The Journal of Materials & Equipment for the Process Industries
VOL. 37 NO.3
CHEMICAL PRODUCTS FINDER
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CONTENTS Vol. 37 No. 3 August-September 2018 Mumbai ` 100 Published Since 1982 Plant Equipment and Machinery, Water/Waste Water Plant & Equipment, Boilers/Heat Exchangers, Condensers & Cooling Towers
MARKETING INITIATIVE Six Considerations When Selecting A Sodium Hypochloride Pump 06 - Tom O’Donnell, Director of Business Development, Neptune and PSG and Ravi Prasad, Director of Sales, PSG India SF6 Handling: Insulating Gas calls for Leak-free Recovery - Shridhar Mantha, Sales Manager, ELGI Sauer Compressors Ltd, Coimbatore, Tamil Nadu
11
Heat Exchangers – Their Maintenance & Cleaning
13
- Christopher Wright, Global Heat Transfer, U.K. Engineering the Way to a Process of Noise Reduction - Arne Berndt, Owner/Adviser, SoundPLAN
16
ECOFLUX* Corrugated Tube Heat Exchanger - HRS Process Systems Ltd, Pune, Maharashtra
19
FOCUS PRODUCTS Plant Equipment and Machinery, Water/Waste Water Plant & Equipment, Boilers/Heat Exchangers, Condensers & Cooling Towers 20 GENERAL PRODUCTS
26
INDUSTRY NEWS
44
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PROJECT UPDATE
52
FORTHCOMING EVENTS
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Registered Office: 26 Maker Chambers VI, 2 nd Floor, Nariman Point, Mumbai 400 021, INDIA Tel: +91-22-4037 3737, Fax: +91-22-2287 0502, E-mail: sales@jasubhai.com CHEMICAL PRODUCTS FINDER (CPF) is a product-based news magazine designed to serve the business-information needs of the chemical, process and allied industries in India. It carries profiles of all kinds of chemical products, plant and equipment, process materials, and services - both Indian and foreign with illustrations. Printed and published by Mr Hemant K. Shetty on behalf of Jasubhai Media Pvt. Ltd., 26, Maker Chamber VI, Nariman Point, Mumbai 400 021 and printed at The Great Art Printers, 25, S A Brelvi Road, Fort, Mumbai 400 001 and published from Taj Building, 3rd Floor, 210, Dr. D N Road, Fort, Mumbai 400 001. Editor: Ms. Mittravinda Ranjan, Taj Building, 3rd Floor, 210, Dr. D N Road, Fort, Mumbai 400 001.
4 | August-September 2018 | Chemical Products Finder
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Six Considerations When Selecting A Sodium Hypochlorite Pump Mechanically actuated diaphragm metering pumps can satisfy all operational requirements, especially those relating to the mitigation of the harmful effects of off-gassing.
T
he use of sodium hypochlorite (which has the chemical formula NaOCI or NaCIO) – known as liquid bleach to the general public – is common in many industrial applications. The list of its uses includes bleaching, cleaning, disinfecting, deodorizing and water treatment, all of which can be daily applications in an industrial-manufacturing setting. The list of industries in which sodium hypochlorite is often used is also a long and diverse one – agriculture, chemical, paint and coatings, lime, food and beverage, glass, pulp and paper, pharmaceutical, synthetics and HVAC/R. But while to most people sodium hypochlorite is simply a consumer product that can be purchased off-the-shelf at the local grocery store, the companies that manufacture and use it for industrial purposes are well aware of the dangers that can be associated with its production and handling.
generates oxygen bubbles. As the oxygen bubbles accumulate in the pumping or metering system’s suction lines, they can cause a loss of prime, which will inhibit the effectiveness of the pumping or metering process. Therefore, any industrial-manufacturing operation that uses large amounts of highly concentrated sodium hypochlorite must identify and utilize pumps that will not be susceptible to off-gassing, which can result in negative effects that can hamper the overall production process.
In general, facility managers who must optimize the metering of sodium hypochlorite in their production processes should take into account six considerations before choosing a metering pump. They are: 1. Always use a high-stroking pump model with a short stroke length. This operational configuration is less likely to permit the accumulation of gas in the pump head, which will lead to a lower risk that off-gassing, will occur and result in optimized performance.
Confronting Off-Gassing Challenges Sodium hypochlorite is an oxidizer whose oxidation reactions can be extremely corrosive. When used in concentrated forms, the solution – if handled improperly – can burn exposed skin and cause severe eye damage. Also, when sodium hypochlorite solutions come in contact with some metals flammable hydrogen gas may be created. If these containers are heated, they may explode due to the buildup and release of chlorine gas. From a production standpoint, the main challenge in handling sodium hypochlorite is overcoming its tendency to “off gas” when it is being pumped or metered. Off-gassing occurs when the sodium hypochlorite begins to decompose in a storage tank or transfer pipe. When sodium hypochlorite decomposition occurs – which happens at an accelerated rate in higher pH concentrations and at elevated ambient temperatures – it transforms into a salt solution that 6 | August-September 2018 | Chemical Products Finder
Figure 1: The key characteristic for the Series PZ electronic pump is its high stroking speed and short stroke length, making gas less likely to accumulate in the pump headon.
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6. If the setup allows, an air vent should be used to purge the valve in the head of the metering pump. Purging the pump head will enable any trapped sodium hypochlorite to be evacuated, which will prevent it from reaching the pump head. Identifying The Perfect Pump In reviewing these considerations, it becomes apparent that the best type of pump to use in sodium hypochlorite service – especially when limiting the harmful effects that off-gassing can have while providing exceedingly accurate metering rates – is the mechanically actuated diaphragm pumps (electronic or motor-driven).
Figure 2: The Series 7000 pumps are available in PVC and Kynar® construction, which are most suitable for sodium hypochlorite applications.
2. If the operation requires the pumps to be idle for an extended period of time, gas can build up in the suction lines and pump head. In these conditions, it is recommended that the pump be outfitted with a bypass line that features an automated valve so that the sodium hypochlorite can be recirculated when it is not being actively fed by the pump. 3. The production area should be constructed in a way that the tank that is used to store the sodium hypochlorite is not located in direct sunlight. The higher ambient temperatures that can be created by direct sunlight will increase the sodium hypochlorite’s offgassing rate. 4. Much like it’s not wise to oversize pumps, any application that requires sodium hypochlorite should use it in 8 | August-September 2018 | Chemical Products Finder
a concentration that is just necessary to complete the process. Higher-thanneeded concentrations will increase the rate of off-gassing. The proper concentration should also be combined with a metering pump featuring a straight-through head design so that no gas can nest and bind the pump. This will also reduce the rate of off-gassing. 5. When configuring the pumping system, a short, flooded suction-pipe arrangement with the suction piping traveling down from the storage tank to the metering pump is most effective. This design allows any gas bubbles that are produced to flow back to the storage tank, rather than into the pump. This also means that the metering pump should not be mounted on top of the storage tank, unless the pH level of the sodium hypochlorite is very low.
This pump technology excels in sodium hypochlorite applications because the piston in the pump is attached to the diaphragm with the forward (positive) movement of the piston ensuring positive diaphragm return, which optimizes the pump’s suction capabilities. More specifically, the best choices for sodium hypochlorite handling metering pumps that have a high stroking speed (300 strokes per minute) and short stroke length, which makes it less likely that gas will accumulate in the pump head. In addition, these pumps can be outfitted with an automatic vent valve that allows any trapped gas to be purged from the pump head. Most models of this nature are also offered with manual control, automatic control or fully programmable control features that allow them to produce flow rates of up to 20 gallons per hour (76 L/hr). Motor-driven diaphragm metering pumps feature a straight-through flow path, which effectively eliminates any areas within the pump head where gas can nest or lodge. The pumps are self-priming, available in capacities to 300 gph (1,135 L/hr), and can be provided with automatic frequency control. A micrometer dial can adjust the pump’s capacity up to a 10:1 turndown ratio while it is running. Depending on the needs of the specific application, the pumps can be available in PVC and Kynar materials of construction — which are ideal for sodium hypochlorite service — and all parts within the gearbox are submerged in oil for extended service life.
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Conclusion Sodium hypochlorite is one of the most versatile bleaching, cleaning, deodorizing and disinfecting compounds available to industrial manufacturers. This versatility is what makes it an ever-present fluid in manufacturing facilities around the globe. However, while its advantages are myriad, sodium hypochlorite must be handled carefully, especially when used in higher concentrations. Aside form the dangers it can pose to humans and the environment if it is mishandled, sodium hypochlorite has handling characteristics that must be acknowledged and addressed if the facility operators are to optimize their sodium hypochloritehandling applications. The overriding operational concern is sodium hypochlorite’s propensity to off-gas, particularly when it is used in solutions with higher pH levels and at elevated temperatures. If the harmful effects that off-gassing can have are
not taken into consideration before a metering pump is selected, the result could be an operation that will face excessive downtime caused by pump malfunctions that can lead to expensive repair or replacement. By addressing the six considerations that are the backbone of pump selection for sodium hypochlorite service, the operator will come to the conclusion that mechanically actuated diaphragm metering pumps are the best choice for the application. ◘
Quattroflow™, RedScrew™ and Wilden®. You can find more information on Neptune at www. neptune1.com and PSG at www.psgdover.com.
Tom O’Donnell Director of Business Development Neptune and PSG Tel: (215) 699-8700, Ext 3327 E-mail: Tom.ODonnell@psgdover.com
Based in Grand Terrace, CA, USA, Neptune Chemical Pump Co, is a leading manufacturer of chemical metering and peristaltic (hose) pumps, chemical feed systems, chemical injection accessories, polymer makedown systems and portable mixers. Neptune is an operating company within PSG, Oakbrook Terrace, IL, USA, a Dover company. PSG is comprised of several leading pump brands, including Abaque®, Almatec®, Blackmer®, Ebsray®, EnviroGear®, Finder, Griswold™, Mouvex®, Neptune™,
Ravi Prasad Director of Sales PSG India Tel: 044-26271020, 26271023 E-mail: sales.psgindia@psgdover.com
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Owing to its excellent insulating properties, sulphur hexafluoride or SF6 is primarily used in medium to high-voltage gas-insulated switchgears (GIS). As one of six greenhouse gases, it must not be released into the atmosphere. This is why SF6 recovery during maintenance and production of switchgears is legally required. Specially designed recovery systems have to meet high demands in order to prevent the hazardous gas from leaking. Oil-free compressors with outstanding gas tightness are crucial for this process.
S
F6 is a chemical compound of sulphur and fluoride. The colourless and odourless gas is used in aluminium and magnesium castings, in medical technology as well as in sound and heat insulation. Since the 1970s, SF6 is mainly used for insulating high-voltage switchgears. Following the 1997 climate agreement, SF6 was included in the Kyoto Protocol, which identified the gas’ global warming potential as being around 23,000-times higher than that of carbon dioxide. Once released into the atmosphere, the gas can remain there, unaltered, for up to 3,200 years. For this reason, its industrial use is limited to closed-circuit applications.
0.0001 mbar l/s both in mid-operation and during standstill. To ensure permanent gas tightness, every SF6 compressor is tested with helium. Oil-free compressors for maximum gas purity The inside of the compressor is completely oilfree, so as to prevent a contamination of the SF6 and the switchgears. In this way, oil-free
recovery also performs a crucial safety function. Operating costs are kept to a minimum, since frequent filter exchanges, oil changes and oil supply are not necessary. The compressors’ rugged components are designed for a long service life. Especially in application with long standstills and cold starts, they offer highly reliable operation in all climatic conditions.
Recovery in maintenance and production Gas-insulated switchgears are filled with SF6, which has to be evacuated for maintenance. To prevent the gas from leaking, portable recovery systems are used, consisting of one or several vacuum pumps, a filter and a compressor. The SF6 is pumped from the switch gear to achieve a vacuum. The gas is then filtered and fed back to the compressor. There, the SF6 is compressed at a final pressure of 40 bar.g. After cooling, the gas liquefies. In this state it can easily be stored. The recovery systems have a capacity of 1 m³/h to 60 m³/h. Supreme gas tightness required Due to the strict legal requirements, handling SF6 demands absolute gas tightness. This is why renowned operators of high-voltage plants use eco-friendly and secure recovery systems with permanently gas-tight HAUG Sauer compressors. Ever since SF6 was established as a high-voltage insulating medium, the dryrunning compressors have successfully been used for its recovery and recompression. Over the last 50 years, several thousand of the manufacturer’s compressors have been installed for this purpose. The hermetically gas-tight compressors achieve a leak rate of less than
Figure 1: Portable recovery systems, consisting of one or several vacuum pumps, a filter and a HAUG Sauer compressor, are used during maintenance of GIS.
Chemical Products Finder | August-September 2018 | 11
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SF6 Handling: Insulating Gas calls for Leak-free Recovery
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from 0.5 kW to 110 kW. For higher final pressures, three- or four-stage compressors are used. SF6 alternatives Given its environmentally hazardous nature, viable alternatives to SF6 are currently being sought and tested for industrial use. The challenge is finding a gas with comparable insulating properties, similar material compatibility and a significantly lower greenhouse effect. Due to the many areas of application, the substitute gas must be applicable in a multitude of climatic conditions. For the recovery of available SF6 alternatives, HAUG Sauer provides compressors whose materials and overall constructions are designed to meet the particular demands of the individual insulating mediums. â—˜
Figure 2: Recovery systems with larger capacities are employed in the production of gas-insulated switchgears and in high-voltage systems above 700 kV.
Sauer Compressors is a medium-sized German group of companies with twelve international subsidiaries. The company was founded more than 130 years ago, and has over 80 years' experience in compressed air technology. Today, it focusses on the development, production and sale of medium- and highpressure compressors for applications in the naval marine, commercial shipping, industrial and offshore sectors. Its modern reciprocating compressors for the compression of air and neutral and inert gases reach pressures of 20 to 500 bar.g. It offers customised solutions for individual customers, OEMs and companies that operate on a global stage. In 2017, the Sauer Compressors Holding acquired a 100 per cent shareholding in the HAUG Kompressoren AG. The Swiss company’s integration has allowed Sauer Compressors to extend its portfolio to include oil-free and gastight piston compressors for the compression of air and a wide range of gases. Authors details:
Figure 3: Oil-free HAUG Sauer compressors such as the HAUG.Mercure enable the recovery and recompression of SF6 with a leak rate of less than 0.0001 mbar l/s.
Tried and tested technology for individual demands The compact HAUG Sauer compressors operate at higher suction pressures than similar 12 | August-September 2018 | Chemical Products Finder
models, thus enabling a higher volume flow and faster gas recovery. Another distinguishing feature is their low energy consumption. The manufacturer offers customised compressors
Shridhar Mantha Sales Manager ELGI Sauer Compressors Ltd Singanallur, Coimbatore Tamil Nadu 641 005 E-mail: info.sales@elgisauer.com
H
eat exchangers are used in the heating and cooling of base, intermediate and final products, commonly through the use of a heat transfer fluids (HTF) composed of organic (eg, Globatherm M) or synthetic hydrocarbons (eg, Globatherm Omnitech). The choice of HTF is based on the HTF system as well as the cost and properties of the fluid, such as its thermal stability and heat transfer efficiency. In the chemical sector a heat exchanger (heater) is used to increase the temperature of the heat carrier/HTF in a plant (1). It is important to consider the whole system when discussing the maintenance of a heat exchanger. Figure 1 shows a typical HTF system which includes a heater, an end-user, a pump, an expansion tank, a temperature control value and filter. These are all points that are linked within a HTF system and are influenced directly by the circulated fluid. The interconnectedness means that as a fluid ages and breaksdown - via thermal degradation (thermal cracking) or oxidation (which is more common in open loop systems) - it will affect the performance of the whole system. Breakdown of a Thermal Fluid Oxidation commonly occurs when a fluid comes into contact with air and is commonly observed as sludge formations in the expansion tank and elevated carbon levels in the HTF. The circulating carbon within the fluid leads to the formation of polymers or solids, which will eventually form an internal coating on the internal pipework. The physician properties of the fluid will also change as it oxidises and this can be seen as a thickening of the HTF. This in turn leads to a reduction in both fluid pumpability and pump efficiency as it works harder to move the higher viscosity fluid. In order to understand the effect of the internal coating on pipeworks, it is necessary to understand Fourier’s law, which says that the time rate of heat
transfer through a material is proportional to the negative gradient in the temperature and to the area, at right angles to that gradient, through which the heat flows. This equation is based on assumptions that the length of a pipe, cross-sectional area of the pipe and the material are constant. The build-up of coke negatively affects two of these factors with carbon formations reducing the cross-sectional area of pipes and therefore reducing its heat transfer properties. These formations will lead to functional changes that will alter the normal thermal properties of the pipework. Oxidation has another consequence to the system as it leads to acidification, which is potentially corrosive to the internal workings of the whole HTF system. Oxidation can also be inferred in more extreme cases where it can lead to scaling of the pipes and heater. Thermal degradation in closed loop systems is largely driven by heating a HTF above its boiling whereby the fluid will degrade to point to produce light and heavy hydrocarbon chains. The production of light chain hydrocarbons are a potential safety concern as they reduce the fluid’s flash point, fire point and auto-ignition temperatures. In contrast, the formation of heavy chain hydrocarbons lead to the formation of coke and this fouls the heat transfer surfaces and pipework. Within the system depicted in Figure 1 the HTF is constantly in contact with all the parts that make up the HTF systems. The HTF is therefore prone to overheating during start-up and shut-down procedures when flow may be sub-optimal and the fluid may be heated to temperatures that lead to boiling of the fluid and this, even though acute in nature, can accelerate its thermal degradation and damage to the system. Indeed, when ‘coke’ starts to form on internal surface of pipes, where fluid travels slowest, it will act to insulate their internal surfaces. This is detrimental to
the system as the coke will decrease the overall thermal efficiency of the plant and compensations are made through further increases in fluid temperature to achieve the desired operating temperature. Any further increases in temperature will stress the internal pipework by accelerating the formation of coke and increase both energy consumption and plant operating costs. These events, observed in everyday operations, highlight the need for end-user training on the properties of the HTF and the operation of the system. Training is an effective way to best maintain the longterm health of the fluid and the system, and is often required by insurers and enforced by employers. Condition-based HTF Monitoring It is important at this point to highlight that all fluids will degrade when operating at high temperatures for prolonged periods of time, so the objective of any maintenance plan is to sustain the longevity of the HTF and the plant. A simple way to counter the effect of thermal degradation is to simply turn down the operating temperature of the plant to lower the underlying decomposition rate. For example, a decrease of only 10 oC may work to halve the decomposition of the HTF and the effect can be detected using condition based monitoring. The health of a heat exchanger can also be assessed from fluid samples and measuring the by-products of thermal degradation. This can be done by taking repeated samples from one sample point or by taking multiple samples from various sites across the HTF system (eg, the heater return or the heater outlet). The percentage carbon residue within a HTF provides a direct measure of the health of the fluid and an indirect measure of the health of a HTF system as increased carbon levels will lead to carbon accumulations within a system. Sampling a fluid is imperative to its longevity with better Chemical Products Finder | August-September 2018 | 13
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Heat Exchangers - Their Maintenance & Cleaning
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as localised heating at a low flow rate can accelerate fluid decomposition.
Maintenance and Cleaning of a Heat Transfer Fluid Monitoring thermal degradation is important for the efficiency of a plant and its long-term viability. The following approaches may be considered by plant managers when trying to maintain a healthy thermal fluid and HTF system. 1)Sample a fluid as frequently as possible. Past research shows that increased sampling is associated with improved HTF condition and fluid cleanliness is important for sustaining component life. Figure 1: Heat transfer fluid system.
condition ensuring a HTF can operate for longer. The relationship between fluid health and sampling has been studied and research, published in the journal of Applied Thermal Engineering (2), asked how the frequency of HTF sampling relates to the condition of a fluid. Results showed the best HTF condition was found in those systems where fluids were sampled most often. Indeed, the best HTF condition was observed in fluids sampled most frequently (ie, every 3 months) and the worst condition was observed in those systems least frequently (ie, every 3 years). This research highlights the predictive value of sampling frequency. Choosing a Heat Transfer Fluid No two HTFs are the same as they are composed of different chemicals, such as silicone, terphenyl and alkylated aromatic compounds. The use of chemical based HTFs offer benefits to traditional approaches (ie, steam and water) as they can be used at much lower pressures, they are less reactive and less corrosive as they have fewer contaminants. Aluyor and Ori-jesu (3) stated that thermal stability is the resistance posed by a HTF to either molecular breakdown or the rearrangement of molecules at elevated 14 | August-September 2018 | Chemical Products Finder
temperatures in the absence of oxygen. Synthetic fluids have a lower propensity to form carbon than mineral based fluids and they also have a higher heat transfer efficiency and better thermal stability (Figure 2) (4). For example, it is well-known that eutectic-based HTF containing biphenyl and diphenyl oxide (eg, Dowtherm A, Therminol VP-1 and Globaltherm Omnitech) are generally considered to exhibit better thermal stability at much higher temperatures than a mineral-based HTF (eg, Globaltherm M (5). They are also considered to be more resistant to fouling. The benefit of this is that they will tend to form less coke and this reduces the risk of coke forming on the heater and internal pipeworks. Of course the choice of fluid will be driven by the heater requirements and also the financial cost of the fluid itself as filling a new or old system can be extremely expensive. The last point to make is that during a normal system cold-start the viscosity of a fluid and its resistance to flow is greatest. As synthetic fluids generally have a lower viscosity than mineral-based HTFs, they are easier to pump and require less energy. However, irrespective of the fluid type, a cold-start presents a significant problem
2) Reduce the operating temperature of the fluid. HTF manufacturers generally recommend that a HTF is sampled at least once per year when operating near its upper operating temperature or biannually if it is operating 20oC below its upper operating temperature. 3) Dilute a fluid to help remove degradation by-products. This intervention involves part-draining the whole system and then re-filling the system with a virgin HTF. This effectively removes some of the carbon and other degradation by-products. 4) Introduce a filter into the system as shown in Figure 1. Filters are extremely effective for removing contaminants and wear particles from a system. They can be used as a temporary or permanent additions to a HTF system and when installed they enable the continuous filtration of particles. This effectively counters the catalytic effect of contaminants that may have been left in a HTF system during construction or to remove the wear particles forming during normal operation. 5) Recharge using a virgin synthetic HTF. There is always an option to drain and refill a HTF system with a virgin HTF. As discussed, synthetic-based HTFs can be used at much higher temperatures and are more resistant to thermal degradation at
Wright C I, Picot E, Bembridge T. The Relationship between the Condition of a Mineral-based Heat Transfer Fluid and the Frequency that it is Sampled and Chemically Analyzed. Applied Thermal Engineering 2015: 75; 918–922.
3)
Aluyor E O and Ori-jesu M. Biodegradation of Mineral Oils – A Review. African Journal of Biotechnology 2009; 8 (6): 915-920.
4)
Wright C. What to Consider When Making the Buying Decision about a Heat Transfer Fluid for your System A Report of the Webinar Hosted by Process Heating. Journal of Applied Mechanical Engineering 2016: 5 (1); 191.
5)
Stachowiak G W, Batchelor A W. Published in 2005. Engineering Tribology. Butterworth – Heinemann, U.S.A.
