Construction Analysis Assignment 1- Section as Built

ABPL20033 - Construction Analysis, Semester 2 - 2020 Dr Alberto Pugnale, Subject coordinator Dr Sofia Colabella, Senior Tutor Aleks Baltovski, Tutor Will Scobie, 892855, 16/08/2020 Lake Wendouree Residence, Tutorial no. 07 ASSIGNMENT 1

FLIPBOOK SECTION AS-BUILT: assigned section and construction sequence

Lake Wendouree Residence, photo by Peter Bennets

SITE PREPARATION AND FOOTING

After obtaining a building permit and demolition permit, contractors establish location of existing services and terminate any active services before commencing works on demolition. Soil report analysis is conducted by geotechnical engineer as per AS1289:2014 to assess properties and to begin excavation. Site is measured out and any potential risks and issues are assessed.

1

GROUND FLOOR SLAB

Envirocrete recycled concrete placed as per AS2870:2011, slump test carried out to ensure structural integrity of concrete used. Isolated 110mm suspended slab used for cellar to provide extra isolation and extra insulation. 25mm SL82 fabric top cover and 10mm Abelflex expansion joint installed between vertical faces of concrete between main slab and suspended slab.

01

02

B JT 01

D07

03

W14

2

FINISHING TRADES, JOINERY, APPLIANCES

JT01 - Kitchen Bench is comprised of steel structural rectangular hollow sections and a timber structural frame. 20mm thick Artedomus Bianco Gioia Carrara honed marble is fixed to particle board, edges are square with mitred corners. Kitchen bench extends through conservatory, kitchen and dining room at a total length of 14860. Contractor to provide sample for approval prior to ordering, stone sealer used in recommendation by stone mason.

JT 16

UPSTAIRS LIVING ROOM

2335

JT 02

D15

C

1600

JT 12

03 B

BEDROOM THREE

KITCHEN

D06

02

JT 18

CONSERVATORY 3 2 1 0

6

ROOF SYSTEM:

BMT 0.42mm Colorbond Stramit Speed Deck 700 is fixed to timber battens and rafters with roofing screws. Fixings are proprietary concealed fixings for waterproofing. Box Gutter extends along east/west axis with colobond ultra 0.6mm box gutter, flashings and cappings used alongside VM zinc downpipes of 100mm diameter which are fixed with matching zinc offset fixing straps.

01

W15

W21

8

JT 11

C

W10

HALL

BACKYARD

D14

D06 W25

3230

W09 section

2A

LAUNDRY

D19

BEDROOM TWO

CELLAR

JT 13

D D14 JT 21

D13

JT 17

4503

D04

WC

JT 22

BATH ROOM

D

section

2A

JT 14 JT 36

E

4

01 INTERMEDIATE FLOOR SYSTEM

Timber trusses and joists installed in accordance with AS4440. Timber frames to be fixed to roof trusses and floor framing with 2 framing anchors as per AS1684. Plywood or metal cross bracing installed on stud frames on first floor.

Structural timber frame constructed using 120 x 45 studs at 600 centres.

GROUND FLOOR PLAN SCALE: 1:50 at A3

3

02 VERTICAL STRUCTURE ABOVE GROUND

03

Grampian blue dark blend extruded bricks layed in stretcher bonds with raked joints . Breathable sarking attached to stud wall frame, with 90 x 45 studs placed at 450 centres. Exterior wall cavities insulated with R-Value 2.5 88mm Bradford insulation with cellar wall insulated with 50mm styrene tongue and groove epoxy joined insulation and 6mm villaboard taped and scrimmed

6

01 EXTERNAL WALL, WINDOW SYSTEMS, EXTERNAL DOORS

Installation of VM zinc 0.7mm (BMT) external wall cladding with double-lock standing seams at joins placed at 430 modular centres. Zinc cladding on wall fixed to 19 mm marine grade plywood with roofing screws and a Enkamat and breathaable sarking between. Marine plywood fixed to stud wall. Cladding system fixed with capping for waterproofing of join.

ABPL20033 - 2020, Will Scobie | 892855 |Tutorial 7| Aleks Baltovski| p. 2

02

03

INTERNAL PARTITIONS, CEILING STRUCTURE, ROUGH-IN SERVICES

Graniti Fiandre New Ground Silver 600mm x 300mm floor tiles with 2mm grout joint width using Laticrete 89 smoke grey. Wall tiling using 300mm x 100mm ceramic white tiles at 6mm thickness with 2mm joint width. Layout is as indicated on drawings.

