MARCH 2020 | Volume 47 | Number 3
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Where fragrance meets flavour
INSIDE: Local distributors at your fingertips
FRAGRANCES: Scent, strategy & a perfumery showroom
LABELLING: Fresh innovations to protect & inform
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March 2020
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Contents SOUTH AFRICAN PHARMACEUTICAL & COSMETIC REVIEW
March 2020 | Volume 47 | Number 3
w w w.pharmacos.co. za
6 NEWS
DSM collaborates with S-Biomedic
Sustainable solutions for rinse-off applications
Microplastic free glitter from Ronald Britton
8 PRODUCT NEWS
Vega’s pressure sensors and switches
11 Green alternative
to polyester glitter 38 PHARMA FOCUS: EXCIPIENTS
Meggle’s DC lactose products and expertise
11 INDUSTRY TALK
Sustainable alternative to traditional glitter
12 EVENTS
30 years of innovation for in-cosmetics
16 CONTRACT MANUFACTURING & PACKING
40 BATH & BODY CARE
Natural cleansing solutions from Evonik
Personal care packaging at its best
Lubrizol’s eco-conscious beauty portfolio
Trends in sustainable formulations
45 LABELLING
Track and trace solutions from MGSA Projects
Wrapsa continues to expand
Calculating the cost of producing labels
Prime Product prioritises sustainability
Qualipak Jhb offers superior quality products
CBD becomes a new focal point for Hersol
20
23 DIGEST OF INGREDIENTS SUPPLIERS
Local distributors at your fingertips
31 FRAGRANCES
Bell EMEA’s 2020/21 fragrance trends
New retail outlet for Natchem
Merck helps keep fragrances fabulous
The clean fragrance era has begun
32
Natchem launches new innovative retail outlet
Four decades of unmatched quality and customer service 49 ASSOCIATION NEWS
The latest from Coschem
P C Review | MARCH 2020 |
3
SOUTH AFRICAN PHARMACEUTICAL & COSMETIC REVIEW
From the editor
THE TEAM EDITORIAL
The push for sustainable beauty
S
ustainability has become more than
Our extensive section on fragrances on
Editor: Abby Vorster +27 (0)11 877 6038 abby.vorster@newmedia.co.za Layout & Design: Andipha Nkoloti Contributors: Christine van Zyl, Karen Maier ADVERTISING Sales Executive: Carla Melless +27 (0)83 260 6060 carla.melless@newmedia.co.za Sales Executive: Anita Raath +27 (0)82 976 6541 anita.raath@newmedia.co.za
a buzzword. It’s one of the biggest
page 31, offers a host of interesting reads.
drivers of business in 2020 and is
We’ve featured Bell Flavors & Fragrances
impacting suppliers, brand owners
EMEA’s 2020/21 fragrance trends; Natchem’s
Sales Executive: Candida Giambo-Kruger +27 (0)71 438 1918 candida.giambo-kruger@newmedia.co.za
exciting new retail outlet; Merck’s Oxynex ST
INTERNATIONAL SALES
liquid, which promises to protect fragrances
Germany/Austria/Switzerland: Eisenacher Medien Erhardt Eisenacher +49 228 249 9860 info@eisenacher-medien.de
and manufacturers in a major way. In the personal care industry, sustainable cosmetics are defined as products using
from unwanted changes in colour and
natural ingredients produced from
smell; and the launch of Sozio’s clean
renewable raw materials. Yet the push for
fragrance portfolio.
sustainable beauty is resulting in demands
This month’s packaging feature is centred
Italy: Ngcombroker Giacomo Rotunno +39 370 101 4694 g.rotunno@ngcombroker.com
far bigger than just natural ingredients.
on labelling – a crucial element of any
Sustainable beauty requires brand owners
pharma or cosmetics product. Turn to page
and their suppliers to be more transparent
45 now to read about Marchesini’s track
Taiwan: Ringier Trade Media Sydney Lai +886 4 2329 7318 sydneylai@ringier.com.hk
and more authentic than ever. It’s also
and trace solutions brought to you by MGSA
CIRCULATION
seeing the development of more minimally
Projects. You can also gain valuable insight
processed beauty products with short and
from NSI 4 Africa into calculating the total
Circulation Manager: Felicity Garbers felicity.garbers@newmedia.co.za
recognisable ingredients lists and there
cost of ownership of producing labels and
PUBLISHING TEAM
is a clear movement away from synthetic
Qualipak Jhb, a leader in shrink sleeving and
General Manager: Dev Naidoo
chemicals, with rising concerns around the
labelling, shares the latest developments at
Production Controller: Mandy Ackerman
toxicity of these ingredients.
its Germiston-based facility.
Art Director: David Kyslinger
In this edition of P C Review, sustainable
Please let me know if you’re attending
JOHANNESBURG OFFICE New Media Publishing, Ground floor, Media Park, 69 Kingsway Avenue, Auckland Park, 2092 Tel: +27 (0)11 877 6111, Fax: +27 (0)11 877 6198 POSTAL ADDRESS PO Box 784698, Sandton, Johannesburg, 2146
beauty is the predominant theme in the
in-cosmetics Global in Barcelona, from 31
bath and body care feature on page 40.
March to 2 April. I will be there for the entire
You can read about Evonik’s technology
duration of the show and would love to cover
platforms to introduce greater naturality
your principals’ launches and show news.
or a more sustainable profile in cleansing
You can also follow @SApharmacos on twitter
products; Lubrizol’s eco-conscious beauty
and @PharmaceuticalCosmeticReview on
portfolio, which includes a novel shower
Facebook for more in depth content and
MANAGEMENT TEAM
powder formulated without water; and trends
regular updates from the magazine.
MANAGING DIRECTOR: Aileen Lamb
for sustainable formulations interpreted by KahlWax, Savannah’s principal.
Published by New Media, a division of Media24 (PTY) Ltd
COMMERCIAL DIRECTOR: Maria Tiganis
Enjoy the read.
BRAND STRATEGY DIRECTOR: Andrew Nunneley
Also focused on sustainability, Wrapsa,
CHIEF FINANCIAL OFFICER: Venette Malone
Prime Product Manufacturing and Hersol
HEAD OF HR: Camillah West
Manufacturing Labs take centre stage in our contract manufacturing and packing
CEO: MEDIA24: Ishmet Davidson
feature. Turn to page 16 now to read more
HEAD OFFICE
about the latest developments within these
New Media House, 19 Bree Street, Cape Town 8001 Tel: +27 (0)21 417 1111, Fax: +27 (0)21 417 1112 Email: newmedia@newmedia.co.za PO Box 440, Green Point, Cape Town 8051
industry leading third party manufacturers.
EDITORIAL ADVISORY BOARD Past-President, Society of Cosmetic Chemists SA
Prof Dr Aubrey Parsons
John Knowlton
CEO of the Generic and Biosimilar Medicines of Southern Africa
Professor Emeritus, Faculty of Health Sciences, Nelson Mandela University
Vivian Frittelli
Prof N T (Raj) Naidoo
P C Review is the official journal of: CTFA - The Cosmetic, Toiletry & Frangrance Association of South Africa GBM - Generic and Biosimilar Medicines of Southern Africa
4 | MARCH
Consultant, Cosmetic Solutions
2020 | P C Review
COSCHEM - The Society of Cosmetic Chemists of South Africa HPA - The Health Products Association of Southern Africa AMA - The Aerosol Manufacturers’ Association of South Africa
Pharmaceutical Cosmetic Review is published by New Media 11 times a year and circulates to manufacturers, packers and distributors of pharmaceuticals, health products, cosmetics, detergents, soaps, toiletries and allied products. The journal is an up-to-date source of reference for company directors, factory and production managers, marketing executives, engineers, import agents, buyers and research personnel. While precautions have been taken to ensure the accuracy of its contents and information given to readers, neither the editor, publisher, or its agents can accept responsibility for damages or injury which may arise therefrom. All rights reserved. © Pharmaceutical Cosmetic Review. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, photocopying, electronic, mechanical or otherwise without the prior written permission of the copyright owners. Pharmaceutical Cosmetic Review is printed and bound by CTP Printers - Cape Town. Copyright: all rights reserved. ISSN 0257-8719
WATER RESPONSIBLE BEAUTY
Evonik’s new formulation concept offers different approaches to protect our precious water resources: Waterless, low water usage and none-rinse. Nature will love it. www.evonik.com/personal-care Evonik Personal Care @evonikpc @evonikpc
NEWS
DSM collaborates with S-Biomedic on probiotic technology A GLOBAL SCIENCE-based company active in health, nutrition and materials, Royal DSM, has announced a collaboration and commercialisation agreement with S-Biomedic. This development aims to bring a new probiotic technology-based skin care active to market for the treatment of acne. DSM will be S-Biomedic’s worldwide exclusive manufacturing and go to market partner for this active and plans to start commercialisation of the new technology within the next 18 to 24 months. The microbiome is a strategic area for DSM. The company already holds a strong position in the field of gut health, with its range of probiotic solutions, and sees significant growth potential in probiotic skin care and other microbiome-focused solutions. Recent studies on the skin microbiome reveal that skin-associated diseases such as acne vulgaris, eczema, psoriasis, and dandruff are associated with strong and specific changes within the microbiome. Researchers from S-Biomedic have been studying how live bacteria can be used to modulate the skin microbiome’s composition.
‘We observed better results using a multi-strain donor solution with recipient skin rich in a specific Cutibacterium acnes subtype, with positive features isolated from healthy individuals,’ explains Bernhard Paetzold, lead author of the study and co-founder and chief scientific officer of S-Biomedic. These findings open up vast opportunities for the development of probiotic solutions that could help improve microbiome status from diseased to healthy, specifically to treat inflammatory acne. Under the terms of the agreement, DSM will contribute its manufacturing and commercialisation expertise. ‘DSM has a proven track record in developing vitamins, yeast extracts, preservatives, cultures, biofuels, and bio-plastics via biotechnology,’ comments Rishabh Pande, vice president marketing and innovation, personal care and aroma at DSM. ‘We have a solid manufacturing foundation to build on, and together with our strong expertise in distribution and marketing, we look forward to bringing this exciting technology to market.’
Mondi sets sight on fully biodegradable nonwoven for wipes A GLOBAL LEADER in packaging and paper, Mondi has developed a new Carded Airlaid Carded (CAC) line to create a more sustainable three-layer nonwoven for wipes. This can be used for personal hygiene and cleaning purposes. This new line will use 100 percent cellulose content, including viscose and pulp from certified sources, resulting in a nonwoven material that is fully biodegradable. The new technology being employed for the planned CAC line – located at Mondi’s plant in Ascania, Germany – will make it possible to combine three layers into a highly functional and stable composite material. This will deliver optimal absorption and lotion load for high-quality biodegradable wipes and uses fewer resources than comparable carded monostructures. The technology will be able to produce the entire sustainable nonwoven material in-line, while enabling hydroembossing to increase softness and improve cleaning power.
Mondi’s vision is to contribute to a better world, and its focus lies in producing innovative products that are sustainable by design. ‘The innovative technology means we can produce 100 percent biodegradable, high-performance nonwovens for wipes that are more accessible, and we are looking forward to introducing this to the market,’ explains Kelly Wright, Mondi’s product expert for personal care and components. The new line is set to be fully operational by 2021.
Samples of the new sustainable nonwoven material will be presented at Index 2020, at Mondi’s booth 1560, taking place from 31 March to 3 April in Geneva
Sustainable solutions for rinse-off applications OMYACARE S 75-KP and Omyacare S 95-KP minerals are now Ecocert approved. The certificate confirms that both ingredients are natural, environmentally friendly and sustainable. Bright white Omyacare particles sourced from natural calcium carbonate can be used as cleansing agents with different grades of abrasiveness. These particles adjust the colour, viscosity and texture of toothpaste, tooth tabs and rinse-off applications, such as soap or handwash tabs. Stefan Lander, vice president for consumer goods at Omya, comments: ‘With Omyacare, we focus on tailored
C C
particles based solely on natural calcium carbonate. This allows us to produce a sustainable ingredient with a very low carbon footprint.’ Ecocert is among the world’s leading specialists in the certification of sustainable materials and practices. Its motto ‘working towards a sustainable world’ is a key driver of the organisation’s efforts to verify and approve sustainable raw materials. Applications like Omyacare, which are certified by Ecocert, have to meet high ecological standards, including non-GMO, responsibly sourced and providing support for biodiversity. As a producer of approved Ecocert raw materials, Omya
commits to sustainable production and processes, respecting the environment and human health. The company is represented locally by CJP Chemicals.
In soap applications, Omyacare enhances the creaminess and the speed and amount of foam generation
Christo Coetzee Attorneys We are not just lawyers, we are part of your business and can assist you in the following areas: • Labelling and advertising compliance • Regulatory compliance • Commercial law • Contracts • Litigation
Christine van Zyl: BSc (Hons.) Biochemistry, LLB, Diploma Cosmetic Chemistry
Tel: 012 342 1930 | Email: office@christocoetzeelaw.co.za | Website: www.christocoetzeelaw.co.za
6 | MARCH
2020 | P C Review
NEWS
Ronald Britton launches microplastic free, iridescent glitter THE CREATOR OF the world’s most eco-friendly glitter brand, Bioglitter, has announced the development of a microplastic free, iridescent effect glitter. Stephen Cotton, director of Ronald Britton, says: ‘This is another first from Ronald Britton. The new product is the only iridescent effect glitter available on the market, which is microplastic free.’ Ronald Britton launched Bioglitter Sparkle two years ago and Bioglitter Pure, the world’s first microplastic free and TÜV certified fresh water biodegradable glitter last year. Since launching, the brand has received global acclaim, working with major cosmetics brands and retailers and has seen messages of support from Sir David Attenborough and was short listed in National Geographic’s innovative products. The iridescent glitter is a new effect within the Bioglitter Pure product family. The glitter has a reflective and shimmer quality, which, up until this point, has been impossible to achieve in a microplastic free glitter. Cotton adds: ‘Traditional iridescent glitter gains its look from the refractive properties of special plastic films and this is where we’ve faced a real challenge. The chemistry and physics simply don’t work with natural raw materials, so we have had to totally re-engineer the glitter to cut out all the plastic and still create refractive effects. The result is our new iridescent product, Bioglitter Pure Opal.’ This new product comes in a choice of three colours: rose; mint or aqua and is available in five different sizes. In addition to adding an iridescent effect to the Bioglitter Pure product range, Ronald Britton has announced the launch of a Vivid colour range. Bioglitter Pure Vivid is available in five different sizes in a strong Fuchsia colour. Bioglitter products are made from a special form of cellulose,
International retailers including Tesco, Primark, Monsoon and Selfridges as well as many cosmetics brands have moved to using Bioglit ter based products, as part of their strategy to cut plastic waste in the environment
unique to the brand and have passed independent tests including TÜV and Austria’s ‘OK Biodegradable Water’ Certification, which guarantees biodegradation in natural, freshwater environments. Picking up several industry awards, Bioglitter has been developed to tackle environmental microplastic pollution caused by traditional plastic based glitter. The product will decompose in the natural environment, unlike products based on modified natural polymers like PLA, Cellulose Acetate and other forms of cellulose, which need to go through a composting process to break down and therefore are a form of microplastic if they find their way into the environment. Bioglitter products are available in South Africa from Meganede.
