Industrial Products Finder
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‡ &DVWLQJV )RUJLQJV 'LHV 0RXOGV 8_U 0_a % !&' _Xg 8_U 0_a % !#! _Xg 2^eTa 8 CASTORS/WHEELS SHAFT STRAIGHTENING MACHINES
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egasys Systems has developed Automatic Shaft Straightening Machines equal to the best in the world. These are Servo Motor Driven machines with models covering Single Point (2 point measurement) as well as Multi Point (6 point measurement) straightening. All measurements are done with a 1-micron resolution. Tonnages range from 5 T to 25 T as standard. These machines will take all the headaches out of straightening problems. The process will be free of operator skill and consistent with the quality needs of modern manufacturing lines. Pegasys machines have intelligent analyser software to straighten shafts based on plain OD/ gear PCD/spline OD or root/notched shafts and steering racks. Machines are offered with manual or automated component handling with integration of third party hardware like marking machines, gantry robots, etc. Pegasys Systems Pvt Ltd J 114 Ansa Industrial Estate Saki Vihar Road, Mumbai 400 072 Tel: 022-28571304/1684. Mobile: 098677-15284. Email: nitishkati@pegasyssystems.com
OPEN-DIE FORGINGS
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achamallu Forgings Pvt Ltd is a leading manufacturer of Open-Die Forgings in steel and aluminium alloy for defence and space applications. An ISO: 9001-2008 company FHUWLÂżHG E\ '19 1HWKHUODQGV WKH FRPSDQ\ LV VSHFLDOLVHG LQ supply of custom forgings to major industries such as medium and heavy engineering, machine tool, transmission coupling,
nuclear power, gears and gearboxes and SPM manufacturers. The company has an integrated forging unit equipped with pneumatic power hammers, hydraulic presses, heat treatment furnaces and inspection and testing facilities to qualify the forgings as per stringent quality requirements of customers to national, international and aerospace standards. Rachamallu Forgings Pvt Ltd Plot No: 86, CIE Expansion Gandhinagar, Balanagar, Hyderabad 500 037 Tel: 040-23078905, 23078924/25/26. Email: rsreddy@rachamallu.com
K
alpar Engineering Pvt Ltd, an ISO 9001: 2000 certified company by TUV Suddeutschland, is one of the largest Castors/Wheels manufacturers in India. The company produces more than 1.5 million castors per year including standard and customised wheels. It has a wide range of castors to choose from, to suit the needs of different industries, such as luggage, textile industry, and manufacturers of hospital furniture, refrigerator, kitchen/pantry equipment, trolleys, material handling equipment, etc. Salient features of these castors include absolutely free and unrestricted movePHQW DQG PDQRHXYUDELOLW\ RI WKH JDGJHWV WKHVH DUH ÂżWWHG WR Kalpar Engineering Pvt Ltd Plot No: 1809-10-11 GIDC Phase IV Wadhwan, Gujarat 363 035 Tel: 02752-243684, 243728. Fax: 91-2752-243726. Email: himanshu@kalpar.in
Industrial Products Finder April 2016 Vol. 44 No. 7
Industrial Products Finder www.ipfonline.com
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EDITOR MILTON D’SILVA Email: Milton@ASAPPmedia.com MANAGING DIRECTOR PRATAP PADODE REGIONAL SALES OFFICES: Ahmedabad : Jayshri Ramani Tel: 079-26464890 Telefax: 91-79-26560872 Mobile: 99250-28266 Email: Jayshri@ASAPPmedia.com Bangalore : Albert Louis Raj Tel: 080-40953423 / 40959611 / 40953412 & 40949259 Mobile: 98863-63491 / 99865-74182 Email: Albert@ASAPPmedia.com Chandigarh : Reena Tomer Mobile: 92163-08093 Email: Reena@ASAPPmedia.com Chennai : S Lakshmi Tel: 044-65713303, 65517295, 42991234 Fax: 91-44-42108441 Mobile: 98849-03347 Email: Lakshmi@ASAPPmedia.Com Coimbatore : B Sripathy Tel: 0422-6535228 Mobile: 96007-64320 Email: Sripathy@ASAPPmedia.com Hyderabad : V Subramanian Phone: 040-65990087, 27700990, 27716742 Fax: 91-40-27700990 Mobile: 98490-63039 E-mail: Subramanian@ASAPPmedia.com Kolkata : Abhijit Saha Phone: 033-64500465, 033-64560011 Mobile: 98302-92705 Email: Abhijit.s@ASAPPmedia.com Mumbai : Glickson Braganza Tel: 022-24193000, 24105619-24 Fax: 91-22-24175734 Mobile: 98213-27503 Email: Braganza@ASAPPmedia.com New Delhi, NCR, UP & Uttrakhand : Sanjay Jain Tel: 011-46561818, 46561840, 46561830 Mobile: 98110-11719 Email: Sanjayjain@ASAPPmedia.com Pune : Umesh Purohit Tel : 020-26052987, 66025990 Mobile: 98227-77164 Email: Umesh@ASAPPmedia.com Rajasthan : Sanjay Jain Mobile: 98110-11719 Email: Sanjayjain@ASAPPmedia.com Rajkot : Jugal A Mirani Mobile: 99796-50505 Email: Jugal@ASAPPmedia.com Vadodara, MP & Chattisgarh : Arindam Dey Tel: 70434-94071 Mobile: 98242-64071 Email: Dey@ASAPPmedia.com Representative in Taiwan : Worldwide Services Tel: +886-4-2325-1784 Fax: +886-4-2325-2967 Email: global@acw.com.tw
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Printed and published by Tarun Pal for IPFonline Ltd. Industrial Products Finder, (ISSN 0970-6895) is a product news magazine. It is a monthly publication with the publishing RIÂżFH ORFDWHG DW )LUVW )ORRU &DQDUD %DQN %XLOGLQJ *UHDPV 5RDG 7KRXVDQG /LJKWV Chennai - 600 006. Industrial Products Finder is registered with the Registrar of Newspapers for India under No RN 22739/72. Format and style of presentation Copyright, @ 2015 IPFonline Limited, First Floor, Canara Bank Building, 103, Greams Road, Thousand Lights, Chennai - 600 006. *Responsible for selection of news under the PRB Act. While all efforts are made to ensure that the information published is correct, Industrial Products Finder holds no responsibility for any unlikely errors that might have occurred. IPFonline Limited reserves the right to use the information published herein in any manner whatsoever. While every effort has been made to check the accuracy of information published in this edition, neither IPFonline Limited nor any of its employees accept responsibility for any errors or accuracy of claims made by product manufacturers. No part of this publication may be reproduced in any form without the written permission of the publisher. All rights reserved.
Contents 28 Electronic Cooling Fan
146 Standardising production of non-circular gears
A preview of advertisements in this issue
18
Innovative polymer bearing applications
86
Adhesives & Sealants – Market reports & trends
98
ZIP – The one-stop shop for fasteners
102
Aiming high in fasteners space
103
5DGLDO IDQ ZLWK ELRQLF SURÂżOLQJ =DEOXHÂżQ
RKFL – Forging world class capabilities
110
‘To be successful in foundry industry the only mantra is to control maximum variables’
114
Increasing die & tool life using Japanese cold-welding technique
118
‘The concept of Make in India is not new to us’
121
Industrial paints & coatings – Cautious optimism
128
Machining group believes in a Haas future
130
Building a world class safety programme
132
IPF Industry plus Giving businesses the mobility push
138
Industrial News Briefs
140
Are powder storage silos disasters waiting to happen?
144
WIN India returns to Mumbai for 2016
148
‘Educating customers is our growth strategy’
150
‘Pune was a natural choice to set up the manufacturing facility’
152
‘Laser-cutting technology takes a place of pride’
154
‘We are focusing more on developing local variants’
156
Trade Fairs & Conferences
158
Index
160
TECH SNIPPETS Maini Materials Movement launches 25-ton electric tow tug
100
Siemens opens Cyber Security Operation Centres for industrial facilities
116
CAD Tool Palettes
153
Industrial Products Finder, April 2016 7
Industrial Products Finder, April 2016 9
10 Industrial Products Finder, April 2016
PREVIEW OF ADVERTISEMENTS
H
annover Messe 2016 opens on April 25th for its 70th edition and many Indian exhibitors and visitors would be there to check the green shoots sprouting from the many seeds of opportunities planted last year when India was the Partner Country. The lead theme for Hannover Messe this year is Integrated Industry – Discover Solutions. But the real excitement would be focussed on the over 100 examples of real-world implementation of Industry 4.0, where smart factories would be using the advantages of industrial automation in seamless fashion through Industrial Internet of Things (IIoT) to create new business models taking industrial productivity and energy HIÂżFLHQF\ WR WKH QH[W OHYHO The other important topic at Hannover is energy – renewable energy in particular – where the home country has scripted a story so successful that it is now hurting conventional electricity producers. As a recent communiquĂŠ from the organisers has so eloquently explained, “Germany’s energy system is being transformed from a conventional static and highly centralised system into D Ă€H[LEOH GHFHQWUDOLVHG V\VWHP FRPSULVing innumerous generation sites. Thanks to digitalisation, electricity generation
is converging with heating/cooling, electric vehicles and industrial production to create a smart, integrated energy system. The Energy show at Hannover will elaborate the technological and economic background of Germany’s energy revolution by showcasing the systems, components and services that will form the backbone of the country’s fully integrated energy system in the future. Aptly themed ‘Integrated Energy,’ the show will cover the entire energy production and supply chain, from generation, transmission, distribution and storage right through to electric vehicle solutions.â€? A recent issue of Handelsblatt Global Edition, the digital, English-language edition, of the well-known German business newspaper features an article on the subject by JĂźrgen Flauger and Franz Hubik. “Germany’s switch to renewable energy sources is a success story. Ever since the country dedicated itself to a transformation of its energy supply following Japan’s Fukushima nuclear GLVDVWHU ÂżYH \HDUV DJR UHQHZDEOHV KDYH been booming. Last year, they accounted for a third of the energy consumed in Germany. But while this success goes far in protecting the climate and environment, it has an economic downside. The
18 Industrial Products Finder, April 2016
electricity market has come apart at the seams. While wind and solar electricity are being fed into the grid at set prices on a priority basis, natural gas- and coalfired power plants, and soon nuclear power plants, are being forced off the market,� say the authors. There are many lessons here for all the stakeholders in the Indian energy sector, which is still largely dependent on conventional electricity generation through fossil fuels. With the growing emphasis on renewables backed by policy interventions, it is possible to avoid the kind of situation the German energy sector is facing right now. According to the Indian Electrical and Electronics Manufacturers’ Association (IEEMA), the country today has more than enough installed capacity for electricity generation than existing demand. Yet there are power outages in large parts of the country thanks to the problems facing the utilities in the distribution business. Besides, there is the matter of 300 million citizens still waiting for access to electricity. Unless the stakeholders address such issues, these seemingly contradictory statistics are unlikely to be reconciled with the realities on the ground.
PREVIEW OF ADVERTISEMENTS
The April 2016 edition of Industrial Products Finder features three Special Sections: Castings & Forgings/Dies & Moulds; Fasteners, Adhesives & Sealants; and Paints & Varnishes. While the ¿UVW WRSLF LV UHODWHG WR WKH EXLOGLQJ EORFNV for industrial products, the other two are 052 SURGXFWV RU FRQVXPDEOHV YLWDO WR NHHS WKH SURGXFWLRQ JRLQJ The Indian forging industry is today ZHOO UHFRJQLVHG JOREDOO\ IRU LWV WHFKQLFDO FDSDELOLWLHV DQG KDV HPHUJHG DV D PDMRU FRQWULEXWRU WR WKH PDQXIDFWXULQJ VHFWRU RI WKH FRXQWU\ 5DPNULVKQD )RUJLQJV /LPLWHG LV RQH RI HDVWHUQ ,QGLDœV ELJJHVW and the country’s leading integrated forging cum machining company for open DQG FORVH GLH IRUJLQJV DQG D PDMRU VXSplier to OEMs and core sector industries.
7KLV :HVW %HQJDO EDVHG FRPSDQ\ ZLWK over three decades of manufacturing exSHULHQFH KDV DPELWLRXV JURZWK SODQV DQG LV RSHQ WR JOREDO DOOLDQFHV WR PDNH ¾0DNH LQ ,QGLDœ D UHDOLW\ 9DGRGDUD EDVHG 6KUHH Sponge Steel & Forging Ltd specialises in high quality castings for pumps, YDOYHV WXUELQHV DQG SLSH ¿WWLQJV 7KHUH are several other advertisements in this VHFWLRQ DQG SUR¿OHV RI YDULRXV SURGXFWV In the section related to adhesives, *OXH )DUP DQ 60( FODLPV WR EH D ¾RQH stop solution for top grade industrial adhesives and sealant’ and offers a wide assortment of products. This is a sector GRPLQDWHG E\ D VPDOO QXPEHU RI JOREDO JLDQWV EXW KDV D ODUJH XQRUJDQLVHG VHFWRU as well. The advertisement of Techcon WDONV DERXW GLJLWDO ÀXLG GLVSHQVHUV D range of products complementary to adhesives and sealants. Kapasi inc/Kapasi Fasteners is an old IPF regular, which UHWXUQV DIWHU QHDUO\ D WZR \HDU EUHDN 7KH company specialises in a wide range of IDVWHQLQJ MRLQLQJ ULYHWLQJ VROXWLRQV DQG EHVLGHV LWV PDQXIDFWXUHG UDQJH RIIHUV SURGXFWV IURP JOREDOO\ UHSXWHG FRPSDnies as well. Other than special sections, there are regular advertisements from various companies for products that are in demand due to greater awareness and WKH FRQVWDQW TXHVW IRU PRUH HI¿FLHQW SURGXFWLRQ 7KH DGYHUWLVHPHQW RI 0XPEDL EDVHG 6XEWURQLFV D FRPSDQ\ VSHFLDOLVLQJ in gas detection systems, falls in the former category. With an experience of \HDUV LQ WKH ¿HOG WKH FRPSDQ\ KDV D wide range of products for dealing with DQ\ W\SH RI JDV OHDNDJH VRPHWKLQJ WKDW is of paramount importance in terms of
20 Industrial Products Finder, April 2016
safety. Of the latter category, Autosys Engineering (P) Limited, a ChennaiEDVHG FRPSDQ\ LV D JRRG H[DPSOH $ vendor of end-to-end plant automation systems, the company is engaged in the ¿HOG IRU WZR GHFDGHV ZLWK JXDUDQWHHG performance metrics on overall equipment effectiveness (OEE), throughput, quality and accuracy. As the copy of the advertisement sums it aptly, investing in modernisation and automation has EHFRPH DQ LPSHUDWLYH For over four decades, IPF KDV EHHQ LQ WKH EXVLQHVV RI EULQJLQJ WR WKH ,QGLDQ industry a variety of choices in products DQG VHUYLFHV ,W LV DOO DERXW OHDUQLQJ VRPHWKLQJ QHZ ¿QGLQJ D EHWWHU SURGXFW RU D PRUH HI¿FLHQW SURFHVV WR KHOS HQWHUprises stay ahead of competition. „
Industrial Products Finder, April 2016 21
New Product Launches Ipf-Apr-16-120(pix) New Product
IP PHONE, SPARSH VP510E
M
atrix Comsec has laun ched Sparsh P510E, an Enterprise grade IP Phone offering intelligent context sensitive keys, which changes according to the usage functionalities making it an intuitive user interface. Perfect for smart enterprises, Sparsh VP510E comes loaded with 16DSS keys, busy lamp field and built-in PoE offering productivity features for faster operations and collaboration. Key features: 240x64 pixels graphical LCD with backlight; 4 context sensitive hard keys; fixed function keys (with LED) – voice mail, mute, do not disturb, headset, speaker; fixed function keys (without LED) – hold, conference, redial, transfer; built-in 16 DSS keys for feature, line, extension; message waiting and ringer lamp; headset interface – 3.5mm, RJ9; high quality full duplex speaker phone; polyphonic ringtone; PC and LAN Ethernet ports; power over Ethernet (IEEE 802.3af); and adjustable desk stand. Matrix Comsec 394-GIDC, Makarpura, Vadodara, Gujarat 390 010 Tel: 0265-2630555. Email: mary.thomas@matrixcomsec.com
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Industrial Products Finder, April 2016 23
New Product Launches Ipf-Apr-16-121(pix) New Product
MOTORS FOR HIGH THRUST PUMP APPLICATIONS
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iemens has launched Motors for high thrust pump applications in harsh environments with the expansion of its extensive range of Simotics low-voltage Nema motors, adding in-line, vertical solid shaft (VSS) motors to its portfolio. The LP100 series is in the Nema Premium efficiency class. They have been specifically designed to address high thrust pump applications and now have an extra high thrust capability allowing them to be teamed up with many pump types. The motors comply with the new Nema Premium efficiency class, the highest efficiency class required today for Nema low-voltage induction motors in the US. A range of special options is available for the series so that these motors comply with or exceed the most stringent industrial standards and can be used to address a wide range of applications. Siemens AG Process Industries and Drives Division Gleiwitzer Str. 555, 90475 Nuremberg, Germany Tel: +49 (911) 895-7952. Email: stefan.rauscher@siemens.com
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Industrial Products Finder, April 2016 25
New Product Launches Ipf-Apr-16-132(pix) New Product
SPRAY GUN, VARIOESTAGUN
E
isenmann Surface Finish ing Systems offers a Spray Gun, Model VarioESTAGun. This spray gun can improve the efficiency of industrial wet paint applications through the use of the optional high-voltage generator. Salient features: consistently dual-channel design enables very fast changeovers; a variety of spray shapes produced by atomising and horn air; insulated atomizer housing means low soiling; versatile thanks to interchangeable bell/ gun adapters; can be fixed in a precise position thanks to quick adjustment mechanism; painting with or without high-voltage in conjunction with VarioCharger; and integrated mixer with multiple bell cups allows the use of two-component paints. Eisenmann is a leading international supplier of systems for surface finishing technology, environmental technology, material flow automation and process and high-temperature technology. Eisenmann Surface Finishing Systems India Pvt Ltd Technosoft Knowledge Gateway, 1st Floor, Plot No: B-14 Road No: 1, Wagle Industrial Estate, Thane (W) 400 604 Tel: 022-25832929. Mobile: 096192-83808. Fax: 91-22-25833800. Email: pratik.redkar@eisenmann.com
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Industrial Products Finder, April 2016 27
New Product Launches Ipf-Apr-16-133(pix) New Product
ELECTRONIC COOLING FAN
A
METEK Rotron has introduced a high output version of its MIL-XTM Tubeaxial Fan that is optimised for heat sink and heat exchanger electronic cooling applications. This addition to the Extreme Performance Series delivers best-inclass capacity of 450 cfm @ 1" iwg or 350 cfm @ 2" iwg. It is designed for long life in harsh military, aerospace and industrial environments. Applications: military and commercial electronics cooling; satellite/aviation communications; rack cooling; telecom; heat exchangers; heat sink; chemical processing; and fuel cells. The new fans can be used to cool electronic devices and equipment racks in mission and personnel critical airborne, land-based and sea-borne applications. Multiple fans can be stacked to meet high-flow requirements. Ametek Instruments India Pvt Ltd Prestige Featherlite Tech Park, Plot No: 148 1st Floor, EPIP 2nd Phase, Whitefield Bangalore 560 066 Tel: 080-67823259. Fax: 91-80-67823232. Email: ananth.h@ametek.com
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Industrial Products Finder, April 2016 29
New Product Launches Ipf-Apr-16-141(pix) New Product
HIGH VOLTAGE RESISTORS
S
tackpole’s HVC Series is a thick film surface mou -nt chip Resistor series designed for high voltage handling and high resistance value. The working voltages for several chip sizes have now been improved: the 1206 size now is rated at 1500 V, the 2010 is now 2000 V, and the 2512 is now 3000 V. In addition to these outstanding high working voltage ratings, the HVC Series has low VCR, TCR available down to 25 ppm, and tolerances as low as 0.1%. This outstanding precision makes the HVC Series an ideal choice for a wide variety of medical applications, patient monitoring, medical imaging, instrumentation, defibrillators, test and analysis, and data acquisition/communication/and monitoring. Pricing for the HVC Series varies with size, resistance value, tolerance, and TCR. WE Components India Pvt Ltd #14, Ground Floor, 5th Main Road Jayamahal Extension, Bangalore 560 046 Tel: 080-41285459. Fax: 91-80-41285450. Email: ind.sales@wes.sg
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Industrial Products Finder, April 2016 31
New Product Launches Ipf-Apr-16-117(pix)
DIGITAL TEMPERATURE SENSOR
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ensirion, has launched its new high-accuracy Digital Temperature Sensor STS3x. This is based on the same chip as the SHT3x humidity sensors and comes in a tiny eight-pin DFN package measuring only 2.5 x 2.5 mm2 with a height of 0.9 mm. Its tiny size and the wide supply voltage range of 2.4 V to 5.5 V allow for integration in a great variety of applications. The sensor delivers outstanding performance and a remarkably high accuracy of ±0.3°C over an extensive temperature range combined with low power consumption – an especially important consideration for batteryoperated devices. The industry-proven CMOSens® technology is the basis of the STS3x sensor, offering increased intelligence, reliability, and improved accuracy compared to its predecessors. Furthermore, the sensor demonstrates a very fast start-up and response time, and its functionality includes enhanced signal processing, two distinctive and user selectable I2C addresses and communication speeds of up to 1 MHz. AqTronics Technologies Pvt Ltd # 78/1, 3rd Cross Road, Gavipuram Extension, Bangalore 560 019 Tel: 080-26605373, 26605892. Email: srikanth@aqtronics.com
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Industrial Products Finder, April 2016 33
New Product Launches Ipf-Apr-16-142(pix) New Product
AIR HOIST FOR SPRAY BOOTH
J
D Neuhaus GmbH & Co KG offers an Air Hoist for spray booth. This has been successfully utilised within a paint booth to facilitate the movement of material in and out of the booth. The installation has helped to boost productivity and was carried out by Engineered Lifting Systems (ELS), a major representative in the USA for the J D Neuhaus (JDN) range of high performance air operated lifting equipment. ELS are particularly proud of this upgrade, carried out for a spray booth operated by one of their customers. The customer is equally pleased with the improved performance and increased output they have achieved, as well as maintaining a high finish level for their product lines. The handling of components, designated for spray booth coating operations, had previously been undertaken utilising two manually operated chain hoists located on an overhead rail running the full length of the booth. J D Neuhaus GmbH & Co KG, 58449 Witten-Heven, Germany Tel: +49 2302 208-219. Fax: +49 2302 208-286. Email: info@jdngroup.com
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Industrial Products Finder, April 2016 35
New Product Launches Ipf-Apr-16-143(pix) New Product
LINEAR LUMINAIRES, EXLUX
R
Stahl TAHL has launched Exlux 6002 and 6402 series Linear Luminaires that use the latest LED technology inside. Suitable for ceiling installation, use as pendant lights, or pole mounting, these explosion-proof devices enable particularly energy-efficient general lighting in zones 1, 21, 2 and 22. Their familiar form factor ensures that changing over from traditional linear luminaires with fluorescent tubes to LED light sources is an especially straightforward process. In photometric terms, one 52 W luminaire is fully equivalent to two conventional 36 W fluorescent lamps. However, up to 100,000 hours of operation mean they achieve a far superior service life, as well as a high luminous flux of up to 5800 lm and excellent luminaire efficiency of well over 100 lm per W. R Stahl (P) Ltd Plot Near 5 Malrosapuram Main Road Sengundram Industrial Area, S P Koil Dist Kanchipuram, Tamil Nadu 603 204 Tel: 044-30600600. Fax: 91-44-30600700. Email: marketing@rstahl.net
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Industrial Products Finder, April 2016 37
Ipf-Apr-16-191(pix) REFRIGERANTS Kiro Refrigerants Pvt Ltd offers Forane, the brand name of Arkema's range of fluorinated gases, dedicated to the world of refrigeration and air conditioning. Forane refrigerants have low toxicity as well as being low to non-flammable products. Forane refrigerants provide the best balance between energy efficiency, safety, and TEWI, in comparison to toxic (ammonia), flammable (hydrocarbons), or high-pressure (CO2) alternative refrigerants. The Forane range of products brings tailored options for high energy efficiency installations. Arkema is committed to developing innovative, next-generation refrigerants to help reduce the total carbon footprint of refrigeration systems. Arkema has always been at the forefront of the major F-gas transitions set by regulations, from the Montreal Protocol and the phase-out of ozone depleting substances to the Kyoto Protocol in 1997, and today's commitment from the industrial countries to reduce their emissions of greenhouse gases. Through investments in R&D and industrial production facilities, Arkema is successfully contributing to the transition from HCFCs to HFCs. For further information contact: Kiro Refrigerants Pvt Ltd R No: 23, Kaushalya Building, 4380/4B, Ansari Road Daryaganj, New Delhi 110 002 Tel: 011-43565432. Email: info@kirorefrigerants.com
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Industrial Products Finder, April 2016 39
Ipf-Apr-16-007(pix) FINGER SLEEVE ROLLERS Fitwell Engineers is a leading manufacturer and supplier of Finger Sleeve Rollers. These products are widely acknowledged by clients because of their durability, smooth inner edges, and easy-to-use features. Moreover, the company provides these finger sleeve sets in different standard sizes and as per the specifications detailed by the clients. Established in the year 2002, Fitwell Engineers is a reputed organisation engaged in manufacturing and supplying a gamut of industrial collets which includes button collets, drill collets, spindle collets, diamond collets, traub collets, turb machine collets, access button collet, dead length type collet, etc. These products are widely used across industries for exerting high clamping force around an object that is being worked upon by machines. The products are designed using modernised techniques and methodology that allow these to hold a workpiece or a tool tightly. Owing to their reliable functioning, these are widely demanded by clients across variegated industries. For further information contact: Fitwell Engineers Chhaniyara Estate, Dhebar Road (South), Atika Behind Pancheshwar Estate, Rajkot, Gujarat 360 002 Tel: 0281-2367412. Mobile: 094272-06889, 098251-96077. Email: info@fitwellcollets.com
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Industrial Products Finder, April 2016 41
Ipf-Apr-16-037(pix) GENERATOR ALTERNATOR Excel Power Industries offers a Generator Alternator. This is a rotating machine used for the generation of high frequency (60 Hz at 1500 RPM) alternating current for the electrical appliances. Manufactured under the supervision of expert technicians, these alternators are almost flawless catering perfectly to the needs of buyers. The alternators are self excited and self regulated in screen proof enclosure with a core of high quality steel stampings. The company also provides valuable after sales services to aid customers regarding using procedures, fittings, etc. The range of alternators is from 2 kW to 25 kVA in single phase and three phase ratings. The company also manufactures inductive type alternators (transformer type) to be used with more sophisticated machines like computers, etc. It also makes welding alternators in 200 amps and 400 amps ratings. For further information contact: Excel Power Industries A-52, MIDC, Ahmednagar, Maharashtra 414 111 Tel: 0241-2778725, 2777028. Mobile: 093706-06005, 093701-31323. Email: info@excelpowerindustries.com
Ipf-Apr-16-034(pix) EOT CRANES Excellent Handling Systems Private Limited is a renowned manufacturer and supplier of EOT Cranes. The company offers a comprehensive range of EOT cranes both in single and double girder variations and gantries. These cranes are made in accordance with Indian standard specification 807 and 3177. The cranes are categorised as light duty cranes, medium duty cranes, heavy duty cranes and extra heavy duty cranes. Specially designed, the cranes are fully accurate and give an optimum output. These can be equipped with optional features like magnetic or hydraulic brakes if a client needs enhanced
effectiveness and safety. Excellent Handling Systems Pvt Ltd is an established manufacturer and supplier of cranes and other material handling equipment. Modern industries deal in massive and heavy products, which require reliable material handling solutions, remain safe while handling. Sophisticated material handling equipment is extremely crucial to fully and efficiently serve this basic necessity. Understanding the requirement of material handling machines across various industries, the company offers a host of high performance material handling equipment. For further information contact: Excellent Handling Systems Private Limited Gat No: 169, Nigdi-Talwade Road, Pune 412 114 Mobile: 098812-53557, 098502-99803. Email: response@excellenthandling.com
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Industrial Products Finder, April 2016 43
Ipf-Apr-16-003(pix) HEAT EXCHANGERS Finepac Structures Private Limited offers a range of Heat Exchangers designed for high viscous and temperature sensitive products. The components to be mixed are pumped at the inlet of the mixing unit containing static mixing elements. Due to the construction of the mixing elements, the fluids are directed radically outwards and inwards while the forward flow continues. This movement is multiplied by introducing more number of mixing elements. The angle of this movement is also changed by subsequent elements. As a result, the mixing effect is achieved with the fluid emerging out at the other end. Application industries of heat exchangers: chemical industry; pharmaceutical industry; petrochemical industry; oil and gas industry; and agro chemical industry. Established in the year 1994, Finepac Structures Private Limited is a reputed firm engaged in manufacturing, trader, service provider, association and exporting of industrial equipments such as structured packing, random packing, tower packing, structured grid packing, laboratory packing, static mixer, column internals, industrial static mixer and industrial column internals used in the chemical and allied industries. For further information contact: Finepac Structures Private Limited J-25, S-Block, MIDC, Bhosari, Pune 400 026 Mobile: 099229-56149, 089757-50760. Fax: 91-20-27119512. Email: suhasnw@finepacindia.in
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Industrial Products Finder, April 2016 45
Ipf-Apr-16-039(pix) DRY POWER & DISTRIBUTION TRANSFORMERS Fairdeal Electricals & Engineering Pvt Ltd offers an excellent range of superior quality Dry Power and Distribution Transformers. As the name itself suggests, the transformers are without oil and supplied with a ventilated tank. The insulation material used is nomex and fibre glass with the winding vacuum impregnated using silicon varnish, making them free from fire hazards and totally maintenance free. These can be installed close to load centres in enclosed areas. Fairdeal Electricals & Engineering Private Limited is one of the leading manufacturers, suppliers and exporters of different types of power distribution transformers that are highly efficient in terms of performance. These transformers extend maintenance-free services for a long period of time. For further information contact: Fairdeal Electricals & Engineering Pvt Ltd Plot No: D-37, MIDC Industrial Area Ambad, Nashik, Maharashtra 422 010 Tel: 0253-2383437. Fax: 91-253-2381710. Email: fairdeal_nsk@dataone.in, fairdeal.nsk@gmail.com
Ipf-Apr-16-043(pix) AXIAL FANS, CUSTOM BUILT Fantek offers custom built Axial Fans. Axial fans of larger sizes are typically selected where the system resistance variation is not too high, working conditions are not too harsh. High fluctuation in system resistance can render the fan to ‘stall’, a condition that will cause failure of the blades. In addition, these fans find extensive applications where the working conditions are not too harsh. These custom built axial fans are of fixed pitch blades. The company manufactures these fans in customised designs that suit the requirements of higher pressures and lower specific speeds. These custom built axial fans are appreciated for offering efficiencies as high as 88% with the help of various accessories such as guide vanes, inlet bell mouth and diffuser. Fantek was established in the year 2005 to serve the ever demanding needs of industrial fans and air pollution control equipment market in India as well as overseas. The products cover computational fluid dynamics, crash analysis designing service, dynamic analysis, powertrain design service, rail design service, structural design service, engine design service, centrifugal fans, axial fans, bag filters, cyclone separators, dampers, ID fans, ventilation fan, exhaust fan, blowers, non linear analysis, centrifugal blower, tube axial fan, industrial exhaust fan, axial flow fan, boiler fan, cement plant fan, mine ventilation fan, power plant fan, steel plant fan, process fan, etc. For further information contact: Fantek No: 154/2, 2nd Cross Street, Natesan Nagar Ayanambakkam, Chennai 600 095 Tel: 044-64500609, 64500608. Mobile: 097909-83252, 098412-47072. Email: info@fantek.in
46 Industrial Products Finder, April 2016
Industrial Products Finder, April 2016 47
Ipf-Apr-16-027(pix) BLOWERS, AQUA SERIES Everest Transmission has introduced its new range of Aqua Series Blowers (Roots Blowers) to meet the electroplating and aqua culture requirements, which essentially demand 100% oil free air. These roots blowers are totally dry machines where lubricating chambers are physically isolated from the main gas chamber ensuring 100% oil free air delivery. For ease of operation and maintenance, the inlet and discharge connections are modified with suction top and discharge horizontal reducing cumbersome piping. These blowers have a major advantage over centrifugal and regenerative blowers as they are more power efficient, can handle high flow rates and are insensitive to water depth variations. They deliver, practically, a constant flow rate irrespective of back pressure thereby maintaining dissolved oxygen levels. These machines are very versatile and can be run by electric motors or gensets. They have low maintenance and no internal adjustments resulting in prolonged free operation. For further information contact: Everest Blowers Private Limited B-44, Mayapuri Industrial Area Phase-1, New Delhi 110 064 Tel: 011-45457777. Mobile: 099999-97580. Fax: 91-11-45457718. Email: info@everestblowers.com
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Industrial Products Finder, April 2016 49
Ipf-Apr-16-013(pix) CURING CHAMBERS Ferroform Engineering Private Limited is engaged in manufacturing and export of quality approved Curing Chambers. All these chambers are manufactured keeping in consideration the variegated requirements of customers. To cater to the varied requirements of clients, the company offers these chambers in various other details: fulfils storage conditions ambient to 95 % RH; precise monitoring of temperature and humidity conditions; powerful fan motor for forced air circulation to maintain uniform conditions inside chamber within permissible limit; heating by long life enconal spiral heaters; and validation protocol with IQ, OQ, DQ documentation as per ICH guidelines. Leading technology: self-diagnosis for errors; power failure and resumption recorded with date and time; machine filled PUF insulation to eliminate void pockets; unique design of thermal barrier for better energy efficiency; machine filled PUF insulation to eliminate void pockets; and unique design of thermal barrier for better energy efficiency. For further information contact: Ferroform Engineering Private Limited W-107, S Block, MIDC, Bhosari, Pune 411 026 Tel: 020-27129888, 27122479. Mobile: 097648-15800, 098223-13331. Fax: 91-20-27122479, 27129888. Email: info@ferroformengg.com
50 Industrial Products Finder, April 2016
Industrial Products Finder, April 2016 51
Ipf-Apr-16-030(pix) DESERT COOLERS, JUMBO Electricals & Electronics Industry offers a quality assured range of Jumbo Desert Coolers, manufactured by making use of innovative technology and qualitative components. Exclusive in design, the coolers have equal water supply and heavy-duty exhaust motor, and available in numerous specifications at industry leading prices. Features: optimal performance; lightweight; and high strength. Established in the year 1995, Electricals & Electronics Industry is a sole proprietorship firm, instrumental in manufacturing and supplying a finest quality range of exhaust fans, electric water geysers, desert coolers, room coolers and water heaters. The products are manufactured using the finest quality components with the help of advanced technology under the vigilance of a team of experts as per the market quality norms and policies. For further information contact: Electricals & Electronics Industry Plot No: 694, Industrial Area, Phase-2, Chandigarh 160 002 Tel: 0172-2653539, 5083539. Mobile: 095010-53539. Email: everonchd@yahoo.com
Ipf-Apr-16-029(pix) DIE MAKING TOOLS Everfine Plastic Ind (P) Ltd is a prominent manufacturer of a vast range of Die Making Tools, which are precision engineered from superior quality of raw materials and are highly productive. Optimising advanced technology, the company also provides die making facilities. Its ISO certified tools and die making facilities are used in various industries and relied on by regular clients. The company is committed towards clients and provides customisation as per their specifications. Salient features: dimensionally accurate; as per international quality standards; and customisation. Established in the year 1986, Everfine Plastic Ind (P) Ltd is one of the leading names in the arena of manufacturing air handling systems including blowers, impellers, and fans, and supplying these to OEM refrigeration industries. The range includes axial fans, industrial axial fans, axial cooling fans, axial centrifugal fans, flat axial fans, aluminium blade axial fans, plastic blade axial fans, axial flow fans, sickle axial flow fans, propeller fans, mounting adapters, blower and housing, single inlet blowers and double inlet blowers. The company specialises in drawing, growth and making of plastic mould and moulded components up to 2.5 kg used in assemblies, sub-assemblies and engineering equipment. For further information contact: Everfine Plastic Ind (P) Ltd Plot No: 283, Sector-6, IMT Manesar, Gurgaon, Haryana 122 050 Tel: 0124-4367890. Mobile: 098103-47948, 099109-91803. Fax: 91-124-4367894. Email: everfineplastic@airtelmail.in
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Industrial Products Finder, April 2016 53
Ipf-Apr-16-246(pix) PISTON & ROD SEALS, DOUBLE ACTING Novelty Impex bronze filled Teflon double acting Piston and Rod Seals. The BFT DA seal is particularly suitable as a piston seal and rod seal in both high and low pressure systems. It comprises a PTFE with bronze ring, strengthened with additives to resist creep, which is pre-loaded by an O-ring to be effective for the operating pressure range. Novelty Impex is a leading global manufacturer and exporter of fluid power hydraulic and pneumatic seals, wiper seals, O-rings, rod and piston seals, guide strips, bands and spiral, bearings and other custom high-performance rubber and plastic parts from a wide range of materials, which include polyurethane (PU), polytetrafluoroethylene (PTFE), nitrile rubber (NBR) and fluoro-elastomers (FKM) and FRP. For further information contact: Novelty Impex 518, 8th B Road Sardarpura, Jodhpur, Rajasthan 342 003 Tel: 0291-2433441, 2433442. Fax: 91-291-2433443. Mobile: 098290-23441, 097839-92992, 094141-33441. Email: noveltyimpex@gmail.com
Ipf-Apr-16-248(pix) DRILL, HEAVY-DUTY Compete Tools Pvt Ltd offers Ralli Wolf’s heavyduty Drill, Model NW8. This has the following features: most commonly used for drilling in MS plates/heavy sections/channels/structures particularly in heavy fabrication jobs at project sites related with construction of power plants, steel plants, cement plants, irrigation gates, transmission line towers, etc; for precise drilling operation it must be mounted on a magnetic drill stand; an option of mounting it on a suitable bench drill stand is also available; the NW8 is a 25 mm drill, and power is 660 W and the speed is 380 rpm; and the total weight is 10.4 kg. Another heavy-duty drill is the Model NW10, which is a 31 mm drill with a power capacity of 850 W and speed 280 rpm. Its weight is also the same at 10.4 kg. Ralli Wolf tools are indigenously manufactured and are ideally suited for conditions prevailing in India. It is the most time tested and trusted brand of tools of quality proven by sheer existence over past 5 decades. These tools are used by railways, steel industries, power industries, ship builders, automobile industries, thermal plants, contractors doing maintenance, constructions and civil jobs. Ralli Wolf fractional horse power motors are used in circuit breakers, switchgear, equipment cooling purpose, servo stabilizer artificial reciprocator, welding transformers, stirrer purpose and ticket punching machines, etc. For further information contact: Compete Tools Pvt Ltd 01, Shreeji Ashish, Swami Narayan Nagar Behind Stand Bank of Hyderabad, Khopat, Thane (W) 400 601 Tel: 022-2534/6203/8708. Fax: 91-22-25346200. Email: customersupport@competetool.co.in
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Industrial Products Finder, April 2016 55
Ipf-Apr-16-247(pix) TEMPERATURE SCANNER, 16 CHANNEL Countronics has introduced a 16-channel microprocessor based Temperature Scanner, linearised for K thermocouple (or any thermocouple as per request) with cold junction compensation. Special features include logging of up to 3000 readings of all 16 channels in the internal memory of the logger making it ideal for applications involving monitoring of temperature variations over a long period of time for statistical as well as official use. A serial output to download all logged values to PC is included. The data transferred to the PC is also in a very good tabular format, which can be directly used in Excel or any other text editors. The in-built real time clock with battery back-up allows logging of time with the temperatures. The scanning rate from 1 to 99 seconds as well as the logging rate from 1 minute to 99 hrs, 59mins is user settable. The scanner allows both manual/auto scanning modes. In case all the channels are not required, the number of channels is also user selectable. Additionally, configuration locks at rear are provided to lock the number of channels and clock settings. For further information contact: Countronics M-95, Connaught Circus, New Delhi 110 001 Tel: 011-23418487. Mobile: 098105-36887. Email: info@countronics.com
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Industrial Products Finder, April 2016 57
Ipf-Apr-16-112(pix) SEAL-LESS WATER CIRCULATION PUMP AMETEK Precision Motion Control (Dynamic Fluid Solutions) has launched Rotron® Seal-Less Water Circulation Pump. This incorporates a brushless DC motor with a 40,000-hour design life and a quiet-running, wet-rotor design. The pump is designed for such demanding applications as transit buses; construction and mining vehicles; heavy-duty agricultural equipment; and on- and off-highway vehicles. The pump’s wet rotor design circulates cooling water around the motor’s rotor to provide thermal management and lubrication of the bearing system. Ametek’s seal-less design and brushless motor technology have more than 20 years of field-tested performance in transportation and construction vehicles. The SLP2418 features a rugged, compact design that includes a stainless steel impeller, cast aluminium pump casing, and an efficient, high-performance, maintenance-free brushless DC motor. Its seal-less design offers leak-proof protection and the capability to resist harsh environmental conditions, such as hot-water spray, salt, fog, shock and vibration. For further information contact: AMETEK Precision Motion Control (Dynamic Fluid Solutions), 100 East Erie Street Kent, OH 44240 USA Tel: +1 330-673-3452. Email: info@ametekdfs.com
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Industrial Products Finder, April 2016 59
Ipf-Apr-16-126(pix) SILICONE DIAPHRAGMS Ami Polymer Pvt Ltd offers a wide range of Silicone Diaphragms. The function of these products is to accomplish control switch, valve, pump and accumulator functions. This product is made up of supreme quality raw material and is resistant to a variety of media at different pressure. Owing to various salient features like high durability and rugged construction, these products are highly popular in the market. Features: abrasion resistance; sturdy construction; and ability to withstand harsh condition. Established in the year 1996, Ami Polymer Pvt Ltd is an ISO 9001: 2008, ISO 14001: 2004 and OHSAS 18001: 2007 certified company devoted towards manufacturing and supplying the finest quality range of silicon rubber products, FBD sections, rubber expansion bellows and joints, mechanical seals, silicon tubes and hoses, silicon gaskets, rubber cords, rubber O-rings, etc. For further information contact: Ami Polymer Pvt Ltd 318 & 319, Mahesh Industrial Estate Opp Silver Park, Mira Bhayander Road Mira Road (E), Dist Thane 401 104 Tel: 022-28555107/631/914. Fax: 91-22-28555378. Email: info@amipolymer.com
Krystal Surface Solution, an ISO 9001: 2008 certified company, offers StarTM Spray – stainless steel Pickling Spray in Gel form, also available in paste form. This is used for stainless steel tank, vessels, heat exchangers, reactors, pipelines, etc. This product is tested and approved by IIT Mumbai under ASTM A380 standards. Star Spray in semi-gel form is extremely safe and easy to use. It is used for cleaning large fabricated equipments such as SS vessels, dairy machinery, dryers, agitators, and internals and externals of pipes with the help of pump or pressurised plastic spray bottle. Simultaneously, it also removes ferritic contamination, weld burns, and annealing colours. Krystal Surface Solution specialises in superior quality pickling and passivation, pickling gel, pickling paste, stainless steel weld cleaner, stainless steel pickling gel, and stainless steel pickling paste, pickling passivation gel, SS pickling paste, electro polishing, metal pickling, and silicon free innovative welding products.
Ipf-Apr-16-276(pix) ULTRASONIC THICKNESS METER, TM-8810 BSK Technologies offers an Ultrasonic Thickness Meter, Model TM-8810. Features: can measure any hard materials, including steel, cast iron, aluminium, red copper, brass, zinc, quartz glass, polyethylene, PVC, grey cast iron, nodular cast iron and other materials. Product applications: used for measuring thickness and corrosion of pressure vessels, chemical equipment, boilers, oil storage tanks, etc. Description: model – TM-8810; measuring range (metric/imperial) – 1.5-200 mm/0.06-8 inch; operating principle – ultrasonic; materials measured – only 11 types of materials, including steel, cast iron, aluminium, red copper, brass, zinc, quartz glass, polyethylene, PVC, grey cast iron, nodular cast iron; lower limit steel pipes – 815 x 2.0 mm, 820 x 3.0 mm determined by the transducer; calibration block – included; resolution – 0.1 mm; accuracy – (0.5% ±0.1); power supply – 4 x 1.5 V AA (UM-3) battery; battery indicator – low battery indicator; operating conditions – 0 to +45°C; (32°F - 104°F), = 90% RH; dimensions – 160 x 68 x 32 mm; and weight – 208 g (not including battery).
