Worldwide Independent Power – October 2021

OCTOBER 2021 PROMOTING

ISSUE 230 ON-SITE POWER & COGENERATION

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POWERING YOUR WORLD

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EDITOR’S NOTES

OCTOBER 2021 OCTOBER 2021 PROMOTING

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ISSUE 230 ON-SITE POWER & COGENERATION

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600+ COMPANIES CALL ON G20 TO HALVE EMISSIONS BY 2030 AND TO END SUPPORT FOR COAL POWER

11/10/21 08:47

ISSUE #230 Publishing & Events Director Richard Teasdale richard@wipmagazines.com Publisher/Sales DIrector Neb Saric neb@wipmagazines.com Managing Editor Aidan Turnbull aidan@wipmagazines.com Accounts Executive Alison Williams accounts@wipmagazines.com Sales & Marketing Manager Sarah Hallows sarah@wipmagazines.com

Far East Sales Bob Liu Shanghai, China bob.liu@ronco.com.cn US Sales & Subscriptions Jelena Milojevic power@wipmagazines.com Austrian & German Agent Mario Dobresko power@wipmagazines.com Power Media International Group, The Courtyard, 30 Worthing Road, Horsham, West Sussex, RH12 1SL, UK Tel: +44 (0) 1403 888019 www.powermediagroup.co.uk © Worldwide Independent Power (ISSN 1468 7100)

Many of the world’s largest companies are among hundreds of business leaders appealing to the G20 to collectively agree to strengthen their national climate targets at the pivotal G20 and COP26 talks.

Following the “code red for humanity” warning recently issued by the UN, the businesses, representing over US$2.5 trillion (£1.8 trillion) in revenue and employing more than 8.5 million people worldwide, signed an open letter to the G20 leaders. The signatories, which include Unilever, Netflix, Volvo, Iberdrola and Natura & Co, span sectors from power generation, transport and construction.

Businesses are urging the world’s biggest economies to deliver on the existing commitment to US$100 billion in climate finance annually for developing countries, to end fossil fuel subsidies by 2025 and to put a price on carbon.

“Our businesses recognize the benefits of climate action,” the signatories said in the letter, published before G20 leaders meet in Rome, and the COP26 climate talks begin.

“The right policy decisions taken today can drive further investments and spur business decisions in WE MUST TAKE ACTION favour of climate solutions across TO ENSURE WE CAN G20 countries.”

Among the calls from business COLLECTIVELY HALVE leaders was an immediate end to new coal-power development and GLOBAL EMISSIONS financing with plans for phasing out coal-fired electrcity generation by BY 2030.

2030 for advanced economies, and 2040 for other countries.

“It’s essential that governments take confidence from this letter – the biggest and most ambitious call for policy action from business that we’ve seen - and step up their climate action plans,” said María Mendiluce, CEO of the We Mean Business Coalition, which co-ordinated the letter.

“Ahead of COP26, countries should renew their national plans and turn them into concrete policies as outlined in this letter. Decisive government and business action can trigger a transition of our energy system to help build a resilient, carbon-free future.”

The letter, which remains open for companies to sign over the coming month, also calls for scaling up electrification of transport and renewable energy across sectors, including removing barriers to corporate purchasing of 100 per cent renewable electricity to “enable companies to go quicker in their clean energy transition”. A recent analysis by the Climate Action Tracker found that no G20 country is currently on track to contain global warming to the 1.5ºC target. G20 countries represent approximately 90 percent of global GDP and almost 80 percent of global trade and greenhouse gas emissions.

The letter comes alongside a groundswell of public support for increased government climate action and follows a recent call for greater climate ambition from 587 investors with $46 trillion in assets under management.

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AIDAN TURNBULL Managing Editor www.wipmagazines.com www.powermediagroup.co.uk

WORLDWIDE INDEPENDENT POWER

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FEATURES

p. 16 | GENSETS GENSETS SUPPLIED TO MOSCOW

Zeppelin Power Systems Russland has supplied two 3512B diesel generators and a further eight 3516BHD generators to IXcellerate, one of the fastest growing co-location data centre operators in Russia.

IXcellerate selected dealer Zeppelin Power Systems Russland to support the company’s rapid growth by increasing the power capacity of its data centre campus in Moscow. Zeppelin recently installed and commissioned eight 3516B-HD and two 3512B diesel generator sets for the expansion of IXcellerate’s Moscow One and Moscow Two data centres.

p. 18| GENSETS FOR GERMANY SIXTEEN 3,112 KVA GENSETS FOR FRANKFURT FRERK has fulfilled a contract for 16 x 3,112 kVA diesel generators with MTU engines and Marelli alternators for data centres located in Frankfurt, Germany. The contract involved providing a emergency power supply for a city data centre .Altogether, sixteen diesel units in soundproof containers (80dB(A) x 1m) have been supplied.

p. 19| GAS ENGINES FOR TURKEY MWM TCG 3016 V16 AND TCG 2020 V12 İltekno İleri Teknoloji Mühendislik ve Ticaret A.Ş. has installed and commissioned two combined heat and power plants for two hospitals of the Memorial Healthcare Group. One of the plants is equipped with an MWM TCG 3016 V16 gas generator set, and the other with an MWM TCG 2020 V12 gas generator set. The MWM TCG 3016 V16 generator set went to the Ankara Çankaya Hospital.

p. 24 | GENSETS TWO 70 KVA GENSETS FOR A MAJOR CONSTRUCTION COMPANY IN NIGERIA Two 70 kVA diesel generators with John Deere engines and Nidec alternators have been supplied via A Ghaddar sister company in Lagos, Nigeria.

Genbrite Nigeria Ltd has successfully supplied and installed John Deere Generators for a major construction company specialised in construction and maintenance of ports and waterways.

Ghaddar John Deere generators have been designed to withstand high humidity and harsh climate conditions of costal sites.

p. 26| ENERGY STORAGE 6GWH BATTERY ENERGY STORAGE SYSTEMS FOR CALIFORNIA PROJECTS A 2GW / 6GWh of Tesla’s Megapack battery energy storage systems (BESS) has been supplied to California. US renewable energy company Arevon has signed a master supply agreement for 2GW / 6GWh of Tesla’s Megapack battery energy storage systems (BESS). The Megapack all-in-one BESS solutions will be used in the Falcon Portfolio.

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p. 28 | GENSETS GENESAL ENERGY INSTALLS TWO 20-FOOT CONTAINER DIESEL GENERATORS Genesal Energy has supplied two emergency generator sets to one of the most important data centers in Europe, located on the outskirts of the German city of Munich. Both equipment have been designed to guarantee the constant supply of energy in the event of a failure in the network or any other unforeseen event. Genesal Energy is a specialist in the design of groups prepared to operate in Data Centers or Data Processing Centers (DPC), facilities which house computer equipment.

p. 30 | GENSETS IN AUSTRALIA FOUR 1500 KVA KOHLER GENSETS TO THE KIDMAN PARK DATA CENTRE PROJECT Clarke Energy has been awarded the contract to design, supply, deliver and commission four Kohler KD1500-F high efficiency, emergency diesel generators locally packaged into custom built, low noise enclosures for the expansion of DCI’s Kidman Park data centre. DCI Data Centers is an experienced data centre owner and operator in Australia.

p. 32 | GENSET FOR KENYA T 1,525 KVA FOR MBA2 DATA CENTRE IN KENYA A new genset has been supplied by Zwart Techniek to a data centre in Nyali, Mombasa, Kenya. This IS A 1,525 kVA continuous duty genset designed for MBA2 - it produces power at 11,000 volts and has 2,712 horsepower under the hood, a 65.3-litre V16 Engine with 4 turbochargers, 8-cylinders to each bank and weighs about 15 tons. The genset has been built for a new data centre - the third iColo data centre in Nyali, Mombasa. Called MBA2 this offers 1,200 square metres of IT space and is expected to be completed in Q1 of 2022.

p.34| OIL MAINTENANCE TACKLING KEY OIL MAINTENANCE ISSUES IN POWER GENERATION Terry Veenstra and Clinton Buhler, senior technical services advisors, HollyFrontier Lubricants & Specialties, which includes the Petro-Canada Lubricants brand, examine the issue of key oil maintenance in power generation equipment.

Proactive maintenance is central to maintaining the performance of stationary gas engines.

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FEATURES

OCTOBER 2021

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03 EDITOR’S LETTER

08-14 NEWS REPORTS

Comment and International News + Market Report (p.14)

20-23

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POWEREX LIVE REVIEW

Market projections for Renewables from 2021-2030

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ASSOCIATION NEWS

Associations: ADE, ACE and iPowerE

38-39 AMPS

AMPS Achievement Awards 2021 - listings & pics

40 NEW PRODUCTS

What’s new from the world’s manufacturers.

41 CLASSIFIED DIRECTORY OF EQUIPMENT & SERVICES Listings of key companies in the industry.

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ENGINE MANUFACTURERS GUIDE OEMs manufacturing engines today.

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WORLDWIDE INDEPENDENT POWER

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Providing you with the power to perform Our 5-2500 kVA engines power more than 3 million generators around the world. From standby power generation for factories, offices and shopping malls, and for critical applications in hospitals and at airports, to prime power generation for remote locations like telecommunication towers far from the national grid, our engine range covers the key nodes and emission standards to meet your power generation requirements.

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NEWS

OCTOBER 2021

SIX GENERATORS SUPPLIED TO A KEY TEXTILE MANUFACTURER BASED IN TURKEY

NEW GENSET FOR THE CHURRUCA VISCA POLICE HOSPITAL A 500kva diesel genset (HSW-500 T5 with Scania engine) has been supplied

by HIMOINSA LATINOAMÉRICA to the Churruca Visca Police Medical Hospital in Buenos Aires, Argentina.

The HSW-500 T5 generator set was sold viaa distributor Equidiesel Energía SRL, for the Churruca Visca Police Medical Hospital, one of the most important medical complexes in the City of Buenos Aires. The addition of the new generator means the Hospital now has a backup power to guarantee the continuity of health care in the event of an outage.

EIGHT 2.2MW GENSETS FROM STIEGELE STROMERZEUGER FOR DATA CENTRE STIEGELE STROMERZEUGER of Obersulm-Willsbach has supplied eight 2.2MW disel generators with MTU engines.

The new data centre built in the Frankfurt area has features which include a footprint of 7,800 square metres, 3,300 racks and 8 MTU 2.2MW engines. This project - undertaken by Stiegele GmbH Stromerzeuger and the Data Center Group is one of the largest data centres in Germany and was built in record time.

The DC-Datacenter-Group GmbH, headquartered in Wallmenroth (RhinelandPalatinate) with branches in Berlin, Munich and in Frankfurt, was founded in 2005 as proRZ Rechenzentrumsbau GmbH. It employs around 200 people throughout Germany.

A spokesman commented: “With its five corporate pillars, it bundles the complete expertise for the high availability, security and cost-effectiveness of your IT under one roof.”

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WORLDWIDE INDEPENDENT POWER

October - 2021: EMSA Jenerators has supplied 4,000 KVA of generating power to provide electricity for manufacturing operations in a textile factory in Bursa, Turkey. The company has supplied 2 x 400 kVA diesel generators plus 4 x 800 kVA diesel generators A company spokesman comments: “The Kutlucan Tekstil company has an annual 3, 500 tons of manufacturing capacity in Bursa - it decided to work with EMSA to provide its operations with continuous energy. EMSA generators are already serving in various countries around the world. Thanks to the EMSA generators provided, the factory will enjoy uninterrupted power supplies for the future.”

Specific models supplied by EMSA include four SC27G900D2 model SDEC engine (EGK355-600N model EMSA alternator) with an 800 kVA diesel generator set provided to the factory.

This generator is equipped with the latest technology from EMSA. water cooling enables the engine to work for a long time without overheating. The remote control system enables the EMSA expert technical team to make swift and easy interventions to prevent any potential failures, regardless of the location.

Also, the noise insulation installed prevents any issues with noise exceeding safe limits.

Genset maintenance is also fast and easy. The generator remains a standby system to automatically kick-in should any power cuts occur.

