Machine Automation Magazine - 5

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ISSN 1307-2617

MACHINE

Machine & Automation & Robotics & Electricity Magazine - EMO - Special Issue - 2019 / 5

AUTOMATION

ROBOTICS

TAIWAN INDUSTRY * TAITRA * Delta Electronics Inc. *Tongtai Group / Apec CNC *Fair Friend Ent Co. Ltd. ( FF Group) *Hıwın Mikrosystem Corp.

* Techman Robot Inc. *Goodway CNC *Fu Chun Shin Machinery Manufacture Co, Ltd (FCS) *Shıeh Yıh Machınery Industry Co., Ltd (SEYİ) *Multiplas

WORLD MEDIA GROUP EMO 2019 Germany - Special Issue

Machine & Automation & Robotics Magazine

www.worldmediagroupe.com

EDITOR

W

ilker kaplan

Editor

Publisher Dünya Medya Basın Yayın Reklam Tanıtım Hizmetleri

WORLD MEDIA GROUP IS MAKING A DIFFERENCE WITH ITS INDUSTRY 4.0 SUMMIT AND ITS MAGAZINES

orld Media Group is making a difference with its Industry 4.0 Summit and Its Magazines with supplements addressing to the world.

We are setting the agenda not only with our periodicals published in this regard such as Makine Otomasyon Robotik (Machine Automation Robotics), Kesici Takım (Cutting Set), Endüstri 4.0 (Industry 4.0), Elektrik (Electricity) and Auto-Tuning World but also with our supplements. These supplements of ours, which are published as biannual volumes, are Pano (Panel), Cad Cam Cae PLM, Rulman Lineer(Bearing Linear) and Automation – Electricity Magazine (our English publication for overseas fairs).

As World Media Group; this year we continue to share with firms and our readers the news we gathered during our business trips to America, Europe, and the Far East and the information from the business world. Our Taiwan Special issue that we have published will fulfill an important task in this respect. This special issue, which we will distribute at EMO Hannover, was prepared as a 68-page glossy magazine. We think that this publication of ours, which will serve as a bridge between Taiwan – Far East and Germany-Europe, will be rather beneficial for you. Hope you enjoy reading it .

As World Media Group; we provide contributions to industrial development not only with our magazines but also with the summits we organize. In this regard, we will be together with the production giants at the World Media Group / Industry 4.0 Summit, the fourth of which will be organized by us this year. This year, our main theme is “Digitalization applications in Industry and SMEs”. It will be held on 12 December 2019 Thursday, at InterContinental Hotel, in Taksim, Istanbul. We will be glad to see you too at our summit. You may contact us for sponsorship, participation, and visiting.

We are with you again with our Machine Automation Magazine Our World Media Group / Machine Automation Robotics Magazine; allocates spaces to pioneering firms of the sector among its pages and becomes the voice of the sector in real terms. As we mentioned earlier, we have been preparing a publication encompassing all the sector from the sector’s pioneering firms to chambers and associations, and from the academic field to end-users. Our magazine will be published biannually in 2019 as well, totaling to 6 issues in a year. All firms in our sector will be hosted on the pages of our magazine in the following issues. Do not forget to subscribe to WORLD MEDIA GROUP / Machine Automation Magazine.

We Continue to Lead as World Media Group We have taken steps towards a new structure together with the world’s most important industry, technology, and economy publication groups. “INTERNATIONAL INDUSTRY, TECHNOLOGY, AND ECONOMY PUBLISHERS INITIATIVE” has embarked on its journey. So far we came together with leading publication groups from India, Russia, Germany, Poland, and England, besides World Media Group from Turkey. We continue our way by flourishing every day. In this regard, we have been receiving important messages from the New Continent as well. We have been constructing our structure there too.

Continue to follow and read us…

Mode of Publication Common Periodical

Publisher and Managing Editor İlker Kaplan +90 505 400 94 34 Administrative Affairs Manager Hatice Karabay +90 505 400 94 33 Advertising Executive Ziya Alkan +90 546 675 59 49 Accounting Managers Sevda Öncü Düzgün Turgut +90 542 292 83 85 Public Relations Manager Ayşe Savranoğlu Editorial Departmet Simgenur Savranoğlu Gamze Onat Graphic Design Ezgi Kamburoğlu Subscriptions Supervisor Defne Deniz Kaplan Beste Kamburoğlu Photo Editors Murat Çapkın Sinan Temur Human Resources Manager Sibel Şanlı Communication Advisor Alper Tuna IT Supervisor Kerem Mercan Regional Representatives Çetin Sülün (Ankara) Mesut Karabay (İzmir) Umut Yıldız (Bursa) Representatives of Europa-Germany Pınar Açıkgöz Social Media Fatma Kurşun Distribution Ali Savranoğlu Zafer Kamburoğlu General Coordinator Süleyman Kaplan Hüsniye Kaplan Contributors Meryem Savranoğlu Fatma Kaplan Selda Kamburoğlu Distributor Aras Kurye - PTT - Yurtiçi Kargo Place of Management Akşemsettin Mah. Güneş Sokak No: 48 D :10 Eyüp / İstanbul Tel:+90 850 532 94 68 Fax : +90 212 427 00 15 Print World Media Groupe www.worldmediagroupe.com www.endustri40dergisizirvesi.com www.kesicitakimlardergisi.com www.makineotomasyondergisi.com makineotomasyondergisi@gmail.com worldmediareklam@gmail.com Machine Automation Magazine guaranteed to agree with the media profession principles.

The literary and visual materials cannot be used in written visual, audio and electronic media without permission. The advertisers have the legal responsibilities of their advertisements

Machine - Automation & Electricity / Taiwan Industry 2019 3

Contents

CONT CONTENTS Editor

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WORLD MEDIA GROUP IS MAKING A DIFFERENCE WITH ITS INDUSTRY 4.0 SUMMIT AND ITS MAGAZINES 6 ‘SHINING STAR OF THE FAR EAST: TAIWAN 16

Dassault Systèmes Introduces 3DEXPERIENCE. WORKS

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SHARP DECLINE IN MACHINE TOOL ORDERS MANY SECTORS RELUCTANT TO INVEST

Machine - Automation & Electricity / Taiwan Industry 2019

TENTS 32

Contens

DIGITALISATION TAKING VOCATIONAL TRAINING TO NEXT LEVEL

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FOCUS ON SMART PRODUCTION

Dr. Klett is Managing Director of Ziehl-Abegg Automotive

Biggest Glycerin Tank in Denmark

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SHINING STAR OF THE FAR EAST: TAIWAN •

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Author

The cooperation between Turkish İlker Kaplan and Taiwanese industries brings about important data for both countries’ development. This industrial friendship bears utmost significance especially these days when the 4th Industrial Revolution is being realized at full steam.

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Machine - Automation & Electricity / Taiwan Industry 2019

World Media Group / Taiwan Industry

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aiwan External Trade Development Council (TAITRA) shared the current state of the country’s industry with the world’s important media outlets. USA and CANADA from the American continent; as well as Germany, Netherlands, Russia, Poland,

Italy, Spain and Turkey’s World Media Group from the European continent, were invited to the event, which was attended by 15 press members in total. İlker Kaplan represented World Media Group as the Chief Editor. Moreover, reporters from the Asia group made examinations in

the same period as well. While the machine manufacturers were opening their gates to international media, production technologies were shared with the public in company with authorized officers.

Taiwan External Trade Development

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World Media Group / Taiwan Industry

Council (TAITRA) As a country with more than 5 billion dollars’ worth of machine export value, Taiwan has accomplished to be among the world giants with the international brands that it created. The trade of equipment that manufactures the means of production increase day by day in the country. During the media promotion event that was held between 5-12 May 2019 and to which World Media Group attended with its Industry 4.0 Magazine, we came together with the authorized officers

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of the country’s large machine manufacturers. Having a deep interest in the Turkish market, Taiwan machine manufacturing industry deems the region as a bridge between Europe and other developing markets. Turkey can indeed serve as a bridge due to its location.

Even if Taiwan is approximately at a 10-hour flying distance from Turkey, cultural, economic and commercial relations between the two countries have already narrowed this gap. The

Machine - Automation & Electricity / Taiwan Industry 2019

exports to our country by Taiwanese manufacturers, which are represented by their distributors in Turkey, currently account for 10 percent of total machine exports. With its 5 percent share, Turkey ranks the 3rd after China and USA among the total machine export of the country that is worth 5 billion dollars. The officials we met mentioned that they plan to increase this figure to a higher level together with increased production in Turkey and enhanced confidence in Taiwanese manufacturers. The of-

World Media Group / Taiwan Industry ficials lean towards the idea of manufacturing in Turkey in case the necessary conditions and subsidies are put in place. Taiwan has an outwardlooking structure not only in terms of commerce but also with regard to culture, and there is a great interest for Turkey in this country.

If we look at its endeavors in terms

in meeting the quality of machinery needs of China.

Taiwan’s success in the machinery industry has been accomplished thanks to the adoption of the right strategy.

With a 60-year long background and an export value steadily increasing every year, Taiwan’s machinery industry features a standard and quality acknowledged by customers in different parts of the world. Among the important machinery exported, power lathe, printing machine, and milling machine stand out, and such machinery finds buyers in China,

of production in the last 15 years, Taiwan seems to be the shining star of the Far East Asia. In making this observation, I do not ignore Japan and China (their development and magnitude). I would like to mention that in view of its development pace in the fields of machinery and manufacturing technologies with a production concept increasing both

quality and the use of advanced technologies, Taiwan’s success has long exceeded the sizes of its surface area and population. Certainly, comparing three different countries in terms of their populations and locations on a one-to-one basis is not possible; however, Taiwan is the rising star of its region on a global scale. It also plays an effective role

USA, Turkey, Germany, Russia, Netherlands, Indonesia, South Korea, Malaysia, Thailand and many other countries in the world.

a quality assurance that was granted many awards and certificates in terms of machinery standards by domestic and foreign organizations.

Since it is a machinery industry country, of course, support and cooperation of the government is a must.

Taiwan’s machinery industry is deemed as a production industry as a whole because manufacturers have a separate expertise for each part and a production line network in which they can procure parts from each other. Each plant has an R&D and management know-how which was combined with the knowledge obtained both in the country and abroad. Besides, the sector provides

Taiwan increased the pace of its 60year development process during the last fifteen years. Innovations have been adapted to production technologies and machinery in line with Industry 4.0 and preliminary results were obtained in a short period of time. As an island state of the Far

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World Media Group / Taiwan Industry

East Asia, Taiwan has made and continues to make, a great leap forward in the areas of smart machinery, smart production and smart industry, as it carried the integration of science-education, technology and industry to a very high level. Development is reflected from the industry to economy, and then to culture.

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Media Day Drew Deep Interest Media Day organized on 6 May 2019

by TAITRA attracted heavy attention of international industrial technology journalists.

Yeh: “We will be before you with new and different machinery at TIMTOS” Having made the opening speech of the Media Day, Walter Yeh, Presi-

Machine - Automation & Electricity / Taiwan Industry 2019

dent of TAITRA Board of Directors, said: “Production sector has been undergoing a deep change. We have been facing an industrial revolution.

We need to re-design our production and machinery accordingly. Taiwan has been realizing this change.

We are renewing our production industry in this way. Our Union was established in 1945. Nearly three thou-

sand of our companies from each point of production sector are members of this Union. Our role is to establish a network of machinery manufacturers in the country and create markets for such entrepreneurs.

Our products are being sold to various parts of the world. We organize activities to allow manufacturers in our country to display their products both domestically and abroad. The most important segment of these activities is TIMTOS (Taipei International Machine Tool Show), which is

organized in Taiwan. Turkey’s market has a high demand for machinery produced in our country and the export rate that is increasing each year is the most important indicator of this fact.” Production technologies set industry-specific standards. You will witness the change and development being realized in the production sector as well as the smart machinery at TIMTOS 2020. We will be before you with new and different machinery at TIMTOS. We would like to thank all our journalist friends

that are equipped with smart functions, automation units such as automatic robotic arms and production lines to China’s automotive industry.

With its global share of 5-6 percent, Taiwan ranks as the seventh among the world’s machine tools manufacturers, and as the fifth in the world export ranking with its production at a rate of 79 percent. Besides meeting the needs of their own domestic market, manufacturers of Taiwan’s machine tools sector also serve as suppliers to their customers, which are the world’s major machine tools manufacturers (China, USA, Japan, and India). For instance, in ball screw exports, Taiwan ranks as the third.

Marketing on a global scale and

providing services to international customers is an important feature of Taiwan’s machine tools and accessories production sector.”

Samuel Hsiesh: “Machine Tools Became Smart” Taking attention to the fact that global industry is tending towards smart production and applications in line with Industry 4.0, Hsies said in relation to the ongoing works: “For example; innovative works are being done and applied in order to both increase the production efficiency and product quality and reduce costs with regard to big data, IOT-Internet of things and related equipment.

Therefore, the machine tools sector,

World Media Group / Taiwan Industry who participated in our media day.

Hung: “We Have Established a Strong Production Industry” On the other hand, Andy Hung said that as Taiwan, they have established a strong production industry and are among the few machinery manufacturers of the world. Hung continued: “As one of the reasons lying behind the success of its machine tools-metal working sector, Taiwan displays its practical background in providing integrated machine tools

which has a key role in the production sector, needs to make use of the emerging big business potential.

Rendering machine tools smart ensures the use of Taiwan’s smart manufacturing capacity in the endeavors of machine tools manufacturers to provide their customers-buyers complete solutions, while it links the industry to global smart production trends and strengthening end-users’ competitiveness. Addition of smart factors-instruments into all manufacturing processes gradually by the global manufacturing industry, allows manufacturing systems (including managers of manufacturing system-only one enterprise and the whole supply chain) to complete

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World Media Group / Taiwan Industry

their works or to select proper and efficient methods to address unexpected situations at the right time in a sufficient way.”

Alex Ko: “We are on the Verge of an Industrial Revolution” Alex Ko started his speech saying that we are on the verge of digital plants and a new industrial revolution. Having mentioned that im-

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portant changes are being realized in production processes, Ko also emphasized that global production processes have become different.

Stressing additionally that changing the manufacturing system and product manufacturing process will end up with the development of new mechanical systems and relevant required equipment as well as software in the new manufacturing system (smart manufacturing system),

Machine - Automation & Electricity / Taiwan Industry 2019

Ko said: “Such development will be applicable particularly for smartness level of manufacturing equipment (for example; CNC machines for metalworking). That is because this development will become an important indicator for global equipment suppliers who want their products to be better in competition. Therefore, main machine manufacturers all over the world would like to benefit from this situation in product

development, in parallel with the aims of increasing competitiveness of customers in end-users’ manufacturing processes and furthermore, ensuring machine manufacturers to maintain the desired competitiveness with a view to satisfying their customers.”

