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Technology for the Food Industry - International magazine in Italian/English Spedizione in abb.to postale -45% Art. 2 comma 20/B Legge 662/96 DCI-TV- Anno 20 N°7 Luglio 2015
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Autorizzazione Tribunale di Forlì n. 5 del 19.01.1996 In questo numero la pubblicità non supera il 45% Sped. in abbonamento postale 45% Art. 2 Comma 20/B Legge 662/1996 DCI-TV Publisher: Editrice EDF Trend srl Via Bianchetti 11 31100 Treviso - Italy All right reserved. Reproduction in whole or in part without written permission is prohibited. The Publisher is not responsible for any materials, nor for writers’ nor contributors’ expressed or implied opinions. Informativa ex D.lgs 196/03 Ai sensi dell’art.2 comma 2° del Codice Deontologico dei giornalisti si rende nota l’esistenza di una banca dati di uso redazionale presso la sede di Via Bianchetti 11 Treviso. Responsabile del trattamento dati è il direttore responsabile a cui ci si può rivolgere presso la sede di Treviso Via Bianchetti 11 per i diritti previsti dalla legge 675/1996.
N°7 Luglio/July 2015
Index COMPANY
WEBSITE
PAGES
FIELD
A.WATER SYSTEMS SRL
www.watersystems.it
5-7
Beverage Industry
ACMI SPA
www.acmispa.it
8-9
Beverage Industry
AERAQUE SRL
www.aeraque.com
10
Beverage Industry & Food Industry
AKOMAG SRL
www.akomag.com
12-13
Beverage Industry
ATLANTA SRL
www.atlantapackaging.eu
14-15
Beverage Industry & Food Industry
AVE TECHNOLOGIES SRL
www.ave-technologies.com/
16-17
Beverage Industry
BERTUZZI FOOD PROCESSING SRL
www.bertuzzi.it
18-19
Beverage Industry & Food Industry
CIDIESSE ENGINEERING SRL
www.cidiesse.com
20-21
Beverage Industry & Food Industry
FBF ITALIA SRL
www.fbfitalia.it
2^ cover, 1, 22-23 Beverage Industry & Food Industry
GALIGANI FILTRI SRL
www.galiganifiltri.it
24-25
Beverage Industry
IDROINOX SRL
www.idroinox.com
26-27
Beverage Industry & Food Industry
IFIND SRL - ITALIAN FOOD INDUSTRIES
www.ifind.it
28-29
Beverage Industry
IMCAR SPA
www.imcar.it
30-31
Beverage Industry
METALNOVA SPA
www.mnmetalnova.it
33
Beverage Industry
OMB SRL
www.ombitalia.it
35
Beverage Industry
PIETRIBIASI SRL
www.pietribiasi.it
37
Beverage Industry & Food Industry
PRIAMO SRL
www.priamosrl.com
38-39
Beverage Industry & Food Industry
A. WATER SYSTEMS Srl Località Piana, 55/D - 12060 Verduno (Cuneo) Italy Tel. +39 0172 47 02 35 - Fax +39 0173 61 56 33 info@watersystems.it - www.watersystems.it
Nature in a bottle - water mineralizing solutions Mineral waters, whether natural or industrially produced, represent the bigger portion of worldwide water bottling market. “Natural” mineral water, taken from a natural source, contains a selection of naturally occurring inorganic minerals in its composition and is influenced by the gases reacting with the water in its relatively slow passage through the rocks and sediments of the Earth’s crust. Many variables cause extensive variation in the quality of groundwater, even in local areas. At some point, the water reaches an equilibrium or balance, which prevents it from dissolving additional substances. With more and more interest in this developing market and fewer and fewer sources of so-called clean and “natural” mineral water, bottlers are seeking to create what they consider to be a synthetic replica of the best tasting natural mineral water(s) available.
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Mineralising units by Water Systems Raw water undergo different stages of treatment according to its source and characteristics: if necessary the incoming water (tap water or source water) is initially stripped of most if not all of its inorganic, biological, metallic and organic components through a reverse osmosis process. Where a simple RO blending by-pass is not enough, to restore adequate mineralization, a precise combination of a selected number of mineral concentrates are added to the water being bottled, to match the desired mineral content for the product water. The specific amount and combination of dosed salts will of course depend on the taste, texture or other characteristic of the wished end product. The aim is to achieve a pleasant and acceptable flavour profile, which may vary depending on geographic area, climate, ethnic population or other demographic data. Therefore, the primary objective of the mineralization process is to impart that “pleasant and acceptable flavour profile” which would result in product acceptability and sales.
