The Journal of Materials & Equipment for the Process Industries
VOL. 36 NO.4
A N N I V R SARY E
CHEMICAL PRODUCTS FINDER
OCTOBER-NOVEMBER 2017 MUMBAI ` 100
ChemTECH South World Expo 2017 Special
HYDERABAD - 2017
GUJARAT - 2018
13-15, December 2017 Venue: Hyderabad, India
23-25, January 2018 20-23, February 2019 Venue: Ahmedabad, Gujarat, India Venue: Mumbai, India
MUMBAI - 2019
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CONTENTS Vol. 36 No. 4 October-November 2017 Mumbai ` 100 PUBLISHED SINCE 1982 36th Anniversary Issue + ChemTECH Hyderabad World Expo 2017 Special
MARKETING INITIATIVE Effective Condensate & Flash Steam Recovery in the Chemical Industries - Narayan A Korde, Head - Energy Audit & Consultancy, Pennant Engg Pvt Ltd, Pune, Maharashtra
6
Building Applications Knowledge can Unlock Value in Pump Selection - Nate Maguire, Senior Director of Business Development, PSG, USA and Ravi Prasad, Director of Sales, PSG India, Chennai . 12 How to Design a Compressed Air System - Jarrett Affolter, Product Specialist Team Leader, Ingersoll Rand Compression Technologies and Services, U.S.A
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Mass Spectrometry Stacks Up in Determining Flare Gas Heat Values -AMETEK India, Bengaluru, Karnataka
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Need for Climate Monitoring Systems - Testo India Pvt Ltd, Pune, Maharashtra
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FOCUS PRODUCTS Pumps, Valves, Actuators, Compressors, Pipes and Pipe Fittings & Seals
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Hyderabad: Princebel M / Sunil Kulkarni Mobile: +919444728035 / +919823410712 E-mail: princebel_m@jasubhai.com / sunil_kulkarni@jasubhai.com
Laboratory/Analytical Instruments & Weighing Solutions Plant & Machinery
36
Kolkata: E-mail: industrialmags@jasubhai.com
Filtration & Separation
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Pune: Sunil Kulkarni Suite 201, White House, 1482 Sadashiv Peth, Tilak Road, Pune 411 030 Tel: +91-20-2449 4572, Telefax: +91-20-2448 2059 Mobile: +919823410712 E-mail: sunil_kulkarni@jasubhai.com
Instrumentation, Process Control & Automation
39
Materials Handling, Packaging & Logistics
44
Boilers, Heat Exchangers & Cooling Towers
45
Single Copy Price: ` 100/-, Annual Subscription: ` 1,080/Jasubhai Media Pvt Ltd
Registered Office: 26 Maker Chambers VI, 2 nd Floor, Nariman Point, Mumbai 400 021, INDIA Tel: +91-22-4037 3737, Fax: +91-22-2287 0502, E-mail: sales@jasubhai.com CHEMICAL PRODUCTS FINDER (CPF) is a product-based news magazine designed to serve the business-information needs of the chemical, process and allied industries in India. It carries profiles of all kinds of chemical products, plant and equipment, process materials, and services - both Indian and foreign with illustrations. Printed and published by Mr Hemant K. Shetty on behalf of Jasubhai Media Pvt. Ltd., 26, Maker Chamber VI, Nariman Point, Mumbai 400 021 and printed at The Great Art Printers, 25, S A Brelvi Road, Fort, Mumbai 400 001 and published from Taj Building, 3rd Floor, 210, Dr. D N Road, Fort, Mumbai 400 001. Editor: Ms. Mittravinda Ranjan, Taj Building, 3rd Floor, 210, Dr. D N Road, Fort, Mumbai 400 001.
4 | October-November 2017 | Chemical Products Finder
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Dryers, Evaporators & Fittings
46
Pollution Control, Environment Management & Water and Waste Water Treatment
47
GENERAL PRODUCTS
48
INDUSTRY NEWS
49
PROJECT UPDATE
52
FORTHCOMING EVENTS
54
BOOKSHELF
55
PRODUCT INDEX
56
ADVERTISERS’ INDEX 58 “Cover Page Photo Courtesy: Wilden, a leading brand from PSG, a Dover company”
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Effective Condensate & Flash Steam Recovery in the Chemical Industries Condensate and flash steam recovery in chemical industry is always a big challenge may be due to lack of knowledge about condensate commercial value, remote locations of chemical units inside the plant and potential contamination chances of condensate. Being one of the purest forms of water and rich heat source, captive utilization of condensate in the units or as makeup to cooling tower should be avoided. Recovery of condensate using steam operated condensate transfer pump instead of conventional electrical pump for pure condensate and using condensate contamination detection system for potential prone to impure condensate ensures effective utility cost reduction.
I
n India, typical condensate recovery in chemical and pharmaceutical industries ranges between 30 to 55per cent. Average direct steam consumption, this means that knowingly or unknowingly, around 35 to 70 per cent of the condensate, along with significant quantity of heat is being drained to increase the load of the effluent treatment plant (ETP).
Affecting the Condensate Recovery Following factors play a vital role that becomes hinderance in recovering the condensate.
Energy cost is the major concern in Indian industries as it directly affects the bottom line of the plant economy. Steam being one of the most widely used utility, the maximum utilization of the steam and effective recovery of the remaining heat in the form of condensate is a need of an hour to survive and grow in the market.
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Remotely located units in the plant
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Less quantity of condensate making it practically non-feasible to recover
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Scarcity of the water thereby imposing the use of condensate locally
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Lack of knowledge about the value of condensate
Out of all the above and many more, “Lack
Also, generally, in India, location of chemical industries is in the remote, where water is always one of the scarcest utility to make it available. Even though the borewell or ground water is one of the option, its hardness and TDS is always a big concern as it not only increases the chemical and other treatment costs but also creates major damages due to scaling. Hence, being important WR to its importance as a purest form of water as well as rich source of heat energy, it is inevitable to recover the condensate. 6 | October-November 2017 | Chemical Products Finder
Figure 1:
of Knowledge” about the condensate ranks the first. Even at most of the industries, it has been observed that the condensate is stored in the tank outside the unit and pumped electrically to cater the make-up water demand of the nearby cooling towers. This not only wastes the pure condensate with its associated heat energy but also result in increasing the load on the cooling tower itself...!!! The recovery of the condensate can be classified into two simple categories
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Major Areas of Concern in the Conventional System • No flash steam recovery, which contributes to around 40 to 50 per cent of the heat content in the flash steam
Figure 2:
1) Pure Condensate Recovery 2) Prone to be Impure Condensate Recovery 1) Pure Condensate Recovery This is feasible where steam is used for indirect heating the process fluid and virtually no chances of product or system generated contaminations observed. Typical applications include the condensate recovery from Fluid Bed Dryer (FBD), Hot
Figure 3: 8 | October-November 2017 | Chemical Products Finder
Water Generation (HWG) systems, Hot water batteries, first effect of the Multiple Effect Evaporator (MEE) for ETP Unit, etc. Few chemical industries have separate arrangement for steam coils and other process fluids like chilled water, cooling water, brine, hot water, etc, from which the pure condensate may be collected. Conventional System Conventionally, the condensate generated after indirect heating is collected in the tank located normally outside the unit and finally pumped to the feed water tank in the boiler house or any relevant desired location. The schematic of the same is shown in Figure 1. As schematically represented, huge amount of heat energy is wasted due to improper handling of flash steam, ie, generated due to considerable highpressure condensate getting exposed to atmospheric pressure. Improper mixing of the hot condensate with the cold makeup water into the feed water tank also contributes to significant heat loss. Also, unnecessary make-up water intake caters to considerable amount of cooling of the condensate in the feed water tank and it becomes important to address the same in order to minimize captive consumption of steam in the feed water tank.
•
High operating cost due to running of electrical pump
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High maintenance cost of the electrical pump being mechanical in operation as well as due to handling of condensate with high temperature
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High capital cost due to requirement of tank with insulation, electrical pumps (at least 1 working and 1 standby) with proper weatherproof covering
Recommendation for the Pure Condensate It is highly recommended to generate and utilize the flash steam by using the properly sized flash vessel and recover the condensate by means of steam or compressed air operated condensate transfer pump. A simple level transmitter based make-up water controlling system with negligible investment may pay very high returns in terms of avoiding the unnecessary intake of cold water intake. Proposed system of the effective flash steam and condensate recovery and ensuring its proper mixing in the boiler feed tank may be schematically represented is shown in Figure 2. Significance of the Steam-operated Condensate Recovery System • Intrinsically safe for use in hazardous areas •
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or very less conductivity. However, after contamination, the conductivity increases in multiples. When the conductivity increases beyond minimum acceptable limit (normally termed as a set point of the PID controller), the controller signals to divert or drain the impure condensate thereby eliminating the chances to get it into the boiler system. Significant of the Condensate Contamination Detection System • Can differentiate and handle contamination even upto few micro Siemens (µS)
Figure 4:
2) Recovery of the Condensate Prone to be Impure The major concern of most of the industries lies in utilizing the condensate from the process equipment, which, due to its process chemicals or even the process operations, is very much susceptible to get contaminated. Chemical reactors, jacketed vessels, vapour collected from multiple effect evaporator (usually 2 nd effect onwards), chemical processes heating to highly acidic products or intermediaries (eg, HF heating, Oxalate warm bath, etc). Factors Resisting the Contaminated Condensate to Drain to ETP • Due to huge number of reactors, high quantum of condensate and its associated heat energy may get wasted • Draining the condensate to ETP increases load on the ETP thereby increases effluent treatment cost • Mixing of high temperature condensate in the ETP increases the efforts to cool down to desired temperature prior to treating it • Stringent government norms limit the quantum of liquid discharge from the plant. This also increases the number of processes required to treat the effluent. 10 | October-November 2017 | Chemical Products Finder
Typically, the prone to impure condensate is drained locally. The schematic of the same is shown in Figure 3. Recommendation for the Potential Impure Condensate Looking towards the commercial value of the condensate getting drained due to fear of probable contamination, it is recommended to install a highly reliable, efficient yet cost-effective system that will help to collect and transfer the good quality of condensate and divert or drain the contaminated condensate which may go to drain or for the further treatment of purification. Condensate Contamination Detection System (CCDS) It is a system, ie, based on the simple principle of change in the conductivity of the condensate when it is pure or contaminated. Normally, the contamination is either product contamination (like process fluid – HF, Lye, Oxalate, Chelates, etc) or the corrosion of the pipes like oxides of Iron (Fe2O3, FeO) or minerals, etc. Normally, condensate, being one of the purest forms of water, has negligible
•
Recovered condensate followed by properly installed condensate and flash steam recovery system virtually recovers complete mass and heat content in the condensate
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Fully automatic system, no manual intervention needed
•
If required, system cleaning maintenance can be done online.
or
Proposed System with Condensate Contamination Detection System Practically, by installing the condensate contamination detection system, is shown in Figure 4, condensate recovery may be increased from 15 to 40 per cent even. The typical payback ranges from couple of months to less than a year depending upon the condensate load, chances of contamination and the severity of the contamination. ◘
Narayan A Korde Head – Energy Audit & Consultancy Pennant Engg Pvt Ltd J-515 Block, Bhosari MIDC Pune, Maharashtra 411 023 Tel: 020-69781112 E-mail: narayankorde@pennantcorp.com
Beda_AP_15 Dec 14.indd 1
12/10/2014 1:41:53 PM
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Building Applications Knowledge Unlock Value in Pump Selection
can
Leveraging this expertise solves customer problems and creates a sustainable competitive advantage
I
n industrial business-to-business equipment markets, manufacturers are faced with an increasingly difficult operating environment. Energy-price volatility, the increasing costs of regulatory compliance and public demands for improved environmental stewardship in regards to scarce resources are three prominent factors that are now impacting industrial organizations in the United States and around the world.
makes the case that organizations that build superior applications expertise in their markets can gain a significant competitive advantage.
In confronting these challenges, manufacturers have to adapt in numerous ways, including investing in next-generation technologies. For example, industrial producers, such as paint and resin manufacturers or oil-and-gas refinery operators, are investing in advanced technologies that will help them achieve their business goals. Smart SCADA systems can reduce downtime though proactive monitoring, and energy-efficient pump technology delivers operating cost savings, hedges against energyprice fluctuations and helps companies meet their environmental stewardship goals by reducing carbon emissions.
• Energy-Price Volatility
However, the adoption of any new technology can dramatically increase the complexity of business operations at a time when cost pressures and economic headwinds threaten to curtail growth and profitability. Further, these technology investments require knowledge and expertise – specialized knowledge and expertise – to build, operate and maintain. Many industrial producers, like most businesses, face resource constraints and are operating with leaner staffing levels than ever before. As a result, they are finding they do not possess the in-house expertise to effectively select, build, operate and maintain increasingly complex equipment and systems, and often are forced to turn to third-party organizations with specialized expertise for support. Pump manufacturers in particular, along with their related distributors, engineering firms, consultants and other third parties, are increasingly stepping up to supply this critical applications expertise to their end-user customers. This white paper will illustrate how properly deployed applications expertise can unlock value for industrial producers and 12 | October-November 2017 | Chemical Products Finder
The Challenge Industrial manufacturers are facing an increasingly difficult business environment, one that is often impacted by these and other critical factors: • Regulatory Compliance Legislation and Associated Costs • Public/Customer Expectations for Enhanced Resource Stewardship Let us take a closer look at all three. Energy-Price Volatility Price volatility is defined in the energy industry as how quickly or widely electricity and/or natural gas prices change over a given time period. Prices are governed by supply and demand, where demand is impacted by factors such as weather patterns, economic conditions and consumer behaviour. In recent years, price volatility has increased in the energy market. To protect against this volatility, many companies “hedge,” or buy a commodity at a price that is locked in over a set period of time. While this may improve peace of mind for the operator, hedging is costly and
does not create value for the operator beyond reducing energy-cost volatility. The severity, and potential impact, of price volatility is such that in its 2015 report titled, “The New Normal,” the World Energy Council (WEC) opined that, “The uncertain impact of volatile energy and commodity prices…has now established itself as the number-one issue for energy leaders worldwide.” The good news is that global energy leaders have recognized this challenge and are beginning to take measures to address it. According to Francois Moisan in WEC’s triennial 2016 report, “Energy Efficiency: A Straight Path Towards Energy Sustainability,” “The introduction of energy-efficiency policies and measures has been growing fast around the world. The increasing number of countries with an energy-efficiency law…signifies a strengthening and consolidation of the industrial commitment to energy efficiency.” The report does also indicate, however, that “despite the significant advances, much more can and should be done to improve the efficiency of energy production and use.” This is extremely noteworthy for industrial manufacturers because, as the WEC also notes, “industrial electric motors and electric motor-driven systems consume almost half of the total electricity and account for 70 per cent of the total (amount of)
Wilden Original™ Series Air-Operated Double-Diaphragm (AODD) pumps in operation at a ceramic plant in Spain
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Motoring Ahead The evolving design and operation of motors presents a specific example of how next-generation technology can help manufacturers lower their energy usage, meet environmental-responsibility thresholds and reduce operating costs. To address the operation of motors and how best to improve it, the International Energy Agency (IEA) created the Energy Efficiency End-Use Equipment (4E) working group, which consists of representatives from 12 countries: Australia, Austria, Canada, Denmark, France, Japan, Korea, the Netherlands, Switzerland, Sweden, the United Kingdom and the US.
A stainless-steel Wilden Advanced™ PX Series AODD pump in use at the SABA B.V. glue- and adhesivemanufacturing facility in The Netherlands.
electricity consumed in industry.” For many industrial companies, where energy is a significant portion of operating costs, price volatility will continue to be a challenge. These companies will be self-served to evaluate energy-saving technology, but will only reap the greatest rewards if they do so by taking into account the intricacies of their equipment in the specific applications in which they operate. Only by developing and using the proper applications expertise will they be able to identify and choose the technology that is best suited to mitigate the cost risks associated with energy volatility. Regulatory Compliance Regulatory compliance is by definition a necessity for businesses in the modern world. These laws collectively shape the environment
in which businesses operate. While addressing the effectiveness of regulations is outside the scope of this paper, from a cost perspective, the number of federal regulations in the US has been growing steadily for several decades, requiring investments by many businesses in order to maintain compliance. In fact, a study by George Mason University shows that “the effects of federal regulation on value added to the (US) GDP for a panel of 22 industries… over a period of 35 years…dampened (GDP by approximately) 0.8 per cent per year since 1980, eliminating $4 trillion in growth by 2012.” Two prominent examples in the industrialmanufacturing universe are the motorefficiency regulations that have been developed by the US Department of Energy (DOE) and the International Electrotechnical Commission (IEC) in Europe. The bottom line is that
A Mouvex SLS Series Eccentric Disc pump being utilized for the transfer of carbonated-beverage bases by the Coca-Cola Hellenic Bottling Company in Dunaharaszti, Hungary.
14 | October-November 2017 | Chemical Products Finder
In late 2015, the 4E group released a study, “Energy Efficiency Roadmap for Electric Motors and Motor Systems,” that indicated that since 1995, “efficient motors have gained an increasing share of the global market, assisted by a framework of international standards that classifies motors according to their energy efficiency.” Motors were placed in one of four classifications – E0 (least efficient), E1, E2 and E3 (most efficient) – which created a common technical platform that underpins national policies that are targeted at increasing the implementation of high-efficiency motors in manufacturing operations. The four classifications form the basis of minimum energy performance standards (MEPS) that are now inherent to most advanced economies, as well as to many developing nations. The findings show that the global sales of motors that fall into the two most-efficient classifications – E2 and E3 – accounted for roughly 70 per cent of all motor sales in 2015, after standing at less than 10 per cent of market share in 1995. This is significant because the IEA expects that the market for motors is expected to expand by 2.5 per cent annually through 2019, which will create opportunities for the further introduction of higher-efficiency motors into both mature and developing countries and markets. However, as the IEA notes, the impact of more efficient motors on overall market efficiency is gradual due to the motor’s extended operational lifetime. To speed up the increase in overall efficiency, several countries are considering regulations that will enforce MEPS by encouraging the early retirement of inefficient motors.
