment for General Use Powered Industrial Trucks Mechanical Power-Transmission Apparatus General Requirements Woodworking Machinery Requirements Abrasive Wheel Machinery Guarding Floor and Wall Openings and Holes General Requirements Logging Operations Occupational Noise Exposure Mechanical Power Presses Permit-Required Confined Spaces Portable Fire Extinguishers Spray Finishing Using Flammable and Combustible Materials General Requirements Overhead and Gantry Cranes Maintenance, Safeguards, and Operational Features for Exit Routes Flammable and Combustible Liquids Hand and Portable Powered Tools and Equipment, General Wiring Design and Protection Oxygen-Fuel Gas Welding and Cutting Medical Services and First Aid Eye and Face Protection Process Safety Management of Highly Hazardous Chemicals Air Contaminants Slings Lead Methylene Chloride Sanitation Design and Construction Requirements for Exit Routes Use of Equipment Handling Materials - General Fixed Industrial Stairs General Requirements Selection and Use of Work Practices Bloodborne Pathogens Emergency Action Plans Safeguards for Personnel Protection Hazardous Waste Operations and Emergency Response Hand Protection Storage and Handling of Liquefied Petroleum Gases Sawmills Guarding of Portable Powered Tools Compressed Gases (General Requirements) Hazardous (Classified) Locations Training Arc Welding and Cutting Fixed Ladders Access To Employee Exposure and Medical Records Cadmium Formaldehyde Ventilation Specifications for Accident Prevention Signs and Tags Vehicle-Mounted Elevating and Rotating Work Platforms Grain Handling Facilities Crawler Locomotive and Truck Cranes Portable Metal Ladders
* 29 CFR 1910 standards cited by federal OSHA from October 2005 to September 2006
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1910.136 1910.1001 1910.124 1910.28 1910.169 1910.135 1910.25 1910.1450 1910.255 1910.29 1910.263 1910.39 1910.261 1910.165 1910.244 1910.144 1910.137 1910.125 1910.103 1910.102 1910.1047 1910.218 1910.111 1910.68 1910.30 1910.1050 1910.156 1910.1029 1910.1028 1910.1017 1910.306 1910.269 1910.159 1910.216 1910.181 1910.160 1910.158 1910.126 1910.109 1910.104 1910.1096 1910.1051 1910.1045 1910.1018 1910.161 1910.142
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32 31 29 27 22 20 20 18 18 18 15 15 14 12 11 11 9 9 6 6 5 5 5 5 5 4 4 3 3 3 3 3 3 2 2 2 2 2 2 2 1 1 1 1 1 1
Occupational Foot Protection Asbestos Dipping and Coating Operations, General Requirements Safety Requirements for Scaffolding Air Receivers Head Protection Portable Wood Ladders Occupational Exposure To Hazardous Chemicals in Laboratories Resistance Welding Manually Propelled Mobile Ladder Stands and Scaffolds (Towers) Bakery Equipment Fire Prevention Plans Pulp, Paper, and Paperboard Mills Employee Alarm Systems Other Portable Tools and Equipment Safety Color Code for Marking Physical Hazards Electrical Protective Devices Dipping and Coating Operations That Use Flammable Or Combustible Liquids Hydrogen Acetylene Ethylene Oxide Forging Machines Storage and Handling of Anhydrous Ammonia Manlifts Other Working Surfaces Methylenedianiline Fire Brigades Coke Oven Emissions Benzene Vinyl Chloride Specific Purpose Equipment and Installations Electric Power Generation, Transmission, and Distribution Automatic Sprinkler Systems Mills and Calenders in The Rubber and Plastics Industries Derricks Fixed Extinguishing Systems, General Standpipe and Hose Systems Additional Requirements for Special Dipping and Coating Operations Explosives and Blasting Agents Oxygen Ionizing Radiation 1, 3-Butadiene Acrylonitrile Inorganic Arsenic Fixed Extinguishing Systems, Dry Chemical Temporary Labor Camps
* 29 CFR 1910 standards cited by federal OSHA from October 2005 to September 2006
Abrasive Grinding 1. 2.
Abrasive Blasting
3.
Blast-cleaning enclosures shall be exhaust ventilated in such a way that a continuous inward flow of air will be maintained at all openings in the enclosure during the abrasive blasting operation. §1910.94(a)(3)(i)
4. 5.
Abrasive Grinding
6. 7. 8. 9. 10.
11. 12.
Blast cleaning nozzles shall be equipped with an operating valve that must be held open manually. A support shall be provided on which the nozzle may be mounted when not in use. §1910.244(b)
Abrasive wheel machinery and portable power tools shall be used only on machines provided with safety guards, with the following exceptions: • Wheels used for internal work while within the work being ground; • Mounted wheels, used in portable operations, 2 inches (5 centimeters) and smaller in diameter; and • Type 16, 17, 18, 18R, and 19 cones, plugs, and threaded hole pot balls where the work offers protection. §§1910.215(a)(1) and 1910.243(c)(1)(i) Abrasive wheel machinery and portable power tool safety guards shall cover the spindle end, nut, and flange projections, except: • safety guards on all operations where the work provides a suitable measure of protection to the operator may be so constructed that the spindle end, nut, and outer flange are exposed; • where the nature of the work is such as to entirely cover the side of the wheel, the side covers of the guard may be omitted; and • the spindle end, nut, and outer flange may be exposed on machines designed as portable saws. §§1910.215(a)(2) and 1910.243(c)(1)(ii)
13.