The Organic & Natural Products Expo is set to become the iconic organic sector event on the continent. With over 200 exhibitors and over 10 000 visitors over three days, unmatched exposure to buyers, products, education and demos is guaranteed. To exhibit contact John on John.t@satp.co.za To register to visit, go to www.organicandnaturalexpo.com
P C Review | MARCH 2020 | 7
PRODUCT NEWS
Pressure sensors and level switches for sterile processes With its new pressure sensors and level switches, Vega has become a full-range supplier for level and pressure requirements in pharmaceutical applications.
T
he special challenges faced
effort and parts inventory to the
ring, which can be customised from
by the pharmaceutical
minimum. The process fittings can be
a choice of 256 different colours,
industry result from diverse
interchanged and adapted to local
remains clearly visible, even in
manufacturing processes.
requirements.
daylight. At a glance, the user can
Success depends on the consistency
see if the measuring process is
process – whether it’s mixing, filling,
All-round switching status display
autoclaving or CIP and SIP cleaning.
Sensors are often used in very
This makes it all the more important
large spacious areas or in very
Intelligence with IO-Link
for operators to be able to rely on the
tight spaces. The effort involved in
A lot of sensor intelligence has
measurement technology deployed
reading a sensor quickly becomes
been built into the new compact
on the plant.
considerable when a hygiene
series. The standard IO-Link protocol
and continuity of the production
Level and pressure sensors from
running, if the sensor is switching or if any sensor management required.
ensures both universal and simple
Vega have made a name for
communication. This means that,
themselves over many decades for
via the standardised communication
their reliability and longevity. Robust,
platform, seamless data transfer
versatile and easy to use, even
and simple system integration
under extreme conditions or strict
are enabled.
regulations, these sensors provide
1
important impulses for greater
Everything’s easier with wireless operation
plant safety and efficiency.
Vega has also integrated
Complete supplier for level and pressure
wireless communication into its new Vegabar and Vegapoint
Vega now completes its
measuring instrument series. The
measurement portfolio for
2
pharmaceutical production with two new compact instrument series
families Vegabar and Vegapoint prove that automation can be quite simple and highly efficient at the same time, without compromising on reliability, hygiene or accuracy.
Thanks to the 360° status display, all sensor states can be easily seen from any direction
or tablet. The wireless communication is
comprising pressure sensors/switches and point level switches. The product
sensors can connect via smartphone
especially useful in environments 1: The new Vegabar compact pressure sensors with switching function and Vegapoint capacitive level switches are perfectly tailored to standard applications. One special feature is the 360° status display, which can be set to any one of 256 different colours and easily seen from any direction 2: The universal, flexible hygienic adapter system of the new instrument series not only reduces the amount of work involved, but also the spare parts inventory
such as clean rooms, where physical access involves a lot of effort, and results in considerably easier setup and operation. The new Vegabar pressure switches/sensors and Vegapoint level switches represent an important milestone for Vega, combining key elements of reliability, flexibility and accuracy for pharmaceutical processes. Now, users not only get an entire range of level and
barrier first has to be overcome. Yet
pressure measurement technology
it’s crucial to be able to see sensor
from a single source, but also
readings quickly and easily, so that
hygiene-optimised instrument
operators can react as quickly as
designs that are extremely easy to
are perfectly tailored to standard
possible, especially in the event of
install and use. •
applications that require high
a fault.
The new measuring instruments
quality. Their standardised hygienic
Thanks to the 360° status display,
adapter system provides the
all sensor states can be easily seen
flexibility needed to keep installation
from any direction. This illuminated
8 || MARCH 8 MARCH
2020 | P C Review 2020 | P C Review
Vega – www.vega.com/ pharmaceutical
We bring colour into view! Compact pressure sensors and switches with 360° custom-colour status display
256 colours Individually selectable: Measurement in progress Sensor switching Process malfunction
15 cm
Compact design
Hygienic adapter system
Adjustment via smartphone
R5 377.00 VEGABAR 39 Clamp 1"
www.vega.com/vegabar
2020
DIARY
WHAT'S ON IN
ood f
April
RE V IE W
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| FEBRUARY 2020 | P C Review
19 to 20 April ExCel, London, UK www.naturalproducts.co.uk
May Organic & Natural Products Expo Africa 8 to 10 May The Deck, Wanderers Stadium, Joburg www.organicandnaturalexpo.com
Cosmetics Industry Summit 13 to 14 May IDC, Sandton, Joburg www.ctfa.co.za
Coschem Golf Day 19 May Bryanston Country Club, Joburg www.coschem.co.za
June
Aerosol Manufacturers’ Association AGM
4 June Venue TBC, Joburg www.aerosol.co.za
Durban Professional Beauty Expo
7 June Durban, South Africa www.probeauty.co.za/dbn
SAPICS Conference 2020
21 to 24 June Century City Conference Centre, Cape Town www.conference.sapics.org
INDUSTRY TALK
Green alternative to polyester glitter Geotech has introduced an innovative environmentally friendly glitter range to meet the demand for an alternative to traditional glitter. This is because traditional or polyester glitter is a microplastic proven to be harmful to the environment.
G
eoflake is the powerful name of a
is what makes these products unique. The
new, unique product line, which
technology creates an optical effect similar to
provides the most mesmerising
precision cut polyester glitter.
glittering effects for cosmetics
formulations. This innovative product range
A market driven demand
is developed by the Dutch effect pigment
The Geoflake product line is Geotech’s
supplier, Geotech, as an environmentally
answer to the strong market driven demand to
friendly alternative to polyester glitter.
replace traditional polyester glitter. The new
Experts say scientists and environmental activists are calling for an outright ban on plastic glitter, much like the recent
range includes interesting alternatives for the popular polyester glitter shades of silver, gold and iridescent.
ban on polyethylene beads. As a
Geoflake glittering mica flakes are
result, the cosmetics industry is desperately looking for sustainable alternatives to traditional glitter.
Unique and innovative The basic structure of Geoflake
DID YOU KNOW?
non-toxic and comply with the main regulations for cosmetics.
For over 30 years, global producers of cosmetics have been using Geotech’s special effect pigments to differentiate consumer products.
is a coarse platelet of coated synthetic mica. The new range
Yet the colourant coated flakes may have a few restrictions in certain areas due to the colourants used. The titanium dioxide and iron
oxide coated Geoflake products are UV, water and solvent resistant.
contains synthetic mica flakes coated with
The coloured Geoflake products are a bit more
titanium dioxide, iron oxide and D&C colourants.
delicate and depending on the application
The Geoflake portfolio contains a stunning amount of 15 products. Silver, white, red gold, royal blue, green,
some special attention may be required. Geotech’s cosmetics laboratory in The Netherlands can provide technical
lavender, salmon and rainbow are the eight
support for your formulations. The Geoflake
colours available in two different particle
product line is available in South Africa from
sizes. These sizes are XL, with an average
Quantum Colours. •
of 350 micron and XXL, with an average of 750 micron. The narrow particle size distribution achieved by an innovative production process
Geotech – www.geotech.nl/en Quantum Colours – www.quantumcolours.com
P C Review | MARCH 2020 | P 11 C Review | MARCH 2020 | 11
In-cosmetics celebrates 30 years of innovation Barcelona • 31 March – 2 April 2020
The world’s leading cosmetics and personal care event, in-cosmetics Global is set to break records when it returns to Barcelona on 31 March for its 30 th Birthday. The show is scheduled to take place for three days at Fira de Barcelona – Gran Via, closing on 2 April.
G
rowth in the beauty and
renowned event – which welcomed
suppliers of all shapes and sizes
personal care industry
over 12 000 visitors in 2019 – offers R&D
including some of the freshest faces in
reached a decade high
professionals an unrivalled opportunity
the industry.
last year and is set to
to source the latest ingredients, network
continue unabated, according to
with key suppliers and learn about the
Leading education programme
Euromonitor. In fact, the value of the
trends shaping the beauty and personal
Alongside a raft of top suppliers,
global cosmetics products market is
care industry.
in-cosmetics Global has become
expected to reach USD 805.61 billion
synonymous with opportunities to soak
by 2023, propelled by major trends
A truly global line-up
up market intelligence including trends,
including conscious consumerism,
At the centre of the event is an
facts, figures, market analysis and
advancements in beauty technology
exceptional line-up of exhibitors, many
research data from all corners of the
and the rise of ‘skintellectuals’. It’s
of which return year on year to showcase
global personal care industry.
against this backdrop that in-cosmetics Global, the world’s leading personal care ingredients event, returns to Barcelona in 2020. The event will be hosted in the cosmopolitan capital of Spain’s Catalonia region for
their latest innovative ingredients
DID YOU KNOW? ‘In-cosmetics Global has
and services at the show. For its debut, in-cosmetics (as it was originally called)
hosted just 60 exhibitors become a hotbed of innovation and the core destination for – a number which has important networking and business grown significantly, meetings. We’re incredibly proud of our history, and much like the with 843 companies industry upward trajectory of taking part in the 2019 growth, we’re excited to see the event go from strength edition. Continuing this to strength every year’ momentum, this year the – Roziani Zulkifli, exhibition director. exhibitor line-up is expected
the sixth time in the show’s
to include 95 percent of the
three-decade history, having
industry’s biggest names, including the
First launched at the turn of the millennium, the Marketing Trends Theatre continues to command many of the industry’s foremost thought leaders to share their expertise 20 years on. A comprehensive educational programme of Technical Seminars also helps attendees find inspiration for new product formulations and discover alternative solutions for existing projects.
Interactive elements One of the most popular areas at the show is the Innovation Zone. This offers
previously taken place in other
likes of Croda, Ashland and Clariant.
visitors a dedicated area to source the
major cities across Europe,
The 2020 show is also set to welcome
most ground-breaking materials for future
a host of first-time exhibitors, ensuring
formulations, either launched at show or
visitors have an opportunity to meet
in the six months prior.
including London, Paris, Milan and Amsterdam. The world-
GLOBAL COSMETIC PRODUCT REGULATORY COMPLIANCE SOLUTIONS Intertek provides a comprehensive range of services for beauty and personal care products to ensure quality, safety, efficacy and regulatory compliance. Partnering with Intertek helps brands and producers to speed up their international growth, optimise the quality and safety of their supply chain and reduce total costs. Our Services Include: • Literature Review & Data Collection • Toxicological Profiles of Ingredients • Regulatory Dossiers • Toxicological Safety Assessment • Labelling Reviews
12 || MARCH 12 MARCH
2020 | P C Review 2020 | P C Review
MORE INFORMATION +44 116 263 9621
• • • • •
Microbiology & Stability Testing Cosmetic Packaging Analysis Causality Assessment Compliance Solutions Regulatory Support
hersuk-regtox@intertek.com
intertek.com/cosmetics/ global-reg-compliance-forcosmetic-products/
Barcelona • 31 March – 2 April 2020
Providing a sensory experience,
positive, but sometimes detrimental
Global Beauty Day returns to honour diversity
attendees can test, feel and smell the
role. CutiBiome CLR was developed
products on show at the Sensory Bar,
to anticipate on the ambivalence of
while finding inspiration for their next
members of the skin microbiota implied
THIS YEAR’S CAMPAIGN will focus on
cosmetic creations and discovering
in the loss of skin health, for instance
three overarching themes: lifestyle choices;
innovative pigments and associated
Cutibacterium acnes. C. acnes is a
identity and diversity, and skin type and
technologies at the Make-Up Bar.
commensal species, important for
colour. A series of dedicated Marketing Trends
skin health. Certain genetic variants
Theatre sessions, Technical Seminars and
Through a range of ingredient display pods, visitors can find the
(phylotypes) of C. acnes play a negative
latest advancements in sustainable
yet also vital role for skin, though, for
raw materials at the interactive
instance phylotype I-A1. CutiBiome CLR
Sustainability Corner.
fully abolishes the film forming activity
Previously hosted by personal care ingredient experts from the likes of Evonik and Azelis, a free-toattend programme of interactive sessions within the Formulation Lab will provide R&D laboratory staff working for cosmetics manufacturers with exclusive secrets to put into practice when formulating. The comprehensive programme
and significantly inhibits the growth of C. acnes I-A1.
At the centre of the event is the exceptional line-up of exhibitors A clinical study of CutiBiome CLR
Sustainability Corner talks will explore all of these topics. Three roundtables will also bring together leading experts – including specialists from Unifarco, Solvay, CIDP Group, Beautystreams and Gallinée – to discuss topics such as the rise of ‘blue beauty’ and conscious consumption, beauty fluidity: gender-free and gender-fluid, and microbiome skin care.
decrease the effects of premature ageing related to inflammatory stress. The active ingredient also has de-stressing and wellbeing properties. The second product is Beraca’s Açai Extract – a 100 percent natural and
across the three days promises to
showed sebum, comedones, pustules
sustainable pro-ageing ingredient that
deliver endless, free opportunities for
and pimples were dramatically reduced.
fits in well with the worldwide concept
learning through live demonstrations,
This was confirmed by instrumental
of well-ageing and being satisfied with
the Fragrance Zone, Testing & Regulation
determinations and the study volunteers
one’s experiences and appearance. The
Zone, Lab Zone, specialist country
themselves. Other in vivo studies showed
Açaí Extract has no additives
pavilions, exclusive R&D Tours and the
potent reduction of dandruff. Four
and is made from the berry
exceptionally popular Indie Trail, which
weeks of three times weekly use of a
native to the Amazon Region.
launched for the first time last year at
hair tonic with CutiBiome CLR lead to
This particular ingredient has the
in-cosmetics.
similar results to Piroctone Olamine, but
ability to mitigate wrinkle formation,
clearly outperformed it in reducing scalp
improve skin’s vitality and glow,
Active ingredient for scalp care
oiliness, sensitivity and itch.
and protect and repair against
CLR Berlin will present its latest
out more.
innovation, CutiBiome CLR (INCI:
Visit CLR Berlin at booth P70 to find
to being a powerful antioxidant. •
Octyldodecanol, Leptospermum
Natural well-being ingredients
Scoparium Branch/Leaf Oil, Piper Nigrum
Beraca will launch two innovative products
Fruit Extract, Magnolia Officinalis Bark
at the show. The first one is Beracare
Extract), at in-cosmetics Global.