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Remineralisation can be carried out in three ways. Traditional one involves dissolving of powder salts in water by means of a dosing pump; this process is probably the most widely used, but has some advantages: powder salts must be highly soluble and this characteristics sometimes affects negatively product taste. Furthermore powder salts are not so noble salts. The alternative is a water filtration in a huge Calcium and Magnesium Carbonate filter, after a water acidification. This kind of process reflects the action of environment (rocks, air) on natural mineral water during its flow from heart of the earth, through the source in high mountain, up to consumer. Mineralisation on calcium/magnesium carbonate filter Already widely used on boats to mineralize demineralised RO sea water, the process includes an automatic water acidification equipment by means of CO2: the injection of gas is necessary to acidify the demineralised water (through the formation of carbonic acid) in order to give it the properties necessary to dissolve the calcium carbonate in follow stage of treatment. The filter contains a layer composed of calcium and magnesium carbonate: the passage of acid water through the filter layer will determine the dissolution of the salt contained in the filter and therefore the mineralization of the filtered water; to ensure very high exchange surface between liquid and solid, minerals used in the filters have a particle size of 0.8 รท 1.2 mm, and the inorganic layer will be installed on a siliceous sand layer to avoid leakage of fine stuff; process is continuously controlled by pH analyzer and conductivity analyzer.
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Mineralisation by powder salts dosing Mineralisation on calcium/magnesium carbonate filter can be followed by a stage of traditional mineralization with dosing pump to dose what the customer wants: usually calcium chloride, sodium bicarbonate, magnesium sulphate, potassium fluoride. The equipment is completely manufactured in AISI 316 L stainless steel and provided with salts powder dissolving tank and centrifugal pump for the transferring of the concentrate to the storage tank. Process is continuously controlled by pH analyzer and conductivity analyzer. Furthermore, it allows to set the dosing ratio according to the chosen recipe and therefore to determine the mineralized water quality. A second centrifugal pump is conceived to feed water to final stage of treatment (microfiltration and UV-disinfection). Final treatment Water ozonization, which grants product conditioning right before filling, is a typical application used by Coca Cola (Dasani and Bonaqua) and Pepsi Cola (Aquafina) to increase the product shelf life and microbiological quality, affected by the powder salts contamination; at the same time ozonised water will provide fully disinfection of bottle and cap: then ozone will disappear in 24 hours and the product will be ready for the market but much more safe on the microbiological point of view. Water ozonising systems, as well as other equipment by Water Systems, are especially conceived and manufactured for beverage industry and provided with components supplied by leader European manufacturers, in order to guarantee maximum reliability.
Asiatic Edition 2015 / Beverage Industry
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ACMI Spa Via G. Di Vittorio, 60 - 43045 Fornovo Taro (Parma) Italy Tel. +39 0525 40 18 11 - Fax +39 0525 40 13 18 info@acmispa.com - www.acmispa.com
ACMI S.p.A. is an Italian company, founded in 1984, specialized in the production of high technology bottling and packaging lines. The company, based in the province of Parma (Italy), started up as a manufacturer of palletisers and depalletisers for the food and beverage industry and went on to specialize in all packaging processes. Nowadays, ACMI S.p.A. is one of the major suppliers of complete turnkey lines for the bottling and packaging industry. The experience gained in over 30 years of activity allows the company to present to the market a complete and integrated system of solutions. Mission and Values ACMI’s mission is to strive for excellence in customer satisfaction, using all of its resources in the search for the best possible solution and maintaining a serious and correct relationship with all the customers, employees and stakeholders. The values that have enabled ACMI to grow and maintain a high level of competitiveness in the marketplace are the same that are now used to guide the company in current choices and pave the way for the future: professionalism and ethics in organizational management; strategic planning; research and technological innovation; trust and respect of internal resources. Technology ACMI has patented numerous systems and has repeatedly introduced important innovations in packaging: the application of product industrialization concepts and the use of robotic systems in packaging machines have allowed ACMI to stand out on the market and occupy a leading position in terms of performance, reliability and durability in time.
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In addition to the series of traditional palletisers intended for lines with reduced capacity and speed, ACMI has a product portfolio specialized in high performance dedicated particularly to the beverage industry, where the filling speeds are reaching very high levels. All these high-end systems are industrially produced, with a concept of standardisation to improve performance, facilitate maintenance and simplify the management of spare parts. Product Range TWISTERBOX: Continuous layer formation systems. FENIX-TRAYMAX: High efficiency shrink wrappers and tray formers with automatic changeover systems. CONDOR: Multifunction robot, crater and carton packer. FASTER - THUNDER – RASAR: Complete range of palletisers and depalletisers. COMPAKT: A new series of compact and high performance palletisers. ROCKET – VORTEX: Versatile rotating ring, arm and pallet stretch wrappers. VIPER: A new concept of mechanical handle applicator with electronic spacing system. EASYPACK – EASYMAX: The new frontier in packaging, the “multipack”. CONVEYORS: High efficiency conveying systems with automatic changeover. SPIDER: Traditional craters. COMPACT LINES (PET): A new concept of complete turn-key lines for both round and square PET bottles. LINE ENGINEERING: Design and automation of complete lines, engineering services.
