Machine automation 4

MACHINE Machine & Automation & Robotics & Electricity Magazine - Hannover Messe - Special Issue - 2018 / 4 ELECTRICTY

AUTOMATION

ROBOTICS

*ASAHİ *CEMAT *CONTINENTAL *ELK MOTOR *EMAS *EMS *EMO *ETW *FRAUNHOFER *INGERSOLL *LAİRD *LEYBOLD *ORCAN *ROCKWELL *RUKO *STALLKAMP *UNİVERSAL ROBOTS *VIRTALIS *WELTEC BİOPOWER * ZIEHLABEGG

WORLD MEDIA GROUP Hannover Messe 2018 Germany - Special Issue

Machine & Automation & Robotics Electricity Magazine

www.worldmediagroupe.com

EDITOR ilker kaplan

Mode of Publication Common Periodical

Publisher Dünya Medya Basın Yayın Reklam Tanıtım Hizmetleri

WORLD MEDIA GROUP Special edition for Hannover Messe 2018, Machine Automation & Electricity Bullettin

World Media Group are keeping the development of

ten specific publications which are lightening their sectors.

In addition to our periodical special publications such as Industry 4.0, Elektricity, Pano, Machine, Automation, Robotic, Cutting Tools, Roller&Linear, Cad/Cam/Cae/Plm, Industrial Piping, we are making new publications from time to time. The bulletin you are currently reading is a special edition for Hannover Messe 2018: Automation & Robotic Bulletin.

Hannover Messe 2018 Special Published on the first days of April and distributed extensively in the HANNOVER 2018 Fair. Our Hannover Messe 2018, Special Edition has given place to many pioneer companies on its pages. It has been published in English in order to be distributed more easily and extensively in whole Europe. We can proudly say that we made a productive work in favor of all our companies we work together.

There is a great sympathy for World Media Summits There was a broad participation in our Industry 4.0 Summit we organized with the sponsorship of FESTO last year in Istanbul. Now we can easily say that in this year’s Industry 4.0 Summit there will be a broader participation.

You can also be a part of this organization.

You can follow our bulletins The World Media Magazines with their pioneer bulletins in sectorial publications not only enable you to reach your target audience but also makes the sectorial information transfer possible with the scientific- technical articles and news. You may have a contact with us for news, advertisements and subscriptions.

Please continue following and reading us…

Editor

Publisher and Managing Editor İlker Kaplan +90 505 400 94 34 Administrative Affairs Manager Hatice Karabay +90 505 400 94 33 Advertising Executive Ziya Alkan +90 546 675 59 49 Accounting Managers Sevda Öncü Düzgün Turgut +90 542 292 83 85 Public Relations Manager Ayşe Savranoğlu Editorial Departmet Simgenur Savranoğlu Gamze Onat Graphic Design Ezgi Kamburoğlu Subscriptions Supervisor Defne Deniz Kaplan Beste Kamburoğlu Photo Editors Murat Çapkın Sinan Temur Human Resources Manager Sibel Şanlı Communication Advisor Alper Tuna IT Supervisor Kerem Mercan Regional Representatives Çetin Sülün (Ankara) Mesut Karabay (İzmir) Umut Yıldız (Bursa) Representatives of Europa-Germany Pınar Açıkgöz Social Media Fatma Kurşun Distribution Ali Savranoğlu Zafer Kamburoğlu General Coordinator Süleyman Kaplan Hüsniye Kaplan Contributors Meryem Savranoğlu Fatma Kaplan Selda Kamburoğlu Distributor Aras Kurye - PTT - Yurtiçi Kargo

Place of Management Akşemsettin Mah. Güneş Sokak No: 48 D :10 Eyüp / İstanbul Tel:+90 850 532 94 68 Fax : +90 212 427 00 15 Print World Media Groupe www.endustri40dergisi.com www.kesicitakimlardergisi.com www.worldmediagroupe.com www.makineotomasyondergisi.com makineotomasyondergisi@gmail.com worldmediareklam@gmail.com Machine Automation Magazine guaranteed to agree with the media profession principles.

The literary and visual materials cannot be used in written visual, audio and electronic media without permission. The advertisers have the legal responsibilities of their advertisements

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Contents

CONT CONTENTS Editor

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WORLD MEDIA GROUP SPECIAL EDITION FOR HANNOVER MESSE 2018: MACHINE AUTOMATION & ELECTRICITY BULLETIN 6 ‘A NEW AGE’ DISCUSSED IN THE 2ND TURKEY INDUSTRY 4.0 SUMMIT 10

NEW AI MODULE FROM ROCKWELL AUTOMATION MODELS, MONITORS AND OPTIMIZES INDUSTRIAL OPERATIONS

Emek Machine Model Industry Director Ufuk 14 Çağlayan: “OUR GOAL IS EUROPE” 4

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TENTS 16 UNİVERSAL ROBOTS PRESENTS MOBİLE PLUG-AND-PRODUCE SOLUTİONS

ELK MOTOR COMPANY, A SOLUTION PROVIDER IN TURKISH MOTOR MARKET

Contens

26

SMART 34 TECHNOLOGIES ARE DRIVING TOMORROW’S PRODUCTION

PREMIERE AT HANNOVER MESSE

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World Media Group

Industry 4.0 summit

‘A NEW AGE’ DISCUSSED IN THE 2 TURKEY INDUSTRY 4.0 SUMMIT ND

World Media Group held its second Industry 4.0 Summit – the first of which it had organized last year around the theme “Enlightenment for science, and science for enlightenment” – in the Istanbul Inter-Continental Hotel under the heading “Augmented reality for digital factories”.

The event was organized as comprised of ten seminars, five round-table meetings and one multi-panel discussion from 09:00 to 19:00 on Saturday, the 2nd of December 2017. The organization hosted by World Media also included the info stands of thirty firms, three associations and chambers, and five universities – all of which were relevant to the topic in question.

Ethexpressing that they hosted decision-makers of hun-

dreds of firms in the summit they organized this year, World Media Editor-in-Chief İlker Kaplan continued, “An event bringing together the presentations of the ten major firms that are the locomotives of Industry 4.0 in Turkey is taking place for the very first time. A discussion of different ideas on this matter is promising for the future. Moreover, the participation of thirty firms in our event via info stands is a positive sign for next year’s summit.”

DIGITAL FACTORIES AND AUGMENTED REALITY AS THE MAIN THEME

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The Secretary of the GermanTurkish Chamber of Commerce and Industry, Zeynep Demir, made an opening presentation on German-Turkish trade relations. Following Demir who underlined that Turkey and Germany had deeper ties than imagined, the welcoming speech of the Summit was given by World Media Editor-inChief İlker Kaplan, under the heading “Digitalization and the Media”.

TURKEY’S INDUSTRY 4.0 LOCOMOTIVES ON STAGE ONE

BY ONE The Research & Development Software Manager of Turkey’s most important machine producer Durmazlar Rail Systems, Salih Akın, made a presenta-

tion on “Industry 4.0 and its Application by Durmazlar”. Ali Önal, Product Marketing Manager at Omron Automation Systems, spoke on “The Smart Factories of the Future and Artificial Intelligence”. Finally, after Qualist Product and Project Sales Director Emre Uzuncakara presented on “Industry 4.0 and Augmented Reality”, the lunch program accompanied by live music began.

A BUSY AFTERNOON PROGRAM AS WELL Fikret Kemal Akyüz, the Customer Solutions Manager of Festo, one of the most important firms in the area of Industry 4.0 on the global scale, commenced the afternoon sessions with a presentation

Industry 4.0 summit

on “Industry 4.0 and Festo”. Founding Partner of Proente Automation, Erçin Temel, posed and sought answers to the question, “Is Artificial Intelligence the Limit of Digitalization?”; while Bosch Turkey – Industry 4.0 Coordinator Mustafa Ayhan relayed important information in his presentation inviting audiences to take part in “Shaping the Future with Industry 4.0”. Chairperson of the Executive Board of İnfoma, Mustafa

World Media Group

Ceran opened “Industry 4.0 and Beyond” up to discussion. The last presentation of the Summit was made

by Tofaş Industrial Innovation Manager Önder Tokçalar on “Industry 4.0 and its reflections in the Automotive industry”. Once all presentations were finished, the General Coordinator of the Industry 4.0 Summit, İlker Kaplan made the closing remarks.

A QUICK START FOR NEXT YEAR World Media Group shall hold the 3rd Industry 4.0 Summit next year on the 5th of December 2018, Wednesday, once again in the Inter-Continental Hotel with a broader scope of participants and visitors. For more information on the Industry 4.0 Summit you may visit the website: www. endustri40dergisi.com.

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Win Fair

WIN EURASIA TURKEY FAR FROM MEETING EXPECTATIONS VIS-À-VIS PREVIOUS YEARS

İlker Kaplan - World Media Group – Editorin-Chief

When evaluating a fair it is necessary to consider its various aspects, such as the number of participants, number of visitors, their level of satisfaction, and the business connections established.

Taking all of these parameters into account, the serious decline in WIN when compared to previous years is unmistakable. If we are to speak the truth, this is how things are.

Numbers don’t lie

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ccording to the numbers provided by WIN itself, the fair carried out in two phases in 2017 was attended by more than 100 thousand visitors. We are able to derive this number from press statements we have been sent. Metal Working 2017 hosted 29,821 guests and those attending WIN Automation 2017 numbered 72,143. The total number of guests in 2017 is therefore 101,964. Now hang on! The official number provided by WIN regarding the attendance in WIN 2018, where the two phases were merged, is 75,368. So yes, even by its own digits WIN has suffered a loss of ¼ of its attendees.

Our observations are even graver. From what we saw, this year there were about 50 thousand visitors, which would mean a fall by half. In short, the merging of the two phases of WIN has fallen far from creating any synergy, resulting in a regression instead. A true friend must tell the bitter truth…

A significant fall in the number of participants as well Similarly, looking at the data provided by the firm organizing the fair, 473 participants from 13 countries are seen to have taken part in the WIN Metal phase in 2017, while 1336 firms from 35 countries participated in the same year’s WIN Automation phase. In 2018, when the two WIN phases were combined, on the other hand, it is claimed that there were 1800 participants from 22

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countries. Even if we were to take this to be true, there is still a fall from 48 countries to 22 countries. A decline from a total of 1809 participant firms to 1800 firms may be gleaned from the numbers released by the organizing company itself.

Believing the numbers we were provided with to be slightly misleading, we examined the fair catalogue and an even more interesting statistical picture emerged. The list of fair participants contained the names of 850 firms in total, including domestic and foreign ones as well as the press and universities. This number does not even equal half of last year’s participants. It also undermines the reliability of the figure announced as being 1800.

Now to our own observations As World Media Group we were in the 10th Hall. 4-5 stands were vacant in this hall. As you may imagine, these were stands reserved for the press. The 11th and 13th Halls were entirely closed. The fair wasn’t full up to capacity. An attempt had been made to fill the 1st Hall with university clubs, but half of them hadn’t come.

The participation in Halls designated as metal working areas was significantly low in comparison to previous years – in fact, low enough to be considered non-existent. The most important cause for this may be termed the clashes over the sharing of the 2nd and 3rd halls. Large welding firms completely boycotted the fair. None of them attended.

