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CONTENTS
PUBLISHER
Danny J. Salchert OFFICE MANAGER
Anita Salchert ASSOCIATE PUBLISHER
Jerry DiChiara jerryd@epsmag.net CREATIVE DIRECTOR
Derek Gaylard CIRCULATION DIRECTOR
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Pam Fulmer CONTRIBUTING WRITER
John Olobri
FEATURES 6
Fall-of-Potential vs. Clamp-On Ground Resistance Testing By John Olobri
CASE STUDIES 16
WattStopper Brings Next-Generation Energy Efficiency to New Office Build-Out for Cambridge Associates
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Beacon Products Lights Up Atlanta’s Georgia-Pacific Center
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Raleigh Orthopaedic Selects Revolutionary Cree LED Lighting to Dramatically Improve Light Quality for Patients and Staff
DEPARTMENTS 24 30 40
Industry News Product Focus Ad Index
ON THE COVER Photo courtesy of AEMC® Instruments
PRESIDENT
Danny J. Salchert Executive and Advertising Offices 3591 Cahaba Beach Road Birmingham, AL 35242 toll free: 800.981.4541 phone: 205.981.4541 fax: 205.981.4544 www.epsmag.net • danny@epsmag.net Electrical Products & Solutions™ is published twelve times a year on a monthly basis by ABD Communications, Inc., 3591 Cahaba Beach Road, Birmingham, Alabama, 35242, USA. Electrical Products & Solutions™ is distributed free to qualified subscribers. Non-qualified subscription rates are $57.00 per year in the U.S. and Canada and $84.00 per year for foreign subscribers (surface mail). U.S. Postage paid at Birmingham, Alabama and additional mailing offices. Electrical Products & Solutions™ is distributed to qualified readers in the electrical contracting industry. Publisher is not liable for all content (including editorial and illustrations provided by advertisers) of advertisements published and does not accept responsibility for any claims made against the publisher. It is the advertiser’s or agency’s responsibility to obtain appropriate releases on any item or individuals pictured in an advertisement. Reproduction of this magazine in whole or in part is prohibited without prior written permission from the publisher. POSTMASTER: Send address changes to ABD Communications, Inc., P.O. Box 382885 Birmingham, Alabama 35238-2885
PRINTED IN THE USA
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Electrical Products & Solutions • January 2014
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FEATURE • AEMC® Instruments
Fall-of-Potential vs. Clamp-On Ground Resistance Testing
By John Olobri, Director of Sales and Marketing, AEMC® Instruments
H
ow do these test methods differ? Why choose the Clamp-On method? Is the Clamp-On method as accurate as the Fallof-Potential method? I was told that I had to use the Fall-of-Potential method. Why can’t I use the Clamp-On method? These are questions that come up on a regular basis by technicians out in the field trying to get a job done correctly and efficiently. This article will attempt to explain, in basic terms, the functions, differences, advantages and disadvantages of each testing method. We will also discuss the latest advancements in Clamp-On test instruments. Let’s start with the Fall-of-Potential method. This test method has been in use since the very early 1900s. A Fall-of-Potential ground resistance test requires an instrument, three or four spools of wire (depending on the test to be conducted) and an equal quantity of auxiliary test rods. The principal operation is simple; a known test current at a controlled frequency, usually 128 Hz (to avoid interference with the fundamental power frequencies of 50 or 60 Hz), developed in
the instrument is injected into the earth at a point downstream from the grounding electrode or system to be tested. This is accomplished through the use of one of the auxiliary grounding rods and one of the spools of wire. This rod is referred to as the injector. Various manufacturers have different labels for this. It is referred as the Z rod or the C2 rod. The most recent international standard label for this rod is H. The test current injected at this point wants to get back to its source and does so through the connection to the ground test instrument connection at the rod or grounding system under test. This point again labeled differently by manufacturers of ground test instruments as X or Xv or C1 and P1 and now the international standard is E and ES. Finally a voltage drop (Fall-of-Potential) is measured along the path between the injector and the point of test by inserting a second auxiliary rod and wire at various points. This auxiliary rod is labeled Y or P2 and the new international labeled S. See Figure 1 for a typical test set up. Hereafter we will use the international H, S, E and ES labeling for simplicity.
Figure 1 - Fall-of-Potential system
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Electrical Products & Solutions • January 2014
Note: typically E and ES are tied together at the instrument. Knowing the injected current and measuring the voltage provides the variables needed to internally calculate the resistance using Ohms law R=E/I. The instrument divides the voltage measured between points S and E by the current injected at point H. It then calculates and displays the resistance value of the grounding electrode system under test. Simple enough. Yes, but there are many factors to be considered to get good test results. First and foremost the distance between E and H must be great enough to prevent influence from one to the other. Typically it is initially calculated to be eight to ten times the depth of the rod or the diagonal distance of the grid under test. This could be hundreds and even thousands of feet. Quite often this distance is not attainable for a variety of reasons not the least of which is adjacent private property. A consideration for the instrument used is the available test current when long distances are required particularly in soils with high Continued on page 8
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FEATURE • AEMC® Instruments
resistivity or asphalt. The higher the test current the better. Fall-of-Potential test instruments are available with test currents of a few milliamps to several hundred milliamps. The best way to confirm that the spacing is correct is to take measurements at 10 percent increments between points E and H. Measurements where S and E are close together will be low. As you move towards H the readings will increase in re8
Continued from page 6
sistance and will plateau at generally between 50 to 70 percent of the distance and begin to rise again as you move closer to H. If you see the plateau then you can be confident that there is no influence between the rod under test E and the injector H. If the resistance continues to rise at all points along the test then you can assume that there is interference between E and H. See Figure 2. A true Fall-of-Potential test will require
Electrical Products & Solutions • January 2014
Figure 2 top graph indicates interference between rods by the continually increasing resistance reading (shown in the graph) while the bottom graph indicates good separation between the rods as shown by the plateau in the middle of the graph.