FIRST FLOOR PLAN SCALE: 1:50 at A3

E

7

01

02

03

SK-02 RL 460.40

RL 460.40 ROOF SYSTEM:

VERTICAL STRUCTURE ABOVE GROUND

Steel structure erected using crane as per AS4100:1998 and AS/NZS 5131:2016, designed by structural engineer to enable cantilevering of bedrooms whilst maintaing structural integrity and stability. Steel structure welded and bolted in place.

Ground floor exterior walls using Grampian blue dark blend extruded bricks layed in stretcher bonds with raked joints. Breathable sarking attached to stud wall frame, with 90 x 45 studs placed at 450 centres. R-Value 2.5 88mm Bradford insulation used for exterior walls.

D13

INTERNAL PARTITIONS, CEILING STRUCTURE, ROUGH-IN SERVICES

FFL 456.80

FFL 456.80

FCL 456.20

FCL 456.20

D19

JT 13

D04

LAUNDRY

FFL 453.20

Spotted gum select grade, crown cut timber used for joinery with timber veneer panels 20% gloss, nonyellowing UV protection. Custom joinery with mitred junctions and bookmatch joins along long length of panels. JT-13 fixed to particleboard substrate with melamine internal finishing of drawers and cupboards.

Ash white plastic laminate with square edge profile used for cupboard fronts and bench top. JT-13 to house washing machine and dryer, with necessart cable access to side of joinery.

5

7

8

FFL 453.20 GROUND FLOOR SLAB

SITE PREPARATION AND FOOTING

After site is cleared, layer of top soil is removed and replaced with engineer compact fill to provide known soil properties for compaction stress. Trenches are excavated for footing systems. Massing (blinding) concrete poured for pad and strip footings, founded 200mm into natural stiff clay with a minimum 100kPa bearing capacity, reinforcement bars and trench mesh used for structural stability.

Internal partitions with R-value 2.5 88mm acoustic / thermal insulation 120 x 45 studs at 600 centres, with noggings to suit timber lining fixings. 13mm plasterboard is used for interior walls, water resistant to wet areas, with premium 100 series low sheen acrylic paint, with low-toxicity at less than 1g of volatile organic compounds per litre of paint.

FINISHING TRADES, JOINERY, APPLIANCES

EXTERNAL WALL, WINDOW SYSTEMS, EXTERNAL DOORS

Dimensions of all doors and windows are verified onsite prior to manufacturing. Window and door frames are installed once structural frames are completed.

Windows predominantly timber framed double glazed argon-filled with low e coating. Weatherproof flashing added to exterior windows and doors for moisture and air control.

1

WC

FCL 459.50

INTERMEDIATE FLOOR SYSTEM

350 deep long reach floor trusses used at 450mm centres with solid block at 1800mm centres. 89x89x5 square hollow section used as diagonal bracing.

Yellow-tongue particle board is fixed to floor joists for flooring. Inspection of timber framework undertaken by structural engineer or building surveyor.

6

BEDROOM TWO

AC

CELLAR

4

AC

FCL 459.50

BATH ROOM

3

AC

BMT 0.42mm Colorbond Stramit Speed Deck 700 is fixed to timber battens and rafters with roofing screws. Fixings are proprietary concealed fixings for waterproofing. Box Gutter extends along east/west axis with colobond ultra 0.6mm box gutter, flashings and cappings used alongside VM zinc downpipes of 100mm diameter which are fixed with matching zinc offset fixing straps.

01

02

ASSIGNED SECTION 2A SCALE: 1:50 at A3 ABPL20033 - 2020, Will Scobie | 892855 |Tutorial 7| Aleks Baltovski| p. 3

03

2

After foundation preparation, 50mm of sand is levelled and a 0.2mm polyethylene moisture barrier is placed to prevent moisture from seeping in from underneath the slab. This is then covered by a SL82 Top 40mm fabric cover with hydronic heating coils placed as per mechanical drawings, with a SL62 20mm fabric cover placed over hydronic coils. 110mm thick polystyrene waffle pods are placed as per structural drawings with ribs forming maximum 1200 centres, this minimises the use of concrete, however, in certain areas, mass concreting is used to provide increased structural support, specifically surrounding steel members. Steel reinforcement is used to provide tensile strength, with vertical members and plates placed to connect with vertical structures.