As World Media Group we came into contact with

firms in all of the halls. In light of the information we gathered from our editorial office, advertising department and friends distributing magazines, it is possible to say that all of the firms we somehow got into touch with voiced criticisms about the fair. Troubles regarding its organization were expressed quite often.

The technical division of the fair organization company became the main cause provoking the complete loss of participant firms, setting the stage for such a break with decisions it took throughout the fair. It is inevitable that those responsible for this division be given a warning by executives of the fair organization.

The relationship maintained by the fair company with a single publisher rather than about 20 sectoral publishing groups plays the most important role in this decline. In order to avoid such troubles in future years the fair company should begin establishing equal relationships with publishing groups.

Prior to the fair we had thought that the combination of the two phases would create some kind of synergy.

Yet we were mistaken. If our friends in the fair company truly take these criticisms and observations of ours to heart, more successful organizations may be possible in upcoming years. If, however, they continue as is, they could easily start preparing their own end – as participant firms harsher in criticism than us have expressed. Let this be a friendly warning…

Rockwell

NEW AI MODULE FROM ROCKWELL AUTOMATION MODELS, MONITORS AND OPTIMIZES INDUSTRIAL OPERATIONS C reating diagnostic analytics solutions in industrial

operations has long required expert data scientists with Novel AI learns specific applica- a deep understanding of tions and alerts the specific application to operators to er- be analyzed. Those experts rors, solutions then require weeks, months or even years to understand and model the system. That expertise has been boxed in the new Project Sherlock artificial intelligence (AI) module unveiled today by

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Rockwell Automation at their Automation Fair event in Houston.

This data-driven analytics algorithm is delivered inside a module that fits directly into the controller chassis. Once installed, Project Sherlock AI leverages novel physicsbased modeling to “learn� the application that controller manages. The solution scours controller tags to identify the application or allows users to

choose what they would like modeled by selecting inputs and outputs via an add-oninstruction (AOI). Project Sherlock AI will then quickly learn from the stream of data passing through the controller to build a model.

This process can be accomplished in a matter of minutes. Vast quantities of historical data are not required, nor must the data ever leave the automation layer.

Rockwell Once the model is built, the Project Sherlock solution continuously watches the operation looking for anomalies against its derived, principled understanding. If it spots a problem, it can trigger an alarm on an HMI screen or dashboard. Future iterations will go beyond diagnostics to direct users on how to remedy the issue or to automatically adjust system parameters to fix the problem without human intervention.

“Project Sherlock brings industrial producers amazingly smart analytics in a package that is easy to implement,” said Jonathan Wise, platform leader for the Control and Visualization Business, Rockwell Automation. “As our customers undergo digital transformation – using production data to help improve business outcomes – they can’t wait on expert-driven analytics. Even if there were enough industrial data scientists out there, not every company has the time or funds to employ them. This machine-learn-

ing tool creates powerful analytics from your automation infrastructure, painlessly – delivering value moments after it’s dropped in the Logix backplane.”

Project Sherlock diagnostics offer drastically reduced false-positive alarms as compared to other artificial intelligence solutions due to its physicsbased modeling and foundation in industrial applications. For example, Project Sherlock AI can tell if a boiler temperature shift is related to a benign change in upstream operations or an abnormality that requires correction.

The initial version of Project Sherlock AI will include ready-to-use templates for boiler, pump and chiller operations, ideal for process or hybrid applications. Users can model additional applications with guided configuration.

Communications with the module

are prioritized by the controller, so users can select how much data is sent and intervals of communication. The module does not add to controller CPU-load nor add to network traffic. Project Sherlock AI pilots have been running and producing results for the past 18 months. Customers will be able to purchase the module in mid-2018.

This new artificial intelligence engine is part of a larger, expanding ecosystem of analytics offerings from Rockwell Automation that run across the plant floor for devices, machines and systems, as well as throughout the enterprise.

Rockwell Automation developers are building connections so users who employ FactoryTalk Analytics for Devices tools will be able to interface with Project Sherlock AI via the Shelby chatbot and action cards. Analytics from Project Sherlock AI will be easily integrated into the FactoryTalk Analytics Platform to integrate plant-floor data into business intelligence strategies.

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Rockwell

MACHINE PERFORMANCE ANALYTICS BRING OEM EXPERTISE INTO PRODUCER’S DIGITAL ENVIRONMENT TThings he Industrial Internet of (IIoT) has increased Cloud-based system from Rockwell Automation provides intuitive access to machine information

the availability of information throughout the enterprise by orchestrating data from multiple sources and applying machine-learning applications. But the power of new IIoT tools to improve machine performance is limited when those with access to information are not experts on the machine, leaving powerful machine information untapped.

To better connect industrial producers with expertise outside their production environment, Rockwell Automation offers the FactoryTalk Analytics for Machines cloud for OEMs. Cloud-enabled analytics provide machine data organized in intuitive dashboards that pull from machines deployed across the globe.

“By bringing the expertise of OEMs into a producer’s ecosystem, smart machines perform better, and critical process anomalies can be quickly resolved,” said Todd Smith, product manager at Rockwell Automation.

“Cloud-based machine analytics give OEMs real-time and historical insights into how their equipment is operating from anywhere, so they can collaborate with customers to help reduce downtime.”

An IIoT-enabled packaging machine from Cama Group showcases the value of increased collaboration to both OEMs and end users. The machine offers independent cart technology for fast changeovers, while the FactoryTalk Analytics for Machines cloud relays critical KPI data to the cloud. Real-time performance insights are displayed to Cama Group service engineers in five, easy-to-navigate screens.

A primary display shows a global map indicating every machine at all customer sites the OEM has subscribed to the service. In addition to the display is summary information on machine status and recent OEE performance. A simple search function then allows service engineers to filter by specific end users, locations or machine types for further analysis. At the machine level, OEMs can also view information about machine states, top events, production counts, cycle time attainment, and custom process variables and counters for the last three months on pre-configured dashboards and drill-down screens.

The system requires minimal setup from the OEM, and can be deployed and fully functional in a matter of minutes.

A subscription-based model allows OEMs maximum flexibility and low, predictable costs.

The FactoryTalk Analytics for Machines cloud is part of a larger, expanding ecosystem of analytics offerings from Rockwell Automation.

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Ems

Emek Machine Model Industry Director Ufuk Çağlayan:

“OUR GOAL IS EUROPE”

Expressing that they are a firm operating and producing within the model sector, Emek Machine Model Industry Director Ufuk Çağlayan underlined that in Turkey there weren’t many actors in this field requiring expertise, as well as an accumulation of knowledge and experience.

Ufuk Çağlayan Born in 1975, Ufuk Çağlayan is a Mechanical Engineer. He has been working in this sector for eighteen years, fifteen of which were spent in the machining industry. Having worked in machine production and the spare part industry as well, Çağlayan is currently Director of Operations in the Emek Machine Model Industry firm.

W ould you briefly elaborate on the establishment and development of your firm?

Constantly renewing and updating its structure and goals up until today, our firm has been deemed worthy of an ISO 9001–2008 document. Having adopted quality as a principle, with its self-improving staff open to learning, our firm considers providing highquality products in the most reasonably budgeted and quickest manner possible to be its main goal. Wishing to become a leader in its sector with a total quality management philosophy, Emek Machine Model 14 Machine - Automation & Electricity / Hannover Messe 2018 /4

seeks to convey the quality production it has achieved in the local market to the international market as well, hence establishing a presence in Europe. Our aim is to demonstrate our quality in foreign, especially European markets. Emek Machine Model has always been a pioneer in its industry field, combining the experience and quality it has garnered and maintained since 1979 with technological developments.

Having espoused customer satisfaction and quality as a matter of principle, our firm is in the constant effort to provide the very best service with its professional staff and suppliers who are experts in their field. We also place great

importance on innovation and change. We aim to increase our productivity with certain alterations in the machine track and personnel positions.

What kind of developments do you see in the casting sector when comparing Turkey and Europe?

Casting is as crucial as modelling in our sector.

Producing quality work in both areas carries great importance. There are very few firms that do both, and we are one of the leading ones among such firms. We create quality products.

It is possible to say that

Ems production in the area of casting is moving eastward from Europe. While quality production has shifted to Turkey, quantity-based production has moved to China and India. Turkey may be pointed out as the most important site of quality production in the vicinity of Europe. We predominantly produce for Germany.

It is our constant effort to broaden the scope of our internationally-oriented work. The surfaces of the models we produce are of better quality than those made in Europe. We have utmost confidence in our work in the area of model production.

Turkey has lately raised its quality standards. It is more advantageous than China and India in terms of communication, transportation and quality; and due to these advantages Europe tends to prefer Turkey.

What are the competitive conditions in Turkey like?

Cost-based competition prevails in Turkey. The costs in the model sector are pretty much the same. So it is firms like us that prioritize quality that end up with the upper hand here.

Finally, which are the sectors you mostly work in?

Would you briefly elaborate on your product range?

We mainly produce for the casting industry, automotive supply industry and machine industry.

We make automotive spare parts and model moulds for the machine industry. We build models according to customer requests and demands for products. We create prototypes and undertake the serial production of products that haven’t yet entered the domestic market.

Emek Machine Model Industry CEO Taner Ergen expressed that they experienced a sixty six percent growth from 2016 to 2017, and that this growth would continue in an increasing manner in 2018 as well.

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Universal Robots

UNİVERSAL ROBOTS PRESENTS MOBİLE PLUG-AND-PRODUCE SOLUTİONS Universal Robots presents mobile plugand-produce solutions at this year’s Hannover Messe 23-27 April

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t the Hannover Messe 2018, Universal Robots will be demonstrating how ‘Plug-andProduce’ facilitates simple and flexible automation solution implementation (find us in Hall 17, Stand B 32). The market leader in collaborative robots will be displaying practical application examples to show how versatile, swiftly integrated components are allowing companies to successfully meet challenges, such as a growing variety of products and increasingly flexible batch sizes. Most of the applications’ accessories come from our Universal Robots+ ecosystem, 16 Machine - Automation & Electricity / Hannover Messe 2018 /4

which stands for especially swift and cost-efficient automation.

“At our booth, fair visitors will see for themselves that ‘Plug-and-Produce’ is a reality, thanks to our UR+ ecosystem.

It offers access to a constantly growing number of grippers, sensors, software and additional accessories, all of which are guaranteed to be implementable via Plug-and-Play.

This reduces installation time and costs for automation solutions and consequently makes them a realistic option, including for small and mediumsized companies,” says Helmut

Schmid, General Manager for Universal Robots in Western Europe.

Easy integration as the governing principle: • Robotic teamwork: Universal Robots will be showing three UR3 robots that collaborate to screw flashlights together, insert a battery, and subsequently use a laser to label the lamps. This is a great example of how even complex applications are easy to automate thanks to the right UR+ components (e.g., grippers from Schunk and Dahl, a laser from Telesys, and a force-

Universal Robots

torque sensor from OptoForce).

gration.