a minimum of nine measurement points (one every 10% of the distance) between E and H. A simplified method often used to save time requires only three measurements, one at 52, 62 Continued on page 12
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FEATURE • AEMC® Instruments
Continued from page 8
Figure 3 - Electrical diagram of the clamp-on ground tester measuring total system resistance.
and 72% of the distance. This test is known as the 62% method. Using either method requires taking the three readings obtained in the plateau area and averaging them to obtain the effective grounding resistance of the test site. Another important point to consider is that the rod or grounding system to be tested must be isolated and disconnected from other grounding systems such as building steel and the GEC (grounding electrode conductor). Often this is not practical or safe and is usually only an option if the site is shut down for preventative maintenance or other reasons. This test can be conducted by a single person in roughly an hours’ time but is more practical with two people. Placement of the leads for long runs can also cause errors if they run parallel and close to each other. Recapping this test method we see that it is easy and straight forward to use but has a few limitations. It requires a sizable amount of real estate for running wires and test rods. Isolation of the grounding electrode system under test is necessary to get good results and it takes a fair amount of time even with two people to perform. Let’s now look at the Clamp-On test method to do the same job. This method has been in use since the mid-1980s. The testing principal is similar to the Fall-ofPotential in that a signal is injected and a result is measured. The difference is that, in the case of the Clamp-On method, a voltage is injected and a current is measured. The Clamp-On ground tester has two coils 12
in the head that clamps around the grounding electrode or lead wire connected to the rod. One coil transmits (injects) a burst voltage signal (E) at a known frequency in the kilohertz range into the grounding system. The other coil measures the current flow (I) using highly selective filtering to only allow the current at the test frequency through. See Figure 3 for clarity. Again Ohms law applies to calculate the resistance of the system. There is no need for auxiliary rods to be placed in the ground or wires to connect them to the instrument. Measurements literally can take less than a second. Another significant difference is that, unlike the Fall-of-Potential method, you do not disconnect or isolate the grounding electrode under test from other grounding systems. To achieve good test results two important criteria must be considered. First, you must clamp onto the rod or system to be tested below any point that would facilitate the injected voltage signal
Electrical Products & Solutions • January 2014
to only travel through wire. The earth must be the return path to the clamp-on ground resistance tester. Secondly, and equally important is the fact that with the Clamp-On method you will be measuring the total system resistance and therefore the series/parallel resistance component downstream from the test point should be significantly lower than the rod under test. For example, if you are measuring a ground rod connected to the service entrance of the building that is connected to both building steel and the grounding electrode conductor and tying it to everything else on the line connected to the electric utility you will have a very low downstream resistance. In our example if the ground rod is known to be 12 ohms and the series/parallel resistance downstream was 0.6 ohms, the clamp-on ground tester would measure 12.6 ohms. If the downstream path was higher in resistance because fewer grounding objects were connected and Continued on page 14
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FEATURE • AEMC® Instruments therefore its’ effective resistance was 9 ohms, you would then measure 21 ohms. If you clamped around the conductor above a continuous metal path then the signal would not travel through earth but wire only providing a false low reading usually less than an ohm. Therefore a quality measurement requires good placement of the measurement head. The Clamp-On method provides several advantages when employed properly. First, the system to be tested does not need to be de-energized or isolated eliminating down time at the facility and providing a safer electrical environment. An additional benefit is that you also verify the bonding is good throughout the system. Second, no auxiliary rods or wires are needed to conduct the test which means the task can be completed much faster and only requires one person. The Fall-of-Potential method is a better choice if you must provide measurement data of an isolated system such as a single rod.
Continued from page 12
One element that both Fall-of-Potential and Clamp-On testers have in common is that the path the injected signal has to take for good results is the earth. Comparison of test results using both the Clamp-On and Fall-of-Potential method requires some consideration in that the measurement is conducted at higher frequency typically in the 1300 to 2800 Hz range with the Clamp-On and at 128 Hz with the Fall-of-Potential tester. In general you can expect the measurement results to be somewhat higher using the Clamp-On method because of the frequency difference and the fact that you are reading a total system. Newer instruments available provide the ability to select a test frequency which results in closer comparative readings when the frequency selected on each type of instrument is in the same range. In Part two of this article (next issue) we will present a case study comparing the test results on a system tested with both the Fall-of-Potential and Clamp-On
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Electrical Products & Solutions • January 2014
methods. We will also outline key features and specifications to consider when selecting a ground test instrument for your current and future needs. ❏ John Olobri holds degrees in both Electrical and Industrial Engineering and has worked in the design and marketing of instrumentation for over 36 years. He began his career designing Oscillographic chart recorders in the mid 1970s. Since then he has held positions of Service Manager, Product Marketing Manager and Sales Manager for several instrument manufacturers. For the past seventeen years, John has been the Director of Sales and Marketing for AEMC® Instruments where he has been actively involved in the areas of Insulation Resistance, Ground Resistance, Power Quality Testing and Data Logging. He also conducts accredited seminars on ground resistance testing in various cities around the country.