Figure 2: The characteristics needed for a HTF operating at high temperature for prolonged periods (3)
high temperatures (eg, eutectic mixtures of biphenyl and diphenyl oxide such as Globaltherm Omnitech, which can be used up to 400 oC). 6) Use a nitrogen blanket to stop the HTF coming into contact with air. The oxidative effects of air are detrimental to a HTF at temperatures in excess of 60oC. This can lead to the formation of acids, which are corrosive; sludge formations in the expansion tank; and, the fouling of internal surfaces including the heater and pipeworks. The use a nitrogen blanket effectively closes the HTF system to air and helps to negate the effects of oxidation. 7) Add anti-oxidant packs to the HTF. Oxygen can be detrimental to the HTF and HTF system components. Anti-oxidant packs or repellents can be added to the fluid to deplete oxygen in the HTF and avoid the effects of oxidative stress. Summary All fluids thermally degrade when operating at high temperatures for prolonged periods of time. The formation
of carbon (coke) occurs in such conditions and can lead to carbon build-ups on the internal surfaces of the operating plant, including the heater. These changes can be accurately detected using condition based monitoring of the HTF. There are a number of approaches that are effective in countering the effects of thermal degradation and include reducing the operating temperature of the fluid, dilution of a fluid to help remove degradation by-products, using a filter to remove any by-products, using a nitrogen blanket or adding anti-oxidant packs to the HTF to counter the effect of oxidation. At the end of a fluid’s life and in extreme cases of thermal degradation, a HTF will need to be replenished and a synthetic HTF should be considered based on better thermal stability and better resistance to thermal degradation. ◘ References 1) Wagner O Walter. Heat Transfer Technique with Organic Media. In: Heat Transfer Media, 2nd Ed. Graefelfing, Germany: Maria-EichStraße; 1997. p 161-218 (Chapter 5).
For details contact: Christopher Wright Global Heat Transfer Cold Meece Estate, Cold Meece, Staffordshire, U.K. E-mail: chrisw@globalgroup.org Chemical Products Finder | August-September 2018 | 15
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Engineering the Way to a Process of Noise Reduction Arne Berndt, owner/adviser at SoundPLAN, examines steps that can be taken to help mitigate excessive noise
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rocess safety in the chemical engineering industry is critical, with emphasis on ensuring that people return from work in the same state they arrived – safe. The sector stretches from oil companies through to manufacturers of 'commodities' chemicals, polymers, fine chemicals and pharmaceuticals, so there are a number of areas where safe working conditions and compliance with health and safety legislation need to be ensured. From a safety standpoint when working with chemicals, the immediate dangers, such as burns, exposure to toxic fumes or the risk of explosion will always be a key concern. However, it is important not to overlook the dangers presented by longer-term hazards – including excessive noise – to workers’ health and wellbeing, and potentially to a business’ profit levels. Just one example is the heat and noise found in refineries and the seemingly endless racks of pipes transporting sound around sites, as well as the material they were designed for. The results can be deafening and disorientating. A potential solution is spray-on foam which can dampen the noise. However, as with any mitigation factor, it is important to understand how much is needed and where it will be most effective. Whether designing processes and equipment for large-scale manufacturing, test production methods and by-products treatment, or direct facility operations, chemical engineers need to be protected from excessive noise, and plan the protection of those who will work in the situations being designed. Knowledge is power In the arena of noise control the saying ‘scientia potentia est’ (knowledge is power) is very apt. It is not hard to recognise nuisance noise, but identifying its exact source and field of propagation can be a very different matter. If you are going to reduce noise and mitigate its harmful effects, then you need to know as much about it as possible. To be truly effective,
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any attempts at noise control must be based on an accurate analysis rather than guesswork or reference to previously recorded levels. The World Health Organization, in its paper ‘Engineering Noise Control’ says: “To adequately define the noise problem and set a good basis for the control strategy, the following factors should be considered: type of noise; noise levels and temporal pattern frequency distribution; noise sources (location, power, directivity); noise propagation pathways, through air or through structure; room acoustics (reverberation). In addition, other factors have to be considered; for example, number of exposed workers, type of work, etc.”
Getting to the source Noise emissions on occupational sites vary widely in sound power, frequency spectra, directivity and also in their timings. Their regularity in different work situations also varies between irregularly distributed noise impulses and almost continuous noise. The danger of hearing loss is a given if people are exposed to a noise level of more than 85 decibels (dB). The risk of hearing loss increases with the magnitude and exposure time and the frequency of the noise; with higher frequencies doing more damage. Hearing loss makes up between 30 per cent and 40 per cent of occupationrelated illnesses.
Figure 1: SoundPLAN International sound map of external noise around an industrial plant
In noisy locations, when considering how to control the sound, the primary requirement is to locate and document the areas where the noise reaches 85 dB or above. This is known as the ‘noise contour line’. In areas where noise levels exceed 85 dB, workers should wear hearing protection. Failure to clearly mark the noise contour line could leave companies open to fines and litigation. There must always be signs showing employees and visitors where hearing protection is required, and it is the supervisor’s responsibility to ensure it is always worn. The contour line applies both inside the building and outside. If a workplace has areas that may be close to or above 85 dB, then a noise study should be carried out to define all areas where hearing protection is required and noise mitigation is required. Workers can also be provided with noise dosimeters to keep track of their daily dosage of noise. A well-studied and documented noise policy is better than paying for lawsuits from workers with hearing problems and paying for disability because of tinnitus and hearing loss. Why is noise such an issue? Occupational noise can cause both temporary and permanent hearing damage. Hearing loss comes from exposure to noise over time where it may occur gradually, or a sudden, exceptionally loud, noise can trigger it instantly. As significant as it is, it is easy to assume that hearing loss is the only issue caused by exposure to high levels of noise, but there are a number of other potential impacts. These include sleep disturbance, cardiovascular disease, fatigue and other physical disturbances. Recent investigations suggest a
link between noise and dementia, as well as potentially cancer and diabetes in women. Mental health can also be affected by exposure to excessive noise. Psychological conditions include communication disturbance, reduced or delayed reactions and the reduction of psychological wellbeing (which could manifest itself in increased nervousness, frustration or aggression). All these health effects are felt by the individual, but also by their family, friends and fellow workers. When undisturbed communication is not possible, people can become isolated and not take into account the environment and people around them. Affected people can become more aggressive and conversely their willingness to help others is reduced, along with their sociability. Alongside the physical and emotional issues, there is also a financial impact both for the individual through loss of earnings, and for businesses, through lost working days, litigation, recruitment costs and reputational damage. Mapping the noise Using the data from a noise study, and other relevant sources, along with sound mapping software means that realistic noise simulations can be developed. These can show the sources of the loudest noise and the propagation across the site. Measurement alone shows only one noise level and it is not possible to assess how much noise came from any source. However, computer-devised simulations mean you can now isolate and address problem areas. With sound-mapping software you are able to produce a map of the building or landscape in question, and produce a visual display of how the noise will travel and at what volumes it will be.
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Figure 2: SoundPLAN International sound map of noise within a commercial building
Noise mapping also means you can predict future levels of noise and take steps to control it, whereas measurements cannot be taken until the entity making the noise is physically there. This means you can work with ‘what-if scenarios’ prior to building a facility and to also assess how effective new quieter equipment or noise mitigation techniques would be. No two noise maps will be the same as their make-up is dependent on the project size, geography, objective, and most significantly, the available data which can be imported and used. The multiple visualization options in a sound map mean that industrial complexes which often have extensive and complex results data can be viewed from different aspects. This helps the user identify the problem areas and recognize the noise reduction potential. With sound mapping it is possible to calculate the inner noise level of a pipe consisting of compressors, silencers, regular pipe elements and the emitted noise. When choosing which sound-mapping software is best for you there are a number of factors to consider: 1. Open source – Will you be able to transfer your data to a new software system should you need to? If it is produced in proprietary software, you will be locked into using that system or have to start again from scratch if you want to move. 2. Good resolution – Is the map that’s created a high-resolution image? Can you make out small details to help with noise mitigation planning or does it just give an overview of the situation? 3. Displays information – Does it contain the information or just present a picture? To be fully effective the information should be displayed within the map and different views should be available. 4. Information manipulation – Are data files all merged or are they separate for easy manipulation and extraction? 5. Meeting your requirements – Depending on the size of project, the software solution may change. For a small project a cut down version may be sufficient, but if the project grows will the software be able to cope and will a more complete version be compatible? 6. Ease of use – Can you get it to do what you need it to do easily? Be careful though, if it seems very easy to use straightaway it may be because the software is basic and will not be able to handle all of your requirements.
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Reducing the need for PPE is worthwhile as there is a possibility that its use actually increases risk on a site, as workers may not be able to hear emergency alarms. This is why loudspeakers on any occupational site should be set at least 10 dB above the ambient noise. For verbal messages, the requirements are even more stringent. PPE which reduces the noise level at the ear to below 70 dB should always be avoided.
Figure 3: SoundPLAN International sound map of noise around a commercial building
7. Ongoing support – Will you get help to use the software after you have purchased it and how easy is it to upgrade it? Noise reduction pays There are a number of benefits to controlling noise in industrial situations. The protection of workers’ health should be a priority, but there are considerable financial incentives too. Potential cost savings Although there will be an initial outlay for noise audits, new quieter equipment and other mitigation factors, properly managing noise should show a positive return on your balance sheets. Not taking action can be expensive. If excessive noise is left untreated, businesses
can face legal action from workers whose health has been affected. This in turn can increase insurance premiums. There is also the cost of lost man hours when workers take time off sick and the management time to deal with both sick leave and litigation. Those costs can soon mount up, so investing in noise control can quickly pay for itself. While important to health and safety, providing the necessary PPE such as ear plugs and ear muffs is not cheap, and the administration costs of maintaining sufficient supplies can mount up too. By reducing the noise at source, the requirement for PPE can be dramatically reduced. Productivity levels can also be improved and accidents reduced with less PPE, as working conditions are better and communication between workers is easier.
Figure 4: SoundPLAN International 3D indoor sound map in a commercial building
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Legal requirements Simply ignoring nuisance noise is not an option. Most industrial nations have specific noise rules that sit alongside health and safety regulations. These include the Noise Pollution (Regulation and Control) Rules, 2000 (India), Noise Control Act (USA), Occupational Exposure Limits (Canada), the Environmental Noise Directive (EU) and Control of Noise at Work Regulations 2005 (UK). This national legislation requires noise control measures to be implemented so that the lowest reasonable levels of noise emission and noise exposure can be achieved. All employers should make themselves aware of the rules affecting their employees, especially if they are working across international boundaries where legislation may not be consistent. Hearing the message loud and clear Once you have created a noise map and developed your noise policy you can introduce controls to start defending workers against the problem noise. By reducing the noise by just a few decibels the risk of hearing loss and other harmful effects is considerably lessened. Using low-noise and well-maintained equipment or placing a barrier between the worker and noise source are relatively simple steps, but they can have a huge impact on people’s lives. Using noise mapping software gives you the knowledge to accurately identify the most appropriate changes and safeguard your workers and your business. ◘
Arne Berndt Owner/Adviser SoundPLAN E-mail: mail@soundplan.de marketing@soundplan.com
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RS Process Systems Ltd, India, is part of UK-based HRS group of companies, a leading heat transfer technology provider. HRS is equipped with a strong network all across domestic and international market like UK, Spain, USA, India, Australia, New Zealand and Malaysia to fulfil technology needs of process industries.
The high demand for heat transfer equipments in industries like chemical, pharmaceutical, agrochemical, petrochemical, oil and fats, fertilizer, food and beverages, engineering and others is driving the advancement in heat transfer technology. Heating, cooling, chilling, condensing, re-boiling, pasteurizing, sterilizing, evaporating are the key processes in these industries. To carry out such processes effectively, heat exchanger becomes heart of the process plant. During heat transfer process, over a period of time, deposition of substance occurs. Formation of this boundary layer is referred to as FOULING, a factor which
poses resistance to product flow. Fouling is typically high in shell and tube (smooth tube) heat exchangers and significantly impacts the heat transfer process. HRS offers ECOFLUX corrugated tube heat exchanger (CTHE), which is a shell and tube heat exchanger where “corrugated tubes” are used instead of plain tubes. This is a definitive option to tackle fouling seen in regular shell and tube heat exchangers. The tubes in ECOFLUX CTHE are corrugated to induce turbulence in both the flows (product and service) even at lower velocity. Corrugated tube thus, boosts heat transfer
multi-fold even at low Reynold’s number with minimum increase in pressure loss. This enables efficient heat transfer even in liquids with high viscosity, large fibers or particulates. ECOFLUX corrugated tube heat exchangers are compact in yet give significantly enhanced performance over smooth tube heat exchanger. It can be customized according to the process needs with wide choice of MOC like SS-304L, SS-316L, 904L, 321, Titanium, Duplex, Hastellloy, Alloy 20 and Copper depending upon compatibility of process fluids. ECOFLUX CTHE is offered in a range of models as per ISO, TEMA and latest design standards to suit different process applications. It enables continuous process running for longer duration, requires low maintenance and also gives high response to CIP. This proves to be a versatile, economical and energy-efficient equipment for multiple process industries.
For details contact:
HRS Process Systems Ltd 201-202 Karan Selene 851 Bhandarkar Institute Road Pune, Maharashtra 411 004 Tel: 020-25663581, 25663582, 66047894 E-mail: info@hrsasia.co.in Website: www.hrsasia.co.in Chemical Products Finder | August-September 2018 | 19
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ECOFLUX* Corrugated Tube Heat Exchanger
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AXIAL/BASKET EXTRUDERS FOR POWDER
BLISTER PACKAGING MACHINE
Extruder is used to convert wetted powder/dough material into uniform size extrudes/granules with addition of binders. Applications are mainly pharma, chemicals, agrochemicals, foods, confectionery industries, etc. They are available from 1 to 5,000 kg capacity. Forming pharma extrudates prior to spheronisation for controlled release applications; production of water dispersible and water soluble granules of agriculture chemicals; densification of organic chemicals; formation of free-flowing vulcanisation compounds; different models in extruders such as single screw axial, double screw axial, radial extruder and basket extruder; change of extrusion diameter/pellet size by changing die and sieve; etc, are some of the features.
The Promatic PTT, which can be flexibly connected to any standard cartoner, checkweigher or transfer system, was developed by Romaco to enable tamper-evident identification of cartons. This new track and trace machine provides numerous functions for seamless monitoring all along the supply chain, eg, the cartons can be laser or inkjet printed with 2D Data Matrix or QR codes. The data can then be read out using OCR/ OCV. The packs can additionally be closed with various seals or labels for even better protection against counterfeiting. A vignette applied to the top of the carton provides further proof of originality. An interface to special serialisation software rounds off the Romaco Promatic PTT. The Promatic PAK 130, too, is shipped ready for integrating aggregation and serialisation solutions. Up to five shipping cases per minute can be filled with this semi-automatic machine.
For details contact: Prism Pharma Machinery Plot No: 3713, Phase IV, GIDC Vatva, Ahmedabad, Gujarat 382 445 Tel: 079-29095204 Fax: 91-079-25841623 E-mail: mkt@prismpharmamachinery.com / sales@prismpharmamachinery.com
For details contact: The Romaco Group Am Heegwald 11 76227 Karlsruhe Germany Tel: +49 (0)721 4804 0 Fax: +49 (0)721 4804 225 E-mail: susanne.silva@romaco.com
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AUTOMATION OF CENTRIFUGES The API production and schedule M drugs limitations require time-based production with necessary process steps. The dependence of production on human-beings may spoil the quality of production. ACE has thoroughly studied all the process steps of bottom discharge centrifuge. The total control of the machine is done electronically. Use of variable frequency drive (VFD) coupled with PLC has opened the gateway of automation. Their FLP control system has been incorporated with HMI/MMI. The user can easily get the following timebased benefits with their flameproof control panel: batchwise recordings of individual steps with respect to date/time/batch numbers are stored in the system and the printout is available as and when required. The total cyclic operation can be different for different products. The control of the equipment can be managed from a particular desktop computer. The use of VFD in centrifuges is a great advancement. The VFD of a standard make is used preferably one that has an in-built braking chopper and resistor. The centrifuge runs with high starting and braking torque. Although ACE clutch pulleys and hand brakes are sturdy enough to do the job, the VFD does it electronically. The wear and tear of brake and clutch liners is negligible. It is worthwhile to invest in a VFD. The variable speed is welcome to save power. The VFD gives smooth centrifuging operation. Also, the work of feeding and washing can be done at lower basket speeds and the centrifuge drying can be done at higher speeds, if the basket charge is properly balanced. For details contact: ACE Industries (India) Pvt Ltd 113 Alpine Indl Estate Marol Military Road Andheri (E), Mumbai 400 069 Tel: 022-42258000, 29201763 Fax: 91-022-29204939 E-mail: ace_centrifuges@yahoo.co.in or Circle Readers’ Service Card 03
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Romaco’s new Unity 500 blister packaging line is set to make its public debut. This monobloc machine will be in line with the Promatic PTT for seamless track and trace, and the new Promatic PAK 130 case packer. Romaco specialises in single-source turnkey concepts – with the primary, secondary and final packaging all in one line. A compact, GMP compliant design was a key priority for the fully integrated blister packaging line. With a max output of 500 blisters and 150 cartons per minute, the Romaco Unity 500 is mainly intended for high-performance jobs at medium speeds. The Romaco Unity 500 will be teamed up with a Combo v2.0 feeder from Elizabeth Europe. This patented system gives Romaco increased flexibility for feeding pharma solids in numerous different shapes and sizes. The finished blisters are passed directly to the cartoner’s bucket chain by means of a vacuum assisted overhead conveyor and QuickTransfer, which works according to the positive transfer principle. Separate servo drives ensure safe operation at the individual stations. The Romaco Unity 500 also offers excellent opportunities for improving overall equipment effectiveness (OEE). The optimal access to all components speeds up and simplifies cleaning of the blister line. The fast product changes add up to significantly less downtime for the Romaco Unity 500. Reproducible format parameters and QuickAdjust, the automatic station control system, simultaneously reduce the run-in times to almost zero. For details contact: The Romaco Group Am Heegwald 11 76227 Karlsruhe Germany Tel: +49 (0)721 4804 0 Fax: +49 (0)721 4804 225 E-mail: susanne.silva@romaco.com or Circle Readers’ Service Card 04
STRAINER & FILTRATION SOLUTIONS Including Airpel and Plenty brands, the vast array of products within the SPX FLOW filtration portfolio forms one of the biggest collection of filtration solutions available from a single supplier in the marketplace. Manufactured in Western Europe, the quality, durability and effectiveness of SPX FLOW filters and strainers have, for a long time, made them the solution of choice within industries such as oil and gas, water and wastewater, petrochemical, automotive and power generation. The diverse range of filtration solutions includes single, dual and multi-basket designs for pressures up to 50 bar; automatic and self-cleaning filters, back-flushing strainers, and models in a full range of sizes up to 36”. Standard, ‘commodity’ models are complemented by fully engineered, customized solutions, fabricated to meet customer needs in a range of materials including cast iron, cast steel, SS, duplex and super duplex. Large filtration areas reduce pressure drop and the amount of cleaning required, while quick release covers promote rapid and easy maintenance to reduce any process downtime. Duplex strainers provide two filtration chambers with an integral flow changeover valve, enabling cleaning and replacement of baskets to be carried out without any interruption to the flow and providing that one of the chambers is always in operation for continuous service. Models also have a compact design to offer a small footprint and easy installation. From cost-effective, standard models to custom-fabricated solutions; SPX FLOW has the experience and capability to deliver value, benefit and complete peace of mind to its customers. For details contact: SPX International Ltd Lodge Park House Kettering Parkway Kettering Venture Park Kettering NN15 6XU, U.K. Tel: +44 (0)1604 889921 E-mail: Maryanne.Johnson@spxflow.com or Circle Readers’ Service Card 05
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BLISTER PACKAGING MACHINE
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DRY GRANULATION – ROLLER COMPACTOR
SLIDEWAY
The Roll Compactor machine is used for increased bulk density, making granules dustfree processing and reducing particle size of pharma ingredients in pharma, API, food and chemical industry for densification and granulation. They are available in 1 to 500 kg working capacity. The material in form of powder passes through the two counter rotating rolls of roller compactor under very high pressure. In line dry granulation with powder loading system, roll compactor, granulator and grading machine. It has uniform force distribution granulation with hydraulic pressure; water cooling system for rolls and hopper; and vacuum deairation and pre-compression.
Slideway is an engineered thermoplastic developed for use in linear sliding elements to avoid metal-to-metal sliding contacts. It is a self-lubricating, wear-resistant material manufactured under technical know-how from BUSAK + SHAMBAN, USA. Rollon Slideway provides low friction, stick slip-free operation, better positioning accuracy, repeatability, vibration damping and long life with minimum wear. It is dimensionally stable, maintenance-free and can be operated with or without lubrication for short duration; the allowable bearing pressure is 115 kg/cm² and is suitable for high speed applications (conditions apply). Rollon Slideway is used extensively on the guideways of new and reconditioning of guideways in SPMs, CNCs and conventional machine tools. It is available in thickness ranging from 0.8 to 4.0 mm and standard width of 12”, length as per customers’ requirements.
