Worldwide Engineering Magazine - November Issue

November Issue eLNO to debut at COP26 in the world’s first twoseater electric race car

SICK’s Smart Light Tower sheds light on efficiencies

ViewSonic introduces ViewBoard Box to transform classrooms

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Pages 36-37

Pages 48-49

worldwide-engineering.com

Contents 4

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eLNO to debut at COP26 in the world’s first two-seater electric race car

Tactile Telerobot by converge reaches finals of $10 million ANA Avatar XPRIZE

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Magnetic measurements without operational limits

2D3D laser profile sensors now offer larger measuring fields

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NORD Drivesytems at the FMB 2021 ready for the future

Teledyne FLIR expands acoustic imaging offerings

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Moxa’s new all-inone industrial secure router for safeguarding industrial applications

Aggreko data centres must prepare for construction supply chain fall-out

Worldwide Engineering Magazine Providing timely industry news, exclusive features on advancing technology, equipment, materials, show previews, content marketing services for our valued clients and much more!

Adam Ling Advertising Enquiries: adam@worldwide-engineering.com Jonathan Adams Editorial Assistant: jonathan@worldwide-engineering.com Kyle Adams Sales Coordinator: kyle@worldwide-engineering.com

Innovative nickel-rich battery material technology eLNO® to debut at COP26 in the world’s first two-seater electric race car The first full size lithium-ion battery cells featuring Johnson Matthey’s advanced eLNO cathode technology are being installed in a unique high performance race car. eLNO is a family of nickel-rich cathode materials that safely enables batteries to perform better and charge more quickly while retaining exceptional battery lifetime.

The global leader in sustainable technologies partnered with the Envision Virgin Racing team to develop the race car. It will demonstrate the performance capabilities of eLNOequipped battery cells. Believed to be the world’s first two-seater electric racer, the car will be revealed at the COP26 climate change conference in Glasgow. eLNO A customisable family of nickelrich cathode materials, eLNO will meet specific battery performance requirements for individual electric vehicle platforms. eLNO enables batteries around 20 percent greater energy density compared to today’s typical NMC cathode material technology. It is ideal for use in cells powering a range of

electric vehicles, particularly those with fast charging, high performance and long range requirements, such as larger premium passenger cars and premium SUVs. Johnson Matthey scientists have enhanced the chemistry of the cathode material using a proprietary stabiliser package and surface modification, engineering the cathode material down to the atomic level. This enables the use of high nickel contents for increased driving range, as well as a reduction in the level of cobalt present, to sustain cycle life and stability.

Already in pilot production and being trialled by customers, eLNO will be supplied to customers in Europe from two new production facilities. The first facility in Poland is under construction and will be completed in 2022, for commercial production in 2024. A second eLNO plant is also planned in Finland. These facilities will operate sustainability as part of Johnson Matthey’s commitment to overcoming climate change, circular manufacturing, and the responsible sourcing of materials.

The battery cells were developed and produced by EAS Batteries.

The German specialist battery manufacturer is the first in Europe to produce large battery cells for an automotive application that feature nickel-rich eLNO cathode chemistry.

The cylindrical 602030-format cells were manufactured using an almost dry coating process – which has a far lower carbon footprint than typical wet coating – with a non-toxic solvent, and less solvent waste than typical cell production processes.

The car The race car will showcase production-representative eLNO technology in a challenging application, proving that Johnson Matthey’s advanced cathode material technology is ready to be integrated into batteries powering the forthcoming generation of EVs. The race car was designed and engineered in partnership with the Envision Virgin Racing team and is being produced and assembled by Delta Cosworth.

The race car made its full debut at COP26, the 2021 United Nations Climate Change Conference, which took place in Glasgow, Scotland.

“Our eLNO technology will provide a step-change in battery energy density for electric vehicles going on sale in just a few years’ time. It therefore supports the industry’s commitment to fighting climate change,” said Christian Gϋnther, Battery Materials Sector Chief Executive, Johnson Matthey. “We are proud to have worked with Envision Virgin Racing to present eLNO in the exciting race car at the world’s biggest climate change event. It represents an important step towards high volume production of the technology in Europe within the next few years.”

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Major solar PV project set to cut carbon in Coventry appoints partner engineer Midlands based construction engineering consultancy, Howard Ward Associates (HWA), has been appointed by Ineco Energy to deliver a major solar PV project at 41 sites across Coventry.

The first phase of works - which was funded by the Public Sector Decarbonisation Scheme (PSDS) saw the completion of six Coventry schools, ahead of the new 21/22 academic year.

The scheme is part of a wider decarbonisation strategy in the city which will deliver carbon reductions and renewable energy generation improvements across a number of council-owned sites; such as sports facilities, schools, office buildings, cemeteries and country park visitor centres.

Giles Ward, director at HWA, said: “We are really pleased to be working on a number of solar PV installations across Coventry alongside Ineco Energy. The scheme is contributing to the city’s decarbonisation strategy, helping to deliver carbon reductions and renewable energy systems on a significant scale.”

Civil and structural engineer HWA has specialist expertise in the solar PV sector and has advised on major schemes across the UK. For Ineco, the practice has been appointed to provide surveys and assessments, to determine the structural capacity for the installation of solar panels and inverters.

“This is a diverse industry in which we have gained extensive knowledge and experience in since the field was in its infancy.

It is great to see that solar PV installations have developed significantly, and their demand and accessibility continue to grow as local authorities, businesses and organisations across the UK seek energy-efficient solutions.”

The ambitious programme will generate 1,840 MWh of energy, with the potential to save Coventry City Council up to £276,000 annually.

Over the lifetime of the projects, it will save the carbon equivalent of planting 9,766 trees.

Works have also begun on the Coventry Central Library, a Council office building and Windmill Road Cemetery in the city, due to be completed this month.

Angus Rose, director of Ineco Energy said: “We’re extremely proud to be helping Coventry City Council to reduce its carbon footprint with the installation of solar PV across the region. There has never been a more important time to reduce the carbon footprint of our communities and secure a greener future for generations to come.

“This part of the project, funded by PSDS, only scratches the surface of the ambitious project with Coventry City Council. The ongoing decarbonisation plans funded by ERDF will allow the Council to make buildings more energy efficient and help the region reach its net zero target.”

Phase 2 will see solar PV being installed across 32 further Coventry City Council public buildings and is funded through the European Regional Development Fund (ERDF).

Ineco Energy specialises in the development, installation, and ongoing management of renewable and energy-efficient solutions for local authorities, schools and businesses within England and Wales.

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West Midlands GigaFactory, the largest in the UK, to secure the British automotive industry’s long-term electric future West Midlands Gigafactory, a public private joint venture between Coventry City Council and Coventry Airport Ltd, has today unveiled further plans to develop the UK’s largest battery Gigafactory as it continues to explore investment opportunities with battery manufacturers from around the globe.

Located in the epicentre of the UK’s automotive industry, the Gigafactory will begin supplying high-tech batteries for electric vehicles from 2025. It will be the result of a £2.5bn investment, creating up to 6,000 new highly skilled jobs directly and thousands more in the wider supply chain in Coventry and the surrounding region.

This strategically crucial investment is an imperative for the UK’s electrified future, especially for the automotive industry which will stop producing petrol and diesel engines from 2030.

Mike Murray, West Midlands Gigafactory Project Director “The West Midlands Gigafactory has a singular mission to create a stateof-the-art battery gigafactory in the heart of the UK automotive industry. It will provide a huge cash investment in the area, leading to thousands of well-paid jobs and creating crucial new skills for this country.”

“The Coventry Airport site is perfectly located to do just that, being ideally positioned to supply the UK’s leading automotive manufacturers who need access to world-class batteries on their doorsteps. We need to make these advanced lithium-ion batteries where we make cars and there is no better place than in the West Midlands.”

The new Gigafactory, which will command over half a million square metres of space – equivalent to 74 full-size football pitches, will be one of the largest single industry facilities of any kind in the UK and at full capacity will be capable of delivering up to 60GWh of production per year.

Cllr Jim O’Boyle, Cabinet Member for Jobs, Regeneration and Climate Change said: “Coventry is the historical home of the automotive industry in the UK, where much of the cutting-edge technology that defined the global car industry last century was created here in our city. Now, as we stand at the dawn of a new electric age, we fully intend for Coventry to be very front of the green industrial revolution which will power the future of the automotive industry.

It will be powered by a planned major boost to the local energy network, giving the Gigafactory access to a 100% renewable electricity supply, from a combination of solar power and grid-supplied renewables. The West Midlands Gigafactory will be able to recycle used batteries as well as build new ones in an industry leading approach known as “cradle to cradle.”

“The West Midlands Gigafactory is a unique public private sector joint venture between Coventry City Council and Coventry Airport Ltd, supported by an alliance of local governments, industrial groups and universities. It will provide a huge amount of certainty to our automotive industry, as well as providing much needed jobs and investment to our region. This project puts Coventry at the heart

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it access to the region’s worldclass skills, R&D and supply chain capabilities.”

Andy Street, West Midlands Mayor “From securing the future of our region’s automotive industry and the huge economic and job creation that would bring, to helping protect our planet from the climate change emergency, a West Midlands Gigafactory would be a complete game-changer for our region – and we are making it happen.

“By submitting our planning application earlier this year, and now answering the difficult question around power supply and renewable energy, we are doing what we can to be able to get the site operational ASAP once a commercial negotiation between supplier and customer concludes.

“The West Midlands is already home to the country’s biggest car manufacturer, Europe’s largest research centre of its kind, the UK’s only battery industrialisation centre, and a world-leading supply chain. A Gigafactory therefore is the natural next step for the UK’s automotive heartland, and, working in partnership with industry and the Government, we will not rest until we have secured one.”

Based at Coventry Airport, the Gigafactory will be adjacent to the UK Battery Industrialisation Centre, part of the UK’s Faraday Challenge.

The Centre provides a critical link between research at laboratory or prototype stages and the successful mass production of new battery technologies. These links will be hugely important to the future development of the Gigafactory in the West Midlands.

Margot James, Executive Chair at WMG, University of Warwick comments “The West Midlands is already home to 28% of the UK’s automotive sector talent, with an established skills ecosystem and supply chain.

“The proposed Gigafactory will bring a wealth of opportunities and high skilled jobs to the region.

WMG is a centre of excellence for battery technology research and development alongside UKBIC, making the region a natural home for the proposed Gigafactory.”

West Midlands Gigafactory has support from a unique alliance of West Midlands industrial groups, local government and academic institutions.

This alliance includes the West Midlands Combined Authority, Warwick District Council, Warwickshire County Council, Rugby Council, Warwick Manufacturing Group at University of Warwick, Coventry University and the Manufacturing Technology Centre.

Coventry Airport was first opened in 1936 by Coventry City Council which continues to own the freehold of the site. It operated as RAF Baginton during the Second World War and commercial passenger flights were subsequently reinstated until 2009. Rigby Group plc acquired the long leasehold in 2010 and it remains in its ownership.

An outline planning proposal for the West Midlands Gigafactory was submitted in July and the application is yet to be determined.

For more information, go to www.ukgigafactory.com

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Tactile Telerobot by Converge Reaches Finals of $10 Million ANA Avatar XPRIZE Judges recognize the world’s first haptic robotic system to transmit realistic touch feedback to an operator located anywhere in the world Converge Robotics Group reached the finals of the $10M ANA Avatar XPRIZE competition for an avatar system that can transport human dexterity to a remote location in real-time.

Converge Robotics Group is an international collaboration between Shadow Robot Company, HaptX, and Tangible Research responsible for developing the Tactile Telerobot, a high-fidelity dexterous telerobot in use in the U.S., U.K., and Asia, and now advanced to the ANA Avatar XPRIZE finals.

The Tactile Telerobot features Shadow Robot’s Dexterous Hands, HaptX Gloves DK2 with true-contact haptics, SynTouch’s biomimetic tactile sensors, and Universal Robots robotic arms to allow an operator to perform complex human tasks instantaneously across the globe such as handling objects in laboratories or workshops. The Tactile Telerobot mimics your movements, displaying human-like and reactive behaviours. Users can feel what the robot hands are touching, making it

possible to connect humanity across vast distances like never before.

