Fastener + Fixing Magazine #83

In this September issue‌ European Technical Approvals Plating + coating Torque wrenches

w w w. n d i n d u s t r i e s . c o m www.fastenerandfixing.com

Issue 83 September 2013

Reliable supply is just a mouse click away. made for distributors

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CONTENTS

Part of the Mack Brooks Group Romeland House, Romeland Hill, St Albans, Hertfordshire, AL3 4ET, UK

46-62 Fastener Fair Turkey preview

40-41

Tel: +44 (0) 1727 814 400 Fax: +44 (0) 1727 831 033 www.fastenerandfixing.com Publishing Director Jamie Mitchell jamie.mitchell@fastenerandfixing.com Executive Editor Phil Matten phil.matten@fastenerandfixing.com Editor Will Lowry will.lowry@fastenerandfixing.com Assistant Editor Claire Edwards claire.edwards@fastenerandfixing.com Senior Advertising Executive Harry Whyte harry.whyte@fastenerandfixing.com Senior Advertising Executive Claire Lake claire.lake@fastenerandfixing.com Advertising Executive Emiliano Pagliaroli emiliano.pagliaroli@fastenerandfixing.com

Advanced fastening and sealing solutions

72-86

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Fastener + Fixing Magazine is a dedicated, trade-only publication which is circulated freely throughout the European trade.

Disclaimer The Publisher cannot be held responsible or, in any way, liable for errors or omissions, during input or printing of any material supplied or contained herein although the utmost care is taken to ensure that information contained is accurate and up to date. The Publisher also cannot be held liable for any claims made by advertisers or in contributions from individuals or companies submitted for inclusion within this publication.

The opinions expressed are not necessarily those of the Editor or Fastener Fairs Limited.

88-98 European Technical Approvals

Production Manager Andy Clow andy.clow@fastenerandfixing.com

Manufacturing Technology

Fastener + Fixing Magazine • Issue 83 September 2013

Copyright Entire contents copyright © Fastener Fairs Limited 2013.

No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means without the prior permission of the publisher.

Annual subscription (6 issues) to non-trade and outside EU is €140.00

Blind Fastening Solutions

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E D I TO R I A L Will Lowry, editor, Fastener + Fixing Magazine

Looking forward…

From looking at the articles we have received for this issue, it is clear that companies have re-charged their batteries after the summer break and are focusing on the remaining third of the year and the opportunities that lie ahead.

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ur main feature in the September issue is an in-depth show preview on Fastener Fair Turkey, which takes place 21st – 22nd November in Istanbul. With 134 exhibitors already confirmed and over 60% of exhibition space occupied by Turkish fastener manufacturers – coupled with Turkey being a major growth market for fasteners, and its strategic position between Asia and Europe - it is certainly going to be an interesting show. For more information read pages 46 - 62.

The Cover Story for this issue focuses on US based ND Industries and its wide range of advanced fastening and sealing solutions. ND has experienced success over recent years, which it says is down to the strength of its resources - with 11 divisions in the USA, as well as facilities in Taiwan, China and Turkey.

Other features in the September issue include an article from Bossong SpA that looks at the new rules regarding the use of anchors in seismic areas (Annex E to ETAG 001 – ‘Assessment of

metal anchors under seismic action’); a fascinating case study from Nord-Lock Group on how its Superbolt range was recently used in the development of an innovative offshore gas platform that can be dismantled and relocated when necessary; as well as an insight into Albert Pasvahl GmbH & Co KG as it celebrates its 80th anniversary.

We also have a selection of interesting management articles.

Firstly, Jason Bader, principal of the Distribution Team, explains how companies’ can get the most out of their greatest untapped asset – their staff; and Peter Davey, sales director at EDP Plc, looks at how the world of inventory management has evolved and what companies can do to support their purchasing and warehouse teams.

Further features include the latest news on European Technical Approvals; new developments in plating and coatings; as well as recent tool innovations.

CONTENTS INDUSTRY NEWS Europe and World...............................................................10-22 Perspective.............................................................................. 24 North America....................................................................26-28 Russia + CIS.......................................................................30-32 Asia.....................................................................................34-36 Brazil....................................................................................... 38

CONSTRUCTION FIXINGS ETA - Securing safety with quality........................................... 72 Bossong developing seismic C2 resin................................74-76 News...................................................................................78-86

COVER STORY Advanced fastening and sealing solutions......................... 40-41

MANAGEMENT + SYSTEMS News............................................................................... 100-104 Inventory forecasting and management......................... 106-107 Your greatest untapped asset.........................................108-110

EXHIBITIONS Events Calendar...................................................................... 42 News........................................................................................ 44 Fastener Fair Turkey preview.............................................46-62 CATALOGUE RACK Targeting Turkey.................................................................63-65 INSIGHT Albert Pasvahl - Commitment to high standards.................... 68 Opening up new fields........................................................ 70-71

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MANUFACTURING TECHNOLOGY News...................................................................................88-98

FOCUS ON Sheet metal.................................................................... 112-113 PRODUCT NEWS Application Technology news.........................................114-118 Tools news...................................................................... 120-126 Products news................................................................ 128-144 INDEX.................................................................................... 146

Fastener + Fixing Magazine • Issue 83 September 2013

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NEWS

Würth focused on sales of 10 billion euros in 2013 Würth Group reported half year total sales at 4.9 billion euros, 3% down year on year, primarily because of a weak first quarter, but says it is focused on reaching the 10 billion euro mark this year.

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he half year decline was specifically attributed to the difficult economic environment in key markets such as Germany, especially in the first quarter of the year 2013.

The long winter, Würth said, hindered sales growth in the strategically important construction sector. The unstable economic situation in southern Europe has also placed a drag on Würth’s business for several years now. After adjusting for the Group’s solar activities, which were discontinued, the overall decline in sales was 0.8%. The operating result was, however, in line with the previous year at 205 million euros.

Robert Friedmann, chairman of the central managing board of the Group, regarded the situation as challenging, but was nonetheless optimistic for the second half of the year. “It cannot be denied that the general economic situation is working against us at the moment. Often this can be felt in lower total order values. However, the second quarter of 2013 is already pointing towards a recovery. Other leading indicators such as incoming orders in our electronics group or the development of our automotive businesses give us reason to expect stronger sales growth in the Würth Group over the next six months.”

Notable profitable operations in the first half included the Wood Group in North America, Würth Group China, the electronics company eiSos, as well as a number of South American subsidiaries. In times of economic crisis, Würth says, its regional diversity and its great variety of different business segments has again proven its worth.

At the beginning of July Würth Group brought into effect more streamlined senior management, to provide shorter reporting lines and consolidated responsibilities aimed at increasing the Group’s agility and performance. It also reduced the number of employees to 64,064 in the first half of 2013 (December 2012: 65,169) saying that negative sales development required a reduction in the sales force.

Considering the outlook Würth said it was focusing on the development of new business segments such as e-business and targeted investments in growth markets to cross the 10 billion euro mark in the current business year. Robert Friedmann added: “We are still expecting to see low single-digit sales growth and a satisfactory development of the operating result in 2013.”

Bulten Q2 sales up 5.1% The Bulten division of FinnvedenBulten reported net sales for 2013 Q2 at SEK 481.2 milion (55 million euros), up 5.1% on 2012 Q2. EBIT was SEK 40 million, compared to SEK 16.5 million up on 2012 Q2.

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perating margin increased to 8.3% from 5.1%. First half sales were SEK 901.8 million, down 3.3% on same period 2012. EBIT was SEK 60.3 million, compared with SEK 51.9 million in 2012 H1. Operating margin for the half year was 6.7%, up 1.1% on 2012 H1.

Renovation of the building for Bulten’s plant in Russia has started and its plant in China has started deliveries. Savings and efficiency measures to reduce tied up capital and costs, as well as increasing capacity utilisation, are credited with the improvements in 2013 Q2.

Overall Finnveden Group sales were down for the half year at SEK 1.5 billion. EBIT halved to SEK 40.3 million. Profitability problems in the Finnveden Metal Structures foundry business continued to be an issue and previously announced restructuring is in process.

Three quarters of Group business relates to car production, the balance to heavy commercials.

Quoting IHS Automotive figures FinnvedenBulten expects 2013 western European car sales to fall by 3.9% and heavy vehicle sales by 6% compared with 2012.

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Fastener + Fixing Magazine • Issue 83 September 2013

Multiple Group from India has been dedicated to developing new products for different sections of Industry for more than a decade.

To add to its ever growing range of Pressing, Forged articles and Welded Products (BS 4872), Multiple Group is producing Road Safety Products including Specialized Structures, solutions like Palisades, Gate Crash Frames, Fixings, Front Beams and Twin Parallel Flanged for the Infrastructure industry. Multiple Group can develop products and solutions for the most demanding sites as per customer requirements.

The products and solutions can be finished to be weatherproofed using finishes like Hot Dip Galvanization and Powder coating.

Apart from complete & ready to use products, Multiple Group manufactures:

We welcome you to choose a product idea from our vast wealth of solutions to suit your specific requirements.

NEWS

NORMA Group reports solid first half NORMA Group reported solid numbers for the first half of 2013, with Group sales amounting to 322.8 million euros 1.6% up on the 317.7 million euros in H1 2012.

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djusted operating earnings (EBITA) declined slightly by 2.7% to 56.2 million euros in the first half of the year (2012: 57.8 million euros).

“Business over the first six months 2013 developed positively,” commented Werner Deggim, CEO of NORMA Group.

“Sales and earnings were in line with our expectations and we generated a sustainably strong margin.”

He added: “The European market demonstrated significant growth in spite of the volatile macroeconomic environment. It was driven by the ramp-up of new motor generations in connection with the introduction of the Euro 6 emission standards. The acquisitions in EMEA and Asia-Pacific also made positive contributions to sales. We confirm our targets for the full year 2013.”

In the EMEA region (Europe, Middle East and Africa) sales were positive in spite of the subdued economic environment.

Sales grew by 3.9% to 199.8 million euros, helped by the acquisitions in 2012 and the takeover of the distribution business of Varian SA in Poland, which was completed in May. American sales were down 6.4% to 97.6 million euros from a strong first half of last year (H1 2012: 104.3 million euros).

However, sales in Q2 improved compared to Q1 2013, due to the positive economic developments in the USA. NORMA Group expects consolidated sales to grow moderately year on year in 2013, with approximately 25 million euros from 2012/13 acquisitions. www.normagroup.com

Indutrade makes acquisition in Sweden Indutrade’s subsidiary GA Lindberg ChemTech AB has acquired the operations of Micro Joining KB, Sweden, with annual sales of approximately SEK 15 million.

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icro Joining sells adhesives, components and materials and thereby complements GA Lindberg ChemTech’s existing product line. The business will therefore be part of GA Lindberg ChemTech, which in turn is part of Indutrade’s industrial components business area.

Indutrade Group is organised into four business areas: engineering and equipment, flow technology, industrial components and special products. Indutrade’s sales totalled SEK 7.9 billion (903.8 million euros) in 2011, generating operating income of SEK 917 million before depreciation of intangible assets.

Bossard reports 23.9% growth in first half sales Bossard Group reported a 22.7% rise in local currency sales for first half 2013, delivering CHF 311.5 million (251.6 million euros) revenue - 23.9% on the CHF 251.4 million (203.1 million euros) in H1 2012.

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perating profit (EBIT) was CHF 35.8 million, which represented an operating margin of 11.9% (10.6% in the previous year period). Bossard boosted consolidated net income by CHF 6.5 million to CHF 28.6 million over the previous year (CHF 22.1 million in the previous year period).

The profit increase was described as “even more remarkable in the light of higher financing costs and tax expenditures.”

The integration of KVT-Fastening, acquired late in 2012, was reported as having gone as well as expected. European sales surged 43.8% to CHF 195.5 million primarily due to the acquisition. European demand for the second half is expected to stabilise.

Bossard anticipates continued growth in America and Asia during the second half of the year, due in large part to the positive

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trend in new customer business. American sales for the half year equated to CHF 73.1 million – adjusted for the divestment of Bossard Metrics Inc this represented 3.1% growth. Asian sales grew 7.7% to CHF 42.9 million, reflecting Bossard says a slight recovery in the market and acquisition of new customers.

Consolidated net income increased by CHF 6.5 million to CHF 28.6 million for the half year.

CEO David Dean was pleased with the first half performance.

“For us, the results are a confirmation of our targeted development work. The acquisition of KVT-Fastening clearly strengthened our market position in Europe, which is reflected in our profitability. Moreover, the growth rates we saw in different markets also confirmed our strategy.”

Bossard described the outlook as “worthy of cautious optimism.”

Fastener + Fixing Magazine • Issue 83 September 2013

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Ambrovit is one of Europe’s largest wholesale distributors of chipboard, self-tapping, self-drilling screws and bolts. Thanks to its new automated warehouse, Ambrovit is now able to store around 22.000 ready-to-ship pallets as well as offer a Special Service to guarantee quick delivery.

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NEWS

Rivco agrees trading agreement Rivco Ltd, based in Worcestershire, UK, has announced the exclusive trading agreement with Shanghai Anzi Industrial Company Limited and Anzi Sinolink Europe BV, with the agreement covering the territories of the UK and Ireland.

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ivco has been trading with the rivet producer Shanghai Anzi for many years and with the opening of the joint venture company - Anzi Sinolink - Rivco has developed a much closer trading relationship with the Anzi companies.

The agreement was finalised in June 2013 with Mr Jan Aarts, managing director at Anzi Sinolink Europe BV, and Mr Steve Auld, managing director at Rivco Ltd, confirming a written agreement detailing the terms of how the exclusive arrangements would operate.

This important supply arrangement will allow Rivco to develop and support its business strategy of providing UK and Ireland based distributors quality product from stock.

“With the support of the Anzi Group of companies and the recognised quality and availability of stock, combined with a next day delivery service, Rivco is expecting to take advantage of the ‘green shoots’ that are appearing in the current UK economic data,” commented Steve Auld.

The new catalogue featuring all the Anzi company products will be available from Rivco during September 2013. The catalogue clearly indicates the rivet product range and also the comprehensive tooling product range that will be available from stock. www.rivco.co.uk

Chun Yu transformed to ‘manufacturing service provider’ Fastener World Magazine reports that Chun Yu is upbeat about the second half of 2013 based on orders to supply multinational corporations.

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ccording to Chun Yu’s general manager 70% of orders are from the supply chains of multinational corporations.

Current undelivered orders represent at least three months production. Chun Yu has won orders from four out of five of the world’s largest railway systems and expects to sign a contract with the largest excavator manufacturer in July or August. Chun Yu exports to more than 57 countries, with the company saying it has transformed itself from manufacturer to manufacturing service provider.

Chun Yu told Fastener World it is really working hard and taking into account the factors of languages and cultures, which means it takes time to build relationships with these big companies.

Chun Yu has been in operation for 60 years and it will continue to learn and upgrade itself.

On 26th June, Chun Yu elected its directors and supervisors.

Bruce Sun, Ming Huang Lee, Shi Ho Lee, Huei Chen Lin, and Tung Feng Wang were elected as directors. Xi Chan Lee, Chi Tai Chen, Jin Chi Gan were elected as supervisors.

Fastener World reports that approximately 40% of Chun Yu shares are held by the Lee family, which originally founded the business, and 30% by the Gan family. The election reflects a stepping back of the Lee family’s control of the business, to reflect the balance of share ownership.

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Sika makes offer for building adhesives business Sika has made a binding offer of CHF 320 million (258.5 million euros) to acquire the building adhesives business of the Dutch company AkzoNobel.

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ith annual sales of CHF 228 million, AkzoNobel Building Adhesives is a top-three player in its core European markets and employs 550 people.

With this acquisition, Sika will increase its product offering for interior finishing in the flooring, sealing and bonding, and refurbishment markets. The transaction is expected to be completed in the fourth quarter of 2013.

The Building Adhesives business of AkzoNobel has a strong focus on the premium segment through its leading brands Schönox, Cégécol, Casco, Synteko and EriKeeper.

With two production sites in Germany and France and a pan-European distribution network with nine distribution centres, it supplies its customers with successful and highly innovative products.

Sika AG, located in Baar, Switzerland, is a globally active specialty chemicals company. Sika supplies the building and construction industry as well as manufacturing industries (automotive, bus, truck, rail, solar and wind power plants, and façades).

Fastener + Fixing Magazine • Issue 83 September 2013

Clamping Solutions

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NEWS

RotaBolt to produce fasteners in Taiwan In direct response to the major growth in demand for RotaBolt technology throughout Southeast Asia, and in particular from Taiwan, RotaBolt is to open a new production facility in Taipei as a joint venture with Coretech, who have been distributing RotaBolt® fasteners throughout Taiwan for the last three years.

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od Corbett, managing director of RotaBolt, commented: “The take up of our measurement technology has been dramatic. In the petrochemical sector, word has started to spread about our successes in achieving leak free operations - the potential for us is substantial. In time, this new facility will enable us to realise that potential.”

The new plant is planned to begin production in the late summer. Initially its output will be servicing the rapidly increasing local demand, but the company already has established successes in other countries including Mainland China and Malaysia, and sees the beginning of production in Taiwan as a major step forward in helping to extend the application of its technology across a variety of sectors in Southeast Asia.

In Taiwan, the success of RotaBolt’s technology driven approach took a significant step when one of the largest petrochemical companies contacted the company as part of its

continuous improvement processes during 2010. It had read about the use of RotaBolts in the tightening handbook of another global operator.

A combined feed exchanger at an aroma production plant had leaked during hydro testing, on start up and then again during production. It was fitted with 56 RotaBolt fasteners and it has not leaked since. The operators described it as a ‘miracle’ and immediately initiated plans to use the technology on a variety of reactors and heat exchangers.

In addition, the company decided to incorporate the science of RotaBolt’s tension control technology into its own training regimes and was successful in securing support for the training from the Taiwanese government. News of the success quickly spread to 60 other plants operating in the area and the foundations were laid for RotaBolt’s expansion.

The new joint venture is 70% RotaBolt owned and 30% Coretech.

Vossloh to open new rail fastener plant in USA Vossloh AG is stepping up its presence on the American continent and opening a production plant for Vossloh rail fastening systems in the USA.

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he fitting out of the facility will start in the third quarter of 2013, with plant commissioning followed by regular production scheduled to begin after mid-2014. There will be 50 new jobs at the plant in Waco, Texas.

By manufacturing within the USA, Vossloh will be meeting the requirements of the ‘Buy American Act’ that obligates the US government to give preference to contractors producing in the USA. Being the world’s foremost manufacturer of rail fastening systems, Vossloh is thus laying the decisive foundations to be eligible for contracts awarded by the public sector. In this way, Vossloh will benefit more intensively from growth in the US rail market, specifically heavy-haul, transit and high-speed lines.

According to the World Rail Market Study published in 2012 by the Association of the European Rail Industry and Roland Berger Strategy Consultants, in the period 2009 to 2011 the NAFTA region was the world’s second biggest rail infrastructure market with an annual accessible volume of 5.5 billion euros. Over the years ahead, the market volume in the USA, Canada and Mexico is set to again show a steady rate of expansion, rising to annually 5.9 billion euros in 2015 to 2017. Besides replacement expenditures, funds are planned for the busy freight haulage network as well as sophisticated new high speed projects and rapid transit lines.

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With its two divisions, transportation and rail infrastructure, Vossloh AG has for a number of years been successfully operating on the North American market where it is the third biggest supplier of switches, turnouts and their components.

Vossloh’s transportation division supplies rail vehicle components besides having completed an extensive array of complex bus and light rail refurbishment projects.

Fastener + Fixing Magazine • Issue 83 September 2013

STAFA IS YOUR SUPPLY PARTNER FOR STRUCTURAL BOLTS IN ACCORDANCE WITH EN-15048 Stafa has the complete range on stock in both zinc plated and hot dip galvanized ISO-fitting.

To be able to design and execute steel constructions in the right way, the European Union came up with Eurocode 3.

Non-preloaded assemblies must meet the requirements of EN-15048.

and supplied in the original and unopened box. Stafa Group is THE supplying partner in both zinc plated and hot dip galvanized ISO-fitting parts. Also for this new standard has been chosen for both surface treatments.

Starting from the 1st of July 2014 this standard will be applicable for most European countries. Stafa has the complete range on stock. Bolts and nuts shall be packed

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NEWS

TFC offers more in Scotland TFC Europe Ltd has announced the acquisition of Scottish Premier Fasteners Ltd, which will be integrated into the TFC Group and trade as TFC Scottish Premier Fasteners – becoming the TFC centre for quality industrial threaded fasteners in Scotland.

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he acquisition means that TFC is able to extend its already extensive footprint into Scotland and thus able to offer its customers national fastener logistics coverage, including the full range of direct line feed and vendor managed services locally to both TFC and SPF customers in Scotland through TFC Scottish Premier Fasteners.

TFC Scottish Premier Fasteners (SPF) is based in Airdrie, to the east of Glasgow and close to the M8 that connects with Edinburgh just 35 miles away. George Lawrie, who established SPF in 1991, will continue to run the business as general manager under the TFC banner.

SPF has developed an excellent reputation for service and quality with its Scottish customers and it has expanded steadily.

With TFC’s support SPF will now be able to expand more quickly in order to meet all of its customers’ demands.

SPF will continue to service its customers in Scotland as before but with the support of the TFC Group, which will allow the SPF team to focus more on customer requirements than the back office demands of running an independent business.

Support from the TFC wider team will enable benefits of scale improvements to IT, logistics, purchasing and quality, and this will be witnessed by customers as further improvements to an already impressive service record.

Morgan Burgoyne, managing director at TFC, commented: “This is a great opportunity for our customers and for the TFC Group. SPF has developed huge loyalty from its customers who would like to buy more from them were it not for SPF’s previous limitations as an independent. However, we now have SPF’s benefit of being a fully developed and mature business, which is extremely well regarded by its customers combined with the access to TFC technology, products and skills that will create a world class fastener supplier for customers in Scotland.” www.tfc.eu.com

Rolevet celebrates anniversary with investment plan Rolevet Ltd, based in Wolverhampton, UK, is celebrating its 25th anniversary with a substantial investment plan. The GB£100,000 investment will be implemented over the next 12 months, aiding the company to further improve and expand its business.

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aving appointed Steve Hemming, interim operations director, earlier this year, the Midlands company is currently undergoing a number of organisational and structural changes, including a more efficient manufacturing set-up, the introduction of new ERP and CRM software, as well as IT infrastructure, together with an increase in marketing activities.