CBA – cannabinoid active system – an
The skin microbiota plays a largely
external aggressions, in addition
active compound with proven efficacy to
Visit www.in-cosmetics.com/register, for more information about the show, to register to attend and to receive the latest updates from exhibitors and the organisers.
P C Review | MARCH 2020 |
13
COMPANY FOCUS
Welcome to a celebration of the senses
As a rapidly growing company, o6 Agencies has made its mark and risen to success, firmly rooting itself in the southern and eastern African markets. In line with this growth, the company is rolling out a new corporate identity, which coincides with the launch of its new logo and website.
o
6 Agencies’ logo is its
An expanding division
‘As a young, enthusiastic and driven
unique mark created
Ross & Foxwell now has over 2 000
company, we have built a reputation
to highlight the
active customers, based in 13 cities
for having a super-fast turnaround
company’s corporate
around South Africa, which buy any
on lead times and for offering world-
colours of green, white and black.
of its 410 locally stocked fragrances.
class service.’
The logo was carefully crafted to
Operating as a division of o6
reflect the company’s core business.
Agencies, it offers a range of locally
Streamlined processes
The green dot within the logo not
stocked fragrance oils for use in fine
Located in Corporate Park North, in
only represents the o for o6 but
fragrances or perfumes, shower gels,
Midrand, Gauteng, with distribution
also reflects that it is always online
body lotions, hair care products and
hubs in KwaZulu-Natal and the
– available and connected. The
deodorants in smaller pack sizes
Western Cape, o6 Agencies and Ross
visually designed number 6, which
starting at 100g.
& Foxwell operate from two separate
embraces the dot, stands bold and robust, and is confident in form.
It also holds a selection of perfume
yet adjacent buildings. While this
bottles, labels and ethanol and body
setup has worked perfectly well in the
The fusion of these two concepts
lotion base, offering entrepreneurs
past, Adam and his father, Richard
beautifully represents the core value
in the direct selling market almost
Owen, co-owner of o6 Agencies,
of o6 Agencies, which is to connect
everything they will need to either
have decided the time is right to
in strength. The green colour
get their product off the ground or to
streamline all operations through
symobolises energy, safety and
expand their existing range or portfolio.
Kerridge, a leading ERP system, to
growth. White symbolises purity and perfection, and black symbolises strength. Since inception, o6 Agencies’ core focus of supplying fragrances and flavours to manufacturers and brand owners has remained unchanged.
Through our excitement and passion for the African market, we have become a people’s business As a result of its incredible success,
allow the company to generate new
‘It has always been our focus to be
Ross & Foxwell also has a new logo
opportunities for innovation
a raw materials supplier and we’ve
and a bigger team, with o6 Agencies
and growth and stay ahead of
never lost sight of this,’ says co-owner
having recently employed five young
the competition.
Adam Owen. ‘In 2018, we established
new employees within the division.
the Ross & Foxwell division of the
‘We are very focused on people,
‘The system has been implemented to support the growth
business to provide entrepreneurs
training and empowering individuals
of the business by focusing on
with tools and training to grow
both within our company and
stock control and more formalised
sustainable businesses using direct
among our customers. Between Ross
processes, and ensuring customer
selling. But this has not cannibalised
& Foxwell and o6 Agencies, we have
service is never overlooked,’ Richard
our core supply business.’
doubled our workforce,’ adds Adam.
adds. ‘We have also diversified in
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| MARCH 2020 | P C Review
COMPANY FOCUS
TRACKING THE TRENDS PASSIONATE ABOUT AFRICA, o6 Agencies is a frontrunner in bringing relevant solutions to the African market which are based on global trends. Adam says self-expression, gender fluidity and non-conformity are some of the major drivers of the fragrance market, and vibrancy of the raw materials used in today’s fragrance creations is wholly relevant to South Africa. ‘We’re seeing the use of great fragrance notes that would work really well in locally
The faces behind the success of o6 Agencies and Ross & Foxwell
developed products. Examples include
fragrances that perform well in various
differentiation,’ says Adam. ‘Brands
bitter citrus, orange and grapefruit notes
personal care applications without
need to separate themselves from
mixed with vivid accents of angelica florals.
pushing the price point of the
the competition, which is why we
Sherbety sour notes of Pimento berries are
finished product.
are focussing on being the supplier
spiked with base notes of woods and resins to give fluidity to the fragrance,’ he explains. Brands will love this year’s fragrance
It’s also becoming a go-to supplier of flavours developed specifically for Africa, thanks to the support o6
trends from o6 Agencies which celebrate
Agencies receives from its
the vibrancy and bright expressions of
international principal,
the African market with fruity, floral, sour,
which has appointed
that is always available to make their products smell fantastic and
DID YOU KNOW?
taste beautiful.’ This focus of being more in front of
many ways, including dramatic cost
customers in 2020 o6 Agencies develops two dedicated will soon filter fragrances that complement the functional needs of your home scientists within through to care products, while ensuring the its flavours lab o6 Agencies’ scent is not only pleasing but also to oversee the east African communicates cleanliness and freshness. Its extensive and everdevelopment of operations, growing fragrance offering for home unique solutions which Richard care applications is ideal for cleaning tailored to local says doubled in products, all-purpose cleaning products, fabric detergent, fabric market needs. sales in 2019. softener, dish washing, and ‘Through our ‘Kenya and kitchen and bathroom excitement and passion Tanzania are two cleaners.
savings, reduced lead times and
for the African market,
increased access to superior
we have become a people’s
quality products.’
business,’ says Adam. This is highly
increasingly looking to source raw
evident in its growing customer base
materials from South Africa and are
Passionate about local brands
of local celebrities, influencers and
getting much better at manufacturing
beauty entrepreneurs in particular,
from a quality perspective,’ Richard
By treating its clients as though
who are working with o6 Agencies to
comments. ‘To capitalise on the
they’re not only number one, but the
develop their own premium brands,
immense opportunity for growth in
only one, o6 Agencies has built up a
perfectly suited to African consumers.
east Africa, we plan to have the o6
sparkly and bitter or burnt elements.
terms of our ports of dispatch and shipping routes. Previously we had always shipped out of Rotterdam and are now shipping out of Istanbul too. Our customers are seeing the benefits of this globalised sourcing in
legacy of trust in offering fragrances
of our biggest markets in east Africa which are
Agencies’ product offering more
and flavours that captivate the African
Growing in Africa
readily available in the region, in more
market and ensure longevity and
In 2020, o6 Agencies will not only be
competitive pack sizes.
brand loyalty. This has allowed the
redefining the senses, but also the
company to widen its product range
market, through its improved focus,
a Ross & Foxwell distribution hub in
and fragrance offering for specific
streamlined operations and
Kenya, which we’re hoping to setup
categories, servicing the FMCG, mass
energetic team.
later this year.’ •
and premium markets. While it’s taken
This will be made possible through
‘With our systems and process now
some time for the company to break
fully streamlined in the backend, we
into the FMCG market, purely because
are shifting to more customer-centric
of the competitive nature of this
business model, allowing our team
business, o6 Agencies has done well
to create authentic connections
to source and supply cost-effective
through innovation, accessibility and
o6 Agencies – www.o6southafrica.com Ross & Foxwell – www.o6southafrica.com/ross-foxwell
P C Review | MARCH 2020 |
15
Since its establishment in 1983, Wrapsa has expanded into South Africa’s leading pharmaceutical contract manufacturer. Customer confidentiality and service excellence are at the centre of this business.
A
pioneer and trend setter, Wrapsa manufactures over 1 000 different products for various customers. Located in Centurion, the facility now spans 18 500m² and provides employment for approximately 660 people. Wrapsa is southern Africa’s largest independently owned pharmaceutical contract manufacturer and operates in line with South African Health Products Regulatory Authority’s (SAHPRA) subscription to the Pharmaceutical Inspection Cooperative Scheme (PIC/S). Wrapsa is also an ISO 9001:2015 accredited facility. Ultimately, by adhering to the PIC/S guidelines, Wrapsa guarantees the quality, safety and efficacy of all medicines manufactured on site, with current GMP (cGMP) being the backbone of quality assurance in all areas of production. Wrapsa is home to an approved aerosol filling plant for medicinal aerosols. The company also manufactures toiletries for the personal care sector and has setup the necessary infrastructure for to manufacture liquids; syrups; suspensions; emulsions; creams; ointments; gels; toothpastes; powders; granules; uncoated, sugarcoated or film-coated tablets; capsules; caplets and lozenges. While 90 percent of its manufacturing activities are for the pharmaceutical industry, Wrapsa also has an ISO 22000 certification, which is in line with the requirements for manufacturing foodstuffs. This facility is also registered with the US Food and Drug Administration. Although the business has changed over the past 37 years to keep up with the times, its focus on being a totally bona fide contractor has remained the same. This makes Wrapsa unique. The company took the decision years ago not to compete with its customers, considering it’s privy to so much confidential information. This is an area of utmost sensitivity for Wrapsa and the main reason why it has never developed in-house products. Contract manufacturers are essentially an extension of their customers business, and clients of Wrapsa tend to be intimately involved in the operations that take place within the business. These customers rightly hold a sense of ownership of the processes specific to their products.
Compliant and quality conscious Wrapsa supplies inexpensive medicines for the masses. It is proud to play an integral part in fostering access to good quality medicines, while simultaneously complying with the requirements set out by the International Organisation for Standardisation. The PIC/S upgrade at Wrapsa paved the way for the biggest changes at the company’s manufacturing facility.
Quality is the most important aspect of the business. If you don’t have a quality product, you don’t have any customers. All the Critical Control Points are monitored, hygiene checks are implemented, and hand sanitising stations are accessible at multiple points throughout the facility. Home to state-of-the-art equipment, Wrapsa’s laboratory is responsible for testing all API and excipient raw materials received, according to the latest Pharmacopoeial methods, or as required per product by the guidelines set out in the product dossier. Finished products are also tested according to validated methods supplied by customers, as required by product dossiers. The activities in the laboratory have a major impact on quality assurance, SAHPRA and ISO compliance. Wrapsa has a fully equipped stability laboratory offering: • stability tests a) various climatic zones b) allopathic medicines c) complementary medicines d) health supplements • comparative dissolution testing • verification of analytical methods and more • research & development. Wrapsa has initiated the process of attaining SANAS 17025:2005 accreditation. Part of this process is the evaluation of its quality management system as well as an inspection of the Wrapsa laboratory facility and equipment.
Automated yet flexible Remaining in constant contact with customers and maintaining flexibility in terms of the supply chain system, are both essential factors in upholding effective logistics. Wrapsa has started to bring in raw materials directly from international manufacturers to overcome the growing challenge in the supply chain of the limited number of local suppliers importing certain items. On the packaging side, Wrapsa sources all packaging components locally and is pleased with the good and continuous supply of products from packaging manufacturers in South Africa. With the focus of the business being so diverse, no two service level agreements are the same, making planning essential to this contract manufacturing company. When Wrapsa receives an order, it is processed by entering it into a production system. This is a custom-designed webbased program that is unique to Wrapsa and its needs as a contract manufacturing business. All departments have access to this system and can view the production schedule to set priorities. Planning then takes place based on what is scheduled and required for the period ahead.
This automated and exclusive operational system also provides Wrapsa with the much-needed platform to determine the availability of packaging components and raw materials. It is also unique in that customers have remote access to their specific sections of the program, allowing them to track the progress of procurement and to determine when a product is due for production. As a contract manufacturer in a competitive market, Wrapsa has to ensure it’s extremely accurate when it comes to purchasing and that it always buys the best quality at the best possible price and at the right time. These are the three pillars of procurement at Wrapsa. Working as a team is one of the main reasons why Wrapsa has been able to attain such incredible growth. This has impacted on production coordination in the most positive of ways, to iron out problems, keep customers happy and deliver on time.
Focused on technology transfer Over the last 37 years, Wrapsa has been fulfilling the definitive need in South Africa for reliable local manufacturers of pharmaceuticals and personal care, aerosol, veterinary, beverage and food supplement products. The organisation has grown steadily from modest beginnings to become southern Africa’s largest independently owned and fully accredited bona fide contract manufacturer, supplying award-winning and expert services to some of world’s leading pharma giants and most influential brands. The specialist teams at Wrapsa, which oversee the various areas within the business, have a vast range of skills between them. The teams also endeavour to stay abreast of new trends and technologies, both locally and internationally, through access to global factories and working groups. One of the spinoffs of this philosophy was the transfer of technology to manufacture anti-retroviral products on behalf of a major pharma company located in India, using highly sophisticated apparatus.
Socially responsible Wrapsa has an incredibly tight group of employees and experiences a remarkably low staff turnover. The company is also proud of its contribution to the local community. Training and skills developments are not only a necessity in Wrapsa’s area of production, but also beneficial to employees and empower them. For this reason, Wrapsa is aware that any decisions it makes as management has the potential to impact on many people beyond its walls – and Wrapsa ensures it’s mindful of this at all times. •
WRAPSA (PTY) LTD Tel: +27 (0)12 653 0347/8 | Fax: +27 (0)12 653 0857 | wrapsa@wrapsa.co.za
Manufacturing • Liquids - Syrups - Suspensions - Emulsions • Creams/ointments/gels • Powders/granules • Tablets (uncoated/sugar-coated/film coated) • Capsules • Caplets • Lozenges • Food supplements • Aerosol
Packing • Blister and strip packing of capsules, tablets, softgel caps and caplets • Sachet filling- liquids, powders, cream and ointments • Tube filling (aluminium, plastic and laminated) • Shrink-wrapping • Filling (creams, powders, liquids) • Flowpac/pillow packing of various products • Tablet/capsule packing into containers • Aerosol filling
Laboratory Services Fully Equipped stability laboratory offering: • Stability tests a) Various climatic zones b) Allopathic medicines c) Complementary medicines d) Health supplements • Comparative dissolution testing • Verification of analytical methods and more • Research & Development
Confidentiality The company enforces a strict confidentiality code. Full documentation accompanies all work.
Certification SAHPRA Licence; GMP Certificate; ISO 9001:2015 and ISO 22000:2005 FDA Food and cosmetic registration
WRAPSA (PTY) LTD Tel: +27 (0) 12 653 0347/8 wrapsa@wrapsa.co.za
CONTRACT MANUFACTURING & PACKING
At the forefront of innovation Prime Product Manufacturing is a market leader in its field and renowned for its high levels of quality, innovation and expert knowledge in the market. The company understands its customers’ requirements well and offers solutions tailormade to their business requirements.
