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ROTOWORLD ®
PRINTED MATTER
VOLUME XX, ISSUE 5 • 2024
Your Premier Compounder for Rotational Molding in North America Pr ou d ly S
g the Association
Jerico’s three North American plants are strategically located and we are poised to deliver on any size job, anywhere in North America!
ARM Hall of Fame Inductees: Susan Gibson and Martin Coles Honored
SHOW HIGHLIGHTS
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Jerico’s experience in the rotational molding industry has uniquely positioned us to address the material challenges faced by molders today. We understand your compounded resin requirements and provide the quality, consistency, and support necessary to help you grow and achieve your production goals.
VOLUME XX, ISSUE 5 • 2024
Jerico Plastic Industries
JENNIFER GIBSON HEBERT, JSJ PRODUCTIONS, INC.
Rotoplas 2024 & ARM Conference Highlights
It all matters—Stick with Jerico!
SUSAN GIBSON, JSJ PRODUCTIONS, INC.
t ota of R o M al i on
Selecting the Best Material for Your Application
ld e
ALVIN SPENCE, CENTRO, INC.
JERICOPLASTIC.COM Committed to Excellence in Rotational Molding • Family-Owned and Operated Since 1997
WWW.ROTOWORLDMAG .COM
rs !
2024 ROTOTOUR GOES TO BRAZIL
MICHELLE ROSE, ARMA CEO
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CONTENTS FEATURES
On the Cover
24 24. 2024 Rototour Goes To Brazil A country that is vibrant, beautiful, full of life, and incredibly friendly and welcoming! Michelle Rose, ARMA CEO
31 31. ARM Hall of Fame Inductees: Susan Gibson and Martin Coles Honored The highest honor ARM bestows on an individual. Jennifer Gibson Hebert, JSJ Productions, Inc.
35 35. Rotoplas 2024 & ARM Conference Highlights
45. Selecting the Best Material for Your Application
Gathering nearly 1000 attendees representing 36 countries. Susan Gibson, JSJ Productions, Inc.
Selecting the Best Material for Your Application One of the most important decisions a molder will make. Alvin Spence, Centro, Inc.
4 ROTOWORLD® ISSUE 5 • 2024
Innovation • Performance • Reliability
In-Stock Machines
Carousels 24 Models
RotoSpeed
Rotational Molding Machines When Performance Counts...
In-Line Shuttles 10+ Models
Rocking Ovens 5 Models
Work Platforms Fixed & Moving
Mixers
11 Models
Dispensing Systems
Lowest Cost of Ownership
Engineering, Manufacturing & Support from the U.S.A.
Highest Productivity, Durability
Energy-Smart Machines, Fastest Oven Temp Recovery
Remote Ethernet Machine Support
Leader in Process Control Systems; RotoCure,
Automated Systems & Solutions
IRT & RotoLog
Global Sales & Full-Service Support Team
Carousel Mold Swing Areas to 239” (6m) & Arm
Over 1,400 Machines in Over 60 Countries
Weight Capacities to 12,000 lbs (5443 kg)
www.ferryindustries.com • sales@ferryindustries.com Ph: +1.330.920.9200 • Fx: +1.330.920.4200 • 4445 Allen Rd, Stow, OH 44224 USA © 2024 Ferry Industries, Inc.
www.rotoworldmag.com 5
Upfront: igus® Introduces New Environmentally Friendly PFAS- and PTFEFree Bearing Material
56
52
Roto Around the World: International Partnerships
At Issue : Revolutionizing Rotomoulding: The Intersection of Sustainability, Innovation, and Cycle Time
22
ARM Report: ARM’s 2025 Executive Forum in Scenic Scottsdale
C O N T E N T S - D E PA R T M E N T S
54 08. FROM THE PUBLISHER What’s Coming? Susan Gibson, JSJ Productions, Inc.
10. CREDITS 12. GLOBAL CONTRIBUTING EDITORS
Global Contributors, Department Contributors, and Issue Contributors
16. UPFRONT
Industry News, Trends, and Products
50. ARM REPORT
Rotoplas 2024 was a Home Run!
54. AT ISSUE
Revolutionizing Rotomoulding: The Intersection of Sustainability, Innovation, and Cycle Time Aldo Quaratino, Matrix Polymers
56. ROTO AROUND THE WORLD International Partnerships Ian Hansen, RotaConsult
59. ARMO NEWS
Rotomould2025 goes to Hobart, Australia
64. GLOBAL CALENDAR Important dates to save!
66. ADVERTISERS’ INDEX
RotoWorld® advertiser contact information
6 ROTOWORLD® ISSUE 5 • 2024
25 Years of Unwavering Service Then, Now, and Beyond
We are thrilled to welcome back an original H1D500 Orenda Pulverizer for service after 25 years of outstanding performance. Here's to another 25 years of excellence and achievement.
www.rotoworldmag.com 7
FROM THE PUBLISHER
SUSAN GIBSON JSJ Productions, Inc.
What’s Coming? There is a list of world-changing technology advances coming soon. Augmented Reality (AR) is poised to be a major tech trend, further integrating into consumer and enterprise applications. With the evolution of hardware, such as advanced AR glasses and improvements in mobile devices, AR will offer more immersive, interactive experiences. The hot list of coming advances includes ways Artificial Intelligence (AI) is accelerating scientific research with a focus on applications in health, communication, infrastructure, and sustainability...and yes, manufacturing. We already know AI will play an integral role in the future of plastics manufacturing. There was much information on the topic of AI shared at Rotoplas 2024. Patrick Swerdtfeger, in his keynote address, electrified the audience with his projections for the near-term reporting that we will see significant changes in the next 18-24 months. Some of the changes he cited included how we will get around. Tesla is on the cutting edge of offering autonomous cars that we’ll use like a cab and personal robots we’ll use to manage our houses and yards. Credit reports will be based on all new criterion like how charged up your mobile phone is and how accountable we are to daily functions rather than the years-old 3 bureau reporting system. According to Swerdtfeger, AI will replace jobs like customer
8 ROTOWORLD® ISSUE 5 • 2024
service, marketing, creative, design, software coding, and language translations, to mention a few. If applied, AI technology may substantially replace labor in manufacturing plants. He used the analogy of “thinking like an orchestra conductor using these tools as your employees.” He really stirred up my thinking and made me realize we had better get ready for these changes now.
“WE ALREADY KNOW AI WILL PLAY AN INTEGRAL ROLE IN THE FUTURE OF PLASTICS MANUFACTURING.” You’ll find some significant pearls of information inside including things like Transparency Market Research’s projections for the future of rotomolded fuel tanks made of acetal due to the limitations on PFAS, and the projected 5.9% growth for the rotomolding industry by the end of 2031; evidence that rotomolding associations are seeing increased attendance at their annual conferences, which bodes well for industry growth; Ian Hansen’s report on our increasing globalized business environment and how companies that expand their reach beyond borders are often finding themselves at a competitive advantage. There is so
much more so don’t skip a page! Congratulations to ARM for such an exciting and productive 2024 Meeting and Rotoplas! It was one of the best. Congratulations to ARMA for their highly successful and memorable Rototour in Brazil (read Michelle Rose’s article inside). Stay tuned and don’t forget to think about What’s Coming and how it may affect you and your company! R
SUSAN GIBSON Publisher & Editor
The
BIG Picture We deliver it all! Jerico is first in quality resins and compounds! We’ve made our name by providing vibrant colors, specialty blends, and recycled black, while focusing on being that one complete source for ALL your rotational molding compound needs. Now you can add natural PE to the list! Time and again over the years, our team has responded to the changing times with resilience, ingenuity, resolve, and confidence. In true Jerico fashion, we developed sustainable and adhesion compounds, then
blended vibrant colors into both. Make no mistake, we are expanding and are focused on becoming your supplier of choice for rotational molding materials. As we grow, we look for ways to improve so that we exceed your expectations and help you achieve success! Our mission is to be the go-to resource for resins and compounds that meet your precise specifications, arrive on time, and provide the consistent level of quality you have come to expect from Jerico!
Commitment and flexibility show in everything we do! info@jericoplastic.com
Proudly Supporting the Association of Rotational Molders! Committed to Excellence in Rotational Molding Family-Owned and Operated Since 1997
330) 334-5244 info@jericoplastic.com
JERICOPLASTIC.COM www.rotoworldmag.com 9
PUBLISHER & EDITOR Susan D. Gibson President - JSJ Productions, Inc. susan@jsjproductionsinc.com TECHNICAL EDITOR Alvin Spence PhD MEng aspence@centroinc.com PROCESS EDITOR Paul Nugent PhD MEng paul@paulnugent.com DESIGN EDITOR Michael Paloian President - Integrated Design Systems, Inc. paloian@idsys.com GLOBAL CONTRIBUTING EDITORS Celal Beysel Chairman - Floteks Plastik beysel@superonline.com Tom Innis Xcelerant Growth Partners info@xcelerantgrowthpartners.com Martin Coles Matrix Polymers martin.coles@matrixpolymers.com Adam Covington Ferry Industries acovington@ferryindustries.com Mark Kearns Moulding Research Manager m.kearns@qub.ac.uk Ravi Mehra Managing Director - Norstar International LLC maramehra@aol.com ADVERTISING AND ART PRODUCTION Marketing/Advertising Director Jennifer Gibson Hebert Vice President, JSJ Productions, Inc. jennifer@jsjproductionsinc.com
Chief Art Director Anya Wilcox JSJ Productions, Inc. awilcox@designintersection.com CIRCULATION & DISTRIBUTION ADMINISTRATION Sheryl Bjorn JSJ Productions, Inc. sheryl@jsjproductionsinc.com EDITING & TRANSLATIONS Suzanne Ketron | Oliver Wandres | Sheryl Bjorn WEBSITE & ONLINE TECHNOLOGY Jason Cooper JSJ Productions, Inc. jason@bound.by RotoWorld® is a JSJ Productions, Inc. Trade Publication JSJ Productions, Inc. 625 West Market Street, Salinas, CA 93901 Phone: (512) 894.4106; Fax (512) 858.0486 Email: rotoworldmag@rotoworldmag.com and Website: www.rotoworldmag.com Subscriptions: One-year subscription (six issues), print or digital, $80 US, $100 Canada/Mexico, $155 All Other Countries. To subscribe or to submit change of address information, call us at (512) 894.4106 visit us online at www.rotoworldmag.com; or email us at sheryl@jsjproductionsinc.com. You may also write to RotoWorld® Subscriptions, JSJ Productions, Inc., 625 West Market Street, Salinas, CA 93901 Advertising: For information on advertising, please contact Advertising Director Jennifer Gibson Hebert, JSJ Productions, Inc. Email Jennifer Gibson at jennifer@jsjproductionsinc.com Letters: We welcome letters about our contents. Write Letters to the Editor, JSJ Productions, Inc., 625 West Market Street, Salinas, CA 93901 512.894.4106 phone 512.858.0486 fax, or Email susan@jsjproductionsinc.com. Editorial Queries: We consider unsolicited contributions. Send manuscript submissions as email attachment to Susan Gibson at susan@jsjproductionsinc.com. JSJ Productions, Inc. bears no responsibility for claims or factual data represented in contributed articles. Postmaster: Send changes of address to RotoWorld®, JSJ Productions, Inc., 625 West Market Street, Salinas, CA 93901 RotoWorld® is a JSJ Productions, Inc. independently owned, bi-monthly trade magazine for the international rotational molding and plastics design industries. JSJ Productions, Inc. owns all copyrights on articles published herein unless ownership is otherwise stated. Reproduction of this magazine, in whole or in part, without the express written permission of the publisher is not permitted.