Offering on-site hot forging and a general machining and CNC workshop, Rolevet Ltd is not only able to manufacture bespoke precision parts to individual customer specifications, but can also work from customer drawings and reverse engineer from supplied samples for any industry or application. Plus, with seven forging presses and an extensive range of fully traceable materials in various grades constantly being stocked, the company has established a reputation for its quick processing times, meeting delivery schedules and achieving customer requirements.

Steve Hemming comments: “The biggest challenge we are facing these days is remaining competitive. The number of suppliers competing in a global marketplace is growing and customers’ demands are becoming increasingly more stringent in terms of certification, traceability and quality standards in general. We therefore have to ensure that our equipment, service and work processes are always as good and efficient as possible.”

With several quality, safety and environmental standards such as BS EN ISO 9001:2008, BS OHSAS 18001:2007 and BS EN ISO 14001:2004 already in place, the company is committed to maintaining and building on the high quality of its products and the service it provides.

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Fastener + Fixing Magazine • Issue 83 September 2013

NEWS

Specialinsert relocates headquarters Specialinsert Srl, a leading Italian manufacturer since 1974, has announced the completion of the relocation of its headquarters in Turin, Italy.

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he new facility hosts 250 square metres of executive, administrative, export department and R&D offices, an 80 square metre testing laboratory and a full automated 900 square metre warehouse that Specialinsert says will enable it to improve its ability to serve all of its partners worldwide.

The three-story building, including an underground level, also includes a show room for all Specialinsert’s products and a 100 square metre conference hall that will be used to arrange meetings and technical training sessions with partners. Additionally the new headquarters includes the recently created composites department – which is in charge of developing innovative fasteners for applications on composite materials.

“We would like to thank all our customers for the confidence in us throughout the years. This new headquarters confirms our commitment to continuously improve the quality of our services for the future.”

Specialinsert’s new headquarters are located at Via Monfalcone 144, 10136 Torino, Italy. Contact details such as telephone, fax and email will remain as before.

Just giving Fastbolt’s Lucy Green (pictured left) hands over a cheque for GB£12,000 to Elaine Johnstone of Willen Hospice, as a result of another highly successful Fastbolt Heinz Storch Memorial Golf Day.

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he Heinz Storch Memorial Golf Day took place on 14th June 2013 at Mentmore Golf and Country Club. Nearly eighty players tackled the Rothschild course at Mentmore, before sittling down for dinner at the clubhouse and bidding on donated lots - ranging from Old Trafford tickets to four balls at courses across the UK. Next year’s Heinz Storch Golf Day will be on Friday 6th June 2014. www.fastbolt.com

Fundraising in Earnest Initially, Stuart Southall, business development manager for Earnest Machine UK, didn’t have an emotional tie to Drop in the Bucket - a non-profit organisation dedicated to constructing wells and sanitation systems in sub-Saharan Africa - so he created one.

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tuart learned of Drop in the Bucket from Earnest Machine’s president/CEO Kirk Zehnder, when he announced the company’s US$25,000 corporate fundraising campaign.

“This campaign challenged me to think a little more about the organisation, something I haven’t done in the past when I’ve donated,” commented Southall. “Rather than doing a sponsored walk, I thought, ‘how can I tie something I do into my job?’ I decided to donate one day’s pay per month. It relates to the work environment and everyone can associate with that.”

David Townsend, warehouse manager at Earnest Machine UK, decided to take a more active stance. As an avid cyclist he has set out a virtual cycling route of 1,800 miles, which he needs to finish before the end of the year. This works out at approximately 105 miles a week. Followers can track his 1,800 mile route and donate if they wish by visiting Earnest Machine’s website.

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Drop in the Bucket has been building wells and sanitations systems since 2006 and has completed more than 200 projects in seven countries. The task of finding water typically falls on young women. Girls journey for miles searching out water for their families – a daily trek that prevents them from attending school. Drop in the Bucket eliminates that task, making it possible for them to get an education.

In asking employees to find personal ties to the fundraising campaign, Zehnder shared his thoughts behind the challenge.

“When I’m thirsty, I grab a glass, turn on the tap and drink as much as I want. This isn’t the case in much of the developing world.”

Zehnder adds: “A US$25,000 campaign is a big challenge and one I am eager to complete. It is only by working together that we can make the world a better place.” www.earnestmachine.com

Fastener + Fixing Magazine • Issue 83 September 2013

ABA Original S50 (W5) When premium corrosion resistance is essential

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NEWS

EFC International names new president Douglas Adams, CEO at EFC International, has announced the appointment of Matthew Dudenhoeffer as president of EFC, stating that with over 20 years experience with EFC and in the industry, Matthew is positioned well to drive the company’s ambitious growth initiatives.

M

atthew joined EFC International in 1993 as a sales engineer. He held the position of strategic business units manager and in this capacity was instrumental in EFC’s improvement in innovation, service and success. In 2012, Matthew was promoted to the position of vice president and has played an integral role in executing strategy and driving the overall success of EFC. He holds a BSIE and MPA from the University of Missouri.

Douglas Adams comments: “With Matt’s wealth of experience in strategic partnerships and leading corporate development, I am excited and confident EFC will continue to achieve tremendous growth and see excellent results.”

Douglas Adams stays strongly invested in EFC and maintains the position of CEO. www.efc-intl.com

NFDA welcomes new members The National Fastener Distributors Association has announced that six companies have joined the USA association.

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he new members are; ABC Logistics, Brikksen, Challenger Components, General Fasteners, JIT Industries and RGS Parts.

The NFDA will stage its inaugural Executive Summit on 5th – 7th November, at the Ritz-Carlton Kapalua on the island of Maui, Hawaii. The focus of the event will be fastener distribution best practices in the areas of: • Sales and marketing initiatives.

• Human resources practices.

• Warehouse operation.

• Lean training.

Looking forward to 2014, the NFDA will hold a joint conference with the Pacific-West Fastener Association in February and its Annual Meeting and Executive Sales Planning Sessions (ESPS) will be in New Orleans, on 17th – 19th June 2014.

New material for high performance injection moulded fasteners Teknor Apex recommends Chemlon® 104 impact modified polyamide for fasteners and cable ducts and can supply it worldwide from plants in Europe, the USA, and Singapore.

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new toughened polyamide 6.6 compound for injection moulding provides good flow properties for intricate or multi-cavity parts, says Teknor Apex, along with flexural strength and low temperature impact resistance for demanding automotive applications.

The flexural and impact strength of Chemlon® 104 polyamide enables components such as automotive fuel line fasteners to withstand the stresses of assembly and end use and endure exposure to cold, according to Peter Verhooren, transportation market manager for the engineering thermoplastics division of Teknor Apex.

“When un-reinforced polyamide 6.6 provides insufficient flexibility or toughness for an application, Chemlon 104 compound can often fill in the gap,” he said. “This is a new alternative for automotive manufacturers and is available at a price that is very competitive with toughened polyamides already on the market.”

Teknor Apex can supply identical formulations of Chemlon 104 compound worldwide from production facilities in Europe, the USA, and Singapore. The material is available in natural, black, or any colour specified by the customer.

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P E R S P E CT I V E

by Phil Matten, executive editor, Fastener + Fixing Magazine

Phil Matten reflects on some of the key topics currently involving the fastener industry There has been a spate of positive news - for developed markets at least - across the globe in recent weeks. The August Manufacturing Purchasing Manager Indexes for the Eurozone moved more strongly into growth, with only France and Greece lagging below the 50 neutral line. The UK PMI recorded a two-and-a-half year high; Turkey moved back into manufacturing growth; and the US continued fairly strongly in growth territory.

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hings don’t seem quite so healthy for some of the previously buoyant developing economies, it must be said. Russian manufacturing remains marginally in decline, India saw further if moderate deterioration in manufacturing and conditions continued to deteriorate in Brazil. For China there were more positive signs that three months of relative doldrums may be ending. While the halcyon days of 10% annual GDP growth are unlikely to ever return the OECD seems to think things are on track for close to 8%. The OECD’s latest interim assessment of the global economy, also confirmed improved near term expectations for Europe, although it remains downbeat about the Italian economy for the remainder of this year and probably into next. Signs for Japan and the USA were positive but the OECD registered concerns over Brazil, India and South Africa.

So, some justification for cautious optimism for the European fastener industry although the OECD continues to warn about the risks of high Eurozone sovereign debt and continued banking weaknesses, and is also concerned about the potential impact of US politicians failing to agree on government spending limits.

There’s another set of concerns I can glimpse lurking below the surface, which relate to how tight capacity is in all kinds of global supply chains. According to the China

Fasterer.

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Iron and Steel Association nearly half of its members are suffering losses and the industry’s average profit margin is barely above zero. Although easing a bit over recent weeks iron ore costs have risen substantially, sitting above US$136/tonne CIF Chinese port. Coking coal prices are also relatively high and in the last week or so the Baltic Dry Index, the measure of commodity shipping costs, has registered its biggest gain since 2010, with shipping cost for ores, both nickel and iron, and coal increasing dramatically.

China Steel Corporation, the major supplier to the Taiwanese fastener industry, recently announced it would hold domestic wire rod prices for October and November but it did apply an increase to most other steel grades, on the back of rising costs and stronger global steel pricing.

On the Asia European container freight routes shipping lines, that have endured rock bottom rates for well over a year, imposed a series of rate increases over recent months.

They have not all stuck but the peak season is now here so expectations are the lines will hang onto at least some of their gains.

We all hope the economic indicators continue to be positive but also, I would suggest, we need to keep a weather eye on the growing probability that pent up raw material inflation is going to feed its way, rapidly perhaps depending on factory capacity, into the fastener industry.

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NORTH AMERICAN NEWS

by John Wolz, editor, GlobalFastenerNews.com

Elgin seeks to be top US fastener manufacturer

After two high profile company acquisitions this spring, Elgin Fastener Group LLC’s CEO Jeff Liter has a clear goal: “Our strategy is to be the number one US fastener manufacturer in the industrial space.”

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he vehicles for reaching the top are both organic growth and more acquisitions, Liter said.

In March Elgin announced the acquisition of Telefast Industries Inc and the following month Vegas Fastener Manufacturing. In 2011 Elgin had acquired Silo Fasteners and Landreth Fasteners. In 2012 Quality Bolt and Northern Wire were added to the group of companies. Elgin itself was acquired in August 2011 by the Boston based private equity firm, Audax Group.

In an interview with GlobalFastenerNews.com Liter said Elgin is looking for more North American acquisitions and Vegas is a good example of what he is looking for. ‘Buy and build’ is the goal, he added. Backed by Audax, Elgin has grown to US$125 million in annual sales and Liter hopes to double that by 2015.

US manufacturers aren’t the only US focus for Elgin Fasteners.

US opens threaded rod investigation The US International Trade Commission announced preliminary anti-dumping and countervailing duty investigations on imports from India and Thailand of certain steel threaded rod.

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he investigations (Nos. 701-TA-498 and 731-TA-1213-1214) are being instituted in response to a petition filed on 27th June 2013, by All America Threaded Products Inc, Denver, CO, Bay Standard Manufacturing Inc, Brentwood, CA, and Vulcan Threaded Products Inc, Pelham, AL. The petitioners are requesting anti-dumping and countervailing duties be imposed upon steel threaded rod from India at rates ranging from 23.6% to 129.6% and that anti-dumping duties be imposed on imports from Thailand at rates ranging from 65% to 77%.

Most of the customers are domestic too. “Our market is 98% North America,” Liter said. “That’s our focus.” Liter finds customers are asking “more and more specifically for domestic materials too. We really believe in US manufacturing.”

What is Elgin selling? Liter told GlobalFastenerNews.com that Elgin will emphasize the engineering in fasteners rather than treating all fasteners as Class C components. “We need to help customers understand the importance of fasteners,” Liter explained. “We want to be involved early in the fastener selection process,” he added.

Elgin’s current US fastener companies are: Chandler Products, Quality Bolt & Screw, Ohio Rod Products, Leland Powell Fasteners, Silo Fasteners, Landreth Fastener, Northern Wire, Best Metal Finishing, Vegas Fastener Manufacturing and Telefast Industries. www.elginfasteners.com

Nonconforming fasteners lead to US$2.75 million Boeing fine The US Federal Aviation Administration is proposing a US$2.75 million fine against Boeing for allegedly failing to maintain its quality control system in accordance with FAA procedures, Aviation Online Magazine reports.

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S Transportation Secretary Anthony Foxx commented: “Safety is our top priority and a robust quality control system is a vital part of maintaining the world’s safest air transportation system.”

He added: “Airplane manufacturers must take prompt and thorough steps to correct safety and compliance problems once they become aware of them.”

Boeing discovered in September 2008 that it had been installing nonconforming fasteners on its model 777 airplanes. The FAA sent Boeing a letter of investigation the following month.

The FAA alleges that Boeing repeatedly submitted action plans for corrective actions but failed to implement those plans, according to Aviation Online. Boeing implemented a plan to address the fastener issue on 10th November 2010 — more than two years after discovering the problem.

While Boeing reportedly stopped using nonconforming fasteners after officials discovered the problem, some of the underlying manufacturing issues continued to exist for more than two years.

Porteous names Flynn to Taiwan role Porteous Fastener Company named Bill Flynn to oversee Taiwan operations and Dick Kleppe as vice president of materials.

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lynn is the new vice president of procurement and will oversee operations in Taiwan. He has been in the industry 40 years, including Heads & Threads International, Reynolds and PM Fasteners, and has been with PFC since 2004.

Dick Kleppe, who started in the fastener industry with RB&W 35 years ago and has been with Porteous for 24 years, was promoted to vice president of materials. His role includes inventory control, packaging and quality assurance.

Fastener + Fixing Magazine • Issue 83 September 2013

NORTH AMERICAN NEWS NFDA panelists: More than just manufacturers and distributors need to be involved “Everyone is trying to limit inventory,” panelist David Monti of Fall River Manufacturing summarized the situation for the National Fastener Distributors Association.

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istributor Russ Doran of Timberline Fasteners noted: “You can’t just take 5% out of costs year after year. Eventually it doesn’t work.” That creates a need for “partnership with engineering,” he suggested in a National Fastener Distributors Association panel on ‘Manufacturers are from Mars, distributors are from Venus’.

“Pull us in,” Monti suggested. “Get the entire supply chain involved.”

Adding: “We can only work with the information we are provided.”

More information than just price and delivery date are needed and that may be all the purchasing department knows, Monti noted. It is helpful to the purchasing department and the manufacturer to know if you have an August-to-August contract.

For example, there are sizable swings in the price of nickel and copper, Monti pointed out. If the manufacturer knows there is an annual contract it can make a difference in raw material purchases as well as in the production schedule.

“Our approach is working both sides,” Joe Peplinski of Würth Industry Group explained. “Too many” involved in ordering fasteners “are afraid to ask questions,” he finds.

“What fastening solutions are better?” for factors such as cost and weight, Peplinski gave as a sample question, which could lower costs. Answers require “above average fastener knowledge.” You need information from both the OEM customers and the fastener manufacturers in making purchasing decisions.

Distributors need to provide education to those buying fasteners, Tammy Work, distribution manager for A. Raymond Tinnerman urged.

“We do training,” she added.

Doran observed that distributors may have a “diverse base of customers” from light industry to medical. Customer may be using prints that are 30 years old.

“We’ll do what we can, but we don’t know your challenges unless you communicate,” Work summarized.

Key Fasteners expanding US plant Key Fasteners Corporation is nearly doubling its 82,500 square feet (7,665 square metre) Indiana plant with a US$1.6 million expansion and installing US$8 million in equipment.

K

ey supplies fasteners to Honda and other automakers. A subsidiary of Sato Rashi Co Inc of Japan, it manufactures fasteners used in engines, frames, brakes and fuel systems. The 39,000 square feet (3,623 square metre) addition will allow Sato Rashi to transfer some production from Japan to the USA. www.keyfasteners.com

Reidl & Tiffany head NFDA for 2013/2014 Kevin Reidl of Hodell-Natco is the new president of the National Fastener Distributors Association and Paul Tiffany of Copper State Bolt & Nut is vice president.

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eidl succeeds Jay Queenin of Specialty Bolt & Screw Inc. He started in fasteners ‘officially’ in 1999 with Hodell-Natco after post-college working in real estate development. “I’m a second generation family member in our business, so ‘unofficially’ I started in grade school,” Reidl noted.

Reidl’s Hodell-Natco roles started in operations and moved to general manager of the Cleveland branch, where he gained sales experience. He was promoted to executive vice president in 2006 and president in 2011. www.NFDA-fastener.org

STAFDA announces 16 speakers for 2013 Succession, legal pitfalls, company culture, the economy, purchasing and leadership are among the topics for the Specialty Tools & Fasteners Manufacturers Association’s education sessions for 2013.

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TAFDA’s 37th annual convention and trade show will be held on 11th – 13th November 2013 at Mandalay Bay in Las Vegas, USA. Monday’s education session include Ryan Barradas – ‘Succession or exit’; Marianne Jennings, Rep-specific program – ‘Practical practices for avoiding legal pitfalls’; Jack Daly – ‘Company culture: Is yours by default or design?’; Dan McQuiston – ‘Roaring out of the recession’; Jon Schreibfeder – ‘Effective

28

purchasing and inventory management’ and Mike Staver – ‘Leadership isn’t for cowards’.

Tuesday: ESPN interviewer Roy Firestone, football legend/television sports commentator Terry Bradshaw, former UConn basketball coach Jim Calhoun and three-time World Series champion and baseball manager Tony LaRussa will be the general session presenters.

Rick Lamb, STAFDA president, will give the state-of-distribution address, followed

by Scott MacKay of Husqvarna

Fastener + Fixing Magazine • Issue 83 September 2013

Construction Products speaking on manufacturing.

Wednesday: Alan Beaulieu will give an economic update prior to the second day of the STAFDA trade show.

The Monday opening party will be at the Hard Rock Hotel and include a concert

by Earth, Wind & Fire.

Founded in 1976, STAFDA has 2,462 North American distributors, manufactures, rep agents and affiliate members serving the light construction/industrial market. www.stafda.org

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RUSSIAN + CIS NEWS Alexander Ostashov, editor, Fastener, Adhesives, Tools and…Magazine www.fastinfo.ru

KAMAZ attracted by innovations Specialists at KAMAZ, in conjunction with the Ministry of Industry and Trade of the Tatarstan Republic, have developed a technical assignment for the foundation of an Industry Sector Engineering Centre ‘modelling of construction and technology of the motorcar industry’.

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he working group has prepared the necessary basic data for the development of the technical assignment and feasibility study. These include a list of laboratories, equipment and software, required areas, a list of test site roads, etc. Now the company intends to retain its Science and Technical Centre and continue its own developments.

Later the company plans to organise a complex staff training programme for the Industry Sector Engineering Centre and

for the automobile industry generally. The programme will be integrated with the business processes at all stages of the automotive design and production life cycle.

These developments will make it possible to solve many problems in the automotive industry, connected with the technological lag and current weak research and development infrastructure of the industry in Russia. It will also assist in the issues related to Russia’s accession to the WTO.

Russia in the WTO possibilities and risks for Russian industry A panel discussion ‘Russia in the WTO - possibilities and risks for Russian Industry’, took place as part of the INNOPROM 2013 exhibition staged in July. The event provided a platform for an active exchange of opinions.

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he first year of Russia’s membership of WTO appears not to be an easy one: contradictions and ‘children diseases’, which were hard to foresee in advance, were revealed.

According to participants, the painfulness of entering the new market relations is partly compensated by efforts made by the government of the Russian Federation and industry associations aimed at softening this process. Particularly, a coordination commission was organised for economic adaptation to the WTO accession, which has used its credentials to approve top priority tasks for this adaptation, inform business entities, and create new instruments of support for key industries.

Examples include subsidising industrial and agricultural enterprises, as well as monitoring and operational analysis of the impact of accession to the WTO. According to Alexander Shokhin, president of the Russian Union of Industrialists and Entrepreneurs, after entering the WTO, Russia must protect its market from cheap and low quality goods. This though is a secondary task - the primary task is to realise the export potential of the country.

Alexander Shokhin also emphasised the fact that this year allowed the country to indicate serious problems in the regulation of Russia’s presence on foreign markets. He pointed to the risk of cancellation of a number of concessions, which Russia had managed to obtain in the course of negotiations on the WTO accession.

Shokhin summarised the results of the first year of Russia WTO membership, revealing that more than a half of Russian companies have not yet felt the full impact of accession to the WTO. Those that have felt the effects report them to have been chiefly negative. Consequently, it is necessary to correct the tools and mechanisms of support and adaptation. In particular, it is necessary to arrange instruments to work with competitors and to determine a mechanism for resolving disputes in international

30

trade. Russia needs programmes to train qualified and competent specialists in WTO issues.

One of the main advantages of entering the WTO is emergence of predictable rules and business standards, which are universal and accepted all over the world. This should make things easier for Russian companies. At the same time, their work becomes more complicated because of the absence of promised competitive conditions for access to foreign markets. It is not always possible for Russia and its businesses to deal with existing locking mechanisms and special measures.

According to Alexander Shokhin, there are temporary agreements against protectionism now but more considered measures are necessary. In particular, it is necessary to destroy a detrimental stereotype that Russia is a country with a non-market economy, deserving discriminative measures against it. Resolving this is a task for the Russian government.

In his speech, Oleg Sienko, general director of Uralvagonzavod, rather harshly criticised the consequences of Russia’s WTO accession. He underlined that in general he is not against joining the WTO, on the contrary he believes it to be extremely useful for everyone to play by world rules. However, he believes that this was done in a hurry and that Russia has very little time for elimination of the negative consequences. “We are a little lost and still cannot find the way” - he concluded figuratively.

The fourth international industrial exhibition INNOPROM took place in Yekaterinburg from 11th – 14th July 2013. 53,000 specialists visited the exhibition over four days and delegates from 70 countries took part in the business programme.

On the first day of the exhibition Dmitry Medvedev, prime minister of the Russian Federation, had meetings with business representatives, at which participants discussed mechanisms and leverages of development for Russian industry.

Fastener + Fixing Magazine • Issue 83 September 2013

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We are looking forward to a productive partnership with you.

RUSSIAN + CIS NEWS

ISO General Assembly held in Russia The 36th ISO General Assembly took place in St. Petersburg from 16th – 21st September.

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n his welcome speech to the participants of the 36th General Assembly, ISO President Terry Hill said: “…In conditions when most countries are trying to get out of the recession, with a continued lack of trust on financial markets, we count on standards…”. He went on: “Speaking at the same time as members and consumers in the international organisation for standardisation, we have an opportunity to help in restoration of economic activity in each country and across the world, given the fact that more than 160 countries take part in the work of ISO...”. Adding: “ISO is an ideal solution to meet the developing world processes, aimed at cooperation and integration...”