Environment-Friendly Smart Systems in Production After Media Day, we visited leading production facilities of Taiwan Industry. The general impression we had during our visits to such production bases is that Taiwan manufacturers use smart technologies with the aim of environmental protection and en-

ergy-saving. They meet the requirements and standards with regard to environmental protection in the international production sector. While the global production system is leaning towards smart applications, environment-friendly systems matter as well.

During the study trip, I have found the opportunity to visit approximately ten facilities, to see and examine closely what they have recently done and obtain information on their innovations. Taiwan firms explain their production sincerely and this constitutes a significant opportunity for Turkey’s industry, as it

World Media Group / Taiwan Industry is the case for the entire world. You incidentally understand that in making their production they not only aim to sell products; but also to become solution partners. The firms that we visited, the list of which is provided below, told us about their latest technologies and showed their facilities and production lines. These firms and their web addresses are as follows: Techman Robot Inc.: Techman Robot Inc. This brand, which manufactures robotic arms and equipment for industrial facilities, is one of the most important robotics manufacturers of Taiwan…

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World Media Group / Taiwan Industry

Delta Electronics, Inc.:

are used in the automotive industry, medical equipment, and telecommunication systems.

For detailed information about the firm, you may visit: www.deltaww. com

Delta Electronics is a leading power source and electronic equipment manufacturer. Main production groups are Power Electronics, Energy Management, and Smart Green Life.

Most of the products manufactured

Tongtai Group / Apec CNC Tongtai Group is making the production of latest technology CNC Machine in the metalworking sector. Its machines are used in the Aviation,

For detailed information about the firm, you may visit: www.tm-robot. com

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Automotive and Mould sector.

For detailed information about the firm, you may visit: www.apeccnc. com Fair Friend Ent Co. Ltd. ( FF Group) FF Group, which works on machine manufacturing, machine equipment and green energy, contributes to Taiwan Industry and economy by improving its corporate structure day by day.

For detailed information about the

World Media Group / Taiwan Industry

firm, you may visit:www.feeler.com Hıwın Mikrosystem Corp.

Hıwın manufactures the linear movement equipment used in CNCs. It is the most recognized linear system brand in Turkey.

For detailed information about the firm, you may visit: www.hiwinmikro.tw Goodway CNC Goodway CNC is an important Taiwan manufacturer which makes the production of CNC with its wide pro-

duction line. Its development continues day by day.

For detailed information about the firm, you may visit:www.goodwaycnc.com Fu Chun Shin Machinery Manufacture Co, Ltd (FCS) FCS manufactures very large scale plastic molding machines and shapes the production of machines that manufacture parts to many sectors from automotive to white goods.

For detailed information about the firm, you may visit:www.fcs.com.tw

Shıeh Yıh Machinery Industry Co., Ltd (SEYI) SEYI manufactures pressing machines.

For detailed information about the firm, you may visit:www.seyi.com Multiplas Multiplas is a very large scale firm in the sector, making the production of plastic injection machines.

For detailed information about the firm, you may visit:www.multiplas. com.tw

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Dassault Systèmes

Dassault Systèmes to acquire Trace Software’s elecworks electrical and automation design software product line

Dassault Systèmes Takes Next Step t Boost the Digital Transformation of the Smart Product Electrical Design Experience

Elecworks is at the core of SOLIDWORKS Electrical applications used for smart product development in high-tech, industrial equipment and energy industries Streamlined development of an integrated mechatronics solution on the 3DEXPERIENCE platform will help customers address electrical design challenges

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ELIZY-VILLACOUBLAY, France — February 11, 2019 — Dassault Systèmes (Euronext Paris: #13065, DSY.PA) announced today that it has signed a definitive agreement to acquire the elecworks electrical and automation design software product line from Trace Software International, a developer of software solutions and services dedicated to industrial engineering. Through the deal, a team of 21 skilled professionals will join Dassault Systèmes. The acquisition of the elecworks assets will streamline and boost Dassault Systèmes’ development of an integrated mechatronics solution on the 3DEXPERIENCE platform to help its SOLIDWORKS customers address electrical design challenges in the development of smart products.

Through an asset transfer deal, Dassault Systèmes will acquire 100 percent of the Trace Software elecworks electrical design and automation product line and intellectual property. An elecworks team of 21 software developers, technical support engineers and quality assurance engineers dedicated to electrical schematics will join Dassault Systèmes. Elecworks software provides schematic design, electrical control panel design, and small wiring-cabling-harnessing design capabilities that form the basis of Dassault Systèmes’ SOLIDWORKS Electrical applications, which enable mechanical and electrical teams to improve collaboration and deliver more accurate designs. Included in the asset purchase is a library of over half a million electrical symbols and manufacturer data for commonly used electrical components during design.

Dassault Systèmes

“As the demand for smart products grows, Dassault Systèmes is ready to serve the needs of SOLIDWORKS users by integrating methods that will streamline mechatronics design and help them leverage the benefits of the 3DEXPERIENCE platform,” said Gian Paolo Bassi, CEO, SOLIDWORKS, Dassault Systèmes. “The elecworks development team brings skills that have already contributed to the success of SOLIDWORKS Electrical applications. We welcome them as we gain the opportunity through our acquisition of the elecworks assets to better address an estimated $400 million market of small and midsized businesses that are innovating in today’s Industry Renaissance.”

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Dassault Systèmes

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Dassault Systèmes

database-driven design, improved schematic-to-3D workflows, and design change management.

Trace Software International has been a SOLIDWORKS applications partner since 1997, providing electrical system design software to SOLIDWORKS customers. In 2012, Dassault Systèmes created a strategic partnership with them to integrate and sell elecworks technology under the name of SOLIDWORKS Electrical applications.

The asset transfer transaction is expected to close in March 2019.

The Internet of Experiences – the smart and autonomous experiences that are digitally connecting products, nature and life in the physical world – is fed by the expanding market of smart and connected devices that are estimated to number 30 billion by 2020. Companies in high-tech, industrial equipment, energy and other industries must integrate new sensors, controls and capabilities into their smart products to successfully deliver these experiences, yet a disjointed mechanical and electrical design process can complicate product development.

With elecworks assets, Dassault Systèmes can streamline the development of SOLIDWORKS Electrical applications and new electrical offerings on the 3DEXPERIENCE platform by combining best practices, electrical design technology and SOLIDWORKS mechanical applications under common research and development management.

Thousands of SOLIDWORKS users seeking to adopt affordable electrical design applications for the digital transformation of their electrical design process will thus benefit from electrical drawing and documentation development,

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Dassault Systèmes

The Evolution of World: A Q&A with Gian Paolo Bassi, CEO, SOLIDWORKS, Dassault Systèmes requires something bigger, and something more expansive.

We will give them that. We are creating an event for 3D, for Design, for Innovation and for EXPERIENCE. The name of our event will now reflect that.

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wenty-one years ago, google was founded, the iPhone didn’t exist, France won the World Cup soccer title (for the first time) and Celine Dion’s “My Heart Will Go On” topped the music charts.

Times have changed since then. So has SOLIDWORKS World, now in its 21st year.

SOLIDWORKS World has long been known as the premier annual event dedicated to the 3D design and engineering community, hosted by the parent company of the SOLIDWORKS brand, Dassault Systèmes.

Thousands of designers and engineers from across the globe descend on a designated city in the U.S. (normally in a warm climate) to network, learn, share and discover – and race into a conference hall to get to the best seats first.

During this year’s general session in Dallas, Dassault Systèmes announced to the audience that, in 2020, 20 Machine - Automation & Electricity / Solid Works 2019

SOLIDWORKS World will be renamed 3DEXPERIENCE World to reflect a growing community of users from across Dassault Systèmes’ 3DEXPERIENCE platform ecosystem, where creativity can thrive and impact industry, business, cities, homes, communities and people.

We wanted to know more about this new name, so we asked Gian Paolo Bassi, CEO of the SOLIDWORKS brand, to answer a few questions: Q: At SOLIDWORKS World this year, Dassault Systèmes announced on stage that the 2020 event would be renamed 3DEXPERIENCE World. Why are you getting rid of SOLIDWORKS World?

GPB: We’re evolving SOLIDWORKS World.

Evolution, expansion, value … better. We’re excited about it!

Think of it this way: To meet our customers’ expanding needs

We want to make 3D a universal experience by appealing to a much larger audience than SOLIDWORKS customers and partners. With World, we want to attract people who have never heard of us, as well as new categories of potential 3D users like makers, consumers, hobbyists, architects, and creative people, from all industries.

World will enable us to showcase all the possibilities within the vast Dassault Systèmes ecosystem. We want an expanded audience to be inspired by the future of science and technology.

Q: What will be different about 3DEXPERIENCE World next year? What are you adding?

GPB: We remain grateful and dedicated to our user groups and the enthusiasm of our SOLIDWORKS community, and will continue to nurture this at World in new ways.

SOLIDWORKS customers will still find everything they’ve come to expect each year but also applications and uses of 3D technology they did not expect. With the new and improved World, we will also have dedicated spaces

Dassault Systèmes

incorporation into its solutions. Our customers have been asking for simulation and other technologies to meet their needs in today’s business environment. We are uniquely able to leverage most of those needs through our own products, all with that unique SOLIDWORKS DNA that makes users efficient and productive.

for entrepreneurs, students and 3D enthusiasts. People coming from different trades and industries will find a much larger selection of solutions and experts to connect with. We really want to surprise and entertain all of them!

While the traditional main stage content will continue, in a different venue at World, attendees will enjoy more value and more content, NOT less. There will be a larger selection of learning opportunities, events, presentations, products, new 3D technologies, the latest technology advancements from partners (so yes, a bigger Pavilion), and a massive influx of technology from the vast Dassault Systèmes R&D investment, hand selected by SOLIDWORKS, tailored to and for the SOLIDWORKS user, customers, and industry.

World will be a place for thinking creatively and networking, and sharing visions for R&D advances in the coming decade that will benefit all attendees.

Q: You say the new “World” will be improved and better, that the value will come from “new 3D technologies … from Dassault Systèmes R&D”. How is the 3DEXPERIENCE.WORKS concept announced during the event different from what you’ve been doing since SOLIDWORKS was acquired by Dassault Systèmes?

Haven’t you been putting your relevant tech into the SOLIDWORKS product for a while now?

GPB: We want to integrate SOLIDWORKS in the greater selection of solutions available on the 3DEXPERIENCE platform. We believe that incorporating new technologies on a desktop architecture is not scalable, hence the need to instead connect to platform architecture that is designed for scalability and capacity.

SOLIDWORKS began as a design tool for mechanical engineers, yet over the years this community has evolved and expanded their roles from design to simulating the world in which we live, planning for it and making it happen. Each year we’ve continued to drive SOLIDWORKS applications forward in terms of usability, quality, and productivity, to deliver a complete design ecosystem. Now, our focus includes cloud and platform enablement, and delivering extended functionality with 3DEXPERIENCE.WORKS. 3DEXPERIENCE.WORKS extends the ease of use and simplicity that have been hallmarks of SOLIDWORKS applications to a new category of business solutions on the 3DEXPERIENCE platform.

Users can become more inventive, efficient and responsive across their different processes. This will be their competitive differentiator.

This is an example of the benefit of Dassault Systèmes’ large R&D investment, made real. Basically, SOLIDWORKS went shopping at Dassault Systèmes’ HQ in France and picked technologies for

Q. What do you say to users who aren’t happy and feel that “the man” is changing something they love?

GPB: We understand that some might feel emotional about the change. We are too. But we think they’ll also get excited about the evolution because of what it can bring to them. The expansion was inevitable, given all the content/solutions developed.

Just as our customers’ needs drive SOLIDWORKS expansion, they also drive event evolution/expansion.

Many of the world’s most creative makers and innovators are SOLIDWORKS users. And we share common values: the power of community, a passion to learn, challenging the status quo, and showing the dream is possible.

Dassault Systèmes has consistently invested in SOLIDWORKS from both an R&D perspective with new releases each year, and an event perspective with a unique gathering tailored to SOLIDWORKS users.

This evolution is not unique in the industry. The demands of users are changing. If you look at the ecosystem of companies in this space, there is an alignment event-wise in how they gather and communicate to users. Rather than simply delivering technology solutions, we’re positioning our company as a trusted valuable partner that offers a compelling vision. We aim to provide users with the best possible conditions for going about their work and successfully achieving their ambitions. World’s evolution reflects that.

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Dassault Systèmes

Q. Will the event address other Dassault Systèmes brands?

GPB: World remains very relevant for the SOLIDWORKS user, customers, partners, and industry. But as explained above, we want to reach out a larger audience than SOLIDWORKS users and expand the community around the same passion for 3D and design. We will address other brands as you’ve seen here – in how they can help SOLIDWORKS users better do their jobs.

Q. Do you have any resellers we can speak to about this?

GPB: Yes. We think our resellers are just as enthusiastic as we are about the change. In fact, they will be able to expand their business as well. With the introduction of 3DEXPERIENCE.WORKS, they will be able to leverage the 3DEXPERIENCE platform to bring greater value to SOLIDWORKS customers with industry-aware geo sales and marketing dashboards, dedicated communities, specific sales enablement, success stories / sales wins, marketing assets by industry, and training materials and support.

Q. How does World differ from other Dassault Systèmes events like the 3DEXPERIENCE Forum or Design in the Age of Experience?

GPB: The 3DEXPERIENCE Forum is the name of Dassault Systèmes’ flagship business-focused corporate 22 Machine - Automation & Electricity / Solid Works 2019

events that take place annually in countries around the world. These dive into industry challenges of the specific country or geography and showcase customers leveraging the platform for the digitalization of their business performance and success. Attendees include Clevel executives and other top management. It is not a user-focused event like World.

Design in the Age of Experience is part of our “Megatrend” events and takes place each April during Milan Design Week. Our Megatrend events position Dassault Systèmes as a game changer in building the future and the 3DEXPERIENCE platform as the catalyst and enabler for change. At Design in the Age of Experience, which encompasses many of our brands including SOLIDWORKS, Dassault Systèmes collaborates with influential members of the design community to shed light on how design thinking can be applied to realworld issues facing urban environments.

Not the FIRST.

Dassault Systèmes

Dassault Systèmes Introduces 3DEXPERIENCE.WORKS

New portfolio of company’s digital applications on the 3DEXPERIENCE platform is tailored for SOLIDWORKS customers and mid-market companies Ease of use and simplicity will allow organizations to benefit from the platform effect to transform their business and deliver new experiences in today’s Industry Renaissance 3DEXPERIENCE platform will become the benchmark for business operations for mid-market companies

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V ELIZY-VILLACOUBLAY, France – February 11, 2019 — Dassault

Systèmes (Euronext Paris: #13065, DSY.PA) today announced the creation of 3DEXPERIENCE.WORKS, a new portfolio of industry-aware applications on the 3DEXPERIENCE platform that is tailored to the needs of SOLIDWORKS customers and small and midsized companies everywhere.