10 ROTOWORLD® ISSUE 5 • 2024
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CONTRIBUTING EDITORS
Alvin Spence is Vice President Engineering at Centro, Inc., North Liberty, Iowa. He provides leadership for Centro’s product development team and quality resources. Alvin received his Bachelor’s degree in Mechanical & Industrial Engineering and PhD from Queen’s University Belfast. aspence@centroinc.com
PAUL NUGENT
design editor
Paul is a consultant who travels extensively across six continents assisting clients in many roles from training to expert witnessing. He received his Eng. degree in Aeronautical Engineering and Ph.D. in Mechanical Engineering from Queen’s University of Belfast. Paul developed the Rotolog system, the first complete computer simulation (RotoSim), and authored a book entitled Rotational Molding: A Practical Guide. paul@paulnugent.com contributing editor
Michael is President of Integrated Design Systems, Inc., Great Neck, New York. Over the past 25 years, Mike has developed a broad range of plastic products utilizing various processing methods including rotational molding. Mike’s B.S. degree in Plastics Engineering and Masters in Industrial Design, combined with his extensive experience, has formed the basis for his branded and unique insights into the field of plastics part design. paloian@idsys.com
12 ROTOWORLD® ISSUE 5 • 2024
MARTIN COLES
Martin Coles, CEO of Matrix Polymers co-founded the business 30 years ago and is the company’s largest shareholder. Shortly after graduating from London University, Martin began his career in the plastics industry working for a major Italian petrochemical company and soon became passionate about the unique world of rotomoulding. Matrix Polymers are experts in rotomoulding materials and have become a global supplier with compounding and grinding plants in the UK, Poland, Australia, Thailand, New Zealand and Malaysia. The company sells more than $150 million of rotomoulding materials each year and has 230 employees. martin.coles@matrixpolymers.com contributing editor
MICHAEL PALOIAN
contributing editor
process editor
technical editor
ALVIN SPENCE
RAVI MEHRA
Ravi Mehra has been associated with the rotational molding industry since the early 1970’s. He is a Past President of ARM – Association of Rotational Molders, and has been inducted into the ARM Hall of Fame. He is the Founding Chairman of StAR – the rotational moulding Trade Association of India. He was the Chairman of ARMO – Affiliation of Rotational Moulding Organizations from 2012 to 2014. Ravi consults internationally with companies in the rotational moulding arena to help their global strategy, facilitate technology tie-ups, and business alliances. maramehra@aol.com
CELAL BEYSEL
Celal is Chairman of Floteks Plastik, the pioneer and innovative leader of the rotational molding industry in Turkey and is a Global Contributing Editor for RotoWorld® magazine. Being an ARM member for more than 20 years, Celal has made many presentations at ARM meetings in various countries. He is also active in business and political organizations in his country. Celal has authored numerous articles published in various newspapers and magazines about politics, plastics, rotomolding, and innovation. beysel@superonline.com
www.rotoworldmag.com 13
ADAM COVINGTON
Rob Miller is Owner/President, Wittmann Battenfeld Canada Inc./ Rotoload. Rob started in the plastics pneumatic conveying industry in 1986. He has spent his entire career developing, engineering, and designing all types of catalog, standard, and custom pneumatic conveying systems for the plastics industry. He started in the rotational molding industry in 2013, has enjoyed learning the idiosyncrasies of the industry and market, and most of all meeting the people and building relationships for the future. Rob.Miller@wittmann-group.ca
14 ROTOWORLD® ISSUE 5 • 2024
department editor
department editor
ROB MILLER
IAN HANSEN
Ian Hansen has over 30 years of experience in the rotational moulding industry and has presented to conferences around the world on the subject of quality, safety, and tank design standards. Rotomoulders around the globe have problems from time to time. Rota Consult delivers production solutions so rotomoulders can improve productivity and profitability, without wasting more of their valuable time. ianhansenconsult@gmail.com
MARK KEARNS
Mark Kearns is the Rotational Moulding Research Manager of the Polymer Processing Research Centre at Queen’s University of Belfast. He is a Chartered Chemical Engineer with a M. Phil Degree in Rotational Moulding. Mark manages rotational moulding research and development projects for companies across Europe, Australasia, and North America. M.Kearns@qub.ac.uk department editor
Adam Covington is President of Ferry Industries, Inc. in Akron, Ohio U.S.A. Covington has been with Ferry Industries for over 11 years, advanced through the manufacturing, engineering, sales, and service positions within the company and was appointed President in 2019. Adam strives to find solutions for customer’s needs and advance machine technology for the rotomolding industry. He is a graduate of Ohio University’s Russ College of Engineering and Technology with a Bachelor’s degree in Industrial Technology. acovington@ferryindustries.com
contributing editor
Tom Innis is owner and Principal CEO of Xcelerant Growth Partners, LLC (Madison, WI), a multi-discipline consulting firm with specific focus in the global plastics sector. Leveraging industry experience and relationships built over 25+ years in the international manufacturing realm, Xcelerant connects the links in the industry supply chain to accelerate speedto-market and deliver turnkey personnel, product development, and manufacturing solutions to an international audience. tinnis@ xcelerantgrowthpartners.com
contributing editor
contributing editor
TOM INNIS
R. DRU LAWS
R. Dru Laws, educator and rotomolding expert, graduated from Brigham Young University in 2003 with a BS in Mechanical Engineering and a minor in Mathematics. In 2005, he graduated top of his class with distinction (honors) from the Queens University Belfast in Northern Ireland with an MSc in Polymer Engineering from their school of Mechanical & Manufacturing Engineering. He has several rotomoulding-related patents. Laws is currently a fulltime Manufacturing Engineering professor at BYU-Idaho, as well as CEO of Halltech Systems and High Pointe Plastics. drulaws @gmail.com
ISSUE EDITORS
MICHELLE ROSE
Michelle Rose brings a wealth of experience to her role at the Association of Rotational Moulders Australasia. With an impressive tenure spanning over 17 years, Michelle is well versed in advocating for the interests of the rotomoulding industry in Australasia. For over 3 years, she has held the position of CEO and as a certified and seasoned association and event manager. Michelle upholds unwavering dedication to the core principles of honesty, respect, and integrity. Throughout her career, she has had the privilege of touring hundreds of factories across the globe, creating solid international networks and friendships.
ALDO QUARATINO
As Group Technical Director of Matrix Polymers, Aldo Quaratino spearheads the company’s research and development initiatives. He leads a dedicated team in identifying new opportunities and crafting innovative solutions to address the dynamic needs of their customers. Aldo’s deep expertise in polymer science has been the driving force behind many of Matrix Polymers groundbreaking advancements. Under his leadership, the company has developed a suite of high-performance polymers that have revolutionized the rotomoulding industry. Aldo is renowned for his technical acumen and forwardthinking approach.
JENNIFER GIBSON HEBERT
Jennifer Gibson Hebert is VicePresident of JSJ Productions, Inc. with offices in Austin, Texas and Monterey County, California. Jennifer serves as Marketing Director and Event Planner for various JSJ Productions clients. Jennifer holds a BS and Masters in Macro Administrative Social Work/ Fundraising for Non-profits, and following graduate school she worked as a lobbyist/fundraiser on behalf of disadvantaged youth throughout the state of Indiana. Jennifer began working for JSJ Productions, Inc. in 2000 and became a partner/owner in 2007.
www.rotoworldmag.com 15
UPFRONT
Redline Plastics Introduces High-Accuracy 3D Scanning Technology MANITOWOC, WI, USA – Redline Plastics is proud to announce the addition of cutting-edge 3D laser scanning technology to our suite of capabilities. This significant investment underscores our commitment to innovation, quality, and customer satisfaction, allowing us to elevate our measurement and quality control processes to new levels of precision and efficiency. “The addition of our new 3D laser scanner demonstrates our
“THE ADDITION OF OUR NEW 3D LASER SCANNER DEMONSTRATES OUR CONTINUOUS EFFORT TO INTEGRATE ADVANCED TECHNOLOGY.” — Andy Wimmer, Quality Control Manager Redline Plastics
continuous effort to integrate advanced technology that benefits both our production capabilities and our customers,” said Andy Wimmer, Quality Manager of Redline Plastics, Manitowoc. “This investment not only streamlines our processes but also enhances the accuracy and reliability that our partners expect from us.”
Core Benefits of the 3D Scanner Include:
• Precision and Reliability: Our scan arm system offers the latest in technology for enhanced measurement accuracy, enabling comprehensive probing and scanning for detailed data collection. • Efficient Quality Inspections: Significantly accelerates inspection times while maintaining
16 ROTOWORLD® ISSUE 5 • 2024
thorough quality checks, ensuring robust product validation. • Enhanced Design and Validation: Supports advanced design validation and provides seamless tooling and product comparisons for better verification. • Comprehensive Analysis: Equipped with advanced geometric dimensioning and tolerancing (GD&T), allowing for precise adherence to engineering standards. As part of our core capabilities at Redline Plastics, which include custom rotational molding, vacuum forming, compressing molding, and commercial sewing, the integration of high-accuracy 3D scanning ensures we continue to push the envelope in precision manufacturing and superior product quality. This technology compliments our large format 3D printing capabilities and solidifies our standing as a leader in providing comprehensive, high-quality solutions tailored to the unique needs of our customers. Redline Plastics is a forward-thinking company specializing in custom plastic solutions through cutting-edge technology and processes. Our dedication to quality, efficiency, and customer satisfaction is reflected in our continuous pursuit of innovation and operational excellence. For more information, go to www.redlineplastics.com R
UPFRONT
INVISTA Victoria site earns top OSHA safety award VICTORIA, TX, USA – The dedication and commitment of INVISTA employees in Victoria, Texas to maintaining a safe work environment have once again been recognized with the highest honor from the U.S. Occupational Health and Safety Administration (OSHA). The nylon intermediates manufacturing facility was recently awarded Star status under OSHA’s Voluntary Protection Program (VPP), marking the site’s fourth recertification since its initial certification in 2007. “Receiving the VPP Star recertification is a testament to our employees’ relentless commitment to safety,” said Adam Remlinger, site manager at INVISTA Victoria. “I’m proud of our hard work and adherence to the highest safety and health standards.”
OSHA awarded the VPP Star recertification to the Victoria site after a thorough third-party audit as part of the VPP recertification process. The agency evaluated the site’s safety and health programs, operations performance, and safety record. INVISTA is a global manufacturer of chemical intermediates, polymers, and fibers. From parts for the automotive industry to medical equipment, airbags, food packaging, and clothing, our ingredients in the nylon 6,6, and polypropylene value chains help bring many of life’s essential products to market. A subsidiary of Koch since 2004, INVISTA is committed to innovation and responsibly creating more value for its customers and society while consuming fewer resources to make these products. See the bigger picture at INVISTA.com. R
www.rotoworldmag.com 17
UPFRONT
Rotomolding Offers Distinct Advantages for Manufacturing Parts Used in Cleaning Robot ZHONGSHAN CITY, GUANGDONG, CHINA – Rotomolded parts are widely used in the manufacturing of cleaning robots, significantly enhancing their functionality and durability. The rotomolding process, renowned for its capability to fabricate intricate, hollow structures with consistent wall thickness, offers distinct advantages in crafting cleaning robot parts that demand both structural robustness and resistance to chemical exposure and physical impacts.
Advantages of Rotomolding for Cleaning Robot Parts 1.
2.
3.
4.
5.
6.
7.
8.
Complex Geometries: Rotomolding can easily produce parts with complex shapes and undercuts, which are difficult or impossible to achieve with other plastic manufacturing techniques. Durability: The process naturally produces stress-free parts due to the slow and controlled cooling phase, leading to increased durability and impact resistance. Customization: Rotomolding allows for easy color changes and the integration of different types of plastics or additives for UV protection, flame retardancy, or improved impact strength. Low Tooling Costs: Compared to other processes like injection molding, the tooling costs for rotomolding are relatively low, making it costeffective for lower production volumes or custom designs. No Seams or Joints: Since the parts are formed in a single piece, there are no seams or joints, which reduces the risk of leaks or breaks. Uniform Wall Thickness: Rotomolding ensures consistent wall thickness throughout the part, which is critical for the performance and durability of cleaning robot components. Design Flexibility: Design modifications can be easily implemented since the molds are relatively simple and inexpensive to alter. Corrosion Resistance: The plastics used in rotomolding, commonly polyethylene or polypropylene, offer excellent chemical resistance, making the parts suitable for harsh cleaning environments.
18 ROTOWORLD® ISSUE 5 • 2024
9.
Maintenance and Repair: In the event of damage, rotomolded parts are often easier to repair than parts made by other processes. 10. Weight Control: The process allows for precise control over part weight, which is crucial for cleaning robots where every gram counts in maintaining efficiency.
Applications in Cleaning Robots
• Housings: The main body of the cleaning robots, which encloses electronics and motors, providing protection from liquids and dust. • Battery Compartments: Lightweight and secure enclosures for battery packs. • Handles and Grips: Ergonomic designs for comfortable operation by users. • Access Panels: Easy to open and close, allowing for maintenance and access to internal components. • Fluid Tanks: For storing cleaning solutions, requiring no leaks and good chemical resistance. • Wheels and Casters: Durable wheels that can handle the weight of the robot and the rough surfaces it encounters. • Sensor Enclosures: Waterproof and dustproof cases for sensors and cameras. • Filter Housings: Used in air purification systems integrated into some cleaning robots. • Spray Nozzles and Tubing: For evenly distributing cleaning fluids. • Agitators and Brushes: Components for scrubbing and cleaning surfaces. • Bumpers and Guards: To protect the machine from damage during operation and collisions. Here at Light Venus, we offer custom rotomolding services for both OEM and ODM customers worldwide, producing a wide range of enclosures and parts for the cleaning robot industry. We warmly invite you to inquire about our custom solutions for your specific projects. For more information, please visit www.lightvenus.com R
UPFRONT
PFAS at a Glance: Challenges and Industry Impacts VICTORIA, TX, USA – The Society of Plastics Engineers (SPE) recently hosted its annual event in Baltimore, bringing together over 150 professionals focused on the pressing issue of PFAS (Per- and polyfluoroalkyl substances). This year’s event addressed critical topics, including legislation, PFAS characterization, and alternatives for PFAS-free solutions, highlighting the challenges facing the plastics industry as it adapts to evolving regulations.
Understanding the PFAS Challenge
One of the significant challenges for the plastics industry lies in the upcoming restrictions on PFAS compounds, especially in specialty applications where PFAS materials play essential roles. PFAS compounds consist of a carbon chain—either straight or branched—in which one or more carbon atoms are partially or fully fluorinated. While the scientific community has acknowledged that not all PFAS compounds have identical properties and risks, current legislative momentum may not reflect this nuanced understanding. Consequently, products like PTFE (polytetrafluoroethylene), which is also classified as PFAS, could soon be restricted in many applications.
everyday products. One of the FDA’s recent priorities includes phasing out PFAS-based grease-proofing agents used in paper and cardboard products. This action aligns with broader public health goals to reduce human exposure to PFAS, particularly in consumer products that may come into direct contact with food.
