16 minute read
ISHIDA
Ishida celebrates exhibition return with latest automation solutions
The benefits of automation solutions, which have been so invaluable during the coronavirus pandemic, and which will continue to support companies in fast-moving and increasingly competitive markets, will be the key theme of the Ishida Europe stand (D40) at the PPMA Show as the company looks forward to welcoming back customers for face-to-face visits.
Ishida will be displaying latest models from its market-leading multihead weigher, checkweigher and X-ray inspection system ranges. All three offer individual benefits – the 28 head CCW-RV multihead weigher has been specifically designed for sugared confectionery; the IX-GN X-ray provides a versatile mid-range quality control and inspection solution; and the DACS-G-F015 checkweigher has been designed to meet private label manufacturing requirements.
At the same time, in line with the ongoing move to smart factories, the machines can also be part of a fully integrated and centrally controlled packing line, designed and installed by Ishida and supported by its advanced Sentinel monitoring software. The Ishida Sentinel Reporting Pack, which is included on all Ishida models free of charge for life, provides instant visibility of live machine performance from anywhere in the world.
The Ishida CCW-RV-228WB multihead weigher incorporates customdesigned parts which can deal with the particular challenges of sticky sugar-coated confectionery to deliver smooth and consistent movement of the product for fast and accurate weighing. Precision Pulse Width Modulation (PWM) ensures that product is fed to the hopper in a controlled manner to optimise weight combinations, while Ishida’s patented high-speed filtering and Anti-Floor Vibration (AFV) ensure optimum efficiency and close to zero giveaway. The weigher offers impressive speeds of up to 400 weighments per minute.
Best-in-class foreign body detection and quality control for a wide range of packaged and unpackaged food products is provided by Ishida’s IXGN-4044 X-ray inspection system, offering maximum consumer reassurance and brand protection. The IX-GN can reliably detect contaminants including steel, aluminium, tin, glass, stones, dense rubber and plastic,
bones and shells for unrivalled food safety. In addition, Ishida’s advanced Genetic Algorithm (GA) technology enables operators to optimise the Ishida has now introduced a new service offering for its X-ray range, which delivers a guaranteed Total Cost of Ownership (TCO) of less than 3% per annum over a fiveyear period.
system for greater sensitivity to specific foreign bodies. The machine can also carry out several other quality control functions such as counting components, weight estimation, missing, broken or deformed items, and product voids.
Ishida has now introduced a new service offering for its X-ray range, which delivers a guaranteed Total Cost of Ownership (TCO) of less than 3% per annum over a five-year period.
In the checkweigher range, the DACS-F015 Advanced-Line model uses Ishida’s Force Restoration weight cell to deliver precision weighing accuracy for high-speed production lines. Manufactured in the UK, this model is a full combination system which includes metal detection and reject devices, including mechanical, electrical and software features that surpass the inspection and failsafe assurance requirements of private label goods for UK retailers.
The machine on display also features Ishida’s proven IDCS (Ishida Data Capture System), a powerful software that captures and manages data from every pack that passes over the checkweigher. This provides in-depth real time performance monitoring that helps to identify opportunities for performance improvement and enhancement throughout the line to deliver increased Overall Equipment Effectives (OEE).
In addition, both the IX-GN and DACSG-F incorporate Ishida’s Retailer Reject Confirmation (RRC) software that checks and confirms that any outof-specification product or pack has been successfully removed from the production and packing line, to meet individual UK retailer quality standards and codes of practice.
“We are delighted to be back at the PPMA Show and the NEC after such a long-enforced absence,” commented Ryan Jones of Ishida Europe. “As a business, we have continued to work successfully throughout the pandemic using the benefits of remote technology, but the ‘personal touch’ is also an important part of the Ishida experience, so we are delighted to be able to interact face-to-face with our customers and prospects once again.
HMI Solution for Food Processing
In the food processing industry, the daily cleaning of automation equipment and process equipment is extremely important to ensure food safety. Therefore, the human machine interface (HMI) for food production facilities must be able to withstand high-pressure and high-temperature washing and be cleaned with acidic cleaners to facilitate daily scrubbing and water washing. A suitable HMI solution for food production facilities should have:
• The IP69K rating ensures the highest degree of protection in food processing environments where sanitation and cleanliness are required.