The groundbreaking technology of the Tactile Telerobot has been described as “weirdly natural” by Amazon founder Jeff Bezos, who added, “The tactile feedback is really tremendous.” The Telerobot’s most recent improvements for the XPRIZE Semifinals, hosted in Miami, include the use of high-fidelity audio and visual technology and other safety and usability improvements. It meets the competition’s criteria for a non-autonomous Avatar System with which an operator can see, hear, and interact within a remote environment in a manner that feels as if they are truly there.

Rich Walker, Managing Director of the Shadow Robot Company, said, “We’re coming up to Shadow’s 25th anniversary as a company and what a way to lead up to it by reaching the finals for a four-year global competition! The Shadow Dexterous Hands have been a sought-after product among the research community ever since we formally registered as a company. What the Hands can achieve today, on their own and as part of the Tactile Telerobot, is truly revolutionary and it’ll only get better.”

“Lifelike touch feedback is a critical component of transporting human presence,” said Jake Rubin, founder and CEO of HaptX. “The Tactile Telerobot demonstrates the difference that true-contact haptics makes in the field of robotic teleoperation, and we’re delighted for HaptX and our partners in Converge Robotics Group to receive this recognition from the ANA Avatar XPRIZE judges.”

“I’m proud of the accomplishments of our international and interdisciplinary team,” said Jeremy Fishel, founder and CTO of Tangible Research and Converge’s XPRIZE team lead. “We’ve brought together experts in robotic dexterity and haptics with the amazing technology of our partners and collaborators to do amazing things.”

In the XPRIZE Semifinals, the Converge Robotics Group debuted their collaboration with Voysys, a company that specialises in high-quality, low-latency video communication for the teleoperation of vehicles and machines.

“The combination of the Voysys video pipeline with ultra-low latency, the HaptX Gloves DK2, and the sensitive robot hand from Shadow Robot truly revolutionizes telepresence and makes remote working possible for a whole range of new industries,” said Magnus Persson, CEO of Voysys.

“Advancing to the ANA Avatar XPRIZE finals alongside excellent competition is a significant milestone in this journey,” said the Converge Robotics Group in a statement “We look forward to showing how our Telerobot system can be used by ordinary people in amazing ways, making engineering jobs safer, reducing the need for global travel (and CO2 emissions) and letting us spend more time at home with our loved ones.”

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Wayland additive showcases next generation metal am at Formnext Wayland Additive will be a prominent exhibitor on booth B139 in Hall 12 at Formnext, Frankfurt, Germany 16-19 November, as it presents its Calibur3 metal AM technology at a high profile industrial B2B event for the first time.

Wayland’s Calibur3 (featuring the NeuBeam process) moved from R&D to commercial availability early in 2021, and the company has already sold it first machine to Exergy Solutions in Canada and has a robust pipeline of high calibre prospects. CEO Will Richardson is, however, excited to take the technology to the well qualified and substantial Formnext audience.

“We curated the launch of our Calibur3 system via a well-attended virtual event in March this year, which we followed up with a highly choreographed open day on site at our HQ in Huddersfield as we navigated the tight pandemic restrictions that were in place at the time. Being able to invite key professionals looking to assess the nature of our novel metal AM technology to come and meet us, see the Calibur3 machine, and see the parts we are making using the NeuBean process at Formnext

feels overdue and hugely exciting.

There is nothing like having the time to discuss specific customer applications face-to-face, and to get under the skin of particular industrial requirements for metal AM. We have set up a meeting booking form where attendees can book a meeting slot with one of our team, and we look forward to discussing just what Wayland can bring to the table when it comes to the cost-effective production of metal AM products hitherto impossible to manufacture.”

NeuBeam introduces a stepchange in performance and capability compared with existing metal AM machines on the market today. This is not a me-too, copycat process, NeuBeam being an entirely new, ground-breaking powder bed fusion (PBF) process that offers the opportunity to 3D print metal parts that cannot be produced today, due to current metal AM process limitations. The potential for new applications is greatly increased, because NeuBeam offers the opportunity to use a much wider range of metal materials. NeuBeam also enables the production of large parts without having to worry about residual stress or gas cross flow and without having to pre-sinter

the powder bed. The printable area of the first version of the Calibur3 system is 300 x 300 x 450 mm.

NeuBeam offers substantially reduced energy consumption and print times, and a simplified powder removal process and significantly less post-processing are ensured with NeuBeam compared with existing EBM processes. The ability to produce fully dense parts in a wide range of metal materials is crucial, and the process introduces a built-in, real-time in-process monitoring control system producing a truly industrial and stable production platform.

Richardson continues, “The Calibur3 system featuring the NeuBeam process offers a true 3rd way that sits between SLM & EBM systems, and provides a leap forward compared with any existing alternatives. In addition, Calibur3 promotes innovation, which should be key to any advancement in technology.

And because it overcomes the compromises that most companies have to contend with when using metal AM, they can now revisit applications that were previously seen as troublesome or impossible and/or begin development projects with a clearer view of the process and more room to operate in. NeuBeam is a metal AM process that saves both time and money from end-to-end, one that can benefit commercial objectives through true production partnerships which we look forward to forging at Formnext.”

A number of the Wayland Additive team will be available on stand B139 in Hall 12 to meet visitors, introduce them to Calibur3 — which will be on the show floor — and discuss any metal AM application requirements. www.waylandadditive.com 9

Manufacturers among first to sign up to low carbon innovation with Eco-I North West SME manufacturers are among the first to sign up to a first-of-itskind research and development programme for low carbon innovation.

Eco-I North West is a £14 million initiative offering businesses the opportunity to collaborate with and access the extensive knowledge base, cutting-edge research facilities, and skills of six of the region’s leading universities – Lancaster, Central Lancashire, Cumbria, Liverpool, Liverpool John Moores and Manchester Metropolitan.

The programme, part funded by the European Regional Development Fund, will work with more than 300 small and medium sized enterprises (SMEs) across the region over the next two years, supporting the development of 135 new innovative solutions which will save 3,850 tonnes of CO2.

This is support for businesses to build back better”, enabling R&D, and building networks to drive innovation, which is good for business and better for the environment.

Among the 80+ businesses signed up to Eco-I NW is Fibrestar Drums, based in Stockport, a manufacturer of fibre drums innovating with new materials and solutions which will have a lasting impact on the environment.

Colin Pardoe, Managing Director, said: “For the last two years we have been innovating to produce Europe’s first conical and nestable 100% fibre (kraft) container primarily for the agricultural sector which is edible by livestock with no waste, as well as having 66% less CO2 than a plastic pail and helping soil enrichment which also acts as a carbon sink.

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“Working with Lancaster University through the Eco-I NW programme we are driving that innovation forward to explore how we can apply our product to other materials for applications in other sectors. It is an exciting opportunity to access world-class academic expertise and facilities for innovation and develop solutions which will have a lasting impact on the environment, while supporting the growth of the business.”

- Silverwoods Waste Management, based in Altham, Lancashire, an industrial waste recycling specialist, is researching the sequestration and capture of carbon within agricultural soils.

Enviroo, based in Manchester, specialises in turning plastic bottles into the raw material for new food-grade packaging, is also developing low carbon innovation.

The two-hour summit, running from 10am-12pm, will include keynote speaker Duncan Pollard, former VP for Sustainability at Nestle and Director of Conservation Practice & Policy at WWF, who will share his expertise on how to integrate, engage, and operationalise sustainable practice in business.

Ahmed Detta, CEO & founder, said: “Our partnership with Lancaster University through the Eco-I NW programme is the perfect fit for our company. It will give us access to the research body of a prestigious university, and essentially create an R&D arm for our young enterprise, to help us achieve our long-term business goals.”

Others manufacturers signed up to Eco-I NW are: - Biotech Services, based in Sandbach, a manufacturer exploring the use of extracted organic production waste to create new products such as fabrics, regenerative medicine, biodegradable packaging and batteries.

- Kerax, based in Chorley, a wax manufacturer innovating with hydrogenated vegetable waxes and solutions to reduce the energy and CO2 emissions involved in transporting wax products.

- CO2 Extraction, based in Morecambe, specialists in the extraction of high value bioactive compounds and oils from botanicals;

Some of these inspirational stories will be showcased at a free-toaccess virtual summit, Disruption, Innovation, Transformation. Climate Change: It’s Now or Never, on Wednesday, October 20.

Delegates will then be invited to participate in three themed breakout sessions about naturebased solutions, the built environment, and the circular economy.

Businesses will also learn about the funding opportunities and innovation support to enable them to pilot, prototype and demonstrate new technologies, as well as opportunities for leadership development, workshops, and networking.

Speaking ahead of the event, Duncan Pollard said: “The business community has the power to influence the effects of climate change, through its operations, supply chains, and offering more sustainable choices to customers.

But for positive change we must disrupt and challenge the ‘business as usual’ mind set.

“Sustainability must be at the heart of the post-Covid recovery, not just an add-on. Any business that doesn’t heed the sustainability

concerns of staff, customers and investors risks being left behind.

“SMEs are the lifeblood of our economy and offer something very special to help deliver solutions to tackle the massive challenge of climate change.

Without the scale or complexity of large corporations they can move quickly to try new things and are efficient in the way in which they use resources.”

The event will be chaired by Prof Jess Davies, Director of the Centre for Global Eco-Innovation at Lancaster University said: “This virtual summit will be the first time all the key partners involved in Eco-I NW have been able to come together to ask the difficult questions about how we can approach key global challenges such as water supply and quality, waste, energy, resource efficiency, natural capital, air quality, and food security.

“Eco-I NW is the first project of its kind to open up such a huge academic regional resource to businesses and offers the opportunity for the North West to take the lead and benefit from the transition to a low carbon economy.

“I would encourage leaders of small and medium sized enterprises in the North West to sign up to the event and come along to understand how Eco-I NW could help them, and the planet.”

To register for Disruption, Innovation, Transformation.

Climate Change: It’s Now or Never visit: www.eventbrite.co.uk

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Fluke launches breakthrough, simple to use Power Quality Analyser for error-free measurements The new Fluke 1770 series Power Quality Data logger/trouble shooter ensures perfect setup every time by offering plug-andplay operation with automated connection verification and autocorrection

electrical system. Its intuitive operation and automated connection verification make the 1770 ideal for use by professional engineers and less experienced users working in equipment installation, commissioning and servicing.

Fluke has today announced the launch of the 1770 series Power Quality Data logger/trouble shooter, the first instrument built on Fluke’s future platform for Power Quality Analysers with big gains in both form factor and operability.

Simple, reliable and safe measurements.

Wide range of applications and markets.

Typical applications for the Fluke 1770 series include routine maintenance and troubleshooting of equipment and power supply problems, energy surveys and optimization and new equipment installation. These measurements are often required in industrial and commercial facilities, universities, hospitals, electrical service providers, and service organisations to ensure continuous, safe, efficient operation of the

The 1770 measures, and automatically captures key power quality parameters including harmonics, dips, swells, unbalance, inrush current and more giving users the assurance that they are getting the right measurement results every time. The bright, large touch screen display coupled with physical navigation buttons and an optimised user interface means it is easy to change settings, manage logging sessions or investigate data in the field whether located inside a dark building or in direct sunlight—even with gloves on.

Guided setup functionality gives users quick, fool-proof setup every time including the ability to autocorrect measurement connections

digitally without having to change the physical probe connections, which improves the operators’ safety. Custom views can be set up to get the most important tests and data quickly, making it faster and easier to perform tests and allowing less experienced technicians to make field measurements with confidence.

The device is powered directly from the measured circuit so there is no need for users to find a nearby power outlet or worry that logged data will be lost by a power cord being unplugged.

Cost saving convenience.

The 1770 series utilizes common accessories from existing Fluke products including voltage test leads, current probes, hanger kit etc. offering users cost savings by being able to use them on multiple instruments, and supports Fluke’s Energy Analyse PC software application, providing the same great access to data that customers are used to, with a cleaner user interface and easier reporting.

Convenient data transfer The 1770 provides flexible data transfer including PC to USB, Wi-Fi, ethernet and remotely via mobile network, without interrupting a logging session, power quality or energy survey.

Jai Gandhi, Sales Program Manager at Fluke says: “The new 1770 series of power quality analysers sets a new benchmark in plug and play data logging and troubleshooting of power quality and disturbances with the reassurance that even users with little experience can collect and analyse meaningful data”.

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Magnetic measurements without operational limits Unrivalled resolution and measurable field range from graphene Hall sensors Paragraf introduces a new range of unique analogue Hall sensors, based on the high-performance material, graphene.