Looking Ahead in Plastics Engineering
Plastics Engineering magazine will publish a series of articles to dive deeper into PFAS-related topics in the U.S. and Canada. This coverage will explore further details about the evolving regulations, detection challenges, and industry solutions as companies work to align with sustainable practices. By addressing these pressing issues, the magazine aims to support the industry’s transition to safer, PFAS-free materials while helping stakeholders stay informed on critical regulatory and scientific developments. For more information, go to www.spe.org. R
Complexities in PFAS Detection
A key concern discussed at the event was the complexity of detecting PFAS compounds accurately. As speakers pointed out, existing detection methods face notable limitations. For instance, the “total fluorine” detection method measures fluorine levels without identifying the source, which can lead to results that include fluorine from non-PFAS compounds. Alternatively, targeted analysis requires specific characterization methods for individual PFAS compounds, but standardized methods for many of the PFAS in existence remain insufficient. This detection gap poses a significant challenge as companies strive to meet new regulatory requirements without the full ability to identify PFAS presence reliably.
connections that catalyze™
CONSULTING & GROWTH STRATEGIES FOR THE GLOBAL ROTOMOLDING INDUSTRY
FDA’s Role in PFAS Regulation
The U.S. Food and Drug Administration (FDA) also shared insights on common sources of PFAS in
xcelerantgrowthpartners.com info@xcelerantgrowthpartners.com www.rotoworldmag.com 19
UPFRONT
Rotomolding Market Projected to Reach US$ 5.9 Billion by 2031, Growing at a 5.9% CAGR Amid Expanding Applications and Innovations – Transparency Market Research, Inc. In 2023, the U.S. Environmental Protection Agency Bio composites are gaining popularity in (EPA) directed Inhance Technologies LLC, a company the plastic market as environmentally friendly specializing in plastics and chemicals, to halt the alternatives. Rotational molding can be utilized to production of per- and polyfluoroalkyl substances produce microalgae biomass-based composites. (PFAS). Environmental issues associated with the use of Limitations on PFAS production are a positive sign plastic composites have led to a high demand for bio for the demand for rotomolded fuel tanks made of composites, which is driving the rotomolding market acetal. The global rotomolding market was valued dynamics. at US$ 5.0 Bn in 2022. It is • High Demand for Rotational estimated to grow at a CAGR Molded Acetal Fuel Tanks of 5.9% from 2023 to 2031 made of acetal are a highly and reach US$ 5.9 Bn by the viable alternative to fluorinated end of 2031, according to fuel tanks. Acetal, an organic Transparency Market Research compound commonly used (TMR), a leading global market as an alternative to metals, “HIGH DEMAND FOR research company. has been employed in injectionROTATIONAL MOLDED ACETAL molded fuel tanks. Vendors in FUEL TANKS ARE A HIGHLY Rotomolding Market Key the plastic sector have VISIBLE ALTERNATIVE TO Insights developed new rotomolding FLOURINATED FUEL TANKS.” • Surge in focus on rubber and grades that incorporate plastic recycling augmenting additive packages that raise demand for rotational molding heat performance. • Growth in preference for Rotational molded acetal fuel bio composites boosting the tanks provide single-layer adoption of rotomolding barrier protection that meets EPA requirements. With • Rotational molded acetal fuel tanks gaining traction companies in industrial and manufacturing sectors due to stringent environmental regulations focused on adhering to stringent environmental • Environmental concerns regarding plastic and regulations, the rotomolding market demand is rubber pollution propelling market progress expected to remain strong in the near future. • Growth in EV adoption offering lucrative Today, plastics and rubbers are widely used in opportunities for vendors in Asia – Pacific different applications, including toys, clothing, shoes, accounted for the largest market share in 2022. and household appliances. However, most plastics The region is projected to maintain its dominance and rubbers are not completely recycled after the end during the forecast period. Rotomolded plastics are of their service life. significantly used to manufacture electric vehicles Increase in environmental concerns has led to (EVs). China is experiencing rapid growth in the various efforts undertaken to develop tire recycling production and adoption of EVs and lightweight methods. These efforts are expected to spur the automobiles. This, in turn, is fueling the rotomolding rotomolding market growth in the near future. market revenue in Asia Pacific. Rotational molding involves melting and reshaping plastic or rubber materials to create new products. It According to the International Energy Agency (IEA), can be employed to produce thermoplastic elastomers nearly 1.9 million electric cars were sold in China using regenerated and non-regenerated off-the-road from January 2024 to March 2024, recording an ground tire rubber. almost 35% increase compared to sales in the first
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UPFRONT
quarter of 2023. Moreover, in March 2024, New Energy Vehicle (NEV) sales in the country exceeded a share of 40% in overall car sales for the first time, as per the China Passenger Car Association.
Leading Players in Rotomolding Industry
Charloma Inc., Rotoplast SAS, PartnerPlast Group, Carris Pipes & Tubes Private Limited, Dutchland Plastics, Fixopan, Roto Dynamics Inc., Sherman Roto Tank, Rototek Limited, and Elkhart Plastics, Inc. are key companies operating in this industry.
Key Strategies by Rotomolding Market Players • Major focus on brand consolidation • Investment in the expansion of manufacturing capabilities to cater to the growth in demand in developing economies
Major rotomolding vendors are consolidating their various brands to provide a broader range of products and align commercial and residential product lines into one integrated platform. These strategies are likely to help companies serve
customer needs more efficiently. Vendors are also expanding their manufacturing capabilities to increase their rotomolding market share. This can be ascribed to the rise in the adoption of plastic rotomolding biaxial machines in several plastic applications. Rotational molded solutions providers are seeking to broaden their presence in developing markets of China and India. They are expanding their capabilities of specialized products, especially for agricultural, industrial, and commercial industries in these countries. Transparency Market Research, a global market research company registered at Wilmington, Delaware, United States, provides custom research and consulting services. Our exclusive blend of quantitative forecasting and trends analysis provides forward-looking insights for thousands of decision makers. Our experienced team of Analysts, Researchers, and Consultants use proprietary data sources and various tools & techniques to gather and analyses information. For more information, go to www.transparencymarketresearch.com R
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UPFRONT
igus® Introduces New Environmentally Friendly PFAS- and PTFE-Free Bearing Material igus® announces it has developed a new polymer bearing material called iglide® JPF that is free of both per- and polyfluoroalkyl substances (PFAS) and polytetrafluoroethylene (PTFE). This innovation marks an important step in the company’s efforts to create sustainable alternatives to conventional plain bearings.
Due to their water, heat, and dirt resistance, PFAS and PTFE are key materials in the production of self-lubricating plain bearings in a variety of industries. However, PFAS degrade slowly, posing risks to both human health and the environment.
“USERS WHO HAVE RELIED ON IGLIDE J FOR THEIR MACHINES AND SYSTEMS CAN NOW OPT FOR A PTFE-FREE ALTERNATIVE WITH EQUIVALENT PERFORMANCE.” — Lars Butenschon, head of the iglide Plain Bearing Technology Business Unit igus ® has developed iglide JPF, a new self-lubricating plain bearing material without PFAS. (Source: igus GmbH)
Addressing these concerns, iglide® JPF is a plain bearing material delivering high wear resistance and durability without the use of PFAS or PTFE. This dryrunning, wear-resistant polymer offers comparable friction and wear performance to iglide® J, and its development is a response to growing global regulatory pressures to limit the use of harmful substances in industrial and consumer products. “From the onset of the discussions about a potential PFAS ban in Europe, we prioritized the research and development of alternative materials,” said Dr. Magnus Orth, Head of the igus® Material Center. “Our inhouse material development and compounding capabilities enable us to quickly respond to regulatory changes and offer new solutions that meet market demands.” “Users who have relied on iglide J for their
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machines and systems can now opt for a PTFEfree alternative with equivalent performance,” said Lars Butenschön, Head of the iglide Plain Bearing Technology Business Unit. “Our goal is to transition our standard materials to PTFE-free formulations. We are already in the process of developing alternatives for materials such as iglide X and iglide W300, and early test results have been very promising.” With the launch of iglide® JPF, igus® is reinforcing its commitment to developing sustainable products that comply with the latest regulatory standards. As igus® continues to innovate, it remains focused on providing high-performance solutions that reduce their environmental impact and meet the evolving needs of igus® customers. For more information, visit www.igus.com. R
UPFRONT
Plast & Printpack Alger Returns In February 2025 The 9th Plast & Printpack Alger will take place from February 24 - 26, 2025 at SAFEX Alger. Following the great success of the event in 2024, which attracted 5,199 trade visitors from 42 countries and 297 exhibitors from 22 nations, the trade fair will be held annually in the future. With this move, the organizers Fairtrade and Messe Düsseldorf intend to further strengthen Algeria as a regional hub for the plastics, printing, and packaging industries. The event offers a platform for international companies and brings together the region’s industry and technology leaders. Algieria has established itself as a key market for plastics and packaging technologies in the Maghreb region. According to the VDMA (Machinery and Equipment Manufacturers’ Association), this country is the second largest importer of plastics technology on the African continent with investments of EUR 210 million in 2023. Demand for printing and packaging technology has also increased substantially: in 2022, Algeria imported printing and paper technologies
worth EUR 77 million, making it one of the largest buyers on the African continent. Plast & Printpack Alger is divided into various themed pavilions and will showcase the latest machinery for plastics and packaging applications as well as raw materials. More than 20 countries will participate including national pavilions from Germany, Austria, China, France, India, Italy, and Turkey. Institutional partners such as the German Algerian Chamber of Industry and Commerce, the Italian Trade Agency ITA, and the Turkish Ministry of Trade are promoting the event. Due to the strong support from Algerian and international associations, Plast & Printpack Alger is not only considered a trading platform in the industry, but also a relevant forum for technological innovation and exchange of information on environmental issues. For further information visit www.plastalger.com and www.printpackalger.com and www.mdna.com R
ROTOLOAD™ powder weighing & dispensing systems
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2024 ROTOTOUR GOES TO BRAZIL MICHELLE ROSE, ARMA CEO
24 ROTOWORLD® ISSUE 5 4 • 2024
I’ll be honest—Brazil wasn’t exactly at the top of my travel list. In fact, as the trip approached, I wasn’t really looking forward to it at all. It’s not the best way to start a travel article, I know, but it’s the truth! The good news is, I’m always happy to admit when I’m wrong—and wow, was I wrong! From the moment we touched down, Brazil completely blew me away. The country is vibrant, beautiful, and full of life, and the people we met were incredibly friendly and welcoming. One of the best things about our Rototours is that we don’t just stick to the usual tourist hotspots. We get to experience places that many travellers wouldn’t see—small cities, regional areas—and it’s in these places that you really get a feel for the heart of a country. Every one of us left Brazil with a deep appreciation for the generosity of its people. Our adventure began in Salvador, Bahia, a region known for its stunning beaches and endless sunshine. It was also where we were introduced to one of Brazil’s national treasures: the Caipirinha. This iconic cocktail, made with cachaça, sugar, lime, and ice, quickly became a favourite among our group. It’s easy to see why it’s not just a popular drink in Brazil, but also loved internationally—there’s nothing quite like sipping on a Caipirinha while soaking up the Brazilian sun! From Salvador, we made our way to our first factory visit—FORTLEV. Now, I knew FORTLEV was a big player in the rotomoulding world, but nothing could have prepared me for the sheer size of their 170,000 sqm site. Driving past their vast yard,
Christ the Redeemer
A big Rototour Family
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Inspecting items during a factory tour is a must
“FORTLEV HAS BEEN A LONG-TIME MEMBER OF ARMA AND A SUPPORTER OF ROTOTOUR FOR OVER A DECADE.” with product stretching out as far as the eye could see, was truly overwhelming. We were greeted like old friends, with a line of staff and welcome signs—hugs all around! FORTLEV has been a long-time member of ARMA and a supporter of Rototour for over a decade, so it was exciting to see firsthand what they’ve achieved. After a company introduction, we split into groups for a tour of the facility, which took a whopping three hours—yes, it’s that big. Once we regrouped, we enjoyed a delicious lunch before heading off to our next destination—Rio de Janeiro! Rio greeted us with open
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Always time to quench the thirst
arms, and our first stop was a Brazilian BBQ at the beautiful Assador Restaurant, right on the water’s edge. We dined outside, basking in the sunshine and gazing up at the iconic Sugarloaf Mountain. Our guide gave us some pro tips on how to make the most of a Brazilian BBQ, and we enthusiastically sampled multiple local meat dishes until we were absolutely stuffed. After lunch, we took the famous cable car up Sugarloaf Mountain, where we enjoyed breathtaking views and, of course, a cocktail to top off the day. Our evening ended at the world-renowned Copacabana Beach, where some attendees explored, while others took the chance to relax after a busy day. The next morning, we were up bright and early for another action-packed day. Our first stop was Christ the Redeemer, one of the most iconic landmarks in the world. Standing at the base of this massive statue, looking out over Rio, was a truly awe-inspiring moment. From there, we made our way to the samba school district for a bit of Carnivale magic. We got a behind-the-scenes look at the set designs, tried on elaborate costumes, and even took a samba dance lesson! Our lunch stop was at the famous Casa de Feijoada, where we sampled Brazil’s national dish. While feijoada wasn’t to everyone’s taste, it was still an experience we’ll never forget. Our whirlwind stop in Rio ended far too quickly, and before we knew it, we were on our way to São Paulo. The floods earlier this year had forced us to make a few changes to our factory visits, but FORTLEV kindly offered to host us again at their Itatiba site. We
Braskem Technology Centre
Dont touch the bar!
Enjoying the Chicago architecture
Capturing every moment
Checking out a FORTLEV tank
We made time for a photo with Rotoline
Scott Magill & Denis Chsherbinin
Rotosynergy
King & Queen
Steve Kyval took to the stage to share a few tunes
A huge thank you for FORTLEV
“ROTOTOUR BRAZIL WAS MADE POSSIBLE BY OUR PARTNERSHIP WITH BRASKEM” were treated to a traditional lunch at a local restaurant, and it was here that we all became very familiar with Google Translate and ChatGPT, helping us bridge the language gap with the locals. The highlight of this visit was when FORTLEV’s President personally thanked ARMA and Rototour for our support in helping them grow into the industry leader they are today. It’s moments like this that remind us just how impactful our work can be. After saying our goodbyes to FORTLEV, we headed to Rotosynergy, a relatively new company that was born from the collaboration of three different Carnivale Experience in Rio!