3DEXPERIENCE. WORKS uniquely combines social collaboration with design, simulation and manufacturing ERP capabilities in a single digital environment to help growing businesses become more inventive, efficient and responsive in today’s Industry Renaissance.

3DEXPERIENCE.WORKS was introduced today at SOLIDWORKS World 2019, Dassault Systèmes’ annual conference dedicated to the 3D design and engineering community. 3DEXPERIENCE.WORKS extends the ease of use and simplicity that have been hallmarks of SOLIDWORKS applications used by millions of innovators for nearly 25 years, to a new category of business solutions on the 3DEXPERIENCE platform composed of fine-tuned and simplified applications. Dassault Systèmes created 3DEXPERIENCE. WORKS following its acquisition of IQMS, whose manufacturing ERP portfolio of software applications for mid-market manufacturers has since been rebranded as DELMIAWORKS.

Dassault Systèmes

“Small and midsized firms worldwide need digital solutions to grow but have long been challenged to find ones that are right for their size.

By introducing 3DEXPERIENCE. WORKS, we bring the platform effect to them,” said Bernard Charlès, Vice Chairman and CEO, Dassault Systèmes. “We see the benefit the 3DEXPERIENCE platform has quickly brought to designers using SOLIDWORKS to expand their business. The 3DEXPERIENCE.WORKS family now includes DELMIAWORKS to serve mainstream manufacturers by providing a full digital thread for business operations. The 3DEXPERIENCE platform is poised to become the benchmark for business operations in this category of firms through well integrated offerings spanning manufacturing and management that are simple, affordable and easy to implement.”

Machine - Automation & Electricity / Solid Works 2019

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Dassault Systèmes 3DEXPERIENCE.WORKS will allow small and midsized companies to harness the values that the 3DEXPERIENCE platform delivers to global leaders and innovators: improved collaboration, manufacturing efficiency, business agility and an empowered workforce.

Companies can accomplish their work using one cohesive digital innovation environment instead of using a complex series of point solutions that requires jumping between applications and interfaces.

3DEXPERIENCE.WORKS connects data and streamlines processes from concept to delivery by providing dashboard templates, managed services, access to industry-focused communities and user groups, and applications specific to a variety of job roles.

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Emo 2019

SHARP DECLINE IN MACHINE TOOL ORDERS MANY SECTORS RELUCTANT TO INVEST Orders received by the German machine tool industry in the second quarter of 2019 were 22 per cent down on the same period last year. Orders from Germany fell by 28 per cent. 18 per cent fewer orders were received from abroad. Orders received fell by 21 per cent in the first half of 2019.

Domestic sales were down 19 per cent in this period, with foreign sales 23 per cent lower.

I

“ n the second quarter, orders are once again more than twenty per cent down on last year’s strong figures,” said Dr. Wilfried Schäfer, Executive Director of VDW (Verein Deutscher Werkzeugmaschinenfabriken – German Machine Tool Builders’ Association), Frankfurt am Main, commenting on the result.

“The base effect can no longer disguise the global decline in investment in mechanical and plant engineering,” Schäfer continued.

The machine tool industry is not immune to the factors that are creating so much

28 Machine - Automation & Electricity / Emo 2019

turbulence in the global economy as a whole and that are currently the subject of much discussion: “We are in the same boat as the other major international suppliers.

Orders for machine tools have collapsed worldwide. Many countries are now having to pay the price for the almost daily international disputes being picked by politicians,” says Schäfer.

The machine tool sector is a pure supplier of capital goods and equipment to industry, and as such is exposed to pressure from weak demand in the major customer industries, the engineering

sector and the automotive industry. The latter is additionally undergoing a protracted period of uncertainty as a result of the tentative transformation process towards new drive technologies and is cutting back investment accordingly.

Within the triad of suppliers, the Europeans are still performing most strongly.

Orders from eurozone countries “only” fell by 5 per cent over the first six months, while those from non-eurozone countries were down by 28 per cent.

Not the SECOND..

Emo 2109

High-Quality Sensor Data Is A Crucial Requirement For Industry 4.0

On show at EMO Hannover 2019 – Sensor technology is a key mechanical engineering component

guiding questions and toolboxes.

The guideline has been developed

by VDMA Forum Industrie 4.0 in cooperation with the wbk Institute of Production Science of the Karlsruhe Institute of Technology (KIT) and a VDMA industrial working group consisting of 13 leading sensor manufacturers and us-ers.

Determining lubrication requirements in ball screws using sensors One of the main initiators of the guide is Prof. Jürgen Fleischer from wbk. “Sen-sors are the links between the digital and the real Jürgen Fleischer, wbk, Karlsruhe: world and therefore one of the Simulations of components, most important factors in the assemblies and machines give us a better understanding of the implementation of Industry 4.0. mechanical effects encountered All higher-level data interpretation in production plants. We use this systems are blind without the right knowledge to make targeted use sensors,” says Fleischer. of sensors and to interpret the He uses examples taken from KIT captured data more efficiently.” projects to show which data can usefully be captured and processed rankfurt am Main, 20 March through the use of sensors: “Data 2019. - The use of appropriate can be captured in the drive sensor technology in production components of machine tools in is a basic prerequisite for the order to monitor their condition implementation of Industry 4.0. and opti-mise operation. In ball It col-lects data on process and screws, for example, the axial force machine status as it arises and and the friction torque on the ball makes it available for various screw nut can be measured. The process-relevant information exact lubrication requirement can services and workflows. However, then be determined by comparing the costs of sensor technology and the results with a model for the variety of possible applications friction behaviour. This adaptive often make it difficult for individual lubrication has significantly users to appreciate the direct increased the service life of ball economic benefit. screws in tests at KIT.” The VDMA has compiled a set of Different drive components, such business tools in its Sensors for as ball screws, can be monitored Industry 4.0 guideline. The aim by capturing structure-borne of the guideline is to highlight noise. “These signals change over various tools and methods for the lifetime of the component lowering sensor costs for the and thus allow conclusions to be users and manufacturers of sensor drawn on the state of wear. The systems. The publication features goal is predic-tive, condition-

F

30 Machine - Automation & Electricity / Emo 2019

based maintenance, also known as predictive maintenance.” At EMO, wbk will be presenting a camera system in combination with a machine learning algorithm which makes it possible to monitor the wear condition of ball screws.

Software facilitates analysis of different types of data However, implementing algorithms for the analysis of sensor data and determin-ing quality-relevant features suitable for automatic evaluation are often highly timeintensive. The Xeidana software, which was developed at the Fraunhofer Institute for Machine Tools and Forming Technology (IWU) in Chemnitz, provides users with a solution package that can take care of various tasks ranging from data acquisition to automated quality control.

The scientists record the quality-determining features of components, for exam-ple. The software is able to detect surface defects accurately and in real time us-ing optical sensors (such as multi-camera systems). In a further step, it is planned to feed this data back to the production system in order to be able to respond in good time if the process parameters are breached, for example.

Further examples of the real-time capture of sensor data at the IWU include pressing, punching and cutting forces recorded in the tools of forming machines.

Correct interpretation of captured sensor data Whether or not it is necessary to capture the sensor data in real time depends on the specific

Emo 2109 application. “You have to identify the point up to which real-time cap-ture makes sense. There is also the question of how the data is synchronised. It’s also important to know which sampling rates are necessary to obtain a sufficiently accurate process description,” explains Dr. Jörg Stahlmann, Managing Director of Consenses GmbH in Roßdorf.

The company supplies industrial measurement technology and digitalisation solutions. The use and development of suitable sensors and the interpretation of data are thus two of Consenses’ core compe-tencies. “We use 3D step models to understand our customers’ designs. This is necessary in order to be able to classify the sensor data correctly, such as the expected force and temperature flows, and the kinematics. Understanding these relationships is important if we are to make any sense of the sensor data,” is how Stahlmann describes the Consenses approach.

Fleischer underlines this: “Simulations of components, assemblies and machines give us a better understanding of the mechanical effects encountered in produc-tion plants. We use this knowledge to make targeted use of sensors and to inter-pret the captured data more efficiently.”

Not every application requires real-time capture On the subject of real-time, Stahlmann explains: “You should never assume that using real-time data always yields the best possible quality. Real-time data is of-ten provided by control units which originally collected it to control certain machine actions.” This goal does not always overlap with the actual requirements for the sensor data. Before far-reaching analyses or decisions are derived from this data, it is therefore important to understand which signal is generated in each individual case.

Fleischer uses an example to explain when real-time recording is superfluous: “Condition-based maintenance does not require a rapid response to the collected data. Here, the results of the data evaluation may even be delivered several hours after the data has been entered. However, sensors are frequently

used which yield dynamically changing signals, for example structure-borne sound signals. The recording of such signals requires a high sampling rate and very fast, real-time data capture. In this case, however, the recorded data can be stored in a buffer so that it can be aggregated and evaluated at a later point in time. In this case, the evaluation can also be outsourced to a powerful server.

Dr. Thomas Päßler, Group Manager Forming Machines at IWU, adds: “If there is no economic justification, there is no need for real time. For example, real-time capture is not necessary for trend analyses conducted over a longer period of time. It is not necessary to keep all the data; only individual parameters should be generated and archived. Production parameters such as output or energy data can be captured in real-time, but this is not necessary. In certain cases, for ex-ample, it is sufficient to take energy data readings every 15 minutes. In addition, there is little to be gained from capturing data required for management purposes in real time.

These include parameters relating to the economic efficiency of pro-duction, such as how many components of a particular type were produced on one plant.”

In its Industriearbeitsplatz 2025 position paper, the German Academic Association for Production Technology (WGP) also addressed the question of meaningful and appropriate automation. It concludes: “All technical possibilities should be exploited in the economic value creation process. This does not mean, however, that maximum automation is always necessary or useful.”

Real-time data capture helps prevent damage Real-time sensor data is inevitably necessary in cases of machine, tool or work-piece protection or process stability. As Päßler explains: “Real-time data capture is indispensable when it’s the only way to prevent damage to hardware or work-pieces. This applies in the case of tool breakage or excessive stress on assem-blies such as bearings or frame components, for example. In order to preclude the possibility of any rejects, it also makes sense to capture

the material proper-ties in real time with the appropriate sensors.”

Fleischer mentions another example of real-time data capture: “The realtime de-tection of anomalies in the production process can help avoid or limit damage. For example, errors made during the setup of machine tools or in the NC program can lead to collisions.

If these are detected quickly enough, the machine can be stopped and the material damage reduced.”

Linked sensor data provides useful status parameters Scientists at the IWU use real-time monitoring of forces, paths and stretching on forming presses, for example. However, these different types of data are not evaluated individually, as might be expected. They are fed into Smart Stamp, for example, a softwarebased analysis module. Here the data is merged and ana-lysed. Is the press working within the normal range? Or does the ram on which the upper tool is mounted have a critical tilt which would result in sub-optimal forming of the workpiece, or the tool wearing out more quickly? “While individual pieces of sensor data are often meaningless in themselves, precise answers to such questions can be obtained by merging the data,” says Päßler.

Finally, there are points on the machine where it is not possible to mount real sensors - they would be difficult to access or installation would be too complicat-ed and costly. As a result, there is sometimes no relevant data available for par-ticular processes and machine states in production. The IWU solution here is to use virtual sensors.

Real sensors, mounted at different points on the machine, serve as the basis for this. A digital twin in the form of a virtual sensor is created from their measured values. This calculates the values that a real sensor would record at a relevant but inaccessible location.

“A good example is the deformation of a press frame: It can be shown very well using such a virtual sensor,” says Päßler.

“In the EU project iMain we were able to show that the values calculated by our virtual sensor matched those of a real sensor very well.”

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Emo 2019

DIGITALISATION TAKING VOCATIONAL TRAINING TO NEXT LEVEL

Youth Special Show at EMO Hannover 2019 reveals how to get trainees and trainers into shape

D

igitalisation and networking are key issues facing industry – and will also feature prominently at EMO Hannover 2019, which opens its doors in Sep-tember.

This year’s theme is Smart technologies driving tomorrow’s produc-tion! – the impact of which extends to the vocational training of future metal-working specialists. “Production specialists will have to work much more independently,” says Peter Bole, head of the Youth Education and Develop-ment Foundation for Mechanical Engineering in Bielefeld, describing the re-quired skill set. “They are increasingly called upon to make – and document – their own decisions – for example in process optimisation, quality assurance or preventive maintenance.

They have to communicate more because a greater degree of coordination is required, and they have to act independently,” Bole 32 Machine - Automation & Electricity / Emo 2019

continues. All these represent important development tasks for those involved in vocational training: for teachers, trainers and not least for the trainees themselves.

At EMO Hannover 2019 from 16 to 21 September, around 4,000 students and their teachers will once again be given the opportunity to find out about training in the metalworking professions and the related requirements. The young people come from roughly 50 schools within a radius of about 250 kilometres around Hanover: from Lower Saxony, Saxony, Thuringia and in some cases even from Bavaria. They will be visiting the special youth stand (A01) of the Youth Education and Development Foundation for Mechanical Engineering in Hall 25. Together with 18 prominent partners (including machine manufacturers, control suppliers, tool and

component manufacturers) the Youth Education and Development Foundation uses the example of a complete process chain to demonstrate how a Formula 1 model car can be created from scratch through to production and assembly. The companies include: AutoDesk, Mu-nich; Beckhoff Automation, Verl; Campus Motorsport, Hanover; DMG Mori Academy, Bielefeld; DMT Drehmaschinen, Lörrach; Emco, Hallein ( Austria); Fanuc Deutschland, Neuhausen; Werkzeugfabrik Paul Horn, Tübingen; Dr. Johannes Heidenhain, Traunreut; HorsePower Hannover, Garbsen; Imsimitiy, St. Georgen; Index Werke, Esslingen; Open Mind Technologies, Weßling; Renishaw, Pliezhausen; Schunk, Lauffen/ Neckar; Siemens, Erlangen; SolidCAM, Schramberg and Weiler, Emskirchen.

Trainees and trainers facing new

challenges “We have had very good experience with trainees acting as training ambassa-dors,” explains Andre Wilms, North Site Manager of the Youth Education and Development Foundation for Mechanical Engineering and responsible for organising the Youth Special Show. “They have also helped us refine our involvement in the trade fair. For example, the process chain for building the Formula 1 model car, which young people always find exciting, has been expanded to include a motorised, remote-controlled Formula 1 car that can race against other groups,” continues Wilms.

pace with digitalisation in the future,” says a convinced Peter Bole. “This will also help companies – including both manufacturers and users of production technology – cope with these changes and even benefit from them. Our aim is to support them in this.”

Emo 2019

Besides getting the message across to young people, another important goal of the Youth Education and Development Foundation for Mechanical Engi-neering, which celebrated its 10th anniversary last June, is to support trainers and teachers in putting together training courses which incorporate the latest technological developments. An example of a qualification campaign (con-ceived for trainers and teachers in North RhineWestphalia) will be presented on the Youth Special Stand at EMO Hannover. This shows the processes in the value chain of a smart factory production network.