Kutlucan Tekstil also purchased two BF6M1015CP-LAG model DEUTZ engines (EGK315290N model EMSA alternator) in 400 kVA diesel generator set provided to the factory.

This generator set has the same features as the other generator as well as an electronic voltage regulator and remote starting properties. Both these types of generator sets are designed to function automatically whenever a power cut occurs during the manufacturing process. This enables the factory to continue to function without losing any time in its day-to-day operations.

1MW DIESEL GENERATOR FROM GILLETTE GENERATORS IS NOW PROVIDING BACKUP POWER A 1MW diesel generator from Gillette Generators is now providing backup power to a food manufacturing facility in Northvale, NJ, USA. Gillette has a reputation as a diversified company supplying standby and prime power generators into the following markets: waste water, institutional, commercial, industrial, oil/gas, telecom, military, and high end residential.

Gillette has three plants, 75,000 square feet, located on an industrial campus setting in Elkhart, Indiana: the heartland of American manufacturing. It specialises in natural gas/ lpg, and diesel-powered generators from 6kw to 1,000kw featuring only world-class power generation industry leading components such as: PSI, John Deere, Volvo, and Mitsubishi engines, along with Marathon and Stamford alternators.

Severe weather conditions have been the cause of six power outages in the New Jersey area with the last power failure affecting 788.000 people in April 2020.

Recently Gillette Generators received UL2200 Certification on (10) Tier 4 Final models which will further serve dealers, particularly those located in areas which are governed by local air quality boards.

In 2019 Gillette made geadlines by providing 10 PR-5400, 540KW prime rated natural gas generators utilizing PSI’s proven heavy duty-32 litre engine, Stamford Generator end, Basler HD 2020 Synchronising controllers, and ABB motorised circuit breakers for a large cannabis farm customer in Southern California.The customer said they could not get could power from the local utility for a price or a timescale which suited their needs. Gillette then provided engineering support and gensets to suit their needs.

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TRUSTED KNOWLEDGE. TAILORED SOLUTIONS. If you have concerns about fuel quality, speak to an experienced IPU fuel expert about our industry-leading fuel and environmental managed services.

We can offer everything you need to keep your fuel in peak condition from environmental compliance through OFTEC surveys to subsequent remedial recommendations, installation of polishing systems and scheduled maintenance routines. And, as a leading OEM in fuel systems, we are in a unique position to design and manufacture the solution most tailored to your needs.

With decades of experience in the global Oil and Gas sector, operating in some of the world’s most demanding ATEX environments, we fully understand the hazards and challenges you may face – which is why you can rely on our pro-active and undiluted support at all times.

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MEMBER

NEWS

OCTOBER 2021

IN BRIEF

SUDHIR SUPPLIES TWO 1,250 KVA GENSETS FOR A GOVERNMENT PROJECT IN AHMEDABAD, INDIA

TWO 2,800KW DIESEL GENSETS FOR A DATA CENTRE BASED IN TAIWAN KOHLER Power Systems EMEA has recently supplied 2 x 2,800 kW diesel generators into Asia.

A company spokesman commented: “We provided gensets for a customised job for a data centre in Taiwan. Two 2800 kW generators were each equipped with a custom-built cooling system for improved cooling efficiency, and to cater to the space constraint at the installation site.”

Taiwan currently has 15 data centres, run by twelve organizations.

Chunghwa Telecom Co. has the largest presence with three facilities, and other organizations include Chief Telecom, VeeTIME, and Taiwan Star Telecom Corporation. Cities in Taiwan with data center facilities include Taipei, Taichung, and Chungli.

Currently there are 10 colocation data centers from 4 areas in Taiwan One of Taiwan’s facilities are carrier neutral, two offer hosting of individual servers, none have rack cabinets, and two offer remote hands services.

Sudhir Power Ltd has supplied and successfully commissioned two 1250 KVA 11 KV OLTC units for the SardarDham project at Ahmedabad, India.

The Sardardham project helps student education by providing training, boarding and lodgings for community youth. Sardardham is organizing GPBS under Mission 2026 to provide an impetus for socio-economic developments within the Patidar community. The gensets will provide backup power in case of outages.

CUMMINS SUPPLIES 625 KVA OF CONTINUOUS POWER TO COLOMBO PORT CITY DEVELOPMENT PROJECT IN SRI LANKA TPL now supplies continuous power to the Colombo Port City development project thanks to a Cummins 625kVA Prime rated generator with a locally-fabricated sound attenuated canopy and the 4,000 litre fuel tank.

Technical details are as a follows: Prime Power 450kW/563kVA; Standby Power 500kW/625kVA; Fuel cons.100% (L/H): 106.2; Engine model: KTAA19-G5; Cyl. arrangement: 6L; Intake type: Turbocharged; Bore x Stroke (mm):159x159..

The set incorporates an electronic governor; Frequency: 50Hz/60Hz; Rated speed: 1500/1800rpm; Phase/Wires: 3 phase 4 wires; Displacement (L): 19; Dimension (mm): 3560x1345x1965; Weight (kg): 4,165; Alternator: Stamford. Automatic controller: Deep Sea. A key operator in the Colombo Port City Development project, Communications Construction Company Limited (CCCC). has been actively involved with the development of Sri Lanka since 1998, executing massive construction projects, such as the Southern Highway, Outer Circular Highway, Hambantota Port, Mattala International Airport, Colombo South Container Terminal and many other major infrastructure projects.

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WORLDWIDE INDEPENDENT POWER

1.21MW BATTERY SYSTEM FOR THE WORLD’S LARGEST SOLAR FARM Key to this contract in Dubai is a 1.21MW / 8.61MWh of Tesla’s Powerpack BESS product.

A Tesla battery energy storage system (BESS) pilot project has gone into service at what is currently the world’s biggest single-site solar PV plant, Mohammed bin Rashid Al Maktoum Solar Park. The Dubai Electricity and Water Authority (DEWA) has inaugurated the project at its solar farm 50km south of Dubai in the United Arab Emirates, it said on Sunday 26 September.

The ambitious Mohammed bin Rashid Al Maktoum Solar Park has already reached 1GW of solar generation capacity installed and with ongoing capacity expansions taking place could become five times that size by 2030.

The pilot utilises 1.21MW / 8.61MWh of Tesla’s Powerpack BESS product.

Powerpack is the US company’s BESS aimed at the commercial, industrial and light utility-scale markets, and sits in-between the residential Powerwall and

utility-scale Megapack. Dubai has a strategy in place for providing 75% of power capacity from clean energy sources by 2050 as well as making the UAE city a “global hub for clean energy and a green economy,” DEWA managing director and CEO Saeed Mohammed Al Tayer said.

“The energy storage project using Tesla’s lithium-ion battery solution at the Mohammed bin Rashid Al Maktoum Solar Park aims to diversify the energy mix and enhance energy storage technology,” Al Tayer said. www.wipmagazines.com www.powermediagroup.co.uk

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NEWS

OCTOBER 2021

IN BRIEF

A WATER & WASTE TREATMENT PLANT IN EGYPT HAS BOUGHT AN ADVANCED 1,700 KVA DIESEL GENERATOR SET

NEW SATELLITE LAUNCHING FACILITY IN AUSTRALIA BUYS 500 KVA DIESEL GENSETS PowerLink OEM Partner, PR Power, has been awarded the contract to supply 4 x 500kVA diesel generators to the new satellite launching facility which is currently being built in the Northern Territory, Australia.

Equatorial Launch Australia (ELA) is leading Australia’s participation in the International Space Industry working closely with many various Space Agencies including NASA. Due to the remote location of the launch facility, ELA needed a supplier who could design and support a complex prime power solution which included a complete synchronised load dependent system, fuel system and a main distribution control centre. PR Power supplied ELA with 4 x 500kVA diesel generators manufactured by PowerLink. which will be synchronised to provide the total power output required for the launch facility.

PR Power will also supply two smaller off-line PowerLink built generators designed to power the fully automatic power distribution main switchboard and automatic fuel system.

ATOS Generators of Ismailia, Egypt, has supplied a 1,700kva diesel genset as an emergency backup systems for the treatment facility’s pumping system. (http://atosgenerators.com).

Ismailia is situated on the west bank of the Suez Canal. it is the capital of the Ismailia Governorate. The city has a population of approximately 750,000, including surrounding rural areas and the area is subject to frequent power outages which affect local utilities..

WELTEC BIOPOWER SIGNS BIOGAS EXPANSION AGREEMENT German biogas plant manufacturer WELTEC BIOPOWER has announced the signing of a Service Partnership in the USA, with Bristola, based centrally in Des Moines (Iowa), USA. The common goal is to promote the expansion of renewable energies by building and servicing efficient biogas plants. Both companies have over 20 years of experience in the industry. During this time, WELTEC has designed and built over 350 biogas and RNG plants in 25 countries around the world.

WELTEC BIOPOWER had already successfully entered the US market in 2006 with the construction of two biogas plants in Wisconsin, both successfully converting dairy manures to electricity for over a decade.

For some time now, the production of carbon negative RNG from manure and waste materials has been enjoying a major boom in the USA. WELTEC is currently working on a pipeline of projects across North America, based on the tried and tested German-engineered anaerobic digestion technology.As a global market-leading technology provider, WELTEC understands that designing and building a biogas plant and handing it over on time, at full output is only part of the story.

A spokesman commented: “Local Service and Support is just as important as solid design and construction. With Bristola this can be reliably fulfilled.”

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WORLDWIDE INDEPENDENT POWER

BLACKOUTS PREDICTED FOR AFGHANISTAN AS WINTER COMES Afghanistan’s capital could be plunged into darkness as the winter sets in because the country’s new Taliban rulers haven’t paid Central Asian electricity suppliers or resumed collecting money from consumers.

Unless addressed, the situation could cause a humanitarian disaster, warned Daud Noorzai who resigned as chief executive of the country’s state power monopoly, Da Afghanistan Breshna Sherkat, nearly two weeks after the Taliban’s takeover on Aug. 15th, 2021.

“The consequences would be countrywide, but especially in Kabul. There will be blackouts and it would bring Afghanistan back to the Dark Ages when it comes to power and to telecommunications,” said Mr. Noorzai, who remains in close contact with DABS’s remaining management.

Electricity imports from Uzbekistan, Tajikistan and Turkmenistan account for half of Afghanistan’s power consumption nationwide,

with Iran providing additional supplies to the country’s west.

Domestic hydropower production has been affected by this year’s drought. Afghanistan lacks a national power grid, and Kabul depends almost completely on imported power from Central Asia.

Fortunately , the Taliban are no longer attacking the transmission lines from Central Asia. With industry at a standstill and military and government facilities largely idle, a much bigger share of the power supply ends up with residential consumers, eliminating the rolling blackouts that used to be commonplace. www.wipmagazines.com www.powermediagroup.co.uk

NEWS

OCTOBER 2021

AKSA GENERATORS PROVIDE POWER FOR THE CYBERFORT GROUP’ S ULTRASECURE BUNKER DATA CENTRE IN KENT, UK AKSA Power Generation has provided three 700 kVA backup generators to the Cyberfort Group’s data centre known as the ‘The Bunker’, a former top-security MoD bunker facility located in Kent, UK, and now in private hands.

Michael Watts, Director of Infrastructure & Technology at Cyberfort Group relayed his satisfaction with the acquisition of the AKSA generators. “These units are taking pride of place, as a key part of our power infrastructure assisting in securing the continuity of our services, adding layers of resilience to the power infrastructure at our Ash (Kent) facility of The Bunker, part of Cyberfort Group.”

He explains: “These genset units were built to a custom specification and design which meets our needs and exceeds our expectations. Massive thanks to the team Aksa Power Generation Europe and the specialists from Power Control and Automation Solutions Limited (PCAS) for an awesome package and an end-to-end solution.“ Commenting for the manufacturer, a spokesman said: “AKSA Power Generation’s 44 models of the DCC product range - with products between 550 – 3.000 kVA - are confirmed to be acceptable for Tier III and Tier IV standards set by the Uptime Institute, the leading accreditation agency in the sector. Regardless of the power rate or complexity of your power needs for your datacentre investments, we are able to provide a reliable power source. We manufacture and combine all the important components which use the industry’s highest level of design and performance control.”