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businesses. Despite only being in operation since 2018, they’ve made impressive strides and were more than happy to show us around. We had free reign of the facility, including their latest machine installations, and we left feeling inspired by their growth and plans for the future. Our day ended with yet another mouth-watering BBQ—Brazilian hospitality really knows no bounds! The next morning, we packed up and set off for Aqualimp, a company that has made waves in the industry since its founding in 2001. Originally from Mexico, Aqualimp has expanded its operations to Brazil, and it was clear from our visit that they’re constantly pushing the boundaries of innovation. From there, we flew to Chapecó, where Rotoline hosted us for a lovely dinner. Although they weren’t officially part of the tour, we couldn’t resist the opportunity to make a quick stop at their factory. The vote among
the attendees was unanimous— everyone wanted to see what Rotoline had to offer. It may have been our fastest factory tour yet, but it was enough to give us a glimpse into their incredible impact on the Brazilian rotomoulding industry. Their machines are widely used across the country, and it’s clear that they’re seen as partners by many within the industry. The tour continued with visits to Rotoplastyc and Tecnotri. Rotoplastyc impressed us with their innovative products and well-organised factory layout. One thing we noticed in Brazil that’s not common in many other countries was the large employee canteens, where three meals a day are provided. We were treated to a traditional BBQ, complete with a chef cooking outside while we enjoyed our meal inside. At Tecnotri, we were welcomed
like old friends and treated to an unforgettable evening of live music, dancing, and plenty of food and drinks. It was one of the best nights of the tour, and I had a hard time convincing everyone to get back on the bus, knowing we had an early start the next day. After an early breakfast and a 6am departure, we embarked on a four-hour drive to Braskem’s Technology Centre. A special thanks to Eliomar Pimenta and the Braskem team, who not only helped us coordinate the entire tour but also joined us on the bus to assist with the logistics. Braskem is Brazil’s leading resin supplier, and their labs and pilot plants were nothing short of impressive. We also spent time at their Rotomoulding Research Centre, where they’ve installed a Rotoline machine. Our final factory visit in Brazil was at Resiplastic. In a unique
twist, they set up our introduction session right in the factory, and we were free to explore the facility at our own pace. The staff were eager to share their knowledge, and the attendees left with notebooks full of ideas and inspiration. After a quick refresh back at the hotel, we enjoyed dinner in Brazil at a local pub with live music—a perfect way to cap off an incredible journey. The next day, we flew back to São Paulo for dinner at the Skye Restaurant, where we said our goodbyes to those not joining us for the next leg of the tour to Rotoplas in Chicago. For those continuing on, we made sure to take care of our attendees with access to the United lounge, where they could relax, shower, and even enjoy a massage before boarding our flight. In Chicago, we settled in for a
In the streets of Brazil
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more leisurely pace, starting with an architecture cruise on the city’s First Lady, complete with beer and snacks. That evening, we were treated to an unexpected surprise at Teatro ZinZanni—an evening of “love and chaos,” filled
Water tank in its natural environment
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with acrobats, strongmen, and comedians. It was a night full of laughter and a fitting end to an incredible journey. The next day, we visited Royal Basket Trucks and Plasticraft as part of Rotoplas, with attendees
raving about the factory tours. We wrapped up the tour with a few more dinners, including plenty of Chicago’s famous deep-dish pizza. Rototour Brazil 2024 brought together 23 attendees from 10 different countries, and on behalf of everyone, I’d like to extend my heartfelt thanks to the factories and companies that hosted us. Your hospitality and willingness to share your knowledge made this tour unforgettable. If you’re interested in joining the next Rototour, keep an eye on our socials or email zoeperrington@ rotationalmoulding.com to be added to RotoUpdate! “The Rototour 2024 was an unforgettable experience! It was my first time in Brazil, and I not only had the chance to witness the local culture but also build deeper connections with fellow industry professionals. I’ve filled my notebook with ideas and learnings that I’m eager to implement in the coming year. The tour was not just a learning journey but also a great way to strengthen relationships within the industry. I’m already looking forward to the next one!” —Marthijn Koorn, Pentas “Rototour was once again, outstanding. Rotomoulders around the world never cease to amaze with novel and very usable concepts. The tour group was also amazing—it was great to spend time exploring together.” —Steve Kyval, Melbourne Rotomould “Rototour Brazil was an incredible experience that far exceeded my expectations. The Brazilian rotomoulding industry is modern, highly technical and the tour opened my eyes to some of the potential scale that is achievable in rotomoulding.” — Toby Peacock, QTank R
L-R: Bill Spenceley, Jon Razlaff, Palmyra Kownack, Conchita Miranda, Horacio Lobo, Ravi Mehra, Susan Gibson, Celal Beysel, Martin Coles, Aldo Quaratino, Pratit Lohateerapap, Margaret Molloy, and Jake Kelly-Walley
ARM HALL OF FAME INDUCTEES: Susan Gibson and Martin Coles Honored JENNIFER GIBSON HEBERT, JSJ PRODUCTIONS, INC.
The Rotational Molding Hall of Fame is dedicated to the recognition of rotational molders, suppliers, and professional members. The award is the highest honor the Association of Rotational Molders (ARM) bestows on an individual for outstanding service, accomplishments, and contributions to further the growth of the rotational molding industry. The Rotational Molding Hall of Fame award is presented each year at the ARM Annual Fall Meeting. This year’s Hall of Fame inductees were Susan Gibson, publisher and editor of RotoWorld® magazine, and Martin Coles, President and CEO of Matrix Polymers.
Susan Gibson
Susan Gibson’s 30+ year career in Rotational Molding begin in 1991 when she founded Rotation magazine for the Association of Rotational Molders. In 2005, she founded RotoWorld® magazine for the Rotational Molding & Plastics Design Industries worldwide. RotoWorld delivers articles, information, thought-leader opinion pieces and case studies on technologies, innovation, product design, process enhancements, materials, equipment, market updates, business strategies, etc. to the Rotational Molding community. Gibson is a tireless promoter, advocate, and ambassador of the
worldwide Rotomolding industry, and has attended and reported on industry events across virtually every continent and in every major Rotational Molding market. Through her efforts and advocacy, Susan has increased the awareness of Rotational Molding as a versatile and valueadded manufacturing process to students, processors, designers, product developers, and supply chain participants throughout the world, and has served as one of the industry’s most effective promoters of Rotational Molding to a global audience. Susan is President of JSJ Productions, Inc. which she owns in partnership with her daughter, Caption
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Jennifer Gibson Hebert. Susan is a member of St. Stephens Episcopal Church and Lakeway Women’s Club in Austin. She has served on numerous business and community boards including serving as President of “If I Could Speak”, a non-profit organization for the educational benefit of children with Autism, Trustee of St. Stephens Episcopal School of Wimberley, Texas, Co-founder of the West Texas Teen Court program for the adjudication of juvenile offenders by their peers, Co-founder of a Half-Way House for female addiction in West Texas, and Past President of the Legislative Wives Club for the Texas Legislature...to name a few. In her acceptance speech, Gibson thanked ARM and the Hall of Fame members for such an incredible honor. “The Hall of Fame members are exceptional leaders, and their efforts and achievements have played a major role in making the industry what it is today,” she said. Gibson was deeply honored to have been given a seat at their table. Gibson recognized the RotoWorld Contributing Editors and thanked the advertisers who make the magazine possible. She introduced her family including her husband, Bob, her two children, Joe Gibson and Jennifer GIbson-Hebert, and her two best friends from over 50 years, Cindy Murchison and Sandra Schrager. She in specific thanked her daughter Jennifer for being her partner in business over the past 24 years. Gibson remembered how she got started and gave credit to those involved at the time. She gave great credit to Professor Roy Crawford as a giant in the Rotational Molding industry 32 ROTOWORLD® ISSUE 5 • 2024
who had fostered working closely with universities and institutions of higher learning by publishing research that would be so important to industry development. Gibson talked about her time at Queens University in Belfast, Northern Ireland where she learned about the process. Crawford was her mentor and the first Technical Director for the magazine. Crawford remained Technical Director until his passing in 2016. Gibson talked about her travels throughout the world to cover the Rotational Molding industry and how it had changed her and
Ending her talk, Gibson said the Rotational molding industry is truly unique. What once was known as a ‘black art” industry just for making tanks, is today a strong, vibrant niche plastics manufacturing industry that produces products that serve all areas of commerce and consumers’ lives - from ocean going tanks and infrastructure to beautiful lawn and garden furniture. From Z Pods beds for special needs children to sturdy Hippo Rollers for people in Africa to use to haul potable water for their families. She urged the audience to just think for a moment about the sheer
“THE HALL OF FAME MEMBERS ARE EXCEPTIONAL LEADERS, AND THEIR EFFORTS AND ACHIEVEMENTS HAVE PLAYED A MAJOR ROLE IN MAKING THE INDUSTRY WHAT IT IS TODAY.” — Susan Gibson formed unforgettable experiences. She recognized ARMO and the regional Rotomolding Associations throughout the world for their vital contributions to the industry and its growth. Gibson stated many, many people within the industry have had great influence on her life and career. While she will always cherish leaders like Professor Roy Crawford, Eric Boersch, and Jose Miranda, who are no longer with us, she is equally grateful to a large number of leaders and colleagues that she is honored to call her colleagues and friends.
scope of the industry’s reach. It facilitates automotive, marine, medical, leisure, agriculture, and technology sectors along with countless others. While many Rotomolded products are beautiful in their own right, others are truly works of art, noting the Tulip chairs in urban Holland, the Swirly Top chairs in Mid-Town Manhattan, and the Giraffe in Love in Italy. Rotomolded products are in factories, businesses, high end hotels, and the homes of celebrities. But above all of that, “This is an industry that matters,” she said. “It is an industry of
Susan Gibson and Daven Claerbout
stability and possibility,” she said. Gibson ended with saying, “It is my hope that our industry magazine has in some meaningful way, blessed you, your company, your career, and your products. It has been my pleasure to raise the profile and showcase the capability of a simply amazing industry.”
Martin Coles
Martin Coles joined the global Rotomolding industry in the 1980s working for the Italian Polyethylene producer EniChem. For the last 38 years, he has championed the process and the industry. He founded Matrix Polymers in the UK with fellow Hall of Famer Dr Nick Henwood 32 years ago. Today the company is one of the largest material suppliers in the world dedicated solely to Rotomolding, with six
manufacturing sites located across three continents and more than 250 employees. Martin presents at conferences in Europe, Asia, Africa, Australia, and the US. He and his staff frequently provide workshops at conferences and open-day forums at multiple facilities to demonstrate new technology and progress in the industry. He is a Contributing Editor to RotoWorld®, writing articles focused on energy efficiency, developing young talent to support the future, and how the benefits of the process can be more broadly used. He has also sparked the industry to respond more aggressively to the issues of recycling, plastic pollution, and environmental impact. Driven by a deeply held purpose of promoting the industry and putting major resources from his company behind it, he is a genuine ambassador for the rotomolding
industry worldwide. In his acceptance speech, Coles said that he felt humbled to receive such a prestigious award and thanked ARM. He also paid tribute to fellow Hall of Famer Dr Nick Henwood, with whom he co-founded Matrix Polymers 32 years ago, with the ambition to build a polymer supply company that was fully focused on Rotational Molding materials. Coles then went on to say that Matrix has been successful and has been able to grow into a global supplier with 6 compounding and pulverizing plants around the world. This means as CEO he is fortunate to travel and have the opportunity to gain a unique insight into the Rotomolding industry in different parts of the world. Coles said that most issues facing the industry are common across the world, but the urgency
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Martin Coles and Dr Paul Nugent
to address these varied depending on the region. A key concern he sees is the long-term sustainability of the Rotomolding process, with major challenges in several areas. The first one he highlighted was the very high energy consumption and the poor efficiency of the process, with typically only 5-8% of the energy used being converted into making the actual part. He mentioned the importance of developing technology, which significantly reduces the amount of energy needed. He said he is particularly excited to learn about work being done to develop lowcost solutions using electrically heated molds. This technology could also potentially revolutionize the process and open the use of different polymers. Pollution and problems with plastic in the environment was the
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next issue Coles mentioned, which is a global issue. He implored the audience to sign up to Operation Clean Sweep. His message was that we all must take responsibly and “do our bit”. Finally, Coles highlighted the issue of recycling and reuse of polymers in the Rotomolding sector. He said that there was big confusion about what we mean by recycled materials, with some molders believing that reprocessed production waste from scrap parts and off-cuts could be described as recycle. Coles stated that the average person on the street would likely not perceive it as recycling. They would expect claims about parts being made from recycled materials to align with their common understanding of the term. Coles suggested that ARM
and the other Rotomolding associations around the world should get together and create some clear definitions and standards around recycled materials that the global Rotomolding industry could adhere to. He stated that all these issues around sustainability are not going to go away and will become bigger and more important. “It is incumbent on all of us in the industry to work to find solutions,” he said. Coles ended by saying that despite all the industry’s challenges, Rotomolders are a very resourceful and enterprising breed of people. He is optimistic that the solutions that will be developed will help drive efficiency, increase the range of products made, and ensure the continued growth of the process. R
Rotoplas 2024 & ARM Conference Highlights A DEEP DIVE INTO ROTATIONAL MOLDING IN CHICAGO SUSAN GIBSON, JSJ PRODUCTIONS, INC.