Invitation to participation in ‘Fasteners: quality and responsibility’ conference On 20th – 21st November 2013 a specialised conference ‘Fasteners: quality and responsibility’ for CEOs, quality specialists and managers of laboratories and technological services will take place in St. Petersburg.

The conference programme includes: • Quality control in production.

• Quality control in normative documents.

• Quality control in supply chains.

• Tools for measurement and testing.

• Issues of quality control of fastening at mounting and operation.

• New technologies for non-destructive testing.

• Accredited centres and laboratories.

The conference will be organised by Fasteners, Adhesives, Tools and… Magazine and RESTEC Exhibition Union.

Mariya Valiakhmetova, editor in chief, Metiz Magazine, Ukraine

MMK-METIZ celebrates 70 years of fastener making MMK-METIZ, now part of MMK, one of Russia’s largest metal hardware production groups, has celebrated 70 years of fastener manufacturing.

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MK-METIZ was established through the union of two factories in Magnitogorsk – one specialising in hardware, the other calibration. The factories have a rich history owing their establishment to the events of World War II, when hardware manufacturing was evacuated from the southern and central regions of the Soviet Union, under threat of German invasion. Magnitogorsk is 1,700km east and south of Moscow in the Ural Mountains. In tough wartime conditions all the equipment was installed and departments put into operation to manufacture essential wartime requirements.

Fastener manufacturing began in 1942.

Today MMK-METIZ sells its products throughout the Russian Federation, as well as to many countries across the world. In the first quarter 2013, MMK-METIZ held a 23 percent share of the Russian hardware market with fasteners representing around a fifth of its production volume. It is rated as one of the top 100 exporters from the Urals and Western Siberia region. The company manufactures a wide range of fasteners particularly for high strength and railway applications, but the range also includes washers, screws, rivets, nails and expansion

32

bolts. MMK-METIZ has implemented a sustained programme of modernisation over the last decade, investing some four billion rubles (91 million euros) across its hardware production capability. As well as high technology and heavy-duty cold and hot forming equipment the plant is equipped with advanced heat treatment lines to achieve high strength fasteners.

Through its seventy year history the plant has produced more than ten million tonnes of fasteners and close to sixty five million tonnes of hardware products.

Recently, Sergey Ushakov, director of MMK-METIZ, was joined by the mayor of Magnitogorsk, chairman of the plant’s trade union committee, and other notable officials from the region, at a gala celebration held in the production department specialising in railway and machinery fasteners.

Despite its strong fastener making history and major investment over the last decade, MMK-METIZ first half 2013 results show a decline in fastener sales, down around 12.8% year on year.

Fasteners accounted for 16% of total sales, which increased 19% mainly due to major growth in wire rod for construction.

Fastener + Fixing Magazine • Issue 83 September 2013

Exhibition for Fastener and Fixing Technology

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ASIAN NEWS

China Steel holds wire rod prices but increases most steel grades Taiwan’s China Steel Corporation announced increases across most of its steel grades for domestic delivery in October and November. However, the announcement confirmed that wire rod prices would remain unchanged.

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cross its steel grades the average increase will be 1.89% driven by increased raw material prices, which CSC said was putting upward pressure on steel prices in both Mainland China and Taiwan. Liu Jih-gang, China Steel vice president of sales, told the Taipei Times the average price for iron ore was 27% higher at US$140/tonne compared with US$110/tonne in June. Coal prices had also increased by more than 13% between June and the end of August when the announcement was made. China Steel said it was maintaining the existing price level on bars and rods to assist its downstream customers in remaining competitive in world markets.

In its statement China Steel said US manufacturing industries are accelerating expansion with car, construction and energy industries supporting economic growth. It also noted that GDP in the European Union grew 0.3% in the second quarter following six

consecutive months of decline. Mainland China demand and export performance were also both rising, with the Chinese government expanding infrastructure investment. Taiwan’s own export order and production levels were also recovering with the second half of 2013 expected to show improvement on the first half.

It noted that steel mills globally were increasing prices in the face of higher raw material costs and improved demand prospects.

China Steel separately confirmed that the list price of Al-killed wire rod, produced from its electric arc furnaces and used for small screw production, would remain unchanged for September, extending a three month period of flat pricing. The current price level is reported to be the lowest since March 2010.

Taiwan’s overall steel output in Q2 2013 was down 5% year on year according to the government’s Industry and Technology Intelligence Services. However, quarter on quarter output grew 9.4%.

Taiwan Q2 fastener LPS announces output up 1% new JV with EJOT

Taiwan’s government Industry and Technology Intelligence Services reports that fastener output rose 1% year on year to NT$31.2 billion (778 million euros) for the quarter.

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xports fell 1% to NT$29 billion, and the average price per kilogram slipped 3.2% to NT$78.5/kg (1.95/kg euros).

The US continued to be the single largest export market accounting for 38% of exports. Germany represented 9%, Japan 6%, the Netherlands 5% and the UK 4%.

Gem-Year wins railway fastener contract Chinafastener.com reports that Gem-Year Industrial Co Ltd has won a bid for railway fasteners worth RMB 209 million (25 million euros).

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em-Year achieved 2012 sales of CNY 2.596 billion (314 million euros), down nearly 4% year on year, and incurred a CNY 11.8 million loss. Railway fasteners accounted for 21% of its business. Railway fastener sales dropped nearly 20% in 2012 as a result of a curtailment in high-speed rail development in China following a major crash.

The Chinese government has now reactivated investment in high-speed rail.

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Lakshmi Precision Screws (LPS) has announced it has signed an agreement to form a joint venture company with EJOT.

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ndian automotive and industrial fastener manufacturer Lakshmi Precision Screws Limited has signed an agreement with German fastening solution supplier EJOT for a joint venture company - LPS EJOT Fastening Systems Pvt Ltd. The agreement is expected to combine LPS’ comprehensive knowledge of the local Indian fastener market with innovative technological resources and product know-how from EJOT. The result according to LPS will be for customers to receive a more superior fastening and fixing solutions in a quick and convenient way.

Lalit Kumar Jain, managing director at LPS, expressed his confidence in the bilateral cooperation and the belief that the high quality service range offered to customers would greatly broaden. Products will be produced in LPS’ plant based in Rohtak (Haryana) and will be sold through LPS’s extensive Indian marketing networks while EJOT takes charge of technical support. The joint venture is reported to be the first IndoGerman joint venture in the organised construction fastener segment in India.

Christian F. Kocherscheidt, CEO of EJOT, expressed his company’s happiness at being in India with LPS, calling it a trusted name in the Indian market for decades.

The new company will target construction fastening solutions for light industrial buildings, solar power generation, industrial windows and façades, and flat roofing.

Fastener + Fixing Magazine • Issue 83 September 2013

ASIAN NEWS

Sundram investment targeted at US auto market Sundram Fasteners told LiveMint.com the INR 100 crore (12.3 million euros) investment announced in its annual report would be targeted at developing further sales to the US automotive market.

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undram supplies GM, Ford and Daimler in the US. The Group says it is not intending on expanding capacity for the Indian market as domestic automotive demand has slumped. First fiscal quarter net profits dipped 5.7% to INR 29.45 crore (3.5 million euros). Revenue fell 10% to INR 523.53 crore (62.6 million euros). Exports, representing approximately one third of total sales, fell 4.4%.

In its financial report, released earlier in the summer, Sundram noted that its German subsidiaries were impacted by Europe’s financial predicament. More recently the group said it was evaluating options for the subsidiary, said to be loss making having recorded a fall in sales in 2012-13, and could consider selling it if there was no change in German government policy on wind energy. UK subsidiary Cramlington Precision Forge recorded a 7% sales increase but profits fell by 28%. Chinese sales from Sundram Fasteners Zhejiang Ltd grew by 11% to INR 97 crore.

Bossard opens new distribution centre in South Korea The 11,000 square metre country headquarters and distribution centre was completed in eight months and has capacity for 100 office workstations and 1,200 tonnes of product.

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ossard CEO, David Dean, said: “Our successful business development in South Korea has necessitated an increase in capacity. In doing so, we have also created the ideal prerequisites for being able to serve our customers better and quicker.”

Suzhou show confirms more than 300 exhibitors Chinafastener.info reports that its 11th Fastener Trade Show scheduled for 30th – 31st October 2013 in Suzhou has attracted more than 300 exhibitors occupying 550 booth spaces.

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or the first time the show will run concurrently with the first Bearings Trade Show Suzhou. The event expects to attract end-users from automotive, electronic and electrical appliance, construction, machinery industries, as well as domestic fastener distribution and overseas fastener buyers. The organisers expect 12,000 visitors to attend the two day show at the Suzhou International Expo Center.

General Manager Emily Chang said Chinafastener.info planned to increase the space available in response to continued demand from exhibitors.

For further information visit: www.fastenertradeshow.info

Fastener Expo Guangzhou in November Fastener Expo Guangzhou is scheduled for 12th – 14th November 2013 at the Poly World Trade Expo Center, Guangzhou, China.

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he exhibition is sister to Fastener Expo Shanghai, organised by Shanghai Ebseek Exhibition Co Ltd, which also owns ChinaFastener.com The organisers say southern China has been the most dynamic economic market in China since reform, with Guangdong province GDP in 2012 ranked first in China. Fastener Expo Guangzhou will showcase standard and specialised fasteners, pressed and turned parts, fastener manufacturing equipment and related services in a 11,300 square metre exhibition area.

Up to 5th August, the organisers report 100 companies had reserved more than 200 booth spaces. Shanghai Ebseek expects the final exhibitor numbers to reach 300 companies.

More information at www.fastenerexpo.cn

Chin Well reports improved 2012 profits Chin Well Holdings Berhad reported fiscal year 2012 Group profits before tax at MYR 70.5 million (16.3 million euros) up 38% from MYR 51.1 million in 2011.

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n what was described as a challenging year Chin Well maintained Group revenues of MYR 501.6 million (115.5 million euros). Local market sales were MYR 110 million, with exports contributing 78% of Group revenue. The company said that the overall uptrend in fastener demand meant increased utilisation in its manufacturing facilities, resulting in improved economies of scale. Chin Well ended the year with net profits of MYR 47.6 million, representing a 34% year on year improvement.

Chin Well acknowledges that its exemption from European Union anti-dumping tariffs applied to many Malaysian fastener exporters meant it enjoyed tremendous leverage in the EU fastener market. Considering its future strategy Chin Well said it would target products for the DIY market sector, believing that its experience in servicing this niche from its Vietnamese operations provided it with the necessary experience and capability to broaden its client base.

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Fastener + Fixing Magazine • Issue 83 September 2013

BRAZILIAN NEWS Sérgio Milatias, editor, Revista do Parafuso, www.revistadoparafuso.com.br

Import tax on fastener machines will increase

According to recent information the Ex Tarifário to NCM 8462.10.90 – Ex 18, previously expected to be valid until 31st December 2013, will be repealed during September. This will have the effect of increasing the import tax on fastener machinery from 2% to around 14%.

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he Ex Tarifário is a temporary regime reducing Brazilian import tax rates when there is no domestic production.

Many machines essential to the production of fasteners were entitled to Ex Tarifário. However, a single company has asked the Brazilian government for its elimination because it claims it is able to produce any type of forming or thread rolling machines. The result will be for fastener manufacturers buying the machines to have to pay, on average, 14% import tax instead of the previous level of 2%.

According to J. B. Graef, CEO of SouthWind International, one of the leading importers of this type of machinery to Brazil: “This action, which is also unjust, is a ‘lever reversal’ in the modernisation of companies. Many customers will have to pay

more because they will not buy domestically.” He added: “It is a question of technology, mainly.”

Brazil is a major centre of automotive manufacturing; the fourth largest market in the world for automotive sales (3.8 million units were sold in 2012). The Golf model from Volkswagen, of which 293,000 were produced in Brazil last year, requires 1,200 fasteners per vehicle. And, of course, everyone knows that the automotive sector is by no means the only important sector demanding fasteners.

Actions like this are, therefore, bad for the market. The closed market, aimed at protecting Brazil is actually bad for Brazil – a country that in 2012 was placed sixth in the world for the number of its protectionist measures.

Brazilian industries intent on equipment investment The International Business Report (IBR) produced by Grant Thornton, reports that 67% of executives surveyed in Brazil intend to invest in equipment and machinery in the next 12 months.

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he survey, conducted for 21 years, interviews CEOs and senior executives. It reflects the opinions and expectations of more than 12,000 companies around the world.

The Brazilian result is 23% higher than the previous quarter, and significantly higher than the global average of 35%.

“It is a signal that Brazilians already see the improvements in infrastructure as a way to ensure a high level competitiveness.

Reinvesting a high percentage of profit is always a good decision in business,” said Leandro Scalquette, partner at Grant Thornton Brazil.

In second place, after Brazil, was Peru (61%), Turkey (58%), Lithuania (56%), New Zealand and South Africa (both at 50%).

Regionally, Latin America leads in the category of machinery investment at 55%, placing it above the Baltic countries (47%), the BRICs group average (43%) and North America (40%). In contrast Vietnam (20%), USA (40%), UK (42%) and United Arab Emirates (50%) expect to invest less in the segment.

Research and development and new industrial plants are other areas entrepreneurs are eyeing. Almost half of Brazilian business leaders (43%) intend to invest in R&D, maintaining the country’s fifth position in the world ranking. 27% of Brazilian executives plan to make investments in new plants, the highest level since early 2012.

Lamons buying into Brazil Texan company Lamons is advancing increasingly in the big Brazilian markets and aiming to offer integrated solutions to its customers.

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fter the recent acquisition of Cifal, the São Paulo fasteners manufacturer and an important player in the oil and gas sector, Lamons has now announced the purchase of Gasket (of Rio de Janeiro), which produces sealing systems. According to director of operations in Brazil, Marcelo Turco, the group seeks to offer clients integrated sealing and fastening systems, thereby differentiating it from the current market. “This combination is an enormous technological and practical gain for the customer who can buy at once the complete solution,” said Turco.

Bahia state is the location for the most modern manufacturing plant of Ford Motor Company in the Latin America. Here Lamons will establish a new factory, integrating the production of sealing and fastening systems, in a single location.

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Fastener + Fixing Magazine • Issue 83 September 2013

NHK Fastener of Brazil renamed Since 1976 NHK Fastener of Brazil, previously a subsidiary of Japanese company NHK Spring Co Ltd, has manufactured fasteners for automotive, motorcycle, electronics, and automation, amongst other sectors.

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n March 2013 a deal was announced with MTR Topura Co Ltd, which has now resulted in the business being renamed MTR Topura do Brasil Indústria e Comércio Ltda. According to Mr Yamauchi, despite the new name the legal conditions will remain the same, but the deal should further develop the potential for activities in Brazil, mainly through increases in the automotive sector.

QUALITY - Our products meet or exceed many of the same industry specifications as our competitor’s materials.

PRICE - We provide significant cost savings to protect your bottom line.

SPECIALTY SERVICE - Do you have unique requirements? Provide us with your specifications and we’ll create a custom material that meets your needs.

Contact us to learn more about our full line of bulk microcap materials.

www.ndindustries.com • Phone: 00-1-248-655-2503 • Email: products@ndindustries.com U.S.A. (New Jersey • N. Carolina • Michigan • Ohio • Illinois • Texas • California) • Turkey • China • Taiwan

C O V E R S TO R Y

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Advanced fastening and sealing solutions Established in 1955 ND Industries is a family owned business that specialises in the development of innovative materials and processes that increase the safety and reliability of fastener assemblies.

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D’s core business revolves around the application of a wide variety of materials onto fasteners and assemblies to aid in functions such as locking, sealing, masking, lubricating, as well as noise and vibration dampening.

“Even the best designed fastener assemblies can succumb to a range of negative side effects including rattling, leaking, loosening, seizing, stripping, corroding or shearing. Each of these issues could potentially lead to a product failure and costly warranty claims or recalls. At ND Industries we can provide solutions for all these problems and more.”

Headquartered outside Detroit, Michigan, USA, ND serves a global market with 11 divisions in the USA, as well as facilities in Taiwan, China and Turkey. These divisions are strategically located near industrial centres to reduce shipping time and cost and provide better service and support to customers.

Founded in 1955, ND introduces ND Pell-It

ND introduces open divisions dedicated to chemical blending, research and development, and design engineering

ND develops Vibra-Tite® VC-3, a user applied, adjustable, removable, and reusable threadlocker

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ND Industries’ Asian facilities are wholly owned divisions and have the full support of ND corporate and its resource centres.

The company also has further licensees around the world and is actively seeking additional licensees and joint ventures in order to further expand its global presence.

ND believes that its success in the pre-applied fastener industry is due in large part to the strength of its resources. Whether customers’ projects require chemical engineering, chemical manufacturing, mechanical engineering, inspecting and sorting, bottling and packaging services or A2LA lab testing, ND has a wide range of in-house capabilities. ND is fully ISO certified, REACH compliant, and lab accredited. In addition, all of ND Industries’ adhesive and sealant formulations are ROHS compliant.

“In the high tech world of manufacturing, tolerances are tight and specifications are rigid. Consequently locking, sealing, bonding, and assembly related products and processes designed

ND opens fastener processing facilities in Taiwan and China

ND’s chemical blending facility brings microcap production in-house

Fastener + Fixing Magazine • Issue 83 September 2013

Breakthrough with expandable locking and sealing microcaps

Vibra-Tite® becomes brand name for bottled products

ND expands to Istanbul, Turkey

to meet these requirements, are generally associated with high cost, and in many cases, slow response times. As a vertically integrated supplier ND is a cost effective, highly responsive alternative. We exceed our customers’ expectations by providing personalised engineering consultation and customer driven product research and development. Our specialised team of chemists and laboratory facilities are second to none.

We own and operate our own chemical manufacturing facility and our manufacturing engineers are hard at work designing and manufacturing custom application equipment that add unparalleled efficiency to our operations.”

ND Industries offers a wide range of pre-applied materials to resolve fastening and sealing challenges. From two base products in 1965 ND now has over 220, with the company continuously carrying out research and development and regularly introducing unique materials along with offsets to other brand names. ND currently owns 41 product and process patents in the USA and overseas.

ND’s pre-applied product categories include inert thread locking, reactive thread locking, masking and lubricating, advanced sealing and assembly aids. ND also has Vibra-Tite® - its adhesive and sealant division - that enables it to fulfil the needs of the OEM and MRO markets.

“ND fastening solutions can be supplied to suit specific needs. For instance, we pre-apply many of our products directly to our customer-supplied fasteners, in low or high volumes.

In addition, we offer a turnkey service whereby we supply both the fastener and fastener processing. Finally, if a customer’s preference is for user-applied products, ND has materials available bottled or in bulk for on the job application.”

To continue to create new products and increase efficiency in all areas of the company, ND more than doubled the size of its research and development department in 2011. Construction is also now underway to expand chemical blending and the Vibra-Tite® bottled product divisions.

“Through innovation, continual reinvestment, and the drive to better serve our customers, we have grown to become one of the largest self-locking fastener processors in the world. By working with us, fastener distributors can use our processing to increase the value of their fasteners, without adding to their inventory.” www.ndindustries.com

Pre-applied product categories • Inert thread locking Also known as prevailing torque, this process uses a mechanical force to create a secure lock that is resistant to vibration, shock and related slippage. It can typically be removed and reused.

• Reactive thread locking Once installed into a mating part, a strong chemical bond is formed, preventing slippage from shock and vibration while helping to seal fastening points against gas and liquid leakage.

• Masking and lubricating Formulated to ease the assembly process and to protect fastening parts against exposure to undesirable substances that can adhere to uncoated fasteners.

• Advanced sealing ND pre-applied sealants are designed to withstand a wide range of pressures, chemical fluids and gases, while reducing the chance of fastener loosening.

• Assembly aids Designed to make assembly safer, easier and faster by reducing application errors and worker fatigue.

www.fastenerandfixing.com

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EVENTS CALENDAR

Fastener Fair Turkey Where: Istanbul, Turkey When: 21 Nov - 22 Nov 2013 Web: www.fastenerfair.com What: The fastener event for Turkey.

The 11th Fastener Trade Show Suzhou MIDEST 2013 Where: Suzhou, China When: 30 Oct - 31 Oct 2013 Web: www.fastenertradeshow.info/11th/ What: Specialist fastener show.

BATIMAT Where: Paris, France When: 4 Nov - 8 Nov 2013 Web: www.batimat.com What: Building exhibition.

AAPEX - Automotive Aftermarket Products Expo Where: Las Vegas, USA When: 5 Nov - 7 Nov 2013 Web: www.aapexshow.com What: Automotive aftermarket products exhibition.

STAFDA’s 37th Annual Convention & Trade Show Where: Las Vegas, USA When: 11 Nov - 13 Nov Web: www.stafda.org What: Speciality tools and fasteners.

Intersolar India Where: Mumbai, India When: 12 Nov - 14 Nov 2013 Web: www.intersolar.in What: Exhibition for the Indian solar industry.

Elmia Subcontractor Where: Jönköping, Sweden When: 12 Nov - 15 Nov 2013 Web: www.elmia.se/en/subcontractor What: For subcontractors and suppliers within the

engineering industry.

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Where: Paris, France When: 19 Nov - 22 Nov 2013 Web: www.midest.com What: Subcontracting and services for the processing

of metals, plastics, electronics and electricity.

The Big 5 Where: Dubai, UAE When: 25 Nov - 28 Nov 2013 Web: www.thebig5.ae What: International building and construction show.

China International Hardware Show Where: Shanghai, China When: 26 Nov - 28 Nov 2013 Web: www.hardwareshow-china.com What: Tools, security systems, locks, DIY and

building hardware fair.

Handtools & Fastener Expo 2013 Where: Chennai, India When: 28 Nov - 30 Nov 2013 Web: www.iihtexpo.com What: Handtools and fasteners exhibition.

Construct Canada Where: Toronto, Canada When: 4 Dec - 6 Dec 2013 Web: www.constructcanada.com What: Building and construction exhibition.

Swissbau Where: Basel, Switzerland When: 21 Jan - 25 Jan 2014 Web: www.swissbau.ch What: National construction fair.