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CASE STUDY • WattStopper
Cambridge Associates Boston, MA WattStopper Lighting Controls Used: • LMRC-100 and LMRC-210 Series Digital On-Off Controllers • LMPX-100 Digital PIR and LMDC-100 Digital Dual Technology Occupancy Sensors • LMSW-100 Series and LMDM-101 Digital Wall Switches • LMCT-100 Digital Wireless Configuration Tool • LI Complete Control Level Interior, Emergency Relay Panel, and Data Communication Link
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WattStopper Brings Next-Generation Energy Efficiency to New Office Build-Out for Cambridge Associates
W
hen investment consultant Cambridge Associates moved their offices to 7 floors of an existing office tower in downtown Boston, the completely new buildout as designed by Packard Design, Architects of Boston, Mass. included stateof-the-art WattStopper digital lighting management (DLM) controls. Chosen for ease and reliability as well as energy efficiency, this intelligent, distributed control system was used throughout most of the 170,000 square foot facility, which includes private offices and common work areas, meeting rooms, reception areas, kitchens, bathrooms, copy/print rooms, stairwells, and hallways. Digital occupancy sensors and room controllers provide bi-level switching capability
Electrical Products & Solutions • January 2014
in all of the private office spaces, automatically turning lights on to half power when occupied while allowing occupants to increase the lighting to full power, if needed. The same switching operation was specified in each Continued on page 18
Digital occupancy sensors and room controllers automatically turn lights to half power while allowing occupants to increase lighting to full power, if needed.
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CASE STUDY • WattStopper
Networked lighting control panels allow centralized scheduling and management of lighting operations throughout all common areas.
“The new digital controls offer next generation control, flexibility and efficiency.”
Continued from page 16
office, so occupants would be familiar with the controls, regardless of location. In the lobby, reception areas, kitchens and throughout all the common areas, a network of WattStopper Lighting Integrator Complete Control panels was selected to allow centralized scheduling and management of operations across all 7 floors, controlled by a single PC. “We were pleased with the WattStopper lighting system at our previous offices,” says Mary Carlson, Associate Director of Administration and Facilities at Cambridge Associates. “We are even more pleased now that the new digital controls offer next-generation control, flexibility and efficiency.” Although formal LEED certification was not sought for this project, Boston code requires building performance equivalent to LEED certified level. In addition to user-friendly control and energy efficiency, ease of installation was a significant reason for choosing DLM controls. Instead of wiring each connection individually, WattStopper’s Plug n’Go automatic system configuration allows installers to connect components quickly and easily, with functionality already established. “Push n’Learn” mode allows loads to be reassigned and other parameters to be modified without tools or a PC.
www.wattstopper.com 800.879.8585 18
Electrical Products & Solutions • January 2014
“WattStopper got us out of the walls a lot quicker,” says field supervisor John Mallet of J&M Brown Company, Inc. “This was the first installation I had ever done, but we didn’t have any problems. It was so easy — like plugging in a phone. The whole process was quick, easy and simple. It really saved a lot of time and labor.” Ease and simplicity are hallmarks of WattStopper digital lighting management. “The system almost designs itself,” says Ted Rodriguez, Senior Engineer at Cosentini Associates. “Everything fits together perfectly. Installation is fast and it’s simple to set up. There’s no extra work.” The system is also remarkably flexible. Customized parameters can be set in individual offices using a digital wireless configuration tool. “It’s as easy as using an iPhone,” Rodriguez says. “No ladders. No tools. Just point and press.” The new Cambridge Associates offices are a visible sign of the company’s increased awareness of the importance of “green” energy practices and overall sustainability. “We love the use of natural light,” says Mary Carlson, “And the open, easy-to-breathe feeling you get when you enter the space. We also appreciate the importance of energy efficiency. WattStopper has helped us make the best use of both these resources.” ❏
“WattStopper got us out of the walls a lot quicker.”
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CASE STUDY • Beacon Products
Beacon Products Lights Up Atlanta’s Georgia-Pacific Center
A
n iconic fixture in Atlanta’s skyline, the Georgia-Pacific building had gone dark for nearly seven years at night because its lighting system was energy inefficient. That is no longer the case thanks to Beacon Products, a division of Hubbell Lighting. Beacon Products replaced the building’s inefficient 1000-watt and 400-watt metal halide bulbs with modern, efficient Beacon Products Alpha LED Floods. The retrofit incorporated 60 Alpha LED flood lights, including 8 ALU-36NB-90W-6x6, 22 ALU-60NB-136W-6x6, 27 ALU-72NB220W-2x2, and 3 ALU-72NB-170W-5x5. With the retrofit, Beacon Products was able to reduce the installed wattage from 64,800 to 10,162—the aforementioned 75% reduction in energy consumption. “The energy reductions and savings produced by new efficient technology such as the Beacon LED lighting, gave us a costeffective way to re-illuminate the iconic Georgia-Pacific Center while continuing to meet our sustainability goals,” according to Ian Hughes, senior vice president of JLL, which manages the building. Hughes noted that the new Beacon LED lighting dramatically cut energy consumption cost from approximately $55 to $14 a day. Whether pole mounted, wall mounted or base plate mounted, Beacon Product’s Alpha LED Floods eliminate light spill and light trespass, making them an ideal instrument for lighting commercial facilities in residential and urban settings. Additionally, the Alpha can be specified for aiming either below horizontal or above horizontal, and the 6 standard NEMA beam spread options allow you to place light wherever you want it. The Beacon Products installation has moved the Georgia-Pacific Center, a LEED® Silver certified building, significantly closer to its goal of reducing energy consumption by 20% by 2020. For additional information on Beacon Products Alpha LED Floods, visit www.beaconproducts.com. ❏ 20
Electrical Products & Solutions • January 2014
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CASE STUDY • Cree
Raleigh Orthopaedic Selects Revolutionary Cree LED Lighting to Dramatically Improve Light Quality for Patients and Staff
R
aleigh Orthopaedic Clinic, one of the city’s largest orthopaedic practices, chose LED lighting from Cree, Inc. (Nasdaq: CREE) for the facility’s new state-of-the-art headquarters and surgery center. Compelled by Cree TrueWhite® Technology, which provides superior color quality and energy efficiency, the North Carolina facility installed more than 1,000 Cree® CR Series LED architectural troffers throughout the 98,000-squarefoot clinic. According to Raleigh Orthopaedic, the newly installed LED troffers will decrease the clinic’s lighting energy usage by 54 percent compared to outdated fluorescent technologies. “The biggest difference my colleagues and I have noticed is the dimming capability of the Cree LED troffers, which we use on a daily basis in diagnostic exam rooms,” said Dr. G. Hadley Callaway, president, Raleigh Orthopaedic. “My patients and I are better able to view X-rays as we discuss a course of treatment, providing an improved atmosphere for patients and staff.” The Cree CR22™ and CR24™ LED troffers deliver an industry-leading 90 CRI with consistent color temperatures.