The Rotoplas 2024 & ARM Conference, which took place in Rosemont, IL, September 24 - 26 at the Rosemont Hilton and Donald E. Stephens Convention Center, was a pivotal event for professionals in the rotational molding industry. As a gathering of experts, innovators, and enthusiasts, the conference focused on the latest trends, technologies, and applications in rotational molding, showcasing how the industry continues to evolve in response to market demands and sustainability goals. www.rotoworldmag.com 35
Rotoplas Show Floor
The conference featured a diverse lineup of seminars, speakers, workshops, and networking opportunities. Attendees engaged with thought leaders, participated in handson sessions, and explored the latest advancements in rotational molding technology. The conference was designed to foster collaboration and knowledge sharing, ensuring that participants departed with actionable insights to enhance their operations. ARM President Alvin Spence, Centro Incorporated, opened the conference and welcomed one of the largest number of attendees ever to attend an ARM Conference and Rotoplas including nearly 1,000 attendees representing 36 countries. ARM Programs and Forums Chairman Daren Balderson, Myers Industries,
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introduced the speakers. There were two featured Keynote speakers for the event. Jim Abbott, an American former professional baseball pitcher, who played in Major League Baseball for the California Angels, New York Yankees, Chicago White Sox, and
He was drafted out of high school by the Toronto Blue Jays in the 36th round of the 1985 MLB draft but did not sign and decided to attend college. While attending the University of Michigan, he won the James E. Sullivan Award as the nation’s best amateur athlete
Spence welcomed one of the largest number of attendees ever to attend an ARM Conference and Rotoplas including nearly 1,000 attendees representing 36 countries. Milwaukee Brewers, from 1989 to 1999. He was successful at the major league level despite having been born without a right hand. Abbott grew up in Flint, Michigan.
in 1987, and won a gold medal in a demonstration event at the 1988 Summer Olympics. Jim was drafted in the first round of the 1988 MLB draft and reached
Adam Covington and George Edwards
Doug, Elizabeth, and Susan Cunningham
Yuko Shigaki and Carlos Costa
Rotoloc booth
Mike Williams and Scott Saxman
Omer, Celal, and Ayse Beysel, and Conchita Miranda
Conchita Miranda, Michael Paloian, and Susan Gibson
Dr. Paul Nugent
Ron Cooke and Horacio Lobo
Gareth McDowell welcomes visitors at the 493K booth
the major leagues the next year. As a member of the New York Yankees, Jim threw a no-hitter against the Cleveland Indians in 1993. He retired in his early 30’s with a career record of 87 wins and 108 losses, along with a 4.25 earned run average. Abbott inspired the rotational molding audience on how to keep long and lasting career as the years run together. He said creativity and the willingness to move away from what you’ve always done is the key, and shared his philosophy of “what has been taken away
“It is important that you know your strengths and develop a deep understanding about what you bring to the table.”
Alvin Spence, ARM President
Celal Beysel and Matt Bushman
Deren Balderson, ARM Programs and Forums Chair
Jim Abbott
Oliver Wandres
Patrick Swerdtfeger
Ravi Mehra
Ronny Ervik
— Jim Abbot
will be given back twice”. Great talent comes from trust and preparation, according to Abbott. “It is important that you know your strengths and develop a deep understanding about what you bring to the table,” he said. Patrick Schwerdtfeger, a business futurist specializing in technology trends including big data, artificial intelligence, Fintech, and blockchain, is the author of “Pandemic, Inc: 8 Forces Driving Business Failure or Fortune in the Post-COVID-19 Economy” as well as five other books. He has lectured at numerous academic institutions including Purdue and
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Sharon and Sandy Scaccia, Oliver Wandres, Michelle Rose, Scott McGill, Marthijn Koorn, and Sander Stall
Dr. Robin Kent
Jim Abbott and Brandi Fey
Justin and Jim Hummell
Fab Four
Oliver Wandres and Sergio Zillioli
Vince Costello, Susan Cunningham, and Vincent Costello
Rishi Saran and Tony Short
Ronny Ervik
Piotr Deger
Stanford Universities and is a regular speaker for Bloomberg TV, founder of Trend Mastery Inc., and host of the Strategic Business Insights video blog (with over 28,000 subscribers and six million views on YouTube). Schwerdtfeger said new AI technologies like ChatGPT are revolutionizing industries from healthcare to finance and from manufacturing to education. He provided a wealth of insights into the productivity explosion available to those who strategically leverage these remarkable technologies. Tesla is producing autonomous cars and humanoid robots that will be for lease. Tesla Optimus represents three humanoid robots
to understand the opportunities. Think like a conductor (these tools are your employees) — and it is your orchestra,” he said. General Session Speakers capitalized on Sustainability, Advancements in Technology, Market Trends, and Future Directions, Networking, and Collaboration Opportunities. One of the central themes of this year’s conference was sustainability. As industries increasingly prioritize eco-friendly practices, discussions focus on innovative materials, waste reduction techniques, and energy-efficient processes in rotational molding. Experts shared case studies and strategies for integrating sustainability
Think like a conductor (these tools are your employees) — and it is your orchestra.” right now and we will soon start seeing headlines like “Optimum Robots”. He said the difference between AI and a great algorithm is AI can learn 2/3 faster. AI is having a huge impact on employee productivity and it will be used in manufacturing. Potable water is going to remain scarce. Optimization is huge and there are new forms of energy coming. He cited a giant water desalination plant operating between Dubai and Abu Dhabi, and said, “In Libya, they are irrigating the Sahara Desert.” Jobs that will be replaced soon include customer service, marketing, creative, design, software coders, legal, language translations, to name a few. “Within 18-24 months we are going to see a lot of changes, and we need 40 ROTOWORLD® ISSUE 5 • 2024
— Patrick Swerdtfeger into production workflows. Bill Spenceley, Flexahopper Plastics, talked about a breakthrough heating technology for rotomolding. After 7 years of research, a new heat process technology has been developed to provide solutions to the energy challenges for the rotational molding industry. He discussed his experience with this revolutionary new technology and how it will provide solutions to convert all types of molds to electrical heating and open doors to many production efficiency opportunities. “It is exciting when you can produce carbonneutral products,” Spenceley said. Duston Turgeon, NOVA Chemicals, and Mathew Bushman, Plasticraft, talked about the challenges and collaborative
solutions of integrating recycled PE into rotomolded parts, especially when most recycled polyethylene sources do not come from rotomolded parts. “True rotomolding recycled sources are difficult to find due to the relatively small size of the industry and the long life of most rotomolded products,” he said. The two companies collaborated on a case study, incorporating EX-PCR_WR3 into a consumer rotomolded parts in various colors meeting Plasticraft’s and their customers’ requirements. Plasticraft performed the rotomolding and customer testing was supported by NOVA Chemicals Center for Performance Application, where the laboratory testing was conducted. The conference showcased the latest technological advancements in rotational molding, including automated processes, improved software solutions for design and manufacturing, and enhanced machinery. Attendees had the opportunity to see demonstrations of cutting-edge equipment on the show floor and learn how these innovations can streamline operations and improve product quality. Oliver Wandres, MAUS, talked about functional automation solutions and introduced a variety of different and available solutions - both for conventional and electrically heated molds. From rather easy to high-end solutions, such systems can meet different demands from molds or market, and can help to make rotomolding more repeatable and failproof, operator friendly, sustainable, and profitable. Sergio Zillioli, Persico Group, talked about Smart Automation and how to navigate the future by providing an overview of
ARM Reception
automation systems for both Smart machinery and conventional oven machinery, focused on reducing manpower, increasing efficiencies, productivity, and safety. Marthijn Koorn and Sander Stall, Pentas, talked about artificial intelligence in rotomolding and explored the forefront of AI in the rotational molding industry. They covered the practical applications of AI technologies that are integral to moving toward to an autonomous production management system. They discussed the various tools currently in use at Pentas including latest advancements in vision AI and outlined the roadmap for the future as they innovate toward fully autonomous factory operations. They provided great insights on how AI is reshaping traditional manufacturing processes at Pentas, paving the
way for the next generation of industrial automation. Industry leaders discussed current market trends and future directions in rotational molding. Topics included the impact of global supply chain dynamics, the growing demand for customized products, and the emergence of new applications in various sectors such as automotive, consumer goods, and medical devices. Ronny Ervik, Norner, talked about extreme applications with a series of case studies for unexpected and amazing rotomolded products. He cited Norwegian rotomolding projects that exemplify the field’s innovative spirit, showcasing exceptional construction, materials selection, and research and development. These projects reflect the technical prowess of Norwegian designers,
and the collaborative efforts used to push the boundaries of rotational molding. “The aim is to catalyze further innovation, encouraging professionals to explore new materials, designs, and applications to redefine the industry’s future. We should require policies that require recycling and the use of recycled materials,” Ervik said. Tom Innis, Xcelerant Growth Partners, talked about the impetus and dynamics for near-shoring, and the market conditions from China to Mexico that make it attractive. He gave examples of rotomolded products that are being near-shored and gave an overview of the near-shoring process: objectives, challenges supply chain partners involved, successes, etc. “There are 80-100 rotomolders in Mexico and the industry there has www.rotoworldmag.com 41
Rotoplas 2024
undergone another revolutionary step,” Innis said.
Networking and Collaboration Opportunities
The Rotoplas Conference is not just about presentations; it’s a prime opportunity for networking. Attendees were afforded the chance to connect with peers, suppliers, and potential customers. Dedicated workshops, which facilitated meaningful conversations that could lead to collaborations and partnerships included: Introduction of Recycled Crosslinked Materials into New Parts (Denis Rodrique Laval University); Wall Thickness Control Overview (Dr. Nick Henwood); Molding with Confidence Discovering an Optimal Training Culture for Your Organization (Melissa Derheim and Jeremy Williams, Advanced Pedestals); Rotovia’s Sustainable Journey (Dadi Valdimarsson, Rotovia); What’s Your Problem (Sandy Scaccia, 4Roto, and Jon Ratzlaff,
42 ROTOWORLD® ISSUE 5 • 2024
Chevron Phillips); Compare Advantages to Using 3-Arm Carouse vs 4-Arm Carousel vs Inline Shuttle Machines (Adam Covington, Ferry Industries); Energy Management in Rotation Molding (Dr. Robin Kent, Tangram Technology); How to Ensure You are Funneling the Estimated Resin for Your Process (Dave Sullivan and Carmine D’Agostino, NOVA Chemicals); Rotomoldable Acetals for Hydraulic Fluid Tanks (Darin Grinsteinner, Celanese); and Safety in Rotomolding (Daren Balderson, Myers Industries). 2024 Rotoplas featured a top-notch exhibition arena with leading manufacturers and suppliers showcasing their latest products and services. With over 80 exhibitors and nearly 1,000 attendees, visitors explored new materials, machinery, and software tailored for the rotational molding industry. There was show floor theater on topics like Innovative Palletizable Soft Resin for Rotomolding, How to Vent, A
Sustainable Material Approach to Rotomoulding, Branding for Plastics: A Rotomoulder’s Guide, What’s New from Jerico; and Mechanically Recycling Polyethylene in a World-Class Facility. “The show floor was buzzing with energy, ideas, and growth opportunities,” said Alvin Spence, Centro Incorporated. Prior to the conference and Rotoplas, there factory tours for non-North American attendees at Royal Basket Trucks and Plasticraft in Darien, WI. Seminars were offered on: Advanced Rotomolding (Dr. Nick Henwood, Rotomotive Limited); Rotomolding 101 (Dru Laws, Manufacturing Engineering Professor, Brigham Young University); Outside Sales Mindset and Mastery (Michael Corcoran, Mindsetmatters); Calculating Your Carbon Footprint (Dr. Robin Kent, Tangram Technology); Inspiration, Creativity, and Basics (Michael Paloian, Integrated Design Systems); and Adapt: Overcoming Adversity (Jim Abbot). R
Gala Reception, Dinner and Awards
Ferry Industries received Supplier of the Year Award
Cole Industries received Supplier of the Year Award
Ruff Land Performance received Recycled Product Award
The Association of Rotational Molders presented annual awards on September 16 during the Gala Awards Dinner. Cole Industries and Ferry Industries were both awarded the Supplier of the Year. Katia Zoppetti, DRAM SRL, was awarded The Charles D. Frederick Distinguished Service Award for her invaluable contributions to planning the joint ARM/ IT-RO meeting held in Italy. Ferry Industries received
the Excellence in Member Recruiting Award. Safety Awards were presented to Flexahopper Plastics and Formed Plastics. The Student Design Awards were given to Asa Buehler, Erika Kimany, and Louis Bastien Oge from Purdue University. Product of the Year Award went to Fortlev for their Lastro Solar Ballast. Product Competition Awards were presented to Lastro Solar Ballast (Conversion
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Hedstrom received PVC Award
Formed Plastics received PVC Award
Award); Mantus Dinghy by Mantus Marine (Innovative State of the Art Award); Yard Front Load Dumpster by Hedstrom (Large Product Award); Bosu Pods by Hedstrom (PVC Product Award); and PCR Go Green Kennel by Ruff Land Performance (Recycled Product Award). Martin Coles, Matrix Polymers, and Susan Gibson, RotoWorld® magazine were inducted into the Rotational Molding Hall of Fame (see article on page 31). Following the Gala Awards Dinner, Jerico Plastic hosted their annual After Party with Karaoke entertainment featuring rotomolding star singers,
lots of fun, and camaraderie. A big shout out goes to Founder and President Steve Copeland and the team at Jerico Plastic for providing this great opportunity to unwind and celebrate the conference. Jerico Plastic Industries is a custom compounder of color, recycled, and specialty resins. The company brings over 100 years of combined plastics experience to the table. Family-owned and operated since 1997, Jerico’s team expertly handles material selection and formulation and technical support. Jerico Plastic moves toward the future and continues to focus on the expansion of their specialty and engineering product options in areas such as post-consumer recycled compounds. R
Asa Buehler wins Student Design Award
Alvin Spence, Bill Christian, Asa Buehler, and Daren Balderson
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Selecting the Best Material for Your Application A LV I N S P E N C E , C E N T R O , I N C .
Selecting the right material for an application is one of the most important decisions a molder will make at the start of a project. This important factor can single-handedly govern the success or failure of the product. To make a good decision it is vital that as much information about the fit, form and function of the application is garnered and understood prior to finalizing the design and purchasing tooling. The designer must thoroughly understand functionality and environmental conditions that the product will operate in. For example:
the best solution to any molding challenges by improving appearance and reducing bubble count. However, if the product requires good mechanical properties such as stiffness, impact strength and tensile strength, then the lowest possible Melt Index
• What are the temperature requirements? • Will the product have direct sunlight exposure? • What are the cosmetic and appearance requirements? • What are the load bearing requirements? • What are the impact requirements? • What abrasion resistance is required? • What chemicals will the product come in contact with? • What are the dimensional requirements? • What are the specifications of the mating pieces? From some basic investigative work, enough understanding can be gleaned to help identify material options for the application, which will in turn dictate the raw material cost, the shot weight and the processing time required to make the product.
