Offshore Industry Issue 3 by Yellow & Finch Publishers

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OSI VOL. 8 ISSUE 3 | 2015

GLOBAL OFFSHORE WIND 2015

Lifting your cargoes faster

H E AV Y L I F T S T O R A G E A R E A

OSI 2015 | VOLUME 8 | ISSUE 3

stevedoring & warehousing rotterdam

Gina Krog HFC BUILDS LARGEST EVER JACKET

KROONBORG OFFSHORE PIONEER

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OFFSHORE

Reliable partner for eﬃcient oﬀshore solutions

INNOVATE FOR THE FUTURE Innovative vessels

Advanced equipment

Life-cycle support

Royal IHC is renowned as a reliable supplier of custom-built ships to meet the specific requirements of the offshore and marine industries. It enjoys a global reputation for the design and construction of complete and complex integrated solutions for the toughest possible working conditions. IHC vessels are totally reliable, efficient and flexible to the demands of a wide range of wind, oil and gas projects, including those managed in extremely deep waters and remote Arctic regions. In addition, with its dedicated and comprehensive service offering, IHC’s life-cycle support maximises the uptime and return on investment, and therefore reduces the total cost of ownership.

Royal IHC – Oﬀshore oﬀshore@ihcmerwede.com www.ihcmerwede.com

S M AR T, S AF E AN D S U S TAIN ABLE SOL U TION S D U E T O O U R E X P E R IE N C E AN D IN V E ST ME N T S IN R E S E AR C H AN D D E V E LO P M EN T

e best solution th u yo g in er liv de in e id pr ke ta We Arnout Damen WWW.DAMEN.COM

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Editor’s note

A New Spring, A Different Editor

RON VAN UUM | EDITOR RON@YNFPUBLISHERS.COM

HELLO TO YOU ALL AND WELCOME TO THIS ISSUE! FIRST LET ME INTRODUCE MYSELF: MY NAME IS RON VAN UUM AND I AM YOUR NEW EDITOR OF OFFSHORE INDUSTRY. FOR the last seventeen years or so I worked for ModuSpec Engineering and, after it was taken over in 2008, for Lloyd’s Register Energy – Drilling in Serooskerke, the Netherlands. During my employment at these companies I learned a lot about oil and gas drilling rigs (both offshore and on land), drill ships, FPSOs, QHSE matters and, most importantly, the people working in the oil and gas drilling industry, be it on land or at sea. It is a very special kind of industry and I have learned to appreciate the hard work that’s being done in it. In my new capacity of editor of Offshore Industry I will certainly try to continue expressing my enthusiasm about the offshore industry and to inform you on everything that’s going on there. In this issue you will find some interesting articles indeed. First of all, there’s Havyard’s delivery of the Esvagt Faraday, the second Havyard 832 SOV wind farm service vessel to be delivered to Esvagt. We also have articles on Brosa’s investment in high-power calibration technology and, as our Ship Report, the christening of the Kroonborg, Royal Wagenborg’s new offshore maintenance support vessel. In particular I’d like to draw your attention to the items of Trelleborg’s launching of an easy-installation DBM clamp and HMS Offshore’s construction of a gas compression module for the GDF Suez E17a-A platform working in the Dutch North Sea. Further, please take a look at our article on the DolWin gamma, the fourth HVDC platform built by Nordic Yards – and last but by no means least, read all about HFG’s construction of the jacket Gina Krog, the largest jacket ever built by Heerema. Enough reason to enjoy this issue of Offshore Industry, I’d say. Happy reading!

RON VAN UUM

www. o f f s h o r e - i n d u s t r y.eu

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i n d u s t r y CHARLES VAN DEN OOSTERKAMP Chief Executive Officer

DENNIS VINKOERT Publisher & Executive Editor

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dennis@ynfpublishers.com

NATHALIE GEELS - VINKOERT Chief Financial Officer

MARCO GEELS Chief Commercial Officer

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EDITORIAL

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contents OSI

ISSUE 3

TRADE SHOW PREVIEW

11 Global Offshore Wind 2015

2015

CONSTRUCTION & FABRICATION

16 Gina Krog – Heerema Fabrication Group Builds Its Largest Ever Jacket

Compression Module

31 Keeping Up The Pressure – HMS Offshore Constructing Gas 45 DolWin Gamma – Nordic Yards’ Fourth HVDC Platform Is Well Underway

54 Sensor Precision – Brosa Invests In High Power Calibration Technology

OFFSHORE SUPPORT VESSELS

24 Havyard’s Second Wind Farm Vessel –

Scheduled For Ten-Year Contract For Siemens

51 A Job Well Done – De Hoop’s Prince Job I Offshore Support Vessel

OFFSHORE RENEWABLES

20 Westermost Rough – A2Sea Complete Turbine Installation

QHSE

35 Knock for Knock – Offshore QHSE, a Legal Perspective SHIP REPORT

38 Kroonborg – Offshore Pioneer

SUBSEA INSTALLATION

48 Getting A Grip – Trelleborg’s Easy-Installation DBM Clamps

REGULARS

1 Editor’s Note 4 News in Brief

57 Outfitters Pages

61 Yellow & Finch Pages 64 Word on the Sea www. o f f s h o r e - i n d u s t r y.eu

Content OSI 8-3.indd 3

On the Cover A2Sea’s Installation of the final turbine at the Westermost Rough Offshore Wind Farm in the UK sector of the North Sea. For this project A2Sea used some highly innovative technology and, for the first time, their new sea vessel Sea Challenger with her 900-tonne crane. Read more about the installation on pg 20. Photo courtesy of A2Sea. OSI 2015 | Vo l u me 8 | I s s u e 3 | 3

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OSI

NEWS IN BRIEF OSI FEATURE

Royal IHC Launches Sapura Jade Royal IHC has successfully named and launched the 550t pipe-laying vessel Sapura Jade in a ceremony at the company’s shipyard in Krimpen aan den IJssel, the Netherlands. Earlier on the same day, the naming ceremony of its sister vessel Sapura Ônix also took place at the same

location. The Sapura Jade was ordered by Sapura Navegação Marítima, a joint venture between SapuraKencana and Seadrill. She is the fourth in a series of five fully integrated pipe-laying vessels that will be completely designed, engineered and built by IHC.

Njord Odin Completes Sea Trials BMT Nigel Gee’s Njord Odin successfully completed her sea trials. She is the first of a series of advanced 26m wind farm support vessels (WSV) for Njord Offshore. Developed from BMT’s well-established range of WSVs, these are the largest BMT-designed vessels built to date. Built by Strategic Marine, Njord Odin is also the first to be fitted with a quadruple installation of the Volvo Penta IPS system, with the forward-facing/twin counterrotating propellers and individually steerable pods under the hull.

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OSI

NEWS IN BRIEF Wintershall Strengthens Position Wintershall is stepping up its activities in the southern North Sea. In addition to an extensive drilling campaign in the Netherlands, the UK and Denmark, the company intends to take its natural gas and crude oil discoveries into the production phase swiftly. “We believe in the on-going potential of the southern North Sea and are hereby making our contribution to securing Europe’s energy supply by efficiently developing the assets we have close to home,” explains Robert Frimpong, Managing Director of Wintershall Noordzee.

Well Stimulation Vessel Conversion IRClass has recently completed the survey and certification of Greatship Ramya during its conversion from offshore supply vessel (OSV) to a well stimulation vessel. The Classification for Well Stimulation Vessels requires meeting extremely stringent norms and compliance with multiple codes such as IBC Code, IGC Code, IMDG Code and Offshore Standards, in addition to the SOLAS and MARPOL conventions. Due to the tight delivery timelines, Schlumberger chose to have the conversion done under single class of IRClass.

Ceona & Seaweld form Partnership Ceona has entered into a joint venture with Seaweld Engineering which will act as a strategic partner for offshore deep-water construction projects in Ghana. The partnership allows Ceona to extend its operations in West Africa and build upon the success it has already achieved in the region. The agreement will see Seaweld Engineering supporting Ceona in delivering its full line of products and expertise in Ghana.

>> | Read more on offshore-industry.eu

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ANYTHING IS POSSIBLE LET’S BUILD YOUR FUTURE SHIP TOGETHER

TURN-KEY VESSELS | BUILDING KITS | BLOCK SECTIONS | EQUIPMENT & PARTS WWW.CENTRALINDUSTRYGROUP.COM • News in brief OSI 8-3.indd 6

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NEWS IN BRIEF

CATERPILLAR OIL & GAS LAUNCHED THE CAT G3600 ADEM A4 ELECTRIC MOTORS AND VARIABLEFREQUENCY DRIVES FOR GAS COMPRESSION. FIND OUT MORE IN OUTFITTERS STARTING ON PG 57.

Technical & Crewing Manager Contract Bibby Ship Management secured a contract with Marine Platforms to manage three support vessels for global use. They have been appointed as technical and crewing manager for Marine Platform, African Vision, African Inspiration and Rem Supplier. Chris Stone, Chief Operating Officer at Bibby Ship Management: “The African Inspiration and Rem Supplier came into our full management earlier this year and the African Vision will follow in the next few months.”

Gemini Offshore Wind Farm Grouting Project

FoundOcean has been awarded the contract to grout the 150 monopile foundations for the 600MW Gemini Offshore Wind Farm, on behalf of main contractor Van Oord. The project will be the first to use MasterFlow 9800, a revolutionary new material jointly developed by FoundOcean and BASF. MasterFlow 9800 possesses a unique combination of features that makes it ideally placed to meet the specific requirements of the project; it combines high-strength/ low-shrinkage properties with the ability to be stored and transported in bulk silos.

Cheapest Electricity Ever Generated from UK Offshore Wind Farm Mainstream Renewable Power announced that its 448MW offshore wind farm in Scotland will use two recently launched technologies. These are set to decrease costs, reduce construction and operational risk, improve safety and ultimately provide the cheapest electricity ever produced by a UK offshore wind farm. The technologies include the new Offshore Transmission Module (OTM) by Siemens Energy Management Division and High Wind’s Boom Lock System to be deployed by GeoSea for wind turbine component installation at sea.

ne or 2 – O - S h 5, sl i p 2 0 o w , N p i n 15 w o g w rw .m a es y se Ju .n ne o/ no W 9 in – rsh d 1 B fo 1 ip re r , pi m c e 20 w er 2 1 ng w h 0 5 w av 1 5 .w e i n n, df G Ju o r er c e ma ne . i n ny Gl 2 4 ob fo – /2 a Lo l 2 01 nd O f 5, 5 f w on s h 20 w , o 15 w U re .r n e n ite W ew d ind Se a b Kin 2 0 pt l e gd 1 5 O f em uk o fs b .c m om Ab h o r er 8 /G er e E – d OW w w ee u r o 11, 20 w n, p . o U e 20 15 f f n 2 0 15 s h it 15 e or d O ct e- K ob e u ing Of e r o do fs r pe m 1 h Am o r 3 .c – o. st e E 1 uk w er n 4, e w d r 2 w am g 0 y 1 .o ff , t 20 5 s h he 1 or N 5 N ov e - et e n he E u em e r rla r o be gy n p r R o 3 . b ds ot r t iz te 2 – 6 w rd 0 , w a 15 2 w m 01 .e , 5 u r th op e N or e t . th n l er la nd s

O E ffs ve h n or ts e

June www. o f f s h o r e - i n d u s t r y.eu

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September

October

November OSI 2015 | Vo l u me 8 | I s s u e 3 | 7

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OSI

NEWS IN BRIEF Christening of Tess The chistening of Van Laar Maritime’s multi-purpose support vessel Tess took place in April. Van Laar Maritime came to Shipyard Trico to build the first vessel of their new fleet and to be the main contractor of the project. The ship is completely Dutch – the hull was built in Vlissingen, then shipped to Rotterdam and finished at Shipyard Trico. The vessel has a total length of 37.5 metres and a width of 8.70 metres.