• In another application with a UR5 and an ATI force-torque sensor, visitors can witness the robot’s “perceptual capacity”: The robot arm drives along a line on a plate with a strongly wavy surface. The visitor can move it and see how the robot always follows the stipulated contour along the uneven structure, an important condition, for example, for bonding processes or deburring.

• Visitors can also use software from Octopuz offline to program their own applications, and then have the results transmitted to a UR robot for a live demonstration.

• Brand new in the UR+ range and also on display will be a Plugand-Produce camera from Sensopart and an electric gripper from Dahl designed especially for collaborative applications. Both feature easy inte-

• A palletizing application which is particularly interesting for

representatives from the logistics and packaging sectors, who are increasingly discovering the advantages that collaborative robots offer.

UR partners will demonstrate their own applications In addition to Universal Robots’ own presentations, our partners will also be offering demonstrations to show how simple automation can be. For example, numerous additional application examples involving UR+ products can be seen at the booths of ArtiMinds Robotics (Hall 6, Stand D30), Blue Danube Robotics (Hall 17, Stand D10), igus (Hall 16, Stand A18), LEONI protec cable systems (Hall 17, Stand E42/7), Schunk (Hall 17, Stand B40), and Schmalz (Hall 17, Stand E26).

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Lightweighting

EXPERIENCE DIGITAL TRANSFORMATION – CREATE INDIVIDUALLY OPTIMIZED PRODUCTS WITHIN SECONDS

an a part be modified, optimized and sent to a 3D printer within seconds? Sounds like science fiction? Visitors can experience the benefits from digital transformation in action live at the joint booth “Lightweight Technologies from Baden-Württemberg” at Hall 5, Stand D46, at the Hannover Fair. As a world premiere the project “live mass customization” will show a completely digitalized development chain that allows to radically reduce the development time and the time to market. The demonstration is clearly linked to the main theme of this year’s Hannover Fair: “Integrated Industry – Connect & Collaborate”.

agement system (PLM) that serves as a data exchange interface. This system also holds the CAD files for the sit-ski. By using simulation, the structure of the seat is adapted to the individual weight of the person. At the same time the CAD files run through an optimization process. As a result, one not only receives an improved product, but also the amount of required material is reduced as well. The optimized CAD file is then transferred to an online platform via the PLM system which automatically collects information on pricing and production times from suppliers. The demonstration at the joint stand “Lightweight Technologies from BadenWürttemberg” is part of the official press highlight tour at the Hannover Messe which will take place on Sunday, 22 April from 12:00 to 15:00.

The demonstration at the joint exhibition stand “Lightweight Technologies from BadenWürttemberg” uses an additively manufactured sit-ski created for the Paralympic biathlon as the example to show the benefits of digital transformation and digital engineering: In order to start the process, sensors record the individual weight of a person.

This value is then transferred to a product lifecycle man-

The demonstrator is a collaborative project of six companies: Rosswag GmbH, INTEC International, Cassini Systems Europe GmbH, TECOSIM Technische Simulation GmbH, Altair Engineering GmbH and fabrikado GmbH. Two of these companies are also exhibitors at the joint stand “Lightweight Technologies from BadenWürttemberg”. The PLM system used in the demonstration is produced by the young

C The joint exhibition stand “Lightweight Technologies from Baden-Württemberg” is part of the official media highlight tour at the Hannover Messe.

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companies Cassini Systems Europe GmbH, and Rosswag GmbH carried out the additive manufacturing. Visit the joint stand and discuss these exciting new developments with our experts. Overall, 16 exhibitors show their innovative lightweight solutions at the Stand D46 in Hall 5. The companies represent a broad spectrum of solutions for making components and products not only lighter, but also better, by optimizing the entire range of product development from simulation and optimization through development and production processes to additive manufacturing and hybrid materials.

Under the motto “live mass customization”, visitors can see and experience the benefits of a completely digitalized development chain at the joint exhibition stand “Lightweight Technologies from Baden-Württemberg” in Hall 5, Stand D46, at Hannover Fair which shows how development time and time to market can be drastically reduced. At the stand, a sit-ski designed for the Paralympic biathlon can be individually adapted to the weight of a person within seconds and at the same time the structure of the sit-ski is optimized. Source: Rosswag GmbH.

Raab Group

RAAB GROUP WITH COMPLETE FLUE GAS TECHNOLOGY SOLUTIONS

At Hannover Messe from NET heat exchangers in many The product range of the man23 to 27 April ll flue gas technology from commercial and industrial ver- ufacturer of flue gas systems the Raab one source – the full-service sions. The use of decoupled Raab is completed with nuprovider Raab with its subsid- energy in other areas leads to merous other products. Some Group will iaries Kutzner + Weber and often considerable savings on examples are flue gas switch- present its NET makes it possible. Due to energy cost with a short pay- es, motor-controlled flue gas complete dampers, various secondaryhigh quality, competence and back period. product range air appliances and silencers. thorough consulting, projects and extenof any kind and size can be The chimney fan Linejekt is es- All components can be intesive service implemented optimally. The pecially suited for the flue gas grated into the stainless-steel various particle separators, for systems of heat generators systems by Raab to ensure a features. The company ofexample, ensure that biomass as well as industrial and com- high operational safety. boilers meet the fine dust lim- mercial exhaust systems. The fers individuits, which means that every model is designed for flue gas In Hall 27, Stand K42, a Raab ally designed system is eco-friendly. All de- systems with a diameter of 150 model installation will be on solutions vices up to 320 kW can easily to 800 mm. It can be installed display that illustrates the opthat combine be used with existing systems. both at the outlet above the erating mode of various comThe company also offers in- roof or within the cross-sec- ponents. A competent staff energy conwill be present to answer the servation and formation about the options tion of the pipe system. questions of trade visitors and environmenfor energy recovery with the journalists. tal protection.

This includes the integration of heat exchangers, chimney fans, draught regulators, particle separators and more components for optimizing flue gas systems.

The Raab Group can be found in Hall 27, Stand K42.

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Virtalis

VIRTALIS TO LAUNCH VISIONARY RENDER 2 AT HANNOVER MESSE

VIRTALIS is poised to unveil Visionary Render 2 in the Digital Factory Hall of the Hannover Messe 2018, which this year runs from 23rd27th April.

V

irtalis’ booth is #K50 in Hall 6 and, as the Global Launch of Visionary Render 2, this is the first opportunity for engineers and industrialists to see the power of Visionary Render 2 for themselves.

Visionary Render demonstrated the power of Virtual Reality (VR) within engineering and manufacturing when it was launched just over four years ago and the Virtalis team is confident that Visionary Render 2 will deliver a leap forward just as significant as the original launch.

Virtalis VP Sales, Roger Turner explained: “We are giving delegates an opportunity to register for a scheduled half hour appointment with our visualisation team during the Show.

We will transform MCAD data in front of people’s eyes into a 20 Machine - Automation & Electricity / Hannover Messe 2018 /4

full VR model to demonstrate its astounding capabilities across the product lifecycle.

Please register without delay if you would like to take advantage of this service.”

Like its predecessor, Visionary Render 2 enables the importation of giant data sets from diverse sources. Blue Chip Virtalis clients from around the world, such as Raytheon, BAE, Rolls-Royce and Siemens, have embedded Visionary Render into their business processes.

“VisRen2 is unique in that it acts as a platform linking both structured and unstructured data”, explained Andrew Connell, Virtalis Group CTO. “This means CAD PLM can be brought together with any mix of data from IOT, laser scans, point clouds and more.

“Its rapid loading, real-time

rendering and realistic 3D visuals allow it to act as a collaborative VR platform. Thanks to its mesh network, it can stream to a range of devices, including tablets, all while maintaining vital security and data integrity features. VisRen2 supports smarter decision-making, whether for a relatively straightforward VR design review or for a full Digital Twin.”

Visitors to the Virtalis Booth will be wowed by rear-projected VR displaying fully interactive, real-time Visionary Render 2 models. In addition, two separate HMD areas will demonstrate the power of collaborative VR, showing how teams can work together, using the virtual environment to improve understanding and deliver benefits across their business.

Cemat

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21

Asahi

ASAHI KASEI EUROPE TO PRESENT ALKALINE WATER ELECTROLYSIS SYSTEM AT HANNOVER MESSE 2018 beginning at 3pm (Hall 27).

About the Asahi Kasei Corporation

From April 23 - 27, 2018, Asahi Kasei Europe will present its alkaline-water electrolysis system for the production of hydrogen at “Hydrogen + Fuel Cells + Batteries” at Hannover Messe (Hall 27, Booth C69).

Tcompany he Japanese technology is a leading supplier

of chlor-alkali electrolysis systems, which are used in 126 production sites in 26 countries worldwide. Based on this technology, the company developed an alkaline-water electrolysis system, which features and enables: - High electricity-to-hydrogen conversion efficiency - High adaptability to fluctuating power input from renewable energy sources - Size-adaptability for large scale operations

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Asahi Kasei presentations of its alkaline-water electrolysis system On Tuesday, April 24, Dr. Mutsuhiro Maruyama, General Manager of the Clean Energy Project at Asahi Kasei Europe, will explain about Asahi Kasei’s electrolyser technology at the Public Forum, starting at 1:40pm (Hall 27).

On Wednesday, April 25, Dr. Masami Takenaka, Managing Director of the Clean Energy Project at Asahi Kasei Europe, will participate in the Elevator Pitch at the Technical Forum,

The Asahi Kasei Corporation is a globally active technology group that works in the three business areas of Material, Homes and Health Care. Material includes fibres & textiles, petrochemicals, high-performance polymers, high-performance plastics, consumer products, battery separators and electronics.

Homes offers construction material to finished houses on the Japanese market. The area Health Care includes pharmaceuticals, medical technology, as well as devices and systems for acute and intensive medicine. With about 34,000 employees across the world, the Asahi Kasei Group supports customers in more than 100 countries.

“Creating for Tomorrow”.

With this slogan, the Asahi Kasei Group refers to the common mission of all its companies, to help people across the world towards a better life and living with sustainable products and technologies. You can find further information at www.asahi-kasei.co.jp/asahi/ en/ https://www.asahi-kasei.eu/

Phoenix

COMFORTABLE, FAST AND SAFE Functional

design

concept

W ith its ergonomic design and improved measuring char-

acteristics, the fourth generation PHOENIX sets new standards - especially in terms of operating comfort, response times, helium sensitivity and reliability. Moreover, the stationary and mobile models are easier to handle and maintain than their predecessors. For example, it is now possible to change the filter without removing the housing. This compact, versatile helium leak detector is available in three classes, the PHOENIX Vario, PHOENIX Quadro, and PHOENIX Magno, which are designed for various customer applications with their different pumping speed configurations.

Optimized human-machine interfaces The thorough facelift focused on improving the monitoring and control functionality, as well as the need to meet the increased demands on leak detection performance. Accordingly, the PHOENIX 4 can be operated comfortably via a color touch display or wirelessly with any Internet-capable mobile device, due to the integrated web server. The optimized design of the display allows users to intuitively navigate through the menu and the sensitive touch displays and push-buttons can be easily activated.