For details contact: Prism Pharma Machinery Plot No: 3713, Phase IV GIDC, Vatva Ahmedabad Gujarat 382 445 Tel: 079-29095204 Fax: 91=079-25841623 E-mail: mkt@prismpharmamachinery.com
For details contact: Rollon Bearings Pvt Ltd Shah Sultan Complex Cuinningham Road Bengaluru, Karnataka 560 052 Tel: 080-22266928, 22250287 Fax: 91-080-22250319 E-mail: rollon@rollonbearings.com
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SPRAY DRYERS SAKA’s spray dryers are designed to serve your specific process needs to deliver best output efficiency, with optimum operational costs and no product wastage. The spray dryers are designed based on inputs derived from in-depth analysis of your process parameters, available space and the application. Engineering and automation in SAKA’s spray dryers provide you with complete control on configuring key process characteristics such as moisture content, particle size, bulk density, flow patterns, etc, to manufacture the desired product. SAKA employs highly advanced methodology of computational fluid dynamics (CFD) analysis, to deliver guaranteed results for your business, process reliability and system performance. CFD simulation helps to foresee performance before actual execution of the systems, without actual installation of the system. It also helps understand the most vital parameters for improving performance. SAKA is also credited with successful installation of one of the biggest spray drying plant in India at Bhavnagar, Gujarat. It has a strong process expertise with world class quality, experienced team of service engineers to provide you continuous support and is highly energy-efficient with lesser cleaning and maintenance. Capability to design, manufacture and commission dryer for any capacity. For details contact: SAKA Engg Systems (P) Ltd Plot No: W45, T-Block, MIDC Bhosari Pune, Maharashtra 411 026 Tel: 020-27110011 Fax: 9-020-27110013 E-mail: sales@sakaindia.com or Circle Readers’ Service Card 08
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VACUUM LIFTER
Pilot ointment plant is available in standard cGMP and customised models with SS-304/316/316L contact parts. It caters to the demand of cosmetic and pharma industries for cream/ointment manufacturing fabricated with high grade, rust-proof materials attuning to international quality standards. Precision engineered with high tensile strength and superior functionality. For details contact: IPEC Engg Pvt Ltd Plot No: 5175, GIDC Ankleshwar Gujarat 393 002 Tel: 02646-221175 Telefax: 91-02646-225175 E-mail: md@ipecengg.com
Like other air compressed driven devices, no electric power and lubrication are required for the 160 kg-180o rotation vacuum lifter. A builtin gas spring allows the selfadjustment of counter balance of lifter upon the load weight for safely and securely lifting and rotating the slab. A slide valve for control of the inflow and outflow of compressed air through the air cylinder is equipped in such an assured way that suction pads keep the load safely and securely as the rotation and lifting of slab. Furthermore, for the safety of operator, an alarm system and vacuum gauge are equipped to make an audio visual warning in event of leakage or low vacuum level. For details contact: Aardwolf Material Handling Solutions Harmara Road, RIICO Indl Area Madanganj-Kishangarh Dist: Ajmer, Rajasthan 305 801 E-mail: gaurav.mathur@aardwolf.co.in
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TOOLS FOR DEVELOPING DIGITAL TWINS Maplesoft offers a MapleSim, the advanced system-level modeling tool. From digital twins for virtual commissioning to system-level models for complex engineering design projects, the latest release provides new tools for developing digital twins, in addition to greater connectivity with other modeling tools and expanded modeling scope. MapleSim is used across wide applications and industries, including the creation of physics-based digital twins for virtual commissioning. Identifying the optimal motor size required to drive a mechanism is one of the most important goals of simulation with digital twins, and MapleSim 2018 provides tools that make this task easier. The new 1-D Motion Generation App allows engineers to create motion profiles that adhere to defined velocity and acceleration constraints. They can define the desired motion of the joints, and then run the simulation to discover the torques and forces required to create that motion. This information can then be used to correctly size the motors, ensuring optimum performance at minimal cost. MapleSim is a natural environment for modeling multi-domain systems that supports the rapid creation and testing of initial concepts. With MapleSim, engineers can try out more ideas in less time, identify and prevent unexpected interactions between different domains and generate computationally efficient models. New features in MapleSim 2018 further enable this work with more connectivity options and increased modeling scope. MapleSim 2018 provides greater toolchain connectivity with the ability to import models from even more software tools. With the expanded FMI support, engineers can import models defined using FMI 2.0 Fixed-Step Co-Simulation, as well as FMI Model Exchange. Other improvements include enhanced Modelica support for easy access to more 3rd party component libraries inside MapleSim. In addition, the MapleSim Heat Transfer Library from CYBERNET offers improved tools for studying heat transfer effects and preventing overheating, while the MapleSim Hydraulics Library from Modelon and MapleSim Pneumatics Library from Modelon add-ons can both now take into account temperature effects during simulations. MapleSim is available in English, Japanese, and French. For details contact: Maplesoft 615 Kumpf Drive Waterloo, ON N2V 1K8 Canada or Circle Readers’ Service Card 11
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PILOT OINTMENT PLANT
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INTEGRATED GRANITE MOTION SYSTEMS Machine components such as bearings, encoders and drive mechanisms are engineered and assembled directly on the granite base and bridge structures in an Integrated Granite Motion (IGM) system. Therefore, IGM systems are distinct from traditional stage-on-granite systems where discrete positioning stages and components are used in the system design. Aerotech IGM systems are custom-engineered to fit the unique and specific needs of your application or process. IGM systems can be designed with mechanical or air bearings, ball-screw or linear-motor drives, and a variety of feedback elements ranging from encoders to laser interferometers. Additional axes of motion, such as rotary, lift or piezo stages, or even galvanometer scanners, can be integrated on to the IGM axes, all of which can be controlled from Aerotech’s A3200 unified control platform. IGM and traditional stage-on-granite systems each offer distinct advantages and the choice of which to use depends largely on your application or process, as well as its technical and commercial requirements. IGM systems can have higher stiffness than a stage-on-granite solution because the IGM system has fewer parts in the structural loop, resulting in higher accuracy and better dynamic performance. IGM systems can be more compact due to the more integrated nature of machine components and granite. This provides for the possibility of smaller Abbe offsets and better machine positioning accuracy. In addition, it is simpler to optimize axis design parameters such as travel length and payload capacity because each axis of an IGM solution is engineered and built directly into the main granite structure. For details contact: Aerotech, Inc 101 Zeta Drive Pittsburgh, PA 15238-2811 U.S.A. Tel: +1 (412) 967 6854 E-mail: jbala@aerotech.com / smclane@aerotech.com or Circle Readers’ Service Card 12
DRIVE UNITS The standardised geared motor variants are specially designed for intralogistics and airport technology and are particularly suitable for reducing the number of versions. LogiDrive drive units comprise an IE4 synchronous motor with rated powers of up to 5.5 kW, a 2-stage helical bevel gear unit and a frequency inverter which is installed close to the motor. The inverter is equipped with a mains switch, a key switch to isolate the drive unit from the system controller and a direction selector switch for local installation mode. AS-i and all common field bus and industrial Ethernet interfaces can be integrated. With Class IE4 motor efficiency and system efficiency to Class IES2, the drive units achieve excellent overall efficiencies especially in the partial load and speed range. With this, they pay for themselves within a short time and considerably reduce the total cost of ownership (TCO). LogiDrive drive units from NORD are equipped with the safety functions STO and SS1 according to DIN EN 61800-5-2 and DIN EN 60204-1 and have a high overload capacity. As the system for conveyor technology has a modular structure, all drive technology components can be serviced individually, which reduces service and maintenance costs in intralogistics. LogiDrive drive technology is suitable for horizontal conveyors, inclined conveyors and vertical conveyors. Thanks to extensive certification, LogiDrive systems can be installed without problems throughout the world. For details contact: Getriebebau NORD GmbH & Co KG Getriebebau-Nord-Straße 1 22941Bargteheide/Hamburg Germany Tel: +49 45 32 / 2 89 -0 Fax: +49 45 32 / 2 89 -22 53 E-mail: Joerg.Niermann@nord.com / pl.muthusekkar@nord.com or Circle Readers’ Service Card 13
24 | August-September 2018 | Chemical Products Finder
VACUUM LIFTER
Hydro-transportation devices are considered by some to be the latest generation of sand removal devices. The operating principle is the introduction of wash water in a vortex manner. While effecting initial mobilisation of accumulated solid particles, an area of low pressure is produced at the centre of the induced vortex, which is utilised, by means of strategically placed piping, to transport the produced slurry out of the vessel.
Battery powered vacuum lifter with built-in battery charger designed for horizontal lifting and ideal for glass, laser cutter, thin metal sheets, panels, etc. Simply hooks on to your hoist. It is suitable for lifting sheets with a max weight of 160 kg and a size of 1.6 x 1.6 m. Features pressure switch to maintain minimum vacuum level visual alarm system to warn of low vacuum. Slider valve with On and Off position for the attachment of material to vacuum pads and release of material from vacuum pads.
For details contact: Fenix Process Technologies Pvt Ltd K 6/1 Malini, Erandwane Co-op Hsg Scty Nr Mangeshkar Hospital Opp: Sevasada School, Erandwane Pune, Maharashtra 411 004 Tel: 020-65008772, 60508770 E-mail: info@fenix.in
For details contact: Aardwolf Material Handling Solutions Harmara Road, RICO Indl Area Madanganj Kishangarh, Dist: Ajmer Rajasthan 305 801 E-mail: Gaurav.mathur@aardwolf.co.in
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or Circle Readers’ Service Card 15
SEPARATION OF POWDERS & LIQUID SLURRIES
BLENDERS
The Finex Ultima offers large movements in capacity, accuracy, noise levels and upgradeability over spring separators. These high performance separators offer a cost-effective solution to any requirement, including sizing, scalping, safety screening, dewatering, and grading or product recovery. It improves product quality through accurate particle size separators; increases productivity with higher capacities, and improves operator health and safety by lowering noise levels. They are available in sizes 750, 1,000, 1,200 and 1,500 mm.
The blender is a simple machine with GMP compliance to blend dry powder and granules. The geometry of blender with the baffle fitted inside the blender makes the system perfect to achieve homogeneous mix in reasonable time. They are available in R&D Models 5, 10, 20 and 30-litre; and Production Models 50, 100, 200, 300, 500, 1,000, 1,500, 2,000 and 3,000-litre capacity.
For details contact: Russell Finex Pvt Ltd A-1201 Rustomjee Adarsh Regal Adarsh Vihar Complex, Off Marve Road Malad (W), Mumbai 400 064 E-mail: sales.rfsf@russellfinex.com
For details contact: Sunsai Pharma Equipments Pvt Ltd Plot No: 1, Survey No: 77 Nr Laxmi Indl Estate Sativali Road, Vasai (E), Thane Maharashtra 401 208 Tel: 0250-3200130 E-mail: sunsai.pharma@rediffmail.com / sunsaipharma@gmail.com
or Circle Readers’ Service Card 16
or Circle Readers’ Service Card 17
HOMOGENISER Homogeniser is complete sophisticated machinery designed for pharma, life science, bio-technology, agricultural, microbiology, chemical research and development. They are available in capacities ranging from 2 to 30 HP, highly customisable to suit client’s requirements. For details contact: IPEC Engg Pvt Ltd Plot No: 5175, GIDC Ankleshwar, Gujarat 393 002 E-mail: md@ipecengg.com / marketing@ipecengg.com or Circle Readers’ Service Card 18
Chemical Products Finder | August-September 2018 | 25
Focus
HYDRO-TRANSPORTATION SYSTEM
General Products
SELF-CLEANING FILTERS
MINERAL ANALYSERS & IDENTIFIERS
The Russell Eco Filters safeguards the quality of your liquids by eliminating oversized contamination. The strainer achieves consistently high flow rates with the unique SpiroKlene System, which continuously cleans a reusable strainer element. It improves product quality by eliminating contamination; increases productivity with easy clean and tool-free maintenance; and safeguards operators’ health and the environment.
The TerraSpec line of mineral analysers provides portable, rapid and nondestructive analysis of minerals in the lab or the field. Mineral geologists appreciate the TerraSpec mineral analyser’s portability and ability to rapidly identify key minerals. When used as ore analyser; results are presented in seconds to speed ones processing decisions.
For details contact: Russell Finex Pvt Ltd A-1201 Rustomjee Adarsh Regal Adarsh Vihar Complex Off Marve Road, Malad (W) Mumbai 400 064 or Circle Readers’ Service Card 19
For details contact: Aimil Ltd Naimex House A-8 Mohan Co-op Indl Estate Mathura Road New Delhi 110 044 Tel: 011-30810200 Fax: 91-011-26950011 E-mail: info@aimil.com or Circle Readers’ Service Card 20
HELICAL WORM GEAR UNIT
DRIVE SOLUTIONS
The new SK 02040.1, made from high strength aluminium, replaces the previous cast iron product. The one-piece die cast UNICASE housing guarantees max strength and rigidity with low weight. In addition, aluminium is considerably more corrosion-resistant than steel and can be further protected with the aid of additional measures such as the highly effective nsd tupH surface treatment. The SK 02040.1 has a wide power range from 0.12 to 1.1 kW and an output torque of up to 100 Nm. The wide range of speed ratios (from 5.37:1 up to 330:1) enables optimum adaptation to the customer’s requirements. The new NORD gear unit is available in a universal foot flange version and offers ultimate versatility through many equipment versions and includes mounting options such as flanges and torque arms. All versions are available with solid or hollow shafts. The motor can be mounted directly without a coupling of adapter (IEC or NEMA). Powerful, light and versatile – with the SK 02040.1 NORD DRIVESYSTEMS has a reliable and compact helical worm gear unit in its range of products, which can be quickly and simply configured for a wide range of different applications.
NORD DRIVESYSTEMS offers applicationspecific equipment options characterised by high performance and efficiency, specially designed for pumps, agitators, and mixers whose processes result in high radial and axial bearing loads. An agitator version (VL2 bearing) with increased bearing spacing and reinforced bearings as well as a Drywell version (VL3 bearing) with additional oil drip plate and leakage or oil sensor are also available. The bearing spacing of the VL2 and VL3 versions is increased with attachments while the gear unit size remains unchanged. NORD also offers bearings that were intentionally oversized to meet the requirements of applications such as pumps or agitators. Chemical, pharmaceutical, food or water treatment sector – the robust drive solutions by NORD DRIVESYSTEMS offer top reliability and ensure unobstructed operation. Reinforced and larger output shaft bearings allow the gear unit to absorb the high axial and radial forces and thus prolong the service life.
For details contact: Getriebebau NORD GmbH & Co KG Getriebebau-Nord-Straße 1 22941 Bargteheide/Hamburg Germany Tel: +49 45 32 / 2 89-0 Fax: +49 45 32 / 2 89-22 53 E-mail: pl.muthusekkar@nord.com / Joerg.Niermann@nord.com or Circle Readers’ Service Card 21
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For details contact: Getriebebau NORD GmbH & Co KG Getriebebau-Nord-Straße 1 22941 Bargteheide/Hamburg Germany Tel: +49 45 32 / 2 89 -0 Fax: +49 45 32 / 2 89 -22 53 E-mail: pl.muthusekkar@nord.com Joerg.Niermann@nord.com or Circle Readers’ Service Card 22
INFLATABLE DOCK SHELTERS
Anton Paar’s range of Abbematrefractometers embody over years of technical expertise. They measure the refractive index and concentration of liquids, gels and solids. These truly universal refractometers cover all applications in all industries. Abbematrefractometers are built with care and precision using the highest quality materials. It is designed for routine analysis and quality control ranging from checks on incoming raw materials to intermediate and final product. Selectable from industry specific sets of scale. Built-in LCD screen and membrane keys are resistant to spillage and dirt.
Inflatable dock shelters are elastomeric tubes designed to round out with the introduction of a medium (usually air) to form a tight barrier between a mounting and striking surface. Inflatable shelters provide the most versatile seal available to service the widest variety of truck and trailer configurations. Contrary to other types of dock shelters, the vehicle does not push towards the shelter. Instead the shelter is inflated around the docked vehicle providing complete seaming. The cushions retract rapidly to their rest position when the fan is switched off to let the vehicle go.
For details contact: Shreedhar Instruments 16 Shreeji Krupa Society Opp: MGVCL Circle Office Next to GNERS Medical College Gotri Road, Vadodara Gujarat 390 023 Telefax: 91-0265-2323041 E-mail: sales@shreedhargroup.com
For details contact: Gandhi Automations Pvt Ltd Chawda Comml Centre Link Road, Malad (W) Mumbai 400 064 Tel: 022-66720200, 66720300 Fax: 91-022-66720201 E-mail: sales@gapl.co.in
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or Circle Readers’ Service Card 24
CONDITION MONITORING & PREDICTIVE MAINTENANCE NORD DRIVESYSTEMS uses condition monitoring and predictive maintenance to achieve max plant availability and high cost-efficiency. While condition monitoring only enables the state of wear to be detected, predictive maintenance can ideally enable a maintenance date to be planned well in advance. This requires intelligent frequency inverters with integrated PLCs, which can take autonomous decisions and evaluate motor and gear unit status data from virtual and physical sensors. With the aid of virtual sensors based on mathematical algorithms and the PLC which is integrated into the NORD frequency inverter, in combination with the known physical characteristics of the gear oil, the lifespan of the oil can be determined with sufficient accuracy from the calculated drive output which is determined from the measured electrical data. This allows an assessment of the degree of use of the gear oil and the predicted date for the oil change. For industrial gear units, physical temperature and vibration sensors are both economical and advisable. Especially vibration sensors offer a range of advantages. Detailed manufacturers’ databases exist for all of the bearings which are installed in industrial gear units. These databases contain the characteristic vibration frequencies for all components of each bearing type. The individual frequencies can therefore be clearly identified and attributed to particular components. The frequency spectrum can be analysed on the basis of the time signal or an FFT analysis (Fast Fourier-Transform). This not only enables the ideal or necessary maintenance time to be calculated, it also indicates the location of the fault and which replacement parts are required. The autonomous drive communicates its status data to a secure cloud. There, this data is available for analysis with filter and analysis tools, so that monitoring of the drive units can be carried out from anywhere in the world. The data are transparently presented in a browser-based web interface and the plant can be viewed at a glance in a clear 3D illustration. For details contact: Getriebebau NORD GmbH & Co KG Getriebebau-Nord-Straße 1 22941 Bargteheide/Hamburg Germany Tel: +49 45 32 / 2 89 -0 Fax: +49 45 32 / 2 89 -22 53 E-mail: Joerg.Niermann@nord.com or Circle Readers’ Service Card 25
Chemical Products Finder | August-September 2018 | 27
General Products
DIGITAL REFRACTOMETER
General Products
ISOTOPE RATIO IR SPECTROMETRY
HIGH RESOLUTION ISOTOPE RATIO MS
Utilise state-of-the-art midinfrared spectroscopy with the Thermo Scientific Delta Ray Isotope Ratio Infrared Spectrometer (IRIS) that enables simultaneous determination of concentration, 13 C and 18C of CO2 at ambient concentrations with a precision as low as 0.05%. This analyser empowers you to make profound scientific discoveries in a wide variety of research fields like greenhouse gas monitoring, ecology and plant science, volcano monitoring, carbon storage and sequestration.
Discover a new world of mass spectrometry. The Thermo Scientific 253 Ultra high resolution isotope ratio mass spectrometer (IRMS) revolutionises the measurement of site-specific and clumped-isotope-ratio analysis of intact molecules. Analysts now get direct access to the conditions under which molecules were formed and how they were transported, stored and degraded. This will enable new discoveries in climate research, biochemistry, forensics, and oil and gas exploration.
For details contact: Thermo Fisher Scientific India Pvt Ltd 102, 104, Delphi ‘C’ Wing Hiranandani Business Park Powai, Mumbai 400 076 Tel: 022-67429494 E-mail: sagar.chavan@thermofisher.com
For details contact: Thermo Fisher Scientific India Pvt Ltd 102, 104, Delphi ‘C’ Wing Hiranandani Business Park Powai, Mumbai 400 076 Tel: 022-67429494 E-mail: sagar.chavan@thermofisher.com
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or Circle Readers’ Service Card 27
BOOSTER PUMPS (CMB SERIES)
GAS ISOTOPE RATIO MS
The CM booster pump is one of the highly efficient booster pumps offered by Grundfos. Combined with a high efficiency motor this innovative horizontal multi-stage centrifugal pump is designed to cover a wide range of applications. Its built-in thermal protection enables the pump to handle liquid temperatures ranging from 20°C to 120°C. CM booster pump’s electro-coated cast iron parts with corrosion and wear-resistant SS components along with dry running protection gives this pump a long life. CM booster pumps with pressure controller for constant water pressure is ideal when space is a constraint near overhead tanks and can also be installed inside homes. It is also supplied with pressure tank in which the pump will start when the water pressure drops below the pre-set level and stops once the pressure reaches the pre-set level. CM boosters makes minimal sound even when the auto On-Off feature is continuously under operation. Available in many variants like CMB Pressure Manager 1, CMB Pressure Tank, CMB with Pressure Switch, etc, these pumps can be used for pressure boosting for home and gardening, supplying water from shallow wells and many more
Measure isotope signature with extreme precision and sensitivity to provide the unique insight into the history and origin of compounds with Thermo Scientific isotope ratio mass spectrometry. Combine all isotope ratio mass spectrometry applications in a single analyser. The Thermo Scientific Delta V IRMS systems combine outstanding sensitivity with excellent linearity and stability to address applications as diverse as the detection of honey adulteration by EA-IRMS to 13 C analysis of PAHs in soil with GC-IRMS. Get the highest sensitivity and precision for the determination of isotope ratios with the Thermo Scientific MAT 253 stable isotope ratio mass spectrometer. It provides a flexible and open platform for the connection of inlet systems and preparation devices for the smallest amounts of sample in IRMS.
For details contact: Grundfos Pumps India Pvt Ltd 118 Rajiv Gandhi Salai, Thoraipakkam Chennai 600 097 Tel: 044-45966800 Fax: 91-044-45966969 or Circle Readers’ Service Card 28
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For details contact: Thermo Fisher Scientific India Pvt Ltd 102, 104, Delphi ‘C’ Wing Hiranandani Business Park Powai, Mumbai 400 076 Tel: 022-67429494 E-mail: sagar.chavan@thermofisher.com or Circle Readers’ Service Card 29
RETRACTABLE DOCK SHELTERS
Thanks to its high insulation factor, the cushion dock shelter is the ideal solution for controlled temperatures. The three cushions are made of elastic polyurethane foam, covered with PVC coated polyester fabric, supporting vehicle pressures and perfectly sealing the three sides including the space between opened rear doors and sides of the vehicles. The two vertical cushions have continuous overlapped anti-friction limpets allowing for the up and down heavy friction of the vehicle on its suspensions, during the loading. Bold guidance markings at the front of the seal side cushions are useful point of orientation when reversing on to the dock seal.
The retractable PVC front panels dock shelter is the most popular. They are available for dock level installation or for ground level installation for the protection of doors without dock. The front panels are made of high resistance black PVC reinforced with double weaving of polyester that works like spring in order to seal the vehicles of different shapes. Side and top panels are of standard yellow PVC, bright at the inside with the day light, inset into the throats of the perimeter frame. Retractable steel framework is supplied with hinged arms to provide a shelter which if struck by misaligned vehicle easily retracts behind the bumper face without any damage to the shelters.
For details contact: Gandhi Automations Pvt Ltd Chawda Comml Centre, Link Road Malad (W), Mumbai 400 064 Tel: 022-66720200 Fax: 91-022-66720201 E-mail: sales@geapl.co.in
For details contact: Gandhi Automations Pvt Ltd Chawda Comml Centre, Link Road Malad (W), Mumbai 400 064 Tel: 022-66720200 Fax: 91-022-66720201 E-mail: sales@geapl.co.in
or Circle Readers’ Service Card 30
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PROFISAFE MODULE With the SK TU4-PNS PROFIsafe interface module, NORD DRIVESYSTEMS provides even greater safety. The optional module meets the most stringent safety requirements, enables flexible integration of various safety components and ensures secure communication in PROFINET environments. PROFIsafe is generally used technology for safety applications for production and process automation. With SIL3 and PLe (Performance Level e) Category 4, the fail-safe communication protocol fulfils the most stringent safety requirements. In combination with a safety PLC, the drive electronics reliably communicate via PROFIsafe in PROFINET. Safe inputs and outputs, for example for emergency stop switches and light barriers, can be connected to the application with plug connectors. A rotary encoder can be connected to supervise the safe drive function. The module is equipped with two redundantly operating microprocessors and is self-monitoring. Various safe movement functions can be easily integrated and therefore extend the safety stop functions of the drive units: SLS (Safety Limited Speed), SSR (Safe Speed Range), SDI (Safe Direction), SOS (Safe Operation Stop) and SSM (Safe Speed Monitor). With this, the PROFIsafe module provides comprehensive safety for the reliable operation of plant and machinery. The module is suitable both for control cabinet installation as well as decentralised installation and is available for the NORDAC LINK, NORDAC FLEX and NORDAC PRO inverter Series. For details contact: Getriebebau NORD GmbH & Co KG Getriebebau-Nord-Straße 1 22941 Bargteheide/Hamburg Germany Tel: +49 45 32 / 2 89 -0 Fax: +49 45 32 / 2 89 -22 53 E-mail: pl.muthusekkar@nord.com / Joerg.Niermann@nord.com or Circle Readers’ Service Card 32
Chemical Products Finder | August-September 2018 | 29
General Products
CUSHION DOCK SHELTERS
General Products
SOLIDS REMOVAL
MULTI-VANE INLET DISTRIBUTOR
Much work has been performed on the development of sand or sludge removal systems from separators over many years. However, no single sand jet system has evolved as clearly superior; rather there are a number of design features to choose from depending on the characteristics and nature of the problem. Fenix makes its sand jetting systems based on a wide range of features to ensure that the sand deposits can be fluidised and hence drained satisfactorily in the most economic way.
The FXIntSep VID is a device used in horizontal and vertical separators where there is a requirement for good flow distribution with minimum shear and pressure drop. In horizontal vessels the FXIntSep VID is suited to both end entry and top entry by means of an elbow directed towards the head. Benefits of this device compared with simpler deflectors include reduced agitation and hence improved 2 and 3 phase operational performance, more stable control and reduced foaming.