For further information contact:
For further information contact:
Krystal Surface Solution Unit No: 107, 1st Floor, Geeta Industrail Estate No: 3 Opp Tirupati Udyog Nagar, Waliv-Sativali Road, Vasai (E) Dist Palghar, Maharashtra 401 208 Tel: 0250-6452107, 6453107. Fax: 91-250-6052107. Email: sales@krystalindia.com
BSK Technologies #5-4-187/3 & 4/10,1st Floor, Patel Trade World, Karbala Maidan M G Road, Behind Hotel Moksh, Secunderabad 500 003 Tel: 040-39124339. Mobile: 098499-04339, 093910-36177. Fax: 91-40-39126177. Email: info@bsktechnologies.com, bsktechnologies@gmail.com
Ipf-Apr-16-249(pix) PICKLING SPRAYABLE GEL
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Ipf-Apr-16-109(pix) STAINLESS STEEL TANKS Canadian Crystalline Water India Ltd offers Stainless Steel Tanks in capacity ranging from 250 ltr to 10,000 ltr – a revolution in storage tanks. Features: materials of construction SS 304/316 used; special grade high nickel to avoid corrosion; ribbed for high strength and longevity; comes within built tank stand; weatherproof; and comes with in-built heating filament with temperature control (optional). Advantages: hygienic and safe storage of water; reduces risk of water borne diseases; could be easily shifted; easy to maintain; eco friendly; competitively prices (50% less expensive than fabricated tanks); and corrosion resistant. Applications: apartments; schools and colleges; restaurants; clubs; factories and IT parks; institutions; wedding halls; hospitals; individual homes; villas; row houses; and water treatment plants. Canadian Crystalline Water India Limited, a leading water technology solutions provider and manufacturer of mineral water packaging equipment, has been manufacturing stainless steel water storage tanks for industrial and residential purpose under the name of "Canadian Crystalline". For further information contact: Canadian Crystalline Water India Ltd No: 149, Poonamallee High Road (E V R Lane) Kilpauk, Chennai 600 010 Tel: 044-28362461-71. Fax: 91-44-28362470. Email: export@canadianclear.com
Ipf-Apr-16-114(pix) GEAR HONING MACHINE, HGP-400 Fässler’s HGP-400 is specifically designed Gear Honing Machine for the machining of small and mediumsized series as well as for batch size one. Instead of copying the geometry with a diamond dressing gear to the honing stone, this is transferred using a standard dressable grinding wheel. Here, the geometries can be chosen as required and transferred directly to the grinding wheel with a dressing device on the machine. After profiling the target geometries in the honing stone, the workpiece can be honed directly. For the redressing of the honing stone, the same process is used as with profiling. Processes/functions: gear honing (external/internal): profile grinding (external/internal, double and single flank machining); profiling and dressing honing stones (honing without DDG); high-pressure honing oil feed system; and A-axis tracking for longer honing stone service life. For further information contact: Daetwyler Swisstec India Pvt Ltd Gut No: 262, Lavale Road Pirangut, Pune 412 111 Tel: 020-66755702. Fax: 91-20-66755703. Email: mdc@daetwyler-swisstec.in
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Ipf-Apr-16-144(pix) IR TEMPERATURE MONITORING SYSTEM IRISS Ltd has launched Delta T Alert™, a self-contained, Wireless Temperature Monitoring System for 24/7 online monitoring of electrical assets. Infrared imaging does a great job of detecting thermal anomalies caused by conditions such as loose connections, overhead circuits and unbalanced loads. It does, however, only provide a snapshot of the faults on the day of inspection, leaving the subject components unmonitored for the balance of the year. The device attaches to an electrical enclosure cover. It bridges the gap between infrared inspections by regularly recording and reporting critical temperatures within electro/mechanical enclosures. The patented Delta T Alert unit is simple to install and comprises two temperature sensors. One monitors the interior temperature within the enclosure and the other, the ambient room temperature. Both are configured to collect data on a daily basis, at specific time intervals. The data is wirelessly transmitted for analysis and trending and warns the operator if the internal temperature rises above pre-set thresholds. Remedial action can then be taken before the problem becomes serious and warrants unscheduled system shutdown, incurring costly downtime. This IRISS technology can also be specified as an integral capability of its polymer window products. The combination ensures the problem is verified with no operational disruption. The on-board Delta T Alert™ system sends a remote alarm giving the location of the problem and temperature details. The maintenance engineer can then conduct a thermal scan of the live system, through the IRISS infrared window, in complete safety. For further information contact: IRISS Ltd Grafton Place Montrose Road, Unit 2 Chelmsford Essex CM2 6TG, United Kingdom Tel: +44 (0) 1245-399-713. Fax: +44 (0) 1245-462-396. Email: info-emea@iriss.com
Ipf-Apr-16-130(no pix) FLUORO-POLYMERS COATINGS Ami Polymers carries out Coatings of Fluoro-polymers like Teflon (PTFE), Kynar, Tefzel, Halar PFA, etc., on variety of equipments or components for industrial end use applications. The company is also carrying out coating of Teflon on various consumer products such as aluminium griddle (tawa), fry pans, etc. A Licensed Industrial Applicator (LIA) of Du Pont, the company has trained people experienced in selection and application of Teflon coatings. As LIA, it is familiar with the latest technological developments in the field of Teflon coating and maintains stock of many grades of Teflon coating raw materials. By bringing insight into the properties, manufacturing process and end use application of various grades of Teflon coatings, the company is a valuable resource for companies during the initial stages of product development. It helps select the coating system, set the manufacturing process and establish quality assurance system for a given application. For further information contact: Ami Polymers 182, GIDC Estate, Ankleshwar, Gujarat 393 002 Tel: 02646-327002, 222812, 221627. Fax: 91-2646-225921. Email: amipolymers@gmail.com
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Ipf-Apr-16-105(pix) MACHINE SCREWS
Ipf-Apr-16-134(pix) ASSEMBLY WORKBENCH
ABC Industrial Fasteners has developed a wide range of Machine Screws. This includes slotted machine screws, cheese screws – CSK, round head, pan head, raised, Philip head, oval head, mushroom head, hex head, washers forged, square washer fitted type, spring washers and plain washer fitted type shim screws, captive screws, small head screws, partly thread screws, long size screws, etc. Standard reference: these products can be supplied as per IS, BS, JIS, DIN, ISO, ASTM and GOST standard or as per clients’ samples or drawings. Threads: mm size, BSW, BA, no size NC/NF, UNC and UNF threads. Material grades: MS, brass, copper, SS 202, 303, 304, 316, and nylon. Finishing: natural finish self colour, bright zinc – silver and blue shades, yellow zinc, olive green, copper zinc, cadmium, nickel, nickel chrome, blackened. Applications: these screws are used at electrical and electronic units, machine tools, engineering industries, automobiles, textiles, home appliances, etc., and other service industries.
Arvind Furniture, a leading manufacturer and exporter, specialises in providing an impeccable array of Assembly Workbenches, used in assembly workshops for electrical industry, tooling, machinery assembly, etc. The range is precisely designed by adroit professionals using excellent quality raw materials and cutting edge technology, in compliance with international standards. Additionally, these workbenches are available in unmatched designs and quality. Features: elegant design, flawless finish and sturdiness. Arvind Furniture is one of the leading manufacturers of workshop, office, laboratory and household furniture. The company also manufactures custom-made workshop and laboratory furniture.
For further information contact: ABC Industrial Fasteners E-122, Ansa Industrial Estate, 1st Floor Sakivihar Road, Sakinaka, Andheri (E), Mumbai 400 072 Tel: 022-28470806, 28470705, 66923987. Email: zenith@zip-india.com, abc@precibolts.com
Ipf-Apr-16-145(pix) ELECTRICAL CONTACTS Mipalloy manufactures Electrical Contacts for medium voltage, high voltage and extra high voltage applications in electrical industry. Areas of application include: on-load tap changer OLTC) contacts; circuit breakers – air and oil immersed; arcing contact tips or arc runners; make and break contacts; heavyduty conductors, relays and switches; tap changer contacts CTR and EMR; dis-connector finger type contacts; medium voltage circuit breakers and interrupters; high voltage switchgear and breakers; and extra high voltage plunger and tulip contacts – non arcing. Mipalloy is a renowned manufacturer of resistance welding products, continuous casting mould plates, electrical switchgear contacts, plunger tips, plastic mould materials, EDM electrodes and tungsten copper powder metallurgy products. It offers a wide range of alloys for most diverse applications. The company is one of India’s largest manufacturers of short circuit rings and rotor bars used in the traction and industrial motors. For further information contact: Mipalloy Plot No: C14 & C15, SIPCOT Industrial Park Irrungattukottai, Sriperumbudur, Tamil Nadu 602 105 Tel: 044-27156104, 27156124, 27156139. Mobile: 099401-12093, 098404-26496. Fax: 91-44-27156082. Email: sales@mipalloy.com
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For further information contact: Arvind Furniture A K Industrial Estate, Off Veer Savarkar Flyover Bridge Goregaon (W), Mumbai 400 062 Tel: 022-28747441, 28747444, 28727445. Mobile: 098338-07441. Fax: 91-22-28747577. Email: info@arvindfurniture.com
Ipf-Apr-16-251(pix) COTTON KNITTED SEAMLESS GLOVES WITH PVC DOTS Marvel Gloves Industries, manufacturers, exporters and importers of gloves and PPE (personal protective equipment), offers a range of Cotton Knitted Seamless Gloves with PVC Dots. Features and benefits: cotton is a natural fibre and it is soft, supple, with no irritation despite longer wear and absorbs the moisture, making comfortable. These gloves are available in different weight and thickness for various requirements and different cuff length depending on application. The dotted gloves can be offered in 7, 10 and 13 gauge knitting. Applications: general maintenance; shipping and receiving; food processing; light fabrication; shipping and port handling; drilling rigs and offshore companies; packaging; automotive assembly; and material handling, etc. Marvel Gloves Industries founded in 1980 established its first seamless knitted gloves manufacturing unit in Gujarat State. Dedication, team efforts, customer support, quality product created high confidence in the buyers. Marvel Group has won two National Awards for Quality Products, which from the President of India. Its infrastructure is strong enough to handle the increasing demand of domestic and international market. For further information contact: Marvel Gloves Industries 187/188, 2nd Floor, Ashoka Shopping Centre G T Hospital Complex, L T Marg, Mumbai 400 001 Tel: 022-22626546, 22659475. Fax: 91-22-22626876, 22659480. Email: marvelgloves@gmail.com
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MODULAR SYSTEM FOR PROFILE MACHINING XKQHU KDV ODXQFKHG D 0RGXODU 6\VWHP IRU 3UR¿OH 0DFKLQing – no matter how big or long – for every task the right machine. Large-volume workpieces or long sections that are SURFHVVHG E\ PDFKLQLQJ IURP PXOWLSOH VLGHV RIWHQ ¿W SRRUO\ or not at all, in standard machines. If additionally a high output is required, the construction of a special machine makes economic sense. )RU VXFK ZRUNSLHFHV WKH XVXDO ¿[WXUHV DUH QR ORQJHU VXI¿FLHQW DQG H[WUDRUGLQDU\ VROXWLRQV DUH QHFHVVDU\ 7R ¿[ VDIHO\ DQG DFFXUDWHO\ D ORQJ SUR¿OH RU EXON\ ZRUNSLHFH RYHU LWV entire length, without deforming, every time is a brain-teaser
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for the designer. In the illustrated system, the operations are GRQH VLPXOWDQHRXVO\ IURP WZR VLGHV 7KH 6XKQHU PRGXODU system enables the creation of special machines for various DSSOLFDWLRQV RI SUR¿OH PDFKLQLQJ 7KH LOOXVWUDWHG PDFKLQH SURGXFHV SUHFLVLRQ UDLO JXLGHV and was designed and built by the Suhner division for special PDFKLQHV 7KH UDSLG WUDQVIHU RI WKH SLHFHV ZDV DV LPSRUWDQW DV WKH SUHFLVH DQG UDSLG ORDGLQJ XQORDGLQJ DQG ¿[WXUH 7KH JHRPHWU\ RI WKH ¿[WXUH GHYLFH DOORZV VLPXOWDQHRXV GULOOLQJ in steps of the holes in tool steel.
optimisation from bar stock. In such projects, additional FRQVLGHUDWLRQV IRU WKH RSWLPDO H[SORLWDWLRQ RI WKH UDZ PDWHrial and the handling of the remaining piece in the machine cycle are necessary. Suhner India Pvt Ltd 235U2, Bommasandra Industrial Area Bangalore 560 099 Tel: 080-27831108. Mobile: 099723-00933. Fax: 91-80-27831109. Email: automation.in@suhner.com
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Ipf-Apr-16-254(pix) BRAKES, SPRING APPLIED Golden Precision Products Pvt Ltd, an ISO 90012008 certified company, is a leading manufacturer of Spring Applied Brakes (normally on). These are available from 6 nm to 3200 nm rating and in voltage 24, 90 and190 V DC. These brakes find applications in material handling equipment like hoists, cranes, conveyors, elevators and winches and also in machine tools, textile, plastic, printing, paper and other industries. Golden products have proved their worth for many years, in the most varied areas of applications like machine tools, textile, packaging, pharmaceuticals and special purpose machine manufacturers, earthmoving equipment, etc., and the company has gained a reputation both at home and abroad. It has a well-established manufacturing with all latest facilities and testing in house and a wide marketing network all over India. The company is a manufacturer of electromagnetic clutches/brakes and clutch plates that are used in machines where highest accuracy for motion and braking are important. For further information contact: Golden Precision Products Pvt Ltd 51, Manoj Industrial Estate, 5th Floor G D Ambekar Road, Wadala, Mumbai 400 031 Tel: 022-66641111, 24151680. Fax: 91-22-24151679. Email: office@golden-india.com
Ipf-Apr-16-262(pix) SOLVENT RECOVERY SYSTEM, FORMECO Neotech Equipments Pvt Ltd offers Formeco Solvent Recovery System. This is a cost-cutting system and saves cost of solvent purchase and hazardous waste disposal. This unit has an attractive pay back period and it becomes free within a limited period. Almost all industries, which are using solvents, face problems of regular purchasing of costly solvents, costly disposal of hazardous/toxic waste (not reusable in production). Formeco has solved solvents problems in over 50,000 companies worldwide. It is a unique system, which helps in protecting environment by reducing handling volume of disposable hazardous/toxic wastes. These units use the principle of distillation, which allows the recycling, and reuse of degreasing and washing solvents. Through this simple distillation process, they separate the contaminants from original solvents. The condensed solvent is collected in a tank ready for its reuse. The characteristics of the processed solvent are not altered by the process, which can be repeated indefinitely. Formeco units are compact and skid mounted with complete internal connections of pipes, electrical wires, safety and control systems, etc. For further information contact: Neotech Equipments Pvt Ltd 401, Gagandeep – 12, Rajendra Place, New Delhi 110 008 Tel: 011-64595949, 258222308. Mobile: 095400-62568. Email: sales@neotechworld.com
Ipf-Apr-16-260(pix) DOUBLE DRUM ROLLERS, WALK BEHIND Chicago Pneumatic has extended its range of walk-behind Double Drum Rollers with the introduction of the MR7005. Easy to maintain and operate, the new roller includes automatic hydraulic brakes for enhanced operator safety and a built-in hydraulic oil cooler to control the unit’s temperature and increase durability. To ensure operators are protected, the MR7005 features automatic hydraulic brakes that respond when the pressure drops. On the other hand, if the pressure goes up, the brakes are automatically released. The roller also comes equipped with a vibration reducing handle so that operators are not exposed to high hand/ arm (H/A) vibration levels. To provide operators with easy access to service points and the battery for charging, the new double drum roller includes a flip-up hood. It also comes equipped with scrapers to prevent material from sticking to the drums, reducing the amount of maintenance required. The user-friendly design of the MR7005 provides operators with easy access to throttle and water controls, as well the electrical starting box.
Rollon India Pvt Ltd offers the Hegra range of Telescopic Rails. The Hegra rail family includes various telescopic guide profiles with ball cage capable of handling high loads up to 20 kN per pair, overextensions up to 200% of the length of the guide in closed position and available in different materials such as aluminium or stainless steel AISI 304 and AISI 316. The main features of the Hegra Rail telescopic guides: handling of heavy loads combined with minimal bending; profiles with 1, 2 or 3 extensions for extractions up to 200%; available in different materials: steel, aluminium, stainless steel AISI 304 and AISI 316; high rigidity and moment of inertia with thin sections; fluid noiseless operation; long working life; and extremely reliable. The Hegra Rail family of telescopic guides includes five product categories: partial and full extensions, overextensions, guides for heavy loads and S-sections. Rollon is a global company specialising in the design and manufacturing of linear rails, telescopic rails and linear actuators used in a wide range of industries.
For further information contact:
For further information contact:
Chicago Pneumatic Tools India Land Global Industrial Park, Plot No: 12, Sl No: 235/8 Hinjewadi Phase 1, Pune 411 057 Tel: 020-39179400. Mobile: 099670-47733. Email: tools.sales@cp.com
Rollon India Pvt Ltd 1st Floor Regus Gem Business Centre 26/1 Hosur Road, Bommanahalli, Bangalore 560 068 Tel: 080-67027066. Fax: 91-80-67027004. Email: info@rollonindia.in
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Ipf-Apr-16-261(pix) TELESCOPIC RAIL, HEGRA
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Ipf-Apr-16-267(pix) FOUNDATION BOLTS Aim Tech Engineering Solutions Pvt Ltd, an engineering solution provider company in foundation bolts and industrial fasteners, offers a wide range of Foundation Bolts for various pro-jects. These are available in various types such as: L type, J type, eye type, split type and straight type. Specifications: materials of construction – carbon steel, alloy steel and stainless steel; sizes – dia 6 mm to 100 mm (1/4" to 4"); length – 0.3 mtr to 5 mtr or as per customers’ requirements; surface finish – black, trivalent zinc plating, hot deep galvanised or zinc phosphating; and applications – PEB, machinery installation, factory sheds, etc. Aim Tech Engineering Solutions Pvt Ltd, a recognised engineering product and solutions provider company, is aiming high in the fasteners domain. The company specialises in industrial fasteners/foundation bolts, forging, casting, sheet metal and fabrication. For further information contact: Aim Tech Engineering Solutions Pvt Ltd S No: 186, Khadakwasala Road, At & Post Nandoshi Tal: Haveli, Dist Pune 411 024 Tel: 020-32341380. Mobile: 097641-13247, 095797-13247. Email: sanjay@aimtechpune.com, sales@aimtechpune.com
Ipf-Apr-16-275(pix) SMD LED, KLSL3030W-6V Kwality Photonics Pvt Ltd, an ISO 9001: 2008 certified company and a pioneer in LED technology, has released high performance medium power SMD LEDs, KLSL3030W-6V, 150 mA. These LEDs are available in 120/140 Lumens output that deliver exceptional brightness thanks to the specially designed lead frame profile and improved heat dissipation of the device. 2835 SMD LED types are the world’s lowest priced LED types for a given wattage, lower than the 5630/5730 SMD LEDs. These work with low current LED drivers. The company offers LM80 tested compliant LEDs across full range of power LEDs. Its high power KLHP3535, medium power KLSL5630 and 2835 and low power 3014 and 3528 LEDs now enable entrepreneurs to bid for all BEE, government tenders and BIS based LED indents. Kwality’s surface-mount medium power SMD LED family of 2835W, 5630W and 3030W are now de-facto industry standards. The wide choice of Kwality PolyWa KLHP3535W350 mA, KLSL5630W150 mA, KLSL2835W60 mA, KLSL3014W30 mA and KLSL3228W20 mA together can meet every possible design requirement, be it street lights, tube lights, retrofit bulbs, panel lights, high bay lights, flood lights or down lights. Due to huge cost advantage of Kwality SMD LEDs, even streetlights are being lit with these medium power LEDs. For further information contact: Kwality Photonics Pvt Ltd D28, Electronic Complex, Kushaiguda, Hyderabad 500 062 Tel: 040-64621946, 2712355. Mobile: 098484-58935, 081430-17046. Email: kwalitypolywa@gmail.com
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Ipf-Apr-16-277(pix) EJECTOR FOR SHORT CYCLE TIMES Schmalz has introduced new SBPL basic Ejector for Short Cycle Times, extending its range of vacuum generators with very high suction rates. It is particularly well suited for safe handling of various workpieces and enables short cycle times. Schmalz has greatly increased the efficiency of the ejector over its predecessor. The new eco nozzle technology is based on a multi-stage venturi concept and ensures an optimum combination of suction capacity and energy efficiency: Thanks to the eco nozzle, the suction rate in the range from 200 to -600 mbar is, in some cases, twice as high as before. Evacuation and cycle times have been reduced considerably. When constructing the new basic ejector, the Schmalz experts also attributed great importance to the product design. The main body and nozzle system are made of extremely robust plastic. This makes the ejector highly resilient and 50 per cent lighter than its predecessor, which was made from aluminium. The modular design also presents practical advantages to the user: The SBPL can be cleaned very quickly and is also very easy to maintain. The new Schmalz product is available in two varieties: The HF high-flow version (for the range up to 500 mbar) is ideal for handling porous workpieces such as cardboard, packaging and insulating material. The HV highvacuum model (for the range from -500 mbar) is the perfect solution for transporting airtight workpieces such as glass or wood. The following optional accessories are available for the SBPL basic ejector: vacuum switch, vacuum gauge, quick exhaust valves, solenoid valves, filter and exhaust duct. For further information contact: Schmalz India Pvt Ltd EL 38, J Block, MIDC, Bhosari, Pune 411 026 Tel: 020-40725502. Mobile: 098810-42007. Email: m.d.honap@schmalz.co.in, schmalz@schmalz.co.in
Ipf-Apr-16-006(pix) LT PANELS Finetech Engineers offers a vast range of LT Panels that is manufactured using high quality electrical components. Optimal in performance, these panels find huge applications in railway substation and industries like transportation, mining and consumer. Further, these LT panels are designed in such a manner that these can be installed in traction power substations and gap breaker stations for enabling DC power distribution, selective fault protection and contact rail isolation capabilities. Established in the year 2004, Finetech Engineers is a prominent company engaged in manufacturing and exporting of a wide range of control panels for plastic processing machinery. In a short span of six years, it has earned a reputation for being very innovative and trustworthy supplier for control panels in India as well as in 17 countries worldwide. For further information contact: Finetech Engineers 39, Kameshwar Estate, Plot No: 3609 Phase-4, GIDC, Vatva, Ahmedabad 382 445 Mobile: 090990-22040. Telefax: 91-79-25841635. Email: info@finetechengineers.in
Ipf-Apr-16-243(pix) REMOTE PLC, EM4 InnoVista SensorsTM offers em4, the first Remote PLC. A small PLC able to communicate as part of the Internet of Things, em4 is more than just an innovative, high-performance and easyto-use nano-PLC. It constitutes a real growth platform for OEMs and integrators who are looking for an easy way to move their application into the digital era. It opens up a new ready-to-use infrastructure to them, plus an ecosystem of online tools and services, creating new added value for their customers. The em4 lab is where you find everything you need to automate your application: em4 soft, the most intuitive PLC software of the market; em4 remote access platform: “em4 web” and “em4 app” to remotely control your em4 from a PC or a mobile device; and partners community of the company, with products, tools, and also specific application examples to support client business development and reduce time to market. Crouzet Automation has partnered with the best products and service providers, to help users unleash their creativity and reinvent business. With the em4, Crouzet Automation offers the perfect control systems for specific markets and applications. For further information contact: InnoVista Sensors 4th Floor Trident Towers, 100 Ft Ashoka Pillar Road Jayanagar 2nd Block, Bangalore 560 011 Tel: 080-41132205, 40818916. Mobile: 097390-95447. Fax: 91-80-41132206. Email: india@innovistasensors.com
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Ipf-Apr-16-031(pix) DC & AC INDUSTRIAL INVERTERS Everon Energy Systems Pvt Ltd offers DC & AC Industrial Inverters. Salient features: suitable for any industrial/commercial application; pure sine wave output; input voltage range 12 V to 240 V DC; ratings from 100 VA to 10.0 kVA; protections against overload and short circuit; static bypass option also available; hot standby parallel operation; and applications for thermal power plants, telecom towers, etc. Since inception more than two decades ago, Everon has endeavoured to pursue its mission by specialising in design, manufacture and technical support of equipment for energy conversion, covering a broad spectrum of power solutions, specially static voltage stabilisers, DC UPS systems, for critical application areas in solar photovoltaic systems, defence, telecommunication, power generating stations, airports, and other industrial applications. For further information contact: Everon Energy Systems Pvt Ltd Everon House, C-74, 2nd Floor, Sharda Puri Ring Road, New Delhi 110 015 Tel: 011-65694431. Mobile: 093115-89802. Fax: 91-11-25173127. Email: everon@vsnl.net, mktg@everon.in
Ipf-Apr-16-224(pix) ALUMINIUM FOIL CONTAINER MACHINES Alufoil Products Private Limited is a world renowned expert in the manufacture of Aluminium Foil Container Machines and die mould/tools. The company has developed its own systems of manufacturing round/rectangular, large or small round, multiple-out dies to single-out large shape configurations. These dies and tools can run well in excess of 60 to 70 per
minute. Main features: geometrical accuracy; superior tool steel; effective operating; 5 years warranty; latest technology – by using same die, processing of foil of thickness as low as 35 micron up to 100 micron. These machines are widely acknowledged in the market for their features such as low maintenance, sturdy construction, easy operation and longer service life. The company does not compromise on quality; it manufactures superior quality plates. Its dexterous team of experts offers a comprehensive range of products that are at par with the industry standards, providing long and lasting value which separates it from competitors. For further information contact: Alufoil Products Pvt Ltd 208, Mukti Chambers, 4, Clive Row, Kolkata 700 001 Tel: 033-40050565. Mobile: 093303-14988, 098741-19605. Email: alufoil@gmail.com
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Ipf-Apr-16-138(pix) New Product DC MOTOR SPEED CONTROLLER Indus Electronics India Pvt Ltd offers a DC Motor Speed Controller. This is designed for motors with field and PMDC types. Applications are for all sorts of automation in the areas of printing, jewellery machinery, scientific equipment, paper and chemical machinery, etc. The controller can be used with open loop/closed loop configuration and accepts analog tacho generator feedback for closed loop systems. It is potentiometer controlled. Power rating: 0.5, 1, 2, 3, and 5 HP with current protection and 230 V ±10% 50 Hz supply range. For further information contact: Indus Electronics India Pvt Ltd Plot No: 3, Electronics industrial Estate, Coimbatore 641 014 Tel: 0422-2628351, 2626020. Mobile: 094433-62850. Email: sales@induselect.com
Ipf-Apr-16-139(pix) GEARED MOTOR, MODULAR Bauer offers a modular Geared Motor, HiflexDRIVE, that combines the excellent efficiency of the IE4 permanent magnet synchronous motor (PMSM) with the compact dimensions of the BK17 gearbox. The package is available in a standard, painted configuration for conventional applications, or in aseptic and stainless steel versions that are specifically designed to operate in hygienic environments. Ideally suited to conveyor applications, the HiflexDRIVE solution offers many advantages in terms of performance, reliability and flexibility. However, the special hygiene demands of industries such as pharmaceuticals and food & beverage, demand specialist components that typically have to be specified to withstand the regular cleaning regimes and provide clean operation without risk of contamination. The aseptic design caters specifically for applications where regular washdowns involving cleaning chemicals are required to maintain a hygienic environment. The motor is designed so that a fan and cooling ribs are not required, thereby allowing for a completely smooth outer casing with a non-drive end, which is sealed. This eliminates any dirt traps on the motor casing and also prevents re-infection of the local environment caused by air movement from a cooling fan. In addition, the aseptic drive is painted using an acid and alkali resistant formula, which can withstand chemicals with a pH range of 2 – 12. As a result the new drive system can withstand the cleansing solutions and disinfectants that are used within the food industry without affecting its performance. For further information contact: International Combustion (I) Ltd Infinity Benchmark, 11th Floor, Plot No: G-1 Block EP & GP, Sector V Salt Lake Electronics Complex, Kolkata 700 091 Tel: 033-33153000. Fax: 91-33-23576653. Email: info@internationalcombustion.in
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AUTOMATED SHEET STORAGE SYSTEM
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78 Industrial Products Finder, April 2016
3& ZLWK FRORXU GLVSOD\ DQG WRXFK VFUHHQ RSHUDWLRQ IXQFWLRQV VXFK DV ORFDWLRQ PDQDJHPHQW RU FDVVHWWH PDQDJHPHQW DV ZHOO DV JUDSKLFDO V\VWHP V\VWHP GLDJQRVLV DQG DXWRPDWLF RUGHU FRQWURO DUH VWDQGDUG YHU\ HDV\ RUGHU HQWU\ RUGHU WUDFNLQJ ERRNLQJ DV ZHOO DV WKH PDQXDO RSHUDWLRQ WKH V\VWHP LV XVHU IULHQGO\ DQG PDGH PXFK HDVLHU ZLWK VLPSOH JUDSKLFDO V\PEROV RSHUDWLRQ DQG UHWXUQ PHVVDJHV GLUHFWO\ YLD WRXFK VFUHHQ DQG additional features WR LQFUHDVH WKH SHUIRUPDQFH DQG XSdate the hardware of the Controller – HYHQ DW ODWHU GDWH material and inventory management QXPEHU RI SLHFHV ZHLJKW OHQJWK DQG ZLGWK DXWRPDWLF GDWD EDFNXS YLD 86% VWLFN OLQNLQJ ZLWK (53 V\VWHPV GDWD H[SRUW LPSRUW H J WR 0LFURVRIW ( [ F H O Y L D 8 6 % VWLFN PDVWHU UHFRUG GDWD DQG EDU FRGH VFDQQHU IRU RUGHU HQtry – upon request. Technical speci¿FDWLRQV PD[ ORDG FDSDFLW\ SHU FDVVHWWH ¹ WRQQHV PD[ V\VWHP KHLJKW ¹ PWU XVDEOH VWRUDJH ZLGWK [ OHQJWK ¹ [ PP [ PP V\VWHPV also designed for VHFWLRQV XS WR PWU lifting speed – 10 P PLQ DXWRPDWLF FRQWURO ¹ VWDQGDUG material inventory management – opWLRQDO LQYHQWRU\ FRQWURO FRPSXWHU ¹ RSWLRQDO DQG FRQQHFWLRQ WR KRVW FRPSXWHU ¹ RSWLRQDO Metafold Engineering Pvt Ltd Sr No: 27/5/2, Kondhwa (Bk) Punyadham Ashram Road, Pune 411 048 Tel: 020-26933664. Email: sales@metafold.com, sales1@metafold.com
Ipf-Apr-16-033(pix) OUTDOOR ENCLOSURES Excel Enclosures offers a superior quality assortment of industrial Outdoor Enclosures. Manufactured under experts’ supervision, these enclosures are precisely designed and manufactured using top-notch quality metal sheet and iron bars with the aid of sophisticated techniques. These enclosures are manufactured according to the industry standards. Additionally, the company offers these enclosures at the best market rates to valued patrons. Features: captivating look; better comfort and portable; and ruggedness. For further information contact: Excel Enclosures Gat No: 1567, Shelar Vasti, Dehu-Alandi Road, Chikhali Near Indtech, Pune 412 114 Tel: 020-66308263, 66308265. Mobile: 098226-45948, 092256-58662. Fax: 91-20-66308264. Email: response@excelenclosures.com
Ipf-Apr-16-245(pix) TAPER/ANGLE BURNISHING TOOLS Bright Burnishing Tools Pvt Ltd offers Taper/Angle Burnishing Tools (internal and external angle/taper). The surface of metal parts worked through turning, reaming or boring operations is a succession of “projections or peaks” and “indentations or valley” when microscopically examined. The roller burnishing operation compresses the “projections (peaks)” into the “indentation” (valleys) thus forming a smooth mirror finished surface. Any material not exceeding 40 Rockwell hardness “C” can be roll burnished. Salient features: tools for – internal tapers; external tapers; min minor dia – 5 mm and above; highly suitable for mating taper assembly, like hydraulic end fittings; can be burnished directly after CNC turning; and tools available with different shank options. Bright Burnishing Tools Pvt Ltd (BBTPL) was incorporated in the year 1994 with an intent to carve a niche in the new arena of ‘burnishing tools’ and has with sustained efforts, achieved it over the period through the intensive concept selling and aggressive sales promotional measures. The company was founded by a technocrat engineer with specialisation in “tools & dies” and worked in higher echelon of the management in a premier corporate entity. He has over 30 years of experience in tooling line including a stint of few years in Switzerland, prior to formation of BBTPL, on “deputation” for advanced training and has proven his mettle in implementing the imparted training successfully. For further information contact: Bright Burnishing Tools Pvt Ltd 42, N G Ramaswamy Road Pappanaickenpalayam, Coimbatore 641 037 Tel: 0422-2210122, 4387340. Fax: 91-422-4387622. Email: burnish@vsnl.com
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Ipf-Apr-16-004(pix) RHODIUM MACHINES Fine Rhodium is among the acclaimed names in the industry for manufacturing and retailing of Rhodium Machines. These machines are made from high quality materials for maintaining the industrial standards and offering ultimate solutions to jewellers. The machines are durable, resistant to wear and tear, seamless in terms of finish and having high tensile strength. Features: resistant to wear and tear; high tensile strength; and longer service life. Fine Rhodium was established in 2001 and is engaged in manufacturing, retailing and exporting electroplating equipment. The company has a comprehensive product range comprising cleaning machine, plating machine and making machines. For further information contact: Fine Rhodium No: 105, Shiv Plaza, Station Road, Kandivali (W), Mumbai 400 067 Tel: 022-28065612. Mobile: 099208-64003. Email: virmati2000@yahoo.com
Ipf-Apr-16-002(pix) CONNECTOR, M12 POWER HARTING has launched the new M12 Power Connector that offers sufficient power for energy-hungry applications in the field – while boasting a smaller design footprint. Consistent standardisation and new encoding allow users to save on space as well as interfaces. The ever greater “appetite for energy” in automation caused by a growing number of participants is making new concepts necessary. Besides signals and data, ever more power must also be supplied. In response, HARTING has participated in the development of new industry standards in order to make manufacturer-neutral mating faces a reality. The resulting new IEC 61067-2-111 standard is the basis for future M12 Power connector solutions. The new, universal mating face with L-coding has also emerged from the adopted standard. At 63 V/16 A, the 5-pin L-coding achieves 0.75 kW of power, making it ideal for small servo motors, field distribution boxes, field-bus-controlled I/O boxes, power supply devices and valve applications. The PNO views the M12 Lcoded as the future standard equipment connector that is slated to completely replace the application area of the existing M12 A-coded and 7/8” solutions. Consequently, in future, a standardised and universal IP65/67 power connector will be able to be deployed. On the cable side, the well-known HARAX IDC connectors and 360° shielded crimp terminals are available for straight male/female versions. For further information contact: HARTING India Pvt Ltd 7th Floor (West Wing), Central Square II Unit No: B-19 Part, B 20&21 TVK Industrial Estate, Guindy, Chennai 600 032 Tel: 044-43560415. Fax: 91-44-43560417. Email: abhishek.bimal@harting.com
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Ipf-Apr-16-010(pix) PNEUMATIC VALVE ACTUATORS Flow Zeal Control offers a high quality range of Pneumatic Valve Actuators, which is known for optimum functionality and superior performance. These actuators are widely used for converting energy, which is specifically in the form of compressed air, into motion. Further, the converted motion can be linear or rotary, depending on the model of the actuators. Features: commendable functionality; and precise engineering. Supported by a team of skilled professional, Flow Zeal Control, established in 2007, is engaged in production, export and supply of qualitative range of different types of valves like diaphragm valves, lift check valves, etc. For further information contact: Flow Zeal Control No: 30, Second Main Road, Burma Colony Perungudi, Guindy, Chennai 600 096 Tel: 044-24960928. Mobile: 098405-03070, 095000-09534. Email: flowzeal@gmail.com
Ipf-Apr-16-131(pix) CABLE & HOSE CARRIER SYSTEMS Kabelschlepp has launched UNIFLEX Advanced range of solid plastic cable and hose carrier systems – a light, quiet allrounder with a wide range of applications. The main characteristics of this carrier system include: universal mounting bracket (UMB) with integratable strain relief comb; designs with inward or outward opening crossbars; extremely fast and easy to open due to ball joint mechanism; frame stay; single-part links (design 020); favourable ratio of inner to outer width; many separation options for the cables; robust, double stroke system for long unsupported lengths; easy divider fixing; extremely low noise due to internal noise damping; lateral wear surfaces; and single-part end connectors with integratable strain relief comb. Selection criteria for Uniflex Advanced: if easy, singlesided opening of the crossbars from inside or outside is required; if cables have to be assembled quickly; if an optional divider fixing should be available (e.g., for cable carrier laying on its side); if a gliding arrangement should be optionally available; if additional loads up to 10 kg/m are required; if a plastic crossbar is required; if an integrated strain relief is required; if horizontal cable partitioning is desired; and if a frame stay is required (e.g., for large hose diameters). Features: fixable dividers for arrangement laying on its side and applications with high lateral travel accelerations – no additional spacers required; lateral wear surfaces – for long service life for applications where the carrier is rotated through 90°; and simple fixing of strain relief comb or C-Rail in the connector. For further information contact: Kabelschlepp India Pvt Ltd B-14, ITI Ancillary Industrial Estate Mahadevapura (PO), Bengaluru 560 048 Tel: 080-41158997. Fax: 91-80-41158998. Email: mail@kabelschlepp.in
Ipf-Apr-16-219(pix) DC MOTORS FOR MATERIAL HANDLING EQUIPMENT Rotomag Motors & Controls Pvt Ltd, an ISO 9001 company, offers wide range of reliable, compact and super efficient permanent magnet/ wound field DC Motors. These are especially ideal for steering and stacker applications in fast growing material handling equipment industries. These DC motors, having high torque, high current carrying capacity, are suitable for intermittent duty cycle. These have severe overload protection that gives satisfaction to OEMs and their end-users. The aesthetic look of the motor attracts customer to make best pair to their equipment. The power ranges from 1 kW, 12 V, to 220 V and speed 3000 RPM with S1 duty cycle, different enclosures, mountings, and types of protection making it possible to select appropriate range to the user. The secrets of quality products are extensive use of high efficiency and low loss CRNO stampings, casting is used instead of fabricated body resulting in better dimensional stability and superior finish. For further details contact: Rotomag Motors & Controls Pvt Ltd 2102/3 & 4, Vittal Udhyognagar, Near Anand, Gujarat 388 121 Mobile: 092271-10023/24/25, 082386-77343. Fax: 91-2692-239805. Email: sales@rotomag.com
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Ipf-Apr-16-024(pix) LM SHAFTS Luna Bearings offers a range of LM Shafts sourced from South Korea. Won brand by Won ST Co Ltd, Korea, has been paying attention to the stable and reliable production under the motto "customer satisfaction first" since the company was established in 1989 as the first manufacturer of LM shafts in Korea. LM unit and then Won's continued home productions of LM unit, super ball bushes, compact ball splines, cross roller guideways, position stage, etc., have been served in the fields for automation industry with Won supplying to about 40 countries since 1993. The company’s R&D has the accurate interpretation ability about rolling motion and sliding motion together with the application ability both of special steel heat treatment and specialised technique in super precision processing. For further information contact: Luna Bearings 59, Bibijan Street, Second Floor, Moiz Manzil, Mumbai 400 003 Tel: 022-40786110, 23455052. Fax: 91-22-23427773. Email: sales@lunabearings.com
Ipf-Apr-16-151(pix) GENERATOR MONITORING UNIT ElMeasure India Private Limited offers a Generator Monitoring Unit. The product has a dual display. It continuously displays kWh parameter along with user chosen voltage or amps or Hz. The kWh display is 6-1/2 digits non resettable stepper counter and the voltage, current and frequency display is a 4-digit bright LED with auto scaling to kilo. The meter is programmable for three phase and singlephase applications, having one common CT and PT settings for all the monitoring values, which can be made through front panel keys ensuring higher reliability. It has rich high frequency LED pulse output in the front facia and an optional POP 12 V at rear, which is best in the industry. Unique features: dual display – kWh 6-1/2 digit counter, VAF 4-digit LED – reduces the need of multiple meters; simultaneous display of kWh and V or A or Hz; displays kWh and VLL, VLN, a (average and phase wise), Hz; CT, PT settings through front panel keys; no DIP switch settings hassles; one common CT, PT settings for all parameters; programmable for single phase and three phase applications; forward kWh integration even with incorrect CT polarities connections (reverse lock option); optional 60 A or 100 A hanging CT (ID is 15 mm); reduces cost and simplifies panel wiring; and suitable for generator applications. For further information contact: ElMeasure India Private Limited 764, 4th Phase, 707 Yelhanka New Town Bangalore 560 064 Tel: 080-28461777/744. Fax: 91-80-41272461. Email: contactblr@elmeasure.com
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Ipf-Apr-16-111(pix) - Vertical full column, pix HMS EDGE GATEWAYS HMS Industrial Networks’ new “Edge Gateways” enable communication between IT-systems and the factory floor. The company has now introduced yet another gateway family for the Industrial Internet of Things. The new Anybus .NET gateways enable real-time data from industrial machinery to be presented to .NET-based IT applications. This means that .NET programmers can get data directly from a PLC system on the other side of “the edge” to be used in applications for statistics, analysis or maintenance. The first .NET gateways are available for PROFIBUS and PROFINET. The basic prerequisite for Industrial IoT is that industrial applications are able to communicate with IT systems. However, the operational technology (OT) on the factory floor uses fieldbus and industrial Ethernet networks, which are designed for real-time communication – by default separated from the IT-infrastructure. The Anybus .NET gateways address this situation by acting as translators, which send and receive data between PROFIBUS- or PROFINET-networks and IT platforms using .NET as a framework. The communication is set up in a couple of minutes and the .NET gateways are therefore a very fast way to realize IIoT. The result is that IT systems get unprecedented access to real-time data from the factory floor which enables predictive maintenance, KPI-follow-up, machine analytics, data mining, big data processing, production statistics and much more – without interfering with the industrial processes. The solution can be used for a wide range of use cases, from simple transfer of KPI values, advanced messages with structured data types, or ultra-fast transfer of I/O data for “big data.” In addition to connecting the data from the industrial processes to the IT-systems, the .NET gateways make the data understandable on the IT-side. The information exchange between the Operational Technology (OT) side and the Information Technology (IT) side is defined in a spreadsheet template, which defines how the data is mapped, tagged and presented to IT-applications. The spreadsheet is uploaded to the HMS code generator which automatically creates a customized high level C# API (events and Post methods) that is easy to integrate directly into a .NET application. It also generates a customized GSDML file for the PLC. For more than 20 years, HMS has been offering industrial communication solutions between different standards on the factory floor, and the company now has used this experience to offer a gateway to .NET. This is truly an ‘edge gateway’ in the sense that it creates a bridge between the IT and OT side – .NET programmers get access to data from industrial machinery, while PLC programmers can rest assured that the data access does not interfere with their critical systems. HMS Industrial Networks is the leading independent supplier of products for industrial communication including remote management. For further information contact: HMS Industrial Networks India Private Ltd “Corporate Plaza”, Unit 1A & 1B, Ground Floor Senapati Bapat Road Near Chaturshrungi Temple, Pune 411 016 Tel: 020-25630211. Fax: 91-20-25639190. Email: in-sales@hms.se
Ipf-Apr-16-233(pix) AXIAL PISTON PUMP Danfoss, a world leader in innovative engineering, displayed at bauma 2016 recent innovations in both system solutions and components. These include demonstrations of the new MP1 closed circuit Axial Piston Pump, MP1 closed circuit axial piston pump. Manufacturers get reliability and flexibility with best-in-class modular configuration, capabilities for connectivity and data capture through telematics, and industry-leading customer support. OEMs can speed up the design process, improve time to market and get proven, precision machine control for customers. For further information contact: Danfoss Industries Pvt Ltd No: 143 MGR Salai, Chennai 600 096 Tel: 044-66501555. Fax: 91-44-66501444. Email: danfoss.india@danfoss.com, lsatya@danfoss.com
Ipf-Apr-16-238(pix) IR THERMAL CONDENSATION SCANNER Extech Instruments, a FLIR company, has launched a dual laser IR Thermal Condensation Scanner, Model IRT600. This measures temperature and humidity then calculates dew point and warns when conditions for mould growth exist. Applications: HVAC, mould remediation, scientific/educational, industrial processes, consumer home-owner, archives/museums, etc. Bright LED indicator changes from green (normal, 1/3 range of environment temperature to dew point) to yellow (warning, 2/3 range which shows place will develop mildew) or red (alert, exceeds 2/3 range that shows place has mildew). Features: great for processes that require surface temperature control and monitoring; Green LED changes to Yellow and then to Red as the surface temperature reading gets closer to and then equals the calculated dew point reading; dual lasers indicate ideal measuring distance where the two lasers converge to a 1” target spot; 12:1 distance to target ratio; 150 millisecond IR temperature response time; switchable backlight and laser; max hold; and complete with case and 9V battery. Specifications: IR temperature range – -22 to 662°F (-30 to 350°C); basic accuracy – ±(1% of rdg + 2.7°F/1.5°C); air temperature 32 to 122°F (0 to 50°C); max resolution 0.1°F/°C; distance to target –12:1; emissivity – 0.95 fixed; humidity – 20 to 80%RH; RH accuracy – ±3.5%RH; dew point – -22 to 212°F (-30 to 100°C); dimensions – 6.6 x 3.2 x 2.3" (168 x 82 x 58 mm); and weight – 5.7 oz (163 gm). For further information contact: FLIR Systems India Pvt Ltd 1111, D Mall, Netaji Subhash Place Pitampura, New Delhi 110 034 Tel: 011-45603555. Fax: 91-11-47212006. Email: flirindia@flir.com.hk
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Ipf-Apr-16-016(pix) FRP TANKS & VESSELS Fibretech Industries manufactures a wide array of Tanks and Vessels using high quality FRP, PP, PVC/FRP, PP/FRP, PVDF/FRP, FRB and FRVE. Beside this, we also install storage tanks, pickling tanks, rinsing tanks, settling tanks, acid oil splitting tanks, pressure vessels, reactors for acid alkali and many more. Features: made up of superior quality of raw materials; capacity – up to 100 kl; highly durable and reliable; high in performance; available in a wide variety of shapes and sizes; impeccable finish; cost effective; and delivers customised products. Established in the year 1996, Fibretech Industries is one of the leading manufacturers and exporters offering a wide range of products. These include fume scrubbing, industrial centrifugal blowers, hoods and covers, tanks and vessels, auto parts, FRP door shutters, FRP sign boards, linings and coatings. The company has a well-developed in-house design unit and modern machinery equipment, for manufacturing of these products. Further, the use of CAD facilities also ensures flawless finishes in the range. For further information contact: Fibretech Industries E-176, Kavi Nagar, Industrial Area, Ghaziabad, UP 201 002 Tel: 0120-2701977. Mobile: 098104-50929. Email: atujimittal@yahoo.co.in
Ipf-Apr-16-218(pix) PROXIMITY SENSORS, IQG
Ipf-Apr-16-113(pix) BALL VALVES WITH BI-DIRECTIONAL SEALING ValvTechnologies Inc., manufacturer of zero-leakage severe service isolation valve solutions, has announced the extension of bi-directional sealing technology to its 5/8” bore V Series high-performance metal seated Ball Valves. The 1” and larger V Series valves have always had bi-directional sealing ability: this superior capability has now been extended to 5/8” bore valves. Designed to provide 100% zero-leakage for customers in the fossil power and nuclear generation markets, this is the original fully bi-directional, zero-leakage metal seated ball valve on the market. The bi-directional design prevents the upstream load spring from collapsing in a reverse flow or backpressure condition. The design ensures the integrity of the seating of the high pressure end subsequent to any reverse flow condition, guaranteeing Class V shutoff in the reverse direction after an upset condition. Most metal seated ball valves are a uni-directional design specifically targeting globe valves. ValvTechnologies’ V Series designs can be utilized in bi-directional applications where gate valves are used without the worry of internal damage typical of other metal seated ball valve designs. ValvTechnologies’ V Series 5/8” bi-directional valves can be used in severe service applications in fossil power and nuclear generation, as well as any industry where a combination of zero-leakage and bi-directional functionality is a benefit by improving the performance, reliability and the safety of a plant. For further information contact:
SICK’s new family of IQG Inductive Proximity Sensors in a 40 x 40 construction size are easy to switch and can be installed in a matter of seconds. The designs allow for flexible adjustment and easy monitoring. The patented stable push-lock system is quick, reliable, and unique. It allows for tool-free mounting and offers a high level of safety by eliminating the possibility of unintentional unlocking. The IQG family is also extremely flexible, available in both a short variant for use in factory automation and a long variant for outdoor applications. It guarantees a high system throughput and fault-free processes in the automotive industry. The sensors also rise to the challenges posed by modern material flow systems with ease and guarantee a high level of efficiency, flexibility and reliability. Thanks to the sensor head, which can be rotated in five different directions, the IQG family can be adapted to suit a whole range of applications. The four corner LEDs enable straightforward sensor status monitoring, whatever the mounting position.