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A View from the Field For more than 100 years, Houston, TX-based DXP Enterprises, Inc, which began life as the Southern Engine and Pump Company back in 1908, has served its customers by focusing on product expertise, technical service, and maintenance, repair, operating and production (MROP) supply-chain management. Skip Giessing, President of DXP Enterprises’ Rotating Equipment Division, provided his views on how application expertise can be used as the foundation for selecting the proper pumping technology and systems. Question: How would you define applications expertise, in your own words? Answer: Applications expertise is the ability to properly choose, size and configure the right product for any specific customer application. This means taking into consideration customer specifications and requirements, customer preferences, pump performance, energy consumption, reliability, ease of installation and cost. Q: To what extent does your company amass and utilize expert knowledge in order to service your customers? A: DXP does this in three ways. First, we have experts that are centralized inside our sales staff at our headquarters in Houston who are available to assist any DXP branch location. This inside sales team is divided up into three different levels of expertise: basic, medium and high specification. Second, we have applications experts located locally at many of our larger branch locations. Third, we have a 24/7/365 Customer First Center located in Houston that can be accessed by any customer, anywhere in the world, at any time for assistance. All of these applications experts receive continuous training and from time to time accompany outside sales personnel on sales calls in order to make sure they understand their customers’ needs completely. Q: In what specific ways does this knowledge help create value (cost avoidance, failure avoidance, increased revenue, etc) for your customers? A: Customer-spend reduction and maximum reliability have become more important for the sophisticated customer. Revenue is a function of uptime, so unscheduled downtimes cannot be tolerated. Customers also seek to optimize the suitability of their equipment and reduce energy consumption as much as possible. Maintenance and operations budgets are also receiving much more scrutiny and solution providers like DXP are relied upon to continuously work with their customers to help reduce these costs. Finally, capital-spending specifications have become more detailed in terms of performance optimization and reliability, as well. Q: With regard to applications expertise, how do you see the relationship between PSG (the manufacturer) and your company (the distributor) helping to best deliver value to the end user (your customer)? A: It starts with ample communication. Applications experts can help PSG make improvements to their products, ensuring that PSG stays in step with customer requirements. For example, this can take the form of product design and construction improvements, such as materials of construction and component redesign or upgrade, or the design of additional sizes or models that better satisfy customer needs. Applications experts are as much the Voice of the Customer as are the outside salespersons, repair and service experts, and the customer itself. Q: To what extent does your company’s pumping-system knowledge contribute to your firm’s success in the market? What role does applications expertise play in your competitive advantage? A: Customers are relying more and more on their key suppliers to help them meet their corporate goals and objectives. DXP relies on applications expertise as a key competitive differentiation. The experience and knowledge of expert application engineers, teamed up with outside sales engineers who also have applications expertise and a closer, more personal feel for customers’ imperatives, motivations and preferences, ensures that DXP will always provide the customer with a tailored solution that is the best for his needs. Having this capability available 24/7/365 is another key differentiator.
16 | October-November 2017 | Chemical Products Finder
regulations are an unavoidable requirement for doing business in almost any jurisdiction in the world. Advances in technology that have been geared toward meeting the demands of a stricter regulatory environment (See Sidebar: Motoring Ahead) will help industrial producers navigate the compliance realm, but will be optimized only if they are applied with the appropriate applications expertise. In fact, the misapplication of a pump (eg, incorrectly sizing the pump for its job) will likely lead to far greater energy consumption than can be saved from improvements in motor technology. Expectations for Resource Stewardship A phrase that has gained in stature over the past two decades in all forms of business is “corporate social responsibility,” or CSR, which is commonly characterized as “business practices involving initiatives that benefit society.” An article in the June 18, 2016, issue of the International Journal of Business and Management titled, “Corporate Social Responsibility and Consumer Buying Behaviour in Emerging Markets,” highlighted that “consumers now want companies to behave ethically in addition to providing quality product(s)...” The obvious implication is that those companies that are perceived to be inattentive or irresponsible stewards regarding shared resources (eg, community water supplies) risk a political and social backlash that could impact the company’s standing and ability to do business in the communities in which it operates. Therefore, it should not be surprising that a report from Harvard Business School titled, “The Impact of Corporate Social Responsibility on Investment Recommendations,” revealed that “recent research shows spending money on corporate social responsibility is no longer seen as a detriment to a company’s profitability. Stock analysts now view such expenditures as essential to a company’s long-term brand and value.” In short, to improve their CSR standing, more and more companies are investing additional time and resources toward incorporating new technologies, changing operating practices and even adjusting business strategies in order to better assuage the corporate-responsibility demands of the buying public. Indeed, these resources can only be optimized by developing and applying expert knowledge of the business, its systems and the local environment in which it operates. Businesses that develop and use this knowledge will help satisfy the needs of
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Determining Pump Life-Cycle Costs According to the Hydraulic Institute manual titled, “Pump Life Cycle Costs: A Guide to LCC Analysis for Pumping Systems,” LCC analysis takes into consideration the cost of purchasing, installing, operating, maintaining and disposing of all of the system’s components during their operational lifetime. To this end the Hydraulic Institute has created an equation that identifies and quantifies all parts of a pumping system’s total LCC: LCC = Cic + Cin + Ce + Co + Cm + Cs + Cenv + Cd where: C = a cost element, and ic = initial cost or purchase price (eg, of the pump, system, piping, auxiliary equipment, etc) in = installation and commission e = energy costs o = operating costs (the labour costs for normal system supervision) m = maintenance costs (eg, parts, worker hours, etc) s = downtime (loss of production) env = environmental costs d = decommissioning These costs should also include the costs associated with any applicable loans, depreciation and taxes. When used as a tool for comparing alternative solutions, the LCC process will indicate the most cost-effective one within the limits of available data. When applying the evaluation process or selecting pumps and other equipment, the best information concerning the output and operation of the plant must be obtained if a true picture of the total LCC is to be achieved. Using bad, incomplete or imprecise information will result in an incorrect assessment, which will be of limited benefit to the operator. While the LCC process will not guarantee a particular result, it does allow plant personnel to make a reasonable comparison between several unique alternatives.
the public while achieving positive outcomes in resource stewardship. The Solution So how do industrial manufacturers address the challenges of price volatility, regulatory compliance and resource stewardship, and still successfully achieve their business goals? Many companies are turning to technology for assistance. In a February 2013 article titled, “The Dawn of the Smart Factory,” IndustryWeek magazine detailed a looming manufacturing nirvana known as the “Smart Factory.” This factory of the future will be “a paradise of efficiency where defect and downtime, waste and waiting are long-forgotten issues of a longforgotten age.” The driving force behind this phenomenon would be plant managers and chief intelligence officers who work together to create a seamless blend of data and production that will “illuminate every turn of every machine, every cut of every blade, every move of every piece in its global dance to deliver.” While the hyperbole in this article is heavy, the article’s basic premise was echoed in a 2015 study by MarketsandMarkets, a publisher of 18 | October-November 2017 | Chemical Products Finder
premium market-research reports. In its piece titled, “Smart Factory Market by Technology, Component, Industry and Geography – Global Forecast to 2022,” MarketsandMarkets researchers found that the smart-factory market, in terms of value, is expected to reach $74.8 billion by 2022, with a compound annual growth rate (CAGR) of 10.4 per cent between 2016 and 2022.
Germany, a reduction in operational complexity would boost earnings by more than €30 billion (US $ 34.9 billion) and increase earnings before interest and taxes (EBIT) by 3 per cent to 5 per cent. The ultimate challenge for a manufacturer is to learn how new technologies can improve his or her operations and find the best, most efficient way to extract the benefits. This must be done while simultaneously not allowing the inherent complexities of these new systems to hinder or raise the cost of business processes. This is where the accumulation and deployment of applications expertise becomes immensely critical. In fact, Skip Giessing, President of DXP Enterprises’ Rotating Equipment Division, a company that has been supplying industrial pumps since 1908, sees no reason that the demand for and importance of applications expertise won’t continue to grow in coming years. “I believe there will be an increased demand for outstanding supplier applications expertise as suppliers and manufacturers work together to tie technology to process-equipment networking, proactive health monitoring and reliability,” he said. “The huge customer spend reduction will come when all the key equipment within a manufacturing plant is interconnected and ‘talking with one another’ and adjusting to changes, etc. Customers will need to know and understand how changes affect equipment performance and reliability and how and what to do in order to maintain maximum productivity through reliable uptime and equipment efficiency.” So, what exactly is applications expertise? At its most basic level, it is:
“The emergence of smart factories can be seen from the period of change toward cohesive control of the machineries, processes and resources with local intelligence,” read the report. “The increasing focus on saving energy and improving process efficiency, along with the integration of engineering and manufacturing by the adoption of IoT (the ‘Internet of Things’) is expected to foster the growth of the smartfactory market.”
• Specialized knowledge pertaining to the use of certain products in specific conditions. This knowledge can be used to create better business outcomes and, therefore, be the foundation for gaining a competitive advantage. As the complexity of the production system increases, the value that can be unlocked from applications expertise also increases.
While the smart-factory operating principles promise to be a boon for industrial manufacturers who implement them, they will raise the complexity of the operation, which poses its own set of unique challenges. In fact, according to strategic-management consulting firm A T Kearney’s “How Much Does Complexity Really Cost?” survey of the top 30 companies in
The graphic on the next page illustrates, the type of expert knowledge varies across the value chain, so there are ample opportunities for increased collaboration among pump manufacturers and distributors, and among distributors and end users, to strengthen expert knowledge and enhance value creation for all involved parties.
Tools for Managing Costs To better understand how applications expertise can help the operator realize the importance of improving equipment productivity, efficiency and effectiveness, ExxonMobil produced a Technical Help Desk Tip that spelled out the ways to improve what it called “Overall Equipment Effectiveness,” or OEE. OEE is measured as a ratio of a plant’s actual output compared to optimal output, using the equation:
Many factory managers consider only the up-front capital cost of a pumping system in their decision process, which can end up being a costly choice for their business in the long run. According to the Hydraulic Institute’s “Pump Life Cycle Costs: A Guide to LCC Analysis for Pumping Systems” manual, which it developed in conjunction with Europump, “the single most important factor in minimizing a pumping system’s LCC is proper pumping system design.” (See Sidebar: Determining Pump Life-Cycle Costs).
OEE = Availability x Performance x Quality,
Other design factors that impact the pumping system’s total LCC include pipe diameters, lengths, bends, elbows, fittings and valve types, which can increase friction loss; correct sizing of the pump, wherein selecting a larger pump than necessary just “to be safe” will result in the pump operating away from the best efficiency point and requiring more energy consumption; the use of throttling valves to control flow rather than pump speed; and application requirements such as flow rate head pressure and fluid viscosity. These are all areas where applications expertise can aid the designer and installer of the system. In fact, for this reason, many manufacturers look to third-party distributors, consultants or pump manufacturers for help in system design and pump selection.
where: • Availability represents how frequently a machine is available for its intended use, which can be affected by equipment failure, unplanned maintenance, material shortages and changeover times • Performance is a measure of speed loss or the number of units a machine is rated to produce per hour versus the number of units it actually produces • Quality represents the amount of scrap material produced by a particular machine, with rejected materials, products that fall short of quality standards and any items that require rework all affecting overall quality. The conclusion in the article is that the operator “can realize significant efficiency gains by calculating OEE for particular pieces of equipment throughout the plant.” Doing this will also make it easier to identify where particular pieces of equipment are operating to expected standards and norms for efficiency and reliability – and makes the operator aware of the areas where operational improvement will result in the greatest recovery of efficiency. Another useful tool for operators is the total lifecycle cost (LCC) model for pump technologies.
Conclusion Industrial manufacturers may feel that they are being bombarded from all sides when they are confronted with growing demands to better confront and control energy-price volatility; meet the strict tenets of expanding regulatory-compliance legislation; and satisfy both the public and their customers who are ratcheting up expectations regarding improving environmental stewardship. While these responsibilities can be daunting, they are also a significant – and necessary – part of the
Manufacturers must satisfy these demands while simultaneously running a profitable business. With that in mind, it is becoming increasingly apparent that the manufacturers who will be successful in the future will be the ones who develop and utilize applications expertise, especially when selecting critical pumping technologies and systems. To do this, industrial manufacturers and their channel partners – the distributors, consultants and engineering firms that work hand-in-hand with them– are committing to building applications expertise in their industries. This expertise, when thoughtfully applied to essential system challenges, can unlock significant value for the manufacturer and the end user alike. Therefore, companies that build superior applications expertise will create a significant competitive advantage in the marketplace in the future.
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cost of doing business in today’s manufacturing environment.
Headquartered in Oakbrook Terrace, IL, USA, PSG, a Dover company, is comprised of several of the world’s leading pump brands, including Abaque™, Almatec®, Blackmer®, Ebsray®, Finder, Griswold™, EnviroGear®, Mouvex®, Neptune™, Quattroflow™, RedScrew™ and Wilden®. For more information on PSG, please visit the website: www.psgdover.com ◘
Nate Maguire Senior Director of Business Development PSG, U.S.A. Tel: (909) 222-1309 E-mail: nate.maguire@psgdover.com
Ravi Prasad Director of Sales PSG India Tel: 044-26271020, 26271023 E-mail: sales.psgindia@psgdover.com Chemical Products Finder | October-November 2017 | 19
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How to Design a Compressed Air System
W
hen it comes to designing a compressed air system for vehicle service shops, there are several system requirements to look into. Depending on what kind of work a shop does and how many people are using the equipment, there are numerous compressed air system options and design qualities that can make a shop efficient and safe. Shops should secure baseline readings on an air system’s load profile before any renovation or new build. Original equipment manufacturers (OEM), such as Ingersoll Rand, can easily conduct one of these readings via an Intellisurvey – a seven-day assessment of an air system with data logging equipment to determine a system’s load profile. The results of the readings can help shops determine the right compressed air system to set up based on the current shop needs and conditions, as well as any improvements that could be beneficial to improving a shop’s bottom line.
reciprocating units are ideal for small service shops with intermittent tool use but can also power large equipment such as a vehicle lift. Rotary screw compressors are designed for shops that use compressed air continuously and need more power than a reciprocating unit can support. A rotary-screw compressor is ideal for larger shops with more than three service technicians and can support several tools and equipment running all at once. If you do choose to upgrade equipment, it is advisable to keep any old compressor tanks for extra capacity and back-up. Even an older, noisy compressor can have a role in the shop. You can diffuse the sound by: • Relocating the compressor different area of the shop,
to
a
• Building an enclosure around the compressor to muffle the sound, or • Remotely plumb the intake so that the sound is reduced.
Piping Configuration If you are expanding to more space in the shop or building a larger shop, it may be time to consider installing or reconfiguring your compressed air piping to make sure all equipment is getting equal air power. Using a loop formation rather than one, single pipe that spans across the entire shop will ensure that the same pressure and flow is delivered to each point of use. This is a fundamental detail, but often overlooked. If shops need new piping or need to reconfigure its current structure, it is important to think about the following: • Consider installing a new system regulator. Not all systems need to run at the max pressure an air compressor is capable of at all times, and a regulator will help output only the pressure needed. This ensures the system runs at premium efficiency. Take advantage of any piping reconfiguration to add a system pressure regulator. • Do research on piping materials.
Compressor Options If you are building a shop from the groundup and are looking to purchase a new compressor, it is important to consider all of the equipment options and shop requirements in order to make the right purchase. Some questions to ask are: • What are you using the compressor to power? • How many people will be using power from the compressor at once? • What is the power supply at the shop? Do you need a transformer to support the air compressor you are evaluating? If you do not know, an electrician can help determine the power requirements a compressor needs and what the shop can accommodate. These questions can help you choose the right compressor capacity whether it be a small reciprocating unit or an oil-flooded rotary screw compressor. Generally, small
Figure 1: SimplAir is a quick-fit piping system that is user-friendly, pressure-resistant and easy to install in the shop floor.
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Marketing Initiative Figure 2: Ingersoll Rand's IntelliFlow control effectively uses system storage to compensate for high, random air usage and avoids the need to increase the entire system pressure. Distributing the airflow in a balanced manner throughout the production line of your shop floor. Aluminum is recommended for vehicle service applications, though there are a number of other options. Some piping materials are more susceptible to corrosion and higher pressure loss. For example, polyvinyl chloride (PVC) material is the lowest cost material, but it can also result in a safety hazard. The piping can shatter if PVC lines are over pressurized. In addition, synthetic compressor lubricant can make the glue on PVC connections deteriorate, resulting in the piping coming apart. Contact an OEM that manufactures quickfit piping systems that are user-friendly and easy to install, such as SimplAir from Ingersoll Rand. Shops that install piping in-house save resources on labour. OEM technicians are also available to help install compressed air systems. Air Quality and Condensate Removal Air cleanliness and filtration are especially important in a shop environment because of all of the equipment that compressors power. Clean, dry air, free of debris and moisture, keeps pneumatic shop tools
and equipment running reliably for a long time. Effective compressed air drying also has a significant impact on the quality and integrity on vehicle service applications. It directly impacts end results, including paint finishes, where you can see issues such as fish eyes and orange peels. Tire filling applications need clean dry air with the use of tire pressure monitoring systems and there are long term benefits of keeping the air dry and clean for long rim and tire life. Consider adding dryer equipment to a compressed air system to assure that the system is outputting high-quality air. While much thought and calculation often goes into the selection of an air compressor to assure the necessary volume of air is generated, selecting the proper dryer will have a significant impact on the quality of the air that is ultimately delivered.
Ingersoll Rand offers three flexible service programs that give customers the opportunity to have expertly-trained technicians oversee the service, repair and maintenance of all compressed air assets in their shops. The programs are designed to help customers reduce total cost of ownership throughout their equipment lifecycles.
Services and Maintenance Costs of downtime usually far outweigh the cost of maintenance services. When purchasing equipment, consider a maintenance plan provided by an OEM.
Jarrett Affolter Product Specialist Team Leader Ingersoll Rand Compression Technologies and Services North Carolina, U.S.A. E-mail: Jarrett_Affolter@irco.com
Looking at an entire compressed air system, from point of generation, through transmission, to point of use is important for a shop’s bottom line and quality of output. ◘
Chemical Products Finder | October-November 2017 | 21
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Mass Spectrometry Stacks Up in Determining Flare Gas Heat Values Refiners are vetting various technologies for analyzing and monitoring flare stack gases to narrow the field of applicable technologies. Among them is mass spectrometry, which offers several significant advantages over other technologies in terms of accuracy, reliability, and ease of maintenance and operation.
P
etroleum refineries generate waste gases that need to be controlled safely, economically and in a manner that protects both the environment and public health. Because not all waste gas can be eliminated or recovered, various technologies have been used to reduce their impact on the environment. Among the most effective and commonly used technology is flaring. Flares are specifically designed to combust gases. Many flares employ steam or air to promote the mixing of oxygen within the vent gas to ensure efficient combustion without smoke. Many parameters affect combustion efficiency. Among the most important is the heating value of the gases to be combusted. Determining the heating value of the gas has been shown to correlate well with combustion efficiency. When that heating value is not met by vent gas alone, supplemental or make up gas, such as natural gas, must be added to the gas stream to ensure complete combustion. Along with those costs, there are other costs involved with running a flare gas system inefficiently. Venting gas heating values are important because sufficient combustible material must be present continuously to ensure flame stability and achieve high combustion efficiencies. Problems may occur, especially if a single flare is used to control a variety of streams or vent gas with varying components. Operators need to evaluate vent gas heating values not only continuously but for the full range of operating scenarios to ensure compliance with heating value limits.
To do that, refiners can use one or a combination of technologies. AMETEK’s process mass spectrometer is among the technologies under consideration. Among the other technologies is a zirconium dioxide-based calorimeter. The principal advantage of this technology is refiners’ familiarity with it. Calorimeters are widely used to determine the BTU value of fuel gas. That gas, however, is typically low in sulphur and hydrogen content, while refinery flare gas is typically high in both sulphur and hydrogen. In addition, the calorimeter’s effectiveness is limited when hydrogen and sulphur are present in the gas stream. The calorimeter’s zirconium oxide detector is subject to sulphur contamination, which can be an issue with practically every flaring event.
technologies. That testing, conducted at a leading American refinery, demonstrated that a mass spectrometer can provide more detailed and relevant data than gas chromatography and its BTU numbers were equivalent to those provided by a calorimeter, but with greater specificity. The mass spectrometer offered the speed and specificity necessary to accurately calculate the appropriate amount of supplemental gas for complete gas combustion. It was set up to monitor and quantify 16 components in the flare gas stream, including H 2, N 2, methane, ethane, propane, n-butane, i-butane and pentanes
Calorimeters also cannot be used when there are high concentrations of hydrogen in the gas stream. Solutions for dealing with those limitations can add cost and create additional complications for a system needed to maintain refinery operation and required to be in compliance at all times. Gas chromatography is another technology that many refiners are familiar with. Many refineries already have gas chromatographs equipped to their gas flares. However, chromatographs are slow, with long cycle times, making them unsuitable for real-time control of steam and make-up gas mixtures. A third method, mass spectrometry, has undergone successfully field demonstration versus competitive
Figure 1: Process Instruments FlarePro Process Mass Spectrometer
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Fast, Accurate Determination of Flare Gas Heat Value by Process MS
among others. Taking advantage of its analysis speed, the mass spectrometer was able to obtain a calculation in less than 10 seconds, which is much faster than using a chromatograph.