The Paragraf GHS range provides not only ultra-high performance measurement, sensing and control but brings new properties for Hall sensors to the table. This includes true in-plane measurement, due to the 2D nature of the sensing element and extreme environment compatibility, thanks to the physical properties of graphene.

This game changing breakthrough in Hall sensor technology resets the thinking as to where Hall sensors can be utilised. The GHS is already being applied in a range of application spaces and sectors; automotive, industrial, medical & healthcare, aerospace and scientific research.

GHS Applications:

y High precision position, rotation, torque and speed sensing y Accurate operation under magnetic and temperature extremes y Precision magnetic field measurement y Accurate field gradient mapping and alignment y High sensitivity current and power measurement y Continuous ultra-low power sensing

Paragraf currently offers two GHS ranges: GHS-A | The Ambient Sensor Example applications | e-mobility, local current density analysis, mapping of battery cells.

The GHS-A has the magnetic field measurement resolution and range of more complex magnetic sensors, yet with the small size and very simple ease of use of a Hall sensor. It can address monitoring tasks for which conventional technologies cannot provide an effective or cost-effective solution.

The GHS-C | The Cryogenic Sensor Ultra-high resolution magnetic field measurements under operational extremes of temperature and field range.

The GHS-C range achieves outstanding resolution at cryogenic extremes, with the technology proven at mK temperatures, and verified for measurement beyond 30 Tesla, whilst introducing new properties such as a negligible planar Hall-Effect and allround robustness.

Features of the GHS-A include: High sensitivity Low noise Ultra-low power operation Immunity to in-plane stray fields No hysteresis and no saturation in output y All-round robustness

y y y y y

Benefits of the GHS-C include:

y Measurements directly in cold bore y More accurate characterisation of material properties at the extremes of temperature and magnetic fields y Achievement of the lowest possible base temperatures y Measurements in small spaces y Ease of calibration For more information, visit www.paragraf.com.

Paragraf is holding a webinar on 1 December 2021, to share the performance of the GHS under extreme conditions. Register your place now.

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Capacitive silicone force sensor SXTSC

by Sateco makes gripping safe and dexterous The human hand exhibits a dexterity yet unmatched by technology. Force sensors can close this gap by offering feedback on the grip force, thus avoiding damage to delicate and fragile objects such as food and human body.

The elastomer sensor works according to the capacitive operating principle and can continuously measure both touch and compressive force. It is soft and flexible, can be shaped threedimensionally, and is suitable for various applications in agriculture, food, electronics, surgery and generally in cobots and prostethics.

Both the sensor’s footprint and dimensions can be freely designed.

As a result, it can be customized to curved surfaces and integrated

seamlessly between the body structure and a soft surface. This enables an ergonomic design of robotic grippers, prostheses and exoskeletons and both on small and large surfaces. Used on the surface of a body structure the material feels similar to a human skin and offers a life-like soft and comfortable human-machine interaction.

and impact-resistant, and it also enables high durability, even in rough environments at high (+85°C) and low temperatures (-40°C).

The sensor combines two measurement functions in one component. It can detect the approximation of a body part at a short distance and precisely measure its exerted force as well.

This keeps the combination compact and enables predictive operating and measurement systems.

The material’s flexibility makes it particularly compliant to soft and fragile object, helping in e.g. automated harvesting, packing and labelling of fruits and vegetable.

Thanks to its elastomer material, the SXTSC sensor is robust, shock

Silicone is gentle on the skin.

Optional texturing of the surface can make it even more comfortable to wear. Silicone is chemical and temperature-resistant with regard to food.

Samples including evaluation electronics are available in a starter kit and enable a quick and uncomplicated start into the new technology.

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Power transmission torque measurement: NCTE’s inline shaft mounted torque sensors are available from Ixthus The German manufacturer NCTE develops and manufactures in-line shaft sensors that measure torque and other forces such as shear and bending moment.

required. With several sized model options available torque measurement, from a zero reference, can range from 1 to 10,000 Nm.

Available with full support in the UK from Ixthus Instrumentation, these directly mounted sensors are especially practical for dynamic, high precision load measurement of power transmission and power take-off (PTO) shafts where real-time data acquisition provides not just the safe operation of connected machinery but also the ability to optimise efficiency and operation for the entire drive’s function.

NCTE names its measurement technology ‘magnetostriction’ which is based on the magnetostrictive measurement principle. Simply put, this is a physical process where the length of a body changes under the influence of an external magnetic field. By reversing this principle NCTE’s sensors employ encoded magnetic fields and, as integral parts of the shaft, measure the miniscule dimensional changes directly induced on the driven shaft as torque or other physical forces.

This contactless, wear free and low maintenance technology tracks these changes in real time

NCTE sensors are designed to form part of the drive chain as a ‘plug and play’ component complete with integrated signal conditioning and with no other components

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with excellent stability over long periods of time. The sensors employ at least two opposed magnetic fields to allow error free use where external magnetic fields such as EMC interference are present – or where mechanical influences such as strong vibration and shock conditions cause shaft distortions.

With standard protection class options of IP50 and IP65, the sensors can operate in high humidity, water, oils, and aggressive liquids used, for instance, in washdown situations.

The sensors have a standard operating temperature range of -40 °C to +85 °C, a torque measurement accuracy in the region of +/- 0.5% and a shaft speeds range from 2,500 rpm for the larger sized models to 10,000 rpm for the smaller. Output frequency is 2,500 Hz with output options via a single

electrical connector including 0 - 10 V, 4...20 mA, CANbus and USB; the USB interfaced models are supplied with free of charge PC software that enables direct data display via a GUI with the possibility to export data for detailed analysis. NCTE’s custom design service is offered across all model ranges to facilitate use in extreme environments.

NCTE applies its torque measurement technology across all areas of industry and research from controlling the power of e-bikes to preventative maintenance on wind turbines, and from precision torque measurement for motorsports to safety monitoring on robotic and automated medical equipment.

NCTE’s PTO torque sensors is that of mobile agricultural machinery where power and torque and/ or bending moment and shear measurement can be optimised.

Easily integrated between the PTO shaft of tractor and connected machinery such as powered harrows, spreaders, bailing presses etc., the sensors help to maintain the highest process efficiency and provide the basis for safe operation, maximum reliability, and preventative maintenance to avoid costly failures and repairs.

In this application area NCTE’s 7000 series torque sensors can measure bi-directional torque in the region of 3000 to 5000 Nm at speeds up to 3600 rpm.

particular area that demonstrates the technology and applied use of

The 7000 series can be simply flange mounted or supplied with a wide

choice of optional geared shaft and bush adapter that suit most common tractor, harvester and other farm machinery PTOs. Test bench mounts are also available for research tasks.

As a supplier from component level to complete instrumentation systems and with knowledgeable technical staff on hand to assist with measurement solutions, Ixthus Instrumentation offers a complete technical sales and support service for NCTE’s wide range of torque sensors and also has distribution partnerships with several global sensor technology leaders for force, torque and vibration measurement.

For further information please call +44 (0) 1327 353437, email info@ixthus.co.uk or visit www.ixthus.co.uk.

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2D/3D laser profile sensors now offer larger measuring fields up to 290mm by 300mm Precision sensor manufacturer Micro-Epsilon has extended its scanCONTROL 30xx range of laser profile sensors (laser scanners) with two larger measuring fields now available.

In addition to the existing 25 mm and 50 mm models, there are now 100 mm and 200 mm versions available offering measuring fields of up to 170 mm x 131 mm and 300 mm x 290 mm respectively. The larger measuring fields open up greater opportunities for 2D/3D profile measurements in a wide variety of industrial applications including automation, robotics, machine building, quality control, production and process monitoring.

In addition, Micro-Epsilon has also introduced a new streamlined feature version of the scanCONTROL 3000 with the scanCONTROL 30x2 series. Based on the same nextgeneration platform and available also with the new larger measuring fields, the sensor has a compact housing with integrated controller, allowing fast integration into confined spaces. The scanCONTROL 30x2 sensor matrix offers a resolution of 1,024 points across the profile line and a maximum profile frequency of 5kHz providing calibrated profile data with up to 5.12 million points per second.

The scanCONTROL 30x2 model is targeted at OEM customers and system integrators, whilst the high end scanCONTROL 3000 continues to offer the highest accuracy and versatility.

The scanCONTROL 3000 and 30x2 models are available in COMPACT or SMART versions, with either red or blue laser technology.

The COMPACT scanners provide calibrated profile data that can be further processed on a PC with software evaluation provided by the user. SMART scanners operate autonomously and provide selected measurement values where they can measure and evaluate profile width, height, depth, edges, beads, angles, steps, gaps and roundness.

Laser scanners for every measurement task The wide selection of sensor models and measuring ranges now available in the scanCONTROL range of laser scanners enable engineers to solve every profile measurement task. Smart laser scanners with integrated data processing allow users to solve common measurement applications without the need for external data processing. For more complex applications, sensors with programmable software are available. With Micro-Epsilon’s Configuration Tools software, more than 40 measurement programs with a total of more than 90 evaluations are available. The programs are transferred to the SMART sensor, which performs the measurement, evaluation and output in standalone mode.

High volume OEM applications The scanCONTROL range includes the scanCONTROL 25x0 series designed for high volume OEM industrial measurement applications. With its compact design, versatility and high signal stability, the sensors offer an excellent price-performance ratio and good all-round capabilities.

Profile speed is up to 2000 Hz with three measuring ranges and is

available with Blue or red laser technology, as well as a range of accessories that include protective housings, different cable lengths and interface adapters.

Finest details The scanCONTROL 29x0 series is the only model available with a 10 mm wide profile line that offers point resolution down to 7µm.

The controller is integrated in the sensor housing, simplifying cabling arrangements and mechanical integration. Due to its compact design and high profile resolution (up to 1,280 points in the x-axis) this series is well suited to static, dynamic and robotics applications that require the highest precision.

Measurement speed is up to 2kHz and a Blue laser option is available.

Fast, high precision 2D/3D measurements The scanCONTROL 30x0 series is among the highest performing profile sensors in terms of their size, accuracy and measuring rate.

They provide calibrated 2D profile data with up to 7.37 million points per second. A profile frequency of up to 10kHz enables precise profile measurements in dynamic high speed processes. The high resolution sensor matrix offers a resolution of 2,048 points with an ultimate point distance of just 12µm, enabling extremely fine details to be detected reliably. The sensors are available with either blue or red laser diodes.

For more information visit: www.micro-epsilon.co.uk or call the Micro-Epsilon sales department on +44 (0)151 355 6070 or email info@micro-epsilon.co.uk

Preset ultrasonic sensors for a fast startup PiL Sensoren GmbH – pioneer of ultrasound technology – has developed the P49 model series for a fast startup. The manufacturer individually parameterizes these sensors to meet customer requirements. This saves users the time they usually need for setting up ultrasonic sensors on site for an application. The savings potential is considerable – especially when it is not just a matter of a few sensors, but a medium to large quantity. The P49 series includes three types of sensors (M18, M30 and cubic 80 mm x 80 mm) for ranges from 30 mm to 6 m, optionally with switch outputs or with current or voltage outputs.

With preset, each customer gets their own item number, giving them a unique product that can always be traced back to them.

This in turn prevents errors in the field caused by unauthorized or unqualified parameterization.

And even if it needs replacing in the field, nothing needs to be adjusted. The plastic sensors with protection type IP67 are suitable for ambient temperatures of -20 °C to 70 °C. They are used in a variety of applications, such as filling level measurement for liquids and bulk goods, in logistics for collision protection and position control, as well as for container

inspection, thickness measurement and presence control – for example in the paper, film and textile industries.

PiL offers comprehensive application know-how and responds flexibly to customer requirements at all times. And where application-specific parameterization is not sufficient, the manufacturer is also happy to support its customers on request with individually customized solutions. The development and manufacturing facilities of the specialist for industrial ultrasonic sensor technology are in Germany.

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Variohm EuroSensor expands pressure sensor range with rail industry specification variant Variohm EuroSensor continues to expand its range of pressure sensors with a new variant that meets the rigorous environmental and performance requirements of the rail transport industry. Tested to EN rail industry standards for EMC, vibration, shock, and corrosion resistance the new EPT3100R is available with IP66 or optionally IP69K protection.