Figure 1: Effects of Melt Index and Density on Properties
The Influence of Melt Index on Material Selection
For many applications polyethylene (PE) is the material of choice for the rotational molding process. One of the most important decisions when selecting a suitable PE grade is what Melt Index (MI) to use. This decision can affect the: • Ability to reproduce the surface detail of the mold • Ability to mold some features such as threads, tight radii or geometry with close wall proximity • Cosmetic appearance of the part, and elimination of surface porosity • Bubble content in the wall of the part • Mechanical strength (impact, tensile, flexural) In general, a higher Melt Index material will provide
combined with an appropriate density will yield the best result. This combination of MI and density is critical in determining the products ability to meet functional and environmental needs. The material selection should never be based on MI alone, as the influence of density is too significant. Figure 1 shows how these characteristics influence the material’s properties[1].
How to Identify the Most Suitable Material with the Lowest Melt Index
When trying to determine the most suitable lowest MI material it is important to understand what the acceptable bubble content is in the finished product.
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wall may be an indicator of excessive cure cycle time/temperature that could result in oxidation of the inner surface of the part, and poor physical properties.
The Relationship Between Melt Index and Viscosity
Figure 2: Powder Densification and Bubble Diffusion
The reason for this is that in general, the material’s ability to diffuse air bubbles during processing will greatly influence the cosmetic appearance and the mechanical properties. However, as shown in Figure 1, increasing the density can compensate for some property reduction that is caused by bubbles trapped in the wall of the material. The influence of air bubbles trapped during the powder sintering process cannot be underestimated. Bubbles form as powder particles melt and fuse together, as shown in Figure 2. If the molding cycle yields a part with a high density of bubbles throughout the wall, then the material properties will not be optimized and may not be adequate for the application. Ideally, the curing cycle should yield a product with a few small bubbles towards the inner layer of the part, so that the mechanical
In order to identify the lowest suitable MI material for an application it is important to realize that the Melt Index measurement is not a true representation of the material’s viscous characteristics when molten. Rotational molding is a “zero shear” process, and one method to assess viscosity at near zero shear is to use a parallel plate, controlled stress rheometer. Research carried out at Queen’s University Belfast[2] using such a rheometer applying very low shear stress provided some insight
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Figure 4: Hot Plate Test
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Figure 3: Viscosity for Materials with Increasing MI at a Range of Temperatures
strength of the material has developed more in line with datasheet properties. Having no bubbles in the
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into the relationship between temperature and viscosity for natural (unpigmented) materials with a wide range of MIs. The data shown in Figure 3 illustrates the results from these experiments. The viscosity data in Figure 3 is as expected. As the temperature of the material increases, the viscosity decreases (making it more water-like). Also, high MI materials (i.e. better flowing materials) exhibit lower viscosity measurements, and vice versa for low MI materials. While viscosity measurements are interesting, they only become useful if they are
Temperature (°F)
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Figure 6: Imaginary Bubble Diffusion Line
a diffusion rate for each material at a specific temperature was estimated and listed in Table 1. The values for bubble diffusion in Table 1 were plotted against viscosity (see Figure 5). From the limited amount of data, it would appear that once the approximate zero shear rate of the polymer is below 3,000 Pa.s, then bubble diffusion will take place. As the viscosity decreases further (with additional heat), the rate of diffusion continues to increase, which helps to diminish the bubble size more quickly, which in turn improves the mechanical properties of the material.
.25
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Table 1: Bubble Diffusion Rates for Low MI Materials
correlated to what happens to bubbles that form during the molding process. Bubble measurement and analysis is possible by using a hot plate test to observe how rotomolding grades melt and form bubbles which diminish in size over time. When the materials in Figure 3 were observed using a hot plate test, as illustrated in Figure 4, there were some interesting observations: • Materials with MIs above 8 g/10 mins formed a homogenous melt with no bubbles • Materials with MIs of 8 g/10 mins and below formed bubbles which gradually diminished in size • Bubble diffusion was accelerated by increasing the temperature of the polymer melt.
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Figure 5: How Viscosity Affects Bubble Diffusion Rate
Figure 7: Zero Shear Viscosity for Black and Natural 5 MI Resin
By closely observing bubbles in the 3.2 and 5 MI materials during a series of hot plate tests and recording and measuring bubble size at specific temperatures, a rate at which bubbles diffuse can be calculated for each condition. Bubble sizes were initially measured, and the polymer held at a set temperature for a period of time before re-measuring the bubbles again. From these measurements
When considering the original viscosity data presented in Figure 3, an imaginary diffusion line (see Figure 6) can be added to highlight the processing temperature that must be reached in order for bubble diffusion to take place with some of the lower MI resins. This provides the molder with some approximate mold internal air temperature targets that must be reached to allow diffusion to take place. There are several
www.rotoworldmag.com 47
cycle parameters that will influence the amount of diffusion that will ultimately take place, and some experimentation will likely be needed to determine if the majority of the bubbles will have time to diffuse using the molding cycle preferred by the molder. Generally speaking, understanding how bubble diffusion relates to viscosity, MI, and temperature would suggest that a bubble free part will be produced with a MI of approximately 5 g/10 mins or greater (depending on the cure cycle). However, this conclusion can be influenced by other factors such as pigmentation. For the 5 MI resin used in these experiments, a black pigmented version was also available. When the same zero shear viscosity measurements were performed on the black pigmented grade, the viscosity was noticeably higher across the same temperature range (see Figure 7). Therefore, when comparing the viscosity curve for the 3.2 MI (natural) resin and the 5 MI (black) resin it is assumed that these materials would have similar bubble diffusion rates. This can only be an assumption as there is no way to measure bubble diffusion in a pigmented resin. If surface porosity and bubbles in the wall are not so critical, then lower MIs can be used. Also, if the part wall thickness is such that longer processing cycles are required then this will allow more time for diffusion of bubbles in lower MI resin, improving physical properties.
Examples of Typical MIs for Rotomolded Applications
Ultimately the molder has to make a material selection for each application, trying to find the right balance of MI and density. Here are a few examples[3] of suggested material MIs for some typical rotomolded products with very specific functional and environmental requirements.
Water and Chemical Storage Tanks
Water and chemical storage tanks come in a range of shapes and sizes and are globally manufactured using the rotational molding process. Tank volumes can be substantial, up to tens of thousands of gallons. These products are typically outdoor products, with a lot of direct sunlight in diverse climates. Product design plays an important role to ensure the geometry has sufficient structure to support the tank content’s load in the environment in which it operates. Quite often ribs are employed
48 ROTOWORLD® ISSUE 5 • 2024
to enhance stiffness in areas of the tank that are subjected to the highest deflective loads.
Material selection
Typically, HDPE materials are used for these applications, with a low MI (1.5 - 4 g/10 mins) and sufficient hoop strength to meet the functional requirements. A high UV rated material is desirable (e.g. UV-15) to help with sunlight exposure. Also, depending on the wall thickness and cycle time a good antioxidant package is required to ensure the material does not thermally degrade during processing. Crosslinked PE (XLPE) may need to be considered, depending on the chemical being contained in the tank.
Toys, Fitness Equipment, and Playground Structures
Toys, fitness equipment, and playground structures are extremely common rotomolded applications. Products such as dolls take advantage of the process’s ability to reproduce complex 3-D geometries. Other toy products such as the Cozy Coupe, kitchen play sets, wagons, etc., tend to be brightly colored thin wall applications with rounded corners that are relatively easy to manufacture. However, to be competitive with other processes the cycle time for these products has to be very aggressive. Playground structures are also a very common global rotational molding application because of the durability and weatherability of the PE material used. Material selection: For soft touch and flexible products, Poly Vinyl Chloride is used. This material can replicate the most intricate of details, as seen in PVC dolls heads/bodies. Other toy products are manufactured from LLDPE such as the Cozy Coupe, kitchen play sets, wagons, etc., with a medium to high MI (5 - 7 g/10 mins) to aid good flow, ease of processing and removal of bubbles quickly, which is desirable for cosmetic reasons.
Fuel Tanks
Fuel tanks for tractors, construction equipment, trucks, marine engines, generators, compressors, lawn and garden equipment, etc. represents a significant rotomolding sector. Many of these products can be extremely complex in design and include an array of assembled components. For example, agricultural fuels tanks are typically one of
the last components to be designed for the vehicle, which results in a very complex geometry to take advantage of any available space to maximize the tank’s holding capacity. Material selection: The material of choice for these applications is XLPE because of its UV stability, low temperature impact strength, environment stress crack resistance and its ability to pass various test requirements such as ECE 34. Crosslinked PE has also been used in combination with other materials that provide excellent resistance to hydrocarbon emissions, to reduce fuel weigh loss from gasoline tank applications. Prior to crosslinking, the crosslinkable grades available to the industry will flow very well as they are typically manufactured from a high MI resin (upwards of 20 g/10 mins), giving these materials the ability to reproduce difficult to fill geometries such as thread profiles.
Floatation & Insulated Products
Polyethylene’s buoyance, water resistance, weatherability and toughness, all help to make it an excellent choice for rotationally molded flotation products. Fishing buoys, boat ramps, and floating docks are all common rotomolded products. Some floating docks incorporate PE foam to fill the cavity and/or increase buoyance. Kayaks and canoes are also commonly rotationally molded and often include PE foam and are molded using a rock and roll machine because of their geometry. In recent years there has been a notable move towards rotational molding for insulated coolers. Several of these products include PU foam between the external and internal PE layer. This provides excellent insulation properties, allowing the contents of the cooler to remain chilled for several days. Material selection: The material of choice for these applications is polyethylene with lower density materials providing better bouyancy. The addition of foam will further enhance bouyancy. These products will benefit from a material with a good UV package and good impact properties. Typically, LLDPE materials would be used for these applications with a MI in the range of 3 - 7 g/10 mins.
Material Handling, Waste Disposal Products, and Floor Cleaning Containers, pallets, IBCs, totes, trash cans, dumpsters, etc. can all be common rotationally molded products. Cases and containers can be
highly sophisticated for the purpose of carrying and protecting valuable goods. IBCs are commonly used for transportation of chemical products. Trash cans and dumpsters are also common applications for the process and can often incorporate recycled material. Single piece septic tanks can be manufactured using the rotational molding process. Floor cleaning equipment benefits from the process’s ability to mold highly complex geometries that are capable of holding cleaning fluids at elevated temperatures. Material selection: The material of choice for these applications is polyethylene. However, IBCs may require a stiffer HDPE material because of the load carrying requirements for this product. Also, XLPE may be required depending on the chemical being contained in the tank. Waste disposal and floor cleaning products can be manufactured from LLDPE material, with a density in the 935–939 kg/m3 range and a MI in the range of 2 - 5 g/10 mins.
Custom Applications
In addition to those previously mentioned, there are many other industries and applications that utilize the rotational molding process. These include: air ducts, cargo beds, blower housing, hydraulic tanks, urea tanks, roofs, fenders, consoles, display cabinets, road barriers, traffic signs, laundry carts, furniture, plant-pots, mannequins, hoppers, rickshaws, etc. Material selection: The material of choice for the majority of these applications is polyethylene. Typically, with a LLDPE material, with a density in the 935–939 kg/m3 range and a MI in the range of 3 - 7 g/10 mins. However, hydraulic tanks will be subjected to higher temperatures when in use and depending on the maximum temperature requirements will need to use either a XLPE, XL11 (XLPE/Nylon 11 combination), Nylon 11 or Nylon 6. Nylon 6 will have the highest temperature range for these applications. 1. Crawford RJ. Rotational Moulding of Plastics, 2nd Edition, Research Studies Press Ltd. 1996. 2. Spence, AG. Analysis of Bubble Formation and Removal in Rotationally Moulded Products, The Queen’s University of Belfast, Ph.D. Thesis, May 1994. 3. Spence, AG. Rotational Molding Continues to Surge, ARMO Rotational Molding Product Showcase, JSJ Productions, Inc., 2020. R
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ARM REPORT
The mission of the Association of Rotational Molders is to promote, educate, and inspire the rotomolding industry. For more information, visit ARM’s website at www.rotomolding.org or contact the Association at 630.942.6589 or info@rotomolding.org.
President’s Message
Rotoplas 2024 was a Home Run! In keeping with the baseball theme of our keynote speaker Jim Abbott (who was one of our best ever keynotes!), our recent Rotoplas meeting in Chicago felt like a “home run” for those who attended! Special thanks to all of our event sponsors who helped make this such a great event. Also, a huge thank you to our Suppliers, who turned out in force and made a significant investment to show their wares on the Rotoplas floor. Our appreciation especially goes to those international exhibitors who traveled so far to be with us – THANK YOU! For those who attended Rotoplas there was a real “buzz” of activity with suppliers having the opportunity to meet with so many molders from many different countries. The educational seminars that ran concurrently during Rotoplas provided good learning opportunities as well. For those who had full conference registration and the opportunity to attend the morning presentations and workshops, these were of the highest quality, covering a wide variety of topics, by domestic and international speakers. A big thank you to everyone who participated in sharing your knowledge and expertise with our industry by presenting during the show! Also, thank you to all who led our Tuesday Seminars. These were very well attended, none better than Nick Henwood’s Advanced Seminar, which attracted an incredible 75 attendees! The conference attendance in general was one of the largest ever and the ARM Board’s decision to offer more free registrations for under 40’s brought in a lot of first-time attendees, which bodes well for our future. Finally, thank you to all attendees who made the investment to come join the ARM community and learn from others. I truly hope that you benefited from your time at the show and that your business has been enhanced in some way from your participation. On a personal note, I really enjoyed my time meeting many of you and catching up with industry friends. Networking and getting to know new people at ARM can be so much fun. As always, a big thank you to Adam, Anna, (and all of ARM staff), and the Programs and Forums Committee for all their hard work in putting together another great event for our industry! Looking forward, we are full steam ahead developing the program for our Executive Conference in March 2025, when we hope, you will come join us in Scottsdale, AZ to enjoy a warm climate and another great program. If I personally can be of any service, please don’t hesitate to reach out to me. Thank you for your continued support of our Association! R Alvin Spence 2024 ARM President Centro, Inc. aspence@centroinc.com
50 ROTOWORLD® ISSUE 5 • 2024
ARM REPORT
Rotoplas Attendee Testimonials
Paul Nugent, PolimerLink booth
Jon Ratzlaff
Pierre Dumas and Rob Miller
Patricia and Carlos Garcia with Rotoplas attendees
The rotational molding industry came together in force for Rotoplas 2024, ARM’s flagship event. With 80 exhibitors and just shy of 1,000 attendees from 36 countries, the conference buzzed with energy, ideas, and opportunities for growth. Here’s what attendees had to say: Tad Upah from Ritchie Industries captured the spirit of innovation at Rotoplas: “Thank you for all you did and continue to do to make events like Rotoplas 2024 successful for all the members of ARM. I am truly amazed that such a diverse group of individuals can come together and share their knowledge in a way that encourages innovation and growth in the rotomolding industry. I believe that now as much as ever that we are on the cusp of something truly great and the next 5 years will show tremendous technological advancements along with the sharing of information/knowledge at a level we have not seen in this industry. For Chad Hess from API, the scale of the event was eye-opening: “This was my first meeting, and I was blown away with how many people came together!”