Extended by useful features “In the PHOENIX 4, we have added useful features to the proven equipment features of the predecessor L300i,” explains Dr. Sina Forster, the responsible Leybold product

manager. For example, the number of interfaces for data acquisition, communication and system integration has been increased. Additional communication and bus interfaces are now integrated directly at the leak detector alongside with new, optional interface modules. These enhanced communication interfaces facilitate easy data export and the creation of test reports.

oil-free scroll vacuum pump SCROLLVAC is utilized.

Uniform technology platform In addition to the new design and the intelligent connections, the PHOENIX is also defined by its “inner values”.

The entire PHOENIX-4 series is based on a uniform technology platform and contains the identical measuring system, not least for economic reasons. The models and versions are differentiated by the backing pumps and pumping speed configurations.

Accuracy, reproducibility, speed In addition to the sensitivity and reproducibility of reliable leak rate measurements, users of the PHOENIX-4 family benefit from the fast operational After 15 years, readiness and adaptability Leybold is of the helium leak detector launching the models throughout the range. PHOENIX 4, a new “These performance characfamily of helium teristics are just as important leak detectors in high-energy physics, e.g. at the Centre for German Electron to meet the Synchrotron DESY for basic sci- increasing quality entific research in Hamburg, as requirements. they are in semiconductor proThis duction,” says Product Managinnovative er Dr. Sina Forster. Forster concludes, “The two of the most product is important features of a helium equally suited leak detector in all modern ap- to the demands plications are its accuracy over of research and a wide measuring range and its development as for those time of response.” of industrial The fourth generation of the applications PHOENIX, one of the fastest and most reliable leak detec- - from securing tors on the market, is now the ultra-high vacuum available to enhance user exdemands in perience worldwide.

CERN’s particle accelerator, to industrial applications such as leak detection in the Hyperloop vacuum transport system or for semiconductor production.

Models for all cases As the smallest in its class, the PHOENIX 4 Vario is a suitable space-saving system in special research applications. The designers went without an integrated backing pump leaving more flexibility, not least due to its low weight of 30 kilograms. The next variant in line, the PHOENIX 4 Quadro, has an oil-sealed TRIVAC rotary vane vacuum pump as backing pump. In the dry version of the Quadro, a diaphragm pump is used. This variant is perfect for use in analytical technology, the food and packaging industry as well as in automotive production. The model range is rounded off with the most powerful leak detector, the PHOENIX 4 Magno for large test volumes. In the oilsealed version, the SOGEVAC rotary vane vacuum pump is installed, whereas in the dry version, the

The Next Generation: New helium leak detector PHOENIX 4 from Leybold

Machine - Automation & Electricity / Hannover Messe 2018/4 23

Leybold Today, innovations for vacuum-based applications in laboratories, analytics and research and development are the drivers for a healthier and safer life.

Modern vacuum technology must therefore convince in daily operations with properties such as cleanliness, low noise and sustainability.

With a vacuum portfolio developed in line with this requirement profile, Leybold presents its innovations at the leading Analytica trade fair from 10 to 13 April in Munich: the compact SOGEVAC NEO D, the new oil-free SCROLLVAC backing pump, the whispering ECODRY, and the new TURBO. CONTROL i controller. In Hall B1, Stand 319, the team of the vacuum specialist will be available for all questions relating to the use of vacuum technology in the laboratory, in analytics and in biotechnology.

Leybold presents advanced vacuum technology

SOGEVAC NEO D - SCROLLVAC - ECODRY plus - TURBO.CONTROL i

SOGEVAC NEO D

SCROLLVAC

W hen processes are based on a permanent vacuum, the

choice of suitable components is all the more important. Reliable, high-performance vacuum technology not only does the job; the working environment also benefits from more peace, less distraction and higher air quality. These factors of ergonomics significantly increase the general well-being. The result: employee productivity, motivation, but also the precision in demanding applications improve significantly.

SOGEVAC NEO D With its new vacuum pumps for both industrial and high vacuum applications, Leybold takes this development into account. The new two-stage SOGEVAC NEO D rotary vane pump offers a whole range

24 Machine - Automation & Electricity / Hannover Messe 2018 /4

of advantages, especially for these general challenges.

The pump offers benefits in three very decisive areas: it is cleaner, quieter and practically maintenance-free. The compact SOGEVAC NEO D is equipped with a high-quality exhaust filter inside the oil casing. Built-in filtration reduces the required integration volume of the pump and ensures a clean environment without oil smoke or loss while pumping down. The acoustic properties also set new standards: it is 3 dB(A) quieter than conventional models on the market. SOGEVAC NEO D is designed for maximum uptime through state-of-the-art shaft sealing technology and the use of durable mineral oils. This results in maintenance-free operating intervals of up to three years.

SCROLLVAC The SCROLLVAC series is characterized by low power consumption and high pumping speed. In addition, the SCROLLVAC plus with its extremely light, compact design takes up very little space in plants and equipment. This makes it easy to integrate into both new and existing vacuum systems. Their low level of vibration and noise (less than 55 dB (A)) increases the circle of potential users, especially as these factors play a central role in today’s ergonomically designed work environments. Their functional and design features simplify daily use of the backing pump. For example, the hermetic sealing of the rotating parts from the pump chamber reduces the risk of contamination. By dispensing with shaft seals,

which are susceptible to wear, the developers have achieved a higher degree of tightness. This ensures economic efficiency and predestines the SCROLLVAC plus for universal use in robust processes.

is therefore also suitable for large accelerators because there is no contamination by dust or oil. It offers users a high degree of comfort, pumping speed performance and flexibility.

ECODRY plus

TURBO.CONTROL i The future-oriented TURBO.CONTROL i controls and monitors the turbo molecular pump product line TURBOVAC i(X) and is suitable for use in high vacuum applications and integration into compact system solutions. The Leybold innovation can be operated intuitively and precisely via the display and the front keys or via the pre-installed web server interface. Via the web server, all pump parameters can be easily viewed and set using PC or mobile devices.

The most important parameters are written to the log file; various special data queries are possible depending on the requirements.

The ECODRY plus is a clean, compact and low-maintenance pump in the size class 40 to 60 m3/h, developed to meet the requirements in analytical or research laboratories. This pump class lies exactly in the transition area between small laboratory instruments and large machines.

The most important innovation, however, undoubtedly lies in the reduction of the noise level, which the Leybold developers have succeeded in achieving: “We have managed to build the pump as compact, easy to operate and quiet as is otherwise only known from significantly smaller devices,” explains the responsible product manager, Alexander Kaiser, the positioning features of the novelty.

The ECODRY plus was developed exactly according to the requirements of systems such as mass spectrometers and electron microscopes. It

The device is generally mounted in the rack, yet a desktop case is available separately. The TURBO.CONTROL i can operate one TURBOVAC i(X) each and can be connected to all TURBOVAC i(X) models for on-site control and data reading. Two communication channels (RS 485 and

Leybold USB) are included in the controller for pump control and connection of up to two vacuum gauges. Users can easily view the log file with the TURBO.CONTROL i Data Viewer software tool, which can be downloaded free of charge from the Leybold website. This MS Windows software tool analyses the data and event logs and monitors the status and the most important parameters. The software tool TURBO.CONTROL i is characterized by intuitive operating menus and simple operation and thus offer a completely new, comfortable user experience.

All development steps and resulting advantage of these innovations are based on decades of experience that Leybold can draw on, especially in the field of analytics. “As a pioneer in vacuum technology with our comprehensive application know-how, we know exactly what our customers in this segment need. Our new vacuum pumps not only offer innovative concepts and a productivity advantage for our customers. In most cases, we are able to optimize vacuum-based processes in advance through our consulting,” explains Dieter Müller, Global Business Development Manager Analytics.

ECODRY plus

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Elk Motor

ELK MOTOR COMPANY, A SOLUTION PROVIDER IN TURKISH MOTOR MARKET Alkan Demircioğlu, Electrical Engineer.

Graduated from ITU in 1998, and ever since than he’ s been active in Industry.

Professionality is about electrical motors, inverters, gearboxes, couplings, and automation systems.

Between 19992016, he’s worked for SIEMENS Turkey Organisation at the Industry Department, in Sales&Marketing Division. Starting from November 2016 onwards, he’s been working for ELK Motor Family with a full responsibility of all Sales&Marketing activities inside and outside the country.

Y ILMAZ Reduktor has been the leader company in

gearbox manufacturing sector in Turkish market.

From this point of industrial character, ELK Motor Company has also been initially built up approx. 6 years ago again by YILMAZ Family for the purpose of manufacturing high efficiency electrical motors for complete use in YILMAZ Reduktor gearboxes.

Both companies are sister companies.

We have the great opportunity to serve all of our customers our gearboxes, together with our electrical motors. At the moment, we are the only local manufacturing company in Turkey who can serve both products at the same time

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from one unique plant, and this is a great advantage on ourside and surely we serve this, as a big benefit to all of our customers in the market.

As of today, our motor factory is located in Cerkezkoy with its capacity of 1 million motor pcs/year, and currently we are manufacturing 350.000 pcs.of ELK Motors in a year.

160.000 motor pieces are used in our gearboxes. The rest is sold to the market locally/globally.

We also have our own Foundry, which we call MES Dokum Company.

We are able to manufacture

our own cast iron bodies for our gearboxes, and motors.

We have great advantage to serve our customers with our full drive train. We’re solution provider.

ELK Motor’s target is to support as much as of our customers in all sectors.

To do this, we manufacture our electrical motors with the highest efficiency levels. We normally do not differentiate any of the sectors from each other. But nevertheless, our concentration would be morely on fan, pump, compressor, and conveyor technologies. As we reach higher motor frames in our factory with our manufacturing strategies, we would easily be focusing morely also on heavy industries such

Elk Motor

as cement, iron-steel, pulp-paper, refineries in the coming near future.

We manufacture 3 Phase Squirrel cage ac motors between 71-250 frames both for the IE2, and IE3 Efficiency Classes at the moment.

Our plan is to have our 280 and 315 frames in 2018, and 2019. This means, we will be able to serve 200kW ELK Motor in a short period of time in near future.

Besides our standart motors, we are technically able to produce special design ac motors for special applications. S3 duty motors, 8-pole 750rpm motors, Dahlander motors, Crane motors with double speed, increased output motors(Compact motors), motors with non-standart windings for country specific supply voltages, 87Hz application motors, and etc.

When also required, our mo-

tor factory is also capable of manufacturing our motors with the following additional technical features such as special shaft, IP56, IP65, and IP66, regreasing devices, external fan, encoder, brake units, strengthened bearings, H insulation, etc.

We are more likely focusing on our high efficiency IE3 ac motors.

This is an definite advantage on our customer side. When our customer prefers our motors at their plants, they have the advantage of energy saving. Energy Saving topic is a very important subject in our market for many years. We as ELK Motor, always keep our internal target to reach the highest efficiency values at our motors. Besides our production, we are the one and only local motor manufacturer who has IE3 Efficiency VDE Quality Certificate which is valid globally.

This certification acts as an interna-

tional and official written proof that we, as ELK Motor, really manufacture and can stamp IE3 logo on our motor nameplates and catalogues according to Independant VDE Quality Laboratory.

This quality certiciation surely enpowers us especially in the global markets at export business.