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Designed to last for more than 50,000 hours, or twice the lifetime of comparable fluorescents, Cree LED troffers reduce lighting maintenance and operational costs for the practice. Coupled with Cree’s industry-leading 10-year warranty, the installation is expected to pay for itself in less than three years*. “Cree understands the rigorous lighting needs of healthcare facilities. With Cree CR Series LED troffers, clinics like Raleigh Orthopaedic now have a no-compromise LED lighting solution, providing superior color quality and significant energy and maintenance savings compared to traditional technologies—the results speak for themselves,” said Mike Bauer, vice president of lighting sales, Cree. Dr. Callaway continued, “We’ve continued to be pleased with the light quality and color rendering of the Cree LED troffers, and we’re especially impressed with how the installation has helped provide a more comfortable environment for patients and helped minimize eye strain for staff.” For additional information, please visit www.Cree.com/lighting. ❏
Electrical Products & Solutions • January 2014
*Based on commercial usage of 14 hours per-day and the national average of $0.11 per kWh electric costs, lightingrelated HVAC impact and relamp maintenance reductions.
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Industry NEWS
Canada: Conergy Completes Commercial FIT Rooftop PV Plant Project in Ontario PV solutions provider builds 583kW PV plant in Prince Edward, Ontario Conergy continues to support the solar energy industry in Canada, specifically the FIT Program in Ontario by completing a 583 kilowatt photovoltaic power plant on a local commercial building in Prince Edward County. PV solution and service provider Conergy acted as the general contractor for the project, engineered and constructed the project, supplied the components and was responsible for the planning and implementation. “This project is milestone for Conergy in Canada as the largest rooftop EPC project completed to-date for Conergy under the Ontario Feed-in-Tariff program,” said Jared Donald, President of Conergy Canada. “It shows our strong market position in the country, where we were awarded the honor of “Distributor of the Year” in 2012. Ontario remains a very attractive market where Conergy expects continued growth despite the changes in Ontario’s FIT rates.” The solar system consists of approximately 2,500 Conergy ON solar modules and is expected to produce more than 700,000 kilowatt hours of clean solar energy for the commercial office and storage building annually. The solar installation will reduce the commercial building’s CO2 emissions by more than 550 tons annually. That’s the same amount of CO2 sequestered by 411 acres of forest land each year.
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This project is the first in a series of EPC projects that Conergy intends to construct, coming from Conergy’s own development portfolio as well as the ones of Conergy’s local partners. “Our entry into the development and EPC markets in Canada is a natural progression from our historical B2B distribution business and aligns with our extensive global large project experience” said Anthony Fotopoulos, CEO Americas of the new Conergy holding company. “The new FIT3 rules and pricing are requiring companies in Ontario to find innovative ways to find cost efficiencies
Electrical Products & Solutions • January 2014
in order to effectively compete – our focus on EPC and development will help ensure that Conergy and its partners are able to thrive throughout these challenging market changes.” PV as a cost effective and predictable energy source in volatile electricity market The Feed-In-Tariff was introduced by the Ontario government in 2009 under the “Green Energy Act” to promote the renewable energy industry and create employment throughout the province. Despite the provincial government’s efforts, there are still disproportionally high fluctuations in electricity costs in the Ontario energy market. End consumers can only ensure stable costs by taking their energy generation needs into their own hands. These commercial building tenants are experiencing energy independence first hand and will benefit from stabilized, predictable, secure and reliable energy produced by the solar energy system on the building roof. The commercial business in the building on which the Conergy plant is located will quickly receive the benefits of clean solar energy because the building owner will see about an 18% return on their investment and break-even after only 3.5 years. This makes solar panels on commercial and residential buildings a very cost-effective alternative to electricity from the grid. ❏
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Industry NEWS
Kohler Enters Portable Generator Market New models launched at Greenbuild, geared toward building industry and excel in fuel efficiency, reduced emissions Kohler recently launched a new line of portable generators targeting building contractors and other construction professionals, who need a durable and dependable portable power supply for tools and electronic equipment, as part of its exhibition at the Greenbuild sustainable design and construction conference in Philadelphia. The complete line of models, ranging from a 2.0 kW inverter to a 12.3 kW gasoline generator, will be available in January 2014 and formally unveiled at the World of Concrete show Jan. 20-24 in Las Vegas. This new portable generator family from Kohler excels in fuel efficiency, while offering clean power output that is safe for even the most sophisticated electronics. The line will also include trash pumps and water pumps in varying sizes and flow rates. At Greenbuild, Kohler is displaying two models – a 2 kW inverter and 12.3 kW commercial model. The KOHLER 2 kW inverter (PRO2.0iS) – the industry’s lightest 2 kW unit – includes an intelligent sensor that monitors power demand and varies engine speed for improved efficiency.* On the high end, the KOHLER 12.3 kW gasoline generator (PRO12.3EFI) is the first closed-loop electronic fuel injection (EFI) generator, utilizing the company’s popular commercial-grade Command PRO EFI engine. As a result, users can expect to see up to a 25 percent reduction in fuel consumption and exhaust gases. ** The PRO12.3EFI also features Kohler’s