M
any of the clients of Prime
The company also strives to improve the
An exciting future ahead
Product Manufacturing
environmental health of its manufacturing
The South African Government is placing
(Prime) have been working
plant and the quality of life of its staff. Prime’s
great emphasis on local manufacturing
with the business for more
highly qualified R&D team consists of five
that is fundamental to re-industrialising
than 10 years which has allowed the
chemists and one chemical engineer
the economy. Manufacturing is also key
company to form real partnerships
with a combined 60 years’ experience.
in job creation to assist with solving the
with these clients.
high unemployment rate in South Africa.
the market. This includes formulations and
Prime is built on quality and integrity to become a leading outsourced company within the industry
new product development (NPD) as and
The team adopts a global approach to
of products. Prime is well positioned and
when required by clients. In other words,
each design stage of NPD, incorporating
geared to participate in these initiatives.
Prime is a business with a facility and the
appropriate strategic alliances and selected
capabilities to service the industry from
research organisations to gain access to
Ahead of the trends
the conception of an idea to getting a
developments that can be offered to its
Consumers today are well informed
fully outsourced product to market.
clients. The goal is to align astute R&D and
and more health-conscious and
innovation with customer’s demands.
demanding of their personal care
Specialised manufacturers such as Prime offer clients a turn-key or complete outsourced solution, whereby it procures all the requisite components to manufacture finished product ready for
Aligned to innovate Prime is built on quality and integrity to become a leading outsourced company within the industry. It holds the following certifications and accreditations: • ISO 22716 GMP • SANS 1841 • Trade Metrology Act e-Mark • the AMA Approved Mark Association • BBBEE – Level 6.
Local market perspective ACCORDING TO THE Cosmetics, Toiletry & Fragrance Association, the South African cosmetics and personal care industry is regarded as vibrant and dynamic, consisting of an interesting mix of multinational giants, small, medium and large local brand owners and small entrepreneurial companies. The industry is self-regulated and ascribes to high-quality standards. The market consists of multinationals with their own in-house manufacturing capabilities, as well as local third party and contract manufacturing companies such as, Prime Product Manufacturing.
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| MARCH 2020 | P C Review
The Department of Trade, Industry and Competition (DTIC) is engaging with multinational personal care companies to encourage them to partner with local third party or contract manufacturing companies to assist with the localisation
product requirements. Products must be environmentally friendly and not contain any harmful substances. Consumers also expect products to have multiple applications, for example a foundation must contain a sun protection factor. Prime operates in line with these global trends and shares this expertise with its clients. It is also fully equipped to meet future demands of the cosmetics and personal care industry, which Prime believes is science driven. In addition to its vast capabilities and certifications, Prime is a member of a number of associations to ensure it understand future market requirements around science, nanotechnology, safer preservatives and micro-encapsulation. •
Prime Product Manufacturing – www.primeproductmanufacturing.com +27 (0)12 305 6582
Figure 1
CONTRACT MANUFACTURING & PACKING
Four decades of unmatched quality and customer service With its 40th anniversary celebration in April, the opening of an additional warehouse in June, increased capacity and a future manufacturing plant, Hersol Manufacturing Laboratories continues to grow at an unprecedented rate. P C Review reveals the latest developments at this leading contract manufacturing company.
H
ersol Manufacturing Laboratories
sugar and film coating, effervescent,
(Hersol) occupies over
granules, veterinary medication, delayed/
12 000m² of production and
modified release tablets and speciality
warehousing space as
well as testing laboratories. The company employs well over 400 qualified people at various levels and is run by a competent management team, which oversees all aspects of production. The team’s mantra is ‘built-
DID YOU KNOW?
tablets, while its encapsulation offering spans gelatine, vegetarian and soft
Hersol, a registered gelatine capsules. manufacturer of Hersol’s packing pharmaceutical products and department consists complementary medicines, is celebrating its 40th of 13 lines employing anniversary in April. The over 100 people. This company was founded department is flexible in 1980 by Laurence Solomons and to customers’ needs and Sam Hertzekowitz.
in quality, customer service, delivery, and price’, for which it’s become renowned in the industry.
offers a variety of services,
including container, bottle, unit carton, shrink wrapping, blistering and combo packing.
The goal of production at Hersol is to ensure quality as well as to gain the
Five-year growth plan
ability to repeat the production of a new
Hersol’s management is in the process of
product in order to attain efficiency.
acquiring a new building in Jeppestown
Within its manufacturing plant, Hersol
which is located in close proximity to its
produces various products and dosage
existing facility. The new building will give
forms, including powders, granules,
the company room to expand its existing
solutions, suspensions, syrups, extracts,
operations while increasing its capabilities.
ointments, creams and cosmetics.
This forms part of Hersol’s five-year plan,
The company’s tabletting capabilities include coated and uncoated tablets,
which includes the acquisition of new machinery and will give the business additional scope for NPD. The company has always operated in a highly energy efficient manner and was among the first manufacturers in Johannesburg to operate on gas power supplied by Egoli Gas. More recently, Hersol has installed a new generator, bringing this total to three and allowing it to move completely off the grid. This eliminates any downtime associated with load shedding and provides Hersol with the electricity capacity as stipulated by HVAC requirements. With the increased power generation, Hersol now has more capacity for additional machinery and production.
Hersol’s new high speed, fully automated encapsulation machine
manufacturing capacity at Hersol but also increases its scope for new business.
Diversifying into CBD Over the past four decades, Hersol has become a speciality manufacturing company. In the early ’90s the directors and management team built up the company and it has grown exponentially since then. Hersol’s R&D department is an important contributor of new ideas and concepts that add value to its customers’ businesses. The R&D team assists customers to be innovative and helps improve their products in the market. The team’s latest area of focus is CBD oil, for which Hersol has planned to acquire machinery to fill small bottles up to 50mℓ. Highly specialised machinery is required to fill CBD oil and Hersol is proud to let the industry know that it has included this development as part of its strategic planning. In order to meet market demands for the growing categories of health supplements, Hersol also plans to diversify into homeopathy. This is an exciting time for the future of the complementary medicines industry and Hersol is looking forward to many more years ahead. •
As a result, the company has installed a new high speed, fully automated The new generator installed at Hersol Manufacturing Laboratories
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| MARCH 2020 | P C Review
encapsulation machine. This new machine not only increases the
Hersol Manufacturing Laboratories – www.hersol.co.za
Contract manufacturers for the pharmaceutical and complementary medicines markets Hersol Manufacturing Laboratories has been Hersol Manufacturing Laboratories operating for 39 years, and is a key player in the is a registered company specializing complementary medicine manufacturing arena in in manufacturing and packing of South Africa.
complementary medicines for third party
Hersol manufactures widelocal rangeSouth of products in companies withina the African various dosage forms: including tablets – single and market. Founded in 1980, Hersol adheres double layer, coated and uncoated (sugar and film to a Quality Management System which coating), effervescent tablets, capsules, powders, embraces current Good Manufacturing topical preparations such as; creams, gels, ointments Practices in accordance Medicines and lotions, syrups and liquids. with Hersol prides itself onControl quality assured products, which have Council requirements. undergone various compliance checkpoints. Hersol has a highly qualified team who are constantly growing through Hersol’s extensive facility features a fully training and education.
equipped Laboratory to ensure quality
Automatic Encapsulation Machine
The new 5 cubicle dispensary and sampling facilities
In of addition to the manufacturing of complementary raw materials and finished products. pharmaceutical products, Hersol also offers Contract It has modern manufacturing facilities Packing. Hersol has a packing department consisting for blending, granulating, compressing & of 13 packing lines employing over 100 people. coating tablets as well as encapsulating Hersol’s packing services extend to the following: Hersol has state of the • capabilities. Containers • art Bottles on-site packing facilities, including • Unit Cartons a recently introduced blister packing • Shrink Wrapping • machine. Blistering In addition, Hersol has facilities manufacture • to Combo Packing and pack syrups, creams,
gels and ointments.
Pack sizes include 30s, 60s,120s,180s and even 200s.
Leadership at Hersol is upheld by a highly
HPLC Testing
Handling of Raw Materials when weighing and dispensing is handled in accordance with Medicines Control Council guidelines
Hersol is proud to note that it has a fully accredited competent Team with Laboratory, splitManagement between Wet chemistry, an vast instrument room withsubject HPLC’s, matter AA, GC and pharmaceutical knowledge Dissolution and DT baths, as well as a comprehensive and experience in staff motivation so as to Microbiological laboratory. All equipment is calibrated achieve a superior product. and checked on a regular basis as per the regulations, and the staff undergo rigorous regular updates and Hersol registered with: accurate and training for is competency, to ensure consistent results are obtained. t South African Medicines Control Council
t South African Pharmaceutical Council
Hersol is registered with: t South African Department of Health • South African Health Products Regulatory Authority Health Product Association – HPA •t South African Pharmaceutical Council •t South African Department Health Cosmetics, Toiletriesofand Fragrances • Health Product Association – HPA Association • Cosmetics, Toiletries and Fragrances Association t FDA Food Facility • FDA Food Facility
Hersol Manufacturing Laboratories (Pty) Ltd tel: +27 11 614 6631/2
fax: +27 11 614 4615
email: enquiries@hersol.co.za admin@hersol.co.za
web: www.hersol.co.za
CONTRACT MANUFACTURING & PACKING
The importance of contracts The days of doing business by handshake are long gone. These days, a good contract with legally enforceable obligations is best to protect two or more parties from any financial and reputational risks. Christine van Zyl of Christo Coetzee Attorneys explores the importance of contracts in third party manufacturing. of a contract must take into
misunderstanding on the agreed terms or
consideration the most likely, if not
they could completely forget to consider the
all, risks involved in the relationship.
impact of certain variables.
The contract should also set out
N
o business can function in isolation, just like the ingredients in a well-formulated face cream work together to ensure a
product is effective. This is especially true in the FMCG industry, where the delivery of an end-product requires the interaction of several suppliers, logistics companies and
the consequences should any of
Every relationship is unique
the risks materialise. In the case
There is no such thing as a standard
of contract manufacturing, the
contract, because relationships with
following needs to
suppliers and partners will vary from one
be considered:
business to the next, depending on the
• Who is responsible for ensuring
deliverables and the specific risks involved.
the necessary ingredients are supplied on time for production? • In the case of delayed supply, what are the rights and obligations of the parties? • If delayed supply leads to financial consequences, who will be liable? • In what proportions are the parties to be held liable?
Any business would be well advised to ensure it not only has the necessary contracts in place, but also takes into consideration the individual relationships it will have with its suppliers. Ensuring these contracts are in place minimises risks and saves a lot of time and money for all parties concerned. One can equate a business contract
contract manufacturers. Businesses rely on agreements to manage or regulate these
Avoid a standard approach
to an antenuptial agreement – as long
interactions. However, not all agreements
While it’s rare for a business not to have any
as partners are in love, cognisance
are in the form of binding contracts.
contracts in place with its suppliers, it may
thereof is not taken. But if the relationship
To create a binding contract between
occur that project timelines do not allow for
breaks down, each party will rely heavily
two or more parties, all parties need to
the drafting or negotiation of contractual
on their rights and obligations in terms of
have a serious intention to create legally
terms. In these circumstances, parties may
the contract. •
enforceable obligations.
opt to use a ‘standard manufacturing contract’. Yet this might not consider the risks
The makings of a good contract
involved in a specific project and/or with a
A contract does not necessarily have to
specific business partner.
be in writing. Though it is by far the better
Alternatively, parties may simply choose to
option. A good contract is one that’s not
enter into verbal agreements, if they have a
overly complicated, where the obligations
good relationship with the specific business
and rights of the parties entering into the
partner or supplier. In instances like these,
contract are set out clearly. The author
parties exponentially increase the risk of a
ABOUT THE AUTHOR Christine van Zyl has a combined nine years’ experience in the cosmetics and food industries, before embarking on her legal career. Turn to page 6 for contact information.
Taking responsibility
for providing quality service. MJ Labs is a contract manufacturer and packer for complementary medicines, health supplements, cosmetics and vitamin fortification. This is done in capsule, powder, cream, liquid, tablet and sachet form for human use. New machinery has been introduced which includes a blister pack machine, tablet coating machine and an effervescent tablet packing machine.
Contact us on 0128048966 or e-mail rp@mjlabs.co.za for any queries.
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March 2020
DIGEST OF
Supplier of Actives and Technical Services to the Cosmetic Industry SPECIALISTS IN BOTANICAL AND NATURAL INGREDIENTS • STABILITY TESTING • FORMULATION • QUALITY ASSURANCE • DOSSIER PRESENTATION FOR MOST INTERNATIONAL MARKETS • FULL COSMETIC REGULATORY SERVICES ROBYN BROWN robyn@botanichem.co.za | +27 11 425 2205 | 084 599 0063 www.botanichem.co.za
Chemgrit Cosmetics (Pty) Ltd is a chemical distribution and trading company. We supply chemical raw materials to the cosmetics, skin and personal care industries. Chemgrit Cosmetics offers: - Personalised Service - Outstanding Quality - Reliability - Flexibility www.chemgritcosmetics.co.za | 011 397 4455 info@chemgritsa.co.za johrinda@chemgritsa.co.za
A SUPPLEMENT TO
MARCH 2020
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DIGEST OF
Ingredients SUPPLIERS
2
Afriplex March Final Print ad.indd 1
MARCH 2020 26/02/2019 11:42 3
www.cjpchemicals.co.za info@cjpchemicals.co.za T: +27 (0) 11 494 6700
CJP Chemicals has an extensive and diverse product offering including natural, organic, nature identical and synthetic alternatives. We provide chemical solutions within the personal care and cosmetic sector for: skin care, hair care, body care, sun care, baby care, intimate care, oral care and colour cosmetics. Actives and extracts
Liquitint colourants
Preservatives Humectants Functional and multifuntionals Essential oils Exfoliators
MARCH 2020
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Our customers have access to the CJP R&D laboratory which can provide tailormade solutions to meet their needs.
Emulsifiers and solubilizers Emollients and silicones Surfactants UV dispersions Rheology modifiers, speciality polymers and oleogels
DIGEST OF
Ingredients SUPPLIERS
We are proud distributors for:
MARCH 2020
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Nautica Organic Trading Natural is Nice...
Organic Raw&Shea Organic shea CocoaButter Butters Organic Castor oil Natural & Organic Carrier oils UnreďŹ ned Shea Organic Grape SeedButter oil & Organic Essential Organic Argan oil oils oil FirstNatural pressed Castor Olivem 1000, Olivem Natural Clays &900, WaxesSqualane Organic Coconut and Grapeseed Rhassoul clay Ecocert approved emulsifiers & Preservatives Organic Argan African Black soap oil Ecocert approved surfactants & solubilizers Natural Ecocert Surfactants Avocado oil and Butter Hydrosols Organic Aloe gel.