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ACMI signs the fastest PET lines for soft drinks in the world. Canlubang, Philippines. Sixty kilometers from Manila. This is the facility, chosen by the Coca-Cola colossal Femsa, to install the four fastest PET lines for soft drinks in the world. With a daily production of seven million bottles, the four lines installed by ACMI (two lines of 81.000 bottles per hour and two lines of 63.000), represent the maximum technological development of the branch. Complete line ACMI carried out the design and the management of the four lines of Canlubang, granting the project success in the time frame required by the customer. From the outfeed of the blowing-fillinglabelling block, which is the only component not part of the ACMI supply, the 250 ml PET bottles are handled with extremely high efficiency right up to the finished pallet. Lines number 7 and 8 manage the single format of 250 ml with a speed of 81.000 bph, the other two lines on the other hand are multi-format and can manage four different formats ranging from the 250ml to the 1 Lt. Fenix shrinkwrapper All the four shrinkwrappers installed in Canlubang belong to the 295 series, a series designed for packaging with film only, on a double lane, with a maximum speed of 95 packs per minute for each lane. The infeed system used for Coca-Cola Femsa shrinkwrappers is the so called “thirty degree system with recirculation”, which allows a high production speed associated with low pressure on the bottles. Thanks to this smart system, the bottles quickly channel towards the wrapping area, whilst those in excess are directed to a recirculation system, which put them back in the bottles infeed flow further upstream. Amongst the novelties presented by ACMI, is the complete restyling of the oven, which probably represents the most critical part of any shrinkwrapper. Both the electrical consumption and the package quality depend on the oven configuration. During the last few years ACMI has invested a great deal in the oven design both for the electrical resistances and the air flow inside the oven tunnel, in order to achieve the desired result.
Line overview
Automatic film changeover All the four shrinkwrappers are equipped with the automatic film changeover patented by ACMI. In an external box, positioned close to the shrinkwrapper, are installed two reels of film. When the shrinkwrapper finishes the reel in use, it switches automatically to the second reel in a time frame of approximately 10 seconds. At this stage the operator has all the required time to replace the terminated reel with a new one, while the machine has already restarted its production cycle. The operator, who intervenes on the external reel box, can operate in complete safety, at a safe distance from the shrinkwrapper moving parts. Twisterbox® The palletising system is centered around the Twisterbox®, an ACMI patent for the continuous preparation of the layer. The two single-format lines of 81.000 bph are each handled by a model with two gripping pliers, whilst the multi-format lines need a model with three gripping pliers. The Twisterbox® system allows the preparation and the formation of the layer, guaranteeing very high production speeds together with utmost delicacy in product handling. The system can be configured with one, two or three gripping modules and it is completely automatic. All of the changeover operations are carried out by means of the operator control panel and do not in any way require manual mechanical operation. The four Twisterbox® systems installed in Canlubang are associated with the high level infeed Faster model palletiser. Rocket pallet stretchwrapper All the lines finish with a rotating pallet shrinkwrapper Rocket model equipped with a one meter high reel and automatic change over system of the pre-stretching group. The distinctive element of the system is the electronic pre-stretching group, which, thanks to specific algorithms, is able to handle the plastic phase of the film granting high stability of the pallet and a minimum consumption of material. The system reaches a maximum pre-stretching value of 400% and can be accessorised with both the antidust or the hermetic “waterproof” type system.
Rocket pallet stretchwrapper with rotating pallet and automatic changeover system
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AERAQUE Srl Via Riccardi, 12 - 27040 Pinarolo Po (Pavia) Italy Tel. +39 0383 197 54 39 - Fax +39 0383 39 80 48 aeraque@aeraque.com - www.aeraque.com
Aeraque designs and manufactures systems for the treatment of the liquids and gases used in several applications; this list shows the plants Aeraque has already built, but its design department is always ready to examine new specific requirements in order to find a solution to the customers’ demand. • Drinking Water Treatments • Drinking Water Disinfection • Mineral Water Preparation and Conditioning • Fresh Vegetables Disinfection • Stocking Goods and Stocking Areas Disinfection • Food Products and Containers Disinfection • Cooling Systems Disinfection • Fish Farms Ozone Treatments • Pure Water Loop Distribution Disinfection • Reverse Osmosis Plants • Ultrapure Water Plants • Waste Water and Gas Treatment The Customer Care Department ensures prompt interventions upon specific request and Programmed Maintenance Services around the world.