patented Accu-FillTM angled side-fill design, which minimizes the hassle and danger from spillage during refueling. The larger units include an on-unit maintenance reminder to indicate when oil and airfilter changes are needed, taking the guesswork out of equipment maintenance. Some models offer recoil and electric start options. In addition, Kohler’s lineup is specif-
ically designed with customizable features so contractors can create a portable power package that fits their needs, without having to pay for features they don’t need in a preassembled package. All KOHLER portable generators meet the company’s high standards for quality and reliability for which it’s recognized and include a
Hubbell Building Automation Adds Dimming Capabilities for Popular WASP2 Occupancy and Daylight Sensors Hubbell Lighting, a world leader in lighting innovation, announced today it has added integrated dimming capabilities into its popular Hubbell Building Automation WASP2 Occupancy and Daylight Sensor. Available for both indoor and outdoor applications, the Hubbell Building Automation Dimming WASP is specifically designed to provide 0-10V (Class 1) output for the control of dimmable fixtures. User-controlled dimming pre26
sets give you control of illumination levels while the Dimming WASP’s ON/OFF control feature saves energy by turning fixtures off when there is sufficient natural light. Additionally, easy to use dipswitches allow users to set unoccupied and occupied dimming levels. The sensor is available in end-mount and surface-mount versions in both line and low voltage options. Supported mounting heights range from 16-feet for indoor applications to
Electrical Products & Solutions • January 2014
three-year warranty. Kohler boasts a service network of 10,000 dealers nationwide, dedicated to serving the needs of commercial and residential customers. “Kohler has a long heritage in power generation going all the way back to the 1920, with our first KOHLER Automatic Power & Light,” said Manny Rumao, senior product manager. “Today Kohler offers a complete range of generators up to 3.2 megawatts that are relied upon in myriad applications: construction, telecom, residential/light commercial, industrial, mobile and marine. Adding portable generators helps us further meet our customers’ needs for clean, efficient and dependable power.” *Compared to a conventional generator that always runs at a fixed speed. **KOHLER® EFI engine compared to comparable KOHLER carbureted engine under comparable loads and duty cycles About Kohler Co. Founded in 1873 and headquartered in Kohler, Wis., Kohler Co. is one of America’s oldest and largest privately held companies comprised of more than 30,000 associates. With more than 50 manufacturing locations worldwide, Kohler is a global leader in the manufacture of kitchen and bath products; engines and power systems; premier furniture, cabinetry and tile; and owner/operator of two of the world’s finest five-star hospitality and golf resort destinations in Kohler, and St Andrews, Scotland. For more information, go to kohler.com. ❏ 30-40 feet for outdoor applications. The Dimming WASP’s durable construction features interchangeable twist-on lenses to eliminate the need for field masking. The gasketed design of the enclosure makes it impervious to dust and gives it the ability to withstand water ingress - making it the ideal sensor for outdoor and wet locations including those with temperatures as low as -40° F/C. The product is UL and cUL listed and comes with a five-year warranty. For additional information on the Hubbell Building Automation’s Dimming WASP, please visit www.hubbell-automation.com. ❏
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Industry NEWS
AllSun Trackers to be Used for Solar Installation at Northern California Quarry The dual-axis AllSun Tracker has been selected for a 200kW net metered project in the northern California town of Cotati. The project is being developed by North Coast Solar and will consist of 33 AllSun Trackers manufactured by the Vermont-based AllEarth Renewables. The power from the project will go to the nearby Stony Point Rock Quarry. The fully pre-engineered solar trackers are designed for residential and commercial-scale installations. AllEarth Renewables is a 2012 Inc. 500 business for fastest growing companies nation-wide and has installed over 1,700 complete grid-connected solar tracker systems. The dual axis tracker was named a “Top-10 Green Product” by BuildingGreen magazine. ❏
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Electrical Products & Solutions • January 2014
Industry
NEWS If you have pertinent news about the electrical industry that you would like to see published in an upcoming issue of Electrical Products & Solutions magazine please send an email to danny@epsmag.net for consideration.
Please include a high resolution image to accompany your news release.