556989
807 BTU
790 BTU
102%
557114
862 BTU
843 BTU
102%
557241
765 BTU
757 BTU
101%
557342
1552 BTU
1463 BTU
106%
557425
872 BTU
834 BTU
105%
557660
872 BTU
834 BTU
105%
557793
1702 BTU
1697 BTU
100%
557942
904 BTU
894 BTU
101%
558024
785 BTU
777 BTU
101%
558150
1062 BTU
1049 BTU
101%
558165
817 BTU
805 BTU
101%
558524
1041 BTU
1019 BTU
102%
558615
336 BTU
329 BTU
102%
558755
887 BTU
866 BTU
102%
558856
788 BTU
766 BTU
103%
558894
756 BTU
737 BTU
103%
558993
699 BTU
686 BTU
102%
559103
1212 BTU
1180 BTU
103%
• Stainless steel enclosure (general purpose or C1, D2 area classification)
559252
760 BTU
747 BTU
102%
• 1-100 amu mass range
559370
950 BTU
923 BTU
103%
• 24-valve inlet system
559441
891 BTU
880 BTU
101%
559523
741 BTU
732 BTU
101%
• Dual electron multiplier/Faraday plate detector (10 ppm to 100% detection)
559651
1138 BTU
1096 BTU
104%
• TEC Cooling
559780
649 BTU
644 BTU
101%
559857
673 BTU
667 BTU
101%
• Process 2000 software for method creation and auto calibration.
563307
730 BTU
712 BTU
103%
599490
211 BTU
192 BTU
110%
599491
158 BTU
143 BTU
111%
599492
770 BTU
748 BTU
103%
599637
809 BTU
787 BTU
103%
599648
262 BTU
244 BTU
107%
669163
742 BTU
738 BTU
100%
719002
808 BTU
800 BTU
101%
719186
904 BTU
895 BTU
101%
725811
914 BTU
904 BTU
101%
767398
1025 BTU
1018 BTU
101%
767399
1011 BTU
1004 BTU
101%
767406
1022
1015
101%
768152
934
927
101%
768157
982
975
101%
769085
1026
1018
101%
771240
990
987
100%
Average
102%
Raw data from the mass spectrometer was collected using ASTM method D 2650-04 (Standard Test Method for Chemical Composition of Gases by Mass Spectrometry) to calculate the concentrations of individual gas components. The resulting concentration data was then converted into the flare gas heat value as described in ASTM D358898 (Standard Practice for Calculating Heat Value, Compressibility Factor and Relative Density of Gaseous Fuels).
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Based on real, field stream data and using the modified analysis method described above, AMETEK verified the response of the mass spectrometer over a wide range of BTU values. Sample No Calculated by MS Measured in Lab Calculated/Measured
The quadrupole process mass spectrometer used to conduct the field demonstration had the following specifications:
By modifying the standard process mass spectrometry method of analysis slightly, the mass spectrometer provided fast and accurate BTU content measurement even when confronted with a widely changing flare gas stream. The analysis technique allowed for a reduction in calibration complexity, while still providing data that fell comfortably within the specified error band. The principle behind this method was to identify the interference-free components (H 2, H 2S, hexane) first and then to use those values to correct the ion currents for those components that experience interference. For example: to subtract the hexane interference from the pentane current, then the hexane and pentane interference from the butane currents Chemical Products Finder | October-November 2017 | 23
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Based on this simulation of the instrument response, staying within the required specification of ±15% seems a very achievable goal. Summary By adapting the standard method of analysis slightly, the AMETEK FlarePro flare gas monitor provides a fast, accurate BTU content measurement even when confronted with a wildly changing flare gas stream. The analysis technique allows for a reduction in calibration complexity, while still providing data that falls comfortably within the specified error band. Greg Brumfield AMETEK, U.S.A. Tel: (713) 673-9060 E-mail: greg.brumfield@ametek.com and so forth. All of the calculations were performed automatically by the instrument’s software. It should be noted that the calculation method described here and specified in the ASTM method differs from the standard ‘matrix deconvolution’ method commonly used by process mass spectrometers. Matrix deconvolution works by inverting a matrix that describes the contribution of each component to the individual ion currents. The method described here and in ASTM D2650-04 works in a sequential fashion, moving from the better known components to those with heavy interferences. While matrix deconvolution gives excellent accuracies as long as the stream concentrations do not differ too much from the calibration blend used to establish the matrix, the method used in this demonstration is much more robust for the rapidly changing composition of the streams typically found in flare stack gases. Several components (the Butenes, Pentanes and any Hexanes) were combined measurements since they are difficult to speciate by process mass spectrometry. Fortunately, the BTU values within each group are very similar, so that no significant error is introduced for the measurement at hand. The real-time, field-stream data collected using the modified analysis method described above verified the accuracy of the mass spectrometer’s response over a
Tony Slapikas AMETEK, U.S.A. Tel: (412) 860-5499 E-mail: tony.slapikas@ametek.com wide range of BTU values (see Accuracy of Method chart supplied). The instrument’s performance under test indicated that it could very well achieve the required specification goal of +/-15%. There are other advantages as well to using a process mass spectrometer for determining flare gas heat values. The instrument’s software makes for easy setup, operation and calibration. It’s modular design and self-diagnostic capabilities make maintenance easier and significantly reduce the amount of downtime a unit might experience. In addition, the unit features advanced alarm and automation capabilities that further ensure its reliability and extend its practical application.
modifying the standard method of analysis slightly, it was able to use mass spectrometry to provide fast and accurate BTU content measurement even when confronted with a widely changing flare gas stream. The analysis technique allowed for a reduction in calibration complexity, while still providing data that fell comfortably within the specified error band. Refiners should consider a range of factors in selecting the right technological solution for this application. In selecting the right technology for an application, the end users’ criteria should include the manufacturer’s capabilities and experience in process analysis. AMETEK, for example, draws from more than 25 years of experience in mass spectrometer design and manufacture, and has more than 40 years of experience in the design and development of sophisticated process analyzers. In addition, AMETEK offers the industry’s most extensive line of process instruments with analyzers based upon eleven differentiated technology platforms for markets ranging from oil and gas, and power to pharma and semiconductor manufacturing. ◘
Refiners should consider other factors in selecting the right technological solution for this application. The selection criteria should include the manufacturer’s capabilities and experience in process analysis. Conclusion and Summary Refiners are looking to reduce potentially emissions through improvements in flue gas operating practices, including better control and monitoring of supplemental gas, air and steam. Among the techniques under consideration is process mass spectrometry. The technology performed well versus competitive technologies and offered advantages the other technologies could not. AMETEK, a leader in process mass spectrometry, demonstrated that by
AMETEK India Enclave, 4 th Floor, Block A Plot No: 1, EPIP Indl Area Whitfield, Bengaluru Karnataka 560 006 Tel: 0776-096-1425 Fax: 91-080-67823232. Website: www.ametek.in
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A
better understanding of indoor climate in industries and its impact has become crucial to define and implement appropriate mitigation and adaptation policies, including investment policies for large infrastructure with long lifecycles. This in turn, has hiked the demand for climate monitoring systems considerably over the recent decades, which further increases the fundamental need for authoritative climate information and services upon which to base strategic plans, investments and day-to-day decisions. To make this task of climate monitoring easy, wireless and aesthetically soothing, testo has now introduced its new range of data loggers for building climate monitoring, named as TESTO 160. This new range of data loggers from testo with its 5 different models, help you keep your monitored locations aesthetically perfect, thanks to its small size and decocovers which helps it to blend with the surroundings (see Figure 1).
Comprehensive and Wireless: The Technology The monitoring system testo 160 measures, monitors and documents temperature, humidity, light intensity, UV radiation, CO 2 concentration, atmospheric pressure, continuously, precisely and automatically. This serves ambient climate monitoring and also preservation of valuable objects or systems. The data loggers transfer the measurement values by wireless LAN to an online store, the Testo Cloud. From there, they can be called up by PC/ tablet/smartphone from any place with internet access. If individually defined upper or lower limit values are exceeded, an alarm notification gets activated. For light intensity, an alarm can also be triggered if the accumulated light quantity within a day, a week or a month exceeds a limit value (see Figure 2). Unobtrusive and Individual: The Product Design The data loggers are specially designed such that they present themselves
discretly and inconspicuously. Thanks to the deco-cover, they also blend in with any background. These optionally available housing covers can be individually painted or decorated just as the respective background requires. The loggers have internal and/or external sensors. The latter are, thanks to their design and size, ideal for monitoring in small glass cases, in which otherwise a data logger cannot be placed.
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Need for Climate Monitoring Systems
Application Areas The testo 160 climate monitoring system finds applications in: • Facility Management • HVAC Maintenance • Malls and Offices • Hotels and Airports • Cold Storages and Warehouses, and finds Special Application in • Showcases and Display Spaces • Museums and Archives • Libraries and Archives. Choose your Model The testo 160 climate monitoring system consists of 5 different models that suits your application and measurement needs. • Testo 160 TH WiFi data logger testo 160 TH is an easy-to-use data logger for monitoring temperature and humidity with an integrated temperature and humidity sensor.
Figure 1: testo Saveris 2 - testo 160 edition
Figure 2: testo 160 application focus
• Testo 160 THE WiFi data logger testo 160 THE is an easy-to-use data logger for monitoring temperature and humidity with an integrated temperature and humidity sensor. It also has an option to connect up to 2 additional probes (ordered separately) for temperature, humidity, lux or lux and UV radiation (see Figure 3). Chemical Products Finder | October-November 2017 | 25
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• Testo 160 THL WiFi data logger testo 160 THL is more than just an easy-to-use climate logger for humidity and temperature monitoring. Thanks to additional integrated sensors
Figure 3: testo 160-THE - fixing colour cover
for lux and UV radiation, it provides accurate information about the light conditions. • Testo 160 E WiFi data logger testo 160 E adapts perfectly to your climate monitoring requirements. It offers 2 connection
options for probes for temperature, humidity, lux or lux, and UV radiation. • Testo 160 IAQ The easy-to-use WiFi data logger testo 160 IAQ is ideal for monitoring indoor air quality. Thanks to its integrated sensors for temperature, humidity, CO 2 and atmospheric pressure, it accurately determines the climatic conditions in rooms. It can also perform long-term measurements without any difficulty. Testo is recognized as the leading worldwide manufacturer of portable measuring instruments for various parameters and aims to provide the best quality, service and value in the industry and thus are committed to satisfy their customers’ needs for precise measurement and monitoring by offering them the best technological advancements in the industry for their daily measurement needs. Testo India Pvt Ltd is a 100 per cent subsidiary of Testo SE & Co. KGaA, with
its headquarters in Lenzkirch in the Black Forest, Germany. Testo India has shown phenomenal growth over the last 11 years with its head office in Pune and a PAN India network. Testo understands the customers’ requirements; and pays constant attention to new technology and gives highest priority to innovation. ◘
For details contact: Testo India Pvt Ltd Plot No: 23, Sind Society, Baner Road Aundh, Pune, Maharashtra 411 007 Tel: 020-65600203 Fax: 91-020-25850080 E-mail: info@testo.in Website: www.testo.com
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GENERAL PURPOSE BALL VALVES
MBH polder pump sets are portable pumping units which have pump below and motor above construction with single/two-stage mixed flow impeller design. These are powered by squirrel cage induction motor suitable for 400/440 V, three-phase, 50 Hz AC supply. The motor windings are wet type, totally enclosed, water-filled, water and oil-resistant, robust in design and lightweight. The pump motor unit of close-coupled and jacketed construction design provides effective water cooling of the motor by liquid flowing around the motor using up into the discharge main. The motor is sealed by special mechanical seal, so that the pumping water does not enter the motor chamber and damage the motor. Axial thrust is controlled by thrust bearing. All parts are made from special material and processed to ensure long life under arduous operating conditions.
Excel Metal & Engg Industries offers wide range of instrumentation fitting and valves for use in diverse range of industries and are capable to provide their customers with best possible solutions to meet their various requirements. The production process followed is of higher standards with its modern production and quality assurance facilities where due attention is paid at every level with maximum resource utilization. Excel Metal & Engg Industries offers general purpose ball valves; 1/2/3 piece ball valves in SS investment casting; 1/4 to 2 in size; pressure rating up to 1,000/2,000/3,000 psi; blow out proof stem,TFM; designed for automated actuation.
For details contact: MBH Pumps (Gujarat) Pvt Ltd Plot No: 14, GIDC Naroda Indl Estate Ahmedabad, Gujarat 382 330 Tel: 079-22823066, 22821018 E-mail: marketing@mbhpumps.com
Focus
POLDER PUMP SETS
For details contact: Excel Metal & Engg Industries 177/181 J T Bldg, 3 rd Kumbharwada Lane Mumbai 400 004 Tel: 022-23892476, 66394004 Fax: 91-022-23884109 E-mail: info@excelmetal.net / excelmetal@mtnl.net.in
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AIR-COOLED COMPRESSORS Sauer Compressors presents the BREEZE WP323LM Basic air compressor. This three-stage aircooled compressor generates a flow rate of 420 m³/h with a final pressure of 40 bar (g) and a power consumption of 90 kW. It is one of four medium pressure models from a newly developed compressor Series for industrial applications. The BREEZE Series is based on a flexible modular system consisting of several crankcases with three to five cylinders. Thanks to its nine cylinder/piston combinations, the Series covers a wide output range and meets numerous customer requirements. The air-cooled compressors from the new BREEZE Series offer other innovations too, including the CubeCooler concept, which is being used for the first time. Block coolers arranged radially around the fan enable the recooling temperatures to be reduced by a third. A protective cover comes as standard and has an integrated gauge panel, ensuring outstanding usability with the highest safety standards. The protective cover covers the hot parts of the machine while still allowing easy access to the components relevant for maintenance. The industrial compressors from the BREEZE Series are generally very low noise, robust and compact. In addition to the BREEZE Series of medium pressure compressors up to 40 bar (g) and high pressure compressors with final pressures up to 500 bar (g), the modular system also opens up the option of booster versions with inlet pressures of up to 16 bar (g) as well as special gas-tight designs for gases such as helium, natural gas and hydrogen. For details contact: J P Sauer & Sohn Maschinenbau GmbH Brauner Berg 15 24159 Kiel, Germany Tel: +49 431 3940-0 or Circle Readers’ Service Card 03
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AODD PUMPS Shanbhag & Associates is the authorised national distributor for the entire range of Dellmeco Products with an all India sales and service network. The range of Dellmeco Pumps includes solid block AODD pumps in PE, PTFE - in conductive and non-conductive housings from 1/4” to 3”; SS, CI - PTFE coated and aluminium housing AODD pumps from 3/4” to 3”; hygienic, zero hold-up SS-316L AODD pumps from 1/2” to 2.5”; jacketed and high-pressure AODD pumps for applications such as filter press and AODD pumps for powder transfer. The pumps internals are available in EPDM or with chemically bonded PTFE diaphragms and ball valves.Dellmeco AODD pumps are absolutely lube-free; non-stalling in operation and corrosion-free. Air valve body is available in corrosion-free engineered plastic. There are fewer moving parts and commonly used spares across models and sizes compared to moulded AODD pumps.Dellmeco pumps find applications in industries such as pharma, paint, chemical, clay and ceramics, electroplating/surface treatment, food, dairy and beverages, automotive, glass and fibreglass, oil and gas, marine/shipbuilding, metal and steel treatment, effluent-treatment, aircraft, etc. For details contact: Shanbhag & Associates B-50 Nandbhuvan Indl Estate Mahakali Caves Road, Andheri (E) Mumbai 400 093 Tel: 022-40365711 Fax: 91-022-40365712 E-mail: info@shanbhags.com or Circle Readers’ Service Card 04
DRUM PUMPS Shanbhag & Associates is the authorised, national distributor for the entire range of Lutz products. Lutz Pumpen GmbH & Co KG, Germany is the premier manufacturer of electric and pneumatic drum/container pumps in the world. The Lutz concept allows the complete pump (drive motor and pump tube) to be used in different containers and liquids as long as components in the pump tube are approved for use in the liquids. Lutz drum pumps can handle liquids which are aggressive, flammable, thin, viscous, hot or cold, hazardous to ground water and the environment, and vary with respect to their density. Liquids up to 100,000 cp can be unloaded from drums or IBCs. The wide variety of liquids and container types/dimensions necessitates an extensive range of drum pump models. They are available in a variety of materials, equipped with electric/air motors adapted to the output requirements, for different voltages (AC/DC), explosion-proof for hazardous applications, pneumatically operated, with the required delivery rate and a suitable sealing system. Added to this are pump tubes in varying lengths and a wide range of accessories permitting, eg, adaptation to problematic containers or operating conditions. Pump tubes are available with centrifugal impeller or in eccentric screw principle constructions. Tube materials are in PP/PVDF/Alu/SS-316 (Ti) / Hast-C. Tube drivers are available in electric (Flp/Non-Flp) and pneumatic options. Drum pumps can be offered in sanitary and non-sanitary constructions including 3A certified construction. For details contact: Shanbhag & Associates B-50 Nandbhuvan Indl Estate Mahakali Caves Road, Andheri (E) Mumbai 400 093 Tel: 022-40365700, 40365711 Fax: 91-022-40365712 E-mail: info@shanbhags.com or Circle Readers’ Service Card 05
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VALVES
Excel Metal & Engg Industries offers wide range of instrumentation fitting and valves for use in diverse range of industries and are capable to provide their customers with best possible solutions to meet their various requirements. The production process followed is of higher standards with its modern production and quality assurance facilities where due attention is paid at every level with maximum resource utilization. Excel Metal & Engg Industries offers NRV valves and check valves; in SS in 1/8 to 1 in size; pressure rating up to 6,000 psi (413 bar) at 100oF (38°C); temperature rating: -10oF (-23°C) to 375oF (191°C); cracking pressure: 1/3 to 25 psig (0.02 to 1.7 barg).
The PP-H range in homopolymer p r o p y l e n e includes a complete series of ball valves, butterfly valves, diaphragm valves, check valves, sediment strainers, pipes, fittings for socket and butt welding, to be used in the construction of process and service lines for the convey under pressure of industrial fluids at max operating temperature of 100 o C. The entire range is made of the last generation of homopolymer polypropylene resins MRS 100 (PP-H 100)) according to the classification DIN 8077-8078, DIN 16962 and approved by DIBT – Deutsche Institut fur Bautechnik for use in industrial processes.