ValvTechnologies Private Limited 42, Apex Towers, 2nd Main Road, R A Puram, Chennai 600 028 Tel: 044-43627233. Email: india@valv.com
For further information contact:
D A Stuart India Pvt Ltd 502 & 503, Montreal Business Centre 5th Floor, Baner, Pune 411 045 Tel: 020-67245300. Fax: 91-20-27290053. Email: info.india@houghtonintl.com
SICK India Pvt Ltd 201-204, Acme Industrial Park, Western Express Highway Goregaon (E), Mumbai 400 063 Tel: 022-40338333. Fax: 91-22-40338300. Email: info@sick-india.com
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Ipf-Apr-16-234(no pix) COLD QUENCHING OILS D A Stuart India Pvt Ltd (a Houghton Company) offers Cold Quenching Oils, Dasco-Quench™ LBA 15. This series of cold quenching oils were developed to meet most industrial heat treating challenges. They are formulated from carefully selected, highly refined virgin paraffinic base stocks enhanced with unique additive packages. Dasco-Quench LBA 15 is a general-purpose, high-quality cold quenching oil designed to provide optimum hardness and minimal distortion of quenched parts. Product details: metals – various low- and high-hardenability alloys; processes – requiring the highest cooling rates in order to achieve complete transformation to martensite; a very high-speed cold quenching oil; and for fast quenching at bath temperatures between 120-180°F. Houghton is the worldwide leader in heat treatment technology and application expertise across a wide range of industries. The company supplies cold quenching oils, martempering oils and aqueous quenchants. For further information contact:
Ipf-Apr-16-263(pix) DIGITAL TACHOMETER, TC-V SERIES Koyo Electronics India Pvt Ltd offers a Digital Tachometer, TC-V Series. This tachometer is provided with a large display that is easy to read in a small DIN 48 body. The bright character display is with a large red LED and a character height of 10 mm, which makes it easy to read from a distance and at an angle. The TC-V series can be easily operated owing to a selection method that uses DIP switches for basic functional setting and the digit keys for detailed setting. Features: easy to operate, high performance and industry proven design. Specifications: single preset tachometers; external dimension – 48 x 48 mm; display – LED 6 digits; power supply – DC; and maximum input speed – 20 kHz. Koyo Electronics India Pvt Ltd (formerly known as Koyo Sona Electronics Ltd), subsidiary company of Koyo Electronics Industries Co Ltd, Japan, established in 2007. The Japanese company is a part of the global JTEKT Group that is a leader in the manufacturing of mechanical, electro-mechanical and electronics equipment for the process industry. For further information contact: Koyo Electronics India Pvt Ltd 858, First Floor, Udyog Vihar, Phase-V Gurgaon, Haryana 122 016 Tel: 0124-4234274. Email: enquiry@koyoele.in
Ipf-Apr-16-217(pix) RADAR TRANSMITTER, PULSAR R96 Magnetrol International, a leading level and flow instrumentation manufacturer, has launched the Pulsar ® Model R96 non-contacting Radar (NCR) Transmitter for accurate, reliable level control in process applications. Virtually unaffected by the presence of vapours or air movement within a vessel’s free space, the two-wire, loop-powered, 6 GHz NCR transmitter measures a wide variety of liquid media in process conditions ranging from calm product surfaces and water-based media to turbulent surfaces and aggressive hydrocarbon media. The PULSAR Model R96 offers state-of-the-technology performance, offering: best-inclass signal processing for exceptional accuracy and reliability; an extensive measurement range, from 20 metres to 40 metres; advanced diagnostics with automatic waveform capture; a powerful device type manager (DTM) with industryleading field configuration and troubleshooting capabilities; SIL 2 Capable levels and a 92.7% SFF; and HART® and FOUNDATIONTM Fieldbus digital output. For further information contact: Magnetrol India C-20 Community Centre, Janakpuri, New Delhi 110 058 Tel: 011-41661840. Fax: 91-11-41661843. Email: info@magnetrolindia.com
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Ipf-Apr-16-015(pix) BEND REBEND MACHINES Shanta Engineering offers a wide range of Bend Rebend Machines. These are extensively used in laboratories and industries for conducting a variety of tests like engineering tests of soils. Features: low maintenance; and durable. Specifications: range for steel bar bending – 6 mm Ø to 40 mm Ø; max forward bending angle – 0 to 180º; max reverse bending angle – 0 to 25º; rotational speed of work table – 3.5 rpm max; ø of work table – 580 mm; motor HP – 2 HP, 1440 RPM; power supply – 3 phase, 440 V; dimension – 1100 x 800 x 1300 mm; standard curving rollers along with the machine – 1 set; and approx weight – 900 kg. Shanta Engineering, incepted in the year 1978, is one of the leading manufacturers and exporters of a wide range of products. For further information contact: Shanta Engineering Pomal Industrial Area, Dhokali Kolshet Road, Thane 400 607 Tel: 022-25893581, 32503771. Mobile: 098212-19765, 098198-77192. Fax: 91-22-25894727. Email: shantaengineering@yahoo.co.in
Ipf-Apr-16-216(pix) AUXILIARY RELAYS, TYPE JRV 151 JVS Electronics Pvt Ltd offers Auxiliary Relays, type JRV 151. Features: electromechanical design; plug-in construction; standardised contact arrangement; self or hand reset contacts; protective transparent cover for the element; and compact panel mounting case. Application: switching functions in protection and control circuits contact multiplication. The auxiliary relays are electromechanical, attracted armature type, used in control and alarm circuits. These relays are designed as plug-in elements with the plug-in base having 14 terminals and 4 CO per element. Each element is enclosed in a dust proof moulded, transparent, polycarbonate cover. There is no hard wiring between the relay element and the rear terminals on the base. This results in a compact rugged and reliable design. Radio metal is used for the magnetic components such as the armature, the core and the yoke of the auxiliary relay to ensure good electrical performance. The contacts are made from phosphor bronze and are nickel-plated. The contact tips are of pure silver. The use of these materials ensures very good contact. Technical data ratings: rated voltage – 24, 30, 48, 110, 220 V DC or 63.5, 110 or 230 V, 50 Hz AC; operating range – 75-120% of rated voltage for DC relays; burden – 4 Watt (maximum) at rated voltage; operating time – less than 20 ms at rated voltage (nominal); and reset time – less than 10 ms. For further information contact: JVS Electronics Pvt Ltd # 121, Manchanayakanhalli, Bangalore Mysore Highway, Bidadi Ramanagara District 562 109 Tel: 080-27204213. Email: aaryaa.ms@jvselectronics.com
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Ipf-Apr-16-020(pix) HORIZONTAL BANDSAW MACHINES Indotech Industries (I) Pvt Ltd provides an extensive range of Horizontal Bandsaw Machines that is fabricated to provide easy functionality and best performance. This machine is extensively used in various industries all across the nation. Various tests are performed to ensure about quality of machine. Moreover, this machine can be obtained from at industry leading prices. Features: surpasses high performance; rigid construction; and burr-free cutting. Indotech Industries (I) Pvt Ltd commenced operations in the year 2004, as a manufacturer, supplier and exporter of an impeccable and wide range of band saw machines. The range is inclusive of automatic band saw machines, double column semi automatic bandsaw machines, and manual double column band saw machines. Manufactured in accordance with the set industry norms and guidelines, utilising the finest raw materials and advanced machinery available, its standard of quality never deteriorates.
Ipf-Apr-16-038(pix) FRP PRESSURE VESSELS
For further information contact:
For further information contact:
Indotech Industries (I) Pvt Ltd No: 28/29, RR Private Industrial Estate Near Shivna Spinners, Sanwer Road, Indore, MP 452 015 Tel: 0731-4269777, 4269778. Mobile: 098269-02282, 093002-81451. Fax: 91-731-4073814. Email: sales@indotechmachines.com
Exion Associates #213, 5th Cross, 5th Main, 1st stage, 6th phase Industrial Town, Rajajinagar West of Chord Road Bengaluru 560 044 Tel: 080-23355790, 41279348. Mobile: 093438-66256. Fax: 91-80-23355790. Email: info@exionassociates.com
Ipf-Apr-16-036(pix) VIBRATING SCREENS
Exion Associates offers high performance FRP Pressure Vessels that are fabricated in a variety of dimensions to meet specific needs of clients. These FRP vessels are suitable for different water treatment products such as filters, softeners and DM plants. The range is known for features such as economical price, durability, and efficiency. Offered in different dimensions, the company can also customise these as per the requirements of clients. Incepted in the year 2003, Exion Associates is engaged in manufacturing and supplying a wide range of precision engineered water treatment plants, associated equipment and fitting accessories. The range includes water treatment systems, FRP vessels, CRI pumps, membrane and hydranation bars, cart filters, cartridge filters, RO vessels, multi port vessels, SS pipes and fittings, stainless steel pipes, stainless steel pipe fittings, water softeners, and lab treatment machines.
Excel Magnetics is engaged in manufacturing highly functional Vibrating Screens available in different technical specifications. These screens are ideal for processing various kinds of materials to remove out specific constituents before blending, packaging or batching. The screens are manufactured by dexterous professionals using optimal quality components and modern engineering concepts in adherence with international standards. Products features: usable of second operation, excellent functionality, rugged construction, energy efficient; longer service life, high strength, high operational fluency, compact design, robustness; zero electricity consumption, excellent performance, low maintenance, and noiseless processing. Excel Magnetics, an ISO 9001: 2008 certified company, is a leading manufacturer, exporter and supplier with extensive experience in the domain of magnetic industry.
Ipf-Apr-16-115(pix) GEAR HONING MACHINE, HMP-400 Fässler’s HMP-400 is the ideal basic Gear Honing Machine for entry into the world of gear honing. The focus is clearly on economy. This new development is characterised by its compact and extremely stable construction. Ideal for manual loading, the top loader can be easily expanded with any automation system. Thanks to the consistent implementation of a separation system, all drives as well as all linear guides are located outside the work area, which supports the system’s high serviceability. The conscious decision to dispense with a hydraulic system also ensures low-maintenance operation. Processes/ functions: gear honing (external/internal); expandable with fast, compact, modular automation system; separation system in the area of the machine; and compact work area.
For further information contact:
For further information contact:
Excel Magnetics 57, Riddhi Estate, Near Matangi Transport Opposite GIDC Water Tank Odhav, Ahmedabad 382 415 Tel: 079-64503537. Mobile: 098259-62788, 094284-19630. Fax: 91-79-22891712. Email: info@excelmagnetics.com
D&G Machines Technology Pvt Ltd DC Chambers, 3rd Floor Shop No: 4, Opp KSB Pumps Mumbai-Pune Road, Pimpri, Pune 411 018 Tel: 020-27422136, 27655716. Mobile: 098225-07358. Email: aushah2000@yahoo.com
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Ipf-Apr-16-237(pix) MILLING CUTTER, PENTA HF Pramet’s high feed Penta HF Milling Cutter offers a highly versatile and simplified milling option for multiple applications. Designed primarily for high metal removal operations, the Penta HF is suitable for machining a wide variety of materials, including corrosion-resistant steels, difficult-to-machine steels and heat-treated steels. The cutter features a 19° entering angle, enabling a maximum feed per tooth of 3 mm. By supporting faster feed rates, machining time is reduced. In addition, a special surface finish promotes increased corrosion resistance, as well as reduced wear and friction resistance. With its economical five cutting edge inserts design, the assortment is suitable for roughing to semi-finishing applications. A wide range of diameters from 32 – 100mm, as well as a choice of shank and bore styles, offers a number of options for the user. In a recent case-study in North America, the Penta HF cutter with PDMW inserts was able to machine an entire component of structural steel without stopping to index the inserts. For further information contact: Pramet Tools India Pvt Ltd B-64-65, Sushant Lok-1, Opp Vipul Square Orchid Gurgaon, Haryana 120 001 Tel: 0124-4703825. Fax: 91-124-4703827. Email: dormer.in@dormertools.com
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Ipf-Apr-16-274(pix) SECTIONAL OVERHEAD DOORS Gandhi Automations Pvt Ltd offers Porto and Max Vista range of automatic Sectional Overhead Doors – the ideal solution for all industrial and commercial needs. Porto sectional overhead doors are ideal for all industrial and logistics needs. The design and different solutions offered ensure the door to be aesthetically pleasing and perfectly suited to any architectural environment – from modern and traditional industrial buildings to fine commercial buildings. As these doors slide vertically, stopping in the proximity of the ceiling, they blend in with the architectural features of the building. Porto doors are built to ensure the highest ease and flexibility of use, which, in turn ensures a quick, hassle free and accurate replacement of old doors. Max Vista sectional overhead doors are ideal for industrial and commercial buildings. The doors are made with a combination of aluminium panels and transparent acrylic, grilled or meshed windows giving it a distinctive look and enhancing the look of a building. Max Vista Doors make the environment bright and pleasant to work in as it allows natural light to pass through the large clear areas. Gandhi Sectional Overhead Doors provide heat insulation and sound proofing thus improving the working conditions on the premises and saving energy. The products are affixed with a CE mark making them reliable and safe.
Ipf-Apr-16-272(pix) MAGNETOSTRICTIVE SENSOR WITH IO-LINK FUNCTIONALITY MTS Sensors, a division of MTS Systems Corporation, has further expanded its portfolio of Linear Position Sensors with the introduction of new versions of its popular E-Series that support the IO-Link communication protocol (as outlined within the IEC 61131-9 standard). Available in a variety of different housing formats, the ESeries IO-Link offering is highly optimised for addressing space-constrained industrial automation applications. The new IO-Link protocol offers simple bi-directional point-to-point communication with both signal transmission (at rates of up to 230.4 kbps) and power delivery being handled. It enables consistent communication between sensors and the controller, as well as providing access to valuable diagnostic data that will ensure ongoing reliable operation. These sensor devices have a maximum stroke length reaching up to 2540 mm. They exhibit a high degree linearity, keeping deviation to within a margin of less than 0.02% (full scale). The rod-based option, which is intended for in-cylinder integration, is complemented by standard profile and low-profile options, plus an aluminium cylinder option that incorporates a guided driving rod containing both the sensor element and the accompanying electronics. Due to their configurability, E-Series IO-Link devices can have key parameters adjusted to suit specific application requirements. These include assigning of measuring direction (forward or reverse) and offset value. Their operational temperature range covers -40°C to +75°C. For further information contact: Servocontrols & Hydraulics India Pvt Ltd Survey No: 683, Industrial Estate Udyamabag, Belgaum, Karnataka 590 008 Tel: 0831-2407501-03, 2481734. Fax: 91-831-2484496. Email: sales@servocontrolsindia.com
For further information contact:
Ipf-Apr-16-009(pix) WAFER CHECK VALVES Flow Care Industries is a leading manufacturer and supplier of Wafer Check Valves. Wafer check valves are spring assisted and designed to prevent water hammer and reverse flow. Applications involving liquid, gases and steam widely employ wafer check valves. Tapped holes are provided in the body for lifting lugs to assist with installation. The metal-tometal sealing area of the disc and seating is precision lapped providing tight shut-off for applications. Features: light weight design; corrosion protected; and easy to maintain. Other details: body type – single thin plate, short type; suitable for horizontal and vertical mounting; shorter overall length, mounting requires minimum space; low pressure drop; easy to install; and less weight. Established in 2006, Flow Care Industries is a manufacturer and supplier of a wide range of valve and plate flanges.
Gandhi Automations Pvt Ltd Chawda Commercial Centre, Link Road Malad (W), Mumbai 400 064 Tel: 022-66720200, 66720300. Fax: 91-22-66720201. Email: sales@geapl.co.in
For further information contact: Flow Care Industries No: 181, Thiru Vi Ka Street, Kumaran Nagar, Padi, Chennai 600 050 Mobile: 098410-14893, 095662-17469. Email: vel_mec@yahoo.com
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Ipf-Apr-16-273(pix) OIL CIRCULATORY SYSTEM Cenlub Industries Limited ventured into the field of Oil Circulatory Systems (industry name lube oil systems/ consoles) in the year 2004. The company has faired well in this field and has bagged various orders including from MNCs for exports as well. The application is in steel industry, power sector, paper machinery, cement plants, etc. The oil circulatory system works on circulation principle. The oil, which lubricates the bearing/gearbox, comes back to the tank of this system by gravity. The product guarantees the required flow of forced lube oil at bearing/gearbox/lubricating point. This product has built-in heat exchangers to disperse the heat, which the return oil carries. Filters are provided at returns/pump suctions/pump deliveries and fine filtrations up to the level of 10/5/1 microns can be achieved. Various process parameters like flow/pressure/temperatures can be measured on line and the same can be inter-locked with the control room on Profibus interfaces/ HART, etc. For further information contact: Cenlub Industries Limited Plot No: 233-234, Sector-58 Ballabgarh, Faridabad, Haryana 121 004 Mobile: 088267-94470-73. Fax: 91-129-2307263. Email: cenlub@cenlub.in
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Ipf-Apr-16-270(pix) OXYGEN MONITOR, DEFICIENCY + SUFFICIENCY Subtronics (India) Pvt Ltd, an ISO certified company, has innovated its latest portable Oxygen Monitor, Model OXYn, designed to monitor the presence of oxygen in ambient air. The displays the presence of oxygen in digits and activates an alarm if the concentration of oxygen increases or decreases above or below set values. The instrument is battery operated (rechargable) and indicates a low battery indication when it needs charging with built-in battery charger. Its dual design lets the user use it 'with' or 'without' an external probe, which plays a vital role in the application of the instrument. Its dual alarm protects the user from deficiency and sufficiency both in one unit. Enriched oxygen is expensive and increases the risk of combustion, detecting it in turn saves money and minimises risk of combustion. The low-cost, battery-powered unit is ideally suited as a personal monitor for field use and also have a remote sensor cable option for remote sampling. Typical applications include laboratory air monitoring, personal monitor for entering into confined areas like manholes, tank internal cleaning, welding gas purity checking, pharmaceutical and food industry, nuclear centres, etc. For further information contact: Subtronics (India) Pvt Ltd 147, Kaliandas Udyog Bhavan, Near Century Bazar Prabhadevi, Mumbai 400 025 Tel: 022-24224461. Telefax: 91-22-24303047. Email: service@subtronicsindia.com, subhash@subtronicsindia.com
Ipf-Apr-16-022(pix) INDUSTRIAL CARDAN SHAFTS Beltex Corporation offers a range of Cardan Shafts. These are used for varied applications, and it is important to consult the manufacturer for accurate selection of a cardan shaft. It is impossible to choose their size and predict their service life with reliable accuracy following just one general rule. Applications of cardan shafts: steel plants; rolling mills; paper machinery; railways; roller drives; cement industries; engine test
beds; tea machinery; tube mill plant; crane and pump drive; and vibrating screens. Beltex Corporation is engaged in trading of a qualitative range of industrial pumps, centrifugal pumps, sealless magnetic driven pumps, centripetal pumps, polypropylene pumps, metering and dosing pumps, self priming pumps, barrel pumps and submersible sewage pumps and accessories like seals. For further information contact: Beltex Corporation SCO 487-488, 2nd Floor, Sector 35-C, Chandigarh 160 022 Tel: 0172-4638683, 5079200. Email: cardan_shaftsindia@rediffmail.com
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Ipf-Apr-16-250(pix) VISION MEASUREMENT PROBE, NON-CONTACT Renishaw has launched a new Vision Measurement Probe (RVP) for use with the REVO 5-axis measurement system on co-ordinate measuring machines (CMMs). RVP increases the multi-sensor capability of REVO by adding non-contact inspection to the existing touch-trigger, high-speed tactile scanning and surface finish measurement capability of the system. For certain applications, non-contact inspection provides clear advantages over traditional tactile probing techniques. Thin sheet metal parts or components with large numbers of holes as small as 0.5 mm, and parts which are not suited to tactile measurement, can be fully inspected with the RVP system. RVP also gives exceptional improvements in throughput and CMM capability by utilising the 5-axis motion and infinite positioning provided by the REVO head. The RVP system comprises a probe and a range of modules that are automatically interchangable with all other probe options available for REVO. Data from multiple sensors is automatically referenced to a common datum. This flexibility means that the optimum tool can be selected to inspect a wide range of features, all on one CMM platform. When using RVP, part illumination is provided by integrated programmable LED lighting inside each module. Background feature enhancement is also available using backlighting combined with bespoke part fixturing. The RVP system is managed by the same I++ DME compliant interface as REVO and full user functionality is provided by Renishaw's MODUS™ metrology software. For further information contact: Renishaw India [Bangalore] G K Arcade, 3rd Floor, #125/1-18 T Mariappa Road Jayanagar 1st Block, Bangalore 560 011 Tel: 080-66236000. Fax: 91-80-66236060. Email: india@renishaw.com
Ipf-Apr-16-028(pix) MAGMA PUMPS Everest Pumps & Systems offers Magma Pumps designed principally to handle high viscosity abrasive sugar products that contain sugar crystals such as Massecuite, Magma and Molasses. The design ensures that the sugar crystals contained within the liquids are not damaged by the pumping action, and that the pump is subjected to minimum wear. The pumping principal is very simple. An elliptical shaped rotor rotation in a cylindrical housing and is carried round for suction to discharge. A hinged sealing arm, which follows that surface of the rotor, scraped off the pumped medium are directs it up into discharge. The sealing arm is spring loaded to maintain contact with the rotor. Special care has been taken in designing the suction branch to ease the flow into the pump. For further information contact: Everest Pumps & Systems 103, Godavari Apartments, Ground Floor Aaram Baug Ghantali, Near Teen Petrol Pump Ghantali Thana, Thane 400 602 Mobile: 098202-29703, 098339-97350. Email: sales@everestpumps.com, everestpumps@rediffmail.com
Ipf-Apr-16-269(pix) LIGHT DECONTAMINATION SYSTEM Scott Safety´s Light Decontamination System (LDS) is a man-portable ‘next generation’ decontamination system, a game changer in decontamination. Generating droplets in the 1-5 micron range, the LDS comes certified to the European Pressure Equipment Directive and can be remotely operated, enabling rapid delivery of any chemistry. Delivering a superfine mist, with gas like behaviour, the LDS can rapidly decontaminate all Line of Sight (LOS) and Non Line of Sight (NLOS) surfaces simultaneously. Offering a complete CBRN solution, the system is capable of delivering both powders and liquid decontaminants alike, as well as polymeric materials suitable for radiological tie down applications. For further information contact: Scott Safety Pimbo Road, West Pimbo, Skelmersdale Lancashire, WN8 9RA, UK Tel: +44 (0) 1695 716 592. Email: khigson@tycoint.com
Ipf-Apr-16-253(pix) GEARS & GEAR ASSEMBLIES Eppinger Tooling Asia Private Limited offers a wide range of Gears & Gear Assemblies. Established in 1925 in Denkendorf, Germany, today the company is well equipped to offer a wide range of gear assemblies, gear components and high precision gears – both standard and custom built. State-of-the-art manufacturing and quality control facilities ensure top quality, way above the local makes. The product range of Eppinger covers: spiral bevel gear sets – 10 to 1 ratio dia 457 mm; 2 to 1 ratio – dia 406 mm, module up to 12.7; 1 to 1 ratio – dia 323 mm; hobbed gear – dia 500 mm x 8 m; hardened and profile ground spur and helical gears – dia 330 mm x 5 m; internal gears – dia 152 mm x 3 m; and custom built/non-standard gears, gear components and gear assemblies. While Eppinger gears are exported to Europe, Korea, etc., in the domestic market, it is very well received for almost all critical applications like machine tools, railways, textiles, automation, automotives, engineering, pumps, compressors, printing machines, etc. Attention to details, superior engineering practices, ultra modern manufacturing facilities, very high degree of process discipline and “cutting edge” quality control techniques help Eppinger Gears roll out products which are unmatched in quality and performance. This USP makes Eppinger Gears an icon among the equals. For further information contact: Eppinger Tooling Asia Pvt Ltd SF No: 345/2A-2B, Kondampatty Village Kinathukadavu, Pollachi Taluk, Coimbatore 641 202 Tel: 04259-304032-34. Mobile: 088700-13053. Fax: 91-4259-304018. Email: eppinger@dataone.in
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Ipf-Apr-16-001(pix) STAINLESS STEEL FILTERS (SIGHT GLASS) SS Engineers & Consultants (SSEC), a leading supplier of food processing equipment and solutions, offers Stainless Steel Filters (Sight Glass). These are generally installed in the process line, to watch the process fluid with a mode to filters the same through the filter. Technical specifications: these are generally installed in the process line, to watch the process fluid with a mode to filters the same through the filter element in side of the glass holding between two flanges. The filter screen (0.4 mm) and element is AISI 304 and the soldering is also hygienic material. The gasket materials are food grade EPDM/ nitrile rubber. Material construction: AISI 304, AISI 316 and AISI 316L. Sizes: from 1’ to 4' (25 mm to 100 mm). Standards: end connections confirming to SMS/IDF and DIN. Quality tests: metallurgical tests and pressure test. For further information contact: SS Engineers & Consultants #11-49, Morumpudi Junction, Rajahmundry, AP 533 103 Tel: 0883-2426845/46. Fax: 91-883-2430819. Email: info.ssengrindia@gmail.com
Ipf-Apr-16-045(pix) PULTRUSION MACHINES SVS Hydraulics offers a range of superior quality in capacities ranging from 6 tonnes to 30 tonnes, to meet diverse needs. The company designs, develops and delivers customised pultrusion machines according to specific requirements of customers and clients. These machines are designed for special speed, pull force, large profile requirements, or special applications. Benefits include: quality components; accurate pull speeds; ease of operation; heavyduty construction; and quality workmanship. Product features: drive – hydraulically operated pullers and clamping system; pull speed control – closed loop electro hydraulic speed control with feed-back is standard on all reciprocating machines and ensure constant pull speed, in line transducer constantly monitor pull speed indication digitally and the maximum pull force of the machine is available at all speeds; operator panel – electrical panel with auto/manual for pulling section and separate panel for heating zones; die bed – accommodate die up to 600 x 1500 mm long, manually adjustable, integrated heater controls for strip heaters; puller section – machines are supplied with reciprocating pullers capable of production speed from 2.5-30 mtr/hr; cut of section – cut off saw is provided for cut to length; roll off section – for ease of handling, a convenient roll-off table is included; and roving creel stand: standard racks for creels about 300 units are supplied. For further information contact: SVS Hydraulics Shed No: 2, A P Agros Workshop Complex Chintal, Hyderabad 500 054 Tel: 040-23081377. Fax: 91-40-23172088. Email: info@svshydraulics.com, svshydraulics@yahoo.com
94 Industrial Products Finder, April 2016
Ipf-Apr-16-041(pix) POUCH PACKING MACHINE Fair Pack Machineries Private Limited offers a Pouch Packing Machine. These machines are very easy to operate and require minimum maintenance. The machines are made available in standard specifications in order to fulfil clients’ diverse needs and expectations. Features: appropriate performance; smooth finish; and accurate dimensions. Fair Pack Machineries Private Limited is engaged in offering a high quality assortment of electronic packaging machines to fit the demands of clients from various sectors. For further information contact: Fair Pack Machineries Private Limited No: 707/2, MTH Road, Mannurpet Near Sulumar's Clinic, Padi, Chennai 600 050 Tel: 044-26257383, 26252242. Mobile: 094440-72242. Fax: 91-44-26152747. Email: fairpack@fairpack.in
Ipf-Apr-16-265(pix) NATURAL GAS ANALYSER SUPPORT Earth Tekniks Private Limited offers Welker’s Natural Gas Analyser Support. Gas chromatographs are accurate, continuous and instantaneous. They’re also very sensitive to what goes through them. Entrenched liquids in the gas sample can damage the analyser. One can avoid headaches and costly downtime by conditioning the sample and protecting the analyser. Welker offers a complete line of defense to keep analysers working continuously. The analyser support products include: Liquid eliminator – straight from the pipeline to the sample cylinder, understanding the process and the importance of gathering a representative sample; Analyser liq-
uid shutoff – The ALS prevents liquids from flowing to the analyser; liquid slugs entering the ALS shut off the line flow before they can reach sensitive equipment; and Flow indicator – SG-3VFI sight glass verifies that the gas line is flowing smoothly with a single look. Headquartered in Sugar Land, Texas (USA), Welker is one of few family-owned companies in the sector of oil and gas industry, offering customers flexibility that larger companies cannot match. With representatives in more than 50 countries, Welker’s broad representation helps ensure that customers receive support that is both exceptional and accessible. For further information contact: Earth Tekniks Private Limited Plot #122, Sengundram Industrial Area Melrosapuram Post, Via Singaperumal Koil Dt Kancheepuram, Tamilnadu 603 204 Tel: 044-37414122. Mobile: 093462-36674. Telefax: 91-44-27463747. Email: sales@earthtekniks.com
Ipf-Apr-16-215(pix) EXTERNAL ROTOR MOTORS Rotech manufactures External Rotor Motors, axial flow fans and centrifugal blowers. These products are used for a wide range of industrial and HVAC applications. The external rotor motors are manufactured to EN 60335-1 standards and bear the CE mark of quality. The company has a contemporary manufacturing set-up, equipped with state-of-the-art machinery having CNC controls, which can cater to bulk requirements. The external rotor motor, like any other conventional motor has a wound stator and an aluminium die cast rotor. The only difference is that in this case the rotor moves externally around the stator. For further information contact: Rotech 254/A GIDC Estate, Antalia, Bilimora, Gujarat 396 325 Tel: 02634-321375, 281275. Email: info@rotechfans.com
Ipf-Apr-16-268(pix) ARTICULATING BOOM, Z-62/40 Genie Industries, a Terex company, has announced new options for its Z-62/40 Articulating Boom to increase versatility. The three new options are: Four-wheel steering, the exclusive Genie TraX™ track drive system and a Deutz® 74hp (55 kW) turbocharged Tier 4F diesel engine. With these new options, the Genie Z-62/ 40 boom lift now offers operators even more versatility to work in indoor and outdoor applications based on the work environment, terrain, climate and the job at hand. The four-wheel steering option on the Genie Z-62/40 boom enables operators to get to and from work areas efficiently, even over rough terrain, and provides additional maneuverability around the jobsite. The exclusive Genie four-point TraX track drive system option provides this boom with exceptional terrainability and lower contact pressure for reduced damage to sensitive ground surfaces. The TraX unit has wide, rubber tracks for increased flotation and traction, so soft, wet, rough terrain or other sensitive surfaces like turf won’t slow operators down. The Genie Z-62/40 articulating booms is available with a new 74-hp (55 kW) Tier 4F Deutz TD 2.9 water-cooled, 4-cylinder inline engine that boasts cooled, external exhaust gas recirculation with turbocharging. The engine utilizes a DVERT® oxidation catalytic converter (DOC) for maintenance-free operation under all application and ambient conditions. This engine choice provides this boom lift with plenty of power to get the job done, as well as the ability to work more efficiently in higher altitudes. For further information contact: Maco Corporation (India) Pvt Ltd 701/702, Midas, Sahahr Plaza, Andheri-Kurla Road Andheri (E), Mumbai 400 059 Tel: 022-28352337, 28220352. Mobile: 096996-13333. Email: prashant@macocorporation.com
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P4LEAN PANEL BENDERS: A TRIP TO THE FUTURE
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ith a keen eye on market trends and its continuous pursuit of innovative technological solutions, Salvagnini offers customers solutions that enable them to draw on an ever-broader range of products to tackle future manufacturing challenges, while assisting them in overhauling their production process. Designed for the application requirements of today and tomorrow, the latest model of Salvagnini automatic panel bender, the P4lean-2520, which had its world premiere at Blechexpo
Salvagnini’s lean panel benders know how to meet these requirements thanks to their distinctive features. Unique EHQGLQJ WRROV IRU FUHDWLQJ SDUWV SDQHOV DQG SUR¿OHV IURP WR PP SURYLGH WKH RSHUDWRU ZLWK PD[LPXP ÀH[LELOLW\ Productivity is ensured by automatic tool changes in masked time without any time loss for set-up. Variations in sheet behaviour are automatically compensated thanks to the MAC 2.0 technology, making the P4lean an intelligent production system. At the same time, programming is easy, and the bend-
Production examples with P4lean.
2015 in Stuttgart, incorporates all the most advanced bending technology and lean manufacturing concepts and integrates them with new technical features. It is the result of a thorough analysis of the market and of the 3,000 panel benders manufactured and installed at Salvagnini customers’ sites all over the world, and truly represents the new lean generation of Salvagnini panel benders. The development of these machines has followed clear guidelines dictated by the everyday needs of companies that work in the sheet metal processing business: being futureready, thanks to a winning solution for both today’s and tomorrow’s production requirements; drawing great inspiration from the wealth of experience the company has gained by listening and responding to the various demands voiced by LWV FXVWRPHUV LQ QXPHURXV ¿HOGV RIIHULQJ D UHOLDEOH DQG HDV\ production system; and, last but not least, creating a machine ZKLFK FDQ HDVLO\ EH LQWHJUDWHG LQWR )0& ÀH[LEOH PDQXIDFturing cells and communicate with other systems/devices in Industry 4.0 factories.
P4lean-2520 panel bender.
96 Industrial Products Finder, April 2016
ing process can be simulated in 3D, thanks to the EDITP4 2.0 software, making the machine easy to use. The lean design of the panel bender shows in its consumption of just 9 kW on a model 2.5 m long, more than 30% less than previous models, and in its optimised compact layout and lean architecture. Thanks to zero set-up times, the absence of waste and the elimination of work-in-progress handling, the P4lean panel bender by Salvagnini totally embodies lean manufacturing philosophy.
Salvagnini Machinery India Pvt Ltd 2nd Floor, No. 26, R V M 2nd Stage, New BEL Road Sadashivnagar, Bangalore 560 054 Mobile: 099138-15775. Email: riddhish.jalnapurkar@salvagninigroup.com
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Adhesives & Sealants: Market reports & trends The adhesive and sealants market is primarily boosted by the emerging economies, technological advancement, globalisation, and increased usage of adhesives and sealants to seal and protect materials in an environmentally friendly manner.
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dhesives and sealants are the most versatile bonding agents available today. The adhesives segment dominates the global adhesives and sealants market, with a share of more than 75%. With the huge market potential and the growing preference, the market for adhesives and sealants is likely to witness considerable growth. The growth of the market is also largely attributed to the technological developments. According to RNR Market Research, the market for adhesives and sealants is being driven a rising trend in various end user segments to use eco-friendly or green adhesives and sealants or those with low VOC (volatile organic compound). Further, technological advance-
ment in production capabilities and enhancing properties of adhesives and sealants will be fuelling the growth. The ever-increasing need for high standard performance across all modern applications is driving the growth of adhesives and sealants. This also results in the development of newer and improved application and performance properties. Adhesive and sealant systems that are fast, easy, and low cost are in demand. The major hurdle, which is currently
inhibiting the growth of the market, is volatility in the prices of the raw material for adhesives and sealants. The industry is witnessing high growth on an account of growing demand in the $VLD 3DFL¿F UHJLRQ &KLQD DQG ,QGLD DUH the biggest consumers of Adhesives & Sealants Market due to rapid industrialisation and infrastructure growth. Japan, Korea, and Taiwan have high per capita consumption of adhesives and sealants and thus, are expected to grow with a moderate CAGR. An adhesive is any substance applied to the surfaces of materials that binds them together and resists separation. Adhesives are formulated by compounding PL[LQJ WKH EDVH PDWHULDO ZLWK ¿OOHUV pigments, stabilisers, plasticisers and other additives. Low- to medium-performance products are based on natural substances such as starch, dextrin, natural rubber or protein or synthetic polymers such as polyvinyl acetate, polyvinyl alcohol, polyesters, acrylics, neoprene, butyl rubber, phenolic. High-performance products are based RQ SRO\PHUV VXFK DV HSR[\ SRO\VXO¿GH polyurethane, cyanoacrylate and silicone which have enhanced properties including bond strength, elongation capacity, durability or environmental resistance. A sealant on the other hand is a subVWDQFH XVHG WR EORFN WKH SDVVDJH RI ÀXLGV through the surface or joints or openings in materials, a type of mechanical VHDO ,Q EXLOGLQJ FRQVWUXFWLRQ VHDODQW LV sometimes synonymous with caulking and also serves the purposes of blocking dust, sound and heat transmission. 6HDODQWV PD\ EH ZHDN RU VWURQJ ÀH[ible or rigid, permanent or temporary. Sealants are not adhesives but some
98 Industrial Products Finder, April 2016
have adhesive qualities and are called adhesive-sealants or structural sealants. The main difference between adhesives and sealants is that sealants typically have lower strength and higher elongation than adhesives do. When sealants are used between substrates KDYLQJ GLIIHUHQW WKHUPDO FRHIÂżFLHQWV RI expansion or differing elongation under VWUHVV WKH\ QHHG WR KDYH DGHTXDWH Ă&#x20AC;H[ibility and elongation. Sealants generDOO\ FRQWDLQ LQHUW ÂżOOHU PDWHULDO DQG DUH usually formulated with an elastomer to give the required flexibility and elongation. They usually have a paste FRQVLVWHQF\ WR DOORZ ÂżOOLQJ RI JDSV EHtween substrates. Low shrinkage after application is often required. Many adhesive technologies can be formulated into sealants. The adhesives market is segmented on the basis of applications such as pressure sensitive products, packaging, building and construction, automotive, woodworking and furniture, footwear, and other applications. The sealants market is segmented on the basis of applications such as pressure sensitive products, packaging, building and construction, automotive and transportation, DVVHPEO\ FRQVXPHU ',< DQG RWKHU
Industrial Products Finder, April 2016 99
63(&,$/ 6(&7,21 applications. On the basis of chemical product type: The adhesives market is segmented on the basis of chemical composition such as acrylic, polyurethanes, polyvinyl acetate (PVA), epoxy, styrenic block, EVA, and other. The sealant market is segmented on the basis of product types such as acrylic, polyurethanes, silicone, polyvinyl, and other. On the basis of technology: The adhesives market is segmented on the basis of production technology such as water-borne, solvent-borne, reactive, and hotmelt. The Indian adhesives market has recorded strong growth during the period FYâ&#x20AC;&#x2122;2010-FYâ&#x20AC;&#x2122;2015 and is expected to sustain its rapid growth during the next ÂżYH \HDUV .HQ 5HVHDUFKÂśV UHFHQW UHSRUW on â&#x20AC;&#x153;India Adhesives Market Outlook to FYâ&#x20AC;&#x2122;2020 â&#x20AC;&#x201C; Rapid Industrialisation and Government Support to Shape Future
Growthâ&#x20AC;? provides a comprehensive analysis of the adhesives market in India. The report covers various aspects such as market size of India adhesives market, segmentation on the basis of technology, product, application, natural and synthetic adhesives and end users. The report also covers market in different aspects such as market size, segmentation of market on the basis of organised and unorganised players, import and export of adhesives in the market. The report is useful for adhesives manufacturers, wholesalers of adhesives, retail chains and new players venturing in the market. Indian adhesive market is estimated to be around Rs 60 billion per annum. The adhesive market in India is expected to be fastest growing at CAGR of 6% during 2014-19. The major applications of adhesives in India are in furniture, packaging, automotive and construc-
tion. Growth of disposable products is expected to increase in India which leads to increase in consumption of adhesives in packaging industry. Furniture industry would be major growth driver for the industry which is expected to grow at CAGR of 30% over next few years. In conclusion, it can be said that the adhesive and sealants market is primarily boosted by the emerging economies, technological advancement, globalisation, and increased usage of adhesives and sealants to seal and protect materials in an environmentally friendly manner. Packaging, automotive, construction, and furniture industries are the major drivers of the adhesive and sealant LQGXVWU\ 7HFKQRORJ\ LQQRYDWLRQ WR ÂżQG newer, better and faster products that will dramatically influence the costeffectiveness of the customers operations is one of the major drivers of the industry. Â&#x201E;
Maini Materials Movement launches 25-ton electric tow tug
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aini Materials Movement (MMM), a Maini Group company, has launched its 25-tonne Electric Tow Tug for aviation support applications at India Aviation 2016, held at Begumpet airport, Hyderabad from 16th to 20th March. The 25-tonne electric tow tug is designed to tow small aircraft, ground support equipment, baggage trolleys and air cargo containers, among others. The tug has been tested rigorously in the Indian environment at various airports and military bases. All the aviation support equipment manufactured by MMM is GHVLJQHG WR WKH VSHFLÂżF UHquirements of the customer ZLWK LQKHUHQW Ă&#x20AC;LJKW VDIHW\ IHDWXUHV 000 LV SURXG WR EH WKH ÂżUVW PRYer in this product range as a â&#x20AC;&#x2DC;Make in Indiaâ&#x20AC;&#x2122; initiative and will soon launch the 15-ton class of tow tugs. Mr G V Sanjay Reddy, Vice Chairman, GVK, launched the tug at the event, said, â&#x20AC;&#x153;I am so happy and proud to know that Maini has come up with electric tug for the aviation industry.
It shows that good Indian companies can come up with fantastic design and compete with the best in the world.â&#x20AC;? Mr Reddy went on to wish success on this amazing â&#x20AC;&#x2DC;Make in Indiaâ&#x20AC;&#x2122; initiative by Maini Materials Movement.
Mr Sandeep Maini, Managing Director, Maini Materials Movement Pvt /WG VDLG Âł000 KDV PDQ\ ÂżUVWV WR LWV credit in the electric equipment space. The company with more than three decades of experience and expertise on cutting edge technology always focuses to meet the requirements of the domestic market. We believe, today an indigenous electric tug is one of the most needed
100 Industrial Products Finder, April 2016
equipment for the Indian aviation sector. I am happy that we are launching the product during â&#x20AC;&#x2DC;India Aviation 2016â&#x20AC;&#x2122;. We have recognised the severe impact of long lead times for spares and after-sales service in this product range and have leveraged our present panIndia after sales network to mitigate this pain point of domestic stake holders.â&#x20AC;? A member of the Maini Group, Maini Materials Movement Pvt Ltd designs, manufactures and markets electrically-operated material handling equipment, in-campus people movement vehicles and aviation support equipment. The companyâ&#x20AC;&#x2122;s capabilities in design and customer-specific product customisation continue to be pivotal in the Maini brand equityâ&#x20AC;&#x2122;s growth across industry verticals. Leveraging its technological capabilities, MMM initiated the indigenous manufacture of electric tow tugs in 2014. With its established, all-India presence and after-sales network, 000 LV FRQÂżGHQW WR PHHW FXVWRPHU expectations.
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ZIP: The one-stop shop for fasteners E
stablished in July 2000 by Deepesh R Sheth, Zenith Industrial Products (ZIP) â&#x20AC;&#x201C; located in Mumbai â&#x20AC;&#x201C; is one of the leading manufacturers and suppliers of industrial fasteners in India. Deepesh received training from his father Rajnikant P Sheth, a veteran with over 40 years RI H[SHULHQFH LQ WKLV ÂżHOG 5DMQLNDQW has previously owned companies like Precision Industrial Components and Forged & Turned Components from 1967 till 1999, which were a substitute to quality fasteners. Following the principles set by his father and keeping up the same goodwill amongst the customers, Deepesh started his own company with the aim to provide quality fasteners at a competitive price in the shortest possible time. At present, ZIP is engaged in manufacturing and supplying standard and non-standard fasteners for all types of industries. Various products offered by ZIP include: Bolts, nuts, studs and socket screws: All types of bolts â&#x20AC;&#x201C; hex, round, square head, rectangular head, square neck carriage bolts, N/B bolts, coach bolts, eye bolts, hex socket heads, Allen bolts, hex socket and slotted type Grub screws, Plunger screws, BSP, BSPT, NPT, NPTF, hex socket type, hex HD, square HD, taper plugs, hex HD plugs, collars/washers, Allen plug studs, spindle hex nuts, locks, domes,
Deepesh R Sheth.
Q\ORFN ZHOGV Ă&#x20AC;DQJHG QXWV VTXDUH QXWV t-nuts, slotted nuts, wing nuts, eye nuts, clinch nuts, rivet nuts, long nuts, to name a few. Screws, rivets and sheet metal washers, and other components and pins: Philips Star punch and slotted type machine screws, pan HD, CSK, round, truss, mushroom head, washers IDFHG Ă&#x20AC;DQJHG W\SH KH[ +' VPDOO +' cheese screws, captive screws, long sized screws, partly-threaded screws, shim screws, terminal screws, self tapping screws (type B, AB, BT cut and drill point), rivet round HD, CSK HD, Ă&#x20AC;DW +' VROLG DQG KROORZ W\SH DQG VWHHO rivets. In washers, the company offers: SODLQ SXQFKHG Ă&#x20AC;DW ZDVKHUV PDFKLQH washers, taper washers, square and Ă&#x20AC;DW VSULQJ ZDVKHUV VWDU ZDVKHUV GLVN fan washers, wave washers, push on washers, bearing washers and disk spring washers. Under pins, ZIP offers spring dowel pins, taper pins, solid dowel pins, grooved pins, exterior and interior threaded pins, cotter pins, among others. All these fasteners are
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used for various applications for general purpose, maintenance work or as D VSHFLÂżF HQJLQHHULQJ SDUW 7KHVH DUH used in machine tools, light, medium and heavy engineering industries, material handling equipment, automobiles, textile machinery, pharmaceutical machinery, home appliances, hydraulic and pneumatic parts, pumps and valves, electrical, electronics, computers, instrumentation, automation, switchgear, telecom, mono blocks, motors, gears, plastic injection moulding machinery, dyes and tools, roofing, aluminium VHFWLRQ IUDPLQJ DQG Âż[LQJ VFDIIROGLQJ earthmoving and agriculture machinery, cranes, rubber industries, cement, chemical, fertilizers and sugar machinery plants, etc. The fasteners are available as per the latest standards like ISO, IS, BS, DIN, JIS, ASTM, GOST, etc., and non-standard items as per drawing or samples of customers. Vast product range and adherence to global quality standards have made ZIP more popular amongst the OEMs as a one-stop shop for fasteners.