• The use of stainless steel materials has high anti-corrosion efficiency. prevents the buildup of any dirt on the bezels.
• Waterproof connectors allow complete protection during the cleaning process.
Human Machine Interface (HMI) allows direct data flow collection and communication between machines and facilities, as well as real-time monitoring and control of operating processes, to create fast and collaborative manufacturing processes. In addition to computing performance, HMI systems used in the food industry has many factors to consider, such as whether it can withstand intensive spraying and repeated high-pressure cleaning.
OUR SOLUTIONS
The GOT815W-511 and GOT812W-511 are powered by the Intel® Core™ i57300U processor. The high-reliability touch panel PCs offer a choice of either one 2.5” SSD HDD or one 2.5” SATA HDD for storage. For flexible communication, both panel PCs have one full-size and one half-size PCI Express Mini Card slots for Wi-Fi/3G kit. Moreover, they support the VESA mount and are compatible with Windows® 10 and Windows® 10 IoT.
Axiomtek UK Ltd. T: 01612093680 E: info@axiomtek.co.uk
W: http://www.axiomtek.co.uk/
EAO Series 82 Pushbuttons
Enhanced protection. Fast mounting
IP67 front and rear sealed 316L Stainless steel Pushbuttons with integrated M12 connector.
Burgess Hill June 2021 – EAO, the expert partner for innovative, intuitive and reliable Human Machine Interfaces (HMIs), has extended the robust and attractive Series 82 switches series with an overmoulded option and M12 connector. The new 22mm mounted version in food grade stainless steel offers fast mounting as well as complete front and rear IP67 protection.
It is common to expose actuators and indicators to extremely harsh operating conditions. For example in the food & beverage industry, where alkaline cleaning agents and corrosion severely affect HMIs.
Typical applications • Food and beverage production machinery • Factory automation • Conveyors and packing machinery • Maintenance and repair operations
The overmoulded version is the Series 82-6657 and is capable of meeting these strict requirements offering reliable enhanced protection. These attractively designed illuminated pushbuttons feature a housing made from SUS 316L stainless steel and a Tritan light guide resistant to many cleaning agents. These design features provide protection against wear and ensure consistent clarity of both the dot and the ring illumination.
Advantages of the overmoulded version • Complete IP67 protection for illuminated pushbuttons • Tritan light guide resistant to cleaning agents • Housing made of SUS 316L stainless steel • High resistance to vibration and impact • M12 connector for fast and resilient mounting • 24VDC illuminated versions available with red, green, white or blue LEDs
Precision Motion Control. Reliable, repeatable, precise.
High torque hybrid stepper motors.
. . . . . . Motor frame sizes from 14 mm to 106 mm Step angles from 0.72 to 1.8 degrees 2, 3 and 5 phase motors, unipolar or bipolar windings Factory fitted encoders and closed loop stepper motors Wide range of AC and DC microstepping drivers Customisation of motor shafts, connectors and cables
Call Jason on 01444 236000 to discuss your motion control project. The switches utilise a robust M12 connector. This connection method saves customers time when it comes to mounting as well as enabling a highly resilient HMI connection. The rear of the device is also IP67-compliant thanks to the overmoulding of the switch and connector, ensuring that the HMI has complete and reliable protection. The overmoulded version also offers very high resistance to vibrations and impact.
Contact EAO Ltd on 01444 236000 or email sales.euk@eao.com to discuss your project
Read more on www.eao.com/82
A modern relocation company designed for the manufacturing sector
JTS Relocations Ltd was formed by Timon and Jenny Thorncroft, bringing together over 65 years of experience within the UK removal industry.
Specialising in Commercial and Industrial Removals, they are totally focused on delivering service levels that are second to none, whilst remaining faithful to their key guiding principles – a quality service, Health & Safety and care for the environment. You can be assured that you are in safe hands with JTS.
INDUSTRIAL RELOCATION A SPECIALITY
Unlike most commercial removers that focus solely on office relocations JTS are also highly experienced in carrying out industrial, plant and manufacturing moves. Whether it’s installing a replacement unit into a line to increase efficiencies or moving an entire plant set-up to a new factory location, they will carry out the task effectively and to your schedule.