Yellow & Finch Publishers is the Vlissingen-based, full-service publishing house geared to the maritime world. We turn out a trendsetting portfolio of independent magazines focused on marine technology. Are you an ambitious writer looking to expand your horizons? Is writing compelling content your thing? Then apply for:

Native-English Editor YOUR ROLE You’ll write and edit content for our trade journals and associated websites, varying from brief news articles to in-depth interviews, technical articles etc. – Collecting and writing news and articles – Creating and developing new themes – Proof-reading and editing copy – Collecting and selecting images – Close monitoring of trends and developments

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YOUR SKILLS – Good Dutch language skills is a pré – Proven experience (expert writing skills, editing and copywriting abilities) – Knowledge of the maritime, shipbuilding and/or offshore industries is an advantage – Thinking and working at a higher professional education level – Accurate, independent, flexible and willing to learn

WE OFFER – An independent position in a small enthusiastic team working in an open atmosphere – Diverse responsibilities rewarded with a competitive salary INTERESTED? Send a résumé and letter of motivation to charles@ynfpublishers.com. In case you’d like to learn more about our company and this position, please visit our website www.ynfpublishers.com or contact: Charles van den Oosterkamp, CEO via +31 (0)118 473398 Native Speaker half liggend.indd 1

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OSI

NEWS IN BRIEF LATC Marine Brings Next Generation

Survivex Secures Significant Contract Win Survivex has signed a contract with Hercules Offshore for the provision of a fully outsourced Training Management Service (TMS). The contract, estimated to be worth in excess of GBP 500,000 annually, is the first to be secured by the newly established Survivex TMS department. The longterm agreement will commence immediately as Hercules prepares for operations within the North Sea. The TMS team will be responsible for producing a comprehensive training matrix, identifying skills gaps and creating individual training plans for Hercules employees.

Africa-focussed proprietary investment firm L.A.T Cleveson (LATC) has signed an order with Damen Shipyards Group for the supply of two PSV 3300 Platform Supply Vessels and two FCS 5009 Fast Supplier Vessels. This landmark transaction will bring the nextgeneration Damen PSVs to the offshore industry of Nigeria and the Gulf of Guinea for the first time. The companyâ&#x20AC;&#x2122;s aim is to set new standards in the West African offshore oil sector through acquiring modern and technologically advanced assets to serve international and local clients operating in the region.

Well Intervention & Abandonment Services

Turnkey Living Quarter

Seajacks and Schlumberger have formed a partnership to offer well intervention and abandonment services in the Southern North Sea. Together they offer vessel solutions combined with project, technology and engineering management for abandonment projects. With their expert team they provide flexible, reliable vessels that are designed specifically for the oil and gas industry in the southern North Sea, all of which have a hydrocarbon safety case.

On 19 March, Hoogvliet Offshore delivered an eight-person turnkey living quarter to HSM Steel Structures for the A18 platform of Petrogas Exploration & Production Netherland, which will be new-built in Schiedam, the Netherlands. The topside of the unit is built by HSM Steel Structures and Hoogvliet Offshore is also completing the architectural outfitting for the platform.

| Read more on offshore-industry.eu

www. o f f s h o r e - i n d u s t r y.eu

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The port is our life. Hands-on mentality, hard work and accessible people, that’s our character. Anyone who gets to know Zeeland Seaports becomes acquainted with professionals who are proud of their ports. We understand that your interests are also our interests. Clients come first. Always. We know what’s important to your company. That’s all in our character, and one of our many strengths: heliport location on open sea draft of 16.5 metres congestion-free connections with the hinterland no nine-to-five mentality accessible ports and people dedicated terminals for a broad range of cargo you can reach us 24/7 at +31 115 647400

ports of vlissingen and terneuzen

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TRADE SHOW PREVIEW

Global Offshore Wind 2015 RENEWABLEUK WILL PRESENT THE 14TH ANNUAL GLOBAL OFFSHORE WIND CONFERENCE AND EXHIBITION ON 24-25 JUNE AT EXCEL IN LONDON. THE UK IS THE UNDISPUTED LEADER IN OFFSHORE WIND, WITH AS much capacity as all other countries combined. The UK can generate as much as 8TWh per year, or enough electricity to fuel 2 million households. Industry projections suggest that by 2020 between 18 and 20 percent of UK electricity will be generated at offshore wind farms.

Bring Your Boat

The exhibition will showcase more than 200 exhibitors including manufacturers, developers, government agencies and national pavilions. There will be a Business Showcase, located at RenewableUK stand 101, in the centre of the exhibition. This will allow exhibitors and delegates the chance to present a variety of different topics to the industry.

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The Business Showcase will open during breaks and lunchtimes, with each presentation receiving a 15-minute time slot, including 5 minutes for questions. Attendees of Global Offshore Wind 2015 are being invited to showcase their vessels, with mooring spaces available directly outside the ExCel exhibition centre. i. www.renewableuk.com

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DESIGN BUILD CONNECT Jan De Nul Group is a leading expert in dredging and marine construction activities, and provides services related to the installation of offshore wind farms and related subsea export cables and umbilicals. The combination of design and detailed engineering and all aspects of civil works, dredging and rock and marine installation enable Jan De Nul Group to offer a total package on an EPC basis.

www.jandenul.com

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TRADE SHOW PREVIEW

Project Success Paves Way for Seajacks SEAJACKS

Seajacks completed an O&M project supporting gearbox changes at the Sheringham Shoal Offshore Wind Farm in the UK North Sea. The company provided specialist technicians and tooling and lifting equipment for the project. Seajacks worked closely with Statkaft in all stages of planning and preparation for the gearbox exchange in two turbines. The collaboration between the two companies ensured the delivery and installation of replacement components went smoothly and according to schedule. This is the first time that a major component has been exchanged on a Siemens turbine without Siemens managing the project. Seajacks says that the success of the project has helped pave the way for it to deliver independent major components replacements for out-of-warranty wind farms. i. www.seajacks.com

New Appointment AT 3SUN GROUP

3sun Group has appointed Dene Heywood as Commercial Director. Mr Heywood joins 3sun Group after fourteen years as Group Financial Director and company secretary for Gardline Shipping, where he contributed to identifying and developing areas of growth and was responsible for ensuring legal and regulatory compliance across multiple jurisdictions. His experience in corporate finance will add legal and financial expertise to the Board of Directors at 3sun Group, while his strong record in internationalisation and rapidly growing business streams will assist the group in achieving its strategic objectives in business development. i. www.3sungroup.com

Anholt Wind With No Lost Time A2SEA

Recently A2Sea’s crew transfer vessel, Anholt Wind, celebrated 1,000 hours without a lost-time injury (LTI). Kirsten Bank Christensen, Vice President of Group HSEQ, said: “At A2Sea we are very proud of Anholt Wind, that has achieved a benchmark of 1,000 hours without an LTI. To reach this milestone is the result of an excellent safety performance by all. This includes the continuous day-to-day efforts where working proactively with safety is embraced into our company DNA and hence actively supporting us all in creating an incident and injury free workplace.” i. www.a2sea.com

>> www. o f f s h o r e - i n d u s t r y.eu

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PONTOON-CRANE capacity: 200 ton at 25 m; 50 ton at 50 m

SPECIAL STRADDLE TRANSPORTER ON TYRES Capacity: 320 ton

DIVERLESS HYDROPLOW

CABLE REELS INSTALLED ON CABLE-LAYING SHIPS Capacity: 700 ton/each

TAILOR-MADE EQUIPMENT SPECIAL HANDLING EQUIPMENT FOR CABLE BOBBINS Capacity: 125 ton

PULLING WINCHES Capacity: 30 ton direct pull

Via dell’Industria e dell’Artigianato, 17 - 35010 Carmignano di Brenta (PD) Italy Ph +39 049 9404539 - Fax +39 049 5973960 technology@cimolai.com - www.cimolaitechnology.com

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TRADE SHOW PREVIEW

Collaborative Cables

A JOINT VENTURE BETWEEN VBMS AND VOLKERINFRA A joint venture between VBMS and VolkerInfra has been appointed by Dong Energy to execute the export cable landfall installation for Burbo Bank Extension Offshore Wind Farm in Liverpool Bay. The work consists of two 600m duct installations, both intertidal and onshore, between Rhyl and Prestatyn on the Welsh coastline. The joint venture will be executing the project by means of the trenchless horizontal directional drilling (HDD) method. Project Manager Neil Gibbons said, “The joint venture sees specialist expertise being brought together by VolkerInfra and VBMS that have successfully worked on several projects in the past. We are delighted that Dong Energy awarded this contract and look forward to showcasing our strong relationship and collaboration to safely deliver this project.” i. www.vbms.com i. www.volkerinfra.nl

Cable Protection Systems

VOS PRODECT INNOVATIONS CONTRACTED TO PROTECT GEMINI CABLES VOS Prodect Innovations has been awarded a contract by Van Oord for the design and supply of cable protection systems for the Gemini Offshore Wind Farm project. Pro-MES will be installed into the J-tubeless foundations at the wind farm for the protection of interarray cables against over-bending and excessive forces that the cables can experience during installation and service life. Pro-MES design is aimed at easy installation, cable protection and significant cost reduction. The first assignment for the delivery of mono-pile entry systems is a major milestone for VOS Prodect. i. www.vos-prodect.com

Getting Connected PORT OF SUNDERLAND

The Port of Sunderland, with its newly reinstated rail links, is ideally positioned to support offshore wind energy projects. The port is located only a very short distance from open sea and is perfectly located for access to Dogger Bank, Hornsea and Firth of Forth. The port has the available manpower to support a range of projects. As well as its improved rail connections, the port also enjoys excellent road and air connectivity. The Port of Sunderland, with crane capacity of up to 120 tons, load-out quays and a RoRo ramp among its many facilities, is looking forward to UK Round 3 projects. i. www.portofsunderland.org.uk

<< www. o f f s h o r e - i n d u s t r y.eu

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CONSTR UCTION & FABRICATION

HEEREMA FABRICATION GROUP BUILDS ITS LARGEST EVER JACKET

GINA KROG

FOR THE PAST MONTHS, THE SKYLINE VLISSINGEN-OOST, THE CITY’S PORTAL ZONE HAS FEATURED THE PROFILE OF AN ENORMOUS STRUCTURE: THE GINA KROG JACKET. THIS GIANT jacket – more than 142 metres in length with a footprint of 60 by 50 metres at the base and 40 x 30 metres at the top, and with a weight of circa 17,500 tonnes – is the largest jacket ever constructed by Heerema Fabrication Group (HFG) in Vlissingen. WORDS BY BEN LITTLER

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CONSTR UCTION & FABRICATION

he jacket will support the 26,000t topsides of Statoil’s Gina Krog platform in the Central North Sea. The Gina Krog development is estimated to contain in the region of 225 million barrels of oils and gas, making it one of the most significant of Statoil’s recent developments.