Fastener + Fixing Magazine • Issue 83 September 2013

Barcelona Tel: 34-93-2419306 Muenchen Tel: 49-89-5126710

Duesseldorf Tel: 49-211-78180 Paris Tel: 33-1-56895300

London Tel: 44-20-76384676 Rotterdam Tel: 31-10-4460300

Milano Tel: 39-2-20241008 Warsaw Tel: 48-22-2888200

EXHIBITIONS

Vegas Fastener Expo exceeds 2012 event The National Industrial Fastener & Mill Supply Expo scheduled for 23rd – 25th October 2013 at the Sands Expo & Convention Center in Las Vegas, Nevada, USA, has exceeded the 2012 show in exhibit space size.

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usan A. Hurley, CEM, general manager said: “We have sold 771 booths compared to last year’s 770 and are still receiving exhibit space enquiries and contracts on a regular basis. It is very exciting to see this kind of growth and interest, especially with over two months remaining before the Expo.

We may reach 800 booths by show time.”

Jim Bannister and Mike McGuire, general partners, commented: “We are very pleased to see how many fastener manufacturers, distributors, importers and sales reps are signing up for the information and education packed conference programme being offered on Wednesday 23rd – Thursday 24th October.”

They added: “A number of our conference sessions are free to all Expo exhibitors and attendees, plus the programmes being offered by the Fastener Training Institute, Pacific-West Fastener Association and WIFI are well worth the modest additional cost.”

The National Industrial Fastener & Mill Supply Expo is open from 9:00am - 4:00pm on Thursday 24th October and from 9:00am - 1:00pm on Friday 25th October.

Elmia Subcontractor partners MIDEST Elmia Subcontractor has signed an agreement with MIDEST, enabling Scandinavian subcontractor companies a greater opportunity to profile their companies to the French market.

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arla Eklund, project manager for Elmia Subcontractor commented: “We’re proud of this cooperation and view it as an excellent platform – both for further strengthening our Swedish subcontractors on the international market, and for inviting the world to come to us.”

Eklund added: “Exhibitors at MIDEST have access to 40,000 visitors from 70 countries, and the fair is an excellent opportunity for companies to introduce themselves to the major French market. Many companies look to Germany or Asia when they want to establish themselves on international ground, but France is a very exciting market, with a large automotive industry and future investments in renewable energy and wind power.”

The 43rd MIDEST exhibition will run from 19th - 22nd November 2013 at the Paris Nord Villepinte Exhibition Centre, France.

MIDEST, an industrial subcontracting exhibition, attracts exhibitors from a variety of different industries, including metal processing, processing of plastics, rubber, composite materials, electronics and electricals, microtechniques, industry services, wood processing and industrial maintenance.

The cooperation also means that both the Elmia Subcontractor and the Swedish subcontractor industry will be given help promoting itself in France. “Having a fair like MIDEST as a partner is a seal of quality. It means we’re a player to be reckoned with internationally,” concluded Eklund.

The Elmia Subcontractor exhibition is scheduled for 12th - 15th November 2013 in Jönköping, Sweden.

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Technical forum at parts2clean Approximately 240 exhibitors will be represented at the 11th annual parts2clean trade fair at Messe Stuttgart, Germany, on 22nd – 24th October 2013.

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s well as a comprehensive range of products and services designed to carry out industrial parts and surface cleaning reliably, cost-effectively, and ecologically, on display, parts2clean will also provide a German and English bilingual technical forum that will offer wide ranging information on optimising cleaning processes.

In recent years, the requirements for cleanliness have increased enormously in manufacturing, maintenance and remanufacturing. Whether the process is de-greasing, de-burring, cleaning, checking residual soiling, or temporary corrosion protection, the demand has risen despite cost pressures. Companies are facing the challenge of carrying out cleaning processes highly efficiently, safely and ecologically.

The parts2clean exhibitors from 15 countries aim to offer the solutions to handle these tasks.

Participation in the parts2clean technical forum is free of charge to trade fair attendees. The complete programme, additional information and the exhibitor list can be accessed online.

The opening times of Parts2Clean are 9am - 5pm for all three days of the show.

Fastener + Fixing Magazine • Issue 83 September 2013

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FA S T E N E R FA I R T U R K E Y P R E V I E W

Fastener Fair Turkey promises excellent balance for visitors

Fastener Fair Turkey, which takes place 21st – 22nd November, will fill Hall 11 at the IFM Istanbul Expo Centre, and provide an excellent balance between Turkish and foreign exhibitors, making it a valuable visit for both domestic visitors and those from surrounding and European markets.

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f the 134 exhibitors now confirmed at the first Fastener Fair Turkey, 52 percent are foreign companies representing fifteen countries. “We are delighted with the international response to the first Fastener Fair Turkey,” says Olivia Griscelli, Mack Brooks exhibitions director.

“Leading fastener suppliers and manufacturing technology specialists from Germany, Italy and France will be joined by exhibitors from North America, as well as Taiwan, China and India. This level of international support for the first Fastener Fair in Istanbul, demonstrates clearly both the geographic and economic significance of Turkey.”

International interest in Turkey’s fastener market is hardly surprising given the country’s strategic location between Asia and Europe and its proximity to so many major markets. With a population of 75 million, projected to grow at more than 8 percent per annum for the next decade, Turkey represents a major growth market for fasteners. Turkey is already the world’s eighteenth largest economy; compared with European economies it ranks seventh, with a 2012 GDP of close to US$800 billion, calculated at official exchange rates. 27 percent of GDP is generated directly by manufacturing and Turkish industrial output has sustained growth of close to 8 percent even in the challenging global environment of 2012. It is currently forecast to become the second fastest growing economy in the world by 2018 with manufactured goods expected to account for more than 90 percent of exports, valued at US$63 billion in the first five months of 2013.

Inside Turkey, the automotive sector represents a major source of demand for fasteners, with seventeen domestic and foreign principal vehicle producers employing more than 300,000 workers and some 4,000 indigenous suppliers. Turkey ranks eighth in comparison to Europe for the production of passenger cars but is first for both commercial vehicles and buses.

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Turkey also expects major growth from its rail sector, having started a major programme of investment in high speed rail links, the first of which came into service in the Istanbul-Ankara route in 2009. In Istanbul an ambitious project to link the Asian and European elements of the city’s metro system via the 1.4km Marmaray tunnel under the Bosporus will commence operation later in 2013. Overall Turkey is committed to continued increases in budget allocation for rail development with some US$25 billion earmarked for Turkish railways over the next decade.

For Turkish fastener companies these sectors, together with major developments in other sectors including power generation and distribution, marine engineering, and residential construction, have and will continue to present major growth opportunities. Many Turkish fastener manufacturers openly acknowledge that their quality standards and production technology have been driven forwards by strong export trade with European markets, in particular Germany.

Visitors to Fastener Fair Turkey, will find around sixty percent of exhibition space occupied by Turkish fastener manufacturers and suppliers, including the country’s largest manufacturers and many members of the influential BESIAD fastener suppliers’ association. “This makes Fastener Fair Turkey an excellent opportunity for purchasers and management from the Turkish fastener industry and its markets to meet and network,” says Olivia Griscelli, “as well as providing a highly accessible event for fastener buyers from across Europe and the Middle East.”

The modern IFM Istanbul Expo Centre is five minutes away, by a regular shuttle bus service, from Istanbul’s Ataturk International Airport, which is serviced by direct flights from major cities across Europe and the Middle East. The exhibition centre also has its own metro station providing excellent connections to accommodation in Istanbul. Access by road, taxi and Metrobus is also excellent. www.fastenerfairturkey.com

Fastener + Fixing Magazine • Issue 83 September 2013

> Are you a distributor or supplier of fastener and fixing products? > Are you an industry expert involved in one of the many sectors where fastener and fixing solutions are crucial for your business? > REGISTER NOW TO VISIT FASTENER FAIR TURKEY

The world’s leading exhibition dedicated to the Fastener and Fixing industry is coming to Eurasia!

21 – 22 November 2013, Istanbul IFM - Istanbul Expo Centre www.fastenerfairturkey.com • tel: + ()    Exhibits at the show: • Industrial fasteners and fixings • Construction fixings • Assembly and Installation systems • Fastener manufacturing technology

• Storage, distribution and factory equipment • Information, communication and services

Dates and opening hours: Thursday  November Friday  November From am to pm

TER S I REG FREE FOR LINE ON

www.fastenerfairturkey.com THIS FAIR IS ORGANISED WITH THE PERMISSION OF THE UNION OF CHAMBERS AND COMMODITY EXCHANGES OF TURKEY IN ACCORDANCE WITH THE LAW NUMBER 

FA S T E N E R FA I R T U R K E Y P R E V I E W

Address Hall 11, IFM – Istanbul Expo Centre, Atatürk Havalimanı Karşısı, 34149 Yeşilköy, Istanbul, Turkey

How to get there By plane - Istanbul Expo Centre is only 5 minutes away from Ataturk International Airport, which enables an easy access for international visitors.

Shuttle buses will operate in short intervals throughout the day.

It is only five minutes drive to the exhibition centre.

By Metro - The nearest metro station to the venue is

Opening times

D.T.M Istanbul Fuar Merkezi. The name of the metro line is M1-Aksaray- Atatürk Airport. Visitors will need to take the exit at the DTM – Istanbul Fuar Merkezi station.

Visitors can transfer from the Zeytinburnu or Şirinevler Metrobus stations to the Airport Metro line.

Metro map: www.idtm.com.tr/images/ulasim/metro_harita.jpeg

Thursday 21st November: 10:00am – 18:00pm Friday 22nd November: 10:00am – 18:00pm

By Metrobus - If you take the 34 A Metrobüs line you need to

Visitors

Entry ticket prices Pre-registered visitors: FREE On-site: 10 Turkish Lira Entry tickets are valid for both exhibition days. The show catalogue will be available on-site at the price of 10 Turkish Lira.

Visit www.fastenerfairturkey.com to pre-register online to save both time and money.

Accommodation Casali Tour has been appointed as the official travel agency for Fastener Fair Turkey 2013. Casali can offer a wide range of hotel accommodation to suit all budgets.

For more information visit: www.casalitour.com

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get off at the Şirinevler Station and change to the Airport Metro, then get off at the DTM – Istanbul Fuar Merkezi Station.

Metrobus Lines - 34Z Söğütlüçeşme-Zincirlikuyu

34A Zincirlikuyu-Avcılar

By car - Those using the E-5 and E-6 TEM Highways can reach IFM Expo Centre by following signs for Atatürk Airport. Once at the airport visitors need to exit over to the Istanbul Fuar Merkezi road.

Those using the coast road can reach the IFM Expo Centre by following the signs to the Atatürk Airport. Make an immediate right after passing the World Trade Center blocks and then enter the exhibition site by following the signboard posted.

Fastener + Fixing Magazine • Issue 83 September 2013

FA S T E N E R FA I R T U R K E Y P R E V I E W

Exhibitor list No. Company 516 ACTON 610 Akın Makina 420 Akpınar Civata 616 AKS Otomotiv 520 Albert Pasvahl GmbH 460 Alpine Wire and Tube Çelik Tic. Ltd Sti. 422 Attexor Clinch Systems 472 Alex Screw Industrial Co.Ltd. 517 Arma Clamps & Clips 350 A Raymond Bağlantı Elemanları 661 Berning Smart Fasteners 410 Best Kale Civata 340 Beksan Çivi 616 Beneri S.p.A 916 BESIAD 323 Berdan Cıvata 202 Bilgin Teknik San. ve Tic. 446 Bilgemer Otomotiv 423 Birlik Bağlantı 330 BOLT Bağlantı Elemanları San. ve Tic. A.Ş.

359 BTS 416 Carlo Salvi S.p.A 422 CEFIP Makina Endüstri Ürünleri 473 Changing Sun Metal Co.Ltd. 620 Colombo Giovanni 940 Huaian Mevi Fasteners 421 Çetin Civata 620 Dell’Era 616 Dinamo Bağlantı Elemanları 530 Dega Demir 936 Dresselhaus Çetin Civata Paz. Ltd. Şti.

572 Eko Endüstri 100 Emek Perçin 563 Endüstri Teknik 523 Erasya Euro Fastener 647 Evren Dakro Kaplama 120 Ezel Cıvata 630 Chien Tsai Machinery Enterprise 620 Frigerio Ettore 620 FRL 321 Faster Srl 433 Fikstek Bağlantı Teknolojileri 762 Form Teknik 510 Fermetal Dış Tic. Ltd. Şti.

346 Gardette

No. Company 627 Gel Gıussani 635 Gem International 650 Genç Rondela 110 Günmak Endüstriyel 531 Has Vida 926 HEROSLAM SAL 940 Haiyan Sanma Standard Hardware Co.Ltd 631 Home Soon Enterprise 369 Home Reen Enterprise 646 Huaian Mevi Fasteners 625 Inoxdadi 660 Jarvis 633 J.C Grand Corporation 524 Kaleliler Bağlantı 576 Konfu 639 Kind Auspice Industrial 320 Kabasakal Cıvata 216 Klimas Wkręt-met Sp z o.o.

343 KOHLHAGE Fasteners GmbH &Co.KG 346 La Goupille Cannelee 649 Lancaster 560 Max Mothes GmbH 560 Max Mothes Bağlantı Elemanları 302 Marer 946 Metmax Metal 643 Meridyen A.Ş 762 Metsan Civata 430 Mitas Civata 316 Murat Civata 349 National Machinery Europe GmbH 450 Net Civata 549 ND Industries Kilitleme Teknolojileri 930 Ningbo Qunli Fastener 422 Nord Lock GmbH L16 Nosta GmbH 410 Norm Civata/Standart Civata/Best Kale Civata 500 Nova Makine 353 Obel Civata 570 Özgür Plastik 320 Öz Civata Somun San. Tic. Ltd. Şti.

420 Omega Civata 918 Onur Montaj Sistemleri 520 Peter Schröder 620 Piloni Srl 450 Plogsties GmbH

No. Company 453 Prima Zanetti 443 Promsis Makine ve Montaj Sis.Tic. Ltd. Şti.

620 Rapitech srl 567 Rona Kranj 750 Rotsan Otomotiv 566 Riv-Elit (Titanox) 202 Rivit 563 Schnorr GmbH 475 San Shing Fastech Corp.

106 SMF Otomotiv 600 SAIDA Manufacturing Co. Ltd. 310 Sara Civata 541 Simar Dış Ticaret L14 Serin Civata 304 Sariv 118 SFS Dekpaks Bağlantı Elemanları 768 Schwer + Kopka GmbH (Süd) 441 Shanghai Sunray 540 Sanhuan Fasteners Co.Ltd 420 Standart Civata 948 Streicher Maschinenbau GmbH 922 Shanghai Jingyang Import & Export 124 Sunshine Fasteners 417 OSG Turkey Kesici Takımlar Sanayi A.Ş 640 Taşkazan Somun Cıvata 253 Test GmbH 317 Tekelioğlu Civata San. Tic. Ltd. Şti.

220 Teknoform 449 Trafilerie San Paolo 449 Tramev 252 Viteria Smel 210 Tut Kelepçe 504 Unipar Sert Metal 670 VVG-Befestigungstechnik GmbH & Co. 629 Vipa 910 Wrentham Tool Group 474 Wan Iuan Enterprise 471 Wan Cheng Precise Technology 910 WTG Phillips Screw Company 637 Yi Chun Enterprise 440 Yu Yao Fastener Factory 546 Zorlu Kimyasal For the most up to date exhibitor list visit www.fastenerfairturkey.com

High quality thread manufacturing Since its foundation in 1918, Max Mothes GmbH says that it has known what the market needs.

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hrough five generations the owner-operated company has used long term collaboration with its partners as one of the pillars of its success, becoming a competent service provider for ‘anything pertaining to screws’.

Max Mothes has the ability to offer exceptional combinations of materials, as well as unusual varieties and geometries.

“We find technical solutions to complex systems in collaboration with our customers. With all products meeting the very highest demands. Our efforts have long focused on cost optimisation in the area of C-parts and spare parts within the scope of TCO. By using individual connecting parts, valuable assembly time is reduced, and by using state-of-the-art materials we can provide solutions that ultimately reduce procurement costs.”

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Since 1995 YOUR IDEAL SOLUTION PARTNER. STANDARD AND SPECIAL BOLTS,SCREWS, STUDBOLTS, NUTS AND WASHERS

www.kaleliler.com.tr Sales Office and Showroom Address: Alınteri Bulvarı No:26 Ostim-Ankara / TURKEY Phone: +90 (312) 354 95 34 (pbx) • Fax : +90 (312) 385 29 03 / 64 Factory and Warehouse Address: İvedik Organize San. Böl. 1400. Sk. No: 22-32 Ostim-Ankara / TURKEY www.kaleliler.com.tr | info@kaleliler.com.tr

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FA S T E N E R FA I R T U R K E Y P R E V I E W

Specialist fastening components KOHLHAGE Fasteners, a specialist in fastening components and assemblies, can supply a wide variety of products including welding nuts, screws, plastic moulding inserts, as well as machined or cold formed special fasteners.

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uring its many years of experience, KOHLHAGE Fasteners has developed a variety of products to answer customers’ need. These products include the Ksm® welding nut, which KOHLHAGE says offers 2x higher strength of welding than DIN 928/929. There is also the Kim® in mould insert – which is available with or without thread for easy use as metal reinforcement in the plastic moulding process.

KOHLHAGE Fasteners’ points out that its speciality is to supply whatever is required to fit the application, whether it is a windmill, dishwasher or automobile. The highly skilled KOHLHAGE engineers are able to provide the necessary special

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parts depending on the production technology. Diameters up to 100mm using turning technology and up to 50mm using cold forming technology are provided on a daily basis, both in large and small quantities.

KOHLHAGE Fasteners is part of the KOHLHAGE Group, along with KOHLHAGE Automotive and KOHLHAGE Shanghai, and is located in the middle of western Germany.

“We are exhibiting at Fastener Fair Turkey to expand our suppliers network and also to acquire new customers. Come and visit us at stand 343.” www.kohlhage.de

Beksan to distribute SMART® in Turkey Beksan Çivi, a Turkish hardware producer, has signed an agreement with pgb-Polska to become its distributor in the Turkish market, with the collaboration being confirmed at Fastener Fair Turkey.

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eksan Çivi is a producer and exporter of nail and wire products and exports approximately 45,000 tonnes of products to 42 countries annually. pgb-Polska is the Polish production plant of pgb-Europe (headquartered in Belgium), and specialises in the manufacturer of innovative nylon anchoring systems – offering high performance fixing systems and a full range of packing possibilities to provide fastening solutions for every branch in the construction industry. pgb-Polska’s offering includes the following product ranges: • SMART frame anchors - ETA approved (ETA - 10/0392), easy to install (push-through installation) and all-round suitability for many substrates such as concrete, solid brick and perforated bricks. The full assortment on offer includes total fixing lengths ranging from 60mm to 230mm. The enclosed screw is available with countersunk head PZ3, T40, hexagonal head SW13, or hexagonal head SW13 with pressed-on washer and T40.

• SMART through bolts - Apart from the ETA option 1 through bolts (ETA - 10/0472), pgb-Polska also offers the SMK through bolt anchor with ETA option 7 for non-cracked concrete (ETA - 11/0474). This cost-effective anchor is available in zinc plated version from M6 to M20. Stainless steel A4 is also available upon request. A feature of the SMK is the setting mark on the body, which assists with correct mounting of the anchor.

• SMART chemical anchors - A cost friendly polyester resin and high performance vinylester resin were recently added to the product range. The chemical mortar is available in a user-friendly 300ml cartridge and also in a bigger cartridge of 410ml.

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The high precision turning company Colombo Giovanni & Figli Srl was incorporated in Abbadia Lariana in the immediate post war period as a one-man firm producing screw nuts. Rapid growth driven by its founder and sons has resulted in an industrial entity that now employs 29 people and has modern and technoligically sophisticated equipment.

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oday Colombo Giovanni & Figli Srl has a well established presence in both national and international markets and presents itself as the ideal partner for all companies looking for high quality turned parts produced in steel, special steel, stainless steel, brass and aluminium.

The company’s mission is to be a strategic partner, not just a supplier, for all companies requiring high quality turned parts and 360 degree top of the range service.

Colombo Giovanni & Figli Srl specialises in producing high quality turned parts according to specific customer drawings for the automotive, electronic, hydraulic and general engineering sectors. Production is carried out on Gildemeister and Mori Say multispindle machines, all equipped with Pietro Cucchi bar

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loaders. The company also has a well equipped department to perform secondary operations and component assembly, as well as a quality department and special camera equipped inspection equipment to carry out 100% quality checks. The production lines are also installed with a software system that allows the performance of Statistical Process Controls.

Colombo Giovanni & Figli Srl is committed to constantly increasing the quality standards of its products and services through well defined investment and personnel training plans and aims, it says, “to be a solid landmark for all our customers.”

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Advancement in external driving systems At Fastener Fair Turkey WTG Phillips Screw Company will showcase its latest advancement in external driving systems, the external MORTORQÂŽ Super optimised drive.

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hillips Screw Company states that this unique drive system has been developed to provide torque transfer equal or greater than existing hex, 12-point and six-lobe drives while reducing head height and weight. The system is quickly gaining traction with automotive and aerospace customers that are faced with rising fuel and operating costs.

Optimised for both height and weight the new drive provides great flexibility for field service due to its compatibility with both hex and bi-hex sockets for field service and maintenance. The unique shape of the driving wings provide improved contact service area that allows for reduced head height without sacrificing ‘wrenchability’. Even larger engagement surface area on the removal wings assures that even seized and corroded bolts can be removed without damage.

Initial applications for the new system include large jet engines and automotive frame connections. Support for both industries comes from Phillips Screws global network of licensed manufacturers for both fasteners and tools.

Aftermarket servicing is assured through a global supply programme with Snap-On Tool.

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910

Your SPECIALS are our STANDARDS

Bolts Nuts Studs holding together the Oil & Gas, Petrochemical Chemical & Energy Industries

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Tel: 1.713.929.0480 Fax: 1.713.466.8899

FA S T E N E R FA I R T U R K E Y P R E V I E W

New range of thread rolling dies HEROSLAM SAL will participate as an exhibitor at Fastener Fair Turkey 2013 and will present its new range of thread rolling dies to cover the increasing demands of Turkish fastener producers.

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EROSLAM states that fastener producers in Turkey face important technical challenges and it wants to be their partner in providing top quality tooling for improving thread rolling processes. HEROSLAM has noted an increasing demand for quality tooling conceived to consistently roll hard materials such us stainless steel, 10.9, 12.9 steel and superalloys such as titanium or inconel.

HEROSLAM explains that many fastener producers perform the thread rolling operation before heat treatment and once the fastener is hardened, it needs to be rolled again to guarantee the thread is correct. This re-work process implies significant costs that fastener producers are looking to avoid. HEROSLAM offers a completely new range of thread rolling dies (flat, planetary and cylindrical) conceived to roll hard material fasteners in one single operation, thus avoiding re-works and secondary operations.