Topics that are becom-ing more and more important as the result of Industry 4.0 are covered in a highly practiceoriented way in eight modules: process analysis, IT security, smart maintenance, CAx-supported manufacturing, additive production, net-worked manufacturing systems, intelligent production with CPS, work 4.0: organisation of work processes. “Here at the OstwestfalenLippe University of Applied Sciences, we think it important to provide the practical knowledge which skilled workers and trainees in particular need for coping with the digital transition. The series of modules offers a very good platform for this, and one to which we are fully committed,” says Dr. Benedikt Nolte, IWT Institut e.V., Lemgo, development partner for the qualification campaign.

“Amidst all the wide-ranging changes in the world of work, modern and flexible vocational training ensures that employees will be able to keep Machine - Automation & Electricity / Emo 2019

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Emo 2019

START-UPS ATTRACTING INTEREST AMONG ESTABLISHED ENGINEERING COMPANIES

EMO Hannover 2019 offers young entrepreneurs market access

N

ew ideas, new technologies, new processes: start-ups in the technology sector have a lot to offer. Contrary to public perception, half of all companies in the sector are already taking a keen interest in the start-up scene, and more are set to follow.

Established industrial companies in the mechanical and plant engineering sector have long since recognised this and it therefore comes as no surprise to discover their steadily growing involvement in this area. In the VDW film “Industry on makeover: Bringing 34 Machine - Automation & Electricity / Emo 2019

established companies and startups together” representatives from both sides have their say, shed light on this trend and grant viewers a look behind the scenes.

How do young entrepreneurs and established players find the right partners? What platforms exist for this, and what is the key to successful cooperation?

The upcoming EMO Hannover 2019, from 16 to 21 September, will provide answers to these questions. Matchmaking and networking events at the EMO start-up area in hall 9 will offer

visitors and exhibitors the chance to get to know startups from different countries on an exhibition area of 660 m².

Accompanying forums will give start-ups from Germany, Great Britain, India, Israel, Italy, the Netherlands, Switzerland and the Czech Republic the opportunity to pitch their ideas at the fair.

The film, which was made at a discussion forum in the runup to EMO Hannover 2019, the world’s leading trade fair for metalworking, provides a foretaste.

not the thÄąrd...

Emo 2019

TEAMWORK WITH EXOSKELETON AND MINI MACHINE TOOL EMO Hannover 2019 offers young entrepreneurs market access

N otable regular at EMO Hannover

guests include scientists who are there not on-ly to pick up new ideas themselves, but also to inspire exhibitors with their work. Among these visitors is Prof. Jens P. Wulfsberg, who develops interdisciplinary technical support systems for production at the University of the Federal Armed Forces in Hamburg.

Author: Nikolaus Fecht, specialist journalist from “OK, so what you’re talking Gelsenkirchen about is ‘ergonomic’ weapon

systems.” “That’s excit-ing – you’re turning Bundeswehr soldiers into Ironman.” These were typical comments from my friends when they heard that I was researching into “The de-velopment of exoskeletons” at the University of the Federal Armed Forces in Hamburg”. “The development work is not being carried out for the military,” ex-plains Prof. Wulfsberg, head of the Laboratory of Production Engineering (LaFT) at Helmut Schmidt University in Hamburg, a few days later.

Ergonomic Smart As-sist aids are being developed at LaFT in an interdisciplinary team.

According to a LaFT flyer, these are “technical support systems that people are really interested in”. More than 20 different exoskeletons have already been developed – from ankle orthoses to muscle gloves.

36 Machine - Automation & Electricity / Emo 2019

Exoskeletons should affordable, portable lightweight

be and

“The aim of our exoskeletal systems is to help reduce workplace injuries,” ex-plains sports scientist Andreas Argubi-Wollesen, senior biomechanic at the LaFTInstitut für Konstruktionsund Fertigungstechnik (LaFT Institute for Construction and Manufacturing Engineering).

“Our systems are designed to take the muscular strain out of certain tasks and not to cause additional problems through their own weight.”

The sociologist Dr. Athanasios Karafillidis is not only interested in the acceptance levels of the eventual wearers of the exoskeletons, he is also involved in developing related ideas and classifications.

“It was not our intention to create a superhuman Ironman in the form of an exoskeleton,” emphasizes the deputy head of the Smart Assist working group. “The request was for an affordable, portable and easyto-apply support system that features as little technology as possible.”

Facilitating overhead work “We didn’t set out to create an exoskeleton. We were given the task of developing support components,” says the LaFT manager, looking back. “The first request came from the

Airbus plant in Hamburg, which wanted to relieve the strain on its workers while carrying out overhead work.” The first functional models were tested there back in 2016. The main focus is on prevention, i.e. reducing the number of days lost to sickness, through the avoidance of overexertion.

Actually creating such a system was initially difficult because no-one had any idea about the possibilities. The team set about the task in an interdisciplinary and pragmatic manner: it developed the first components, which it then tested directly on site. In order to reduce development times and costs, the Hanseatic researchers also apply the Lego principle in their work: the components should be modular and capable of being combined to form customised systems.

The researchers’ interdisciplinary “playground” is located in the basement of the university. ArgubiWollesen demonstrates a jacket: “We are planning the use of intelligent clothing with individual support elements which are pneumatically stiffened under negative pressure.

The garments relieve the wearer of the need to bear weight in certain positions.”

Pneumatics, electric motors or memory alloys which deform when electrical voltage is applied, can be used as drives.

Emo 2019 Acceptance plays an important role Acceptance is important in all this.

Some people welcome the systems as cool, high-tech gimmicks, while others reject them as crutches which supposedly make them look weak.

Such reactions play a role, especially in conspicuous systems such as Lucy. Argubi-Wollesen helps me into the backpack-shaped exoskeleton.

I raise my arms, it hisses - Lucy engages pneumatically to support the weight. I suddenly feel stronger and more powerful and realise that I can now hold a heavy object over my head for longer. I lower my arms, and the pneumatic assistance dissipates. “Lucy is a typical active system that is only deployed for specific applications,” explains the biomechanic. “We can adjust it individually so that it only activates in certain positions with individually adjustable force levels. When you reach for a smartphone or a tool, for example, it turns itself off.” This is because complete assumption of all work would result in weakening of the musculature and that is not the purpose of the support systems.

RFID sensors to detect tools In order to develop practicable systems, the researchers examine typical work processes with the aid of sensors and so-called 3D motion caption systems. “This enables us to see how much muscular effort is involved in certain move-ments,” explains Argubi-Wollesen. “Then we test the exoskeleton to see how much support it gives the wearer.

Laboratory tests with power support reveal an average of 20 to 30 per cent muscular relief. In practical measurements conduct-ed at automobile manufacturers such as Ford, individual alleviation levels of up to 50 per cent have already been achieved with heavy tools.”

will presumably be able to detect the degree of individual strain directly via sensors and adapt the level of support accordingly.” However, the method also raises questions about data monitoring: what do we want to capture and what is allowed? “For us as eth-ical researchers, it is not acceptable to monitor employees in this way – nor is it legal. As with all modern technologies, there also needs to be social consensus on how to deal responsibly with the technological possibilities which this opens up,” continues Karafillidis.

The Hamburg researchers also have their sights set on machine assembly: Wulfsberg leads me to an assembly site where an internally developed small ma-chine tool feed unit with two degrees of freedom driven by two piezo actuators is being assembled (travel range: 1.6 mm x 3.5 mm, accuracy: 1 µm). The drive el-ement is intended for use in the construction of small machine tools required for “microproduction”, the manufacture of very small components such as those used in medical technology or the watch industry. The technician is assisted by movable elements that support his arms while he is working. These are tailor-made grip plates that LaFT produces by means of 3D printing.

The Hamburg-based researchers use a robot to monitor the assembly processes. The robot’s sensors can be used to record the paths travelled and the forces. Wulfsberg: “We can use the recorded motion sequences to refine the assembly process.”

Practi-cal application in the field of medical technology is already planned.

Research at EMO Hannover 2019 The scientist is certain that support systems will become more important in the field of occupational health and safety in the future. In his capacity as an exo-skeleton researcher, Wulfsberg is not only interested in systems for occupational safety at EMO Hannover 2019, but also in small machine tools for microproduc-tion.

After all, LaFT has already conducted research into “Small machine tools for small workpieces” in its DFG SPP1476 programme. Wulfsberg: “I am also keen to discuss the construction of small, inexpensive machine tools for microproduc-tion with manufacturers in Hanover. So it will be interesting for me to visit manu-facturers of micro machining centres, for example.” This is certainly a possibility, as the EMO homepage currently lists 20 manufacturers in the category “microm-achining centres”. Chiron, Benzinger, Datron, Fehlmann, GF Machining, Hermle, Kern, Kummer, Schaublin Machines, Sodick Willemin-Macodel and Yasda are some of the possible candidates.

Profile The Laboratory of Production Engineering (LaFT) is part of the Faculty of Me-chanical Engineering at Helmut Schmidt University, University of the Federal Armed Forces Hamburg. In close cooperation with research and industrial partners, the WGP-Institut develops innovative products, methods and new technolo-gies in the fields of microproduction, robotics, automation and value creation systems. It carries out basic research and development projects for industryrelated applications in these areas.

The system can now be adapted for specific applications such as drilling, grinding or milling. Karafillidis: “In the future, intelligent exoskeletons Machine - Automation & Electricity / Emo 2019

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Emo 2019

LIGHTWEIGHT CONSTRUCTION IS KEY TECHNOLOGY FOR GLOBAL SUSTAINABILITY

Isolutions ntelligent are

Sustainability and lightweight construction are firmly anchored in mechani-cal engineering.

Author: Annedore Bose-Munde, specialist journalist from Erfurt

lightweight increasingly gaining ground in machine tool construction. The main focuses are on new geometries and materials as well as simulation and 3D printing. Exhibitors at EMO Hannover will be showing how products can be designed and manufactured to meet lightweight and sustainability criteria based on a range of examples.

Lightweight construction is a key element in any attempt to achieve more sus-tainable production. It begins long before the manufacturing process itself and runs through the entire value chain – from the raw material to the finished com-ponent.

Companies therefore need to address this issue at a correspondingly early stage. “Sustainability is a key factor in our company,” says Steffen Krause, Technical Sales Manager at software developer Autodesk. “Our mission is to au-tomate customers’ design drafts and develop processes which allow them to speed up and improve the design process – while reducing the impact on the en-vironment.

With Autodesk technology, manufacturers can improve their perfor-mance and help make the world a better place by increasing material and energy efficiency in their design and manufacturing processes.”

Sustainability and a commitment to environmental

38 Machine - Automation & Electricity / Emo 2019

protection are a matter of course for (and an important part of the corporate identity of) Hainbuch, the Mar-bachbased manufacturer of workpiece clamping solutions.

An “energy policy” has been anchored in the company’s environmental guidelines since 2016. “This helps us reduce emissions and waste, increase energy efficiency, guarantee the economical use of resources and reduce the emissions of hazardous substances. This is because we want to develop and produce products which are not only high-quality, but also environmentally friendly and sustainable,” explains Stefan Nitsche, Head of Product Management at Hainbuch.

Lightweight construction is an essential prerequisite for material efficiency

3D Micro Print GmbH in Chemnitz specialises in the production of micro metal parts using micro laser sintering, and the sale of associated machines. For the Saxonybased company, sustainability also involves developing and manufactur-ing products with integrated functions which create added value for customers, but without compromising the material properties of the components when in use.

“New geometries must interact with new materials if products are to be generated which offer added value in terms of

lightweight construction and sustainability. Here, customers need professional advice to identify the critical points in the product development and manufacturing processes,” emphasizes Thomas Klotz, Head of Quality Assurance at 3D Micro Print.

One thing is certain, however: without 3D printing, lightweight construction is impossible in many areas, making it an essential prerequisite for material efficiency. In some cases it is even possible to combine several parts in the design stage to create a single component. “Autodesk’s Generative Design approach is an im-portant tool that is often used to create new geometric shapes. It helps our cus-tomers to reduce weight and consolidate parts. General Motors, for example, combined this approach with additive manufacturing to redesign a seat mount,” says Krause, citing the example of a component that was developed from the outset with lightweight construction in mind. “The new part consisted of just one component instead of eight, as before. It was also 40 per cent lighter and 20 per cent more stable.”

Lighter and smaller clamping devices reduce costs Hainbuch has developed ultralight carbon devices to clamp workpieces during milling, turning and grinding. According to the company, these ensure

higher productivity, lower energy consumption and reduce the strain on machine drives. The material used for the CFRP clamping devices makes them up to two thirds lighter than the standard version.

“We can offer carbon variants of almost all clamping devices for specific custom-er areas. In the mini series, we have also developed chucks with a reduced inter-ference contour and mass. These two factors are playing an increasingly important role in finishing. Modern and future-oriented clamping devices are distinguished by their greater tool accessibility and lower energy consumption. Increased spindle acceleration rates shorten the cycle times. This reduces the overall costs per workpiece,” says Nitsche, describing Hainbuch’s approach. At EMO Hannover, the company will be exhibiting the lightweight Manok CFK manual vice, the mini chuck series and many other innovations that incorporate sus-tainability aspects.

3D Micro Print uses micro laser sintering technology to produce high-precision lightweight metal microcomponents, offering customers product manufacturing and a comprehensive range of services from a single source. The portfolio in-cludes knowledge transfer, functional component integration, process-oriented design, the production of serial parts and, on request, material development. The processes are designed for very high resolution and precise microcomponents in the µm range. Fine grid structures as well as geometries with detailed internal structures are developed and manufactured. The company is presenting solutions for various industries at the EMO in Hanover.

Artificial Intelligence, Virtual and Augmented Reality increase

organisation-al agility Sustainability and lightweight construction are important because they offer clear value chain advantages to mechanical engineering companies and their custom-ers. This is also confirmed by the Autodesk Technical Sales Manager Steffen Krause: “The business of more than 60 per cent of our customers is based on success factors and goals that are linked to sustainability – and the numbers are rising. This approach is also passed on down the supply chain to the service pro-viders.”

With this in mind, Autodesk has also decided to focus on automation in the form of artificial intelligence, virtual and augmented reality, and 3D printing. This digitally combines everything from design, mechanical engineering and simulation through to CAM, additive manufacturing and factory management. “This uniform platform does away with the silos between the disciplines, enables greater organisational agility between the engineering teams and gives the manufacturers a competitive edge,” emphasizes Krause.

The exhibits showcased on the Autodesk stand at EMO Hannover will give visitors an impression of what the CAM software can do.

Complex components with freeform surfaces will be on display, demonstrating the high surface quality that can be achieved. Also included will be examples of hybrid manufacturing which combine additive and subtractive processes.

On display, too, will be exhibits that explore the options for generative design.