For details contact: Excel Metal & Engg Industries 177/181 J T Bldg, 3rd Kumbharwada Lane, Mumbai 400 004 Tel: 022-23892476, 66394004 Fax: 91-022-23884109 E-mail: info@excelmetal.net excelmetal@mtnl.net.in
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NRV VALVES & CHECK VALVES
For details contact: Aliaxis Utilities and Industry Pvt Ltd Plot No: L-148 & 149 Verna Indl Estate Verna, Goa 403 722 Tel: 0832-6691500, 6691515 E-mail: info@aliaxis.in sales.fip@aliaxis.in
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DOSING & METERING AND INDUSTRIAL METERING PUMPS SRS Pumps offer qualitative range of plunger type dosing and metering pumps, and industrial metering pumps. These pumps are positive displacement pumps and in each cycle of operation displace a particular amount of fluid. The pumping action is created by the reciprocating motion of a plunger. As per the requirements of the customers, SRS Pumps offer their assortment of plunger metering pumps and industrial metering pumps in different models. These pumps have two parts such as drive-end mechanism and the liquid-end mechanism. It can be distributed in simplex, duplex or multiple heads for handling various chemicals with a common motor to facilitate the whole operation. Each head is independently connected and the capacities of each head are also independently adjustable. It can achieve flow rates up to 10,000-LPH and delivery pressures up to 500 kg/sq cm. For details contact: SRS Pumps Chawl No: B, Pitch No: 3, Pimpal Galli Nr Hindustan Naka Charkop, Kandivli (W) Mumbai 400 067 Tel: 022-28688422 E-mail: info@srspumps.net / srspumps@gmail.com or Circle Readers’ Service Card 08
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HYDRO MPC PUMPS WITH IE5 MOTOR
OIL-LUBRICATED ROTARY VANE PUMPS
Grundfos India offers its new range of Hydro MPC pumps with the IE5 Motor. The Grundfos Hydro MPC booster systems are of high standards and combining this with the IE5 motor, which is integrated with a frequency converter, connects the accumulated pump experience of Grundfos into the dedicated control software. This combination of pump and customizable software optimizes your system’s performance for any load point, delivering an unsurpassed reduction of energy consumption. Grundfos IE5 Motor, which helps in energy conservation of up to 7 per cent and a reduction in the payback time of these controlled pumps. The Hydro MPC pumps with IE5 Motors will be available with systems that are pre-configured from the factory with variety of pump sizes to increase water boosting.
Lubricated vacuum pumps are used when the intake flow may contain moisture or when a better final pressure is required. These pumps may run continuously within certain pressure ranges or connected to containers to be emptied, whose volume is sized approx for the pump flow rate. Long term use at atmospheric pressure is not recommended. Then the amount of vapour intake is considerable, they recommend using the WR versions. The main areas of use include: vacuum packaging, thermoforming machines, glass or marble working machines, medical equipment, food-grade pastas or clay extruders.
For details contact: Grundfos Pumps India Pvt Ltd 118 Rajiv Gandhi Salai, Thoraipakkam, Chennai 600 097 Tel: 044-45966800, 45966896 Fax: 91-044-45966969 E-mail: mahathi@grundfos.com / salesindia@grundfos.com
For details contact: DVP Vacuum Technology srl Via Rubizzanon 627 40018 S Pietro in Casale Bologna, Italy Tel: +39 051 18897101 Fax: +39 051 18897170
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NON-ELECTRIC FLUID DRIVEN DOSING PUMPS Dosatron technology is based on a hydraulic motor pump activated only by pressure and the flow of the water. Installed directly on the water supply line, the Dosatron operates by using the water flow rate as a source of energy. The pressure and flow rate of the water actuate the motor piston which drives a second product dosing piston. The product is injected and mixed continuously with the water from the mains supply at the selected dosing rate % (rate of product/water incorporation). The dose of concentrated product is directly proportional to the volume of water which passes through the Dosatron, independently of variations in the flow rate and pressure of the mains water supply. The motor piston moves under the pressure of the water. A system of valves allows the movement to be reversed. Each piston cycle corresponds to a predetermined volume of water which passes through the pump (motor volume). The speed of the motor varies proportionally with the flow of water. The dosing pump is called a volumetric pump. The dosing piston driven by the motor continuously injects a fixed volume of product (adjustable capacity of the dosing body). The dosing piston will inject the quantity of product that corresponds to the volume of water passing through the motor. Therefore, the operating principle ensures constant dosing, independently of the variations in flow rate and pressure of the water. The injection of the product is proportional to the water flow rate. For details contact: Dosatron Internaal SAS Rue Pascal – BP 6 – 33370 Tresses (Bordeaux) France Tel: 33 (0) 5 57 97 11 11 Fax: 33 (0) 5 57 97 11 29 E-mail: info@dostron.com or Circle Readers’ Service Card 11
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RECIPROCATING PLUNGER PUMPS
Excel Metal & Engg Industries offers wide range of instrumentation fitting and valves for use in diverse range of industries and are capable to provide their customers with best possible solutions to meet their various requirements. The production process followed is of higher standards with its modern production and quality assurance facilities where due attention is paid at every level with maximum resource utilization.Excel Metal & Engg Industries offers gauge valves in SS; pressure rating up to 6,000 psi (413 bar) at 100oF (38°C); non-rotating globe stem tip Grafoil packing for high temperature available; standard gauge valve, longer body gauge root valve and extended 4” long body; multi-port designs and block and bleed style.
Mouvex offers the integration of Finder Triplex Series pumps into its growing portfolio of transfer solutions for the energy and industrial markets. Triplex Series pumps are highly reliable reciprocating plunger pumps specifically designed for a wide variety of critical applications found in oil and gas (onshore and offshore), nuclear and general industrial industries. These pumps are also compliant with API 674 to provide the best in reliability and safety.Triplex Series pumps are available in seven models – TD18, NF50, NH77, NJ116, NL171, TN 260 and TP420 – with power rating ranging from 13 to 310 kW (18 to 420 HP). Typical applications include water jetting, methanol injection, glycol recirculation, descaling, boiler feeding, and others.
For details contact: Excel Metal & Engg Industries 177/181 J T Bldg 3 rd Kumbharwada Lane, Mumbai 400 004 Tel: 022-23892476, 66394004, Fax: 91-022-23884109 E-mail: info@excelmetal.net / excelmetal@mtnl.net.in
For details contact: Dover India Pvt Ltd – PSG 40 Poonamallee By-pass Saneerkuppam, Chennai 600 056 Tel: 044-26271020, 26271023 E-mail: sales.psgindia@psgdover.com
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GAUGE VALVES
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DRY DISCONNECT COUPLINGS OPW Engineered Systems offers it’s new Twist-Lok dry disconnect coupler. With its user-friendly operation and simple handling, the new Twist-Lok provides a quick, easy connection with minimal product loss. Representing the latest addition to OPW’s industry-leading range of dry disconnect couplings, the Twist-Lok has been specifically designed to be fully interchangeable with other dry disconnect couplers in the marketplace. The Twist-Lok has also been manufactured in accordance with the NATO STANAG 3756 Standard, and features SS-316 construction and an integral heavy-duty swivel to aid connection and minimize hose wear. In addition, this new coupler is designed with unique safety features for the operator, such as the ability to be fully interlocked when connected, while it includes a locking mechanism in the open position. Product selectivity is also available via mechanical keying to minimize risk of cross-contamination. Twist-Lok couplers are offered in 1-, 2-, 3- and 4-inch sizes (with larger sizes available upon request) and are available with a range of seal materials, including fluorocarbon, EPDM and FFKM with FNPT and ANSI flanged connections. The Twist-Lok is available with pressure ratings up to 360 psi, making it ideal for LPG and other high-pressure applications. It is also suitable for vacuum service, and meets or exceeds all European and American railcar approvals. For details contact: Dover India Pvt Ltd – PSG 40 Poonamallee By-pass Sanneerkuppam Chennai 600 056 Tel: 044-26271020, 26271023 E-mail: sales.psgindia@psgdover.com or Circle Readers’ Service Card 14
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PORTABLE ANALYSER
PARTICLE SIZE ANALYSER
A small sample volume portable benchtop analyser designed specifically for the checking and quality control of gas mixtures in modified atmosphere packaging used in the food and pharma industries. The mini food pack enables single or dual measurements for per cent levels of O 2 and CO 2. Range of sampling accessories is available for taking measurement from rigid or flexible pack. Rechargeable battery option enables complete portability for flexible operation. Non-depleting sensor technology maximizes availability and reducing maintenance and operating costs.
T h r o u g h innovative use of laser diffraction technology, the Mastersizer has become the world’s preferred particle size analyser in the laboratory. It offers practical, proven solution to the particle sizing needs of industry, capable of accurately characterizing emulsions, suspension and dry powders. Incorporating Standard Operating Procedures (SOPs), it has set the benchmark for measurement reproducibility and ease of operation. Particles over a wide size range, from submicron to a few millimetres are measured accurately and non-destructively.
For details contact: Spectris Technologies Pvt Ltd Plot No: A-168 MIDC Thane Belapur Road, Khairane Navi Mumbai 400 710 Tel: 022-39342700 E-mail: MEI_Sales@servomex.com
For details contact: Aimil Ltd Naimex House A-8 Mohan Co-op Indl Estate Mathura Road New Delhi 110 044 Tel: 011-30810200 Fax: 91-011-26950011 E-mail: info@aimil.com
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ANALYTICAL & PURIFICATION SOLUTIONS Agilent’s new InfinityLab LC purification solution provides a complete portfolio of analytical scale to preparative scale purification systems. Comprised of eleven modules plus accessories and software, the new solution enables laboratories to tailor purification systems to meet their needs. Agilent provides a wide range of detectors for fractionation triggering, including mass-spectral detection with the new Agilent LC/MSD or LC/MSD XT systems. A new flagship for more standard HPLC analysis, the 1260 Infinity II Prime LC system provides an ideal front end to the new Agilent Ultivo Triple Quadrupole Mass Spectrometry system. It provides the highest convenience standard in the 1260 Infinity II LC portfolio plus extended pressure range (up to 800 bar), superior quaternary mixing and specifically designed columns. Intelligent System Emulation Technology (ISET), ensures seamless method transfers from many Agilent and 3 rd party legacy instruments. The new 1260 Infinity II SFC system offers improved performance in supercritical fluid chromatography (SFC). As well as the high separation speed offered by SFC it also enables laboratories to save money and reduce pollution by replacing toxic and flammable solvents often used in normal phase LC. Agilent enables labs to compare results of SFC and LC runs performed on one system using a hybrid SFC/UHPLC systemconfiguration of the 1260 Infinity II SFC system or scout for chiral separation conditions using up to 32 columns and 12 solvents in a method development set-up. For details contact: Agilent Technologies Inc 5301 Stevens Creek Blvd Santa Clara, CA 95051. U.S.A. Tel: +1 408 553 2005 E-mail: victoria.wadsworth-hansen@agilent.com naomi.goumillout@agilent.com or Circle Readers’ Service Card 17
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TRACE HYDROCARBON ANALYSER
Offering the capability of measuring CO, CO2, N2O, CH 4 and moisture at trace levels and CO, CO2 and CH 4 at per cent levels – as well as an O 2 purity measurement – the flexibility of the SERVOPRO 4100 meets a wide range of process control and product qualification needs.
A flame ionization detector analyser designed to assure safe operation for cryogenic air separation plants, the SERVOPRO FID ensures the level of total hydrocarbons (THC) is maintained below flammable limits, as well as providing quality control in pure O2, N2, Ar, air, He and CO2.
For details contact: Spectris Technologies Pvt Ltd Plot No: A-168 MIDC Thane-Belapur Road Khairane, Navi Mumbai 400 710 Tel: 022-39342700 E-mail: MEI_Sales@servomex.com or Circle Readers’ Service Card 18
For details contact: Spectris Technologies Pvt Ltd Plot No: A-168 MIDC Thane-Belapur Road Khairane Navi Mumbai 400 710 Tel: 022-39342700 E-mail: MEI_Sales@servomex.com or Circle Readers’ Service Card 19
SPECTROPHOTOMETER
REVOLVING CHECK WEIGHER
SS 5100H colour m e a s u r i n g spectrophotometer is the result of their own in-depth study and sophisticated design after being in the field for many years. They have incorporated features which can be seen on international class of spectros. SS 5100H has an advanced aberration corrected concave holographic grating for dispersing reflected light, coupled with a highly accurate discrete sensing photodiode array detector. The integrating sphere conforms to CIE/ASTM specifications for size, which is 152 mm dia. The source is a very stable long life Xenon flash lamp which is carefully filtered to D65. SS 5100H spectrophotometer has been designed to be sturdy in lab and production conditions. As the design is modular, servicing can be done at customer site.
Check weigher RCW100 uses the state-of-the-art technology weigh cell (EMFC) to achieve greater accuracy in dynamic weighing for aerosol, cans, vials, etc. The system provides 100 per cent online weighing, ensuring compliance with international standards of pharma, food, chemical and cosmetic industries. Check weigher RCW100 also improves production line profitability through significant reduction in product give away. The entire system is made from SS and designed for easy removal for cleaning purposes.
For details contact: Premier Colorscan Instruments Pvt Ltd EL-130 Electronic Zone, MIDC, Mahape Navi Mumbai 400 710 Tel: 022-27637900 Fax: 91-022-27632022 E-mail: premiercipl@mtnl.net.in / pci@vsnl.com or Circle Readers’ Service Card 20
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FLEXIBLE MULTI-GAS ANALYSER
For details contact: Technofour Electronics Pvt Ltd Gat No: 3 (PT), 5 (PT) 243 (PT), Kasurdi (Kheba) Khed Shivapur-Saswad Road Post: Khed Shivapur, Tal: Bhor Dist: Pune, Maharashtra 412 205 Tel: 02113-305200, 305246 Fax: 91-02113-305250 E-mail: pcssales@tepl.co.in teplinbox@gmail.com or Circle Readers’ Service Card 21
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MULTI-CHANNEL PIPETTING
PORTABLE GAS ANALYSER
INTEGRA’s extensive range of manual and electronic handheld pipettes – combined with the revolutionary GripTips system – is helping take the ‘pain’ out of multi-channel pipetting, boosting productivity and ensuring happy, healthy staff. INTEGRA’s handheld multichannel pipettes and GripTip system have been developed to allow tips to effortlessly snap onto the pipette and ensure they are always firmly attached, perfectly aligned and easily ejected.
Designed especially for use in field locations or light industrial applications, the SERVOFLEX MiniHD portable gas analyser is a rugged, heavy duty analyzer designed to accurately measure the levels of O2, CO and CO2 within common gas mixtures. The MiniMD utilises Servomex’s non-depleting paramagnetic and infra-red sensors to give dependable and accurate results.Features robust IP65 construction meets the demanding needs of field location analysis; ORSAT validated to meet USFDA performance requirements for verifying medical oxygen USP and nitrogen NF.
For details contact: INTEGRA Biosciences AG Tardisstrasse 201 CH-7205 Zizers Switzerland
For details contact: Spectris Technologies Pvt Ltd Plot No: A-168 MIDC Thane Belapur Road, Khairane Navi Mumbai 400 710 Tel: 022-39342700 E-mail: MEI_Sales@servomex.com
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GAS CHROMATOGRAPH OVEN The PGC5000 Integrated Controller combines the core functionality of the PGC5000A master controller into either the PGC5000B or PGC5000C Smart Oven. ABB’s Measurement & Analytics business unit offers the PGC5000 gas chromatograph oven with an integrated controller, the newest addition to the PGC5000 process gas chromatography product portfolio for the chemical, petrochemical and refining industries. The PGC5000 oven with an integrated controller offers a low initial investment solution by integrating the single board computer (SBC) directly into the PGC5000B or PGC5000C gas chromatograph ovens. This not only eliminates the costs associated with one dedicated controller per oven architecture, but also reduces the overall size of the analyzer shelter, due to a significant reduction in the space required to house traditional process gas chromatographs. The PGC5000 offers user interface flexibility in three distinct options. It offers Class 1, Division 2/Zone 2 (Division 1/Zone 1 also available) portable notebook PC with wireless or wired Ethernet connection to the ovens, or standard PC networked to the analyzer LAN with wireless or wired Ethernet connection to the ovens. The third interface option is a single PGC5000A controller that can control and serve as the UI for all ovens in a single shelter. The first and second UI options allow for the use of STAR, analyzer maintenance system software, and for each connected oven to be controlled and displayed on the same user interface. The PGC5000 is offered with an optional secure Wi-Fi wireless access point, with an adjustable transmission distance that limits the connection range to within the shelter. A single PGC5000A controller can connect to all PGC5000 ovens with integrated controller on the same network, using the logical address (analyzer tag name). The PGC5000 with integrated controller is available for all standard PGC5000B and PGC5000C ovens, including both the air bath and airless oven options. The new option also supports the full offering of detectors: flame ionization detector (FID), multiport and single port thermal conductivity detector (TCD) and flame ionization detector (FPD). For details contact: ABB Ltd 22-A Shah Indl Estate, Off Veera Desai Road Andheri (W), Mumbai 400 053 Tel: 022-66717272, 667172 73, 66717274 Fax: 91-022-2673 0842 or Circle Readers’ Service Card 24
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TRIPLE QUADRUPOLE MASS SPECTROMETER
Laboratories can now rely on Thermo Fisher Scientific’s expanded line of cold-storage products to help them meet their goals for both productivity and sustainability. The company recently earned the US Environmental Protection Agency’s (EPA’s) ENERGY STAR certification for its Thermo Scientific TSX Series ultra-low temperature freezers, which is designed to reduce energy consumption while ensuring sample protection.Now, researchers can choose from the wide range of ENERGY STAR certified ultra-low freezers, including the Thermo Scientific TSX, Forma 89000, Revco RLE, TLE and the HERAfreeze HLE Series.To reduce energy consumption, the certified freezers incorporate features such as the unique V-drive technology that continually detects and adapts to user patterns to provide temperature uniformity throughout, fast door opening recovery and lower heat emissions to reduce HVAC costs. In addition, the refrigerants used in the freezers have been approved by the EPA’s Significant New Alternatives Policy (SNAP) program, which evaluates substitutes for ozone-depleting substances to reduce overall risk to human health and the environment.
The Ultivo triple quad is a transformative approach to LC/MS that integrates several hardware and software innovations designed to deliver even more improved business results for customers. Ultivo is optimized to address the food and environmental routine testing segments employing triple quad LC/MS systems for quantitative analyses. Greater ion transmission efficiency leads to optimized sensitivity; and improved, intelligent diagnostics use intuitive readbacks that can quickly identify issues, ensuring optimum uptime. Furthermore, Ultivo’s new VacShield vacuum provides vent-less ion injector exchange capabilities that reduce wear and tear and facilitate rapid front-end maintenance. Ultivo’s seamless integration with the Agilent MassHunter Software suite provides highperformance instrument monitoring, data acquisition, analysis, and reporting for currently regulated and emerging environmental contaminants and pollutants in our water supplies.