Threads Metric standard MM threads in FRDUVH DQG ÂżQH SLWFK %ULWLVK VWDQGDUG BSW and BSF types, American standard UNC and UNF types, pipe threads BSP, BSPT, NPT and NPTF type, BA threads, #4 to 12 UNC and UNF threads, self tapping threads â&#x20AC;&#x201C; #2 to 14.
Material & grade Mild Steel â&#x20AC;&#x201C; 4.6 grade/case hardened, EN 8, EN 8D, 8.8 grade, EN 19, 10.9 grade/12.9 grade, EN 24, 12.9 grade, stainless steel (SS) 410, 202, 302, 303, 304, 310, 316, 304L and 316L, brass, copper, aluminium, phosphor bronze, spring steel, titanium, etc.
Finishing Zinc platted with silver, blue, yellow or olive green passivation, copper zinc, trivalent zinc, cadmium, nickel, nickel chrome, blackodising, phosphating, QDWXUDO ÂżQLVK RU VHOI FRORXU Â&#x201E; Zenith Industrial Products, Mumbai. Tel: 02228470806, 66923987. Email: zenith@zipindia.com, abc@precibolts.com
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Aiming high in fasteners space Fasteners are essentials components for almost all sectors of industry including marine, medical, automation, railways, construction, electronic and general engineering.
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rom railway lines to bridges and power lines to communication towHUV WR KRXVHV DQG RI¿FHV DQG HYHU\WKLQJ LQ EHWZHHQ IDVWHQHUV DUH LQVHSDUDEOH components literally holding together assemblies and structures. High quality fasteners are important for just about HYHU\ DSSOLFDWLRQ EXW WKH\¶UH HVSHFLDOO\ important to the engineering industries. $LP 7HFK (QJLQHHULQJ 6ROXWLRQV 3YW /WG D UHFRJQLVHG HQJLQHHULQJ SURGXFW DQG VROXWLRQV SURYLGHU FRPSDQ\ LV aiming high in the fasteners domain. The company specialises in industrial IDVWHQHUV IRXQGDWLRQ EROWV IRUJLQJ FDVWLQJ VKHHW PHWDO DQG IDEULFDWLRQ ,W RIIHUV WHFKQRORJ\ EDVHG VHUYLFHV LQFRUSRUDWHG ZLWK D YLVLRQ WR EH NQRZQ DV WKH OHDGLQJ LQ WKH DSSOLFDWLRQ DQG VHUYLFH LQGXVWU\ %HFDXVH RI LWV VWURQJ FUHGHQWLDOV YDOues and process based operations in a short span of time Aim Tech has earned respect amongst its peers and strongly established itself as a leading solution SURYLGHU FRPSDQ\ LQ IDVWHQHUV IRXQGDtion bolts. Promoted by Sanjay Desai and 6KDLOHQGUD 3DUDE ZKR DUH GLUHFWRUV RI WKH FRPSDQ\ $LP 7HFK ZDV HVWDEOLVKHG as a leading and growing manufacturer DQG VXSSOLHU RI VSHFLDOLVHG IDVWHQHUV IRXQGDWLRQ EROWV VKHHW PHWDO FRPSRQHQWV IRUJLQJ DQG FDVWLQJ LWHPV %RWK RQ WKHP KDYH RYHU \HDUV RI H[SHULHQFH LQ WKH ¿HOG 'HVDL KDYLQJ ZRUNHG LQ KHDY\ engineering and project and infrastrucWXUH RULHQWHG LQGXVWULDO VHJPHQW ZKLOH 3DUDE KDV FRPSUHKHQVLYH ODUJH VFDOH PDQDJHPHQW DQG HQJLQHHULQJ H[SHULHQFH LQ GLYHUVL¿HG SURMHFW GHVLJQ 7KH FRPSDQ\ SURYLGHV VHUYLFHV WR GLIIHUHQW NLQGV RI SURGXFWV DQG SURMHFWV
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NLQG RI LQGXVWULHV OLNH SUH HQJLQHHULQJ EXLOGLQJ VROXWLRQ UH¿QHULHV GDLU\ FHPHQW VXJDU VWHHO PLOOV WHOH FRPPXQLcation and infrastructure industries. The ZRUNPDQVKLS LV VXSSRUWHG ZLWK GHVLJQ TXDOLW\ DQG DQ HQJLQHHULQJ H[FHOOHQFH WHDP ,W KDV HVWDEOLVKHG KLJK WHFKQRORJ\ infrastructure to cater to engineering challenges. $LP 7HFK KDV YDVW H[SHULHQFH LQ WKH ¿HOG RI KHDY\ DQG OLJKW GXW\ DQFKRULQJ VROXWLRQV VSHFLDOLVHG IDVWHQHUV IRUJing and casting. The company offers a ZLGH YDULHW\ RI IDEULFDWLRQ VROXWLRQV WR YDULRXV HOHFWULFDO PHFKDQLFDO GDLU\ DQG chemical energy and allied industries. ([WHQVLYH VWDWH RI WKH DUW IDFLOLWLHV DQG full-fledged manufacturing facilities HPSRZHU LW ZLWK GHWDLO HQJLQHHULQJ PDQXIDFWXULQJ RQ WXUQNH\ EDVLV ZLWK EHVW RI TXDOLW\ DQG FRVW HIIHFWLYHQHVV Quality control is ensured by use of an array of test and measuring instruments and material testing through out sourced agencies. Anchor bolts or foundation bolts DUH WKH FRPSDQ\¶V VSHFLDOLW\ 7KHVH DUH used to attach objects or structures to concrete. There are many types of anFKRU EROWV FRQVLVWLQJ RI GHVLJQV WKDW DUH mostly proprietary to the manufacturing companies. All consist of a threaded HQG WR ZKLFK D QXW DQG ZDVKHU FDQ EH DWWDFKHG IRU WKH H[WHUQDO ORDG $QFKRU
EROWV DUH H[WHQVLYHO\ XVHG RQ DOO W\SHV RI SURMHFWV IURP VWDQGDUG EXLOGLQJV WR dams and nuclear power plants. They FDQ DOVR EH XVHG WR ¿UPO\ DI¿[ HPEHG plates to a concrete foundation when used with a structural steel element. Another notable product is the Uclamp bolt â&#x20AC;&#x201C; a bolt in the shape of the letter U with screw threads on both ends. 8 FODPSV KDYH SULPDULO\ EHHQ XVHG WR VXSSRUW SLSH ZRUN SLSHV WKURXJK ZKLFK IOXLGV DQG JDVVHV SDVV $V VXFK 8 FODPSV ZHUH PHDVXUHG XVLQJ SLSH ZRUN HQJLQHHULQJ VSHDN $ 8 FODPS ZRXOG EH described by the size of pipe it was supporting. As U-clamps are now used by a PXFK ZLGHU XVHU EDVH WR FODPS DQ\ NLQG RI WXELQJ URXQG EDU D PRUH FRQYHQLHQW measurement system needs to be used. )RXU HOHPHQWV XQLTXHO\ GH¿QH DQ\ U-clamp: Æ&#x201D; 0DWHULDO W\SH H J PP ± %ULJKW zinc plated mild steel) Æ&#x201D; 7KUHDG GLPHQVLRQV H J PP ± 0 [ PP
Æ&#x201D; ,QVLGH GLDPHWHU H J PP ± WKH GLVWDQFH EHWZHHQ WKH OHJV DQG Æ&#x201D; ,QVLGH KHLJKW H J PP ± mm). Regular fastener products include: KH[DJRQDO KHDG VFUHZV EROWV VRFNHW Ã&#x20AC;DW KHDG FDS VFUHZV EXWWRQ KHDG VRFNHW VFUHZV Q\ORFN QXWV FDS GRPH QXWV KH[ QXWV VHOI WDSSLQJ VFUHZV PDFKLQH VFUHZV GU\ZDOO FKLSERDUG VFUHZV VSULQJ ZDVKHUV SODLQ ZDVKHUV H\H EROWV :LWK VXFK LPSUHVVLYH FUHGHQWLDOV the company has acquired a clientele that includes a large number of reputed corporates including: Mather & Platt 3XPSV /WG %*5 (QHUJ\ 'HOWD )ORZ 2&% (QJLQHHUV 6KRHL )LQLVKLQJ 3YW /WG 7UDQV (QJLQHHUV ,QGLD 3YW /WG &O\GH %HUJHPDQQ ,QGLD 3YW /WG =DPLO 6WHHO /WG 7DWD %OXHVFRSH /WG DQG 7KHUPD[ 63; /WG Â&#x201E; Aim Tech Engineering Solutions Pvt Ltd, Pune. Tel: 020-32341380. Mobile: 097641-13247, 095797-13247. Email: sanjay@aimtechpune. com, sales@aimtechpune.com
Industrial Products Finder, April 2016 103
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Radial fan with bionic profiling, Zabluefin T
he fan manufacturer Ziehl-Abegg is once again applying knowledge gained from nature to a current new fan development. The idea for this new latest generation of radial fans comes from the humpback whale; allowing for energy savings of up to ten per cent. â&#x20AC;&#x153;Our engineers have therefore clearly underlined their role in the forefront of bionics and as a leader in fan technology,â&#x20AC;? says Chairman of the Board Peter Fenkl, happily. =LHKO $EHJJ GHOLYHUV SHDN HIÂżFLHQcy in excess of 70 per cent in its radial fans. Every approach must therefore be used to optimise this. The angle at which WKH DLUĂ&#x20AC;RZ PHHWV WKH IDQ EODGH GHSHQGV on the flow volume. The whale has to overcome similar challenges when swimming in the sea: the movement of WKH ÂżQV FDXVHV WKH DQJOH WR FRQVWDQWO\ FKDQJH ,I LWV SHFWRUDO ÂżQV ZHUH WR EH DW WRR VWHHS DQ DQJOH WR WKH FRXQWHU Ă&#x20AC;RZ this would produce a lot of turbulence as the water passes over them. â&#x20AC;&#x153;The characteristic features of excessive turEXOHQFH DUH KLJK Ă&#x20AC;RZ ORVVHV DQG QRLVH ´ says Dr Walter Angelis, Technical Manager for Ventilation Systems at Ziehl-
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Abegg. Over millennia the humpback whale has optimised the design of its ÂżQV )RU H[DPSOH WKH OHDGLQJ HGJH RI WKH ZKDOHÂśV ÂżQV FRQWDLQV JROI EDOO VL]HG bumps (technical term: tubercles). With LWV ORQJ SHFWRUDO ÂżQV D ZKDOH ZHLJKLQJ 25 to 30 tonnes can therefore swim very quickly and with great agility. â&#x20AC;&#x153;We have recreated this on the leading edge of the fan blade and implemented it as an XQGXODWLQJ SURÂżOH ´ H[SODLQV $QJHOLV 7KH Ă&#x20AC;RZ HQJLQHHUV KDYH DOVR WDNHQ D FORVH ORRN DW WKH ZKDOHÂśV UHDU ÂżQ WKH ÂłĂ&#x20AC;XNH´ 7KH 9 VKDSHG FRQWRXU RI WKH rear section of the wing delays potential Ă&#x20AC;RZ EUHDNV Âą HQDEOLQJ WKH IDQ WR EH XVHG for numerous different pressure ranges. Overall, evolution has optimised the Ă&#x20AC;RZ HIÂżFLHQF\ RI WKH KXPSEDFN ZKDOH in such a way that makes it a very good DQG DJLOH VZLPPHU GHVSLWH LWV ERG\ VL]H Without this evolution its long journeys through the worldâ&#x20AC;&#x2122;s oceans without taking in food would not be possible. The latest generation of radial fans at Ziehl$EHJJ LQ VL]HV VWDUWLQJ IURP PP LV QRZ EHQHÂżWLQJ IURP WKLV NQRZOHGJH JDLQHG LQ WKH ÂżHOG RI ELRQLFV 7KH SURGXFW QDPH =$EOXHÂżQ LV ERUURZHG IURP the English. Âł:H KDYH DOVR ÂżWWHG D WRUVLRQ WR WKH fan blade,â&#x20AC;? adds Angelis. This creates an RSWLPXP DQJOH RI Ă&#x20AC;RZ RYHU WKH HQWLUH span. Itâ&#x20AC;&#x2122;s not just the jagged trailing edges that make the impeller run quieter. The undulating design of the blade surfaces reduces the noise level. The experts at Ziehl-Abegg have spent about two years on the new centrifugal impeller for air-handling units and industrial ventilation. A bionic proÂżOH KDV SURYHQ YHU\ HIIHFWLYH LQ WHUPV RI HIÂżFLHQF\ DQG ORZ QRLVH :LWK WKH ELRQLF SURÂżOH EODGHV XQOLNH FXUUHQWO\ FRPPHUFLDOO\ DYDLODEOH KROORZ SURÂżOHG blades, there are no gaps into which dirt or condensation can penetrate, leading not only to corrosion but also creating an imbalance. The steel is therefore pressed into a corrugated shape using a 600-tonne press, creating the bionic proÂżOH Âą ÂłWKLV JLYHV XV DGGLWLRQDO VWUHQJWK
104 Industrial Products Finder, April 2016
7KH SHFWRUDO ÂżQV RI WKH KXPSEDFN ZKDOH ZKLFK KDYH EHHQ RSWLPLVHG LQ WHUPV RI DHURG\QDPLF IORZ RYHU PLOOLRQV RI \HDUV DUH EHLQJ XVHG DV D PRGHO IRU WKH QHZ JHQHUDWLRQ RI IDQV DW =LHKO $EHJJ Credit: Fotolia/NoraDoa
and enables us to optimise the weight,â&#x20AC;? HPSKDVL]HV $QJHOLV /HVV ZHLJKW SURtects the bearings in the motor. The new radial impeller therefore possesses characteristics from two completely different approaches to WKH ÂżHOG RI ELRQLFV ERWK LQ WHUPV RI aerodynamics (ornithology) as well as hydrodynamics (marine biology). For example, the trailing edges of the YHQWLODWRU EODGHV UHFUHDWH WKH Ă&#x20AC;LJKW RI an owl. â&#x20AC;&#x153;As the quietest bird of prey, the owl has already been used by us as a model for a number of designs,â&#x20AC;? says Fenkl. The serrated trailing edges on fans have since become one of ZiehlAbeggâ&#x20AC;&#x2122;s trademarks. On the new fan however the edges have been slightly PRGLÂżHG DQG VRIWHQHG Itâ&#x20AC;&#x2122;s not only in the design but also the manufacturing process that new approaches have been taken. â&#x20AC;&#x153;Where necessary we drew on the expertise of metals-processing experts at leading German universities,â&#x20AC;? said the Technical Director. Tools have been developed in conjunction with external experts; this will enable the new impellers to be manufactured entirely at Ziehl-Abegg from autumn 2016. Â&#x201E; (Ziehl-Abegg â&#x20AC;&#x201C; Germany, is one of the leading international companies in the field of ventilation and drive technology and the associated control systems.)
Ipf-Apr-16-059(pix) SOCKET COUNTERSUNK SCREWS Bhagya Shri Sales Corp offers a varied range of Socket Countersunk Screws, which is acclaimed among the customers for their high strength and sturdy nature. Developed by expert professionals, the entire gamut of products is thoroughly tested on varied quality parameters by quality checkers, and available at affordable prices. Features: highly durability; rust free; and minimum maintenance. Bhagya Shri Sales Corp is a well-known name engaged in providing a high quality range of fasteners and allied products like socket head cap screws, socket countersunk screws, socket button heads, socket set screws, Allen key plugs, cylindrical dowel pins, hex bolts, hex screws, hex nuts, nyloc nuts, flange bolt and screws and stainless steel nuts and bolts. These products are appreciated for their strong construction, longer working life, and cost effectiveness. The products are developed using sophisticated techniques and top-grade materials obtained from reliable vendors of market. For further information contact: Bhagya Shri Sales Corp 4874, Shop No: 124, Sai Market 1st Floor, Phatak Namak, Hauz Qazi Delhi 110 006 Mobile: 093116-96016, 098738-97016. Email: bs_sc@ymail.com
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Advt to come
Ipf-Apr-16-056(pix) FASTENERS, MONEL 400 Horizon Mercantile Associates Pvt Ltd offers a diverse range of Monel 400 Fasteners. With extensive support and assistance of skilled professionals, the company ensures this range is manufactured by expert professionals with years of experience in this field. Fasteners are basically used as joints to the pipes at the centre. These fasteners are also used as a plug in pressure regulators. These fasteners are mostly utilised for large scale industrial purposes. Horizon Mercantile Associates Pvt Ltd, incorporated in 2007, is one of the established and leading manufacturers and exporters of the finest range of metal fasteners that includes hastelloy C22/C276, nickel 200/201 products, monel 400/ K500, alloy 20, titanium, inconel 600/625, duplex steel, alloy steel and various others. In order to maintain the superior quality of the product, these are manufactured from high grade of stainless steel, nickel and other alloy metals using the sophisticated technology.
Ipf-Apr-16-252(pix) HOSE CLAMPS Klipco Private Limited, an ISO: 9001 and Q 9001-2000, and ISO/TS-16949/2009 certified company for quality assurance, manufactures a wide range of Hose Clamps. This includes: Worm drive hose clamps – as per BS 5315; SS perforated worm drive hose clamps – as per SAE J 1508-96; SS buttress worm drive hose clamps – as per DIN 3017; Light duty hose clamps – as per DIN 3017; T bolt and VB clamps – as per SAEJ 1508-96; P clamps – as per drawings; Boot band clamps – as per drawings; U bolt clamps – as per drawings; and Spring band hose clamps – as per DIN 3014/1-97 (Prop), and as per J 1508-36. Established in the year1960 as Klip Corporation, the company started with 400 sq.ft area manufacturing 200 hose clamps per day. By 1968, the company had not only expanded its original plant but also additional plants at Silvassa and Vapi, adding new types of clamps and
developing products for OEM applications for companies like Tata Motors, Ashok Leyland, Escorts, Sundaram Clayton Ltd, PAL and others. By 1978, the had company developed worm drive hose clamps for European and American markets, based on latest quality and technology of hex-head bolts with builtin thrust washer and rolled threads for bands. Manufacturing facilities include in-house, full-fledged tool room with modern, electronic machine tools based on CAD CAM for development of design, dies, tools and special purpose machine tools; heat treatment and austempering furnaces, zinc electro plating plants, complete coating and baking units for spring band clamps like Geomat, Magni, Delta and/or chrome-free coating system; and all in-house testing facilities, finish products as per world standards, with traceability of semi and finish products at every stage. For further information contact: Klipco Private Limited 37-D, Government Industrial Estate, Kandivili (W), Mumbai 400 067 Tel: 022-28684221, 28682257. Fax: 91-22-28688348 Email: klipco@mtnl.net.in
For further information contact:
Ipf-Apr-16-066(pix) LIQUID GASKET MAKERS Priya Components offers Anabond rubber based Liquid Gasket Makers. These are solvent evaporating systems and ingredients are selected so as to have high solid content and excellent resistance to petrol, oil and water. It is safer, surer and superior way to conventional pre-cut gaskets. Eliminates the need for super finishing of flange surfaces. It also offers excellent temperature resistance. Established in the year 2008, Priya Components is a leading firm engaged in trading and supplying highly reliable range of Teflon tapes, hose pipe clamps, aluminium bottles, glass bottles, plastic bottles, strapping rolls and McLeod gauges.
Horizon Mercantile Associates Pvt Ltd No: 2, Ground Floor, Shashi Kripa Building Paowala Street, Opposite Police Station Raja Ram Mohan Rao Road, Mumbai 400 004 Tel: 022-23855158, 66371086. Mobile: 097690-98208. Email: info@horizontrade.in, sales@hmagroup.in
For further information contact: Priya Components A/4, Anupam Nagar, Behind Rajvi Tower Old Padra Road, Vadodara, Gujarat 390 020 Mobile: 099250-23362, 098980-13516. Email: priyacomponents@yahoo.co.in
106 Industrial Products Finder, April 2016
Ipf-Apr-16-101(pix) CIRCLIPS & SPRING WASHERS Zenith Industrial Products has developed spring steel Circlips – external, internal, ‘E’-Clip, Snap ring, Cring, etc. The company also offers spring washers – flat section, square section, double coil type spring washers, external and internal star washers, disk fan lock washers, bearing washers, wave washers, disk spring washers, knurled washers, push on washers, Belleville washers and safety washers, etc. Standard reference: these products can be supplied as per IS, BS, JIS, DIN, ISO, ASTM and GOST standard or as per clients’ samples or drawings. Material grades: En-9, En-42J, brass, SS 304 and 316 grades. Applications: machine tools, engineering industries, textiles, automobiles, electrical and electronic, pumps and valves, home appliances, etc., and other service industries. For further information contact: Zenith Industrial Products E-122, Ansa Industrial Estate, 1st Floor Sakivihar Road, Sakinaka, Andheri (E), Mumbai 400 072 Tel: 022-28470806, 28470705, 66923987. Email: zenith@zip-india.com, abc@precibolts.com
Ipf-Apr-16-064(pix) BRAKE SHOE BONDING ADHESIVE Focused on technological up-gradation, dynamism and innovation, are moving ahead by maintaining timeliness in delivering a wide gamut Universal Adhesives offers Brake Shoe Bonding Adhesive. It is used for bonding friction lining material in brake-shoes and clutches. The adhesive is processed using supreme quality chemical compounds and advanced processing techniques in compliance with set industry standards. Clients can avail this adhesive from at market leading price. This Anabond rubber based structural adhesive is synthetic resin based, designed specially for bonding friction lining material in brake-shoes and clutches. The product has exceptionally high strength to withstand very high shear loads prevalent between liner and brake-shoes/clutch plates. The strength is returned at very high temperatures so that the lining is bonded firmly even under severe working conditions. Universal Adhesives, established in the year 1993, is known as a prominent distributor and supplier of highly effective array of anaerobic products, RTV silicones, non curing rubbers, acrylic sealants, lubricants products, industrial cleaners, polysulphide sealants, etc. For further information contact: Universal Adhesives No: 204, Soham-II, Near Navrang Circle Ishwar Bhuvan Road, Navrangpura, Ahmedabad 380 014 Tel: 079-26562948, 26562949. Mobile: 098985-98145. Fax: 91-79-26562951. Email: uniadhesive@satyam.net.in
Industrial Products Finder, April 2016 107
Ipf-Apr-16-223(pix) Fasteners SS must BREAKSTEM FASTENERS Avlock International offers a range of Breakstem Fasteners. The company is a world leading manufacturer and distributor of specialised fasteners and installation equipment. Breakstem fasteners and installation tool is a permanent mechanical blind fastening system. It is used where access is limited to one side of the work piece. With the high performance capability of clamping the workpiece and availability in various alloys, Avlock Breakstem fasteners provide unmatched strength to the joint in all types of applications. They are extensively used in all sheet metal industries due to the wide range of sizes and types. These fasteners are finding more and more applications in plastics and composites. For further information contact: Avlock International India Pvt Ltd Plot No: A165/166, Road No: 27 Wagle Industrial Estate, Thane 400 604 Tel: 022-25821118, 25823404. Email: info@avlock.co.in
Ipf-Apr-16-055(pix) COPPER FASTENERS Katariya Steel Distributors is specialised supplier of Copper Fasteners. These are manufactured using high grade copper. Experts check these copper fasteners on various parameters to assure their flawlessness. These fasteners can be customised to meet the requirements of the clients. Specifications: form – rivet, stud bolts, hex head bolts, anchor bolts, U-bolts, J-bolts, mushroom head square neck bolts, T-head bolts, eye bolts, foundation bolts, structural bolts, hexagon nuts, hexagon coupling nuts, square nut, self locking nut, hexagon domed cap nuts, plain washers, plain big OD washers, plain small OD washers, spring lock washers, spring washers, heavy-duty washers, socket head Allen cap screws, threaded rods (studs), split pins, etc; range – M10 to M100 and length from 15 mm to 5 mtr long; and test certificate – MTC, TC from government approved laboratory under third party inspection. Features: robust construction; high tensile strength; anti abrasive; strong and tough construction; durable; dimensionally accurate; and comply with international quality standards. Established in the year 1973, Katariya Steel Distributors has gained specialisation in manufacturing and import/export of a wide range of pipes, fittings, flanges, sheets and plates, fasteners, and other industrial steel products. For further information contact: Katariya Steel Distributors No: 22/28, 3rd Panjarpole Lane, Mumbai 400 004 Tel: 022-22423168, 66363168. Mobile: 098334-05433, 098234-58877. Fax: 91-22-22421917. Email: katariyasteel@yahoo.com, sales@katariyasteel.com
108 Industrial Products Finder, April 2016
Ipf-Apr-16-070(pix) METAL EPOXY STICKS Marco Trading Co offers an excellent quality range of Metal Epoxy Sticks. These sticks are perfectly made using superior quality basic raw materials and state-of-the-art technology by reliable vendors under expert supervision. These sticks are appreciated for their premium quality. The sticks are properly checked by quality experts to assure global standards. Moreover, this stick is available at market leading prices. Features: optimum finish; perfect strength; and accurate dimension. Marco Trading Co started its business operations as a partnership venture. Since then, the company has emerged as one of the trusted names engaged in supplying and trading an exceptional array of hammer anchors, fixing anchors, injection systems, safety shoes, steel fasteners, nut fasteners, plasma cutters, protective gloves, extraction machines, rust off spray, etc. These products are highly cherished across the major markets of the nation for high viscosity, long shelf life, high effectiveness, robust construction, fine finish and durability. The company also provides Contract Service to clients. For further information contact: Marco Trading Co New RB l, 1/2 GIDC Pandesara, Surat, Gujarat 394 221 Mobile: 096388-86161, 097265-22888. Email: info@marcouae.com
Ipf-Apr-16-060(pix) LOCK NUTS Sundeep Traders is one of the better known manufacturers offering a wide range of Lock Nuts. With no compromise with the quality, the company manufactures these nuts using latest technology and best grade quality raw materials, which gives reliability and durability assurances. The company uses different methods such as hot forging, cold forming, milling processes and bar turning processes to design these nuts. These nuts are stringently developed as per clients’ requirements. Features: high tolerance; durable; customisation; and dimensionally accurate. Incorporated in the year 1986, Sundeep Traders is a reputed trader, supplier and wholesaler of spring washers, nuts and bolts, POP and blind rivets, dowel pins, threaded bars, welding rods, hose clips and many more. The company keeps ample inventory of shipments to fulfil the instant needs of clients. The products reach the clients in time and in most efficient manner. For further information contact: Sundeep Traders 3/5, Garibdas Street 11/A, Lokhandwala Building, 1st Floor, (Vadgadi) Mumbai 400 003 Tel: 022-23112924. Mobile: 098677-29095. Email: sundeeptrader@yahoo.com
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SPECIAL SECTION
RKFL: Forging world class capabilities The Indian forging industry is today well recognised globally for its technical capabilities and has emerged as a major contributor to the manufacturing sector of the Indian economy.
A
recent research report by Technavio says the global forging market during 2016-2020 is set to exhibit a healthy CAGR of around 8%. Forging is an appropriate substitution to the casting methodology as it ensures greater efficiency, reliability, and precision. Custom forging accounts for the largest segment, the products manufactured as per the requirements of the end user industries. Some of the major end-users of the forging industry include automotive, aerospace and defense, agriculture, construction, mining, general industrial equipment, and material handling equipment to name a few. This industry research report outlines the automotive sector as the major end-user for the forging market. Characteristics associated with forged parts such as reliability, strength, and economic viability have increased the importance of the use of forged parts in this sector. But with the automotive industry reaching a mature stage in the forging market, it is expected that other non-automotive sectors will mostly contribute to the growth of the global forging market until 2020. According to the Association of Indian Forging Industry (AIFI), the Indian forging industry is today well recognised globally for its technical capabilities and has emerged as a major contributor to the manufacturing sector of the Indian economy. It is a key element in the growth of the Indian
Forged products.
M P Jalan, Chairman (left) and Naresh Jalan, Managing Director, Ramkrishna Forgings Limited.
automobile industry as well as other industries such as general engineering, construction equipment, oil, gas and power. With an installed capacity of around 37.7 lakh MT, the Indian forging industry has a capability to forge variety of raw materials like carbon steel, alloy steel, stainless steel, super alloy, titanium, aluminium, etc. The forging industry is broadly classified into five segments: Very Large (capacity above 75,000 MT); Large (capacity above 30,000 to 75,000 MT); Medium (capacity above 12,500 to 30,000 MT); and Small (capacity above 5,000 to 12,500 MT); and Very Small (capacity up to 5,000 MT). Based on this classification it is seen that about 87% of the total number of units are small and very small, while only about 5% can be classified as very large and large units; the balance of about 8% constitute the medium sized units. The Indian forging industry is concentrated around its end user customer locations. Therefore, the major forging clusters are found to be in the states of Jharkhand Maharashtra, Punjab, Gujarat, Tamil Nadu, Haryana, Delhi, Karnataka, Jharkhand, West Bengal and Andhra Pradesh.
110 Industrial Products Finder, April 2016
Kolkata based Ramkrishna Forgings Limited (RKFL) is a 35 year old forging company. With clear focus and determination, the activities of the company span a wide array of product development, manufacturing and customer experience improvement activities. To this end, it concentrates on exploring new avenues, providing insights, and the latest tools and methodologies to support the manufacturing technology and product innovation advancements that are required to become more successful. The target is to become No. 1 in the forging industry. The company was promoted by Mr M P Jalan in 1981, now the Chairman, and is led by Mr Naresh Jalan – Managing Director. RKFL manufactures forged products for automotive, railway, defence, farm equipment and general engineering sectors. The company has the facilities to undertake various types of forgings, which include: ●● Closed die forgings – from 2 kg to 125 kg single piece, the facility equipped with 5 drop hammers from 0.5 T to 3 T capacity and 3 air hammers from 3 T to 6.5 T capacity. ●● Upset forgings – started with one upsetter and at presents has 2 up
Industrial Products Finder, April 2016 111
63(&,$/ 6(&7,21 setters, 6â&#x20AC;? and 5â&#x20AC;?, and in the process of adding up one more range which will be 4â&#x20AC;?. Ć&#x201D; Ring rolling â&#x20AC;&#x201C; a brand new state-ofthe-art fully automated technology from SMS Meer â&#x20AC;&#x201C; Germany known as Wagner Banning Mill to manufacture ring rolled components from 30 kg to 75 kg in weight, OD 500 mm with yield up to 90% with a production capacity to roll 3500 rings per day and 12 million rings per annum. Ć&#x201D; Press forgings â&#x20AC;&#x201C; a fully automated line equipped with various state-ofthe-art machines and presses ranging from 12500 T, 6300 T, 4500 T, 3500 T and 2000 T, and a 12,500 T wedge press with a fully automated robotic line. According to Naresh Jalan, in future, the company will be moving towards Warm and Near Net Forgings which will bring a new dimension in the forging world. Some of the salient features and principal advantages of Near Net Forgings are: Ć&#x201D; A reduction in the number of processing steps Ć&#x201D; 6LJQLÂżFDQW UHGXFWLRQ LQ WKH DPRXQW of waste material generated Ć&#x201D; The ability to easily produce intricate and complex geometries direct from computer aided design (CAD) models Ć&#x201D; Rapid design iterations and ease of part customisation, and Ć&#x201D; The possibility of utilising materials that would otherwise be extremely GLIÂżFXOW WR SURFHVV Key industries already using these techniques include: Ć&#x201D; Aerospace â&#x20AC;&#x201C; engine and airframe components Ć&#x201D; Motorsport â&#x20AC;&#x201C; weight critical components with high temperature requirement. RKFL always believes in new technologies, which are cost effective, excellent quality and environmental friendly. As far as development in forging technology is concerned these are orbital forging, cross rolling, cold and warm extrusion. Automation of forging press and hammers are also form part RI WKLV $GYDQFHPHQWV LQ WKH ÂżHOG DUH also taking place in the area of CAD/ CAM where the die development time is considerably reduced. This will help in new product development.
The company is TS 16949, OSHAS DQG ,62 FHUWLÂżHG PDNLQJ its products and processes compliant with the stringent requirements of global user industries. â&#x20AC;&#x153;We use state-of-the-art technology to reduce wastage at every possible aspects like at present we have introduced circular saw machine for cutting raw material instead of searing band saw, induction heaters with optical S\URPHWHUV DJDLQVW RLO ÂżUHG IXUQDFHV new technology for forging like ring rolled and press forging on wedge press concept for higher yield (input to output). Further new technologies are being added like warm and near net and all these are efforts towards creating a better environment,â&#x20AC;? says Naresh. RKFL uses various processes and its manufacturing capabilities are available for jobs ranging from 2 kg to 250 kg by any process suitable for hammer, press, upsetter and ring rolled, duly heat treated like normalised, ISO annealed, carburised sealed or press quenched induction hardened or even control cooled and in fully machined and assembled condition. In todayâ&#x20AC;&#x2122;s scenario it has been noted that the Indian forging units are producing good quality forgings and exporting these across the world to establish a global footprints. But that does not mean that India is totally self-reliant in WKLV ÂżHOG DV LQ RUGHU WR VWUHQJWKHQ LWVHOI the company is procuring machinery and modern and updated technology from foreign markets. â&#x20AC;&#x153;By doing so we are also becoming competitive in the overseas market and trying to build up the brand image of RKFL as best Indian forging supplier for quality and competitiveness,â&#x20AC;? says Naresh. Expanding business is an exciting proposition. It means its doing well and ready to grow to the next level. But often D EXVLQHVV QHHGV ÂżQDQFLDO VXSSRUW WR LPplement expansion ideas. A professional business plan that outlines the expansion details can earn the money needed to grow the business, which RKFL has done successfully throughout these years. Not only it is a perpetual successful business organisation in terms of revenue and expansion of facilities but also it has shown progression in educating and uplifting its employees in a bigger manner. Rationalising the rewards of a bigger business means tuning up our business
112 Industrial Products Finder, April 2016
plan writing skills again. We have recrafted our marketing plan and strategize an expansion implementation plan. Naresh Jalan has spearheaded the recent expansion drive at RKFL, very carefully weighing the risks and rewards for growth. Some of the steps in this direction include: Ć&#x201D; Setting Plant 5 as a turning point to the thought process of the various clientele with updated technology for die making, painting and various testing facilities which are readily available under one roof Ć&#x201D; A fully automated press line after the ring rolling plant, and Ć&#x201D; Successful financing of the massive expansion project now on the verge of completion. Phase wise production has already started and the revenue from the same has been generated. This expansion has been widely appreciated by all major commercial vehicle OEMs and Tier 2 companies not only in India but worldwide. It is noteworthy that even before the start up the order booking position has been excellent, an indication of the customersâ&#x20AC;&#x2122; faith in the company as a strong supplier in WKH ÂżHOG The companyâ&#x20AC;&#x2122;s vision to become a one-stop-solution for CV industry now appears to be complete as it now has the capacity to manufacture and supply all forgings required in any CV whether the front axle, engine, gearbox, transmission or the rear axle. Harnessing the power of innovative technology by introducing a new press line has played a vital role in enhancing the product line up for the automobile industry to produce items like front axle beam, crankshaft, connecting rods and knuckles for catering the various needs of clients. â&#x20AC;&#x153;Come, Make in India,â&#x20AC;? said Prime Minister Narendra Modi in his maiden Independence Day address in 2014, LQYLWLQJ JOREDO ÂżUPV WR VHW XS PDQXfacturing bases in India, as part of his ELJJHVW SXVK WR Âż[ LQ RQH JR PXOWLSOH economic problems including low employment creation, slow economic JURZWK DQG KLJK WUDGH GHÂżFLW 5.)/ LV already engaged in this endeavour and is open to work with global majors in WKH ÂżHOG IRUJLQJ UHODWLRQV E\ VLJQLQJ joint ventures or MOUs for technology transfer, in the process acquiring world class capabilities to Make in India. Â&#x201E;
Industrial Products Finder, April 2016 113
,17(59,(:
‘To be successful in foundry industry the only mantra is to control maximum variables’ – Ketan M Shah, Chairman & Managing Director
Simplex Castings Limited was established way back in the year 1970 as a ferrous foundry as a partnership firm and converted into private limited company registered under the Indian Companies Act in 1980. What are the types of casting products manufactured at Simplex Castings? Simplex Castings manufactures steel, stainless steel, cast iron, ductile iron and compacted graphite iron, Ni-hard, hichrome, castings. Complying with international standards, weighing from few kg to 65 tonnes, catering to the need of all industrial verticals. The company is a complete one one-stop-shop for all heavy engineering component manufacturing needs – castings, equipment fabrication, machining, assembly under one roof. Also an EPC division from concept to commissioning.
WKDW ZKLFK FRQVLVWHQWO\ VDWLV¿HV WKH FXVWRPers’ requirements.
Ketan M Shah.
What are the attributes of good castings? Apart from aesthetics required today the NDT requirements of customers are getting very stringent. Various techQLFDO DQG SURFHVV SDUDPHWHUV SOD\ D VLJQL¿FDQW FRQVLGHUDWLRQ producing a quality casting and ultimately a good casting is
What are the types of castings Simplex specialises in? What facilities you have in place to ensure a quality product? We supply our castings to customers in various industry segments like the railways; SAIL and other steel sector companies; defense industry; power, pump and valve industry; oil and gas and mines etc., where the requirements of various types of castings are VSHFL¿F DQG TXDOLW\ LV YHU\ LQGXVWU\ SUpFLVHG Simplex has all the desired and necessary modern infrastructure and foundry facilities to manufacture challenging and critical castings, facilitated by computerised process control, sophisticated quality testing facilities, accreditations like ISO, ASME, AAR, ABS, LRS, API and RDSO (A Class) approved foundry. The quality is reviewed by renowned third party inspection agencies as Lloyds, PDIL,
Turn-Key Projects & more Simplex has successfully completed several TurnKey Projects (EPC), in association with world’s leading technology companies, in the area of sinter plant, pellet plant, BF hot blast stoves, slag granulation plants, cooling bed for mills, bar & rod mills, reheating furnaces, coke oven, material handling, etc. Select landmark achievements include: Ɣ Pioneer in export of steel plant equipment to Russia Ɣ Pioneer to enter into tech tie-up with Tyazhprom Export Russia for turnkey projects in India Ɣ Pioneer in bringing advance Japanese technology for Sinter Plant in India for SAIL – Bhilai steel plant for complete Sinter Plant-III, executed on turnkey basis in consortium with Mitsui/Kawasaki & Hitachi Zosen of Japan Ɣ Pioneer to install on turnkey basis, Mini Blast Furnace of 350 cu.m for Southern Iron Steel Company at Salem (India) with Chinese technology Ɣ Pioneer in design, engineering and supply of equipment for hot rolling stackle mill, executed for Salem Steel 114 Industrial Products Finder, April 2016
Plant as per SMS/Germany’s design in manufacturing undercarriage (bogie) for railway locomotives, and Ɣ Pioneer in manufacturing sucker rod pumping units for oil & gas, for ONGC, India Ɣ Pioneer
Import substitution product development initiatives include: Ɣ Emission
free (zero leak/blue sky) doors for coke oven battery with Japanese technology Ɣ Slag Granulation Plant for SAIL – Bhilai Steel Plant Ɣ Coco bogies for Indian Railways Ɣ Ballistic grade castings for turret of battle tanks Ɣ SG. iron cast pallet car for sinter plants Ɣ Equipment for cold rolling mill to road master industries Ɣ Mill base and gear housing for vertical coal grinding mill Ɣ Mudgun machine, tap hole drilling machine for blast furnace, and Ɣ SRP and land rigs for oil & gas industries.
Industrial Products Finder, April 2016 115
,17(59,(: SGS, RAQW, MECON, TPL, QUEST, Bureau Veritas, etc. What about the raw materials and quality control of these? What are the attributes and USP of these products? Of course, the selection of raw material plays a vital role in the quality of any product. Simplex has its own IPS for procurement of any raw material. In our term consistency is the key USP of the raw materials. To be successful in foundry industry the only mantra is to control maximum variables. Software plays a very important role in modern manufacturing. Is this also true about castings? Yes and no. In this era of innovations and fast changing WHFKQRORJLHV FRPSXWHULVDWLRQ KDV QRW RQO\ LQĂ&#x20AC;XHQFHG HYHU\ sphere of our life, it has become an essential tool to assist in manufacturing process from design, engineering, analysis, monitoring and control, etc. To increase productivity within a short span of time with various simulation packages, predictive accuracy has increased. On the other hand, to make it happen, it has to be combined with right and skilled people. ,QGLD LV D PDMRU SURGXFHU RI FDVWLQJV 'R ZH KDYH D VLJQLÂżcant share in exports? Exports from India are bound to increase but there needs to be a technological up-gradation in almost all the Indian foundries to meet the present quality requirements. There is a need of strategic export policy to focus on the international market in this present changing economic scenario. What are the companyâ&#x20AC;&#x2122;s achievements? Any breakthrough product launch that made a difference? Simplex is the largest supplier in the world for castings
of coke ovens and biggest supplier in India for locomotive castings. Simplex is committed towards OTIFIC (On Time, In Full, Invoiced Correctly) and constantly interacting with our customers to indigenise their requirements. <RX KDYH D VLJQLÂżFDQW H[SRUW PDUNHW +RZ GR \RX VHH WKH impact of Make in India on the fortunes of the company? There is going to be a huge impact of Make in India, which ZLOO GHÂżQLWHO\ KDYH D VXEVHTXHQW SRVLWLYH LPSDFW RQ IRXQGU\ industry. Time has come when various players across the globe are having an eye on Indian market and may venture with advanced technologies, huge capacities and dedicated customer base. Simplex believes in continual improvement and is ready to meet the new requirements and also investing in order to enhance its facilities to compete and be at par with world foundries. We are also open for technology partnering with renowned masters for innovations. +RZ LV WKH SUHVHQW EXVLQHVV HQYLURQPHQW" The major customers of foundry industry are steel, power, oil & gas, mining, cement, etc. The demand of these traditional customers has gone down. The environment is very challenging with global slowdown in these areas. All foundries are WU\LQJ WR ÂżQG QHZ DUHDV What are the future plans? Simplex always believes in adopting the latest technologies in its operations, we are equipped with various types of CNC machines and equipment for shop facilities to offer assemblies and sub-assemblies in order to cater to the present requirement. Still we are focusing on up-grading the foundry facilities to cater to more demanding sectors which are still importing castings for their need. Â&#x201E;
Siemens opens Cyber Security Operation Centres for industrial facilities
S
iemens has opened its â&#x20AC;&#x153;Cyber Security Operation Centreâ&#x20AC;? (CSOC) for the protection of industrial facilities, with a joint location in Lisbon and Munich and one in Milford (Ohio) in the USA. Siemens industrial security specialists based at these sites monitor industrial facilities all around the world for cyber threats, warn companies in the event of security incidents and coordinate proactive countermeasures. These protective measures are part of Siemensâ&#x20AC;&#x2122; extensive Plant Security Services with which the enterprise supports companies in the manufacturing and processing industry in encountering constantly changing security threats and increasing plant availability. The increased networking of industrial infrastructures (â&#x20AC;&#x153;Internet of Thingsâ&#x20AC;?, â&#x20AC;&#x153;Industrie 4.0â&#x20AC;?) calls for appropriate protective action for the automation environment. This is where the Siemens Plant Security Services enter the picture: these services range from Security Assessments and the instalODWLRQ RI SURWHFWLYH PHDVXUHV VXFK DV ÂżUHZDOOV DQG YLUXV protection (Security Implementation), through to the continuous surveillance of plants with the Managed Security
116 Industrial Products Finder, April 2016
Services, which is now offered by the CSOCs themselves. If the Siemens experts detect an increased risk, they give the customer an early warning, issue recommendations for proactive countermeasures and coordinate their implementation. The countermeasures are based on the criticality of the incident and the likely impact on the customerâ&#x20AC;&#x2122;s business. They include PRGLI\LQJ ÂżUHZDOO UXOHV RU SURYLGLQJ updates for closing gaps in security. In addition, Siemens provides forensic analyses of security incidents. Companies are then in a position to prepare reports that comply with international standards such as ISO 27002 or IEC 62443. And that is not all â&#x20AC;&#x201C; companies also receive a transparent view of their plantsâ&#x20AC;&#x2122; security status. Siemensâ&#x20AC;&#x2122; Plant Security Services use products from the companyâ&#x20AC;&#x2122;s collaboration partner, Intel Security. These include: McAfee VirusScan, McAfee Application Control, McAfee ePolicy Orchestrator (ePO) as well as McAfee Enterprise Security Manager with Security Information and Event Management. David Petry, Digital Factory Division, Siemens AG. Email: david.petry@ siemens.com
Industrial Products Finder, April 2016 117
63(&,$/ 6(&7,21
Increasing die & tool life using Japanese cold-welding technique This article introduces a practical and economical technique to increase die, mould and tool life. The technique can be easily adopted by all metalforming units, big and small.