With the right development tools and extensive engineering knowledge, lightweight construction can open

Emo 2019 up a whole world of possibilities. The only limits are those set by the laws of physics. “So far, we have been able to meet all customer requirements. The limits of lightweight construction, including reduced interfer-ence contours, are only reached when the holding forces, rigidity and precision can no longer be guaranteed,” emphasizes Stefan Nitsche of Hainbuch. Thomas Klotz of 3D Micro Print adds: “Lightweight construction is currently reaching its limits in highly standardised processes and products that leave no room for improvement in performance.”

Counteracting geometric deviations with measurement data 3D metal printing is also offered by Rolf Lenk Werkzeug- und Maschinenbau GmbH in Hamburg. Matthias Otte is in charge of additive manufacturing.

He ex-plains the important factors in the manufacturing process: “The component must be dimensionally stable. This means that any warpage and shrinkage caused by additive manufacturing must be counteracted. An important aspect here is optical geometry capture.

This allows us to check instantly for any deviations.” Optical metrology allows the company to support the entire additive manufacturing pro-cess chain and thus produce precision-fit components. This begins with geomet-ric measurement of the component, continues with measurement of any devia-tions caused by warpage and shrinkage, and ends with checking of the resulting finished component. Any inaccuracies in the target geometry can be detected during production.

A rapid response can be conducted, if necessary. The compa-ny is presenting its expertise in the field of 3D printing at EMO Hannover, based on various components.

Machine - Automation & Electricity / Emo 2019

39

Emo 2019

MANUFACTURERS MAKING INCREASED USE OF DRY MACHINING AND MQL Should

EMO Hannover 2019 helping with application decisions

Author: Dag Heidecker, daxTR – Technik + Redaktion Wermelskirchen

we continue with classic machining and coolant lubricants, or do dry machining and minimum quantity lubrication (MQL) represent viable alternatives? From a technology point of view, it is important to consider material properties and machine performance, but plant costs, energy and health aspects increasingly need to be included in any assessment of the overall process. Lubrication system manufacturers and scientists com-mented on these aspects in the first of this two-part series. Part 2 now looks at various machining technologies from the practical perspective of tool and machine manufacturers: a preview of EMO Hannover 2019.

Over twenty years ago, some experts predicted a triumphant future for dry machining. In which areas have dry machining and minimum quantity lu-brication become established?

Gear hobbing now exclusively dry “The advantages of MQL over wet machining lie in the lower costs for the cooling lubricant and the elimination of chemical additives in the lubricant. This 40 Machine - Automation & Electricity / Emo 2019

results in cost advantages, and also fewer adverse health effects for the employees,” says Dr. Hartmuth Müller, Head of Technology & Innovation at Klingelnberg GmbH’s Hückeswagen production site.

The mechanical engineering company, headquartered in Zurich (Switzerland), employs around 1,300 people worldwide and specialises in bevel and spur gear technology.

“The principle behind MQL is based on wetting the rake face. This is easy to achieve with internally cooled tools, while it is not feasible with the com-plicated tool geometries of gear cutting tools. For this reason, Klingelnberg relies exclusively on dry machining for gear hobbing. We only use MQL when machining cast components for use in engineering.” Tungsten carbide bar cutting tools are deployed for bevel gear milling. For cost reasons, tungsten carbide tools are not widely used for spur gear milling; dry-cut PMHSS hobs are generally used for this purpose. The subsequent hard finishing of gear wheels is carried out – whenever possible – by grinding, using oil as coolant lubricant.

“Dry machining has definitely triumphed in gear manufacturing, as predict-

ed,” says Dr. Müller. “Thanks to developments in cutting materials and coatings, cutting speeds are up to five times higher than they were with wet machining 20 years ago.

Dry machining has not only led to a considerable increase in productivity, but also to cleaner production.” At EMO Hannover, Klingelnberg will demonstrate its highly proficient ranges for the gearing industry, including the development and manufacture of machines for gear production, precision measuring centres for all kinds of rotationally symmetric objects and the manufacture of custom-made, high-precision gear components.

Cost-efficient environment-friendly

and

Hartmetall-Werkzeugfabrik Paul Horn GmbH from Tübingen is one of the leading tool manufacturers. “MQL has replaced conventional coolant lubri-cants in some machining processes,” says Managing Director Lothar Horn. “Cooling and lubricating using minimum quantity lubrication offer users a number of advantages.

This has led to MQL being used in many machining operations, particularly in series production. This type of cooling reduces the high costs in the maintenance, preparation and disposal of

Emo 2019 conventional coolant lubricants. In addition, it eliminates the energy costs for the high-pressure pumps and feed pumps required for returning lubricants to the collection basin. In addition, the government is imposing stricter requirements on coolant lubricants with regard to hazardous ingredients. In spite of the advantages of MQL I just mentioned, conventional coolant lubricants are indispensable in production facilities. Many processes – such as drilling, machining of high-temperature alloys, or internal machining with high chip removal rates – require an adequate supply of conventional cooling lubricant.”

At EMO Hannover 2019, the tool specialists will be showcasing their extensive turning, milling, slotting and reaming portfolios as well as their ranges of ultra-hard cutting materials and special tools, etc.

Planning dry machining correctly “In Grob machines, dry or MQL machining is used for processes with a geometrically defined cutting edge such as drilling, milling or roughing,” reports Jochen Nahl, CSO of Grob-Werke GmbH & Co. KG from Mindel-heim. “Typical workpieces are frame structure or chassis parts, combustion engine and drive train components made of aluminium or grey cast iron, and now also turbocharger housings made of highly heat-resistant cast steel. Wet machining is still very much part of the DNA of many companies, yet the share of MQL machines has already increased to 12 per cent in recent years and is continuing to rise, especially for the machining of frame structure and chassis parts.”

The family-owned company has a total workforce of around 6,900

employees worldwide and has been a pioneer in the construction of highly innovative production and automation systems for more than 90 years. “The advantages of MQL machining speak for themselves,” continues Jochen Nahl. “Production line investment costs can be lowered and the effort involved in cleaning the workpieces can be reduced significantly. In addition, MQL uses around a quarter less energy compared to wet machining.”

Although dry machining is not currently being deployed to the extent that was expected, it is clear that industry is gradually accepting it. “If the benefits are to be reaped, any switch from wet to dry machining should be based on an intelligent strategy and implemented with a competent machine supplier as a partner,” recommends CSO Nahl.

“Modern companies are already benefitting from recent positive developments such as temperature compensation, the use of higher air pressure levels, and modular systems that reduce manufacturing costs and avoid unnecessary overengineering. The global player, with headquarters in Mindelheim (Bavaria), will showcase its current portfolio, conduct live machining demonstrations and present other technical highlights at this year’s EMO in Hanover.

Conclusion and outlook Wet machining involving larger quantities of cooling lubricant is still used for the vast majority of machining processes. Nevertheless, dry machining and minimum quantity lubrication are on the advance, especially in special areas such as gear hobbing.

In addition to technological aspects (such as workpiece materials and ma-chine performance), potential cost savings for energy and systems play an important role in selecting the appropriate process. In addition, health as-pects, sustainability and stricter legal requirements are being accorded ever greater weight as factors within the overall assessment. Technological advances and detailed knowledge of the cutting edge processes will offer more and more possibilities in the future for safe and (in many cases also) highly productive dry machining and MQL. At EMO Hannover 2019, trade visitors will find in-depth information, suggestions and help in making the right choice between wet and dry machining and MQL for their own applications.

Machine - Automation & Electricity / Emo 2019

41

Emo 2019

HIGH-QUALITY SENSOR DATA IS A CRUCIAL REQUIREMENT FOR INDUSTRY 4.0 Ttechnology he use of appropriate sensor in production is On show at EMO Hannover 2019 – Sensor technology is a key mechanical engineering component Author: Annedore Bose-Munde, specialist journalist from Erfurt

a basic prerequisite for the implementation of Industry 4.0. It collects data on process and machine sta-tus as it arises and makes it available for various process-relevant information services and workflows. However, the costs of sensor technology and the variety of possible applications often make it difficult for individual users to appreciate the direct economic benefit.

The VDMA has compiled a set of business tools in its Sensors for Industry 4.0 guideline. The aim of the guideline is to highlight various tools and methods for lowering sensor costs for the users and manufacturers of sensor systems. The publication features guiding questions and toolboxes. The guideline has been developed

by VDMA Forum Industrie 4.0 in cooperation with the wbk Institute of Production Science of the Karlsruhe Institute of Technology (KIT) and a VDMA industrial working group consisting of 13 leading sensor manufacturers and us-ers.

Determining lubrication requirements in ball screws using sensors One of the main initiators of the guide is Prof. Jürgen Fleischer from wbk. “Sen-sors are the links between the digital and the real world and therefore one of the most important factors in the implementation of Industry 4.0. All higher-level data interpretation systems are blind without the right sensors,” says Fleischer.

42 Machine - Automation & Electricity / Emo 2019

He uses examples taken from KIT projects to show which data can usefully be captured and processed through the use of sensors: “Data can be captured in the drive components of machine tools in order to monitor their condition and opti-mise operation. In ball screws, for example, the axial force and the friction torque on the ball screw nut can be measured. The exact lubrication requirement can then be determined by comparing the results with a model for friction behaviour.

This adaptive lubrication has significantly increased the service life of ball screws in tests at KIT.” Different drive components, such as ball screws, can be monitored by capturing structure-borne noise. “These signals change over the lifetime of the component and thus allow conclusions to be drawn on the state of wear. The goal is predic-tive, condition-based maintenance, also known as predictive maintenance.” At EMO, wbk will be presenting a camera system in combination with a machine learning algorithm which makes it possible to monitor the wear condition of ball screws.

Software facilitates analysis of different types of data However, implementing algorithms for the analysis of sensor data and determining quality-relevant features suitable for automatic evaluation are often highly time-intensive. The Xeidana software, which was developed

at the Fraunhofer Institute for Machine Tools and Forming Technology (IWU) in Chemnitz, provides users with a solution package that can take care of various tasks ranging from data acquisition to automated quality control.

The scientists record the quality-determining features of components, for exam-ple.

The software is able to detect surface defects accurately and in real time us-ing optical sensors (such as multi-camera systems). In a further step, it is planned to feed this data back to the production system in order to be able to re-spond in good time if the process parameters are breached, for example.

Further examples of the realtime capture of sensor data at the IWU include pressing, punching and cutting forces recorded in the tools of forming machines.

Correct interpretation of captured sensor data Whether or not it is necessary to capture the sensor data in real time depends on the specific application. “You have to identify the point up to which real-time capture makes sense. There is also the question of how the data is synchronised. It’s also important to know which sampling rates are necessary to obtain a sufficiently accurate process description,” explains Dr. Jörg Stahlmann, Managing Director of Consenses GmbH in Roßdorf. The company supplies industrial measurement technology and

Emo 2019 digitalisation solutions. The use and development of suitable sensors and the interpretation of data are thus two of Consenses’ core competencies. “We use 3D step models to understand our customers’ designs. This is necessary in order to be able to classify the sensor data correctly, such as the expected force and temperature flows, and the kinematics. Understanding these relationships is important if we are to make any sense of the sensor data,” is how Stahlmann describes the Consenses approach.

Fleischer underlines this: “Simulations of components, assemblies and machines give us a better understanding of the mechanical effects encountered in produc-tion plants. We use this knowledge to make targeted use of sensors and to inter-pret the captured data more efficiently.”

Not every application requires realtime capture On the subject of real-time, Stahlmann explains: “You should never assume that using real-time data always yields the best possible quality. Real-time data is of-ten provided by control units which originally collected it to control certain machine actions.” This goal does not always overlap with the actual requirements for the sensor data. Before far-reaching analyses or decisions are derived from this data, it is therefore important to understand which signal is generated in each individual case.

Fleischer uses an example to explain when real-time recording is superfluous: “Condition-based maintenance does not require a rapid response to the collected data. Here, the results of the data evaluation may even be delivered several hours after the data has been entered. However, sensors are frequently used which yield dynamically changing signals, for example structure-borne sound signals. The recording of such signals requires a high sampling rate and very fast, real-time data capture.

In this case, however, the recorded data can be stored in a buffer so that it can be aggregated and evaluated at

a later point in time. In this case, the evaluation can also be outsourced to a powerful server.

Dr. Thomas Päßler, Group Manager Forming Machines at IWU, adds: “If there is no economic justification, there is no need for real time.

For example, real-time capture is not necessary for trend analyses conducted over a longer period of time. It is not necessary to keep all the data; only individual parameters should be generated and archived.

Production parameters such as output or energy data can be captured in real-time, but this is not necessary. In certain cases, for example, it is sufficient to take energy data readings every 15 minutes. In addition, there is little to be gained from capturing data required for management purposes in real time. These include parameters relating to the economic efficiency of pro-duction, such as how many components of a particular type were produced on one plant.”

In its Industriearbeitsplatz 2025 position paper, the German Academic Association for Production Technology (WGP) also addressed the question of meaningful and appropriate automation. It concludes: “All technical possibilities should be exploited in the economic value creation process. This does not mean, however, that maximum automation is always necessary or useful.”

Real-time data prevent damage

capture

helps

Real-time sensor data is inevitably necessary in cases of machine, tool or work-piece protection or process stability. As Päßler explains: “Realtime data capture is indispensable when it’s the only way to prevent damage to hardware or workpieces. This applies in the case of tool breakage or excessive stress on assem-blies such as bearings or frame components, for example.

In order to preclude the possibility of any rejects, it also makes sense to capture the material proper-ties in real time with the appropriate sensors.”

Fleischer mentions another example of real-time data capture: “The realtime de-tection of anomalies in the production process can help avoid or limit damage. For example, errors made during the setup of machine tools or in the NC program can lead to collisions. If these are detected quickly enough, the machine can be stopped and the material damage reduced.”

Linked sensor data provides useful status parameters Scientists at the IWU use real-time monitoring of forces, paths and stretching on forming presses, for example. However, these different types of data are not evaluated individually, as might be expected.

They are fed into Smart Stamp, for example, a software-based analysis module. Here the data is merged and ana-lysed. Is the press working within the normal range? Or does the ram on which the upper tool is mounted have a critical tilt which would result in sub-optimal forming of the workpiece, or the tool wearing out more quickly? “While individual pieces of sensor data are often meaningless in themselves, precise answers to such questions can be obtained by merging the data,” says Päßler.

Finally, there are points on the machine where it is not possible to mount real sensors - they would be difficult to access or installation would be too complicat-ed and costly. As a result, there is sometimes no relevant data available for particular processes and machine states in production. The IWU solution here is to use virtual sensors. Real sensors, mounted at different points on the machine, serve as the basis for this. A digital twin in the form of a virtual sensor is created from their measured values. This calculates the values that a real sensor would record at a relevant but inaccessible location. “A good example is the deformation of a press frame: It can be shown very well using such a virtual sensor,” says Päßler. “In the EU project iMain we were able to show that the values calculated by our virtual sensor matched those of a real sensor very well.”

Machine - Automation & Electricity / Emo 2019

43

Emo 2019

FOCUS ON SMART PRODUCTION

2019 The world’s largest metalworking show EMO exhibition will be held in Hannover from September 16th to September 21st.