African Black soap Natural and Organic Natural Hair Natural Ecocert Surfactants Care RawIngredients materials Bentonite www.nauticaorganics.com 083 266 2657
MARCH 2020
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oil
DIGEST OF
Ingredients SUPPLIERS Sabinsa… placing health science, at your fingertips. Standardized Phytoextracts
Functional Nutritional Blends
Cosmeceuticals
Specialty Chemicals
Dietary Supplements
GRAS Affirmed Ingredients
Nutritional Fibers
Super Critical Fluid Extracts
Nutritional Fine Chemicals
AquaSols (Water Soluble Extracts)
Probiotics and Synbiotics
Customized Finished Formulations
sabinsa.co.za | info.sa@sabinsa.com | Tel: +27 11 830 1459 | Fax: +27 86 546 1252
Hydrolite 5 green 100% bio-based carbon Pentylene Glycol
www.symrise.com
MARCH 2020
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DIGEST OF
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Advertisers Index
Published by New Media a division of Media24 (PTY) Ltd. JOHANNESBURG OFFICE New Media Publishing, Ground floor, Media Park, 69 Kingsway Avenue, Auckland Park, 2092
Tel: +27 (0)11 877 6111, Fax: +27 (0)11 877 6198 POSTAL ADDRESS: PO Box 784698, Sandton, Johannesburg, 2146
AECI Speciality Chemicals.....................3.........charmaine.dupreez@aeciworld.com Afriplex..........................3.........www.afriplex.co.za Botanichem...................1.........www.botanichem.co.za Chemgrit Cosmetics.....1.........www.chemgritcosmetics.co.za CJP Chemicals.............4.........www.cjpchemicals.co.za
Sabinsa.........................7.........www.sabinsa.co.za Savannah Fine Chemicals.....................7.........www.savannah.co.za Sensient Pharmaceutical.............2.........www.sensientpharma.com
Claman.........................4.........www.claman.co.za
Solo Chemicals & Specialities....................6.........www.solochem.co.za
IMCD SA.......................5.........www.imcdsa.co.za
Symrise SA...................7.........www.symrise.com
Meganede.....................5.........www.meganede.com
Unicare Ingredients.......8.........www.unicare.co.za
Nautica Organic Trading..........................6.........www.nauticaorganics.com
Vantage Speciality Chemicals.....................8.........www.vantagegrp.com
MARCH 2020
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FRAGRANCES
Sea, sunshine vibes & sustainability Our fascinating planet is the inspiration for Bell Flavors & Fragrances EMEA’s 2020/21 fragrance trends – which are as familiar as they are mysterious.
B
ased on three themes, the
as the ocean itself, ranging from delicate
case, less is more, keeping the number of
perfumers of Bell Flavors &
light notes and lively fresh ones to those
ingredients minimal while developing an
Fragrances EMEA have created
vibrating with radiance.
exciting and balanced creation.
for personal and home care products.
Australian inspiration
development effort and brings new,
Ocean vibes symbolises the origin of life
The rugged outback, unique diving and
complex challenges for its perfumers.
on earth.
surfing spots, lively cities and its relaxed,
distinct olfactory interpretations
Australian inspiration celebrates the island continent, which is a magical destination for many. Planet lover brings the two aforementioned trends full circle, dedicated to fragrances that help preserve the environment in all its beauty.
Naturally, this focus increases the
positive attitude are all typical associations with Australia. The
This approach goes beyond saving resources when it comes to ingredients, to reducing other factors that can harm
fragrances within the Australian
the environment, such as packaging and
inspiration trend embody these
the amount of transport needed. After all,
characteristics and feelings,
we want our planet to remain a beautiful
inviting you on an olfactory journey
place for generations to come.
across the impressive continent. On the one hand, fresh eucalyptus,
Cutting-edge and cruelty free
soft sandalwood and warm herbal notes
The creations of the fragrance trends
with leathery animal tones evoke the red
2020/21 are vegan and free from
Ocean vibes
earth of the inland with its exotic animals
microplastics. Following the European
Soft sand under your feet, white crests that
and mystical places like Uluru. On the
regulation on cosmetic products,
call to you, an expanse on the horizon
other, light, fruity and floral fragrances
no animal tests have been carried
and a depth that’s home to the unknown.
provide a tangy contrast. Just like the
out during the manufacturing of the
No other landscape beckons quite like
metropolis of Sydney, they combine the
ingredients or formulations. These
the sea because it fills us with joy and is
feeling of pulsating vitality with the beauty
attributes make them cutting-edge
teeming with secrets.
of flowering gardens and a light-hearted
products that deliver an inspiring and
lifestyle on a breath-taking sandy beach.
environmentally friendly fragrance
Ocean vibes move between happiness and mystery. A drop in the ocean originates
experience. To expand the application
in spheres where luminous deep-sea
Planet lover
fields of these fragrance trend, Bell EMEA’s
creatures light the way. It then rises to the
Sustainability and environmental
perfumers are developing perfume
surface, joins millions of other bubbles and becomes a rolling wave, which carries everything in its path right up to the coastline. There the wave breaks
friendliness are not only important, but also far-reaching ideas. For years, many fragrances of Bell high standards of renowned
shells washed up on the beach.
ecolabels. With the planet
the ocean vibes trend are just as varied
cosmetics. Bell Flavors & Fragrances EMEA is represented locally by Fourchem. •
EMEA have complied with the
and all that’s left is shimmering The fragrance compositions within
oils suitable for use in certified natural
lover trend, Bell EMEA brings sustainability in focus. In this
Bell Flavors & Fragrances EMEA – www.bell-europe.com/en Fourchem – www.fourchem.co.za
Arktika Superior Board is a luxury board that offers the creative possibilities on all your exquisite packaging needs. The high brightness and great printability together with stiffness give both a creative platform as well as physical strength. All of the fibre used in the production originates from sustainably managed European forests, which means that it is not from Asian origin (which often has questionable environmental ethics). Arktika Superior Board supports the most sophisticated design concepts and finishing techniques and its applications include; media packaging, greeting and post cards, paperback book covers, calendars, cosmetics and perfume packaging, and pharmaceutical packaging.
Available in 250gsm, 275gsm, 300gsm & 350gsm Johannesburg - +27 11 240 6900 / +27 10 592 1778 | Cape Town - +27 21 510 8672 / + 27 87 094 1684 | Durban - +27 31 700 4881 Papercafe - +27 11 880 6707 | Email: marketing@papersmith.co.za / sales@papersmith.co.za | Website: www.papersmith.co.za
P C Review | MARCH 2020 |
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FRAGRANCES
Natchem launches new innovative retail outlet Natchem’s new retail dispensary outlet in Bundo Road, Sebenza, Edenvale
Natchem is moving with the times, inspiring the company’s growth. Its latest development, in the form of a new retail dispensary, is set to shake up the fragrance industry.
S
ince it first opened in 1981, Natchem
satisfied knowing that it can now supply
as a company has gone from
customers with high quality perfumer’s
strength to strength. While already
grade alcohol, which is not only affordable,
seen as an esteemed player in the
but also comes from a renewable source,
industry, Natchem continues to gain better access to specific markets using strategic
namely sugar cane. With its new space, Natchem is looking to
planning for progression and advancement
extend its packaging horizons. Customers
in these arenas.
can now come in for a consultation,
Natchem’s special project has come to
and enjoy a professional display of what
life in the form of additional premises and
Natchem could potentially offer them as
an expanded portfolio of products.
packaging for their growing brand.
Natchem’s new retail outlet
Greentech botanical raw materials in South
After what the Natchem team says, ‘caused
Africa and throughout sub-Saharan Africa.
some sleepless nights filled with excitement
Greentech is seen as a trail blazer in plant
and anticipation’, the opening of its new
biotechnology, through cultivation and
building has finally materialised. It is the
manufacturing of high calibre materials
collaboration of bottles, high quality
from plant, marine and microbial worlds, for
perfume oils, and the new game-changer
the cosmetics industry.
Natchem has become a certified manufacturer and seller of its own brand of alcohol perfume base
Natchem is also the sole distributor for
Glass packaging from Natchem
The Natchem museum of perfume
called Everclear Ethanol, which Natchem feels will make its new ‘dispensary’ retail outlet a market winner. Natchem’s new retail outlet has been
A journey through the history of perfume While customers wait for their orders to be
stylishly set-up. Its perfume bar enables
picked off the shelves, they can have a
customers to sample and smell the high
wander around the Natchem museum. For
quality perfume oils Natchem has to offer.
years now, Natchem’s owner Byron Price
Its superior perfume oils are sold at market
has been passionately acquiring some of
related prices, proving Natchem’s ever
the world’s oldest and most exotic perfume
expanding value in the perfume industry.
bottles, from different eras and continents.
These genres include masculine and
Some of these bottles date back to the
The reception area within Natchem’s new retail dispensary outlet
for their kind words of support, grand efforts
feminine fine fragrances, as well as general
1800s. These have finally been given their
in this new and exciting venture, as well as
fragrances for application in skin and
chance to shine, being lovingly displayed
for continued customer patronage. All of
body care, hair care, home care and the
in an antique style set-up, making Natchem
this has enabled Natchem to grow to where
industrial care industry.
the only company in the industry to offer
the company is today. The prospects on the
such a piece of perfumer’s history. A display
Everclear Ethanol and packaging
horizon look promising for Natchem, and
of some of the ingredients used in the
the owners and staff cannot wait to see
Natchem has proudly become a certified
manufacturing of the high quality
how they can revolutionise the industry with
manufacturer and seller of its own brand of
perfume oils they supply is included for
Natchem’s latest operational expansion
alcohol perfume base, becoming quite well
customer interest.
and transformation. •
known as Everclear Ethanol. Using only the highest quality, natural alcohol as the base,
A favourable future
the company’s initial intention was to bring
Natchem’s owners would like to offer
about industry change. Natchem feels
special thanks to their staff and customers
32
| MARCH 2020 | P C Review
Natchem – www.natchem.co.za
E ar cle
s tural l Na no tha
ver E
B Frag
rance C
ota
nic
als
ompoun
ds
Essential Oils
g n i g a k c a P 010 010 6174, www.natchem.co.za, 11 / 15 Bundo Road Sebenza
FRAGRANCES
How to keep a fragrance fabulous forever
Oxynex ST may just be a formulators dream come true. Not only are the essential elements in any cosmetic formulation protected, such as the fragrance, vitamins, active ingredients and UV filters, but there are also a whole host of well-supported skin care claims that can be made. Karen Maier, head of performance materials at Merck South Africa, explains. substances and is
DID YOU KNOW?
Superior stabilisation
stee Lauder once said, ‘perfume
Chemical deterioration Oxynex ST liquid not is an auto-oxidative process caused by action protecting fragrances only offers protection of oxygen in air and can from unwanted for fragrances, but also lead to rancidity. Adding antioxidants to your changes in colour stabilises dyes, vitamins formulations will inhibit the or smell. auto-oxidation process, and UV filters – at a helping to stabilise The DESM in Oxynex relatively low concentration. and protect your formulations. ST is a unique molecule, For fragrances, the
is like a new dress. It makes
which, with its specific
you quite simply marvellous’.
structure, ensures light stability.
However, a creased new dress,
DESM has a sterically stabilised phenolic
particularly capable of
E
recommended addition rate is 0.5 percent whereas it can be as low as 0.1 one for dyes.
or perfume that has gone stale, could
function as well as the benzylidene
destroy the feeling of marvelousness in
malonate function. Together these two
able to show that Oxynex ST liquid has
an instant.
functions support the stabilisation of light
superior stabilisation compared to
sensitive ingredients.
traditional photo-stabilisers. For example,
Formulators often face serious challenges when formulating with light-
The phenolic function provides the
In various studies, Merck has been
the photo-induced degradation of
sensitive ingredients and fragrance
antioxidant functionality, the benzylidene
is among the most challenging.
malonate function is a photo-stabiliser
Fortunately, there is a solution –
and a triplet energy quencher and the
solution of 0.1 percent Vanillin and
Diethylhexyl syringylidene malonate
carbon chain residues of the molecule
approximately 0.5 percent DESM was
(DESM), the active ingredient in Oxynex
ensure hydrophobicity, making this a
measured at λmax 281nm.
ST liquid. DESM provides highly effective
processible liquid which is miscible
stabilisation of light-sensitive cosmetic
with oil.
34
| MARCH 2020 | P C Review
Vanillin was investigated photometrically. The light absorption of an ethanolic
Data clearly demonstrates a significant improvement in the photostability of
FRAGRANCES Vanillin with addition of DESM versus without DESM. One can thus improve the fragrance of a product be it an eau de toilette, body wash or even an air freshener, with the addition of Oxynex ST liquid.
Strong skin care weapon More recently Merck started investigating Oxynex ST’s antioxidant activity on the skin, and not just as a formulation stabiliser. The company found the unique
Oxynex ST liquid not only offers protection for fragrances, but also stabilises dyes, vitamins and UV filters
ability to inhibit peroxidation relative to
cells after exposure to pollution and UVA
α-Tocopherol; a TEAC assay to assess the
stress, by minimising lipid peroxidation,
anti-radical potential relative to Trolox and
reducing inflammation and offering total
structure of the molecule also minimised
a RNO test to assess singlet quenching
protection against epidermal alterations
radical damage upon the skin, making
efficacy. All three gave positive results,
generally induced with exposure to heavy
it a strong weapon in skin care industry’s
showing Oxynex ST inhibits lipid
metals and diesel particles.
arsenal in the fight against the oxidative
peroxidation, acts as an antioxidant and
damage caused by exposure to sunlight
is an efficient singlet oxygen quencher.
and pollution. Three tests were done in support of this claim. A lipid assay to determine the
Oxynex ST will keep your product quite simply marvellous, come rain or shine. •
This active ingredient could even be called an ‘anti-pollution wonder’. This is thanks to its ability to neutralise ROS in skin
Merck – www.merckgroup.com
Tel 011 608 4944 Fax 011 608 4948 Email sales@sensetek.biz
Sensetek.indd 1
2017/03/02 11:50 AM
P C Review | MARCH 2020 |
35
FRAGRANCES
The clean fragrance era has begun
Sozio, represented locally by Millchem, is making its mark in the history of clean perfumery by offering a full commitment to clean fragrance.