Winning Formula

Statoil awarded the contract to HFG following the successful delivery of the

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jacket for the Valemon platform. HFG Vlissingen Yard Director Remco van Gilst says, “For Valemon, Statoil asked us to design a 9,000t lift jacket based on the boundary conditions of the field and its platform. They asked us to ‘come up with a concept, come up with a schedule, come up with a budget’. They were pleased with our proposal and put it through to tender. We won that award and executed the EPC contract successfully. After that, they went

out to tender on the Gina Krog field and again we won.”

Complex Engineering

The project award came in February 2012. It was followed by an extended period of engineering, carried out by HFG’s in-house specialists based at the company’s Zwijndrecht location. “Design-wise, this is a complex jacket,” states Mr Van Gilst. “It’s a launch jacket,

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CONSTR UCTION & FABRICATION

Design-wise, this is a complex jacket.

so we have to get things right. During the launch operation we tilt the barge, give the jacket a push and it goes into the water. You need to know it’s coming back up again, so you need to know how much buoyancy you have, where the centre of buoyancy is, where the centre of gravity is, how much the jacket weighs. You have to be very accurate, so the iterative design process takes a little longer.” That being the case, it was August 2013 before HFG could begin to carry out the procurement scope of the contract, ordering the steel and other materials ready for the construction to commence.

Years in the Making

HFG’s Vlissingen site is the yard of choice for jacket fabrication. A 400-metre-long quay suitable to all types of barges and unrestricted North Sea access, coupled with the required available yard space, sees to that. Another advantage, as Mr Van Gilst points out, is that the yard has an enviable portfolio of successful past projects to its name.

Load-ou

The load-out of the jacket took place on 28 March, which gave HFG plenty of time to carry out sea-fastening and detailed completion tasks before the arrival of the installation vessel – sister company Heerema Marine Contractors’ Hermod under separate contract to Statoil. “Normally we would expect to have around two weeks between load-out and sail-away,” says Mr Van Gilst.

Early Production

The jacket is being installed in advance of the topsides, which is being constructed in Korea. Once the jacket is in place, Statoil will mobilise a drilling rig which, with a cantilever over the jacket, will drill a number of wells through it.

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“This means that, once the topsides is in place, and the hook-up is finalised, the platform will be able to handle production whilst further drilling continues.” To facilitate this, a part of HFG’s scope was the fabrication of a temporary, dedicated drilling module, which will be located on the wellhead of the jacket until the installation of the topsides.

Healthy Order Book

for the foreseeable future, as Mr Van Gilst explains. However, regarding the end of the Gina Krog project, he has mixed feelings. “On the one hand there is a sense of satisfaction for a job well done, but I’m also sorry to see the end of something that was such a big part of what we have been doing for such a long time.” i. www.heerema.com

Following the completion of the Gina Krog jacket, HFG still has plenty to keep it busy

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OFFSHORE RENEWABLES

A2SEA COMPLETE TURBINE INSTALLATION AT UK WIND FARM

Westermost Rough RECENTLY, A2SEA HAS INSTALLED THE FINAL TURBINE AT THE WESTERMOST ROUGH OFFSHORE WIND FARM. THE PROJECT HAS INVOLVED THE COMPANY USING SOME VERY INNOVATIVE technology in order to handle the scale of turbines at the wind farm. The project saw A2Sea using their new vessel, Sea Challenger, with her 900t crane, for the first time.

estermost Rough is located in the UK North Sea – one of the country’s Round 2 projects. It is situated 8km off the Yorkshire coast, just north of Hull and ABP’s HumberPort. It contains 35 Siemens 6MW turbines installed by Sea Challenger.

One at a Time

The wind farm is a joint venture between Dong Energy, who has a 50 percent interest in the operation, and its partners Marubeni Corporation and the UK Green Investment Bank, each of which has a 25 percent stake. The turbines cover a total area of 35m2 and can generate enough electricity to power around 150,000 households. The large size of the turbines requires a blade rotor 154m in diameter and weighing some 74t. It is practically impossible to transport and install something of this scale pre-assembled, which makes single blade assembly the method of choice.

Tooled Up

For this purpose, A2Sea has been using a sophisticated tool from Siemens Wind Power that enables single blade assembly at higher wind speeds with greater safety. “It’s impressive looking,” says Westermost Rough Project Manager Morten S. Pedersen. “And it works just as impressively too.” Until Siemens developed the tool, the lifting approach and tools available for single blade assembly capped the process at wind speeds of between 8 and 10m/s. With this latest piece of technology from Siemens, however, A2Sea has been able to lift at speeds of up to 12m/s. 2 0 | O S I 2 0 1 5 | Vo l u m e 8 | Issue 3

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Tip, Turn & Swivel

The new tool, in theory, can be used in winds with sustained speeds of up to 14m/s and in gusts of up to 19m/s. So far, however, the safe working limit is a rather more modest 12m/s. In the near future, the various parties supporting the development of the tool – A2Sea, Dong Energy and Siemens – hope to achieve as much as 14m/s and are working together towards meeting this goal. The tool fastens and tightens the cables fully automatically, controlled safely from the ship’s deck. It can turn, tip and swivel, lifting blades from any position on the vessel. It can also tip and swivel blades for precise alignment with the hub.

Offshore Installation in Disguise

“[It] resembles the claw of a giant metal robot,” says Mr Pedersen. “In fact, we joke that it looks like something out of the movie… Transformers! And it is every bit as effective as you might imagine a Transformer to be when it wants to get something done. “It’s a… specially developed mechanism that can easily lift the 75m single blade of a Siemens 6MW wind turbine. The tool weighs… 78t and [is] 14m long and 8m high.” Competing tools are beginning to emerge, however, to date none use the same approach as this one. Other examples require significantly increased lifting height, with lower operating wind speeds. They also often necessitate increased dimensions in onboard infrastructure. “But this is an industry where innovation truly thrives,” states Mr Pedersen. “So most likely it’s just a matter of time before we see more such w w w. o ffs h o re -i n d u s tr y. e u

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OFFSHORE RENEWABLES

This is an industry where innovation truly thrives.

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NAMI NAMI CONSTRUCTIONS B.V. B.V. CONSTRUCTIONS

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OFFSHORE RENEWABLES

tools contributing to bringing down the levelised cost of energy.”

Enter a New Challenger

The Westermost Rough project saw A2Sea’s new vessel, Sea Challenger, make her debut appearance. The new vessel is almost identical to her sister vessel, Sea Installer. Sea Challenger, however, has a crane that can lift up to 1,000t more than Sea Installer. The increased lifting capacity aims to meet the trend towards increasingly large turbines. Sea Challenger has been optimised to operate at depths of up to 60m, depending on tide and penetration. This capacity makes her perfectly suited to the installation of upcoming wind projects in northern Europe.

Keeping it Clean

Westermost Rough’s location has been specially selected to minimise any environmental impact its operation may have. As well as being located in an area not deemed to be key habitat for protected species, there is no regular sea mammal

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activity in the surroundings. Additionally, the offshore wind farm is in proximity to several onshore wind turbines, thus any visual and sound pollution impacts are contained. The site has also been selected in order to mitigate against potential collisions in nearby shipping lanes.

Installation Execution

Upon the installation of the 35th turbine, Brian Bendixen, Master on board the Sea Challenger, said, “The installation of the last turbine on Westermost Rough went according to plan. The teams from Siemens Wind Power and Dong Energy together with our crew have done an extremely good job throughout the entire project and we are proud to return back to harbour after a very well planned and well exectuted first project for Sea Challenger.” i. www.a2sea.com

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OFFSHORE SUPPORT VESSELS

SCHEDULED FOR TEN-YEAR CONTRACT FOR SIEMENS

Havyard’s Second Wind Farm Vessel ON 26 MARCH 2015, ESVAGT TOOK DELIVERY OF THE NEW BUILT 119 ESVAGT FARADAY, THE SECOND OF THREE HAVYARD 932 SOV WIND FARM VESSELS FROM Havyard Ship Technology AS. The first, new build 118 Esvagt Froude, was delivered in the middle of February of this year. The German company Siemens Wind Power has hired both vessels on long-term contracts to service their offshore wind farms.

he Esvagt Froude is currently on a fiveyear contract for Siemens and will service the wind farm Baltic 2 in the Baltic Sea. The Esvagt Faraday is scheduled to be on a ten-year contract and will service the Butendiek project in the northern part of the German sector of the North Sea. The feedback from the first wind farm service vessel Esvagt Froude is good, and the shipping company and the operator are looking forward to putting the Esvagt Faraday into operation. The contract for the first two Havyard 832 SOV wind farm service vessels was entered into in July 2013. In addition, Esvagt has also ordered an extra Havyard 832 SOV from Havyard. This vessel will be under contract for Dudgeon wind farm, which is operated by Statoil.

Development and Testing

The Havyard 832 SOV design is a novel type in what is a new market for Havyard. The basis

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for developing a new design of this kind is the wide-ranging expertise and experience Havyard has in designing and building advanced offshore and fishing vessels. “There will always be challenges in connection with the development and production of new products, which was also the case when we built the first wind farm vessel,” says Lasse Stokkeland, head of Havyard Ship Technology AS. “The advantage of being in control of both the design and building of new types of vessels is that it gives us an opportunity to test new solutions and identify any changes that need to be made before other vessels are built, either at our own yard or at an external yard. Although the second vessel followed hot on the heels of the prototype, a lot was learned during the building of the first vessel, which was a great advantage during the execution of the second project. We are very well equipped to build even more ships for this exciting market, or to

provide support to other yards that want to build our design,” concludes Stokkeland.

Control of the Value Chain

The Esvagt Faraday was outfitted and completed at Havyard Ship Technology AS in Leirvik in Sogn, Norway. Havyard Design & Solutions in Fosnavåg has delivered the design and detail engineering for the production of the vessel. In addition, Havyard Power & Systems, which is based in

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OFFSHORE SUPPORT VESSELS

New build 119 Esvagt Faraday, a Havyard 832 SOV wind farm service vessel.

Ă&#x2026;lesund, delivered the electrical engineering, the automation and alarm systems, and the so-called Havyard ConceptBridge. Havyard Ship Technology now has fishing vessels, live-fish carriers, offshore vessels, icebreakers and service vessels for wind farms under construction for shipping companies from Norway, Iceland, Denmark and Russia. In addition to designs for the building of ships at Havyardâ&#x20AC;&#x2122;s own yard,

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Havyard Design & Solutions also has orders for the delivery of design and equipment packages for the building of ships of Havyard design in Brazil, Spain, Singapore, India and China. Since 2005, 79 vessels of Havyard design have been built or are currently under construction.

Esvagt

The shipping company Esvagt was formed in 1981 and its head office is situated in

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Constructive Solutions

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Your Structural On- and Offshore Supplier

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OFFSHORE SUPPORT VESSELS

Esvagt ordered two offshore wind farm service operation vessels in July 2013.