IN BRIEF CREATE YOUR OWN UNIQUE BRANDED GENSET CONTROLLERS 30 YEARS OF SMART CONTROL: COMAP CELEBRATES 3 DECADES OF SUCCESS THROUGH CONTINUOUS INNOVATION AND GROWTH Founded in a one-room office in Prague, Czech Republic in 1991 by three friends, ComAp has since become a successful global control solutions company in the world of independent and backup power generation with a strong local presence supported by 13 subsidiaries, more than 400 employees, and a network of 60+ distributors.

This year, ComAp has successfully launched new products which it describes as a ‘quantum leap forward in power generation controls’ - these are InteliLite 4 controllers), engine control (InteliDrive 400 controllers) and monitoring and management (InteliSCADA).

The InteliGen 500 Microgrid allows users to integrate various sources of energy under one control system. The solution´s logic is based on our standard gen-set controller - InteliGen 500, which needs to be equipped with InteliFieldbus gateway and a brand new optional firmware called InteliGen 500 Microgrid.

It can handle complex energy management of a site consisting of a single diesel genset, PV solar plant and a Battery Energy Storage System, and can incorporate a grid connection 30 Years of Smart Control too if needed.

ComAp controllers are suitable for multiple genset applications and can also directly control the output of Solar, Wind & Battery Storage Systems. ComAp also has a cloud forecasting system which increases the efficiency of any PV-Diesel hybrid power generation installation.

For the engine control markets, ComAp offers a bi-fuel system which enables diesel engines to run primarily on gas, without losing their original power output, running time or maintenance schedule. This conversion can save up to 70% of diesel costs, and reduce NOx PM and CO2 emissions. ComAp has solutions for both stationary and mobile engines, with significant savings to be made with either solution. www.wipmagazines.com www.powermediagroup.co.uk

The Mecc Alte range of controllers are now available with a customisable controller panel which can be modified to allow you to create your own unique design by adding a logo and selecting any colour of choice.

The dynamic controller design (DCD) options within the configuration tool allows you to add or delete certain elements, along with a selection of different icon sets.

With over seven decades in the power generation industry, we are committed to providing only the best to our customers around the world.

The genset controllers are designed to give you unrivalled levels of customisation, access and control over your products when you need it most.

Mario Carraro, CEO of Mecc Alte said: “In listening to the needs of the market, it was simple to see that clients wanted complete control over their own genset products and what was most significant for them was to allow this through a trusted independent partner, one who can support product globally and with the relevant technological expertise.

That’s why to so many Mecc Alte are the Power from Within.

“We are supporting OEMs to bring to market new power solutions quickly and efficiently to communities around the globe without complex supply chain and high operating costs.” T

WORLDWIDE INDEPENDENT POWER

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MARKET REPORT

OCTOBER 2021

DIESEL IS HERE TO STAY SUGGESTS THE LATEST MARKET REPORT FROM P&S INTELLIGENCE

Diesel to be Most Popular Fuel in Generator Market until 2030 According to a new report from Prescient & Strategic Intelligence (www.psmarketresearch.com/market-analysis/ genset-market) from $17,592.6 million in 2019, the global genset market is expected to reach $27,863.0 million by 2030, witnessing a CAGR of 5.8% during 2020–2030 (forecast period).

The major reasons behind the advance of the market are the low production of power and uncertainties in the grid in several nations as well as the increasing construction of data centres.

The COVID-19 pandemic has significantly impacted the demand for gensets at a global level owing to temporary suspension of manufacturing activities across China, India, and several countries across Europe. In addition, severe ramifications could be seen on the supply chain of essential components for gensets across manufacturing units, which were heavily dependent on the Chinese plants for supply in 2020.

Segmentation analysis of the generator market suggests that the

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WORLDWIDE INDEPENDENT POWER

AMONG THE VARIOUS DRIVES FOR THE GENSET MARKET, THE GROWTH IN DATA CENTRES IS QUITE SIGNIFICANT. WITH THE BURGEONING AMOUNT OF DATA BEING CREATED AND CONSUMED, COMES A DEMAND FOR INFRASTRUCTURE WHICH SUPPORTS DATA ANALYSIS, COLLATION, & ACCESS. diesel genset category is expected to hold the largest share in the genset market till 2030, based on fuel.

This is primarily ascribed to the wider availability of diesel in comparison to natural gas and petrol.

Even though low-power gas gensets are cheaper than diesel variants, the poor supply of natural gas negatively affects their uptake.

During the forecast period, the 376 kVA–750 kVA division, under segmentation by power rating, is expected to witness the highest CAGR in the market, on account of the rising number of commercial offices, retail super markets, and urban residential complexes, where these higher-power variants are required.

The commercial classification, on the basis of application, generated

the highest revenue in the genset market in 2019, as a result of the increasing funding for public infrastructure advancement, rapid construction of smart cities, and growing in retail sector, on account of the surging consumer spending.

Asia-Pacific (APAC) dominated the generator industry during 2014–2019, as the manufacture sector here is growing, primarily on account of government initiatives, such as Make in India, Made in China 2025, and Making Indonesia 4.0.

Further, heavy investments are being provided to develop telecommunications infrastructure, and the demand for backup power is increasing from residential units. Due to its moderately developed power infrastructure, APAC generally uses generators for auxiliary power.

Generator manufacturers remain keen to stay ahead of the competition. For instance, Cummins Inc., Caterpillar Inc., Atlas Copco AB, and Mahindra Powerol Ltd., and several other companies launched new gensets in 2018 to expand their portfolios.

The new variants feature various improvements from older-generation products, which reflect the several challenges diesel as well as gasoline generators face, including strict environmental norms and competition from not only substitutes, but also other genset manufacturers.

Similarly, several market players have entered into partnerships to develop and localize production, reduce their capital expenditure, and provide customised power solutions.

Among the various drives for the genset market, the increasing construction of data centres is quite significant.

With the burgeoning amount of data being created and consumed, the demand for infrastructure which supports data analysis, collation, and access is rising.

The growing us of intelligent personal assistants, autonomous cars, digital currencies, internet of things (IoT), and accounting services means the need for data centres will surge.

This will, in turn, drive the sales of generators, to serve the auxiliary and prime power requirements at such places.

Backup controls, servers, heating, ventilation, and air conditioning (HVAC) systems, security systems, and several other critical appliances require continuous power at data centers, for which gensets are essential. https://www.psmarketresearch.com/market-analysis/ genset-market www.wipmagazines.com www.powermediagroup.co.uk

FIND OUT HOW JENBAC HER ENGINES CAN SUPPORT YOU R BUSINESS!

GENSETS

OCTOBER 2021

TEN GENERATORS NOW PROVIDE BACKUP POWER AT TWO DATA CENTRES IN MOSCOW

Z

eppelin Power Systems Russland has supplied two 3512B diesel generators and a further eight 3516B-HD generators to IXcellerate, one of the fastest growing co-location data centre operators in Russia.

IXcellerate selected dealer Zeppelin Power Systems Russland to support the company’s rapid growth by increasing the power capacity of its data center campus in Moscow.

Zeppelin recently installed and commissioned eight 3516B-HD and two 3512B diesel generator sets for the expansion of IXcellerate’s Moscow One and Moscow Two data centres, which have received the Uptime Institute’s Tier III certification for design requirements.

To date, Zeppelin has delivered a total of 21.4 MW of standby power supplied by 16 diesel generator sets, including four 3412 units installed and commissioned in the first stage of cooperation.

The company will provide ongoing maintenance and service to help deliver optimum performance and value over the lifetime of the installation.

“The ecosystem of IXcellerate data centers, uniting cloud, network and IT infrastructures, is built and developed to satisfy the needs for storing and processing large volumes of data,” said Konstantin Borman, managing director of IXcellerate.

“Zeppelin has delivered a robust standby power solution with built-in flexibility to grow our business, and we will rely on their expertise as we continue to expand and upgrade our infrastructure.”

IXcellerate’s year-over-year revenues increased by nearly 30% in 2019, and the company’s growth rates are 50% higher than the Russian data center market average due to several major hypercloud deals signed during the year.

Power solutions like these help data centres meet uptime commitments at hundreds of facilities around the world. Zeppellin’s portfolio includes efficient generator sets with high power densities integrated with automatic transfer switches (ATS) and switchgear specifically customized for continuous, standby, and temporary power applications at data centres.

“The market for data centre services in Russia has grown immensely, and IXcellerate has quickly risen to a strong position through the quality and reliability of their offerings,” said Bart Myers, general manager, CLEP. “We look forward to providing IXcellerate with the additional power systems support which will further enhance the company’s capabilities.”

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Producing reliable power from 1360 to 1875 kVA at 50 Hz, the 3512B diesel generator sets are made to meet a wide spectrum of mission critical, continuous, standby and prime applications.

Each generator set has been designed to meet ISO 8528-5 transient response requirements and to accept 100% rated load in one step.

The sets feature Engine Model 3512B TA,V12, 4-stroke Water-cooled Diesel, Bore 170 mm, Displacement 51.8 L Stroke 190 mm, Compression Ratio 14.0:1 Aspiration, with a Turbocharged Aftercooled Governor Type ADEM™ A3 Fuel System.

Serving the EMCP Control Panel,the EMCP 4 is a scalable control platform designed to ensure reliable generator set operation, providing extensive information about power output and engine operation.

According to Zeppelin, the generator sets offer both low fuel consumption and low emission systems. Generator set packages include an advanced Voltage Regulator (IVR). The IVR includes reactive droop capability, 3-phase voltage sensing, KVAR / PF modes, RFI suppression, min-max exciter, and a Limiter and exciter diode monitor. www.zeppelin.ru

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Noise control experts

Keeping your world clean, quiet, and safe. Dürr Universal is a global leader in the design and manufacture of inlet and exhaust systems for gas turbines and reciprocating engines in the OEM and retrofit markets. www.durr-universal.com Dürr Limited United Kingdom

Phone +44 1455 8944 88 Email solutions@universalaet.com

GENSETS

OCTOBER 2021

SIXTEEN 3,112 KVA GENSETS FOR A KEY DATA CENTRE OPERATION IN FRANKFURT, GERMANY

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his year FRERK has fulfilled a contract for 16 x 3,112 kVA diesel generators with MTU engines and Marelli alternators for data centres located in Frankfurt, Germany.

The contract involved providing a emergency power supply for a data centre in Frankfurt. Altogether, sixteen diesel units in soundproof containers (80dB(A) x 1m) have been supplied with an aggregate power of 3,112 kVA / 2,490 kW electr. 15 kV, 50 Hz suitable for ambient temperatures up to 45°C. Each genset features an MTU engine, 20V 4000 G34F, 3F (Data Centre Continuous).

The equipment supplied includes features such a Marelli alternator, MJH 630LB4, 3200kVA, 15kV, a double-walled fuel tank mounted under the container with a capacity of 35,000 litres, an overflow tank, fuel cooling and filtering in the container.

FRERK undertook the contract from planning to commissioning.

The Series 4000 has been designed for power generation continuous/prime/grid stability applications with water-to-air charge air cooling.

Wherever there is a demand for utmost reliability, ease of maintenance and compact dimensions, Series 4000 engines are amongst the first choices.

Another typical advantage of the 4000 engine is its high efficiency which is based not only on low consumption but also on the relatively low price and a long service life, says the manufacturer.

Each gengine features Individual 4-valve cylinder heads with centrally located injectors. The design allows high cylinder pressure and low fuel consumption, low exhaust emissions.

The exhaust system has a triple-wall water-cooled manifold offering low surface temperature and reduced heat transfer to cooling system; it is said to be absolutely gas-tight.

Each engine offers sequential turbocharging with charge air cooling (turbocharger cut in and out). This means that turbochargers can more closely match and respond to the engine airflow requirements.

Series 4000 diesel-powered generator sets can be designed flexibly depending on the application and location. They are available in six different ratings including Standby, Prime and Data Centre Continuous Power - and can be installed as either mobile or stationary units. The performance range

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runs from 1,600 to 4,000 kVA (50 Hz) and from 1,125 to 3,250 kWe (60 Hz).