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Product FOCUS Platinum Tools® Announces Upgraded Recon Test Set Now Shipping, the 21st Century Butt Set (p/n T62) Now Offers a New Protection Boot and Direct RJ11/12 Plug-In Line Cord Platinum Tools®, the leader in solutions for the preparation, installation and hand termination of wire and cable, is proud to announce that its upgraded Recon Test Set (p/n T62) is now shipping. With an MSRP of $269.95, the Recon Test Set now includes a new protection boot and a direct RJ11/12 No-Fault (6x6) connector, allowing for telephone line testing without a modular adapter (banjo). “The Recon T62 delivers more line condition and status information than any other telephone line tester in the world,” explained John Phillips, Platinum Tools, Inc. product manager. “The T62 offers a complete menu for measuring data, actively monitoring and detection of high line voltages. It also includes a Digi-Secure feature that protects digital lines from disruption by outside test equipment.” The T62 Recon Test Set comes with a slate of features not found on any other ‘butt’ set in the world. The large backlit display shows information clearly, and with a glow in the dark keypad the unit can be used in low light environments. And, it is 100 percent weather and rainproof for outside use anytime. “The T62 Recon Test Set is tough as well as talented,” added Phillips. “It is the first 21st Century telephone test set, and sets a new standard for telephone line analysis.” For more information, visit www.platinumtools.com
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Product FOCUS
CBS ArcSafe Introduces Remote Racking Solution for Popular GE AK-1-25 Low-Voltage Breakers CBS ArcSafe® is proud to offer the industry’s first remote racking solution with circuit breaker-specific tooling for General Electric’s line of GE AK-1-25 low-voltage power circuit breakers. When used with a CBS ArcSafe RRS-2 configurable remote racking solution for non-rotary racking mechanisms, the GE AK-1-25 tooling allows technicians to remotely rack the breaker IN or OUT from an increased distance while stationed up to 300 feet away, outside of the arc-flash-hazard boundary. This newly designed tooling is compatible with all GE AK-1-25-style breakers operating on any voltage, with current ratings up to 600A and up to a four-high configuration. These GE AK-1-25 circuit breakers are generally used for protection and control of feeder and branch circuits, including equipment in buildings, industries, and power stations. Like all CBS ArcSafe remote racking and switching solutions, the RRS-2 GE AK-1-25 racking solution attaches to the enclosure using specially designed magnets that ship with the unit. The tooling is lightweight, portable, and ideal for remote operation in hard-to-access areas. Thanks to CBS ArcSafe’s patented remote racking solution that allows the operator to rack the breaker from up to 300 feet away, the need for hot and bulky personal protective equipment (PPE) is greatly reduced, as is operator fatigue. For more information, visit CBSArcSafe.com
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Product FOCUS New Fluke Infrared Cameras with LaserSharp™ Auto Focus Deliver In-focus Images for the Best Imaging Accuracy Advanced wireless connectivity and the new SmartView® Mobile app maximizes productivity in the field Fluke Corporation introduces the Fluke® Ti200, Ti300 and Ti400 infrared cameras with advanced connectivity and accuracy to maximize technicians’ productivity in the field. The new infrared cameras feature LaserSharp Auto Focus, which uses a laser to pinpoint exactly where the camera should focus for precisely focused images every time. The rugged Fluke Ti200, Ti300 and Ti400 connect to the Fluke CNX™ Wireless system, allowing them to be used as a main unit to view live measurements of up to five wireless modules (e.g. AC current or voltage modules) on its screen and integrate the data into the infrared image. (Coming soon via firmware update. Users notified via SmartView software when available.) The infrared cameras feature wireless connectivity to easily transfer images from the cameras directly to PCs, an iPad or iPhone which can then be imported into Fluke SmartView® software, a professional suite of analysis and reporting tools for optimizing and analyzing infrared images and producing professional reports. New SmartView® Mobile App The cameras also integrate wirelessly with the new Fluke SmartView Mobile app for iPhone and iPad. Like the desktop version, the SmartView Mobile app allows users to transfer images wirelessly for additional image optimization and analysis and to create professional reports, but now they can share information without returning to the office to create and send reports to clients or management. With the SmartView Mobile app, users can get approval for additional work needed or next steps immediately, increasing efficiency and profitability. And unlike many other apps, SmartView Mobile is optimized for both the iPhone and iPad, maximizing the productivity no matter which device is used. For more information, visit www.fluke.com/Ti400
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Electrical Products & Solutions • January 2014
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Appleton Expands Plug & Receptacle Family with New M-Line Multi-Pin Connectors Appleton, the number one brand in industrial electrical products, today unveiled its new M-Line(TM) Multi-Pin Connectors for heavyduty and hazardous locations up to 600 Vac/Vdc. “Our new M-Line connectors allow customers to go far beyond four poles and in excess of 1,000 amps,” said Eric Goldberg, Director of Hazardous Products Marketing. “With the addition of the M-Line to our PowerTite® plug and receptacle family, Appleton now brings to market the widest range of connection solutions for the industrial marketplace.” Designed to safely connect and disconnect power, control and instrumentation equipment, M-Line connectors help industrial facilities achieve increased operational flexibility and productivity. When used as back-up power connections, the connectors minimize downtime by allowing employees to quickly switch to generator power in the event of a main power failure. When employed in a pilot-plant or small batch process, they enable faster configuration of equipment while eliminating the time and expense of hard-wiring. If mounted in portable equipment, the connectors give the flexibility to deploy equipment when and where it’s needed. Adding value wherever they’re installed, Appleton M-Line connectors are available in two versions. The MEP Series is purposeengineered for hazardous ATEX/IECEx locations while the MN Series brings M-Line advantages to heavy-duty but non-hazardous environments.Both models share plug-and-play simplicity to minimize installation and maintenance costs while providing IP68 environmental protection. Standard and custom configurations — combining a wide range of conductor numbers and sizes, contact materials, and termination options — mean there is an M-Line connector to suit almost any application requirement. Choice is also available in cable support/retention methods, as well as shell materials (anodized aluminum, brass or stainless steel). For more information, visit www.appletonelec.com