Ozone Generators Ozonization Systems Technological Plants
AKOMAGÂ Srl Frazione Diolo 15/D - 43019 Soragna (Parma) Italy Tel. +39 0524 59 90 97 - Fax +39 0524 59 90 12 info@akomag.com - www.akomag.com
Genesi L
Hydra 8.1
Bottle Washing The automatic washing of returnable bottles has today reached a level of high specialization. AKOMAG is a young, flexible and dynamic company that bases its organizational strategy on Customer Satisfaction, the quality of its systems, its assistance services and technological innovation. The company has been working in the bottling sector for many years, and boasts a long construction experience, which allows it to guarantee maximum yields for the client, together with the highest level of operational practicality, minimum working costs and long lasting equipment, due mainly to the fact that the machines are built using certified, top quality materials. This experience and the company research are made available to the clients who demand only the best. The simple, modular structure of the company’s production range has allowed for the progressive increase in the functions and level of sophistication, including special washing and sanitization sections, automatic process parameter control, system security devices, energy saving devices, the reduction of exhaust waste and automatic sanitization of the most important parts in terms of hygiene. During the design utmost attention has been paid to ensuring the adoption of all details for health protection and operator accident prevention, along with all the necessary protective devices for noise reduction. Great efforts have also been made to reduce the size of these traditionally large and awkward machines, in order facilitate space optimization in bottling plants. The AKOMAG production range includes bottle washers, rinsers and sterilizers for glass and PET bottles and for large 3-4 and 5 gallon bottles, crate washers and various complementary machine accessories. The company’s operational site is in Soragna (Parma), and has a covered surface area of more than 1,500 m2 for production, plus a spare parts warehouse and technical, administrative and sales offices.
Sira
Akomag production
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ATLANTA Srl Via Europa, 13 - 40010 Sala Bolognese (Bologna) Italy Tel. +39 051 72 27 92 - Fax +39 051 72 16 30 info@atlantapackaging.eu - www.atlantapackaging.com
ATLANTA is a strongly growing company, specializing in the production of packaging machines for food, beverage, pet food, detergents, lubricants and personal care products. More and more industries are focused on packaging that lead consumers to buy more than one product or different products in the same package. It has become increasingly more popular to request the provision of a primary machine that produces “multipacks”, and a secondary machine that combines several “multipacks” in one finished pack. ATLANTA, with constant “focus” on customer demands and always sensitive to their specific needs of productivity, innovation and competitiveness, provides these solutions and the best OEMs fit ATLANTA machines in their production lines that are installed worldwide. The ATLANTA machines have established themselves in the marketplace thanks to performance, versatility, efficiency, reliability and low maintenance. The company produces the following machine range: • Wrap-around GIOTTO, up to 50 cases per minute • Wrap-around RAFFAELLO, up to 15 cases per minute • Shrink Wrapper ARAGON, up to 300 packs per minute (triple lane) • Shrink Wrapper ECOFARD, up to 300 packs per minute, of small containers (triple lane) • Shrink Wrapper OPALE, up to 50 packs per minute • Shrink Wrapper AMBRA, up to 30 packs per minute • COMBI machine range which is a union of a shrink wrapper and a wrap-around case packer. ATLANTA is characterized by great “flexibility” to your needs by offering different types of shrink wrapping machine that can be specified to run film only packs, printed or plain film, with pad and film, with tray and film or just tray. Continuous upgrades of the machines offer the user simplified operation and build solutions dedicated to the needs of both production and management with ease of use and increased versatility on a wide range of products a priority. Key benefits on all models are fast and easy format changes, even with optional automatic size changeover, combined with ease of use.
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AVE TECHNOLOGIES Srl Via della Costituzione, 127 - 30038 Spinea (Venezia) Italy Tel. +39 041 541 26 24 - Fax +39 041 508 91 00 info@ave-technologies.com - www.ave-technologies.com
SWAN new short-pipe electro-pneumatic isobaric fillers are AVE Technologies’ latest novelty standing out for their special features of functionality and construction quality. These plants are suitable for throughput up to 80,000 bottle/h and are engineered upon “clean design” philosophy; in addition, stainless steel materials are also used to produce all component. External pressurized tank is equipped with a variable speed restart pump for overall control on the pressure of the filling head. The machine manages three different process gases, such as: pure CO2 at filling pressure; CO2 impure from the bottle during low pressure isobaric filling phase to vacuum wash the bottles and pressurization, and vacuum making for bottle pre-discharge and decompression. The modular isobaric valve runs at two filling speeds and is provided with short or long pipe to perform filling from the bottom.
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A dome-shaped board is used to convey the bottles and ease water and glass shards drainage. Modular structure with clockwise and anticlockwise configuration. Setting for rinser and screw capper, or crown capper as an alternative in case of simultaneous us of more cappers. Board handling of bottle conveying by means of synchronized brushless motor with main motor of the filling carrousel. Bottle synchronizing screw runs with fix centre with the varying of the diameter of the bottles, and it is mounted on a tilting structure as to ease change of formats. Stars and bottle guiding equipment are in stainless steel while wear outline is in rubber as to ease the cleaning of the handling system. Machines are also equipped with dismountable shields with tilted conic-shape outline, to avoid glass shards from bouncing back on the valve after possible explosion of the bottles. Bottle lifting stainless steel jacks are fully pressurized as to avoid water or other impurities from being sucked in. SWAN is the latest and most qualified technological innovation from AVE Technologies, a company member of Della Toffola Group.