Both inside, and outside of our country our company target is to reach as much of our customers in Industry area. To do this, we organise sector-specific product/ system trainings. We try to give advertisements. We prepare technical articles in sectoral, public magazines. We simply talk about Energy Saving, we follow energy saving projects. We follow and implement both active and passive sales activities. We make intense customer visits.

Machine - Automation & Electricity / Hannover Messe 2018/4 27

Stallkamp

STALLKAMP ENFORCES THE WASTEWATER BUSINESS WITH RELIABLE STAINLESS STEEL TANKS

In the past, Stallkamp has repeatedly implemented projects for sewage treatment plants and the wastewater in- Many projects successfully dustry. In addition implemented to various sludge tanks, this also he fact that Erich Stallkamp in-cluded complex ESTA GmbH has the necessary wastewater treatment plants such know-how is proven by various as a stainless steel projects from the last 25 years. tank with a stain- For example, an extensive less steel floor or wastewater treatment plant a funnel-shaped with two steel tanks (Ø15.52m, secondary clarifier. Stallkamp’s h=8.78m) was designed and appearance at installed in Bavaria as a wasteIFAT (14-18 May water collection tank. In addi18) is intended tion, a corrugated steel tank to strengthen its (Ø2.75m, h=8.78m) serves as position in the wastewater seg- an equalising tank for the paper industry. ment.

T

Larger wastewater pre-treatment plants have also been installed for the food indus-try, as a reference plant in North Rhine-Westphalia shows. A stainless steel tank (Ø16.29m, h=10.03m) with self-supporting ribbed dome roof and various add-on parts was realised.

Experience with special designs Stallkamp has also proved to be a reliable partner for special designs. In Herzebrock, for example, a sewage treatment plant with several clarifiers (Ø outside 24.00m, Ø inside 3.88m, h=4.18m) was developed, which is controlled by means of overflow heights.

Also the funnel-shaped secondary clarifiers (Ø top 7.65m, Ø bottom 1.40m, h=5.00m) with toothed gutter for a private brewery convinced with their stability and longevity.

Currently, a wastewater project with three stainless steel tanks for an automobile manufacturer in Ingolstadt is being imple28 Machine - Automation & Electricity / Hannover Messe 2018 /4

mented. One of the tanks is a sludge stor-age tank for flocculated sludge (180 m³), which is equipped with many attachments and agitator technology.

In addition, two clean water tanks (each 120 m³) are supplied. All three tanks are constructed with a self-supporting stainless steel roof.

Stainless steel is worthwhile The decision for stainless steel is always worthwhile: the follow-up costs for mainte-nance and repair are reduced to a minimum. At the same time, the lifespan of the Stallkamp stainless steel tanks is almost unrivalled. Stainless steel owes its resis-tance to corrosion to a simple chemical reaction: due to its chromium content, an ultra-thin chemically resistant passive layer forms on the surface in conjunction with oxygen in the air or water. If the passive layer is damaged by external influences, it will form a new layer from the matrix of the stainless steel. Unlike other materials or material combinations, stainless steel can be completely and easily recycled after use.

Everything from one source In addition to high-quality stainless steel tanks, Stallkamp also offers the associated pump and agitator technology. For special use in waste and clarification tanks, a full stainless steel mixer is recommended, which is designed for stirring liquids with a variable pH value, generally from pH 5.3 to pH 8.1 at room temperature of 20°C. The Stallkamp portfolio also includes separation technology, which is produced for a wide variety of applications and dry matter contents.

From May 14-18, Stallkamp will be exhibiting at IFAT in Munich - the world’s leading trade fair for water, sewage, waste and raw materials management - to promote the wastewater business. Exhibition devices and references will be presented at booth 208 in hall A1 and qualified consulting services will be offered.

Learn more about Stallkamp products in the wastewater segment.

Zıehl - Abegg

ZAWHEEL NEXT GENERATION Tincorporates he next generation ZAwheel many new features. As a result, Ziehl-Abegg has fulfilled the wishes of the bus operators for a twin tyre version. “We have developed ZAwheel from the aspect of minimal energy consumption and therefore clearly opted for the Super Single tyre”, explains Ralf Arnold, Managing Director of Ziehl-Abegg Automotive. The reason for this is that the Super Single tyre is more efficient as only two tyre edges need to be smoothed when rolling – on the twin tyres it’s four tyre edges. However, many operators traditionally rely on twin tyres throughout their fleet so they only have to hold stocks of one type of tyre in the warehouse.

“That’s why we now offer both types of tyres”, says Arnold.

Ziehl-Abegg has also improved the performance of the wheel hub motors. So, the ZAwheel drive module is now available in two power settings: one with a maximum torque of 17,500 nm and one with 9,000 nm.

In the past there was only one single power setting of 12,000 nm. “This means we can meet the bus operators’ individual topographical requirements – whether it’s for flat terrain or mountainous regions.” In addition, because of the increase in the maximum torque to 17,500 nm the motors can now be fitted to articulated buses with just one drive axle. The ultrapowerful drive is now available for immediate delivery, the lower power setting will follow in a second stage. “As part of this process of offering motors on a two-stage basis, we have also developed totally new wheel electronics”, underlines Arnold.

Ziehl-Abegg has also taken a step forward into the future with the control technology: the ZAwheel control unit has been added to the product portfolio of wheel hub drive, wheel rim and axle. Upon re- Electric wheel hub quest, the company offers drive for public service buses now drive shafts and control tech- even more powernology from one single source. ful and with twin tyres “This makes us a full-service provider for the entire power train” explains Arnold. During the course of the long-standing collaboration with bus manu- “We have taken facturers and public service on board the operators, one complaint was suggestions from repeatedly heard: there were local transport companies and too many component manu- bus operators facturers involved in the drive and implemented train. “This gave us the impe- these in the new tus to develop our own control version of ZAunit,” explains Arnold. There wheel”, says Peter Fenkl, Chairman is of course still the option for of Ziehl-Abegg’s customers just to order the Board of Directors.

The company axle drive module. is now presenting the second generation of the electric wheel hub drive for city buses at the world’s largest bus fair in Kortrijk (Belgium).

Machine - Automation & Electricity / Hannover Messe 2018/4 29

Ruko

TECHNOLOGICAL HIGHLIGHTS AND “HANDSON PRECISION” AT RUKO AT THE INTERNATIONAL HARDWARE FAIR 2018 RUKO GmbH Präzisionswerkzeuge, manufacturer of drilling, countersinking and cutting tools, presented itself to the visitors of the International Hardware Fair from March 4th to 7th2018 with product innovations from the fields of step drills and countersinks, an application area, a social wall, and the new RUKO app.

V isitors to the stand were able to convince themselves of three product innovations by taking them into their hands at the product tables. They could “feel” the precision of the step drill next generation, whose optimized cutting edge geometry leads in particular to a significantly smoother drilling process. The new geometry surpasses all the technical features of the proven previous generation and will replace it as of July 1, 2018.

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Furthermore, the visitors explored the step drill innovation with revolutionary geometry.

This step drill has four cutting edges, a significantly faster spot drilling, and reaches cutting depths of up to ten millimeters per step. The step drill innovation will be available from October 2018.

A third innovation is the ULTIMATECUT countersink, which has been on the market since September 2017. Thanks to

its new cutting geometry, it is characterized by extremely smooth running, a 60% longer service life and up to 30% faster countersinking. This results in a smooth surface and outstanding performance in a wide variety of materials and applications.

“The visitors were enthusiastic about our application area of the stand”, explains Ali Dalgic, Managing Director of RUKO GmbH Präzisionswerkzeuge.

“They were able to work with

the countersinks and step drills themselves - that is more impressive than any product explanation. We also provided an insight into the production at RUKO and produced our countersink ULTIMATECUT live on the stand with a CNC grinding machine. We are proud of how much positive feedback we have received about our products.”

Ruko

Those who wanted to take one of the locally produced countersinks home with them posted a selfie in front of the RUKO stand in a social media channel with the #ShareTheFascination.

The post appeared on the digital “Social Wall” at the stand. Thus, around 400 ULTIMATECUT countersinks changed hands. In addition, there was a weekend for two people in a 5-star hotel in a German metropolis to win - the prize went to a participant from Lithuania.

The RUKO app for smartphones also celebrated its premiere in Cologne. The free app not only makes it easy to filter and find products. Users can also scan the EAN code on the RUKO packaging with the camera of the smartphone and thus go directly to the product page with further information. Retailer can also place orders directly via the app.

The RUKO app can be downloaded from the App Store or Google Play.

Ali Dalgic sums up: “The 2018 International Hardware Fair was a complete success for us. Our focus on technology has reached the customer. The interactive approach at the stand has proven itself to be 100% effective for us.”

Machine - Automation & Electricity / Hannover Messe 2018/4 31

Emo

SMART TECHNOLOGIES ARE DRIVING TOMORROW’S PRODUCTION

EMO Hannover 2019 positions new business models based on intelligent networking

Ttheheworld’s EMO Hannover 2019, premier trade fair for the metalworking industry, will be held from 16 to 21 September under the motto of “Smart technologies driving tomorrow’s production”.

It will thus be concentrating on the current paradigm shift in industrial production operations, which are no longer focusing (only) on “better, faster, more accurate”, but on the development and implementation of new functions within the framework of Industry 4.0.

Digitalisation and intelligent networking in conjunction with numerous new developments, from Big Data, data 32 Machine - Automation & Electricity / Hannover Messe 2018 /4

analytics and artificial intelligence, all the way through to the platform economy, create the foundations for new business models, so that customers and vendors can reach a new level of productivity.

“The last EMO Hannover had already shown that Industry 4.0 has arrived in the machine tool industry,” says Carl Martin Welcker, General Commissioner of the EMO Hannover 2019.

“As the world’s leading innovation platform, we are progressing this trend by focusing on the next development step in production operations: the technical options opened up by digitalisation and network-

ing, which are being increasingly reflected in new business models,” he adds. “This doesn’t mean that in future we shall no longer be working on optimising machines and processes in the traditional way. I am, however, confident that quantum leaps forward in terms of productivity, quality and reliability will be triggered primarily by the new technologies. So in 2019 we will be seeing an abundance of solutions that implement new services for the machine tool industry’s customers.”

Rendering data intelligently usable

For new business models on a broad front, first of all the immense quantities of data generated by digitalisation and networking of machines and processes have to be reduced to a usable level. Because only if you can extract the relevant data (Smart Data) from the superabundance of Big Data can you derive an entrepreneurial benefit from Industry 4.0.

Last year, scientists at the German Academic Society for Production Engineering (WGP) in their position paper on Industry 4.0 had already published an action guide, and shown how Big Data can be rendered manageable using the data mining method, for example. Besides this guide, the professors at the WGP contribute their state-of-the-art expertise to other bilateral arrangements between the industrial sector and the academic community. Not least, they utilise the EMO Hannover in order to showcase for a global public the projects they are conducting together with industrial partners.

Utilising artificial intelligence In recent years, artificial intelligence (AI) has achieved some amazing breakthroughs. One of its capabilities, machine learning, enables machines and processes to optimise themselves with the aid of Smart Data. They detect patterns in data flows, and derive the appropriately responsive actions. The system learns from every situation.