Mission-critical systems require faststart capability and one-step load acceptance.

The engines have been designed to offer more available power within only a few seconds. The 4000 offers industry - leading load factors up to 100% for data centres and up to 85% for standby applications.

This is said by the manufacturer to ‘exceed the established industry norms such as ISO 8528-1 and allows even more operating hours for prime, emergency standby and data centre applications’ - reports mtu.

There are currently 25 providers and 54 data centres in the city of Frankfurt which is well-known for its advanced technology. This includes 53 colocation facilities, 36 cloud nodes, 25 Internet exchanges (IX), and 13 disaster recovery and business continuity (DRBC) sites.

An important 25,000sqm colocation facility located in Frankfurt’s major internet hub - Kleyerstrasse - is located only 3km from central Frankfurt.

One famous city data centre company - TELEHOUSE Europe - is a premium member of Data Center Map in Frankfurt.

Offering over 260,000 square feet of

Data Centre space in central Frankfurt Telehouse operates Frankfurt’s largest Data Centre campus in “Kleyerstrasse”, the city’s telecommunications hub with a high number of carriers, ISPs located there.

The campus includes 3 Data Centres which have access to the DE-CIX, Europe’s second largest Internet exchange with over 500 ISPs and carriers.

It is ideal for international corporations with requirements for a wellconnected point of presence in a strategic and highly secure location within Europe’s largest national economy. Current certifications: ISO27001, ISAE3402 (former SAS70), PCI-DSS. Strategically located only 1.9 miles from central Frankfurt, Germany’s major financial and telecommunications district, the Data Centre stretches over a 721,182 square feet site with an immediately available 269,098 square feet of fully-fitted colocation space.

This highly secure Data Centre provides one of the largest housing facilities in Germany with reliable environmental controlling systems and scalable power options. www.frerk-aggregatebau.com www.mtu-solutions.com www.wipmagazines.com www.powermediagroup.co.uk

CHP

OCTOBER 2021

TURKISH HOSPITALS SAVE €400,000 A YEAR IN ENERGY COSTS THROUGH CHP

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ver the past decade, the Turkish healthcare infrastructure has been continually expanded with new hospitals.

Healthcare services must be continually improved in order to enable the best possible patient care and health support.

To cover the growing demand for energy, the Turkish MWM service and sales distributor İltekno İleri Teknoloji Mühendislik ve Ticaret A.Ş. has installed and commissioned two combined heat and power plants for two hospitals of the Memorial Healthcare Group.

One of the plants is equipped with an MWM TCG 3016 V16 gas generator set, and the other with an MWM TCG 2020 V12 gas generator set.

An MWM TCG 3016 V16 generator set with an output of 800 kWel was commissioned in the Ankara Çankaya Hospital. Featuring an output of 1,000 kWel, the second generator set was installed on the roof of the Memorial Bahçelievler Hospital.

The Memorial Bahçelievler Hospital is one of the few hospitals worldwide which has been awarded LEED certification, a system of the United States Green Building Council for the rating of green buildings.

The certification was granted in view of the high energy efficiency which is ensured and perpetuated by the 4 installed combined heat and power plant with a powerful MWM TCG 2020 V12 gas generator set.

The CHP plant at Memorial Bahçelievler Istanbul was installed on the roof; this posed a major challenge in terms of installation, design and safety.

Vibration and sound levels played an important role in selecting a supplier for the project. Thanks to an insulated container, very low sound levels of 65 dB have been achieved at a distance of 10 metres.

The installation of the CHP plant for the Memorial Bahçelievler Hospital was performed by İltekno within only 36 hours.

As the hospital is located on one of Istanbul’s arterial roads, the project had to be planned well. Thanks to the quick and efficient work of the service team, the installation was completed in only one-and-a-half days instead of the usual 4–5 days.

Thanks to the two gas generator set-driven CHP plants at the two hospitals, the Memorial Healthcare Group saves about €400 thousand a year in power and heating costs.

Additionally, due to the high efficiency of the MWM gas generator sets, carbon emissions are expected to be about 20 percent lower.

The well-being of hospital patients depends on an uninterrupted power supply and a reliable emergency

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power supply. To cope with the growing number of patients despite limited capacities and rising fixed costs, hospitals are forced to save expenses.

This is achieved by increasing the efficiency in certain areas, e.g. in the field of energy management, which comprises the general power demand as well as a building’s heating and air-conditioning.

An analysis of energy-related weaknesses can help reduce energy costs by up to 30 or 40 percent.

Once the weaknesses that are not related to cogeneration have been analyzed and eliminated, the facility can start planning the rollout of an internal cogeneration power plant.

The use of cogeneration with natural gas optimizes the energy supply and reduces emissions, thereby providing environmental benefits.

Generator sets of the TCG 3016 series feature a unique combination of efficiency and robustness. One of the key benefits is their remarkable efficiency, which is unmatched in their class. In natural gas operation, for example, the electrical efficiency reaches up to 43.5 percent.

In the cogeneration of power and heat an overall efficiency of up to

90 percent can be achieved.

Moreover, a low oil consumption of less than 0.1 g/kWhel and long oil change intervals make the operation of the gas gensets more economical. The operating period until the general overhaul is 80,000 operating hours for natural gas applications.

The MWM TCG 3020, successor model of the TCG 2020, generator set effectively balances efficiency and reliability. The genset delivers up to 18 percent more output than its predecessor, though its dimensions are almost the same. Additionally, the new model features long service intervals with up to 80,000 operating hours until the next general overhaul (if the gas quality is high) and a total efficiency of more than 87 percent (with natural gas).

Owing to their high reliability and profitability, the TCG 3020 generator sets with an output of 1,380 to 2,300 kWel are ready for the challenges of Industry 4.0.

Thanks to the use of the digital power plant control TPEM (Total Plant & Energy Management), the gas engines are able to reach their full performance for maximum plant availability, capacity, and usability. www.mwm.net WORLDWIDE INDEPENDENT POWER

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POWEREX LIVE REVIEW

OCTOBER 2021

RETROSPECTIVE: POWEREX LIVE EVENT HELD IN LONDON ON OCTOBER 6TH, 2021

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he PowerEx Live Conference & Exhibition held on October 6th at the prestigious Plaza Hotel, Westminster, London, was well-received by power professionals from the genset and CHP sectors and enjoyed two lively all-day Conference sessions.

Despite the post-Covid environment, the problems of BREXIT and widespread fuel-shortages reported across the UK at the time, the visitor turnout was, nevertheless, good.

Here are just a few of the comments received so far from visitors and participants. * Tony Hanley, FirePro UK: “PowerEx Live proved a very positive event with standing room only left for our presentation on FirePro fire suppression technology.

We serve the energy sector by minimising disruption and downtime caused by fire. I shared both case studies and advantages for FirePro, including our installations protecting HV/LV rooms at the historic Lloyds of London building. I am also delighted to say that this project was selected by the judges as the winner for the AMPS 2021 innovation & technology award. FirePro can demonstrate a strong positive track record for protecting substations, CHP, ESS, diesel generators, and power distribution plant all over the world. The level of interest shown by attendees at the event underscores the importance of FirePro in maintaining continuity of business at reduced costs, via globally certified environmentally friendly, sustainable, fire suppression technology, thus reducing losses within the industry.” *Davor Toncic, HMS: “For HMS, PowerEx was a well organised and well attended event and a key opportunity to find out in which direction the market is going. HMS received a lot of attention for its presentation on future-proofing power systems which is a reflection on the importance of our products. ” *Peter Chan, Technical Sales Manager, Dürr Ltd, Clean Technology Systems: “Thank you for the extremely well-organised show last week. Do you have a potential date for the 2022 show? We would also like to reserve a speaker slot. The talk will be acoustics related. Thanks again.” * Jessica Keen, Director of Marketing & Strategy, Baudouin: “Thank you for a good event last week, our table top was great and our team had some good discussions with the attendees, and of course it was great to be back at an industry event after two years.”

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*Tony Robinson, TVR: “PowerEx Live was an excellent show with a good cross-section of visitors. People at the event were specifically interested in both gensets and componentry. TVR Instruments - as a specialist technical distributor supplying low voltage instrumentation and power management products – is always keen to help customers in the power generation sector.

TVR Instruments provides solutions for power, protection and monitoring systems in the LVD distribution and panel building industry. At PowerEx Live TVR Instruments was able to provide key details for visitors on a wide range of industry sectors including data centre power

management, renewable energy process control, and backup power systems.” * Ian Wilcoxson Data Centre Channel Manager (EAME) for Kohler Power: “Visitors to PowerEx Live certainly showed an interest in learning more about regulatory and technological changes in gensets - along with the issue of sizing and selecting standby generator sets, especially in the context of historic sizing norms.

The attendees at the second lecture of the morning also learned about how a properly integrated UPS can augment existing systems. This was a good show with a healthy level of visitor interest.” www.wipmagazines.com www.powermediagroup.co.uk

POWEREX LIVE REVIEW

OCTOBER 2021

* Paola Nardi, Marketing and Communication Coordinator, Soga SpA: “ Great event!! My colleagues were very thrilled, very well organized and positive business atmosphere. Congratulations to you and your team.” * Romain Mocaer, PowerGen Statistics: “It was a really really great event, the best PowerEx Live that I ever attended. Great audience, great exhibitors and great organization. Can’t wait to come back next year!

PowerEx Live was a great show for PowerGen Statistics with many visitors attending the single presentation on market projections for the future energy sector.

People were keen to learn. The level of interest shown by attendees at the event shows us how important it is to offer 100% reliable market analysis on gas & diesel gensets which simply cannot be found anywhere else.

“It was also interesting to see how many visitors were keen to learn more about EUROPGEN as an organisation. There is a growing acknowledgement of the role which EUROPGEN plays in providing advice to consultancy panels, member associations and regulatory groups so that new legislation is developed with a full understanding of the relevant issues.” * Liam Round, DEIF: “What a great day at the PowerEx Live Conference at Westminster Bridge.” * Bola Balogun, Engineering Consultant, MIET: “It was a great pleasure to have attended the PowerEx Live event at the Plaza Hotel. I got the opportunity to network with other professionals in the genset industry.” * Dave Andrews, Chairman of the Claverton Energy Institute: “PowerEx Live in London proved as Lively as its name. The organisers recorded many attendees and exhibiting personnel, with 12 top speakers and two separate Conference strands on CHP and Gensets. One of the speakers even delivered his lecture ‘virtually’ via Zoom as he couldn’t get to London.

This was one of the best such professional events I have attended in 2021. The Conference element had some of the leading energy experts in the country tackling vital topics - which was excellent given the current situation with gas and global warming.”

• Craig Williams: “PowerEx Live 2021 was a wellorganised, well-run Conference & Exhibition for Gensets/CHP with a great atmosphere. The speakers were first-class, as was the venue and the catering. It also did remarkably well in terms of visitor turnout considering the ongoing threat of Covid-19 and fuel shortages. ” • Aidan Turnbull, managing Editor of WIP & UKPN: “This was an excellent event which provided a positive sector and chance for the industry to learn about key www.wipmagazines.com www.powermediagroup.co.uk

sector and chance for the industry to learn about key technical developments which have emerged since Lockdown - and the true shape of Europe’s power industry over the next 10 years.

We hope to build on the successes of 2021’s event with a further show provisionally scheduled for 2022.

This will feature an enhanced lineup of Genset speakers, CHP experts and presentations on renewable energy and decarbonisation and is likely to held again in London.”

• Sheldon Taylor, TCTO: This was a pretty good show considering the post-Covid climate. A great selection of Genset speakers too.”

WORLDWIDE INDEPENDENT POWER

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POWEREX LIVE

OCTOBER 2021

POWEREX ABSTRACTS One essential purpose of PowerEx Live was to give attendees the opportunity to listen to a wide selection of top speakers deliver their papers on CHP/Genset issues.