For details contact: Thermo Fisher Scientific India Pvt Ltd 102, 104, Delphi ‘C’ Wing Hiranandani Business Park Powai, Mumbai 400 076 Tel: 022-67429494 Fax: 91-022-67429495 E-mail: sagar.chavan@thermofisher.com
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LABORATORY FREEZERS
For details contact: Agilent Technologies India Pvt Ltd CP-11 Sector 8, Technology Park, IMT Manesar Haryana 122 051 Tel: 0124-4863000 E-mail: cag_india@agilent.com
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FIELD-EMISSION ENVIRONMENTAL SCANNING ELECTRON MICROSCOPE The new Thermo Scientific Quattro field-emission environmental scanning electron microscope (ESEM) is designed for versatility, enabling scientists to perform high-resolution imaging and analysis of most material types under a wide range of experimental conditions, including: hot, wet or chemically active, ideal for a wide variety of academic, industrial and government labs that want the versatility and ease-of-use needed for multiple users of different experience levels and disciplines, Thermo Fisher Scientific. Quattro’s environmental capability allows scientists to study materials in a range of environments as they develop new materials and products across disciplines including construction, automotive, packaging, coatings and energy. Quattro’s ability to study the progress of chemical reactions, such as oxidation, corrosion, etching, crystal growth and catalysis, can have a big impact on science and the environment. New features include: cathodoluminescence (CL) detector produces colour images highlighting sample properties not visible with conventional electron or X-ray imaging techniques; high vacuum heating stage allows for clean sample observations at high temperature; AutoScript, a Python-based automation tool, allows users to program imaging and stage movements for unattended data acquisition; detailed analytics with a new chamber that supports 180° dual EDS (energy-dispersive x-ray spectroscopy) detectors with co-planar EBSD (electron backscatter diffraction), and WDS (wavelength-dispersive x-ray spectroscopy). For details contact: Thermo Fisher Scientific Materials & Structural Analysis Divn (MSD) 5350 NE Dawson Creek Drive Hillsboro, Oregon 97124, U.S.A. Tel: +1 (503) 726-7500 E-mail: contactus@fei.com
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END-SUCTION FIRE PUMPSET
SEAMING MACHINE
Lubi offers LBSE Series state-of-the-art fire pumpset with electric motor driven, single-stage end-suction pump. These pumpsets are typically used in firefighting applications for supplying water to fire hose reels, fire hydrants or sprinkler systems. Pumps have a discharge range from 100 to 2,000US GPM and the head range from 40 to 191 psi. These fire pumpsets meet or exceed the requirements of NFPA 20. Installations of these pumpsets would ensure the safety of human life, buildings, expensive plants and equipment. LBSE fire pumpset shall be used only where a positive suction is provided as specified in NFPA 20.
LANICO offers a new machine for efficiently seaming large and even overfilled food cans. With a max output of 1,800 cans per hour, the fully automated GSVA 365 seamer processes hefty can sizes up to 230 mm dia and 300 mm height. LANICO designed the GSVA 365 seamer for large cans filled with vegetables, mushrooms, pickles, gherkins or sausages – products that stand still while seaming. Both the seaming module and the machine cover are made of SS so that the machine can be used in dry and humid production conditions. Format changes are performed effortlessly and conveniently due to quick-changeover parts with seaming rollers mounted on to a pre-set lever-system. The GSVA 365 is hygienic and economic design. Its control panel is user-friendly and comes with a text-based display. The CE-certified machine conforms to EU regulations.
For details contact: Lubi Industries LLP Nr Kalyan Mills, Naroda Road Ahmedabad Gujarat 382 025 Tel: 079-30610100 Fax: 91-079-30610300 E-mail: mktsales@lubipumps.com
For details contact: LANICO Maschinenbau Otto Niemsch GmbH Broitzemer Straße 25-28 38118 Braunschweig, Germany Tel: +49 53 18 090 614 E-mail: kaufmann@lanico.de
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BAG OPENER The new BOE 17 evolved from the proven BO Series. The optional weighing system is a central part of many additional functions that turn the BOE 17 into the key asset for the loading process. Important operating data is being saved and can be used for analysis later on. The throughput rate, bunker filling level, running time and overall performance, among other data, can be accessed as diagram or via report. This helps the facility manager to optimize the processes and makes reporting more comfortable. The BOE Series also has an interesting set of additional features in stock for the user. Integrated WLAN access in combination with a tablet PC enables direct interaction of loading personnel and machine. Optical and acoustical signals inform the user of the remaining time, current fill level and the time until next loading. At the same time cameras simplify the loading process and help monitoring inner machine functions. Facilities with lots of different materials benefit highly from the innovative BOE Series. Processing quantities batchwise or changing the mode of operation is easily done and spares lengthy adaption of process parameters. The web interface allows simple, location-independent, access to machine controls by any Windows, Android or Apple IOS device within the locations network or via secured connection. With that, all relevant information can be accessed worldwide. The service department of BRT HARTNER can supply quick support via remote maintenance interface. For details contact: BRT HARTNER GmbH Br Ibbenburen, Lengericher Str 1 49479 Ibbenburen, Germany Tel: +49 5451 50773-0 Fax: +49 9073 40399-90
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This is a single head automatic cap sealing-filling machine with cap orientation unit. The cap orientation unit and sealing unit mounted on table-top with height adjustment system. It is GMP compliant with hard chrome-plated for corrosionfree and OHNS sealing rollers for trouble-free long life of rollers. It is easy to operate and variation of drive speed to align with filling machine. Output up to 2,400 to 3,600 containers per hour depends on bottle sizes. For details contact: Pharma Chem Machineries 311/2484 Motilal Nagar No: 2 M G Road, Goregaon (W) Mumbai 400 090 Telefax: 91-022-28735321 E-mail: pharmach@gmail.com pharmachem79@gmail.com
METAL DETECTOR + CHECKWEIGHER Metal detector + checkweigher is useful in food industry for detection of the metal contamination and weight checking on single platform. Metal detector checks for the metal contamination and checkweigher checks and classifies for weight variation in packed product. It finds application in pharma – bottle line before sealing and capping; food for non-metalised packing of snack food, pulses, spices, flour, ready to eat, sugar, pulp and ketchup, chopped vegetables, glass/HDPE bottle, etc. For details contact: Technofour Electronics Pvt Ltd Gat No: 3 (PT), 5 (PT), 243 (PT), Kasurdi (Kheba) Khed Shivapur-Saswad Road Post: Khed Shivapur, Tal: Bhor Dist: Pune, Maharashtra 412 205 Tel: 02113-305200, 305246 Fax: 91-02113-305250 E-mail: pcssales@tepl.co.in / teplinbox@gmail.com
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CUP FILLING AND SEALING MACHINE Their customized cup filling and sealing machines for premade cups can handle most types of approved material. Their filling systems are customized and vary product to product, provide various filling options for combination of product for single layer or multi-layer, hot filling, cold filling and also product with particulate. Clean and ultraclean options can be incorporated as per the customer demand.These machines, which are ideal for high productions, are designed to fulfil the needs of large companies that demand precision, reliability and speed. The models can be customized with the many options that are available. The in-line fill seal series of fillers/sealers have been designed to be highly customizable, according to the specific needs of companies that require high production levels. For details contact: Nihira Food Engg LLP Plot No: 185, Sector 07, PCNTDA Bhosari, Pune, Maharashtra 411 026 Tel: 020-66350099 E-mail: Santosh@nihira.in / santoshkarale@yahoo.com or Circle Readers’ Service Card 33
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CAPPING MACHINE
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V-BLENDER V-blender is available in standard cGMP and customised models with SS304/SS-316/SS-316L contact parts. It is efficient and versatile machinery for mixing and lubrication of dry powders homogeneously. Best results achieved due to the suitable medium speed (RPM) and the V-shape of the container. The V-shape gives sufficient continuous movement to the particles thereby resulting in better quality blending. Safe operation of the unit is ensured. It is available in batch capacities ranging from 50 to 3,000 kg, as per client’s requirements, depend on bulk density. For details contact: IPEC Engg Pvt Ltd Plot No: 5175, GIDC, Ankleshwar Gujarat 393 002 Tel: 02646-221175 Telefax: 91-2646-225175 E-mail: md@ipecengg.com marketing@ipecengg.com or Circle Readers’ Service Card 34
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DOUBLE CONE BLENDER
VERTICAL SCREW SCREENS
Double cone blender is ideal for mixing dry powder and lubricant granules. SS double cone blender mounted on A-type stand and suitable for opening for discharging. Different models are available from 10 to 6,000 litre capacity. For details contact: Pharma Chem Machineries 311/2484, Motilal Nagar No: 2, M G Road Goregaon (W), Mumbai 400 090 Telefax: 91-022-28735321 E-mail: pharmach@gmail.com pharmachem79@gmail.com
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For details contact: WAM India Pvt Ltd 401 United Business Park Road No: 11, Wagle Indl Estate Thane Maharashtra 400 604 Tel: 022-25808888 E-mail: info@wamgroup.in
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SIFTER SIEVES A sieve or sifter is a device for separating wanted elements from unwanted material or for characterizing the particle size distribution of a sample, typically using a woven screen such as a mesh. Sifting is mainly used in two areas, Check screening of raw material to remove extraneous material and sizing to sort, segregate or control the particle size distribution of powders and granules. Sifting is mainly achieved by use of vibratory, rotary and centrifugal screeners. Sieves have to be specially designed to resist the high tensile stress generated. Since particle size distributions plays a vital part in drug dissolutions, maintaining the accuracy of the sieves apertures is an essential part of sieves manufacturing. Proper thickness of wire, accurate nominal apertures, high tensile strength and toughness of the sieves are essential part of sieve for high sifting performance. Material of construction SS-316 and 316L, and aperture sizes 4075 to 70 microns or mesh sizes 4# to 200# with ASTM standard being certified 90X microscope. Sieves are available in various sizes from 4” to 30” dia. The most common size used 20” (550 mm) and 30” (750 mm) dia. The silicone is food grade material, transparent in appearance. Non-toxic and moulded on the stainless steel ring. It finds application in chemical, pharma and food industries and are used in vibro-shifter machine. For details contact: Ami Polymer Pvt Ltd 319 Mahesh Indl Estate, Opp: Silver Park Mira-Bhayander Road, Mira Road (E), Thane, Maharashtra 401 104 Tel: 022-28555107, 28555631, 28555914 E-mail: mktg@amipolymer.com or Circle Readers’ Service Card 37
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JOCKEY PUMP CONTROLLER
Elite 440 is a multi-line three-phase digital panel meter for accurate and reliable measurement of electrical parameters (voltage, current, power, frequency, etc) for industrial and commercial applications. It has a large multi-line backlit LCD display which enables four parameters to be displayed at the same time. Modbus communication capability allows easy integration with energy monitoring systems. Expansion modules can be fitted for enhance system integration (pulse inputs/outputs or analogue output and Ethernet).
Lubi LFCJ jockey pump controllers are specifically designed to control jockey pumps in order to maintain the desired water pressure in fire pump serviced systems. This pump prevents unnecessary starting of fire pumps due to small leaks in the fire system piping. Lubi jockey pump controller shall be factory assembled, wired and tested specifically for maintaining the required water pressure in a fire pump serviced sprinkler systems. Lubi jockey pump controller shall conform to all the requirement of the latest addition of NFPA 20, standard for installation of stationary fire pumps for fire protection.
For details contact: Secure Motors Ltd E-Class Pratap Nagar Indl Area Udaipur 313 003 Tel: 0294-2492300 Fax: 91-0294-2492310 E-mail: mktg@securetogether.com
For details contact: Lubi Electronics Sardar Patel Ring Road Nr Karai Gam Patia, Nana Chiloda, Ahmedabad Dist: Gandhinagar, Gujarat 382 330 Tel: 079-39845300, Fax: 91-079-39845599 E-mail: info@lubielectronics.com
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MULTI-LINE THREE-PHASE PANEL METER
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SCRAP METAL DETECTOR Belt conveyor operators at mining, mineral, steel, cement and other industrial manufacturing sites can now install a new, highly-sensitive scrap metal detector designed to optimize production time, protect process equipment and reduce false alarm rates. The Thermo Scientific Ramsey Oretronic IV tramp metal detector builds upon the existing line of tramp metal detectors by increasing sensitivity for improved detection capabilities. Thermo Fisher designed the new detector to work with belt conveyors that move minerals, iron pellets, coal, aggregates and other bulk materials, to better detect all types of metallic scrap, including bucket teeth, manganese steel mantles, bore crowns, bar scrap, chains and tools. The increased sensitivity in the Oretronic IV detector allows it to identify tramp metal buried in wet conductive materials quickly and accurately. The Oretronic IV tramp metal detector, which is available in two versions with two levels of sensitivity, includes a microprocessor-based control unit, a receiver coil, a transmitter coil and a support frame. Additional features of the Oretronic IV tramp metal detector include: variable frequency, designed to allow the operator to adjust the frequency to eliminate interference and false alarms from motors, radios and other external devices; a fiberglass support structure for coils that is resistant to moisture; advanced electronics with an LCD display, touch button keypad and new menu for easy setup, calibration and system use; and simple installation and easy upgrade from existing instruments in the Oretronic tramp metal detector line. For details contact: Thermo Fisher Scientific India Pvt Ltd 102, 104, Delphi C-Wing Hiranandani Business Park, Powai Mumbai 400 076 Tel: 022-67429494 Fax: 91-022-67429495 E-mail: sagar.chavan@thermofisher.com
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PIPELINE DETECTOR
COMPUTERISED RELAY TEST SYSTEM
The Detectronic pipeline detector is made entirely of stainless steel. Its hygienic design has a water-tight protection IP 67 which makes it the perfect machine for installation in wet areas. Their pipeline detector can be supplied with various types of connections. Self-surveillance, extended data logging, integrated relays and a user-friendly display makes the Detectronic pipeline detector a preferred product for the food industry worldwide. For details contact: Detectronic India Pvt Ltd C-9 Gulmarg CHS Beside SKODA Showroom Nr Green Zone Apt Mumbai Bengaluru Highway Baner, Pune, Maharashtra 411 045 Tel: 020-69003000 E-mail: sales@detectronic.dk
Custom-designed for railway signaling relays to cover most of the static and dynamic parameters (electrical) defined by Indian railways. This system scans at one stroke, all the defined parameters. This instrument can test up to 16 contacts. For details contact: Vasavi Electronics 95, Road No: 6A Jyothi Colony Secunderabad Andhra Pradesh 500 015 Tel: 040-27744445 E-mail: vasavi@vasavi.com
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MULTI-AXIS ROBOTIC CONTROLLER Aerotech’s HEX RC is a 6-axis motion controller ideal for controlling robotic systems like hexapods. The HEX RC is 4U rack-mountable and compatible with the Automation 3200 (A3200) motion platform. A high-performance processor provides the intense computing power needed to run up to 32 axes, perform complex, synchronized motion trajectories, manipulate I/O and collect data at high speeds. The HEX RC features 6-axes of drives capable of controlling any combination of brush, brushless or stepper motors. It digitally performs both current loop and servo loop closures to ensure the highest level of positioning accuracy and performance. The HEX RC connects and controls up to 26 additional axes of servo, stepper or piezo-driven stages using the A3200 distributed control architecture. The HEX RC is designed with an ASCII command interface over TCP/IP for control in applications such as beamlines. Alternatively, it can act as a master controller to control other A3200 external drives via the FireWire interface. The HEX RC accepts amplified-sine or digital encoders. Optional integrated encoder multipliers, up to X4096, ensure high-resolution positioning. An optional 6-axis jog pendant permits easy, manual control of the positioning system. In safety critical applications, an emergency stop option with redundant safety relays can be added. Aerotech’s A3200 focuses on ease of use for the programmer, shortens development time compared with other tools, and provides the flexibility to use the tools or controller most familiar to programmers. A complete Integrated Development Environment and a comprehensive .NET motion library provide classes for motion, I/O, status, and diagnostic information. You can program in Visual Studio and use the .NET library or use the Motion Composer (IDE) to develop code with AeroBasic commands or G code. A LabVIEW VI library is available for NI users, while a complete C library is available for those using Visual Basic, C++, or C. For details contact: Aerotech, Inc 101 Zeta Drive Pittsburgh, PA 15238-2811 U.S.A. Tel: +1 (412) 967 6854 E-mail: smclane@aerotech.com / jbala@aerotech.com or Circle Readers’ Service Card 43
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PH/ORP SENSORS
Conductivity sensors are available as conductive and inductive sensors in different designs, to ensure a perfect fit for your process conditions. Conductive sensors offer a high degree of measuring sensitivity. Inductive sensors are not affected by dirt, high temperatures or corrosive media.
pH/ORP sensors are available as glass electrodes or unbreakable ISFET and enamel sensors, with a ceramic, PTFE or open aperture diaphragm and a reference system based on gel or liquid for the entire range of applications. The ORP-sensitive element is made of gold or platinum.
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CONDUCTIVITY SENSORS
For details contact: Endress+Hauser (India) Pvt Ltd 7B, 7th Floor, Godrej One Pirojshanagar, Vikhroli (E) Mumbai 400 079 Tel: 022-30236100 Fax: 91-022-30236219 E-mail: info@in.endress.com
For details contact: Endress+Hauser (India) Pvt Ltd 7B, 7th Floor, Godrej One Pirojshanagar, Vikhroli (E) Mumbai 400 079 Tel: 022-30236100 Fax: 91-022-30236219 E-mail: info@in.endress.com or Circle Readers’ Service Card 44
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MULTI-PURPOSE INSPECTION TOOL Probe Technologies Holdings, Inc offers the iQ, a new multi-purpose inspection tool that provides quantitative measurements of well casing thickness and inner diameter, as well as a comprehensive analysis of casing material properties. It operates in high-pressure wellbores, including those in highly deviated and horizontal wells, up to 20,000 psi, in temperatures as high as 175°C. The primary advantage of the Probe iQ is that it provides precise casing measurements such as ID, thickness, and material properties, including magnetic permeability and electrical conductivity with quadrant circumferential sensitivity. The patented four-segment receiver incorporated within the tool mandrel measures casing thickness in 90° sections (quadrants) based on remote-field eddy current (RFEC) principles. The measured electromagnetic (EM) field attenuations and phase shifts from transmitter to receivers are quantitatively translated to single-layer casing thicknesses following corrections made based on EM property variations. In addition, the axial differential measurements, which are also measured in quadrants, deliver enhanced axial resolutions of small defects on the casing wall. Meanwhile, the precise casing ID, magnetic permeability and electrical conductivity are derived from multi-frequency measurement and inversion while the EM caliper sensor arrangement satisfies the near-field eddy current (NFEC) conditions. As a result, both internal - and external - casing wall defects can be identified by combining casing ID with quadrant thicknesses when interpreting the data. When used in conjunction with Probe’s MAC tools, the EM caliper can further determine the non-metallic deposition on the casing. The intelligent measurements algorithm significantly simplifies the calibration procedures, consistently delivering reliable results. To provide a relative tool orientation and monitor shock and vibration, iQ features a tri-axial accelerometer. In addition, an auxiliary temperature sensor in the electronics sub enables complementary monitoring of the tool’s overall operating condition. The iQ is the latest addition to Probe’s range of well integrity solutions, including the MAC Multi-Arm Caliper tools, RADii Segmented Bond Logging tools, and others. Available in 2-3/4-in and 3-1/2-in tool sizes, the iQ measures casing thickness and internal diameter, and casing material properties to identify defects in a wide range of casing sizes. For details contact: Probe Technology Services, Inc Fort Worth, Texas, U.S.A. Tel: +1 817-5680-8528 E-mail: pouya.mahbod@probe1.com or Circle Readers’ Service Card 46
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SINGLE QUADRUPOLE GC-MS
METAL DETECTOR
The Thermo Scientific ISQ GCMS system offers rugged and reliable performance and non-stop productivity. The ISQ GC-MS features a new source design ideal for continuous high-throughput operation. The vacuum interlock enables source removal without venting the system for non-stop productivity. For details contact: Thermo Fisher Scientific India Pvt Ltd 102, 104, Delphi “C” Wing Hiranandani Business Park Powai, Mumbai 400 076 Tel: 022-67429494 Fax: 91-022-67429495 E-mail: sagar.chavan@thermofisher.com
The Detectronic metal detector is made of SS-304. It has no horizontal surfaces and has a watertight protection IP 67 which makes it the perfect machine for installation in wet areas. Self-surveillance, extended data logging, integrated relays and a user-friendly display makes the Detectronic metal detector a preferred product for the food industry worldwide. For details contact: Detectronic India Pvt Ltd C-9 Gulmarg CHS, Beside SKODA Showroom Nr Green Zone Apt, Mumbai Bengaluru Highway Baner, Pune, Maharashtra 411 045 Tel: 020-69003000 E-mail: sales@detectronic.dk
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RADAR LEVEL TRANSMITTERS KROHNE, Inc announces the addition of three 24-GHz and three 80-GHz OPTIWAVE Radar Level transmitters to its product line, which complement the existing 6-GHz and 10-GHz devices. The entire range of OPTIWAVE 2-wire loop-powered FMCW radar level transmitters for liquids and solids is ideally suited to industries from chemical and petrochemical to mining, minerals and metals processing and cover liquid and solid applications. With the OPTIWAVE 1010 (6-GHz), the OPTIWAVE 5200 (10-GHz) and now the new OPTIWAVE Series of 24 and 80-GHz radars, KROHNE offers the appropriate frequency for each application. The new OPTIWAVE 5400 / 6400 / 7400 (24-GHz) and OPTIWAVE 3500 / 6500 / 7500 (80-GHz) radars are each designed for specific industry needs, delivering reliable and accurate level measurement of liquids and solids, even in most difficult applications. KROHNE offers an extensive choice of process connections starting from ¾” for each of the new radar level transmitters, as well as Lens, Drop and Horn antennas to suit all process and installation conditions. The OPTIWAVE transmitters offer a measuring range from the antenna edge up to 100-m (328-ft), with accuracy from ±2 mm (±0.08”). The OPTIWAVE transmitters can measure products with dielectric constants as low as 1.4, and feature a quick setup assistant for easy commissioning as well as an empty tank spectrum function for eliminating false reflections. For details contact: KROHNE, Inc 7 Dearborn Road Peabody, MA 01960, U.S.A. Tel: +1 978 535 6060 Fax: +1 978 535 1720 E-mail: info@krohne.com or Circle Readers’ Service Card 49
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Eppinger develops and manufactures cycloidal gearboxes to round-off the product portfolio. In drive technology, especially in the field of tool machinery, automation and robotics, these compact designed high transmission precision gearboxes are used especially to meet the highest demands for stiffness, performance and efficiency. In addition to the constantly extended standard range, these cycloidal precision gearboxes can be adapted to customer requirements upon request. For details contact: EGT Eppinger Getriebe Technologie GmbH Breitwiesenweg 2-8 73770 Denkendorf, Germany Tel: +49 711 934934-626 Fax: +49 711 934934-22623 E-mail: info-egt@eppinger-gears.com
HIGH-CONCENTRATION SPRAY PARTICLE SIZE MEASUREMENTS The Spraytec delivers rapid, real-time, high-concentration spray particle size measurements over an extremely wide dynamic range. It delivers the knowledge required to fully understand how atomization is achieved, providing the ability to resolve and understand the source of any variability in the performance of spray systems.