D
ie, mould and tool wear are major reasons for production downtime and increased costs in most industries. Apart from using strong base metals for making dies, a few effective treatments can be administered to dies to increase their service life. Even if possible, such treatments are not feasible for all metal-forming units. Popular treatments to increase die life or repair/reclaim forging dies:
Nitriding Gas Nitriding/Plasma Ion Nitriding are popular surface hardening treatments carried out on dies. With an initial die hardness of 42 HRC, the nitriding process can further harden the surface of die up to 64 HRC. Many large forge shops in India carry out nitriding of 100% of their forging dies. However, very few forging companies have an in-house nitriding facility. Nitriding is found effective in many cases. The skill RI WKH QLWULGHU Ă&#x20AC;DZOHVV QLWULGLQJ IDFLOLW\ DQG SURFHVV SOD\ D vital role in the success of this technique. Nitriding is also a capital-intensive technique and not many companies can DIIRUG WKH ÂżQDQFH VSDFH DQG VNLOOHG ZRUNIRUFH WR VHW XS DQ in-house nitriding facility. Getting the dies nitrided from commercial heat treat shops is not always feasible. Finally, additional efforts are required to carry out selective nitriding and mask areas of components where nitriding is to be avoided.
Limitations of conventional welding: Ć&#x201D; Requirement of skilled welders Ć&#x201D; Requires open space or effective ducting for carrying out
welding operation Ć&#x201D; Time consuming process as forging dies must be taken to
welding area, and and post welding heat treatment/stress relieving is necessary. Usually, conventional welding is a â&#x20AC;&#x2DC;repair-orientedâ&#x20AC;&#x2122; technique. It is carried out after the dies are damaged or worn out. Ć&#x201D; Pre
Japanese cold welding: new protective treatment to increase die life A new Japanese cold-welding technique enables appropriate surface hardening of dies, moulds and tools to increase their service life. The technique involves electronic coating of tungsten carbide on selective wear-prone areas of dies/moulds/ tools through Japanese cold welding technique. Cold welding is carried out as a â&#x20AC;&#x2DC;preventive maintenanceâ&#x20AC;&#x2122; technique on new dies. It is a surface hardening technique, similar to nitriding and PVD, but is administered using a completely different methodology. Hardness of tungsten carbide layer deposited by cold-welding on dies can surpass nitriding to reach hardness of more than 70 HRC.
PVD, CVD Treatments like PVD (physical vapour deposition) and CVD (chemical vapour deposition) are popular in the machinetool industries in America and European countries. These techniques are yet to evolve completely in the Indian forging industry. PVD is slowly gaining share in the Indian machine tool treatment market. It ensures surface hardness of up to 90 HRC. However, the result of PVD treatment on forging dies is not documented. Cost of PVD is approximately Rs 800/- per kg of metal that is treated (as on date of this article). CVD technology is not yet introduced in India.
Welding to repair / reclaim worn out dies Apart from the mentioned treatments, the only option available is to repair and reclaim the dies through welding. Conventionally, welding of the worn out areas of dies or welding of cracks in dies is carried out. Flood welding of the dies is also carried out to completely reclaim the dies. However, this technique also poses its own limitations. 118 Industrial Products Finder, April 2016
Pictures indicating beginning of die wear on forging dies. If the indicated areas are protected using Japanese cold-welding technique before using the die, the wearing will be postponed and substantial increase in die life can be expected.
63(&,$/ 6(&7,21 %HQHÂżWV RI -DSDQHVH FROG ZHOGLQJ WHFKQRORJ\ Ć&#x201D; Skilled welders not required, can be carried out by anyone Ć&#x201D; Open space not required, no fumes are generated during cold welding Ć&#x201D; Time saving process as dies need not be removed from forging equipment, and Ć&#x201D; Pre and post welding heat treatment not necessary; no stresses are generated during cold welding as it is a cold process.
Characteristics of carbide coating:
Compact cold welding equipment and applicators. Argon gas cylinder is shown in the photograph, recommended for use during cold welding process to avoid oxidation of carbide electrode.
$GGLWLRQDO EHQHÂżWV RI -DSDQHVH FROG ZHOGLQJ technology: Ć&#x201D; Nitriding of dies not required as hardness of tungsten car-
bide coating is more than 70 HRC, which is higher than nitriding hardness (62-64 HRC) Ć&#x201D; Increased die life due to high wear resistance Ć&#x201D; Substantially reduced maintenance downtime of dies and tools, and Ć&#x201D; Can be carried out on selective areas of dies that are prone to wear; does not require the complete die to be treated/ protected.
1. Wear resistant: Due to inherent strength of tungsten carbide, the wear resistance is high. If the die is hard and heat treated well, a good forging die life can be expected after carbide protective coating. 2. Heat resistant: The coating is heat resistant and will not cause heat checks. Excessive heat leading to die wear will be prevented in protected areas. 6FXIÂżQJ UHVLVWDQW 6FXIÂżQJ DQG EUXLVLQJ LV WKH LQLWLDO VWDJH RI KDYLQJ VHUUDWLRQV RQ GLH 7KLV VFXIÂżQJ ZLOO EH SUHvented or substantially delayed. /XEULFLW\ 0DQ\ WLPHV GXH WR YHU\ VPRRWK ÂżQLVK RI QHZ dies, the forging/casting die lubricant does not adhere to the die. This problem is not faced in the case of carbide- coated dies. It is observed that die can be lubricated better than before.
Reason for low heat input: The spark time is extremely short compared to the interval time so that no heat accumulation occurs during diffusion and deposition periods.
The equipment can be used by anyone, anywhere.
Principle of operation Consumable electrode made of alloys and inter-metallic compounds is deposited on the die by means of electronic spark at a frequency of f10-1 to 10-3 second for one to millionth of seconds per spark. Direct current from the power supply will heat the electrode to 8,000 to 25,000°C, only at the contact areas and transfer a small quantity of electrode to the work piece under an ionised state. A strong metallurgical bond is thereby produced.
Why strong bonding is possible: A strong bonding of the transferred material occurs due to instantaneous melting of the electrode upon each spark and generation of plasma atmosphere.
Industrial Products Finder, April 2016 119
63(&,$/ 6(&7,21 Substantial increase in die life after cold-welding:
Case studies in India
T
here are a number of successful cold-welding case studies in the Indian metal forming industry with this technique. A number of esteemed Indian metal-forming organisations have tried out carbide coating on wear-prone areas of their dies and tools using Japanese cold-welding technique. Some photographs and results are given below:
Scratch and serrations-prone inner diameter of a forging die that was coated. Carbide coating is seen as silvery coarse layer.
S. Description No.
1.
Sheet metal pressing die & tool set
2.
Japanese Not coldPercentMetal Form- coated die welded die age of ing Equiplife (No life (No increase ment of parts of parts in die life made) made) Sheet metal press
18500
25900
40%
Hot forging die 1000 ton forging press
4000
5400
35%
3.
Hot forging die 1600 ton forging press
8000
12000
58%
4.
Hot forging die 1600 ton forging press
10000
22000
120%
Till date, no negative result is observed in any of the demonstrations of this technique carried out in various metal forming operations. The percentage of increase in die and tool life has varied from as low as 14% to as high as 120%. Various parameters that contribute to success of this technique DUH ZHOO GRFXPHQWHG OHDGLQJ WR UHÂżQHPHQW RI WKH WHFKQLTXH assuring best results in each new trial.
Summary Japanese cold welding technique of electronically overlaying protective carbide layer on metal-forming dies and tools holds promises of increased die and tool life, reduced maintenance downtime, convenience of operation and better productivity. As the concept is proven, it is a requirement in every modern metal-forming unit seeking cost reduction and increased SURÂżWDELOLW\ Â&#x201E;
Sheet metal pressing and punching tools set carbide coated on edges and wear-prone areas.
Sensitive areas of the die were protected with carbide coating. It is seen as silvery OD\HU RQ HGJHV RI GLH SURÂżOH
120 Industrial Products Finder, April 2016
â&#x20AC;&#x201C; SRIKAR SHENOY The author is Director, Steel Plant Specialities LLP, Mumbai. Tel: 022-67978060, 25552459. Mobile: 098204-93373.Email: info@steelplantspecialities. com
,17(59,(:
â&#x20AC;&#x2DC;The concept of Make in India is not new to usâ&#x20AC;&#x2122;
â&#x20AC;&#x201C; PIYUSH MODI, Director, SFSL
Super Forgings & Steels Ltd (SFSL) started its entrepreneurial journey by developing import substitute products in the tools steels field. The company specialises in production of high value and higher grades of tool and die steels in special sizes. :LWK QHDUO\ ÂżYH GHFDGHV LQ WKH LQGXVWU\ 6)6/ FHUWDLQO\ KDV FUHDWHG D QLFKH :KDW LV WKH FRPSDQ\ÂśV 863" The company has always believed in trying to venture into products, which are not easily available in India. We ZHUH RQH RI WKH ÂżUVW FRPSDQLHV LQ ,QGLD to go into tool steels around 30 years back when these materials were mainly imported. Since Kolkata doesnâ&#x20AC;&#x2122;t have many industries, we had our customers based in other states where freight becomes a factor. So we had to develop products which are import substitutes and not easily available and are of high value so that freight doesnâ&#x20AC;&#x2122;t matter much. We manufacture all types of tool steels and supply them in small quantities as the requirement of tool steels is in small lot sizes. Very few companies can claim to that. :KDW DUH WKH W\SHV RI IRUJLQJV PDQXIDFWXUHG E\ 6)6/" :KR DUH WKH PDLQ FOLHQWV" We are into open die forgings genHUDOO\ PDNLQJ EDUV RI URXQGV Ă&#x20AC;DWV DQG squares in long lengths or as per length requirement. Our main clients are BHEL, BEML, Tata Motors, Amtek Group, Fouress Engineering, Forbes Marshall, WPIL, Ordnance Factories, etc. +RZ ELJ LV WKH IRUJLQJV LQGXVWU\ LQ ,QGLD" :KDW DUH WKH PDLQ XVHU LQGXVWULHV" Open die forgings is a big market. The products are either raw materials or tools/dies for auto, machine building, power sector, pump manufacturers, closed die forging industry etc. 7KH ODVW IHZ \HDUV KDYH EHHQ VOXJJLVK ,V WKH ZRUVW RYHU IRU WKH LQGXVWU\ RU LW LV VWLOO ZDLWLQJ IRU D WXUQDURXQG"
Piyush Modi.
I feel the worst for the industry is over and now we can expect a turnaround. It is far from boom time but GHÂżQLWHO\ WKLQJV VKRXOG VWDUW LPSURYLQJ IURP WKLV ÂżQDQFLDO \HDU 7KH IRUJLQJ LQGXVWU\ LQ ,QGLD LV IUDJPHQWHG LQ D QXPEHU RI FOXVWHUV DQG D ODUJH QXPEHU RI XQRUJDQLVHG XQLWV ,V WKHUH VFRSH IRU FRQVROLGDWLRQ" The bigger companies like Bharat Forge, etc., have representations in various trade associations and chambers of commerce, etc. But there are so many small forging units throughout the country and the interests of these companies are not represented nor are their problems addressed in a systematic way. In view of this reality, I do not think it is possible to consolidate in any sense. ,V WKH ,QGLDQ LQGXVWU\ LQ WXQH ZLWK WKH ODWHVW WHFKQRORJ\ WUHQGV" Apart from the really big players, and these are just a handful, most players in this segment are small companies ZLWKRXW WKH ÂżQDQFLDO FORXW IRU DQ\ VLJQLÂżFDQW 5 ' DFWLYLW\ (YHQ PHGLXP size companies are not in a position to really invest in new equipment and technologies. So I think the majority of
forging companies are not in tune with the latest technology trends. +RZ GRHV WKH FRPSDQ\ KDQGOH WKH TXDOLW\ DVSHFW" To build and sustain an organisation, which is customer oriented, innovative and forward looking, quality is the hallmark of every operation at SFSL. Quality at SFSL means continuous improvement to achieve customer satisfaction â&#x20AC;&#x201C; be it internal or external. Every individual at SFSL contributes towards quality. Continuous enrichment of the knowledge and skill through training and re-training is the key to harness the best. Our suppliers are our partners in this endeavour. &RPSHWLWLRQ LV D UHDOLW\ LQ DQ\ ÂżHOG RI EXVLQHVV +RZ LV WKH FXUUHQW VFHQDULR LQ IRUJLQJV" &RPSHWLWLRQ LV ÂżHUFH VLQFH WKH PDUket is in a bad shape and the demand is low, so automatically the competition is very high. This leads to low margins and also delayed realisations. 7KH JRYHUQPHQW LV H[KRUWLQJ WR 0DNH LQ ,QGLD :KDW ZRXOG \RX OLNH WR VD\ DV VRPHRQH ZKR LV DOUHDG\ HQJDJHG LQ WKLV WDVN" As noted at the beginning, we have been into developing materials, which were mainly imported, since our inception 30 years ago. So this concept of Make in India is not new to us, as we started with this very idea, and we would certainly like to put all our efforts to make it a success, and add to our basket more such products. :KDW DUH WKH IXWXUH SODQV" Once the market stabilises we would like to invest in technology to make better products so that we could compete Â&#x201E; in the international market also.
Industrial Products Finder, April 2016 121
Ipf-Apr-16-085(pix) METAL CASTINGS, NON-FERROUS Gravity Cast Private Limited is a preferred name in manufacturing of non-ferrous Metal Castings. These are made using finest grade of raw materials such as stainless steel, and cater to various industries like automobile, machine making and industrial spares manufacturing companies. The company provides non ferrous castings in metals like stainless steel, nickel base, carbon steel, gun metals and aluminium. Features: dimensional accuracy; sturdy construction; and precision engineered. Gravity Cast Private Limited was established in year 2004. The company is engaged in manufacturing, exporting, trading, importing and supplying of investment castings. The range encompasses a variety of products like architectural castings, industrial castings, nonferrous metal castings, pump castings and valve castings, etc. For further information contact: Gravity Cast Private Limited Galaxy Industrial Estate-2, Survey No: 275 Opposite Kinetic Chemicals, Shapar-Veraval Rajkot, Gujarat 360 001 Tel: 02827-253037. Mobile: 093753-24868, 099090-28121. Fax: 91-2827-252982. Email: info@gravitycastindia.com
Ipf-Apr-16-082(pix) STAINLESS STEEL CASTINGS M G Furnaces, a leading manufacturer and exporter of Stainless Steel Castings, is a trusted name in the market. These stainless steel castings are manufactured through nobake/sand process up to 7,000 lbs in weight. The company uses a variety of techniques such as loose pattern and air set in its casting operations. Different mould types, such as cope and drag, precision ceramic shells are also used during production. Produced to comply with various certifications and standards, the parts have been employed in industries ranging from aerospace and energy to medical. Features: excellent performance; acid resistant; precisely annealed structure formation; and corrosion resistant. With a rich industry experience from 2008, M G Furnaces is a leading manufacturer of melting furnaces, heating plants and heat treatment plants. It has gained huge appreciation in the international as well as domestic market for excellent quality industrial furnaces available in standard as well as customised configuration in order to meet the exact requirements of the industry. The company uses high quality industrial raw materials in compliance with state-of-the-art technology to manufacture these products. For further information contact: M G Furnaces Plot No: 97, Sector-24, Faridabad, Haryana 121 005 Mobile: 098102-11359, 098188-90239. Fax: 91-129-2441144. Email: mgfurnaces@yahoo.co.in
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Ipf-Apr-16-086(pix) VALVE BODY CASTINGS B K Tech Enterprise Inc is engaged in manufacturing and supply of high quality Valve Body Castings. In order to manufacture these products, the company makes use of good quality raw materials that are tested for quality. Due to their reliable operation, high tensile strength, compact design and superior performance, these products are highly demanded in various industries for different applications. Also, the company can customise these products as per the specifications provided by clients. Established in the year 2010, B K Tech Enterprise Inc is a reputed organisation engaged in manufacturing and supplying a wide gamut of machined components. The range consists of casting products, automobile castings, forging components, industrial flanges and many more. Owing to the features such as excellent performance, study construction and dimensional accuracy, the range is widely appreciated by regular users. For further information contact: B K Tech Enterprise Inc Survey No: 172/1, P-1, Plot No: 18 Opp Krishna Park Hotel, Near Prithvi Pumps Kothariya, Rajkot, Gujarat 360 001 Mobile: 096628-61959. Email: sales@bktechenterprise.com
Ipf-Apr-16-089(pix) FORGED GEAR BLANKS Forgewell Industries is one of the leading manufacturers and suppliers of Forged Steel Gear Blanks. In order to make it highly durable, the company manufactures this product with supreme grade raw materials procured from some of the leading vendors of the market. The finished products are tested under various conditions by quality auditors on different parameters. Owing to this stringent quality as per the international norms, the products are highly acclaimed by regular users. Salient features: perfect finish; increased strength by smooth and parallel grain flow; cost effective; and highly reliable. Established in the year 2006, Forgewell Industries, an ISO 9001: 2008 certified company, is engaged in manufacturing and supply of an extensive range of industrial forged components. This series of product comprises forged bushes, forged crane wheels, forged rolls and forged couplings. These products are manufactured in accordance with the set national/international norms using supreme grade steel and latest technology under the guidance of skilled professionals. For further information contact: Forgewell Industries Gat No: 1559, Plot No: B-11 Shelar Wasti, Dehu-Chikhali Road, Chikhali, Pune 412 114 Tel: 020-66142435, 66142437. Mobile: 098224-95724, 088050-72277. Email: rrchaudhari@forgewell.co.in
Ipf-Apr-16-123(pix) Casting SS MUST CASTING FOR PUMPS Shree Hans Alloys Limited offers a range of Casting for Pumps. The company has professional expertise in supplying castings for pumps conforming to all international specifications as (ASTM/BS/DIN/IS). It has experience of many pump types, pressure ratings, materials and specifications given by the customers. Customers include leading pump manufacturers. It has experience of producing pumps up to 2700 kg in the black, proof and finished machine condition. Pump castings are made in sophisticated materials such as duplex stainless steels and nickel based alloys. Pump castings are available in various metallurgical processes such as WCB, CF8, CF8M, CF3M, alloy 20 (CN7M), CA15, CA6NM, CD4MCu, SG Ni resist, high chrome steel (28% Cr); abrasion resistant cast irons like high chrome cast iron and Ni hard (type1, 2, 4 and M); and nickel and nickel-based alloys like Hastelloy B, C, 276, etc. For further information contact: Shree Hans Alloys Limited Plot No: 201/202/203 GIDC Estate Dholka, Dist Ahmedabad 387 810 Tel: 02714-248350/251. Mobile: 097129-70342. Fax: 91-2714-248349. Email: dvd@hansalloys.com, sdaga1990@gmail.com
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Ipf-Apr-16-100(pix) FORGING DIES Escon Industries manufactures a wide array of Forging Dies, which refine the grain structure and improve physical properties of the metal in addition to shaping the metal as per requirement. These dies are suitable for production of small, medium, and large parts that require high strength. For example, drop forged, die forged parts, wrenches, gear blanks, fasteners, and engine crankshafts can be easily produced from these dies. Features: provide smooth finish to the forged parts; assist in hammering the material; and long lasting. Escon Industries is a leading manufacturer, trader and supplier of premium quality CNC parts, copper electrodes, curling seaming rollers, fixture tools, forging dies, hydraulic system parts, CNC and lathe machines, profile gauges, profile projectors, SS parts and pressing machines. These products are highly demanded in the market for their features like sturdy construction, durability, superior quality, perfect finish, excellent performance, corrosion resistance, long service life, easy to use and low maintenance. For further information contact: Escon Industries 364, Udyog Vihar, Phase VI, Sector 37 Gurgaon, Haryana 122 001 Tel: 0124-6454386. Mobile: 098104-23585. Email: escon.ind@gmail.com
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Ipf-Apr-16-005(pix) Dies & Mould SS DRAW DIES Fine Spark offers a range of Draw Dies. Made of rust proof metal, these draw dies are quality checked several times before bringing in the market. These dies are durable in nature and completely safe to use up to longer years. These are easier to install in different sizes and shapes. Moreover, the draw dies are available in the market at very reasonable price. Features: longer life; optimal finish; and accurate sizes. Fine Spark, established in 2004, is a well known manufacturer and supplier of tungsten carbide dies, tungsten carbide bushes, carbide special punches, blanking dies, drawing and forming dies and extruding dies. These dies and wear parts are best in working and do not get damaged by extreme high pressure and continuous static and kinetic friction. Professionals make these dies and parts with the use of rust proof metal that is completely safe to use in rough conditions. In addition to this, these dies and other metallic products are supplied in the market in complete safe packing and as per the specific requirement of the clients. For further information contact: Fine Spark BG/SEI-11/03, Near BSNL Office, MIDC, Bhosari, Pune 411 026 Tel: 020-27129680. Mobile: 096736-50293. Fax: 91-20-27122513. Email: finespark@live.com
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Ipf-Apr-16-090(pix) FORGED COMPONENTS
Ipf-Apr-16-264(pix) GAS SPRINGS, FIBRO
Jagdambay Forgings is specialised in manufacturing customised Forged Components, which are of superior quality, ensured by a dedicated team of experts. These are engineered with dimensional accuracy and offer application specific design to a large clientele worldwide. Offered with customised solutions on specific detailing of clients, these products are available at industry leading prices. Features: sturdy design; easy installation; and flawlessly finished. Jagdambay Forgings, an ISO 9001: 2008 certified company, has expertise in forging which allows it to manufacture an extensive range of rings, combine parts, tractor parts, auto parts, gears and flanges.
Fibro India Precision Products Pvt Ltd (formerly Fibro India Standard Parts Pvt Ltd) offers an extensive range of FIBRO Gas Springs. This constitutes an ideal supplement to and expansion of the traditionally used spring elements such as helical springs, disc springs and elastomer units. With their minimal space requirement, gas springs close a gap wherever the accent is on accommodation of the utmost force component within a minimum of space or where exceedingly large travel is demanded. FIBRO gas springs take care of both demands, even in combination. Their self-contained nitrogen charge makes FIBRO gas springs completely autonomous devices. Feeder pipes or storage vessel are not required. Safety and reliability are the highest priority at FIBRO. This particularly applies to gas pressure springs, which are subject to the pressure equipment directive. Equipped with unique and innovative safety features, such as over stroke, return stroke, and overpressure protection, these gas pressure springs are the only springs on the market that consistently fulfil the highest safety standards as well as the requirements of the BAK requirement specification. When analysing the risks of what could happen when using a gas spring, three failure possibilities have been identified: Over-Stroke (S > Max), Over-Load (V>Max) and Over-Pressure (P>Max). During the years these features have been implemented in these gas springs to increase the safety level. Important note: Always be sure of using a FIBRO original product. In particular tools from certain countries are often equipped with plagiarism of FIBRO gas springs, whereby the buyers enter into a liability risk and risk of damage. This could put employees and customers at risk. Any such experience may be brought to the notice of the company.
For further information contact: Jagdambay Forgings Guru Ram Dass Road, Dhandari Kalan G T Road, Ludhiana, Punjab 141 010 Tel: 0161-6549161. Mobile: 098155-44161. Email: info@jagdambayforgings.co.in
Ipf-Apr-16-255(pix) SLEWING BEARINGS Apex Precision Agencies offers Renogear â&#x20AC;&#x201C; a new solution for middle size and heavy-duty Slewing Bearings. Use of high tech machinery for turning, drilling, gear cutting, induction hardening and finishing guarantees the requested quality. Renogear is part of the Xubi Group of Spain, a worldwide leader and a reference in mechanical transmission components. After many years of experience in this industry, a new brand is introduced to complete the needs of such a demanding area. Renogear meets the highest quality demands and is therefore, able to meet the current customer demands. Renogear produces stewing bearings up to 4.500 millimetres external diameter. Renogear is equipped with the highest quality and most modern means of production and quality control of the industry. It offers a complete range of slewing bearings customised and adapted to the demands of the customer: single row ball bearing; double row ball bearing; cross roller bearing; three row roller bearing; and roller/ball bearing. The gear teeth can be external and internal, both helix and straight. Renogear offers slewing bearings for many applications such as wind generators, heavy-duty machinery, mining equipment, cranes or machine tools, among others. The qualified personnel and engineering of Renogear develops slewing bearings according to the needs and technical specifications of each customer. Renogear accomplishes the most challenging requirements of the industry by load or finite element calculations.
For further information contact: Fibro India Precision Products Pvt Ltd Plot No: A-55, Phase II, Chakan MIDC Taluka Khed, Pune 410 501 Tel: 02135-670900. Email: info@fibro-india.com
Ipf-Apr-16-092(pix) COMPRESSION MOULDS Innovative Moulds & Dies is one of the leading manufacturers of Compression Moulds. The process of compression moulding involves skill and process knowledge. A team of qualified and experienced professionals from the company is able to provide compression moulds that are reliable. It has the latest and advanced tools and equipment required to provide effective compression moulds. These moulds are available to clients at market leading prices. Compression moulding involves a moulding polymer, which is pressed into a preheated mould, which takes the shape of the cavity and then is cured with heat and pressure. Process: pre-weighed quantity of polymer along with additives and fillers (charge) is introduced into the lower half of the mould.
For further information contact:
For further information contact:
Apex Precision Agencies 303-308, Krishna Bhuvan Annexe 22-B, Govandi Station Road, Deonar, Mumbai 400 088 Tel: 022-61464444. Fax: 91-22-25564987. Email: sales@apexprecision.co.in
Innovative Moulds & Dies No: 133, SIDCO Industrial Estate Thirumudivakkam, Chennai 600 044 Tel: 044-42852146. Mobile: 098409-14445. Email: info@innovamoulds.in
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Industrial paints & coatings: Cautious optimism Increased industrial paint demand, especially powder coatings and high performance coatings is expected to fuel growth of major paint companies.
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he Indian paint industry, currently estimated to be Rs 50,000 crore, has the potential to grow at a CAGR of 12-13% over the next few years. The per capita consumption of paint in India is still very low. It was just 2.5 kg in 2010, but is estimated to be around 4 kg presently, indicating a good rate of growth during the last 5 years. Even this is very low as compared to the developed countries. The market is broadly divided into two segments, decorative and industrial. While the contribution of decorative segment, mainly comprising exterior and interior emulsions, enamels, primers and thinners, distemper, etc., is about 75% of the total paints market, industrial coatings and paints account for the remaining 25%. Both the segments have been showing robust growth in the last few years. While demand for decorative paints arise from household paintings, architectural and other display products, industrial coatings and paints are typically used for their protective properties rather than its aesthetics.
Three main segments of the industrial sector include automotive coatings, powder coatings and protective coatings. User industries for industrial paints include automobiles, engineering, infrastructure and consumer durables, the automotive sector accounting for roughly 50% share. The industrial paints segment is far more technology intensive than the decorative segment. Although the demand for industrial paints is lukewarm thanks to the general slowdown in the manufacturing sector, it is expected to increase going forward. This is on account of increasing investments in infrastructure. Domestic and global auto majors have long term plans for the Indian market, which augur well for automotive paint manufacturers. Increased industrial paint demand, especially powder coatings and high performance coatings is expected to materialise in the near future. The industry is cautiously optimistic n this front. As mentioned above, industrial FRDWLQJ LV D SDLQW RU FRDWLQJ GHÂżQHG E\ its protective, rather than its aesthetic properties, although it can provide both. The most common use o f
128 Industrial Products Finder, April 2016
industrial coatings is for corrosion control of steel structures such as offshore platforms, bridges and underground pipelines. Other functions include intuPHVFHQW FRDWLQJV IRU ÂżUH UHVLVWDQFH 7KH most common polymers used in industrial coatings are polyurethane, epoxy and moisture-cure urethane. Another highly common polymer used in indusWULDO FRDWLQJ LV D Ă&#x20AC;XRURSRO\PHU 7KHUH are many types of industrial coatings including inorganic zinc, phosphate, and Xylan and PVD coatings. According to a research report by US-based MarketsandMarkets, the global protective coatings market would be worth US$ 18,431.8 Mn by 2019. The report â&#x20AC;&#x153;Protective Coatings Market by Resin Type (Alkyd, Acrylic, Epoxy, Polyurethane, Polyester & Others), by Technology (Solvent Borne, Water Borne, Powder & Others) & by Application (Construction, Oil & Gas, Automotive, Aerospace, Product Finishes & Others) â&#x20AC;&#x201C; Global Trends )RUHFDVW WR ´ GHÂżQHV DQG VHJments the global protective coatings market with analysis and forecasting of volume consumed and value generated. The protective coatings consumption is projected to grow from 4,253.9 KT in 2014 to 6,701.3 KT by 2019, at a CAGR of 9.52% during the same period.
63(&,$/ 6(&7,21 The protective coatings market is mainly driven by growing demand for end-user industries such as construction, oil & gas, automotive, aerospace, and SURGXFW ÂżQLVKHV 5LVLQJ QHHG IRU LQIUDstructure is driving the consumption of protective coatings in the construction industry. Similarly, accelerating demand IRU HIÂżFLHQF\ KDV UHVXOWHG LQ H[SDQGLQJ the market for protective coatings in the automotive and aerospace industries. The oil & gas industry is projected to show a rapid growth with increasing demand for protection from corrosion and other environmental factors. The global protective coatings market has an immense potential toward attracting small and big level industry players. It is experiencing a huge surge, HVSHFLDOO\ LQ $VLD 3DFLÂżF GXH WR LWV Ă&#x20AC;RXULVKLQJ LQIUDVWUXFWXUH DQG DXWRPRtive sectors. It is the highest growing market followed by Europe and North America, driving the global consumption of protective coatings. New product development is the major growth strategy adopted by the market players. Most of the companies are engaged in developing new and improved products to meet the rising demand from end-user industries to increase their protective coatings business. The companies are also expanding their operations and production capacities to new regions through capacity and geographic expansions. According to the British Coatings Federation (BCF), the sole UK trade association representing the interests of the decorative, industrial and powder coatings, printing inks and wallcovering industries, coatings and paints is Britainâ&#x20AC;&#x2122;s most visible industry. It is estimated that corrosion of major structures and equipment, through inadequate protection, costs the UK over ÂŁ10 billion a year (5% of GNP). The UK coatings industry has built up an enviable expertise in making high performance coatings â&#x20AC;&#x201C; in liquid form and as heat-cured coating powders â&#x20AC;&#x201C; for a wide variety of tasks. For example, anti-fouling coatings for the hulls of ships, with formulations that HQDEOH VKLSV WR SURFHHG HIÂżFLHQWO\ $ hairâ&#x20AC;&#x2122;s breadth special smooth coating on the propulsion screw of a typical tanker can save over ÂŁ300,000 on its annual fuel costs. And every such saving to the user means a bonus to the envi-
PaintExpo 2016 PaintExpo is one of the leading global events for the paints and coatings industry. More than 470 exhibitors are expected at the 6th PaintExpo at the Karlsruhe Exhibition Centre in Germany from the 19th through the 22nd of April, 2016. More than 470 exhibitors from 26 countries will present the worldâ&#x20AC;&#x2122;s most comprehensive offerings for the optimisation of liquid painting, powder coating and coil coating processes. Innovations and further developments ranging from pre-treatment to quality control for practically all materials and material combinations will be unveiled. Visitors from companies with in-house painting operations and from jobshop coaters will be awaited by multi-sector offerings for a comprehensive range of materials which are unparalleled around the globe. The exhibition programme includes systems and application technology, pretreatment and cleaning, paints, drying and cross-linking systems, conveyor technology, automation solutions and painting robots, measuring and test equipment, quality control, environmental engineering, accessories, consumable materials, packaging and services. )RU WKH ÂżUVW WLPH HYHU DQ\ZKHUH LQ WKH ZRUOG D V\VWHP IRU FOHDQLQJ FRQveyor system chains, for example as used in Power & Free conveyors, will be introduced at PaintExpo. It can be used in running production lines and contributes to the minimisation of costly scrap and rework caused by falling contamination. Visitors will also be awaited by processes and products for more HIÂżFLHQW DQG HFRORJLFDO FOHDQLQJ DQG SUH WUHDWPHQW VXFK DV QHZO\ GHYHORSHG liquid paints and powdered enamels with optimised decorative and functional characteristics. Innovative and advanced paint guns and atomisers provide for LQFUHDVHG PDWHULDO HIÂżFLHQF\ TXDOLW\ DQG HUJRQRPLFV ZKHUH WKH DSSOLFDWLRQ of these coatings is concerned. ronment not only in big reductions in greenhouse gases but also in prolonging the life of our dwindling world stocks of fuel. The British Coatings Federation offers a suite of over 60 distance learning technical coatings training modules RYHU OHYHOV RI GLIÂżFXOWO\ DV SDUW RI the Coatings Training Institute (CTI), a joint venture with the European Coatings Journal. At PaintIndia 2016 held in Mumbai in January, the BCF Coatings Training Institute was invited to discuss how the BCFâ&#x20AC;&#x2122;s CTI offer can help to deliver much needed technical training solu-
tions to help upskill the several thousand new paint and coatings chemists needed by the Indian industry in the next 10 years. During the exhibition, there was a meeting of the governing council of the recently inaugurated Paints and Coatings Skill Council of India, a new body which has been modelled on the UKâ&#x20AC;&#x2122;s Sector Skills Council and has been created to achieve a step change in the skill base in the coatings industry in India, to help the country keep up with the local growth rates. The Indian council is in talks with the BCF CTI, which is already active in Asia in China and Japan, for a similar partnership in India. Â&#x201E;
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Machining group believes in a Haas future Based at Flagogna in the mountainous region of northeast Italy, HPF SpA is part of AmiL Srl, the holding company of the Lualdi family – owners of successful manufacturing businesses operating in sectors such as medical, aerospace, and automotive, since 1945.
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PF specialises in the production of hot forged, thermally treated and machined metal components. Its machine shop is being rebuilt around the latest Haas CNC machine tools. As well as producing OEM products for markets such as medical and veterinary, HPF also machines parts ondemand for the aerospace, automotive, and power generation sectors, typically from materials such as titanium alloys,
“Recently, we carried out an analysis to determine the best brand,” explains technical director, Marco Zappa. “We discovered that Haas is the machine that gives us the best price-quality ratio, the best accuracy, and the best technical capability.”
HPF uses its Haas machine tools for R&D and production tasks. Among the models on site are two VF-2SS, a pair of VM-3 machines, a VF-2 and four SL series lathes, including an SL-20T model.
cobalt-based alloys, stainless steel, precipitation hardened steel, and aluminium alloys. The company also has a busy R&D department, where product development, evaluation, and testing take place. HPF uses its Haas machine tools for R&D and production tasks. Among the models on site (acquired from local HFO, RF Celada Macchine Utensili SpA) are two VF-2SS Super-Speed vertical machining centres, a pair of VM-3 vertical mould-making machines, a VF-2 vertical machining centre, and four SL series lathes, including an SL20T model. “We buy Haas CNC machine tools because they offer a good price-quality
130 Industrial Products Finder, April 2016
ratio,” states technical director, Marco Zappa. “The machines in the R&D department run for 8 hours every day; we try not to let them stop. If there is a gap in our R&D work, we load them with small-batch production to avoid idle time.” In the production area of HPF, the Haas machines work 15 hours a day, six days a week, which will help fuel company growth of 25 to 27 per cent in 2015, with a further 20 per cent expected in 2016. “We must invest wisely, and we are trying to standardise on machine tool brands, because we currently have seven or eight different ones, and that is not good,” says Mr Zappa.
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In the production area of HPF, the Haas machines work 15 hours a day, six days a week.
HPF machines parts typically from materials such as titanium alloys, cobalt-based alloys, stainless steel, precipitation hardened steel, and aluminium alloys.
Haas machines are also in use at another AmiL group company: Lima Corporate (AmiL is Lima spelt backwards), a world-renowned specialist in reconstructive orthopaedic solutions that include large joint implants for hip and knee systems. Due to the typical complexity of such products, the Haas machines already in place at Lima inFOXGH D 80& ¿YH D[LV XQLYHUVDO machining centre, and an ST-20Y CNC lathe with Y-axis. “Recently, we carried out an analysis to determine the best brand,” explains Mr Zappa. “We discovered that Haas is the machine that gives us the best pricequality ratio, the best accuracy, and the best technical capability – plus, the support from HFO-Celada is excellent! Our intention, therefore, is to continue with Haas, and to eventually standardise our machine shop, to make things simpler DQG PRUH HI¿FLHQW +DDV RIIHUV VXFK a wide range of CNC machine tools, there’s a suitable machine for everything we do currently, and everything we aspire to do in the future.”
Industrial Products Finder, April 2016 131
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Building a world class safety programme A unique combination of software and services is designed to help clients successfully build, manage and maintain world-class safety programs.
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eeping workplaces and employees safe, productive and compliant is one of the major concerns in industry. Brady SFI Business is a leading provider of integrated Safety and Facility IdenWLÂżFDWLRQ 6ROXWLRQV WR KHOS XVHUV FUHDWH a safe, secure and compliant environment. The company understands that it takes a team with diverse skill sets and knowledge to create a world-class safety program. It has the following resources to support clients everyday in reaching and sustaining their safety goals: Field Engineers â&#x20AC;&#x201C; The company KDV D GLYHUVLÂżHG JURXS RI SURIHVVLRQDOV with safety, engineering and operation degrees, and 20-30 years of experience with equipment in industrial and commercial environments. These are qualiÂżHG SUDFWLWLRQHUV ZKR FDQ UHODWH WR WKH pain points of operators, maintenance, contractors and safety professionals as they have been in the clientâ&#x20AC;&#x2122;s shoes. Each goes through a 6-month onboarding process and continual quality assurance. The company authors over 26,000 procedures for clients each year. Safety Solutions Owners â&#x20AC;&#x201C; There are experts and owners on specific safety issues to help expand its level of support, which includes licensed engi-
Professionals with safety, engineering and operation degrees work with clients.
neers, six sigma black belts and safety practitioners. They are armed with 10-15 years of experience within their safety topics, including educational, training DQG RQ WKH Ă&#x20AC;RRU H[SHULHQFH 7KH\ DLG clients in identifying safety program gaps, creating and improving programs, and performing assessments and audits.
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132 Industrial Products Finder, April 2016
Production Specialists â&#x20AC;&#x201C; These are technical experts who are highly trained in visual regulations and workplace visuals; specialists in creating and implementing safety and lean visuals to improve workplace safety. They support clients in creating visuals for Total Preventative Maintenance (TPM), 55 and Kaizen Events and more. Engagement Specialists â&#x20AC;&#x201C; The experience here ranges from safety practitioners to facility operations. These specialists are dedicated to applying OSHA, ANSI and other visual workplace compliance and best practices initiatives to create a road PDS IRU YLVXDO FKDQJH RQ WKH VKRS Ă&#x20AC;RRU They perform on-site assessments for clients, helping them take a practical approach to improving workplace safety. Project Managers â&#x20AC;&#x201C; These are experienced in supporting single and multiphase projects to ensure the company delivers on promises. They provide support through out engagement period with clients with Brady Safety Software and Services.
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Lockout Program Gap Analysis ,WÂśV GLIÂżFXOW WR LGHQWLI\ JDSV LQ \RXU program when you live it every day. Take the proactive approach and let our safety practitioners examine your lockout safety program and safety culture to identify opportunities for improvement and create a detailed action plan. Deliverable: A Lockout Program Gap Analysis Report that includes results by section. including employee interviews, observations of behavioralbased safety, compliance analysis, comparative charts to examine performance, an overview report and a personalised action plan. Tools for Sustainability: Lockout Program Assessment and Development, Visual Lockout Procedure Writing and Safety Training.
Visual Lockout Procedure Writing Our Visual Lockout Procedure Writing Service provides highly visual
Areas of expertise Brady specialises, continually evolves and expands services to support clientsâ&#x20AC;&#x2122; workplace safety initiatives in: Ć&#x201D; Lockout/Tagout Ć&#x201D; Arc Flash Ć&#x201D; &RQÂżQHG 6SDFH Ć&#x201D; Visual Workplace Ć&#x201D; Hazard Communication, and Ć&#x201D; Other services. Team skills include: Ć&#x201D; Project managing single and multi-phase safety engagements Ć&#x201D; Authoring safety documentation, procedures and permits Ć&#x201D; Identifying and documenting workplace safety hazards Ć&#x201D; Conducting custom safety training, group-led classes and workshops, and Ć&#x201D; Auditing and assessing safety documents and programs, including behavioral-based safety and safety culture.
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lockout procedures that align with best practices and comply with OSHAâ&#x20AC;&#x2122;s 1910.147 to make it easy for your employees to use every day. Deliverable: 2XU ÂżHOG HQJLQHHUV ZLOO print, laminate and install your lockout procedures and energy source tags. You will also receive digital copies of the procedures and paper copies in a binder (these can be written in our LINK360ÂŽ software or a format of your choosing). Tools for Sustainability: LINK360 software, Annual Lockout Procedure Audits, Lockout Safety Training. locks, tags and devices.
Arc Flash Risk Assessment Our licensed engineers will complete your assessment using power system analysis software helping you to reach and maintain compliance by asVHVVLQJ DUF Ă&#x20AC;DVK ULVNV SULQWLQJ DUF Ă&#x20AC;DVK labels, collaborating with stakeholders and providing a detailed assessment report. Deliverable: An Arc Flash Risk Assessment Report, including an electrical system single-line diagram modeled in power system analysis software, fault current study, protective device coordination study and recommendations for LPSURYLQJ DUF Ă&#x20AC;DVK VDIHW\ DQG UHGXFLQJ incident energy levels. We will also
create and install corresponding arc Ă&#x20AC;DVK ODEHOV Tools for Sustainability: Arc Flash Audits, printers and labels.