– L A SSE STO KK E LA ND, H EAD O F H AVYAR D SHI P TECH NO LO GY A S –

A lot was learned during the building of the first vessel. Esbjerg, Denmark. It operates in the fields of emergency response and anchor-handling vessels, safety training, oil spill response and personnel transport, and service for offshore accommodation modules and wind farms. Esvagt has a fleet of 39 ships and additionally five new builds, including the three vessels under construction at Havyard.

Havyard 832 SOV Design

The Havyard 832 SOV design has been developed by the Herøy-based design company Havyard Design & Solutions. The design for this contract has been specially

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adapted to meet the requirements in the assignment description from Statoil for Dudgeon offshore wind farm. The ship’s main job will be to provide accommodation for and carry personnel and equipment for the performance of service and maintenance on offshore windmills. Among other things, this means that the ship has a specialised gangway system that makes it possible to transfer personnel from the ship to the windmills in harsh weather conditions. Further, emphasis has been placed on good facilities and comfort for the personnel on board, the ability to stay in position by the windmills, and environmental-friendly and economical transit between onshore bases and offshore windmills. The Havyard 832 SOV design has a fore ship designed to have good properties in both calm and rough seas, and a stern with twin skegs that improve the performance of the hull and propellers as well as their operating economy.

SPECS Length Moulded breadth Deadweight Maximum draught Speed Accommodation

83.7m 17.6m 4,200t at maximum draught 6.5m 14 knots 60 persons

Storage capacity Fuel Base oil Fresh water Water ballast Drilling water Dry bulk Mud Brine Oil recovered Low-flashpoint liquids

1,100m³ of fuel 250m³ 800m³ 2,500m³ of water ballast 2,500m³ of drilling water 300m³ 1,025m³ 1,025m³ 1,560m³ 150m³

Classifications DNV 1A1 class notations including SF – EO – HL (2.8) – DYNPOS AUTR – COMF-V(3)-C(3) DK(+) – Clean Design – NAUT OSV(A) – OILREC – LFL* – ICE C – BIS. It is further classified under DNV FIFI1 – COMF-V(2) – WINTERIZED BASIC – ICE 1B rescue / standby for 200 persons according to NMD, NOFO regulations 2009 (1.5).

Tonnage

The gross tonnage is 5,006 tons, whereas net tonnage capacity is 1,502 tons.

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OFFSHORE SUPPORT VESSELS

Havyard Group and Fafnir Offshore won the Environmental Award for new build 126, a Havyard 833 WE ICE platform supply vessel with hybrid battery power.

The Esvagt Froude can carry a cargo of up to 2,500 tons on deck. With a deck area of up to 900 m², the SOV provides 450 m² of deck space to house workshop facilities and six 20ft containers for spare parts. Its cargo deck can accommodate standard 20ft containers for necessary spare parts for wind turbine maintenance.

Environmental Award for Havyard and Fafnir

On 18 February 2015 Havyard Group and Fafnir Offshore were presented with the Environmental Award at the annual Offshore Support Journal Conference in London. They won the award for new build 126, a Havyard 833 WE ICE platform supply vessel with hybrid battery power that Havyard is building for Fafnir. “I am pleased to have won the Environmental Award in London together with Havyard,” says Steingrimur Erlingsson, founder/owner of Fafnir. Havyard devotes extensive resources to research and development in order to produce ship designs that are safe, costefficient and environmentally friendly. This

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has resulted in orders from both the offshore oil industry and the renewable energy industry. New build 126 is the result of Havyard’s strong focus on operating economy and the environment. In the eyes of the company it is profitable to invest in R&D that aims at environmentally friendly products. The unit is the second offshore vessel that Fafnir has ordered from Havyard. Fafnir was also the first to order Havyard’s new WE design called Polarsyssel, which was developed for Fafnir and delivered from Havyard’s yard in Leirvik in Sogn in September 2014. The combination of the Havyard 833 WE ICE hull design and hybrid battery power has resulted in a PSV that will use 30 - 40 percent less fuel than traditional PSVs during certain operations. This will also lead to a corresponding reduction in emissions of environmentally harmful gases. i. www.havyard.com

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EVERYDAY EXCELLENCE, THAT’S THE FULL PICTURE

w w w. o ffs h o re -i n d u s tr y. e u

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CONSTR UCTION & FABRICATION

HSM OFFSHORE CONSTRUCTING GAS COMPRESSION MODULE FOR E17A-A

Keeping Up

THE PRESSURE WORDS BY BEN LITTLER

HSM OFFSHORE, THE NETHERLANDS-BASED OPERATING COMPANY OF THE ANDUS GROUP, HAS COMPLETED NUMEROUS MULTI-DISCIPLINE PROJECTS FOR THE OIL & gas industry. Included in the company’s portfolio are a significant number of compression modules. Currently, HSM Offshore is working on a gas compression module for GDF Suez’ E17a-A platform in the Dutch North Sea. Offshore Industry’s Ben Littler speaks to Business Development Manager Jaco Felumer about the project.

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Providing the perfect match for maritime professionals.

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CONSTR UCTION & FABRICATION

Flyndre Cawdor

“ n many ways this is a typical gas compression module,” Mr Fleumer begins. “It depends on the geology of the field of course, but typically, after five or six years of production, the natural gas pressure of a field drops to the extent that a compressor is required to maintain production levels.”

Getting Underway

E17a-A is a field with which HSM Offshore is particularly well acquainted, having built the platform for GDF back in 2009. “This is a nice project for us,” says Mr Fleumer. “GDF has been a regular customer for the past 10 to 15 years. We originally built this platform, so it’s rewarding for us to be awarded this contract.” The contract award came in July 2014 and the module is scheduled for delivery exactly one year on in July this year. “We’ve received the skid with the gas engines and compressors already mounted. What we are building is a large box. The main components in this are the drivers – in this case engines driven by gas produced at the field. The engines drive the compressors, which will draw gas from the well and push it into the pipeline. That’s putting things simply but, basically, this is the principle of gas compression.”

Right Size for the Job

This particular module features two 1,210kW engines produced by GE Energy’s

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Waukesha brand. The two compressors, which in this case are reciprocating, are supplied by Arial and can handle a maximum of 83,000m3 gas per hour. The completed structure will be 20 x 10 x 8m in dimension and weigh a total of 330t. Mr Fleumer says that modules can vary considerably in size. “There are large differences. Two years ago we completed a compression module for Talisman in the UK that weighed 1,600t. Last year we did one for Shell Leman that weighed very close to 4,000t. The size disparity often relates to the module being required to compress for more than one field – in the case of the Shell project, there are multiple fields connected to the Leman complex.”

Maintaining the Flow

Having received the skid, HSM Offshore built a second level with room for all the connecting piping, electrical panels, electrical enclosures and some of the gas filtration and treatment facilities, including cooling equipment. The company will complete the module prior to delivery. “We are gradually building up the entire module so that it is fully operational when we hand it over to the client,” states Mr Fleumer. “E17a-A is a relatively high-quantity production platform and GDF Suez does not want to disrupt production any more than

Currently, HSM Offshore is also working on two processing modules for the Flyndre Cawdor fields in the UK North Sea. Contract award from Aker Offshore on behalf of Talisman Sinopec Energy UK was in April 2014. HSM Offshore will deliver the M12 and M14 modules in June this year. The modules will be located on the existing Clyde platform, where hydrocarbons from Flyndre Cawdor will be transported. M12 will be 12 x 16 x 20m and weigh 1,200t, whilst M14 will be 29 x 13 x 6m and weigh 350t.

necessary. For this reason, time spent on integration and commission needs to be minimised.”

Fits Into Place

As is common practice in the industry, the E17a-A platform design pre-empted the future need for a compression module. “The platform arrangement allows for the installation of the module,” says Mr Fleumer. “There is space available and an allowance of weight.” Once HSM Offshore has completed the construction of the module, they will hand it over to the client’s transportation company at the HSM yard in the Port of Rotterdam. “Our contractual delivery will be the point when we hand the module over for transportation. Our facilities feature a loadout quay with open access to the North Sea. With 10m water depth we can handle all kinds of vessels and barges, which ensures flexibility for the client.” i. www.hsm.nl

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AMPAK, your worldwide specialist in cathodic protection. Ampak cathodic protection is a product group within the surface treatment business unit of the Chemetall group, based in Oss, The Netherlands. Ampak is specialized in the design, production and application of cathodic protection and anti-fouling systems. Our systems are mainly supplied to the marine and offshore industry. Ampak is a prime producer of zinc, aluminium and magnesium alloy anodes at its own foundry.

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QHSE

OFFSHORE QHSE – A LEGAL PERSPECTIVE

Knock for Knock SAFETY IS OF PARAMOUNT IMPORTANCE WITHIN THE OFFSHORE INDUSTRY AND WITH GOOD REASON. THE NATURE OF THE WORK, AND THE LOCATIONS IN WHICH IT IS PERFORMED, REQUIRE TOTAL FOCUS AND OBSERVATION OF THE HIGHEST POSSIBLE STANDARDS. WITHOUT STRICT OBSERVANCE OF SAFETY standards, there is always the possibility of personal injury and lost-time related incidents. Additionally, as Gijs Noordam of Ten Holter Noordam lawyers explains exclusively for Offshore Industry, a lack of focus on QHSE-related matters can lead to legal challenges. WORDS BY GIJS NOORDAM

n Dutch case law one will not find many decisions that deal with the offshore industry. Are there no incidents or disputes or are these settled amicably between the parties? Or are there other reasons? The offshore industry is highly focused on risk management, thereby preventing incidents as much as possible and in my experience the industry favours dispute resolution by arbitration as arbitral awards are not made public. There is also a simple legal reason that I will illustrate in this article.

Trip in Time

I’d like to take the reader back to 2006 and around 100nm off the Dutch coast. Picture an oil production platform that is connected to a nearby underwater tanker mooring and loading system (TMLS). A TMLS requires regular maintenance so the platform owner commissioned a specialised diving company to do the job. The diving company chartered a supply ship with a specialised crew to support the divers. In preparation for the operation, the platform owner issued a Safety Management System Bridging Document, with a description of the work to be done, the risks involved and the procedures that had to be observed. This was discussed in an onshore risk assessment meeting with the diving company without, however, a representative of the supply ship

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attending. When the vessel put to sea the operation was discussed again, now with the vessel’s master present. He was requested to read the document, but failed to do so.

Don’t Shoot the Messenger

Upon arrival on site, the divers’ messenger line got stuck in the vessel’s thrusters, causing damages to the vessel’s propulsion as well as demurrage. The risk of this occurring was especially highlighted in the document and the risk assessment meetings. A further warning had been sent to the vessel during transit to the site and was presented to the bridge. The supply vessel owners sued the platform owner, bypassing the diving company as its contractual partner under the charter agreement, claiming damages on grounds of negligence. The platform owner was blamed for giving insufficient warning of the special risks of the site and the properties of the messenger line, the more so since the platform owner had been aware of similar incidents with the messenger line in the past.

War on Two Fronts

Consequently, the platform owner was faced with two legal challenges: how to fend off a claim from a party with whom it had had no contract – it contracted with the diving company

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QHSE

Photo courtesy of Port Pictures.nl

and not with the vessel owners – and how to rely on the exclusions and limitations of liability of the charter party. It was for those very reasons that the vessel owners had chosen to challenge the platform owner and not its contractual partner under that charter, the diving company.