For details contact: Fenix Process Technologies Pvt Ltd K 6/1 Malini, Erandwane Co-op Hsg Scty Nr Mangeshkar Hospital, Opp: Sevasadan School Erandwane, Pune, Maharashtra 411 004 Tel: 020-65008772 Fax: 91-020-25458454 E-mail: info@fenix.in
For details contact: Fenix Process Technologies Pvt Ltd K 6/1 Malini, Erandwane Co-op Hsg Scty Nr Mangeshkar Hospital, Opp: Sevasadan School Erandwane, Pune, Maharashtra 411 004 Tel: 020-65008772 Fax: 91-020-25458454 E-mail: info@fenix.in
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or Circle Readers’ Service Card 34
SUBMERSIBLE PUMPS
SUBMERSIBLE PUMPS
In today’s water parched world, it has become strenuous for local water bodies to be able to provide a steady supply of water. The concept of rainwater harvesting in buildings has been the need of the hour. To help buildings with their rainwater delivery systems Grundfos has excellent dewatering systems. One of the prime examples would be the DWK and the DPK pumps. Grundfos DWK and DPK are submersible pumps designed for dewatering and drainage applications. The cast-iron construction and the hydraulic design contribute durability and high efficiency. The differences between the DWK and DPK pump ranges lie in the discharge arrangement and the installation type. The DPK range of submersible drainage pumps provides surface water drainage, combining installation flexibility and high-pressure capabilities with reliability and ease of service. The DPK range presents a surprisingly compact design, considering the pressure capabilities on offer. Together with the solid cast-iron construction and available installation options, the DPK range is perfect for drainage pit applications. DPK pumps has an in-house motor protection that provides protection against overheating; double mechanical seal provided in the oil chamber of this pump ensures a trouble-free operation; auto coupling/ring stand aids in easy installation of the pump in submerged conditions
In today’s water parched world, it has become strenuous for local water bodies to be able to provide a steady supply of water. The concept of rainwater harvesting in buildings has been the need of the hour. To help buildings with their rainwater delivery systems Grundfos has excellent dewatering systems. One of the prime examples would be the DWK and the DPK pumps. Grundfos DWK and DPK are submersible pumps designed for dewatering and drainage applications. The cast-iron construction and the hydraulic design contribute durability and high efficiency. The differences between the DWK and DPK pump ranges lie in the discharge arrangement and the installation type. The DWK range of submersible pumps combines durable performance with ease of installation. With a solid cast iron construction and narrow design this pump range is ideal for pits, temporary or fixed installation, or in situations where effective dewatering is needed. In cases where there is a presence of abrasives like sand or where power supply is limited, the DWK pumps prove to be ideal. DPK pump variant comes with a long-life motor, which helps in bringing down the maintenance costs; circuit operates independently and is responsible for providing the necessary protection against overheating of the motor; SS, high-chrome impeller helps ensure an increased lifetime
For details contact: Grundfos Pumps India Pvt Ltd 118 Rajiv Gandhi Salai, Thoraipakkam, Chennai 600 097 Tel: 044-45966800, Fax: 91-044-45966969 or Circle Readers’ Service Card 35
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For details contact: Grundfos Pumps India Pvt Ltd 118 Rajiv Gandhi Salai, Thoraipakkam Chennai 600 097 Tel: 044-45966800, Fax: 91-044-45966969 or Circle Readers’ Service Card 36
SOFTWARE SOLUTIONS
Take the next step in noble gas mass spectrometry. The new Series of Thermo Scientific noble gas mass spectrometer gives you unsurpassed precision, sensitivity, dynamic range, linearity and stability. Improve age precision in Ar-Ar dating by an order of magnetude. Get all five argon isotopes simultaneously with the Thermo Scienific Argus VI static vacuum noble gas mass spectrometer. Redetermine the isotope ratios of neon, argon, crypton and xenon by unsurpassed high resolution and precision of the Thermo Scientific Helix MC Plus Multicollector noble gas mass spectrometer. Enter new fields of research with unique subpermil precision by using the new Thermo Scientific Helix SFT split flight tube noble gas mass spectrometer.
EPLAN Electric P8 is one of the most important software solutions for CAD projects. EPLAN P8 provides almost unlimited possibilities for project planning, documentation and management of automation projects. EPLAN P8 product macros are available for motor starters and frequency inverters from the NORD Series SK135E, SK180E, SK200E and SK500E, as well as for all NORD electronic drive technology accessories. Under the heading Documentation/Software on the NORD website, all currently available product macros for EPLAN P8 are also available as free downloads.
For details contact: Thermo Fisher Scientific India Pvt Ltd 102, 104, Delphi ‘C’ Wing Hiranandani Business Park Powai, Mumbai 400 076 Tel: 022-67429494 Fax: 91-022-67429495 E-mail: sagar.chavan@thermofisher.com
For details contact: Getriebebau NORD GmbH & Co KG Getriebebau-Nord-Straße 1 22941 Bargteheide/Hamburg Germany Tel: +49 45 32 / 2 89 -0 Fax: +49 45 32 / 2 89 -22 53 E-mail: pl.muthusekkar@nord.com . Joerg.Niermann@nord.com
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or Circle Readers’ Service Card 38
ATEX COMPLIANT DRIVE SYSTEMS NORD DRIVESYSTEMS supplies individually configured drive systems in accordance with EU Directive 2014/34/EU and IEC Ex for application in potentially explosive atmospheres. The explosion-protected drive systems can be operated in category 2D or 3D dust atmospheres (Zones 21 and 22) as well as in category 2G or 3G gas atmospheres (Zones 1 and 2). A combined dust/gas explosion protection is also available. NORD supplies application-specific drive solutions with individual configurations and equipment from its SAP-supported modular system with validated configuration processes according to ISO 9001. On the basis of customer specifications, NORD calculates individually by testing the ATEX conformity and also delivers the appropriately modified type plate. If required, the maintenance intervals which are determined for the specific application can be stamped on the type plates. The company offers flexible drive concepts with motors which are optionally designed for use with inverters as well as the option of IEC or NEMA motor mounting. In many cases, it can be mounted directly on the gear unit for an especially compact solution. Depending on the explosion protection zone, various options can be integrated. The explosion protection range by NORD includes systems for ambient temperatures up to +60°C. NORD works closely with the Physikalisch-Technische Bundesanstalt (PTB) and the DEKRA EXAM GmbH. All Category 2 motors have type test certification. Explosion-protected drives by NORD are used in almost all industry sectors in a wide variety of applications, eg, to drive pumps, agitators or lifting gear. For details contact: Getriebebau NORD GmbH & Co KG Getriebebau-Nord-Straße 1 22941 Bargteheide/Hamburg Germany Tel: +49 45 32 / 2 89 -0 Fax: +49 45 32 / 2 89 -22 53 E-mail: pl.muthusekkar@nord.com / Joerg.Niermann@nord.com or Circle Readers’ Service Card 39
Chemical Products Finder | August-September 2018 | 31
General Products
NOBLE GAS MS
General Products
TRACE ELEMENTAL ANALYSIS SOLUTIONS
VAPORISED HYDROGEN PEROXIDE GENERATOR
The Thermo Scientific ELEMENT 2 and XR high resolution (magnetic sector) ICPMS systems cover the sub-ppq to ppm concentration range. They provide classleading elimination of interferences for accurate and reliable quantitative multielement analysis at trace levels. Even without sample preparation. This makes them especially suitable for the metrology and analytical standards industry as well as semiconductor, geological and material science laboratories. The Jet Interface for the ELEMENT 2/XR HR-ICP-MS set a new standard in sensitivity for ultratrace elemental analysis.
Hydrogen peroxide has better sporicidal efficacy in gas state than the liquid state at room temperature and that the generated free hydroxyl groups are able to attack cell components including lipids, proteins and DNA organisation, which achieves the requirement of complete sterilisation. It finds application in sterilisation in isolation room, isolator, lyophilizor transfer passageway, blending machine, biosafety cabinets, small clean room, large clean rooms; etc.
For details contact: Thermo Fisher Scientific India Pvt Ltd 102, 104, Delphi ‘C’ Wing Hiranandani Business Park, Powai, Mumbai 400 076 Tel: 022-67429494, Fax: 91-022-67429495 E-mail: sagar.chavan@thermofisher.com or Circle Readers’ Service Card 40
For details contact: Shreedhar Instruments 16 Shreeji Krupa Scty Opp: MGVCL Circle Office Next to GMERS Medical College Gotri Road, Vadodara, Gujarat 390 023 Telefax: 91-0265-2323041 E-mail: sales@shreedhargroup.com or Circle Readers’ Service Card 41
ULTRA-COMPACT INDUSTRIAL PC
LIQUID FILLER
The newest generation of universal, flexible and ultra-compact IPCs from Beckhoff is ideal for all tasks in the fields of automation, visualisation and communication. The Series has been expanded with the addition of the C6017, with an increased variety of interfaces and an integrated UPS. The C6017 is practically identical in design to the popular C6015, currently the smallest ultra-compact IPC from Beckhoff. The existing C6015 configuration with DisplayPort connection, an onboard dual Ethernet adapter with two 100/1000Base-T connections as well as a USB 3.0 and USB 2.0 port, is being extended on the C6017 with an additional two RJ45 and two USB 2.0 interfaces. Moreover, an optional capacitive 1-second UPS is integrated, which ensures storage of persistent data in the event of a power supply failure. Equipped with an Intel Atom CPU with up to four processor cores, the passively cooled IPC also features a robust aluminium and zinc die-cast housing so it is equally ideal for automation, visualisation and communication tasks up to the mid-performance range. The new device generation is ideal for a broad range of applications, for instance, in distributed topologies and advanced IoT or Industrie 4.0 applications.
A Macofar LF 202 attached to a Promatic PC 4000 continuous motion cartoner is latest member of Romaco’s Macofar LF product family was likewise designed for processing non-sterile liquids and is ideal for filling not only pharmaceuticals and cosmetics but also nutraceuticals. To meet the requirements of such diverse applications, the Macofar LF 202 can be equipped with various filling, check and closure systems. The version with a table top design has two closing stations to enable dosing caps to be fitted to bottle screw caps, for instance. With a max output of 12,000 bottles per hour, the Macofar LF 202 is up among the leading performers at high speeds. The actual production speed always depends on the bottle size and the filling volume, which ranges from 0.5 to 500 millilitres. The positive bottle handling principle and the positive transfer of the stoppers and caps by means of pick and place guarantee a highly reliable process whatever the application. If necessary, the Macofar LF 202 can also be equipped with laminar flow or supplied in an ATEX version. The filled and stoppered bottles are transferred to Romaco’s Promatic PC 4000 continuous motion cartoner and packed in cartons at a max speed of 250 units per minute. In addition to the obligatory leaflet, various medical devices such as spoons or pipettes can be inserted depending on the customer’s requirements.
For details contact: BECKHOFF Automation Pvt Ltd Suite 4, Level 6, Muttha Towers Don Bosco Marg, Yerwada Pune, Maharashtra 411 006 Tel: 020-40004802 Fax: 91-020-40004999 E-mail: info@beckhoff.co.in or Circle Readers’ Service Card 42
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For details contact: The Romaco Group Am Heegwald 11 76227 Karlsruhe, Germany Tel: +49 (0)721 4804 0 Fax: +49 (0)721 4804 225 E-mail: susanne.silva@romaco.com or Circle Readers’ Service Card 43
RHEOMETERS
The spheroniser is a self-contained compact machine for the special purpose of making pellets. The extrudes are dropped axially from the feed hopper into the spheroniser to get exposed to rotating checker plate to get sized; further exposure to the surface of checker plate results in conversion of the extrudes into the shape of sphere, ie, pellets. They are available in R&D Models SPH75, SPH150 and SPH250 and Production Models SPH500 and SPH700.
Controlled strain and stress rheometers includes a range of instruments to enable complete vs viscoelastic characterisation of a wide range of materials from thin fluids to solid like materials over an extremely wide stress, strain and temperature range. Kinexus the next generation rotational rheometer platform Kinexus Ultra+ high test specification rheometer bearing system; Kinexus Pro+ research grade rheometer for complex fluids characterisation; Kinexus Lab+ rotational rheometer for routine and quality control testing; etc.
For details contact: Sunsai Pharma Equipments Pvt Ltd Plot No: 1, Survey No: 77, Nr Laxmi Indl Estate Sativali Road, Vasai (E) Maharashtra 401 208 Tel: 0250-3200130 E-mail: sunsai.pharma@rediffmail.com sunsaipharma@gmail.com
For details contact: Aimil Ltd Naimex House A-8 Mohan Co-operative Indl Estate Mathura Road, New Delhi 110 044 Tel: 011-30810200 Fax: 91-011-26950011 E-mail: info@aimil.com
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ULTRA EC BRUSHLESS MOTORS WITH ULTRA HIGH TORQUE Portescap is globally ISO 9001:2008 certified and their production site in India is also ISO 14001:2004 and OHSAS 18001:2007 certified. Portescap offers 2 more new length sizes under its ECT range of Ultra EC Brushless Slotless motors: the 35 mm 22ECT35 and the 48 mm 22ECT48. These new 22ECT motors along with higher torque capacity are light in weight and come in a compact package which helps in further miniaturization of the customer application. Their 22ECT motors are specially optimized for high continuous torque at low to medium speeds, maximizing power between 10K and 20K rpm. The 22ECT motors are powered by their patented Ultra Coil Technology and patented multipolar rotor design, which provides torque of up to 41.6 mNm. The 22ECT motor weighs almost 28 per cent lesser than comparative motors and it is the lightest 4 pole motor which can be adapted in most applications in the medical and industrial markets especially in industrial hand tools where high torque lightweight motor is required to reduce the fatigue of the user. The new 22ECT is also an ideal choice for applications such as humanoid robots, lab automation equipment, electric grippers and land surveying devices. Portescap succeeds in providing a high quality, long lasting and high performance brushless motor which is an ideal choice for geared applications because of its minimal speed drop and low motor heating under load. Their low inertia makes them an exceptional option for applications requiring fast stopping, starting and acceleration. The new 22ECT motors are available with hall sensors and a total of 3 different coils to match your speed and voltage requirements. Upon request, Portescap can also provide options for customization including gearboxes, encoders, coil variations and mechanical interface modifications. For details contact: Portescap Unit No: 2, SDF-1 SEEPZ-SEZ Andheri (E), Mumbai 400 096 Tel: 022-42006200 Fax: 91-022-42004036 E-mail: sales.asia@portescap.com or Circle Readers’ Service Card 46
Chemical Products Finder | August-September 2018 | 33
General Products
SPHERONISER
General Products
TIGHT HEAD DRUMS
MULTI-COLLECTOR ICP-MS
Liquids present particular challenges when they are transported, stored and handled, especially if they are high purity or problematic substances. They pose no problem, however, for Muller’s highly practical and ruggedly constructed tight head drums. These drums can also be used with the cleverly designed Muller emptying systems. They are available from 23 to 240 litre capacity containerisable, stackable and completely drainable. Internal and external surface coatings galvanised, UN Certified and FDA/BGA/BAG-compliant versions on request.
Meet the ever-expanding application demands of earth sciences, nuclear sciences and other fields requiring high precision isotope ratio measurements with the Thermo Scientific Neptune Plus high resolution multi-collector ICP-MS system. The Neptune Plus system combines fieldproven technology with the latest innovations. This powerful double-focusing mass spectrometer, with high mass resolution, variable multi-collectors, and multi-ion counting capability, offers ground breaking sensitivity, high dynamic ranges, unsurpassed linearity and robust stability.
For details contact: Vinisa E I Pvt Ltd 6 Himalaya House, Palton Road Mumbai 400 001 Tel: 022-22614088, 22622391 E-mail: vinisa@vsnl.net or Circle Readers’ Service Card 47
For details contact: Thermo Fisher Scientific India Pvt Ltd 102, 104, Delphi ‘C’ Wing Hiranandani Business Park Powai, Mumbai 400 076 Tel: 022-67429494 Fax: 91-022-67429495 E-mail: sagar.chavan@thermofisher.com or Circle Readers’ Service Card 48
LOW MONOMER URETHANE PREPOLYMERS
PRIME FREEZER DOORS
LANXESS offers new low monomer products for adhesives and sealants. With its Adiprene LF products the Urethane Systems business unit brings unparalleled performance and industrial hygiene to cast elastomers, coatings, adhesives and sealants applications. The Adiprene LF product range has been extended to include grades with less than 0.1 per cent free MDI (methylene diphenyl diisocyanate) for adhesives and sealant applications. Adiprene LF urethane prepolymers minimize potential exposure to free isocyanate, a subject of increasing regulatory focus. LANXESS is the only manufacturer offering LF urethane prepolymers with levels of free isocyanate below 0.1 per cent across a wide range of chemistries, including MDI, IPDI, HDI, TDI and pPDI. Adiprene LF prepolymers are chemically structured to provide superior performance, including viscosity for wetting and coverage, tensile and tear strength for improved adhesion, and resistance to heat, moisture, and chemicals for harsher environments. The unique synthesis of these prepolymers also results in more consistent performance batch to batch.
Prime Freezer Doors are the ideal solution where temperature control is critical and safety concerns are at a premium. The doors are manufactured with European collaboration and technology with innovative and creative engineering. The high operating speed combined with an excellent seal optimizes the internal traffic flow and provide energy savings. Heavy duty motor: 400 V three-phase, opening speed up to 2.5 m/s with inverter system. It can be equipped with transparent PVC vision windows. It is suitable for both positive and negative temperature, operating temperature range +5 to -35oC. Prime freezer door has special double curtain construction with space in-between. High speed freezer doors are the ideal solution for internal heating system provided within the guide prevents ice formatting even during intensive cooling and effectively operate in any situation. Innovative insulated curtain with high thermal efficiency is available optionally, for additional saving on energy costs.. High speed freezer doors have revolutionary soft bottom edge and sensor combine to ensure operator safety at all times.
For details contact: LANXESS India Pvt Ltd LANXESS House, Plot No: A 162-164, Road No: 27, MIDC Wagle Indl Estate, Thane (W), Mumbai 400 604 Tel: 022-25871000 E-mail: s.prakash@lanxess.com
For details contact: Gandhi Automations Pvt Ltd Chawda Commercial Centre Link Road, Malad (W), Mumbai 400 064 Tel: 022-66720200, 66720300, Fax: 91-022-66720201 E-mail: sales@geapl.co.in
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PRESSURE RELIEF VALVE
Mack Pharmatech Pvt Ltd offers humidity chamber in the temperature of 20°C to 60°C and humidity of 40%RH to 95%RH; accuracy ±0.2°C and ±2.0% RH. and uniformity ±1.0°C and ±3.0%RH control system PLC (Allen Bradley). Test is suitable for 25°C and 60%RH, 30°C and 65%RH, 40°C and 75%RH, and 30°C and 75%RH. Features PLC-based control system; 21 CFR software; HMI (touch screen display); standby refrigeration system; standby humidity system; imported hygroflex sensor; 4+4 scanner; GSM technology; hooter system; full-view glass door; bullet feet levelling legs; tray spacing every ½” adjustable; GMP Model.
CORTEC, a leading manufacturer of high quality API chokes, valves and manifolds offers its new CRV26 pressure relief valve (PRV). The CRV26 PRV is a product of the CORTEC Fluid Control division of CORTEC, which provides a complete line of high-end valves designed and manufactured according to specific project specifications. CRV26 PRV is engineered to protect drilling systems against the dangers of over-pressurization and is the first of its kind to be rated to 10,000 PSI systems. The CRV26 PRV is suitable for frac system relief, mud pump relief and managed pressure drilling (MPD) and is compatible with API 6A and NACE MR0175 requirements.
For details contact: Mack Pharmatech Pvt Ltd B-48 Malegaon MIDC, Sinnar Dist: Nashik, Maharashtra 422 113 Telefax: 91-02551-230877 E-mail: sales@mackpharmatech.com
For details contact: CORTEC Fluid Control 208 Equity Blvd Houma, LA 70360, U.S.A. Tel: +1 985-223-1966 Fax: 985-223-1936 E-mail: sales@uscortec.com
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INTELLIGENT DRIVE SOLUTIONS NORD offers networked, autonomous and scalable drives. The decentralised drive systems form masterslave groups, which intelligently communicate with each other so that they can autonomously monitor and control particular sections of plant. If this is not possible, the blockage is reported to the central control unit and a networked replacement drive is started. Through integration of the PLC into the frequency inverter, NORD drive units can record the drive and application data and evaluate all of the available sensor and actuator data as the basis for condition monitoring. NORD can also develop predictive maintenance solutions for predictable and therefore plannable maintenance of the drive units. In particular, IE4 synchronous motors meet the most stringent efficiency regulations – including in the partial load and low speed ranges, thanks to PMSM technology. NORD frequency inverters also ensure energyefficient operation. They are equipped with energy-saving functions and can automatically adapt motor powers to the actual requirements in case of fluctuating loads. The new NORDBLOC.1 single-stage helical gear units feature ultimate efficiency, high torsional rigidity, low running noise and long service life. In addition, they also meet even the most stringent hygiene requirements thanks to their wash-down design. They are drive solution for pumps, mixers and fans, as well as for material handling applications. NORD has extended its MAXXDRIVETM industrial gear unit series: Two additional sizes (rated torques from 15 and 20 kNm) as well as extruder flanges supplement the modular series and provide new solutions for heavy duty applications. NORD plans complete drive systems for heavy duty operation with motors and drive electronics, for tasks including conveyor technology, pumps and agitators. For details contact: Getriebebau NORD GmbH & Co KG Getriebebau-Nord-Straße 1 22941 Bargteheide/Hamburg Germany Tel: +49 45 32 / 2 89 -0 Fax: +49 45 32 / 2 89 -22 53 E-mail: pl.muthusekkar@nord.com / Joerg.Niermann@nord.com or Circle Readers’ Service Card 53
Chemical Products Finder | August-September 2018 | 35
General Products
HUMIDITY CHAMBER
General Products
COMPACT TORSION SWIVEL OPW Engineered Systems, part of OPW’s Fluid segment within Dover Corpn offers compact torsion swivel (CTS) hose loader the solution that is ideal to replace loading arms in situations where tight clearances are required. The CTS hose loader features a fully integrated internal torsion spring for a streamlined profile and has been engineered to replace existing FMC TL Loaders or any application where space is a premium. The CTS is another addition to OPW Engineered Systems’ complete line of terminal equipment including loading arms, swivel joints, couplers, electronics and accessories. For details contact: Dover India Pvt Ltd – PSG 40 Poonamallee By-pass, Sanneerkuppam, Chennai 600 056 Tel: 044-26271020, 25271023 E-mail: sales.psgindia@psgdover.com or Circle Readers’ Service Card 54
Q EXACTIVE PLUS HYBRID QUADRUPOLE ORBITRAP MASS SPECTROMETER The Thermo Scientific Q Exactive Plus benchtop LC-MS/MS combines highperformance quadrupole precursor selection with high resolution, accurate-mass (HRAM) Orbitrap detection to deliver high performance and tremendous versatility. From protein characterisation to targeted or DIA-based quantitation and confident DMPK qual/quan screening studies, this system enables you to screen, identify, and quantify compounds in complex samples rapidly. For details contact: Thermo Fisher Scientific India Pvt Ltd 102, 104, Delphi ‘C’ Wing Hiranandani Business Park Powai, Mumbai 400 076 Tel: 022-67429494 Fax: 91-022-67429405 E-mail: sagar.chavan@thermofisher.com or Circle Readers’ Service Card 55
CENTRIFUGAL IN-LINE PUMPS
AIR CLEANER
The CR pump range from Grundfos is one of the most extensive in-line pumps on the market that can match all customer requirements. With many innovative features unique to Grundfos, CR pumps provide superior reliability and the lowest possible cost of ownership to customers. By manufacturing their own motors, Grundfos ensures maximum performance in all its pumps. The Grundfos motor IE3 efficiency is extremely silent and resilient. They are also available in the self-regulating MGE configuration, featuring an integrated frequency converter meeting IE5 efficiency. The pump houses a specially designed cartridge seal that increases reliability, ensures safe handling and enables easy service and access. Shaft seal solutions configurations come in a wide choice of materials which allows for a better temperature handling. The temperatures can range from -40°C to 180°C. Pump efficiency is maximized by state-of-the-art hydraulic design and carefully crafted production technology. The CR is available in four different materials: titanium, stainless steel AISI 316 and stainless steel AISI 304, and AISI 304/cast iron.