Visual Workplace Assessment Our Visual Workplace Assessments are performed by our safety practitioners who come onsite and review your facility to help you understand how to improve your workplace safety through at-a-glance communication, such as safety signage. Deliverable: A Visual Workplace Assessment Report includes facility photos, numbered pins showing points of install and product recommendations Tools for Sustainability: Visual Workplace Production Services, Visual Workplace Installation Service, printers, labels and safety signage
LINK360ÂŽ Software Our LINK360 Software ensures safety is everybodyâ&#x20AC;&#x2122;s responsibility by establishing the procedures, standards, workflow and sustainability around \RXU ORFNRXW WDJRXW FRQÂżQHG VSDFH DQG maintenance programs. Centres include: Lockout Tagout, &RQÂżQHG 6SDFH DQG 0DLQWHQDQFH 5HOLability. Â&#x201E; Email: Feedback_India@bradycorp.com
Industrial Products Finder, April 2016 133
Ipf-Apr-16-232(pix) GEAR PUMPS Fluid Tech Systems, an ISO 9001: 2008 certified company, offers ‘Rotofluid’ brand Gear Pumps, Model FTRN/FTRB/FTRX. These are heavy-duty foot mounting type positive displacement rotary twin gear pumps, having three-piece construction, and hence easy to clean and maintain. These pumps have a double helical refined gear and hardened, ground finished shaft. The double helical gear prevents axial load and side thrust, which is help to increase life and performance of pump. These pumps have flanges at the end of suction and delivery, which are available in 1/2" to 6" size. These pumps can be operated up to pressure of 10 kg/ cm² with 8.30 LPM to 2083.00 LPM flow capacity. They are suitable for liquid up to viscosity of 1,00,000 SSU and maximum temperature up to 200ºC. The models are: FTRN/FTRB – self lubricated needle roller bearing type model FTRN is used for clean viscous liquid having sufficient lubricating property such as clean lube oil, gear oil, animal oil, fish oil, hydraulic oil, honey, vegetable oil, SAE lubricating oil for continues duty; however for intermittent duty bush bearing type pump model FTRB is used; Model FTRX – this model, independent lubricated needle roller bearing type pump is suitable for handling of crude oil, dirty lube oil, HSD, kerosene, LDO, paints, varnish, wood pulp, liquid which have poor lubricant value; Model FTRBJ – this model should be selected for liquid which tends to solidify at room temperature such as bitumen, furnace oil, asphalt, tar, starch, molasses, naphtha, RFO, silicate, wax, soap solution. Because this model has jacketing construction, it facilitates the heating of the pump by steam or thermic fluid. Features: heavy-duty gear pump design for continuous application; herringbone rotor design eliminate side thrust; modified tooth profile enhances tooth life; floating gear design ensures uniform load distribution; optionally steam jacket available; double helical gear design prevent axial load; low leakage path by design improve volumetric efficiency; and shorter bearing span reduces bending effect. For further information contact: Fluid Tech Systems 73, Tribhuvan Industrial Estate, Opp Road No.11 Kathwada GIDC, Ahmedabad 382 430 Tel: 079-22900100. Mobile: 098790-57200. Fax: 91-79-22900200. Email: info@rotofluidpumps.com, marketing@rotofluidpumps.com
Ipf-Apr-16-071(pix) POLYURETHANE COATING Swagath Urethane Private Limited offers Polyurethane Coating, which consists of isocyanate-rich solution and polyolrich solution. When these two components are combined a quick and exothermic chemical polymerisation reaction takes place and then a polyurethane coating film is formed. This coating is very much appreciated by regular clients. Polyurethane coating has UV resistance and is durable in nature. This coating is also affordable. Swagath Urethane Private Limited, incepted in the year 2006, is a prominent manufacturer, supplier, distributor and exporter of various products. For further information contact: Swagath Urethane Private Limited Plot No: 27, EC Extension, IDA, Kushaiguda, Hyderabad 500 062 Tel: 040-27123531, 27137598. Mobile: 098480-45590, 094946-47616 Email: orithane@gmail.com
134 Industrial Products Finder, April 2016
Ipf-Apr-16-271(pix) C&FSS Must STEEL BARS & PROFILES Bright Engineering Works Pvt Ltd, an ISO 9001: 2008 certified company, offers an extremely wide range Steel Bars and Profiles. This includes: 'rounds', 'square', 'hex' and 'flats' in various grades of mild, carbon, alloy, free-cutting and stainless steels and in the size range of 8 mm to 80 mm, to suit most applications with tolerances and specifications in compliance with international standards of quality and in accordance with customers’ stringent specifications. In addition, the company specialises in the development and manufacturing of specialised profile bars in various sections. It can supply bright steel bars as per the most stringent tolerances of original equipment manufacturers (OEMs) as well as ASTM, DIN, JIS, BS and IS standards. Job perfection and punctuality is an ingrained attribute in every employee at the company. It forms an essential part of the work ethic program. The usage of Bright steel bars is witnessing a steady and sustained growth worldwide with ever increasing challenges on the competitive dynamics of the world steel industry. In order to meet these challenges, the company believes in integrated activity and continuous up-gradation in its manufacturing technologies, wherein a premium product is delivered at premium quality. Modern facilities, advanced technology, innovative thinking and timely deliveries have always been the basis for success in producing and selling Bright steel bars and special sections. The company has an installed capacity of 2500 metric tonnes for making Bright bars, which suit a variety of industrial and non-industrial applications. For further information contact: Bright Engineering Works Pvt Ltd 4, Gopal Ram Pathak Road Liluah, Howrah 711 204 Tel: 033-32918734. Mobile: 098300-41557. Fax: 91-33-26455657. Email: bewindia@yahoo.com
Ipf-Apr-16-093(no pix) PRECISION MOULDS Vikas Industries offers a range of Precision Moulds that is manufactured with the help of finest quality materials and modular technology, in compliance with set industrial norms. These moulds are applicable for various dye industries for creating objects for numerous purposes. Clients can avail these moulds as per their requirements at affordable rates. Beside this, these moulds are checked on various stages by professionals, and delivered within promised time frame. Features: high performance; easy to operate; and robust. Incepted in year 2006, Vikas Industries is one of the renowned manufacturers, importers and exporters and service providers of an array of plastic moulds and moulded articles, etc. For further information contact: Vikas Industries B-1, Girikunj Industrial Estate Off Mahakali Caves Road Andheri (E), Mumbai 400 093 Mobile: 098210-36215, 098216-66215. Email: response@vikasindus.com
Ipf-Apr-16-137(pix) Casting SS MUST CNC CASTING MACHINING Ascent Castings Technologies offers 5-axis CNC Casting Machining service using the latest techniques. The service is available in different specifications, as per clientsâ&#x20AC;&#x2122; requirements, the job performed by dexterous team of professionals well-versed with the current trends and developments in the domain. Ascent Castings Technologies is an ISO 9001: 2008 certified manufacturer, exporter, supplier and service provider of prototype castings, pattern tooling and dies, low volume castings, industrial casting machining and 5 axis cnc machining through end-to-end solutions from prototype stage to final production. The company believes in giving the best to its customers with significance to customer satisfaction. With the blend of skill and experience along with high-tech technologies to produce, it is able to offer flawless services to customers in automobile, power generation and engineering industries. For further information contact: Ascent Castings Technologies Sector 10, Plot No: 24 C, Bhosari, Pune 411 026 Tel: 020-32401349. Email: info@ascentcasttech.com
Ipf-Apr-16-257(pix) Castings & Forgings must FORGINGS, FERROUS & NON-FERROUS Rachamallu Forgings Pvt Ltd, an ISO: 9001-2008 company certified by DNV, Netherlands, manufactures various types of Ferrous and Non-ferrous Open-Die Forgings. The company is specialised in supplying custom forgings to major industries such as medium and heavy engineering, machine tools, transmission couplings, aerospace, nuclear power, gears and gearboxes and special purpose machine manufacturers. The company also supplies corrosion resistant steel and aluminium alloy forgings for naval applications. The forgings are produced in a variety of materials and are tailored to each customersâ&#x20AC;&#x2122; specific needs. Rachamallu Forgings Pvt Ltd was established by a technocrat entrepreneur during the year 1983 to cater the requirements of the engineering industry in and around Hyderabad. Today the company is one of the leading manufacturers of aerospace quality forgings in steel and aluminium alloy for defence and space applications. An integrated unit equipped with pneumatic power hammers, hydraulic presses, heat treatment furnaces and inspection and testing facilities to qualify the forgings as per stringent quality requirements of customer to national, international and aerospace standards. The manufacturing capacity of the plant is 1000 MT of steel forgings and 200 MT of aluminium alloy forgings per annum. For further information contact: Rachamallu Forgings Pvt Ltd Plot No: 86, CIE Expansion Gandhinagar, Balanagar, Hyderabad 500 037 Tel: 040-23078905, 23078924/25/26. Email: rsreddy@rachamallu.com
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Ipf-Apr-16-076(pix) HEAT RESISTANT PAINT Shades, a reputed organisation guided by experienced and knowledgeable professionals, provides an exclusive assortment of Heat Resistant Paint. These paints are processed under the management of vendors, who are experienced professionals, using quality assured chemical compounds and modern machines in tune with the set quality standards. In order to eradicate any type of impurity, these paints are checked against standardised quality parameters, before dispatching to the clients. Features: heat resistance; chemical resistance; and excellent adhesion. Shades, established in the year 2013 as a sole proprietorship firm, is engaged in trading and supplying a wide gamut of epoxy finish paints, black coal tar epoxy coatings, CR finish paints, aluminium paints, red oxide primers and many more products. These products are processed by utilising premium quality chemical compounds and modern machines at vendors’ end. For further information contact: Shades No: 5-4-1 To 16, Distillery Road, Ranigunj, Secunderabad 500 003 Tel: 040-27542444, 27542555. Mobile: 092464-41886, 098853-74724. Fax: 91-40-27542888. Email: shadesno1@gmail.com
Ipf-Apr-16-077(pix) FIRE RETARDANT PAINTS Dolphin Geomembranes offers an exclusive range of Fire Retardant Paints. These paints are processed using premium quality chemicals in adherence to quality standards. These paints are known for superior chemical and water resistance and manufactured in a modern plant of high precision to ensure purity for a longer period. Features: acid and alkali proof; quick drying; and perfect composition. Known for manufacturing, supplying and service providing the best quality of paints and coating services, Dolphin Geomembranes started its operation in the year 2008. The product range consists of industrial paints, waterproofing chemicals and paint removers. The offered products are used in various commercial, industrial and residential establishments, for painting and water-proofing purposes. In addition to this, it is engaged in offering surface coating services. Known for systematic execution, these services are rendered at cost effective prices. To execute and render these services within the assured time frame, the company has appointed a team of skilled technicians and other support staff. For further information contact: Dolphin Geomembranes No: 28, Luna Nagar, Thadagam Road, Coimbatore 641 025 Tel: 0422-2402301. Mobile: 096261-65922, 098422-91919. Email: dolphingeomembrane@yahoo.co.in
136 Industrial Products Finder, April 2016
Ipf-Apr-16-258(pix) CATALYST FOR COMPRESSED AIR TREATMENT BEKO Compressed Air Technologies Pvt Ltd offers new Catalyst Technology for Compressed Air Treatment to provide oil free air from lubricated compressors. A constant supply of oil-free compressed air with a barely detectable max residual oil content of 0.003 mg/m3 – this is what the new catalyst system is able to deliver. With this high level of efficiency, the Bekokat devices can sail past the stringent oil content stipulations of DIN EN8573-1/ISO 8573-1, class 1. At the same time, the new catalytic principle breaks down the technical and economic barriers that are usually intrinsic to conventional compressed air treatment, especially when concerned with applications with extremely high quality requirements. The catalyst comprises a granulate that is heated to an operating temperature of around 150°C. In the catalyst, the oil molecules are broken up until only a carbon atom remains. At the end of the final catalytic phase, the oil molecules have oxidised to H2O and CO2. The oil-free and dry compressed air can then be used for the given application; the remaining water is discharged via a standard method. Consequently, Bekokat systems are not only highly effective, but also very environmentally friendly. Bekokat’s advantages further include a maximum of process reliability because catalytic oxidation takes place completely independent of ambient temperature, inlet temperature, air humidity, and oil inlet concentration. Even during partial load operation, the efficiency of the catalyst technology of the Bekokat device is not in any way reduced. In economic terms, the exceptionally long useful life of the special Bekokat granulate – around 20,000 hours – is somewhat of an evolutionary leap considering that conventional activated carbon fills need to be replaced after about 300 hours of operation. For further information contact: BEKO Compressed Air Technologies Pvt Ltd Plot No: 43, CIEEP, Gandhi Nagar, Balanagar, Hyderabad 500 037 Tel: 040-23080275. Fax: 91-40-23080274. Email: ipfenquiry@bekoindia.com
Ipf-Apr-16-078(pix) STIPPLING METALLIC PAINT Mehul Electro Insulating Industries offers premium quality range of Stippling Metallic Paint that is used in various industries for providing optimum finish to a variety of metals. This paint is precisely processed by adroit professionals using quality tested chemical compounds. The paint is well known for its stabilised nature and water resistance properties, and made available at industry leading prices. Features: stable in nature; eco-friendly; and accurate composition. Incorporated in the year 1992, Mehul Electro Insulating Industries is a leading organisation engaged in manufacturing and supplying premium quality range of industrial paints, stipple paints, nitrocellulose paints, polyurethane paints, etc. For further information contact: Mehul Electro Insulating Industries A/2610, GIDC Industrial Estate Phase-4, Vatva, Ahmedabad 382 445 Tel: 079-25842331. Mobile: 099982-36772, 080000-06846. Email: mehulelectro@vsnl.com
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Industrial Products Finder, April 2016 137
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,1'8675,$/ 1(:6 %5,()6 Sunil Khanna elected as CII, Maharashtra Chairman Sunil Khanna, president and managing director of Emerson Network Power (India), has been elected as chairman of the CII Maharashtra State Council. With his election, the CII State Council also unveiled the theme for 2016-17: â&#x20AC;&#x153;Building Maharashtra: Innovation, Integration and Investments for the State.â&#x20AC;? Sunil Khanna. â&#x20AC;&#x153;Manufacturing in Maharashtra is getting a greater focus than ever before, thanks to Prime Minister Modiâ&#x20AC;&#x2122;s Make in India initiative and the Chief Ministerâ&#x20AC;&#x2122;s announced goals this year to enhance ease of doing business in the state,â&#x20AC;? said Sunil. â&#x20AC;&#x153;As CII chairman, I will be working to transform Maharashtra into a global manufacturing hub with a special thrust on ease of doing business, innovation, integration and investments.â&#x20AC;? Sunil previously served as the vice chairman of the CII Maharashtra State Council and was a member of the CII national executive between 2008-2009. He is also a founding member of the Automation Industry Association, where he served as its president from 2008-2010. Sunil has led Emerson Network Power India since September 2012, and prior to that worked at Emerson Process 0DQDJHPHQW ,QGLD IRU VHYHQ \HDUV LQFOXGLQJ ÂżYH \HDUV DV its managing director. K
ValvTechnologies expands Chennai assembly, automation & service centre Va l v Te c h nologies, manufacturer of zero-leakage severe service isolation valve solutions, has announced that its ISO 9001: 2008 FHUWLÂżHG DVVHPbly and global sourcing facility located in Chennai, India has commenced additional assembly of engineered metal seated ball valves and enhanced valve automation capabilities, as well as launched D IXOO Ă&#x20AC;HGJHG VHUYLFH FHQWUH ZKLFK LQFOXGHV RQ VLWH VHUYLFH capabilities. ValvTechnologies Private Limited, an assembly and global sourcing facility located in Chennai, India, opened in 2013 to meet growing demand for ValvTechnologies highperformance metal seated ball valves and to help reduce logistics costs for customers in the Middle East, Asia and Australia. Based on the current demand from Middle East, $VLD 3DFLÂżF DQG $XVWUDODVLDQ PDUNHWV WKH FRPSDQ\ KDV DOVR 140 Industrial Products Finder, April 2016
initiated ambitious plans to begin manufacturing electronic relief valves India. â&#x20AC;&#x153;The quality of our products and services will be equal to similar products and services manufactured and available at our Houston, USA manufacturing facility,â&#x20AC;? assures Paul Isaac Managing Director. The India centre will utilise the large supply chain base, skilled technical talent pool and lower cost economies available in the region. This centre is planned to be an ideal support to the customers in the region and would increase the competitiveness in the markets we address. Additional service capabilities include valve and actuator repair as well as ValvPerformance Testingâ&#x201E;˘, ValvTechnologiesâ&#x20AC;&#x2122; innovative cycle isolation measurement program. The WHDP UHFHQWO\ FRPSOHWHG WKHLU ÂżUVW FRPPLVVLRQLQJ MRE RXWVLGH RI ,QGLD WKLV ZDV D PDMRU PLOHVWRQH DQG VKRZV WKH FRQÂżGHQFH the organisation has in their abilities. The team is focused on working with distributors to better service customers in the 0LGGOH (DVW $VLD 3DFLÂżF DQG $XVWUDODVLDQ PDUNHWV DQG H[SHFW to continue to taking on a greater role in servicing customers in these important regions. ValvTechnologies Private Limited, Chennai. Tel: 044-43627233. Email: india@valv.com
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/DSS ,QGLD UHFHLYHV ,62 FHUWLÂżFDtion Lapp India, a 100% subsidiary of the Lapp Group, Germany and a leading supplier of inteJUDWHG VROXWLRQV DQG EUDQGHG SURGXFWV LQ WKH ÂżHOG RI FDEOH and connection technology in India has received ISO 14001: FHUWLÂżFDWLRQ IURP 789 5KHLQODQG ISO 14001: 2004 sets out the criteria for an environmental PDQDJHPHQW V\VWHP DQG FDQ EH FHUWLÂżHG WR ,W PDSV RXW D framework that a company or organisation can follow to set up an effective environmental management system. It can be used by any organisation regardless of its activity or sector. Using ISO 14001:2004 can provide assurance to company management and employees as well as external stakeholders that environmental impact is being measured and improved. 7KH FHUWLÂżFDWLRQ KDV EHHQ DZDUGHG WR /DSS ,QGLD IRU successfully implementing and incorporating international standards of Environment Management System (EMS) initiative as its corporate way of life. As a responsible corporate citizen, Lapp India provides assurance to employees, company management and other stakeholders that the environmental activities are being measured and improved. Going forward, the company will invest in further measures in providing a healthy social and occupational environment for its employees, customers, vendors and the society at large. Âł7KLV &HUWLÂżFDWLRQ LV D PLOHVWRQH DFKLHYHPHQW IRU /DSS India and reflects Companyâ&#x20AC;&#x2122;s long-term commitment in achieving our environmental responsibilities. Conformance to ,QWHUQDWLRQDO 6WDQGDUGV ZLOO LQVWLO FRQÂżGHQFH LQ RXU FXVWRPers, of our productsâ&#x20AC;&#x2122; safety, reliability and quality. Attaining standards such as ISO 14001 will enable us to formalize energy management within our own operations,â&#x20AC;? said Mr Marc Jarrault, MD, LAPP India.
,1'8675,$/ 1(:6 %5,()6 Omron unveils â&#x20AC;&#x2DC;Total Tamper Detection Solutionâ&#x20AC;&#x2122; to address power theft Omron, the world leader in sensing and control technologies, has announced the launch of its Total Tamper Detection 6ROXWLRQ Âą ZRUOGÂśV ÂżUVW RI LWV NLQG Âą WR DGGUHVV WKH QDWLRQDO level concerns of power â&#x20AC;&#x2DC;theftâ&#x20AC;&#x2122; in the electricity sector. Positioned as a revolutionary offering for Smart Energy Management, the solution has been unveiled by the company at the RQJRLQJ ,QGLD 6PDUW *ULG :HHN The solution comprises of a technologically advanced security sensor, made by Omron, positioned in a smart meter. Conceptualised in association with the utility, Tata Power Delhi Distribution Limited (TPDDL), the endeavour is visualised as a milestone in enabling the Smart Grid initiative of WKH *RYHUQPHQW RI ,QGLD DQG LV DOVR H[SHFWHG WR SOD\ D NH\ role in shaping the macro initiatives of national importance such as the need to channelize and curb the losses caused by power theft
Vinod Raphael, Country Business Head â&#x20AC;&#x201C; Omron Electronic and Mechanical Components.
Explaining the role of Total Tamper Detection solution in managing power theft, Mr Vinod Raphael, Country Business Head â&#x20AC;&#x201C; Omron Electronic and Mechanical Components busiQHVV GLYLVLRQ LQ ,QGLD VDLG Âł7KRXJK LW LV GLIÂżFXOW WR UHFNRQ the proportion of power theft in the T&D losses, it is certainly one of the major concerns for the utilities. Omronâ&#x20AC;&#x2122;s security sensor for the smart meters is multi-functional, imparting D XQLTXH DUWLÂżFLDO LQWHOOLJHQFH WR WKH PHWHU E\ GHWHFWLQJ DOO NLQGV RI WDPSHULQJ´ Sharing an overview of the business prospects of this solution, Mr Raphael shared, â&#x20AC;&#x153;The government plans to install 35 million smart meters in the country by 2019 which is a promising business avenue. As we move ahead, we aim to widen our customer outreach by associating with more utilities and contribute towards developing a sturdy infrastructure in the SRZHU VHFWRU EHQHÂżWWLQJ WKH XWLOLWLHV DQG WKH HQG FRQVXPHUV ´ K
Maini Materials Movement bags ET Logistics Award Maini Materials Movement (a Maini Group Company) was recognised for its performance in Material Handling Equipment Manufacturing at recently concluded ET Logistics Awards at Gandhinagar, Gujarat on 22nd January 2016.
S A Mohan, CEO, Maini Materials Movement.
â&#x20AC;&#x153;We promise to provide â&#x20AC;&#x2DC;Best-in-Classâ&#x20AC;&#x2122; material movement solutions that ensure optimal resource utilization and high uptime for complete peace of mind. With India getting ready for next phase of economic reforms with progressive government in place and manufacturing and logistics industry setting up for a boom, our customers see us as their preferred partner for material handling and intra-logistics solutions. This award attests not only our material handling solutions and innovative warehousing, but also the high degree of customer RULHQWDWLRQ RI RXU VHUYLFHV ´ VDLG 0U 6 $ 0RKDQ &(2 0DLQL Materials Movement. Maini Materials Movement (MMM) is a leading industry player in material handling, storage solutions and people movement space. The company has a strategic alliance with the NACCO Materials Handling Group (NMHG), USA, for WKH VDOH DQG PDUNHWLQJ RI WKH <DOH EUDQG RI FRXQWHUEDODQFH IRUN OLIW WUXFNV UHDFK WUXFNV RUGHU SLFNHUV YHU\ QDUURZ DLVOH equipment and the manufacture of the RCF series and MR series in India. 7KH VROXWLRQV UDQJH IURP IRUNOLIW WUXFNV UHDFK WUXFNV RUGHU SLFNHUV Ă&#x20AC;DPH SURRI WUXFNV EDWWHU\ RSHUDWHG SDOOHW WUXFNV PDQXDO DQG HOHFWULF VWDFNHUV KDQG SDOOHW WUXFNV SODWIRUP WUXFNV JRRGV DQG VFLVVRU OLIWV WRZ WUXFNV DQG GRFN OHYHOOHUV WR KHOS FXVWRPHUV DFKLHYH KLJK OHYHO RI VSDFH HIÂżFLHQF\ DQG manufacturing productivity. K
8Ă&#x20AC;H[ ODXQFKHV )OH[IUHVK (0$3 SDFNDJLQJ In 2014, Indiaâ&#x20AC;&#x2122;s largest globDO Ă&#x20AC;H[LEOH SDFNaging company 8Ă&#x20AC;H[ GHFLGHG WR offer shelf life extension solutions to the Indian fresh produce inGXVWU\ :LWK WKH KHOS RI WKH IRUHLJQ WHFKQRORJ\ SDUWQHU 8Ă&#x20AC;H[ FDPH RXW ZLWK D VROXWLRQ Âł7KH VROXWLRQ (TXLOLEULXP 0RGLÂżHG $WPRVSKHULF 3DFNDJLQJ (0$3 HQWDLOV PDLQWDLQLQJ FRQVLVWent oxygen and carbon dioxide inside the bag during the shelf OLIH RI WKH SURGXFH ´ VDLG $VKRN &KDWXUYHGL &KDLUPDQ DQG 0DQDJLQJ 'LUHFWRU 8Ă&#x20AC;H[ /LPLWHG Industrial Products Finder, April 2016 141
,1'8675,$/ 1(:6 %5,()6 â&#x20AC;&#x153;During the initial phase of trials, the technical team came up with the nuances of tropical produce and felt that the traditional polymers being used for shelf life extension of fresh produce may not work. Their sound logic was that most polymers available were either good barriers to oxygen or water and it is critical to have a unique polymer which could offer the precise requirements of both oxygen and water barriers. In fact, all existing fresh produce packaging solutions in the world grappled with the problem of water condensation inside the bag â&#x20AC;&#x201C; a fact that was established during our market study. Also for products that perspired heavily, it was found that the MAP did not work due to higher CO2 inside the bag changing the organoleptic of the produce,â&#x20AC;? added Chaturvedi. This is critical for fresh produce packaging because the oxygen needs to be maintained to keep the product in aerobic conditions. During transpiration, humidity gets released and condenses inside the bag causing fungal and bacterial infections on the produce. â&#x20AC;&#x153;Thus was conceived FlexfreshTM with the holy grail of oxygen and water barrier for packaging fresh produce. Flexfresh while maintaining the humidity inside the bag at 98% keeps the product absolutely dry without allowing condensation of the humidity. This results in very low weight loss of the produce as it continues to breathe in hydrated oxygen available inside the bag,â&#x20AC;? said Ashok Chaturvedi. Âł7KH 1RLGD 3DFNDJLQJ SODQW RI 8Ă&#x20AC;H[ KDV LQVWDOOHG DQG commissioned two respiration meters at its Fresh Produce Research and Innovation Laboratory. A team of food technologists and packaging professionals are in the process of developing Flexfresh across packaging formats. Flexfresh is currently available as Liner Bags in 5 kg and 10 kg standard LQWHUQDWLRQDO VL]HV )ORZ :UDSV ))6 )LOP DQG /LGGLQJ ÂżOP ´ DGGHG 6LYD 6KDQNDUDQ 9LFH 3UHVLGHQW Âą )OH[IUHVK 8Ă&#x20AC;H[ LV FXUUHQWO\ ZRUNLQJ RQ D UHWDLO SDFN ÂżOP WR RIIHU LW IRU ))6 IRU both cut and whole products.
latest modern technology for insulation compared to age-old conventional method of taping, painting, etc. Platec Industries, established in the year 1983 is a pioneer LQ PDQXIDFWXULQJ RI KL WHFK 39& KHDW VKULQNDEOH OD\ Ă&#x20AC;DW WXEings, sleeves, pouches, pre-forms and multi-coloured shrink labels for numerous applications in a variety of industries. UL is a premier global independent safety science company that has championed progress for more than 120 years. K
LANXESS showcases thermoplastics tailored to LEDs /$1;(66 PDGH LWV ÂżUVW HYHU DSSHDUDQFH DW WKH /LJKW Building trade show in Frankfurt (March 13-18, 2016) where the specialty chemicals company showcased its wide-ranging portfolio of new thermoplastic materials for LEDs (lightemitting diodes) and other lighting technology. â&#x20AC;&#x153;The LED market is enjoying strong growth and offers excellent scope for our products. In many cases, they represent an alternative to metals and expensive high-performance thermoplastics,â&#x20AC;? explained Thomas Malek, New Business Development Manager for lighting technology in LANXESSâ&#x20AC;&#x2122;s High Performance Materials business unit.
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Platec Industries receives 8/ VDIHW\ FHUWLÂżFDWLRQ Platec Industries, a manufacturer RI 39& KHDW VKULQNDEOH OD\ Ă&#x20AC;DW WXELQJV IRU EXV EDU LQVXODWLRQ LV WKH ÂżUVW LQ India to be granted the prestigious UL FHUWLÂżFDWH IRU LWV 39& KHDW VKULQNDEOH bus bar sleeving. G R Bajaj the founder of Platec ,QGXVWULHV VDLG Âł7KH 8/ FHUWLÂżFDWLRQ is an endorsement to our focus on providing good quality DQG VDIH SURGXFWV :H DUH YHU\ SURXG RI WKLV FHUWLÂżFDWLRQ DQG KDSS\ WR DQQRXQFH WKDW WKHVH 8/ FHUWLÂżHG VOHHYHV ZRXOG EH available within the country to assist our prestigious corporate projects. Our aim to make a mark as an Indian company in the international market committed to providing quality products, moves closer to reality with the achievement of this internationally accrued standard.â&#x20AC;? 39& KHDW VKULQNDEOH OD\ Ă&#x20AC;DW WXELQJ SURYLGHV WKH SHUIHFW electrical insulation for bus bars of low tension systems in control panels and switchgear systems. Bus bar sleeve is the 142 Industrial Products Finder, April 2016
LANXESSâ&#x20AC;&#x2122;s comprehensive HiAnt services, which support manufacturers of LEDs and lighting systems worldwide at every stage of component development, were a further focal point of the companyâ&#x20AC;&#x2122;s trade show presentation. â&#x20AC;&#x153;Weâ&#x20AC;&#x2122;ve set up a dedicated team of technical and commercial experts IRU SURMHFWV WKDW TXLFNO\ FDWHU WR FXVWRPHUVÂś VSHFLÂżF QHHGV ´ continued Malek. The new materials for LEDs have been optimised in SDUWLFXODU LQ WHUPV RI OLJKW UHĂ&#x20AC;HFWLRQ WHPSHUDWXUH OLJKW UHVLVWDQFH Ă&#x20AC;RZDELOLW\ WKHUPDO FRQGXFWLYLW\ DQG RU Ă&#x20AC;DPH UHWDUGance. The focus is on three areas of application â&#x20AC;&#x201C; LED chip FDUULHUV KRXVLQJV FRQQHFWRUV DQG FRPSRQHQWV WKDW UHTXLUH good thermal conductivity. The Pocan compounds based on polycyclohexylenedimethylene terephthalate (PCT) â&#x20AC;&#x201C; a new polyester class in the LANXESS range â&#x20AC;&#x201C; are one example of a material innovation for LED chips. â&#x20AC;&#x153;Unlike high-temperature SRO\DPLGHV WKH FRPSRXQGV PDLQWDLQ WKHLU KLJK UHĂ&#x20AC;HFWLYLW\ when subjected to thermal stresses, because they barely age,â&#x20AC;? concluded Malek.
,1'8675,$/ 1(:6 %5,()6 *UXQGIRV H[KLELWV HQHUJ\ HIÂżFLHQW SXPSV DW ACREX 2016 Grundfos Pumps India Pvt Ltd, one of the leading pump manufacturers in India, is participating in the 17th edition RI $&5(; LQ Mumbai. The threeday expo scheduled IURP )HEUXDU\ WR 27 will focus on the Âľ,QÂżQLWH 2SSRUWXQLWLHV IRU +9$& 5 DQG WKH Building Services Industryâ&#x20AC;&#x2122;. *UXQGIRV ,QGLD KDV D ZLGH UDQJH RI LQWHOOLJHQW DQG HIÂżFLHQW pumps and solutions for air conditioning, refrigeration and building services. The company is exhibiting its intelligent LQ OLQH SXPS 73( GHVLJQHG VSHFLÂżFDOO\ IRU XVH LQ KHDWLQJ and cooling systems for commercial buildings. With its builtLQ KHDW HQHUJ\ PHWHU DQG Ă&#x20AC;RZ OLPLWLQJ IXQFWLRQ WKH SXPS totally eliminates the need for a pump throttling valve. This SXPS LV H[FHSWLRQDOO\ HQHUJ\ HIÂżFLHQW ,Q OLQH SXPS FKRLFH exceeding industry standards. Along with TPE3, Grundfos is also showcasing MAGNA3, WKH PRVW SURÂżFLHQW FLUFXODWRU DYDLODEOH LQ WKH PDUNHW WRGD\ The MAGNA3 is designed to offer a complete range of control mode options expected from a state-of-the-art circulator SXPS $XWRDGDSW DQG )ORZDGDSW WKH WZR LQWHOOLJHQW PRGHV set MAGNA3 apart from the competition. Commenting on the occasion, Gangaprasad G, Vice President- Sales (Building Services) Grundfos India, said, â&#x20AC;&#x153;We are witnessing an increasing demand for an effective pumping solution to reduce energy costs and environmental impact. Our pumps are designed and developed to highlight Grundfosâ&#x20AC;&#x2122;s commitment to our customersâ&#x20AC;&#x2122; and the industryâ&#x20AC;&#x2122;s need for intelligent automatic solutions that minimizes the lifecycle cost of the pump, reduces operational cost and enhances sustainability efforts.â&#x20AC;? K
7\FR ODXQFKHV QHZ JDV DQG Ă&#x20AC;DPH GHWHFWLRQ brand Tyco International has announced the formation of Tyco *DV )ODPH 'HWHFWLRQ D QHZ RSHUDWLQJ EUDQG RI 7\FR /LIH Safety Products division. Under this new brand, Tyco intends to be the global solutions provider of choice for all entities ZLWK JDV DQG Ă&#x20AC;DPH GHWHFWLRQ QHHGV
7KH ODXQFK RI 7\FR *DV )ODPH 'HWHFWLRQ UHSUHVHQWV WKH culmination of integration activities since Tycoâ&#x20AC;&#x2122;s acquisition RI ,QGXVWULDO 6DIHW\ 7HFKQRORJLHV ,67 LQ )HEUXDU\ RI
The combination of IST companies â&#x20AC;&#x201C; Detcon, Oldham, Gas Measurement Instruments (GMI) and Simtronics â&#x20AC;&#x201C; together ZLWK WKH JDV DQG Ă&#x20AC;DPH GHWHFWLRQ SRUWIROLR RI 6FRWW 6DIHW\ PDNHV 7\FR *DV )ODPH 'HWHFWLRQ RQH RI WKH ODUJHVW JOREDO PDQXIDFWXUHUV RI LQQRYDWLYH JDV DQG Ă&#x20AC;DPH GHWHFWLRQ SURGXFWV The business is well positioned to provide customers with a complete range of smarter, safer solutions and services. Âł8QGHU 7\FR *DV )ODPH 'HWHFWLRQ ZH DUH QRZ DEOH to share best practices and ideation across our businesses to deliver a comprehensive product portfolio with the most advanced technology and support level in the industry,â&#x20AC;? said president of Tyco Life Safety Products, Andrew Chrostowski. ´$V SDUW RI 7\FRÂśV JOREDO QHWZRUN RI ÂżUH DQG VHFXULW\ VROXtions, we are uniquely positioned to deliver innovative solutions to our customers.â&#x20AC;? K
HRS PSL launches new heat transfer solutions at Chemtech 2016 +56 3URFHVV 6\VWHPV /WG +56 36/ SDUW RI +56 Group â&#x20AC;&#x201C; UK, one of Indiaâ&#x20AC;&#x2122;s leading heat transfer specialists participated in Chemtech 2016, the 2nd largest global event for WKH FKHPLFDO SURFHVVLQJ LQGXVWU\ IURP )HEUXDU\ DW *XMDUDW 8QLYHUVLW\ ([KLELWLRQ +DOO $KPHGDEDG *XMDUDW
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Are powder storage silos disasters waiting to happen? The latest silo protection technology provides much more than a safety system to prevent over-filling and over-pressurisation.
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evel measurement specialists Hycontrol have been designing specialist silo protection systems for over 20 years and have extensive experience of the potential problems that exist on sites, especially in the cement, quarrying, bitumen, food, plastics and waste water industry sectors. According to Hycontrol’s MD Nigel Allen, many powder storage silos are disasters waiting to happen, putting lives at risk and posing serious threats to the environment. ³2XU ¿QGLQJV DUH ZRUU\LQJ WR VD\ WKH least and the photos taken by our installation engineers speak for themselves,” says Allen. “Companies just don’t seem to understand the consequences of poorly maintained protection systems. It’s quite frightening that operators accept pressure blowouts via the pressure relief valve (PRV), erroneously thinking that ‘It’s OK – the PRV is doing its job’. This couldn’t be further from the truth – PRVs are there as a last resort.” “If the silo protection system is working correctly and is fitted with an automatic shut-off feature to prevent over-filling, the PRV should never be used. If a PRV blows then there’s an inherent problem with the system or the filling protocol and corrective action must be taken.”
A pressure relief valve that has become caked in the product.
“Material in and around a PRV is a tell-tale sign that there’s something wrong and a catastrophic blow-out is waiting to happen,” he continues. “The material blown out from the silos will almost certainly solidify over time and this will, at best, prevent the PRV from working correctly and, at worst, completely clog it up. Unfortunately many maintenance engineers just don’t realise the potential dangers that lurk beneath. They often think that simply cleaning off the material on and around the PRV is good enough. They don’t realise that if the PRV doesn’t lift next time an ‘event’ occurs, the over-pressure could easily
Somewhere, there’s a PRV under all of this.
144 Industrial Products Finder, April 2016
UXSWXUH WKH VLOR RU HMHFW WKH ¿OWHU KRXVing from the top. On an ATEX-rated silo WKH RYHU SUHVVXUH FRXOG EH VXI¿FLHQW WR simulate an explosion and open the protective blast panels, resulting in costly loss of product and silo contents being left open to the elements.” With regard to filter housings, Hycontrol engineers have witnessed another worrying practice at a number RI VLWHV ZKHUH FRPSDQLHV ¿W FKDLQV WR prevent the housing being blown off the top of the silo, almost accepting blowouts as an inevitability. What Causes Over-Pressurisation Problems? Silo protection systems are designed to prevent the damaging and potentially dangerous consequences of silo over-filling or over-pressurisation when powdered material is being transferred pneumatically from road tankers to silos. Unfortunately, perched out on the top of silos, such protection systems are all too often ‘out of sight, out of mind’ – until a major problem occurs! 3UREOHPV GXULQJ WKH ¿OOLQJ SURFHVV usually arise through an inherent problem with the silo protection system or with the air filtration system on top
,1'8675,$/ 6$)(7< of the silo. Problems can also occur through tanker driver/operator error. Delivery tankers are pressure-tested vessels typically capable of withstanding up to 2 bar (29 psi) pressure. Storage silos, on the other hand, are only designed to withstand the weight of material stored in them and can rupture at pressures as low as 1-2 psi above atmospheric pressure. The possible consequences of overÂżOOLQJ RU RYHU SUHVVXULVDWLRQ LQFOXGH Ć&#x201D; Serious or fatal injury to workers and the public Ć&#x201D; Catastrophic silo damage Ć&#x201D; Loss of material and production plus Ć&#x201D; Harmful environmental pollution, and Ć&#x201D; Damage to company reputation. A key issue with many silo protection systems is that without adequate ground level testing capabilities, operators donâ&#x20AC;&#x2122;t know if they will work when needed. Working at height restrictions limit silo top inspections and maintenance, especially in adverse weather conditions. However, the main problem LV ZKDW FDQ HQJLQHHUV DFWXDOO\ GR ZKHQ they are at the top of the silo? How do you physically test a relief valve or pressure transmitter unless you remove them? Even if the protection system does do its intended job and prevents a major incident, companies rarely investigate the root cause of the problem so that remedial work can be carried out to prevent the situation re-occurring. Important near-miss events such as PRV (Pressure Relief Valve) lifts, high level events and high pressure events are routinely not recorded and often conveniently dismissed. Hycontrol have clear evidence that in practice there are more near-misses than realised and that the situation is a ticking time bomb. Filter housings on top of silos are GHVLJQHG WR YHQW WKH VLOR GXULQJ ÂżOOLQJ whilst preventing dust escaping into the atmosphere. Normally these are ÂżWWHG ZLWK VRPH IRUP RI VHOI FOHDQLQJ V\VWHP WR NHHS ÂżOWHUV FOHDU W\SLFDOO\ mechanical shakers or reverse jet systems. Although filter manufacturers give recommended check routines and ÂżOWHU UHSODFHPHQW VFKHGXOHV LQ SUDFWLFH it would appear these guidelines are regularly ignored. Faulty operation can be caused by a range of issues, including EORFNDJHV DQG WKH ÂżWWLQJ RI XQVXLWDEOH
RU ZURQJO\ VL]HG ÂżOWHUV 0RVW SRZGHUV form hard compounds when mixed with water from the atmosphere, further exacerbating the problems at the top of the silo.
Effective Silo Protection The MPA (Mineral Products Association) publishes comprehensive guidelines for silo protection systems in quarries and cement works, but there are little or no such recommendations for powder silos used in a broader range of industries including food and beverage, chemical, water treatment and plastics. However the primary principles are the same for protecting any pneumaticallyÂżOOHG VLOR Even with guidelines in place, the benchmark for the effectiveness of any silo safety protection system can only relate to the last time all the components were fully tested.
Optimum Solution The only effective solution is to take an integrated approach to silo protection design whereby the PRV, pressure sensor and high level alarm can be tested DW JURXQG OHYHO SULRU WR HDFK ÂżOO 2QO\ when all these safety devices have passed the checks should the safety interlock allow the silo inlet valve to open and the delivery to commence. As an added benefit, an effective protection system can serve as a powerful predictive maintenance diagnostic tool by recording critical near-miss events that occur during the ÂżOOLQJ SURFHVV 7KLV LQIRUPDWLRQ DOORZV managers to carry out effective predictive maintenance by means of a logical step-by-step root cause analysis (RCA) process to understand why the problems are arising. For example, high pressure DQG 359 OLIW HYHQWV PD\ EH GXH WR ÂżOWHU SUREOHPV SURPSWLQJ TXHVWLRQV VXFK DV Ć&#x201D; $UH WKH ÂżOWHUV WKH FRUUHFW VL]H" Ć&#x201D; ,V WKH ÂżOWHU FOHDQLQJ UHJLPH IXOO\ operational? Ć&#x201D; +DYH WKH ÂżOWHU EDJV FDUWULGJHV EHHQ changed as per manufacturersâ&#x20AC;&#x2122; recommendations? In parallel the logs will also indicate if the tanker drivers are routinely overSUHVVXULVLQJ GXULQJ WKH ÂżOO SURFHVV
Conclusion In summary, the optimised silo proWHFWLRQ V\VWHP VKRXOG LQFRUSRUDWH
A newly-installed silo protection system, with pressure sensor, level switch, and testable PRV. Ć&#x201D; Pressure
sensor, high alarm level sensor and PRV testing (essential) Ć&#x201D; Simple one-button press to test all components Ć&#x201D; 6LOR ÂżOOLQJ DXWR VKXW RII FRQWURO Ć&#x201D; Pneumatic cleaning of pressure sensor Ć&#x201D; Recording of the number of events on incidents of over-pressure (time/ date stamp) Ć&#x201D; Recording of the number of events of PRV lift and opening (time/date stamp) Ć&#x201D; Recording of the number of events of high level probe activation (time/ date stamp) Ć&#x201D; Filter On/Off output option to check ÂżOWHU VWDWXV DQG Ć&#x201D; Filter air supply monitoring alarm option. There is strong empirical evidence that many silos are disasters waiting to happen. The practical reality is that powder storage silos can split or rupture at pressures as low as 1 or 2 psi above atmospheric pressure. Malfunctioning ÂżOWHU KRXVLQJV FDQ DQG KDYH EHHQ HMHFWHG at similar pressures. Simply relying on cursory visual inspections of silo protection equipment is woefully inadequate. Therefore it is imperative that any installed safety system must be capable of providing reliable SURWHFWLRQ WKDW FDQ EH HDVLO\ YHULÂżHG by testing critical components before each and every delivery â&#x20AC;&#x201C; without having to climb to the top of the silo. This approach will provide total silo safety; protecting assets, the environment and most importantly site personnel and the public. Â&#x201E; Courtesy: Pune Techtrol Pvt Ltd, exclusive distributors of Hycontrol Ltd for India, Bangladesh & SriLanka. Tel: 020-66342900, 27121052. Fax: 91-20-66342998. Email: ho@punetechtrol. com
Industrial Products Finder, April 2016 145
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Standardising production of non-circular gears Non-circular gears are making headway in many areas of application â&#x20AC;&#x201C; in machines, engines, and pumps where they ensure perfectly tuned irregular power transmission.
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on-circular gears are making headway in many areas of application â&#x20AC;&#x201C; in machines, engines, and pumps they ensure perfectly tuned irregular power transmission. This allows the replacement of expensive direct drives, used to control the changes in power transmission electronically. The demanding production of the non-circular components does present a challenge, however. Currently the methods used, including EDM or gear shaping, are usually relatively expensive. The key question is, how can the components be produced more flexibly and more efficiently? The gear hobbing specialists at EMAG subsidiary KOEPFER in Schwenningen, Germany, have an innovative answer. Their new process makes it possible to PDFKLQH PDWKHPDWLFDOO\ GHÂżQDEOH QRQ
circular contours on a standard hobbing PDFKLQH IRU VLJQLÂżFDQW UHGXFWLRQV LQ production costs. Circular gears are not always the best solution for transmitting power in a machine or engine â&#x20AC;&#x201C; on the contrary: in some areas of application, the resulting regular transmission of power even causes problems or adverse side effects. For instance, when deep drawing a component, the stroke motion of the drawing machine needs to be quite irregular: The drawing action has to be very slow, but the stroke of the tool before and after should be as fast as possible. This safeguards the quality of the produced components while shortening the production cycle. Non-circular gears are ideal for producing this continuously recurring, irregular motion relatively
easily and, above all, with high precision.
Also practical for the automotive industry Another practical application of non-circular gears can be found in the automotive industry. They are used in an engineâ&#x20AC;&#x2122;s timing assembly to prevent or compensate for undesirable oscillations. They do so by generating a kind of counter-oscillation in the system. As early as the 1980s oval bicycle chainrings provided improved power transmission when pedalling. Pump motors DOVR EHQHÂżW IURP QRQ FLUFXODU JHDUV WR cite another example. They help to adapt WKH Ă&#x20AC;RZ RI WKH SXPSHG Ă&#x20AC;XLG SHUIHFWO\ to the overall system. As their popularity increases, the VHDUFK IRU DQ HIÂżFLHQW ZD\ RI PDQXfacturing non-circular gears is being stepped up. Currently the complex geometric shapes are often still manufactured by EDM, sintering, or shaping. However, this incurs relatively high costs, especially at small and medium unit volumes â&#x20AC;&#x201C; due to the need for new tools, for example. These methods are also relatively inflexible. Users are looking for solutions that make it possible to respond quickly to changing requirements in gear production â&#x20AC;&#x201C; from circular gears to non-circular gears and back again.
Standard gear hobbing machine in action
The dynamic axes of the KOEPFER gear hobbing machine, type 160, are perfectly synchronised for non-circular machining. This is achieved with new machine software.
146 Industrial Products Finder, April 2016
From this perspective, machining by hobbing is an attractive alternative. This standardised process is highly precise DQG Ă&#x20AC;H[LEOH 1RQ FLUFXODU PDFKLQLQJ does, however, pose a special challenge: â&#x20AC;&#x153;The non-circular form of the blank makes it necessary to continuously cor-
7(&+12/2*< rect the position of the hob during the cutting process. But this can, of course, be done with the dynamic axes of a modern gear hobbing machine. Whatâ&#x20AC;&#x2122;s important is the perfectly synchronised control of those axes,â&#x20AC;? said Manuel Hofmeier from KOEPFER, pinpointing the essence of the challenge. The hobbing experts at the EMAG subsidiary have developed a new solution, which can be used as needed on all standard 160 and 300 machines types with the current control system â&#x20AC;&#x201C; only their softZDUH QHHGV WR EH PRGLÂżHG 7KH PDFKLQH is then fully prepared for non-circular machining. â&#x20AC;&#x153;That is the critical point. In the past, we have created customer-speFLÂżF RQH RII VROXWLRQV IRU QRQ FLUFXODU machining. Now we have a standardised solution. The mechanical components of WKH PDFKLQHV GR QRW QHHG WR EH PRGLÂżHG IRU LW ´ FRQÂżUPHG +RIPHLHU
Perfectly synchronised machine axes The user simply enters the mathematical data of the required contour into the software. The rest of the procedure depends on the component. Ć&#x201D; In the case of sharply eccentric contours, the blank itself will already be RYDO LQ VKDSH ,W LV ÂżUVW PHDVXUHG LQ the machining area of the machine, and then the machineâ&#x20AC;&#x2122;s axes are synchronised to the position of the component. Next, the hobbing process starts.
Ć&#x201D; Alternatively there is the option
of taking an initially round blank and milling it to create an oval contour, for example. This is, however, only possible if the desired shape is not too eccentric. In both cases, the machining process is carried out with perfectly synchronised and dynamic machine axes. The hob follows the exact contour around the component. The procedure ensures that the teeth are cut in precisely the shape required. â&#x20AC;&#x153;Our approach has major advantages especially for small and medium volume production,â&#x20AC;? explained Carsten Rautschek from KOEPFER. â&#x20AC;&#x153;The user takes a few minutes to set up the standard machine for the non-circular component, and can then produce a few initial prototypes, for example. The user could then return to high volume production of some other gear. The geometric data of the oval component is stored in the control system from that point on. Other methods cannot provide this kind of LPPHQVH Ă&#x20AC;H[LELOLW\ ´
â&#x20AC;&#x153;Extremeâ&#x20AC;? gear shapes can be manufactured as well Truly extreme gear shapes can be
The machining process is carried out with perfectly synchronised and dynamic machine axes. The hob follows the exact contour around the component.
Non-circular gears are making headway in many areas of application â&#x20AC;&#x201C; in machines, engines, and pumps where they ensure perfectly tuned irregular power transmission.
produced on KOEPFER gear hobbing machines as well. However, unlike the less extreme forms, these shapes cannot XVXDOO\ EH GHÂżQHG LQ D PDWKHPDWLFDOO\ simple way. Complex calculations and formulas are required. â&#x20AC;&#x153;In these cases, the software needs to be adapted for each application. Naturally we make our expertise available to our customers for this purpose,â&#x20AC;? said Rautschek. â&#x20AC;&#x153;Ultimately our machines make standardised volume production of any convex contour feasible. Itâ&#x20AC;&#x2122;s a whole new dimension of gear hobbing.â&#x20AC;? It will therefore come as no surprise that the gearing experts at EMAG KOEPFER believe their new tech-nology has very strong market potential. There are, for instance, many applications in the machinery industry or in logistics where alternating torques are required within one system or where the transmission of power is irregular. â&#x20AC;&#x153;Our methods ultimately make it a lot easier to develop the mechanical solutions required for these tasks, which in turn require non-circular gears. They are much more cost-effective to produce than, for example, an electronic direct drive with variable speed control. This realisation still has to get through to developers in many industries, of course. As that occurs, we are very well placed with our technology,â&#x20AC;? said development engineer Manuel Hofmeier in conclusion. Â&#x201E; EMAG India Pvt Ltd, Bangalore. Tel: 08042544400. Fax: 91-80-42544440. Email: sales.india@emag.com
Industrial Products Finder, April 2016 147
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WIN India returns to Mumbai for 2016 WIN INDIA 2016, now in its 10th edition, is returning to the commercial capital of the country in the first week of December 2016.