Fpresent air Friend at

Group will the entire exhibition hall in Hall 14, with a booth area of 6,700m¬2.

FFG will exhibit more than 20 company brands, displaying industrial allocation including automotive, aerospace, medical, electronics, 5G future factories, smart manufacturing and more industrial themes, it is expected to attract a large amount of visitors’ and customers’ attention.

FFG will be focusing on the theme of “FOCUS ON SMART PRODUCTION” for 2019 EMO exhibition, together with 20 subsidiary companies from 7 countries, such as Germany MAG, Italy JOBS, Switzerland PFIFFNER, Japan SNK, Korea DMC, USA SMS and Taiwan FEELER, LEADWELL, EQUIPTOP and etc., showing a total of 36 high-end machines and the latest technology and integrated solutions for various industries, including the display of several advanced automated production lines, and The Industry 4.0 demonstration area is also set up in the booth.

FEELER, the mother company of the group, will exhibit five-

44 Machine - Automation & Electricity / Emo 2019

axis series machines, such as U-600P and U-800T, which are mainly used in aerospace, automobiles, molds, medical equipment and etc., as well as the display of ultrasonic machine QMP-23U which uses ultrasonic tools. It is suitable for special process requirements of brittle hard materials, high temperature resistant super alloys and composite materials, including nickel-based alloys, sapphire titanium alloys, ceramics, glass and etc., which are mainly hard and brittle materials for aerospace, medical and electrical industries.

Feeler’s sister companies, LEADWELL will exhibit doublespindle double turret highperformance lathe machines, and EQUIPTOP will exhibit saddle-type CNC grinding machines. In the oversea sister companies’ exhibition part, the German brand MAG machines, who is very dedicated to automobile production. Furthermore, VDF Boehringer high-end lathe machines, the MODUL gear special machines, and the famous Swiss brand Pfiffner multi-axis machine and etc.

Global publicity and marketing

is also one of the key points of FFG in the exhibition.

Feeler plans to publish numerous advertisements at Hannover International Airport in Germany, placing advertisements in the arrival hall of terminals, such as on billboards, light boxes and large posters. FFG aims to gather more public attention throughout the world’s largest metalworking show in Germany, increasing the exposure of FFG and promoting the brands from Taiwan to the world.

Feeler is committed to development and promote to customers, providing production needs in all industries, as well as comprehensive production of smart system services in the future. The ability of technology research, development and self-manufacturing production is the first priority in the industry. Throughout 2019 EMO exhibition, FFG will demonstrate the strong technical power, enabling customers to witness and experience our potential and ambition, therefore, FFG sincerely invites every one of you to come visit and explore the greatness of FFG.

4 rd - INDUSTRY 4.0 SUMMIT Date: December 12 , 2019 Location: Istanbul / Turkey COMMUNICATION FOR SPONSORSHIP e -mail : makineotomasyondergisi@gmail.com - worldmediareklam@gmail.com Tel : 0 505 400 94 34 - 0 505 400 94 33 - 0 546 675 59 49 www.endustri40dergisizirvesi.com - www.worldmediagroupe.com

Machine - Automation & Electricity / Taiwan Industry 2019

63

World Media Group / Sector News

RHI MAGNESITA HALF YEAR RESULTS 2019:ROBUST PERFORMANCE DESPITE DIFFICULT END MARKETS

(Vienna/London) RHI Magnesita, the leading global supplier of refractory products, systems and services, today announces its results for the six months ended June 30, 2019.

“I am pleased to announce a robust financial performance in the first half of 2019,” says Stefan Borgas, CEO RHI Magnesita.

“Despite difficult end markets, we have seen a very strong performance from our Industrial Division, offsetting a slightly softer performance from the Steel Division in more challenging market conditions.”

46

The uncertainty in the steel markets is increasing.

•

The results show lower volumes and a selective market share loss in Steel in Europe and North America, partly driven by customer destocking after a strong 2018. “Against this backdrop, we have seen the benefits of both our geographic and market diversification, as well as the strength of our operating platform. As a result, these challenges have so far been offset by our strategic initiatives. These include the benefits generated by our growth strategies, particularly in the Industrial Division and across Asia, as well as our ability to secure price increases,” explains Borgas.

• Growth markets continue to perform strongly. In China, RHI Magnesita won its first major solutions contract alongside revenue growth of 17%. The Indian revenue grew by 16%.

• The company shows good margin performance, despite less supportive raw material backdrop.

• The expected additional €20 million synergy benefit for 2019 is firmly on track.

Improvement plans to recover €20 million in 2019 of the €40 million operating underperformance during 2018, relating to four plants, are progressing in line with expectations. Some working capital expansion in H1 2019 is expected to be partly recovered by year end.

Financial Highlights • Revenue of €1,541 million increased by 2.2% against the comparative period (H1 2018 €1,508 million), reflecting the strength of the US dollar and a strong performance from the Industrial Division, alongside a weaker performance in the Steel Division • Adjusted EBITA increased by 12.3% to €234 million (H1 2018 €209 million), driven by the further realization of synergies (€10 million in H1 2019) and strength of the Industrial Division • Continued adjusted EBITA margin progression to 15.2%, up 140bps from prior year (H1 2018 13.8%) in line with our strategy • Operating free cash flow of €129 million (H1 2018 €136 million) resulting from EBITA growth, offset by work-

ing capital outflow of €118 million, particularly accounts receivable and accounts payable • Strong financial position maintained with net debt at 1.1x EBITDA (FY 2018 1.2x), after making final €45 million payments in respect of the acquisition of Magnesita and the €58 million impact of IFRS 16 lease accounting • Interim dividend of €0.50 per share announced, in line with the Board’s progressive dividend policy Outlook In the second half of 2019, RHI Magnesita expects the current market uncertainty to continue, which with poor visibility, there is the possibility of reduced customer inventories. “However, the self-help measures at our disposal, the initial benefits of the price rise program announced in April and the momentum in our Industrial Division underpin our confidence in further progress. Consequently, management expectations for the full year operating results remain unchanged,” says Borgas.

RHI Magnesita is the leading global supplier of high-grade refractory products, systems and solutions which are indispensable for industrial high-temperature processes exceeding 1,200°C in a wide range of industries, including steel, cement, non-ferrous metals and glass.

With a vertically integrated value chain, from raw materials to refractory products and full performance-based solutions, RHI Magnesita serves customers in nearly all countries around the world. The Company has a high level of geographic diversification with more than 14,000 employees in 35 main production sites and more than 70 sales offices around the world.

RHI Magnesita intends to leverage its global leadership in terms of revenue, scale, product portfolio and diversified geographic presence to target strategically those countries and regions benefitting from more dynamic economic growth prospects.

Its shares have a premium listing on the London Stock Exchange (symbol: RHIM) and are a constituent of the FTSE 250 index. For more information please visit: www.rhimagnesita.com

Machine - Automation & Electricity / Sector News 2019

World Media Group / Sector News

INEOS STYROLUTION ANNOUNCES HIGH FLOW ABS GRADE  Novodur® P4XF – material of choice for large housing applications in household and electronics industries  Novodur® P4XF – perfect fit for thin-walled applications  Novodur® P4XF – high flowability for easy processing and ultimately faster

I

NEOS Styrolution Group GmbH, Mainzer Landstraße 50, 60325 Frankfurt am Main, Germany INSTY.info@ineos.com, www. ineos-styrolution.com INEOS Styrolution, the global leader in styrenics, announces today a new ABS (acrylonitrile butadiene styrene) grade as part of its Novodur® family of ABS specialty copolymers. The new material grade, Novodur P4XF, excels with a high flowability and at the same time offers an attractive balance profile between flowability and impact strength. Its product properties make the new grade the material of choice for large and complex

applications in the household and electronics industries and contributes to improving their carbon footprint. INEOS Styrolution’s new Novodur P4XF convinces with a high flowability – the melt volume rate (220 °C/10 kg) is at 60 cm3/10 min (ISO 1133). This allows customers to optimise their production tools for faster manufacturing by reducing the number of injection gates for large parts and by increasing the number of cavities in multi-cavity tools. Large parts for air conditioning devices, vacuum cleaners and coffee machines are just some examples of targeted ap-

plications. Artur Sokolowski, Sales Director Household and Electronics EMEA, comments: “Novodur P4XF is truly amazing. For large parts, it is an excellent alternative to many other materials. Depending on what materials customers are using today, they will experience faster cycle times, shorter cooling times, a lower warpage, higher stiffness, higher surface quality and scratch resistance and less dust attraction/ electrostatic charge. In addition, less injection pressure allows for smaller injection machines when using Novodur P4XF.”

production

Machine - Automation & Electricity / Sector News 2019

47

World Media Group / Sector News

Wibu-Systems, a security technology leader in the global software licensing market, and its SAP integration partner Informatics Holdings have implemented CodeMeter, a world-leading software protection and licensing solution, for Vector, a premier independent producer of software tools and embedded components for the automotive industry. WibuSystems’ flagship CodeMeter licensing, protection, and security technology enables Vector to protect and shield its invaluable IP and offer its customers prompt and easy access to innovative new products and features.

CodeMeter licensing power facilitating access to the future of mobility driven by Vector

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Assistance Systems (ADAS), and autonomous vehicles, and the AUTOSAR (AUTomotive Open System ARchitecture) adaptive platform, Vector sells thousands of product licenses annually across a wide variety of

licensing

preferences

requirements.

and

Furthermore,

Vector’s embedded software Machine - Automation & Electricity / Sector News 2019

CodeMeter the

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licenses. CodeMeter License

technology from piracy and

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48

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licenses centrally from the

comfort of the CodeMeter License

at Vector commented: “In our

World Media Group / Sector News solutions for so many specific use

Central dashboard, boosting the

collaboration with Wibu-Systems

cases represented an interesting

performance of support and sales

and Informatics, we immediately

challenge for us. The flexibility of our

processes.

saw that we were working with a

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best fits their specific needs, be it a

security and mobility.

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tough, but easy-to-use dongle or a

added: “Vector’s development and

software container bound to Vector’s

delivery of such highly complex

proprietary system.”

Peter Decker, Product Manager

Machine - Automation & Electricity / Sector News 2019

49

World Media Group / Sector News

Smart Safety: Safety For Modular Production Plants at Run Time

SmartFactoryKL presents a “Smart Safety” concept at the Hannover Messe AI minimizes safety risk at modular units

50

Tdesigned he safety concept is to protect people

from the risk associated with manufacturing jobs.

Increasingly complex, modular Industrie 4.0 production plants demand a new safety concept.

Thanks to Artificial Intelligence (AI), it is now possible to make modular work stations much safer. The SmartFactory-KL partner consortium shows how to use AI to minimize the safety risk for Industrie 4.0 production plants at the Hannover Messe on April 1-5, 2019. Learn more at the joint exhibit stand of SmartFactory-KL and German Research Center for Artificial Intelligence (DFKI) located in hall 8, booth D18.

The safety policies must adapt to the flexible processes of the modular plant. The production processes in Industrie 4.0 plants often vary because of the various lot sizes - often at lot size 1. The safety of the production staff is of utmost

Machine - Automation & Electricity / Sector News 2019

importance and new policies must be implemented. AI provides an ideal solution to the challenge of minimizing the safety risk at modular work stations. Risks can be detected and the appropriate risk minimization measures can be initiated by adaptive AI algorithms.

“Artificial intelligence helps reduce the safety risk associated with modular work units. In the more complex Industrie 4.0 production plants of the future, such a smart safety concept will be necessary as today’s strict safety policies will no longer be adequate for the flexible factories of the future,” said Prof. Dr. Martin Ruskowski, Department Head of Innovative Factory Systems research at DFKI and expert in the use of AI for manufacturing.

Automatic certification of modular work stations Every equipment manufacturer

must provide a declaration of conformity confirming that the unit can manage all hazard scenarios and that the minimum safety requirements are met. In the future, confirming this conformity quickly after each conversion of a modular plant will require a modular certification concept that checks the entire network of linked systems.

AI algorithms can automatically perform the certification process for the interfaces between two production stations. Using smart software, so called safety agents, will reduce the complexity of the interfaces between linked units. The safety agent checks various scenarios to determine, for example, whether there is a mechanical or a chemical risk.

If the risk is negligible, a safety certificate is prepared and the production can continue – avoiding long downtimes in the truest sense of Plug & Produce.

www.worldmediagroupe.com www.makineotomasyondergisi.com www.kesicitakimlardergisi.com www.tuningworld.com.tr www.endustri40dergisi.com

World Media Group / Sector News

Smart Safety: Safety For Modular Production Plants at Run Time

SmartFactoryKL presents a “Smart Safety” concept at the Hannover Messe AI minimizes safety risk at modular units

52

Tdesigned he safety concept is to protect people

from the risk associated with manufacturing jobs.

Increasingly complex, modular Industrie 4.0 production plants demand a new safety concept.

Thanks to Artificial Intelligence (AI), it is now possible to make modular work stations much safer. The SmartFactory-KL partner consortium shows how to use AI to minimize the safety risk for Industrie 4.0 production plants at the Hannover Messe on April 1-5, 2019. Learn more at the joint exhibit stand of SmartFactory-KL and German Research Center for Artificial Intelligence (DFKI) located in hall 8, booth D18.

The safety policies must adapt to the flexible processes of the modular plant. The production processes in Industrie 4.0 plants often vary because of the various lot sizes - often at lot size 1. The safety of the production staff is of utmost

Machine - Automation & Electricity / Sector News 2019

importance and new policies must be implemented. AI provides an ideal solution to the challenge of minimizing the safety risk at modular work stations. Risks can be detected and the appropriate risk minimization measures can be initiated by adaptive AI algorithms.

“Artificial intelligence helps reduce the safety risk associated with modular work units. In the more complex Industrie 4.0 production plants of the future, such a smart safety concept will be necessary as today’s strict safety policies will no longer be adequate for the flexible factories of the future,” said Prof. Dr. Martin Ruskowski, Department Head of Innovative Factory Systems research at DFKI and expert in the use of AI for manufacturing.

Automatic certification of modular work stations Every equipment manufacturer

must provide a declaration of conformity confirming that the unit can manage all hazard scenarios and that the minimum safety requirements are met. In the future, confirming this conformity quickly after each conversion of a modular plant will require a modular certification concept that checks the entire network of linked systems.

AI algorithms can automatically perform the certification process for the interfaces between two production stations. Using smart software, so called safety agents, will reduce the complexity of the interfaces between linked units. The safety agent checks various scenarios to determine, for example, whether there is a mechanical or a chemical risk.

If the risk is negligible, a safety certificate is prepared and the production can continue – avoiding long downtimes in the truest sense of Plug & Produce.

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Use Case: Integrated Flexible Transport System for Module Safety A flexible transport system (FTS) is included in the safety concept of the SmartFactory-KL Industrie 4.0 production plant. In the event that the FTS moves into the zone of a production line, it is automatically assigned to that unit and, consequently, also to the associated emergency stop circuit.