Camfil offers CamCleaner 300 an energy efficient air cleaner. This CC300 can cater to an average air purification area of up to 1,000-sq ft, controlling 0-10V Potentiometer, with adjustable speed. CC300 is best suited to perform across varied indoor comfort requirements ranging from small or medium spaces. CC300 is even well-suited to perform efficiently in an open ceiling environment offering clean ambiance at home and a healthier work environment. CC300 has an air flow capacity of 0-400 m3/h, controlled by 6 stage controller-card, which ensures safety by controlling and reducing the impact of ambient air formaldehyde and VOC concentrations. With a reduced height of only 300 mm, this can be installed in the ceiling (built-in). Camfil CC300 also comes fitted with an electronically controlled motor that reduces the operational noise and also drives energy efficiency. CC300’s smooth interior helps the filters to slide smoothly, with new simple side access. The hard-wearing and protective coating on CC300 ensures the long life of its filters, protecting them against corrosion. The unit also has inlet and outlet with standard Spiro connection with 250 mm, easing the operations and maintenance tasks.
For details contact: Grundfos Pumps India Pvt Ltd 118 Rajiv Gandhi Salai, Thoraipakkam Chennai 600 097 Tel: 044-45966800 Fax: 91-044-45966969 or Circle Readers’ Service Card 56
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For details contact: Camfil Air Filteration India Pvt Ltd 62, IDC, Mehrauli Road Gurgaon, Haryana 122 001 Tel: 0124-4874101 Fax; 91-0124-4082405 E-mail: pksv.sagar@camfil.com or Circle Readers’ Service Card 57
WALK-IN HUMIDITY CHAMBER
The KSB Group offers a special impeller for its Movitec multi-stage high-pressure pumps. This new impeller significantly improves these pumps’ suction characteristics (NPSH value). It proves its worth particularly in applications with critical inlet conditions (eg, boiler-feed applications) as well as applications in which the pump is required to take in water from low-lying tanks or at higher temperatures. Under these conditions, a pressure drop in the intake area may cause cavitation to occur in the first pump stage. This can result in excessive wear of pump parts or motor bearings as well as a reduced service life of the pump due to damaged parts and an unbalanced hydraulic system. The new impeller features a modified inlet dia, vanes allowing a slightly diagonal throughflow and a newly designed stage casing, all of which serve to substantially improve the pump’s NPSH curve. The multi-stage centrifugal pumps from the Movitec range are designed for handling fluids such as water, coolants, condensate and mineral oils.
Mack Pharmatech Pvt Ltd offers walk-in humidity chamber in the temperature of 20°C to 60°C and humidity of 40%RH to 95%RH; accuracy ±0.2°C and ±2.0% RH. and uniformity ±1.0°C and ±3.0%RH control system PLC (Allen Bradley). Test is suitable for 25°C and 60%RH, 30°C and 65%RH, 40°C and 75%RH, and 30°C and 75%RH. Features PLC-based control system; 21 CFR software; HMI (touch screen display); standby refrigeration system; standby humidity system; imported hygroflex sensor; 8+8 scanner; GSM technology; hooter system; full-view glass door; bullet feet levelling legs; tray spacing every ½” adjustable; GMP Model.
For details contact: KSB Pumps Ltd Mumbai-Pune Road, Pune, Maharashtra 411 018 Tel: 020-27101231, Fax: 91-020-27426000 E-mail: Yagnesh.Buch@ksb.com
For details contact: Mack Pharmatech Pvt Ltd B-48 Malegaon MIDC, Sinnar Dist: Nashik, Maharashtra 422 113 Telefax: 91-02551-230877 E-mail: sales@mackpharmatech.com
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SOLAR PUMPS Grundfos has always been a forerunner in developing sustainable pump solutions that not only protect our water resources, but also save on the energy consumed by the pumps. To do so, they have developed pumping systems that are capable of utilizing renewable energy to operate. They are: SQFlex Pumps: Submersible Pumping System The SQFlex system is an environmentally-friendly water supply system developed by Grundfos. With its builtin electronics and protections, the pump is compatible with both DC and AC power supply without requiring an external inverter. The solar submersible SQFlex pumps are fitted with a permanent magnet motor, which enables the efficient use of solar energy.The SQFlex pumps can be adapted to any water supply need according to the conditions of the installation site as it is very light weight and flexible with regard to the energy supply and performance. Smart Solarz is a solar powered self-priming pump, which is manufactured for domestic purposes. It comes in play where the power supply is erratic. It is extremely lightweight and easy to install. Also to prevent corrosion, the wet parts of the pump are made of food grade engineered polymers. These pumps are best suited for houses and buildings, who have a max of two additional floors apart from a ground floor, making it ideal for farmhouses, beach houses and can also be used in rural and semi-urban areas. It operates with solar panels of 250 W / 36 V (open circuit) and has a 150 W \ 24 V BLDC motor. For details contact: Grundfos Pumps India Pvt Ltd 118 Rajiv Gandhi Salai Thoraipakkam Chennai 600 097 Tel: 044-45966800 Fax: 91-044-45966969 or Circle Readers’ Service Card 60
Chemical Products Finder | August-September 2018 | 37
General Products
PUMP IMPELLER
General Products
OIL-FREE HIGH-PRESSURE COMPRESSOR
RADIAL DIAPHRAGM VALVES
The HAUG.Sirius HP 450 is the first compressor to combine Sauer’s extensive know-how in high-pressure applications and HAUG Sauer’s expertise in manufacturing oil-free solutions. The result is a powerful high-pressure compressor that is entirely oilfree to ensure excellent gas purity. The hermetically gastight construction achieves extremely low leak rates and enables 4-stage compression of almost any gas. With a volume flow rate of 60 Nm³/h, the compressor operates at a suction pressure of 5 bar.g and a final pressure of 450 bar.g.
Cipriani Harrison’s radial diaphragm valves are made from forged AISI 316L as per ASME BPE specifications. Radial diaphragm valves are widely accepted due to their unique design features which minimise dead legs in critical pharma and biotech operations. The aseptic design minimises hold-up volumes helping to avoid contamination. The diaphragms of these valves are compliant with FDA 177.2600 and UJSP Class VI. The available sizes ranges from ½” to 2” both in manually and pneumatically actuated versions.
For details contact: J P Sauer & Sohn Maschinenbau GmbH Brauner Berg 15 24159 Kiel, Germany Tel: +49 431 3940-0 E-mail: William.koester@sauercompressors.de
For details contact: Cipriani Harrison Valves Pvt Ltd Sub Plot No: 2, B/s Margin Impex Ltd Nr Phase IV, GIDC Estate V U Nagar, Anand, Gujarat 388 121 Tel: 02692-235082, 235282 Fax: 91-02692-236385 E-mail: info@harrisonengineers.com
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ULTRA-COMPACT IPC FOR EDGE COMPUTING The ultra-compact C6015 Industrial PC (IPC) is the ideal space-saving, high-performance IoT edge device to fully utilise the advantages for new and legacy systems in the process industries. By integrating comprehensive IoT and analytics functionality, PC-based control technology opens up a wealth of options to optimise production. System consistency in the control platform ensures simple implementation and high transparency: a universal portfolio of components for explosion protection, including the ELX Series EtherCAT Terminals, enables end-to-end automation of even large and complex processing plants; the TwinCAT software platform offers specific interfaces and libraries for process technology, and enables convenient cloud integration via TwinCAT IoT and data analysis via TwinCAT Analytics in perfect synchronisation with control cycles; and a high-performance IoT edge device is available in the form of the C6015 ultra-compact IPC, a universally suitable machine control platform. Equipped with an Intel Atom processor offering up to four CPU cores, the C6015 provides sufficient processing power for simple collection, processing and provision of process data and for the more complex tasks required of a modern IoT gateway. The Microsoft Azure Certification of the C6015 underscores that the device is ideal for state-of-the-art Industrie 4.0 applications. The C6015 is predestined for such communication tasks especially when retrofitting and connecting legacy systems. Existing process technology systems can be easily equipped with additional IoT capabilities using this IoT edge device or they can be readied to meet future communication requirements. In addition, system availability and productivity can be increased and cloud-based services used, eg, to implement predictive maintenance. For details contact: BECKHOFF Automation Pvt Ltd Suite 4, Level 6, Muttha Towers Don Bosco Marg, Yerwada Pune, Maharashtra 411 006 Tel: 020-40004802 Fax: 91-020-40004999 E-mail: a.phatak@beckhoff.com or Circle Readers’ Service Card 63
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OPEN HEAD DRUMS WITH CLAMPING RING LIDS
The pharma and fine chemicals manufacturing sectors have to face the challenge of impurities below PPM (parts per million) levels. A clean centrifuge is a must. ACE offers full dome opening machines in its entire range of basket sizes. The simplicity of the bottom discharge arrangement is also taken care of. The multi-point full body bottom cake discharges without sweepers, the hydraulic scraper, the cake sensor, the zero speed interlock, the safety switches, the antivibration tripper, the DIN pressure test for air-tight operation, nitrogen purging with oxygen analyser, the GMP version, are all a part of the ACE bottom discharge centrifuge.
An open head drum with clamping ring lids is a versatile system in a variety of sizes with or without rolled beads. Various types of closures: clamping ring with toggle latch suitable for tamper-evident sealing, jet-ring closure for fully automatic drum closing, also available as pharma version. A versatile system from 2 to 220 litres; stackable empty or filled; recycling by easy separation or materials; internal and external surface coatings, powder coatings; UN Certified; FDA/ BGA/BAG-compliant versions on request.
For details contact: ACE Industries (India) Pvt Ltd 118 Alpha Indl Estate Marol Military Road, Andheri (E) Mumbai 400 059 Tel: 022-42258000 E-mail: ace_centrifuges@yahoo.co.in
For details contact: Vinisa E I Pvt Ltd 6 Himalaya House Palon Road Mumbai 400 001 Tel: 022-22614088, 22622391 E-mail: vinisa@vsnl.net
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DRIVE SOLUTIONS To optimise the total cost of ownership (TCO) NORD DRIVESYSTEMS offers individual TCO calculations, integrated concepts for costs and efficiency optimisation as well as powerful and efficient drive technology. The total costs which a product generates over the course of its life cycle can be calculated with the aid of a TCO calculation. To optimise the TCO, NORD supplies efficient drive solutions which considerably reduce operating costs. Here, the focus is on an integrated approach. This includes reduction of the number of versions with the aid of the NORD modular system, reduction of energy consumption through the use of efficient IE4 synchronous motors; long service life and low maintenance NORD drive units. Drive systems count as the main consumers of energy in industry. Energy saving IE4 synchronous motors from NORD are highly efficient, thanks to PMSM technology, also in the partial load and speed ranges. The second largest factor for reducing costs is the deliberate reduction of the number of versions. This minimises administrative expenses, and enables leaner manufacturing, logistics, storage and service processes. The necessary basic versions which are required in order to reduce the total number of versions can be selected from the extensive NORD modular system. In addition, NORD systems facilitate reduction of the number of versions and spare parts management. For Intralogistics and airport applications, NORD supplies the LogiDrive standardised geared motor system consisting of an IE4 synchronous motor, a two-stage bevel gear unit and a NORDAC LINK field distributor is a perfectly matched drive system. For pallet conveying technology NORD offers an economical combination of an asynchronous motor and the NORDAC BASE frequency inverter. Also, with the aid of NORD frequency inverters, maintenance and repair costs can be significantly reduced and plant availability increased. For details contact: Getriebebau NORD GmbH & Co KG Getriebebau-Nord-Straße 1 22941 Bargteheide/Hamburg Germany Tel: +49 45 32 / 2 89 -0 Fax: +49 45 32 / 2 89 -22 53 E-mail: pl.muthusekkar@nord.com / Joerg.Niermann@nord.com or Circle Readers’ Service Card 66
Chemical Products Finder | August-September 2018 | 39
General Products
MULTI-POINT FULL BODY BOTTOM CAKE DISCHARGE
General Products
WEIR DIAPHRAGM VALVES
THERMAL IONISATION MS
Cipriani Harrison’s weir diaphragm valves are made from bar stock/ forging and cover a range of sizes from 1/2” to 1”. These valves are made as per the ASME BPE specifications. All the elastomers used for the diaphragms (Viton, EPDM, PTFE, Buna) are FDA approved USP Class VI Grade rubbers are also available on request. The standard surface finish of the valve is 0.4Ra and 0.2Ra available on request. Cipriani Harrison’s diaphragm valve utilises a patented new diaphragm design called hygieniseal.
Get high-precision isotope ratio measurements of your precious samples with the Thermo Scientific Triton Plus multicollector thermal ionization mass spectrometer (TIMS). With a proven thermal ionization source and a unique variable multi-collector system that can be configured to suit the application, the Triton Plus TIMS system is ideal for dating of geological samples and control of isotropic compositions of nuclear materials. It has outstanding sensitivity, dynamic range, linearity and stability.
For details contact: Cipriani Harrison Valves Pvt Ltd Sub Plot No: 2, B/s Margin Impex Ltd Nr Phase IV, GIDC Estate V U Nagar, Anand, Gujarat 388 121 Tel: 02602-235082, 235282 Fax: 91-02692-236385 E-mail: info@harrisonengineers.com
For details contact: Thermo Fisher Scientific India Pvt Ltd 102, 104, Delphi ‘C’ Wing Hiranandani Business Park Powai, Mumbai 400 076 Tel: 022-67429494 Fax: 91-022-67429495 E-mail: sagar.chavan@thermofisher.com
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DRIVE SOLUTIONS NORD Electronic DRIVESYSTEMS GmbH is a member of the NORD DRIVESYSTEMS Group. Drive solutions from NORD DRIVESYSTEMS also feature a great depth of production. Whether for series production devices, individually configurable products or one-offs, enables orders of any size to be produced. A batch size of 1 is also achievable without further set-up. The demand for individual adaptations is increasing and the present high proportion of customised devices is continually growing. In 2017, a further increase resulted from the successful introduction of the NORDAC LINK field distributor. The drive controller for flexible, decentralised installation is freely configurable according to the particular requirements and application and provides considerably more options for customisation than the previous products. NORD not only uses the latest technologies for its products. The objective: max speed and efficiency, a lean logistics chain and largely paperless production. The entire production process is controlled via a central order. On receipt, each package is given a 2D code and can therefore be continuously traced until it is used. The automated small parts warehouse (AKL) with 2,000 six-fold segmented containers is centrally integrated into the production process and is used not only to store components, but also for semi-finished products. After the SMD department, the assembled modules are returned to the AKL, from where they are removed for further THT (Through Hole Technology) processing. This implements an automatic FIFO (First In – First Out) procedure within the production process. As almost all products are produced directly according to customers’ orders, only a short production lead time and storage buffer are required. For details contact: Getriebebau NORD GmbH & Co KG Getriebebau-Nord-Straße 1 22941 Bargteheide/Hamburg Germany Tel: +49 45 32 / 2 89 -0 Fax: +49 45 32 / 2 89 -22 53 E-mail: pl.muthusekkar@nord.com Joerg.Niermann@nord.com or Circle Readers’ Service Card 69
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CAPILLARY RHEOMETERS
Pharma Chem Machineries offers single head automatic cap sealing machine with SS belt conveyor to connect in line with automatic filling machine. It is also having cap orientation unit for automatic cap replacement on the bottle. Features output up to 2,400 to 3,600 container per hour as per the bottle size; OHNS sealing rollers for trouble-free long life of rollers; easy height adjustment of sealing unit and cap orientation unit; and variable speed drive ensuring speed alignment with filling machine.
Capillary rheometers are widely used in the polymer industry due to their ability to simulate the high shear rate conditions in many processing operations such as injection moulding. Rosand research grade rheometers have a wide variety of unique capabilities such as twin bore designs, ability to measure shear viscosity over a wide shear rate range and ability to measure melt strength and dimensional stability.
For details contact: Pharma Chem Machineries 311/2484 Motilal Nagar No: 2 M G Road, Goregaon (W) Mumbai 400 090 Telefax: 022-28735321 E-mail: pharmach@gmail.com / pharmachem79@gmail.com
For details contact: Aimil Ltd Naimex House A-8 Mohan Co-operative Indl Estate Mathura Road New Delhi 110 044 Tel: 011-30810200 Fax: 91-011-26950011 E-mail: info@aimil.com
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ULTRA-COMPACT INDUSTRIAL PC The ultra-compact C6015 Industrial PC (IPC) is high-performance IoT edge device to fully utilise these advantages for new and legacy systems in the process industries. By integrating comprehensive IoT and analytics functionality, PC-based control technology opens up a wealth of options to optimise production. System consistency in the control platform ensures simple implementation and high transparency: a universal portfolio of components for explosion protection, including the ELX Series EtherCAT Terminals, enables end-to-end automation of even large and complex processing plants; the TwinCAT software platform offers specific interfaces and libraries for process technology, and enables convenient cloud integration via TwinCAT IoT and data analysis via TwinCAT Analytics in perfect synchronisation with control cycles; and a high-performance IoT edge device is available in the form of the C6015 ultra-compact IPC, a universally suitable machine control platform. Equipped with an Intel Atom processor offering up to four CPU cores, the C6015 provides sufficient processing power for simple collection, processing and provision of process data and for the more complex tasks required of a modern IoT gateway. The Microsoft Azure certification of the C6015 underscores that the device is ideal for state-of-the-art Industrie 4.0 applications. The C6015 is predestined for such communication tasks especially when retrofitting and connecting legacy systems. Existing process technology systems can be easily equipped with additional IoT capabilities using this IoT edge device or they can be readied to meet future communication requirements. For details contact: BECKHOFF Automation Pvt Ltd Suite 4, Level 6, Muttha Towers Don Bosco Marg, Yerwada Pune, Maharashtra 411 006 Tel: 020-40004802 Fax: 91-020-40004999 E-mail: a.phatak@beckhoff.com / info@beckhoff.co.in or Circle Readers’ Service Card 72
Chemical Products Finder | August-September 2018 | 41
General Products
CAP SEALING MACHINE
General Products
HEAT EXCHANGER
Heat exchanger is available in standard cGMP and customised models with SS304/316/316L contact parts. Massive output parameters coming out of relatively small input parameters. They are available in capacities ranging from 1 to 100 m2. Customised heat exchangers are available to suit client’s requirements.
SILICONE RUBBER SHEET
Shree Gaurav’s silicone rubber sheets are available from sizes 1 x 1 ft up to max 1 x 2 metres. Thickness ranges from 2 to 12 mm. Transparent silicone sheet is also available in compliance with FDA 21CFR 177.2600 requirements.
For details contact: Shree Gaurav Rubber Products 112-B Marudhar Indl Estate Opp: Old Sydicate Bank Goddev Road Bhayandar (E) Dist: Thane, Maharashtra 401 105 Telefax: 91-022-28197355 E-mail: Gaurav_rubber@rediffmail.com
For details contact: IPEC Engg Pvt Ltd Plot No: 5175, GIDC Ankleshwar Gujarat 393 002 Tel: 02646-221175 Telefax: 91-02646-225175 E-mail: md@ipecengg.com marketing@ipecengg.com or Circle Readers’ Service Card 73
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HEAVY DUTY SCREW AND VANE PUMPS Within the SPX FLOW business, the breadth and depth of pumping knowledge is based on decades of pump development and experience. From its Plenty brand, comes a wide range of vane and screw pumps which are widely used for the pumping of heavy viscous fluids across industries such as oil and gas, power generation and naval, and are ideal for forced lubrication of rotating machinery and fuel transfer processes. Plenty Triro triple screw pumps provide reliable, quiet, pulse and vibration-free operation. The clever design of these compact pumps with just three moving parts, increases pump reliability, reduces noise pollution and minimizes impact on other downstream equipment. They deliver a stable flow of fuel and oil and offer better efficiency than equivalent centrifugal pump models. Well proven within the oil and petrochemical industries, the Plenty Twinro two screw pumps offer an ideal solution for heavy duty fuel transfer in accordance with API specifications. The pumps can handle most bulk liquid transfer duties, and are used extensively in bulk loading and unloading applications. Each rotor is a precisely machined piece; the accurate screw profile ensures volumetric efficiency, accuracy, low running costs and reduced deflection even at high pressure discharge. The unique SPX FLOW Plenty vane pump offers advantages over conventional vane pump technology with gentle, low shear pumping action; low rate of wear; lower running costs, and variable flow without the need for variable speed drive systems. The pump incorporates a rotor between the vane tips and the stationary body core with two sets of parallel flats machined on the inside surface against which the vanes run. The ends of the vanes are angled to give a component of force to drive the rotor around and creating the same action as traditional vane pump designs, the shaft and rotor centrelines are eccentric and form expanding and contracting cavities as the shaft rotates. Precision engineering, heavy blades and high quality manufacturing ensure the Vane pumps offer long life and exceptional performance. SPX FLOW’s experience with refinery and oil and gas specifications means that customers are assured of compliant solutions with all necessary documentation. The understanding of international specifications is supported by innate industry expertise and the ability to customize and package a pump to meet the most exacting of requirements. For details contact: SPX International Ltd Lodge Park House Kettering Parkway, Kettering Venture Park Kettering NN15 6XU, U.K. Tel: +44 (0)1604 889921 E-mail: Maryanne.Johnson@spxflow.com or Circle Readers’ Service Card 75
42 | August-September 2018 | Chemical Products Finder
VITON & SILICONE RUBBER CORD Shree Gaurav offers O-ring cord in running length and of varying sizes from 2 to 50 mm. The company also offer Viton gasket in running with cross-sectional dimensions of 12 x 12 mm, 10 x 10 mm, 15 x 3 mm, etc.