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CYCLOIDAL GEARBOXES
For details contact: Aimil Ltd Naimex House, A-8 Mohan Co-op Indl Estate Mathura Road, New Delhi 110 044 Tel: 011-30810200 Fax: 91-011-26950011 E-mail: info@aimil.com
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DRIVE DATA IN THE CLOUD All drive axes can be monitored from anywhere in the world via an Internet connection. AC vector drives and motor starters controlled via Profinet simultaneously transmit live status data in UDP packets, on the same bus line, without affecting regular control communication. The cloud-enabled drives send data about their power consumption, speed, and voltage, as well as the status word. Tunneled through a Siemens PLC, all of this information is transmitted to an IoT gateway and on into the cloud. Status data can then be analyzed for energy profiling, asset management, and remote maintenance purposes. Of course, any overload and error states can be visualized. The drives can also transmit additional application data into the cloud at any time – for instance, data of connected sensors and actuators. Moreover, other parameters can be derived from available status data, notably current oil temperatures. NORD has successfully validated this in initial tests. Such data allows for conclusions about lubricant aging that can be used for predictive maintenance. NORD continues to work on and further refine IoT-related and Smart Factory concepts. Novel NORD drive solutions that have already been available for some time include economic condition monitoring implementations based on virtual sensors. For details contact: NORD Drivesystems Pvt Ltd 282/2, 283/2, Village Mann Tal: Mulshi, Adj Hinjewadi MIDC II Pune, Maharashtra 411 057 E-mail: marketing.in@nord.com Muthusekkar@nord.com or Circle Readers’ Service Card 02 52
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GANTRY PALLETIZER
VACUUM PACKAGING MACHINES
It is a low cost palletizer. The same can be offered for low palletizing speed of 4 bags/min. It works on 3 axis and controlled by stepper motors, photo-electric sensors and pneumatics. The pick and place operations are configured by the PLC logic number of bags per layer and total number of layers is limited to 6 layers in a standard version.
Vacuum packaging removes air from the pouch and seals it in an airtight manner. Vacuum packaging extends the shelf life and helps preserve the quality of the product. Sevana’s vacuum packaging machines are equipped with microprocessor-based digital controls and are sensorbased for accuracy. Sevana’s machines have optional facility to flush inert gas or multiple gases for modified atmosphere packaging.
For details contact: Jasubhai Engg 64/a GIDC Indl Estate Phase 1, Vatwa Ahmedabad Gujarat 382 445 Tel: 079-49003636 Fax: 91-079-25831825 E-mail: mhd-sales@jasubhai.com or Circle Readers’ Service Card 53
For details contact: Business Service Unit of Kolhapur G-135, MIDC, Nr Telephone Office Kokul, Shirgaon, Kolhapur Maharashtra 416 234 Tel: 0231-2672126, 2672713 E-mail: saleskop@bsuk.in or Circle Readers’ Service Card 54
THE VIAL AND BOTTLE LABELLER
MAGNETIC PULLEYS
Based on the expertise of many years of cooperation with customers in the pharmaceutical industry, the Vial and Bottle Labeller from LSS has been designed with a primary focus on user friendliness. LSS customers confirm that the machine fulfils the unique requirements of the pharmaceutical industry. The LSS Vial and Bottle Labeller is specified for vials and bottles made of glass or plastic with a product diameter between 14 and 35 mm and a minimum height of 30 mm. The machine labels up to 250 vials or bottles per minute. The LSS Vial and Bottle Labeller is available both as an off-line or in-line unit. Due to its small footprint and modular design it can be easily integrated into existing production environments. The labeller achieves maximum efficiency not only during the period of time when the machine is running but also by enabling quick and safe batch start / stop, format changes, line clearance, cleaning, maintenance and service.
The magnetic field produced is effective on the entire surface in the range of the conveyor-belt. The magnetizable iron pieces contained in the conveyor material are influenced by the magnetic field and drawn on the conveyor belt. The iron pieces follow the run of the conveyor-belt until they loosen from the magnetic field and parted from the conveyed material, are discharged in the belt’s run direction underneath the magnetic pulley. ELEKTROMAG magnetic pulleys are suitable for installation in conveyor-belt stretches and for separating iron pieces
For details contact: LSS Etikettering A/S Labelling Systems Scandinavia Normansvej 8, DK-8920 Randers NV, Denmark Tel: +45 7020 2500 E-mail: pbh@lss-dk.com or Circle Readers’ Service Card 55
from conveyed material. All iron pieces in the conveyed material are seized by the magnetic field of the magnetic pulley and separated. ELEKTROMAG magnetic pulleys are mainly designed to remove large iron pieces, such as bolts, screws, wire, strips and tools which could damage conveyor belts, brake sieves, crushers or processing machines. For details contact: ELEKTROMAG Devices Unique, 4th Floor Off Veer Savarkar Marg Prabhadevi, Mumbai 400 025 Tel: 022-4305357, 4308412 E-mail: advani.emag@excess.net.in or Circle Readers’ Service Card 56
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The VENTILUS V 5 machine dries, granulates and coats powders, crystals, granules, pellets and micro-tablets of any size from 10 μm to 2.0 mm in batches from 1,500 ml to 5,000 ml. Users in the pharma, food and chemical industries have trusted the VENTILUS Series of laboratory scale systems for many years now. Thanks to the homogeneous flow conditions in the container and the scalable spray rate, the technology is equally suited for both process development and scale-up tests. Furthermore, the new VENTILUS V 5 can be monitored wirelessly and remote controlled using mobile devices. This simplifies daily work in the laboratory because the lab technicians retain full control over the process even if they are no longer in the immediate vicinity of the machine. The innovative Innojet IHD 5 hot melt device for pharma applications complies with all GMP requirements for coating and granulation with organic waxes and fats. The fact that there is no evaporation during the hot melt process is a crucial advantage. The processing times are up to 85 per cent shorter as a result. The IHD 5 features a design with all components – including the valve block, dosing unit and melting container in a compact, block-like housing. This makes it easy to connect the mobile device to the VENTILUS V 5 whenever this is called for by the formulation. All laboratory equipment in the VENTILUS V 5 Series can simply be fitted with the spray heater which is essential for hot melt applications. Heating the spraying air to 120°C prevents the coating liquid from cooling down in the feeding channels and clogging the spray nozzle. The pulsation-free application of the pharma hot melt coating ensures outstanding precision and product quality.
Focus
VENTILUS V 5 WITH IHD 5 HOT MELT DEVICE
For details contact: Romaco Group Am Heegwald 11 76227 Karlsruhe Germany Tel: +49 (0)721 4804 0 Fax: +49 (0)721 4804 225 E-mail: susanne.silva@romaco.com or Circle Readers’ Service Card 57
LABORATORY MINI BOILERS R S Samant Engg Pvt Ltd offers laboratory mini boilers that are closed vessels used to heat water or generate steam for industrial heating and humidification applications and thereby obtain highly pure water.
SHELL HEAT EXCHANGERS
Designed to bear high temperature accompanied with maximum pressure. Boilers with both single as well as dual-drum construction are available. Their boilers include a time-trap sampling method that prevents flashing problems.
Global Radiators & Oil Coolers offers quality range of shell and tube heat exchangers using optimumgrade material. These products are used when a process requires large amount of fluid to be heated or cooled. These products are capable of offering large heat transfer area and provide high heat transfer efficiency owing to their designs. Furthermore, Global Radiators & Oil Coolers customize these products on the basis of client’s specifications.
For details contact:
For details contact:
R S Samant Engg Pvt Ltd D-20, MIDC, Additional MIDC Ambarnath, Maharashtra 421 506 Tel: 0251-2620790, 2620789, Fax: 91-0251-2620788 E-mail: rssepl1@gmail.com
Global Radiators & Oil Coolers Block No: 1, Krishna Complex, Kapsi Khurd Nr BSNL Tower, Bhandara Road Nagpur, Maharashtra 440 008 Tel: 07109-278246, Fax: 91-07109-278246
or Circle Readers’ Service Card 58
or Circle Readers’ Service Card 59
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Focus
WIPED FILM EVAPORATOR
NAUTA/CONICAL VACUUM DRYERS
Wiped film evaporator (WFE) is used for evaporation/concentration of heat sensitive liquids and slurries under vacuum conditions. It employs thin film technology which yields high heat transfer coefficients making the process highly effective. Due to a short residence time, higher jacket temperatures are possible without thermal degradation. The evaporator is used for concentration, distilling, stripping, dehydration and deodorisation of products which are heat sensitive or viscous. The equipment can handle a very wide range of feed compositions ranging from 1% to over 95% concentration.
Nauta/conical vacuum dryer is ideal for temperature sensitive materials. It is ideal drying system for hazardous/ toxic material. Clean internal conical design provides complete discharge and reduces cross-batch contamination.Drive system and material feeding on top and product discharge through bottom helps in ease of process and material handling.Integrated vacuum pump system provided to match custom requirements. CIP system can be provided.Full validation services available including DQ, IQ/OQ, FAT/SAT protocols.
For details contact: Dalal Engg 36/37 Jolly Maker Chambers II Nariman Point Mumbai 400 021 Tel: 022-22024046, 22850516 Fax: 91-022-22029278 E-mail: deplmum@vsnl.com or Circle Readers’ Service Card 60
TUBE BUNDLE DRYERS In this dryer, tube bundle is rotating inside stationary housing. Heating media are passed through the tubes of tube bundle. Material to be dried is fed into the stationary dryer housing at suitable location at one end. The material gets lifted up and showered on tubes with the help of specially designed lifters provided on tube bundle periphery. Material gets dried by conduction heat transfer and discharged from the other end. For details contact: New AVM Systech Pvt Ltd AVM House, 3B+3 Part, 1/3, Akurdi Indl Estate Opp: Ador Welding Ltd D-1 Block, MIDC, Chinchwad Pune, Maharashtra 411 019 Tel: 020-27459986, 27459987 Fax: 91-020-27459988 E-mail: avmtechnologies@vsnl.net or Circle Readers’ Service Card 62
For details contact: Shiv Shakti Process Equipment Pvt Ltd Shiv Shakti, 407 Shivam Chambers Next to Sahara S V Road, Goregaon (W) Mumbai 400 104 Tel: 022-26788480, 26798554 Fax: 91-022-26798284 E-mail: sales@shivshaktiequipments.com or Circle Readers’ Service Card 61
R O TA R Y S C R E W / PA D D L E D R Y E R S / ROASTERS/COOLERS The heating/cooling media is circulated through jacket as well as centre shaft and hollow screw/paddles. The material gets dried/roasted/cooled while traveling from feed-end to dischargeend by conduction heat transfer. Heating media can be steam/hot oil. Cooling media can be chilled water, glycol, etc. For details contact: New AVM Systech Pvt Ltd AVM House, 3B+3 Part, 1/3, Akurdi Indl Estate Opp: Ador Welding Ltd D-1 Block, MIDC, Chinchwad Pune, Maharashtra 411 019 Tel: 020-27459986, 27459987 Fax: 91-020-27459988 E-mail: avmtechnologies@vsnl.net or Circle Readers’ Service Card 63
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COMPACT MIXERS
Alphasense offers a new sensor for the measurement of VOCs (volatile organic compounds). The new p-type metal oxide sensor is a broadband total VOC detector with a range of 0 to 100 ppm (isobutylene) and 10-50 ppb detection limit, depending on the VOC.The new VOC sensor will be of particular interest to manufacturers and developers of instruments and monitoring systems for applications such as process monitoring, occupational safety, leak detection and environmental monitoring. Typical VOCs measured by the sensor include solvents, sterilants and petrochemicals.
E n g i n e e r e d for flexibility, versatility and lean installation, these space saving mixers offer highly efficient solutions for tank of any shape and size. Their compact mixers easily blend highly contaminated fluids as well as high density or high viscosity liquids. Few components, low capital investment and straight-forward service routines make Flygt compact mixers the economical choice for a broad range of mixing application.
For details contact: Alphasense Ltd Sensor Technology House 300 Avenue West Skyline 120, Great Notley Essex CM77 7AA, U.K. Tel: +44 (0) 1376 556 700 Fax: +44 (0) 1376 335 899 E-mail: sensors@alphasense.com
For details contact: Xylem Water Solutions India Pvt Ltd Vishnu Shivam Mall Thakur Village, Kandivli (E) Mumbai 400 101 Tel: 022-40370370 Fax: 91-022-40370371 E-mail: indiasales@syleminc.com
Focus
VOC SENSORS
or Circle Readers’ Service Card 65
or Circle Readers’ Service Card 64
REVERSE OSMOSIS MEMBRANE ELEMENTS The reverse osmosis (RO) membrane elements in LANXESS’s Lewabrane line of products are spirally wound, thin-film, composite membranes. They filter out undesirable substances from water, such as salts, pesticides, herbicides, viruses, bacteria and particulates. The product line includes elements for all the main RO applications, including desalinating seawater, brackish water and low-salinity water. Leading fields of application include the production and treatment of drinking water, but also the treatment of process water, other industrial water, and wastewater. Among the most important applications for RO membranes are the treatment of process water for power plants and the generation of ultrapure water in the microelectronics sector. Another area of application for RO membranes is the production of drinking water from both brackish water and seawater. This method is used on a large scale in cities and municipalities and on a small scale in restaurants, hotels and on cruise ships. The membranes lower the salt and particle content of the water and are often combined with ion exchange resins to form a highly efficient and very powerful demineralization system. Lewabrane membrane elements chemistry depends on a strongly crosslinked polyamide layer that displays high resistance to chemical cleansers, higher rejection of complex salt mixtures and a low surface charge, which reduces the tendency toward fouling. For details contact: LANXESS India Pvt Ltd LANXESS House, Plot No: A 162-164, Road No: 27, MIDC, Wagle Estate Thane (W), Maharashtra 400 604 Tel: 022-25871000 E-mail: s.prakash@lanxess.com or Circle Readers’ Service Card 66
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General Products
MINIATURE FLOAT SWITCH
PLANETARY GEARBOXES
Miniature float switch is suitable for single level sensing. It consists of a reed switch housed inside the SS housing and a permanent magnet inside the float assembly. The float moving with the liquid level makes (NC) and breaks (NO) the reed switch contact. It is used for sensing low, high or point level in tank. The counting is through a M10 male thread. It finds application in hydraulic oil, water boilers, chemical and pharma industries.
The servo gearboxes PT complete the whole range of their servo gearboxes that consist of high-end planetary gearboxes, right angle gearboxes, bypoid gearboxes, cycloid gearboxes as well as various combinations thereof. All common servo motors can be easily installed with all sizes of their gearboxes. PT Series planetary gearboxes guarantee high stiffness and reliable transmission through their unique design. All ring gears, planet gears and sun pinions are case-hardened and ground. This provides for an outstanding transmission quality and allows for precise positioning tasks.