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BERTUZZI FOOD PROCESSING Srl Corso Sempione, 212/bis - 21052 Busto Arsizio (Varese) Italy Tel. +39 0331 35 63 11 - Fax +39 0331 68 45 11 info@bertuzzi.it - www.bertuzzi.it
Some of the machines used for the application are dedicated for a certain type of fruit, for instance: • Dedicated citrus juice extractors (orange, lemons, grapefruit), on order to minimize the essential oil content in the juice and assure a good control of the pulp. • Deshellers and dedicated presses for pomegranate to produce cloudy or clear juice which importance is considerably increasing for the beneficial health characteristics. • Dedicated pineapple juicing in order to obtain high quality juice only from the edible part of the fruit without contamination with the peel. These are some examples but few. Extractors for juice/puree can be provided for apples, carrots, pears, passion fruit, banana, beets, mango, spinach, asparagus, berries, hawthorns guava. The obtained juice is immediately (blended or not) slightly pasteurized (65-70°C) and chilled before filling. All these examples of equipment have been designed, built and put in operation by Bertuzzi Food Processing Srl, an Italian company that has been operating in this field since 1936 and that supplies plants and machines to process fruit and vegetables to produce juice, concentrates, baby food, jam, ready-made drinks, etc…
Chilled NFC juices: The Bertuzzi approach The market of fruit juice is developing quite rapidly and the share of NFC juices is considerably increasing because of their high quality. In Europe and the US (but also in whole world) 100% juice (not from concentrate) category is showing a strong growth potential. Of particular importance, in this sector, are the chilled juice, fruit juices that are prepared directly from the fresh fruit and then are just chilled and filled or slightly pasteurized and chilled in order to retain all organoleptic characteristics. The majority of the chilled juice found in the shops shelves is based on orange but other varieties like pineapple, grapefruit, carrots as well as blends (orange-carrot, orange-pineapple, carrot-lemonpineapple etc.) are becoming more and more popular. The main hints for the design of a plant processing fresh fruit into chilled juices are: • Optimization of flow of fruit/juice • Optimization of characteristics of process equipment • Optimization of processing cycles in order to: 1. decrease processing times 2. minimize oxidation of the juice 3. keep high organoleptic characteristics • To optimize CIP system to control the microbiology of the juice.
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CIDIESSE ENGINEERING Srl Via dell’Artigianato 3 - 36013 Piovene Rocchette (Vicenza) Italy Tel. +39 0445 55 02 00 - Fax +39 0445 55 00 14 info@cidiesse.com - www.cidiesse.com
Cidiesse Engineering has been designing and producing various kinds of internal conveying equipment since 1976. The company’s evolution, cast to international markets, has always been marked by the very same passion and determination characterizing its commitment to searching for technological innovations as to meet the requirements of strongly growing industrial sectors, such as food, chemical, pharmaceutical, agriculture, ceramics and others, since the very first days. Experience and professionalism have driven Cidiesse Engineering to manufacture systems, which have stood out on the market on account of their construction materials, special attention to engineer details and performance. Cidiesse Engineering has been constantly oriented to quality materials, sanitization and traceability, special attention to engineering and performance, highly appreciated features in the markets of reference. For 40 years, Cidiesse Engineering has been designing and producing increasingly dependable and efficient internal handling equipment and its broad range of products consists of the following: • Vertical bucket elevators for the handling of the following loose products • Belt conveyors; • Revolving tables; • Continuous loading elevators TVC for sacks and boxes. High technology and great development imbued in the company’s planning and construction procedures allow the aforementioned equipment to be used also in small space, while the modular system allows to customize the structure according to the clients’ specific needs. In addition to this, today Cidiesse Engineering can also offer the tracing of plastic elements thanks to special raw materials used which are detected by a metal detector. Thanks to its remarkable experience gained over the years and use of high-quality materials, Cidiesse Engineering can produce systems which are highly appreciated for their design and performances. From single elements to complete conveying systems, Cidiesse Engineering studies together with its clients the most appropriate solutions in compliance with the standard regulations and according to the industrial and logistic requirements. A specialized staff of technicians and engineers always puts its extensive knowhow and innovative ideas at the customers’ disposal.