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â&#x20AC;&#x2DC;Educating customers is our growth strategyâ&#x20AC;&#x2122; An interview with Bill Shukla, Managing Director â&#x20AC;&#x201C; India of the Pune-based Martin Engineering Company Private Limited, specialists in making products that make the handling of bulk materials cleaner, safer and more productive. S-based Martin Engineering was IRXQGHG LQ 7KH ¿UVW SURGXFW developed was the Vibrolator PneuPDWLF %DOO 9LEUDWRU SDWHQWHG E\ (GZLQ 3HWHUVRQ ZKLFK LV VWLOO XVHG WRGD\ IRU LWV RULJLQDO DSSOLFDWLRQ RI SURPRWLQJ WKH Ã&#x20AC;RZ RI EXON PDWHULDOV 2YHU WKH \HDUV WKH FRPSDQ\ KDV GHYHORSHG KXQGUHGV RI SURGXFWV WR PDNH WKH KDQGOLQJ RI EXON PDWHULDOV FOHDQHU VDIHU DQG PRUH SURGXFWLYH DQG FXUUHQWO\ KROGV SDWHQWV DQG WUDGHPDUNV ZRUOGZLGH %XLOGLQJ RQ SDVW VXFFHVVHV 0DUWLQ Engineering turned its attention in the late 1980s to the prevention of spillage DQG GXVW DW FRQYH\RU WUDQVIHU SRLQWV 7KH FRPSDQ\ GHYHORSHG V\VWHPV WR FRQWURO IXJLWLYH PDWHULDO DQG LPSURYH FRQYH\RU HI¿FLHQF\ ,Q DGGLWLRQ WKH FRPSDQ\ GHYHORSHG LQ ¿HOG LQVWDOODWLRQ DQG VHUYLFH FDSDELOLWLHV WR KHOS SODQWV FRQWURO WKH µFRVW RI RZQHUVKLS¶ IRU EXON PDWHULDO handling operations. 0RUH UHFHQWO\ 0DUWLQ (QJLQHHULQJ KDV DGGHG GXVW FROOHFWLRQ DQG GXVW VXSSUHVVLRQ V\VWHPV WR SURYLGH D WRWDO solution to the problem of dust management in material handling operations. 7KH FRPSDQ\ FRQWLQXHV WR H[SDQG LWV FDSDELOLWLHV IRU HQJLQHHUHG V\VWHPV LQFOXGLQJ FXVWRP HQJLQHHUHG FKXWHV DQG D QHZ GHVLJQ VWDQGDUG IRU FRQYH\RU DUFKLWHFWXUH ([FHUSWV IURP WKH LQWHUYLHZ Could you provide an update of Martin Engineeringâ&#x20AC;&#x2122;s global operations and, more particularly, its set-up in India? Martin Engineering, based in NepoQVHW ,OOLQRLV LV DQ LQGXVWU\ OHDGHU LQ GHYHORSLQJ DQG PDQXIDFWXULQJ IORZ DLGV DQG FRQYH\RU SURGXFWV DURXQG WKH ZRUOG IRU D ZLGH YDULHW\ RI EXON PDWHULDO DSSOLFDWLRQV LQFOXGLQJ FRDO FHPHQW FOLQNHU URFN DJJUHJDWH ELRPDVV JUDLQ SKDUPDFHXWLFDOV IRRG DQG RWKHU PDWH-
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150 Industrial Products Finder, April 2016
in a major chunk of revenue? &RQYH\RU SURGXFWV DQG DLU FDQQRQV provide a major segment of our revenue with dust management growing fast. Which are the primary sectors where the companyâ&#x20AC;&#x2122;s services are most utilised? &RDO SRZHU FHPHQW VWHHO SRUWV DQG DOO W\SHV RI PLQLQJ DUH WKH NH\ VHJPHQWV SURYLGLQJ UHYHQXHV LQ HTXDO VKDUHV Could you name a few clients? $PRQJ LWV FOLHQWV 0DUWLQ KDV ERWK (3&V DQG HQG XVHUV ,Q FHPHQW ZH KDYH $&& $PEXMD QRZ +ROFLP 8OWUD 7HFK 6KUHH &HPHQW 6DQJKL HWF DV RXU NH\ FXVWRPHUV ,Q VWHHO ZH KDYH -6: 7DWD 6WHHO -63/ DQG (VVDU ,Q FRDO power we have Adani Power, JPL and 7DWD 3RZHU DV RXU FXVWRPHUV $OPRVW DOO PDMRU (3&V LQ EXON PDWHULDO KDQGOLQJ
,17(59,(: DUH RXU FXVWRPHUV VXFK DV 7K\VVHQ.UXSS / 7 7HQRYD 7DNUDI )/ 6PLGWK DQG PDQ\ RWKHUV What is the companyâ&#x20AC;&#x2122;s plan to build a global manufacturing network and thus bring uniformity in products and services rendered to customers across WKH ZRUOG" +RZ GRHV ,QGLD ÂżW LQ \RXU scheme of things? Martin Engineering follows the PRGHO RI D ÂľGHPDQG GULYHQ FRVW HIÂżFLHQW VXSSO\ FKDLQÂś :H KDYH EXVLQHVV XQLWV JOREDOO\ (DFK %8 PDQXIDFWXUHV PRVW RI WKH SURGXFWV ORFDOO\ XVLQJ JOREDO GHVLJQV DQG LPSRUWLQJ RQO\ NH\ FRPSRQHQWV +HQFH 0DUWLQÂśV FXVWRPHUV LQ ,QGLD DUH DOUHDG\ EHQHÂżWLQJ IURP XVLQJ LQWHUQDWLRQDO GHVLJQ DQG TXDOLW\ SURGXFWV DW ,QGLDQ SULFHV 6LQFH 0DUWLQ (QJLQHHULQJ ,QGLD KDV EHHQ PDQXIDFWXULQJ SUHPLXP DQG HFRQRP\ VROXWLRQV IRU DOO LQGXVWULHV FRPSO\LQJ ZLWK &(0$ VWDQGDUGV What is your growth strategy for the coming 2-3 years? (GXFDWLQJ FXVWRPHUV LV RXU JURZWK VWUDWHJ\ 2YHU WKH \HDUV SODQW RSHUDWRUV are used to having dust and spillage, DFFHSWLQJ LW DV D QHFHVVLW\ IRU D UXQQLQJ SODQW 2XU FKDOOHQJH LV LQ UHPRYLQJ WKLV PLQGVHW DQG HGXFDWLQJ HQG XVHUV DERXW WHFKQRORJ\ DQG VROXWLRQV WKDW DUH DYDLODEOH WR KDYH D FOHDQHU VDIHU DQG PRUH SURGXFWLYH ZRUNLQJ HQYLURQPHQW 2XU LQLWLDWLYH RI &XVWRPHU (GXFDWLRQ WKURXJK )RXQGDWLRQVÂ&#x152; VHPLQDUV KDV KHOSHG PDQ\ SODQW RSHUDWRUV WR PDNH WKLV FKDQJH 0DUWLQ LV FRPPLWWHG WR WKH ,QGLDQ PDUNHW IRU WKH ORQJ WHUP :H KDYH D VWURQJ SURGXFW SRUWIROLR GHYHORSHG IRU DOO PDUNHW VHJPHQWV DQG D FDSDEOH WHDP LQ EDFN RIÂżFH VDOHV DQG VHUYLFH to ensure our growth and build upon it. 'XH WR 0DUWLQÂśV JOREDO SUHVHQFH PDQ\
FRPSDQLHV ORRN IRU 0DUWLQ ZKHQ WKH\ VHW XS WKHLU RSHUDWLRQV $ JRRG H[DPSOH LV +ROFLP ZKHUH 0DUWLQÂśV JOREDO UHODWLRQVKLS KDV WUDQVODWHG ORFDOO\ DOVR 2WKHU NH\ WUHQGV DUH SURGXFWV WKDW DOORZ ORQJHU 07%) PHDQ WLPH EHWZHHQ IDLOXUHV VKRUWHU 0775 PHDQ WLPH WR UHSDLU DQG VDIH WR VHUYLFH IRU ZKLFK 0DUWLQ KDV LQQRYDWLYH VROXWLRQV DOUHDG\ SURYHQ LQ GHYHORSHG PDUNHWV Are there any emerging sectors, which the company is planning to focus on? 3RUWV DQG IHUWLOLVHUV DUH WKH FXUUHQW WDUJHW VHFWRUV IRU RXU FRQYH\RU SURGXFWVÂś EXVLQHVV )RU DLU FDQQRQV RXU QHZ VHULHV RI VPDUW QR]]OHV FDQ KHOS SODQW RSHUDWRUV UHGXFH VKXWGRZQV DQG JDLQ WKURXJK HQHUJ\ VDYLQJV )RU YLEUDWLRQ PRWRUV ZH DUH ORRNLQJ DW IRRG DQG SKDUPDFHXWLFDO industries. What kind of innovations has the company carried out for Indian customers? Do you offer customised solutions as well? Any examples? ,Q ZH ODXQFKHG 0DUWLQÂśV Âľ7RWDO 6ROXWLRQÂś WKDW FRPSULVHV FRPSOHWHO\ XSJUDGLQJ WKH FRQYH\RU IURP WKH FKXWH WR WUDQVIHU SRLQW VR DV WR UHGXFH GXVW VSLOODJH DQG FDUU\ EDFN IRU D FOHDQ VDIH DQG SURGXFWLYH ZRUNLQJ HQYLURQPHQW 7KH \HDU ÂśV LQQRYDWLRQV LQFOXGH LQVHUWDEOH GXVW FROOHFWRU EHOW FOHDQHUV ZLWK UHSODFHDEOH WLSV SRZHU UROOHU DQG WUDQVIHU SRLQW GHVLJQ NQRZQ DV &OHDQ=RQHÂ&#x152; )RU FHPHQW SUH KHDWHUV DQG FRROHUV D JUHDW SURGXFW LV VPDUW QR]]OHV ZLWK W\SKRRQ EODVWHU 7KLV FRPELQDWLRQ KHOSV KLJKHU SURGXFWLRQ DQG UHGXFHV HQHUJ\ DQG PDLQWHQDQFH FRVWV 7KH RWKHU H[FLWLQJ LQQRYDWLRQ LV LQ VHUYLFH 0DUWLQ KDV ODXQFKHG :DON 7KH %HOW :7%Â&#x152; DQG DXGLW SURJUDPPH WKDW KHOSV FXVWRPHUV LGHQWLI\ WKH URRW FDXVHV RI IDLOXUH DQG SURYLGHV UHFRPPHQGDWLRQV EDVHG RQ &(0$ ,6 RU JOREDO EHVW SUDFWLFHV
What is the overall status of the material handling solution market in India? And how is it poised for the coming years? $ FRQYH\RU LV WKH FKHDSHVW IRUP RI WUDQVSRUWLQJ WRQQHV RI EXON PDWHULDO IURP SRLQW $ WR % %XON PDWHULDO KDQGOLQJ LV FORVHO\ OLQNHG ZLWK WKH JURZWK RI D QDWLRQ DV FRQYH\RUV DUH XVHG LQ DOO NH\ VHJPHQWV VXFK DV SRUWV FHPHQW VWHHO PLQLQJ IHUWLOLVHUV DQG PDQ\ PRUH :LWK &RDO ,QGLDÂśV JRDO RI SURGXFLQJ ELOOLRQ WRQQHV E\ FRQYH\RUV ZLOO EH UHSODFLQJ GXPSHU WUXFNV ,Q WKH ORQJ UXQ ,QGLDQ LV D VHOI FRQVXPSWLRQ VWRU\ DQG RXU NH\ PDUNHWV RI VWHHO FRDO SRZHU FHPHQW SRUWV DQG PLQLQJ DUH DOO UHODWHG WR WKH ,QGLDQ FRQVXPSWLRQ VWRU\ 6R EDVLFDOO\ ,QGLD KDV ORWV RI URRP WR grow although in the short term most RI WKHVH VHFWRUV KDYH SROLF\ LVVXHV RU RYHU FDSDFLWLHV 7KH NH\ VHFWRUV WR EHJLQ VKRZLQJ JURZWK LQ ZLOO EH FHPHQW and steel. What kind of competition does the company face here? 0DUWLQ (QJLQHHULQJ GRHV QRW IDFH FRPSHWLWLRQ LQ ,QGLD ,W LV PRVWO\ D FDVH RI ODFN RI DZDUHQHVV RU HGXFDWLRQ )RU all our business segments, Martin has FRUH FRPSHWHQF\ :KLFK PHDQV ZH KDYH 5 ' DQG KDYH GHYHORSHG SDWHQWHG SURGXFWV FRPSO\LQJ ZLWK &(0$ DQG RWKHU VWDQGDUGV 7KHVH SURGXFWV KDYH been tried and tested in more than 50 FRXQWULHV LQ WKH SDVW \HDUV 1RQH RI RXU FRPSHWLWRUV KDYH VLPLODU FDSDFLWLHV Is India also a hub for providing solutions for neighbouring countries? ,QGLD VHUYLFHV 6RXWK $VLDQ FRXQWULHV VXFK DV 6UL /DQND %DQJODGHVK 1HSDO Â&#x201E; DQG 3DNLVWDQ -HUNED CONTRACTOR
Industrial Products Finder, April 2016 151
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â&#x20AC;&#x2DC;Pune was a natural choice to set up the manufacturing facilityâ&#x20AC;&#x2122; thyssenKrupp Elevator (India) Private Limited recently announced that it will invest Rs 300 crore to set up a multi-purpose manufacturing facility at Chakan near Pune. Rajnish Ramu, Vice President â&#x20AC;&#x201C; Marketing, elaborates on the companyâ&#x20AC;&#x2122;s operations and future plans. RI ODUJH FDSDFLWLHV WKDW DUH WDLORU PDGH IRU LQIUDVWUXFWXUH GHYHORSPHQW SURjects. We have some of the prestigious infrastructure projects in the country LQ RXU IROG 7KH LQWHUQDWLRQDO DLUSRUWV RI 'HOKL 0XPEDL DQG %DQJDORUH DUH D few to name.
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hyssenkrupp Elevator brings together the thyssenkrupp groupâ&#x20AC;&#x2122;s global activities in passenger transportation systems. With sales of Euro 6.4 bilOLRQ LQ ¿VFDO DQG FXVWRPHUV LQ 150 countries, thyssenkrupp Elevator LV RQH RI WKH ZRUOG¶V OHDGLQJ HOHYDWRU companies. With more than 50,000 KLJKO\ VNLOOHG HPSOR\HHV WKH FRPSDQ\ RIIHUV LQQRYDWLYH DQG HQHUJ\ HI¿FLHQW SURGXFWV GHVLJQHG WR PHHW FXVWRPHUV¶ LQGLYLGXDO UHTXLUHPHQWV 7KH SRUWIROLR LQFOXGHV SDVVHQJHU DQG IUHLJKW HOHYDWRUV HVFDODWRUV DQG PRYLQJ ZDONV SDVVHQJHU ERDUGLQJ EULGJHV VWDLU DQG SODWIRUP OLIWV DV ZHOO DV WDLORUHG VHUYLFH VROXWLRQV IRU DOO SURGXFWV 2YHU ORFDWLRQV DURXQG WKH ZRUOG SURYLGH DQ H[WHQVLYH VDOHV DQG service network to guarantee closeness to customers. 7KH EXVLQHVV LV RUJDQLVHG LQ ¿YH business units, four of which concentrate RQ WKH UHJLRQDO HOHYDWRU DQG HVFDODWRU business (Central/Eastern/Northern (XURSH 6RXWKHUQ (XURSH $IULFD 0LGGOH (DVW $PHULFDV DQG $VLD 3DFL¿F 7KH other one, which operates globally, is $FFHVV 6ROXWLRQV SDVVHQJHU ERDUGLQJ EULGJHV FKDLU VHUYLFH DQG SODWIRUP OLIWV DV ZHOO DV KRPH HOHYDWRUV WK\VVHQNUXSS (OHYDWRU ,QGLD LV SDUW RI WK\VVHQNUXSS (OHYDWRU $VLD 3DFL¿F ZKLFK LV DFWLYH LQ WKH $VLD 3DFL¿F PDUNHW ZLWK D ODUJH QHWZRUN RI EUDQFKHV DQG RI¿FHV RIIHULQJ QHZ LQVWDOODWLRQ PRGHUQLVDWLRQ DQG VHUYLFH EXVLQHVV IRU WKH FRPSOHWH SURGXFW UDQJH ([FHUSWV IURP WKH LQWHUYLHZ Could you provide an overview of thyssenkrupp Elevator (India)â&#x20AC;&#x2122;s operations? Whether it is a new installation, PRGHUQLVDWLRQ RU FDUU\LQJ RXW URXWLQH maintenance, thyssenkrupp Elevator
Rajnish Ramu.
,QGLD LV FRPPLWWHG WR SURYLGLQJ WKH VDIHVW DQG PRVW FXVWRPHU FHQWULF VROXWLRQV DQG VHUYLFHV 6LQFH RXU LQFHSWLRQ LQ ,QGLD LQ ZH KDYH HVWDEOLVKHG a base of over 2,200 employees across DQ H[WHQVLYH QHWZRUN RI VL[ ]RQDO RI¿FHV EUDQFKHV DQG VHUYLFH DQG UHVSRQVH FHQWUHV 7KH H[WHQVLYH DQG comprehensive network enables us to serve our customers even at the remotest ORFDWLRQV 2XU KLJKO\ WUDLQHG VHUYLFH WHDP PHPEHUV PDLQWDLQ RYHU XQLWV DFURVV ,QGLD :H KDYH WKH SURGXFWV WKDW PDWFK XS WR WKH EHVW LQ WKH LQGXVWU\ LQ WHUPV RI HQJLQHHULQJ DQG WHFKQRORJ\ 2XU SURGXFWV LQFOXGH WKH PDFKLQH URRP OHVV 05/ DV ZHOO DV PDFKLQH URRP 05 SURGXFWV IRU WKH HYHU JURZLQJ UHVLGHQWLDO VHFWRU IURP WKH ORZ PLG WR WKH KLJK ULVH projects. We have special premium highVSHHG HOHYDWRUV WKDW FDWHU WR WKH VXSHU high rise projects as well. Commercial SURMHFWV PDOOV DQG VKRSSLQJ FRPSOH[HV KRVSLWDOV DQG KRWHOV DUH DOVR LPSRUWDQW project segments for us. We also have HVFDODWRUV PRYLQJ ZDONV DQG HOHYDWRUV
152 Industrial Products Finder, April 2016
What has prompted the setting up of a new manufacturing facility at Chakan? 7KH ,QGLDQ HOHYDWRU PDUNHW KROGV immense importance for thyssenkrupp. 7KH FRQVLVWHQW JURZWK LQ WKH ,QGLD UHDOW\ sector has been gaining attention at a JOREDO OHYHO DQG KHQFH WK\VVHQNUXSS KDV GHFLGHG WR SXW D IRFXV RQ ,QGLD DQG LWV JURZWK 7KH GHFLVLRQ WR GHYHORS D state-of-the-art manufacturing facility RI JOREDO VWDQGDUGV LV D IRUZDUG VWHS LQ WKDW GLUHFWLRQ +DYLQJ GHFLGHG WR JHW ,QGLD RQ WR WKH JOREDO PDQXIDFWXULQJ PDS 3XQH ZDV D QDWXUDO FKRLFH WR VHW up the manufacturing facility. 3XQH LV DOUHDG\ DQ HVWDEOLVKHG KXE IRU D YDULHW\ RI LQGXVWULHV LQFOXGLQJ manufacturing in the automotive, HOHFWURQLFV DQG HOHFWULFDO FRPSRQHQW VHFWRUV HWF 7KHUH DUH REYLRXV EHQH¿WV DVVRFLDWHG ZLWK VHWWLQJ XS D PXOWL SXUSRVH IDFLOLW\ 03) LQ DQ DUHD WKDW DOUHDG\ KDV WKH SURYHQ LQIUDVWUXFWXUH WR VXSSRUW VLPLODU IDFLOLWLHV 7KH 3XQH DUHD DOVR SURYLGHV HDV\ DFFHVV WR 0XPEDL D PHJD FLW\ DQG WKH FRXQWU\¶V HFRQRPLF FDSLWDO $GGLWLRQDOO\ LW ZLOO DOVR EH HDVLO\ DFFHVVLEOH IURP WKH SURSRVHG international airport coming up in Navi Mumbai. Is the company planning to roll out new products from this facility? <HV ZH ZLOO EH UROOLQJ RXW RXU H[LVWLQJ DV ZHOO DV QHZ HOHYDWRU SURGXFW OLQHV from this facility.
,17(59,(: What is the export status of the company? Is there a plan to tap new geographical regions outside India? &XUUHQWO\ WKH 03) IDFLOLW\ LV WR FDWHU WR WKH LQFUHDVLQJ GHPDQG IURP WKH ORFDO PDUNHW EXW ZH ZLOO QRW UXOH RXW H[SRUW opportunities in the future. How has the demand scaled up over the past few years? In recent times, the elevator has HYROYHG IURP EHLQJ D OX[XU\ SURGXFW serving a small proportion of the urban SRSXODWLRQ WR D PRUH IXQFWLRQDO DQG HI¿FLHQW PHDQV RI PRYLQJ WKH JHQHUDO SXEOLF 6DIHW\ DQG HQHUJ\ HIILFLHQF\ KDYH WDNHQ FHQWUH VWDJH 7KHUH LV D JURZLQJ GHPDQG IRU KLJK VSHHG KLJK capacity elevators that can carry many SDVVHQJHUV DW RQFH VDIHO\ DQG FRPIRUWably, particularly in high rise office EXLOGLQJV FRPPHUFLDO FRPSOH[HV DQG
RWKHU ODUJH VFDOH IDFLOLWLHV +DYLQJ VDLG WKDW ,QGLD LV H[SHFWHG WR KDYH PHJD cities with a population of over 8 milOLRQ DQG IRXU PHJD UHJLRQV HDFK ZLWK D population of over 15 million by 2025. $V XUEDQLVDWLRQ GULYHV WKH LQFUHDVHG QHHG IRU KRXVLQJ DQG LQIUDVWUXFWXUH WKH HOHYDWRU LQGXVWU\ ZLOO SOD\ DQ LPSRUWDQW role in supporting that growth. What kind of demand does the company envision for the next 2-3 years? :LWK WKH JRYHUQPHQW IRFXVHG RQ EXLOGLQJ 6PDUW &LWLHV LQFOXGLQJ QHZ KRXVLQJ FRPSOH[HV DLUSRUWV PDOOV UDLOZD\ VWDWLRQV DQG KDUERXUV ZH KRSH WR VHH D VLJQL¿FDQW LQFUHDVH LQ GHPDQG IRU PRELOLW\ VROXWLRQV LQ ,QGLD Is the governmentâ&#x20AC;&#x2122;s Make in India strategy a part of the companyâ&#x20AC;&#x2122;s future expansion plans?
WK\VVHQNUXSS (OHYDWRU¶V QHZ 03) LV LQ OLQH ZLWK WKH ,QGLDQ JRYHUQPHQW¶V LQLtiative to promote local manufacturing WKH 0DNH LQ ,QGLD PLVVLRQ DQG ZH DUH FRQ¿GHQW WKDW LW ZLOO PDNH D VLJQL¿FDQW FRQWULEXWLRQ WR WKLV HQGHDYRXU WR SURmote local manufacturing in the country. 7KURXJK RXU H[SHUWLVH LQ VPDUW PRELOLW\ VROXWLRQV DQG ORQJ VWDQGLQJ SUHVHQFH LQ ,QGLD WK\VVHQNUXSS LV SHUIHFWO\ SRLVHG WR VXSSRUW WKLV DVSHFW RI ,QGLD¶V JURZWK story. What kind of R&D is the company engaged in for the India market? 2XU ODWHVW ,QGLDQ SURGXFW OLQH LV UREXVW DQG KDV EHHQ VSHFL¿FDOO\ GHVLJQHG WR VXLW WKH ,QGLDQ PDUNHW DQG FRQGLWLRQV DIWHU XQGHUVWDQGLQJ WKH QHHGV RI RXU customers across various segments. Â&#x201E; â&#x20AC;&#x201C; HUNED CONTRACTOR
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,17(59,(:
‘Laser-cutting technology takes a place of pride’ Gujarat-based Sahajanand Laser Technology Limited is not only a specialist in the domain of laser technology but offers a wide range of engineering solutions too.
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America. Apart from our mainstream business, we have extended our knowledge to scientific research institutes regardless of location and ownership. Highly experienced research scholars, laser specialists, engineers with specialization in the fields of software, electrical and mechanical equipment, and instrumentation are on the board of our R&D team.
ahajanand Laser Technology Limited (SLTL) is an Indian company that has pioneered a global laser revolution. The company has become synonymous with innovative laser technology that provides its competence to such sectors as cutting, marking, welding, micro machining, solar cell scribing/cutting, diamond processing and scanning. Excerpts from an interview with Managing Director Dr Arvind Patel… Could you recount the company’s journey and achievements so far? SLTL is a global leader in computer numeric controlled (CNC) laser services, a highly advanced service. With the establishment of our state-of-the-art factory in Gandhinagar, Gujarat, SLTL introduced laser technology for the GLDPRQG LQGXVWU\ ¿UVW WLPH LQ ,QGLD ZD\ back in 1989. Since then, we have been actively contributing to the industrial development of India. SLTL’s strength is its ingenious research and development department, through which the company has marked its presence as the world’s
Dr Arvind Patel.
largest manufacturer of CNC laser systems for the diamond industry. The LQFHSWLRQ RI RXU VHUYLFH GLYHUVL¿FDWLRQ took place in 1995 and that has enabled us to explore various sectors across a wide spectrum. We now have a strong presence in the diamond industry of India along with Southeast Asia, the Middle East, Russia, China, Europe, USA, Canada and Latin
154 115 54 IIn Industrial ndust dustri du strriiaall P st Products rod ro du ucts cctts Fi F Finder, ind nder er, A April pril pr il 22016 016 016 01
+RZ ZRXOG \RX GH¿QH WKH HYROYLQJ ODVHU WHFKQRORJ\ VHFWRU LQ ,QGLD" The government envisions 12-14 per cent annual growth in the manufacturing sector. And to ensure sustainability, the government’s spotlight will be on advancement in production capabilities. This will go hand-in-hand with technological development. That’s what will create favourable conditions for metal forming industries. The govHUQPHQW KDV DQQRXQFHG ¿YH LQGXVWULDO corridors across various vital cities and one of these projects will be supported by the Government of Japan, which is VRPHWKLQJ WKDW ZLOO ERRVW WKH ÀRZ RI RS-
,17(59,(: portunities in the metal forming sectors. Of all the latest innovations that have revolutionised the metal forming industry, laser-cutting technology takes a place of pride. The new laser-cutting approach has provided the much needed power, accuracy and rapidity to operations in the metal forming industry. It has helped reduce time and power consumption to a substantial extent. The FXWWLQJ UHĂ&#x20AC;H[HV RI ODVHU DUH VHFRQG WR none and have considerably increased productivity levels. Though technologies such as plasma, punch press, CNC milling and water jet have been in vogue since quite some time, laser has gone beyond all frontiers. Presently it is the Indian automotive component industry that is opening many doors for us. It has indicated a CAGR of 11 per cent even as India is on its way to become the fourth-largest automobile manufacturer by the year 2020. The automotive sector is rising exponentially too with 7.1 per cent contribution to the GDP. Such good growth is also being witnessed in the electrical machinery sector with a remarkable CAGR of 14.8 per cent during the last eight years. That apart, the construction industry is attracting the second highest LQĂ&#x20AC;RZ RI )', 7KLV SRVLWLYLW\ LV EHLQJ indicated through infrastructural growth on the rise across major cities, not to forget the governmentâ&#x20AC;&#x2122;s commitment to taking it forward to the next level. All these are demand-driving sectors and since metal forming is linked to all these industries, those engaged in laser techQRORJ\ DUH OLNHO\ WR UHDS JRRG EHQHÂżWV :KDW DUH \RXU FRPSDQ\ÂśV JURZWK SODQV for 2016? With over 21 patents in laser technology, SLTL is aiming to astonish the metal forming sector with excellent implementation of those patents. One of the biggest innovations we have FRPH XS ZLWK LV WR PDQXIDFWXUH ÂżEUH laser-cutting machines. The world was FRPSOHWHO\ REOLYLRXV IURP ÂżEUH ODVHUÂśV metal-cutting abilities. We developed it in India, and SLTL now holds the patent right. We have wide range of solutions
ranging from 500 watts to 6 kW. The company saw a turnover of Rs 150 crore ODVW ÂżQDQFLDO \HDU DQG DLPV WR UHDFK 5V FURUH IRU WKH FXUUHQW ÂżQDQFLDO year. In terms of product development, we are carrying out a lot of fundamental R&D, for which we have earmarked 10 per cent of our total revenues. The Indian government has supported and encouraged us to gain patent rights. SLTL also offers specialized solutions for laser marking, diamond processing and scanning, jewellery marking, automotive components, plastic, aerospace and defense, among others. SLTL, which embarked on its journey in 1989, has six production units with an installed capacity of over 7,000 machines, globally. It employs over 500 staff. The company aims to set up a new unit at our home base, Gandhinagar, related to laser products with an investment of Rs 40 crore. The facility will be completed by 2017 and will hire 100 more staff. We divide ourselves into two segments â&#x20AC;&#x201D; less than 150 watts and greater than 150 watts. The low power range capacity of manufacturing machines is around 3,000 laser systems per year. Those with higher capacity amount to 150 machines per year. With the new facility we will enhance the production capacity of 150 machines to 160-250 and those of low power from 3,000 to 5,000 laser systems. SLTL has over 70 per cent market share in India, while the Middle East is the biggest export market for us along with Thailand, China, the US and Canada, among other nations. Could you elaborate about new techQRORJLHV" The age of modern technology has ushered in greater accuracy, speed and convenience in the manufacturing industry and has enhanced various procedures from the roots. SLTL, the PDQXIDFWXUHU RI WKH ZRUOGÂśV ÂżUVW ÂżEUH laser-cutting machine, has come up with another innovative machine, which, by its nature, will take productivity beyond traditional barriers. The SLTL Sheet Stacker is marvellous for its weightcarrying capacity, which is 4,000 kg
per pallet and is fascinatingly energyHIÂżFLHQW &XVWRPL]HG VWRFNLQJ RSWLRQV VXFK DV Ă&#x20AC;RRUV PDNH LW UHDOO\ compatible regardless the manufacturing facility or at huge warehouses and factories. It demonstrates remarkable space management. An elevator with dual-linked chain allows strong holds over the sheets during transportation. This sheet stacker is effectively compatible with any sort of metal forming system through installation of sheet data into software. The machine accurately recognises the sheet through its thickness measure from the inputs and makes inventory tasks very smooth. The operation panel has been designed considering user-friendliness and while developing the panel the whole emphasis was on enabling any type of machine user to operate the machine in no time. With a personalised software interface, it enables holistic integration with software such as ERP and SAP. Apart from splendid usability, the machine has sigQLÂżFDQWO\ ORZ VHUYLFH DQG PDLQWHQDQFH cost thanks to a highly durable pallet transfer system, which makes it a righteous long-term asset worth possessing. Lifting and shifting large metal sheets in metal forming plants is one of the rising concerns as per the latest study. SLTL has introduced a loadingunloading machine, aiming to eliminate the trouble caused while lifting and shifting metal sheets. The fully automatic machine executes loading and unloading tasks effortlessly, and it reduces a lot human efforts and time consequently. SLTLâ&#x20AC;&#x2122;s loading unloading machine comes with vertical and KRUL]RQWDO DOWHUQDWLYHV ZKLFK ÂżW LQWR the premises exactly as per the requirements. It standardizes the processes at the facility and decreases the rate of errors. The loading-unloading machine can be synced with any sort of metal forming systems such as laser, water jet, etc. and the machine swiftly loads/unloads the sheets with all of those diverse systems. The mighty suction cups lift the metal sheets and place them on the machine as per the required position. Â&#x201E; â&#x20AC;&#x201C; HUNED CONTRACTOR
Industrial Products Finder, April 2016 155
,17(59,(:
â&#x20AC;&#x2DC;We are focusing more on developing local variantsâ&#x20AC;&#x2122; â&#x20AC;&#x201C; HANS BANGERT, Managing Director, Bosch Rexroth India
With its specialisation in drive and control technologies, Bosch Rexroth India is now aiming to focus on the latest global technologies to provide an increasing number of customer-specific solutions across a wide range of industrial sectors. Bosch Rexroth has a long history of operations in India? Yes, the company commenced operations in India in 1974 under the aegis of Bosch Rexroth AG and has, over the years, has thrived to become one of the leading companies in India specialisLQJ LQ WKH ÂżHOG RI GULYH DQG FRQWURO technologies. It designs, develops and distributes components and systems in the areas of hydraulics, electric drives and controls, linear motion and assemEO\ WHFKQRORJ\ 7KH SURGXFWV ÂżQG DSSOLcation in major industries like plastics, steel, bulk materials handling, railways, construction machinery, agricultural and farm machineries, cutting machine tools and presses, automotive, food and packaging, textiles, etc. Bosch Rexroth is an ISO 9001:2008, ISO 14001:2004 and BS OHSAS 18001:2007 accredited company with robust manufacturing infrastructure in Ahmedabad and Bangalore and a strong sales, service and dealership network spread across the country.
equipment and systems. The facilities are: a) HPU (hydraulic power units) design and production; b) Cylindersâ&#x20AC;&#x2122; design and production; c) Industrial and mobile valve production; d) Filtersâ&#x20AC;&#x2122; design and production; and e) Hydraulic manifolds design and production.
Could you elaborate about the manufacturing infrastructure at the Ahmedabad plant? Bosch Rexroth enjoys a long-standing history in India as a manufacturer of the highest quality drive and control solutions, which has led it to grow by leaps and bounds over the years. The company established its Ahmedabad plant in 2013. Located in Sanand, it is a state-of-the-art manufacturing facility that provides for manufacturing a complete variety of hydraulic products. Besides, it is also equipped with resources to facilitate the designing of hydraulic
Does the company have an R&D centre in India? Going beyond production, Bosch Rexroth invested in a new plant at Ahmedabad to focus on technology and R&D in addition to increased manufacturing. This is in line with our further growth plans and addressing the Indian customersâ&#x20AC;&#x2122; needs, thereby becoming local in all key markets that are important. Right from hydraulic power units to industrial cylinders, industrial and mobile valves and manifold blocks, each product manufactured at our Ahmedabad plant is customised as per
the need and requirement of the client and industry. 7KH PDUNHW Ă&#x20AC;XFWXDWLRQV KDYH VKLIWHG the trends in market. Customers are increasingly looking for new and better solutions. Therefore, the technical centre will play a key role in the companyâ&#x20AC;&#x2122;s growth. The company not only looks for customising global products to meet local needs, but also developing entirely new ones. The company has recently developed a tractor hitch control system. Most tractors traditionally make use of a mechanical hitch control but Bosch Rexroth has successfully developed an electronic system. Hans Bangert.
156 Industrial Products Finder, April 2016
Out of the many industries that the company serves, which are the ones that are most promising? Bosch Rexroth has positioned itself as the drive and control company and is a partner for industrial applications (machinery applications and engineering and factory automation), mobile applications and renewable energies. The company offers a wide range of LQGXVWU\ VSHFLÂżF VROXWLRQV LQ YDULRXV technology areas and, as mentioned EHIRUH WKH\ ÂżQG DSSOLFDWLRQ LQ PDMRU industries, including steel, construction machinery, machine tools, printing machines, etc. What is the companyâ&#x20AC;&#x2122;s service set-up across India? Bosch Rexroth boasts of three service centres that are located in Ahmedabad, Bangalore and Pune. The service centres in Ahmedabad and Bangalore are capable of servicing hydraulic and electric drives and control products, while the one in Pune
,17(59,(: is capable of servicing large hydraulic drives, pumps, motors and components. Under its service portfolio, the company provides a range of services such as repairs, piping, spare parts, preventive PDLQWHQDQFH PRGLÂżFDWLRQV PRGHUQLVDWLRQ DQG UHWURÂżWWLQJ ÂżHOG VHUYLFH VXSport and training. Could you elaborate about the work being done in the area of machine safety? As a part of its functional safety, Rexroth has established â&#x20AC;&#x2DC;Safety on Boardâ&#x20AC;&#x2122; path to ensure intelligent and economical machine safety. Rexroth offers only the standard-compliant system solutions, safety relevant products and D EURDG VSHFWUXP RI FHUWLÂżHG SURGXFWV (for explosion/hazard-prone environments) to machine manufacturers and users. For example, our drive-based safety solutions help to increase machine availability, ensuring the highest level of functional safety. Our hydraulic YDOYHV DUH FHUWLÂżHG DV SHU WKH QRUPV of ATEX and IECEX while numerous further national regulations combine standard-compliant function with maximum reliability. What are the technologies that the company is offering for energy conservation? A drive and control solution from a single source has an advantage as it utilises synergies between technologies WKDW PDNHV ZD\ IRU HIÂżFLHQF\ $ PDchine manufacturer will always look for HQHUJ\ HIÂżFLHQF\ ZKLFK HQVXUHV TXDOLW\ with productivity and reduced cost burden. Bosch Rexroth has implemented the concept of 4EE (energy system GHVLJQ HIÂżFLHQW FRPSRQHQWV HQHUJ\ recovery, energy on demand), which RSWLPLVHV HQHUJ\ HIÂżFLHQF\ LQ DOO SKDVHV of the machine lifecycle. For example, Rexrothâ&#x20AC;&#x2122;s solution â&#x20AC;&#x2DC;Sytronixâ&#x20AC;&#x2122; (smart interplay of hydraulics and electronics) combines the features and multiplies the advantages of both the technologies, viz., hydraulics and electric drives and controls. This lowers energy consumption up to 70 per cent and reduces noise considerably. How does the company see the India market panning out over the next few years? The Indian market holds immense opportunities for us. Segments like textile, which do not exist in Europe any
more, have good potential here. India has profuse scope for infrastructural and industrial investments in roads, railways, steel and power plants. All those investments will be opportunities for us. We have the biggest tractor market in the world by quantity, which is about to pick up again. And above all, even though we have achieved a strong market position, there is always room to grow by being better than our competitors. In the long run, we shall be strongly rooted here because of the huge potential that future India has to offer. Could you elaborate about the Industry 4.0 concept and how this is being implemented? Industry 4.0, also known as Connected Industry, is referred to as the 4th industrial revolution. Industry 4.0 has resulted in rapid transformation of industry â&#x20AC;&#x201C; where the virtual world of information technology, the physical world of machines and internet have come together. In other words, it focuses on the ever-increasing integration of all areas of industry made possible by IT. Because of this integration, the world is changing fast and dramatically. At the same time, it is becoming more challenging than ever due to factors like volatile markets, individual customer requirements, tightening delivery times, shortening product lifecycle, 24x7 service, social behaviour, new business models, etc. Industry 4.0 is a revolution in the era where markets have become more demanding. Keeping pace with the upcoming trends in manufacturing can give us tremendous growth opportunities. The example of Bosch Rexrothâ&#x20AC;&#x2122;s plant in Homburg, Germany is worth a note. There, the nine workstations of a multi-product line have been intelligently networked with each other. Being connected allows Bosch Rexroth to produce around 300 different hydraulic modules on the same line. Decades back sceptics would have questioned the possibility of such a theory. What are the expansion and investment plans for the next couple of years? Bosch Rexroth is a market segmentfocused company. We have developed RXU V\VWHPV VSHFLÂżFDOO\ WR GHVLJQ DQG develop products according to the
specific sector demands. Providing one-stop solutions in drive and control technologies, Rexroth has periodically expanded its product portfolio, which has resulted in opening up new opportunities for the company. The company relentlessly works towards serving new segments by providing complete solutions to the customers. All of the companyâ&#x20AC;&#x2122;s future plans are guided by its goal to emerge as an invincible leader in drive and control solutions. With our new plant operational, diligent efforts shall be made in the direction of addressing the evolving needs of our existing customers while adding more customers to our kitty. The expansion SODQV IRU IXWXUH DUH GHÂżQLWHO\ RQ WKH cards and will be executed in line with market conditions and requirements. Are there any particular challenges that the company needs to resolve? Markets are changing very rapidly. In order to surpass competition and to RIIHU FXVWRPHU VSHFLÂżF SURGXFWV DQG solutions, constant technological advancements will be required. Moreover, dedicated efforts and investments in new products and solutions will need to be directed to meet the demands of the Indian market. Having said that, we are determined enough to beat the challenges that the competition or the markets may pose. We are optimistic in our approach and committed to serve the Indian market with high growth. What kind of year on year growth is the company looking at? The volatility in the market makes the trendsâ&#x20AC;&#x2122; scenario unpredictable. Customers are increasingly opting for single source as it can conveniently meet all their drive and control technology needs. Although cost plays an important role in choosing a supplier, other crucial parameters like quality, machine VDIHW\ HQHUJ\ HIÂżFLHQF\ FRXSOHG ZLWK productivity and best-in-class logistics GRHV GRPLQDWH DQG LQĂ&#x20AC;XHQFH D FXVWRPHU while selecting a solutionsâ&#x20AC;&#x2122; provider. Further, it is easier for a customer to ask for a comprehensive solution from a single source who can supply the complete range in D&C technology. We believe, this trend will persist and widen the scope of growth for Bosch Rexroth. Â&#x201E; â&#x20AC;&#x201C; HUNED CONTRACTOR
Industrial Products Finder, April 2016 157
75$'( )$,56 &21)(5(1&(6 Event
Date & Venue
Contact
EMBEDDED SAFETY & SECURITY SUMMIT 2016
June 8-9, 2016, NIMHANS Convention Centre, Bengaluru.
LDRA Technology Pvt Ltd, Bangalore 560 008. Tel: 080-40808707. Fax: 91-80-42043186. Email: india@embedded-safety-security.com
OSH INDIA EXPO 2016, CHENNAI
June 9 & 10, 2016, Chennai Trade Centre.
Prashant Jain, Senior Manager-Projects, UBM India Pvt Ltd, Mumbai 400 072. Mobile: 099992-24986. Email: Prashant.jain@ubm.com
ACMEE 2016
June 16-20, 2016, Chennai Trade Centre, Chennai.
$&0(( 2IÂżFH &KHQQDL Tel: 044-26250489, 26250245. Email: info@acmee.in, booking@acmee.in
AMTEX 2016
July 08-11, 2016, Pragati Maidan, New Delhi.
Triune Exhibitors Pvt Ltd, Bangalore 560 052. Tel: 080-43307474, 22352770-71. Fax: 91-80-22352772. Email: info@triuneexhibitors.com
AUTOMATION 2016
August 22-25, 2016, Bombay Exhibition Centre (BEC), Mumbai.
Mr Arokiaswamy/Ms Jyothi, IED Communications Ltd, Mumbai 400 001. Tel: 022-22079567, 22073370. Mobile: 098198-72165, 098200-93667. Email: jyothi@iedcommunications.com
ELEKTROTEC 2016
September 15-18, 2016 CODISSIA Trade Fair Complex, Coimbatore.
The Chairman â&#x20AC;&#x201C; Elektrotec 2016, CODISSIA, Coimbatore 641 018. Mobile: 073730-03305, 075025-22000. Tel: 0422-2222396, 2222397. Fax: 91-422-2222131. Email: elektrotec@codissia.com
ELECTRONICA INDIA 2016 + PRODUCTRONICA INDIA 2016 + LASER WORLD OF PHOTONICS INDIA 2016
September 21-23, 2016, Bangalore International Exhibition Centre (BIEC), Bangalore.
MMI India Pvt Ltd, Mumbai 400 099. Tel: 022-42554700. Fax: 91-22-42554719. Email: info@mmi-india.in
AUTOMATION & ROBOTICS EXPO 2016
September 23-25, 2016, Auto Cluster Exhibition Centre, Pune.
Anita Verma, IBK Media, Mumbai 400 072. Tel: 022-28574011. Mobile: 097029-61888. Email: anita.verma@automationexpo.net
IFAT INDIA 2016
September 28-30, 2016, Bombay Exhibition Centre, Mumbai.
MMI India Pvt Ltd, Mumbai 400 099. Tel: 022-42554700. Fax: 91-22-42554719. Email: info@mmi-india.in
ELECTRICAL BUILDING TECHNOLOGY INDIA 2016
October 5-7, 2016, Pragati Maidan, New Delhi.
Messe Frankfurt Trade Fairs India Pvt Ltd, Mumbai 400 093. Tel: 022-61445900. Fax: 91-22-61445999. Email: info@india.messefrankfurt.com
POWDER & BULK INDIA 2016
October 13-15, 2016, Hall 5, Bombay Convention & Exhibition Centre, Mumbai.
Ms Priya Sharma, NĂźrnbergMesse India Pvt Ltd, New Delhi. Tel: 011-47168830. Fax: 91-11-26873221. Email: priya.sharma@nm-india.com
POWERELEC INDIA 2016
October 24-26, 2016, Bombay Convention & Exhibition Centre, Mumbai.
Fairact Events & Exhibitions LLP, Mumbai 400 031. Tel: 022-66562115/116. Email: powerelecindia@fairactexpo.com
CeMAT INDIA 2016 + IA INDIA 2016 + MDA INDIA 2016
December 01-03, 2016, MMRDA Grounds, Mumbai.
Hannover Milano Fairs India Pvt Ltd, Mumbai 400 093. Tel: 022-66875528. Fax: 91-22-66875555. Email: sales@hmf-india.com
BAUMA CONEXPO INDIA 2016
December 12-15, 2016, HUDA Ground, Gurgaon/Delhi.
bC Expo India Pvt Ltd, Mumbai 400 099. Tel: 022-67879803, 42554700. Fax: 91-22-67879802, 42554719. Email: info@bCindia.com
158 Industrial Products Finder, April 2016
75$'( )$,56 &21)(5(1&(6 Event
Date & Venue
Contact
INTERNATIONAL PAINTEXPO 2016
April 19-22, 2016, Karlsruhe (Germany).
JĂźrgen HauĂ&#x;mann, Germany. Tel: +49 (0)7022 6025510. Email: info@paintexpo.de
HANNOVER MESSE 2016
April 25-29, 2016, Hannover Exhibition Centre, Germany.
Hannover Milano Fairs India Pvt Ltd, Mumbai 400 099. Tel: 022-66875500. Fax: 91-22-66875555. Email: mktg@hmf-india.com
MT DUO 2016
May 05-08, 2016, TWTC, Nangang Exhibition Hall, Taipei, Taiwan.