Artificial intelligence has already ar-

rived in our everyday reality. To ensure that the mechanical engineering sector also benefits from this, the VDMA has published a study entitled “Machine Learning 2030”, which is intended as a kind of roadmap. The recommendations for companies, politicians and researchers are currently being firmed up and implemented in a VDMA working group.

It’s now only a question of time before this futuristic scenario, too, arrives in the factories. The automotive industry, for example, is already making massive use of artificial intelligence, and entering into appropriate alliances. This is adequately exemplified by the cooperative arrangement between Mercedes-Benz and the graphics-chip manufacturer Nvidia. Together, they are aiming to put an AI-based vehicle on the road in the next few years. For machine tool manufacturers, too, artificial intelligence offers an abundance of potential.

Utilising new economic structures There is fresh evidence almost daily that the use of Industry 4.0 is helping to develop new economic structures.

More and more platforms are being created, on which manufacturers and service providers can support their customers from a single source using a product-themed approach.

So machine tool manufacturers, too, will be well advised to seize the opportunity and take this trend on board. Because the trend towards a platform economy is unmistakeable,

as current studies show.

Emo

There are already some examples here, like Virtual Fort Knox, a CloudIT platform for production companies created by the Fraunhofer Institute for Manufacturing Engineering and Automation (IPA) in Stuttgart.

“It functions as an IT backbone for Industry 4.0 solutions, and networks production companies with software vendors and machinery manufacturers. But IT companies, control system and machinery manufacturers will also be offering their solutions.

“We are seeing how new technologies are influencing and even driving forward developments in the machine tool industry,” says General Commissioner Carl Martin Welcker.

“By September 2019, numerous specific solutions will be available on the market. I can say this with confidence, since many EMO exhibitors will be using this international shop window, in order to showcase their corporate capabilities and enhance their profiles.” Industry 4.0, he adds, creates new customer needs, to which machinery manufacturers must respond in order to remain competitive. Companies that are quick to embrace this new form of economy can not only utilise the trend for new business ideas, but also get actively involved in designing the platforms concerned. Interested parties will once again find inspiration and specific examples of innovative solutions in Hanover in September 2019.

Machine - Automation & Electricity / Hannover Messe 2018/ 4 33

Emo

PREMIERE AT HANNOVER MESSE

that’s the objective of preventive maintenance.

The HANNOVER MESSE will be addressing the topic of “Predictive Maintenance” with a dedicated exhibition area, where SONOTEC will be demonstrating how companies can save energy and improve the efficiency of the entire production cycle using SONAPHONE technology. From April 23 to 27, 2018, the ultrasound specialist will be presenting the new broadband parabolic sensor BS30 for the SONAPHONE digital ultrasonic testing device for the very first time, as part of the special exhibition in Hall 22.

Tforhethe parabolic sensor BS30 SONAPHONE ultrasonic

testing device can be used to detect leaks in compressed air, gas and vacuum systems as well as partial discharges over distances of up to 25 meters.

The airborne sound sensor has been specially developed for the digital testing device. In addition to its range, the broadband sensor is also characterized by its directionality and its immunity to interference noise in the audible range. This allows for easy leak detection even in loud and challenging industrial environments.

“Whereas comparable testing technology only allows for processing over a narrow

34 Machine - Automation & Electricity / Hannover Messe 2018 /4

frequency range, our sensors make it possible to carry out a completely new analysis of the ultrasound signal in the frequency range from 20 to 100 kHz”, explains Hans-Joachim Münch, Managing Director of SONOTEC Ultraschallsensorik Halle GmbH, talking about the special features of the SONAPHONE sensors.

In addition to the BS30, the ultrasound specialist also offers an airborne sound sensor and a structure-borne sound and temperature sensor for the SONAPHONE. Depending on the sensor, the multifunctional ultrasonic testing device can be used to detect and evaluate leaks and therefore reduce energy costs, to

detect partial discharges and increase operational reliability, to detect potential weak points on bearings in good time in order to prevent any unplanned downtimes, and to assess the functioning of steam traps. “The key benefit of our SONAPHONE can be summed up in one key word: efficiency.

Often, preventing just a single downtime is enough to make up for the investment costs for the device”, says Hans-Joachim Münch.

Thanks to its sturdy housing, the mobile ultrasonic testing device is suitable for use in industrial applications, and the SONAPHONE can be operated intuitively like a tablet via the 5-inch display with multi-

touchscreen. A user-friendly design is also paramount when it comes to the software: The different apps help the service engineer throughout the entire testing process and contain all necessary information. Test reports can be created in just a few clicks, making time-consuming and errorprone paper hardcopy recordings a thing of the past.

Visitors to the HANNOVER MESSE can see the benefits of different versions of the SONAPHONE technology for themselves: As well as the SONAPHONE E for potentially explosive areas, SONOTEC also offers a compact testing device for preventive maintenance in the form of the SONAPHONE Pocket. The smallest testing device in the SONAPHONE family is a hit with users thanks to its intuitive operation and is used primarily for leak detection on compressed air, gas and vacuum systems.

Visit SONOTEC from April 23 to 27 at the “Predictive Maintenance” exhibition area at the HANNOVER MESSE in Hall 22, Stand A39.

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About SONOTEC Founded in 1991, nowadays SONOTEC GmbH is a leading specialist in ultrasonic measurement technology solutions. With more than 150 employees, the technology company based in Halle (Saale) in the heart of Germany develops and manufactures customer-specific ultrasonic transducers and sensors as well as testing equipment and measuring technology solutions for a wide variety of industries. These range from medical technology and the chemical and pharmaceutical industries to engineering and plant construction and non-destructive testing.

Technical Data: SONAPHONE • Frequency range: 20 to 100 kHz • 5-point multi-touch screen • Dimensions (WxHxD): 90 x 174 x 325 mm • Weight: 370 g • Auto-focus camera with 5 megapixels Captions Sonaphone-BS-30.jpg Ultrasound specialist SONOTEC will be presenting the new parabolic sensor BS30 for the SONAPHONE digital

Emo ultrasonic testing device at the HANNOVER MESSE

Sonaphone-sonotec.jpg The multi-function ultrasonic testing device is used in preventive maintenance for, among other things: leak detection and evaluation, tightness testing of unpressurized systems, condition monitoring of machinery, checking valves and steam traps and detection of partial discharges Sonotec_Hans-Joachim-Muench.jpg Hans-Joachim Münch, Managing Director of SONOTEC Ultraschallsensorik Halle GmbH

Deeplinks https://www.sonotec.eu/products/ preventive-maintenance/ Press Contact Stephanie Moczigemba SONOTEC Ultraschallsensorik Halle GmbH Nauendorfer Straße 2

Machine - Automation & Electricity / Hannover Messe 2018/4 35

Fraunhofer

SMART SENSORS FOR EFFÄ°CÄ°ENT PROCESSES

An engineer performs robotics-supported testing of steel sheets for mechanical properties (residual stresses) using micromagnetic testing (3MA).

M aterial defects in end products can quickly result in

failures in many areas of industry, and have a massive impact on the safe use of their products. This is why, in the field of quality assurance, intelligent, nondestructive sensor systems play a key role. They allow testing components and parts in a rapid and cost-efficient manner without destroying the actual product or changing its surface.

36 Machine - Automation & Electricity / Hannover Messe 2018 /4

When quality testing uses timeconsuming destructive test methods, it can result in enormous costs due to damaging or destroying the products. And given that testing is restricted to random sampling, faults in processes are often not found until a large amount of scrap has already been produced.

Consequently, nondestructive testing method represent an alternative, and after appropriate adaptation processes, also a replacement for destructive methods for the long run.

Cognitive sensors for quality assurance in production The automated application of intelligent, nondestructive sensor systems is not only essential for ensuring optimum product quality in production, it is also indispensable for realizing current machine learning concepts. The potential use of such systems will be demonstrated in an exemplary case of robotics-supported testing of press-hardened parts by means of EMAT* and 3MA**. EMAT al-

lows couplant-free testing of defects in sheet metal, while parallel application of 3MA makes quantitative material characterization possible.

Testing within seconds The advantages of the roboticsbased combination of the two sensors (3MA, EMAT) include rapid testing in mere seconds, determining and evaluating several relevant quality characteristics, as well as the nondestructive testing of sheet metal.

“The combined sensor-based testing process allows early detection of mechanical properties, e.g., the residual stress and the hardness of steel, as well as defects like cracks or necking. This will save resources, reduce costs, and contribute to strengthening manufacturers’ competitive position,” explained Frank Leinenbach,

development engineer at the Fraunhofer IZFP. The institute has decades of experience and expertise in combining and automating nondestructive testing methods for production. * EMAT: Electromagnetic acoustic transducer ** 3MA: Micromagnetic multiparameter, microstructure, and stress analysis Quality assurance during steel production The steel-producing and -processing industries need nondestructive testing methods in quality assurance.

Frequently relevant quality characteristics include hardness, case depth, strength, and residual stresses. In this context, nondestructive micromagnetic testing methods are

Fraunhofer optimally suited for providing fast and reliable statements on the quality status of ferromagnetic materials. “An inspection task that is being requested frequently is the monitoring of heavy steel plates, and the related detection of localized increases in surface hardening,” explained Sargon Youssef, researcher and engineer at the Fraunhofer IZFP. These localized effects can be detected by means of micromagnetic measuring effects when the 3MA-X8 testing technology developed at the Fraunhofer IZFP is applied. The specific strengths of the 3MA-X8 testing system lie in its user-friendly learning curve and calibration, as well as in its variable and robust sensor design. A key point is the test system’s multi-channel real-time capability.

Schematic layout of a rolling line for nondestructive testing of heavy plates ©Fraunhofer IZFP

Machine - Automation & Electricity / Hannover Messe 2018/ 4 37

ETW Energietechnik

DUISBURG MUNICIPAL UTILITY CHP PLANT EQUIPPED WITH UREA INJECTION SYSTEM

ETW Energietechnik delivers the first combined heat and power plants with „SCR“ exhaust gas cleaning system

ETW Energietechnik delivers the first combined heat and power plants with „SCR“ exhaust gas cleaning system.

The German CHP specialist

ETW Energietechnik has delivered natural gas CHP units with selective catalytic reduction (SCR) technology for the first time. Thus, Stadtwerke Duisburg is the first user of Adblue technology from ETW. The family business from Moers comprises three plants with MWM engines of the type TCG 2020V12, each with an electrical output of 999 kilowatts.

Efficiency:

94

percent

Two of the three ETW plants with significantly reduced nitrogen emissions have been in operation since the end of 38 Machine - Automation & Electricity / Hannover Messe 2018 /4

2017 - at the Duisburg-Mitte and Duisburg-Süd sites. The third plant in Duisburg-Süd will also be commissioned at the beginning of 2019, with all three plants achieving a very good overall efficiency of 94 percent each with an intelligent heat utilisation concept based on a second installed exhaust gas heat exchanger stage (AWT) and a heat recovery from the mixed cooling circuit.