Work rests shall be adjusted so that they are no more than 1/8 inch (3.2 millimeters) from the abrasive wheel. §1910.215(a)(4)
14.
Abrasive wheel safety guards for bench and floor stands and for cylindrical grinders shall not expose the grinding wheel periphery for more than 65 degrees above the horizontal plane of the wheel spindle. The protecting member shall be adjustable for variations in wheel size so that the distance between the wheel periphery and adjustable tongue (tongue guard) or end of the peripheral member at the top shall never exceed 1/4 inch (6 millimeters). §1910.215(b)(3), (4), and (9)
15.
Machines designed for a fixed location shall be securely anchored to prevent "walking," or designed in such a manner that in normal operation they will not move. §1910.212(b)
(The red numbers correspond to the Spanish pages when flipped.)
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Access to Medical and Exposure Records 16.
Immediately before mounting an abrasive wheel, it must be closely inspected and sounded by the user (ring test) to make sure they have not been damaged in transit, storage, or otherwise. The spindle speed of the grinding machine must be checked before installing the abrasive wheel to be certain it does not exceed the maximum operating speed marked on the wheel. Wheels should be tapped gently with a handle of a screwdriver for light wheels, or a wooden mallet for heavier wheels. If they sound cracked (dead), they shall not be used. §1910.215(d)(1)
17.
Hoods connected to exhaust systems shall be used. No wheels, discs, straps, or belts shall be operated in a way and direction as to cause dust and dirt particles to be thrown into the operator's breathing zone. §1910.94(b)(3)(i)
18.
Grinding wheels on floor stands, pedestals, benches, and special-purpose grinding machines and abrasive cutting-off wheels shall have not less than the minimum exhaust volumes shown in Table G-4 with a recommended minimum duct velocity of 4,500 feet per minute in the branch and 3,500 feet per minute in the main. §1910.94(b)(3)(ii) Table G-4 - Grinding and Abrasive Cutting-Off Wheels
19. 20. 21. 22. 23.
Wheel diameter (inches)
Wheel width (inches)
Minimum exhaust volume (ft.3/min.)
To 9
1½
220
Over 9 to 16
2
390
Over 16 to 19
3
500
Over 19 to 24
4
610
Over 24 to 30
5
880
Over 30 to 36
6
1,200
Access to Medical and Exposure Records Upon an employee's first entering into employment, and at least annually thereafter, each employer shall inform current employees covered by this section of the following: • The existence, location, and availability of any records covered by this section; • The person responsible for maintaining and providing access to records; and • Each employee's rights of access to these records. §1910.1020(g)(1)
24.
Each employer shall permit employees, their designated representatives, and OSHA direct access to employer-maintained exposure and medical records. The standard limits access only to those employees who are, have been (including former employees), or will be exposed to toxic substances or harmful physical agents. §1910.1020(e)(2)(iii), (e)(3)(i), and (b)(1)
25.
Each employer must preserve and maintain accurate medical and exposure records for each employee. Exposure records and data analyses based on them are to be kept for 30 years. Medical records are to be kept for at least the duration of employment plus 30 years. Background data for exposure records such as laboratory reports and work sheets need to be kept for only 1 year. §1910.1020(d)
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(All pages match up to the Spanish pages if flipped.)
Asbestos 26.
Records of employees who have worked for less than 1 year need not be retained after employment, but the employer must provide these records to the employee upon termination of employment. First-aid records of one-time treatment need not be retained for any specified period. §1910.1020(d)(1)(i)
27.
Material safety data sheets need not be retained for any specified period as long as some record of the identity of the substance, where it was used, and when it was used is retained for at least thirty years. §1910.1020(d)(1)(ii)(B)
28. 29.
Air Contaminants
30. 31.
Air Receivers
32.
A drain pipe and valve shall be installed for the removal of accumulated oil and water. §1910.169(b)(2)
33.
Indicating gauges and safety valves shall be installed, and tested frequently. §1910.169(b)(3)(i)-(iv)
34. 35.
Aisles and Passageways
36.
Permanent aisles and passageways shall be appropriately marked. §§1910.22(b)(2) and 1910.176(a)
37.
Covers and/or guardrails shall be provided to protect personnel from the hazards of open pits, tanks, vats, ditches, etc. §1910.22(c)
38. 39.
Asbestos
40.
The employer shall ensure that no employee is exposed to an airborne concentration of asbestos in excess of 1.0 fiber per cubic centimeter of air (1 f/cc) as averaged over a sampling period of 30 minutes. §1910.1001(c)(2)
Section 1910.1000 contains more than 600 permissible exposure limits (PEL). To achieve compliance with this section, administrative or engineering controls must first be determined and implemented whenever feasible. When such controls are not feasible to achieve full compliance, protective equipment or any other protective measures shall be used to keep the exposure of employees to air contaminants within the limits prescribed in this section. §1910.1000(e)
All new air receivers installed shall be designed and constructed to meet the standards of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code, Section VIII, 1968. §1910.169(a)(2)
Where mechanical handling equipment is used, sufficient safe clearances shall be allowed for aisles, at loading docks, through doorways, and wherever turns or passage must be made. Aisles and passageways used by mechanical equipment shall be kept clear and in good repair, with no obstruction across or in aisles that could create hazards. §§1910.22(b)(1) and 1910.176(a)
The employer shall ensure that no employee is exposed to an airborne concentration of asbestos in excess of 0.1 fiber per cubic centimeter of air (0.1 f/cc) as an 8-hour time-weighted average (TWA). §1910.1001(c)(1)
(The red numbers correspond to the Spanish pages when flipped.)
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