Essentials of Safety Vol 1 Sample

TM

SMART

ESSENTIALS OF

SAFETY

General Industry Training and Reference Guide

TM

SMART

Vol. I

ESSENTIALS OF SAFETY Vol. I

®

(626-2666)

EAN

®

315 West Fourth Street Davenport, Iowa 52801 1-800-MANCOMM

ISBN 159959205 - 3

9 781599 592053

®

www.Mancomm.com Copyright © MMIX by Mancomm.com

Key Code: CDJ

®

Table of Contents Part One Module One - Introduction to OSHA OSH Act of 1970 Occupational Safety and Health Administration (OSHA)

1-1 1-1 1-2

Module Two - RegLogic® Title 29 CFR RegLogic® Hazard/Violation Search Workshop

1-7 1-7 1-8 1-14

Module Three - Walking and Working Surfaces General Requirements for Housekeeping Requirements for Guard Rails Fixed Industrial Stairs Ladder Types Care and Use of Ladders Fixed Ladders

1-17 1-18 1-19 1-19 1-21 1-22 1-23

Module Four - Exit Routes, Emergency Action, and Fire Prevention Plans Exit Routes Emergency Action Plan Fire Prevention Plan

1-25 1-26 1-27 1-30

Module Five - Fire Protection Fires and Fire Protection Portable Fire Extinguishers

1-31 1-32 1-33

Module Six - Electrical Cords Use of Flexible Cords and Cables Power Strips

1-37 1-38 1-40

Module Seven - Recordkeeping and Occupational Injuries/Illnesses Reporting Reporting Recordkeeping

1-43 1-44 1-44

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i

OSHA 301 Form — Injury and Illness Incident Report OSHA 300 Log OSHA 300A 8 Steps to Recordkeeping™ Step 1: Is the 300 Log Required?

Step 2: Was It An Employee Who Was Involved?

Step 3: Was it Work-Related?

Step 4: Is It a New Case?

Step 5: General Recording Criteria Step 6: Define the Case on the 300 Log Step 7: Evaluate Extent and Outcome Step 8: Complete, Display, and Retain Employee Involvement

1-45 1-46 1-47 1-48 1-49 1-52 1-52 1-53 1-53 1-59 1-60 1-60 1-61

Module Eight - Access to Employee Exposure and Medical Records Medical and Exposure Records Preservation of Records Access to Records Transfer of Records

1-63 1-64 1-66 1-67 1-68

Module Nine - Bloodborne Pathogens Bloodborne Pathogens Exposure Control Plan Engineering and Work Practice Controls Personal Protective Equipment Housekeeping Hepatitis B Vaccination Exposure Incident Communicate Hazards to Employees Records Sharps Injury Log

1-71 1-72 1-74 1-75 1-76 1-77 1-78 1-79 1-80 1-81 1-83

Module Ten - Hazard Communications (HazCom) HazCom “The Right to Know” HazCom Written Program Labeling Containers Material Safety Data Sheet (MSDS) Employee Training HazMat Labeling System

1-85 1-86 1-88 1-90 1-93 1-94 1-96

Part Two Module Eleven - Inspections, Citations, and Penalties Reasons for Inspections Employer Rights Inspection Preparation The Inspection If Citations are Issued

ii

2-1 2-2 2-2 2-3 2-5 2-6

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Appeal Process Violations and Penalties

2-6 2-7

Module Twelve - Occupational Noise Exposure Hearing Conservation Monitoring Audiometric Testing Hearing Protectors Training Record Retention

2-9 2-10 2-11 2-11 2-12 2-14 2-14

Module Thirteen - Personal Protective Equipment PPE – General Requirements Hazard Assessment PPE – Training Eye and Face Protection Respiratory Protection Program Respirator Selection Medical Status Fit Test Care and Use of Respirators Training Recordkeeping Mandatory Appendices Head Protection Foot Protection Hand Protection