Twenty gauge-pressure range options from 0.6 bar to 2000 bar are offered with a +/- 0.5% full scale accuracy @ RT including nonlinearity, hysteresis, repeatability, calibration, and offset factors. With a 4 ... 20 mA output from a 14.4 to 33.6 V supply, a wide choice of pressure ports in 17-4 PH stainless steel and a durable 22 mm diameter 304 stainless steel housing, the sensor provides durability, high strength, and excellent corrosion resistance at temperatures up to 105°C. The new EPT3100R is a development of Variohm’s well-established EPT pressure sensor series that has gained a high reputation over several years of production for

demanding pressure measurement applications for gases and liquids compatible with stainless steel - in industries as diverse as autosports, process engineering, medical equipment, and agricultural machinery. These piezo resistive sensing element-based sensors employ the latest ASIC circuit technology to ensure excellent accuracy, a wide flexibility in the choice of electrical output and pressure port selection, and high measurement precision, linearity, and repeatability.

The new EPT3100R sensor impresses with its rail industry standards and references. Thorough EMC tests according to EN 50121-3-2:2006 include conducted and radiated disturbances, surge immunity, radiated electromagnetic and electrostatic immunity. A full summary of tests and their relevant EN standard credentials are covered in a datasheet available for download. Similarly, the sensor’s rigorous mechanical properties for vibration and shock testing to EN 61373 are detailed in the datasheet.

Furthermore, corrosion resistance and environmental aging tests are listed for salt mist and damp heat, and flammability protection is also included. A choice of electrical connection include M12x1 round connector or a 600 mm cable that can be supplied with as part of a moulded assembly for IP69K sealing.

These characteristics combine for a rail industry compatible pressure sensor with performance specifications that also ensure excellent stability, fast response time, generous overpressure and burst pressure credentials for trouble-free operation.

Variohm EuroSensor also markets its own rail industry compatible temperature sensor based on the well proven PT100 measurement element. The 22 mm diameter ETP21R includes 17-4 PH stainless steel wetted components and has been tested to the relevant rail industry performance and environmental standards. With a measurement range of -40 to +125 °C and a maximum static operating pressure up to 160 bar, the sensor has a 4 ...

20 mA output and a total error of +/- 2.0% FSO over a temperature range of -20°C to +85°C. As a leading designer and manufacturer, and with several distribution partnerships with globally leading sensor suppliers, Variohm EuroSensor offers comprehensive sales and application support across a wide range of position, force, pressure, load, and temperature sensor technologies for demanding measurement application solutions in industry, construction, agriculture, motorsports, medical, research and more. For further details call +44 (0)1327 351 004, email sales@variohm.com or visit www.variohm.com.

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GlobalmatiX Telematics Solution for xTCU Telematics Interface – The New Dimension for the Fleet Shared mobility is one of the major trends of future mobility, particularly in urban regions. Large fleet operators, such as rental car and car sharing companies, also see enormous growth potential in this area. With around 255,000 rental and car sharing vehicles in Germany, “Car to Cloud to Company” will be a critical technology when it comes to efficient and inexpensive fleet deployment.

This is why GlobalmatiX AG, a subsidiary of Softing AG, Munich/ Haar, has developed an innovative telematics solution, which, with the help of artificial intelligence, offers the greatest amount of available data and transfer security on the market. Alongside standards such as location information and journey approval via app, the outstanding range of services includes continuous technical diagnosis of the entire vehicle, early detection of impending defects, as well as the detection of minor damage and – with the help of artificial intelligence – the reporting thereof in a damage report including a calculation of the cost of the damage. Thanks to individual data acquisition and reporting tailored to the needs of every particular fleet operator.

Detecting Minor Damage Up to 90% of all minor accidents are not discovered when rental cars are returned as the car bumper has sprung back into its original state and position. This is problematic as this area can be subject to quite considerable damage. The xTCU interface detects this damage and, using the software developed by GlobalmatiX partner Spearhead AG, Zurich, provides an individual damage report based on the vehicle model incl. an estimate of the costs of the damage within 22

seconds. Millions of pieces of historic and recent accident and assessor data from the Stuttgartbased expert organization DEKRA SE provide the basis for this.

The benefits for rental car and car sharing companies are:

Cees van Dijk, CEO of Spearhead AG, Zurich: “GlobalmatiX, with its highly sensitive telematics box, is the first company to be able to deliver the extensive volume of data we need for digital accident analysis to our cloud system in real time.”

- digitalization of the damage report (previously several days were required, now in real time),

The xTCU Gateway is a 4G/ LTE/5G CAN data logger and GPS telematics interface specially developed for Car to Cloud to Company use cases. It is smaller than a smartphone and can be installed in any vehicle in just a few minutes, thus enabling the acquisition of OBD data or diagnostic data from the ECUs. The telematics box certified according to CE, eMark and RED in the EU enables access to a wide range of vehicle data in rich quality – regardless of the vehicle brand. With it, GlobalmatiX offers a previously unreached level of security against unauthorized access by third parties with its innovative encryption technology and proprietary 4G/LTE/5G wireless network. In other words, GlobalmatiX xTCU can acquire and analyze virtually all data measured by the vehicle’s ECUs, supplemented by state-of-theart GPS tracking, and transmit the information to the vehicle operator “over the air” almost in real time. With the help of artificial intelligence in the Big Data Cloud, a qualified analysis of vehicle data, events and changes to the ideal state is now possible for the first time and can be sent to the vehicle management system – in as detailed a form as the fleet operator desires.

- millions of euros saved (depending on the size of the fleet) with clear, unambiguous identification of the party responsible,

- digital recording, classification and processing of the damage,

- correct assignment of the damage to the party responsible and transparent, fair settlement of recovery costs,

- savings from assessor costs that are not necessary.

The GlobalmatiX telematics solution thus offers a reliable basis for the stationless and contactless use of rental and car sharing vehicles. The detailed recording of the current condition of a particular vehicle before it is next rented out saves the otherwise necessary inspection at a station, and thus additional personnel costs, without jeopardizing the level of quality that customers expect today.

At the same time, this helps reduce the idle time of rental cars.

The companies see great potential for cost savings in the future, particularly in contactless lessorlessee management, while at the same time improving customer service. The xTCU telematics interface is the key to achieving these goals.

Successful Premiere with Enterprise/ Switzerland: Millions to be Saved Enterprise in Switzerland was the first rental car company to carry out an extensive test run with

GlobalmatiX; in June 2021, they concluded a long-term contract on the use of the telematics interface. After an evaluation of the results, the outcome is convincing in several areas: “Our major digital challenge is detecting and settling minor damage,” says Marco Venturini, CEO of Enterprise Switzerland. “Previous solutions based on expert opinions were simply too late, too time-consuming and too expensive. The GlobalmatiX telematics solution, in conjunction with the MSS Holding AG software customized to suit rental car management, is a great help in settling these cases of minor damage and at the same time implementing vehicle diagnostics for all our brands.”

Andreas Buhl, President of MSS Holding AG: “The multi-brand capability, the modular and tailormade applications for all vehicles over the xTCU interface, the high data resolution as well as the extent of applications over only one box were decisive in our awarding the contract to GlobalmatiX. By using the GlobalmatiX telematics solution, we have established the basis for digitizing our Connected Car concept. This will enable us to simplify complex return processes in a customer-friendly way and make them more cost-effective. Creating a résumé increases the resale value of our vehicles and facilitates marketing before the vehicle is returned. Furthermore, keyless access to the vehicle allows us to put rental on the road.”

Alois Widmann, CEO GlobalmatiX: “We have developed a smart telematics box to be used for several brands in large fleets. It is not only easy and quick to install, but also records diagnostic signals at extremely high sampling rates and combines them with telematics data. From everywhere in the world, the data acquired is transferred to and analyzed in the Big Data Cloud of our partner Spearhead in real time via mobile radio. The fleet manager can act immediately on the basis of these results. This innovative telematics solution with just one box makes sure that the ongoing total costs for large fleets are significantly reduced.”

For further information go to www.globalmatix.com

If you take a look at the statistics, you will see that a rental car has four incidences of minor damage a year on average, with repairs totaling around EUR 6,000. In comparison, the costs for the xTCU Gateway, the installation and the annual telematics costs constitute only around one tenth of the repair costs not chargeable by the company. In the case of the fleet sizes of rental and car sharing companies, this represents millions in saved costs every year.

To make these services possible, GlobalmatiX has not only engaged in a partnership with Spearhead AG, Zurich, for the diagnosis and assessment of minor damage. A further partner is MSS Holding AG, Zurich, a comprehensive mobility provider, as well as the licensees Enterprise, National and Alamo in Switzerland. This is where an extensive “Digital Connected Car” concept was developed as a management platform for vehicle fleets.

There are currently four telematics applications in use which are of great significance for lessors and operators of passenger car and van fleets: remote vehicle diagnostics and predictive maintenance, accident detection and automatic claims handling, complete résumé file (CarCV) for vehicles and keyless door opening for rental vehicles.

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Evolution in the press shop Boosting efficiency through digitalisation - almost no branch of industry can evade it. Also operators of press shops are increasingly networking their production. But - regardless of whether it’s a single press or press lines - it’s not always necessary to replace the entire plant in order to stay up to date. Retrofitting existing lines, true to the principle of “sensible evolution instead of cost-intensive revolution”, is often the order of the day.

With Visual Die Protection, Schuler Pressen GmbH from Göppingen offers a solution for avoiding expensive die damage and its consequential costs in stamping and forming technology - retrofittable for existing lines.

Equipped with industrial cameras from IDS Imaging Development Systems GmbH and intelligent software, the production process can be monitored as required.

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Application The principle of the system is simple: Visual Die Protection (VDP) detects possible causes of die damage in the press shop at an early stage and stops the line in fractions of a second before damage and downtime occur. Different monitoring functions can be set up for the various areas in the press installation space. This way, a wide range of error sources can be covered to prevent unforeseen incidents. The probability of failure is reduced and the safe operation of the systems is ensured.

The control functions range from checking the component position to foreign object detection and inprocess inspections to the targeted monitoring of individual tool functions.

For example, if a foreign object, such as a scrap of sheet metal from the previous press pass, is detected in the die, the press stops automatically so that the foreign object cannot push into the die surfaces or cause damage.

For this purpose, 2 to 4 cameras per system monitor the tool room of the press or, if desired, other areas of the plant, such as the scrap chutes.

At each stroke, the current process is compared with the target state.

If the process deviates significantly from the norm, e.g. due to the above-mentioned foreign object in the tool, the system is stopped and damage and its consequential costs are prevented.

In addition, all image and analysis data are available to the customer for complete traceability. For continuous improvement processes, the system simultaneously links image and process data and optimises its settings with the help of intelligent data analyses. It only intervenes in the production process when there is a critical deviation. Visual Die Protection thus ensures greater process reliability of production plants, prevents tool damage, increases plant availability

and secures the user’s ability to deliver. Especially in just- in-time supply chains, this is a decisive competitive advantage.

The system can be used for a wide range of monitoring tasks, even outside the actual pressing plant. Thanks to the easy retrofitting of existing systems and the wide range of applications, the monitoring functions can be set up in just a few minutes.

Accordingly, customers benefit immediately from camera- based tool protection. That also applies to non-Schuler systems. With the help of product data handling, even monitoring of already set-up tools can be loaded and monitored from the first press stroke.

Camera The image data on which the Schuler system is based is supplied by uEye CP industrial cameras

from IDS. CP stands for “Compact Power” and symbolises compact, visual power packs for industrial applications of all kinds. They offer maximum functionality with extensive pixel pre-processing and are perfect for multi-camera systems thanks to the internal 120 MB image memory for buffering image sequences. The GigE cameras with a size of only 29 x 29 x 29 millimetres score particularly well in terms of light sensitivity, dynamic range and colour reproduction. This makes them predestined for applications that need to deliver a perfect result even in low light conditions, such as in quality assurance or automation.

“The quality of the image data convinced us. Even under rather unfavourable lighting conditions in press shops, the camera provides perfect source material for our inspection systems,” explains Christoph Pölzl - Project Manager in the Digital Solutions division at Schuler Pressen GmbH.

For integration, the company used the IDS Camera Manager, a central and convenient tool for managing all uEye industrial cameras.