A
big global trend towards
on the environment,’ says Harmonie
Focused on transparency
empowering consumers is
Soudan, regulatory affairs director at
The Sozio clean fragrance label is also
underway; brands and retailers
Sozio. ‘We have defined a list of blacklisted
pet friendly, Vegan, does not contain any
are offering more disclosure on
ingredients forbidden for use with our
animal derived ingredients, gluten-free
clean fragrance label.
and free of nanomaterials. The label also
the products they produce and sell. They continue to move away from controversial ingredients such as allergens and are using logos, labels and other tools to help consumers to easily identify products that meet their needs. Sozio, a fragrance expert on natural
“Clean” is more than a guideline – it’s a lifestyle, mindset and a new way of consumption
perfumery, is always improving its green and sustainable approach. On top
comes complete with a fundamental transparency policy. ‘Being transparent is key in today’s perfumery landscape. Customers want to have access to the formula or build new and more restrictive guidelines to keep control of the use of the raw materials.
We are providing fragrances that don’t
With our clean fragrance label, we will
of providing natural Cosmos-Ecocert
contain any controversial or sensitising
share with our clients the full list of raw
fragrances and organic Cosmos-Ecocert
ingredients. We are ensuring our clean
materials included in the respective
and NOP-USDA fragrances, Sozio now
fragrances are made without concerns
formulas. We understand “clean” is
offers clean fragrances based on a
of any specific human or environmental
more than a guideline – it’s a lifestyle,
restrictive guideline. The fragrance
health risks. We have also added some
mindset and a new way of consumption,’
expert has even developed its own clean
really restrictive requirements requested by
comments Frederic Braud, general
fragrance label.
some of our customers, such as nitromusks
manager at Sozio. •
or polycyclic musks. To put the environment
Safe and eco-friendly friendly
as the centre of our approach, we
‘Consumers are looking for safer products.
guarantee that no ingredients sourced from
They also want to minimise their impact
endangered flora have been used.’
36
| MARCH 2020 | P C Review
Millchem – www.millchem.co.za Sozio – www.jesozio.com
From Meggle.
The world of lactose. The world of lactose. The world of lactose. Global, individual, expert. Global, individual, expert. Global, individual, exp From Meggle. From Meggle. From Megg
GMP/GDP certified
he pioneers in the development of – Innovative product range or direct tableting, MEGGLE has more – Leading quality systems GMP/GDP certified certified ars of experience and offers a broad- – FullyGMP/GDP implemented GMP/GDP system GMP/GDP c detailed portfolio of lactose products – Global partner network As one of the pioneers in the development of – Innovative product range s one of the pioneers in the development of – Innovative product range plication worldwide. The benefits Customers in –more countries excipients for direct tableting, – MEGGLE Leading quality100 systems As one systems ofhas themore pioneers in the than development of – Innovative product range xcipients for direct tableting, MEGGLE has more – Leading quality than 50 years of experience and offers a broad– Fully implemented GMP/GDP system excipients GMP/GDP for direct tableting, hemselves. And for and MEGGLE: an 50 years of experience offers a broad- – Fully implemented system MEGGLE has more – Leading quality systems based and detailed portfolio of lactose products – Globaland partner than 50network years of experience a broad- – Fully implemented GMP/ from MEGGLE –offersnetwork ased and detailed portfolio of lactose products – Global Lactose partner for any application worldwide.based The benefits – Customers in more than 100 countries andthan detailed portfolio – Global partner network r any application worldwide. The benefits – Customers inexperts more 100excipients. countriesof lactose products the in speak for themselves. And for MEGGLE: for any application worldwide. The benefits
peak for themselves. And for MEGGLE:
AD OFFICE GERMANY: GERMANY: ww.meggle-pharma.com harma.com vice.pharma@meggle.de one +49 8071 73 476 a@meggle.de
71 73 476
HEAD OFFICE GERMANY:
Lactose from MEGGLE – Lactose from MEGGLE – speak for themselves. And for MEGGLE: the experts in excipients. the experts in excipients.
– Customers in more than 1 Lactose from MEGGLE – the experts in excipients.
AMCHEM PTY. LTD.
AMCHEM PTY. PTY. LTD. LTD. AMCHEM Pretoria, South Africa www.meggle-pharma.com HEAD OFFICE GERMANY: Pretoria, South Africa www.amchem.co.za service.pharma@meggle.de Pretoria, South Africa www.meggle-pharma.com www.amchem.co.za mark@amchem.co.za Phone +49 8071 73 476 service.pharma@meggle.de mark@amchem.co.za www.amchem.co.za Phone +27 (0)12 686 7082 Phone +49 8071 73 476 Phone +27 (0)12 686 7082 mark@amchem.co.za Phone +27 (0)12 686 7082
AMCHEM PTY. LTD. Pretoria, South Africa www.amchem.co.za mark@amchem.co.za Phone +27 (0)12 686 7082
PHARMA FOCUS//Excipients FOCUS
Your partner in direct compression expertise Meggle Excipients & Technology is a specialist in lactose-based excipients required for DC tabletting and processing. Its industry leading and comprehensive pharmaceutical excipient portfolio covers various solid dosage forms, from tablets, capsules and sachets to powder formulations and dry powder inhalation, including a number of exclusive proprietary formulations.
R
epresented in South Africa
• fine milled alpha-lactose
benefits including very good flowability
by Amchem, Meggle’s direct
monohydrate crystals
and compactibility, low hygroscopicity,
compression (DC) lactose
• crystalline alpha-lactose monohydrate
excellent stability, superior blending
offering extends beyond
• co-processed hypromellose lactose for
characteristics and rapid disintegration.
products, manufacture and supply
direct compression
As a result, it supports a wide range of
to technical expertise, process and
• alpha-lactose monohydrate and
useful applications, including low-dose DC
development consultancy.
maize starch.
formulations, capsule and sachet filling,
DC is the most accessible form of oral
effervescent tablets, artificial sweeteners
dosage production, involving the fewest
Milled lactose
process stages and quickest production. The
Sieved, milled or micronised lactose is
choice of ideal DC excipient is defined by a
ideal for optimum granulation, for use with
range of factors, including:
limited flowability compounds that demand
Co-processed monoparticulate lactose and cellulose
• the need for particle engineered DC
granulation before tabletting. Because
Alpha-lactose monohydrate and cellulose
excipients to ensure correct flow and
of its good compression and blending
powder are functional excipients used in
compression characteristics
properties, lactose is the most frequently
oral solid dosage forms. Both are naturally
• consideration of active ingredient dosage
used excipient for granulation. Meggle’s
derived and well-established for use in the
levels, with DC occupying a ‘sweet spot’
GranuLac and SorboLac both offer small
pharma industry.
between 0.5 and 50mg
particle size distributions, supporting a range
• compatibility with other ingredients with
and orally disintegrating tablets.
In an effort to create synergistic
of applications including wet granulation,
functional performance, such as improved
a ‘classic’ DC powder mixture usually
dry compression, premixes, triturations,
compactability and mixing characteristics,
containing a binder and a lubricant and
fermentation and flavour off-set.
Meggle uses co-spray drying to integrate
sometimes a disintegrant and glidant.
These formulations offer the following
alpha-lactose monohydrate and cellulose
Generally, the selection of pharmaceutical
convincing advantages:
excipients for DC is more critical than for
• good compactibility
granulation, or wet granulation in particular.
• ideal blending properties
the flow and compaction properties
Few traditional excipients combine the
• narrow particle size distribution
necessary for direct compression tabletting,
functional characteristics, specifically
• long lasting storage stability
comprising 75 percent alpha-lactose
powder flow and compactibility required for
• high batch-to-batch consistency.
monohydrate and 25 percent powdered
robust DC. This makes modifying traditional excipients a necessity.
In addition, Meggle’s milled lactose formulations include the InhaLac range of sieved, milled or micronised pharmaceutical
powder into a monoparticulate system. Cellactose 80 was developed to provide
cellulose, both maintaining their individual chemical identities. Although it’s designed for direct
DC excipients
lactose, particularly suited to dry powder
compression tabletting, Cellactose 80 can
Meggle offers more than 50 different lactose-
inhalation drug delivery applications.
be used in other formulation applications
based excipients suitable for DC, under
such as dry granulation and capsule filling.
a range of brands, including Tablettose,
Agglomerated lactose
In comparison to a corresponding physical
FlowLac, DuraLac, Cellactose, MicroceLac,
The Tablettose range from Meggle is
blend of the individual components,
StarLac, CombiLac, RetaLac, and InhaLac.
manufactured using a continuous spray
Cellactose 80 provides improved
These brands cover the following eight
agglomeration process, where water is used
compactability, superior flowability and
main categories:
as the binder and sprayed onto fluidised
increased adherence capacity, which
• sieved, milled or micronised lactose for dc
fine milled lactose particles, creating liquid
reduces segregation tendencies typical of
• agglomerated lactose
bridges to form agglomerated lactose.
simple powder blends, making it ideal for
• co-processed monoparticulate lactose and cellulose
Tablettose is purpose-designed for DC,
• integrated, lactose-based, co-
crystals and the high compressibility of fine
processed excipient
milled lactose.
• alpha-lactose monohydrate and microcrystalline cellulose
38
| MSRCH 2020 | P C Review
low-dose formulations.
combining the flowability of coarse lactose
Featuring a broad range of particle size distributions, Tablettose offers a range of
Integrated, lactose-based coprocessed excipient Meggle’s high-functionality excipient, CombiLac is specifically designed to ease
PHARMA FOCUS//Excipients FOCUS lactose monohydrate
the development and manufacture of oral
Direct compresasion
Although RetaLac is a binary
crystals in a solution of
composition, it is monoparticulate in
lactose. This production
structure with hypromellose and lactose in
It consists of
process involves the
each particle. It is characterised by superior
70 percent
rapid removal of water
functional performance such as improved
alpha-lactose
to form amorphous,
flow and blendability. Additionally, due
solid dosage forms.
monohydrate, 20 percent microcrystalline cellulose (MCC) and 10 percent white, native corn starch,
non-crystalline lactose in
to its monoparticulate structure, RetaLac
addition to crystalline lactose.
possesses both plastic and brittle fracture
Due to the spray-drying, FlowLac has a spherical agglomerate
deformation characteristics, enhancing compactability in DC, compared to
with each conforming with Ph.Eur., USP-
shape, consisting of small alpha-lactose
traditional wet granulated and physical
NF, and JP compendial requirements. All
monohydrate crystals bound by amorphous
admixtures of the parent ingredients.
three components are integrated into an
lactose. This provides excellent flowability
inseparable monoparticulate structure.
and extraordinary compactibility compared
release applications that form an important
to other lactose grades.
development strategy for the global
CombiLac shows improved compaction properties compared to an equivalent
Its additional benefits include
RetaLac also supports the modified
pharma industry, particularly in extending
admixture of individual ingredients,
low hygroscopicity, high stability and
the lifecycle of products nearing patent
providing robust tablets with minimal
fast disintegration.
expiration or improving efficacy through
friability. It assures rapid, hardness-
The amorphous content and high stability
more structured API release profiles,
independent tablet disintegration for
provide superior DC tabletting properties,
cost-effective product manufacture and
effective API release and features powder
while supporting low to medium dose
improved patient compliance.
flow characteristics necessary to enhance
DC formulations, formulations with poorly
dosage form weight uniformity and
flowing APIs, and capsule and sachet filling.
throughput in DC.
Alpha-lactose monohydrate and microcrystalline cellulose
Crystalline alpha-lactose monohydrate
Alpha-lactose monohydrate and maize starch Alpha-lactose monohydrate and maize starch (corn starch) are functional excipients
These grades have a long history of use in
frequently combined as diluents or direct
MicroceLac 100 is an alpha-lactose
traditional pharma applications, such as
compression binders in direct compression
monohydrate and microcrystalline
oral, parenteral and inhalative medicines,
wet or dry applications.
cellulose monoparticulate system
due to their chemical and physical
having two compaction mechanisms,
stability, versatile binder-filler properties
lactose monohydrate and 15 percent
brittle fracture and plastic deformation,
and global availability.
native maize starch to provide the
StarLac combines 85 percent alpha-
Meggle’s recrystallised alpha-lactose
compaction and lubricant insensitivity
the flow and compaction properties
monohydrate particles are impacted by
characteristics desired for DC, and the
desired for DC tabletting, combining
milling or sieving during production to
hydration properties needed for rapid
75 percent alpha-lactose monohydrate
influence their physical characteristics and
API release. Its flowability is also superior
and 25 percent microcrystalline cellulose
functional performance, such as improving
compared to a physical blend of the
(MCC), both maintaining their individual
cohesion and increasing compactibility.
individual components in equivalent ratio.
within individual particles. It provides
chemical identities.
The company’s milled alpha-lactose
This excipient is designed for DC and may
monohydrate grades, including milled
be used in other formulation development
for DC, it may be applied to other
GranuLac 70, GranuLac 140, GranuLac
approaches. In comparison to a physical
formulation development approaches
200, GranuLac 230 and SorboLac 400,
blend of the individual components,
such as dry granulation and capsule
as well as the sieved grades PrismaLac
StarLac provides superior flow, improved
filling. In comparison to a physical blend
40, CapsuLac 60, SacheLac 80 and
compaction, decreased lubricant
of the individual components, it provides
SpheroLac 100 have been used by
sensitivity and hardness-independent
enhanced compaction and superior
numerous pharmaceutical manufacturers
tablet disintegration. Its brittle and plastic
flowability to improve blending and mitigate
throughout history as diluents in dry and
deformation characteristics support a range
API content variability.
wet granulation processes.
of dry granulation formulations.
Although MicroceLac 100 is designed
Meggle’s sieved and milled lactose
StarLac possesses a narrow particle size
of MicroceLac 100 make it ideal for low-
grades are generated by a well-defined
distribution, which supports the preparation
dose formulations where API content
manufacturing process, resulting in a high
of a homogenous powder blend, essential
uniformity is critical, while its excellent
degree of crystallinity.
for achieving good tablet quality. It also
The superior blending characteristics
compaction properties help increase tablet hardness, making it well-suited for high-dose formulations.
exhibits moderate moisture uptake under
Co-processed hypromellose lactose for DC
high relative humidity conditions due
Meggle’s co-processed lactose RetaLac is
equilibrium moisture content. •
Fine milled alpha-lactose monohydrate crystals
the first hypromellose/lactose-based, co-
Meggle’s FlowLac is produced by spray-
for DC and dry granulation of modified
drying a suspension of fine milled alpha-
release formulations.
processed excipient specifically designed
to the starch influence on the observed
Amchem – www.amchem.co.za Meggle Excipients & Technology – www.meggle-pharma.com
P C Review | MARCH 2020 |
39
BATH & BODY CARE
Natural cleansing solutions Formulators are seeking novel, proven surfactant options for achieving a natural or sustainable profile in their cleansing products. To assist, Evonik offers three technology platforms, namely glycolipids, polyglyceryls and amphoterics.