The following abstracts reflect the flavour of some the Conference topics: * TONY HANLEY - ACTIVE FIRE PRECAUTIONS ENGINEERING SPECIALIST One of the most well-attended lectures was about FirePro fire suppression technology. This is the current choice of numerous diesel generator / lithium-Ion / CHP / specialist enclosure manufacturers / UK DNO’s / M&E Contractors / Specifiers / Formula 1 racing teams for the protection of switch rooms, sub stations, transformer rooms, diesel generators, CHP plant, engine test facilities, and more, reports FirePro. FirePro is LPCB certificated and listed under the US EPA SNAP programme as an environmentally friendly product. Sold in 86 Countries, FirePro UK Ltd are delighted to join the PowerEx Live event.

Manufactured in Limassol, Cyprus, FirePro is an all electrical EN/BS compliant system with no pressurised cylinders / over pressure venting, or mechanical pipework requirements, meaning capex & opex costs are slashed against the traditional legacy engineered solutions such as water mist or pressurised gas systems. * IAN WILCOXSON REGULATORY AND TECHNOLOGICAL CHANGES Ian Wilcoxson is Data Centre Channel Manager (EAME) for Kohler Power. This lecture was ‘standing room only’ in its popularity.

Ian explained how specifiers, consultants, contractors and facility managers often need to size and select standby generators for power protection. Recent technological and regulatory changes mean comfortable old norms may now deliver uncomfortably expensive, bulky or environmentally unfriendly solutions.

In this presentation, Ian discussed recent regulatory and technological changes along with their impact on

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WORLDWIDE INDEPENDENT POWER

sizing and selecting standby generator sets, especially in the context of historic sizing norms.

In addition to looking at modern sizing basics and load steps, discussing how a properly integrated UPS can assist with these, Ian also highlighted what information and questions to have ready when approaching a potential supplier. * ROMAIN MOCAER DIESEL & GAS MARKET OUTLOOK Romain will focus on the diesel & gas generator market in 2021, and in particular the segments, applications and countries that benefit the most from the current strong growth, and what will be the prospects for the end of 2021 and 2022.

A key theme of this presentation is the upcoming transition of the market to alternative energies (hydrogen, gas, batteries), and which segments will be able to develop more quickly.

* CARLOS VICENTE OVERVIEW OF THE NRMM RETROFIT STANDARDS Eminox Director of Retrofit & Aftermarket - Carlos Vicente has been responsible for driving diversification and innovation for the Retrofit and Aftermarket sector. He provided attendees with an overview of the NRMM Retrofit standards to enable older Gen sets to meet real world Stave V emissions.

His presentation covered the Energy Savings Trust accreditation process and also provided some examples of first-of-a-kind applications which meet the Stage V requirements set

by HS2 and the Greater London Authority for NRMM. * TOBIAS KNICHEL PUNCH FLYBRID Tobias explained to his audience how his focus has shifted from engineering roles, to project management & marketing to finally

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POWEREX LIVE

OCTOBER 2021

commercial & strategic responsibilities. Since 2018 Tobias has been Managing Director of PUNCH Flybrid.

His subject was Flywheel Energy Storage for heavy-duty applications Attendees learned how the PUNCH Power 200 system produced by PUNCH Flybrid has demonstrated more than 50% fuel saving on various construction sites across the UK. This presentation highlighted its use in combination with tower cranes and explains how these offer significant fuel as well as emission savings. * EUROPGEN - CHALLENGES & OPPORTUNITIES OF THE GENSET INDUSTRY Romain Mocaer had a second paper to deliver - which also enjoyed a large audience. He introduced the EUROPGEN association, its objectives and missions. He talked about the current challenges of the Generating Set industry in Europe, and how EUROPGEN is promoting the interests of the manufacturers.

EUROPGEN provides advice to consultancy panels, member associations and regulatory groups so that new legislation is developed with a full understanding of the relevant issues.

Lawmakers benefit from EUROPGEN’s authoritative voice communicated by our industry experts that fully understand the technical capabilities of modern generating sets.

EUROPGEN is committed to improving the reputation of the industry through our working groups bringing together the knowledge and experience and producing best-practice guidelines. By bringing together EUROPGEN members from all parts of the energy market, we strengthen bonds, promote cross-border trade and help deliver a stronger EU industry. * DAVE ANDREWS THE FUTURE OF CHP & THE OPPORTUNITIES AHEAD David Andrews, Conference Chairman, reflected at length on the possibility of using waste heat from Hinkley C nuclear power station to heat Bristol and Newport. Hinkley Point C nuclear powerstation (HPC) is a project to construct a 3,200 MWe power station with two EPR reactors in Somerset, England.

Once in operation, EDF Energy’s Hinkley Point C will generate 7% of the UK’s electricity – which is enough to power more than 5 million homes.

So it’s vital that we use the best, most advanced technology available, says Dave, which is why they will be building two EPR reactors at Hinkley, each providing 1.6GW of power.

EPRs – originally known as European Pressurised Water Reactors – are based on the best of tried and tested reactor design, enhanced with the most advanced technological improvements.

The EPR is a type of Pressurised Water Reactor (PWR).

EDF already runs 58 PWRs in France, as well as Sizewell B in Suffolk, and in fact there are 277 successfully operating around the world.

Power stations built with EPR represent a major development on previous PWRs, making them amongst the safest and most efficient power generators ever designed.

scales of operation.

Early in his career he gained significant experience in the design and operation of commercial and domestic appliances. His role includes responsibilities of Head of Testing Laboratory for the UKAS accredited solid fuel, oil and gas appliance testing laboratory and Head of Certification Body for UKCA Approved Body activities. He has assisted in the launch and field trials of many new heating products.

He was the original proponent of repurposing the gas grid to hydrogen based upon a contract for the IEA in ~2004, and subsequently lead the ground breaking Hyhouse work on hydrogen safety. He then lead Kiwa’s role as main contractor to NGN Leeds H21 Citygate study.

He has had technical direction/ technical expert roles for key hydrogen projects and programmes including: BEIS Hy4Heat Programme, Cadent Foundation Tyseley Energy

Park hydrogen study, H21, and H100.

He also lead the SGN H100 deflagration work involving six kitchens and has re-analysed HSE data (obtained under FoI) to compare potential incidents arising from Natural Gas and hydrogen networks.

He played a major part in writing the safety annex of the Hy4Heat project.

The HSE has independently reviewed the Hy4Heat Safety Assessment and has written a letter of assistance to BEIS confirming its relevance to gas network operator future duty holders for trials.

As Mark explained during the course of his lecture, he recently walked many miles around Levenmouth and other UK towns ascertaining their suitability for conversion to hydrogen and the applicability of the Hy4Heat Safety Annex.

Mark has also explored the implications of different colours of hydrogen (Green, pink, blue etc) and their Scope 3 carbon footprints.

* MARK CROWTHER THE UK’S HYDROGEN FUTURE Mark Crowther – Technical Director Kiwa Ltd Mark has filled this role since 1994. He has over 40 years’ experience in the energy sector and has a wide knowledge of energy vectors (biomass, gas, oil, coal, and hydrogen) from the industrial to domestic scales of operation.

Early in his career he gained significant experience in the design and operation of commercial and domestic www.wipmagazines.com www.powermediagroup.co.uk

WORLDWIDE INDEPENDENT POWER

23

GENSETS

OCTOBER 2021

TWO 70 KVA GENSETS SUPPLIED TO A MAJOR CONSTRUCTION COMPANY IN NIGERIA

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wo 70 kVA diesel generators with John Deere engines and Nidec alternators have been supplied via a Ghaddar sister company in Lagos, Nigeria.

Genbrite Nigeria Ltd has successfully supplied and installed John Deere Generators for a major construction company specialised in construction and maintenance of ports and waterways.

Ghaddar John Deere generators are designed to withstand high humidity and harsh climate conditions of costal sites. The installed generators were equipped with John Deere 4045TF158R engines and new TAL044B NIDEC | Leroy Somer alternators.

John Deere provides diesel engines for generator drives and thousands of other applications around the world. They are the most reliable and fuel-efficient engines possible to the off-highway OEM market, reports the manufacturer.

Industrial Engines: Horsepower Range 36-505 hp (27-377 kW). John Deere was one of the first engine manufacturers to certify 75-to-174-hp diesel engines as compliant with EPA Interim Tier 4, EU Stage III B, and CARB emissions regulations.

The engine features a water-cooled radiator with belt-driven blower fan and full guarding. Other elements include an electric starter with solenoid relay, a battery charging alternator.

The set is energized to run a solenoid. There are eplaceable fuel and oil air filters. The engine includes a heavy-duty leads acid battery with marching capacity (AMPS & CCA).

There is one loose supplied industrial exhaust silencer – 16DB noise reduction level. There is also an integral Fuel Tank with 117-litre capacity.

The engine/alternator assembly rest on skid and Anti-vibration mounting pads. The skid is made up of durable sheet metals and beams exceeding “Vibration & Tourism” Resistance norms. The control panel enclosure is made up of metal sheet.

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WORLDWIDE INDEPENDENT POWER

Gensets are assembled in full compliance with ISO 8528-8 standard Control Panel Specifications are as follows: the GMP260MK (DSE610 MKII) panel is an automatic start generating set panel of microprocessor-based design which is capable of interfacing with electronic engine through the can-bus J1939.

The engine has a dynamicallybalanced crankshaft, forged-steel connecting rods, a self-adjusting poly-vee fan drive and replaceable wet-type cylinder liners.

The two gensets Ghaddar supplied to Nigeria also incorporate TAL044B NIDEC | Leroy Somer/ Low Voltage Alternator.

This is alternator is a 4-pole threephase 70 to 200 kVA - 50 Hz / 88 to 250 kVA - 60 Hz alternator.

This is a dedicated single-phase 57 to 82 kVA - 50 Hz / 80 to 125 kVA - 60 Hz unit.

The NIDEC | Leroy-Somer TAL 044 alternator range has been designed to offer users the best power generation performances. With its meticulous design and optimized architecture, the TAL 044 is said to strike the perfect balance between compactness, reliability, performance and longevity, says the manufacturer.

The NIDEC | Nidec Leroy-Somer TAL 044 alternator meets all key international standards and regulations, including IEC 60034, NEMA MG 1.32-33, ISO 8528-3, CSA C22.2 n°100-14 and UL 1446 (UL 1004 on request).

The alternators are also compliant with IEC 61000-6-2, IEC 61000-6-3, IEC 61000-6-4, VDE 0875G, VDE 0875N and EN 55011, group 1 class A for European zone.

The NIDEC | Leroy-Somer TAL 044 alternator can be integrated in EC marked generator set, and bears EC, EAC and CMIM markings.

It is designed, manufactured and marketed in an ISO 9001 and ISO 14001 quality assurance environment.

In terms of performance it offers *Class H insulation * Shunt excitation * Low voltage winding: - Three-phase 50 Hz: 220V - 240V and 380V - 415V (440V) 60 Hz: 208V - 240V and 380V - 480V - Single-phase 50 Hz: 230V (60 Hz: 240V) * 4-terminal plates in 6-wire version * Optimised performance.

The alternator is well-suited to perform in the climate extremes ofgfered

by Nigeria. It has a compact and rugged assembly designed to withstand engine vibrations. It has a steel frame. Other special features include: * Aluminum flanges and shields * Single-bearing design compatible with most diesel engines * Greased for life bearings * Direction of rotation: clockwise and counterclockwise without derating.

Protected to IP23 the alternator range has its winding 8 optimised for three-phase 380V / 416V - 60Hz. The models offers options such as reinforced winding protection for harsh environments and relative humidity greater than 95% (system 2 - 4).

This model comes with complete winding protection for non-harsh environment with relative humidity ≤ 95%. Thanks to its Terminal box design it offers easy access to AVR and terminals and the possibility of current transformer for parallel operation. www.leroy-somer.com

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Efficiency goes digital.

With MWM Digital Power, the energy market enters a new age.

State-of-the-art components combined with smart and secure data analysis are set to make our products and services even better, ensuring an efficiency boost for the maintenance and capacity utilization of your plants.

Experience the future – with MWM Digital Power. www.mwm.net/en

ENERGY STORAGE

OCTOBER 2021

2GW / 6GWH BATTERY ENERGY STORAGE SYSTEMS FOR PROJECTS OPERATING IN CALIFORNIA

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2GW / 6GWh of Tesla’s Megapack battery energy storage systems (BESS) has been supplied to California.