Outlook Visual Die Protection has been on the market since 2019 and has since established itself in stamping and forming technology as a reliable visual protective tool. With artificial intelligence and industrial cameras, it provides a clear view in the press shop. “For the future, we expect a continuously growing market,” predicts Christoph Pölzl. In addition to process and tool monitoring, further applications in the area of in-process quality monitoring are added. In addition, the diagnostic tools for linking image and process data are also constantly being expanded. So the evolution continues and perhaps in the end it will lead to a small revolution? www.ids-imaging.com

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Capacitive Touchscreen Controller Family for the home appliance market dedicated to work in harsh and noisy environments Microchip extends its functionalsafety-certified family of capacitive maXTouch® touchscreen controllers with the MXT448UDHA and MXT640UD-HA to address screen sizes beyond 10 inches Networked and connected home appliances enable both users and manufacturers to communicate with them via the internet. For example, the user of a kitchen oven might look up a new recipe online or a manufacturer might perform remote diagnostics or over-the-air firmware updates.

Displays and touch sensors are essential for enabling this functionality in modern appliances. Microchip Technology Inc. (Nasdaq: MCHP) is adding two new members to its family of IEC/UL 60730 Class B certified touchscreen controllers. The new MXT448UD-HA and MXT640UD-HA extend the Class B portfolio of devices beyond 10 inches, thus providing dedicated solutions for larger screen sizes as well as scalability to customers In addition to Class B, these new devices are also compliant with the IEC61000-4-6 Class A specification for conducted noise immunity up to 10 Vrms (level three for industrial use). This enables products with a touch screen interface to function in very harsh factory environments where electromagnetic interference can be caused by conveyer belts, power rails or assembly machinery.

Manufacturers of home appliances will benefit from an increased reliability and production yield. This

is a big improvement for consumers using unprotected touchscreens on an oven or washing machine that may result in concern for false or missed touches caused by electromagnetic interference from unshielded power transmission, electric motors, and neighbouring electrical equipment.

These new touchscreen controllers also come with two serial interfaces that operate simultaneously allowing redundancy in a design through the integration of safety features, such as individual communication between the touchscreen controller to the host microprocessor (MPU) in addition to a safety microcontroller (MCU).

Touch events are provided to both processors at the same time.

This unique architecture shortens time to market and reduces development cost by allowing all safety-critical firmware to be developed on a dedicated safetycertified MCU (with mandatory source code review by an IEC/UL test lab) separate from the main processor running the appliance’s Graphical User Interface (GUI).

“As products add more controls via a touch screen, the interface must work reliably to both satisfy and protect users,” said Clayton Pillion, director of Microchip’s human machine interface business unit. “maXTouch® technology delivers outstanding noise immunity performance allowing for safe and robust operation throughout its lifetime. We have worked closely with customers to deliver the first functional safety touch controller

families and are seeing high adoption where noise immunity is critical to a successful product.”

In addition to the IEC compliances, the MXT448UD-HA and MXT640UDHA family supports an operating temperature up to 105°C, which is a key requirement for cooktops and ovens where the Human Machine Interface (HMI) system is near heating elements.

Development Tools Microchip offers software to supplement these new controllers, including maXTouch Studio (development tool) and maXTouch Analyzer (production end-of-line test/inspection tool).

In addition, the general-purpose ATEVK-MXT640UD-A Evaluation Kit (EVK) is available. Customers specifically needing the home appliance functional safety version of this evaluation kit can contact Microchip to request it.

Pricing and Availability The two new devices (ATMXT448UDCCUHA1, ATMXT640UD-CCUHA1) for home appliances are available in volume production starting at $2.40 for the ATMXT448UD part in 10,000unit quantities.

For additional information, contact a Microchip sales representative, authorized worldwide distributor or visit Microchip’s website: www.microchip.com To purchase products mentioned here visit our purchasing portal or contact a Microchip authorized distributor.

Ready for the future: New energy-efficient and innovative drive technology From 10 to 12 November 2021, the FMB trade fair once again brings together machine manufacturers and their suppliers. NORD DRIVESYSTEMS will be on site as an exhibitor in Bad Salzuflen (North Rhine- Westphalia) presenting the innovative DuoDrive geared motor, the energy-efficient IE5+ synchronous motor, the new decentralised NORDAC ON frequency inverter as well as the NORDAC PRO SK 500P control cabinet inverter.

areas in food and pharmaceutical industries. The new motor is available in ventilated or smooth versions up to a power of 4.0 kW. The IE5+ synchronous motors can be combined with all gear units and drive electronics from NORD DRIVESYSTEMS in a modular system.

If required, they are provided with a very smooth surface or the nsd tupH surface treatment.

The new DuoDrive: Gear unit and motor combined

Another new product is the decentralised NORDACON frequency inverter. It is characterised by an integrated Ethernet interface, full pluggability as well as a very compact design while providing an economic plug-and-play solution for IIoT environments. The frequency inverter can be mounted directly on the drive housing and covers lower power ranges of up to 1.0 kW. NORDAC ON was designed for. use with asynchronous motors,

The patent-pending DuoDrive is a groundbreaking innovation: The innovative geared motor integrates the high-efficiency IE5+ synchronous motor into a singlestage helical gear unit housing and sets new standards with regard to performance, installation space and version reduction. Thanks to its optimised system efficiency, high power density, compact housing dimension and very low noise emissions, it is a real game changer. Elimination of many wearing parts results in lower maintenance. In combination with the simple commissioning of the complete solution via plug-andplay, this results in a significant decrease of the Total Cost of Ownership (TCO) compared to existing drive systems.

Smart frequency inverter for IIoT applications

whereas NORDAC ON+ is intended to be combined with synchronous motors, and supplements the NORD high-efficiency portfolio around the new IE5+ motor generation Optimum performance in the control cabinet NORDAC PRO SK 500P frequency inverters are equipped with an integrated multi-protocol Ethernet interface, a multi-encoder interface for multiple axis operation and a USB interface for voltage-free parameterisation. The variety of interfaces and functions is characteristic: Various inverter versions can be optimally allocated to various application requirements. Plug-in control, safety and option modules ensure maximum flexibility and the compact book-size design format enables space-saving installation in control cabinets. Perfect for every application. www.nord.com

The IE5+ motor generation sets standards Considerably lower losses than the IE4 series: The energy-efficient IE5+ permanent magnet synchronous motors achieve their high efficiency that, at times, is significantly above efficiency class IE5 via a wide torque range - and is optimally suitable for operation in the partial load range. The new IE5+ motors are equally interesting for both intralogistics and hygiene-sensitive

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Rohde & Schwarz extends portable analyzer frequency ranges up to 44 GHz New base models for the rugged R&S Spectrum Rider FPH analyzers take spectrum analysis capability up to 44 GHz. They combine the functionality of benchtop instruments and the lightweight portability of a handheld instrument, with intuitive features to make high performance measuring on the go fast and simple.

Rohde & Schwarz has extended its popular R&S Spectrum Rider FPH family with the introduction of new base models offering measurement frequencies up to 44 GHz. A new 44 GHz model has been added to the existing R&S FPH models having measurement frequencies from 5 kHz to 6, 13.6, and 26.5 GHz. In addition, three new versions with tracking generators are available with measurement frequencies up to 13.6, 26.5 and 44 GHz. The R&S Spectrum Rider FPH was the industry’s first handheld

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spectrum analyzer to deliver solid RF performance for measurements in the field and in the lab. Large buttons and multi-touch gesture screen make it very easy to operate. New higher frequency models enable the versatile R&S Spectrum Rider to perform a broader range of measurement tasks. With high sensitivity of –160 dBm and measurement accuracy of typically 0.5 dB between 10 MHz and 3 GHz, the R&S Spectrum Rider offers class-leading RF performance. The new models support field applications such as verification of 5G, broadcast, radar, defence and satellite communications links.

Weighing just 3.2 kg for 44 GHz model, the R&S Spectrum Rider is optimised for mobile use. Its battery lasts up to 4.5 hours, making it the most lasting 44 GHz handheld spectrum analyzer for field task. The backlit keypad allows users to work

in the dark, and the non-reflective display supports a daylight mode for improved readability in direct sunlight.

This handheld spectrum analyzer family boasts a large-format capacitive touchscreen that makes it easy to intuitively adjust settings such as frequency, span and reference level, and to set markers.

Plus, large buttons and a practical multifunction wheel facilitate operation with gloves in outdoor environments. The analyzer can be remotely controlled via USB, or LAN and, for even more convenience, the R&S MobileView app for iOS or Android provides seamless remote control of the device.

R&S Spectrum Rider spectrum analyzers are part of the R&S Essentials portfolio. All models are now available from Rohde & Schwarz and selected distribution partners.

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OPC-UA interface connects machine, dosing and robot to optimise LSR production Sumitomo (SHI) Demag presents a fully optimised and automated LSR production cell developed for tight tolerance automotive applications in collaboration with partners dedicated to achieving the highest LSR processing stability.

Sumitomo (SHI) Demag Plastics Machinery GmbH, Schwaig, Germany, will unveil a state-of-theart elastomer injection moulding system at Fakuma 2021. For its inaugural presentation on the global stage, the LSR package features a fully automated Nexus metering system on an allelectric IntElect 130/520-450. All integrated seamlessly with the company’s new own-branded SAM-C kinematic robotic system and meeting the new 2021 OPCUA 40082-3 standard for LSR dosing systems to optimise and control and processing stability on automotive applications.

Demonstrating the production of a complex freeform automotive axial seal on Sumitomo (SHI) Demag’s LSR exhibit, the seal is designed to be moulded using a ‘direct gate’ without material closure. Describing the processing challenges a high spec component like this presents, Henrik Langwald, Director Automotive & Electronics explains: “The sealing lip must be completely pronounced to offer full functionality. We are setting a new benchmark to repeatably mould the tightest tolerances in 16 cavities, burr-free, with no conversion,“ he succinctly sums up.

Produced using a Nexus two-plate tool, a retainer keeps the seal component stable on the ejector side. The newly launched SAM-C ‘handle & place’ cartesian robot developed in-house by Sumitomo (SHI) Demag then removes and stores the part. This involves working with a cold runner needle closure system and direct injection.

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The tool concept includes interchangeable inserts, ensuring the highest product flexibility.

As a result of the high precision processing, stability is maintained to deliver the optimal sealing requirements so critical for automotive safety.

Aligned in efficiency and processing stability An important component of the innovative production solution is the ServoMix Z200 metering system from Nexus. “The system is unsupported and the barrel can be swiftly and safely changed in less than five minutes from an angle of up to 104 degrees,” reports Langwald. This provides easy and faster access for cleaning and maintenance, as well as helping to eliminate human errors.

Additionally, the new generation metering system also features numerous interfaces, including the TrueFlow Nano colour control to ensure precise dosing of colour additives, as well as a calibration function. Material flows are measured in microlitres for major components, with additives measured in nanolitres.

OPC-UA-ready, the flow-meter design features a quick-change pump body with measuring cells located directly on the pump body.

“No additional hose connections are required,” notes the expert highlighting the relevance of this to the medical sector. Another advantage of this design is faster cleaning of the injection moulding screw. Additionally, all new dosing devices now feature the newlyreleased OPC-UA interface, directly linking metering measurement data of with the IntElect 130/520-450 processing data, ensuring a fully traceable and stable production process. “The timeshot or balancing system in the mould can be

mirrored by the injection moulding machine via VNC,” adds Langwald.

Compared to hydraulic systems, the newest ServoMix models report low energy consumption. They work more sustainably, and there is much less waste and material consumption. By regulating the flow rate according to actual requirements, users can save up to 70 percent in energy. The material loss due to residual quantities in the barrel amounts to less than 0.3%. “Overall, the systems are more environmentally friendly,” states Langwald, referencing the company’s “Act! Sustainably” corporate mission and CSR statement which underpins Sumitomo (SHI) Demag‘s efforts and future machinery and equipment innovations.

IntElect delivers the most sustainable combination The Nexus equipment ideally complements the extremely economical IntElect 130/520-450, which is specially configured to LSR processing. Geared towards top dynamics, the IntElect’s drive system developed in-house combined with frequency inverters and the entire servo motor control makes it one of the most efficient injection moulding machines on the market.

“Compared to conventional all-electric systems, the IntElect requires up to 20 percent less energy,” states Langwald. A higher availability of around two percent combined with dynamic, precise and parallel movements delivers up to ten percent higher production output. Additionally, the precision and processing repeatability prevents defects and rejected parts. “This in turn significantly increases output and at the same time reduces costs,” adds Langwald

According to the automotive and electronics director, the exhibit axial seal application cycle time will run between 30 and 35 seconds using the maximum clamping force for thick-walled seals. The IntElect’s stiff tool platen design provides optimal support of the tools ensuring more balanced pressure distribution via the clamp force . Further features are the highly dynamic movement of all axes and the highest precision on the injection and closing axes to support ventilation.