2-15 2-16 2-17 2-20 2-21 2-24 2-25 2-26 2-27 2-29 2-30 2-30 2-30 2-33 2-33 2-34

Module Fourteen - Permit-Required Confined Spaces Confined Spaces Permit-Required Confined Spaces Permit-required confined space program Training Rescue and Emergency Services

2-35 2-36 2-37 2-39 2-40 2-42

Module Fifteen - Control of Hazardous Energy (Lockout/Tagout) Lockout/Tagout General Requirements Electrical Lockout/Tagout Lockout/Tagout Energy Control Program Lockout/Tagout Devices Periodic Inspections of Lockout/Tagout Procedures Training General Lockout/Tagout Procedures Special Requirements for Lockout/Tagout

2-45 2-46 2-47 2-50 2-51 2-52 2-53 2-54 2-58

Module Sixteen - Materials Handling and Storage Materials Handling and Storage Powered Industrial Trucks Fueling and Recharging Operations

2-61 2-62 2-64 2-66

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Trucks and Railroad Cars Operator Training Operating Forklifts Safely Powered Industrial Truck Maintenance

2-67 2-68 2-69 2-70

Module Seventeen - Machine Guarding General Requirements for All Machines Abrasive Wheel Machinery Mechanical Power Presses Power Transmission Apparatus

2-71 2-72 2 -75 2 -77 2-79

Module Eighteen - Electrical Requirements General Requirements Wiring Design and Protection Wiring Methods, Components, and Equipment GFCI Outlets Standard for Health Care Facilities Hazardous (Classified) Locations Special Systems Safety-Related Work Practices

2-81 2-83 2-85 2-87 2-90 2-91 2-91 2-92 2 -92

Module Nineteen - Hazardous Waste Operations and Emergency Response HAZWOPER Emergency Response

2-97 2-98 2-98

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Electrical Cords

du M o le

6

Module Six

Electrical Cords Subpart S, §1910.305(g)

Electrical Cords

Covers 1910.305

Scope

1910.305(g)(1)

Management Controls

1910.305

Alerts (posting, signs, and markings)

1910.305(g)(2)(i)

Records and Procedures Training

© MCMXCVII - MMVIII, MANCOMM

1-37

Essentials of Safety Part 1

Use of Flexible Cords and Cables Flexible cords and cables shall be approved and suitable for conditions of use and location. §1910.305(g)(1)(i)

Flexible cords and cables shall be used only for: • Pendants.

• Wiring of fixtures.

• Connections of portable lamps or appliances.

• Elevator cables.

§1910.305(g)(1)(ii)

• Wiring of cranes and hoists.

• Connection of stationary equipment to facilitate their frequent interchange.

• Prevention of noise or vibration.

• Appliances, where designed to permit removal.

§1910.305(g)(1)(iii)

• Data processing cables.

A flexible cord shall be equipped with an attachment plug and energized from an approved receptacle outlet, when used for: • Portable lamps or appliances.

• Frequent interchange of stationary equipment.

• Appliances where fastening means and mechanical connections are designed to permit removal for maintenance and repair.

§1910.305(g)(1)(iv)

Flexible cords and cables may NOT be: • Used as a substitute for the fixed wiring of a structure.

• Strung through holes in walls, ceilings, or floors.

• Placed through doorways, windows, etc.

• Attached to building surfaces.

• Concealed behind building walls, ceilings, or floors.

1-38

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Electrical Cords

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6

Identification: • A conductor of a flexible cord or cable used as a grounded conductor or an equipment grounding conductor shall be distinguishable from other conductors.

Using Extension Cords: • There is usually no question about use of the short length of cord furnished as part of an approved appliance or tool.

§1910.305(g)(2)(i)

• There is usually no question about an extension cord used temporarily to permit use of the appliance or tool in its intended manner at some distance from a fixed outlet.

• But there are questions when the usage is not obviously temporary, and when the cord is extended to some distant outlet in order to avoid providing a fixed outlet where needed.