Cool Reasoning

The District Court found in favour of the vessel owners but the Court of Appeal reversed that decision. The vessel owner took the matter to the Dutch Supreme Court, claiming that the Court of Appeal had legally erred. The Supreme Court ruled coolly that the Appeal Court had done a good job, without giving any further reasoning. This the Supreme Court can do if, in its opinion, the objections against the lower court’s decision do not need to be rebutted in the interest of justice. If one reads the Appeal Court’s decision, one has to concur. The charter party contained a Himalaya clause on grounds of which the platform owner was granted the same umbrella of exclusions and limitations of liability as the diving company. One of these exclusions is the Knock for Knock clause. Its origin can be traced to a division of liability that insurers introduced for pile up traffic accidents. Each insurer will pay the damages for the car(s) it covers, without recourse to the other cars and their insurers.

Sufficient Warning

The Knock for Knock clause is also the standard in the offshore industry – see for instance the BIMCO Supply Time. Each party bears its own loss or damage, even if these are

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caused wholly or partly by the act, neglect or default of the other party. In view of the risks involved in the offshore industry, this is a comprehensible division of liability that is easily insured. In itself, the vessel owner recognised the Knock for Knock principle that would park the responsibility for the damage with itself, but claimed that, under the circumstances of the case, the platform owner could not, in good faith, rely on this. It claimed that the platform owner did not sufficiently warn for the risk of the messenger line becoming entangled in the vessel’s thrusters. The Court of Appeal however found that the platform owner had gone out of its way to warn all concerned of this risk and that, actually, the vessel was to be blamed for not picking up the warning. The vessel master had chosen not to attend safety meetings or to read the various risk assessment documents. The master of the Supply Vessel testified before the court that he was “no believer of these meetings”. Consequently, the supply vessel and its insurer were left with responsibility for the damage.

Don’t Bow to Pressure

Much has improved in risk assessment and safety awareness in the offshore industry since 2006. Nevertheless, commercial and other pressures may always cause people to try shortcuts, resulting in loss or damage that exceeds by far a simple messenger line getting stuck in a thruster. i. www.tenholternoordam.nl

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SHIP REPORT

SPECS Builder Royal Niestern Sander, The Netherlands Owner Royal Wagenborg Length o.a. 79.43m Breadth 15.85m Depth 7m Draught max 5m Deadweight 2,800t Gross tonnage 3,750t Speed 13.5 knots Dynamic positioning DP2 Deck Space 500m2 Accommodation 60 persons Class Notation Bureau Veritas. I+HULL, +MACH, +AUT-UMS, Unrestricted Navigation, Dynapos AM/AT-R, +ALM, Cleanship, In Water Survey, Comf-Noise 3, Comf-Vib 3 3 8 | O S I 2 0 1 5 | Vo l u m e 8 | Issue 3

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SHIP REPORT

Kroonborg OFFSHORE PIONEER

CHRISTENED IN FEBRUARY AT THE PORT OF DELFZIJL IN THE NORTH OF THE NETHERLANDS, ROYAL WAGENBORG’S NEW OFFSHORE MAINTENANCE SUPPORT VESSEL, KROONBORG, IS SET TO PROVIDE MAINTENANCE AND OPERATIONS SUPPORT for the North Sea offshore sector. Also known as the Walkto-Work ship, the 79m vessel was designed to provide the offshore industry with multifunctional support – acting as hotel, workspace and storage facility. Furthermore, as the vessel will service several destinations en route, the number of helicopter flights required will be significantly reduced.

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he Kroonborg concept was born from Nederlandse Aardolie Maatschappij (NAM) and Shell UK awarding Royal Wagenborg a contract for a new type of vessel. Designed and completely built at Royal Niestern Sander shipyard in the Netherlands, the Kroonborg will support offshore operations transporting offshore maintenance and service crews to and from their workplace in the North Sea for an initial period of ten years.

Oil & Gas Support Many of NAM and Shell UK’s North Sea oil & gas platforms do not have a permanent crew or helicopter pad, which means frequent journeys to and from the platform by ship in order to perform maintenance work. The Kroonborg will play a crucial role maintaining and servicing NAM and Shell UK’s production

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SHIP REPORT

offshore platforms, will deliver substantial cost savings.

Motion Compensation

platforms in the North Sea. The Kroonborg will provide accommodation for up to 60 people, including 40 maintenance and service personnel. Service crews can work on 14-day shifts and the vessel is able to serve multiple offshore platforms on one route. Theo Klimp, Fleet Director of Royal Wagenborg, explains that the vessel will enable the vessel’s owners to execute work programmes on production platforms “more efficiently, safely and costeffectively”. NAM and Shell UK anticipate that the vessel, which will provide a workspace, floating hotel and a means of transport to and from www. o f f s h o r e - i n d u s t r y.eu

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Providing maintenance personnel living on the vessel access to fixed or floating offshore structures is a motioncompensated offshore gangway, the Ampelmann – from the Dutch company of the same name. This fully integrated access system will also be used to transfer small cargo and equipment. The Ampelmann consists of a self-stabilising hexapod with six hydraulic cylinders, which compensate the motion of waves up to 2.5m. The gangway has a maximum operational length of 22m. Lifting operations to transfer equipment from the deck of the vessel onto a platform can be executed safely with a small and compact 3D-neutral crane – the Barge Master T40. With a 5t @ 20m or 15t @ 10m capacity, the crane compensates roll, pitch and heave motions with a system of five vertically mounted cylinders, which are placed between the vessel and the crane. Designed for minimum downtime in tough North Sea conditions, the Barge Master unit is capable of transferring equipment to and from a platform and the deck of the vessel in wave heights up to 2m. “Active heave compensation is used on many cranes on offshore vessels, but the ability to compensate for pitching and

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Contact us at +31(0)22 376 4170, info@fenderinnovations.nl or visit www.fenderinnovations.nl 4 2 | O S I 2 0 1 5 | Vo l u m e 8 | Issue 3

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SHIP REPORT rolling motions in addition to heave will be unique, at least in the offshore oil & gas sector,” highlights Mr Klimp. “Ensuring that the hook is stable in all directions really is new.”

Start Me Up At the heart of the new design is a package of ‘cold start-up’ (CSU) and intervention equipment installed in the vessel that will enable wells to be restarted more efficiently than is currently possible. A special tank installation, containing six different chemicals, will be situated below deck. “The vessel will be certified to carry all of the usual chemicals an offshore vessel might transport, but it will also be able to transport very specialised chemicals used in interventions on a well,” Mr Klimp explains. “It will also have a dedicated area for all the pumps and frequency converters required to supply chemicals to a platform, and it will be certified for working with the very high pressures that a cold start up on a live well entails.” Niestern Sander and Wagenborg turned to PG Marine for the CSU package, which will draw heavily on PG Marine’s experience with similar below-deck solutions for IMR vessels. The below-deck package will include pumping, injection and control systems, in addition to a nitrogen generator, umbilicals and hose-reels. Because the tanks are located below decks, the deck space measures 500m2 offering ample space for other maintenance equipment.

Predictive DP Building a new design is always a question of combining the forces of designer and yard. In Kroonborg’s case, the Netherlandsbased Conoship International supported Royal Niestern Sander with the design. They focused on determining the optimal main dimensions and hull form to minimise the impact on the environment. Designer and yard also teamed up to achieve the best seakeeping behaviour while meeting all stability requirements. The Kroonborg’s hull design and dynamicpositioning (DP) system produce a vessel that is unmatched in energy efficiency and makes considerable fuel savings possible. Designed to reduce fuel consumption, Kongsberg’s GreenDP secures the vessel, allowing it to stay within user-defined operational boundaries. This new approach is based on forecasting the vessel’s motion, rather than acting on present conditions, using a method called ‘nonlinear model predictive control’. This optimises the predicted vessel offset against the use of thrusters dramatically lowering peak loads. www. o f f s h o r e - i n d u s t r y.eu

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Studies have shown this minor sacrifice in station-keeping accuracy pays off with a fuel reduction of about 20 percent. Owner Royal Wagenborg calls its new asset a clean and green vessel – something demonstrated further by the fact that by deploying the vessel reduces helicopter transfers by up to 600 flights a year, significantly reducing CO2 emissions. The company also has a strict ‘zero-dumping philosophy’. Strengthening the green credentials even further is the fact that the Kroonborg as world’s first offshore vessel sails on GTL fuel, a liquid fuel made of natural gas: resulting in fewer emissions than conventional fuels for vessels. By combining such sustainable principles with innovative design, Royal Wagenborg’s Kroonborg looks well set to crack on with the task at hand – executing safe and efficient offshore operations for NAM and Shell UK for the decade ahead.

Crane Focus Over the last few months, the Netherlands-based Ship Technics have been busy with the electrical installation of the Kroonborg’s motioncompensated crane. “We were brought in to install the crane’s control systems by Lagendijk, the crane manufacturer,” comments Ship Technics Director Daaf Kooman. Although Ship Technics is an established name in marine electrical engineering and automation, this was the first time the company had worked with Bargemaster. “This crane contract was completed smoothly with all three parties enjoying a cooperative working relationship.” Ship Technics started the electrical installation at Lagendijk’s facilities and completed them on board the Kroonborg while the vessel was still at Royal Niestern Sander’s yard in Delfzijl. Mr Kooman says that the feedback received by Royal Wagenborg has been positive: “Although this is a very complex crane, it is still easy to use and it is also very comfortable.” i. www.shiptechnics.nl

i. www.wagenborg.com i. www.niesternsander.com OS I 2015 | Vo l u me 8 | I s s u e 3 | 4 3

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4 4 | O S I 2 0 1 5 | Vo l u m e 8 | Issue 3

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CONSTR UCTION & FABRICATION

NORDIC YARDS’ FOURTH HVDC PLATFORM IS WELL UNDERWAY

DolWin Gamma EARLIER THIS YEAR, THE DOCK LAYING OF 200T STEEL ELEMENT FOR THE OFFSHORE CONVERTOR DOLWIN GAMMA TOOK PLACE AT NORDIC YARDS’ WARNEMUNDE SITE IN GERMANY. THE PLATFORM IS THE FOURTH BUILT BY THE COMPANY FOLLOWING BorWin beta, HelWin alpha and SylWin alpha – two of which have now commenced operations in the German North Sea at wind farms operated by Dutch operator TenneT. Head of Nordic Yards’ Project Design Department Guido Schulte talks to Offshore Industry’s Ben Littler about the project.

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CONSTR UCTION & FABRICATION

lstom placed the order for DolWin gamma with Nordic Yards in February 2013. The yard commenced construction towards the end of 2014 and the platform will be installed in 2017. It will form the core of the grid connection of the DolWin 3 Offshore Wind Farm, where it will convert 900MW of electricity from AC to DC. After conversion the platform will transmit the power to the Dorpen onshore convertor station, 163km away, where it will be converted back to AC ready for supply to end users.