Below all current limit values With the fully operational, fully automatic SCR catalytic converter plant including urea injection (Adblue), the ETW plants comply with the latest

state of the art and therefore fall below all currently required exhaust emission limits: NOx: < 100 mg/Nm³ (exhaust gas dry at 5 percent O2) CO: < 100 mg/Nm³ (exhaust gas dry at 5 percent O2) Formaldehyde: < 20 mg/Nm³ (dry flue gas at 5 percent O2).

Highest environmental standards already met From a legal point of view, compliance with the limit values from the „TA-Luft“ version of 2002 is still a legal requirement in Germany. It specifies that 500 milligrams of NOx, 300 milligrams of CO and 30 milligrams of formaldehyde

ETW Energietechnik per standard cubic meter must not be exceeded. The amendment to the TA-Luft of 2017 has been initiated, but has not yet been adopted. The new, higher limit values, which the ETW CHPs in Duisburg already comply with, are fixed here. These stricter values were written into the specifications by Stadtwerke Duisburg.

By complying with the amended 2017 directive, utilities aim to generate their energy as environmentally friendly and sustainable as possible.

Reaction to customer requirements ETW Energietechnik‘s innovative Adblue CHP units are among the first SCR plants in Germany that are

currently operating under full load on the grid. ETW managers are absolutely certain that others will follow and that Adblue will become the standard. „Usually, we currently only deliver the standard SCR catalytic converter housing with a singlenozzle section for Adblue with the elements for compliance with the values according to TA-Luft 2002.

However, this simplifies retrofitting considerably and enables us to react immediately to customer requirements“,emphasizes the sales manager at ETW, Alexander Szabo.

Be sure to plan for upgrading „Accordingly, we are already ad-

vising our customers to plan the SCR catalytic converter in the form of a casing, including the injection line, for all systems“,adds Alexander Szabo. The specialists at ETW Energietechnik GmbH are certain that the limit values from the amendment 2017 will be adopted in the foreseeable future and will become generally applicable to all CHP plants with a transition period - certainly also throughout Europe. In Italy, even stricter limit values are required.

All CHP units can be upgraded

by ETW Energietechnik along the emission regulations throughout Europe.

With the fully operational, fully automatic SCR catalytic converter plant including urea injection (Adblue), the ETW plants comply with the latest state of the art and therefore fall below all currently required exhaust emission limits.

Machine - Automation & Electricity / Hannover Messe 2018/ 4 39

Continental

CONTINENTAL INCREASES EFFICIENCY OF AGRICULTURAL MACHINERY AND VEHICLES BY USING SENSOR TECHNOLOGY •Condition monitoring: Possible to continuously monitor the condition of components •Predictive maintenance: Predictive maintenance reduces unplanned failures •World premiere: Sensors in rubber tracks extend service life •Intelligent air springs: Height of vehicles and attachments can be adjusted electronically at any time

Intelligent solution from Continental: Sensor technology measures the temperature of the rubber track and warns of an impending critical heat build-up.

R

ecognize imminent failures •Drive belts of the future: early on and avoid downtime: Reduced risk of In the future, targeted monian unforeseen toring will enable predictive failure maintenance, which means that operators can respond to component defects before they happen and replace them accordingly. Technology company Continental combines its products and systems with innovative sensor technology so that the condition of important components in agricultural machinery and vehicles can be determined at any time – there40 Machine - Automation & Electricity / Hannover Messe 2018 /4

fore making rubber tracks, air springs and drive belts intelligent. But this is just the beginning: Further connected components are already in the pipeline and are to be integrated in a holistic concept.

In the meantime, Continental wants to use the data it acquires to offer its customers additional services. “We rely consistently on digitalization and connectivity. Therefore, the focus is on prevention, because every unexpected downtime is a drain on productivity.

Predictive maintenance con-

cepts help our customers to increase efficiency and operating safety and, at the same time, to reduce downtimes and costs,” explains Hans-Jürgen Duensing, member of the Continental Executive Board responsible for the ContiTech division and the off-highway segment.

Sensor technology reduces wear of rubber tracks A world first at Agritechnica: Rubber tracks with sensor technology are among Continental’s latest technological

highlights. This technology allows the carcass temperature of the rubber tracks to be measured and monitored during use on vehicles. The company will present this innovation to the general public for the first time at Agritechnica. Targeted monitoring of this kind helps operators of agricultural vehicles to extend the service life and efficiency of these components and helps avoid repair costs. If something becomes critical, the driver receives a corresponding warning on a display in the driver’s cab. This is particularly beneficial when traveling on asphalt roads, as the rubber tracks are particularly susceptible to wear on this surface.

The following is true here: the higher the speed, the greater the frictional effects within the rubber tracks and between the components and the road surface. They are exposed to greater strain and become hot.

Previously, drivers therefore had to

considerably reduce their speed on asphalt, more than would perhaps be necessary, in order to protect the components. With the intelligent rubber tracks, drivers always have an overview of the temperature and can tailor their speed as effectively as possible. This allows them to get a longer service life out of the rubber tracks without having to reduce their speed. Another advantage is that preventive maintenance ensures that action can be taken before a defect actually occurs. Prompt replacement of components avoids unscheduled vehicle downtime, thereby increasing the progress of work during operation.

Control the height of vehicles and attachments, from the driver’s cab with intelligent air spring technology Thanks to innovative sensor technology, Continental air springs can

Continental adjust their height electronically, monitor the internal pressure, and measure the internal temperature.

Potential problems are detected in real time and the journey can be stopped before any damage occurs.

Another plus is that the cause of the problem can be precisely determined from the recorded data. This makes repairs easier and therefore minimizes downtimes and costs.

With the intelligent air spring, this means that, for the first time, it is possible for drivers of agricultural vehicles to electronically control the height of vehicles and their attachments from the driver’s cab. The driver requests the change in height using the human-machine interface and the vehicle height is then controlled through a pressure adjustment in the air spring. As soon as the application conditions change, such as a difference in height due to an increased load or uneven sur-

With Continental’s intelligent air springs, it is possible for the first time to electronically control the height of agricultural vehicles and their attachments from the driver’s cab.

Machine - Automation & Electricity / Hannover Messe 2018/ 4 41

Continental

faces, the system reacts and ensures the change is compensated for. Users can automatically move to different driving situations. The system is very compact for installation and uses few assembly components, therefore also reducing the overall cost of the system.

leads to total failure or greater damage. Firstly, this prevents downtime – particularly in peak seasons, such as harvest – and secondly, prevents costly repairs. Operations become more efficient, too.

Drive future

Technology company Continental will be presenting its latest technological highlights for the agricultural industry from November 12 to 18 at Agritechnica (Hall 3, booth F19) in Hanover. It will be showcasing a range of products from predictive maintenance solutions to camera systems, displays and catalytic converters right the way through to tires.

Continental develops pioneering technologies and services for sustainable and connected mobility of people and their goods. Founded in 1871, the

belts of collect

the data

Continental’s innovation management team is working flat out on providing real time information on the status of belts. With continuous monitoring, the status of belts can be controlled at all times. Customers will benefit from predictive maintenance in two important ways. If the belt shows signs of wear, these can be detected early on by the sensor technology. Mechanics can then replace the belt before it

Continental at Agritechnica

technology company offers safe, efficient, intelligent and affordable solutions for vehicles, machines, traffic and transport.

In 2016, Continental generated sales of €40.5 billion and currently employs more than 227,000 people in 56 countries.

Continental offers a wide-ranging portfolio for off-highway applications, which makes construction, agricultural and transport machinery and vehicles safer, more efficient, more comfortable and more connected. The corporation supplies interdivisional solutions for monitoring the condition of components and systems as well as technologies for information management, exhaust-gas aftertreatment, rubber and plastic products, and tires – all tailor-made and from a single source.

The aim is for smart belts to provide information on belt states in real time – and Continental’s innovation management team is working intensively on achieving this.

42 Machine - Automation & Electricity / Hannover Messe 2018 / 4

Cemat

CEMAT FORUMS TO STAR BIG-NAME SPEAKERS

The

organizers of CeMAT have landed another top-notch speaker for the show’s Logistics 4.0 Forum: Günther Oettinger, EU Commissioner for Budget and Human Resources. Mr. Oettinger will be addressing the forum on CeMAT Monday (23 April) from 5:00 to 5:30 pm.

The forum’s opening address on the Monday morning will be given by Professor Dr. Michael ten Hompel, Chair of Materials Handling and Warehousing at TU Dortmund University and director of the Fraunhofer Institute for Material Flow and Logistics (Fraunhofer IML).

His paper is titled: “Logistics 4.0: The world will turn itself on its head – because it can”.

The abstract is as follows: “It’s 2018, and all the technologies needed to make the fourth industrial revolution a reality are already available. As the driving force of the fourth industrial revolution, logistics will

play a key role in this. Forklifts are becoming autonomous guided vehicles, parts bins are becoming cyber-physical systems, and the classic transportation and materials handling industry is becoming a mainstay of the platform economy. The race is on, and victory will go to those who are the fastest at developing digital technologies into new, high-utility business models.”

The full forum program is available online. For the Logistics 4.0 Forum schedule please visit www.cemat. d e /eve nt / l o g i st i c s - 4 . 0 -fo

CeMAT – world’s leading trade fair for intralogistics and supply chain management CeMAT is held every two years in Hannover, Germany, right alongside HANNOVER MESSE. CeMAT will next be staged from 23 to 27 April 2018, when it will cover every aspect of logistics, e.g. energy-saving forklifts and industrial trucks, sophisticated, fully automated handling systems, cranes, hoists, aerial working platforms, rack and warehousing systems as well as the latest in control systems and logistics IT. Also on the agenda will be Auto ID systems, robotic logistics and packaging technology.

EU Commissioner Günther Oettinger and Faunhofer IML’s Professor Michael ten Hompel to address Logistics 4.0 Forum at CeMAT

Machine - Automation & Electricity / Hannover Messe 2018 / 4 43

Ingersoll

NEW INGERSOLL RAND HEAVY DUTY INDUSTRIAL PNEUMATIC IMPACT TOOLS AND DRILLS WITH ATEX CERTIFICATION environments,” said Frederic Jezequel, product and marketing leader at Ingersoll Rand.

“Having in mind the various applications our customers need to deal with in the hazardous atmospheres, we now offer them the widest ATEX certified portfolio of tools on the market to choose from.”

Ingersoll The expanded portfolio of impact tools and drills are built with titanium to resist the harshest environment and are ATEX certified for use in explosive atmospheres.

Rand®, a global leader in reliable and innovative power tools, expanded its portfolio of ATEX certified industrial equipment with seven new heavy duty pneumatic impact tools and drills. The new tools meet the harshest environments of specialized applications including the petrochemical and mining industries, and other production or processing areas where hazardous atmospheres can occur.

The ATEX (Atmosphères Explosibles) Directive 2014/34/EU¹ is the European Regulatory Framework for the manufacture, installation and use of equipment in explosive atmospheres. It defines the essential health and safety requirements for equipment and protective systems.