• Flexible cords used in violation of this standard are likely to be damaged by activities in the area such as: • Door or window edges • Staples or fastenings • Abrasion from adjacent materials • Aging

OSHA Electrical Training

• If the conductors become partially exposed over a period of time, there will be a danger of shocks, burns, or fire.

• Use temporary electrical power and lighting installations only for: • Remodeling, maintenance, repair, or demolition of buildings, structures, or equipment, and similar activities; • Experimental or development work; and • A period not to exceed 90 days for Christmas decorative lighting, carnivals, and similar purposes.

© MCMXCVII - MMVIII, MANCOMM

§1910.305(a)(2)(i)

1-39

Essentials of Safety Part 1

Splices: • Flexible cords shall be used only in continuous lengths without splice or tap.

§1910.305(g)(2)(ii)

• Hard service flexible cords No. 12 or larger may be repaired if spliced so the splice retains: • Insulation, • Outer sheath properties, and • Usage characteristics of the cord being spliced.

Termination:

§1910.305(g)(2)(iii)

• Flexible cords shall be connected to devices and fittings so that strain relief is provided, which will prevent pull from being directly transmitted to joints or terminal screws.

Power Strips Installation and use requires that: • Listed or labeled equipment shall be installed and used in accordance with any instructions included in the listing or labeling.

Manufacturers and nationally recognized testing laboratories determine the proper uses for power strips.

LOI - 11/18/02: Abnett

• For example, the UL (Underwriters Laboratories) Directory contains instructions that require UL-listed power strips to be directly connected to a permanently installed branch circuit receptacle outlet.

• A "nationally recognized testing laboratory" (NRTL) is an organization recognized by OSHA and tests for safety, and lists, labels, or accepts, equipment or materials.

• Equipment is ‘‘listed’’ if it is mentioned in a list published by a nationally recognized laboratory.

1-40

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Electrical Cords

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6

• Equipment is ‘‘labeled’’ if it has a label, symbol, or other identifying mark of a nationally recognized testing laboratory.

• Equipment is ‘‘accepted’’ if it has been inspected and found by a nationally recognized testing laboratory to conform to specified plans or procedures of applicable codes.

• They are not to be series-connected to other power strips or connected to extension cords.

• UL also specifies that power strips are not intended for use at construction sites and similar locations.

LOI - 11/18/02: Abnett

Power strips are designed for use with a number of low-powered loads, such as computers, peripherals, or audio/video components: • Power loads are addressed by 29 CFR §1910.304(b)(4), which states: “Outlet devices. Outlet devices shall have an ampere rating not less than the load to be served.”

• Power strips are not designed for high-power loads such as space heaters, refrigerators, and microwave ovens, which can easily exceed the recommended ampere ratings on many power strips.

OSHA Letter of Interpretation — 11/18/02: Abnett

"Surge/Spike Protectors" or "Portable Outlets"

· Typically these consist of several components, such as multiple electrical receptacles, on/off power switch, circuit breaker, and a grounded flexible power cord. Power strips are typically designed for electronic equipment which has a low-powered load.

© MCMXCVII - MMVIII, MANCOMM

1-41

Index A Abrasive Wheel Machinery Tongue guard 2-75 Work rest 2-75

2-75

Access to Employee Exposure and Medical Records Access to Records 1-67 Designated representative 1-67 Preservation of Records 1-66 Exposure record 1-66 First-aid records 1-66 Monitoring results 1-66 MSDS 1-67 Records, Medical and Exposure 1-64 Employee assistance programs 1-66 Employee exposure record 1-65 Employee medical record 1-65 Exempted records 1-65 regSMART 1-63 Transfer of Records 1-68 NIOSH Notification 1-68 No successor employer 1-68 Successor employer 1-68 Aisles (also see Walking and Working Surfaces)