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FBF ITALIA Srl Via Are, 2 - 43038 Sala Baganza (Parma) Italy Tel. +39 0521 54 82 00 - Fax +39 0521 83 51 79 info@fbfitalia.it - www.fbfitalia.it
FBF Italia has designed and manufactured since 1987, high pressure homogenizers, positive displacement pumps, laboratory homogenizers, dosing systems and, thanks to the wide experience gained in this field, is now a key point-of-reference for plants manufacturers, suppliers of turn-key equipment and end-users in the food, chemical and pharmaceutical sectors. On-going innovation, exacting experimentation of special materials, strict quality controls and endurance tests allow FBF Italia to guarantee maximum performance, durability, reliability and safety; its mission is to offer to all its customers not only excellent sales services but also continuous relationship with constant, direct postsales technical assistance; the target is to keep friendly relationship built on mutual evolution and innovation. FBF Italia’s machines are suitable to process a lot of products and can be inserted into complete process/production, both in sanitary and aseptic design. The main utilization fields of the company machineries are: • dairy industries (milk, cream, cheese, yoghurt, caseinates, proteins, soya milk, etc.); • ice-cream industries; • food, processing, preserving and beverage industries (fruit juices, tomato sauces, oil, ketchup, eggs, vegetable greases, emulsions, concentrates, baby food, etc.); • cosmetic, pharmaceutical, chemical and petrol-chemical industries (starch, cellulose, wax, colorants, beauty creams, tooth paste, detergents, disinfectants, emulsions, inks, latex, lotions, emulsifiers oils, pigments, proteins, resins, vitamins, etc.).
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www.fbfitalia.it
But what about the homogenizing principle? In order to permanently mix one or more substances in a liquid, a homogenizer must be used in such a way as to make it possible to micronize and disperse the suspended particles in the fluid, rendering it highly stable even during successive treatments and storage. The product reaches the homogenizing valve at a low speed and at high pressure. As it passes through the valve, it is subject to various forces that cause the micronization of the particles: violent acceleration followed by immediate deceleration causes cavitation with explosion of the globules, intense turbulence together with high-frequency vibrations, impact deriving from the laminar passage between the homogenizing valve surfaces and consequent collision with impact ring. Homogenization can occur with the use of a single stage homogenizing valve (suitable for dispersion treatment), or double stage homogenizing valve (recommended for use with emulsions and for viscosity control when requested). FBF Italia’s range of machines can be commonly classified as follows: • High pressure homogenizers: The homogenizer is often necessary to mix one or more substances within a liquid. This machine allows micronizing and scattering the particles suspended in the fluid, so that the product becomes highly stable, no matter the followings treatments and storage the product may undergo. The “Buffalo Series” homogenizers are manufactured according to the UE directives and are available with capacity ranging from 50 up to 50.000 litres/hour; according to the products to be processed, the requested pressure may vary up to 2.000 bars (29.000 psi) • Positive displacement pumps: these pumps are used to transfer the products from a storage system or process one to a further part of the plant at a high pressure. These machines are commonly used for feeding of spray driers, tomato paste plants, osmosis plants, etc. • Laboratory homogenizers: manufactured to replicate the same homogenization conditions that can be expected in a real production process these machines offer the possibility to execute tests up to very high pressure (1500 bar) and do not need of any other device to work. Easy to use and to move, with the highest reliability, is the best choice for keeping the production always under control. • Positive displacement pumps for product containing particles: these pumps are mainly used for product containing particles with a max. sizes of 15x15x15 mm such as tomato cubes, vegetable or fruit pieces. The construction of such a machine is much the same as the homogenizers, except for the compression head which is equipped with special pneumatically controlled valve groups.
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GALIGANI FILTRI Srl Strada Provinciale Colligiana, 50 - 53035 Monteriggioni (Siena) Italy Tel. +39 0577 30 50 04 - Fax +39 0577 30 50 19 info@galiganifiltri.com - www.galiganifiltri.com
Galigani Filtri is a leader in the design and construction of filter presses and relevant filtration systems. Since 1958, the company has boasted over 3,000 installations in 5 continents, created with skill and professionalism, in order to offer a high-quality product and a support service for users, installers, and designers. The company is based in Italy, located in a modern facility in the heart of Tuscany, where it makes use of the most modern systems of research, study, and design so as to best solve the problems of each individual application, as well as provide adequate pre- and post-sales assistance through its qualified technicians.
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The company is, furthermore, equipped with a laboratory for filtration testing on samples supplied by clients to determine all the necessary parameters required for sizing the filter press that is most suitable for their needs. Production includes filter presses and pumping units that feed the filter presses. The wide range of filter presses varies from manual discharge machines to fully automatic machines run by modern PLCs. Galigani Filtri manufactures filter presses for all types of applications: food, chemical, pharmaceutical, explosive atmospheres (ATEX), purifying waste water, acid filtration, aggregates, mining, galvanic industries, recycling industries, and so on. All machines are equipped with the most advanced safety devices. The press filters and filtration systems that are manufactured by Galigani Filtri carry out “mechanical� filtrations, and therefore the liquid does not undergo chemical changes. Filtration can occur on the synthetic filter cloth, which retains solid particles up to 1 micron, or on cardboard for particles that measure less than or equal to 1 micron. When it comes to the most technologically advanced systems that Galigani Filtri can provide for filtration and clarification before bottling, the Diatom and the Clearness systems are in the forefront. The Diatom system is comprised of a filter cloth for the filter press and is equipped with all the necessary parts (tanks, pumps, valves ...) that are required for filtration processes using various aids (fossil shell flour or cellulose flour, perlite...). The Clearness system is a filter press with an Aisi304 or Aisi316 structure, which uses cardboard filters and a plate pack that is entirely sealed and protected from contact with the external environment.