N
atural claims are growing in importance. In the Us, from 2015
to 2018, the overall share of personal care product launches with natural claims doubled by 5.7 percent according to Mintel.
DID YOU KNOW?
reduce sebum levels on skin. This material is extremely mild to skin and mucous membranes
Regulations are emerging that may curtail use of and extremely favourable traditional PEG-based to the environment when surfactant solutions. For example, in the US, New York benchmarked on aquatic State has proposed ban on toxicity and biodegradability cosmetics containing even trace levels of relative to other mild 1,4 dioxane. chemistries.
Most consumers believe that
to fatty natural oils and triglycerides. Tegosoft PC 41 MB is another option using polyglyceryl chemistry which offer effective solubilisation of polar emollient esters.
Amphoterics Amphoteric surfactants are wellknown for their mild properties; amphoacetates have the mildest profiles in this grouping. Evonik’s Rewoteric AM C
natural and organic products in beauty
Naturally derived Polyglyceryls
(cocoamphoacetate) and Rewoteric AM
and personal care are healthier and
Polyglycerol-based esters offer consumers
2 C NM (cocoamphodiacetate) materials
more beneficial for the preservation of the
naturally derived solutions based on
offer Cosmos and Halal certified surfactant
environment. As a regularly used product
well-known feedstocks such as coconut
solutions. These materials deliver effective
category, cleansers are increasingly being
oil, palm oil and rapeseed oil. Delivering
overall cleansing performance, with low
seen as a category where greater naturality
effective cleansing performance, Evonik
irritation potential and mere modest
could be important.
has developed a range of polyglycerol-
impacts on viscosity relative to other mild
based esters to solubilise various types
chemistries. They also offer a proven
Glycolipids
of oils and other impurities. Its Tego Solve
choice for formulators looking to enhance
Evonik’s Rheance One provides powerful
materials provide RSPO Mass Balance,
the mildness of their formulations. •
cleansing and solubilisation performance
vegan solutions that solubilise materials
to effectively remove makeup as well as
ranging from essential and perfume oils
40
| MARCH 2020 | P C Review
Evonik – rene.spada@evonik.com
BATH & BODY CARE
Personal care packaging at its best Cama recently successfully produced a complete line for a leading multinational customer, to pack up to 200 jars per minute of a hair gel product. The latest technological innovations by the group set a milestone in R&D, raising the standards in packaging automation.
T
he line consists of a monoblock system (forming and closing unit and top loading robot integrated
into one frame) and has proven to be extremely flexible, thanks to an innovative compacting head. The monoblock unit forms part of Cama’s breakthrough generation system to supply packaging machines and robots engineered for packaging businesses. The impressive features of the new BTG models are among the reasons why Cama has been able to make a step change in innovation in secondary packaging machinery.
Design and functional characteristics A higher hygiene standard, an open profile with safe and easy entry, a flexible frame and reduced footprint, energy saving engineering, optimised system design and components selection to reduce energy consumption, quick user-friendly tool-less changeover and reduced start-up time after changeover are just some of the design and functional characteristics of Cama’s secondary packaging machinery. With a footprint of less than five by three meters, the Cama monoblock iF296 provides a turn-key option for case packing 120 tubs per minute. The infeed is positively handled by a set of dedicated pucks, holding the product in a stable position and avoiding any contact between the tubs which can be detrimental to the product’s aesthetics. Integrated box forming and closing, a dedicated station for plastic blister feeding and the capability to load products upright and upside-down, according to the presentation required, are features that make this machine a cost-effective solution to prepare shipping cases and SRPs.
A future-proof machine The added value of Cama’s packaging department, working in collaboration with the customer’s engineering and marketing teams, provide finished products with excellent shelf appeal while keeping their production cost-effective from an automation point of view. This benefit sets the Cama monoblock iF296 apart as a futureproof machine, capable of being readapted to different sizes, collations and configurations. •
Cama – www.camagroup.com
P C Review | MARCH 2020 |
41
BATH & BODY CARE
Sustainable ways to reach your beauty destination Sustainability in the beauty industry is far more complex than simply formulating with natural or naturally derived ingredients. Today, it focuses on manufacturing processes, ethics and traceability in the supply chain, minimising waste to have zero impact and shows a clear shift away from synthetic chemicals to incorporate more organic and biodegradable options in new product development.
T
he eco-conscious beauty
Table 1: Mild and natural shower scrub CL-S0020(EU)
concept by Lubrizol Life Science showcases innovative formulations
INCI
% wt Trade name
1
Deionised Water
60.65
to focus on natural ingredients. Leveraging
2
Sodium Lauroyl Methyl Isethionate (32% active)
15.20
a combination of its technical expertise,
3
Cocamidopropylbetaine (40% active)
12.50
4
Coco-Glucoside (51% active)
3.80
5
Phenoxyethanol
0.50
6
Glycerin, Cellulose, Cellulose Gum
5.00 Arbalon R-50 cellulose liquid
7
Citric Acid (50%)
0.05
8
Starch Hydroxypropyltrimonium Chloride (32% TS)
1.60 Sensomer CI-50 polymer
9
Prunus Armeniaca (Apricot) Seed Powder
0.20 Actiscrub apricot
10
Fragrance
0.50
differentiated in a market that tends
market knowledge and consumer insights, in association with Carst & Walker in South Africa, Lubrizol partners with its customers in the development of sustainable solutions, which would benefit from the low impact profile of its ingredients.
The surprising shower powder offers dual benefits of convenience and sustainability Lubrizol’s value proposition is based on partnerships and co-developments of lower impact solutions which can be used as a differentiator.
Mild and natural shower scrub For sustainable skin cleansing applications, Lubrizol Life Science has created a variety of formulations, including a natural scrub and surprising shower powder, to offer
consumers a quick and easy route The high natural
DID YOU KNOW?
scrub (see Table 1 for
that offers foam boosting benefits and is also easy to process/cold processable.
Surprising shower powder The surprising shower powder CL-B0155(EU) offers dual benefits
| MARCH 2020 | P C Review
consumers. This solid product
format without added water This concept is based provides an unexpected and on five sustainability pleasing experience the formulation), with claims: minimalistic/clean labels; fair trade/social during application. more than 95 percent impact; biodegradability; Lubrizol ingredients of the ingredients responsible formulations; included in the formulation are and nature-based coming from natural ingredients. Hydramol TGL ester, a naturally origin, makes this product derived ester for humectancy mild enough to gently buff and moisturisation; AlgaPūr HSHO algae oil, a highly stable palm-free away dead skin cells. The ingredients fermentation derived oil that provides have a favourable biodegradation profile emolliency and softness during and and are sulphate-free and PEG-free. after washing; Glucamate CCO Key Lubrizol ingredients in the shower thickener, which helps to mix both scrub are Arbalon R-50 cellulose liquid, phases of the formulation; and KelcoCare diutan gum, a fermentation which is cold processable, naturally derived derived polysaccharide that provides and has a high suspension yield; and slipperiness during washing. • Sensomer CI-50 polymer, Lubrizol’s naturally content of the shower
derived dry cationic conditioning polymer
42
of convenience and sustainability, making it ideal for eco-conscious
to smoother, healthier skin.
Lubrizol has a global collaboration agreement with Corbion for AlgaPūr HSHO algae oil and with CP Kelco for Arbalon R-50 cellulose liquid and Kelco-Care diutan gum in the beauty and personal care markets.
Carst & Walker – www.carst.co.za Lubrizol – www.lubrizol.com/Beauty
TM
Working together, we can help you anticipate, understand and respond proactively to every challenge you encounter. Rather than offer singular solutions, we take a more holistic view — using our superior formulation expertise to develop a full spectrum of low-impact, high-performance ingredients. Partner with Lubrizol Life Science for sustainability beyond naturality.
BATH & BODY CARE
Trends for sustainable formulations In a world where lifestyles are becoming busier and time is scarce, many people are searching for ways to simplify their lives. Inspired by Scandinavian design and values, consumers want more authenticity, and seek out beauty brands that are both minimalist, and transparent.
T
hese trends translate to natural,
shortages of fresh water. Waterless beauty
Veganism and cruelty-free
minimally processed beauty
is the concept of cosmetics formulated
Veganism is often not limited to one’s
products with short and
with little to no water and it has been
diet and instead perceived as an entire
recognisable ingredients lists.
extended to include water-efficient
lifestyle and form of self-expression,
cosmetics, which require little to no water
which includes the demand for vegan
for application and rinsing.
beauty products, completely free from
Awareness of synthetic and potentially
toxic ingredients is also rising. This is reflected in the fact that 60 percent of consumers worldwide say they’re concerned about the impact of chemicals on their health and appearance. As an example, for a less is more approach, KahlWax has developed a natural deodorant stick
DID YOU KNOW?
Another benefit of waterless beauty is the need for fewer
additives, meeting the Sunflower Hydrowax (6607H MB from KahlWax) demand for cleaner, simpler is an ideal ingredient for minimalist, vegan and beauty products. waterless formulations. Waxes are perfectly suited Used in O/W emulsions, it forms a stabilising to naturally stabilise waterless network, supporting beauty products by binding oil body, texture and substantivity. and enhancing viscosity.
formulation (available on request
The solid waterless hand cream
animal-derived ingredients and animal by-products. Growing ethical consumerism is driving brand owners and manufacturers to claim ‘no animal testing’ or ‘cruelty free’ on their product packaging. Brands are also pushing for change in China and other countries that still permit animal testing. In October 2018, the Body Shop and Cruelty Free
from Savannah Fine Chemicals), which
formula (SC-HAN-10-01|OMSORG) from
International brought to the UN a petition
has a clean and discreet fragrance and a
KahlWax releases oils when rubbed
with 8.3 million signatures, calling for a
short yet effective list of materials, including
between the fingers to nourish and
global ban on animal testing. •
Myrica Fruit Wax and Sunflower Hydrowax.
soothe the skin. Both the formulation and the Natural Jelly, Veggiesoft Complex,
Waterless beauty
Sunflower Hydrowax and Phytowax
Consumers are favouring waterless beauty
ingredients can be sourced locally from
brands and products with rising global
Savannah Fine Chemicals.
44
| MARCH 2020 | P C Review
KahlWax – www.kahlwax.com Savannah Fine Chemicals – www.savannah.co.za
LABELLING
Track and trace solutions
Labelling has evolved from being informative to providing tamper evidence and, more recently, a means to protect against counterfeiting. The Marchesini Group, represented locally by MGSA Projects, looks at how sophisticated this crucial element of packaging has become.
I
t was as early as 2005 when the majority of multinational companies began
considering implementing traceability systems suitable for cartons on their packaging lines. When the first requests
DID YOU KNOW?
transport system, fed by a special indexing device which later
became patented. This Marchesini Group’s customers can choose from a wide range experience provided Neri with of labelling machines with different mechanical speeds a very good starting point to and products sizes, to suit their production requirements. All its equip machines with track labellers are cGMP and industry and trace devices. Today, Neri 4.0 compliant, and they can be equipped with the can provide the best labelling latest track and trace technology. solution for any pack, be it a tiny
for carton track and trace
ampoule or a large shaped bottle.
Serialised cartons, supplied by the Marchesini Group
directive number 2001/83/CE was issued by the European Community, requiring manufacturers to produce cartons with tamper evident features. At the present moment, the easiest way
implementation arrived at machine
These solutions are made available in
to achieve tamper evidence is to seal
manufacturers, Neri (part of the
South Africa by MGSA Projects.
the closure points of cartons with tamper evident devices, as self-adhesive sealing or
Marchesini Group) had already faced and solved the problem three years prior.
Tamper evidence
This was thanks to its cooperation with
Internationally, it has been stated that the
multinationals that were ahead of the
requirements and parameters of the 2D
curve on anti-counterfeiting procedures.
code must comply with GS 1 standards.
At the time, Neri had been producing
hot melt glue. The Marchesini Group also offers a variety of solutions for this requirement. •
At beginning of 2011, the carton coding
high precision, fail-safe machines for
regulations were extended to all countries
carton labelling. These machines could
within the European Community. At the
apply vignette labels and tamper evident
same time, to guarantee the authenticity
seals, by means of a cleated belt carton
of the contents of an entire carton,
Marchesini Group – www.marchesini.com MGSA Projects – www.mgsaprojects.co.za
TRACK&TRACE SOLUTIONS
Upgrade your business. SERIALIZED CODING
SL/A210 Continuos motion machine for 2D print e check and Tamper Evident or Vignette application.
CUSTOMIZED CONTROL
• Compact and ergonomic design for a simple and fast changeover without format parts; • Serialization system and machine management are combined in a unique control panel;
COMPACT EQUIPMENT
• Safety guards to protect from un/authorized intervention during serialization process. Marchesini Group S.p.A. Via Nazionale, 100 40065 Pianoro - BO - Italy T. +39 051 047 9111 Info@marchesini.It
MGSA Projects (Pty) Ltd T. +27 (0) 82 460 2766 myles@mgsaprojects.co.za
marchesini.com
P C Review | MARCH 2020 |
45
LABELLING
Calculating the cost of producing labels Buying a label printer is an investment not an expense. This is why it’s crucial to understand the total cost of ownership for a label printer. NSI 4 Africa explains how a quality label printer ticks all the boxes.
W
hen buying a label printer, one needs to consider how important it is to know the cost per label
and production volume. Most businesses looking to invest in equipment don’t realise it’s often the consumption of ink/ toner and consumables rather than the price of the equipment that determines the real cost of any label printer. The cheapest machines can end up being the costliest when the actual quantities of labels required are taken into account. Investing in a label printer is not an expense. Investments and expenses are two different things. Expenses are necessary – they cost money but are obligatory or useful for a business to function efficiently. Investments usually involve a capital
Figure 1: Cost comparison graph
outlay. The difference is that over the long term, investments help a business grow.
Consider the future
we are more likely to buy the cheaper
This is often through increasing profits,
It is human nature to focus on costs. If
one. There’s no thinking about strategy,
saving costs, or streamlining processes
we see a punnet of strawberries for R40
goals or long-term implications, just a
within the company.
and a comparable punnet for only R20,
simple cost versus value perception
46
| MARCH 2020 | P C Review
LABELLING Print File.pdf 1 2/18/2020 4:38:58 PM
ratio – and we approach most
Should the same business have
‘expenses’ this way.
rather invested R145 000 in a
However, when investing in business equipment like a label printer, factoring the long-term cost is paramount. Certainly, the cost of the equipment must be a factor, but ultimately the cost of
DID YOU KNOW?
better printer, which uses only R0.55 ink to print
the same label? Its The primary focus of NSI 4 Africa is service delivery. Although annual label cost its head office is based in Midrand, Gauteng, the company offers on-site would drop to R33 technical support for its equipment throughout sub-Saharan Africa. It 000 and in just is one of the only local distribution over two years, the companies that sends its senior technical staff abroad to be trained costlier solution will onsite at manufacturing facilities to ensure the best possible have made up the local technical support for initial difference in the its valued customers.
actually producing a label is key.