B ,

Bloodborne Pathogens 1-71 1-72 Communicate Hazards to Employees 1-80 Labels and signs 1-80 Training 1-80 Counseling 1-79 Engineering and Work Practice Controls 1-75 Antiseptic cleansers 1-76 Autoclaves 1-76 Decontamination 1-77 Hand washing 1-75 Prevention of needlesticks 1-75 Sharps containers 1-76 Exposure Control Plan 1-74 Exposure Incident 1-79 Evaluation of exposure incidents 1-75 not an exposure incident 1-79

Š MCMXCVII - MMVIII, MANCOMM

1-63

1-18

Hepatitis B 1-72 Hepatitis B vaccination 1-74 Right to decline 1-78 Housekeeping 1-77 Contaminated sharps 1-77 Regulated Waste 1-77 Occupational Exposure 1-73 Parenteral Contact 1-73 Personal Protective Equipment 1-76 Records Sharps Injury Log 1-82 Training records 1-81 regSMART 1-71 Universal Precaution 1-72

C Control of Hazardous Energy (Lockout/Tagout) 2-45 Affected employees 2-54 Authorized employees 2-54 Defining lockout/tagout 2-46 Electrical Lockout/Tagout 2-47 Electrical Procedures 2-47 Electrical written program 2-47 Re-energizing equipment 2-49 Verification of de-energized condition 2-49 General Requirements 2-46 Lockout and tagout devices 2-51 Lockout or Tagout Device Application 2-55 Lockout or Tagout Devices Removal 2-57 Lockout/Tagout 2-45 regSMART 2-45 Lockout/Tagout Energy Control Program 2-50 Lockout/Tagout Procedures 2-50 Machine or Equipment Isolation 2-55 Machine or Equipment Shutdown 2-55 Preparation for Shutdown 2-55 Purpose 2-50 Release from Lockout or Tagout 2-56 Stored Energy 2-56 Verification of isolation 2-56 Periodic Inspections 2-52 Certify 2-52 regSMART 2-45

Index-1

Special Requirements 2-58 Group Lockout or Tagout 2-58 Outside Personnel (Contractors) 2-58 Shift or Personnel Changes 2-59 Training 2-53 Retraining 2-54

E Electrical Cords 1-37 Power Strips 1-40 Outlet devices 1-41 UL (Underwriters Laboratories) 1-40 regSMART 1-37 Use of Flexible Cords and Cables 1-38 Extension Cords 1-39 Splices 1-40 Strain relief 1-40 Temporary electrical power 1-39 Electrical Lockout/Tagout

2-47

Electrical Requirements 2-81 Alerts 2-81 General Requirements Approval 2-83 Arcing parts 2-83 Examination 2-83 Identification 2-83 Marking 2-83 Splices 2-83 Working space 2-84 GFCI Outlets 2-90 Ground-fault circuit interrupter 2-90 Hazardous (Classified) Locations 2-91 Class I locations 2-91 Class II locations 2-91 Class III locations 2-91 Safety-Related Work Practices 2-92 Alerting techniques 2-96 Conductive apparel 2-95 De-energized parts 2-93 Energized parts 2-93 Personal protective equipment 2-96 Portable ladders 2-95 Visual inspection 2-96 Special Systems 2-92 Emergency illumination 2-92 Emergency power systems 2-92 Training 2-81 Qualified Persons 2-92 Unqualified persons 2-92 Wiring Design and Protection 2-85 Grounding 2-86 Overcurrent protection 2-85 Use and identification 2-85 Wiring Methods, Components, and Equipment 2-87 Cabinets, boxes, and fittings 2-87 Conductors for general wiring 2-90 Covers and canopies 2-87 Enclosures for damp or wet locations 2-90 Pull and junction boxes 2-88 Switchboards and panelboards 2-89 Switches 2-89

Index-2

Emergency Action Plan (also see Exit Routes, Emergency Action and Fire Prevention Plans)

1-27

2-98

Emergency Responders (also see HAZWOPER)