Harjeet Kaur Gulati, Taipei World Trade Centre Liaison 2IÂżFH LQ 0XPEDL 0XPEDL Tel: 022-22163074-77. Fax: 91-22-22163078. Email: mumbai@taitra.org.tw, mb.harjeet@taitra.org.tw
SENSOR+TEST 2016
May 10-12, 2016, NĂźrnberg Exhibition Centre, Germany.
Ruby Vatcha, Indo-German Chamber of Commerce, Mumbai. Tel: 022-66652130. Email: info@indo-german.com
INTERMACH 2016, THAILAND
May 11-14, 2016, BITEC, Bangkok, Thailand.
Comnet Exhibitions Pvt Ltd (a division of Exhibitions India Group), New Delhi 110 020. Tel: 011-42795000, 42795032. Fax: 91-11-42795098. Email: amanpreets@eigroup.in
PARTS2CLEAN 2016
May 31-June 02, 2016, Stuttgart, Germany.
parts2clean Team, Deutsche Messe, Messegelände, 30521 Hannover. Tel: +49 511 89-31124. Fax: +49 511 89-31122. Email: infor@messe.de
CeMAT 2016
31 May-3 June 2016, Hannover, Germany.
Hannover Milano Fairs India Pvt Ltd, Mumbai 400 099. Tel: 022-66875500. Fax: 91-22-66875555. Email: mktg@hmf-india.com
SUBCON 2016
June 7-9, 2016, NEC, Birmingham, UK.
Expo Consult LLP â&#x20AC;&#x201C; Team Subcon 2016, Mumbai/Bangalore. Mobile: 098860-50823, 095900-50236. Email: sksingh@expoconsult.co.in, expoconsult.india@gmail.com
RAPID.TECH 2016, FAB.CON 3.D 2016
June 14-16, 2016, Erfurt, Germany.
Diana Keucher, Messe Erfurt GmbH, Germany. Tel: +49 361 400-1730. Telefax: +49 361 400-1111. Email fabcon-germany@messe-erfurt.de
AUTOMATICA 2016
June 21-24, 2016, Messe Munchen, Germany.
MMI India Pvt Ltd, Mumbai 400 099. Tel: 022-42554700. Fax: 91-22-42554719. Email: info@mmi-india.in
IMTS 2016
September 12-17, 2016, McCormick Place, Chicago, IL, USA.
Bonnie Gurney, Director â&#x20AC;&#x201C; Communications, USA. Tel: 703-827-5277. Fax: 703-827-5250. Email: bgurney@AMTonline.org
GLASSTEC 2016
September 20-23, 2016, Dusseldorf, Germany.
Shailesh G Ullal, Project Manager â&#x20AC;&#x201C; Representation, Messe DĂźsseldorf India Pvt Ltd, , Mumbai 400 054. Tel: 022-66789933. Mobile: 098202-67076. Fax: 91-22-66789911. Email: ullalsh@md-india.com
IAA 2016 â&#x20AC;&#x201C; COMMERCIAL VEHICLES
September 22-29, 2016, Hannover Exhibition Grounds, Germany.
Verband der Automobilindustrie e. V (VDA), Germany. Tel: +49 30 897842-0. Fax: +49 30 897842-600. Email: zimmermann@vda.de
EUROBLECH 2016
October 25-29, 2016, Hannover Exhibition Grounds, Germany.
Mack Brooks Exhibitions Ltd, Great Britain. Tel: +44 (0)1727 814 400. Fax: +44 (0)1727 814 401. Email: info@euroblech.com
SPS IPC DRIVES 2016
November 22-24, 2016, Nuremberg, Germany.
Mesago Messemanagement GmbH, Germany. Tel: +49 (0)711/61946-0. Fax: +49 (0)711/61946-92. Email: sps@mesago.com
TMTS 2016
November 23-27, 2016, Greater Taichung International Expo Centre (GTIEC), Taiwan.
Taiwan Machine Tool & Accessory Builders' Association. Tel: +886-4-2350-7586. Fax: +886-4-2350-1596. Email: tmts201616@tmba.org.tw
Industrial Products Finder, April 2016 159
A Abradable coating Abrasive blast cleaning Abrasive blasting machines Abrasive blasting media Abrasives AC linear servo motor AC motors AC servo drives AC servo motors AC servo system AC/DC geared motor Accelerator & cleaner, Trubond Accessories for bucket seat AC-DC power supplies, PCB mountable AC-DC TUHS 3, 5, 10, 15 & 25 series Actuators for limit switches Adhesives Adhesives, instant Aerial bunched cables Aerospace equipment Aerospace quality forgings Air bellows Air conditioning systems Air gauges Air gripper Air hoist for spray booth Air knife systems Air operated clamp Air picker Air pollution control equipment Air springs Air springs, MarshMallow $LUÀRZ PHWHUV Airless blasting machines Airless painting equipment Alarm annunciators All SS T-bolt clamps
123 26 26 26 55 31 39, 58 23 23, 28 31 31 99 107 85 85 22 c-ii 99 27 125 125 30 9 11 30 34 95 107 30 26 30 30 26 51 51 26
All types of coating equipment with robotic/PLC based manipulators 123 Allen bolts, long size 105 Alloy forgings 109 Alloy spring clamps 46 Alloy steel forgings 125 Alloys & non- alloys castings 124 Aluminium alloy forgings 109, 125 Aluminium die castings 124 Aluminium electrolytic capacitors 29 Aluminium foil container machines 76 $OXPLQLXP SUR¿OH V\VWHP Ammeter & voltmeter 12 & 13 Analogue timers 12 & 13 Angular contact ball bearings 75 Antennae 38 APFC solutions 57 Arc spray systems 26 Articulating boom 67 Articulating boom, self-propelled 67 Articulating boom, Z-62/40 95 Assembly line conveyors 35 Assembly workbench 64 Asynchronous motor, 100W 37 Automated ball valves 163 Automated sheet storage system 78 Automated storage systems 51 Automatic Cometess electrical terminals 45 Automatic screw feeder 30 Automatic TIG process 123 Automation & instrumentation valve 95 Automation 2016 – 11th Industrial Exhibition & Conference (August 22-25, 2016 at Bombay Exhibition Centre, NSE Complex, Mumbai) 25 Automobile component washing machines 95 Automobile crate washing machines 95
160 Industrial Products Finder, April 2016
Automobile parts washing machines Auxiliary relays, Type JRV 151 Axial fans Axial fans, custom built $[LDO ÀRZ IDQV Axial piston pump Axis booster tube benders
95 87 77 46 83 89
B Ball bearings 10 Ball bearing units 40 Ball cages 125 Ball screw support bearings 75 Ball transfer units 31 %DOO YDOYHV EXWWHUÀ\ YDOYHV ZLWK pneumatic & electric actuators 163 Ball valves with bi-directional sealing 84 Barcode and data scanners 87 Barrel pumps for handling fuels (LDO/HSD) & lubricants 54 Barrel pumps for handling mineral oils, hydraulic oils, cutting oils & coolants 54 Barrel pumps for handling WKHUPLF ÀXLGV Barrel pumps 54 Bearing housing castings 117 Bearing pedestal castings 117 Bearings 10, 40 Belt conveyor 95 Bench top industrial printers 87 Bend rebend machines 87 Bevel gearbox 72 Bin washing machines 95 Binocular viewing & LCD combo microscope 43 Bits for electric screwdrivers 30 Blanching machines 95 Blast rooms 26 BLDC direct drive motors 37
BLDC geared motors 37 Blind nut-inserts 101 Blind riveting systems 101 Blocks 125 Blowers & fans 77, 93 Blowers, Aqua Series 48 Blowers, side channel 93 Boom barriers 5 Boxes for electric motors 75 Brake linings (non asbestos) 81 Brake motors 39 Brake shoe bonding adhesive 107 Brakes, spring applied 68 Brand protection solutions 87 Brass connectors 38 Brass extrusions 83 Breakstem fasteners 105, 108 Breath alcohol analysers 21 Broach cutters, TCT & HSS dia 14 to 100 mm 7 Broaches 38 Brushless DC motors 37 Brushless electric screwdrivers 43 Brute force screens 42 Bucket washing machines 95 Buoyant cable antennae 123 Burners, oil/gas/dual fuel, fully automatic pressure jet 93 Burrs 55 Busbar indicator 12 & 13 %XWWHUÀ\ YDOYH VKHHWV C Cable & hose carrier systems Cable carriers Cable drag chains Cable glands Cable terminals Cables Cage nuts Calibration & testing, NABL accredited laboratory
80 73 73 53, 83 83 52, 27 101 56
Calibration services 11, 56 Cam operated rotary switches 14 & 15 Cane unloaders 36 Capacitive proximity switches 12 & 13 Capacitors for power electronics 29 Capacitors 29 Carbide coating 123 Carbon steel – CTC clamps 46 Casing/base castings 117 Casters 35 Casting for pumps 123 Castings for machine tools 117 Castings for pumps 117 Castings for turbines 117 Castings for wind mills 117 Castings form bowl mills 117 Castings 113, 115, 117, 124 Castings, 1st stage 117 Castors 89 Castors/wheels c-i Catalyst for compressed air treatment 136 CCT/CAT-5E/LAN cables 27 Centreless grinding machine 48 Centrifugal air blowers 93 Centrifugal blowers 77 Centrifugal regenerative self priming DC water pump 32 Centrifugal switches 75 Ceramic beads 26 Ceramic coating 123 Chain hoists 40 Chain pulley block 6 &KDLQÀH[ FRQWLQXRXV ÀH[ cables 138 & 139 Check valves 32 Chemical process pumps 95 Chemical pumps 34, 95 Chuck spares 11 Chucks 11 CIP pumps 95 CIP systems 95
Circlips & spring washers 107 Circular threaded coupling 38 Clamp meters 60 &ODPSLQJ ¿[WXULQJ HOHPHQWV Clamping & gripping devices c-iii Clamping devices 107 Clampmeters 167 Clamps & couplings 26 Clamps for linear guides 31 Clamps 107 Cleaning solution provider 95 Cleaning, protection & lubrication products 45 Close power chucks 11 Closed die forgings 109, 125 Clutch plates – steel & sintered bronze 81 Clutch release bearings 10 CNC casting machining 135 CNC controlled vertical machining centres with Robo drills to fully machine 111 CNC controllers 23 CNC gun drilling machine 48 CNC horizontal 2-axis SPM for machining clutch cover 50 CNC machines 47 CNC milling/machining centres 23 CNC systems 23 Co-axial/instrumentation/ computer cables 27 Cold quenching oils 84 Combi bolts c-iv Commercial dish washing machines 95 Composite solutions 123 Compression moulds 125, 126 Conductivity contamination sensor 56 Conductor/armoured unarmoured cables 27 Conduits for cables 53
Industrial Products Finder, April 2016 161
Connecting plugs & sockets 57 Connecting rods 38 Connector, M12 power 80 Connectors for appliances & automotives 24 Connectors 16 & 17, 38 Constant pressure worm drive clamps 26 Container leak testing equipment 95 Control panels 57 Controlling systems 57 Conveyorised spray pre-treatment plants 51 Conveyors 95 Copper bus bars 83 Copper fasteners 108 Copper slag 26 Copper tubes 83 Corrosion resistant lining for pumps 58 Cost effective solutions for manufacturing automotive, switchgear, electronic, hardware & appliance parts 11 Cotton knitted seamless gloves with PVC dots 64 Couplings for hoses 81 Crab/end carriages 6 Crane – single/double girder, jib, under slung, goliath 6 Crane duty motors 39 Cranes for cement industry 36 Cranes for power plants 36 Cranes for steel plants 36 Cranes for sugar industry 36 Cranes 36 Crate twister 95 Crate washer for industrial applications 95 Crate washers 95 Crate washing machines 95 Crates cleaning conveyors 95
Crimp type connectors 38 Crimping tools 83 Curing chambers 50 Custom design capacitors 29 Custom valves 123 Cut wire shots (steel/SS/zinc/ copper/aluminium) 26 Cutting edge safety gloves 41 Cyanoacrylate adhesive 99 Cylinder halves washing machine 95 Cylindrical roller bearings 75 D Dairy plant & machinery 95 Data acquisition systems 61 Data communications systems 53 DC & AC industrial inverters 76 DC link capacitors 29 DC motor speed controller 76 DC motor, brushless 58 DC motors for material handling equipment 81 DC motors 39 Deep hole drilling machine 48 Defence equipment 125 De-greasing machine 95 'HKXPLGL¿FDWLRQ V\VWHPV Dehumidifying cabinets 45 Dehumidifying dry storage cabinets 43 Desert coolers, jumbo 52 Desktop & Cartesian robots 45 Destructive testing 125 Detachable pillar units 125 Detonation spray coating systems 123 Deublin unions 67 Dewatering screens 42 Diamond & CBN tools 55 Die forgings 109, 125 Die making tools 52 Dies 125 'LJLWDO ÀXLG GLVSHQVHUV
162 Industrial Products Finder, April 2016
Digital inverter based welding machine for MIG /MAG/CO2 process 63 Digital inverter based welding machine for TIG AC & TIG AC/DC 63 Digital multimeters & clamp meters, 3-1/2 digit 60 Digital pulsed inverter based welding machine for aluminium & stainless steel process 63 Digital tachometer, TC-V Series 85 Digital temperature sensor 32 Digital timer 12 & 13 Discs 125 Distance meters 167 Distribution boxes 16 & 17 Dock levellers 5 Dock shelters 5 Domestic gas detectors 21 Double drum rollers, walk behind 68 Double girder crane 6 Double suction blowers 77 Draw dies 125 Drier conveyor 95 Drill – magnetic 7 Drill – radial 7 Drill machine 28 Drill Machine-with broach cutter 35, 40, 50, 60, 80 & 100 mm 7 Drill, heavy-duty 54 Drilling head unit, 4 spindle 59 Drilling machine – magnetic type, 12, 23, 32, 50 & 80 mm 7 Drilling machine – magnetic type, 13, 19, 23, 31/4, 31/2, 50 & 80 mm 7 Drilling machines 44, 48 Drilling spindle unit 59 Drilling/tapping spindle head, VHUYR ÀDQJH W\SH Drilling-milling machine 7
Drivers for CNC lathe Drum cleaning machines Dry ice blasting Dry power & distribution transformers Drylin bearings Drylin R bearings Drylin SLW â&#x20AC;&#x201C; 2080 bearings Drylin W linear bearings DSL systems Ductile iron castings Dust collector systems
23 95 26 46 138 & 139 65 65 65 6 117 93
E Earth fault/leakage relays 51 Earthing rods & accessories 83 Edge gateways 82 Ejector for short cycle times 74 Electric axis cutting machine 89 Electric chain hoist 6 (OHFWULF ÂżOH 80% 54 Electric motor parts 75 Electric screwdriver 43 Electric screwdrivers & accessories systems 45 Electric screwdrivers, brushless & power torque 30 Electric screwdrivers, multipurpose 30 Electric shock proof shoes 49 Electric torque screwdrivers 43 Electrical contacts 64 Electromagnetic clutches & brakes, single/multi disc 81 Electromagnetic clutches, brakes & clutch plates 81 Electronic cooling fan 28 Electrostatic liquid painting equipment 51 Enclosure accessories 35 Encoders 37 Energy chains 138 & 139 (QHUJ\ HIÂżFLHQW PRWRUV ()) Energy management systems (EMS) 57 Engineering equipment 125 EOT cranes 6, 40, 42 EOT/HOT cranes 36 Epoxy 99 Equipment for aerospace, marine, defense & power 123 ESD furniture 45 Expansion bolting c-iv Extender/hub castings 117 Extension taps 44 External rotor motors 95 Extra heavy-duty lathe machine 28 Extruded door gaskets 165 F Factory automation systems Fan Fasteners for electrical & electronic units Fasteners for machine tools & engineering industries Fasteners for material handling & earth moving machinery
61 58 105 105 105 Industrial Products Finder, April 2016 163
Fasteners for permanent security 107 Fasteners 107 Fasteners, Monel 400 106 Fasteners, various 105 )%' LQĂ&#x20AC;DWDEOH JDVNHWV Feeders 42 Ferrous forgings 109, 125 Ferrous open die forgings 125 Files 55 Film capacitors, general-purpose 29 Fine grinding & polishing tools 55 Finger sleeve rollers 40 Finishing and metal spray coating 26 Fire rated rolling shutters 5 Fire retardant paints 136 Fire safety shoes 49 Flame proof hoists 6 Flame proof motors 39 Flame spray coatings 123 Flame spray systems 26 Flameproof switches c-i gatefold Flange mounting motors 39 Flat belts 91 Flexible couplings 31 Flexible industrial cables 27 Floor cranes 40 Flow control valve 95 Flow switches/meters 34 Fluid bed dryers 93 Fluid power products 32 Fluoro-polymers coatings 62 Fogging machine 95 Foot switches with/without guards c-i gatefold Foot switches c-i gatefold Forged & machined stainless rods 124 Forged castors 89 Forged components 126 Forged die blocks 124 Forged gear blanks 122
)RUJHG + VODEV Ă&#x20AC;DWV Forging dies 124 Forgings 109, 111, 123, 125 Forgings, ferrous & non-ferrous 135 Foundation bolts 74, 106 FR/FRLS/PVC cables (ST & LT cables) 27 FRP pressure vessels 88 FRP tanks & vessels 84 Fruits processing machine 95 Fruits washing machine 95 Fuel cell hybrid systems 123 Fuel injection internal gear pump 135 Fully automated ring rolling line 111 Furnace oil heating pumping ÂżOWHULQJ XQLW Furniture castors 89 G Gantry cranes 6, 36 Gas detection systems, Âż[HG SRUWDEOH Gas regulation & control products 163 *DV VSULQJV ÂżEUR Gas trains 163 Gasketing products 69 Gates polychain GT belts 91 Gauges 34 Gear ejection moulds 125 Gear honing machine, HGP-400 62 Gear honing machine, HMP-400 88 Gear pumps 134, 135 Gear spares 72 Gear, racks & pinions 31 Gearboxes 6 Geared motor with shrink disc 72 Geared motor, modular 76 Geared motors 39, 72
164 Industrial Products Finder, April 2016
Geared unit Gears & gear assemblies Gears Generator alternator Generator monitoring unit Genie & Terex brand equipment *, Ă&#x20AC;H[LEOH SLSH ÂżWWLQJV *, SLSHV ÂżWWLQJV Glass beads Gloves for hands safety Goliath cranes Goods lift Graphalloy bushings & care rings for pumps Graphite metallising for pumps Grey iron castings Grinder â&#x20AC;&#x201C; drill grinder Grinding & cut-off wheels Grinding machine â&#x20AC;&#x201C; centreless Grippers Guide shafts Gun drilling machine CNC & PLC control H Hand pallet truck Handling robots Hard chrome plated bars Hard facing of stellite, colomonoy, etc Heat exchangers Heat resistant paint Heat treatment Heavy iron & steel castings Helical extruders Helical gearbox Hi-cut lathe machine High frequency screen High pressure hoses High pressure pumps
72 93 72 42 82 67 26 41 6 6 58 58 117 7 55 48 c-iii 48 48 89 63 48 123 44, 123 136 111 124 72 72 28 42 81 95
High pressure washing equipment High speed doors High speed drilling SPM for lock cylinder High temperature paint markers High torque low speed direct drive motors High velocity oxy-fuel systems with robots High voltage resistors Hobbed gear up to DIN 6 accuracy +RLVW Ă&#x20AC;H[LEOH Hoists Hold down action clamp Home automation Homogeniser Hook up wires Horizontal bandsaw machines Horizontal broaching machine Horizontal machining centre Horizontal milling head Hose assemblies Hose clamps & couplings Hose clamps Hose couplings +RVH ÂżWWLQJV Hose pipes +RVHV Ă&#x20AC;H[LEOH Hoses, hydraulic Hospital & hotel castors Hot air drier Hot air radiator HOT cranes Hot melt adhesives Hot runner moulds Hot water generators Hot water jet cleaning machines House wiring/multi core cables HSS taps HTD belts & STD belts Humidity & moisture meters HVOF coating Hybrid renewable technology Hybrid solar & wind power solutions Hydralock (lockbolt) fasteners Hydranut insert fasteners Hydraulic & plan hoses Hydraulic cylinders Hydraulic drilling spindle head Hydraulic expansion technology Hydraulic hoses Hydraulic power packs Hydraulic pumps Hydraulic slide table + servo milling spindle Hydraulic vane pumps Hydraulic/air single passage +\GUDXOLFV KRVH ÂżWWLQJV Hydraulics
95 5 50 22 28 123 30 111 36 107 57 95 27 88 38 47 59 81 46 81, 106, 161 81 81 81 89 95 95 6 99 125 93 95 27 44 91 167 123 91 91 105 105 81 11 59 c-iii 81 11 32 59 32 67 32 Industrial Products Finder, April 2016 165
I IGBT snubber capacitors 29 Iglidur bearings 138 & 139 Iglidur J 350 bearings 65 Iglidur J plastic plain bearings 65 Igubal bearings 138 & 139 Igubal EGLM spherical bearings 65 Indicators 471 Indirect air heaters 93 Inductive proximity switches 12 & 13 Industrial ball valve 95 Industrial cables 27 Industrial cardan shafts 92 Industrial castings 117 Industrial cleaning equipment 89 Industrial components washer 95 Industrial components washing machine 95 Industrial connectors 38, 53 Industrial cranes 36 Industrial fasteners 105, 106 ,QGXVWULDO ¿WWLQJV F LL ,QGXVWULDO ÀDVKHUV Industrial forgings 109, 125 Industrial furnace cranes 36 Industrial inspection cameras 79 Industrial ovens 93 Industrial piping system c-ii Industrial power brushes 55 Industrial prime movers 39 Industrial pumps 95 Industrial safety shoes 49 Industrial tags 87 Industrial valves c-ii, 95 Industrial washing systems 95 Infrared cameras 79 Insect killers 21 Installation tools for fasteners 105 Instant adhesives 69 Instrumentation & telemetry 61
Insulation testers 167 Integrated solutions for automotive, switchgear, hardware & electrical industry 11 Involute gears 38 IP phone, Sparsh VP510E 22 IR temperature monitoring system 62 IR thermal condensation scanner 83 IR thermometers 167 Iron worker for square tube cutting 33 Iron worker, WSP-65 T 33 J Jaws – soft, hard & special Jet cleaning machines Jib cranes -LJV ¿[WXUHV Jumbo paint marker Junction boxes K Keyways Kilews brushless & power torque electric screwdrivers Kitchen equipment
11 95 6, 36 22 16 & 17 38 30 95
L Label design software 87 Label printers 87 LAN cable testers 43 Laser cladding & heat treatment process 123 Laser dust & chemical fumes extraction systems 43 Lathe machine 28 Lathe machine, heavy-duty 28 Lead core swaging machine for bullet forming 50 Leafy vegetables washing machine 95 /(' LOOXPLQDWHG 4& PDJQL¿HUV
166 Industrial Products Finder, April 2016
LED module indicating light 12 & 13 Level controllers 51 Level controls for liquids & solids for process industry 56 Level gauging, switching & transmitting of liquids & solids for process industry 56 Level switches 34 Lift tables 5 Light decontamination system 93 Light duty lathe machine 28 Light meters 167 Limit switches c-i gatefold Limit switches, general purpose 22 Limit switches, metal/reinforced polymer enclosures 22 Limit switches, multiple contact combinations 22 Linear actuators 31, 58 Linear luminaires, Exlux 36 Linear motion bearings 40 Linear motion guides 31 Liquid dispensing robots 43 Liquid gasket makers 106 Liquid ring vacuum pumps compressors 93 LM shafts 82 Loader/unloader/cleaning unit, portable 93 Lock nuts 108 Logistic cleaning machines 95 Loss of head indicators 34 Loto devices & procedures 87 LT panels 74 Lugs 83 Lypholisation door gaskets 165 M Machine screws 64 Machine tool spares (HMT, BFW, Kirloskar, WMW, etc) 81 Machine tools 47
0DFKLQHU\ IRU SURGXFLQJ FRPSRVLWH FDQV ÂżEUH drums, edge protectors & pulp moulded products 50 Machinery for producing paper tubes, cones, cores 50 Machining units 47 Magma pumps 92 Magnetic drill machine, portable 7 Magnetic pumps 34 Magnetostrictive sensor with IO-link functionality 90 Manual lathe chuck â&#x20AC;&#x201C; Rota-S Plus c-iii Markers, permanent 22 Material handling equipment 36 Material handling systems 51, 61, 95 Measuring pins 11 Mechanical clutches 81 Medium duty lathe machine 28 MES software 61 Metal castings, non-ferrous 122 Metal detectors 21 Metal epoxy sticks 108 Metal joints 35 Metal wires & spare parts 26 Metallizing guns & systems 26 Metal-to-metal seated ball valves 163 Metering bars 48 Metric shell connectors 38 Micro connectors 38 Microdrilling servo SPM 50 Mild steel worm drive clamps 161 Milk can washing machines 95 Milling & grinding beads 26 Milling cutter, Penta HF 89 Mini foot switches c-i gatefold Miniature connectors 38 Miniature snap action switches c-i gatefold 0RGXODU V\VWHP IRU SURÂżOH PDFKLQLQJ Monitoring systems 57 Mono roll trolley 6 Monobloc, 80W 37 Motor/pump protection relays 51 Motorised barrel pumps 54 Motorised rolling shutters 5 Motorised sliding gates 5 Motors for high thrust pump applications 24 Mould bases 125 Mould hinge 107 Moulded plugs and all kinds of other special cables 27 Moulds 125 Mount edge connectors 38 Mounted points 55 MS fabricated castors 89 MS fans covers 75 MS terminal boxes 75 MS/SS pipe clips 26 Multi point straighteners c-i Multi spindle head 59 Multi-axis motion controllers 31 Industrial Products Finder, April 2016 167
Multi-cavity cap moulds 125 Multifunction/universal calibrators 56 Multi-jackbolt tensioners c-iv Multimeters 167 Multimeters, digital 60 Multistage centrifugal air blowers 93 N Natural gas analyser support 94 Needle roller bearing 40 Nitrogen potential controlled (white layer elimination) gas nitriding process 123 Non contact voltage detectors 167 Non ferrous open die forgings 125 Non-destructive testing 125 Non-ferrous forgings 109, 117, 125 Non-ferrous metals 83 Nut taps 44 Nuts, bolts & screws, all types 105 Nylon terminal boxes 75 O Oil circulatory system 91 Oil frying machines 95 Oil rig connectors 38 Oil/gas burners 93 Oil/gas/dual fuel burners, fully automatic pressure jet 93 Oil/gas/dual fuel burners, low air pressure 93 Open & close die forging hammers/upsetters 111 2SHQ FKDQQHO Ă&#x20AC;RZ totalisers/meters 34 Open-die forgings c-i, 109, 125 O-rings (viton/silicone/ neoprene/nitrile/EPDM) 165 Outdoor enclosures 79 Overhead chain conveyors 51 2[\JHQ PRQLWRU GHÂżFLHQF\ VXIÂżFLHQF\
2[\JHQ PRQLWRUV Âż[HG portable O zoneator
21 95
P P4lean automatic panel bender 8 P4lean panel benders: a trip to the future 96 Packaging machinery 50 Paint kitchen systems 51 Paint marker with chisel tip 22 Paint markers 22 Paint transfer pumps 51 Painting automation equipment 51 Pallet washing machines 95 Panel benders 8 Panel fasteners 101 PDC aluminium bodies 75 Phase failure relays 51 Photoelectric sensor 12 & 13 Pickling sprayable gel 60 Pillar die sets 125 Pillar drilling machines 44 Pillar type drilling machines 44 Pillow blocks 40 Pipe bending machine 89 Pipe beveller, 80 & 100 mm 7 Pipe cutting tools 33 Pipe edge notching tool 33 3LSH ÂżWWLQJV F LL Pipe racking system 35 Pipe taps 44 Pipes â&#x20AC;&#x201C; CPVC c-ii Pipes c-ii, 35 Piping thread sealants, Trubond 99 Pipings 123 Piston & rod seals, double acting 54 Piston rods 48 Plane level gauges 11 Plane plug gauges 11 Plane ring gauges 11 Plasma cutting machines 63
168 Industrial Products Finder, April 2016
Plasma spray coating system with robots 123 Plasma spray coating 123 Plasma transferred arc (PTA) system 123 Plastic fans 75 Plastic fasteners 101 Plastic industrial mouldings 75 Plastic joints 35 Plastic terminal boxes 75 Plate & pipe bevelling machines 7 PLC control systems 61 Plugs 16 & 17 Pluto electric screwdriver 43 Pneumatic ball valve 95 Pneumatic conveying systems 93 Pneumatic cylinders 11 Pneumatic valve actuators 80 Pneumatic valves, angle seated & straight patterned 163 Pneumatics 30 Polarised digital video microscope 43 Poly V-belts 91 3RO\Ă&#x20AC;H[ EHOWV Polyurethane coating 134 Portable blaster 26 Portable label printers 87 Portable magnetic drilling machine 7 Potato peeling & washing machine 95 Potting compounds 99 Pouch packing machine 94 Powder coating equipment 51, 135 Powder coating 26 Powder coating/liquid painting chambers 51 Powder curing/paint baking ovens 51 Power & control cables (aluminium/copper) 27
Power & control cables 53 Power chucks, 4-jaw 11 Power chucks, hollow high speed 11 3RZHU ÂżOP FDSDFLWRUV Power line transducers & multi function meters 51 Power quality solutions 57 Power torque brushless screwdrivers 30 Pre-applied threadlocker & sealant, Trubond 99 Preci chucks 11 Precision ball screws 31 Precision components 38 Precision engineering components 123 Precision ground bars 48 Precision limit switches c-i gatefold Precision moulds 134 Precision rolling bearings 75 Press steel castors 89 Press tools 125 Pressure control products 32 Pressure die-casting dies 125 Pressure vessels 123 Pressure/temperature calibrators 56 Pressurised enclosures for paintshops 51 Printed circuit boards 51 Process & plant controllers 51 Process automation 95 Process control systems 61 Process pumps 95 3UR[LPLW\ VHQVRUV ,4* Proximity switches 12 & 13 PTFE silicon hoses 165 PU coated gloves 41 38 Ă&#x20AC;H[ EHOWV PU joints belts 91 PU mould clamps 107 PU open belts 91 PU round and PU V-belts 91
PU round belts 91 PU timing belts 91 Pull action clamp 107 Pulley taps 44 Pultrusion machines 94 Pump automation products 51 Pump parts 75 Pump, rotary gear 135 Pumps â&#x20AC;&#x201C; stainless steel 95 Pumps 95 Pumps, sealless magnetic drive chemical type 34 Push button & pilot lights 14 & 15 Push button & pilot lights, metallic & plastic 14 & 15 Push buttons 16 & 17 Push type broaching machine 38 PVC insulated domestic & industrial cables 52 PVC supported gloves for oil & chemicals industries 41 Q 4XLFN DFWLRQ FODPS 4XLFN UHOHDVH FODPSV 4XLFNO\ JOXH DWWDFK RU UHSDLU something
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R Radar transmitter, pulsar R96 85 Radial drilling machines 7, 44 Radial fans 77 Radial type drilling machines 44 Raised panel printers 87 Ready chain 138 & 139 Ready to eat process equipment 95 Rectangular connectors 38 5HĂ&#x20AC;RZ ZDYH soldering machines 45 Refrigerants 38 Remote PLC, EM4 75 Renewable power solutions 91 Resonance screens 42
Retaining adhesives, Trubond 99 Reverse bayonet coupling 38 Rhodium machines 80 Rings 125 Riveting, swaging & automotive fastening systems 105 RO water pumps 95 Roll turning machine 28 Rolled D2 rounds 124 5ROOHG +&+&5 Ă&#x20AC;DWV Roller bearings 10 Roller tracks 35 Rotary colour pumps 135 Rotary gear pumps 135 Rotary joint 67 Rotary rack oven & silicone endless gaskets 165 Rotary switches, cam operated 14 & 15 Rotating unions for coolant 67 Rotating unions, Deublin 67 Roto seal 67 Rubber bellows & expansion joints 165 Rubber timing belts 91 Rubber V-belts 91 Rubberex super nitrile gloves 41 Russian connectors 38 S Safety compliant products Safety shoes Sales/service/rentals of booms, lifts, handlers Sanitary pumps Sanitary valves Sanitizers SCADA control systems Scaffolding castors Scissor lifts Screw fastening robots Screw feeder
87 49 67 95 95 95 61 89 6, 67 43 43
Industrial Products Finder, April 2016 169
Screw jack 72 Screwdrivers – electric, brushless 30 SCS industrial safety shock absorber (long stroke) 67 Sealing plugs (expander) 105 Sealless magnetic drive chemical pumps 34 Seal-less water circulation pump 58 Sectional overhead doors 5, 90 Security fasteners 107 Segments 125 Self feed drilling units 54 Self priming pumps 95 Self-clinching fasteners 101 Self-laminating labels 87 Servo facing head + servo ball screw slide unit 59 Servo spindle motors 23 SG iron castings 117 Shaft mounted, gears & gearboxes 72 Shaft straightening machines c-i Shaft straightening machines, automatic c-i Shafts 125 Sheet metal forming solution 8 Shoes, Cassino 49 Shot peening 26 Silicon & viton sheets 165 Silicon autoclave & FBD LQÀDWDEOH JDVNHWV Silicon transparent braided hoses (peroxide & platinum cured) 165 Silicon transparent tubes & braided hoses for pharma (USP/FDA grade) 165 Silicone bellows 165 Silicone diaphragms 60, 165 Silicone extruded door gaskets 165 6LOLFRQH ÀDQJH VHDODQWV Silicone rubber products 165 Silicone sleeve & corona treater application 165
Silicone solid & sponge chords (round & square type) 165 Silicone SS braided hoses 165 Silicone TC diaphragms 165 Silicone transparent tubes (peroxide & platinum cured) 165 Single girder crane crab 6 Single point straighteners c-i Slewing bearings 10, 126 Slip ring crane duty motors 39 Slow & quick function limit switches 22 SMD LED, KLSL3030W-6V 74 6PRNH GHWHFWRUV ¿UH DODUPV Socket countersunk screws 105 Sockets 16 & 17 Soft starters 51 Solar mill 91 Solar power solutions 91 Solder connectors 38 Soldering & desoldering systems 45 Soldering consumables 45 Soldering robots 43, 45 Solenoid valves 163 Solutions for strip & wire forming, integrating inline tapping, contact welding, riveting, automation & assembly 11 Solvent recovery system, Formeco 68 Sound meters 167 Sources adhesives, sealants encapsulates 99 Spares for limit switches 22 Special bolts & solutions c-iv Special purpose machine units 59 Special purpose machines (SPMs) for various industries 50 Spherical bearings 10 Spherical roller bearing units 40
170 Industrial Products Finder, April 2016
Spindle coolant unions 6SLUDO ÀXWHG WDSV Splines Spot thermal camera Spray gun, VarioESTAGun Spray nozzles Spring applied brakes Spring loaded panel fasteners Spring loaded T-bolt clamps Squirrel cage motors SS ball valve SS tray washing machine SS trays SS valves SS V-band clamps SS worm drive clamps Stainless steel castings 6WDLQOHVV VWHHO ¿OWHUV (sight glass) Stainless steel forgings Stainless steel pumps Stainless steel tanks Stainless steel valves Stainless steel worm drive clamps Stamping & bending technology Stamping station, high tonnage Static control products Stationary cut-off wheels Steam boilers (IBR) Steam wash equipment Steam washing machines Steel & alloy castings 6WHHO EDUV SUR¿OHV Steel grits/shots Steering racks Stepper and BLDC motor Stepping motor Stippling metallic paint Stocko connectors made in Germany Straight-line action clamp
67 38 79 26 95 81 101 161 39 95 95 95 95 26 26 122 94 125 95 62 95 161 11 11 45 55 93 95 95 113 26 38 31 58 136 24 107
Strip & wire forming solutions 11 Stripper ejection moulds 125 Structural adhesives, Trubond 99 Sub & super critical steam turbine valve internals & assemblies 123 Suction blowers 77 Super glue cyanoacrylate adhesive 99 Surface broaching machine 38 6XUIDFH ÂżQLVKLQJ FRQVXPDEOHV 6XUIDFH ÂżQLVKLQJ HTXLSPHQW consumables 26 6XUIDFH ÂżQLVKLQJ HTXLSPHQW Switch boards 57 Switches, heavy-duty c-i gatefold Synchronous motors 28 Syncut wire shots 26 T Table up broaching machine Tachometers Taper gauges Taper/angle burnishing tools Tapping machines Tapping spindle head Taps T-bolt clamps 7HĂ&#x20AC;RQ HQYHORSH JDVNHWV 7HĂ&#x20AC;RQ 66 KRVHV Tele communication cables Telehandlers Telescopic arms Telescopic booms, self-propelled Telescopic brushes Telescopic rail, Hegra Temperature bath/standard pressure indicator Temperature scanner, 16 channel Terminal blocks Test & measuring instruments Thermal cameras Thermal imaging camera Thermal spray coatings Thermal transfer labels 7KHUPLF Ă&#x20AC;XLG KHDWHUV Thin sheet fasteners Thread measuring gauges Thread milling cutters Thread sealants Threadlocking adhesives Threadlocking adhesives, Trubond 7KUHH FRUH Ă&#x20AC;DW submersible cables Tie rods TIG & MIG welding torches & consumables
38 167 11 79 36 59 44 161 27 67 43 67 81 68 56 56 75 167 167 79 123 87 101 11 44 69 69 99 27 48 63
Timer/counter 12 & 13 Timers 12 & 13, 51 Timing belts 91 Tin cooling conveyors 95 Titanium alloy forgings 125 Toggle action clamps 107 Toggle clamps 107 Toggle press air operated 107 Toggle press hand operated 107 Tool drives 55 Torque meters 30 Torque range 43 Tower lights 12 & 13 Transducers & multifunction meters 51 Transfer trolleys 6 Transmission components 38 Transmitters 34 Transport dip pre-treatment plants 51 Tray dryers 93 Trays washing machine 95 Triclover & isolated gaskets 165 Trim cutter cum conveying blower for higher GSM paper 93 Trim handling systems, continuous 93 Trolleys 40, 89 TRS/TRS braided/ welding cables 27 Trubond instant adhesives 99 Trubond range of adhesives & sealants 99 Tub washing machines 95 Tube & bar cutting machine 89 Turbo inlet scrolls 123 U Ultrasonic pest repellers Ultrasonic thickness meter, TM-8810 Under slung cranes Underwater connectors Upset forgings Urethane
21 60 6 38 109 99
V Vacuum pumps/compressors, liquid ring 93 Validation gaskets & sensor smart TC gaskets 165 Valve automation 163 Valve body castings 122 Valves c-ii, 32, 95 Vane pumps 32 Variable frequency AC drives 51 Variable inlet vane damper 93 Variable speed drives 37
V-band couplings 161 V-belts 91 Vegetable cleaning machines 95 Vegetables processing equipment 95 Vertical internal pull down broaching machine 38 Vertical machining centre 47 VFD motors 39 Vibrating grizzlys 42 Vibrating screens 88 Video inspection cameras 167 Vision measurement probe, non-contact 92 Viton cords & tubes 165 Voltage/current/frequency/ power monitoring relays 51 W Wafer check valves Warehouse cleaning machines Washers Washing conveyor Washing machines Washing systems Water quality testers Water tube package steam boiler (IBR) Wedge locking solutions Weighbridges Weighing & batching systems Welding machines Welding robots Wheel nut Wheels Wind energy Wind power solutions Wind power technology :LUH SRZGHU Ă&#x20AC;DPH VSUD\ coating system with robots Wire arc spray system Wire management systems, Panduit Wire markers with printers Wire rope hoists Wire shots, Syncut Wires & cables Wires Workholding systems Worm & worm wheel pairs Worm drive hose clamps Worm gearbox X XY hydraulic slide + milling head XYZ servo slide table + milling head
90 95 c-iv 95 95 95 167 93 c-iv 61 61 63 63 c-iv 89 91 91 91 123 123 45 87 6, 40 26 52 52 c-iii 72 46 72
59 59
Industrial Products Finder, April 2016 171
A A K Engineering Industries (I) Pvt Ltd ABC Industrial Fastener
C 89 105
Advance Sales Corporation
30
Aero Therm Systems Pvt Ltd
93
AIM TECH Engineering Solutions Pvt Ltd Alcon Electronics Pvt Ltd All Cut Sales
Chamunda Equipments &RVHO $VLD ,QGLD ,QGLD /LDVRQ 2IÂżFH
D Drashti Casting & Forging
106
107
Dynamic Motors (India) Pvt Ltd
124 77
29 7
E
Alstrut India Pvt Ltd
35
Electrocoats
48
Amcats Pvt Ltd
31
Emkay Tools
44
Empire Cable Industries Pvt Ltd
27
Eppinger Tooling Asia Pvt Ltd
72
Ami Polymer Pvt Ltd
165
AMT Enviraclean Technologies Pvt Ltd
58
Apex Precision Mechatronix Pvt Ltd
31
Astral Poly Technik Limited ATE Enterprises Pvt Ltd
Cover - ii 9
F FAB Industries
Auro Controls Pvt Ltd
24
Flash Forge Pvt Ltd
Autosys Engineering (P) Ltd
61
FLIR Systems India Pvt Ltd
Avcon Controls Pvt Ltd
163
Fluid Tech Systems
Avlock International India Pvt Ltd
105
Foremost Industrial Products
B
41 123 79 & 167 135 75
G
Bearing Manufacturing Company
10
Gandhi Automations Pvt Ltd
Bohmen Industries
22
Glue Farm (India) Pvt Ltd
99
Braco Electricals (India) Pvt Ltd
83
Golden Precision Products P Ltd
81
Brady Company India Pvt Ltd
87
Goliya Instruments Pvt Ltd
60
172 Industrial Products Finder, April 2016
5
GSK CNC Equipment Co Ltd
23
GuruKrupa Engineers
135
H
K K U Sodalamuthu & Co Pvt Ltd
50
Kabelschlepp India Pvt Ltd
73
Kapasi Fasteners
101 101
Hacop Pumps Pvt Ltd
54
Kapasi Inc
Hann Kuen Machinery & Hardware Co Ltd
59
Klipco Pvt Ltd Knowell International Pvt Ltd
Henkel Adhesives Technologies India Pvt Ltd
69
Hitech (India) Pvt Ltd
38
HPL Electric India Pvt Ltd
52
I IED Communications Ltd Igus (India) Pvt Ltd
46 40 & 75
L Lapp India Pvt Ltd
53
Levcon Controls Pvt Ltd
34
Liberty Shoes Ltd
49
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25 65, 138 & 139
M
Inde Enterprises
43
Machbow Products
34
InnoVista Sensors
37
Maco Corporation (India) Pvt Ltd
67
MakNet Industries Pvt Ltd
40
Mark Elektriks
28
Marvel Gloves Industries
41
Masyc Projects Pvt Ltd
42
Mica Sales & Engineering
32
Minilec (India) Pvt Ltd
51
J J C Gupta & Sons
107
Jaibalaji Control Gears Pvt Ltd
Cover - I Front Gate Fold
Jaibalaji Control Gears Pvt Ltd
12, 13, 14, 15, 16 & 17
N
Jayesh Enterprises
11
Neptune (India) Ltd
Jupiter Industrial Works Thane
26
Nord-Lock Pte Ltd
57 Cover - iv
Industrial Products Finder, April 2016 173
O
Subtronics (India) Pvt Ltd
21
Omicron Machine Tools
48
Suhner India Pvt Ltd
24 & 54
Oorja Technical Services Pvt Ltd
56
Sujata Forge Pvt Ltd
109
Oriental Motor (India) Pvt Ltd
58
Sumitron Exports Pvt Ltd
OTC Daihen India Pvt Ltd
63
Super Forgings & Steels Limited
P Patson Machines Pvt Ltd
50
Pegasys Systems Pvt Ltd
Cover - i
30 & 45 124
SWIT
55
Synco Industries Ltd
26
T
PFERD
55
Techcon Systems
19
PINACHO
47
Techno Industries
6
Pre-Mould Engineers Premier Lathe Manufacturing Co Prospect Engineering Works Pune Techtrol Pvt Ltd
125 28 161
The Indian Electric Co
39
The Jaws Mfg Co
11
Tussor Machine Tools Pvt Ltd
47
56
U R
Uppal Ferrocast Pvt Ltd
Rachamallu Forgings Private Ltd
125
Ramkrishna Forgings Limited
111
Ravik Engineers Pvt Ltd
89
Ravisons Corporation
36
S S S Engineers & Consultants Sai Surface Coating Technologies Salvagnini Machinery India Pvt Ltd Satya Prakash Machine Tools
95 123 8 44
Schunk Intec India Pvt Ltd
Cover - iii
Shail International Pvt Ltd
91
Shivpra Cranes Pvt Ltd
36
Shree Sponge Steel & Forging Ltd
113
Simplex Castings Limited
115
V Vacunair Engineering Co Pvt Ltd
93
Veljan Denison Ltd
32
Veljan Hydrair Limited
32
W Windstream Energy Technologies India Pvt Ltd
91
WindStream Technologies
91
Winget Construction Equipment Pvt Ltd
33
Y YashPrabha
Soni Polymers Pvt Ltd
22
Sri Pumps & Fittings Industrial Corporation
95
Z
Steelmans Broaches Pvt Ltd
38
Zenith Industrial Products
176 Industrial Products Finder, April 2016
117
51
105
Date of publication 26th of every month Postal Registration No TN/CH(C)/244/15-17. Licensed to post without Prepayment TN/PMG(CCR)/WPP-488/2015-2017 Posted at Egmore RMS/1 Patrika Channel Registered with the Registrar of Newspapers of India No. 22739/72
Edited by Milton Dâ&#x20AC;&#x2122;Silva; published for IPFonline Limited, First Floor, Canara Bank Building, 103, Greams Road, Thousand Lights, Chennai - 600 006, by Tarun Gajarajsingh Pal and printed by V. Ramesh; at Chennai Micro Print (P) Ltd: 34, Nelson Manickam Road, Aminjikarai, Chennai 600 029 178 Industrial Products Finder, April 2016