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IDROINOX IMPIANTI Srl Via F. Santi, 9 / Q.re Ind. Bogolese - 43058 Sorbolo (Parma) Italy Tel: +39 0521 69 50 11 - Fax: +39 0521 69 50 01 information@idroinox.it - www.idroinox.com
IDROINOX IMPIANTI Srl was established in February 1984 with the aim of “transferring without contaminating”, which is still the inspirational motive of the company. In the course of time, this company has gained an upward and onward position in the national and international context, addressing the food, pharmaceutical, cosmetic and electronic field, up to facilities for hospital and water purification plants. Thanks to its continuous pursuit of excellence, IDROINOX IMPIANTI proved to be a pioneer in the use of orbital welder from the 80s, obtained ISO certification in the 90s, and PED in the early 2000s. Those important certifications let the company build turnkey plants in complete autonomy. Due to an important development, in 2005 the company moved to its current head office, expanded and automated its productive areas and renovated its design and customer service areas. At the same time, IDROINOX IMPIANTI also extended its range of devoted products to customers with the distribution of osmosis plants and steam and ozone generators for pharmaceutical and industrial uses. Mission IDROINOX IMPIANTI Srl highly specializes in design, manufacture and installation of stainless steel plants for the pharmaceutical, food, cosmetic and electronic industries. The company works independently or in partnership with European engineering studios and general contractors, addressing the leading national and international companies in the field. Idroinox’s main activities are: • To provide turnkey solutions food and pharma preparation including commissioning; • To provide turnkey PW, WFI and PS distribution circuits including commissioning; • To supply preparation vessels and storing tanks; • To supply tube heat exchangers; • To supply complete equipment for the production of ozone, for inverse osmosis and clean steam generators; • To provide CIP and SIP; • To supply water pretreatment assemblies with filtration systems and iron and manganese removal, for the production of clean and ultra clean waters according to USP; • To provide detailed engineering: P&ID, tubing sizing dedicated to Process Fluid transport and utilities with implementation of 3D drawings and plant’s layout; • To arrange all necessary documents for FAT, SAT and related protocols along with all required documentation for commissioning and following FDA system validation; • To provide and certify non-destructive controls on raw materials and on each part of the plant including: bore scopes, SMEs (alloys analyzer), iron content testing, Eddy Current test, etc… performed by skilled technicians and state-of-the art instruments; • To carry out washing, passivation and derouging of obsolete plants according to most updated standard. Preparation and Storage rooms
Preparation Skids Pasteurizer C.I.P. and S.I.P. systems
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Preparation and Storage Tanks
Ozone Generators
Shell and Tube Exchanger
Quality is the basis of corporate values IDROINOX IMPIANTI Srl has always focused on quality as the main feature of its work and has obtained the following ISO certifications: ISO 9002 ISO 9001:2000 ISO 9001:2008 For the design, manufacture, installation and sale of stainless steel plants and equipment for the food and pharma industry. IDROINOX IMPIANTI is also certified according to PED, module H and H1, for the design, fabrication, final inspection and testing of tanks, vessels, exchangers and other assemblies. The process of welding and the staff devoted to this activity are certified by the Italian Institute of Welding (Istituto Italiano della Saldatura) according to ASME BPVC sec. IX, EN 15614 -1, EN 2871 and EN 9606-1 dispositions. Welding activities are supervised by two internal II level NDT inspectors, who are also certified by the Italian Institute of Welding. The production department is certified according to nondestructive testing (dye penetrant inspection, boroscopic inspection, PMI analyzer, control of Ferrite, surface roughness control, Eddy current testing) and it also provides the documents required for FDA validation of the plant, for instance IQ and OQ protocols. Be welcome to visit the website www.idroinox.com. Food Industry Idroinox Impianti Srl has been operating in the food industry since 1984 taking part to the construction of most important Italian milk plants, either as a partner of engineering and contracting companies or as direct supplier of turnkey solutions. Further important collaborations with Italian and foreign leading companies in the food and beverage sector have then allowed and promoted the development of a wide range of products.