This new range of thread rolling tools combines top quality steels exclusively developed for HEROSLAM tools; home-made coatings such as GG coating; and HEROSLAM’s expertise on thread rolling thanks to more than 70 years of experience producing thread rolling dies.

HEROSLAM’s new range of dies includes knurling dies, grooving dies, ogival dies, licensed dies, nail dies, woodscrew dies, aerospace cylindrical dies, planetary dies and special form dies upon customer’s request.

“Our staff are excited about participating at Fastener Fair Turkey and will be happy to welcome all visitors requesting more information about the new range of tools at stand 926.”

Global Inch Fastener Solutions

for more than 40 Years

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Tel.: +49 (0) 71 32/99 60-0 • Fax.: +49 (0) 71 32/99 60-60

www.schroederschrauben.de

Your Advantage: Our Penchant for Perfection.

Our approach to offer you precise and practical solutions is the rollbending process. Planning security is guaranteed by diversity of our product range and high degree of availability. Whether slotted spring pins, coiled spring pins, or tension bushings: Whatever designers and engineers need, they will find it in our full product range.

Light duty spring pins Coiled spring pins > Slotted spring pins acc. > Coiled spring pins acc. to DIN EN ISO 13337 to DIN EN ISO 8750

Heavy duty pins > Slotted spring pins acc. to DIN EN ISO 8752 > Coiled spring pins acc. to DIN EN ISO 8748

RD STANDA Y R O T C NEW FA WN 012- 01 JV

Spannstiftstraße 2 fon: +49 2334 957-0 info@jvu.de D-58119 Hagen fax: +49 2334 957-269 www.jvu.de

FA S T E N E R FA I R T U R K E Y P R E V I E W

Decreased costs, increased profitability SFS Dekpax Baglanti Elemanlari AS, founded in 1997 and based in Izmir, Turkey, is a manufacturer of self-drilling and self-tapping screws.

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FS Dekpax says that it is Turkey’s sole self-drilling screw manufacturer, with its DX brand name becoming the concept for the ‘smart screw’ in Turkey. The company also manufactures high quality fasteners (screws, rivets and special door hinges used in luxury residents and PVC systems) widely used at international airports, stadiums, factories and shopping malls.

Besides the construction industry, SFS Dekpax also offers products to some of Turkey’s and Europe’s largest white goods, electrical/electronics and automotive companies.

SFS Dekpax points out that it is capable of developing special products in collaboration with its customers in order to meet their needs. Using SFS Dekpax’s self-tapping TAPTITE® screws, customers can get rid of such operations as proceeding counter bore, cleaning, controlling and tapping. This helps the customer saves time, as well as cost. These special screws can also perform their fastening function even on very thin metal sheets (0.5mm) without any need for further operations. Thereby, they can help save material, which again helps to save costs. Similarly, self-tapping screws that are used on plastics also create a similar cost advantage.

“At SFS Dekpax we are not just a screw manufacturer, we are a solution partner implementing a systemic approach and caring about customers’ overall profitability,” explains Managing Director Murat Yildiz.

VVG – We fix it

Clamps for all applications Arma Clamps & Clips, based in Istanbul, Turkey, is an innovative and dynamic company that serves customers from a variety of sectors including automotive, home appliance and machinery.

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n a plant with 1,500m² covered area, Arma Clamps & Clips produces a wide selection of products including DIN 3016-1 and DIN 3017-2 hose and pipe clamps, cable clamps, exhaust clamps and heavy duty clamps, hanger clamps, screw clips and U clips, cage nuts and U nuts, special spring washers, as well as special spring clips for home appliance and automotive applications, and stamping parts.

Arma Clamps & Clips produces the moulds for its products in its own premises using expert staff. It also has the capability to produce parts from the initial CAD design stage through to the delicate production on CNC workbenches – enabling the desired quality to be achieved in shorter periods and to help lower costs.

Arma Clamps & Clips has ISO/TS 16949 certification, which it says complements its quality assurance system established many years ago according to ISO 9001. The company exports its products to different parts of the world, primarily Europe, and attends domestic and overseas fairs in order to widen its customer portfolio.

“We are the right partners in the field of fastening and fixing technology for integrated solutions from development to production.

Our main aim is to provide unmatched quality and timely delivery with optimum price for 100 percent customer satisfaction.”

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VVG Befestigungstechnik GmbH & Co KG, part of the Honsel Group, has more than 80 years of experience in R&D, production and distribution of premium quality fasteners, focusing on riveting technology including corresponding tooling equipment. esides classical industrial rivets such as solid rivets, semi-tubular rivets and hollow rivets from different materials, VVG also concentrates on all types of blind rivet technology - blind rivets, blind rivet nuts and blind rivet bolts.

VVG/Honsel offers an extensive and well-balanced assortment with many special developed and detailoptimised standard products. Examples of this are the pressed ALFO-Monel blind rivet with stainless steel mandrel as an optimal open blind rivet or the patent-registered multigrip blind rivet nut from the OPTO family. VVG’s range of fasteners is completed by sheet metal fasteners (clinch fasteners) and axial clamping rings and caps.

Since 2011 VVG has also offered the RIVDOM – a lightweight, modern riveting tool that VVG says provides a lot of advantages for nearly every application. The standard version offers a powerful 14.4V/1.5Ah battery that can be charged in less than one hour. The tool features a transparent mandrel collector so that the fill level is always in view of the user and the batteries big footprint assures that the RIVDOM can always be placed in a safe position.

“Through high quality products; fast and reliable deliveries; and high quality standards, VVG has become a universal partner for riveting technology. We fix it – all first hand from one source.” www.vvg-fasteners.com

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Focusing on cold forming technology

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National Machinery LLC’s exhibit at Fastener Fair Turkey 2013 (stand 349) will be focused on the LeanFX® machine and cold forming technology, along with information detailing all of National Machinery’s customer support services.

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eanFX® is the latest version of National’s quality proven FORMAX® cold forming machine. LeanFX was created with economy in mind, so it is designed with simplified features compared to the traditional FORMAX. However, National Machinery states that the LeanFX maintains the technology for providing faster running speed, more precise parts production, and a longer running life than other comparable competitor machines. The LeanFX line has grown to cover a large range of models and die configurations to fit any fastener producer’s needs.

At National Machinery’s stand visitors will also have an opportunity to learn more about the latest support services offered.

Customer support services are constantly being improved to better fit customers’ needs, including a new ‘Virtual Service’ offering that puts the eyes of a National Machinery technician in a customer’s plant instantly while reducing service visit expenses. Information will also be available regarding the benefits of National Machinery OEM spare parts, machine rebuilds, used machinery, on-site service, and technical support.

In addition to answering any questions visitors may have about cold forming, National representatives will also able to assist in visitors’ tooling engineering, customer support services, and used machinery needs. www.nationalmachinery.com

er 2013

21-22.Novemb

Istanbul

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ON

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THE CORDLESS BATTERIE RIVETER

For blind rivets up to 5,0mm diameter

Brilliant ergonomics and low weight

Standard nosepieces included

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Clear mandrel collector OPTIONAL

Big, safe footprint

Compact quick-charger

Gummed handhold

V V G Befestigungstechnik GmbH & Co. Friedrich-Wöhler-Str.44 D-24536 Neumünster

Powerful Li-Ion batteries Sturdy plastic case with comfort capacity with metal caps indicator (1,5 Ah or 3,0 Ah)

fon +49 (0) 4321 - 96 71 71 fax +49 (0) 4321 - 96 71 96 mail info@vvg-fasteners.com

Charger 12V/ 24V

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Extended front sleeve, Extended-/Facade-/Special-/ Quick change nosepieces

www.rivdom.com

OPTIONAL

Retension nosepiece

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RIVET NUTS 100

Ikitelli Org.San.Bolg.

Pik Dokumculer San.Sit. A-3 Bl.No:9 Ikitelli Istanbul - Turkey

t: +90 212 485 92 07 f: +90 212 485 20 06 e: sales@emekpercin.com

www.emekpercin.com

Visit us and our agency Endüstri Teknik Ltd Şti : Hall 11 | Booth 563

FA S T E N E R FA I R T U R K E Y P R E V I E W

New tool at Fastener Fair Turkey

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Rivit Srl, a specialist in the production and distribution of fasteners and installation tools for sheet metal working, will be launching a new product at Fastener Fair Turkey - the RIV536.

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he head of the RIV536 can rotate 360° (horizontal) and can be oriented in several positions from 0° to 180° (vertical), facilitating the installation of the rivet from any angle. RIV536 was developed for the installation of standard blind rivets, all alloys up to diameter 4.8mm, and it is equipped with four nosepieces for diameters 2.4mm, 3.2mm/3.4mm, 4mm and 4.8mm.

Rivit will also showcase the completely renewed version of the automatic riveter RIV610 at the show. RIV610 was created for the installation of blind rivets and it features an automatic feeding of the blind rivets. Rivit explains that the extremely fast working cycle of the RIV610 is possible thanks to the feeding system, which allows the automatic charging of the blind rivets into the gun. This feature avoids the uncomfortable, external manual loading mechanism, encouraging and facilitating the increase of production, and allowing the user to save around 50 percent of the installation time (when compared to the use of traditional tools for blind rivets).

Due to its 40 years of experience, Rivit has developed a comprehensive range of products including blind rivets, rivet nuts, self-clinching, welding studs, blind bolts, latches, cage nuts and spring clips, as well as the related tools for their installation. www.rivit.it

friction testing machines for screws, bolts, and nuts sizes from M2 up to M80 types like carriage bolts, tension bolts, self drilling screws, … patented transducers integrated heating-up solution extensometer as option standard-conform to ISO 14399, ISO 16047, company standards from FIAT, GM, Hyundai, PSA, Renault, VW and much more

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extended range of products vibration testing machines (Junker) tension testing machines TesT GmbH torsion testing machines Helena-Rubinstein-Str. 4 D 40699 Erkrath +49 (0)211 20 99 03-0 test@test-gmbh.com www.test-gmbh.com

The pure experience in force and torque measurement.

TesT KG

Bösch 63 CH 6331 Hünenberg +41 (0)41 785 60-10 test@test-ag.ch www.test-gmbh.com

C ATA LO G U E R A C K

September 2013

Targeting Turkey Fastener + Fixing Magazine provides a unique reference guide that offers the industry a fast and easy way to source both current and upcoming product Catalogues.

Use this convenient service to call, fax or email the companies to request a copy of their latest Catalogue and up to date product information.

ACT Fasteners & Components Ltd

Acton

Specialist in machine screws, materials steel, brass, stainless steel.

Distributors first choice in Europe for stainless steel fasteners.

Besides its huge range of standard products in A2 and A4, ACTON also carries lines of zinc-plated self-drilling screws, nylon fasteners, clamps & worm drive clips, nautical fittings. A same day dispatch service worldwide can be provided.

All threads - BA - BSF Whitworth - Unified - Metric.

All head styles.

Tel: +44 (0) 1902 791 880 www.actfasteners.co.uk

Non preferred/odd ball lengths and sizes and head styles over 25,000 difficult screws stocked.

email: acton@acton.fr www.acton.fr

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Albert Pasvahl GmbH & CO

Tel: +49 40 532 852 0 www.pasvahl.de

Tel: +90 (0) 324 6764490 email: info@berdanbolt.com

Baker & Finnemore

Albert Pasvahl offers you its experience and expertise in special connection elements and accessories resulting from over 75 years in business. In the course of this time, we have become a leading stockist of special standard screws.

For example: Direct from stock DIN 609/610, DIN 561/564 DIN 478/479/480 DIN 464/653/466/467 DIN 906/908/910

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email: sales@bakfin.com www.bakfin.com

Starlock速 Push-On Fasteners from Baker and Finnemore The Starlock速 push on fasteners are manufactured from finest quality high carbon steel and are specially heat treated to ensure secure holding quality. Starlock速 simply push on to the shaft to give an instant fix and grip, thus eliminating costly threading and grooving operations. Once fixed in position, the Starlock速 is so secure that they cannot be removed without destruction.

Berdan Bolt

Bonner Studs Limited

Being the first Ce certified company in Turkey, Berdan manufactures special and standard bolts, nuts, studbolts and other threaded & unthreaded fastening and bolting equipment for refineries. We also manufacture petrochemical plants, automotive industry, energy transfer lines, heavy constructional equipments, power plants, wind turbines, earth moving equipment and other industries.

Bonner Studs manufactures and supplies metric and imperial studs and all threads.

From our West Midlands factory we execute orders on a rapid turnaround basis using our wide range of in stock materials.

UNC

UNF

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BSF

BSW

Tel: +44 (0) 121 568 4900 www.bonnerstuds.co.uk

We also provide an array of finishes, secondary operations and supply a comprehensive range of specialist fasteners.

www.fastenerandfixing.com

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C ATA LO G U E R A C K Degometal

Tel: +33 (0) 4 92 08 56 56 www.degometal.com

DS Fasteners Ltd

• French Fabrication & Know-how • ISO 9001 certified plants • More than 47 years of experience • Rivets, Nuts, Riveting tools, Screws, Cable ties • Standard Products & Custom Technical Solutions • Constant drive for Research & Development • Presence in the Industry & the Specialized Distribution • Mastering our craft is our major strength

Switch to Stover Nuts the automotive industry approved all metal self locking nut.

Ex-stock from D.S. Fasteners Ltd in grade 8, 10, 12 & fine pitch.

Tel: +44 (0) 1842 763 000 www.dsfasteners.co.uk

HJZ - ZANDVOORT DRAADINDUSTRIE BV

Landmark Fasteners Pvt Ltd

Founded in 1936, was the first factory of hardened steel nails in Holland. Under our brand “HJZ” a complete range of hardened steel nails, stainless steel nails, brass nails, aluminium nails, redcopper nails and special carbon steel nails are manufactured.

Established in 1999, Landmark Fasteners (P) Ltd, an ISO 9001:2008 accredited company is located at Anand Industrial Estate, Ghaziabad Uttar Pradesh India.

Landmark Fasteners Pvt. Ltd., a part of the Dun & Bradstreet Global Database with the D & B D-U-N-Sâ Number: 92-038-5718 is also rated SME 3 by CRISIL

Tel: +31 314 333441 www.hjz.nl

Tel: +91-9810313143 email: landmark1@satyam.net.in

LUSAN FIJACIONES Y ANCLAJES SL

NORMA Group

LUSAN FIJACIONES Y ANCLAJES is a manufacturer and exporter of anchors. We have the CE certification for our anchors. Our range of products it is very wide.

(Sleeve anchors, wedge anchors, plugs...etc) Also we are specialized in manufacturing special parts for automotive. Lusan has a large stock for very competitive prices. www.lusan.es email: lusan@lusan.es

Global Inch Fastener Solutions

for more than 40 Years

Tel.: +49 (0) 71 32/99 60-0 • Fax.: +49 (0) 71 32/99 60-60

www.schroederschrauben.de

Tel: +49 71 32 99 600 www.schroederschrauben.de

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• Nylon Insert Nuts – Flange Nuts • Castle Nuts • Nylon Dome Nuts • Dome Nuts • Weld Nuts • Full & Lock Nut • Flanged Head Set Screws DIN 6921

email: info@normagroup.com www.normagroup.com

NORMA Group is a global market and technology leader in the attractive niche market Engineered Joining Technology, manufacturing and selling a wide range of innovative high quality products and solutions. NORMA Group leverages its worldwide manufacturing and distribution network to provide high-quality standardized products under its well known brands.

Peter Schröder

pgb-Polska sp. z o.o.

Over 40 years experience in trading and supplying customers with inch sized fastening items.

• Inch sized screws available from stock.

• Availability of every current type of screw threads and materials.

• Special parts available as well.

• Large availability from stock of high quality as per ISO9001-2000 don’t hesitate to talk to us we will be pleased to help you.

pgb-Polska, located in Gliwice, manufactures a wide range of high-quality nylon fixings: multifunctional plugs, frame anchors, hammer nail plugs…

New developments: new types of universal plugs and wall plugs!

Heavy duty anchors and chemical anchors complete the range. All main items have an ETA approval.

Private label packaging possible!

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Download our new catalogue now! email: piotr.baczkowski@pgb-polska.com www.pgb-polska.com

Fastener + Fixing Magazine • Issue 83 September 2013

C ATA LO G U E R A C K REYHER

Riv-Elit

Reyher is a leading wholesaler of fasteners and fastening technology in Europe and serves customers worldwide. With over 130.000 Different items, Reyher offers a broad and deep product range and covers needs across all industries. Different services, high quality awareness and a strong technical competence have a long company tradition.

Riv-Elit is an extensive range of competitively priced, innovative and high quality blind fasteners.

The production facilities of Rivelit products, based in Asia and Europe, are subjected to a high European quality control process.

Our expertise, our quality of products and our reliable technical support and service have already attracted a number of Turkish companies.

email : service@rivelit.com www.rivelit.com

email: export@reyher.de www.reyher.de

Shanghai Rivet Manufacture Co Ltd

Rolevet Ltd

Tel: +44 (0) 1902 421 252 www.rolevet.com

Rolevet are a leading manufacturer of industrial fasteners, specialising in Non-standard and bespoke to customer specifications.

Manufacturing from specialist alloys, duplex stainless steels and high nickel alloys.

Our manufacturing facility incorporates a hot-forging section alongside a fully equipped CNCWorkshop, resulting in Rolevet offering the complete fastener supply solution.

Shin Chun Enterprise Co Ltd ColorGuard® Coating - With nonChrome Zinc plating, high-grade Polymer Organic binder / top coat, it offers strong surface protection but no harm to environment.

Various colors are available.

email: paul@sce.com.tw www.sce.com.tw

Winer Screw® - With specialdesigned thread, it successfully reduce drilling-torque but no obvious affect to fastening function.

Screw-driving can be easier and quicker.

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Established in 1994, Shanghai Rivet Manufacture Co.,Ltd. located in Shanghai Jinshan Industrial park. We are ISO9001 and TS16949 certificated company.

Now our company is majoring in nuts series: Blind rivet nuts and other kinds of auto standard parts.

We have rivet nuts of more than 1000 styles, including cylinder, hexagon, open end, close end, carbon steel, stainless steel.

Tel: +86 (0) 21 3728 6065 Email: chinarivet@gmail.com

SKAKO VIBRATION

HARDWARE Industry SKAKO VIBRATION develops and produce vibratory feeders and conveyors to activate, transport and separate all kind of bulk solids since 1965.

SKAKO VIBRATION develops & produces vibratory feeders, storage feeders and vibratory conveyors to activate, transport & separate all kind of bulk solids, especially fasteners & automotive parts.

In the HARDWARE-Industry the SKAKO VIBRATION storage feeder type FV is often used for continuous and also weight-specific feeding of bulk material to: • Hardening, annealing and melting furnaces • Washing and Preparation machines • Packaging machines • Electro-Plating machines • Inspection machines for quality control • Separating plants To complete the programme there is the SKAKO VIBRATION - Lift- and Tipping-system TILDE to empty all sizes of transport boxes into the feeders.

Visit SKAKO at the SANTECH – booth no. 550 / hall 11 Furnace feeding systems & lifttippers to empty transport boxes fulfil the product range.

For good vibrations . . .

www.skako.com email: rma@skako.com

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Catalogue Rack November 2013 Coming up in the next issue...

Germany Contact Claire Lake for more infomation claire.lake@fastenerandfixing.com +44 (0) 1727 814 508 www.fastenerandfixing.com

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• Over 100 years experience of the industry • 150,000 sq feet of warehousing, stocking over 52,000 product lines and holding over 6,000 MT of stock • Trusted by the world’s leading tool & fastener brands • Selling ONLY to the merchant trade

HARRISON & CLOUGH LTD

Harrison & Clough’s Rivet Range ...in partnership with Sariv

QUALITY RIVETS

FROM THE SECTOR SPECIALISTS

Call us ..... we are ready!

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Next day delivery No minimum order value Sales office open 8:15 - 6:00pm, order online 24/7 Dedicated to the merchant trade ONLY

For next day delivery call 0844 571 22 22 or visit www.harclo.com

HARRISON & CLOUGH LTD

• Approaching 25 years of manufacturing excellence • Daily production of over 3 million pieces, on a site covering 22,500 square metres • In-house mechanical testing and optical sorting facilities

H&C, Sariv, Quality, Value ...words that go together

Countersunk 120° head design.

Used wherever a flush surface is required.

Dome Head Standard low-profile head, suitable for most applications.

Sealed Type 100% mandrel head retention, pressure and water-tightness.

Flange For use where thin, brittle, soft, or vulnerable materials are fastened.

Plain or Knurled Body

Peel Type Suitable for joining plastics, rubber, wood and laminates, tolerance of over-sized holes.

Multi Grip Vibrations free, wide range of grip.

Rivet Nut Primarily used for thin sheet applications, where tapping is impractical or impossible.

Finishes available in Aluminium • Zinc Plated Steel • Stainless Steel • Copper

Also available ....

• Painted Blind Rivets Rivets of all RAL or sample colours can be produced

• Self Service Packs On request, rivets can be supplied in a 100-piece service pack

• Special Requests We can supply special Blind Rivets & Blind Rivet Nuts according to customer’s specification

• Electrical Application Rivets • High Resistance Rivets • 3 Winged Aluminium Rivets • Riveting Tools

INSIGHT

Commitment to high standards

520

Albert Pasvahl GmbH & Co KG - a leading stockist of normed special screws, special connection elements and accessories - is this year celebrating its 80th anniversary.

A

lbert Pasvahl was founded in 1933 and originally sold commodities including enamelled ironware, axes and hatchets. By 1946 the company’s range of products had extended to include agricultural implements, screws, nuts, rivets and bolts, with the company exporting to Denmark, Sweden, England, South Africa and Australia.

In the 1950s Pasvahl started to focus on the more successful commodities such as screws, nuts and accessories and by the 1960s it had started to take the first steps towards specialisation - with the company incorporating brass screws and screw plugs into its range.

By the 1970s Pasvahl had decided to specialise entirely in fasteners and over the following years the business continued to expand its warehousing facilities, its data processing system, as well as its range of products.

Today Albert Pasvahl is a specialist for standard DIN special parts. It can supply an extensive range of products, which are available at any time in all sizes and lengths, including extra-long and special lengths. Pasvahl’s products can be used for a wide range of applications including machine building, engineering, automotive, rail, shipbuilding and agricultural machinery.

Commitment to high standards In addition to supplying a wide range of products, Pasvahl is also dedicated to delivering the highest quality products, with its policy on quality determined by three critical elements.