Full Scope

DolWin gamma marks the first time that Nordic Yards will oversee the entire process from conception to installation, as opposed to just the construction processes. “In the tradition of building specialised seagoing vessels, Nordic Yards has successfully performed all design phases of the project. This time, the entire value chain, consisting of detailed design, procurement, fabrication, assembly, T&I and

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commissioning is in one hand – Nordic Yards’,” says Mr Schulte. He says that this means that the team can respond more directly to any challenges that may arise. “With our overall responsibility for DolWin gamma, we are better and earlier prepared for the vital offshore T&I activities. Naturally, this is also partly attributable to successful installation and handover of two Nordic Yard platforms previously.”

Complex Construction

Designing and building a platform such as this is certainly a complex project. The mass and volume resulting with the structures 900MW capacity, coupled with just 27m of water depth poses a considerable challenge. “The conditions restrict the height above the seabed at which a horizontal girder might be positioned to still allow a topside – or a barge – to float over. Taking all of these things into consideration, we had to adopt a split jacket concept, essentially consisting of two jacket halves with a

temporary spacer frame in between to enable installation with the required geometrical tolerances,” says Mr Schulte.

Protected Enclosure

Even without the capacity and location of DolWin gamma, HVDC platforms represent complex and challenging construction projects. Consider, for example, the ways in which they differ from oil & gas platforms. Oil platforms are characterised by open, lattice-style structures – an answer to the potentially volatile nature of non-renewable fuels. In contrast to this, HVDC platforms house sensitive electrical equipment that needs to be protected from the elements. The solution is a stressed-skin design; a closed-box in appearance with a smooth hull on the outside, supported by welded panels inside. “The advantages of this are obvious,” states Mr Schulte. “The topsides is lighter in total weight and the design offers a reduced amount of required maintenance and a longer lifetime for the platform.

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CONSTR UCTION & FABRICATION

“We expect to see more stressed skin designs in the near future, also cascading into the smaller platform designs.” The platform is designed with a lifetime of 25-30 years in mind. Mr Schulte, however, says that he expects Nordic Yards’ platforms will have a practical lifespan considerably longer than this. “Due to the application of very high safety/ fatigue factors and also due to the smart design and our the reliability and high quality of our workmanship.”

Exceeding Threshold Values

Mr Schulte says that, despite setbacks seen in the offshore wind sector currently, he is confident there is a future for the industry – and with it for HVDC technology. “As soon as the location of a wind farm exceeds threshold values, the application of HVDC technology is inevitable and also economically viable.” Naturally, with this being a relatively new

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form of technology, everyone is keen to see the results from the first platforms – such as constructed BorWin beta and HelWin alpha. The two platforms, which Nordic Yards built for Siemens, have now been handed over to TenneT and are operational. “I reckon that once the performance of these important reference projects is formally recognised, we will see application of this technology outside Germany.” A look at the map of proposed offshore wind project locations – including UK Round 3 sites – would seem to back up Mr Schulte’s claim. “Naturally,” he says, “Nordic Yards, being the current market leader in HVDC platforms, with its three production sites and strong team of in-house engineers, will strive to contribute its broad experience to projects in the future.” i. www.nordicyards.com

– GU IDO SC H U LTE –

The application of HVDC technology is inevitable and also economically viable.

OS I 2015 | Vo l u me 8 | I s s u e 3 | 4 7

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SUBSEA INSTALLATION

TRELLEBORG OFFERS ENHANCED RANGE OF EASY-INSTALLATION DBM CLAMPS

Getting a Grip

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SUBSEA INSTALLATION

TRELLEBORG HAS DEVELOPED AN INNOVATIVE DISTRIBUTED BUOYANCY MODULE (DBM) CLAMP LINE THAT OFFERS TECHNICAL, MARKET AND schedule advantages over the existing product range to provide offshore operators with a more effective, workable and compliant solution.

ustin Harbison, Product Development Manager with Trelleborg Offshore & Construction, commented: “As a key element of subsea operations, DBMs play a vital role when it comes to maintaining the configuration of flexible risers and umbilicals, reducing top tension loads and providing a fast, efficient and safe offshore installation. However, the industry’s progression into ultra-deepwater and corresponding higher operating temperatures has led to increased flow assurance demands and a requirement for larger buoyancy modules. In order to address these challenges, we have created a more compliant, higher capacity buoyancy clamp range.”

Enhanced Range

“Understanding the significance of buoyancy clamps when it comes to maintaining riser configurations over the lifetime of a project, we took the decision to enhance our DBM clamp range. Utilizing a premium composite construction, it promotes easier and more efficient working conditions, with greater design assurance for the offshore operator,” said Mr Harbison. In order for risers to better address the critical challenge of flow assurance, ultradeep technologies can utilise thicker insulation layers, which have the effect of reducing the clamp’s capacity to resist buoyancy. So developing a clamp that can accommodate the additional creep associated with thicker insulation, whilst being able to firmly locate bigger buoyancy modules has been a considerable technical challenge. Furthermore, the enhanced clamp design, which offers a universal interface for use on all riser types, now features high performance aramid fibres in place of a fabricated titanium strap. This development has resulted in simplified manufacture, as well as a significant reduction in lead-time; lead times for clamp components such as straps are now reduced to days rather than months. In addition, the lightweight design means the clamp is more buoyant and lighter in the air, therefore assisting with handling and installation.

pulled from Trelleborg’s broad expertise and track record of successful design development. We are continually looking at evolving products to provide increased compliance and capacity while minimising risk. The continuous aramid fibres used for this DBM clamp offer a wealth of benefits for the operator. “This is the first phase of our ongoing development for this product range as we introduce aramid fibers and a standard user interface. We are passionate about continuous innovation and as such, dedicate significant time and resources into developing solutions which are specifically designed to meet the ever-changing wants and needs of the offshore industry –our clamp range is already well received by the sector,” stated Mr Harbison.

Safe, Speedy and Stable

As well as enhancing its clamp design, Trelleborg recognised the need for improved installation tooling and has introduced a new range that dramatically reduces tool weight, and improves speed of installation with better reliability. The weight of the new tooling solution has been reduced by 90 percent. Furthermore, when using this new range, clamps can be installed in 50 percent less time than with previous systems. “With tool design independent of riser type, our lighter, more automated installation tooling range is much safer to use and, when combined with the new flexible clamp, helps to speed up installation, saving vessel time for customers,” concluded Mr Harbison.

Integrated Analysis

To provide customers with better design assurance when using the enhanced clamps, Trelleborg has verified performance against integrated experimental stress analysis, FEA (finite element analysis) and analytical calculations to provide a high resolution of assurance. i. www.trelleborg.com/offshore

Passionate Innovation

Mr Harbison continued: “In the engineering of this clamp, as with any new product, we

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125 YEARS OF EXPERIENCE Shipyard De Hoop concentrates on designing, engineering and building custom vessels, for both the inland and seagoing markets. The yard has all the core disciplines in house to provide clients with creative and innovative solutions, both in design and production. De Hoop is committed to a customer-oriented, goal-based approach in which quality and flexibility are paramount.

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CRAFTMANSHIP

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OFFSHORE SUPPORT VESSELS

DE HOOP DELIVERS PRINCE JOB I OFFSHORE SUPPORT VESSEL FOR NIGERIAN TRANSMIX OPERATIONS

A Job Well Done AWARITSE NIGERIA HAS RECENTLY TAKEN DELIVERY OF A NEW OFFSHORE SUPPORT VESSEL. THE VESSEL, NAMED PRINCE JOB I, IS based on De Hoop Shipyard’s KISS concept and is designed for a range of offshore operations, amongst which are the discharge of transmix liquids, offshore inspection, maintenance and repair.

he main responsibility of the vessel is to take care of transmix liquids. This is usually the preserve of tankers, but these vessels are not of sufficiently shallow draught for Chevron’s Nigerian sites where Awartise will put Prince Job I to work.

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Give us a KISS

Awaritse approached De Hoop in early 2014 for the design and building of a vessel that could fulfill this role amongst others. De Hoop’s answer is a 68.45m long offshore support, Germanicher Lloyd DP2 vessel with a beam of 15.77m and weighing 2,300t, constructed at the company’s Lobith, the Netherlands yard. Based on De Hoop’s KISS concept for competitive overall cost and operational reliability, she has a hull optimised and faired for increased fuel efficiency during transit and DP. Prince Job I is, nonetheless, a customised vessel. She is wider than other vessels of her kind – which gives her greater

OS I 2015 | Vo l u me 8 | I s s u e 3 | 5 1

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OFFSHORE SUPPORT VESSELS

wave resistance, higher stability, more deadweight and deck space.

Decked Out

De Hoop has designed the vessel to carry a significant amount of large deck cargo. She features a 500m2 cargo area, able to handle 5t per m2. She also features lashings and fittings for up to 16 TEUs. The deck is protected by the forward superstructure and by cargo rails which run down both port and starboard sides of the vessel. The rails have openings with hoserollers close to the forward crane; whilst on the aft deck another hose-roller is provided for guiding cargo hoses over the stern with the aft crane. De Hoop has located the superstructure as far forward as possible to maximise available space for large cargo and loading and unloading operations. Space usage has been further optimised by the positioning of generators in the first level of the superstructure as with earlier KISS vessel designs. As a result of such planning, Prince Job I boasts far greater cargo capacity than other vessels of a comparable size.

Tanked Up

Below decks almost all of the space is given over to tanks for various liquids. In total there are 30 tanks; one flushing, two fuel oil and six multi-purpose tanks for fuel/mud, fuel/transmix and transmix/brine combinations. The double hull further comprises seventeen drilling water tanks.

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There are an additional four tanks to be found in the foreship below the superstructure, comprising fresh water, dirty oil, sludge and bilge water tanks.

Safety First

Considering the combustible nature of many of the liquids the vessel will handle, safety has been a top-ranking consideration in the design and construction. All tanks and pumps on board comply with DNV-GL requirements for the transport of transmix liquids. Other safety features include four inflatable life rafts – two to port and two to starboard, each of which can accommodate 25 persons. Additionally, in order to meet SOLAS/IMO requirements, there is a Palfinger supplied man overboard vessel with an outboard engine, located on the starboard side. For external fire fighting, two monitors with 2,400m3 per hour capacity have been installed. The installation receives water from two dedicated, electric Fi-Fi pumps, each with a capacity of 1,530m3. A water jet is created by pressing water through the monitor nozzle. The equipment complies with DNV-GL requirements for Fire Fighting Vessel Class 1.

Economical Flexibility

Awaritse, in close collaboration with De Hoop, selected a diesel-electric propulsion system for Prince Job I, ensuring flexibility and economical operability. The system consists of two azimuthing

Main features Design has 2 modes: 1. Transmix mode 2. PSV mode – additional modular delivered; conversion kit, – especially for piping Vessel provides accommodation for a total of 30 persons. Sormec Cranes: For hose handling, loading and unloading duties the OSV is equipped with two Sormec offshore knuckle boom cranes, each with a lift capacity of ten tons at 15 metre outreach.