2-2

Employer Rights (also see Inspections, Citations, and Penalties) Employer Rights (also see Inspections, citations, and Penalties) Warrant 2-2 Exit Routes, Emergency Action, and Fire Prevention Plans Emergency Action Plan Alarm System 1-29 Critical plant operations 1-28 Reporting a fire 1-28 Requirements 1-27 Rescue or medical duties 1-28 Review of Emergency Action Plan 1-29 Training 1-29 Exit Routes 1-26 Exit discharge requirements 1-27 Exit door 1-27 Exit Route Requirements 1-26 Life Safety Code 1-26 Fire Prevention Plan 1-30 Accumulation of hazardous waste 1-30 Employee Information 1-30 Fire protection equipment 1-30 Fuel source hazards 1-30 Handling and storage 1-30 Ignition sources 1-30 Major fire hazards 1-30 Requirements 1-30 regSMART 1-25 Extension Cords (also see Electrical Cords)

1-25

1-39

Eye and Face Protection (also see Personal Protective Equipment)

2-21

F Fatalities, Reporting (also see Recordkeeping) Fire Extinguishers (also see Fire Protection)

1-44 1-33

Fire Prevention Plan (also see Exit Routes, Emergency Action and Fire Prevention Plans)

1-30

Fire Protection 1-31 Classes of Fire Extinguishers 1-32 Classes of Fires 1-32 Fire Extinguishers, Portable 1-33 Alternate equivalent protection 1-34 Fire Extinguishers, Exemptions 1-33 Hydrostatic testing 1-34 Inspections, maintenance, and testing 1-34 Selection and distribution 1-33 Training 1-34 Incipient stage fire 1-32 regSMART 1-31 Fixed Industrial Stairs Stair railings 1-20 Fixed Ladders

1-19

1-23

Floors (also see Walking and Working Surfaces)

1-18

Foot Protection (also see Personal Protective Equipment)

2-33

Forklifts (also see Powered Industrial Trucks or Material Handling and Storage)

2-64

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G GFCI Outlets (also see Electrical)

Hearing protectors (also see Noise Exposure) Heart attacks (also see Recordkeeping)

2-90

Hepatitis B (see also Bloodborne Pathogens)

Guard Rails (also see Walking and Working Surfaces) Guarding Equipment (also see Machine Guarding)

1-19 2-71

H Hand Protection (also see Personal Protective Equipment) Hazard Assessment (also see Personal Protective Equipment)

2-34 2-17

Hazard Communications (HazCom) 1-85 “The Right to Know” 1-86 Container labeling 1-88 Containers for immediate employee use 1-90 Hazardous Materials Identification System 1-92 HazMat Labeling System 1-96 Labeling Containers 1-90 NFPA Label 1-91 Responsibility for labeling containers 1-90 Secondary containers 1-90 Employee Training 1-94 Chemical Characteristics 1-95 Exemptions 1-86 Articles 1-86 Biological hazards 1-87 CERCLA 1-86 Consumer products 1-87 Cosmetics 1-87 Drugs, tablets or pills 1-87 Foods 1-87 Ionizing and non-ionizing radiation 1-87 Nuisance particulates 1-87 Tobacco products 1-86 Wood or wood products 1-86 Hazardous chemicals list 1-88 HazCom Written Program 1-88 Health hazard 1-88 Material Safety Data Sheet (MSDS) 1-93 MSDS accessability 1-94 Multi-employer workplaces 1-89 Physical hazard 1-88 Potentially exposed employees 1-86 regSMART 1-85 Hazard/Violation Search Workshop

1-14

Hearing Conservation (also see Noise Exposure)

© MCMXCVII - MMVIII, MANCOMM

2-10

1-9

I Inspections, Citations and Penalties Appeal Process 2-6 Appeal Procedures 2-7 Area Director 2-7 Notice of contest 2-6 Review Commission 2-7 Complaints/referrals 2-2 Employer Rights 2-2 Fatality/catastrophe 2-2 If Citations are Issued 2-6 Post citations 2-6 Imminent danger 2-2 Inspection Procedures 2-3 Inspection Kit 2-3 Programmed inspections 2-2 regSMART 2-1 The Inspection 2-5 Closing Conference 2-5 Opening Conference 2-5 Walk-through Inspection 2-5 Union representative 2-4 Violations and Penalties 2-7 Assaulting a compliance officer Failure to abate 2-8 Falsifying records 2-8 Other than serious 2-8 Posting requirements 2-8 Repeated Violations 2-8 Serious 2-8 Willful 2-8