The Thermo Scientific Q Exactive HF mass spectrometer is the next generation HRAM benchtop system with an ultra high-field Orbitrap detector, providing greater speed, productivity and confidence for both qualitative and quantitative omics workflows. For details contact: Thermo Fisher Scientific India Pvt Ltd 102, 104, Delphi ‘C’ Wing Hiranandani Business Park Powai, Mumbai 400 076 Tel: 022-67429494 Fax: 91-022-67429405 E-mail: sagar.chavan@thermofisher.com
For details contact: Shree Gaurav Rubber Products 112-B Marudhar Indl Estate Opp: Old Syndicate Bank Goddev Road, Bhayandar (E) Dist: Thane, Maharashtra 401 105 Telefax: 91-022-28197355 E-mail: gaurav_rubber@rediffmail.com
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CONNECTED DRIVES NORD DRIVESYSTEMS offers drive solutions for digital factories of the future. These include NORDAC LINK decentralised field distributors, smart drives with Cloud links for predictive maintenance, as well as LogiDrive - the efficient drive solution for intralogistics that offers a reduction of the number of versions. A PROFIsafe interface module ensures even greater safety in production. The NORDAC LINK Series field distributor for applications in modern, networked intralogistics systems for flexible close-to-the-motor installation is available as a frequency inverter (up to 7.5 kW) or a motor starter (up to 3 kW) and enables rapid commissioning, simple operation and maintenance. Thanks to an integrated PLC and compatibility with all common bus systems, the freely configurable field distributor can be easily integrated into all modern automation systems. Networked NORD drive units communicate their status data via the control system or directly into a secure Cloud communication. Among other things, this enables predictive maintenance – from conveyor drives up to industrial gear units. Recording of the performance data also enables optimal dimensioning of the system as well as continuous condition monitoring of the drives. With this, NORD supplies intelligent drive technology for digitalised production in Industry 4.0. With its LogiDrive systems, NORD provides efficient and maintenance-friendly plug&play technology. This consists of standardised versions with IE4 geared motors at rated powers of up to 5.5 kW, a two-stage helical bevel gear unit and a frequency inverter - a combination that ensures optimisation of processes and costs. A further important element in modern production is the functional safety of plant and machinery. With the SK TU4-PNS PROFIsafe interface module, NORD provides even greater safety. The optional module meets the most stringent safety requirements, enables flexible integration of various safety components and ensures secure communication in PROFINET environments. For details contact: Getriebebau NORD GmbH & Co KG Getriebebau-Nord-Straße 1 22941 Bargteheide/Hamburg Germany Tel: +49 45 32 / 2 89 -0 Fax: +49 45 32 / 2 89 -22 53 E-mail: Joerg.Niermann@nord.com / pl.muthusekkar@nord.com or Circle Readers’ Service Card 78
Chemical Products Finder | August-September 2018 | 43
General Products
Q EXACTIVE HF BENCHTOP ORBITRAP MASS SPECTROMETER
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Industry News Ministry of C&F Allocates ` 40 crores for Setting up Plastic Park in Uttarakhand Ministry of Chemicals and Fertilisers (C&F) chaired by Shri Ananthkumar, Union Minister for C&F and parliamentary affairs recently inaugurated Centre for Skilling & Technical Support (CSTS), first Central Institute of Plastics Engineering &Technology (CIPET) centre at ITI Building, Doiwala, Dehradun. This CIPET centre ranks 32nd in the list of centres around the country.
the nation namely - Dahej (Gujarat), Vishakhapatnam–Kakinada (Andhra Pradesh), Paradeep (Odisha) and Cuddalore and Nagapattinam (Tamil Nadu), Singh provided project implementation status detail for each of these projects. Dahej PCPIR: The state of Gujarat committed to investing `. 85,928 crore for setting up of PCPIR at Dahej with development plan sanctioned and environment regulatory approvals received last year. The anchor tenant project i.e. ONGC Petro additions Limited (OPaL)’s cracker stands commissioned in March 2017. It will create employment opportunities for 1.32 lakh persons.
Addressing the gathering comprising of dignitaries to include Guest of Honour, Chief Minister of Uttarakhand, Shri Trivendra Singh Rawat, and Member of Parliament, Haridwar, Dr. Ramesh Pokhriyal Nishank, Shri Ananthkumar noted that plastics constitute over 50% of the basic inputs – right from a small plastic spoon to finding its application in automobiles, aerospace and advanced biomedical equipment manufacturing. “Wherever there is a requirement for plastic, the technical manpower trained at CIPET will find employment,” he asserted. “1500 students would be admitted in the first year itself at CIPET centre in Dehradun, which would be increased to 2500 in the second year and scale to 3000 in the next consecutive year.”
Andhra Pradesh PCPIR: ` 43,744 crore has been invested by the Andhra Pradesh government in setting up of this PCPIR. While the draft master plan and environmental impact assessment study stands completed, on full-project completion it will create employment for 1.11 lakh persons.
With support from the State Government, B.Tech courses in plastic engineering will soon commence in the near future. “Till 2014, 23 centres of CIPET were functioning that were training around 40,000 students, now CIPET is developing 1,00,000 technicians per year and in the last 4 years the total number has crossed 2.5 lakhs,” the Minister added. To celebrate 50 golden years of CIPET in 2018, the number of CIPET centres across the country will be increased to 50 before the end of this year.
Tamil Nadu PCPIR: District level notification has been issued by the Government on Tamil Nadu PCPIR notifying the delineated PCPIR area in the Cuddalore and Nagapattinam Districts as a Local Planning Area, under Tamil Nadu Town and Country Planning Act 1971. The project stands at an investment of ` 8100 crore and actual employment for 13,950 persons is generated.
Taking into consideration increasing use of plastics and the environmental sustainability issue, the Government aims to bring biodegradable plastics to common use soon. It has further proposed setting up of another CIPET centre in Uttarakhand and allocated ` 40 crores for establishing a plastic park in the State at Sitarganj. Among other units, the park would house plastic waste recycling unit within to address concerns regarding increase in generation of plastic waste in the State and provide employment opportunities for over 5000 people in the region. “On graduating from CIPET centre, an average salary of a technician will be around ` 30,000,” Shri Trivendra Singh Rawat added. A total project cost of ` 51.32 crore has been incurred on setting up of the CIPET: CSTS at Dehradun, as per the 50:50 funding arrangement agreed upon by the Government of India and the Government of Uttarakhand to support development and progress in the region.
Full Realisation of PCPIR Developments in India will Create Employment Opportunities for 33.96 lakh persons: Shri Rao Inderjit Singh In a written reply to a question posed in Lok Sabha, Minister of State for Planning (IC) and Chemicals & Fertilizers, Shri Rao Inderjit Singh shed light on the status of implementation of Petroleum, Chemical and Petrochemical Investment Regions (PCPIRs) projects in India. He informed, according to Detailed Project Reports (DP`), the projected investment on full realization of PCPIRs is ` 7.63 lakh crore and employment generation (both direct and indirect) is expected for around 33.96 lakh persons. As per the policy resolution, a PCPIR is a specifically delineated investment region with an area of around 250 square kilometres. With four PCPIRs in 44 | August-September 2018 | Chemical Products Finder
Paradeep PCPIR: Actual investment made in the Paradeep project is ` 45,000 crore with an employment opportunity for 38,000 persons. The draft master plan and environmental impact assessment stands completed. The anchor project at the PCPIR i.e. Indian Oil Corporation Limited (IOCL)’s refinery stands commissioned in February 2016.
Singh also explained the role of central and state governments in implementation of the PCPIR projects during addressal.
Government Launches PARIVESH on World Biofuel Day Celebrating World Biofuel Day on August 10, Prime Minister Narendra Modi launched “Pro Active and Responsive facilitation by Interactive and Virtuous Environmental Single Window Hub (PARIVESH)” and unveils a booklet on National Policy on Biofuels 2018. The day has been observed since 2015 to spread awareness about the importance of non-fossil fuels as an alternative to conventional fuels and highlight various efforts made by the Government in the biofuel sector. Several dignitaries graced the launch to include Nitin Gadkari, Union Minister of Road Transport & Highways, Shipping, and Water Resources; Shri Ramvilas Paswan, Union Minister of Consumer Affairs, Food and Public Distribution; Shri Radha Mohan Singh, Union Minister of Agriculture and Farmers Welfare, Dr. Harsh Vardhan, Union Minister of Science & Technology, Earth Sciences, and Environment, and Dharmendra Pradhan, Union Minister of Petroleum & Natural Gas, Skill Development & Entrepreneurship were present. The day reaffirms the Government’s commitment to increase farmers’ income and improve the environment. Minister of Petroleum & Natural Gas, Dharmendra Pradhan assured that several steps have been taken have been taken to improve the supply of ethanol for the blending programme, which has resulted in supplies jumping from 38 crore litres in 2013-14 to about 141 crore litres in the ongoing season. The Government notified that the new National Policy on Biofuels-2018 envisages a target of 20 per cent blending of ethanol in petrol by 2030. The policy has thus widened the scope of raw material for ethanol procurement.
Industry News New Managing Director for LANXESS in India
“On behalf of the entire Board of Management, I would like to thank both Jacques Perez and Neelanjan Banerjee for their excellent work and outstanding contributions to the company so far and wish them every success in their new roles” said Rainier van Roessel, Member of the Board of Management at LANXESS AG, commenting on the development.
Covestro strengthens its global film production Covestro intends to significantly expand its global film production to meet the growing demand in all regions. In particular, capacity expansions are planned at Map Ta Phut, Thailand, Guangzhou, China, South Deerfield, USA, and Dormagen, Germany. The total investment of more than 100 million euros also includes the expansion of the associated infrastructure and logistics. Dr. Markus Steilemann, According to current planning, over 100 new jobs will be created worldwide for the operation of the new plants. The high-quality semi-finished products are used in the automotive, medical technology and security card industries, amongst others. "With this capacity expansion, we are investing in promising technologies and applications," says Dr. Markus Steilemann, CEO of Covestro. "The innovative high-tech materials offer solutions for future challenges and deliver their contribution to making the world a brighter place." "We want to expand our global film production as quickly as possible to meet the growing demand in the regions," explains Michael Friede, global head of the Coatings, Adhesives and Specialties segment. "With modern and efficient production facilities, we want to offer our customers growth opportunities and strengthen them in their competitive environment.” One of the new production facilities is being built in Map Ta Phut in Thailand and is scheduled for completion by the end of 2019. It is based on modern co-extrusion technology. At the Guangzhou site in China, the focus will initially be on converting the existing co-
Covestro is also building new co-extrusion lines in Dormagen, which are scheduled for completion in the fourth quarter of 2020. Only a year ago, the company commissioned a new production line there for high-quality, multilayer flat films, including infrastructure and logistics facilities. "With these expansions we create the conditions to meet customer requirements more flexibly and quickly. Our tailormade products enable versatile applications in various industries," says Dr. Thorsten Dreier, global head of the Specialty Films business.
New orders cement Topsoe’s leading position in ammonia in India Te c h n i p F M C h a s a w a r d e d To p s o e a contract for license and basic engineering for two gas-based ammonia plants for Hindustan Urvarak and Rasayan Ltd (HURL). The two fertilizer complexes in Sindri and Barauni will each comprise 2,200 MTPD ammonia and 3,850 MTPD urea plants and will be realized by TechnipFMC, France, along with their consortium partners L&T Hydrocarbon Engineering, India. "We need the best available technologies to fulfill our vision of growth, efficiency, and national self-sufficiency. Technip has offered Topsoe’s ammonia technology which is considered one of the best technologies in the market and therefore, we are looking forward to a urea/ammonia plant which shall turn out to be one of the most energy-efficient, having reliable and safe operations,” said Mr Arun Kumar Gupta, Managing Director, HURL. He adds, “The HURL projects at Sindri and Barauni not only show the commitment and support of the Indian Government, NITI Aayog (National Institution for Transforming India), the Department of Fertilizer under the Indian Ministry of Chemicals and Fertilizers, but also the three promoter companies, all well-known in the area of mega-project management.” “We are extremely pleased to be able to continue our long-standing support of the Indian Government’s efforts towards self-sufficiency in urea production and as a consequence: food security. Our world-leading ammonia technology and catalysts are the basis for three out of the four fertilizer plant revival projects in India right now,” says Amy Hebert, Executive Vice President and Deputy CEO, Topsoe. The two new plants are part of the Indian government’s revival plans for the fertilizer sector to ensure Indian self-sufficiency in urea fertilizers. In 2015, Topsoe was awarded the ammonia technology license, basic engineering, technology, and catalysts for an ammonia plant for the Ramagundam Fertilizer Project. This 2,200 MTPD ammonia plant is also a revival project scheduled to begin operation in the fourth quarter of 2018. Chemical Products Finder | August-September 2018 | 45
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Neelanjan Banerjee succeeds Jacques Perez as the Country Representative and Managing Director of Lanxess in India w.e.f September 1, 2018. He will assume these tasks in addition to his current function as head of the Advanced Industrial Intermediates business unit (BU AII) in India. Banerjee joined LANXESS in 2006 as head of the former Basic Chemicals business unit and the Saltigo business unit in India. Neelanjan Banerjee Banerjee follows Jacques Perez, age 56 years, who will take over new responsibilities as Managing Director of LANXESS Holding UK Unlimited and Country Representative of LANXESS in the United Kingdom. Born in France, he has also held the position of Chief Financial Officer (CFO) of LANXESS India Private Limited since 2013.
extrusion line. The first new capacities are to be available there as early as mid-2019. In a second phase, capacity is also to be expanded there. In South Deerfield, Massachusetts, measures to increase efficiency and quality are already being implemented.
Industry News News
BPCL to go ahead with setting up new refinery State-run Bharat Petroleum Corp Ltd (BPCL) has been given green nod for setting up a second generation ethanol plant in Odisha that would entail an investment of ` 747.46 crore, according to a senior government official. The ethanol bio-refinery with a capacity of 100 kilo litre per day (KLPD) will be set up at Baulsingha village in Bargarhdisrict in an area of 58.44 acres. The project is in line with the government's national bio-fuel policy, which mandates 5 per cent blending of ethanol with petrol. Total project cost is estimated to be `747.46 crores and will create 200 direct and about 1000 indirect job opportunities when the facility becomes operational. BPCL will use Lignocelluloses biomass, an attractive feedstock to produce renewable fuels , particularly ethanol.
Ethanol blending of petrol saved Rs 4000 crores last year Ethanol has not only helped the farmers but has also saved the country's wealth. Last year, ethanol blending of petrol has saved about Rs.4000 crores in foreign exchange that would have been spent on imports. The target of the government is to increase this savings to ` 12000 crores in the next four years. Moreover, in the next four years we can make ` 20000 crores just by producing ethanol from sugarcane. With this saving and an alternative to sugarcane, the sugarcane farmers will be ensured of a permanent solution to their recurrent problems. Ethanol is saving money. Besides, it will also reduce the toxic gases that generate from petrol.
DNV GL issues world’s first solar plant project certificate to CLP’s Veltoor Solar Power Project in India DNV GL, issued the world’s first project certificate for photovoltaic (PV) power plants to CLP India’s Veltoor Solar Power Project in Telangana, India. The project is owned by SE solar Ltd (SPV of Suzlon Energy Ltd and CLP India). The ever-increasing demand for reliable, affordable and low carbon electricity has driven a global upsurge in renewable energy resources. In 2016, India’s Ministry of New and Renewable Energy has announced the world’s largest renewable energy expansion programme, with the stated aim of reaching 175 GW of green power generation by 2022, including 100 GW of solar power. India is making good progress on these goals, increasing solar capacity by 370 per cent in three years, making solar its fastest growing energy source. The solar project by CLP India Veltoor in the southern Indian state Telangana is one of the larger solar projects in the country. This 100-MW plant, was developed by SE solar Ltd (SPV of Suzlon Energy Ltd and CLP India) and commissioned in phases starting mid-2017 and supplies energy to the Telangana Southern Power Distribution Company Limited. The certificate confirms all relevant safety features of the solar park and demonstrates the technical compliance of the project with the globally recognized standards. Certification of a PV power plant project according to the specification implies the overall evaluation of the asset including its design basis, design, grid code compliance, manufacturing process, transport and installation, commissioning and optionally in-service phases. Each of these phases will be closed with a statement of compliance after successful completion. The 46 | August-September 2018 | Chemical Products Finder
specification includes detailed description of each phase and is guiding through the certification process. The Veltoor park highlights the global nature of modern solar projects, employing PV panels from China, solar tracking technology from the USA, and an electrical system from Europe as well as services from numerous local contractors. Paulo Rocha, Chief Operating Officer of CLP India has said, “We are keen to expand our solar portfolio in India with projects that deliver value for our shareholders and our customers. Ensuring the highest quality is key to that strategy, but it is a real challenge in such an international project, especially as there was no global standard for PV parks when we started. We felt project certification was the ideal way to guarantee quality at every stage in the project, and DNV GL was the only certification body that could provide a complete guideline to achieve that.”
Atal Innovation Mission, NITI Aayog & MyGov launches “Innovate India Platform” R Ramanan, Mission Director, Atal Innovation Mission and Shri.Arvind Gupta CEO, MyGov today launched the “#InnovateIndia Platform”, a collaboration between the Atal Innovation Mission and MyGov, a citizen centric platform of the Government of India. The #InnovateIndia portal will serve as the common point for all the innovation happening across the nation. Launching the platform, Mission Director, Atal Innovation Mission said that the #InnovateIndia MyGov-AIM portal creates the muchneeded innovations platform for registering both grassroots and deep-tech innovators at a national level. Those searching for a critical innovation can leverage the portal advantageously for the benefit of the economy as well as national social needs.” According to the press statement, the platform will be open to all Indian citizens. The users can View, comment, share, and rate the innovations crowdsourced on the #InnovateIndia platform. The users can view the leaderboard which is calculated based on the votes on each innovation. Citizens can share their/ organizations/someone else’s innovation on the platform by login to the MyGov website and on various social media platforms. The citizens can access the platform on https://innovate.mygov.in/innovateindia. “India has been a very innovation-oriented society, but our challenge has been a structured approach to innovation, capturing them and building an ecosystem to take them global. The current government initiative to capture and support innovation from ground up, is aimed at creating a structured ecosystem to encourage, enhance and develop India’s innovative character”, said Arvind Gupta, CEO MyGovIndia.
Solid Waste Management Projects in 97 Ganga Towns A meeting was held between Union Minister for Water Resources, River Development & Ganga Rejuvenation and Union Minister of State for Housing & Urban Affairs along with other concerned officials in the month of July to review the Solid Waste Management (SWM) projects in 97 Ganga towns in the States of Uttarakhand, Uttar Pradesh, Bihar, Jharkhand, and West Bengal. The authorities have decided to continue pursuing the respective State Governments for taking up SWM projects as required. A total of 63 projects are sanctioned for River Front Development and development of Ghats and Crematoria at an estimated cost of ` 1197 Cr. Out of these 24 projects are completed and other projects are at various stages of implementation. 97 towns along river Ganga have been identified for solid waste management.
Industry News Steer, creator of advanced materials platform technology that effectively transforms and functionalises materials in the field of plastics, pharmaceuticals, food & nutraceuticals, biomaterials and biorefining, announces the induction of Subba Bangera, Chairman, Active Biz Solutions Pvt Ltd, into the company’s Board of Directors, with effect from July 27, 2018. Bangera is designated as Vice-Chairman, Steer , and will be responsible for steering the growth of the company from the long-term perspective through strategic advice, guidance and critical interventions apart from enhancing the operational efficiency. He is also the Representative Director of Steer at the prestigious Plastics Machinery Manufacturers’ Association of India (PMMAI), the apex body for the plastics equipment manufacturing business in the country. Commenting on the appointment, Dr Babu Padmanabhan, Managing Director & Chief Knowledge Officer, Steer said, “We are delighted to have a person of Bangera’s repute and calibre on the Board of Directors. With 45+ years of rich experience in setting up processing & machine building plants, he enjoys great reputation in the Indian plastics industry, as a thought leader, known for his highly-valued advice on organisational growth and business expansion.” His expertise is in research, sourcing and selling raw material, equipment Bangera is a highly-respected personality in the plastics manufacturing industry having chaired several national and international conferences and seminars. He also teaches in various management colleges as a guest faculty. He advises companies on Lean manufacturing to raise
Procurement functions must reframe their role to respond to disruptive forces: Roland Berger Study Virtually all industries have new issues to contend with. From e-mobility to the Industrial Internet of Things (IIoT), 5G and digitalization, the list is almost endless. These disruptions lead to the emergence of new products, services and business models in the blink of an eye. In this volatile environment, procurement plays a crucial role across all industry verticals. But the function needs to free itself of legacy structures and reframe its activities. The steps necessary for this procurement transformation are highlighted in the new Roland Berger study "Procurement endgame – The future of procurement in times of digitalization and disruption". Procurement in the automotive industry today has to deal with buying batteries, managing strategic partnerships for the connected car and sourcing new types of software. Indeed, procurement departments across all verticals are confronted with new parameters, whether they're in engineering, banking and insurance or chemicals and pharmaceuticals. The changes, often driven by digital technologies, have very different impacts on different industries. "If companies don't have ready responses to the disruptive forces in their industry that will work for new products, services and business models, or if they are unable react fast, they are putting their market position at risk," says
Oliver Knapp, Senior Partner at Roland Berger. Procurement has a key role to play as companies strive to successfully master the disruption that stretches far beyond the simple digitalization of procurement. "This is a unique opportunity," explains Knapp. "Procurement can and must reposition itself and redefine its role as a partner creating value in the company." For a company to stay competitive, the procurement function needs to reframe its role and be mindful of two areas in particular, as Oliver Knapp advises: "The new demands on procurement resulting from the disruptive trends and the digitalization of the function itself absolutely must feed into the company's procurement strategy." With the advancement of digital innovation in procurement, it's not only operational processes but also complex tasks that are being automated. The necessary transformation can be effected in a gradual process. The first thing to do is to consider the underlying conditions, in other words the industry-specific trends, corporate strategy and the company's individual success factors. This step also involves analyzing what the procurement function needs to be doing in the company in the future and how much time they have left to pull off the transformation. "Tackling digitalization in isolation or disregarding the latest market trends will only lead to failure. A successful transformation depends on a thorough consideration of all factors that can influence the business," says Knapp. Building on this, a number of scenarios can be developed covering aspects such as what the organization and role of procurement and the supplier network should look like, and how much capacity will be freed up as a result of digital standardization. The different factors need to be weighted individually to suit the company and assessed in terms of the possibilities available. The remaining steps are all about realizing the scenarios and strategic measures. If procurement functions don't quickly adapt their performance to the disruptive trends in the marketplace, companies will lose their ability to compete.
Himachal Pradesh Government Expresses Interest to FAGMIL for Setting Up White Cement plant in North India The Government of Himachal Pradesh recently expressed interest to FCI Aravali Gypsum and Minerals India Limited (FAGMIL), by issuing a Letter of Intent (LoI) to grant mining lease for setting up of white cement plant in North India to cater to the demand from the region. With only two operational white cement plants in the region currently, an MoU when entered between FAGMIL and the Government of Himachal Pradesh will establish the first PSU white cement plant in the country. A pre-feasibility study has been conducted by the National Council for Cement and Building Materials, Ballabgarh (Haryana) on 108 hectares of land leased near Village Nohra Dhar, Tehsil Sangrah, and District Sirmour (Himachal Pradesh) for setting up of this manufacturing facility. The plant will incorporate latest state-of-the-art, eco-friendly manufacturing technologies with an installed capacity of 1000 TPD. It will contribute to direct and indirect employment generation in the region around 200 to 3000 respectively. This upcoming project will be a landmark development in Nohra Dhar and nearby areas of Himachal Pradesh. Chemical Products Finder | August-September 2018 | 47
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STEER inducts industry expert Subba Bangera into Board of Directors
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Industry News Innovative limit value displaying simplifies process monitoring LiquiSonic becomes m o r e u s e r- f r i e n d l y and intuitive for concentration and density measurement in process liquids by sonic velocity. In addition to the numeric concentration, density and temperature displaying, the visualizing of limit value ranges is available from now on. That simplifies the monitoring of an approximation to critical values. Users can identify the segment in the measuring range where the current value is settled on and get an overview quickly. When approximating the borders of the measuring range, the arrow turns into yellow signalling a warning. A range excess is shown by a red arrow. The LiquiSonic controller display allows up to three value ranges at the same time. This applies for each one of the up to four sensors, which can be connected to a control unit. Another benefit is the customizability of the measuring ranges. By using the intuitive menu, every critical value can be adjusted separately. Of course, an automatic reaction of the LiquiSonic system to the approximation or excess of the limit values to the process control system, i.e. via Profibus, is possible. This allows users to react to process changes completely automatic and in a matter of seconds what causes more safety and an optimal process control. Additionally, the digital outputs of the controller can be used to address optical warning signals in the production hall entirely automatic. The new limit value displaying does not influence any of the other functions of the LiquiSonic controller. It is a very useful supplement, makes the LiquiSonic system more intuitive and creates added value in the process.