US renewable energy company Arevon has signed a master supply agreement for 2GW / 6GWh of Tesla’s Megapack battery energy storage systems (BESS). Arevon is purchasing the Megapack all-in-one BESS solutions for use in the Falcon Portfolio, nine large-scale standalone battery storage projects in California which it is executing as a joint venture (JV) with independent power producer (IPP) Tenaska.

According to documents filed with the California Independent System Operator (CAISO), which oversees California’s grid network and wholesale electricity markets, the Falcon Portfolio could be brought online from summer 2022 and the following summer and all the projects involved are at an advanced stage of development.

Split across the service areas of California’s three main investor-owned utilities (IOUs), the BESS projects will provide up to four-hours of energy per day to meet Local Capacity Requirements (LCR).

They can be charged with wind and solar from times of surplus renewable production which might otherwise be curtailed and go to waste, and - as has been seen with a number of other battery projects - replace the role of gas-fired generation.

Both the Falcon Portfolio JV with Tenaska and Tesla supply deal build on long-standing relationships for Arevon: Tenaska and Arevon have already worked together on solar projects around the US, including in the Midcontinent Independent System Operator (MISO) market while Tesla’s Megapacks are already in use or being deployed at several Arevon projects.

By the end of 2021, Arevon will have constructed and brought into operation 250MW / 1,000MWh of projects using Megapacks in California and Nevada.

In California, one notable project brought online in June, is Saticoy, a standalone 100MW / 400MWh BESS which was developed and built using 142 3MWh Megapacks, after local community opposition to a new gas power plant.

Saticoy went online just nine months after construction began and supplies power to IOU Southern California Edison (SCE) through a 20-year power purchase agreement (PPA).

Like a gas peaker plant, it provides energy to the grid when local demand for energy is at its highest. Unlike a peaker plant, it doesn’t cause local emissions or pollution and the fuel it uses is abundant solar or offpeak grid energy not subject to gas pricing fluctuation.

“Arevon is at the forefront of powering the energy transition through solar and storage resources. We are

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“Arevon is at the forefront of powering the energy transition through solar and storage resources. We are pleased to renew our relationship with Tesla, securing high-quality product that is in high demand,” Arevon chief operating officer Justin Johnson said.

“This agreement ensures that Arevon can deliver near-term storage solutions to our customers, mitigating the risk of supply shortages and project delays.”

Arevon Energy, Inc., and Capital Dynamics, an independent global private asset management firm, recently announced that two of their U.S.-based clean energy infrastructure funds received high scores in GRESB’s 2021 ESG Infrastructure Benchmark.

These funds have earned high marks for the last three years. During the 2020 reporting period, Capital Dynamics was the investment manager of the funds and Arevon provided operations and asset management consulting services.

Four operating solar assets – Moapa, California Flats, Mt. Signal 3, and 8point3 – netted four of the top five places in the North American Private Renewable Energy category.

“We are honoured that GRESB has recognised our commitment to sustainability for a third consecutive

year,” said John Breckenridge, chief executive officer of Arevon.

“Our performance is a reflection of the entire team’s dedication to meeting high ESG standards across the investment, development, construction, and operations phases of a project. Arevon’s multifaceted expertise allows us to deliver innovative clean energy solutions in a sustainable manner.”

The GRESB infrastructure assessment is a leading industry ESG benchmark. The assessment is aligned with the UN Sustainable Development Goals, the Paris Climate Agreement, and major international reporting frameworks.

By providing a consistent framework, GRESB allows asset managers, investors, and partners to measure ESG performance across a fleet and over time.

Arevon Energy, Inc. is a leading renewable energy company with roots as one of the largest renewable asset managers in the US. Arevon uses innovative approaches and leading-edge technology to provide performance asset management & construction services to nearly 10 GWac of renewable energy assets delivering clean energy to utilities and corporations. www.arevonenergy.com

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Your Success is our Mission Linz Electric is an Italian company specialized in the production of synchronous alternators up to 1500kVA. Linz Electric’s Mission is to create the most efficient solution to lead customers to success through Made in Italy quality products, flexibility in process and quick and complete service.

Linz Electric’s Alternators: Energy for your Success.

www.linzelectric.com

DATA CENTRES

OCTOBER 2021

EMERGENCY POWER SUPPLIED TO ONE OF EUROPE’S MOST IMPORTANT DATA CENTRES

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enesal Energy has supplied two emergency generator sets to one of the most important Data Centres in Europe, located on the outskirts of the city of Munich, Germany.

The gensets have been designed to guarantee constant power supply in the event of a mains failure or any other potential setback.

Data Centers or Data Processing Centers (DPC) are complex facilities which hold modern computer equipment and where any failure in power supply can be a serious issue, as all the information contained in these giant servers would be left unprotected.

For this reason, DPCs need continuous and constant power supply at all times. A generator set is its greatest guarantee of protection, which is where the client company turned to Genesal Energy to provide experts in installing generator sets adapted to these facilities.

A company spokesman commented: “For this client specifically, at Genesal Energy we opted for made-tomeasure generator sets: we designed a bespoke energy solution.

“The result translated into two generator sets distinguished by their low sound levels -as they must operate in a great office area- and the fact that they are leakage-proof against any polluting spills (diesel, oil and coolant liquid), as established by the strict environmental legislation in Germany.”

During the manufacturing process, the gensets were placed into two 20-foot containers, with two air inlet and outlet baffles of 1200mm in length to lower the gensets’ sound levels by 30 decibels.

Furthermore, the exhaust silencers were mounted inside the containers in order to isolate the sound outlet (certification was carried out by an external company).

The sets provided were the GEN550PC + GEN850PC and the clients specified enerator sets with low sound levels, as they were to be located in the middle of an office area.

Special features included with the gensets were: •Power panel integrated inside the generator set’s container.

•Control panel integrated inside the generator set’s container.

•Baffles system for -30db. External parts in stainless steel.

•Motorised louvres.

•Fuel tanks inside the of great capacity had to offer a considerable litre capacity.

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•The tanks had to come with a with leakage collection tray.

•These fuel tanks had to fully incorporate an automatic overfill protection system.

•Container with liquid retention system.

•Engine room heating to ensure startup in the cold.

•Dedicated power outlet busbar due to the great number of conductors per phase.

•Overvoltage protection.

•GSM control.

•Superficial coating of the container according to the ISO 12944 norm, in a C5I finish in the colour requested by the client.

•Sound levels certified by an external company according to the ISO8528 norm: -Genset 1: 66 dB at 7m -Genset 2: 68 dB at 7m The diesel GEN550PC has a frequency: of 60 HZ and Power: L (396-940kVA) A Soundproof model (KVA: 550/440) with Three-Phase Voltage, is is powered by a SCANIA DC13 072A (02-13) engine.

The power generation engines from Scania are based on a robust design with an optimised cylinder block containing wet cylinder liners, which can be exchanged easily. Individual cylinder heads with 4 valves per cylinder promotes repairability and fuel economy (picture left).

The engine is equipped with a Scania-developed Engine Management System, EMS, to ensure the control of all aspects related to engine performance.

The injection system is based on electronically controlled unit injectors, which provides good fuel economy and a high torque. The

engine can be fitted with many accessories such as air cleaners, PTOs and cooling package, to suit a variety of installations.

The genset provides PRP/STP (kVA): 500/550, Emerg. STP (kVA/kWe): 550/440 , R.P.M.: 1800, 4,218kgs, offering Voltage (V): 480/277 - 440/254 - 380/220 - 220/127 208/120.

The diesel GEN880HC-IN, on the other hand, uses a MITSUBISHI S12A2-PTA engine. Efficient and low maintenance Mitsubishi SA-series engines are fuel efficient because of Mitsubishi’s original direct injection system and turbo. Routine maintenance has become easier than ever before, with increased intervals for changing the oil. New materials in the exhaust system have a positive effect on durability (pic below).

This set’s specifications are as follows: Frequency: 50 HZ, Power: XL (826-3900kVA). A Soundproof model (KVA: 880/704), this offers PRP/STP (kVA): 800/880, Emerg. STP (kVA/kWe): 880/704 and produces a voltage of 400/230 - 415/240 380/220. www.genesalenergy.com www.scania.com www.det-mitsubishi.com

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Optimized for Your Operation Volvo Penta’s Stage V solution is designed especially to ensure dependable power generation, complying with emission standards while ensuring maximum engine efficiency. Optimized productivity, no compromise. The engine and exhaust aftertreatment system are developed together as a complete, single-supplier package. It’s a solution that makes life easy for OEMs and brings ease of operation, fuel efficiency and uninterrupted productivity to mobile units for prime power generation regardless of conditions and climate.

And the Volvo Penta global service and support network is always there to back you up. www.volvopenta.com/stagevge

Stage V for power generation

GENSETS

OCTOBER 2021

FOUR 1500 KVA GENSETS FOR THE KIDMAN PARK DATA CENTRE PROJECT IN AUSTRALIA

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larke Energy has been awarded the contract to design, supply, deliver and commission four Kohler KD1500-F high efficiency, emergency diesel generators locally packaged into custom built, low noise enclosures for the expansion of DCI’s Kidman Park data centre.

DCI Data Centers is an experienced data centre owner and operator, providing customers with wholesale white space, fully serviced colocation, connectivity and business continuity solutions across Asia Pacific.

DCI Data Centers’ Operations Centre at Kidman Park, South Australia is staffed 24-hours-a-day, 7-days-a-week for 365 days.

DCI Data Centers are a sought-after provider, as they are carrier neutral and have capacity for satellite and antennae equipment on their roof space.

Due to the highly specialised and business critical nature of DCI’s work, they sought a dependable, reputable provider of backup emergency diesel generator units to support their recent expansion and increased capacity requirements.

Clarke Energy provides power solutions tailored specifically to data centres drawing on its decades of extensive experience and South Australian engineering skills. Its local business presence and team combined with its national and global team and experience to deliver the optimal solution for DCI. Key to DCI’s requirements was the ability to meet customer’s needs for certainty, performance and sustainability.

The facility will also set industry leading benchmarks for water and energy efficiency. DCI’s Kidman Park site capacity will be increased by 4MW taking it up to 5.4MW total IT Load with Zone 3 physical security and above.

Kohler diesel powered generator sets and components, including the KD1500-F systems, offer exceptional quality; they are prototype-tested, factory-built, and production-tested.

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Kohler provides one-source responsibility for its generating systems and accessories and offers a minimum three-year limited warranty covers all systems and components.

The generator sets and their components are prototype-tested, factory-built, and production-tested The 60 Hz generator set offers a UL 2200 listing.

In this model the low coolant level shutdown prevents overheating (standard on radiator models only).

Integral vibration isolation eliminates the need for under-unit vibration spring isolators.

An electronic, isochronous governor delivers precise frequency regulation. There are multiple circuit breaker configurations Hurricane-rated enclosures are

available; 186 mph wind load rating on sound aluminum enclosure Each 60 Hz generator set meets NFPA 110, Level 1, when equipped with the necessary accessories and installed per NFPA standards.

KD1500, 60 Hz Industrial Diesel Generators Standby Range (kW/kVA) 1320-1500/1655-1875 Prime Range (kW/kVA) 11501350/1438-1688 Fuel Type: Diesel Frequency: 60 Hz Speed: 1800 RPM Alternator Type: Brushless, Permanent-Magnet Pilot Exciter www.clarke-energy.com/uk kohlerpower.com

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Manage your power from anywhere

SPECIAL OFFER! Alarms, dashboards, reports etc. included

£599* + VAT!

Up and running within 15 minutes No IT skills required Trouble shooting as if you are on-site 24/7/365 Industrial design for tough applications

* For AMPS members

Find out more 01926 405599 uk-sales@hms-networks.com

A vendor independent solution www.netbiter.com

GENSETS

OCTOBER 2021

1,525 KVA UNIT FOR MBA2 DATA CENTRE WHICH WILL REVOLUTIONISE CONNECTIVITY IN AFRICA

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new genset has been supplied by Zwart Techniek to a data centre in Nyali, Mombasa, Kenya. This IS A 1,525 kVA continuous duty genset designed for MBA2 - it produces power at 11,000 volts and has 2,712 horsepower under the hood, a 65.3-litre V16 Engine with 4 turbochargers, 8-cylinders to each bank and weighs about 15 tons.