The adaptable sequence programming accommodates flexible machine processing requirements. Additionally, the IntElect LSR unit is equipped with an extended process control, including feed pressure monitoring and vacuum build-up time.

Adding Industry 4.0 control, monitoring and integration capabilities, the IntElect’s OPC-UA interface also includes the Euromap’s new 40082-3 standard for LSR dosing systems introduced on 1 June 2021.

“Naturally, the Nexus ServoMix systems are integrated too, enabling the moulding machine and mixing and dosing system to communicate seamlessly via one platform,” explains

Langwald. He also references the “myConnect” web-based software solution developed in-house by the Sumitomo (SHI) Demag team. This central platform gives customers direct access to a wide range of fully networked support services, helping to better manage production inefficiencies, reduce costs and total cost of ownership, troubleshoot errors and minimise downtime.

For the exhibit seal application, a silicone rubber - Elastosil LR3003/50 from Wacker Chemie AG, Munich – has been selected.

With a temperature range of -55°C to +210°C and a Shore A hardness of 50, it is ideal for manufacturing the freeform seal. Explaining the rationale for this material choice, Langwald expands: “In addition to the automotive industry, freeform seals are also used for electronic components in consumer goods and electronic products. Silicone rubbers are heat-resistant, retain flexibility when cold and shouldn’t age when exposed to UV and air etc. They are easy to process and have good mechanics that remain stable over a wide temperature range. Additionally, they are tasteless and biologically inert.”

New SAM-C robot ideal for highcare LSR moulding Another highlight integrated into the automotive LSR exhibit showcase is Sumitomo (SHI) Demag’s first own-label, in-house developed, SAM-C (Sumitomo Demag. Automation. Machine – Cartesian) robot series. Designed specifically for injection moulding machines with clamping force sizes between 50 and 500 tons, and for standard applications with cycle times of 10 seconds and higher, the LSR exhibit demonstrates the importance of using robotics to eliminate component contamination and consequent product impairment.

In this instance the sealing function.

“With SAM-C, we have succeeded in engineering the smallest automated injection moulding production cell comprising robot and material handling technology,” notes Jürgen Schulze, Director Automation, describing the“handle&place” solution.

Highlighting further advantages of this exciting in-house automation launch, Schulze explains: “We offer

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high system availability with minimal repair and maintenance work, thanks to Sumitomo (SHI) Demag’s in-house servo motor technology and low-maintenance drive and guide technology. With the corresponding vacuum technology, the systems also deliver significant energy-savings.”

Customers benefit from process and system technology from a single supplier source, complete with hardware and software control integration of robot technology into the injection moulding unit and production-optimised robotic mechanics fully customised to Sumitomo (SHI) Demag machines.

“Key advantages include an attractive price-performance ratio incorporating full injection moulding and automation, including CE marking conformity,” says Schulze.

With the IO-Link communication system, intelligent sensors and actuators can be connected to the automation system. This means the SAM series fully meets future Industry 4.0 and Smart Manufacturing requirements.

Sumitomo (SHI) Demag Plastics Machinery GmbH Sumitomo (SHI) Demag has shaped the development of the plastics industry from its very beginning. As a specialist for injection moulding machines for plastics processing, Sumitomo (SHI) Demag and its Japanese parent company are leading the industry.

The global development and production network of Sumitomo Heavy Industries and Sumitomo (SHI) Demag is comprised of four facilities in Japan, Germany and China with more than 3,000 employees. The product portfolio includes all-electric, hydraulic and

hybrid injection moulding machines with clamping forces of between 500 kN to 15 000 kN. With more than 149,000 installed machines, Sumitomo (SHI) Demag is present in important global markets and ranks among the largest manufacturers of injection moulding machines in the world. At Sumitomo’s headquarters in Chiba, Japan, the company manufactures machines with clamping forces in the small to medium range. Nearly 95 % of all delivered machines are equipped with an all-electric drive concept. Sumitomo (SHI) Demag’s German facilities in Schwaig and Wiehe produce the Systec Servo range with hybrid drive as well as the El-Exis SP and Systec SP range of high-speed, high-performance machines. The all-electric IntElect range for international customers is also being produced in Germany.

As early as 1998, Sumitomo (SHI) Demag set up its first production site in Ningbo/China. In 2015, the Chinese subsidiary Demag Plastics Machinery (Ningbo) Co., Ltd. installed a new facility with a 13,000 m floor space. It is earmarked for the production of the Systec C range with clamping forces of between 500 and 10,000 kN for the Asian market.

In addition to injection moulding machines, Sumitomo (SHI) Demag offers customised and standardised systems for the part handling automation, technical and process solutions for special applications, tailored services and service concepts as well as a range of financial options to support investment in injection moulding machines.

With its comprehensive sales and service network of subsidiaries and agencies, Sumitomo (SHI) Demag is present in all major markets.

Teledyne FLIR expands acoustic imaging offerings with two additional Si124 camera models The Si124-PD, for Partial Discharge Detection, and Si124-LD, for Air Leak Detection, Provide Customers Specialized Operations for a Greater Return on Investment Teledyne FLIR has expanded its acoustic imaging category with two additional models of the FLIR Si124 Industrial Acoustic Imaging Camera: The Si124-LD, specific for compressed air leak detection, and the Si124-PD, for partial discharge detection within high voltage electrical systems. This expansion provides additional, tailored solutions for different end-users needs, from utility infrastructure to plant environments, at a fraction of the cost.

The FLIR Si124-PD and Si124-LD devices also include easy-to-use onboard analytics with access to an online portal through the FLIR Acoustic Camera Viewer cloud service. This software empowers users to perform both quick diagnostics tasks and conduct deeper analysis. With this data, Si124-PD users can determine the severity of partial discharge issues

in high voltage equipment, improving electrical grid reliability.

Likewise, the Si124-LD model helps users determine the severity of compressed air leaks, potentially saving tens of thousands of dollars in energy costs.

“The FLIR Si124 acoustic imaging family of cameras provides for more precise issue detection by offering an unrivaled number of integrated microphones with improved microphone signalto-noise ratio as well as a top detection frequency of 35 kHz to help users further pinpoint problem areas,” said Rob Milner, Global Business Development Manager – Condition Monitoring, Teledyne FLIR. “The Si124-PD and LD editions features the same robust artificial intelligence software capabilities of the Si124, but are customized to provide a more economical option for particular uses, such as locating corona at a utility substation or compressed air leaks in a factory setting. Taken together, the family of Si124 devices can help reduce inspection times up to 10x versus traditional methods.”

Si124-PD for Partial Discharge Detection The new Si124-PD features automatic electrical fault classification for partial discharge issues, including surface, discharge, floating discharge, and discharge into air. With the PD Severity Assessment software feature, users can also input the kind of component, the equipment voltage, and the distance from the component to get a severity assessment specific to those parameters. This feature is included within the FLIR Acoustic Camera Viewer cloud software.

Furthermore, users can safely detect problems from distances up to 130 meters (430 feet) with the flexibility to operate the device with one hand. Operators can also easily review images on-screen, even in bright, outdoor conditions.

Si124-LD for Compressed Air Leak Detection The Si124-LD features realtime, on-device leak sizing and cost analytics, allowing users to instantly view the leak rate onscreen as it occurs, either in liters per minute (l/min) or cubic feet per minute (CFM), and to quantify leak size. This feature provides a quick assessment of how much air is being lost and estimated cost savings from fixing the issue.

By incorporating the Si124-LD as part of a regular maintenance program, organizations can extend the life and efficiency of existing compressors while reducing the need to install new units and lowering electricity costs.

For more information please visit: www.flir.com 33

The right motor choice for HVAC control valve actuation Central to the success of Heating, Ventilation and Air-Conditioning (HVAC) systems are the miniature motors necessary to actuate the control valves. In addition to generating the required torque at low speed to regulate gas flow, the motors must ensure long and reliable life, combined with efficiency and cost effectiveness.

Portescap’s Mahesh Dundage, Lead Design Engineer, and Sajal Kumar, Product Line Manager, discuss the motor selection process for HVAC valve actuation.

An HVAC heating system generally includes a gas-driven boiler to heat the media required for circulation. Accurate control of the gas flow required for temperature modulation is typically achieved through a flow control valve. The upward and downward movement of the valve stem, or, on alternative designs, the rotating position of the stem-and-ball, regulates this flow. Crucial to the whole process is the actuation of the valve, which is managed electronically with a motor and drive system.

To select the right motor, the HVAC system designer must determine the torque requirements, alongside the voltage and current range available.

While HVAC systems typically operate at low speeds, the speed requirement must also be considered.

The application may be based on rotary or linear actuation and while high accuracy position control isn’t always needed, the level of motion precision should be considered.

The operating temperature of the application environment impacts the required durability of the motor and its lifespan, and for HVAC OEMs, cost effectiveness is also a key consideration. To achieve these attributes, a brush DC or stepper motor are the preferred options for HVAC gas valve actuation.

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Brush DC motors Brush DC motors provide simplicity in achieving rotational motion, though linear motion can also be achieved by adding a lead screw and gearing system. When control accuracy is required, a brush DC motor can be combined with a feedback device such as an optical sensor or encoder. Some designers may also add a braking system to improve positioning accuracy due to the high inertia of the motor’s rotor.

Brush DC motors provide a wide range of torque, up to 160 mNm, and also a wide speed range, from 1,000 RPM to 10,000 RPM. As a result of their low losses, Portescap’s brush DC motors also provide very high energy efficiency as well as advantages including low friction and good thermal dissipation. Portescap also provides a range of matched gearheads and encoders for simple integration.

Stepper motors Stepper motors are so called because they rotate through equal, discrete increments known as ‘steps’. Driving a stepper motor requires a dedicated control unit although the motor’s inherent characteristics mean that while it operates under open-loop positioning, accuracy is achieved. The stepper motor’s discrete movement provides built-in positioning control, though closed-loop positioning can be added with an encoder.

With holding torque up to 170 mNm, the stepper motor can also generate detent torque, making it possible to hold position at zero speed.

Combined with its step positioning, the motor also has response characteristics for applications involving start, stop and reverse. Achieving output speeds up to 1,000 RPM, a stepper motor provides rotary motion, however linear motion can be created with the addition of an external lead screw.

Portescap’s can stack stepper motors provide the accuracy required for HVAC applications. Error is noncumulative as long as step integrity remains and the motors also offer a long life, cost-effective solution.

Stepper linear actuators A stepper linear actuator provides linear motion and comprises a can stack stepper motor with an integrated lead screw in a compact package. Under the control of a driver, when electrical pulses are applied the lead screw moves up and down in discrete step increments.

As with a standard stepper motor, an important advantage of the linear variety is the ability for accurate control within an open loop system, without the cost or footprint required for an external feedback device or braking system.

With speed up to 80 mm/s, up to 100 N force can be applied.

Portescap’s range of stepper linear actuators feature a compact design with better efficiency than a stepper motor with an external lead screw, as well as providing the same long-life technology as included in its range of stepper motors.

Optimised selection for HVAC gas valve control For most HVAC application requirements, the stepper motor and linear stepper actuator can meet the torque/force to speed requirements for rotary and linear applications.

Combined with a compact design for linear actuation, built-in, open loop position control and long lifetime, these designs create a cost-effective outcome.

It’s crucial that the motor is correctly sized and specified, and Portescap’s engineers can work with OEM designers to integrate a stepper motor solution to optimise an HVAC system. www.portescap.com

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SICK’s smart light tower sheds light on efficiencies SICK has reimagined the industrial light stack as a versatile and customisable Smart Light Tower that can be easily set up with a wide range of parameters to communicate the real-time operational and maintenance status of machinery.

The SICK Smart Light Tower exploits the benefits of IO-Link so that both machine builders and end users can easily program real-time displays and audible signals to support wideranging operational, maintenance, and management goals. The SICK Smart Light Tower can be easily installed via a single cable and an IO-Link Master, and programmed through an intuitive graphical interface with a standard PC. The SICK Smart Light Tower uses three operating modes: signal light, level meter, or animation to communicate the run status of machines and alert operating

personnel to maintenance tasks or emergency conditions. It can be fitted to a wide variety of fixed machinery, as well as on mobile vehicles such as AGVs (automated guided vehicles) and AMRs (autonomous mobile robots), offering the benefit of long-distance visibility to enable a management overview of several machines over a production or logistics hall.