2-1

2-8

Introduction to OSHA 1-1 OSH Act 1-1 “The General Duty Clause” 1-2 Employee responsibility 1-2 Employer responsibility 1-2 OSH Act, Purpose 1-1 OSHA 1-4 Consensus Standards Consultation 1-3 Safety and Health Achievement Recognition Program Voluntary Protection Program (VPP) 1-3 Education 1-3 Enforcement 1-3 OSHA Coverage 1-4 OSHA Plans Federal plan 1-5 NOT covered 1-5 State plans 1-5 OSHA’s Purpose 1-3

Hazardous Waste Operations and Emergency Response Emergency Response Emergency Responders 2-98 Documentation 2-99 First responder awareness level 2-98 First responder operations level 2-98 Hazardous materials specialist 2-99 Hazardous materials technician 2-98 On-site incident commander 2-99 Refresher Training 2-99 Emergency response plan 2-98 regSMART 2-97 Head Protection (also see Personal Protective Equipment)

2-10

1-44

2-33

1-3

L Ladders (also see Walking and Working Surfaces) regSMART 1-21

1-21

Index-3

M

O

Machine Guarding Abrasive Wheel Machinery 2-75 Inspection before mounting 2-76 Ring test 2-76 Tongue guard adjustment 2-75 Work rests 2-75 General Requirements for All Machines Anchoring fixed machinery 2-74 Exposure of fan blades 2-74 Guards shall be affixed 2-72 Methods of machine safeguarding 2-73 regSMART 2-71 Special hand tools 2-73 Mechanical Power Presses 2-77 Certification 2-77 Inspections 2-77 regSMART 2-76 Reports of injuries 2-78 Safety distance 2-78 Training requirements 2-79 Power Transmission Apparatus 2-79

Occupational Noise Exposure 2-9 Access to Information 2-14 Post a copy 2-14 Action level 2-10 Audiometric testing 2-10 Annual 2-11 Audiogram evaluation 2-10 2-11 Baseline 2-11 Standard threshold shift 2-11 Hearing Conservation 2-10 Action level Time Weighted Average (TWA) 2-10 Noise should not exceed 2-13 Hearing Protectors 2-14 Selection of hearing protectors 2-12 Monitoring 2-10 Record Retention 2-14 regSMART 2-9 Training 2-14

Materials Handling and Storage 2-61 Materials Handling and Storage 2-62 Aisles 2-62 Clearances 2-62 Housekeeping 2-63 regSMART 2-61 Secure storage 2-63 Powered Industrial Trucks 2-64 Front-end attachments 2-65 Fueling and Recharging Operations 2-66 Eye/Face Wash and Shower Units 2-66 Fuel handling and storage 2-66 Hazardous locations 2-69 Modifications and attachments 2-65 Nameplates and markings 2-65 Operating Forklifts Safely 2-69 Stunt driving 2-70 Traveling with Trucks 2-70 Truck operations 2-69 Operator Training 2-68 Certification 2-69 Training and evaluation 2-69 Training program content 2-69 Powered Industrial Truck Maintenance 2-70 Inspect forklifts 2-70 regSMART 2-64 Safety guards 2-65 Trucks and Railroad Cars 2-67 Dock lock 2-67 Fixed jacks 2-68 ICC bar 2-67

P

,

OSH Act of 1970

Mechanical Power Presses (also see Machine Guarding) Motor vehicle accident (also see Recordkeeping)