Factory and warehouse removals Whether you are looking to move one machine, an entire factory full of equipment or an entire storage warehouse JTS are experts in transporting heavy machinery and equipment, ensuring that the vehicle is loaded correctly and safely to eliminate any risk of damage in transit. Because every project is different they provide bespoke solutions based on your requirements. Manufacturing plants JTS undertake turnkey projects and make the whole process of plant relocations as easy and fast as possible for you and your business. They understand that the process needs to run smoothly and safely without affecting your company’s operations or customer base.
As well as transportation they can provide engineers to dismantle and install plant and machinery equipment to provide a completely rounded service.
Sensitive items and heavy machinery Experienced in working within hygienic and sensitive environments JTS combine their experience and knowledge with state of the art technology and equipment to secure, remove, transport and re-house items safely and without fuss. Whether it’s delicate equipment or extreme heavy loads they are adept at extracting and reinstalling items within tight confines.
A COMMITMENT TO QUALITY
Clients can have complete confidence and peace of mind when choosing JTS.
Health and safety All members of staff are fully trained in manual handling, safe working at heights, identifying risks and hazards, emergency first aid and undertaking secondary risk assessments. Health & Safety consultants ensure that all requirements are met for every job providing Method Statements, Risk Assessments and Instruction Sheets.
ISO standards and award-winning JTS hold the following standards and have twice won the prestigious Commercial Mover of the Year award:
- ISO 14001 Environmental
Management System - ISO 9001 Quality Management
System - ISO 45001 Occupational Health and
Safety Management System - BS 8522 The Commercial Moving
Standard Members of the British Association of Removers and the Commercial Moving Group (CMG)
FLEET-FREE AND ECO-FRIENDLY
In 2018 government figures stated that the majority of Britain’s greenhouse gas output (an estimated 33 per cent of carbon dioxide (CO2) emissions) came from the transport sector.
Everyone within the sector is responsible for reducing their emission, and great strides have been taken in the design and build of vehicles including making them more efficient, less polluting and, improving their aerodynamics, whilst improved driving skills to help reduce emissions.
JTS Relocations have gone a step further, owning no removal vehicles at all.
Dedicated to minimising the company’s carbon dioxide emissions and reducing their carbon footprint, rather than owning removal vans they source reliable low-emission transport as close to each job as possible so crews don’t need to travel long distances in large vehicles from a single depot. Instead where feasible they use public transport or a shared minibus to reach jobs, thus reducing emissions and traffic.
JTS Director Jenny Thorncroft explains “When we formed the company in 2008, we chose to operate in a far more sustainable and eco-friendly way. There were no electric HGV options available to us at the time and, with the cost of buying, maintaining and upgrading vehicles to adhere to increasing regulations we made the decision to go fleet-free.”
“The nature of commercial removals is such that our crews might be required to work anywhere in the UK and, though the electric and hybrid options are improving there are still logistical and supply chain issues. By hiring vehicles nearer the job site we reduce our carbon footprint and, contribute to the client’s local economy. Vehicles are driven economically so they use as little fuel as possible. It’s a win-win as far as we’re concerned.”
IT’S ONLY LOGICAL CARBONLOGIC
As well as reducing their own carbon footprint JTS offer inclusion to their clients. They can calculate the most efficient method of carrying out any project, calculate the actual emissions and offer a baseline scheme to offset the CO2 free of charge. Through Carbon Footprint Ltd the client can be provided with a certificate on completion.
www.jtsrelocations.com info@jtsrelocations.com 0800 849 1501
New Food Grade Tank Cleaning Site for Manchester
LPW Group – the national vehicle cleaning specialists – have opened a brand new tank cleaning site in central Manchester.
Conveniently situated next to major motorway links, the LPW Tankwash site introduces a new and accessible facility for the city and surrounding networks.
Equipped with the latest technology and equipment, the site provides a specialist cleaning and sanitisation service for road tankers, tank containers, and all other intermodal equipment.
The complete pressurised tank washes can thoroughly clean a vast range of food substances including: edible oils; sugars; chocolate; flour; juices, and dairy products. As a dedicated food grade tankwash, no chemical cleaning takes place on the site, meaning the possibility of cross-contamination is significantly reduced.
At every location, the LPW Tankwash team are highly skilled and experienced operatives. This enables a fast turnaround time – saving invaluable time in transit - without any compromise on quality and service. The seals necessary to comply with stringent food safety regulations are also provided by the team.