ROLL OR SHEET LABEL OPTIONS
machine’s price. The total annual label cost after three years is R99 000 – representing a
Cost calculations
whopping cost saving of R144 000.
The amount of toner or ink required for a particular label design will
Find the ideal match
represent your biggest cost as
What matters is finding the right
a digital label producer. The
balance for your business. Have a
calculation looks like this:
look at Figure 1. If you’re generating
• ink/toner cost per label x
fewer than 2 500 labels monthly
predicted monthly volume =
(over the long term), the R 65 000
monthly label cost
printer represents a better deal. But,
• monthly label cost x 12 = annual label cost.
talked about producing 5 000 labels per month, the more expensive
host of competing suppliers
printer was clearly a considerably a
in the market mean that the
better investment over the period.
fluctuate considerably.
C+M+Y+K+WHITE
in the previous example where we
Consumable costs from a
annual label cost number can
Making great ideas
C
M
Y
CM
Generally, better ink and toner yields translate into higher machine
MY
PRINT AND DIE CUT
CY
Better ink and toner yields translate into higher machine costs but lower label production costs
CMY
K
Especially in high production
LABELS DIGITALLY AS YOU NEED
costs but lower label production
environments, a cheaper machine
costs. The best idea is to investigate
can use so much ink that over
all the potential printers that will do
time the investment can end up
the job you require and then repeat
overtaking a more expensive
the calculations in this article to find
machine that uses consumables
your ideal match. Certainly, there
more efficiently.
may be some conjecture required – especially if the aim is to penetrate
What are the choices?
new markets – but the outcomes
Imagine that a business produces
can help to inform an important
five thousand labels per month
business decision.
and the cheap printer it’s using
If you need help to drill down into
costs R1.35 ink per label. The
your cost per label or want to speak
printer seemed like a bargain
to a label production specialist to
at a cost of R65 000, but the
discuss machine alternatives that
quantities of the business mean the
suit your specific circumstances,
actual production cost will be an
simply contact the NSI 4 Africa
additional R81 000 per year. By the
management team. •
end of the third year, the business will have invested R243 000 on top of the purchase price.
NSI 4 Africa – www.nsi4africa.com
Digital Printers Digital Cutters Label Material Service & SLA
www.nsi4africa.com
Support & Training YOUR TRUSTED SUPPLIER
+2782 467 4694 info@nashakele.co.za
P C Review | MARCH 2020 |
47
LABELLING
A local leader in shrink sleeving and labelling Qualipak Jhb is equipped to meet all your packaging requirements. Drawing on more than 20 years’ experience, the company offers superior quality on labelling and sleeving, competitive pricing and quick turnaround times. The company accommodates glass and
Hepburn’s experience includes
plastic packaging as well as aluminium/
developing expertise in packaging,
tin/can containers, both empty or filled,
specifically where sleeves are concerned,
for a range of products including (but
and sales and key account management.
not limited to) vitamins, energy shots,
He has a passion for excellence and an
energy drinks, water, carbonated drinks,
eye for quality. Over the years, Hepburn
detergents, personal care products,
has secured projects with some of the top
condiments, powdered beverages, juice
FMCG businesses in South Africa, which
and drinking yoghurt.
have become loyal clients. Many of these include Unilever, Clover, Kelloggs, Nativa,
G
Graham Hepburn, owner of Qualipak Jhb
An eye for quality
USN and more.
Located in Germiston, Qualipak Jhb’s
Qualipak Jhb operates both radiant heat and steam tunnels, allowing it to ensure the best quality shrink every time
warehouse is set up to handle multiple contracts at any one time. Its committed
eared to be versatile and
and friendly staff and supervisors ensure
adaptable, Qualipak Jhb
the highest quality, attention to detail and
can cater to your specific
service excellence for each project the
needs, regardless of size. The
company undertakes.
company’s strengths include being versatile
Qualipak Jhb operates both radiant
‘We value the relationships we have
and adaptable, as well as responsive to the
heat and steam tunnels, allowing it to
built with our clients. We like to work as
requests, requirements and deadlines of its
ensure the best quality shrink every time.
partners of our clients and are always
customers. Qualipak Jhb offers a number of
It also uses automatic self-adhesive label
involved in the process from design to
services, including:
machines for single or front and back
final delivery,’ explains Hepburn. ‘We pride
• sleeve design and size consultation
labels as well as caters for manual label
ourselves on being hands on and involved
and advice
application where necessary.
in all the detail and being able to engage
• supply of shrink sleeves and labels • sleeve and label application (automatic and manual)
and offer guidance on design and sizing
A passion for excellence Qualipak Jhb was established in 2006
to ensure the best for our clients’ brands.’ If you are looking to do something
• contract packing and repacking
when owner, Graham Hepburn, identified
different with your brand, why not pay
• barcode stickers
a gap in the market and a need for
Qualipak Jhb a visit and come see
• date stamps
quality in this field. So, he threw in the
for yourself. •
• best before date stamps
corporate towel and set off on his own
• six-pack and case wrapping
to shake up things in the labelling and
• promotional packing.
sleeving industry.
48
| MARCH 2020 | P C Review
Qualipak Jhb – www.qualipakjhb.co.za
ASSOCIATION NEWS// NEWS
A strong and valuable society
Last year was another successful one for the Society of Cosmetic Chemists. This was highlighted at Coschem’s AGM on 6 February.
T
he society plays an increasingly
New council nominations for 2020 include
important role in ensuring
Nicola Barnard Marais (Sensient Cosmetic
knowledge and scientific
Technologies), Andre Burger (Sun Skin),
advances are shared with
Beverley Gardner (Skyem Consulting),
ON 3 FEBRUARY, Coschem celebrated the
manufacturers and product developers, to
Aeysha Jakoet (Croda South Africa), Liesl
students who have completed Modules 1 and
help them succeed.
Keulder (Cirebelle) and Anina van der
2 of their Coschem Cosmetic Science training.
Walt (Acuservices).
Guests gathered at Blueberry Hill Hotel in
The Coschem council, supported by its
HONOURING THE STUDENTS
Honeydew where the students received their
sub-committees, continued with their focus in three strategic areas: education, science
A strong and driven team
certificates and special awards.
and industry networking, to strengthen the
Congratulations to everyone serving on
The recipients of the 2019 special awards are:
society’s strategic role within the cosmetics
the Coschem council for 2020, including
• Yanishka Francis – Top Module 1 Student
and personal care industry.
Kim MacCallum (president), Rene Spada
• Rone Rudman – P&C Review Essay
(immediate past president), Charmaine
Prize Winner
AGM highlights
du Preez (vice president), Erica De
Rene Spada (Evonik) handed the
Kock (honorary treasurer), Ivor Zwane
presidency over to Kim MacCallum
(honorary secretary), Nicola Barnard
(Vantage Specialty Chemicals).
Marais, Andre Burger, Beverley Gardner,
Charmaine du Preez (AECI Specialty
Kudzai Gwazira (education officer),
Chemicals) was nominated as vice
Aeysha Jakoet, Liesl Keulder, Lumbi Moyo
and Winner of the Sensient Most
president. Ivor Zwane (industry consultant)
(Croda South Africa), Samantha Pols
Creative Award.
was co-opted as honorary secretary.
(Skin Chem), Jacques Strydom (AECI
Erica de Kock (Unichem) was nominated
Specialty Chemicals), Anina van der
as honorary treasurer; she was also re-
Walt and Wayne van Wyk (Vantage
nominated to chair the Natal Chapter.
Specialty Chemicals).•
e AGM Snapshots of th
• Emma Emmerich – Top Module 2 Student and Winner of the Jill Gardiner Award • Jennifer Rogers – Top Module 2 Project and Winner of the Norman Sanan Award • Feisal Jessub – Top Module 2 Presentation
Coschem – www.coschem.co.za
otos giving dinner ph Students prize
2
3
1 5
4 6
Coschem council for 2020
7
8
1: Coschem’s education officer, Kudzai Gwazira, 2: Norman Sanan and Jennifer Rogers, 3: Jill Gardiner and Emma Emmerich, 4: Nicola Barnard Marais and Feisal Jessub, 5: Module 2 students present at the prize giving dinner, 6: Module 1 students present at the prize giving dinner,7: Abby Vorster and Rone Rudman, 8: Roy Gardiner and Yanishka Francis
P C Review | MARCH 2020 |
49
Tea time
TO ADVERTISE IN Anita Raath Sales executive
+27 (0)82 976 6541
Carla Melless Sales executive
+27 (0)83 260 6060
Càndida Giambò-Kruger
Test your general knowledge in our quiz: 1.
What animal has three hearts?
2.
Which is the tallest tree in the world?
3.
Which American president appears on a one dollar bill?
4.
Who directed Reservoir Dogs?
5.
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6.
What is the singer Rihanna’s surname?
7.
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8.
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9.
Who is the famous Dutch brewer who died in 2002?
10. What is the scientific name for the study of fossils?
Sales executive
+27 (0)71 438 1918 Answers: Octopus, Eucalyptus (grows up to 187m), George Washington, Quentin Tarantino, four, Fenty, Sri Lanka, ExxonMobil, Alfred Henry Heineken, Palaeontology
ADVERTISERS INDEX
o6 Agencies SA..................................... OFC.........www.o6southafrica.com A-Thermal Retort Technologies.............. OBC.........www.athermal.co.za Amchem .................................................37.........www.amchem.co.za Cama Group............................................ 41.........www.camagroup.com Carst & Walker/Lubrizol Life Science........43.........www.carst.co.za/ www.Go.lubrizol.com/compass Christo Coetzee Attorneys..........................6.........www.christocoetzeelaw.co.za Evonik........................................................5.........www.evonik.com/personal-care Hersol Manufacturing Lab .......................21.........www.hersol.co.za Iberchem/Versachem .............................34.........www.iberchem.com/ www.versachem.co.za IMCD SA .................................................40.........www.ashland.com Intertek Deutschland ............................... 12.........www.intertek.com ISW Shrink............................................... 13.........www.iswshrink.co.za MGSA Projects ........................................45.........www.marchesini.com
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| MARCH 2020 | P C Review
Millchem.................................................36.........www.millchem.co.za MJ Labs...................................................22.........www.mjlabs.co.za Natchem.................................................33.........www.natchem.co.za NSI-4-Africa.............................................47.........www.nsi4africa.com Papersmith & Son....................................31.........www.papersmith.co.za Prime Product Manufacturing.................. 19.........www.primeproductmanufacturing.com Qualipak Jhb...........................................48.........www.qualipakjhb.co.za Quantum Colours SA ............................... 11.........www.quantumcolours.com Savannah Fine Chemicals........................44.........www.savannah.co.za Sensetek .................................................35.........www.sensetek.co.za Siyakha Imperial Printing Co....................46.........www.labelprint.co.za South African Trade Promotions ................7.........John.t@satp.co.za Vega Controls SA ......................................9.........www.vega.com/vegabar Wrapsa ................................................... 17.........www.wrapsa@wrapsa.co.za
Online
INDUSTRY WEB REVIEW ESSENTIAL SPECIALISED PRODUCTS
COSCHEM
Supplier of cosmetic and personal care ingredients.
Visitors to the Society of
Ingredients include; Bioferments, Botanical Extracts, Delivery
Cosmetic Chemists’ website will
Systems, Enzymes, Functional Actives, Silicones, Emollients,
find information on membership,
Emulsifiers, Meadowfoam Seed Oil & Derivatives, Abyssinian and
educational programmes
other Oils, Shea and other Butters, Aliphatic Hydrocarbons, Lanolin
(specific details pertaining to the
& Derivatives
Cosmetic Science Training), as well as the society’s objectives of promoting professionalism and higher technical skills in the
Tel: 010 595 9690
cosmetics and toiletries industries.
Email: info@esp-sa.co.za www.esp-sa.co.za
www.coschem.co.za
M&L LABORATORY
DALGEN
M&L Laboratory Services (Pty) Ltd, provides clients with an
Dalgen is a leading supplier of high-quality glass containers,
extensive array of analytical capabilities. M&L renders testing
plastic containers, closures and packaging accessories.
services to the Food & Beverage, Mining, Environmental, Water & Pharmaceutical sectors. M&L is an ISO 17025 accredited facility, licenced by the Medicine Control Council (MCC) & endorsed by the World Health Organisation (WHO). Our schedule of accreditation can be viewed via www.sanas.co.za
Tel +27 (0)31 569 4288 Fax +27 (0)31 569 4294 Email sales@dalgen.co.za or purchasing@dalgen.co.za www.dalgen.co.za
Mobile: +27 (0)76 114 9420 Office: +27 (0)11 661 7900 Email: keshav.beachen@za.bureauveritas.com
FORMPAK
STABILITY TESTING SERVICES
For over 40 years Formpak has supplied specialised processing,
STABILITY TESTING SERVICES is a division of Botanichem and offers a well-equipped onsite laboratory for independent stability testing for the cosmetic industry. Stability testing is vital to ensure that your product maintains its intended physical, chemical and microbiological quality. We also assist with formulation of new products and dossier
packaging and printing machinery to the pharmaceutical, cosmetic, plastic, glass, chemical, food and dairy industries.
Tel +27 (0)11 828 8870/1/2 Fax +27 (0)11 828 8880 Email haase@formpak.com or service@formpak.com www.formpak.com
H&R AFRICA Your world's leading supplier of top quality mineral oils, petroleum jellies, and paraffin waxes, as well as customer-specific formulations. If you want to come out top you have to partner with the world's top leaders. Connect with us to see how we can connect your business to the world.
113 Trinidad Road, Island View Bluff, Durban 4052, South Africa Tel: +2731 466 8700 Fax: +2731 466 8716/7 Email: sasales@hur.com Website: www.hur.com
preparation for both European and Asian markets.
www.botanichem.co.za
QUANTUM COLOURS SA Your No. 1 industry leader for the most comprehensive ranges of both synthetic and natural colours – used in food, pharmaceutical, cosmetic and industrial applications. Tablet coatings – manufactured, supplied and marketed globally under our trade name PHARMASPEC™ - FC
www.quantumcolours.com Manufactured, marketed and distributed under licence of SPECTRATEC INC. CANADA Canada . South Africa . Ireland . Germany . Australia . UK