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IFIND SRL ITALIAN FOOD INDUSTRIES Via Silvio Pellico, 31030 Breda di Piave (Treviso) Italy Tel. +39 0422 60 00 31 - Fax +39 0422 60 60 03 info@ifind.it - www.ifind.it
IFIND srl ITALIAN FOOD INDUSTRIES is a leader in the market for equipment for drinks, and designs and develops new technologies tailored to specific production needs of its customers. The company focuses especially on the construction of machines and production lines for medium ranges, characterized by high efficiency and reliability. But also IFIND designs and creates both single machines and complete turnkey systems in order to provide constant support and service to the needs of its customers. IFIND manufactures equipment for processing of fruits, such as apple, peach, apricot, pomegranate, cherry and tropical fruit, to produce clear juices and fruit purees. In particular, IFIND produces plate pasteurizers for beer, clear juices, vinegars, wines and sugar syrups but also tubular and multi-tubular pasteurizers for purees and drinks with fibers from 2.000 l/h to 50,000 l/h, pasteurizers, heaters, coolers tunnel from 3 to 300 square meters complete with single and double carpet, CIP (cleaning in place) composed by 1/2/3/4 tanks with enough capacity to supply production lines and packaging lines, premix, mixer, saturators, desearetors, multiple effect evaporators. IFIND also provides refrigeration systems from 100,000 fr/h to 2,000,000 fr/h, with relative pumping station and tube heat exchangers, tube in tube, multi-tubular and plates exchanger but always depending on the type of product to be treated. IFIND plants can be semi-automatic or fully automatic controlled by PLC. IFIND offers a whole consultancy service to its customers. Every step is important since the design phases because this company wants to provide a tailored solution and offers a quick and professional service. Quality, efficiency, competence are IFIND trade-marks.
Evaporation plant
Continuos Sugar Dissolution Plant
Microfiltration Unit
Tunnel
Mixer with Pasteurizer
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I.M.C.A.R. Spa Via Salvo D’Acquisto, 49 - 20863 Concorezzo (Monza Brianza) Italy Tel. +39 039 604 08 93 - Fax +39 039 604 15 31 imcar@imcar.it - www.imcar.it
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INTERNATIONAL MAGAZINES
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www.imcar.it
With over 60 years of experience behind, IMCAR boasts the record of being one of the most long-lived Italian companies still operating in the sector of the design and manufacturing of forming machines for plate and steel structural works. Established in fact in 1955, it has soon gained an outstanding position in the national and international market, as reference partner, making available technological solutions in which performances, quality and reliability have merged into a winning synergy. An approach that has allowed the constant adaptation to the ever-changing market dynamics, giving birth to a constant evolution and achieving positive outcomes in the manufacturing of special bending machines too. The diversified product range proposed by IMCAR, which can be considered one of the most varied on the market under all respects, today consists of: Plate Bending Machines 2/3/4 rolls with or without CNC for thicknesses ranging from 0.5mm to 100mm and working lengths from 500mm to 7000mm, including also Variable Geometry 3 Rolls Machine; Automatic Systems from coil or pallet according to customer requirements; Profile Bending Machines single and double pre-bending, able to work both with horizontal and vertical axis; Custom Bending Machines for different types of plates and profiles and Welding Tables , which in these few years have become standard products too. Moreover, there is also a continuous evolution of the Vertical Technologies, which let produce tanks in vertical for food and industrial storage (wine, milk, beer, fruit juice, chemical sector, etc.) inside the factory or directly in the field according to customer necessities. Through these installations tanks can be shortly manufactured from coils or sheets, guaranteeing completeness of all processes: bending, cutting and welding and achieving an excellent product. Along with the manufacture of Vertical Technological Systems, IMCAR has developed the production of Machines for Dishing and Flanging dome ends too. The line consists of multiple machines, among which there are presses with fixed portal up to 1000 tons thrust (on request even machines of higher capacity can be produced). Thanks to the solid construction, one of the characteristics of these machines is their reliability and ability to withstand hard works.
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IMCAR Presses combined with Manipulators, always of its production, can be used to form dished heads. One of the strengths of IMCAR presses together with the manipulator, is the ease of managing the machine by a single mobile control desk and controls reduced to the essentials for the management of the press and the manipulator, operations that are performed and controlled by just one operator. The manipulator performs all movements in synchronism with the cylinder of the press. These movements can be simultaneous or single and their logic sequence determines a cycle for the execution of the dished ends, starting from discs of metal sheets. Some innovative technical solutions such as the particular construction of the main pushing cylinder that increases the speed of the working cycles, decreasing the production time in comparison to the traditional presses. In addition to the Press and Manipulator, to complete the production process of dished ends, IMCAR also increased the production of Flanging machines adding some models dedicated only to the dished head flanging with radii up to 300 mm and thicknesses up to 30 mm (on request even machines of higher capacity can be produced). For flanging machine models up to 8mm thickness, IMCAR has also the possibility to cut the discs to be subsequently flanged, while for models with radii of edges over 70mm and thickness exceeding 8mm our machines can only flange. IMCAR Flanging machines are always fully hydraulic and have the capacity to work flat sheets, dish heads already formed and also conical ends. The operator can follow step-by-step the working process with the regulation of movements from one control desk by adjusting pressure potentiometers and displaying all the signals on the touch operation panel. The flanging machine, on request, can be made for the forming of hot dished heads too. All IMCAR machines are entirely designed and manufactured at the company’s facility with materials and components from the best brands, designed to support heavy duty cycles with guaranteed performance, which characterizes the work excellence and the long life of IMCAR products.
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