Tankwash site services include:
• Food grade tank washing • IBC cleaning • Steam heating • Sanitisation • Air filtered blow drying • Hose and flex cleaning • ISO 9001\2015 certified washes site locations, including Purfleet and Avonmouth.
Gary Moon, Managing Director of LPW Tankwash, says: “We are delighted to open our brand new Manchester tank cleaning facility. From initial planning to building developments, we have committed these last few months to create a state-of-the-art site to suit our customers’ requirements in Central Manchester and the surrounding areas.
“From speaking and listening to our existing customers across the UK, it became apparent that an accessible location in Manchester was needed. The latest LPW Tankwash site is in answer to this need, and will provide an accessible, convenient, and professional service for drivers.”
LPW Tankwash forms a part of the wider LPW Group, who specialise in commercial vehicle and building cleaning. With over 45 years of industry experience, LPW Group are the UK’s market-leader in national cleaning services.
Their impressive client base spans from independent fleet operators to major blue chip organisations. The group now comprises a portfolio of eight brands, including: LPW Tankwash, LPW Truckwash, Mobile Fleetwash, LPW Fleetcare, LPW Fleetsales, Carlyle Limited, Wilson Contract Services, and Pureclean Car Care.
For queries about the new Manchester Tankwash site, or any further enquiries, contact LPW group directly on 01708 463 400 or email enquiries@lpweurope.com www.lpweurope.com
Safetech continues to expand
Safetech have had another successful year as the premier manufacturer and installer of automatic personnel protection systems. “We thought that with the complications of Brexit and the pandemic, we wouldn’t be able to continue our business growth“, says Managing Director Robert Smith, “but the company has continued to expand and we’re delighted our new Guardian Ultra product is proving so popular. We’ve recently taken orders from Norway, Sweden, France, Canada, Mexico and the USA”.
Guardian Ultra control panel The new Guardian aerial frame
Safetech’s latest system features extensive upgrades and improvements. A PL-d was achieved and validated by an independent test house. Sophisticated monitoring and diagnostics give immediate feedback to the operator.
The aerial frame mounted above the conveyor has been completely re-designed using glass-reinforced plastic. This new structure is lighter, stronger and can be configured to bridge any size of equipment. The versatile design allows material to pass without obstruction. Although Guardian Ultra is a highly improved and refined system, the basic principle behind Safetech products has always been the same – to prevent injuries automatically and reliably. Guardian is suitable for protecting personnel in a wide range of processes, including refuse recycling, paper, board, plastic and metal handling, and many manufacturing and engineering functions.
Tel: +44 (0) 191 521 4316 Email: info@safetechsystems.com Website: www.safetechsystems.com
Supplier of high quality plastic, aluminium and glass packaging solutions to Global pharmaceutical, cosmetics, and food sectors
Hygienic Flow Equipment Specialists
ITS are process flow equipment experts, with a multitude of top equipment brands available and over 100 years combined experience in the food and beverage, brewery, dairy, pharmaceutical and personal care industries.
From Hygienic Valves, High Performance Pumps, Pigging Systems or Tank and Mixing Equipment, through to Automation Systems, Installation Materials, Heating and Cooling Products or Spares, ITS and our in-house experts can technically support you with large systems projects, one off product purchases, and even maintenance or repair services.
ITS was formed in 2002 from a core of Alfa Laval people, to take over the distribution of Alfa Laval Flow Equipment. Now a partner distributor to other top industry brands, including, Bornemann and Mouvex, Worcester, Norbro, Pipetite, Liag and Daniatech, we distribute stocked items with a fast, next day service at competitive prices, all with an unmatched customer ethos.
As a family owned business, we live by our core values and hope to reflect these in the service provided to our customers.
Our mission: "Operating within a safe and transparent culture of respect and innovation, we are dedicated to positively conduct ourselves with high ethical standards and integrity. We will continue to invest in and develop our staff, reliable product ranges and services provided, to ensure the high standards expected within the markets we trade are upheld or exceeded. As the complete solutions supplier of choice, we value all stakeholders of the business and build strong relationships to reinforce our unrivalled reputation and future growth. " - Peter Jeans, Company
Founder