Index-4

1-1

Permit-Required Confined Spaces 2-35 Confined Spaces 2-36 Characteristics 2-36 Permit System 2-39 Permit-required confined space program 2-39 Permit-Required Confined Spaces 2-37 Characteristics 2-37 Contractors 2-38 Evaluate the workplace 2-38 General Requirements 2-38 Post danger signs 2-38 regSMART 2-35 Rescue and Emergency Services 2-42 Non-entry rescue 2-43 Retrieval Systems 2-43 Training 2-40 Attendants 2-41 Authorized Entrant 2-40 Certify training 2-40 Entry Supervisors 2-42

2-77

Personal Protective Equipment 2-15 Eye and Face Protection 2-21 Minimum requirements 2-21 Prescription Lenses 2-22 Foot Protection 2-33 Toe-caps 2-34 Hand Protection 2-34 Head Protection 2-33 Criteria for head protection 2-33

1-44

Š MCMXCVII - MMVIII, MANCOMM

PPE- General Requirements 2-16 Employers 2-16 Hazard Assessment 2-17 Assessment tools 2-17 Basic Hazards 2-17 Sample assessment form 2-19 Payment for PPE 2-16 PPE- Training 2-20 Retrain 2-20 regSMART 2-15 Respiratory Protection Program 2-24 Fit Test 2-27 Fit testing 2-28 Qualitative fit test 2-27 Quantitative fit test 2-27 Maintenance and care of respirators 2-29 Cleaning procedures 2-30 Facepiece Seal Protection 2-29 Identification of filters, cartridges, and canisters Mandatory Appendices 2-30 Fit testing 2-30 User seal check 2-30 Medical Status 2-26 Follow-up medical examination 2-26 Medical Determination 2-27 Medical Evaluation 2-26 Reevaluate Medical Status 2-27 NIOSH -certified respirator 2-25 Assigned protection factor 2-26 Respirator 2-25 SARS 2-24 SCBA 2-24 Training 2-30 Voluntary use 2-24 Filtering facepiece 2-25 Dust mask 2-25 Worksite-specific procedures 2-24 Suitably trained program administrator 2-24 Voluntary use Not required 2-25

2-29

Portable Ladders (also see Walking and Working Surfaces) Power Strips (also see Electrical Cords)

1-21

1-40

Powered Industrial Trucks (also see Material Handling and Storage)

2-64

Q Qualified persons (also see Electrical Personal Protective Equipment)

R Recordkeeping and Occupational Injuries/Illnesses Employee Involvement Retaliation 1-61 Recordkeeping and Occupational Injuries/Illnesses Reporting 301 Form 1-45 300 Log 1-46 300A 1-47 8 Steps to Recordkeeping 1-48 Step 1 1-49 300 Log not required 1-49 Establishment 1-51 Industries not required to maintain a 300 Log 1-50 Is Log Required 1-49

Š MCMXCVII - MMVIII, MANCOMM

1-43

2-92

Step 2 1-52 Employee Involved 1-52 Step 3 1-52 Work-Related 1-52 Not recordable if 1-53 Cold or flu 1-53 Commuting 1-53 Mental illness 1-53 Significantly aggravated 1-52 Step 4 1-53 New case 1-53 Step 5 1-53 General Recording Criteria 1-53 Days away from work 1-54 Death 1-54 First-Aid 1-55 Hearing Loss 1-57 25-dB loss 1-58 Age correct 1-57 Audiogram 1-57 Audiometric zero 1-57 Standard Threshold Shift (STS) 1-57 Illnesses 1-54 Injury 1-54 Loss of consciousness 1-54 Medical removal 1-54 Medical Treatment 1-54 Chiropractic treatment 1-55 Closing wounds 1-54 Immobilizing supports 1-55 Immunization shots 1-54 Physical therapy 1-55 Prescription medication 1-54 Not medical treatment 1-55 Recording needlesticks and sharps 1-56 Employee’s privacy 1-56 Restricted work or motion 1-54 Transfer to another job 1-54 Step 6 1-59 Define case 1-59 Step 7 1-60 Evaluate Extent and Outcome 1-60 Step 8 1-60 Company executive 1-60 Complete, Display, and Retain 1-60 Examined and certified 1-60 Initiate entries 1-60 Maintain logs 1-60 Posting Requirement 1-60 Provide copy 1-60 Records on site 1-60 Access to records 1-61 Employee Involvement 1-61 regSMART 1-43 Reporting 1-44 Commercial or public transportation 1-44 Fatalities 1-44 Heart attack 1-44 Motor vehicle accident 1-44 Three or more employees hospitalized 1-44 RegLogic