Z-drive thrusters in the stern drive and two in the bow. In the propulsion room are located two Veth stern thrusters with fixed pitch propellers operating at variable speeds with a nozzle. The propellers, driven by fresh water cooled by electric motors of 900kW each, are capable of producing maximum thrust through a full 360° steering range. In the bow are two Veth transverse tunnel thrusters, driven by air-cooled electric motors of 450kW each and mostly used in DP and mooring. Underway, Prince Job I can reach speeds of up to 11.7 knots. i. www.dehoop.net

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CONSTR UCTION & FABRICATION

Sensor PRECISION

BROSA INVESTS IN HIGH-POWER CALIBRATION TECHNOLOGY

TETTNANG, SOUTH GERMANY-BASED BROSA, THE MANUFACTURER OF HIGH-PRECISION AND ROBUST LOAD CELLS AND PRESSURE TRANSDUCERS, HAS A HISTORY REACHING BACK 80 YEARS. WITH ITS CUSTOMERS DEMANDING sensors with an ever-increasing measurement range, Brosa has invested in its most powerful calibration machine to date. Brosa applies the machine to calibrate force sensors for its clients. One of these is GustoMSC, which uses the sensors for force measurement on jack-up rigs.

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rosa is a leading manufacturer of load cells and pressure transducers, as well as electronic components. The company has a vertical range of manufacture over 95 percent and specialises in customer specific sensors for safety-related applications. With over 100 employees, Brosa produces upwards of 12,000 sensors per year. Brosa has an impressive portfolio of work in the offshore industry including sensors for offshore cranes, pipe-laying

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CONSTR UCTION & FABRICATION

vessels, chain stoppers for FPSOs, hoists and quick-release hooks as well as many examples in other maritime fields.

Development & Innovation

As a manufacturer of customised sensors, Brosa requires a strong R&D and construction team. Manufacturing takes place at the company’s large facility in Germany. To ensure proximity to its clients, Brosa has operated subsidiaries in the Netherlands and Singapore for many years. More recently, the company opened a third subsidiary in Norway in 2014. Martin Wagner, Managing Director of Brosa, says investment in the new machine is all about providing a high standard of service to clients. “We always try to accomplish current and future requirements of our customers. This is only possible through permanent further development and innovation. And we are proud to be one of the few leading companies in Europe which is able to calibrate such high loads.” The test machine is being used to calibrate the sensors and to verify compliance with the customer specifications, regarding the measuring accuracy.

Fit & Forget

Mr Wagner explains the benefits to both client and company alike: “Now we do not have to take our sensors to an external institution to calibrate them – we can do it in-house. This saves time and money – benefits that will be passed on to our customers. “Furthermore, our sensors only have to be calibrated once. This means that the customer can assemble the sensor in their machine and start working. They never have to recalibrate – fit and forget. And, due to the fact that we overload the sensor to a

specific extent, our sensors have long-term stability.”

All Under One Roof

The high loads Mr Wagner refers to are as much as 12MN – this is because GustoMSC required that it be able to measure within a range of -3,400 and +5,700kN. As a result of this investment, the company will be able to process client orders faster and more cost-effectively – with all types of production taking place beneath one roof. This, Mr Wagner says, provides the additional advantage that every step of the work is carried out to the high in-house standards that are a hallmark of the company.

Positive Economics

Martin Wagner, Manager Director of Brosa

The new machine comes as a direct result of the company’s successes, Mr Wagner states, and with the new addition he trusts he will see a wider penetration of the offshore sector. “The purchase was only possible due to our positive economic situation and increasing order numbers. I feel confident that we can expand our share in the offshore market thanks to the acquisition of this calibration machine as well as constant further development in the field of sensor technology,” he says.

One Step Ahead

The company is of the philosophy that only those who are passionate about developing products will never stop asking questions. The aim is that continual evolution of the product range, with the intention of exceeding client expectations, will ensure that Brosa stays one step ahead of market requirements. “We wish to continue to cope with future technical challenges and innovations together with our customers. With regards to increasing automation, higher and higher measuring ranges and more robust sensors are needed. With our new calibration machine we can manage fundamental research in sectors we have previously been unable to penetrate.” i. www.brosa.net

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Worldwide Solutions in Steel MHF Group designs, engineers and manufactures steel structures and pipe work, principally for the oil and gas, petrochemical, and waste processing industries, and for large-scale harbour installations. MHF Contracting B.V. Scheelhoekweg 1 3251 LZ Stellendam, The Netherlands

T +31 (0)187 493969 F +31 (0)187 493988

E info@mhf-contracting.nl I www.mhf-contracting.nl

Ridderinkhof winches, winch systems and deck equipment Hanzeweg 18 8061RC Hasselt T +31(0)38-425 09 20 F +31(0)38-477 33 92 info@ridderinkhof.nl www.ridderinkhof.nl

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OSI OUTFITTERS PAGES New Walk to Work Contracts

Caterpillar Expands Product Line

Uptime International has entered into contract with Ulstein Verft for delivery of two active motion compensated gangways. The walk to work systems will be mounted during first half of 2016 on two new built wind turbine service operation vessels (SOV) ordered by Bernhard Schulte and their affiliate Windea Offshore. This is the first dedicated wind farm vessels with the new ULSTEIN SX175 design with X-Stern & X-Bow from Ulstein Design & Solution. The vessels will be ready for Siemens charter when both the Gemini and Sandbank offshore wind projects are scheduled to begin operations. i. www.uptime.no

Caterpillar Oil & Gas launched the Cat G3600 ADEM A4 electric motors and variable frequency drives for the gas compression. The new electric motors and drives will complement Caterpillar’s existing product portfolio of gas compression reciprocating engines designed for the gas compression industry. The motors will be purpose-built for gas compression applications and be available as standard products in power ratings ranging from 1,500 to 5,000 horsepower with paired drive for the offered ratings. i. www.catoilandgasinfo.com

DOF Subsea Launches New Equipment

New Offshore and Deck Crane Contracts

DOF Subsea launch a significant new addition to its suite of services, the DOF Skandi Explorers, a technology which has previously only been seen in academic and defence circles. The new glider equipment is a cornerstone of the Ocean Observation System (OOS) due to its ultra-efficient, low-power ability to collect data for up to nine months before requiring a battery change. The gliders can measure absolute and relative current velocities as well as physical and chemical ocean properties, harvest subsea data via acoustic modems and detect oil in the water column for a fraction of the cost of conventional methods. i. www.dofsubsea.com

TTS Group has, through its Business Unit Offshore, entered into three new agreements for delivery of offshore and deck cranes with a total order value of approx. MNOK 105. The main contract is with Triyards Marine Services in Singapore for delivery of two active heavy compensated (AHC) subsea cranes for two vessels contracted by an Indian owner. The deliveries will take place in the first half of 2016. The two other contracts are for shipyards respectively in Argentina and Norway. i. www.ttsgroup.com

Cortez Subsea Signs Alliance in Malaysia Cortez Subsea has established its first foothold in Malaysia after signing an exclusive agreement with Oceancare Corporation. They will equip their modular pipe-laying system (MPS), which has NOV Tuboscope Zap-Lok connection technology. MPS allows the use of the Zap-Lok connected pipeline to be installed from any suitable offshore multi-purpose DP vessel. Designed to facilitate the storage, handling, connection and deployment of the pipeline in an S-lay configuration onto the seabed, it can deliver up to 5 km of pipe per day. i. www.cortezsubsea.com

Subsea Vertical Integration Technip has been awarded a brownfield subsea contract for the Triton FPSO vessel, operated by Dana Petroleum, located in the central North Sea. As part of replacement of existing subsea assets, Technip’s scope of work covers project management and engineering. The Group will leverage its unique integrated approach in the subsea business, as Technip Umbilicals will manufacture the umbilical at its plant in Newcastle, UK, while the Group’s diving support vessel Orelia will undertake the installation campaign. i. www.technip.com

>> www. o f f s h o r e - i n d u s t r y.eu

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OSI OUTFITTERS PAGES DBSC for Subsea 7

Cutting Construction Costs

FES International has been awarded a contract by Subsea 7 for the supply of fully automated diverless bend stiffener connectors (DBSCs). DBSCs enable the quick, efficient and cost-effective installation of bend stiffeners on offshore deep-sea drilling operations. The manufacture of the DBSCs is currently underway at FES International UK headquarters in Northumberland, UK. i. www.fesinternational.com

Bluestream Offshore has ordered a fourth Saab Seaeye Panther XT Plus ROV to undertake tasks normally performed by hydraulic vehicles. The electric work ROV system needs less space, fewer staff and is much faster to deploy, which bring considerable savings in operational costs when compared to a large hydraulic work class ROV. Bluestream engineers also benefit from the Panther’s 10-strong thruster power and design architecture that allows it to accommodate a wide range of tooling, yet remain manoeuvrable and able to work in strong currents. The addition of another Panther now brings Bluestream’s fleet of ROVs to seventeen Saab Seaeye vehicles. i. www.seaeye.com

BP Baku Crane Project

Subsea Structures for Ichthys LNG Project

EnerMech’s Director of Cranes & Lifting, John Morrison, with one of EnerMech’s crane simulators.

EnerMech has completed a slew bearing replacement on the North Crane on BP Azerbaijan Exploration’s Chirag 1 platform in Baku. The mechanical engineering group completed the GBP 500,000 project (including design, build, testing and installation) in less than three months. Working closely with BP Baku’s structural team, EnerMech designed a crane-specific jacking frame and following a successful FAT test at EnerMech’s Baku yard, all equipment and materials was shipped offshore to meet the tight completion schedule. i. www.enermech.com

Kongsberg Oil & Gas Technologies has been awarded a contract by Saipem for delivery of subsea structures for the gas export pipeline project of the INPEX-operated Ichthys LNG Project, located 220 km offshore western Australia. The subsea pipeline is 882 km long and continues 7 km onshore to the liquefaction facilities being constructed at Bladin Point near Darwin. The scope of work involves adjustable pipe support (APS) structures to the pipeline. APS will support the pipeline and bring it to the required height and orientation at the end termination. i. www.kongsberg.com

Permanent Magnet Generator

Aveva 3D Modelling Solution Progen Projetos Gerenciamento e Engenharia has gained impressive benefits by using Aveva PDMS software on a major greenfield project in Brazil, for multinational Evonik. Owner operators increasingly require their EPC contractors to use Aveva technology on important projects owner operators know that all disciplines and stakeholders are working from the same data and the design efficiencies that PDMS brings are widely recognised to reduce, and in many cases eliminate, costly and timeconsuming rework. i. www.aveva.com

Atlantis confirmed an order with The Switch for an integrated PM medium-speed generator that resulted from a successfully completed pre-design project carried out in 2014. The Switch generator will be used in its newest AR1500 turbine, which will be one of the world’s highest yield tidal generation devices. It is designed to withstand the extreme environmental conditions expected in Scotland and Canada. The turbine is scheduled for delivery to the MeyGen project in the first quarter of 2016. i. www.theswitch.com

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YELLOW & FINCH PAGES

THE YELLOW & FINCH PAGES Aandrijf Technisch Buro b.v. P.O. Box 3070 5902 RB Venlo Parlevinkerweg 44 (Industry no. 5068) 5928 NV Venlo The Netherlands T +31 (0)77 396 8781 F +31 (0)77 382 8733 E info@aandrijftechnischburo.nl I www.aandrijftechnischburo.nl Contact: Sraar van Rens Aandrijf Technisch Buro BV is a flexible partner for power transmission solutions. We combine our knowledge, skills and products to (sub)assemblies or complete solutions for complex power transmission challenges. Our customers design and build winches, tensioners, cranes, reels and other (deck) equipment used in extreme conditions. We know what the Offshore Industry needs!