“At Ingersoll Rand we have always tirelessly worked to be close to our customers and offer them power tools that help them do the job effectively in their even most demanding

44 Machine - Automation & Electricity / Hannover Messe 2018 / 4

These new additions make Ingersoll Rand’s portfolio of industrial impacts and drills the broadest offering of ATEX compliable impact tools on the market. The new industrial impact tools feature: • ATEX Ex h IIA T6 Gb X certification level.

• Titanium hammer case for lightweight, durability and corrosion resistance, particularly important for offshore applications.

• High performance with the broadest torque range on the market ranging from 800Nm to 6780 Nm to cover all applications.

• Pressure fed lubrication system delivering grease on the impacting jaws that contributes to increased durability and less frequent maintenance.

The newest additions to the ATEX certified portfolio of Ingersoll Rand tools are: • 2131PEX - 1/2’’ ATEX impact wrench featuring Ingersoll Rand twin hammer impact mechanism, pressure-fed

mechanism lubrication and control allowing for precise delivery of power and speed.

• 3/4’’ 2925RBP1TiEX ATEX Titanium impact wrench featuring Ingersoll Rand twin hammer impact mechanism, titanium hammer case and Corrode-X™ corrosion resistant treatment on internal parts. The motor can be converted to provide maximum torque in forward direction for fastening applications.

• 1’’ 3940B2TiEX, 3942B2TiEX and 1,5’’ 3955B2TiEX - ATEX titanium impact wrenches specifically designed for oil and gas, power generation and other demanding industries delivering 6780Nm of maximum torque in reverse. High performance motor package includes 7vane rotor and bronze endplates that allow for easy conversion to provide maximum torque in forward direction for fastening applications.

• 1/2’’ 7803RAKCEX and 3/8’’ 7802RAKCEX - ATEX reversible drills with 500 RPM and 0.50 hp (0.38 kW) of power featuring a quiet design, reversible motors and keyless chuck.

For more information on the Ingersoll Power Tools certified tools, visit www. ingersollrandproducts.com.

Orcan

ORCAN ENERGY AG AUF DER HANNOVER MESSE 2018

“Einfache Anwendung Es wird die „Plug-and-Play“ Nutzer in Frage. Interessierte – hohe Effizienz“ rcan Energy gibt auf der Fähigkeit des efficiency Packs können mit Hilfe des Orcan demonstriert, also wie einfach Energy Teams direkt vor Ort Orcan EnHannover Messe Betreibern es letztendlich ist, aus ungeein „Abwärme-Check in 90 ergy zeigt die aus unterschiedlichen Industriesparten die Möglichkeit, nutzter Abwärme Strom zuge- Sekunden“ vornehmen, um Möglichkeiten live zu erfahren, wie leicht sie winnen. Darüber hinaus kön- zu überprüfen, wieviel Energie der smarten tatsächlich mit den von Orcan nen sich die Besucher selbst sie ohne efficiency Pack derStromgewinentwickelten effizienten Ener- davon überzeugen, was die ef- zeit noch verschwenden bzw. nung aus gielösungen ihre ungenutzte fizienten Energielösungen von zukünftig sparen.

Orcan Energy so wartungsarm Abwärme Abwärme in sauberen Strom und stabil macht, nämlich die Das gesamte Management- erstmalig live umwandeln können. robusten und bewährten In- Team von Orcan Energy wird vor Ort: Halle So können Interessierte auf dustriekomponenten, auf die für interessierte Besucher für 27, Stand K42 der Hannover Messe vom 23. Orcan Energy beim Bau der Beratung und Fragen vor Ort

O

bis 27. April erstmalig in ein aufgestelltes efficiency Pack von Orcan Energy hineingehen und das Innere mit ihren eigenen Augen begutachten.

T

Energielösungen zurückgreift.

Da die efficiency Packs zudem hochflexibel sind, kommen die unterschiedlichsten Industriesparten als potenzielle

zur Verfügung stehen.

EMAS: ADDRESS OF CONFIDANCE IN THE SECTOR FOR 42 YEARS production and marketing.

he deep-rooted EMAS company has been serving in Turkey Electrotechnics and Machinery Industries since 1969, and has been offering its services through its group of companies operating in manufacturing, assembly and marketing fields in İkitelli Istanbul, with a total of 15,000 m2 indoor area.

EMAS prepares the infrastructure for all the innovation studies the age demands and employs many engineers in its R&D department to speed up these studies; and realizes all its product, mold and automation designs with UNIGRAPHICS and Solid Works solid modeling software.

EMAS is the address of confidence in the sector for 44 years, and takes firm steps towards its goal of leadership in the ever-changing and moving world by developing itself and its activities in many fields; mainly being management,

EMAS produces control buttons, signal lamps, control boxes, pedals, limit breaker, motor protection breakers, mini, micro and button switches, clamp switches, level control devices, industrial relays, analog and digital time relays, digital panelmeters, relay sock-

ets and similar parts in electrotechnics products group; and starter ignition switches, light starter switches, signal and flasher switches, brake and transmission monitors and horn buttons as well as original spare parts for main manufacturing companies in automotive industry field.

Machine - Automation & Electricity / Hannover Messe 2018 /4

45

World Media

3 th - INDUSTRY 4.0 SUMMIT Date: December 5 , 2017 Location: Istanbul / Turkey COMMUNICATION FOR SPONSORSHIP e -mail : makineotomasyondergisi@gmail.com - worldmediareklam@gmail.com Tel : 0 505 400 94 34 - 0 505 400 94 33 - 0 546 675 59 49 www.endustri40dergisi.com - www.worldmediagroupe.com

www.worldmediagroupe.com www.makineotomasyondergisi.com www.kesicitakimlardergisi.com www.tuningworld.com.tr www.endustri40dergisi.com Machine - Automation & Electricity / IMT 2017

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World Media Group - Industry 4.0 Summit

WORLD MEDIA GROUP INDUSTRY 4.0 SUMMIT SPONSORSHIP PACKAGE * Our proposals for the sponsorship of the “Industry 4.0. Summit and Exhibition” which we will organize on the 5 th December 2018 in INTER CONTINENTAL OTEL -TAKSİM ISTANBUL/ TURKEY, is listed below. In this event we’ll be proud to see your company as one of our sponsors. Also we’ll be happy if any speaker from your company takes part in our seminars. Best regards. You can see the proposals for the sponsorship of the Industry 4.0 Summit organized by our company World Media

GENERAL SPONSORSHIP -10.000 € + VAT PLATIN SPONSOR ● “General Sponsor” announcement is made at the opening of the Summit ● Free participation right for 10 people ● 1 stand free of charge (4 m2) ● The logo will be put just under the logo of main sponsor on the board of participating companies. ● The company logo will take part on the World Media website. ● Full page (A4) colored advertisement will take part in our magazine which will be published during the Summit ●In all media announcements during the summit, company logo will take part as the GENERAL SPONSOR ●The advertisement of the company will take part in the book Industry 4.0 which will be published after the Summit ●A General Sponsorship plaque will be presented at the gala dinner ******************************************* SUPPORTING SPONSORSHIP 7500 € + VAT ● “Supporting Sponsor” announcement is made at the opening of the Summit ● Free participation right for 5 people ● 1 stand free of charge (4 m2) ● The logo will be put just under the logo of main sponsor on the board of participating companies. ● The company logo will take part on the World Media website. ● Full page (A4) colored advertisement will take part in our magazine which will be published during the Summit ● In all media announcements during the summit, company logo will take part as the SUPPORTING SPONSOR ● The advertisement of the company will take part in the book Industry 4.0 which will be published after the Summit ● A Supporting Sponsorship plaque will be presented 48 Machine - Automation & Electricity / Hannover Messe 2018/ 4

at the gala dinner TECHNOLOGY SPONSORSHIP 5000 € + VAT SILVER SPONSOR ● “Technology Sponsor” announcement is made at the opening of the Summit ● Free participation right for 5 people ● 1 stand free of charge (4 m2) ● The logo will be put just under the logo of main sponsor on the board of participating companies. ● The company logo will take part on the World Media website. ● Full page (A4) colored advertisement will take part in our magazine which will be published during the Summit ● In all media announcements during the summit, company logo will take part as the TECHNOLOGY SPONSOR ● The advertisement of the company will take part in the book Industry 4.0 which will be published after the Summit ● A Technology Sponsorship plaque will be presented at the gala dinner COFFEE BREAK SPONSORSHIP 3000 EUR + VAT ● Free participation right for 2 people ● 1 stand package will be delivered (4m2) ● Full page (A4) colored advertisement will take part in our magazine which will be published during the Summit ● “COFFEE BREAK Sponsor” announcement is made at the platform ● The logo of your company will take place in all the published documents of the Summit. ●During the formal opening of the conference and at the announcements made at the end of each day the name of your company will be announced. ● A Technology Sponsorship plaque will be presented at the gala dinner

World Media Group - Industry 4.0 Summit

GALA DINNER SPONSORSHIP 3000 EUR + VAT ● Free participation right for 2 people ● 1 stand package will be delivered (4m2) ● Full page (A4) colored advertisement will take part in our magazine which will be published during the Summit ● The logo of your company will take place in all the published documents of the Summit. ●During the formal opening of the conference the name of your company will be announced. ● A GALA DINNER SPONSORSHIP plaque will be presented at the summit gala diner NECKCLOTH SPONSORSHIP 3000 EUR + VAT ● Free participation right for 2 people ● 1 stand package will be delivered (4m2) ● Full page (A4) colored advertisement will take part in our magazine which will be published during the Summit ● The logo of your company will take place in all the published documents of the Summit.

• • • • •

• • • • • •

●Your company name will be printed on the ribbon of the participator cards. This will be an excellent presentation of your company ● A NECKCLOTH SPONSORSHIP plaque will be presented at the summit gala diner R&D SPONSORSHIPS OF PRODUCERS (eg : METAL PROCESSING OR AUTOMATIVE SPONSOR 3000 EUR + VAT ● “R & D Sponsor” announcement is made at the opening of the Summit ● Free participation right for 2 people ● 1 stand package will be delivered (4m2) ● Full page (A4) colored advertisement will take part in our magazine which will be published during the Summit ● The logo of your company will take place in all the published documents of the Summit. ● A R & D SPONSORSHIP plaque will be presented at the summit gala diner

NOTE: Euro exchange rate is 4.5 TL All these services will be valid, from beginning of the date of the sponsorship agreement and during marketing process after the agreement.

The payment of the sponsorship agreement will be made in 7 working days after the agreement The present sponsors are listed below

1* FESTO 2*KOÇ GROUP 3*TOFAŞ 4* ANT-TECH 5* ALTIUM 6* PROENTE 7* İNFOMA 8* SANDVİK

9* OMRON 10*QUALİST 11* DEMİR VANA 12*ELK MOTOR 13*DURMAZLAR 14 *KORMETAL 15 *HR 16*ERGEN ENDÜSTRİ

17*BOSCH 25* OKAN ÜNİV. 18* MARTI 26* İTÜ ROVER 19* NAMİSTAİN 27* İ.Ü 20* EMEK MODEL SANAYİ 21* PRO IST A.Ş 22*EMS 23*ALMAN – TÜRK TİC. VE SAN. ODASI 24* TUSİAD

Machine - Automation & Electricity / Hannover Messe 2018/4 49

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