1-8

regSMART Abrasive Wheel Machinery 2-75 Access to Employee Exposure and Medical Records Bloodborne Pathogens 1-71 Electrical 2-81 Electrical Cords 1-37 Emergency Response 2-97

1-63

Index-5

Exit Routes 1-25 General Requirements for all Machines 2-71 Handling Materials, General 2-61 Hazard Communications 1-85 Inspections, Citations, and Penalties 2-1 Ladders 1-21 Lockout/Tagout 2-45 Mechanical Power Presses 2-76 Occupational Noise Exposure 2-9 Permit-Required Confined Spaces 2-35 Personal Protective Equipment 2-15 Portable Fire Extinguishers 1-31 Powered Industrial Trucks 2-64 Recordkeeping 1-43 Walking and Working Surfaces 1-17 Reporting Occupational Injuries and Illnesses

Permit-Required Conifined Spaces 2-40 Personal Protective Equipment 2-20 Powered Industrial Trucks 2-68 Qualified Person 2-92 Recordkeeping 1-61 Respiratory Protection 2-30

W

1-44

Respiratory Protection (also see Personal Protective Equipment)

2-24

S Safety ESP 1-75 Engineering controls PPE 1-75 Safe work practices

1-75 1-75 1-83 1-19

Sharps Injury Log (also see Bloodborne Pathogens) Stairs (also see Walking and Working Surfaces)

T Three or more employees hospitalized (also see Recordkeeping) Training Personnel Access to Records 1-68 Bloodborne Pathogens 1-80 Emergency Action Plan 1-29 Emergency Responders 2-98 2-99 Fire Extinguishers 1-34 Fire Prevention Plan 1-30 Hazard Communications 1-94 Lockout/Tagout 2-53 Mechanical Power Presses 2-79 Occupational Noise Exposure 2-14

,

Index-6

1-44

Walking and Working Surfaces 1-17 General Requirements 1-18 Aisles 1-18 Fixed Industrial Stairs 1-19 Stairway Rails and Handrails 1-20 Floor loading protection 1-18 Floors 1-18 Guard Rails, Standard railings 1-19 Housekeeping 1-18 regSMART 1-17 Permanent Ladders 1-23 Fixed Ladders 1-23 Ladder cages 1-23 Portable Wood and Metal Ladders 1-21 Extension ladder 1-21 Fiberglass ladders 1-22 Ladders, Care and Use of 1-22 Metal ladders 1-22 Single ladder 1-21 Step ladder 1-21 Wood ladders 1-22 Written Programs Bloodborne Pathogens, Exposure Control Plan 1-74 Emergency Action Plan 1-27 Emergency Response Plan 2-98 Fire Prevention Plan 1-30 Hazard Communication Program 1-88 Hearing Conservation Plan 2-10 Lockout/Tagout Electrical Written Program 2-47 Lockout/Tagout Energy Control Program 2-50 Permit-Required Confined Space Program 2-39 Respiratory Protection Program 2-24 Workplace Hazard Assessment 2-17

Š MCMXCVII - MMVIII, MANCOMM

TM

SMART

ESSENTIALS OF

SAFETY

General Industry Training and Reference Guide

TM

SMART

Vol. I

ESSENTIALS OF SAFETY Vol. I

®

(626-2666)

EAN

®

315 West Fourth Street Davenport, Iowa 52801 1-800-MANCOMM

ISBN 159959205 - 3

9 781599 592053

®

www.Mancomm.com Copyright © MMIX by Mancomm.com

Key Code: CDJ

®