“Setting up a SICK Smart Light Tower is limited only by your imagination,” explains Charlie Walker, SICK’s UK Product Specialist – Presence Detection. “Where traditional light towers are restricted by a modular assembly of different colours at set positions, the SICK Smart Light Tower has 20 sets of LEDs that can be programmed to display any of 21 colours, either illuminated continuously or flashing, strobing or pulsating at user-selectable frequencies.

“IO-Link connectivity offers the cost saving benefits of using unshielded cables and fewer input and output cards. The Smart Light Tower can be quickly integrated into the PLC program to display higher-level management and performance data. We have even demonstrated its ability to indicate a real-time calculation of overall equipment effectiveness (OEE).”

For example, when the SICK Smart Light Tower is used on a thermal printing machine on a packaging or labelling line, teamed with a SICK photoelectric sensor (e.g. DT35) to measure the levels of the unwinding core, it provides a timely guide for operators to know when the ribbon needs replacing.

The SLT can be programmed to alternate automatically between status alert and level mode, as required.

A SICK Smart Light Tower can be used with presence detection sensors, for example, to display the progress of totes on a conveyor, particularly at junctions where the conveyor may become blocked.

Any jams can be quickly located and easily-understood status messages tell operators how to respond.

Built-in IO-link Connectivity With built-in IO-Link connectivity, the SICK Smart Light Tower can be configured to indicate realtime data from sensors and other devices and visualise changing levels such as fill, temperature, pressure, speed, item counts or cycle times.

An optional Smart Light Buzzer can be programmed to support visual signals with audible alarms and melodies.

High-brightness LEDs, positioned

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around the full 360° circumference of the tower, ensure the light signals can be seen from long distances.

Up to five vertical segments can be configured for more straightforward status indication applications. When the optional SICK Smart Light Buzzer module is added to the top of the tower, for which no tools are necessary, users can choose from a broad range of effects to convey a wide variety of information in volumes up to 88dB. A choice of eight tone patterns ensures audibility in busy environments where one person is tending multiple machines or processes.

Intuitive Programming As an IO-Link device, installation and connection of the Smart Light Tower are both very easy, and device replacement is straightforward.

The Smart Light Tower is mounted in a through-hole using a moulded M30 male thread or on a pole via an integral ½-inch NPT female thread. The electrical connection is made with an industry-standard M12 A-coded connector.

SICK’s designers have ensured the Smart Light Tower will achieve a long, maintenance-free operating life. For example, LEDs never need to be changed unlike incandescent bulbs, the tough polycarbonate housing shrugs off minor knocks, the operating temperature range is from -25°C to +50°C, and the entire unit is sealed to IP65 to protect against the ingress of dust and moisture, even when the buzzer module is added.

For more information about the SICK Smart Light Tower, please contact Andrea Hornby on 01727 831121 or email andrea.hornby@sick.co.uk.

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COVAL announces a new series of mini vacuum pumps with IO-LINK communication Coval ́s new LEMAX IO series of mini vacuum pumps with IO LINK communication integrate all the required functions for optimized vacuum management in a compact package.

Via their IO-Link communications interface, the mini vacuum pumps communicate permanently with the environment and thanks to ASC (Air Saving Control) technology, combine productivity with energy savings, adapting to a multitude of applications in packaging, robotics or plastics processing. Without needing extra peripherals, these all-in-one mini pumps are fully compatible with Industry 4.0 automation.

IO-Link, simplified communication The IO-Link interface ensures efficient real-time communication between LEMAX IO vacuum pumps and all the higher-level protocols (Ethernet/IP, PROFINET, EtherCAT,

etc.) used for supervising the production line. IO-Link enables continuous diagnostics, centralized programming and pump control.

The availability of real- time diagnostic status data makes it possible to optimize production.

In addition to fast and costeffective installation, preventive maintenance is easier and the replacement of vacuum pumps does not require reconfiguration.

Energy savings ASC technology, which ensures intelligent vacuum control by stopping air consumption when the set vacuum level is reached, generates energy savings of between 75 and 99% depending on the application.

In addition, ASC analyses the application and adapts to either impermeable or porous parts to optimize operation and energy consumption.

Compact size and light weight Compact in size, the LEMAX IO pumps have all the principal functions integrated in a single module: pressure regulation, solenoid valves, anti-clogging open silencer, electronic vacuum switch, M8 connector (direct Plug & Play connection) and adjustable blowing. Their reduced size and weight (130 g) allow the suction cups to be positioned at minimum distance to achieve the shortest possible grip time without load loss.

Modularity The LEMAX IO can be adjusted to the needs of integrators and users.

They are available in three nozzle diameters (1, 1.2, 1.4 mm) allowing a suction flow rate from 29 to 70 Nl/ min (max. vacuum 85%). They are optionally equipped with a normally closed (NC) or normally open (NO) solenoid valve. This variant is recommended for applications where gripping the workpiece must be guaranteed in case of an unexpected power failure, or even if leakage occurs (positive safety).

Several LEMAX IOs can be combined in an island with a single pressure supply. www.coval-international.com

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Moxa’s new all-in-one industrial secure router for safeguarding industrial applications Moxa Inc., a leader in industrial communications and networking with a focus on securing industrial networks, has introduced the new EDR-G9010 Series.

These industry-certified all-inone firewall/NAT/VPN/switch/ routers act as a robust first line of defense for industrial networks in diverse applications such as smart manufacturing and critical infrastructure. Moxa’s EDR-G9010 Series industrial secure routers offer 10-port GbE performance and defense-in-depth security capabilities to fulfill the needs of bandwidth-hungry applications that require field-proven reliability and multi- layered security.

With more and more cybersecurity incidents occurring in operational technology (OT) systems, enhancing industrial network security becomes a key priority for business owners and chief security officers.

However, in OT environments, network requirements are not

just concerned with security, but also focus on keeping operations functioning smoothly.

“With the launch of the new EDR-G9010 Series, Moxa brings a tailor-made network security solution for OT environments”, says Kevin Huang, Product Manager at Moxa Networking. “We recommend our customers to use the EDR-G9010 Series industrial secure routers to segment their networks as a first line of defense and prevent threats from propagating to the rest of the network. Furthermore, users can leverage its advanced OT Deep Packet Inspection (DPI) technology, firewall, NAT, and VPN features to achieve multi-layered security. Last but not least, the 10-port Gigabit performance, faster boot time, and Layer 2/Layer 3 redundancy help

ensure the availability of industrial networks. The EDR-G9010 Series combines all these powerful functions into a single compact, rugged, industry-certified industrial secure router. Overall, the EDRG9010 series will be Moxa’s future proof secure routing platform, with additional capabilities being added over time.”

The EDR-G9010 Series industrial secure routers offer: Advanced Network Protection with Network Segmentation and Advanced DPI Within one field site, the EDR-G9010 Series industrial secure routers can help build a security boundary by segmenting OT and IT networks and feature advanced DPI technology to give users more granular control over network traffic by filtering industrial protocols* based on the requirements of the application.

Moxa will continuously extend the DPI protocol coverage. Starting with Modbus TCP/UDP and DNP3 Moxa will add specifically power market related protocols in 2022.

When remote connections across multiple sites are needed, the EDR-G9010 Series’ embedded IPsec VPN ensures safe industrial network communication channels when accessing the private network from the public Internet.

Future-proof platform for OT Intrusion Prevention The superb computing power of the EDR-G9010 platform enables it to run an Intrusion Prevention Module, which will safely block ransomware, malware, viruses and other

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cybersecurity threats in OT networks. This signature-based scanning technology will move traffic filtering and asset visibility in OT networks to an unprecedented level.

This module is licensed on demand and will be available by mid of 2022.

Better Performance with High Bandwidth and Faster Boot Times With the number of connected devices constantly growing, the EDR-G9010 Series is capable of achieving high throughput while providing robust security, perfect for bandwidth-hungry applications.

Meanwhile, the faster boot time helps reduce system downtime during regular maintenance or in the event of an emergency recovery situation.

More Versatility The EDR-G9010 Series caters to the needs of different networks, whether it is the need for a firewall, network address translation (NAT), remote VPN communications, switching, or routing. These secure routers are also certified for IEC 61850-3/IEEE 1613, NEMA TS2, ATEX

Zone 2, and Class I Division 2. The accessible and versatile all-in-one design makes these devices ideal for securing industrial applications such as in power substations, intelligent transportation systems, oil and gas, and smart manufacturing.

IEC-62443 hardened Secure routers play a pyramidal role in security architecture and need to be security hardened.

Hence EDR- G9010 hardware and software has been developed with Moxa’s IEC-62443-4-1 certified process and is ready to meet the IEC-62443-4-2 requirements up to Security Level 2.

EDR-G9010 Series 10-port Gigabit Industrial Secure Router Highlights • All-in-one firewall/NAT/VPN/switch/ router • 8-port TX GbE and 2-port SFP GbE • Comprehensive redundancy mechanisms, including Turbo Ring and VRRP • Wide -40 to 75°C operating temperature (-T model)

• Advanced Deep Packet Inspection (DPI) for Modbus TCP/UDP and DNP3 traffic and 104 and MMS (available in Q1, 2022).

• Certified for IEC 61850-3, NEMA TS2, ATEX Zone 2, Class I Division 2, EN 50121-4, DNV, IEC-62443-4-2 SL 2 (available in Q4 2022).

To enhance network security visibility, the EDR-G9010 Series is also compatible with Moxa’s MXview network management software.

With MXview, users can e.g., visualize the achieved security level of IEC62443 ready Moxa devices, perform regular configurations backups, and have an at-a-glance overview of the network’s performance.

With the launch of the EDR-G9010 Series industrial secure routers, Moxa has expanded its secure network infrastructure portfolio to cover a broader range of industrial applications and introduced more granular control over industrial networks to fulfill its ongoing commitment to protect the connectivity of industrial environments.

For Moxa’s industrial network security solution, please visit www.moxa.com/Security.

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Bunting-Berkhamsted Magnet Test and Development Centre Bunting has invested in expanding their Test and Development Centre at Berkhamsted in the UK where they specialise in the design, test and build of a wide range of magnet and magnetic technologies.

Bunting is one of the world’s leading designers and manufacturers of magnets, magnet assemblies and magnetising equipment. The Bunting European engineering and manufacturing facilities are in Berkhamsted and Redditch, both in the United Kingdom.

Bunting’s Berkhamsted operation is responsible for the design and manufacture of magnets, magnet assemblies, and magnetising equipment. The range of applications for high-energy magnets and magnet assemblies

continues to escalate, especially with the ongoing development and application of lower carbon-neutral energy related technology. Bunting’s experienced application engineers at the Berkhamsted Test and Development Centre continually push the boundaries of magnet and magnetic engineering to maximise performance.

By working closely with automotive, aerospace and other engineering companies from the design concept stage, Bunting engineers determine the optimum magnet and magnet assembly characterisation for a given application. This includes, but is not limited to, assessing the attractive magnetic strength in different working conditions.

In an ever-increasing number of magnet applications, the working environments and operational specifications are challenging.

For high-speed magnetic rotors, Bunting undertakes a carbon fibre pre-wound sleeve burst test, determining the optimum design of wrap to securely hold the magnets.

To validate the correct assembly of a multipole rotor, and that the magnets are of optimum performance, a bespoke search coil integrates the total flux measurement to produce a pass or fail test. This allows for the almost immediate 100% inspection of finished parts to any industry standard. Additionally, to check the correct fitting of all the internal permanent magnets (IPM) in a rotor, a surface flux plot more preciously and finely analyses the rotor characteristics. Although this test is slower, it is commonly used on development parts, or for statistically valid sampling programs.

To accurately assess the magnetic performance, the Berkhamsted Test and Development Centre is equipped with an array of specialised laboratory test equipment. For magnet characterisation, a permeameter measures the Bh curve for a test specimen of ferromagnetic material by a given magnetic intensity, to permit computation of the magnetic permeability of the material. This can be carried out at temperatures up to 200°C to investigate the true coercivity of materials and validate they will perform as expected in application.

To produce a region of nearly uniform magnetic field, Bunting uses a Helmholtz coil. This consists of two electromagnets on the same axis. Besides creating magnetic fields, Helmholtz coils are also used in scientific apparatus to cancel external magnetic fields, such asthe Earth’s magnetic field.