New Penta Buster Tool from Condux Condux International, in cooperation with Innovative Industrial Products, LLC., recently added the Penta Buster, to its comprehensive line of cable installation tools and equipment. The Penta Buster is designed to safely expel dirt and debris from the area around fasteners of ground-level electrical service boxes. The one-piece tool is comprised of rigid retractable teeth that loosen debris fragments from around the nut. By retracting the teeth, a socket is exposed that can be used to easily remove the nut or bolt fastener. The unit features a removable T-handle that can be used with a standard 3/8- or 1/2-inch drive ratchet. The Penta Buster is designed to work with ground-level utility boxes plumbing (water meter readers), telecommunications boxes, underground water meter boxes (wastewater), irrigation valve boxes and telephone turtles. For more information, visit www.condux.com
Klein® Tools Introduces an Open Jaw Cable Cutter Front loading jaws are designed to work in tight spaces Klein Tools, for professionals since 1857, introduces the Open Jaw Cable Cutter, a ratcheting cable cutter with front loading jaws that easily wrap around cable in confined spaces. The Open Jaw Cable Cutter (Cat. No. 63711) with a high-leverage ratchet mechanism allows for single handed cutting of 600 MCM Copper and 750 MCM Aluminum without leaving burrs or sharp edges. It can also cut 1-1/8” communication cable. This cable cutter features a spring release lever that quickly resets the blades between cuts. Plastic covered handles with hand guards provide comfort and a firm grip. “Klein Tools’ new Open Jaw Cable Cutter offers the best of both worlds,” said Klein Tools product manager Ben Bainter. “It has the open jaw design of traditional “lopper” cable cutters as well as the compactness of ratcheting cable cutters.” NOTE: Not designed for cutting steel or ACSR. For more information, visit www.kleintools.com January 2014 • epsmag.net
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Product FOCUS
DE-OX® Oxide Inhibiting Compound from ILSCO ILSCO Celebrates 120 years in 2014… ILSCO’s De-Ox® oxide inhibitor is available in three distinct formulas. The standard non-grit, petroleum based formula is suitable for aluminum and copper connections. It performs very well in keeping moisture and air from penetrating the connection, thus preventing oxidization and therefore prolonging the life and integrity of the connection. Our De-Ox-Z zinc formula contains zinc flake additive and is designed for use on aluminum or copper connections. ILSCO’s De-OxC copper formula contains copper flake additive formula is designed for use on copper connections. In both cases, the flake filled formulas act as an abrasive that roughs up the smooth mating surfaces of the conductor and connector, providing an enhanced bonding between the two surfaces. The advantages of the enhanced flake filled formulas include better holding strength and cooler operating temperatures. The flakes also act as a thickening agent that holds the De-Ox in place or helps keep it packed tightly in the connection, especially under surge conditions. All three De-Ox formulas are available in a variety of different packages and sizes including bottles, tubes and packets. For more information, visit www.ilsco.com
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Electrical Products & Solutions • January 2014
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Carlon® DraftTight® Old Work Box Offers Greater Energy Efficiency in Remodeled Homes New Thomas & Betts Product is One-Gang Electrical Box with Draft-Resistant Seal The new Carlon® DraftTight® Old Work Box from Thomas & Betts provides contractors with an easy way to install energy-saving, sealed electrical boxes in existing structures. The Carlon® DraftTight® Old Work Box features a flexible drywall flange and gaskets over cable-entry points to prevent airflow from entering the house, which leads to greater energy efficiency in the building. “Contractors use old work electrical boxes when working on residential remodeling projects,” said Chad Smith, vice president, product management and marketing, at Thomas & Betts. “With the new Carlon® DraftTight® Old Work Box, we’ve provided the means for sealing the perimeter of the box and cable clamp openings to create a draft-resistant seal. In addition to energy efficiency benefits, the unique design of the new Carlon® DraftTight® Old Work Box allows it to be installed quickly and easily, greatly reducing installation time.” Additional features of this one-gang box for old work include built-in old work swing clamps that mount directly to the wall without nailing them to studs, in compliance with the 2012 International Efficiency Code Compliance (IECC) residential building energy code and high-strength polycarbonate construction that will not shatter in low temperatures nor distort in high temperatures. For more information, visit www.tnb.com
Lighting OEMs Can Now Cost-Effectively Add COB Array Technology in LED Luminaires New adapter mates IDEAL Chip-Lok™ array holders with LEDiL reflectors IDEAL has introduced an inexpensive, simple-to-install adapter that seamlessly connects its Chip-Lok™ LED COB array holders to LEDiL Mirella™, Angela™, and Lena™ reflectors - at extremely high optical efficiency. Using this adapter, lighting OEMs worldwide can now easily incorporate COB (Chip On Board) array technology from Bridgelux, Citizen, Cree, Nichia, Philips Lumileds and Sharp into their LED luminaires for higher quality, more cost-efficient production. IDEAL Chip-Lok Array Holders are fabricated from hardened stainless steel to prevent creep even at high temperatures, assuring great thermal pressure for the life of the luminaire. Size and mounting of all Chip-Lok Holders are consistent with Zhaga parameters, allowing OEMs to standardize components. In addition, IDEAL has continued to expand its line of Chip-Lok holders with two new versions for the Cree CXA18 and the large Cree CXA35. For more information, visit www.idealindustries.com/products/oem
Seamlessly Integrate Wireless Lighting Controls with Hubbell Building Automation’s wiHUBB® Building Automation System Gateway Interface Hubbell Lighting, a world leader in lighting innovation, announced today its latest wireless lighting controls innovation, Hubbell Building Automation’s new wiHUBB® Building Automation System (BAS) Gateway Interface. Designed to be used in facilities that need to quickly and easily enable their wiHUBB® Lighting Control Systems to interface with other protocols, the wiHUBB® BAS Gateway Interface puts lighting controls in your hands. The wiHUBB® BAS Gateway Interface is an external, high performance, low cost, multi-protocol gateway for providing control and access from building automation systems to HBA’s wiHUBB® Wireless Lighting Control System. The device provides protocol translation between wiHUBB® and BAS devices using BACnet®, Metasys® N2 by JCI, and Modbus™. The wiHUBB® BAS Gateway is based on the industry leading FieldServer Technologies™ ProtoCessor and ProtoNode technology and is pre-configured with the wiHUBB® system protocol interface. Web browser based programming is made simple with an intuitive and easy-to-use Graphical User Interface and user account/password manager. The wiHUBB® BAS Gateway Interface is equipped with a five-year limited warranty. For more information, visit www.hubbell-automation.com January 2014 • epsmag.net