For details contact: Filpro Sensors Pvt Ltd No: 130, 10 th Cross Petechennappa Indl Estate Kamakshipalya, Magadi Main Road Bengaluru Karnataka 560 079 Tel: 080-23286463 E-mail: sales@filprosensors.com
For details contact: EGT Eppinger Getriebe Technologie GmbH Breitwiesenweg 2-8 73770 Denkendorf, Germany Tel: +49 711 934934-626 Fax: +49 711 934934-627 E-mail: info-egt@eppinger-gears.com
or Circle Readers’ Service Card 67
or Circle Readers’ Service Card 68
VISUAL INSPECT FOR INSPECTION AND DESIGN FARO offers Visual Inspect product family. This innovative platform enables large, complex 3D CAD data to be transferred to an iPad and then used for mobile visualization and comparison to real world conditions. This enables real time, actionable manufacturing insight through earlier stage error detection in the production, construction or design processes. Visual Inspect is a true next generation solution as it moves 3D CAD viewing away from the traditional desktop PC to a mobile in-hand, on-demand solution. The 3D CAD data is stored locally on the iPad through an innovative, compressed, mobile format which provides an exceptional degree of flexibility and mobility that together drive increased productivity. The end user is able to document problems and errors with text and images and then easily export both into a Microsoft Excel office document. The Visual Inspect product family offers two exceptional value options: Visual Inspect enables intuitive mobile viewing, verification and documentation of complex 3D data; and Visual Inspect AR enables complex 3D data to be overlaid and compared to actual data in real time. The integrated iPad camera supports Visual Inspect AR as a more cost-effective alternative to other Augmented Reality (AR) products that require expensive cameras. The Visual Inspect product family can be ready for use via a simple three step process that includes first downloading the iPad application from the Apple Apps store, calibrating the iPad and then activating the application with the calibration file. For details contact: FARO Business Technologies India Pvt Ltd E-12, B-1 Extension Mohan Co-operative Indl Estate Mathura Road, New Delhi 110 044 Tel: 011-46465664, 46465644 E-mail: india@faro.com / amrita.gokhale@faro.com or Circle Readers’ Service Card 69
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Industry News
New York, USA: ABB’s Measurement & Analytics business unit announces the release of the PGC5000 gas chromatograph oven with an integrated controller, the newest addition to the PGC5000 process gas chromatography product portfolio for the chemical, petrochemical and refining industries. Shelter space and the overall initial investment in analytical equipment can be expensive. The PGC5000 oven with an integrated controller offers a low initial investment solution by integrating the single board computer (SBC) directly into the PGC5000B or PGC5000C gas chromatograph ovens. This not only eliminates the costs associated with one dedicated controller per oven architecture, but also reduces the overall size of the analyzer shelter, due to a significant reduction in the space required to house traditional process gas chromatographs. Coupled with three distinct user interface (UI) options, this product offering represents state of the art in process gas chromatograph architecture. The PGC5000 offers user interface flexibility in three distinct options. It offers Class 1, Division 2/Zone 2 (Division 1/Zone 1 also available) portable notebook PC with wireless or wired Ethernet connection to the ovens, or standard PC networked to the analyzer LAN with wireless or wired Ethernet connection to the ovens. The third interface option is a single PGC5000A controller that can control and serve as the UI for all ovens in a single shelter. The first and second UI options allow for the use of STAR, analyzer maintenance system software, and for each connected oven to be controlled and displayed on the same user interface. The PGC5000 is offered with an optional secure Wi-Fi wireless access point, with an adjustable transmission distance that limits the connection range to within the shelter. A single PGC5000A controller can connect to all PGC5000 ovens with integrated controller on the same network, using the logical address (analyzer tag name). The PGC5000 with integrated controller is available for all standard PGC5000B and PGC5000C ovens, including both the air bath and airless oven options. The new option also supports the full offering of detectors: flame ionization detector (FID), multiport and single port thermal conductivity detector (TCD) and flame ionization detector (FPD).
Wacker Polymers to Raise Prices for Dispersible Powders Munich, Germany: Wacker Polymers is to raise its prices for dispersible polymer powders of the VINNAPAS, VINNACEL and ETONIS brand. Effective November 1, 2017, prices will be increased by seven percent, or as customer contracts allow. This measure has been necessitated by the continued increase in costs. The price adjustment enables Wacker Polymers to continue providing customers with a wide-range of innovative quality products, supply security and comprehensive technical, sales and customer support services. Dispersible polymer powders of the VINNAPAS, VINNACEL and ETONIS brand are used in a broad variety of modern construction and infrastructure applications.
Dow, DuPont Merger Successfully Completed Midland, USA: DowDuPont has announced the successful completion of the merger of equals between The Dow Chemical Company and E.I. du Pont de Nemours & Company, effective August 31, 2017. The combined entity is operating as a holding company under the name “DowDuPont” with three divisions – Agriculture, Materials Science and Specialty Products.
News
ABB Releases the PGC5000 Gas Chromatograph Oven with an Integrated Controller
Shares of DuPont and Dow ceased trading at the close of the New York Stock Exchange (NYSE) on August 31, 2017. Beginning today, DowDuPont will start trading on the New York Stock Exchange under the stock ticker symbol “DWDP.” Pursuant to the merger agreement, Dow shareholders received a fixed exchange ratio of 1.00 share of DowDuPont for each Dow share, and DuPont shareholders received a fixed exchange ratio of 1.282 shares of DowDuPont for each DuPont share. The Board of Directors of DowDuPont comprises 16 members – eight directors formerly on the DuPont Board and eight directors formerly on the Dow Board. There are two lead directors: Jeffrey Fettig, who previously served as the lead independent director for Dow; and Alexander Cutler, who previously served as the lead independent director for DuPont. Liveris serves as the executive chairman of the Board and Breen also serves on the Board. Three Advisory Committees have been established by the DowDuPont Board, chartered to generally oversee the establishment of each of the Agriculture, Materials Science (Dow) and Specialty Products divisions in preparation for the separations. Additionally, each Advisory Committee will develop a capital structure in accordance with the guiding principles set forth in the Bylaws, and designate the future chief executive officer and leadership team of its respective intended company.
Praj Sets Industry Benchmark in the Green Procurement Practices Pune, India: Praj Industries, a global process solutions company, has secured Procurement Excellence Award in the category of “Best Green Procurement Initiative of the Year”. Mr. Girish Rishi, CEO of JDA Software and chief guest of the function, presented this award to Praj officials at the 11th Express Logistics & Supply Chain (ELSC) Conclave held in Mumbai. ELSC is one of Asia’s largest end-to-end logistics & supply chain conference. It includes workshops, interactive panel discussions, expert speakers from the industry, case studies, etc. Standing true to Praj's ethos of sustainability, Praj’s supply chain management team started Green Procurement initiative in 2015 with the aim of raising quality standards of the biochemical processing industry. The initiative is based on core themes of enhanced legal compliance and safety at work, reduction in greenhouse gas emissions and natural resources like water, energy and paper, efficient operations, waste management, including wastewater treatment. Starting with 6 suppliers in the maiden batch, today, more than 100 suppliers ranging from mid-sized companies to SME enterprises are at various stages of green certification. Praj has ambitious plan of involving 100% of its tier I suppliers in the green procurement program by 2020. Chemical Products Finder | October-November 2017 | 49
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News
Industry News Evonik Opens New Membrane Production Facility in Austria
operators of single absorption sulphuric acid plants who want
Essen, Austria: Evonik Industries has opened another membrane
include oleum production and more efficient desulfurization of flue gases from industry.
production facility at its Austrian plant in Schörfling. The new hollow fiber spinning plant predominantly produces membrane modules for efficient nitrogen generation and for process gases. Nitrogen accounts for roughly 40 percent of the estimated global gas separation market, making it the second-largest market after natural gas. In Schörfling, Evonik currently produces gas separation modules predominantly for the biogas market and helium recovery. The new hollow fiber spinning plant doubles the existing production capacities for SEPURAN membranes. In total, Evonik has invested an amount in the mid double-digit million euro range in the expansion of the Austrian plant. Besides the new hollow fiber spinning plant, additional facilities have been created for technology development, application technology, membrane testing and quality assurance. Over 30 new jobs have been created in production and administration. T h e c o m p a n y ’s p l a n t i n L e n z i n g n e a r t h e S c h ö r f l i n g s i t e manufactures the source material polyimide, a high-performance polymer, which is spun and then further processed in Schörfling. The infrastructure in Lenzing is being correspondingly upgraded as part of site expansion.
Compliance without Compromise for Sulphuric Acid Plants Copenhagen, Denmark: As emissions standards for sulphur continue to tighten, sulfuric acid plant operators look for ways to stay compliant, without lowering production targets, venturing into costly revamps or tail gas treatment with scrubbers. One solution is more active SO 2 oxidation catalysts, and with the introduction of Haldor Topsoe’s new LEAP5 catalyst this option has become reality.
The new VK-711 LEAP5 catalyst has been optimized for higher activity at lower temperatures. This translates into reduced operational costs as well as the choice of maintaining the same production level with lower emissions or increasing productivity without increasing emissions. “By installing the new catalyst, we have improved conversion to produce more sulphuric acid with no additional consumption of raw materials. The improved profitability should pay back the additional cost of the LEAP5 catalyst in two years. In addition to the financial return on the investment we have also reduced SO 2 emissions from the plant,” says a representative from Incitec Pivot Limited’s sulphuric acid plant in Mount Isa, Queensland, Australia. The new VK-711 LEAP5 catalyst allows operation from temperatures as low as 3700C and is an obvious choice for
to achieve unprecedented conversion levels. Other applications
The VK-711 LEAP5 builds on advanced in-situ studies of the working sulphuric acid catalyst, and the industrial experience gained with the groundbreaking LEAP5 VK-701 introduced in 2010. The new catalyst is already in industrial operation.
Covestro Wins the German Chemistry Award 2017 Wolkenburg, Germany: During a festive gala, Covestro was
presented with the German Chemistry Award 2017 last night by the VAA, the Managerial Association of the Chemical Industry. Dr. Klaus Schäfer, member of the Board of Management at Covestro AG, accepted the award in his function as Labor Director from Rainer Nachtrab, the First Chairman of the VAA. The VAA has been presenting the German Chemistry Award each year since 2008 to companies that apply exemplary and sustainable human resources policies. The jury bases its decision on the results of a regular survey that is conducted among more than 7,000 managers in the chemical-pharmaceutical industry. In his acceptance speech, Dr Klaus Schäfer stressed the need for a good working relationship among all employees: “The results for Covestro are primarily based on team spirit and a trusting, respectful work environment.” He also expressed his thanks to Covestro’s employees for the contribution they have made to the company’s successful start into independence. The Board of Management member noted that this transition created many changes and challenges that the company’s managers and employees had to quickly overcome together.
KROHNE Introduces Additions to OPTIWAVE Radar Level Transmitter Range Duisburg, Germany: KROHNE, Inc. announces the addition of three 24 GHz and three 80 GHz OPTIWAVE Radar Level transmitters to its product line, which complement the existing 6 GHz and 10 GHz devices. The entire range of OPTIWAVE 2-wire looppowered FMCW radar level transmitters for liquids and solids is ideally suited to industries from chemical and petrochemical to mining, minerals and metals processing and cover liquid and solid applications.
With the OPTIWAVE 1010 (6 GHz), the OPTIWAVE 5200 (10 GHz) and now the new OPTIWAVE series of 24 and 80 GHz radars, KROHNE offers the appropriate frequency for each application. The new OPTIWAVE 5400 / 6400 / 7400 (24 GHz) and OPTIWAVE 3500 / 6500 / 7500 (80 GHz) radars are each designed for specific industry needs, delivering reliable and accurate level measurement of liquids and solids, even in most difficult applications.
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Industry News L&T Valves to Remain in L&T Fold
L&T Valves has launched several value-added products such as HIPPS (High Integrity Pressure Protection System), Ultra High Pressure Valves in C12A and F91 as well as Metal-seated and Top-entry Ball Valves. The company is very excited about the future, and has rolled out many initiatives, some of which are industry-first for valves, to reduce cost, enhance reliability and serve customers better. “The new Vision of L&T Valves is to be the most trusted valve company in the world that delivers Valves that Add Value”, concluded Mr Venkat.
Plastics Industry Welcomes Reduction in GST Rates Mumbai, India: Plastics Industry, dominated by SME manufacturers, has welcomed the reduction in GST rates across the spectrum of products from 28% to 18%. Plastics products such as plastics floorings, fabrics, furniture, vacuum flasks bath and sanitary fittings and many other miscellaneous plastics products (not specified elsewhere) will be charged a GST of 18%. The industry is happy with the removal of anomalies as it will benefit the end-consumers and also keep the manufacturers competitive in Indian market. The plastics industry is one of the biggest beneficiaries of the rationalization of GST rates announced by the government last week.
Explained K K Seksaria, President, Plastindia Foundation, “The removal of anomalies in GST rates on plastics items is a right step taken by the government. The pinch of 28% was felt across the industry and manufacturers were finding it difficult to stay competitive. We are thankful to the Prime Minister, Shri Narendra Modi, Finance Minister, Shri Arun Jaitley and the members of GST Council and all state finance ministers for this reduction. Indeed, continuous persuasion by industry leaders from Plastindia Foundation, its founder members and all stakeholders with political and bureaucracy leadership involved in the decision of GST rates has benefited the entire industry and common man.” Plastindia Foundation is the apex body of Plastics industry in India and has been taking up the issue of the impact of high GST rates with
Several industry players were relieved by government’s decision. V K Taparia, Chairman of Plastindia Foundation's sub-committee on GST and Executive Director of Supreme Industries Limited said, “We commend the Government on taking the right decision to bring all products of Plastics, which are primarily for the use of the common man at 18% GST, which is also the GST for Plastics raw materials. This will also avoid anomalies and increase compliances. Plastic products will become affordable for the common man, thereby reducing his burden, allowing him to make his life more comfortable”
News
Mumbai, India: “L&T Valves is a wholly owned subsidiary of L&T and will remain a core business”, said Mr NV Venkatasubramanian, CE & Director, L&T Valves, in a communication sent to all their customers, vendors and stake holders, dispelling rumours on divestment of the valves business by L&T. The letter reassures that “The management is fully committed to the growth of the company and will continue to provide world-class service to all customers and stakeholders.” Last year, L&T Valves had inducted Mr Gino Loggia as head of international sales to strengthen the international marketing network. Gino has over three decades’ experience in international valve marketing, and is based at Sharjah. To quote Mr Venkat, “Accelerated growth in the international market is vital to the continued success of L&T Valves. I am sure Gino will spearhead expansion into new geographies and segments and achieve the targeted growth.”
the government having made several representations to DCPC, central government, state governments, GST Council, political leaders, etc ever since the GST rates were announced in May this year.
Mr Surender Chowdhury and Shri Jayesh Rambhia, the plastics industry stalwarts who regularly took up the case of rationalization of GST rates said , "The decision to reduce GST on plastics products will positively impact consumer’s ability to manage household expenses better. Over 40,000 SME players in plastics also heaved a sigh of relief on announcement of reduction in GST rates. "
BASF Forms Partnerships to Introduce Nutritional Solutions that Enhance Poultry Vitality in South Asia Mumbai, India: BASF SE, one of the leading companies in the animal nutrition industry through BASF South East Asia Pte Ltd. and Vital Therapeutics Pvt Ltd, a leading manufacturer of vitamin premixes and veterinary formulations in India, have entered a strategic partnership to bring a new choline chloride product to the feed industry in India and the rest of South Asia. The two companies will provide a range of choline chloride powder formulations to address specific market needs. Vital Therapeutics launched the new choline chloride products at Poultry India Expo, held from November 22 to 24, in Hyderabad, India.
A sufficient supply of choline, important for building lecithin, acetylcholine and ceramides, contributes to a vital and productive flock. Animals can produce certain amounts of choline themselves, but it does not suffice to meet their own demand. Therefore, it is beneficial to add choline to feed.
Tata Chemicals Approves Disposal of Phosphatic Fertilisers Business The Board of Directors of Tata Chemicals recently approved the sale, disposal and transfer of Phosphatic Fertilisers business and the Trading business comprising of bulk and non-bulk fertilisers (Divestment Business), by way of a slump sale on a going concern basis, by the company to IRC Agrochemicals Private Limited (IRC), a wholly owned subsidiary of Indorama Holdings BV, Netherlands (Part of Indorama Corporation Pte Ltd, Singapore 'Indorama') on the terms and conditions laid down in the Business Transfer Agreement (BTA), for a lump sum consideration of ` 375 crores subject to certain usual adjustments after closing as agreed between the parties in terms of the BTA. Chemical Products Finder | October-November 2017 | 51
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Project Update
New Contracts/Expansions/Revamps The following list is a brief insight into the latest new projects by various companies in India. CHEMICALS Coal India is planning a `10,000-crore joint venture along with GAIL India, Rashtriya Chemicals & Fertilizers (RCF) and The Fertilizer Corporation of India (FCIL) to set up a urea and ammonium nitrate chemicals complex that will run on gasified coal. Coal India has appointed Projects and Development India (PDIL) to conduct a feasibility study on the project. The plan is to use around 6 million tonnes of coal from coalfields at Talcher in Odisha and manufacture about 3 lakh tonnes of urea annually and around 300-400 tonnes of ammonium nitrate per day. Ammonium nitrate is the principal ingredient for making explosives used as blasting material at coal mines. The country is facing a crunch in the supply of ammonium nitrate and explosive suppliers often jack up prices, resulting in higher input costs for the company. Songwon Industrial Co Ltd of South Korea has launched its new pilot plant in Panoli, Gujarat, thereby strengthening the organisation’s overall specialty chemicals development capability. Built on Songwon’s Indian site with all the necessary main unit operations, the new plant is equipped with the most up-to-date technologies and materials for producing a wide range of chemicals for a broad spectrum of applications - from one kilo up to several hundred kilo samples. To reinforce the organisation’s position in existing areas of business and enhance its ability to enter new areas, the new pilot plant will be supported by the Songwon’s strong local R&D team in Panoli, as well as its central technology innovation center located in Maeam, Korea. AkzoNobel and Atul Ltd have agreed to jointly set up a manufacturing plant for monochloroacetic acid (MCA) at Atul’s facility in Gujarat. Each partner will hold a 50 per cent stake in the venture. The partnership will build on Atul’s status as a leading global supplier of the herbicide 2,4-D (which uses MCA as a key raw material), and AkzoNobel’s leading global position in MCA market, with plants in the Netherlands, China, Japan and the US. The investment is subject to regulatory approvals and signing of final agreements. The partnership will use chlorine and hydrogen manufactured by Atul to produce the monochloroacetic acid, taking advantage of both Atul’s existing infrastructure and the leading eco-friendly hydrogenation technology supplied by AkzoNobel. From an initial annual capacity of 32 kilo-tonnes (KT) at start-up, the plant has been designed for future expansion to 60 KT. The plant will produce enough MCA to meet the captive requirement of Atul; AkzoNobel will market the rest of it, primarily in India. Monochloroacetic acid is an essential building block in the chemical industry and is used in a wide variety of chemicals. Camlin Fine Sciences Ltd, which offers shelf-life solutions (antioxidants and intermediates), performance chemicals and aroma chemicals, has received environmental clearance from the State Level Environment Impact Assessment Authority of Gujarat for setting up a manufacturing facility for hydroquinone (HQ) and catechol and their down-stream products at Dahej SEZ. The Dahej plant will expand capacities and provide CFS with a base to manufacture hydroquinone and catechol in India. The plant will also help Camlin Fine Sciences to add capacity for manufacturing of vanillin, for which catechol is a key
raw material. The company expects to commission the Dahej plant in FY18. The plant will have capacity to produce 9,000 metric tonne per annum (MTPA) and 6,000 MTPA of HQ and catechol, respectively. SRF is planning to invest ` 3,500 crore over the next four years, 70 per cent of which would go into its fast-growing chemicals business, to cater to rising global demand. SRF, which exports 90 per cent of its chemicals and counts Syngenta, BASFBSE 0.08 per cent, BayerBSE -0.04 per cent CropScience and other global biggies as its clients, has over the years steered its focus away from technical textiles to chemicals, where it has witnessed a rapid revenue growth and fat operating margin. LyondellBasell, one of the world’s largest plastics, chemical and refining companies, completed the previously announced acquisition of the polypropylene (PP) compounding assets of Zylog Plastalloys Pvt Ltd. The company entered into a definitive agreement to acquire Zylog’s PP compounding assets in November 2015. LyondellBasell has supplied the Indian market through imports and tolling arrangements since 2009. In October 2015, LyondellBasell acquired SJS Plastiblends Pvt Ltd’s PP compounding business which is located in Aurangabad, Maharashtra. With the acquisition of Zylog’s manufacturing operations in Sinnar, Maharashtra, and Chennai, Tamil Nadu, LyondellBasell is now the third largest producer of PP compounds in India with an annual capacity of 44,000 metric tonnes. In addition to the already existing product lines offered at these sites, LyondellBasell will produce its Hostacom glass fibre-reinforced, mineral filled and unfilled coloured grades as well as Hifax high impact thermoplastic olefins. These compounds are used to manufacture automotive parts, home appliances and other products. Bodal Chemicals of Ahmedabad has received environmental clearance (EC) from the Ministry of Environment, Forests & Climate Change for the expansion of dyes and dyes intermediates manufacturing facility located at Vadodara, Gujarat. The company is expanding its dyes and intermediates manufacturing capacity from 2,200 metric tonne per month (MTPM) to 6,000 MTPM, and set up a co-generation power plant (5-MW) in Gujarat. Bodal Chemicals, one of the leading manufacturers of dyes and dyes intermediates in the country, has the capacity to manufacture over 25 varieties of dye intermediates and around 150 variants in dyestuff which are mainly used as raw material in textile, leather, paper and other dye consuming industries. Out of the total production, the company exports about 40 per cent to more than 35 countries across the world. Perstorp of Swedish a specialty chemicals firm is planning to set up a manufacturing facility for pentaerythritol (penta) in Maharashtra. To evaluate the opportunity to invest in a new world scale production plant for penta in India, the company has signed an MoU with Maharashtra Industrial Development Corporation (MIDC). Pentaerythritol, a white crystalline polyhydric alcohol containing four primary hydroxyl groups, is used as building blocks in alkyd resins for coatings, radiation curing monomers, polyurethanes, rosin esters, synthetic lubricants and explosives. Perstorp currently manufactures producing penta in three different production plants in Germany, the US and Sweden. The related market for coatings in India is growing fast in the country.