The genset has been built for a new data centre the iColo third data centre in Nyali, Mombasa. Called MBA2 this offers 1,200 square metres of IT space and is expected to be completed in Q1 of 2022 and is set to provide an estimated capacity of 1.6MW megawatts. iColo, a market leader in carrier-neutral data center infrastructure in Kenya , chose Mombasa for the centre as is the entry point for new subsea cable systems landing in East and Central Africa.

Sscheduled for completion in early 2022 it is set to provide an estimated capacity of 1.6MW and 1,200 square meters of IT space.

The expansion plans in East Africa are on track with this new facility which will host over 600 customer racks.

The location of MBA2 is in close proximity to subsea cables landing points in Mombasa enabling customers to deploy and connect their infrastructure at the new site.

According to the company, this new facility will grow its African footprint and help connect approximately a billion people to the internet expanding its services to tap into Africa’s expanding internet economy.

“As a leading data center infrastructure provider, iColo plays a major role supporting digital transformation strategies by enabling businesses to be connected and supported in real-time,” iColo Chief Executive Officer Mr. Ranjith Cherickel told WIP. “This new facility will be the gateway to 200 million people living in the region bringing the content closer to the end user thereby reducing latency and improving internet experience for all. The size of the facility is also scaled to reflect the huge growth in connectivity that is unfolding in East Africa. We hope this new Data Center will be home to all new cables landing in the region,” added Mr. Cherickel.

MBA2 is a greenfield build which has been designed to deliver 99.999% uptime for power and cooling. The facility will be PCIDSS and ISO 27001-certified assuring clients of the highest levels of security.

This expansion demonstrates iColo’s commitment to ensure that Mombasa remains the premier connectivity hub in Africa.

Whether dealing with Europe’s biggest data centres, the power supply to an African airport or a hospital in the Netherlands, Zwart Techniek is likely to be the company behind providing emergency power, off-grid

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energy and hybrid solutions. The company designs, engineers, builds, installs, commissions and services complete emergency power systems for the most challenging situations.

A spokesman for Zwart Techniek comments: “Our service organisation consists of 35 specialists who are there to provide our customers with scheduled maintenance support, and are on standby 24/7 to swing into action whenever required. Our extensive coverage usually means we can be onsite within two hours in the event of an emergency.

“The installation and commissioning of the emergency power system is the final, but crucial, step. To ensure minimal disruption to the day-to-day

operation systems are tested at the quietest times, even if that means doing it at night or at the weekend.

We don’t leave until it’s working and the customer is satisfied.”

All Zwart Techniek installations, starting at 20kW, have a testing- and inspection obligation every two and 4 years. This inspection is based on the SCIOS scope 4 (for combustion engines) and scope 7c (for oil supply pipe lines).

Zwart engineers are SCIOS-certified and can therefore take care of these inspections for every client. Zwart is annually audited by SCIOS.

www.zwarttechniek.com

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OIL MAINTENANCE

OCTOBER 2021

TACKLING THE KEY OIL MAINTENANCE ISSUES IN POWER GENERATION EQUIPMENT

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roactive maintenance is central to maintaining the performance of stationary gas engines in power generation applications, which is why operators are utilising reliability teams to get the most out of their engines.

This is the opinion of Terry Veenstra and Clinton Buhler, senior technical services advisors, HollyFrontier Lubricants & Specialties, which includes the PetroCanada Lubricants brand.

One aspect of proactive maintenance to consider is the lubricant which operators put into their stationary gas engines. Lubricants are the foundation of a regular maintenance program, and when maintained proactively, can contribute significantly to the efficient operation of a power plant, and ultimately to a company’s bottom line.

Lubrication specialists can offer support in getting the most out of the lubricant, but it’s important for operators, mechanical and reliability staff alike to have an understanding of common maintenance issues found in power generation facilities and what can be done to solve them.

Degradation and contamination of the engine oil can impact performance and potentially lead to significant unplanned downtime.

The presence of contamination in the oil from either internally generated wear or external ingression can interfere with the oil’s ability to lubricate engine parts or cause excessive wear.

The measure of oil cleanliness relates to the level of particle contaminants present in the oil, including both insoluble and hard particles, which are often not visible to the naked eye but are still large enough to cause abrasive wear.

An effective filtration system can help the oil contents maintain low levels of particulate and degradation byproducts.

Visually inspecting the oil filter media can also help identify wear particles that are too large in size to be measured though an oil analysis program’s typical elemental analysis.

There are situations where the factory-supplied full flow filters may not have the efficiency or capacity to properly remove the contaminants. In these situations, secondary filtration such as slipstream or kidney loop systems may be required.

Operators are actively looking for efficiency gains, such as extending oil drain intervals. Drain intervals are typically aligned to Original Equipment Manufacturer (OEM) recommendations, so it’s important that any major changes to drain intervals take into consideration

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reliability, mechanical maintenance, operations and the recommendations of oil supplier technical services advisors, as long as the changes are in alignment with the OEM guidelines.

To safely extend drain intervals, operators should have clear evidence that engine protection will not be compromised by any changes made.

The process of optimising oil drain intervals or extending equipment life requires informed decisionmaking.

Maintenance practices, such as borescope inspections and regular used oil analysis will allow operators to make the right decisions based on the recommendations of technical experts.

A borescope is a digital imaging device that can provide visual inspections of engine internal components to assist in documenting cleanliness and wear within the engine and can identify potential problems before they become catastrophic.

For example, if an engine is experiencing premature valve recession, the borescope can capture images of the combustion chamber, including valve face profiles, giving insight to the amount of ash or carbon buildup present and evaluate the amount of wear on the valve face.

The borescope inspection

documents are vital for determining the condition of the chamber, piston and liner wear and cleanliness.

Technical experts can make recommendations based on what the borescope identifies.

Used oil analysis programs involve gathering usable data from the engine’s oil, and analyzing it to make informed decisions.

Samples from equipment, using the correct procedures and analysed using the proper industry standard methods, offer an insight into lubricant performance and engine health by identifying wear metals and contaminants and trending the levels of physical and chemical properties of the oil.

These practices provide valuable insight into how an engine oil is performing, but the crucial next step is to interpret this information effectively, which is where the expertise of trained analysts can be invaluable for power generation operators.

For example, oxidation and nitration oil degradation is inevitable in stationary gas engines, but by monitoring the rate of degradation, properly trained technicians will be able to recommend that the oil is replaced before condemning limits are reached as set out by the OEM. www.hollyfrontier.com www.wipmagazines.com www.powermediagroup.co.uk

UFR1001E G99/98 compliant Loss of Mains Relay

The UFR1001E system-disconnection relay monitors voltage and frequency in single or three-phase networks.

• • • • • • • • • • •

Presetting per G99/98, values as per the standard pre programmed Under and overvoltage monitoring 40…520 V Under and over frequency monitoring 45…65 Hz Monitoring of Rate of Change of Frequency (ROCOF, df/dt) Monitoring the voltage quality (10 minute average value) Response time adjustable 0.05 … 130.0 s, individual setting for each limit Fail-safe, with monitoring of the connected section switch (can be switched off ) 2 automatic restarts on error Supports the mains synchronisation when using generators Measurement 3 phase 3 or 4 wire systems or single phase Self-test Third Part Independently tested Compliant to G99/98 by Bureau Veritas

Tel: +44 (0) 1206 575755

Email: sales@tvri.co.uk www.tvri.co.uk TVR Instruments Limited 143 Butt Road, Colchester CO3 3DP Essex, United Kingdom

ASSOCIATIONS

ADE RESPONSE TO BEIS’S U P BLICATION OF R P OPOSALS FOR HEAT NETWORK O Z NING

Earlier this month the Department for Business, Energy and Industrial Strategy (BEIS) published its proposals for heat network zoning.

The ADE commented as follows: Amy Ritchie, Heat Policy Lead, said: “We are pleased to see the publication of BEIS’ proposals to introduce heat network zones in England. This follows the ADE’s recommendations last year to introduce a zoning framework as a way to mobilise industry and ensure we deliver the most cost effective solutions for heat decarbonisation right across the country.

A local, zoned approach to addressing the challenge of decarbonising heat and improving energy efficiency will deliver not only a massive reduction in emissions, but also an increase in comfort - as well as significant growth in jobs and skills across regions.

BEIS has laid forth exciting plans. It is now crucial to ensure that the proposed framework supports the development of large scale, low carbon heat networks, gives local actors confidence to get moving and considers the role for consumer engagement to ensure we deliver a just approach to heat decarbonisation. We look forward to working with the Department and with our members to help make the net zero energy system of the future a reality.”

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OCTOBER 2021

Webinar Series-The Ten Point Plan for a Green Industrial Revolution (Open to non-members) The last in the series 17th November 2021 10am - 12pm

ACE REACTS TO UK CONSTRUCTION M P I: T“ HE FIGURES HAVE NOT SUBSTANTIVELY IMPROVED” Matthew Farrow, director of policy at the Association for Consultancy and Engineering (ACE), which represents the companies large and small that design, deliver and manage our national infrastructure and built environment, has given the following statement: “Autumn is here and the figures have not substantively improved. As in many other sectors we are facing the spectre of rising people costs as well as delays and inflationary pressures on materials. This is a potent combination which will hold back post-pandemic recovery in both the construction sector and the wider economy.

“Despite these challenges, the fact that respondents remain largely upbeat with a positive business outlook is good news. It remains to be seen whether this withstands the next few months of 2021 which are unlikely to see any substantial change in the circumstances we are working in.” ***************************** What does Construction PMI mean for the UK? It provides operational information covering the entire construction sector. It is interpreted as a leading indicator of construction sector activity and inflation.

Construction PMI growth is an indication of favorable market conditions and can be seen as positive for the pound sterling growth. UK Markit/CIPS Construction PMI is published by Markit together with the Chartered Institute of Procurement & Supply.

Prof G. Hughes - School of Economics University of Edinburgh “Ten Point Plan and Market Intervention” The presentation will examine the economic issues involved in developing hydrogen production, transmission and distribution systems to meet distributed heating demand using actual data and the lessons that can be learned from other networks.

On the supply side it will contrast steam reforming (blue hydrogen) with electrolysis (green hydrogen) relying on different sources of electricity including nuclear power, intermittent renewables and novel forms of gas generation.

A point worth emphasising is that the costs of CO2 transport and storage are a critical, but often neglected, element in understanding the economics of hydrogen production systems.

Dr Tom Houghton - Principal Consultant E4tech “What are the possible market implications of sector coupling through power-to-gas?”

Tom Houghton leads the System Transition Enablers sector at E4tech, bringing expertise from finance, industry and academia to bear on energy systems problems. He has led studies into the role that hydrogen and fuel cells can play in future decarbonisation pathways, and projects relating to the power and energy sectors, from tariff reform to power grid innovation. Specialised in hydrogen economics, Tom has worked in academia internationally, the power sector with Alstom and in banking.

This is a series of webinars replacing our usual single day September Seminar. Each will run from 10:00 to 12:00, allowing time for any questions you may wish to ask.

The IPowerE is a leading independent international forum for networking and promotion of knowledge in the field of power and energy and we have lined up an impressive set of presenters on the very topical subject of the UK’s Ten Point Plan for a Green Industrial Revolution.

Should the speakers and topics have triggered any questions in your mind, please email to enquiries@ipowere.org.

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AMPS AWARDS

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OCTOBER 2021

AMPS AWARDS FOR EXCELLENCE DINNER - 6TH OCTOBER, 2021, HELD AT THE PARK PLAZA HOTEL, WESTMINSTER, LONDON

n October 6th, 2021, the AMPS AWARDS FOR EXCELLENCE evening was held at the Park Plaza Hotel, Westminster. Members gathered to celebrate individual and company achievements within the generating set industry.