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Product FOCUS Legrand® Introduces New Duplex USB Charger for Residential Market New Decorator Duplex USB Charger Targets Residential Market With Enhanced Charging Capabilities Legrand, a leading provider of electrical wiring devices and home systems, today announced the availability of its new Pass & Seymour® Decorator Duplex USB Charger. The new charger further extends Legrand’s already extensive USB device line offering. Launched specifically for residential and multiple dwelling units, the Pass & Seymour® Decorator Duplex USB Charger features an improved overall 3.1A USB charging capability. It is available in 15A and 20A 125V versions. The Combination AC duplex receptacles include two 5-volt DC USB ports that work with USB 2.0 and 3.0 compatible devices. Safety is an important aspect of the new chargers and the AC receptacles come with a patented tamper-resistant shutter system preventing the improper insertion of foreign objects as a standard feature. The Pass & Seymour® Decorator Duplex USB Charger has stainless steel auto-ground clips, which assure a positive ground, and a zinc-plated ground terminal screw. The screw-pressureplate back wiring makes installation fast and easy. Its back and side wire terminals can easily fit #14 AWG - #10 AWG stranded and solid wire. “The USB powered device market is surging ahead with significant growth and now there is even a wider selection of products for consumers to choose from. Many households have more than one device that needs to be charged on a regular basis. With our new USB charging device aimed at the residential market we aim to capitalize on this growing opportunity,” said Thomas Roy Sr., product line manager, Legrand Electrical Wiring Systems Division. For more information, visit www.legrand.us
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Milwaukee® Introduces Inkzall™ Permanent Markers & Stylus- Optimized for the Jobsite Milwaukee Tool Corporation continues to expand their Hand Tool offering with Inkzall™ Jobsite Markers, a new line of writing tools designed and optimized for jobsite use. Featuring clog resistant tips and aptly named Inkzall™ for their ability to write through dusty, wet or oily surfaces, the new line will include fine and medium point permanent markers, as well as a stylus/marker combination tool that was designed for use with gloves on touch devices such as iPads and iPhones. “Most professionals have a permanent marker with them at all times, but the options available today were simply not designed for the materials and rough conditions on a jobsite,” says Bobby Shaw, Group Product Manager for Milwaukee Tool Corporation. “The number one complaint is that competitive marker tips do not keep their shape and easily “mushroom”. The new Milwaukee Inkzall™ markers were specifically designed to alleviate this problem with durable tips that hold up to use on rough surfaces such as OSB, cinderblock and concrete.” For added user convenience, the markers were optimized with a proprietary ink for faster drying times to reduce smearing markings, without drying out quickly when the cap is left off. Complete with a built-in hard hat clip for easy storage and access, all Milwaukee Inkzall™ solutions were designed from the ground up with the professional tradesman in mind. Confirming Milwaukee’s commitment to best-in-class durability and their relentless mission to provide innovative solutions to the end user that will increase productivity, the new Inkzall™ products will launch in February 2014. For more information, visit www.milwaukeetool.com
Nuheat launches North America’s 1st WiFi Floor Heating Thermostat Nuheat, the leading manufacturer of electric radiant floor heating systems announced this morning at the Consumer Electronics Show, that it will launch North America’s first WiFi floor heating thermostat, the Nuheat SIGNATURE. The Nuheat SIGNATURE will give homeowners full access to all thermostat settings with wireless remote access through a smartphone app (iOS or Android) or a web browser. Changing the temperature or schedule, or viewing energy usage will all be at the homeowners’ fingertips. The Nuheat SIGNATURE is like no other in our industry,” said Wally Lo, Nuheat’s Product Manager. “It has been designed and developed exclusively for Nuheat by OJ Electronics and after over a year of development, we are extremely excited to bring it to market. Extensive market research from homeowners and contractors alike confirmed the market is expecting connectivity for remote access. A myriad of household products ranging from locks to lights to heating systems offer the ease of on-the-go control. Our new thermostat allows the user to activate the floor heat for vacation properties or, to simply turn up the heat for a cozy return home.” The Nuheat SIGNATURE will be priced at $265.00 USD and will be available for sales in spring 2014. For more information, visit www.nuheat.com
New Line of Non-fused Disconnect Switches Ronk Electrical Industries is proud to announce a new line of non-fused disconnect switches. These light weight Type 3R all aluminum units are designed for many years of trouble free service. The uniquely designed load break contact mechanism will not fail due to fouling. Standard installed neutral bar, ratings from 100 – 400 amp in 240 volt single and three phase configurations are available from stock. 60+ years of proven reliability make Ronk a great choice on your jobsite and we are still made in the USA. For more information, visit www.ronkelectrical.com
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Advertiser INDEX This advertisers index is compiled as a courtesy to our readers. While every effort is made to provide a complete and accurate listing of companies, page numbers and reader service numbers, the publisher is not responsible for errors.
Company
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14 30 IBC 29 38 9 4 21 40 36 7 11 40 BC 15 34 IFC
41 43 2 21 49 9 6 17 50 47 8 11 51 3 13 45 1
ACSCOUT LLC ADVANCED TEST EQUIPMENT AEMC INSTRUMENTS ALBER CORPORATION BATTCON 2014 CONFERENCE BYTE BROTHERS CABLOFIL COPPER DEVELOPMENT ASSOCIATION COPPERWATCHER E-Z METER GENERATOR INTERLOCK TECHNOLOGIES HB BRACKETS HERCULES INDUSTRIES, INC. HIOKI USA ITOOLCO KRENZ & COMPANY MEGGER
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Company MILLER SAFETY CONSULTANTS, LTD MINUTEMAN UPS MITSUBISHI ELECTRIC POWER PRODUCTS MP GLOBAL PRODUCTS LLC NABCEP PHASE-A-MATIC RANDL INDUSTRIES INC. RUNTAL NORTH AMERICA SIMPLY AUTOMATED INC. SMALLPC.COM SOKKIA STEELMAN INDUSTRIES STRIP-TEC THE HOME DEPOT TOSHIBA INTERNATIONAL UNDERGROUND DEVICES UTILITY METALS
PG#
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27 31 17 1 3 34 33 25 19 36 5 14 28 13 23 32 10
20 23 14 4 5 46 24 19 15 48 7 40 42 12 18 44 10
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