Similarly, instead of the transport system, another module component could also be flexibly exchanged and automatically certified by AI. “The advantage of this solution is the significant reduction in downtime after a plant conversion, because the most expensive and time consuming decisions about plant safety are now performed by artificial intelligence.

We demonstrate automatic certification at our exhibit stand,” said Prof. Dr. Detlef Zühlke, Chairman of the Board of SmartFactory-KL.

Use Case: Smart Vision Systems for Safety Checks When a signal comes from the FTS that it has arrived at the docking station, the workpiece carrier moves forward on the conveyor belt of the Industrie 4.0 production plant at the SmartFactory-KL. However, at this point there is no official confirmation from the safety system that the signal actually came from the FTS and there may be a risk if the workpiece carrier moves. Eventually, the workpiece carrier could fall off the belt and disrupt the process in the long term.

A smart vision system uses a camera to check the interface between the docking station and the FTS, for example, looking for the correct orientation of the conveyor belts.

The optical data is evaluated by agent systems. If the FTS is correctly positioned, the safety certificate is created and the process is released – the conveyor belt with the workpiece carrier starts to advance.

This use case is visualized using colored light installations. If the vision system has not performed a final risk check, a flashing light on the FTS is activated. After checking for safety risk and confirming the certificate, the FTS becomes part of the safety circuit of the respective production line and the flashing light changes to reflect the corresponding color of the line. Only then the workpiece carrier can approach the FTS.

The Industrie 4.0 demonstrator partners at SmartFactory-KL are:

B&R Automation, Bosch Rexroth, EPLAN Software & Service, Festo, HARTING, Huawei, IBM, KIST Europe, METTLER TOLEDO, MiniTec, PHOENIX CONTACT, Pilz, proALPHA, TÜV SÜD, and Weidmüller.

About the Technologie-Initiative SmartFactory KL e.V. The SmartFactory KL technology initiative was established as a non-profit organization in 2005, bringing industry and research partners together in a network to jointly implement Industrie 4.0 projects for the factories of the future. SmartFactory KL is a unique, manufacturer-independent demonstrator and research vehicle

located at the German Research Center for Artificial Intelligence (DFKI) in Kaiserslautern. Promising innovative Information and Communication Technologies (ICT) are evaluated and further developed in a realistic, industrial production environment.

The technology initiative has already developed products and solutions as well as

universal standards in the areas of Industrie 4.0 with the active participation of its members. Together with other regional competence suppliers, SmartFactoryKL was recognized by the German Federal Ministry for Economic Affairs and Energy (BMWi) and designated as Mittelstand 4.0 Competence Center (SME) Kaiserslautern.

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World Media Group / Sector News

Atlas Copco Launches Revolutionary Innovation Packed Variable Speed Drive Liquid Ring Vacuum Pump

A tlas Copco announced a new breakthrough in the world of Liquid Ring Vacuum technology with the launch of its LRP 700-1000 VSD+ range of intelligent liquid ring vacuum pumps.

Atlas Copco Vacuum Technique

Cologne, Germany, February, 2019: Ideally suited to wet, humid and dirty applications, the LRP VSD+ is a state-of-theart vacuum solution with unrivalled innovation and integration capabilities. A huge departure from the classic liquid ring pumps available in the market today, the LRP VSD+ is a compact, high performance, energy efficient system enclosed in a strong, noisecontaining canopy.

Uncomplicated plugand-play product The ergonomic design of the LRP 700-1000 VSD+ along with market leading HMI ensures the optimum operator interface and ease when controlling the vacuum pump. In addition, inlet, outlet and mains cable points are positioned on the top of the pump for straightforward installation.

It is not least this feature that makes Atlas Copco’s LRP VSD+ an uncomplicated plug-and-play product.

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Energy and water savings „The LRP VSD+ not only brings energy and water savings to our customers, but also saves on space. Its compact design and small footprint allows users to save space without having to sacrifice any vacuum performance“, explains Alistair Darroch, Product Manager, Liquid Ring Vacuum Technologies.

The same applies to functionality: this pump contains a large number of performance-optimized components that would normally be supplied as accessories, often taking up additional space for piping and installation. With the LRP 700-1000 VSD+, these components have been integrated into the pump element to maximise efficiency, performance and space saving.

Operating noise in the range of 65dB(a) The soundproof housing significantly reduces noise pollution in the immediate working environment.

Indeed, with operating noise in the range of 65dB(a) the LRP VSD+ is an extremly quiet liquid ring pump. Along with noise reduction, the sturdy canopy and cubicle ensure that the pump and internal electronics are effectively protected against dust and water.

This feature qualifies the

LRP 700-1000 VSD+ series for the harshest industrial applications – extending the lifetime of the electronic components as well as the service intervals.

True breakthrough in liquid ring technology Speaking on the engineering design of the LRP VSD+ series, Alistair Darroch commented, “The LRP VSD+ vacuum pump is a true breakthrough in liquid ring technology as we know it today. No other liquid ring vacuum pump offers this level of efficiency and economy, while maintaining a high degree of build quality and standard scope of supply. We drew from over 150 years of engineering know-how and applied Atlas Copco’s innovative approach to create something truly unique.

By combining the classic and rugged benefits of LRP with Atlas Copco’s variable speed drive technology we are introducing something that the market has not seen before.”

Variable Speed Drive technology The Variable Speed Drive technology integrated into the LRP VSD+ is particularly unique. The twin VSD system operates in absolute harmony within the pump, ensuring optimal vacuum performance at all times.

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The primary VSD accurately maintains equired vacuum levels by controlling the operating speed of the pump, matching pump performance to process demand and saving energy. The second VSD regulates the water circulation pump in response to the operating conditions seen.

Optimizing water flow within the pump element and providing maximum performance and stability at all vacuum levels and operating speeds.

“Intelligence is a key feature of the LRP VSD+”, continued Alistair Darroch, “Our patented features and unique algorithms balance the operation of the water pump with the speed of the main motor. This guarantees that the pump always delivers peak performance while maintaining maximum energy efficiency.”

Smart monitoring and remote controllability Adding to the intelligence of the pump are multiple innovations that allow the LRP VSD+ to uniquely meet the needs of the customers and the demands of modern day industrial processes and situations.

Automatic Seizure Prevention, ASP, and Automatic Cavitation Prevention, ACP, protect pump and customer process alike. Smart monitoring and remote controllability are further key features that really differentiate the LRP VSD+ series.

Key information readily available Equipped with Atlas Copco’s MkV Elektronikon® controller as standard, the LRP VSD+ has a comprehensive in-built plant management system.

Key information such as pump status, operating conditions,

warning alarms and maintenance information readily available.

Multiple pumps can be monitored, controlled and optimized simultaneously, giving customers the most suitable product performance at all times. Paired with Atlas Copco’s SMARTLINK, the LRP VSD+ offers game-changing monitoring, control and connectivity.

Designed for an array of applications With features that ensure optimum performance, maximum vacuum uptime and pump robustness. The Atlas Copco LRP VSD+ series is designed for an array of applications that are wet, humid, harsh or dirty; including filtration, food processing, conveying, ePS, drying, degassing and plastics calibration and rubber vulcanization to name a few.

Ideally suited to wet, humid and dirty applications, the LRP VSD+ is a state-of-the-art vacuum solution with unrivalled innovation and integration capabilities.

The Variable Speed Drive technology regulates the water circulation pump in response to the operating conditions seen (Photos: Atlas Copco).

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Dr. Klett is Managing Director of ZiehlAbegg Automotive

D

r. Sascha Klett is Technical Managing Director of Ziehl-Abegg Automotive GmbH & Co KG. The 46-year-old brings a number of years’ experience with automotive suppliers and manufacturers to the post. „This appointment enables us to forge ahead with the further expansion of our automotive business, “says CEO Peter Fenkl.

Together with Managing Director Ralf Arnold, Dr. Klett forms the top management team at Ziehl-Abegg Automotive GmbH & Co KG.

Dr. Klett has been working as Technical Director at Ziehl-Abegg since 2014. Under his direction, the electric in-wheel hub drive ZAwheel has been fundamentally redesigned. As a professional and expert in the automotive industry, Dr. Klett has optimized the supplier structure and aligned processes even more with the requirements of the automotive industry. „I look forward to promoting e-mobility in the utility vehicle market with the help of our ZAwheel “, says Dr. Klett.

Dr. Klett lives in Oppenweiler

Ziehl-Abegg (Kuenzelsau, BadenWurttemberg, Germany) is one of the leading global companies in the field of ventilation, control and drive technology. Another area of business is electric motors which provide the power, for example, for elevators, medical applications (computer tomography equipment) or deepsea underwater vehicles. The theme of electro-mobility for motor vehicles was established as part of the Ziehl-Abegg

Automotive Team in 2012.

The high-tech company has an impressive innovative capability.

Ziehl-Abegg employs 2,250 personnel in its production plants in Southern Germany. The company has a global workforce of 4,100 spread between 16 production plants, 29 companies and 111 sales locations. The products, approx. 30,000 in all, are sold in more than 100 countries. Turnover in 2018 totalled 583 million euros, with

(district of Rems-Murr) and is 46 years old. After studying process engineering at the University of Stuttgart, he worked as a research assistant at the University of Stuttgart and then for several years at Robert Bosch GmbH as head of design and simulation for exhaust sensors. As a member of the management, he was then in charge of development at EMmotive GmbH, a joint venture between Bosch and Daimler; the company manufactures electric motors for electric and hybrid vehicles.

Electric motor manufacturer in Southern Germany expands its automotive business

About Ziehl-Abegg

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exports accounting for three quarters of the figure.

Emil Ziehl founded the company in Berlin in 1910 as a manufacturer of electric motors. After the Second World War the company’s headquarters were relocated to Southern Germany. Ziehl-Abegg SE is not a listed company but instead is family-owned.

For more information go to www. ziehl-abegg.com

World Media Group / Sector News

INEOS STYROLUTION HOSTS GROUNDBREAKING CEREMONY FOR ITS NEW 100KT ASA PLANT IN BAYPORT TEXAS

Tsitehe was location of the new selected based upon its easy access to raw materials, being adjacent to the INEOS Styrolution’s styrene monomer plant, low cost utilities and proximity to major customer markets.

The new site is expected to be operational by 2021. The groundbreaking ceremony was hosted by Greg Musler, INEOS Styrolution Project Director. Attendees included local government and business leaders, engineering and construction representatives, and several project vendors.

Speakers at the event included Kevin McQuade, CEO INEOS Styrolution. He emphasized the company’s ambitious plans for growth and INEOS Styrolution’s projects aiming

at a circular economy for styrenics. Alexander Glueck, President Americas at INEOS Styrolution, added: “I am excited to see us building the most efficient dedicated ASA plant in the world, here in Bayport. ASA is a versatile high performance styrenic resin. Its properties make it the material of choice for numerous outdoor applications. ASA performs greatly in exterior automotive and construction applications.”

Cathy Culpepper, Vice President Manufacturing Americas, summarized her presentation on manufacturing and project excellence at Styrolution in one sentence: “Operating in a safe, environmentally and socially responsible manner is part of INEOS Styrolution’s mission.”

About INEOS Styrolution INEOS Styrolution is the leading global styrenics supplier, with a focus on styrene monomer, polystyrene, ABS Standard and styrenic specialties. With world-class production facilities and more than 85 years of experience, INEOS Styrolution helps its customers succeed by offering the best possible solution, designed to give them a competitive edge in their markets. The company provides styrenic applications for many everyday products across a broad range of industries, including automotive, electronics, household, construction, healthcare, INEOS Styrolution Group GmbH, Mainzer Landstraße 50, 60325 Frankfurt am Main, Germany INSTY.info@ineos.com, www.ineosstyrolution.com toys/sports/leisure, and packaging.

In 2018, sales were at 5.4 billion euros. INEOS Styrolution employs approximately 3,500 people and operates 20 production sites in ten countries.

More information: www.ineosstyrolution.com

 Additional resources for the dynamic Americas market  Increased local supplies  Investment reflects commitment to the company’s Triple Shift growth strategy INEOS Styrolution, the global leader in styrenics, today announces that the company hosted a groundbreaking ceremony for its new 100tk ASA (acrylonitrile styrene acrylate) plant in Bayport, Texas. The development of the new site is part of a bigger expansion plan for the Americas, which includes increased ABS (acrylonitrile butadiene styrene) capacity at the Altamira site in Mexico, while transition the ASA production to the new site in Bayport.

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Biggest Glycerin Tank in Denmark

TnearheAarhus biogas plant in Hammel can now consider

its latest tank as the biggest glycerin tank in Denmark. It contains 4.500mÂł glycerin in a fully insulated digester made from longlasting stainless steel.

The tank

Completely made from quality stainless steel

The project is part of an existing biogas plant with a power of two Megawatt. The diameter of the new biogas tank is 25m with a height of almost 9m. It is constructed with stainless steel shell plates in a segmentlike design. At the height of almost 9m, seven rings of the shell plates are necessary. The lower five rings are made from stainless steel 1.4462 and the upper two rings from stainless steel 1.4571 to prevent from corrosion.

The roof The digester is covered with a stainless steel roof pillared by a central support. Being composed of an inner and outer screwed element, the outer ring is attached to the top of the tank, whereas, the inner ring is posed higher. Thus, a decline of 10° occurs. The roof is designed for insulation and cladding. It is completed by two inspection openings.

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The accessories

The substance glycerin

Equipped with a heating system and full insulation it has the basic accessories of a digester. Moreover, the biggest glycerin tank in Denmark has two gas-tight wall bushings, two working platforms with ladders and three powerful submersible motor agitators in stainless steel.

The basis for the fermentation process is glycerin with a pH value between 3,5 and 8. It is a waste from the production of biodiesel. Having a density of 1,3 kg/l, the glycerin is heated up to 52°. Glycerin is considered to be the most valuable input for the fermentation process

because the bacteria transform almost all of the glycerin. Thus, there are almost no fermentation residues. A comparison between the output of corn and glycerin illustrate the energetic value of glycerin.

General guidance levels say that one ton of corn yields to 200-250 m³ gas, whereas, glycerin yields to 1.000 m³ gas.

The construction The most crucial part of the project was the construction phase due to the enormous size of the tank.

After the assembly of the first ring including the roof, the whole digester was electrically lifted up. 37 pillars were used to lift up the first ring and another four we needed to lift up the central support as well. Then the second ring was assembled and the tank was lifted several times until the seventh ring was constructed.

The reason why It was a simple decision explains the plant owner. We have decided for stainless steel because it is the most durable material in terms of corrosion. And the decision for Stallkamp was easy as well. With the experienced and reliable distribution partner Biogas Teknik A/S, we knew that this project would going to be a success.