On the AMPS Judging Panel were: Technical Secretary: Bernard Gospel, Honorary Technical Member: Stan Archer and the AMPS Vice President, Richard Teasdale.

Also present at the event was The Right Honorable Earl of Shrewsbury, Charles Chetwynd-Talbot who was appointed as President for the association.earlier this year.

Lord Shrewsbury is a businessman and an active elected hereditary member of the House of Lords where his interests include Commerce and Industry, Agriculture and Rural issues..

The Awards Judging Panel announced the following AMPS Awards winners:: Health and Safety Award: Crestchic Apprentice of the Year: Sam Thirlaway, Volvo Penta Engineer of the Year: Daniel Randell, Eminox Exporter of the Year: Enrogen Energy and Sustainability Award: Punch Flybrid Project of the Year: PCAS Business, Growth and Strategy: Industrial Power Systems Environmental Product of the Year: Generator Power Developing Diversity and Talent: Crestchic Innovation and Technology Award: Firepro AMPS Member Company of the Year: Mecc Alte

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OCTOBER 2021

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AMPS AWARDS

WORLDWIDE INDEPENDENT POWER

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PRODUCTS & SERVICES

OCTOBER 2021

MAN ETES OFFERS HEAT PRODUCTION, STORAGE & RECONVERSION INTO ELECTRICITY

ABB LAUNCHES INDUSTRY-FIRST MEDIUM VOLTAGE UPS WHICH DELIVERS 98% EFFICIENCY

ABB has launched an industry-first MV UPS which provides a continuous and reliable power supply of up to 24 kV for data centers and other mission critical facilities to protect servers and mechanical loads, whilst reducing downtime. [new.abb.com] HiPerGuard supports sustainability with the highest levels of efficiency available on the market, at 98 percent – translating to a potential carbon emission reduction of 1,245 tons over a typical 15-year lifespan2.

HiPerGuard delivers the positive benefits of a classic dynamic rotary UPS, including low TCO, high performance and resilience against major grid events, while incorporating the flexibility and capabilities of a modern static converter system. The result is a unique MV UPS system that can offer increased grid support capabilities, including UPS demand response whilst minimizing costly downtime and power outages. It tackles key power quality issues, preventing data processing errors, circuit board failures and overheating by protecting against voltage sags, swells, spikes, and power interruptions.

As well as outstanding load protection performance, through its innovative, ABB-patented, Impedance Isolated Static Converter (ZISC) architecture, which delivers reliable and efficient separation of the energy source, HiPerGuard brings the power protection closer to the grid than other solutions. This improves demand response and supply reliability. ABB’s HiPerGuard has advanced integration capabilities with a wide range of backup power systems including diesel generators, slow paced gas generators and turbines.

NEW SENSOR FROM CARLO GAVAZZI CARLO GAVAZZI has released a compact ON/ OFF current sensor, which is ideal for monitoring of critical loads such as fans, water pumps, lighting, and motors.

The EISH Series can detect current as low as 200 mA AC and up to 60 Amps AC, making it optimal for applications in a variety of markets including HVAC, water treatment, data centres, tunnel/airport lighting and other areas of critical infrastructure.

The EISH Series features a space-saving and versatile housing which can be either DIN rail or panel mounted. It has a built-in current transformer with a solid state normally open output. A 12mm through hole easily accepts insulated wire. The EISH Series is self-powered from the input current, making it simple and cost-effective.

The EISH Series is the latest addition to the industry leading collection of current sensors for ON/OFF load monitoring from Carlo Gavazzi. It provides instantaneous and reliable feedback to control systems, contributing to preventive and predictive maintenance actions, which helps reduce downtime and maintenance costs. www.gavazzionline.com 40

WORLDWIDE INDEPENDENT POWER

In February 2021 DIN Forsyning commissioned MAN Energy Solutions to supply a turnkey modules for heat-generation featuring two MAN ETES heat-pump systems.

With an overall heating capacity of 50 MW, the coming districtheating plant will supply around 100,000 local inhabitants with approximately 235,000 MWh of heat annually. The location at the Port of Esbjerg will enable the use of renewable power from nearby wind farms and seawater as a heat source for the generation of heating energy.

The new district-heating plant will thus guarantee an emission-free alternative to the city’s current, coal-fired power plant, which at present provides approximately half of Esbjerg’s district heating and is scheduled for closure by April 2023.

The ETES heat pump system is one of the three available configurations of the electrothermal energy-storage system, called MAN ETES, which was developed by MAN Energy Solutions Switzerland in cooperation with ABB Switzerland. At the highest level, the technology offers heat production, storage, and reconversion into electricity. It is, in effect, a complete energy-management system that also allows the sector integration of energy.

ETES technology enables the exploitation of excess power from renewable energy sources. The operational flexibility of the solution makes it possible to generate electrical balancing-power in the short term for the electrical grid.

The basic principle is the conversion of electrical energy into thermal energy, which is stored in the form of hot water and ice in insulated reservoirs. The electrothermal process not only allows the distribution of the generated heat and cold to users according to demand and margins, but also offers the option of converting it back into electricity as an additional usage variant. www.man-es.com

SIEMENS ENERGY’S HL-CLASS TECH ENABLES GREECE TO REDUCE EMISSIONS & PROTECT THE ENVIRONMENT Siemens Energy is supplying its state-of-the-art, highly efficient HL-class gas turbine technology to Greece for the first time.

Part of a combined cycle power plant in Komotini in the northeast of the country, it will provide reliable & economical power generation. With an installed electrical capacity of 877 megawatts (MW), it will be the world’s most powerful combined cycle power plant in 1x1 configuration. The construction of the new plant is of strategic importance for Greece. It will cover the country’s increased demand for electricity, which will result from the gradual withdrawal of lignite production units. The switch to a modern gas-fired power plant with high efficiencies will reduce CO2 emissions by up to 3.7 million tons per year compared to a coal power plant. siemens-energy.com

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NOTES

ENGINE MANUFACTURERS GUIDE

R Schmitt Enertec GmbH

INNIO Jenbacher gas engines

Headquarters: A-6200 Jenbach (Austria) T +43 5244 600-0 F +43 5244 600-527 jenbacher.info@ge.com www.gejenbacher.com Manufacturer of gas driven generator sets and cogeneration systems in a power range from 0.25 to 3 MW. Model JMS 208 GS JMS 208 GS JMS 312 GS JMS 312 GS JMS 316 GS JMS 316 GS JMS 320 GS JMS 320 GS JMS 412 GS JMS 416 GS JMS 420 GS JMS 612 GS JMS 616 GS JMS 620 GS

Fuel

rpm

g g g g g g g g g g g g g g

1,500 1,800 1,500 1,800 1,500 1,800 1,500 1,800 1,500 1,500 1,500 1,500 1,500 1,500

Pel

Pth

330 335 625 633 834 848 1,063 1,060 844 1,131 1,415 1,820 2,433 3,041

358 406 731 808 988 1,079 1,190 1,313 892 1,194 1,492 1,792 2,399 3,020

Ratings natural gas standard, NOx ≤ 500 mg/ m3N. Dry exhaust gas; based on 5% O2. For engines with 1,200 rpm please contact GE Energy’s Jenbacher product team.

TAD1242GE TAD1640GE TAD1641GE TAD1642GE

352 393 433 485

409 462 509 570

Perkins Engines Company Limited

Peterborough PE1 5FQ Contact name:- Simon Gray Tel: +44 (0) 1733 583000 Email: gray_simon_j@perkins.com Perkins is one of the world’s leading suppliers of off-highway diesel and gas engines, offering dependable cost-effective power up to 2500 kVA in dieselor 1000 kWE prime in gas.

56743 Mendig, Germany T +49 2652 9351810 F +49 2652 9351822 info@rschmitt-enertec.com www.rschmitt-enertec.com Manufacturer of gas driven engines,generator sets and cogeneration systems in the range from 100 - 500 kW. RSE Engines for natural gas and biogas Model

fuel

Freq.

M06-G/B T0D41 g 50 M06-G/B TID41 g 50 M06-G/B T2D41 g 50 M08-G/B TID41 g 50 M08-G/B T2D41 g 50 M12-G/B TID41 g 50 M12-G/B T2D41 g 50 M06-G/B T0D41 g 60 M06-G/B TID41 g 60 M06-G/B T2D41 g 60 M08-G/B TID41 g 60 M08-G/B T2D41 g 60 M12-G/B TID41 g 60 M12-G/B T2D41 g 60 RSE engines for LPG M06-PT0D41 g 50 M06-PTID41 g 50 M06-PT2D41 g 50 M08-PTID41 g 50 M08-PT2D41 g 50 M12-PTID41 g 50 M12-PT2D41 g 50 M06-PT0D41 g 60 M06-PTID41 g 60 M06-PT2D41 g 60 M08-PTID41 g 60 M08-PT2D41 g 60 M12-PTID41 g 60 M12-PT2D41 g 60 RSE engines for Woodgas M06-HT2D41 g 50 M08-HT2D41 g 50 M12-HT2D41 g 50 M06-HT2D41 g 60 M08-HT2D41 g 60 M12-HT2D41 g 60

Electric output 140 kW 200 kW 250 kW 260 kW 333 kW 400 kW 500 kW 150 kW 210 kW 250 kW 280 kW 333 kW 420 kW 500 kW 115 kW 173 kW 205 kW 233 kW 260 kW 350 kW 450 kW 130 kW 173 kW 205 kW 233 kW 260 kW 350kW 450 kW 122 kW 166 kW 250 kW 140 kW 180 kW 275 kW

Volvo Penta

405 08 Gothenburg, Sweden Tel +46 31 235460

SCANIA ENGINES

SE-151 87 Sodertalje Sweden Tel +468553 81000 Fax +468553 898 12 E-mail engines@scania.com Web www.scania.com UK Contact – Mark Swindell Scania GB Ltd Tel +44 1908 329386 E-mail mark.swindell@scania.com Diesel & Gas engines for power generation Prime power 250kVA to 700kVA Stand by power 250kVA to 770kVA Engine range prime power 50hz & 60hz at (70% mean load factor) Scania produce diesel and gas powered engines for various Industrial and Marine applications, superior quality and reliability, offering exceptionally low fuel consumption.

All models are available to meet current emissions requirements, Scania engines are now available to meet both Tier 4F and EU Stage V. Alternative fuels Many of our engines can also operate on Bio-diesel conforming to EN14214 and HVO conforming to EN159540

Model Spec RPM kWm kVA TAD530GE Diesel 15002) 75 85 100 TAD531GE Diesel 15002) 88 2) TAD532GE Diesel 1500 113 130 1) 2) TAD550GE Diesel 1500 76 86 1) 2) 1500 89 101 TAD551GE Diesel 2) TAD730GE Diesel 1500 113 130 2) TAD731GE Diesel 1500 132 152 TAD732GE Diesel 15002) 162 186 2) TAD733GE Diesel 1500 175 201 2) 213 245 TAD734GE Diesel 1500 1) 2) TAD750GE Diesel 1500 114 131 TAD751GE1) Diesel 15002) 13 152 TAD752GE1) Diesel 15002) 158 182 TAD753GE1) Diesel 15002) 173 199 15002) 217 250 TAD754GE1) Diesel TAD940GE Diesel 15002) 241 277 TAD941GE Diesel 15002) 280 326 TAD1341GE Diesel 15002) 271 315 TAD1342GE Diesel 15002) 303 352 TAD1343GE Diesel 15002) 325 378 TAD1344GE Diesel 15002) 354 412 TAD1345GE Diesel 15002) 388 451 1) TAD1351GE Diesel 15002) 279 324 1) TAD1352GE Diesel 15002) 314 365 15002) 328 381 TAD1354GE1) Diesel TAD1355GE1) Diesel 15002) 355 413 TAD1640GE Diesel 15002) 392 461 TAD1641GE Diesel 15002) 430 505 TAD1642GE Diesel 15002) 503 591 TWD1643GE Diesel 15002) 536 630 TAD1650GE1) Diesel 15002) 393 462 TAD1651GE1) Diesel 15002) 430 505 Engines are also available for1800rpm/60Hz

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