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IOL Chemicals & Pharmaceuticals Ltd (IOLCP), a producer of active pharmaceutical ingredients (APIs), has increased the production capacity of ibuprofen to 6,200 tonnes per annum (TPA) at Barnala plant in Punjab. Expansion follows a de-bottlenecking project undertaken by the company at an estimated cost of `24 crores. IOL Chemicals already exports ibuprofen, a non-steroidal anti-inflammatory drug (NSAID) used as painkiller, to regulated and emerging markets, ie, Europe, Latin America, Middle East, etc. With the recent approval from US FDA, the company is expanding its ibuprofen business in the US as well. Being the only integrated ibuprofen player globally, IOL Chemicals aims to build and sustain the growth of its APIs business in coming years by exploring the higher value regulated markets. MINING NTPC Ltd the state-owned power generator hopes its captive coal production will reach 100 million tonne (MT) as soon as its five coal blocks commence operations, aided by faster regulatory clearances and the part-privatization model of Mine Development and Operator (MDO). The success of the plan would determine fuel security of the operations of India’s largest power producer. KIOCL will revive iron ore mining after a decade in Karnataka, after the State granted the company a lease of over 474 hectares at Devadaru hills in Ballari. KIOCL had suspended mining in the eco-sensitive Western Ghats following a Supreme Court directive in 2006. The company has already prepared an action plan and initiated the process for obtaining the necessary statutory clearances. Once approvals are given, it would invest `1,500 crore in a pellet plant and also a unit to enrich iron ore from the mines. After suspension of mining, KIOCL had shifted to operating 3.5 million tonne per annum pellet plant in Mangaluru. Last year, it produced 1.46 million tonnes, utilising half its capacity, as against almost nil production in the previous year. Under the Make-In-India programme, International agencies have already implemented pilot projects by bringing high grade iron ore from South America, Iran and other parts of the world and utilising KIOCL’s facility, have taken away pellets facilitating better utilisation of its plant capacity and profitability utilising its manpower. The company’s blast furnace Unit having a capacity of 216,000 tonnes of pig iron which was put under suspension since 2009 has been taken for repair and the Unit is ready for operation for producing foundry grade pig iron adding towards its profitability in the coming financial year. The firm earned a profit of`47.93 crore in FY17 as against a loss of ` 80.15 crore the previous year. Revenues grew 353 per cent to ` 929.36 crore from `205.57 crore in the previous fiscal. JSW Energy, part of the Sajjan Jindal-led JSW Group, is believed to be in the race for buying out the thermal power assets of Monnet Power and Jindal India Thermal Power Ltd (JITPL) in Odisha. Monnet Power’s 1,050-MW coal-based power plant near Angul was in advanced stage of commissioning. Monnet Power’s parent company, Monnet Ispat & Energy had won the Mandakini coal block in Odisha in competitive bidding, it surrendered the block later on grounds of economic unviability.
Monnet Power had accumulated debt in excess of `5,000 crore. Though lenders had earlier denied a haircut in JSW Energy’s prospective deal to acquire majority equity in Monnet Power, the Sajjan Jindal-owned firm is still believed to be in the hunt for the asset. Besides Monnet Power, JSW Energy is also eyeing takeover of BC Jindal controlled JITPL’s 1,200-MW coal-based plant at Derang near Angul. The first unit (600-MW) of the 1,200-MW plant had begun commercial operations and started power supplies to the Odisha grid. But, coal paucity and absence of firm linkages had caused disruptions in the operations of the power plant. This project has been completed at a cost of `7,537 crore which includes a debt component of `5,900 crore. JITPL has power purchase agreements (PPAs) with Odisha’s Gridco Ltd, Kerala State Electricity Board and Tata Power Trading Corporation. Apart from JSW Energy, JITPL also had competing offers from Adani Power and Singapore’s SembCorp..
Project Update
Building a world scale production plant will be yet another important part of Perstorp’s ambitious plan to strengthen the position in the Asian market. In July 2015, Perstorp acquired the penta business from Koei Chemical Co Ltd, a Japanese chemicals producer.
NLC India (formerly Neyveli Lignite Corporation) which is in the hunt for buying out power assets is understood to have shown interest in the 700-MW Odisha plant of Hyderabad-based Ind-Barath Power Infra Ltd (IBPIL). The power plant located at Sahajbahal, near Jharsuguda, has commenced commercial operations. Though the exact size of the potential deal is not known, the valuation could be anywhere in the range of ` 5,000-5,500 crore. In August last year, NLC India had floated an Expression of Interest (EoI) from companies owning coal and lignitebased power projects, for a possible acquisition. NLC India’s installed thermal power capacity is 3, 240-MW. It runs a 10-MW solar power unit and wind power assets with a capacity totalling 37.5-MW. Western Coalfields, state-run Coal India arm, has received the environment clearance for its `263 crore expansion project in Nagpur district, Maharashtra. The proposal is to enhance the production capacity of the Gokul open cast mine to 1.875-million tonnes per annum (MTPA) from the existing 1-MTPA. The mine, located in 767.17-hectare, has a mineable reserve of 14.50-million tonnes. Among the conditions specified, the company has been asked to get ‘Consent to Operate’ Certificate from the State Pollution Control Board for the existing production capacity of 1-MTPA and also the ‘Consent to Establish’ for the proposed capacity of 1.875-MTPA prior to enhancing the production capacity. With regard to transportation of coal, the company has been asked to carry out by covered trucks and take mitigative measures to control dust and other fugitive emissions all along the roads by providing sufficient number of water sprinklers. The company has been informed to adopt controlled blasting techniques to control ground vibration and flying rocks. It has also been told to implement a progressive afforestation plan covering an area of 376.04-hectare at the end of mining. Of the total quarry area of 231.73-hectare (on floor) and 291.21-hectare (on surface), the backfilled quarry area of 115.39-hectare should be reclaimed with plantation and there will be no void left at the end of the mining operations. The land after mining should be restored for agriculture purpose. OIL & GAS Bharat Petroleum Corporation Ltd (BPCL), India’s second biggest state-run refiner, plans to spend about `13,000 crore on expanding its Numaligarh refinery in Assam by 2017-18.The company plans to expand the Numaligarh refinery to 9 million tonnes from the current 3 million tonnes. Chemical Products Finder | October-November 2017 | 53
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Forthcoming Events
Waste Technology India Expo Dates: 18-20 January 2018 Venue: Bombay Convention & Exhibition Centre, Mumbai Event: Wa s t e Te c h n o l o g y I n d i a E x p o is a 3 day event in Mumbai. The waste management and recycling exhibition will have solutions for managing and recycling of different kinds of waste, both solid and liquid, generated in industries, cities, homes, etc, to ensure clean surroundings. This event showcases product from air and water management, environment and waste management industries. For details contact: Virtual Info System Pvt Ltd 231 Mastermind-1, Royal Palms, Mayur Nagar Aarey Milk Colony Goregaon (E), Mumbai
Tooltech Dates: 25-30 January 2018 Venue: Bangalore International Exhibition Centre, Bengaluru Event: Tooltech Bengaluru is a 6 day event in Bengaluru. This event showcases products like heavy machinery, machine tools and accessories, metal cutting tools, metal cutting services, metallurgy products, machine design services, etc, in the hand, machine and garden tools industry. For details contact: Indian Machine Tool Manufacturers 10th Mile Tumkur Road, Madavara Post Bengaluru, Karnataka
IMTEX Dates: 25-30 January 2018 Venue: Bangalore International Exhibition Centre, Bengaluru Event: The Indian Metal-Cutting Machine Tool Exhibition is a 6 day event in Bengaluru. It will showcase the exhaustive range of innovations and technological refinements in the complete product segment of metalcutting machine tools. For details contact: Indian Machine Tool Manufacturers 10th Mile Tumkur Road, Madavara Post Bengaluru, Karnataka
International Power Transmission Expo Dates: 22-24 February 2018 Venue: Bombay Convention & Exhibition Centre, Mumbai Event: International Power Transmission Expo will ensure visitors to provide mechanical power transmission and drive systems. High quality products will be exhibited in the event such as worm gear drives, helical gear drives, planetary/epicycle gear drives, bevel gear drives, variable speed drives, harmonic drives, pump gear drives, electrical and electronics, linear motors systems and drives, brakes and clutches, etc. International Power Transmission Expo will provide meeting place for the manufacturers and industrial experts to gather and discuss latest developments and advancements. Visitors will discover latest power transmission technologies. The event will help to harness the power of digital and will provide tools and knowledge to succeed in this interactive world. For details contact: Virgo Communications And Exhibitions Pvt Ltd Virgo House, 250 Amarjyoti Layout, Domlur Extn Bengaluru, Karnataka Tel: 080-25357028, 41493996, 41493997 Fax: 91-080-25357028
Minerals Metals Metallurgy Materials Dates: 29-31 August 2018 Venue: Pragati Maidan, New Delhi Event: The upcoming event named as Minerals Metals Metallurgy Materials will be showcasing wide variety of automation related products and services associated with this field. Thus an event like this will organize wide variety of workshops, seminar presentation with the help of it the exhibitors will showcase products and services like base metal production, casting machines, technologies, consulting, design and services, and also regarding copper production associated with this field. In addition to this the event will cordially invite all the eminent and distinguished experts associated with this field. For details contact: International Trade & Exhibitions India Pvt Ltd 1106-1107, 11th Floor, Kailash Bldg 26 Kasturba Gandhi Marg New Delhi Tel: 011-40828220 Fax: 91-011-40828283
INTERNATIONAL
International Pipeline Exposition Dates: 25-27 September 2018 Venue: Telus Convention Centre, Calgary, Canada Event: International Pipeline Exposition is a trade show aiming to showcase the latest innovations and modern technology of pipeline products and services. Exhibitors from the top pipeline companies are engaged in showcasing the products to the global market from this renowned event. International Pipeline Exposition involves the best 200 exhibitors from the whole world, who showcase the products that are approved by high skilled professionals. The event is also best known for its economical products, which the visitor find very helpful and also this factor increases the demand and popularity of the event. For details contact: DMG : Events London 25 th Floor, Millbank Tower, 21-24 Millbank London, U.K. Tel: +(44)-(1737)-855474/761941
Analytica China Dates: 31 October-02 November 2018 Venue: Shanghai New International Expo Centre (SNIEC), Shanghai, China Event: This event is involved with various laboratory technologies which are used in the medical and health labs all over the world. The event is involved in displaying the modern equipment which aims to benefit the visitors with its application. Many industrialists who have gained success in the respective fields are present in this event and provide information and solution to the issues of the visitors. The show is strongly supported by the Chinese government and other leading institutions. The location also adds to the popularity of the event as Shanghai is known as the most economical state of China For details contact: Messe Munchen GmbH Messegelaende Muenchen, Germany Tel: +(49)-(89)-94920720 Fax: +(49)-(89)-94920119
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HIGH PRESSURE BOILERS
Author: CE W Bob Boulware Price: $39.96 No of pages: 384 pages (Hardcover) Publisher: McGraw-Hill Education (1st Edition) About the book: The definitive guide to alternative water sources and wastewater solutions This timely volume discusses alternative water sources and waste disposal methods that are appropriate when traditional means and methods do not exist or are inadequate. Alternative Water Sources and Wastewater Management presents a variety of innovative concepts that are being researched, developed and implemented worldwide. Featuring detailed illustrations, an eight-page colour insert, current examples, statistics and calculations, this book provides the vital information needed to address the rapidly increasing global demand for clean water.
Authors: Frederick M Steingress, Harold J Frost and Daryl R Walker Price: $129 No of pages: 344 pages (Paperback) Publisher: Amer Technical Pub (5th Edition) About the book: High Pressure Boilers provides a comprehensive overview of the safe and efficient operation of high pressure boilers and related equipment. The latest combustion control technology, as well as EPA regulations and their implications, are included in this Edition. This Edition has been reorganized to provide a systems view of boiler operation. All aspects of high pressure boilers are discussed and illustrated, and a comprehensive glossary and appendix provide helpful reference material. This textbook is designed for both learners preparing to obtain a boiler operator’s license and for boiler operators intending to upgrade their skills
STEAM GENERATORS AND WASTE HEAT BOILERS Author: V Ganapathy Price: $167.54 No of pages: 539 pages (Hardcover) Publisher: CRC Press (1st Edition) About the book: This book focuses on the thermal design and performance aspects of steam generators, HRSGs and fire tube, water tube waste heat boilers including air heaters, and condensing economizers. Over 120 real-life problems are fully worked out which will help plant engineers in evaluating new boilers or making modifications to existing boiler components without assistance from boiler suppliers. The book examines recent trends and developments in boiler design and technology and presents novel ideas for improving boiler efficiency and lowering gas pressure drop. It helps plant engineers understand and evaluate the performance of steam generators and waste heat boilers at any load.This book begins with basic combustion and boiler efficiency calculations. It then moves on to estimation of furnace exit gas temperature (FEGT), furnace duty, view factors, heat flux and boiler circulation calculations. It also describes trends in large steam generator designs such as multiple-module; elevated drum design types of boilers such as D, O and A; and forced circulation steam generators. It illustrates various options to improve boiler efficiency and lower operating costs. The author addresses the importance of flue gas analysis, fire tube versus water tube boilers used in chemical plants and refineries. In addition, the author describes cogeneration systems; heat recovery in sulphur plants, hydrogen plants and cement plants; and the effect of fouling factor on performance. The book also explains HRSG simulation process and illustrates calculations for complete performance evaluation of boilers and their components.
Bookshelf
ALTERNATIVE WATER SOURCES AND WASTEWATER MANAGEMENT
HEAT EXCHANGER DESIGN GUIDE Authors: Dr Manfred Nitsche and Raji Olayiwola Gbadamosi Price: $121.88 No of pages: 280 pages (Paperback) Publisher: Butterworth-Heinemann (1st Edition) About the book: This book takes users on a step-by-step guide to the design of heat exchangers in daily practice, showing how to determine the effective driving temperature difference for heat transfer. Users will learn how to calculate heat transfer coefficients for convective heat transfer, condensing and evaporating using simple equations. Dew and bubble points and lines are covered, with all calculations supported with examples. This practical guide is designed to help engineers solve typical problems they might encounter in their day-to-day work and will also serve as a useful reference for students learning about the field. The book is extensively illustrated with figures in support of the text and includes calculation examples to ensure users are fully equipped to select, design and operate heat exchangers. Chemical Products Finder | October-November 2017 | 55
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Product Index
Product Index A
F
Air-cooled compressors
27
Field-emission Environmental Scanning Electron Microscope 35
Analytical & Purification Solutions
32
Flexible Multi-gas Analyser
AODD Pumps
28
G
B Bag Opener
36
C Capping Machine
37
Compact Mixers
47
Computerised Relay/Test System
40
Conductivity Sensors
41
Cup Filling and Sealing Machine
37
Cycloidal Gearboxes
43
33
Gantry Palletizer
44
Gas Chromatograph Oven
34
Gauge Valves
31
General Purpose Ball Valves
27
H High-concentration Spray Particle Size Measurements
43
Hydro MPC Pumps with IE5 Motor
30
J Jockey Pump Controller
39
L
D
Laboratory Freezers
35
Laboratory Mini Boilers
45
Dosing & Metering and Industrial Metering Pumps
29
Double Cone Blender
38
Drive Data in the Cloud
43
M
Drum Pumps
28
Magnetic Pulleys
44
Dry Disconnect Couplings
31
Metal Detector + Checkweigher
37
Metal Detector
42
Miniature Float Switch
48
Multi-axis Robotic Controller
40
E End-suction Fire Pumpset
36
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34
Multi-line Three-phase Panel Meter
39
Multi-purpose Inspection Tool
41
N Nauta/Conical Vacuum Dryers
46
Non-electric Fluid Driven Dosing Pumps
30
NRV Valves & Check Valves
29
Scrap Metal Detector
39
Seaming Machine
36
Shell Heat Exchangers
45
Sifter Sieves
38
Single Quadrupole GC-MS
42
Spectrophotometer
33
T
O Oil-lubricated Rotary Vane Pumps
S
Product Index
Multi-channel Pipetting
30
P Particle Size Analyser
32
pH/ORP Sensors
41
Pipeline Detector
40
Planetary Gearboxes
The Vial and Bottle Labeller
44
Trace Hydrocarbon Analyser
33
Triple Quadrupole Mass Spectrometer
35
Tube Bundle Dryers
46
V Vacuum Packaging Machines
44
48
Valves
29
Polder Pump Sets
27
V-blender
37
Portable Analyser
32
Ventilus V 5 with IHD 5 Hot Melt Device
45
Portable Gas Analyser
34
Vertical Screw Screens
38
Visual Inspect for Inspection and Design
48
VOC Sensors
47
R Radar level Transmitters
42
Reciprocating Plunger Pumps
31
Reverse Osmosis Membrane Elements
47
Revolving Check Weigher Rotary Screw/Paddle Dryers/Roasters/Coolers
33 46
W Wiped Film Evaporator
46
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Indices
Advertisers’ Index Sr.
Company Name
Page No.
1
Bedaflow Systems Pvt Ltd
11
2
Cole-Parmer India
17
3
Mazda Ltd
13
4
Nirmal Industrial Controls Pvt Ltd
5
Plastindia Foundation
6
Prima Equipment
7
Shanbhag & Associates
5
8
UNP Polyvalves (India) Pvt Ltd
3
9
VAC Enterpriise India LLP
7
10
Chemtech World Expo
Inside Cover I 9 15
Inside Cover II & Back Cover
$'9(57,6( 50 &91"/% \RXU UHDFK WKURXJK ,16,*+7 ,172 7+( 3+$50$&(87,&$/ $1' %,27(&+ ,1'8675,(6
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R.N.I. No. 39849/82. Date of Publication:1st of every alternate month