Jake Kelly-Walley from Matrix Polymers shared, “I had the most insightful Roto conference and made some fantastic relationships.” Katia Zopetti from DRAM SRL praised the event’s organization and content: “Very good content and I appreciate the time available to network and connect with people. Very well organized.” Justin Kelley from Portacool told us: “I will be attending every time and will recommend others.” ARM is grateful for our exhibitors, speakers, and attendees who made Rotoplas such a dynamic event. We look forward to having your join us at future meetings: Executive Forum March 25 – 26, 2025 in Scottsdale, AZ Annual Meeting September 29 – October 1, 2025 in Dallas, TX Rotoplas 2026 November 16 – 19 in New Orleans, LA R
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ARM REPORT
ARM’s 2025 Executive Forum in Scenic Scottsdale The ARM Executive Forum offers a unique opportunity for industry leaders to gain valuable insights, share experiences, and build meaningful connections. Attendees can expect to engage with thought-provoking presentations on critical topics for manufacturers and business leaders. The forum provides a platform for peer-to-peer learning, where answers to current industry challenges can be found through discussions with fellow executives. Members will benefit from a high-quality networking experience in a comfortable setting. Join ARM for the 2025 Executive Forum, March 24-26 at The Scottsdale Plaza Resort and Villas. Surrounded by the splendor of the Sonoran Desert and Mummy Mountain’s purple peaks—the sprawling Scottsdale Plaza Resort & Villas is the laid-back Arizona resort where industry leaders will gather and get inspired.
More information will be available by the time you read this. Learn more and register at https://bit.ly/ armspring. R
ARM Coming Events ARM members can register for teleconferences and webinars for free using links in the enewsletter. If your company is a member, you are a member. Contact info@rotomolding.org if wish to join or need assistance.
Webinar Wall Thickness Troubleshooting and Case Studies Webinar Dec 16, 2024 - 10:00 AM Central
2025 Executive Forum March 24 - 26, 2025 The Scottsdale Plaza Resort and Villas SCOTTSDALE, AZ
52 ROTOWORLD® ISSUE 5 • 2024
2025 Annual Meeting September 29 - October 1, 2025 Hilton Anatole DALLAS, TX
Rotoplas & 2026 50th Anniversary Meeting November 16 - 19, 2026 Ernest N. Morial Convention Center NEW ORLEANS, LA
ARM REPORT
The Benefits of Membership Train your employees, reduce scrap, connect with customers, learn from experts and peers. This is what comes with membership and the return on your investment is tremendous.
Complimentary Registration for the 2024 Annual Meeting
Provided for one employee for each new member company. This is your free entry to the world’s preeminent rotomolding meeting, held once every three years.
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We review sales leads typically from companies seeking molders – and email them to our member companies. We actively advertise for leads on behalf of our members.
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Immediate Free Access to more than 125+ on-demand webinars
Topics range from Determining Your True Cost to Proper Sampling Techniques. We offer four online certificate programs available to your entire team.
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Includes programs on curing, venting, and good manufacturing practices. All videos include Spanish subtitles.
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Rotolink
Our twice weekly e-newsletter shares important industry news.
Annual Meeting
The premier event for rotomolders, their suppliers, designers, and educators. Programming includes professional and industry speakers, valuable networking, group workshops, and exhibition. R
Free Access to Troubleshooting Calls
These moderated teleconferences are conducted every six weeks (eight per year) and allow you to troubleshoot your process and discuss HR issues with other molders, suppliers, and rotomolding experts.
Networking with Industry Peers
The greatest ARM benefit: Informal learning at a coffee break could revolutionize your process or reduce your expenses by tens of thousands of dollars. We hear it from members again and again.
To apply for membership, please visit www.rotomolding.org www.rotoworldmag.com 53
AT I SS U E
ALDO QUARATINO Matrix Polymers
Revolutionizing Rotomoulding: The Intersection of Sustainability, Innovation, and Cycle Time As the global interest in rotomoulding continues to grow, this versatile polymer processing method remains constrained by persistent challenges. Despite its widespread application, the process still suffers from long cycle times, a limited range of materials, and inefficient heat transfer mechanisms. These issues—pinholes, voids, clogged breathing systems, and basic
Photo courtesy of Wave Sport
54 ROTOWORLD® ISSUE 5 • 2024
design errors—are the same hurdles faced by moulders decades ago. While advances in technology have reshaped many other manufacturing processes, rotomoulding has yet to experience a revolutionary shift that fully addresses these limitations. Cycle time remains a critical concern. Compared to other plastic processing methods, rotomoulding’s lengthy cycles hinder productivity
and efficiency. This inefficiency, largely stemming from poor heat exchange between the burner, air, mould, and polymer powder, exacerbates energy consumption and environmental impact. A primary opportunity for innovation lies in reducing cycle times without sacrificing product quality—an outcome that would not only boost productivity but also decrease the industry’s carbon footprint.
AT I SS U E
Formation of Pinholes
One of the major challenges during the rotomoulding process is the formation of pinholes. As the mould rotates in the oven, the heat causes the outer surface of the polymer powder to become tacky, allowing the particles to coalesce against the mould wall during the sintering phase. During this phase, pockets of air can become trapped between the powder particles, eventually forming bubbles or pinholes. While these air pockets will gradually diminish over time under heat, eliminating them can require extended oven time. However, keeping the polymer in the oven for too long risks degrading the material’s
mechanical and physical properties, such as impact strength and flexibility, resulting in brittle final products. Managing the balance between adequate heating and avoiding overexposure is crucial. Too short a heating cycle leaves the polymer under-sintered, with insufficient coalescence of the powder, while excessive heating leads to degradation. In commercial production, moulders often check for pinholes by shaving through the part’s thickness. Too many pinholes indicate undercooking, while no pinholes might suggest overcooking, which causes brittleness. The goal is a mould with minimal pinholes near the part’s interior, ensuring optimal performance without compromising the material’s durability.
Rethinking Cycle Time and Thermal Efficiency
The extended sintering phase is a direct consequence of the absence of pressure in the rotomoulding process. Reducing the sintering time would significantly shorten the overall cycle time, leading to greater efficiency. Extensive research on this topic has led to the development of faster cycling materials. Matrix Polymers introduced such technology years ago, and many moulders have since benefited from these innovations. However, there is still untapped potential for further advancements. Education and awareness of these technological breakthroughs are vital for the industry’s future. Training new moulders on the latest material and process innovations should be a priority,
as informed moulders are better equipped to make sound decisions on material selection and process optimization. The introduction of advanced material solutions is only part of the solution. Enhancing heat transfer and improving thermal distribution are equally essential steps toward reducing CO2 emissions and streamlining shop floor operations.
The Path Forward: A Sustainable Future for Rotomoulding
As the world moves toward a more sustainable future, the rotomoulding industry must play its part. Reducing cycle time and improving energy efficiency are critical steps toward minimizing the environmental impact of production. Every incremental improvement in heat transfer, material selection and process control contributes to a greener, more sustainable rotomoulding industry. Incorporating these advances into standard practice requires leadership and a commitment to change. Business leaders in the field must prioritize sustainable innovations and seek out ways to reduce their resource consumption. Educating the next generation of moulders on these principles is key to ensuring that the industry thrives while minimizing its carbon footprint. By embracing innovation and sustainability, the rotomoulding industry can evolve, becoming more efficient and eco-friendly while meeting the demands of an ever-changing market. Each step we take today brings us closer to a more sustainable tomorrow. R
www.rotoworldmag.com 55
ROTO AROUND THE WORLD
INTERNATIONAL PARTNERSHIPS In today’s increasingly globalized business environment, companies that expand their reach beyond borders often find themselves at a competitive advantage. Collaborating with international partners can open doors to a range of opportunities that are otherwise inaccessible within a single domestic market. While you may be able to successfully export your product without the need to develop a business relationship with a foreign company, in this article I will discuss some of the advantages of having your
proprietary product manufactured and sold in an overseas country.
Why get your product moulded overseas Some of the key benefits of collaborating with an international rotomoulding partner can be identified as: (1) Gaining quicker and easier access to new markets. International partnerships allow businesses to expand their reach into new countries, tapping into diverse customer bases and boosting revenue potential. (2) Tapping into diverse expertise and innovation. Different markets
IAN HANSEN RotaConsult
and cultures often bring with it different perspectives. International partnerships encourages innovation and offers different ideas for problem solving and product development. (3) Cost efficiency. Many rotomoulded products are large or bulky, which means shipping overseas can be an expensive additional freight cost either reducing your profit margin or increasing your costs making it uncompetitive. Moulding the product overseas avoids these extra international transport costs, longer delivery lead times, and potential tariffs or import
YOLO Kayaks
56 ROTOWORLD® ISSUE 5 • 2024
ROTO AROUND THE WORLD
taxes. (4) Enhanced competitiveness. Collaborating with international partners can help your business stay current with global trends and best practices, improving your competitive edge.
Globalised economy
Vadodara, in the northwestern coastal Indian state of Gujarat. However, Baroda also rotomould a range of their own products. Their 14,000sqm (150,000sqft) factory produces a wide range of products which are sold domestically and exported around the world. These include kayaks, boats, pipe floats, furniture, planters, silos, agricultural tanks, water tanks, and industrial tanks. Baroda has been in business for over 30 years and operate Reinhardt Teknik rotomoulding equipment, with swing sizes ranging from 2.5m (98”) to 6.4m (251”).
There may be limitations when dealing with international partners, for example, poor proximity to specific raw materials or inadequate manufacturing capabilities. Or conversely, you may find working with overseas rotomoulding partners provides a wider range of suppliers to choose from, and potentially higher quality or lower cost components than your own country, which may enable your product to be sold at an attractive price point overseas which helps to grow everyone’s overall business revenue. Many countries around the world promote the concept of manufacturing products domestically instead of importing them. In 1986, Australia launched an “Australian Made” initiative. The “Make in India” initiative was launched by Indian government in 2014. In 2015 the “Made in Britian” initiative was launched to promote British manufacturing. The list goes on as each independent government seeks to boost YOLO Kayaks its manufacturing sector to increase selfreliance – to varying degrees of success. Baroda Polyform Private Limited (Baroda) has some Since the end of 2021, the entire Baroda Polyform different international partnerships in action. Baroda power consumption has become green consumption, is primarily a custom rotomoulder operating from reducing their carbon footprint. They have a 575KW solar plant installed on their factory roof. This coincided with commissioning their first Reinhardt RSX-e series 27 Green machine with a swing of 2.5m (98”) running 100% on solar power.
Contract moulding – Spirit
Baroda 575KW roof top solar plant
In 2008 Baroda developed a business relationship with Spirit Paddle Sports, an Australian business founded in 1993 by Surf Ski designer, builder and paddler, James Payne. Drawing on this racing heritage and design expertise, to ensure the latest craft designs were available, Baroda began contract moulding Spirit kayaks for sale within India and Southeast Asia. www.rotoworldmag.com 57
ROTO AROUND THE WORLD
The apprentice had become the master and both, the Australian business and Baroda, were happy with the outcome.
Joint Venture – Superior
Superior modular platform
Floating pump pontoon
In 2015 Superior Jetties LLP – India, was born in a joint venture between Baroda and Superior Jetties, another Australian business. Superior Jetties is a Queensland business based on the Gold Coast who have over 30 years experience providing comprehensive design and construction services, specialising in engineering, manufacture, and installation of marine structures. The goal of Superior Jetties LLP is to revolutionise water transport infrastructure in India combining the extensive practical marina experience of Superior Jetties Australia and the rotational moulding expertise of Baroda to supply docking solutions within India and its neighbouring countries. These include marinas, private pontoons, pump floats, pipe floats, boatlifts, boardwalks, and marine piling. All products sold under the banner of Superior Jetties LLP are being manufactured exclusively by Baroda for Superior Jetties LLP using the Australian technical knowledge. Importantly this arrangement has enabled Superior Jetties LLP to implement the “Make in India” initiative by the Indian government.