Firstly, to ensure the delivery of consistently high product quality the company selects its own suppliers on the basis of QMS DIN EN ISO 9001:2008, which enables it to guarantee high quality standards. Secondly, Pasvahl aims to guarantee delivery and service performance by ensuring the availability of

information, which is achieved through staff training and the use of modern office communication and information technology.

Finally, Pasvahl looks to maintain high delivery standards, which is achieved through Pasvahl having its own manufacturing plant for part of its product range, as well as through systematic stock.

“The products in our range are required to meet high quality standards, in many cases equal to those for parts specially made from drawing. It is therefore our task to supply our customers with above average product quality at attractive prices and favourable delivery times,” states Helmut E. Kindler, managing director at Albert Pasvahl. “We make these almost contradictory requirements of ourselves in close collaboration with manufacturing plants – some of which have been specially designed to meet the requirements of our products.”

He adds: “We combine the manufacturing requirements we receive from our customers on a daily basis. This means that the manufacturers consistently receive high order volumes even for special parts, which allows them to use economic production processes. In this way we achieve high price acceptance even for specially made parts.”

“Looking to the future we will continue to provide quality orientated service as a guarantee for maintaining our position on an increasingly globalised market,” Helmut E. Kindler concludes. www.pasvahl.de

Products at a glance Albert Pasvahl can supply products to customers across the globe with its range including:

• Fitbolts - With hexagon head DIN 609 (long threaded pin), 610 (short threaded pin) and 7968 in grade 8.8 and 10.9.

Also available are fitbolts with hexagon socket ISO 739 grade 12.9, with both established allowances f 9 and h 8, as well as hexagon set screw with coned half dog point or half dog point DIN 561 and 564.

• Square head bolts - DIN 478 with collar, DIN 479 with short dog point and DIN 480 with collar and half dog point.

•

Plug - DIN 906 with hexagon socket, DIN 907 core plugs, DIN 908 with hexagon socket and collar, DIN 909 hexagon head, conical, DIN 910 hexagon head with collar, DIN 5586 with collar and vent and DIN 7604 hexagon head, with metric fine pitch and imperial thread. All with KUR (melt polyamide seal ring) or NBR profile seal ring.

• Slotted pan head screws – DIN 920 with small slotted pan head, DIN 921 with large slotted pan head from stainless steel and brass, DIN 923 slotted pan head with shoulder.

• Knurled thumb screws and nuts - DIN 464, 653, 466, 467 in steel, zinc plated steel, brass and stainless steel.

In addition to these products, Pasvahl also stocks a large range of standard brass products, such as hexagon bolts DIN 931, DIN 933 and slotted screws DIN 84, DIN 85, DIN 963 and DIN 964. Pasvahl also offers zinc plated screws, with coatings including Dacromet, and screw locking.

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Fastener + Fixing Magazine • Issue 83 September 2013

Special Screws directly from stock!

Hexagon set screws with full dog point and half dog point

IFM Istanbul 21.-22.11.2013

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Stand 520 Fit bolts, plugs, knurled thumb screws, square head bolts, flat headed screws, hexagon set screws, brass screws and specials.

Fon +49 (0) 40 532 852- 0 Fax +49 (0) 40 532 852- 52

info@pasvahl.de www.pasvahl.de

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INSIGHT

Opening up new fields It seemed like an impossible task. Build an offshore gas platform that was strong and stable enough to withstand the elements in the middle of the North Sea, yet flexible enough that it can still be dismantled and relocated. By working with Nord-Lock Group, and using Superbolt assemblies almost six metres long, Heerema Fabrication Group achieved a world first.

422

T

he F3-FA gas platform is located in the Dutch sector of the North Sea, around 240km from the Netherlands. On the surface, it looks like any other offshore oil and gas platform – but it boasts one important difference. Unlike all other platforms, when the gas field runs dry, the platform doesn’t need to be decommissioned. It will simply be packed up, moved to another location and continue production.

Never before has a self-installing platform of this size and magnitude been constructed in water this deep. The entire structure, including topside, four suction piles and legs, reaches a total height of 133 metres and weighs over 8,800 tonnes. It’s installed far out to sea, in deep water where it will be subjected to strong winds and high waves.

Heerema Fabrication Group (HFG), the company commissioned to build the platform, estimates that over one million man hours have gone into the project. The result is an incredible feat of engineering, and something that is set to change the whole offshore oil and gas industry.

Gas was first discovered at the F3-FA field of the North Sea in the early 1970s, but has been left untouched until now as the gas deposits are too small to justify building a permanent platform.

The industry’s current economic model dictates that the value of deposits in any given field must exceed the cost of erecting an offshore rig.

However, since the new reusable platform can service multiple fields in its lifetime, it will change the whole industry and the ramifications are huge. All of a sudden, it’s now economically viable to tap into the world’s smaller reservoirs of oil and gas.

70

The project started in 2009 when HFG was originally commissioned to build a SIP (self-installing platform) – an offshore platform that can be installed without the need of a crane vessel and heavy pile-driving equipment. Similar SIPs had been used before, however only for smaller platforms in shallower, calmer seas. The new installation needed to support a much heavier platform, in much harsher conditions. On top of all that, it also needed the ability to be dismantled and relocated.

So how did HFG solve this seemingly impossible task? Its solution was to use the simplest and oldest fastener in human engineering history – bolts. Supplied by the Nord-Lock Group, the bolts are 5.5 metres long, 24cm in diameter and weigh over 2,000kg. Even the nut-style Superbolt tensioners used weigh over 350kg.

“The Superbolt assemblies we supplied offer the same security as welding, except they are faster and easier to install,” says Franz Raymann, service manager, Nord-Lock Group.

“We used a special sealed design, which protected the jackbolts in rough conditions. Each of the 36 jackbolts per Superbolt tensioner is individually sealed to protect it from corrosion and conserve the lubricant. Thus, the jackbolt can be loosened without any damage and the entire connection can be reused.”

With a project of this magnitude having never been attempted before, Nord-Lock engineers were also able to assist the project team with testing, calculations and installation. Another advantage offered by Superbolt assemblies was the ability to check load and preload at any time.

The entire platform, including legs, was constructed onshore and then transported out to sea via a flattop barge. On arrival at

Fastener + Fixing Magazine • Issue 83 September 2013

the F3-FA gas field, the legs were lowered to the seabed floor, where they were fixed to four suction piles. Using strain jacks, the platform was lifted off the barge and moved to the top of the legs. Once in position, it was fastened with sixteen Superbolt assemblies – four on each leg – preloaded to 12,000kN each. When fastened, the strain jacks were removed, leaving the entire 4,000 tonne platform hanging on just 16 Superbolts.

Total installation time, from the time the barge arrived on location, took just two days and four hours – quite remarkable for a construction of this size. “Compared to any other fastening method, Superbolt is much quicker and easier,” adds Raymann. “Speedy installation was also important as the barge was vulnerable to rough weather until the platform was secured.”

Raymann continues: “The use of Superbolts also ensures the installation process is reversible and repeatable. Bolts can be unfastened and reused, which is the essence of a re-locatable platform.” For HFG, the Superbolts are a perfect solution. “Nord-Lock’s nicely designed Superbolts and the smart tensioning system made the innovative F3-FA platform possible,” claims Frank Slangen, the F3-FA project manager for HFG. www.nord-lock.com

Franz Raymann, Nord-Lock service manager, checks the preload on one of the sixteen Superbolts.

Throughout the whole project, Nord-Lock engineers were able to assist with the installation

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C O N S T R U CT I O N F I X I N G S

ETA – securing safety with quality With the recent introduction of CE marking to the construction industry European Technical Approvals play a key role in the approval process.

Brian Deluce, technical manager for JCP Construction Products, a division of Hexstone Group, explains why ETAs have raised industry standards and bring it in line with similar trades and applications.

A

s part of the new European Construction Products Regulation (CPR) which came into force on 1st July 2013, ETAs (under the new legislation they will be known as European Technical Assessments) are the route for fixing products to achieve a CE marking, where no harmonised European Standard exists. Manufacturers now have a responsibility to CE mark products for which there is a harmonised European Norm (hEN). If a fixing has been awarded an ETA it will also be mandatory to go through the process of CE marking.

Traceability and accountability is a key aspect of the move towards CE marking. When displaying a CE mark, manufacturers are also putting their name to the product as well as providing full technical support. While this certainly has the potential to contribute to an industry wide increase in standards and an improvement in product design, it will also expose companies providing budget options of a lower quality.

Performance of the product and reference to the methods used for its application, assessment and Verification of Constancy of Performance systems (AVCP), as well as technical details necessary for the implementation of the AVCP, are also included in the ETA. The assessment is tested against a series of guidelines and there are usually 12 options within each guideline. For fixings suitable for cracked concrete options one to six are available, and for non-cracked concrete options seven to twelve, for example.

JCP Construction Products, the fixing division from OwlettJaton, always tests its products against options one and seven as these are the most comprehensive tests. Option one for cracked concrete and Option seven for non-cracked concrete have the greatest number of tests and therefore give less restrictive and more accurate results. Products that have a CE marking also require a Declaration of Performance and a Certificate of Conformity from the manufacturer giving all the required information to allow the product to be incorporated into a design calculation. JCP has recently re-launched its website to include ETAs, Declarations of Performance and Certificates of Conformity, where these are required.

Customers buying a product awarded an ETA know it has undergone rigorous testing and will perform to the level claimed for it. This is essential in the use

“ Customers buying a product awarded an ETA know it has undergone rigorous testing and will perform to the level claimed…”

There are various routes to obtaining the CE marking on a product including European Standards. However as there are currently few hENs for fixings, ETAs are an important assessment method leading to CE marking. An ETA can only be issued if the product is covered by a European Assessment Document (EAD), previously called a European Technical Approval Guideline (ETAG). Its aim is to create confidence in the performance of the essential characteristics of a construction product for its intended use.

The ETA contains general information on the manufacturer and product type, including a full description and intention of use. It also includes all the required information relating to loads, spacing and edge distances.

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Fastener + Fixing Magazine • Issue 83 September 2013

of fixings in safety critical applications.

When a customer purchases a fixing to support a piece of steel, for example, there are potentially serious consequences if the installation fails, so the use of an approved fixing is the only safe and responsible decision. For a non-safety critical application - bolting a table to a floor for example - a non-ETA fixing may be adequate: however performance will be assured with an ETA product.

The new legislation has turned the spotlight firmly on safety critical applications, and the responsibilities of specifiers, installers and the supply chain to ensure that the fixings selected will perform safely throughout the life of the installation. Construction and tradespeople who have previously purchased on price, therefore, really need to review their supply arrangements to secure a reliable source of correctly tested and approved fixings and fasteners. The alternative is to risk finding themselves in the awful situation of facing the legal, commercial and reputation risks, to say nothing of the moral responsibility, of discovering that a product has failed in a safety critical application.

Anyone purchasing fixings for safety critical applications therefore really needs to specify CE marked products. Many construction tenders already demand the use of CE marked fasteners and fixings amongst other building products; a trend set to increase as construction professionals become increasingly aware of their responsibilities and liabilities.

There is a huge advantage in using credible suppliers who can provide advice and guidance on which ETA evaluated and CE marked products are suitable for different construction applications, for both new builds and refurbishment projects. Not only will they be able to supply products with all of the necessary accreditations and proof, they will be well versed in the requirements of the new regulations – including which products are currently subject to CE marking and approval. www.jcpfixings.co.uk

S R N E O N I E T T C S FA P RO T E

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C O N S T R U CT I O N F I X I N G S

Bossong developing seismic C2 resin for standard threaded rods The need for high performance chemical anchors has become dramatically evident during recent high intensity earthquakes in Europe. This has pushed European institutions to adopt new tighter rules regarding the use of anchors in seismic areas (Annex E to ETAG 001).

Introduction Post-installed anchors (chemical and mechanical) for use in concrete are currently regulated in Europe by the EOTA (European Organisation for Technical Approvals) guideline ETAG 001: Metal anchors for use in concrete. This document includes a general part, five specific parts depending on the type of anchor, and three Annexes.

Now, after some years of work, the ETAG 001 includes a new Annex concerning the qualification of anchor in seismic zone - Annex E: Assessment of metal anchors under seismic action.

Considering that most European territories are classified as seismic areas, Annex E fills a significant regulatory omission.

History of Annex E In 2007 the European Commission gave EOTA the mandate to integrate the ETAG 001 guideline with a test protocol aimed at the seismic certification of post-installed anchors. After five years of work, the European guideline for seismic approval of anchors has been developed and has reached its final format in terms of the technical content.

The standardisation work leading to the preparation of this document has been long and intense, and involved contributions, alongside those from multinational corporations and European experts in seismic activities and Eurocodes, from small and medium European companies such as Bossong SpA. This was possible due to ECAP (the European Consortium of Anchor Producer) and the scientific cooperation of the Politecnico of Milan.

The first draft on the seismic qualification of the post-installed anchors was exclusively inspired by the United States standard ACI 355-2 (on which some of the current anchor certifications for seismic activities are based).

The regulatory work highlighted significant incompatibility between the United States standards and the European ones regarding the precise seismic qualification of the anchors. As a result, the 2007 draft could not be validated, and was significantly reformulated until reaching its current version (amended October 2012).

74

Annex E test protocol C1 and C2 Annex E provides that only anchors suitable for cracked concrete (Option 1 according to ETAG 001) can be qualified with the tests provided in the test protocol. The only exception refers to areas with very low seismic activity (ag S ≤ 0.05g)* for which no additional prerequisite is required; in other words the current qualifications according to ETAG 001 will be sufficient.

Specifically, two test protocols are identified: • C1: Only for non-structural uses and for levels of low seismicity.

• C2: For structural uses and non-structural uses and for levels of significant seismicity.

Fastener + Fixing Magazine • Issue 83 September 2013

www.custom-art.it

HOCHLEISTUNGSFÄHIGE CHEMISCHE VERANKERUNG FÜR BETON

ANCRAGE CHIMIQUE À HAUTES PERFORMANCES POUR BÉTON

HIGH LOAD CHEMICAL ANCHOR FOR CONCRETE PURE EPOXY RESIN

2 EPOXY 1

ETA Benestare Tecnico Europeo European Technical Approval

ETA-11/0345 Ø 8 ... 32 mm

ETA Benestare Tecnico Europeo European Technical Approval

ETA-11/0344

Option 7

Option 1

M8 ... M30

M12 ... M24

1962 sistemi di fissaggio

2012

®

w w w . b o s s o n g . c o m BOSSONG S.p.A. fastening systems Zona Industriale 2 - Via E. Fermi, 49/51 - 24050 GRASSOBBIO (Bergamo) Italy - Tel +39 035 3846 011 - Fax +39 035 3846 012 - info@bossong.com

C O N S T R U CT I O N F I X I N G S It must be pointed out that the C1 test protocol includes everything that is recommended already in the existing United States regulatory document ACI 355-2. This test protocol required a minimum number of 10 tests to be performed for every diameter of the anchor that one wants to certify.

Test protocol C2 is very different and certainly stricter. This protocol requires a minimum of 30 tests per diameter and tests in which the anchors are qualified in cracks up to 0.8mm in width, by simulating the inversion of the moment through the active compression of the concrete around the anchor.

Bossong BCR EPOXY 21 Specifically, in the field of chemical anchors, Bossong believes that for these applications epoxy products with the use of metal bars, could represent one of the best answers in terms of resistance and flexibility for the end user.

To satisfy the current and future requirements in this field, Bossong SpA is collaborating with the equipment laboratory of the Politecnico of Milan (department of structural engineering) to evaluate the behaviour during earthquakes of the chemical epoxy anchor BCR EPOXY 21 (European Technical Approval ETA - 11/0344).

According to Annex E protocol C2 - for structural uses and non-structural uses and for levels of significant seismicity Bossong has finished the phase of tests and is working to obtain the final ETA. BCR EPOXY 21 has been tested in combination with standard threaded rods. Bossong believes that this qualification will confirm BCR EPOXY 21 as one of the most advanced pure epoxy resins in the market. It also sees the possibility of using BCR EPOXY 21 to achieve C2 approved fixings using standard threaded rods available in the market will make safe installations in seismic risk zones easier.

The product already has two ETAs for fixing with threaded rods (Option 1 for cracked concrete and Option 7 for non cracked concrete) and for rebar connections, plus a certification to guarantee electrically isolated fixings. It is available in the sizes 900ml, 400ml, 265ml, and in the brand new 470ml cartridge. www.bossong.com

*ag = γ1 · agR Design ground acceleration on type A ground (Ground types as defined in EN 1998-1, Table 3.1); γ1 = Importance factor (see EN 1998-1, 4.2.5); agR = Reference peak ground acceleration on type A ground (see EN 1998-1, 3.2.1); S = Soil factor (see e.g. EN 1998-1, 3.2.2).

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C O N S T R U CT I O N F I X I N G S

R-KEM II approved for 15 substrates Recent advances in bonded anchor technology have led Rawlplug to develop R-KEM II, a multipurpose polyester styrene free resin approved for 15 substrates, that represents a solution for the most difficult anchoring challenges – overhead applications and installation in hollow structures.

R

-KEM II can be used for a wide range of indoor and outdoor applications in several embedment depths, and it is compatible with standard dispensing guns – making it a versatile solution. Further benefits include low odour as the formula is styrene free, and its ability to be mixed automatically via a mixing nozzle for easy and fast application.

R-KEM II holds two European Technical Approvals (ETA - 12/0394 and ETA - 12/0528) providing performance data for 15 substrates, including solid and hollow materials such as aerated concrete and different types of blocks and bricks. In addition to the various substrates, it can be used in reinforced and unreinforced concrete, dry or wet (Category 1).

Furthermore, the bonded anchor is also CE marked, making the product compliant with the Construction Products Regulation 305/2011 (CPR), which came into force in its entirety on 1st July 2013 and ensures that all building products offer reliable information regarding their performance.

The two component resin is available is two different sizes; 300ml and 175ml, and it is approved not only for coaxial cartridge but also for the patented cartridge free system (CFS), where the resin is contained in a foil sleeve, reducing waste material for environmentally friendly use.

Rawlplug’s innovative R&D team has also developed a summer and a winter version of R-KEM II in order to enhance the functionality of the product for higher or lower temperatures, thus ensuring the most appropriate setting and curing times.

Along with the extensive offer of approved resin products, which includes epoxy and vinylester formulas, Rawlplug also offers a full range of resin accessories from application tools to mesh and plastic sleeves for hollow substrates, providing a comprehensive range of bonded anchor solutions. www.rawlplug.co.uk

New ETA for HPE pure epoxy resin VJ Technology, based in Ashford, Kent, UK, has announced that the HPE pure epoxy resin has recently been awarded an ETA for post installed rebar.

V

J Technology (VJT) already has a range of resins with a European Technical Approval, which it says can satisfy every possible need of the construction industry. Manufactured exclusively for VJT the range consists of E410+ epoxy acrylate resin (ETA - 12/0570), V420+ vinylester resin (ETA - 10/0131) and HPE pure epoxy resin (ETA - 10/0087).

The E410+ is a cost effective resin with ETA Option 7 approval, for non-cracked concrete. The versatile V420+ has ETA Option 1 approval, for cracked and non-cracked concrete, and it also has an ETA for post installed rebar (ETA - 10/0136). The high performance HPE has an ETA Option 1 approval, for cracked and non-cracked concrete, and now HPE pure epoxy resin also has an ETA for post installed rebar (ETA - 13/0319).

VJ Technology points out that, as with all approved products, HPE has been subjected to a rigorous test regime and to ensure the same results are achieved in practice, it is essential that the approval requirements are carried out as specified. To help achieve this VJT offers ‘Tool Box Talks’ and training in the correct installation procedures.

The HPE pure epoxy resin is available in 385ml and 585ml cartridges and is a free flowing, non-shrink resin with an extended cure time making it ideal for the deep embedment required with post installed rebar. VJT also supplies the correct equipment required for the hole cleaning to ensure the full bond strength is achieved.

78

Fastener + Fixing Magazine • Issue 83 September 2013

New Spit Fix3 through bolt anchors The latest through bolt anchor from Spit Fixings range, the Spit Fix3, is a fast and convenient heavy duty anchor suitable for a broad range of applications in concrete, either pre-fastened or through fixed.

I

TW Construction Products explains that this innovative new product has one of the highest load capacities of any ETA Option 7 approved anchor (ETA - 13/0005), limited only to the concrete cone failure, and also boasts excellent edge and spacing limitations. It is extremely versatile and is ideal for use in concrete applications such as fixing columns, beams, brackets and plates.

The Spit Fix3 is manufactured in Europe and comes in a wide range of sizes complete with clear sleeve and head markings for pre-installation and post-installation guidance. Each box also comes with a quick reference guide to help achieve a fast and efficient fix onsite.

C O N S T R U CT I O N F I X I N G S Recent European Technical Approvals for fixings Here is a list of recent ETAs granted in the last three months to fixings products, following the agreement with the European Organisation for Technical Approvals.

I

t is important to note that existing ETAs may be amended or withdrawn so this list should not be considered definitive.

For further information and a full list of valid ETAs you should visit EOTA’s website. www.eota.be

80

ETA NUMBER

TRADE NAME

COMPANY

ETAG 001 Metal Anchors for use in Concrete (all parts) ETA - 13/0036

DeWalt PTB-PRO

DeWalt, Stanley Black & Decker Deutschland GmbH, European Anchor Development Center

ETA - 13/0046

TP Injection system E SD for rebar connection

TEAM PRO INTERNATIONAL FZCO

ETA - 13/0049

DeWalt Injection system PURE150-PRO for rebar connection

DeWalt

ETA - 13/0051

DeWalt Spinning Capsule SC-PRO

DeWalt

ETA - 13/0126

729 LANKOCELLFAST for rebar connection

PAREXGROUP

ETA - 13/0130

Profix PBA-R Bolzenanker

Profix AG

ETA - 13/0131

Profix PBZ-DP Bolzenanker

Profix AG

ETA - 13/0132

Profix PBZ-R Bolzenanker

Profix AG

ETA - 13/0148

SpECFix MTH, MTH-A4

Speciality Engineering Chemicals FZE

ETA - 13/0149

TILCA Highload Anchor SZ

Egli, Fischer & Co AG Befestigungs technik

ETA - 13/0160

Anchor DIBOGS

DIBOTEC Befestigungssysteme

ETA - 13/0164

IM PURE HX ETA 1 Injection System for concrete

Ter Laare Verankeringstechnieken BV

ETA - 13/0169

2K EASF galvanized or stainless steel bonded anchor

2K polymer systems Ltd

ETA - 13/0220

GRK Concrete Screw

GRK Canada Ltd

ETA - 13/0236

Kunkel Nail anchor N

Kunkel GmbH Befestigungssysteme

ETA - 13/0258

DeWalt AC100-PRO injection resin with anchor rod

DeWalt

ETA - 13/0308

HB MA CE GV, HB MA CE A4

HALFEN SRL

ETA - 13/0314

UIP Injection system ubond VI for rebar connection

UIP GmbH & Co KG

ETA - 13/0315

Apolo MEA injection system Resifix VY for rebar connection

Apolo MEA Befestigungssysteme GmbH

ETA - 13/0316

DeWalt Injection system AC100-PRO for rebar connection

DeWalt

ETA - 13/0318

UIP Injection system ubond PE for rebar connection

UIP GmbH & Co KG

ETA - 13/0319

VJT Injection system HPE 385 for rebar connection

VJ Technology

ETA - 13/0364

JCP Option 1 Throughbolt and Option 1 Throughbolt ITS

JCP Construction Products

ETA - 13/0366

MFT Ekspansjonbolt “VARMFORSINKET”

HITACHI POWER TOOLS NORWAY AS

ETA - 13/0367

FM753 Nautilus hrg

Friulsider S.p.A.