Cabinet Approves Agreements to Implement Fertilizer Revival Projects at Gorakhpur, Sindri, and Barauni The Union Cabinet chaired by Prime Minister Shri Narendra Modi has approved the proposal to provide land on lease to Hindustan Urvarak & Rasayan Limited (HURL), which is a joint venture enterprise of NTPC, IOCL, CIL and FCIL/ HFCL incorporated in June 2016 to implement the fertilizer revival projects at Gorakhpur, Sindri, and Barauni. The government has also agreed to provide Concession Agreements & Land Lease Agreements for the revival of Gorakhpur & Sindri units of Fertilizer Corporation of India Limited (FCIL) and Barauni unit of Hindustan Fertilizer Corporation Limited (HFCL) by HURL. The revival of Gorakhpur, Sindri and Barauni units of FCIL/HFCL will ensure substantial investment in the fertilizer sector. These units will act as anchor customer for the Jagdishpur-Haldia Pipeline (JHPL) gas pipeline being laid for development of critical infrastructure in Eastern India. 48 | August-September 2018 | Chemical Products Finder
The revival of these fertiliser units will facilitate creation of job opportunities in the region, augment indigenous production of urea to enhance self-reliance and provide significant boost to the economy of the state/region. Lease Deeds are to be signed with HURL by FCIL/HFCL to set up the fertiliser projects at these three locations, with land to be leased for a period of 55 years. The cabinet has further authorized InterMinisterial Committee (IMC) to approve Substitution Agreements and other such agreements, if any to be signed between FCIL/HFCL and HURL. The tri-partite agreement thus authorised will enable HURL, a lenders’ representative for the specific project to obtain finances as may be required after lenders’ syndication is completed for each of these projects. HURL is also being granted with an Interest Free Loan (IFL) equivalent to the interest during construction (IDC) component of `422.28 crore, 415.77 crore and 419.77 crore for Gorakhpur, Sindri and Barauni projects respectively. The total value of the IFL sanctioned for `1257.82 crore will be disbursed during the first three years to cover only the interest accrued during the scheduled period of construction. Any escalation costs incurred otherwise, during construction owing to time or costs overrun will be borne by the joint-venture company. The repayment of loan will be spread over a term period of 11 years, with a moratorium period of three years for disbursement of funds during construction and the repayment phased over the next eight years.
EWM AG moves Skills and Knowledge Centre for Welding Technology to new location EWM AG has opened a skills centre with a size of roughly 2,000 square meters for all matters related to arc welding in Austrian Eberstalzell. With the move to the new building right on motorway A1, the welding technology manufacturer, which has been active in the alpine republic for more than 30 years, establishes a basis for further sustainable growth. EWM had already opened its own location in Austria in 2006 in order to be closer to customers and ensure quick and reliable support. “The brand-new building at our convenient location in Eberstalzell was a once-in-a-lifetime chance for us to set up and organise our premises in accordance with our needs,” explains Heinz Stephan, Director of EWM Austria. “In doing so, we placed the greatest importance on as high as possible an equipment standard and the sustainability of the building. As a result, we can fulfil both our customers’ existing expectations and those which can be expected to arise in the next few years.” EWM has invested around 3.5 million euros in the new building on the Greenfield site. From this moment, the globally active welding technology manufacturer has 400 square metres of office space, a fully equipped warehouse and individual areas for service and application technology with a size of roughly 250 sq metres each in Eberstalzell. Overall, EWM has doubled its warehouse space with the new building and thereby increased its already impressively high availability and delivery capacity yet further. The welding technology manufacturer delivers standard items within a maximum of two days, for example. EWM has also integrated an area for service and repairs into the new building. Housed here, among other things, are the latest-generation welding torch testing devices, shearing lift tables and a workbench for the repair of long hose packages.
Industry News GIS Technology on Ganga Cleaning Projects
Government of India is supplementing the efforts of the state governments in addressing the pollution of river Ganga by providing financial assistance to the states. Government of India has approved Namami Gange Programme in May 2015 for conservation of river Ganga with total outlay of ` 20,000 Crores. Namami Gange Programme is an umbrella programme which integrates previous and currently ongoing initiatives by enhancing efficiency, extracting synergies and supplementing them with more comprehensive & better coordinated interventions. The amount spent by NMCG since its inception i.e. from Financial Year 2011-12 to 2018-19 till June 30, 2018 is ` 4,322.37 crore. Under Namami Gange Programme, a total of 221 projects have been sanctioned at a cost of ` 22,238.49 crore. Out of these 221 projects, 58 projects have been completed and 95 projects are under implementation.
Environment & Skill Development Ministries Sign MoU to train one lakh RAC Service Technicians
Addressing the gathering, Union Minister for Skill Development and Entrepreneurship (MSDE), Dharmendra Pradhan invited the leaders of the industry to invest in equal measure in the initiative to skill technicians. “I urge the industry to make equal contribution towards training of such technicians so that we further strengthen our industries and our youth. The focus on skill development should be as much as we have on research and production today”, he added. Pointing out that the Prime Minister’s attempt at enhancing the training skills has been made a part of the skill eco system, the Minister stated that this is great example of the Ministries working together to make the New India of our dreams. He also underlined that it is imperative that the two Ministries work in close conjunction with the respective Sector Skill Councils to identify the new age job roles which are relevant to the market today. The Minister also emphasised the need to map their demand and co-create a curriculum and pedagogy to ensure a robust skill training ecosystem and its outcome in terms of the productive workforce that India will have. Earlier, a Memorandum of Understanding was signed between the Ministries of Environment, Forest and Climate Change and Skill Development and Entrepreneurship. The MoU was exchanged by the Joint Secretaries in both the Ministries to jointly undertake upskilling and certification of 100,000 RAC service technicians on good servicing practices and knowledge of alternative refrigerants to ozone-depleting chemicals. The project will be funded under the Skill India Mission - Pradhan Mantri Kaushal Vikas Yojana (PMKVY). Since India is party to the Montreal Protocol on Substances that Deplete the Ozone Layer, the country is in the process of phasing out Ozone Depleting Substances (ODS) and in the future, even non-ODS gases with high global warming potential will be phased down.
The exchange of MoU between two Ministries
Emphasising that India is being globally lauded for its green initiatives and commitment to environment and climate change, Union Minister for Environment, Forest and Climate Change, Dr. Harsh Vardhan today said that Skill India is an endeavour by the Government to act as a catalyst in bringing about a change by skilling, up-skilling and reskilling technicians to bring down the emission of harmful greenhouse gases. The Minister pointed out that our nation is now being seen as a trailblazer in clean and green energy under the able leadership of the Prime Minister, Narendra Modi. “I feel privileged and honoured to be a part of the launch of this unique project and we must ensure its efficient implementation and monitoring”, Dr. Harsh Vardhan said. The Minister pointed out that even prior to the signing of the Memorandum of Understanding today, MoEF&CC has already launched a Green Skill Mission, adding that under the Mission, within the next three years, training will be imparted to 5 lakh 86 thousand persons. He added that courses to provide skill development to scientists and technicians have also been drawn up in the Ministry of Science and Technology. Dr. Harsh Vardhan quoted the example of Andhra Pradesh Government, which has started the process
The alternative refrigerants have issues like flammability and toxicity concerns. As a result, skill training for technicians is of paramount importance, not only for improving employment opportunities, but also in educating them about safety requirement, energy efficiency and refrigerant leak minimisation.
India & South Korea to collaborate in Research & Innovation Dr. Harsh Vardhan, Union Minister for Science and technology, Government of India and You Young Min, Minister, Minister of Science & ICT have signed three memorandums of understanding (MOUs) during conclusion of the fourth India-Korea Science and Technology Ministers Steering Committee Meeting. These include programme of cooperation from 2018 -2021 , establishment of future strategy group and cooperation in the field of biotechnology and bio-economy. The Press Information Board (PIB), Government of India has released the statement by the Ministry of Science & Technology about establishing Indo Korean Centre for Research and Innovation (IKCRI) in India to cooperate in the field of research, innovation, entrepreneurship and facilitating technology transfers. Two countries will further enhance cooperation in the areas of Artificial intelligence, Internet of Things focused on agriculture, energy, water and transportation and Semiconductor electronics Chemical Products Finder | August-September 2018 | 49
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National Mission for Clean Ganga (NMCG) is using Geographic Information System (GIS) technology for improving planning, execution and monitoring of projects as well as providing platform for central repository of all data related to Ganga river basin including Sewage Treatment Plant (STP) / Common Effluent Treatment Plant (CETP), water quality monitoring location, afforestation, ghats and crematorium, river front development. This assists NMCG in improving its effectiveness in pollution abatement and river rejuvenation work.
of providing skill development in the leather industry to about 10, 000 persons at a cost of ` 30 crore.
Industry News News
Charging Stations for e-Vehicles Inaugurated in Dwarka
Anant G Geete inaugurating e-charging infrastructure in New Delhi
Union Minister of Heavy Industries & Public Enterprises,Anant G. Geeteinaugurated Charging Infrastructurein the premises ofDwarka metro station in New Delhi Charging Infrastructure has been developed by Rajasthan Electronics & Instruments Ltd. (REIL) having 18 charging stations. Speaking on the occasion the Minister said 400 e-rickshaws may be charged from these stations free of cost. The Minister said that if sponsors are ready then charging will remain free of cost. REIL has already set up 45 charging stations till datein different cities. Department of Heavy Industry funds charging station installed by REIL. Earlier the Minister had launched 8 charging stations in the premises of Udyog Bhawan in New Delhi for facilitating charging of e-vehicles. For reduction in pollution levels and making cities cleaner and environment friendly, the Government is working on FAME-II Scheme having focus on mass & shared public transportation based on electric powertrain. The necessity for development of charging infrastructure for smooth roll out of electric mobility in the country is being addressed in the Phase-II of FAME Scheme. The Department has notified FAME India Scheme in the year 2015 under National Electric Mobility Mission Plan of the Government. The Phase-1 of this scheme is being implemented through four focus areas namely Demand Creation, Pilot Projects, Charging Infrastructure and Technology Platform and R&D. Under Demand Creation component of the scheme, incentive is available to buyers of electric and hybrid vehicles (xEVs) in the form of an upfront reduced purchase price to enable wider adoption. Managing Director, Delhi Metro Rail Corporation was also present on this occasion.
About 10,000 CNG stations to be in place; Bio-ATF and Bio-CNG policies to be formulated The Union Minister of Petroleum and Natural Gas & Skill Development and Entrepreneurship Dharmendra Pradhan has emphasized on a clean, efficient and affordable mobility system. In his opening remarks at the Global Mobility Summit 2018, he said that despite changing global trends, consumption of petrol and diesel in India is growing in excess of 5% per annum. Whatever be the scenario of the growth of Electric vehicles, India would still need higher refining capacities. To achieve cleaner emissions, the Minister added, India will leapfrog from BS-IV to BS-VI standards, and the NCT of Delhi has already switched to the better fuel since April this year. Pradhan said the Government has already implemented fuel efficiency norms for commercial heavy vehicles. Talking about the gas based transportation solutions, the Minister said that the use of CNG, LNG and Bio-CNG is being promoted in the sector, and there are plans in place to have about 10,000 CNG stations within a decade, covering over half of the country. On the issue of promoting LNG as a fuel for long distance transportation by heavy commercial vehicles, Pradhan informed about the efforts being made by Public sector oil companies and some private enterprises in setting up LNG distribution infrastructure. He 50 | August-September 2018 | Chemical Products Finder
said that 12 bio-refineries are being set up and steps are being taken to achieve 10% ethanol blending. Soon, Bio-ATF and Bio-CNG policies will be formulated. Indian Oil has tied up with the Delhi Government to introduce 50 Hydrogen enriched CNG buses next year. On the issue of Electric Vehicles, Pradhan said that there are challenges concerning setting up of infrastructure and economy of converting to EVs, and Inter-ministerial teams are working to put in place a comprehensive policy on the matter. In the session, Graham Stuart, Parliamentary Under Secretary of State, UK, Dr Lam Pin Min, Senior Minister for Health and Transport, Singapore and Mrs Sindisiwe Chikunga, Deputy Minister of Transport, South Africa also participated. All of them outlined the trends and developments in the mobility sector in their respective countries. Stuart appreciated the Indian Government’s efforts to provide LPG and Electricity to a large number of citizens.
Cabinet approves on Fixation/Revision of ethanol price The Cabinet Committee on Economic Affairs, chaired by the Prime Minister Narendra Modi has given its approval to revise / fix the price of ethanol derived from B heavy molasses / partial sugarcane juice and fix a higher price for 100% sugarcane juice based ethanol for the forthcoming sugar season 2018-19 during ethanol supply year from 1st December 2018 to 30th November 2019. The decision will serve multiple purposes of reducing excess sugar in the country, increasing liquidity with the sugar mills for settling cane farmer's dues and making higher ethanol available for Ethanol Blended Petrol (EBP) Programme. All distilleries will be able to take benefit of the scheme and large number of them are expected to supply ethanol for the EBP programme. Remunerative price to ethanol suppliers will help in reduction of cane farmer's arrears, in the process contributing to minimizing difficulty of sugarcane farmers. Ethanol availability for EBP Programme is expected to increase significantly due to higher price being offered for procurement of ethanol from B heavy molasses / partial sugarcane juice and 100% sugarcane juice the for first time.Increased ethanol blending in petrol has many benefits including reduction in import dependency, support to agricultural sector, more environmental friendly fuel, lesser pollution and additional income to farmers. Ethanol Blended Petrol Programme was launched by the Government in 2003 on pilot basis which has been subsequently extended to the Notified 21 States and 4 Union-Territories to promote the use of alternative and environment friendly fuels. This intervention also seeks to reduce import dependence for energy requirements and give boost to agriculture sector. Government has notified administered price of, ethanol since 2014. This decision has significantly improved the supply of ethanol during the past four years. The ethanol procured by Public Sector OMCs has increased from 38 crore litre in ethanol supply year 2013-14 to estimated 140 crore litre in 2017-18. Consistent surplus of sugar production is depressing sugar price. Consequently, sugarcane farmer's dues have increased due to lower capability of sugar industry to pay the farmers. Government has taken many decisions for reduction of cane farmer's dues. With a view to limit sugar production in the Country, Government has taken multiple steps including, allowing diversion of B heavy molasses / sugarcane juice for production of ethanol. As the ex-mill price of sugar has increased from the earlier estimated price, there is a need to revise price of B heavy molasses / partial sugarcane juice and 100% sugarcane juice for production of ethanol. It is worth noting that as compared to ethanol derived from C heavy molasses route, diversion of B heavy molasses reduces the sugar by about 20% and increases ethanol availability by about 100%. On the other hand, diversion of sugarcane juice reduces sugar by 100% and increases ethanol availability by about 600%.
Industry News Hindustan Urvarak & Rasayan Limited (HURL), a Joint Venture company of NTPC, IOCL, CIL and FCIL/ HFCL incorporated to implement the fertilizer revival projects at Gorakhpur, Sindri, and Barauni, has executed land lease agreements and concession agreements with Fertilizer Corporation of India Limited (FCIL) and Hindustan Fertilizer Corporation Limited (HFCL). In order to facilitate HURL to set up the fertilizer projects at the three locations, the Union Cabinet had accorded its approval in respect of the land lease on 9th August, 2018, as per which the agreements were signed and the land would be leased to HURL for a period of 55 years by FCIL/HFCL. The revival of Gorakhpur and Sindri units of FCIL and Barauni unit of HFCL will ensure substantial investment in the fertilizer sector.This will create job opportunities and also boost the economy of the eastern region/state of the country. The revival of fertilizer units will also augment indigenous production of urea there by enhancing self-reliance in urea. All the three new plants are currently under implementation and are expected to be commissioned in early 2021. The signing of the documents was completed in the presence of Secretary (Fertilizers), Smt. Bharathi Siva Swami Sihag and other senior officers of the department and HURL, FCIL, HFCL and PDIL.
Dr Harsh Vardhan inaugurates 13th Sustainability Forum Emphasising that circular economy and resource efficiency can provide solutions to the challenges posed in the process of reconciling economic growth with environmental sustainability, Union Minister for Environment, Forest and Climate Change, Dr. Harsh Vardhan has pointed to the need for corporate participation in building resource efficiency and a circular economy. Addressing the 13th Sustainability Summit with the theme – “Everyone’s future” here today, Dr. Vardhan underlined the growth of Indian economy, along with successful management and development of forests, wildlife habitats and ecosystems. He stated that India has registered 1 per cent growth in its forest and tree cover, according to the latest report of Forest Survey of India. The Minister stressed that while talking about sustainable development, economy and ecology must go together. “The present Government has given equal thrust to both these components and we are marching towards the path of Sustainable Development”, he said. Dr. Vardhan referred to the recent implementation of ‘PARIVESH’- a single window clearance system in the spheres of Environment, Forest, Wildlife and Coastal Regulation Zone. He pointed out that the automated system will help applicants track the application status, as well as help in improving environmental compliance. The Minister highlighted India’s affirmative action in embracing a sustainable lifestyle by aligning the 5 Ps – People, Planet, Prosperity, Peace and Partnership. Acknowledging that the quality of air is an environmental issue that impacts the health of the country’s citizens, Dr. Harsh Vardhan said that the National Clean Air Action Plan and air quality monitoring infrastructure are the Government’s key areas of focus. The Minister averred that environmental challenges necessitate coordinated action from all sections of the society. He said that human beings have put immense pressure on the systems of nature, which has resulted in the emergence of global challenges such as climate change, melting of glaciers, loss of biodiversity, poverty and growing inequity. Dr. Vardhan alluded to the development of strategies for proper segregation of municipal solid waste and utilisation of plastic waste for recycling and recovery. “We have engaged with various municipal authorities and state pollution control boards to facilitate better understanding of regulatory frameworks to ensure an efficient waste collection and disposal system”, Dr. Vardhan said.
Speaking on the occasion, Minister of State (Independent Charge) of Housing and Urban Development, Mr. Hardeep Singh Puri said, “India’s development trajectory will be ‘green’ and in consonance with the ethos of the 2030 development agenda”. He stated that India stands united in its efforts against rising global temperatures and elaborated that a quick glance at India’s Intended Nationally Determined Contributions reaffirm this point and referred to the target of 175 GW renewable energy capacities by 2022 as unprecedented. He averred that the adoption of the Sustainable Development Goals in 2015 recognized the intrinsic linkages between climate change and urbanization. “Goal 11, titled “Make cities and human settlements inclusive, safe, resilient and sustainable” has embedded in it, critical elements of climate action. Solid waste management, air pollution, slum housing, and water related disasters, are just some of the climate-related aspects covered in Goal 11”, he outlined. Pointing to the objective of the Swacch Bharat Mission (SBM) to make India ODF and have 100% scientific solid waste management by October 2, 2019, the Minister suggested that SBM is not only about infrastructure, but also bringing about behavioural and cultural changes among citizens. He added that to ensure India’s city driven development is sustainable, the government has embarked on the world’s largest planned urbanization programme. The key to the process is “integration”, meaning all policies, projects, and proposals are considered in relation to one another, he added. Puri stated that the use of new and alternate construction technologies in the construction of houses, locally available eco-friendly materials suited to local climatic conditions are being encouraged, reducing not only the cost of construction but also the resultant carbon footprint. He also emphasised on affordable, eco-friendly and modern urban transportation services and said that Delhi Metro is today comparable to the best in the world. Director General, Confederation of Indian Industry (CII), Mr. Chandrajit Banerjee, European Commissioner, Mr. Karmenu Vella and representatives from industry and civil society were among those present on the occasion.
Cabinet approves equity infusion of RCF in Talcher Fertilizers Ltd The Cabinet Committee on Economic Affairs, chaired by the Prime Minister Narendra Modi has approved the proposal of the Department of Fertilizers for equity investment of ` 1033.54 crore (+) @ 29.67% of the total project cost for setting up a Coal Gasification based fertilizer project in Talcher Fertilizer Ltd. (TFL) by Rashtriya Chemicals & Fertilizers Limited (RCF). The revival of the Talcher project will ensure huge investment in the fertilizer sector from the Government through PSUs. This will create job opportunities and also boost the economy of the State and the eastern region. The revival of the fertilizer unit will also ensure increase in indigenous production of urea leading to greater self-reliance in urea. TFL, a Joint Venture company of GAIL, RCF, CIL and FCIL was incorporated in November, 2015 with shareholding of 29.67% of GAIL, RCF and CIL each and 10.99% of FCIL to revive the Talcher Fertilizer Plant. TFL has been formed to set up a coal gasification based fertilizer project at Talcher, District Angul, Odisha. The share of GAIL, CIL and RCF in the equity of TFL shall be ` 1033.54 crore (+ 15%) based on the Capex of ` 11,611.48 crore (+ 15%) for the Coal gasification based fertilizer plant. GAIL and CIL are both Maharatna Public Sector Enterprises and their Board is competent to approve their equity investment in the Joint Venture company TFL. RCF is a Miniratna company and its equity investment in the project is beyond the delegated financial powers of its Board. Chemical Products Finder | August-September 2018 | 51
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HURL executes Agreements for revival of units of FCIL & Barauni
The Minister also invited the industry representatives to join hands with the Government on various initiatives such as air pollution control, waste management river conservation, or biodiversity conservation.
Project Update
New Contracts/Expansions/Revamps The following list is a brief insight into the latest new projects by various companies in India. CHEMICALS Songwon Industrial Co Ltd a specialty chemicals company of South Korea has launched its new pilot plant in Panoli (Gujarat), thereby strengthening the organisation’s overall specialty chemicals development capability. Built on Songwon’s Indian sZite with all the necessary main unit operations, the new plant is equipped with the most up-to-date technologies and materials for producing a wide range of chemicals for a broad spectrum of applications - from one kilo up to several hundred kilo samples. To reinforce the organisation’s position in existing areas of business and enhance its ability to enter new areas, the new pilot plant will be supported by the Songwon’s strong local R&D team in Panoli, as well as its central technology innovation center located in Maeam, Korea.
JSW Energy refused a comment on the status of its takeover plans of Monnet Power and JITPL. NLC India (formerly Neyveli Lignite Corporation) which is in the hunt for buying out power assets, is understood to have shown interest in the 700-MW Odisha plant of Hyderabad-based IndBarath Power Infra Ltd (IBPIL). The power plant located at Sahajbahal, near Jharsuguda, has commenced commercial operations. Though the exact size of the potential deal is not known, the valuation could be anywhere in the range of ` 5,000-5,500-crore. In August last year, NLC India had floated an Expression of Interest (EoI) from companies owning coal and lignite-based power projects, for a possible acquisition. NLC India’s installed thermal power capacity is 3,240-MW. It runs a 10-MW solar power unit and wind power assets with a capacity totalling 37.5-MW.
MINING KIOCL will revive mining in Karnataka, after the State granted the company a lease of over 474 hectares at Devadaru hills in Ballari. KIOCL had suspended mining in the eco-sensitive Western Ghats following a Supreme Court directive in 2006. Once approvals are given, it would invest ` 1,500-crore in a pellet plant and also a unit to enrich iron ore from the mines. After suspension of mining, KIOCL had shifted to operating 3.5-million tonne per annum pellet plant in Mangaluru. Last year, it produced 1.46-million tonnes, utilising half its capacity, as against almost nil production in the previous year. International agencies have already implemented pilot projects by bringing high grade iron ore from South America, Iran and other parts of the world and utilising KIOCL's facility, have taken away pellets facilitating better utilisation of its plant capacity and profitability utilising its manpower. The company's blast furnace unit having a capacity of 216,000-tonnes of pig iron which was put under suspension since 2009 has been taken for repair and the unit is ready for operation for producing foundry grade pig iron adding towards its profitability in the coming financial year. The firm earned a profit of ` 47.93 crore in FY17 as against a loss of ` 80.15-crore the previous year. Revenues grew 353 per cent to ` 929.36-crore from ` 205.57-crore in the previous fiscal.