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A Magnet Setter demonstration unit is the latest addition to the laboratory, enabling the magnetization and setting of a permanent magnet when connected to a compatible magnetising fixture. The magnet setter features a built in gaussmeter for measuring the magnetic field of the magnet during the setting process.

A National Physics Lab certified magnet enables certification of the Helmholtz Coil for the accurate measurement of the magnetic moment of uniform and nonuniform magnetic components.

A bespoke jig enables the development of a full 3D magnetic moment measurement. Accurate measurement of magnetic moment and accuracy of the direction of magnetisation (DOM) are critical for applications such as medical listening devices and position sensors.

“From our Test and Development Centre, our magnet experts design and test magnet configurations for a diverse range of application,” explained Simon Ayling, Bunting’s European Managing Director.

“Magnet applications are becoming increasingly complex and we work with clients, from the very early stage of a project, to identify the magnetic possibilities. These early concepts are then proved in our Test and Development Centre, providing unrivalled magnet technical support in Europe.”

For further information, please contact us on press@buntingmagnetics.com or visit our website: www.bunting-berkhamsted.com

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Data centres must prepare for construction supply chain fall-out The construction industry’s welldocumented supply struggles should serve as a reminder to data centre operators to ensure schedules of new facilities are adapted to avoid costly disruption, according to Aggreko Recent statistics from the Construction Products Association have suggested construction output surpassed pre-pandemic levels in May. However, ongoing headlines suggest a growing skills and materials shortage, which could significantly impact infrastructure projects. This includes the Office for National Statistics reporting material costs rose by 20% between July 2020 and 2021, and the Construction Skills Network suggesting the industry requires 217,000 additional workers to meet demand by 2025.

For data centres across Europe, particularly in the continental and Nordics regions which often relies heavily on UK and Irish contractors

to fulfil infrastructure projects, these events show delays should be expected and accounted for. As such, long-term planning around engaging testing and commissioning expertise, and securing necessary construction equipment, is more important than ever, according to Aggreko.

Billy Durie, Global Sector Head for Data Centres at Aggreko, said: “The upheaval the UK construction industry is currently experiencing has clear ramifications across multiple sectors, including the European data centre market.

“With contractors from this region often sought out on the continent for their expertise, any skills shortage could be problematic for facility providers on tight project schedules.

“This is doubly the case considering data centre construction continues to boom, meaning this disparity between falling supply and skyrocketing demand will need

to be addressed. Long-term planning will therefore be required if contractors are to navigate this with minimal disruption.”

Market intelligence reports into the sector are showcasing a compound annual growth rate of 4% from 2021 to 2026 in the Western Europe and Nordic data centre market. However, with the availability of specialist contractors decreasing due to COVID-based disruption, innovative strategies may be required to access vital skills, including engaging third-party expertise to test and commission facilities.

Billy explains: “Delivering a facility on time and to budget can be a very complex and demanding situation for data centre providers, and the current skills shortage in the market has further exacerbated a high-pressure situation. However, rushing through key processes is not the answer, as due diligence is required to ensure data centre resilience and minimise errors that could lead to reputational damage.

“Consequently, with scope for permanent hires in this area contracting, we would advise engaging as early as possible with global suppliers that can provide the key personnel and utilities equipment required for testing and data collection. By doing so, these contractors can plan in advance and avoid setbacks while accessing standardised, high-quality testing even while supply chains remain affected. “Aggreko, for example already have multiple pan-European frameworks in place, meaning that contractors will receive consistently excellent levels of service, solutions, product quality and pricing. At a time when the market is experiencing great upheaval, this level of consistency is vital and should be sought after as a priority.” www.aggreko.com

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Changing to NSK Molded-Oil bearings reduces maintenance costs at a car wash The operator of a car wash line in Germany repeatedly had to replace bearings in the rotary unions of the system’s wash heads, leading to costs of over €12,000 per annum for spare parts alone.

However, maintenance costs were reduced to zero after replacing the bearings with NSK Molded-Oil deep groove ball bearings featuring DDU seals.

An average car wash in Germany cleans more than 110,000 cars every year. In terms of the drive components in the wash bars and heads, the application is equivalent to an endurance test with water and cleaning agent spray. The bearings in the rotary unions of the wash heads undergo the same treatment, and in this case, they were not up to the task.

Personnel at the car wash company had to replace the deep groove ball bearings of the rotary unions several times a year.

Therefore, the company contacted

NSK to ask for advice on how to lengthen the service life of the bearings. Analysis of the defective bearings quickly revealed corrosion and the absence of grease, which had washed off. The cause: the non-abrasive seals were unable to prevent wash water from penetrating the bearings, thus rinsing away the grease.

NSK suggested replacing the bearings with Molded-Oil deep groove ball bearings featuring DU seals on both sides. In this bearing, a carrier material incorporates the lubricant, releasing it steadily over a long period. As a result, the service life of these bearings (which are available in ball, spherical roller and tapered roller variants) is more than twice that of bearings with grease lubrication, particularly in environments exposed to water and dust. In addition, maintenance intervals are significantly longer because Molded-Oil technology ensures permanent lubrication. And because the bearing runs

grease-free without any need for replenishment, the operating environment remains clean.

Molded-Oil bearings are available with various seals. For example, the rotary unions at the car wash use bearings with abrasive DU seals on both sides (DDU), reliably preventing water and moisture from entering even when this is a constant feature of the operating environment.

After replacing the bearings, the rotating unions at the car wash ran perfectly. In the first year alone, the company saved more than €11,900 in maintenance costs. The previous costs of over €12,000 for bearings and a very low estimate of labour costs are now set against a one-time investment of €618 for the Molded-Oil deep groove ball bearings. Recouping this investment took less than three weeks. www.nskeurope.com

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Ice Vector establishes ClearMark’s foray into pallet labelling Digital coding innovator Clearmark is celebrating its 20th anniversary by making its foray into the logistics labelling space with the launch of the innovative ICE Vector Pallet Labelling System.

The ICE Vector brings to the marketplace a new high performance, low maintenance tertiary option that is exceptionally easy to integrate with line and warehouse management systems.

ICE Vector completes Clearmark’s coding portfolio, enabling customers to benefit from joinedup coding solutions across their primary, secondary and tertiary operations paving the way for the factory of the future.

Unique engineering differentiators makes the ICE Vector a high performance system including: climate controlled cabin to ensure consistent print quality; robust longreach cartesian-style arm guarantees GS1 specification label placement on all pallet configurations; a dual operator interface for continual working during ribbon/label reel changes; intelligent I/O system to seamlessly communicate with today’s highly automated warehouses. “We have been paving the way for entering the tertiary marketplace ever since we moved into secondary coding with our now flagship product, the ICE Vulcan, in 2014. Having spent the intervening years building our expertise in print & apply and honing our technology, we have developed a tertiary offering that is unmatched by anything else available on the market today” says Clearmark’s Technical Managing Director, Chris Simpson.

The launch of ICE Vector is timely, with warehouses accelerating their investment in intelligent automation, mitigating supply chain issues (exacerbated by Brexit and the pandemic). As more products flow through supply

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chains at speed, warehouses call for smarter, faster, self-reliant systems to meet demand.

The ICE Vector Pallet Labelling System promises to deliver an attractive ROI for any highthroughput operation looking to automate its pallet labelling process, from food, beverage and pharmaceutical factories, to supply chain and logistics operations.

Powerful, reliable performance and seamless integration with factory warehouse management systems (WMS) are the bedrock of the ICE Vector advantage. The ICE Vector is powered by the ICE Vulcan print engine – the fastest in its class.

With a compact footprint of just 1125mm x 875mm and operational speeds of up to 100 pallets an hour, it can perform up to four label applications per pallet, with

two adjacent sides to conform to GS1 specifications for SSCC pallet labelling or three sides for customer specific applications.

The ICE Vector is designed as a robust, fully enclosed system, thanks to a pneumatic guard protecting the print engine from dust and environmental conditions.

Optimum conditions within the enclosure are maintained via a thermostatically controlled heater (as standard) with the doors only opening at the point when the ICE Vector is ready to label.

With a label arm reach of 650mm out of the enclosure via a sturdy 2 axis cartesian guided motion control system, label placement is accurate and repeatable on a wide range of pallet configurations.

This ICE Vector is capable of

printing at up to three times faster than rival print engines and thanks to Intelligent Motion™ technology, which enables precise automatic control of the labels and ribbon feed, this translates to the removal of 80% of wear parts compared to traditional pallet labelers. The result is an incredibly low maintenance solution with the lowest cost of ownership and gives greater reliability of equipment, without traditional service intervals.

With warehouses becoming more sophisticated, system communications are having to follow suit. The ICE Vector is simple to integrate with a WMS system in an extensive range of onboard dataprotocols, including both Zebra and SATO. The machine features two CLARiTY™ touchscreen interfaces.

Label and ribbon changes can be executed efficiently thanks to the internal interface and the external interface gives full access to machine settings and performance information of the ICE Vector’s

interface with the line PLC. Additionally, the screen can also be viewed remotely using a networked PC and standard web browser. As well as helping to mitigate coding errors and meeting retail and regulatory traceability requirements, this automated data management of SSCC codes approach can enhance Overall Equipment Effectiveness (OEE).

The Government’s recently announced capital allowance incentive for investments in new machinery and plant is providing further impetus for automation.

Between now and March 2023, British manufacturers investing in qualifying plant and machinery assets will be able to benefit from 130% corporate tax relief (usually 18%) allowing the financial case to stack up.

With the introduction of the ICE Vector, Clearmark now has a coding solution for all three packaging types: primary,

secondary and tertiary. Primary coding applications are served by the ICE Zodiac Hawk family and the ICE Viper Plus, while the ICE Viper Plus, ICE Vulcan, ICE Torus and Zebra systems address secondary coding.

“We found that customers wanted to buy their pallet labeller from the same company that supplied their case labeller and thermal transfer overprinter – mainly for commonality of parts and operation familiarity.

It has long been our goal to offer coding solutions for all of these applications, but we had to be sure we could match the performance that Clearmark is known for in primary and secondary coding applications.

With the ICE Vector, we believe we have achieved exactly that,” explains Chris.

For more information about the Vector, visit www.clearmark.uk/vector

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ViewSonic introduces ViewBoard box to transform classrooms into immersive digital learning spaces in seconds Provide Easy Access to myViewBoard Ecosystem and Centralised Management Across Multiple Displays ViewSonic Corp., a leading global provider of visual solutions, has launched the ViewBoard Box—a palm-sized plug and play device that works with compatible mainstream displays, monitors, and projectors. It provides instant access to the company’s myViewBoard ecosystem and brings enhanced engagement and collaboration to learning spaces.

Moreover, it helps IT administrators to streamline the work process by offering device management to centrally control displays remotely with myViewBoard Manager.

“At the moment, we are seeing the acceleration of a number of changes that were already underway in education, such as greater digitalisation of in-person classrooms, and the proliferation of remote learning,” said Monica Sun, Director of the Presentation Group at ViewSonic. “Purpose- built to facilitate communication and engagement, the myViewBoard ecosystem has benefitted more than 4 million customers. With the introduction of the ViewBoard Box, we want to open this powerful visual learning platform to an even greater number of educators, students, and institutions—without the need to undertake major upgrades in their infrastructure.”

ViewBoard Box is the ideal solution for upgrading existing displays to enable digital classrooms with myViewBoard Suite for better engagement and collaboration. It also offers centralised and secure control over display devices with myViewBoard Manager, the web-

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based device management system.

The app allows IT administrators to remotely manage all connected devices, from changing device operation settings, broadcasting tailored messages on multiple devices, to tracking device metrics such as power or data usage, all can be done with a click on the dashboard.

Simply connecting to any displays via HDMI, the ViewBoard Box transforms the display into a powerful and interactive device instantly and delivers immersive teaching and learning experiences through myViewBoard. This comprehensive software suite

contains digital whiteboarding tools, a vast range of rich digital education content in myViewBoard Clips and Originals, as well as wireless screen sharing with myViewBoard Display to make group collaboration easier.

With its Hexa-core CPU performance and palm-sized form factor, the ViewBoard Box is powered by PoE (Power over Ethernet), eliminating the need for a separate power supply, and keeping spaces clutter-free.

This simplifies installations and saves additional resources and manpower required to run new cables.

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