ETA - 13/0397

Injection system DeWalt PURE110-PRO

DeWalt, Stanley Black & Decker Deutschland GmbH, European Anchor Development Center

ETA - 13/0398

Injection system Powers PURE110-PRO

Powers Fasteners Europe, Stanley Black & Decker Deutschland GmbH, European Anchor Development Center

ETA - 13/0412

Injection system TecGrip CAS Vinyl Ester

PAREX Ltd

ETA - 13/0428

Henkel Injection system CF 920 for rebar connection

Henkel KGaA

ETA - 13/0435

SPIT MULTI-MAX

Société Spit

ETA - 13/0436

Injection System Spit MULTI-MAX for rebar connection

Société Spit

ETA - 13/0561

FIX-BASIC+

ITW Construction Products Aps

ETA - 13/0575

Injection system SOGIVA Stahlfix VESF

SOGIVA LIBAN ENGINEERING SAL

ETA - 13/0584

R-DCA, R-DCA-A4 and R-DCL Wedge Anchors

Rawlplug Limited

ETA - 13/0586

2KPS EASF-V, VE for rebar connection

2K polymer systems Ltd

ETA - 13/0588

Bucha Quimica Vinilica Premium Pecol steel bonded anchor

Pecol – Sistemas de Fixacao SA

ETA - 13/0589

MET 70 galvanized or stainless steel bonded anchor

EXPANDET Screw Anchors A/S

ETA - 13/0590

Memochem STE-300, Memochem STE-345, Memochem STE-410 galvanized or stainless steel bonded anchor

Yoldas Kimya Iç ve Dis Tic.Ltd.Sti.

ETA - 13/0591

Indercol Bucha Química, Bostik Fixação Química, Weber Bucha Química galvanized or stainless steel bonded anchor

Indercol Ind. Revestimentos e Colas Lda

ETA - 13/0592

Vesta EVO-500 galvanized or stainless steel bonded anchor

Fikstek Fixing Technologies San. Tic. Ltd. Sti.

ETA - 13/0593

Vesta EVO-900 Epoxy Acrylate galvanized or stainless steel bonded anchor

Fikstek Fixing Technologies San. Tic. Ltd. Sti.

ETA - 13/0594

Geocel Geochem Anchor Resin galvanized or stainless steel bonded anchor

Geocel Ltd.

ETA - 13/0595

Resapol rbs P400C galvanized or stainless steel bonded anchor

Resapol Ltd. Zetapro Ltd.

ETA - 13/0596

Zetacartridge No4 Epoxy Acrylate Styrene Free steel bonded anchor

ETA - 13/0597

Zetacartridge No2 Polyester Styrene Free galvanized or stainless steel bonded anchor

Zetapro Ltd.

ETA - 13/0610

Injection system Iccons CM100

Iccons PTY LTD

ETA - 13/0662

ING DS(Beige), ING DS(Blanc de France), ING DS(Grise), ING SP(Beige) galvanized or stainless steel bonded anchor

I.N.G. FIXATIONS

ETA - 13/0663

ING DI, ING CS, ING SO, ING CG, ING DI RAPIDE, ING DI(H), ING CS(H), ING SO(H), ING CG (H) galvanized or stainless steel bonded anchor

I.N.G. FIXATIONS

ETA - 13/0664

ING MP+, ING MP+ Tropical steel bonded anchor

I.N.G. FIXATIONS

ETA - 13/0678

TP EA

Team Pro Intl’

ETA - 13/0679

Köster Chemifix 200 steel bonded anchor

Köster Yapi Kimyasallari AS, Gebkim Kimya Ihtisas OSB

ETA - 13/0680

Tremco FX120, illbruck OT120 galvanized or stainless steel bonded anchor

Tremco illbruck s.r.o.

Fastener + Fixing Magazine • Issue 83 September 2013

OUR TECHNICAL APPROVALS FOR YOUR SAFETY!

Schäfer + Peters is your partner for stainless steel and anti-corrosion fasteners, DIN and standard parts such as wood screws, metric screws, tapping screws, washers, nuts and also products such as heavy-duty fastenings, safety screws and solar fastenings as well as special and drawing parts.

ETA 11/0283 9040 9044 9045 / 9048 9046 / 9049 9047 / 9050 9047_0 9047_1

Super-Drill CSK head timber screws drilling-point SP-Drill, CSK head timber screws with drilling-point Double pan head timber screws Double raised countersunk head timber screws Double countersunk head timber screws Pan washer head timber screws with cutting point Double CSK head timber screws with ribs, cutting point

All items are available in various versions.

We bond well with our customers. This relationship is backed up by us holding in excess of 30 000 different items in our warehouse, employing 160 enthusiastic and qualified members of staff and deploying modern quality management.

ETA 12/0086 - ETA 13/0178 9057/9059/9098 9057/9059/9098 9504 9505

Cladding screws cone point sealing washer 16/19/22 mm Cladding screws with point sealing washer 16 mm BI-Metal-Self drilling screws BI-Metal thin sheet screw

ETA 06/0124 9001

concrete bolts

ETA 11/0196 9004

Heavy duty wedge anchor

Schäfer + Peters GmbH ● Zeilbaumweg 32 ● DE-74613 Öhringen Tel. +49 (0) 7941 6094-0 ● info@schaefer-peters.com ● www.schaefer-peters.com

C O N S T R U CT I O N F I X I N G S Recent European Technical Approvals for fixings …continued

ETA NUMBER

TRADE NAME

COMPANY

ETAG 001 Metal Anchors for use in Concrete (all parts) ETA - 13/0681

UltraFix Plus, Chemset™ 101, Chemset™ 100, Chemset™ 102 galvanized or stainless steel bonded anchor

ITW Australia (Ramset)

ETA - 13/0719

Sika AnchorFix-2 Normal, Sika AnchorFix-2 Arctic, Sika AnchorFix-2 Tropical steel bonded anchor

Sika Service AG

ETA - 13/0720

Sika AnchorFix-1 galvanized or stainless steel bonded anchor

Sika Service AG

ETA - 13/0721

Sika AnchorFix-S galvanized or stainless steel bonded anchor

Sika Service AG

ETA - 13/0728

Injection system SPEEDFIX

PERIMETRE

ETA - 13/0734

ELEMATIC ETD III

ITW Construction Products Italy SRL

ETA - 13/0735

OUTIFIX GAB OUTIFIX ATX

OUTIFIX

ETA - 13/0736

TOX-S-FIX 7 PLUS

TOX-Dübel-Technik GmbH & Co. KG

ETA - 13/0737

ELEMATIC PRIME BLOK

ITW Construction Products Italy SRL

ETA - 13/0738

OUTIFIX TXVI

OUTIFIX

ETA - 13/0739

Injection System ELEMATIC PRIME BLOK for rebar connection

ITW Construction Products Italy SRL

ETA - 13/0752

MOPOLY, MOPOLYP, MOPOLYW galvanized or stainless steel bonded anchor

Index Técnicas Expansivas, S.L.

ETA - 13/0753

MOEPOX galvanized or stainless steel bonded anchor

Index Técnicas Expansivas, S.L.

ETA - 13/0762

Injection System OUTIFIX TXVI for rebar connection

OUTIFIX

ETA - 13/0779

Sika AnchorFix-2 Normal, Sika AnchorFix-2 Tropical for rebar connection

Sika Service AG

ETA - 13/0812

Polyfixer EP

Roberlo SA

ETA - 13/0825

SFIX 1 A4

TOX Dübel – Technik GmbH

ETA - 13/1012

TECFI Wedge Anchor ZJE

Tecfi S.p.A.

ETAG 014 Plastic Anchors for ETICS ETA - 13/0107

Klimas Wkret-med screw-in plug eco-drive

Klimas Wkret-met SP. Z o.o.

ETA - 13/0414

FM-ISOPLUS

LR ETANCO

ETA - 13/0420

MAG-KRAK-LIPN and MAG-KRAK-LIPMO

MAG-KRAK A. i R. Pluta Sp. Jawna

ETA - 13/0560

SPIT ISOMAX

SPIT S.A.S.

ETAG 020 Plastic Anchors (all parts) ETA - 13/0135

Tecfi frame/multi-purpose anchor VS-Handyplug®

TECHNOLOGY AND INNOVATION

Tecfi S.p.A.

G&B Group now have a UK warehouse where an entire range of products are available from stock for next day delivery (UK mainland only).

All the fixings you need

A comprehensive reliable service with technical support provides customers with guidance and flexible solutions.

Always ask for the best quality for your work.

Always ask for G&B quality.

ETAG 020 ETA 12-0261

F90

ETA-12/0594 OPTION 7

ETAG 001-05 Option 7

OUR EXPERIENCED STAFF WILL BE HAPPY TO ASSIST YOU: CONTACT THEM FOR FURTHER DETAILS OF OUR RANGE.

F120

GX-L Ø 10 mm

www.gebfissaggi.com

G&B Fissaggi S.r.l. Italia Corso Savona 22 10029 Villastellone (TO) tel. +39 011.961.94.33 fax +39 011.961.96.39 info@gebfissaggi.com

G&B Fissaggi UK warehouse Unit 16 Riverside Court Don Road - Sheffield - S9 2TJ (UK) tel. 0114 242 0074 fax 0114 242 0075 uksales@gebfissaggi.com

G&B Fissaggi Vertretung Deutschland johnengbfissaggi@gmail.com G&B Fissaggi Ibérica gbiberica@gebfissaggi.com G&B Fissaggi Benelux p.brok@gebfissaggi.com

The specialists in fastening technology

The NEWLY developed generation of

PediX post feet • Easy assembly with no milling work • The height can be adjusted after installation • High load-bearing capacity

12 fully threaded Ø 5.0 mm x 80 mm screws come supplied for each post foot.

PediX 140+50 PediX 190+100 post foot post foot

PediX B500+50 post foot

PediX B500 post foot

E.u.r.o.Tec GmbH Unter dem Hofe 5 · D-58099 Hagen Tel. 0049 (0)2331 62 45-0 · Fax 0049 (0)2331 62 45-200 email: info@e-u-r-o-tec.de · www.e-u-r-o-tec.de

C O N S T R U CT I O N F I X I N G S

Fixing solid wood subfloors The screw manufacturer HECO-Schrauben GmbH & Co KG has extended the HECO-UNIX product range with the addition of a new flooring screw. Installers can now benefit by using the patented fully threaded HECO-UNIX-plus wood panel screw for securing floorboards to joists with the contraction effect of the HECO-UNIX.

N

ew floors need a solid subfloor construction for a perfect walking surface.

In order to prevent problems such as subsequent loosening of the subfloor in chipboards or floorboards, fitters usually use both fully threaded and partly threaded screws. This prevents any irritating creaking of the floor, but with the HECO-UNIX-plus wood panel screw, this double assembly work is no longer necessary. The decreasing thread pitch on the fully threaded screw automatically pulls the components together and fixes them with the thread. This means that the boards can be laid quickly and efficiently onto a level substrate, because they are permanently and securely fixed to the underlying wooden construction.

HECO-Schrauben explains that thanks to its serrated ‘plus’ tip the HECO-UNIX-plus wood panel screw grips immediately, particularly on hard surfaces such as oriented strand board (OSB) or chipboard and facilitates faster installation than with standard screws. The countersunk head with its patented cutting ribs is easy to screw in and forms a neat flush finish with the board surface.

The HECO-UNIX-plus wood panel screw has European Technical Approval (ETA) and is CE compliant. It is now also available with T-drive in the sizes (D x L) 4.5mm x 50mm/60mm/70mm/80mm. www.heco-schrauben.de

Chemfix launches new resin system Chemfix Ltd has introduced Chemfix 500 - a brand new resin system to add to an already high quality range of chemical anchoring solutions. Chemfix 500 is a new high performance 3:1 pure epoxy with an ETA (ETA - 13/0470) and a host of other approvals.

A

vailable in 385ml, 585ml and by special request 1,400ml sizes, Chemfix says that no other pure epoxy in its class has more approval coverage or quality than Chemfix 500. It can be used in dry or wet concrete, as well as in flooded holes.

Chemfix 500 includes Option 1 ETA approval (cracked and non-cracked concrete) covering rebar verified by TR029 sizes 8mm to 32mm diameter and studs M8 to M30. It is also suitable for post installed rebars verified

by TR023; has received seismic anchor performance category C1; and is BS6920 tested and approved for use with drinking water; as well as being fire rated.

“At Chemfix we strive to be the true service leader in own brand label, and because we only sell private label branding, we are your true partner. We want to provide you with the best and most affordable systems that give quality, speed and service in one package.

If you want a resin that is going to be adequate for the highest level projects and most rigorous of applications then Chemfix 500 is the solution. It is a high level product displaying the highest performance levels with European approvals.”

84

Roberlo obtains new ETAs Roberlo SA, a Spanish company specialised in the development and manufacture of chemical products in the industrial, construction and DIY sectors, recently obtained three new European Technical Approvals.

T

he new ETAs have enabled Roberlo to offer a complete and certified product range, to use in a variety of applications and with different technical performances. The approvals include Polyfixer PSF - a polyester styrene resin that is approved for use in masonry according to ETAG 029 (ETA - 13/0813); Polyfixer EP – a pure epoxy that is approved for use in post installed rebar connections (sizes M8 to M32) based on TR023 (ETA - 13/0812); and Polyfixer VSF – a vinylester styrene free resin that is approved for threaded rod in concrete from M8 to M30 according to TR029 at temperatures as low as -20ºC. “Our private label service for chemical anchors offers a high performance product range to be used under customers own brand name, including packaging support and customisation to meet their specific requirements. A range of resins including polyester, epoxyacrylate, vinylester and pure epoxy, with styrene or styrene-free are available in all cartridge types, providing our customers a high quality and versatile product portfolio.”

Fastener + Fixing Magazine • Issue 83 September 2013

HECO-UNIX – The unique fully threaded screw with contraction effect ®

INSERTI FILETTATI THREADED INSERTS BLINDNIETMUTTER

Patented HECO-UNIX full thread ®

SISTEMI DI FISSAGGIO FASTENING SYSTEMS VERBINDUNGSSYSTEME MAIN OFFICE Via Bellardi, 40/A - 10146 Torino - (Italy) Tel. +39 (0) 11 70.72.398 +39 (0) 11 70.70.877 - Fax +39 (0) 11 70.72.521

Contraction effect thanks to the full thread with variable pitch The HECO-UNIX combines the characteristics of a part threaded screw with the advantages of a full threaded screw ®

Patented combi screw head for mounting in fittings and on wood Precise fit in fittings Milled effect in wood thanks to milling grooves

www.fixi.it - info@fixi.it

HECO-Schrauben GmbH & Co.KG Dr.-Kurt-Steim-Straße 28, D-78713 Schramberg Tel.: +49 (0)74 22 / 9 89-0, Fax: +49 (0)74 22 / 9 89-200 E-Mail: info@heco-schrauben.de, Internet: www.heco-schrauben.de

Professionals choose Tillex Made in Denmark since 1954...

Negotiated with wholesalers, DIY & OEM

Tillex ∙ Skelstedet 1A ∙ DK-2950 Vedbæk ∙ Tel. +45 45 89 12 66 ∙ tillex@tillex.dk ∙ www.tillex.dk

C O N S T R U CT I O N F I X I N G S

INDEX improves its range of chemical anchors INDEX Fixing Systems, a manufacturer and industrial supplier of fixing systems, says that in its pursuit of excellence and continuous improvement it has improved its wide range of ETA accredited chemical anchors.

I

NDEX’s range of chemical mortar cartridges already included the approved version of the MOPOSE, MOVISE and MOEPSE anchors, and has now been expanded with seven new certifications, which make a total of 10 approvals for 5 products.

Thus, the MOPOLY anchor, polyester, has been approved for use in concrete, in option 7 according to ETAG 001 (ETA - 13/0752).

The anchor MOPOSE, styrene-free polyester, which already had an approval based on ETAG 029 for use in brick, has also been approved for use in concrete, in option 7 according to ETAG 001 (ETA - 12/0306). The anchor MOEPOX, acrylate, has been approved for use in concrete, option 7 according to ETAG 001 (ETA - 13/0753). The anchor MOEPSE, styrene-free acrylate, has extended its approval for use in concrete with studs between M8 and M30 (the previous version of the approval only included metrics 8 to 24) and with corrugated stud used as anchors, M8 to M32; in addition, it has been approved for use in rebar based on TR023. Finally, the anchor MOVISE, a styrene-free vinylester, maintains its approval for use in rebars based on the TR023 and its fire resistance approval when used in concrete. It has also unified its two approvals for use with yellow zink-plated and stainless steel studs in concrete in a single approval in option 7 according to ETAG 001 (ETA 09/0167); and has been additionally approved for use in brick according to ETAG 029 (ETA - 13/0368). The MOPURE, pure epoxy, the last product of the chemical anchors, is pending for approval for use in concrete.

All these new approvals have been granted by the European Organisation for Technical Approvals (EOTA), and comply with the new rules established by the Construction Products Regulation, which entered into force on 1st July 2013. Following the provisions of this regulation, all approval certificates of the chemical anchors, the same as the certificates of the rest of the approved products, are available to all customers of INDEX Fixing Systems, as well as their corresponding Declaration of Performance. www.indexfix.com

www.don-quichotte.com

Don Quichotte

速

Fixpin

Speedplug/Total-Fixx

The professional brand for fixings and fasteners Fastening technology for everyday use. High-quality, time-saving application in construction and installation. That is what the products of the Don Quichotte brand stand for.

Snap-on Pipe Clip OPDZ

The short-term delivery of our products and the direct, uncomplicated processing of orders make Don Quichotte a strong and reliable brand for users in the trade.

Fixing the world Wood- and Wood Construction-Screws with Flat- and Waferhead (diameter 8+10 mm)

The screws for professionals!

DIN EN ISO 9001:2008 Herbert Knoke GmbH & Co. KG . An der Strusbek 21 . D-22926 Ahrensburg Fon: +49/(0)4102/4783-0 . Fax: -33 . info@herbert-knoke.de . www.herbert-knoke.de certified

M A N U FA CT U R I N G T E C H N O LO G Y

Atotech - coating for any fastener One of the key industries for Atotech Deutschland GmbH is the fastener industry. Fasteners – and consequently the quality of the coatings – are essential and decisive for most of the things of an everyday life. Industries such as automotive, construction and electronics have specific requirements for fasteners and it is Atotech’s challenge to match those specific needs.

I

n the business field of corrosion protection coatings, Atotech says it is one of the few companies supplying both electrolytic zinc and zinc alloy plating processes, as well as zinc flake technology. Atotech’s product range includes all types of zinc plating additives and a comprehensive range of zinc nickel processes. A broad choice of high performance Cr(VI)-free conversion coatings and sealers is also available.

Atotech’s zinc flake systems provide a wide range of base coats and top coats in the colours silver and black. Zinc flake technology provides high level corrosion protection without risking the exposure of hydrogen embrittlement to the components. Being able to offer both technologies means that Atotech is able to respond to all corrosion protection needs – all from one source.

The automotive industry, as the biggest fastener consumer, has the most demanding requirements. Atotech offers a full range of products for electrolytic deposition as well as electroless zinc flake applications, such as dip-spin, meeting global automotive OEM requirements. To make sure that individual friction values are met, Atotech also offers lubricants, integrated within a sealer or top coat or as a separate step.

Atotech’s processes fulfil the requirements of a substantial number of OEM specifications and are officially approved by various automotive manufacturers.

Specifically engineered coatings The Magni Group Inc is an industry supplier of protective metal coatings with over 100 varieties of specifically engineered coatings available worldwide.

M

agni has grown over the last four decades to include more than 20 company-owned operations in North America, Japan, China, India, Europe and Brazil and over 100 applicator licensed partners located across six continents. Magni continues to grow worldwide with strategic relocations, partnerships and expansions.

Magni points out that automotive manufacturers, such as Ford, General Motors, Volkswagen and Nissan, choose its products as their preferred finish on their fasteners due to the products’ performance abilities, environmental compliance and test results. One of the most popular coating, Magni 565, has a combination of an inorganic zinc-rich base coat and an aluminium-rich top coat, plus an integration of friction modifiers, which produces repeatable tightening characteristics.

Looking to the future and Magni believes renewable energy and electrical powertrain technologies will play a growing role. Maintenance free fastener technologies for the wind or building industry require the highest possible corrosion resistances, that regular paints or galvanic processes don´t achieve. Magni products are tested and approved to fulfil the harshest requirements, i.e. off-shore. Even Magni standard coating systems such as Magni 565 are designed to pass several thousand hours of neutral salt spray and UV exposure.

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Dörken receives new approvals Dörken MKS-Systeme GmbH & Co KG has recently received several new approvals underlining the capabilities of the DELTA-MKS® systems.

F

irstly Porsche has extended its approval for the existing system of DELTA-PROTEKT® KL 100 and DELTA-PROTEKT® VH 301 GZ to include non-bulk material parts, which are already in use in two models. Particular requirements such as 1,200 hours in salt spray test (as per DIN EN ISO 9227) following stone impact test were satisfied without any problems.

Progress is also continuing in the classic market for automobile fasteners. At Jaguar Land Rover the DELTA-PROTEKT® KL 105 system has been approved for use with fasteners, including in the engine and propulsion area, and for TAPTITE®’s (approval STJLR.50.5057). Decisive here was the low spread of coefficient of friction with just one product in two coats and the high corrosion protection lifetimes of 1,000 hours against red rust and 240 hours against white rust (each as per ASTM B117).