1. STAGE 1 SITE PREPARATION AND FOOTING:

1a. Obtain relevant permits such as building permit, town planning permit and demolition permit 1b. Establish location of existing services and terminate any active services before commencing works 1c. Obtain agreement with neighbours and governing authority regarding timing and extent of works 1d. Soil analysis conducted by geotechnical engineer 1e. Establishment of site office and toilets 1f. Create clearing for vehicles and machinery 1g. Set boundary with temporary fencing and bracing for safety on site and surrounding site protection 1h. Demolition of existing site including termination of existing services at site boundary 1i. Removal of building rubble and surface vegetation 1j. Site is surveyed to establish contour levels 1k. Extend services out of ground for clearance above concrete slab, services weatherproofed 1l. Retaining walls built to prevent soil collapse 1m. Erection platform for crane and machinery secured 1n. Trenches for services excavated and cables / pipework drainage systems implemented as per civil construction plans 1o. Trenches are backfilled as per AS 3798 1p. Top layer of soil removed and replaced with engineer compact fills (may be sourced from site) 1q. Trenches for footings are excavated 1r. Inspection and approval of excavation by structural engineer, including removal of water and any softened material 1s. Massing (blinding) concrete poured for pad and strip footings, founded 200mm into natural stiff clay of minimum 100kPa bearing capacity 1t. Foundations are inspected by engineer in preparation for slab pour, with work commencing immediately after to prevent ingress of loose sand and soil

2. GROUND FLOOR SLAB: 2a. Placement and levelling of 50mm sand 2b. Placement of 0.2mm polyethylene moisture barrier 2c. Placement of SL82 Top 40mm cover 2d. Installation of hydronic heating coils 2e. SL62 20mm fabric cover placed over hydronic coils 2f. Placement of 110mm thick waffle pods as per structural drawings with ribs forming MAX 1200 centres, omitted in areas of structural significance utilising instead mass concreting 2g. Bar-chairs and steel reinforcement placed as per AS/NZS 4671 2h. Encased beams and columns wrapped in SL41 wrapping mesh 2i. Hydrotite water stopper installed on slab edges for moisture control 2j. Vertical reinforcement bars are placed in position with capping to prevent corrosion 2k. Formwork is installed and fixed in place in accordance with AS3610 2l. Envirocrete recycled concrete slab is poured and cured on-site within 2 hours of placement, curing occurs for a minimum of seven days 2m. Concrete mechanically vibrated in accordance with AS 3600 2n. Concrete strength grade assessed in accordance with AS1379 2o. 10mm Abelflex installed between vertical faces of concrete (suspended cellar slab) 2p. Insulation installed for suspended cellar slab 2q. Suspended infill concrete slab for cellar poured to 110mm thickness with 25mm SL82 fabric top cover 2r. Conservatory raised concrete slab poured 2r. Formwork removed after a minimum of 28 days after concrete pour 2s. Inspection of concrete slab by structural engineer 2t. Installation of base plates for structural framework 2u. Waterproof tanking applied to slab edges 2v. Slab edges are backfilled with free draining soil and area within 2000mm of slab edge graded to 100mm MIN fall away from slab

3. STAGE 3 VERTICAL STRUCTURE ABOVE GROUND: 3a. Three-dimensional structural drawings used for schematical design as per AS4100:1998 3b. Crane and machinery brought in to lift and install steel framework 3c. Structural steelwork and joinery framework bolted to concrete slab and into place using standard wrenches as per AS4100 and welded in compliance with AS1554 using connected fillet welds 3d. Horizontal steel fixing plates fixed to steel framework 3e. Timber members delivered to site and cut on site in accordance with AS1720 3f. Timber stud wall framework installed and bolted into place in accordance with AS1684 3g. Tensioned galvanised metal straps and plyboard nailed to timber CWB frame for bracing 3h. Bolts shall be re-tightened immediately before being built in 3i. Plywood nailed to timber PWA / PWB frames for bracing 3j. Scaffolding and safety fencing installed as per AS1576 for works on intermediate floor structure

Construction stages 1-4, summary ABPL20033 - 2020, Will Scobie | 892855 |Tutorial 7| Aleks Baltovski| p. 4

4. STAGE 4 INTERMEDIATE FLOOR STRUCTURE: 4a. Timber trusses and joists installed in accordance with AS4440 4b. CWB, PWA and PWB timber frames to be fixed to roof trusses and floor framing with 2 framing anchors as per AS1684 or bolted to relevant steel framework 4c. Timber stud wall framework on second floor installed and bolted into place in accordance with AS1684 4d. Cross bracing installed on stud frames on first floor 4e. Thermal insulation placed between floor joists and below screed to insulate hydronic coils 4f. Placement of hydronic floor heating coils in upstairs bathroom and ensuite 4g. Structural glass floor installed as per AS1288 4h. Inspection of steel and timber framework by structural engineer / building surveyor as per AS/NZS 1170 4i. Yellow-tongue particle board placed on slab and trusses as per AS/NZS1860