Western Coalfields has received the environment clearance for its ` 263-crore expansion project in Nagpur district, Maharashtra. The proposal is to enhance the production capacity of the Gokul open-cast mine to 1.875-million tonnes per annum (MTPA) from the existing 1-MTPA. The mine, located in 767.17-hectare, has a mineable reserve of 14.50-million tonnes. The clearance to the project is subject to certain conditions. Total cost is estimated to be ` 263-crore. Among the conditions specified, the company has been asked to get 'Consent to Operate' certificate from the State Pollution Control Board for the existing production capacity of 1-MTPA and also the 'Consent to Establish' for the proposed capacity of 1.875-MTPA prior to enhancing the production capacity. With regard to transportation of coal, the company has been asked to carry out by covered trucks and take mitigative measures to control dust and other fugitive emissions all along the roads by providing sufficient numbers of water sprinklers. The company has been informed to adopt controlled blasting techniques to control ground vibration and flying rocks. It has also been told to implement a progressive afforestation plan covering an area of 376.04-hectare at the end of mining. Of the total quarry area of 231.73-hectare (on floor) and 291.21-hectare (on surface), the backfilled quarry area of 115.39-hectare should be reclaimed with plantation and there will be no void left at the end of the mining operations. The land after mining should be restored for agriculture purpose.
JSW Energy, part of the Sajjan Jindal-led JSW Group, is believed to be in the race for buying out the thermal power assets of Monnet Power and Jindal India Thermal Power Ltd (JITPL) in Odisha. Monnet Power’s 1,050-MW coal-based power plant near Angul was in advanced stage of commissioning. Monnet Power’s parent company, Monnet Ispat & Energy had won the Mandakini coal block in Odisha in competitive bidding, it surrendered the block later on grounds of economic unviability. Monnet Power had accumulated debt in excess of ` 5,000-crore. Though lenders had earlier denied a haircut in JSW Energy’s prospective deal to acquire majority equity in Monnet Power, the Sajjan Jindal-owned firm is still believed to be in the hunt for the asset. Besides Monnet Power, JSW Energy is also eyeing takeover of BC Jindal controlled JITPL’s 1,200-MW coal-based plant at Derang near Angul. The first unit (600-MW) of the 1,200-MW plant had begun commercial operations and started power supplies to the Odisha grid. But, coal paucity and absence of firm linkages had caused disruptions in the operations of the power plant. This project has been completed at a cost of ` 7,537-crore which includes a debt component of ` 5,900-crore. JITPL has power purchase agreements (PPAs) with Odisha’s Gridco Ltd, Kerala State Electricity Board and Tata Power Trading Corporation. Apart from JSW Energy, JITPL also had competing offers from Adani Power and Singapore’s SembCorp. The valuation of the prospective deal is not known. 52 | August-September 2018 | Chemical Products Finder
Singareni Collieries Co Ltd (SCCL) the State-owned coal mining giant, has initiated preparations to start Koyagudem Opencast Project-III (KOC-III) in Lingala Koyagudem coal belt of Godavari valley coalfield in Tekulapally mandal soon. The extractable reserves in the KOC-III are estimated to be around 111.98-million tonnes as against the estimated geological reserves of 146.81-MT. The KOC-III project is expected to produce around 3.6-million tonnes per annum, SCCL sources said. In pursuit of its aggressive growth strategy, the SCCL has drawn up ambitious plans to open 31 coal mines including 20 OCPs and 11 underground mines in the next five years. It presently has 30 underground mines and 16 OCPs spread across the vast Godavari valley coalfield spanning Bhadradri-Kothagudem, Khammam, Karimnagar, Adilabad and a few other districts in the State. The company has set a coal production target of 66.06-million tonnes for the current fiscal. The company is aiming to set new benchmarks in coal production, dispatches and overburden removal besides enhancing the coal production capacity to around 900-lakh tonnes by 2020-2021, SCCL sources said. The SCCL has reportedly obtained the mandatory forest clearance from the Central government agencies concerned for the KOC-III. The project envisages use of 1,158-hectares of
making them attractive destinations for cement companies. Among the other major investment proposals, Hyderabad-based Rain Group, which also has cement manufacturing operations, has expressed interest in establishing a calcined petroleum coke plant, cement grinding unit, an R&D facility and a waste heat recovery power plant at Achutapuram SEZ in Visakhapatnam district, the government said. The company proposes to invest `1,096-crore in these projects.
OIL & GAS Kochi-Mangaluru Natural Gas Pipeline Project would be completed by this October-November, according to Dharmendra Pradhan, Union Minister for Petroleum, Natural Gas, Skill Development and Entrepreneurship. He said that Mangaluru is very much there in the new bidding round for city gas distribution (CGD). There would be a new executor for the CGD in the city in the next three months. The single initiative will create new techno economic eco system in Mangaluru, the Minister said and added that the fertilizer plant, refinery, petrochemicals and other industries in the city are eagerly waiting for LNG supply. The LNG terminal in Kochi was completed six years ago. However, the desired pipeline was not there. Works are on the fast track to lay the pipeline, and the local governments in Kerala and Karnataka are cooperating in the matter, he said.
FERTILIZER Hindustan Urvarak and Rasayan Ltd (HURL) will award projects for the first of its three gas-based fertilizer plants before the year-end. HURL is the joint venture between NTPC Ltd, Coal India Ltd, Indian Oil Corpn, Fertiliser Corpn of India Ltd and Hindustan Fertiliser Corpn Ltd. The JV was assigned the responsibility of reviving three fertiliser plants at Gorakhpur, Sindri of FCI, and Barauni of HFCL in June 2016. Indian Oil Chairman who is also the Chief of the Joint Venture, said, Our target is to commission all the three plants in 2020. We have got the environmental clearance for all the three plants that are located in the same areas. Area clearing and pre-project activities are going on. We have got the tenders, we have lined up the consultant. We have got the tenders for EPC contractors and the technology selection will also be in their scope. We have shortlisted technologies. We have opened the tenders and evaluation is going on. The task for setting up of these three fertilizer plants have been entrusted to three Maharashtra Public Sector Companies on equal cost-sharing basis. An official statement had said that it was proposed to install an ammonia plant of 2,200-tonne per day and urea plant of 3,850-tonne per day at each of these units at Gorakhpur, Sindri and Barauni at an estimated cost of ` 6,000-crore for each unit. The total project cost was estimated at `18,000-crore for the three plants, the statement added. But, crude oil refiner IOCL, power generator NTPC, and coal miner CIL are not known for setting up fertilizer plants.
The National Agricultural Cooperative Marketing Federation of India (Nafed) will set up a bio-CNG plant in Delhi’s Azad Mandi, said Minister for Petroleum and Natural Gas Dharmendra Pradhan. Speaking at the Delhi Energy Dialogue-2018 organised by Ashden India Collective. He said, The Nafed plant will use agricultural and vegetable waste of the mandi produce CNG. Indraprastha Gas will buy the bio-CNG produced. He said public sector oil marketing companies, particularly Indian Oil, are procuring bio-fuel across the country at a competitive market price. I can visualise ` 1 lakh crore of new business across the country in bio-fuel and bio-CNG industry, he added. Pradhan said he had met the Chief Economist of BP earlier this week who told him that India is currently the third largest primary consumer of energy after the US and China. In comparison to any developed economy and as a very upcoming economy, our per capita energy consumption is very low. Global experts are predicting that the CAGR growth of energy consumption in India over the next 25 years will be at 4 per cent, he said. The nearest competitor will be China with a 1.5 per cent growth. By 2030, we will be surpassing China’s consumption. Our incremental energy requirement will be equal to the entire Europe’s energy consumption, he added. CEMENT Chettinad Cement Corporation Pvt Ltd and KCP Ltd of Tamil Nadu are planning to invest ` 1,350-crore and ` 531-crore respectively to establish their new units in the State of Andhra Pradesh. The State investment promotion board headed by Andhra Pradesh Chief Minister N Chandrababu Naidu has cleared six investment proposals, including these two, involving a total investment commitment of ` 3,303-crore. According to the government, Chettinad will set up a cement grinding unit on 75-acres and a manufacturing plant on 1,000-acres of land in Vizag and Guntur districts respectively. The mega project will start production in March 2019.KCP Ltd will be setting up a unit on 100-acres of land in Krishna district with the first phase scheduled to start operations in a year's time. The cement industry in South India in general, and in Telangana and Andhra Pradesh in particular, is facing a huge capacity overhang with an installed base of around 150-million tonnes against a total demand of around 60-million tonnes. An additional 20-million tonnes goes to the neighbouring markets in the eastern and western parts of the country from here, according to the industry representatives. The two Telugu-speaking States together possess more than 30 per cent of the country's limestone reserves,
ENERGY India Yamaha Motor has installed 1,100-kW rooftop solar power plant at its manufacturing facility near Chennai at a cost of ` 5-crore. With this, the Chennai plant’s total solar capacity has increased to 1,450-kW. The company has plans to increase the total rooftop solar capacity to 3,500-kW by the year-end. The new rooftop installation will reduce CO2 emission to the extent of 1,600-tonnes/year. Yamaha has partnered with Mahindra Susten for installing the rooftop solar panels. Yamaha has partnered with Amplus Solar for installation, operation and maintenance of solar power system at its Surajpur plant. This is one of the largest rooftop solar power plants with total capacity of 6,200-kW. This project was commissioned in two phases. Phase I was inaugurated in January 2016 with generation capacity of 4.000-kWp and Phase II was commissioned in October 2017 with generation capacity of 2,200-kWp. Recently under Phase II, 105-kW capacity solar power plant was installed in the car parking area inside the plant premises and 47 cars can be parked under the solar power plant which is also capable of meeting the future requirement of charging battery-operated cars. This particular area has a power generation capacity of 500 units per day. The Indian Wind Turbine Manufacturers Association (IWTMA) announced that the wind industry is poised to meet the Government’s target of 60-GW ahead of the 2022 deadline. The domestic wind market is on a growth path in the competitive bidding regime and there is an increased demand for clean energy, which has now become a reliable, affordable and mainstream source of energy. The industry has regained momentum and there is a clear business visibility of 10-12 GW even before the start of this financial year with announcement and plan of bids by the Ministry of New and Renewable Energy (MNRE). Chemical Products Finder | August-September 2018 | 53
Project Update
forest land and 448-hectares of non-forest land. The upcoming KOC-III, which is surrounded by the Koyagudem OCP-II, is expected to augment coal production in Yellandu area of the SCCL. Preparations are on to commence the works on removal of 17 lakh cubic meters of overburden at the KOC-III to commence coal production in the project SCCL. The KOC-III has already obtained all the mandatory approvals from the Central government agencies concerned. The project is likely to be opened soon.
Forthcoming Events
IFAT India
Dates: 15-17 October 2018 Venue: Bombay Exhibition Centre, Mumbai Event: India’s leading trade fair for water, sewage, solid waste and recycling will again open its doors for everyone in Mumbai. IFAT India is an ideal platform to network with industry leaders and business partners in the environmental technology sector from across the globe. For details contact: Messe Muenchen India Pvt Ltd 507 & 508 INIZIO, 5th Floor Cardinal Gracias Rd, Chakala Andheri (E), Mumbai 400 099 Tel: 022-42554744 E-mail: info@ifat-india.com
3rd International Conference on Chloro Alkanes
Date: 29th November, 2018 Venue: India Habitat Centre, New Delhi Organisers: Jasubhai Media Pvt Ltd & Eurochlor. Event: Chlorinated alkanes have been under the scanner due to the developments in the regulatory frameworks. Manufacturers have realized the need to enhance the efforts in the field of technology & research to improve product quality and develop innovative processes. One day conference will highlight global trends in CA business, regulatory status, substance evaluations, risk assessments, product benefits and global cooperation. For details contact: Jasubhai Media Pvt Ltd Taj Bldg, 3rd Floor, 210 Dr D N Road, Fort Mumbai 400 001, India Tel: 022-40373636, Fax: 91-022-40373635 E-mail: sales@jasubhai.com
analytica Anacon India & India Lab Expo Date: 16-17 April 2019 Venue: Mumbai Exhibition Centre, Mumbai Event:analytica Anacon India and India Lab Expo are together the biggest show in laboratory technology, analysis and biotechnology in India. The international trade fair is the most important industry gathering in India. Get to know the entire range of topics that pertain to laboratories in research and industry. This is a trade fair which showcases chromatographies, spectroscopes, microscopes and imaging, bioinformatics, medicine and diagnostics, life sciences, analytical instrumentation systems, instruments for physical and chemical analysis, laboratory furniture, equipment, machines, laboratory diagnostics, etc. For details contact: Messe Muenchen India Pvt Ltd INIZIO 507 & 508, 5th Floor Cardinal Gracias Road, Opp: P&G Bldg Chakala, Andheri (E) 54 | August-September 2018 | Chemical Products Finder
Mumbai 400 099 INTERNATIONAL
Analytica China Dates: 31 October-02 November 2018 Venue: Shanghai New International Expo Centre (SNIEC), Shanghai, China Event: This event is involved with various laboratory technologies which are used in the medical and health labs all over the world. The event is involved in displaying the modern equipment which aims to benefit the visitors with its application. Many industrialists who have gained success in the respective fields are present in this event and provide information and solution to the issues of the visitors. The show is strongly supported by the Chinese government and other leading institutions. The location also adds to the popularity of the event as Shanghai is known as the most economical state of China For details contact: Messe Munchen GmbH Messegelaende Muenchen, Germany Tel: +(49)-(89)-94920720 Fax: +(49)-(89)-94920119
Annual Cybersecurity Conference for the Oil & Natural Gas Industry Date: 6-7 November 2018 Venue: The Woodlands Waterway Marriott Hotel & Convention Center, The Woodlands, U.S.A. Event: The Annual Cybersecurity Conference for the Oil & Natural Gas Industry, organized by The American Petroleum Institute will take place from 6 to 7 November 2018 at The Woodlands Waterway Marriott Hotel & Convention Center in The Woodlands, U.S.A. This conference provides the attendees with an opportunity to discover methods for thwarting the bad guys, what the scene looks like over the horizon and how the latest technologies can help to counter cyber espionage, address cyber warfare, and make the cyber efforts secure. The conference aims to provide an opportunity to network with cybersecurity professionals, and to candidly discuss challenges and share solutions. For details contact: The American Petroleum Institute 1220 L Street NW Washington DC 20005-4070, U.S.A.
Electronica 2018 Dates: 13-16 November 2018 Venue: Messe Muenchen, Munich, Germany Event: Whether it comes to PCBs, semiconductors, sensors, connectors or displays: Electronica is the best place to find out which components, systems and applications are made possible by the latest developments. You can see the entire world of electronics here - on Planet e. For the first time, SEMICON Europa will take place in parallel with Electronica in 2018, for example. It is the largest microelectronics trade show and conference in Europe. For details contact: Messe Muenchen India Pvt Ltd “INIZIO” 507 & 508, 5th Floor Cardinal Gracias Road, Opp: P&G Bldg Chakala, Andheri (E), Mumbai 400 099 Tel: 022-42554705 Website: www.mm-india.in
Powder & Bulk Solids Montreal Dates: 14-15 November 2018 Venue: Palais des Congres de Montreal, Montreal, Canada Event: The event will showcase wide variety of automation related services associated with this field. Thus event like this will organize wide variety of workshops, seminar presentation and open forum questionnaires with the help of it the exhibitors will showcase products and services like accessories, components, automation, instrumentation, controls, conveyers, feeders, dryers, dust collection, scrubbers and material handling equipment associated with this field. Beside this the event will cordially invite all the eminent and distinguished experts associated with this field. For details contact: UBM plc Ludgate House 245 Blackfriars Road, London, U.K. Tel: +44-0-20-7921-5000
Petroleum Istanbul Date: 1 March 2019 Venue: Tuyap Exhibition and Convention Center, Büyükçekmece, Turkey Event: Best point of Oil, LPG, Mineral Oil, Equipment and Technology Exhibition. Petroleum Istanbul is a 1 day event on 1 March 2019 in Istanbul, Turkey. Petroleum Istanbul, the largest trade fair for Petroleum Upstream and Downstream Equipment, Technology and Services in the Eurasia Region produced extremely positive results. For details contact: Hannover Fairs Turkey Fuarcilik AS Buyukdere Cad. Sarli Is Merkezi No: 103 B Blok Mecidiyekoy, Istanbul, Turkey
INDUSTRIAL WASTEWATER MANAGEMENT, TREATMENT, AND DISPOSAL
Author: E W Bob Boulware Price: $59.00 No of pages: 384 pages (Hardcover) Publisher: McGraw-Hill Education (1st Edition)
Author: Water Environment Federation Price: $126.10 No of pages: 568 pages (Hardcover) Publisher: McGraw-Hill Education (3 rd Edition) About the book: The latest tactics and strategies for treating every kind of industrial wastewater. Industrial Wastewater Management offers proven methods to help you treat toxic, concentrated, and polluted water. Complete with illustrations and tables throughout, this authoritative guide contains information on the newest chemicals, significant treatment studies, efficient control processes, and the latest instrumentation. Industrial Wastewater Management equips you with the know-how for treating and removing heavy metals, arsenic, selenium and mercury by providing detailed descriptions of pre-treatment processes, design criteria and process performance.
About the book: The definitive guide to alternative water sources and wastewater solutions. This timely volume discusses alternative water sources and waste disposal methods that are appropriate when traditional means and methods do not exist or are inadequate. Alternative Water Sources and Wastewater Management presents a variety of innovative concepts that are being researched, developed and implemented worldwide. Featuring detailed illustrations, an eight-page colour insert, current examples, statistics and calculations, this book provides the vital information needed to address the rapidly increasing global demand for clean water. WASTEWATER TREATMENT PLANT OPERATIONS MADE EASY
HAZARDOUS WASTE MANAGEMENT
Author: Frank R Spellman and Joanne Drinan Price: $39.50 No of pages: 243 pages (Paperback) Publisher: DEStech Publications, Inc (Reprint Edition)
Authors: Michael D LaGrega, Phillip L Buckingham and Jeffrey C Evans Price: $139.10 No of pages: 1,232 pages (Hardcover) Publisher: Waveland Pr Inc (Reissue Edition)
About the book: This book gives plant operators and students of wastewater a simple and math-based introduction to all major unit processes in the modern wastewater treatment plant. Written with plant personnel in mind, the book furnishes easy-to-understand explanations of each step in treating wastewater - from screening, through sedimentation and settling, to activated sludge. The work is designed for operators and managers to run plants and to advance their careers by passing state licensure exams. Sample questions and problems in the text have been selected to prepare for operator examinations. Each chapter of the book is devoted to fully clarifying a unit process, and includes sample questions and problems. The book opens with a review of math, as this is applied to wastewater calculations. Many sample problems throughout give the reader an opportunity to practice and apply math formulas in realistic wastewater situations. Step-by-step descriptions of math problems show the reader how to arrive at the correct answer. Many practical tips and sample quizzes are furnished to help operators studying on their own and in courses. Written in a readable, non-technical style, this text is designed to explain wastewater technologies using downto-earth approaches comprehensible to students. At the same time, it provides complete definitions of the key technical terms a wastewater operator needs to know.
About the book: Hazardous waste management is a complex, interdisciplinary field that continues to grow and change as global conditions change. Mastering this evolving and multifaceted field of study requires knowledge of the sources and generation of hazardous wastes, the scientific and engineering principles necessary to eliminate the threats they pose to people and the environment, the laws regulating their disposal, and the best or most costeffective methods for dealing with them. Written for students with some background in engineering, this comprehensive, highly acclaimed text does not only provide detailed instructions on how to solve hazardous waste problems but also guides students to think about ways to approach these problems. Each richly detailed, self-contained chapter ends with a set of discussion topics and problems. Case studies, with equations and design examples, are provided throughout the book to give students the chance to evaluate the effectiveness of different treatment and containment technologies. Chemical Products Finder | August-September 2018 | 55
Bookshelf
ALTERNATIVE WATER SOURCES AND WASTEWATER MANAGEMENT
Product Index
Product Index A
Drive Units
24
Dry Granulation – Roller Compactor
22
Air Cleaner
36
ATEX Compliant Drive Systems
31
G
Automation of Centrifuges
20
Gas Isotope Ratio MS
Axial Basket Extruders for Powder
20
H
B
28
Heat Exchanger
42
Blenders
25
Heavy Duty Screw & Vane Pumps
42
Blister Packaging Machine
20
Helical Worm Gear Unit
26
Blister Packaging Machine
21
High Resolution Isotope Ratio MS
28
Booster Pumps (CMB Series)
28
Homogeniser
25
Humidity Chamber
35
Hydro-Transportation System
25
C Cap Sealing Machine
41
Capillary Rheometers
41
I
Centrifugal In-line Pumps
36
Inflatable Dock Shelters
27
Compact Torsion Swivel
36
Integrated Granite Motion Systems
24
Condition Monitoring & Predictive Maintenance
27
Intelligent Drive Solutions
35
Connected Drives
43
Isotope Ratio IR Spectrometry
28
Cushion Dock Shelters
29
D
L Liquid Filler
32
Low Monomer Urethane Prepolymers
34
Digital Refractometer
27
Drive Solutions
26
M
Drive Solutions
39
Mineral Analysers & Identifiers
26
Drive Solutions
40
Multi-collector ICP-MS
34
56 | August-September 2018 | Chemical Products Finder
39
Solids Removal
30
Multi-vane Inlet Distributor
30
Spheroniser
33
Spray Dryers
22
Strainer & Filtration Solutions
21
Submersible Pumps
30
Submersible Pumps
30
N Noble Gas MS
31
O Oil-free High-pressure Compressor
38
Open Head Drums with Clamping Ring Lids
39
P
T Thermal Ionisation MS
40
Tight Head Drums
34
Pilot Ointment Plant
23
Tools for Developing Digital Twins
23
Pressure Relief Valve
35
Trace Elemental Analysis Solutions
32
Prime Freezer Doors
34
PROFIsafe Module
29
U
Pump Impeller
37
Q Q Exactive HF Benchtop Oribitrap Mass Spectrometer
43
Q Exactive Plus Hybrid Quadrupole Orbitrap Mass Spectrometer 36
R
Ultra EC Brushless Motors with Ultra High Torque
33
Ultra-compact Industrial PC
32
Ultra-compact Industrial PC
41
Ultra-compact IPC for Edge Computing
38
V Vacuum Lifter
23
Radial Diaphragm Valves
38
Vacuum Lifter
25
Retractable Dock Shelters
29
Vaporised Hydrogen Peroxide Generator
32
Rheometers
33
Viton & Silicone Rubber Cord
43
S
W
Self-cleaning Filters
26
Walk-in Humidity Chamber
37
Separation of Powders & Liquid Slurries
25
Weir Diaphragm Valves
40
Silicone Rubber Sheet
42
Slideway
22
Software Solutions
31
Solar Pumps
37
Chemical Products Finder | August-September 2018 | 57
Product Index
Multi-point Full Body Bottom Cake Discharge
Indices
ADVERTISERS’ INDEX Sr.
Company Name
Page No.
1
Mazda Ltd
5
2
UNP Polyvalves (India) Pvt Ltd
3
3
Vacuum Drying Technology India LLP
7
4
Chemtech World Expo 2019
Inside Cover & Back Cover
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58 | August-September 2018 | Chemical Products Finder