AncoferWaldram Steelplates bv P.O. Box 190 4900 AD Oosterhout The Netherlands T +31 (0)162 491 512 E joost.van.dijk@aws.dillinger.biz Contact: Mr Joost van Dijk AncoferWaldram Steelplates is a specialist supplying heavy carbon steel plates and profiled parts for more than 35 years. The combination of comprehensive stocks of over 35,000 tons of heavy carbon steel plates plus the sophisticated profiling plant gives AWS a decisive lead in experience, product range and customer service.

CHEMETALL B.V. IJsselstraat 41 5347 KG Oss The Netherlands T +31 (0)412 681 888 E ampak@chemetall.com I www.chemetall.com Ampak cathodic protection is a product group within the surface treatment business unit of the Chemetall group, based in Oss, The Netherlands. Ampak is specialized in the design, production and application of cathodic protection and anti-fouling systems. Our systems are mainly supplied to the

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marine and offshore industry. Ampak is a prime producer of zinc, aluminium and magnesium alloy anodes at its own foundry. Ampak also manufactures impressed current and anti-fouling systems to customer specification and requirements. We maintain strict quality control procedures, which has enabled us to maintain our distinct reputation as a leading and worldwide supplier of corrosion prevention systems. AMPAK, your worldwide specialist in cathodic protection.

Cramm HLS BV P.O. Box 510, 8901 BH Leeuwarden The Netherlands T +31 (0)88 457 0457 F +31 (0)88 457 0458 E info@crammhls.com I www.crammhls.com Contact: Paul Boelens p.boelens@crammhls.com Cramm HLS BV is a sister company of Cramm Yachting Systems (www. cramm.nl). Cramm HLS deliveres equipment for safe and secure landing and handling of helicopters. One of the products is the helicopter landing grid (www.heligrid.com), which is used for safe landing in rough conditions. Besides this also Helicopter moving systems and the delivery of hangardoors are in the delivery-package. After 60 year anniversery we are proud to use: quality based on experience.

DBR BV Lelystraat 53 – NL-3364 AH P.O. Box 1039 – NL-3360 BA Sliedrecht – The Netherlands T +31 (0)184 613 200 F +31 (0)184 612 654 E info@dbr-bv.nl I www.dbr-bv.nl Contact: H.J. Hafkamp DBR BV is the Dutch specialist in diesel and gas generator sets up to 4,000kVA, pumps and diesel pump sets up to 2,000kW in the oil and gas, wind farm, dredging and shipping industry worldwide.

The well-engineered generator and pump sets are custom-built and assembled by DBR in accordance to high quality offshore standards and marine classification rules.

HEINEN & HOPMAN Produktieweg 12 3751 LN Spakenburg The Netherlands T +31 (0)33 299 25 00 F +31 (0)33 299 25 99 E pr@heinenhopman.com I www.heinenhopman.com Contact: J.W.E. Hopman Heinen & Hopman Engineering is a world leader in air conditioning, mechanical ventilation,central heating, refrigeration, sanitary systems, fire protection, environmental systems and air duct cleaning. Founded in 1965, the company is renowned for being an innovator in the design, engineering and installation of customised solutions. We work in four specialist areas: – Superyachts. – Commercial shipping. – Offshore industry. – Navy vessels. Our mission is to ensure that the climate ‘indoors’ will perfectly meet the needs of people and products alike, whatever the weather outside. Heinen & Hopman offers a worldwide, 24/7 service via a network of subsidiaries and sales centres. Pantone 354

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Delta SubSea 550 Club Dr, Suite 345 Montgomery, Texas 77316 USA T +1936-582-7237 I www.deltasubsea-rov.com Delta SubSea (DSS) is a leading integrated independent provider of ROV Services and Solutions. Delta SubSea’s ROV fleet is focused on solutions for customers in the inspection, repair and maintenance, construction, drilling and decommissioning market segments. In addition to ROV Services, DSS also provides Subsea Project Management, Subsea Project Support Services, Subject Matter Experts and Client Representation for Diving/ROV/Subsea Construction.

Gebhard Electro Innovatiepark 14, 4906 AA Oosterhout PB 61, 4900 AB Oosterhout The Netherlands T +31 (0)162 452 888 F +31 (0)162 433 761 E info@gebhard.nl I www.gebhard.nl Contact: Ton Versluis / Richard van de Wiel Gebhard Electro is a globally operating company specialised in the design, production, installation and maintenance of electrical systems for the maritime shipping industry. We collaborate with leading shipyards on every continent. Gebhard Electro has been specialised in the high-tech world of shipbuilding since 1946. Our activities vary greatly: from just one specific task to the execution of entire projects or the management and co-ordination of all activities of all participating contractors. From our own facility in China we are in a position to deliver at competitive rates. Gebhard Electro, your one-stopshop for development / engineering / production / installation / repair service

Nicoverken Marine Services BV Algerastraat 20 3125 BS Schiedam, The Netherlands T +31 (0)10 238 0999 F +31 (0)10 238 0988 E info@nicoverken.nl I www.nicoverken.nl Contact: Jacco Vermunt Distributor, 24/7 service & spare parts agent of marine equipment. In our programme there are stainless steel marine pipes and drains, filtration, anti-fouling & cathodic protection, reverse osmosis desalinators (water makers), wastewater treatment, vacuum sanitary systems for yachts, deck equipment (doors & hatches) and watertight sliding door systems. Our Ship Repair department is specialised in the overhaul of all types of main and auxiliary engines, including attachments i.e. governors, turbochargers, fuel equipment and the sales of spare parts and engines. We are capable of crankshaft grinding. Our service is 24/7 worldwide!

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EUROPE’S LEADING

8-11 SEPT 2015

TECHNICAL E&P EVENT

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Offshore Europe remains the foremost forum that brings together all aspects of the energy industry under one roof. SENIOR FACILITIES ENGINEER, PREMIER OIL Photo Credit: Harald Pettersen, Statoil

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OE15

YELLOW & FINCH PAGES T +31 (0)168 331 490 E sales@rometal.nl I www.rometal.nl Contact: Martijn van Manen We are your partner in delivering all rhb stevedoring & warehousing kinds of high-tension (S690, S890 Waalhaven N.Z. 4 and S960) steel structures and even 3087 BL Rotterdam inclusive electrical and hydraulics, if Portnumber 2157 so required. We can be your turn-key The Netherlands partner in the supply, engineering T +31 (0)10 429 94 33 and on-board installation of heavy lift F +31 (0)10 429 02 61 equipment, land and offshore wind E office@rhb.nl structures and (de)mobilisations. I www.rhb.nl Also complete document control rhb stevedoring & warehousing is according to the class bodies lies in your independent partner for project our expertise. With our two facilities we cargoes, heavy lifts and assisting have all disciplines in house to enable offshore vessels during mobilisation or demobilisation. Our private terminal with us to serve our clients in an efficient and reliable way. We are completely 730 metres quay length is equipped with own shore cranes up to 208 tons. certified according to our customer standard. For more details, please Floating cranes up to 1,500 tons are phone us and/or check our website: available. www.rometal.nl.

Constructive Solutions

Rometal B.V. Patrijsweg 10 4791 RV Klundert The Netherlands

Seaway Heavy Lifting Albert Einsteinlaan 50 2719 ER Zoetermeer The Netherlands

T +31 (0)79 363 77 00 F +31 (0)79 363 77 99 E ba@shl.nl I www.shl.com.cy Seaway Heavy Lifting is a leading offshore contractor in the global Oil & Gas and Renewables industry, offering tailored T&I and EPCI solutions*. Seaway Heavy Lifting owns and operates crane vessels Stanislav Yudin and Oleg Strashnov, which have a revolving lift capacity of 2,500mt and 5,000mt respectively.

of the offshore Industry. Our services include advisory and litigation services in respect of the construction and operation of any type of vessel for the offshore industry, joint venture agreements and support and maintenance contracts.

* T&I: Transport & Installation, EPCI: Engineering, Procurement, Construction and Installation

Next Issue Main Themes

Van Steenderen Mainport Lawyers B.V. Zeemansstraat 13 3016 CN Rotterdam The Netherlands T +31 (0)10 266 78 66 F +31 (0)10 266 78 68 E arnold.vansteenderen@ mainportlawyers.com I www.mainportlawyers.com Contact: Arnold J. van Steenderen The Dutch firm dealing with all aspects

– IRM – SURF – Offshore Europe 2015

Deadlines Copy deadline: Please contact us for availability Advertisement deadline: 3 July 2015 Subjects can be changed without prior notice.

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WORD ON THE SEA

OSI’s Ron van Uum

A busy springtime One of these companies was SBM Offshore in From 4 to 7 May, experts from the offshore Schiedam, where Managing Director Mrs Saskia energy industry around the world came together Kunst and Technology Director Mr Jaap-Harm for the 2015 Offshore Technology Conference (OTC) at NRG Park in Houston, Texas. Almost 95,000 Westhuis cordially welcomed our reporter Dennis Vinkoert. SMB Offshore has recently undergone attendees from 130 countries gathered at the annual conference – indisputable evidence of OTC’s some organizational changes to focus on the company’s core capabilities and products: the position as the leading forum to exchange ideas lease and sale of FPSOs and related services and and opinions to advance scientific and technical products. SBM’s clients are knowledge for the safe, exploring and developing new environmentally friendly and fields in more remote deepsustainable development of water locations where FPSOs offshore oil and gas resources. are the preferred production OTC 2015 was the sixth largest method. Other companies attendance in its 47-year visited by Dennis Vinkoert history. This year’s conference OTC 2015: are Damen Shiprepair & had almost 2,700 companies 95,000 attendees from Conversion, Port of Rotterdam exhibiting from 37 countries Authority, IHC Merwede, – about a hundred more than 130 countries getting Ulstein Sea of Solutions, ABS, 2014. together. Damen Shipyard, Amarcon, Mr Ed Stokes, Chairman of Wärtsilä and KOTUG. In the OTC, stated: “OTC continues next issue of Offshore Industry we will reveal more to bring the world to Houston. The record-setting about recent developments at these companies. number of paper submissions ensured a highMyself and my colleagues at Yellow & Finch quality technical programme covering the latest innovations and applications. Coupled with superb Publishers hope to see you at one of the trade panels, in-depth executive keynotes, a new crop of shows and ship launchings in the months to come! Spotlight-On-New- Technology award winners and a records-setting exhibition, OTC drew everyone from CEOs to engineers to government officials.” Next year OTC will take place from 2 to 5 May, again at NRG Park in Houston. Some time ago Offshore Industry visited, as Ron van Uum part of the 2015 Offshore Oil & Gas Press Tour, ron@ynfpublishers.com several companies in the Rotterdam port area. 6 4 | O S I 2 0 1 5 | Vo l u m e 8 | Issue 3

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OSI VOL. 8 ISSUE 3 | 2015

GLOBAL OFFSHORE WIND 2015

Lifting your cargoes faster

H E AV Y L I F T S T O R A G E A R E A

OSI 2015 | VOLUME 8 | ISSUE 3

stevedoring & warehousing rotterdam

Gina Krog HFC BUILDS LARGEST EVER JACKET

KROONBORG OFFSHORE PIONEER

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