5. STAGE 5 ROOF SYSTEM: 5a. Scaffolding with safety railings used as safety mechanism for working on roofing system 5b. Use of vertical transportation device and crane lift to place building materials into position 5c. Timber roof trusses and rafters are installed above timber framework as per AS 1684 5d. Installation of roof insulation as per AS/NZS 4859 5e. Weatherproof breathable membranes attached to roofing frame as per AS/NZS4200 5f. Purlins and girts placed complying with AS4600 5g. Marine plywood fixed to exterior wall frames 5h. Installation of breathable sarking fixed to marine plywood on external walls as per AS/NZS4200 5i. Installation of zinc cladding roofing and external wall with double-lock standing seams at joins 5j. Installation of Colorbond Stramit Speed Deck 700 sheet roofing as per AS1562.1 with fixings concealed 5k. Flashing and capping installed for waterproofing 5l. Installation of guttering and rainwater collection systems as per AS1562 5m. Skylights installed and sealed 5n. Hot water system / photovoltaics installed to roof

6. STAGE 6 EXTERNAL WALL, WINDOW SYSTEMS, EXTERNAL DOORS: 6a. Construction of brick and blockwork exterior and interior walls as per AS3700 and AS/NZS 4455, nonloadbearing work to be kept clear of the underside of slabs and beams by 20mm MIN 6b. Installation of air-conditioning and heating units 6c. Verify all door/window dimensions on-site prior to manufacturing 6d. Ship-lapped timber cladding fixed to exterior timber framework 6e. Timber battens attached to ship-lapped cladding 6f. Wrapped zinc galvanised steel plates and mild steel flats welded to horizontal fixing plates on Western wall outside kitchen as per AS/NZS 1554 6g. Window and door frames installed once structural frames are completed 6h. Weatherproof flashing for exterior windows, doors 6i. Glazing installed into frames 6j. External doors installed into door frames 6k. Downpipes attached to external cladding 6l. Lockup stage inspection by building surveyor

7. STAGE 7 INTERNAL PARTITIONS, CEILING STRUCTURE, ROUGH-IN SERVICES 7a. Finalisation of rough-ins for plumbing, duct, electrical work as per AS/NZS 3000 7b. Thermal and acoustic insulation installed in exterior and interior walls and ceilings 7c. Villaboard taped and scrimmed for interior cellar walls 7d. Plasterboard fixed to framework with rendered finish of wet plaster as per AS/NZS 2588 7e. Plaster sanded for preparation for painting 7f. Stone tiling fixed to interior walls 7g. Interior timber cladding fixed to framing 7h. Installation of interior glazing and mirrors 7i. Installation of glass balustrades surrounding void 7j. Installation of handrails on stairs and to terrace 7k. Installation of internal doors 7l. MDF skirting boards placed flush with plasterboard interior walls 7m. Weatherproofing / airtightness testing by building surveyor / ESD consultant 7n. Communication wiring finalised

Construction stages 4-8, summary ABPL20033 - 2020, Will Scobie | 892855 |Tutorial 7| Aleks Baltovski| p. 5

8. STAGE 8 FINISHING TRADES, JOINERY, APPLIANCES 8a. Stone, timber, carpet and tile flooring placed 8b. Joinery and fixtures finalised 8c. Marble kitchen bench secured to kitchen frame 8d. Outdoor landscaping completed 8e. Painting of interior walls, ceilings and surfaces 8f. Timber floor, ceiling and wall finish applied to maintain timber durability 8g. Protective coats applied to exterior materials 8h. Electrical switches and light fittings installed 8i. Furniture and cabinetry installed or placed where necessary as per AS4386 8j. Installation of pelmets and blackout, glare control and translucent blinds 8k. Fitting of appliances, taps and vanities 8l. Removal of protective sheeting for zinc cladding 8m. All exposed bolts to be retightened at completion of contract and again at the end of maintenance period to ensure structural integrity of joints 8n. Pre-handover / practical completion inspection to assess any defects that should be fixed by builder 8o. Professional cleaning and then photography undertaken to document building design 8p. Overall inspection at the end of the contracted fixing stage to provide a certificate of compliance 8q.Certificate of occupancy given 8r. Occupants move in and live happily ever after...