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In.Stand is the new trade fair for maintenance and services

The trade fair will take place from 23 to 24 October 2019 in Stuttgart / Industry associations and research institutes support the new format

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Bis aone d e n - Wü r t t e m b e r g of the leading technology regions in Europe. The high density of small and mediumsized companies is unique in Germany. Around 1500 companies are located in the south-west, of which 26 % are world market leaders. The innovation index of 69.5 is top in Europe. The theme of maintenance thus has a specially high priority, and will now gain a significant profile with its own independent trade fair in the autumn. In.Stand is the name of the new product of Messe Stuttgart.

At In.Stand, industrial services from specialised service companies and internal maintenance and repair organisations will be presented. Together with partners from industry and research, Messe Stuttgart is developing the event

Machine - Automation & Electricity / Sector News 2019

format of In.Stand, which over two compact days will showcase the entire range of consulting and financing, integration and training, to maintenance and dismantling or recycling. The targeted sectors are primarily mechanical engineering and plant construction, the automotive industry and the supplier industry.

In general, the offers at In.Stand address all sectors from metal working, plastics production and electrical engineering through to aviation and aerospace.

Service managers, maintenance engineers and production managers will find suitable offers here for their respective activities.

Sebastian Schmid, Department Director Technology at Messe Stuttgart, explains: “The location in south Germany, which represents

the automotive and mechanical engineering sectors like no other region, is an important factor for success. In addition, the aim is to achieve a close interlinking of maintenance and service. We are looking forward to developing this platform in the coming years together with the sector.”

The trade fair with its accompanying forums will take place from 23 to 24 October 2019 at the Stuttgart Trade Fair Centre. The framework programme will include presentations on current trends such as predictive (smart) maintenance and Industry 4.0 showcases.

Guided tours will provide a compact overview of the presentation portfolio.

During the In.Stand Networking Evening, exhibitors and visitors will have the opportunity to make and strengthen contacts. The Forum Vision Instandhaltung e.V. has offered to provide support.

“For our members the new In.Stand event creates an important platform in south Germany for them to present their offers and services. With an FVI joint stand, participation will also be very attractive for our member companies. In Stuttgart we can reach many companies that are located in the economically strong south-western region, or have representations here,” says Rainer Brenk-Ortolf, Member of the Board at

FVI Forum Vision Instandhaltung e.V. Thomas Vierhaus, Managing Member of the Executive Board in the VTH Verband Technischer Handel e.V., adds: “An independent trade fair for maintenance in south Germany, in particular in the economically strong region of Baden-Württemberg, is important for companies offering services in the area of maintenance, repair and overhaul (MRO). This will be the ideal meeting place for supply and demand in the autumn.”

The Association for Services Management International AFSMI sees things similarly. Manfred Botschek, Vice-President of AFSMI German Chapter e.V., explains: “From the perspective of the AFSMI Germany Chapter, the In.Stand trade fair will be an ideal place for networking and the professional exchange of ideas between service experts from the field of maintenance, from industrial service-providers and software producers. There you will be able to get an insight into the opportunities provided by digitalisation, new services and products in order to be able to design your own portfolio for your customers successfully and profitably also in the future.”

With the Stuttgart Fraunhofer Institute for Production Technology and Automation IPA, an important source of inspiration from research and development is also on board. “With our know-how, we are supporting Messe Stuttgart in developing a user-oriented, practical event for the field of maintenance and service. In specialist forums, ‘best practice’ will be presented – which doesn’t mean high-flying visions of researchers, but genuine practical examples and solutions that work for the users,” promises Prof. Dr.Ing Thomas Bauernhansl, Institute Director of the Fraunhofer IPA.

World Media Group / Sector News

OCS PRESENTS NEW XP7 AT K-SHOW OCS will be presenting its entire product portfolio at the K Trade Fair in Düsseldorf, October 16 - 23, 2019.

As a solution provider for the polymer and petrochemical industries, OCS celebrates the Trade Fair premiere of the new X-Ray Pellet Scanner XP7, which impresses with its X-Ray technology and new design.

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TShowhe can participants of the Kinform themselves

about the entire product range, starting with QM measuring systems, system integration up to turnkey laboratories at the OCS booth. The new X-Ray Pellet Scanner XP7 combines the high-quality mechanical engineering with state-ofthe- art X-Ray technology in an appealing design. It was specially designed for the special requirements of polymer plants and the processing industry.

THE NEW X-RAY PELLET SCANNER XP7. The polymer industry strives for 100% pure raw material. Metal contaminants in pellets and films are a serious problem - especially in the manufacture of high-voltage cables or for medical applications. The XP7 opens up new ways to detect metal defects, resulting in improved polymer and product quality. The innovative X-Ray technology in the XP7’s measurement system continuously records pellet stream images. Due to the dif

Machine - Automation & Electricity / Sector News 2019

ferent absorption of the X-rays in the metal and in the polymer, the embedded metal particles can be captured with a resolution of 50 μm. Contaminated granulates are sorted out by a multilane air nozzle rejection system. The new XP7 has a high-speed throughput of up to 600 kg/h, depending on pellet properties. In terms of safety, the XP7 meets all safety requirements according to DIN 54113 and can be used as a full protective device. ONLINE LABORATORY SOLUTIONS. Trend-setting technologies can also be seen in other ways at the OCS booth. With VR glasses, visitors can experience tailor-made laboratory solutions virtually on site. Directly inserted in production plants, customer-specific measuring systems take quality control and assurance to a new level and to optimise the production process. For any further information please visit www. ocsgmbh.com or at our stand at the K-Show in Hall 10, Stand E21.

For 30 years, OCS Optical Control Systems GmbH has provided for customer-specific and innovative solutions for quality control and assurance in the polymer and petrochemical industries.

Especially for the raw material producing as well as the processing plastic industry, numerous quality measuring systems and laboratory equipment are already used by OCS. OCS’s range of services extends from the manufacture of innovative QM systems and system integration to the planning, implementation and commissioning of turnkey laboratories. Worldwide OCS employs more than 100 people at its headquarters in Witten, and in subsidiaries in India, Malaysia and Saudi Arabia and is represented in more than 25 countries.

Learn more about OCS at www. ocsgmbh.com

World Media

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4 rd - INDUSTRY 4.0 SUMMIT Date: December 12 , 2019 Location: Istanbul / Turkey COMMUNICATION FOR SPONSORSHIP e -mail : makineotomasyondergisi@gmail.com - worldmediareklam@gmail.com Tel : 0 505 400 94 34 - 0 505 400 94 33 - 0 546 675 59 49 www.endustri40dergisi.com - www.worldmediagroupe.com

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WORLD MEDIA GROUP INDUSTRY 4.0 SUMMIT SPONSORSHIP PACKAGE * Our proposals for the sponsorship of the “Industry 4.0. Summit and Exhibition” which we will organize on the 5 th December 2018 in INTER CONTINENTAL OTEL -TAKSİM ISTANBUL/ TURKEY, is listed below. In this event we’ll be proud to see your company as one of our sponsors. Also we’ll be happy if any speaker from your company takes part in our seminars. Best regards. You can see the proposals for the sponsorship of the Industry 4.0 Summit organized by our company World Media GENERAL SPONSORSHIP -10.000 € + VAT PLATIN SPONSOR ● “General Sponsor” announcement is made at the opening of the Summit ● Free participation right for 10 people ● 1 stand free of charge (4 m2) ● The logo will be put just under the logo of main sponsor on the board of participating companies. ● The company logo will take part on the World Media website. ● Full page (A4) colored advertisement will take part in our magazine which will be published during the Summit ●In all media announcements during the summit, company logo will take part as the GENERAL SPONSOR ●The advertisement of the company will take part in the book Industry 4.0 which will be published after the Summit ●A General Sponsorship plaque will be presented at the gala dinner ******************************************* SUPPORTING SPONSORSHIP 7500 € + VAT ● “Supporting Sponsor” announcement is made at the opening of the Summit ● Free participation right for 5 people ● 1 stand free of charge (4 m2) ● The logo will be put just under the logo of main sponsor on the board of participating companies. ● The company logo will take part on the World Media website. ● Full page (A4) colored advertisement will take part in our magazine which will be published during the Summit ● In all media announcements during the summit, company logo will take part as the SUPPORTING SPONSOR ● The advertisement of the company will take part in the book Industry 4.0 which will be published after the Summit ● A Supporting Sponsorship plaque will be presented at the gala dinner 64

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TECHNOLOGY SPONSORSHIP 5000 € + VAT SILVER SPONSOR ● “Technology Sponsor” announcement is made at the opening of the Summit ● Free participation right for 5 people ● 1 stand free of charge (4 m2) ● The logo will be put just under the logo of main sponsor on the board of participating companies. ● The company logo will take part on the World Media website. ● Full page (A4) colored advertisement will take part in our magazine which will be published during the Summit ● In all media announcements during the summit, company logo will take part as the TECHNOLOGY SPONSOR ● The advertisement of the company will take part in the book Industry 4.0 which will be published after the Summit ● A Technology Sponsorship plaque will be presented at the gala dinner COFFEE BREAK SPONSORSHIP 3000 EUR + VAT ● Free participation right for 2 people ● 1 stand package will be delivered (4m2) ● Full page (A4) colored advertisement will take part in our magazine which will be published during the Summit ● “COFFEE BREAK Sponsor” announcement is made at the platform ● The logo of your company will take place in all the published documents of the Summit. ●During the formal opening of the conference and at the announcements made at the end of each day the name of your company will be announced. ● A Technology Sponsorship plaque will be presented at the gala dinner

GALA DINNER SPONSORSHIP 3000 EUR + VAT ● Free participation right for 2 people ● 1 stand package will be delivered (4m2) ● Full page (A4) colored advertisement will take part in our magazine which will be published during the Summit ● The logo of your company will take place in all the published documents of the Summit. ●During the formal opening of the conference the name of your company will be announced. ● A GALA DINNER SPONSORSHIP plaque will be presented at the summit gala diner

World Media Group - Industry 4.0 Summit GALA DINNER SPONSORSHIP 3000 EUR + VAT ● Free participation right for 2 people ● 1 stand package will be delivered (4m2) ● Full page (A4) colored advertisement will take part in our magazine which will be published during the Summit ● The logo of your company will take place in all the published documents of the Summit. ●During the formal opening of the conference the name of your company will be announced. ● A GALA DINNER SPONSORSHIP plaque will be presented at the summit gala diner

NECKCLOTH SPONSORSHIP 3000 EUR + VAT ● Free participation right for 2 people ● 1 stand package will be delivered (4m2) ● Full page (A4) colored advertisement will take part in our magazine which will be published during the Summit ● The logo of your company will take place in all the published documents of the Summit.

NECKCLOTH SPONSORSHIP 3000 EUR + VAT ● Free participation right for 2 people ● 1 stand package will be delivered (4m2) ● Full page (A4) colored advertisement will take part in our magazine which will be published during the Summit ● The logo of your company will take place in all the published documents of the Summit.

●Your company name will be printed on the ribbon of the participator cards. This will be an excellent presentation of your company ● A NECKCLOTH SPONSORSHIP plaque will be presented at the summit gala diner

●Your company name will be printed on the ribbon of the participator cards. This will be an excellent presentation of your company ● A NECKCLOTH SPONSORSHIP plaque will be presented at the summit gala diner

R&D SPONSORSHIPS OF PRODUCERS (eg : METAL PROCESSING OR AUTOMATIVE SPONSOR 3000 EUR + VAT ● “R & D Sponsor” announcement is made at the opening of the Summit ● Free participation right for 2 people ● 1 stand package will be delivered (4m2) ● Full page (A4) colored advertisement will take part in our magazine which will be published during the Summit ● The logo of your company will take place in all the published documents of the Summit. ● A R & D SPONSORSHIP plaque will be presented at the summit gala diner

R&D SPONSORSHIPS OF PRODUCERS (eg : METAL PROCESSING OR AUTOMATIVE SPONSOR 3000 EUR + VAT ● “R & D Sponsor” announcement is made at the opening of the Summit ● Free participation right for 2 people ● 1 stand package will be delivered (4m2) ● Full page (A4) colored advertisement will take part in our magazine which will be published during the Summit ● The logo of your company will take place in all the published documents of the Summit. ● A R & D SPONSORSHIP plaque will be presented at the summit gala diner

• • • • • • • • • • •

NOTE: Euro exchange rate is 4.5 TL All these services will be valid, from beginning of the date of the sponsorship agreement and during marketing process after the agreement.

The payment of the sponsorship agreement will be made in 7 working days after the agreement The present sponsors are listed below 1* FESTO 2*KOÇ GROUP 3*TOFAŞ 4* ANT-TECH 5* ALTIUM 6* PROENTE 7* İNFOMA 8* SANDVİK

9* OMRON 10*QUALİST 11* DEMİR VANA 12*ELK MOTOR 13*DURMAZLAR 14 *KORMETAL 15 *HR 16*ERGEN ENDÜSTRİ

17*BOSCH 25* OKAN ÜNİV. 18* MARTI 26* İTÜ ROVER 19* NAMİSTAİN 27* İ.Ü 20* EMEK MODEL SANAYİ 21* PRO IST A.Ş 22*EMS 23*ALMAN – TÜRK TİC. VE SAN. ODASI 24* TUSİAD Machine - Automation & Electricity / Sector

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AUTO TUNİNG WORLD AUTOMATION & ELEKTRİCİTY CAD/CAM/CAE/PLM MAGAZİNE MAGAZİNE MAGAZİNE

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MACHINERY & AUTOMATION MAGAZINE – CUTTİNG TOOLS MAGAZINE – BEARING &LINEARMOTION MAGAZINE – CAD/CAM/CAE/PLM MAGAZINE - EKONOMIC POINT MAGAZINE – AUTO TUNING WORLD MAGAZINE IS PUBLISHED BI-MONTHLY FOR MACHINERY, AUTOMATION, INDUSTRY AND SUPPLIER INDUSTRY. CONTENT INNOVATIONS AND PROBLEMS IN MANIFACTURING SECTOR (BY EXPERTS), TECHNICAL ARTICLES(BY ACADEMICIANS) PRODUCT PROMOTIONS, FACTORY PROMOTIONS, SECTORAL NEWS AND INTERVIEWS ARE PREPARED BY OUR EDITORS. TARGET MARKET FACTORIES AND WORKSHOPS THAT ARE ENGAGED IN MACHINERY, AUTOMATION AND METALWORKING INDUSTRY (INDUSTRY, MACHINE PRODUCTION, ASSEMBLIES, AUTOMATION, PROCESS, CAD/CAM/ PLM SOFTWARES,CONTROL PANELS, ROBOTIC, BEARINGS, LINEER, INDUSTRIAL PIPING, CUTTING TOOLS, CONIC, CHAINS, STRAPS, WELDING, HYDRAULIC AND PNEUMATİC INDUSTRY BRANCHES. DELIVERY STYLE DELIVERIES ARE MADE THROUGH YURTIÇI CURRIER AND ARAS CURRIER. OUR CUMMULTIVE DELIVERIES HAVING BEEN SERVED

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