World of opportunity
Boat parking dock
The kayak business in India became so successful that Baroda eventually acquired all the capital equipment and technology from the Australian company and in 2018 re-launched the kayaks under its own YOLO brand. After 20 yrs of experience Baroda had their own design team specialising in marine craft and were developing their own new kayaks for the domestic and international market. In 2021 they began manufacturing and marketing their own boat designs, up to 4m (13ft) in length. 58 ROTOWORLD® ISSUE 5 • 2024
Expanding your business internationally offers a plethora of growth opportunities, yet navigating the complexities of foreign markets requires strategic planning and foresight. By carefully selecting and nurturing these relationships, companies can unlock new potential and drive success in an increasingly interconnected world. Joining international Rototours like those organised by ARMA are an excellent opportunity to kickstart this process. Attending the ARMO Global rotomoulding conference being held in Delhi, India during February 2025 is an opportunity to meet both Indian and international rotomoulders in a friendly and relaxed environment. By working with international partners, you can potentially open up a whole world of opportunities for your rotomoulding business. R
ARMO NEWS
ARMA | ARM-CE | ARMSA | BPF | IT-RO | NORDIC ARM | StAR
Rotomould 2025 Hobart | Save the Date
25
ROT MOULD HOBART, AUSTRALIA | 18 - 21 MAY
We’re excited to announce that Rotomould25 is officially locked in for Monday, 19th May to Wednesday, 21st May 2025 at the stunning Hotel Grand Chancellor in Hobart, Tasmania! Hobart has a charm all its own, offering a unique blend of natural beauty and vibrant city life that few places can match. Don’t let its size fool you—Hobart is brimming with hidden gems for the adventurous soul. Whether you’re starting your day with a barefoot stroll on a sandy beach, wandering the historic city streets, or making your way to the top of Mt Wellington for breathtaking views, you’ll be back just in time for a sunset cocktail by the waterfront. And speaking of the waterfront, the Hotel Grand Chancellor is the perfect spot to soak it all in. You can admire uninterrupted views of Hobart’s bustling harbour or relax by the hotel’s rooftop pool, rain or shine.
Want to Share Your Expertise?
We’re on the lookout for Presenters, Panelists, and Program Influencers who want to bring fresh ideas to the stage. Whether you’ve got a groundbreaking case study, innovative approach, or a compelling personal journey to share, we’d love to hear from you. There’s
flexibility too—you can choose from a 30-minute presentation, panel discussion, or even an interviewstyle session. Not too keen on public speaking? Don’t worry, we’ve got you covered! We have presentation formats designed to help you tell your story without the stress. So, if you’ve always wanted to share your experience but felt a bit hesitant, now’s your chance.
Showcase Your Work
For rotational moulders, this is your moment to shine. Submit your case study for a chance to be part of the event, and if selected, you’ll receive a complimentary conference registration!
Sponsorship Opportunities
Sponsoring Rotomould25 is a fantastic way to build new relationships and strengthen existing ones while showing your support for the rotational moulding industry. It’s the perfect platform to elevate your brand and connect with key players in the field. For more information, feel free to reach out to us at events@rotationalmoulding.com. We can’t wait to see you there! R
www.rotoworldmag.com 59
ARMO NEWS
ARMA | ARM-CE | ARMSA | BPF | IT-RO | NORDIC ARM | StAR
Global Rotomoulding Opens Doors for Factory Tours
Community engagement in action at Global Rotomoulding
ARMA Member Global Rotomoulding had an amazing week of factory tours in September with over 500 visitors! The youngest attendee was just 6 months old, while the oldest was an impressive 96. The diverse group had the unique opportunity to learn about Global’s manufacturing process and commitment to sustainability. Led by CFO Larissa Lloyd-Ward and Victorian Manager Kelvin, the tours welcomed students from local schools as well as various community members, offering them a rare behind-the-scenes glimpse into Global’s innovative manufacturing and design processes. Visitors were introduced to the full scope of Global’s product design journey, which involves close collaboration with clients to create custom solutions. The mould design phase, a critical step in ensuring that the final product meets both functional and aesthetic standards, was showcased. Global’s factory boasts a wide variety of moulds that produce products of all shapes and sizes, from water tanks to custom-built industrial solutions, highlighting the craftsmanship and innovation invested in each item. A key highlight of the tour was the demonstration of the different types of plastics used, each selected for its durability and suitability for specific applications. Attendees received a step-by-step overview of the roto-moulding process, which creates hollow, seamless products with uniform wall thickness.
60 ROTOWORLD® ISSUE 5 • 2024
Gobal Rotomoulding factory tour
Global’s commitment to sustainability was prominently displayed. They use multi-use plastics that can be recycled and proudly recycle all their scrap plastic, packaging, cardboard, wrap, and other materials such as cans. The tours emphasized the care taken to ensure the longevity of their Australianmade products that support various industries, from agriculture to mining. By opening their doors to the public, Global Roto Moulding not only showcased their technological advancements and environmental responsibility but also reinforced the importance of connecting with the local community. Engaging with and educating the community fosters a deeper understanding and appreciation of the industry, strengthening community ties, and inspiring future generations. R
ARMO NEWS
ARMA | ARM-CE | ARMSA | BPF | IT-RO | NORDIC ARM | StAR
Unloading Water Tanks Industry Best Practice Guidance In response to tragic accidents and near misses that have occurred in the process of unloading water tanks upon delivery, ARMA established a working group to produce an industry best practice guide aimed at preventing further incidents. The Guide has been published and is now available for free to ARMA members via the Member Portal Document Library. The Guide: • outlines the steps involved in conducting a risk assessment including a template • provides example procedures that can be adapted to your business needs
• includes a range of recommended safety measures suggested by a safety consultant who assessed various tank deliveries. ARMA extends its gratitude to Price Plastics for donating the time of their HSE Manager, Phi Van Nguyen, for the completion of this Industry Guide. We also thank the Tank Safety Working Group Sub-Committee members for their time, expertise, and thorough review. R
Upcoming ARMO 2025 Brings Excitement to Indian & Global Roto The ARMO 2025 Rotomoulding Conference and Trade Show will take place in Delhi. India, February 12 – 14. The conference is creating interest and raising expectations for a global event that looks like having a long term impact on both Indian and global rotomoulding. Moulder & supplier companies along with all other professionals of the industry are viewing with great enthusiasm as the growing participants list and the Roto Trade Show is building up. Current trends point towards more than 300 attendees and 30+exhibitors
www.rotoworldmag.com 61
ARMO NEWS
ARMA | ARM-CE | ARMSA | BPF | IT-RO | NORDIC ARM | StAR
being present at ARMO 2025. Twenty sponsors in different categories including 4 Principal sponsors are already on board. Living up to the theme of COLLABORATE INNOVATE ROTATE, a world-class programme with Global and Indian speakers is nearing completion. The programme will consist of seminars and presentations plus the Trade Show over a busy schedule of 3 days. Social evenings with dinner and entertainment are getting ready for special networking opportunities. The conference venue, The Leela Ambience, is a leading 5-star Delhi hotel at a choice location. This venue will provide a great experience for both conference events and accommodation. There is also a choice in hotels and rates for accommodation. The conference website at www.armo2025 will remain a source of comprehensive updated
information with online systems for registration and booking right up to the conference. Information on the Spouse programme of the conference and Tours will be available. Benefits of India being among the fastest growing economies of the world, and a tourism paradise will be available to all participants of the conference creating an overall memorable experience! ARMO 2025 will mark StAR’s 20th anniversary, another pivotal moment in the association’s journey. StAR’s strong presence at previous ARMO conferences, including a 41-member group at ARMO in Poznan, Poland (the last ARMO conference), the largest non-host delegation is the right prelude to say WELCOME TO ARMO 2025! For more information, visit www.armo2025.com R
StAR Chair Ravi Mehra with Satish Kulkarni of KK Nag
Celebration
Conference session in progress
Networking at lunch break
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ARMO NEWS
ARMA | ARM-CE | ARMSA | BPF | IT-RO | NORDIC ARM | StAR
ASSOCIATION OF ROTATIONAL MOULDERS AUSTRALASIA LTD Michelle Rose, CAE Chief Executive Officer PO Box 237 Moonee Ponds VIC 3039 Australia Phone: + 61 (0) 404 265 887 michellerose@ rotationalmoulding.com www.rotationalmoulding.com
Roto Trade show
ASSOCIATION OF ROTATIONAL MOULDING (Central Europe) e.V. (ARM-CE) MAUS GmbH – Rotationsgießformen Am Viehweg 9 - D-76229 Karlsruhe Amtsgericht Mannheim, HRB 103433 Phone: +49 (0) 7 21 / 9 48 74 12 Fax: +49 (0) 7 21 / 9 48 74 44 Mr. Oliver Wandres, ARM-CE Chairman info@rotational-moulding.de www.rotational-moulding.de
ASSOCIATION OF ROTATIONAL MOULDERS SOUTHERN AFRICA PO Box 6966 Birchleigh 1621 Gauteng, South Africa Phone: +27 82 772 3769 Fax: +27 12 541 1738 Chairman: Gary Wiid info@armsa.co.za www.armsa.co.za
BRITISH PLASTICS FEDERATION ROTATIONAL MOULDING GROUP 6 Bath Place Rivington Street London EC2A 3JE United Kingdom Phone: 020 7457 5000 Fax: 020 7457 5045 Chairman: Mr. Philip Maddox PhilipM@LeafieldEnv.com
Gal Dinner Entertainment
IT-RO ITALIA ROTAZIONALE Katia Zoppetti Via E. Brigatti 12 20152 Milano (MI) Italy Phone: +039 348 7652560 www.it-ro.it
THE NORDIC ASSOCIATION OF ROTATIONAL MOULDERS Executive Board Chairman: Mr. Ronny Ervik ul. Zielona 8, 61-851 Poznań, Poland
SOCIETY OF ASIAN ROTOMOULDERS (StAR) 40/145, Ground Floor, Chittaranjan Park New Delhi 110019
Phone: +48 607-126-004 Fax: +48 61-858-8611 info@rotomoulding-europe.org www.nordicarm.org
Phone: + 91-11-41630157 Fax: +91-11-41634952 Cell: + 91- 9810305356 sb.zaman@staraisa.org arnacz@satyam.net.in www.starasia.org
Next ARMO Chair Marek Szostak
www.rotoworldmag.com 63
G LO B A L C A L E N D A R
FEB
12-14 2025
ARMO 2025
Global Rotomoulding Conference & Trade Show The Leela Ambience Convention Hotel, Delhi armo2025.org
MAY
18-21 2025
SEP
29 - OCT 1 2025
25
ROT MOULD HOBART, AUSTRALIA | 18 - 21 MAY
Rotomould 25
Hobert, Australia
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ARM Annual Meeting Hilton Anatole Dallas, TX
G LO B A L C A L E N D A R
MAR
3-6 2026
ANTEC
Sheraton Philadelphia Downtown Philadelphia, PA
NOV
MAR
24-26 2026
ARM Executive Forum
The Scottsdale Plaza Resort and Villas Scottsdale, AR
16-19 2026
Rotoplas 2026 & ARM 50th Anniversary Meeting
Ernest N. Morial Convention Center New Orleans, LA
www.rotoworldmag.com 65
ADVERTISERS’ INDEX
5 Ferry Industries, Inc. 4445 Allen Road Stow, OH 44224-1093 USA 330.920.9200 sales@ferryindustries.com www.ferryindustries.com
15 Rotaloc 100 S. CP. Avenue Lake Mills, WI 53551 USA 303.948.5434 sales@rotaloc.com www.rotaloc.com
9, 68 Jerico Plastic Industries, Inc. 7970 Boneta Road Wadsworth, OH 44281 USA 330.334.5244 Minerva Plant: 330.868.4600 steve@jericoplastic.com www.jericoplastic.com
2 Roto Polymers 26210 Emery Road, Suite 202 Cleveland, OH 44128 USA 1.844.POLIMER (1.844.765.4637) info@rotopolymers.com www.rotopolymers.com
11 Matrix Polymers The Priory Orchard Hill Little Billing Northhampton, NN9 9AG United Kingdom +44.1604.789100 sales@matrixpolymers.com www.matrixpolymers.com 7 Orenda 165 Steelcase Road East Markham, Ontario L3R 1G1, Canada 905.513.8043 sales@orenda-automation.com www.orenda-automation.com
67 Rotomachinery Group Via Crosa, 53 28065 Cerano (NO) Italy +39.0321.772021 polivinil@polivinil.com www.rotomachinerygroup.com 21 VMP, Inc. 24830 Avenue Tibbitts Valencia, CA 91355-3404 USA 888.4.VMP.INC 661.294.9934 info@vmpinc.com www.vmpinc.com
13 OREX Rotomoulding Cieszyńska 6, 43-520 Chybie Poland +48 728 532 382 orex@orex-rotomoulding.com www.orex-rotomoulding.com
23 Wittmann Battenfeld Canada Inc. / ROTOLOADTM 35 Leek Crescent Richmond Hill, ON L4B 4C2, Canada 905.887.5355 Toll Free: 1.888.466.8266 info@wittmann-group.ca www.wittmann-group.ca
17 Poliplast S.p.A. Via Carrali, 8 24020 Casnigo (BG) Italy +39.035.724145 info@poliplastspa.com www.poliplastspa.com
19 Xcelerant Growth Partners 624 W. Washington Avenue, #411 Madison, WI 53703 440.384.7654 info@xcelerantgrowthpartners.com xcelerantgrowthpartners.com
3 Powder King, LLC 41780 N. Vision Way Unit 120 Bldg. 2 Anthem, AZ 85086 USA 623.551.9897 sales@powder-king.com www.powder-king.com
66 ROTOWORLD® ISSUE 5 • 2024
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PRINTED MATTER
VOLUME XX, ISSUE 5 • 2024
Your Premier Compounder for Rotational Molding in North America Pr ou d ly S
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Jerico’s three North American plants are strategically located and we are poised to deliver on any size job, anywhere in North America!
ARM Hall of Fame Inductees: Susan Gibson and Martin Coles Honored
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Jerico Plastic Industries
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Rotoplas 2024 & ARM Conference Highlights
It all matters—Stick with Jerico!
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Selecting the Best Material for Your Application
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2024 ROTOTOUR GOES TO BRAZIL
MICHELLE ROSE, ARMA CEO