Dörken has also provided a solution for the ‘Ripp Bolts’ (serrated flange bolts) used on PistenBully vehicles from Kässbohrer – an all terrain device that is used to prepare ski pistes. The coating system used comprises of the base coat DELTA-PROTEKT® KL 100 and the top coat DELTA-PROTEKT® VH 301.1 GZ. The top coat DELTA®-SEAL black is also used in special cases. The serrated flange bolt is a self-locking bolt (M5 to M16) with serrations below the head, used wherever high levels of vibration occur. The requirements of 720 hours in a salt spray test (as per DIN EN ISO 9227) were safely met.

Fastener + Fixing Magazine • Issue 83 September 2013

?

You specify the corrosion protective coating GEOMETÂŽ on your components, do you realise you are contributing to environmental benefits?

We produce our chemicals in each region of the world, near to our customers.

Shortened delivery journeys decrease the transport CO 2 emissions. In addition, our worldwide customers get a better service.

www.nofmetalcoatings.com NOF METAL COATINGS EUROPE S.A. 120, rue GalilĂŠe 60315 CREIL Cedex / France Tel.: + 33 ( 0 ) 3 44 64 63 62 Fax: + 33 ( 0 ) 3 44 64 63 40 E-mail: infofr@nofmetalcoatings.com

is a registered trademark of NOF CORPORATION

Shorten distances

M A N U FA CT U R I N G T E C H N O LO G Y

A new test laboratory for bolted assemblies Cetim, a Carnot approved technological institute based in France, is investing 700,000 euros in a new laboratory dedicated to mechanical tests for bolted assemblies, including a high-capacity, high-speed torque loading bench (10,000Nm) and a 600kN tensile testing machine.

T

he laboratory is intended for industrial companies designing multi-component equipment with bolted assemblies, and faced with growing needs for performance and reliability improvements. The new unit will allow such complex assemblies to be characterised, in order to control the calculation data, correlate and confirm these calculations through tests, and validate performance levels and proper dimensioning, while ensure quality control on receipt (acceptance inspection). The new facilities and equipment will significantly widen the scope of action of the tests.

The 10,000Nm high-capacity/high-speed torque loading bench allows threaded elements to be characterised and qualified.

It sustains a load of 1,300kN and a temperature of 150째C, as well as a 500rpm rotation rate. A tightening torque is applied in continuous mode to a bolt and nut assembly to generate a torque

loading force. The system enables the operator to measure and/ or determine one or more tightening characteristics, and notably friction coefficients.

The 600kN tensile testing machine is intended to ensure mechanical characterisation of bonded, welded, screwed/bolted and riveted assemblies, as well as complete assemblies with parts and sub-assemblies. It will help verify full compliance with the standards or observance of the mechanical characteristics/ properties for specific requirements. It sustains tests at extreme temperatures ranging from -70째C to +250째C under a 600kN loading. It will also be used in order to validate the dimensioning of the assembly by correlation between tests and calculations, while measuring deformation either in contactless mode (image correlation) or in contact mode (instrumentation).

in step with your business Step into a partnership that takes your business further.

Working with the cold heading specialists at Tata Steel, Europe’s second largest steelmaker, is an experience like no other.

Our focus is to support you to improve your business performance, whether that’s through process efficiencies or product development. We do that by understanding your business as well as you do. A flexible, short-cycle rolling programme means we can react quickly to fulfil your orders.

We’ll work with you to reduce stock across the supply chain, ensuring you have all the steel you need, just when you need it.

Together we make the difference www.tatasteeleurope.com

Our dedicated account managers provide a single point of access, not only to our wide range of wire rod, but also to our technical, logistical and manufacturing expertise.

And our international network provides a local service, worldwide.

Find out how we can work together to make a difference to your business: E: wire.rod@tatasteel.com T: +44 (0) 1724 381410 www.tatasteeleurope.com/coldheading

M A N U FA CT U R I N G T E C H N O LO G Y

EWMenn – 100 years of machines Ernst Wilhelm Menn founded EWMenn on 1st September 1913 as a mechanical workshop in the small South Westfalian town of Hilchenbach, Germany. In the early days EWMenn manufactured tools for local industry and provided a variety of mechanical services.

E

WMenn’s involvement with the fastener industry began in the mid-1920s. At that time the company’s first screw head slotting machines were developed and built. They were followed with production of EWMenn’s first flat die thread rolling machine at the end of the 1940s.

In 1954 Master Craftsman Oswald Menn, son of Ernst Wilhelm Menn, took over the company and in the decades following led it to the forefront of the industry. At that time, and even more so today, the highly skilled EWMenn workforce contributed significantly to the company’s rise to prominence. With the company stating its rapid advancement could not have otherwise occurred without the many contributions of these very skilled and dedicated men and women.

EWMenn began exporting its first machines in the 1930s. To date, almost half of all machines manufactured at Hilchenbach are exported. EWMenn states that nearly every major fastener manufacturer worldwide relies on proven EWMenn machines for their daily production requirements.

Technological leadership demands continuous development and innovation.

In 1960 EWMenn says it set a new industry standard with introduction of the company’s new Model GW 52 highspeed, flat-die thread rolling machine.

With an output of 600 pieces per minute productivity was doubled compared to all other existing competitive machines

available at the time. EWMenn points out that today the Model GW 52 and its sister models GW 32 and GW 63 are recognised as among the most successful thread rollers ever introduced to the market.

Further innovations followed in the 1970s and 80s. Especially noteworthy was EWMenn’s introduction of its hydraulic die carrier clamping system. This patented system was the first to allow extremely quick and exactly repeatable first article setup of flat die thread rolling machines from working papers.

Ernst W. Menn, son of Oswald Menn and grandson of founder Ernst Wilhelm Menn, joined the company in 1986. He took over as third generation managing director in 1988. Almost simultaneously EWMenn expanded its product line to

include ‘Horizontal’ flat die machines, which achieved their name due to the machine’s slide running horizontally and almost perpendicular to the feed rails. This new machine series was very successful - especially in the United States. Several hundred machines of this type have been delivered worldwide since.

A further technological and quite revolutionary milestone followed in 2000 when EWMenn developed a system to allow setting and adjusting die match at the push of a button even if the machine was in production. This dramatically simplified a previously time consuming adjustment process and has led to even more advanced abilities today.

A special event celebrated in 2007 was the delivery of the 5,000th EWMenn machine.

Not long thereafter the largest machine ever built at EWMenn, the Model GW 161-HX, was shipped. With a 90kW main drive and 42 tonnes of weight this machine can thread woodscrews up to 16mm in diameter with overall lengths of up to 800mm.

In the 100th anniversary year of 2013 Ernst W. Menn takes an optimistic view of the future. “Thanks to our highly qualified team and their powerful innovative skills we will continue to push technological advancement in the fastener industry. Wherever peak performance is required we will continue to find the best possible solutions for our customers and will continue to be a reliable partner for them. We are looking forward to the upcoming challenges.” www.ewmenn.de

If you can dream it - BILWINCO can do it Danish based BILWINCO A/S supplies heavy-duty, high-performance weighing, counting and packaging systems designed for handling fasteners and components such as bolts, electrical components, nails, nuts, plastic parts, rivets, screws and washers.

W

hether heavy, sharp, tricky or simply special parts, BILWINCO says that it can provide the answer, and through its ability to develop its own weighers, controls and software, it is the perfect partner for manufacturers looking for unique solutions custom-made to special needs.

BILWINCO is an experienced supplier of complete packaging lines with its track record dating back to 1955. It product range includes the smallest and the biggest multihead weighers on the market, and it is capable of handling any portion or item size.

“We provide top capacity combined with weighing and counting accuracy, and our packaging lines are designed to suit customers internal routines, operative conditions, workstations and other physical and functional demands. From the very beginning innovation has been our driving force. Our aim is to continuously set new standards that will provide our customers with world-class solutions and a leading competitive edge.”

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Fastener + Fixing Magazine • Issue 83 September 2013

Gr eensl a de & Com pa n y, I nC. need GaGes or testInG equIpment?

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fastener InspeCtIon equIpment • Thread Gages: rings, plugs, and tri-rolls • Recess Gages: penetration and wobble • Screw length and head height gages • Micrometers and calipers • Screw testing equipment • Special gage designs n-spekt® data ColleCtIon software • Reduce inspection labor by up to 2/3 with direct gage input and easy operation • Expanded search capabilities • Network and server based versions need InspeCtIon software?

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M A N U FA CT U R I N G T E C H N O LO G Y

High precision machines for aerospace Talleres Saspi SA has built up a strong relationship with the aerospace industry and due to its experience working within the industry, has developed two branches of high precision machines - flat die thread rollers with induction heater and automatic high speed pointing machines.

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alleres Saspi’s states that its thread rollers are very precise and easy to use, with the completely motorised machine helping to improve quality and save time in every changeover. This is especially important in the aerospace industry where product series are small and numerous, meaning that saving time is an important feature.

For hard and hardened materials these machines are provided with heater systems. The heater systems consist of an induction coil to heat the parts with a step by step gate that follows the speed of the machine. Following the gate there is an IR sensor to measure the temperature of each part and make sure the optimal conditions to thread. If the temperature is not the right one there is a splitting system that stores the reusable parts.

Apart from thread rollers Saspi also has a range of high quality products, such as its MPA high-speed shave pointers. These elements can be combined together to form complex machines.

Saspi points out that its MPA automatic pointing machine is a very reliable, easy to use high speedy pointer. It is fully motorised (centring, rails, top rail, spindle head), with one of its greatest features being that every part is held as close to the end as possible during the pointing, facing or drilling process regardless of the length. This enables the machine to avoid vibrations at maximum speed and to gain precision and finishing quality of the part.

Saspi also recently introduced a process control system for its pointers that measures the amperage that is being used by the machine at all times.

This enables the company to control if something goes wrong in a part or if the inserts are worn-out. www.saspi.es

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SASPI machines amaze mixing high precision and technology besides huge strength and legendary reliability.

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• Jern Yao Umformpressen state of the art cold form machines • Accuvision Optische Sortiermaschinen auto vision inspection machines • Werkzeuge tooling for the fastener industry • Gewindewalzwerkzeuge thread rolling dies • Gebrauchtmaschinen 2nd hand machinery • Instandhaltung, Wartung, Überholungen service, maintenance and repair • Caparo Wire Kaltstauchdrähte cold forging wire • KOS Rostfreie Kaltstauchdrähte stainless wire • NE Metalle non-ferrous metals • Werkzeugstähle tool-steel

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M A N U FA CT U R I N G T E C H N O LO G Y

SACMA warm former demonstration SACMA Group has announced that its SACMA warm former, which it says is the only proven fully integrated warm former, will be demonstrated in Los Angeles (CA), USA, in October.

F

eaturing fully integrated heating and cooling systems, SACMA states that its warm former is the most technically advanced former specifically designed for forming a wide range of aerospace fasteners from difficult to form materials.

Available in 14 different models, SACMA will be demonstrating the five die SP360CRM-WF80 model with 140 tonnes forming capacity and up to 15mm diameter cutoff. The machine will be arranged with a dual induction heating system (50kW and 30kW), a fully automatic heating/cooling temperature control system, the S-Feed electronic precision feeding system and an automatic fire safety system.

“Combined with the precision, versatility, reliability and safety of all SACMA formers, our warm former provides the highest possible part quality and repeatable accuracy ever achieved for difficult to form parts. If you are in the US come and see the only warm former that has been proven in actual production to provide the best value for your investment.”

A video of the latest SACMA warm formers can be found on SACMA’s website. www.sacmagroup.com

Chamfer, face and bore machines Videx Machine Engineering Ltd is offering customers combined chamfer machines that can chamfer, face and bore for both short and long parts.

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he machines can work either from coil or bars - when working from coil, the machines will straighten the wire and cut to length before chamfering, facing and drilling. The wire diameter range for these models is from 6mm to 32mm (1/4 inches to 11/4 inches). When working from bars, the machine will cut to length and store the cut parts in a magazine prior to machining. The diameter range for these models is from 16mm to 76mm (5/8 inches to 3 inches).

Videx can also now incorporate two turning operations in one head, such as facing and chamfering or chamfering and boring. The third operation may require a second station that is now available on all Videx models.

Zwick offers enhanced image analysis capability Zwick Roell Indentec, a UKAS accredited supplier of automatic and semi-automatic Vickers hardness testing machines, has added a new software option for image analysis - Vision Lite.

T

his latest software enables a Vickers hardness tester to provide automatic measurement of grains and phase analysis, which maximises the value of the hardness tester optics.

The company’s ZHµ.HD Vickers indentation measuring software, in combination with the newly introduced software, means that the Indentec hardness testers’ lenses replace a standalone microscope, normally used for quality control analysis of metals.

Software routines are available for automatic grain sizing to ASTM E112; multiphase volume and area fraction analysis (porosity) to ASTM E563; and particle sizing. In addition, Vision Lite will also facilitate inclusions ratings to ASTM E45 (Methods A and D) and ASTM E1245 (rail industry), coating thickness to ASTM B487 and dendritic arm spacing (DAS). When used for analysing cast iron the software complies with the requirements of ASTM A247, ASTM FVII and ISO 945.

Indentec explains that Vision Lite completely removes subjective operator influence from the analysis function, which means that result repeatability and reproducibility is significantly improved. Any operator, anywhere in the world, will produce comparable results from the same prepared metal surface and the analytical process is also speeded up, leading to improved laboratory productivity.

John Piller, Indentec’s managing director, comments: “Our machines are used by leading global technology companies to maintain product quality and the availability of this new software means that an Indentec hardness testing machine now has the potential for multiple functions, resulting in significant savings in costly optical laboratory equipment.”

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Fastener + Fixing Magazine • Issue 83 September 2013

High speed machines for high precision fasteners production with maximum efficiency

Exceed your expectation with SACMA GROUP Thread rolling machines for high speed production of heat treated & very precise parts MOTORIZED DIE MATCH • QUICK TOOL CHANGE SERVOMOTOR CONTROLLED STARTER SYSTEM FEEDING SYSTEM FOR STUD BOLTS WITH VIDEO CAMERA INSPECTION AUTOMATIC LOADING SYSTEMS FOR BLANKS AND WASHERS QC WASHER ASSEMBLY UNIT

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M A N U FA CT U R I N G T E C H N O LO G Y

HEROSLAM licensed 926 for TAPTITE® line HEROSLAM SAL has recently received the worldwide license for the TRILOBULAR™ family of thread rolling tools for the production of TAPTITE® line of fasteners.

T

his license, granted by CONTI Fasteners AG, enables HEROSLAM to manufacture and market the whole family of TRILOBULAR™ thread rolling dies including TAPTITE®, DUO-TAPTITE®, TAPTITE II®, TAPTITE 2000®, PLASTITE®, POWERLOK®, and FASTITE 2000® dies.

With this license, HEROSLAM becomes one of the few manufacturers of thread rolling dies worldwide that is able to offer its thread rolling solutions for the production of TRILOBULAR™ licensed fasteners.

Besides CONTI’s recognition of HEROSLAM’s technical capabilities and tooling quality, this license gives HEROSLAM the possibility to approach an important market niche that the Basque company could not approach before.

Thus, HEROSLAM enhaces its licensed tool portfolio, adding the TRILOBULAR™ line of tools to the existing MAThread® and MATpoint® licensed tools.

Alberto Gabika, managing director of HEROSLAM, says: “Our customers, who were already very satisfied with the quality and tool life that our thread rolling tools provide, were demanding TRILOBULAR™ thread rolling tools from us for the production of TAPTITE® and similar fasteners and we did not want to disappoint them. We have made a great effort to obtain this license and we are pleased to announce that we have achieved our goal.

We invite all our customers with a TRILOBULAR™ license to contact us for further information.”

First Gi-360 with dual feeder delivered General Inspection LLC has delivered its first Gi-360 with a dual feeder to an Italian fastener manufacture.

T

he benefit of a dual feeder is that it can run both studs and bolts, in multiple sizes, on the same machine. It requires very little change over time and reduces the cost of buying multiple machines for different part profiles.

The feeder stays in place as the sorting machine is built onto a rail system that allows it to easily slide from one side of the feeder (for parts with heads) to the other (studs), then locks into place to ensure proper stability.

The laser gauging aspect of the Gi-360 consists of eight laser beams perpendicular to the part axis checking dimensional values of the part, such as missing washers, straightness, thread measurements, damaged threads, oversized flange, shank length, perpendicularity, poor corners and undersized corners.

Additional options available on a Gi-360 include Super Eddy Current and Vision stations to view the ends of the fastener. The Gi-360 also includes a redesigned accepted parts chute to dissipate the kinetic energy of the good parts as they exit the machine. The redesigned chute also prevents the parts from hitting one another preventing damage to parts that are already in the accepted parts bin.

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That is wire with IQ. voestalpine Austria Draht GmbH www.voestalpine.com/austriadraht voestalpine Draht Finsterwalde GmbH www.voestalpine.com/finsterwalde

M A N A G E M E N T + SY S T E M S

ERIKS UK chooses K8 Kerridge Commercial Systems has announced that ERIKS UK, an engineering service provider and industrial distributor, has placed an order for a K8 system to be implemented across more than 150 locations across the UK.

H

aving reviewed systems from all of the major ERP providers, the contract for Kerridge’s K8 system was signed after a lengthy and detailed evaluation process involving multi-disciplined teams from both companies. Before making the decision, a conference room pilot was conducted to ensure that K8 had all the required capability and functionality. It was essential to ensure that it delivered the operational performance necessary for a large and diverse, multi-site organisation and also that the migration to the new system could be completed in a smooth and seamless process.

Brian O’Leary, management services director at ERIKS UK said: “K8 will strengthen our cohesive approach across the many channels of the company, supporting our network of service centres, repair workshops, distribution centres and core competence centres. The system will also further enhance our ability to deliver operational efficiencies and value to our customers into the future. For ERIKS, having a single platform across all our businesses will create a more complete picture of our customers and how they operate, allowing us to form deeper and more effective partnerships.”

Teconnex chooses Epicor to support future growth Epicor Software Corporation has announced that Teconnex, a UK based manufacturer of specialised clamps and joints for a wide range of industries, has selected Epicor’s next generation ERP solution.

T

econnex employs 230 staff in the UK, US and China, and has achieved significant growth, doubling in size over the last four years. With demand growing for its clamping and jointing solutions, the management team decided to look for an ERP solution to replace discrete software products supporting finance, manufacturing, quotations, customer relationship management (CRM) and quality control.

“We wanted to bring all the key functions of the business into a single solution, to give us better visibility and control, as well as serve our customers more effectively,” said Mark Watson, logistics manager at Teconnex. “Using Epicor will allow us to improve our already recognised world-beating quality of service, and be more agile as a business.”

As an international business with exports to EMEA and the USA contributing 80 percent of revenue, Teconnex wanted to ensure that the replacement system offered excellent finance, planning, scheduling and shipping features, and after reviewing 10 products, the Epicor ERP solution was selected due to its high level of integration and features.

“Our staff will have all the information they need at their fingertips, available in real-time,” added Daniel Topp, IT manager at Teconnex. “We will be able to streamline our processes, run what-if analysis on our schedules when there are unexpected changes in the supply chain, and accommodate urgent orders more effectively without negatively impacting the existing production schedule.”

Apriso launches Smart-Pull manufacturing solution Apriso, a provider of global manufacturing software solutions, has launched Smart-Pull a new industry solution which it says redefines power of pull processes for global manufacturers beyond the scope of traditional Lean manufacturing programmes.

A

imed at helping manufacturers increase responsiveness and agility, this process based solution incorporates real-time operational intelligence into the design and execution of pull processes, resulting in smarter pull and Kanban signals that can enhance operational performance.

Kanban systems are widely used to trigger ‘Just-in-Time’ (JIT) operations, however traditional Kanbans typically rely on simple and basic measures, such as if a parts bin is empty - place an order.

Apriso’s Smart-Pull solution leverages

FlexNet’s Manufacturing Process Intelligence (MPI) to add intelligence to Kanban-driven pull processes by incorporating a broader scope of actual events or historical performance. For example, an electronic Kanban signal can now consider up-to-the-moment seasonal order fluctuations, supplier quality performance or employee knowledge and inputs, which then triggers more accurate replenishment signals.

Apriso says its FlexNet-based Smart-Pull manufacturing solution offers a unique combination of software, services

100 Fastener + Fixing Magazine • Issue 83 September 2013

and industry knowledge that can help manufacturers achieve unprecedented levels of operational performance and responsiveness. This solution supports and enables the management of pull processes such as production Kanban, supplier Kanban, replenishment Kanban, signal Kanban, Just-In-Sequence (JIS) ship, JIS make, and JIS buy, among others. Also supported is the execution of advanced pull scenarios, synchronisation of in-house pull processes and those with customers, suppliers and sub-contractors.

M A N A G E M E N T + SY S T E M S

Expanding manufacturing’s vision Indiana Technology and Manufacturing Companies (ITAMCO), provider of open gearing and precision machining services, has released MTConnect® + Google Glass, a free Glassware application that monitors machine tools using Google Glass.

U

sing Google Glass - a heads-up display, camera, touchpad, microphone, email and internet connection built into a spectacle frame - together with MTConnect® functionality, provides a view into manufacturing processes that until now has been unattainable.

The merger between MTConnect and Google Glass allows the exploitation of augmented reality (AR). AR generates a composite view for the user that is the combination of the real scene, and a virtual scene generated by the computer with additional information such as sound, video, graphics, GPS data or, in this case, manufacturing data via MTConnect. Google Glass becomes a natural extension of MTConnect’s view into machines, providing intuitive and user-friendly access to manufacturing data.

From the shop floor to the management suite, ITAMCO says every department in a manufacturing facility can benefit from MTConnect + Google Glass. A new machine operator can watch training videos while at the machine or an experienced machine operator can send an email to maintenance staff as soon as a problem arises. The CEO can travel the shop floor getting accurate real-time machine data, comparing it to the company’s accounting, quality control, sales and engineering data. Project managers can evaluate workflow and machine readiness before scheduling future work and can access 100 percent accurate data and share information with customers to ensure smooth delivery between vendors.

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M A N A G E M E N T + SY S T E M S

turnLOG® ensures efficient procurement C. F. Maier, a manufacturer of plastic and light metal components for commercial vehicles, implemented Keller & Kalmbach’s active RFID Kanban solution turnLOG® approximately a year and a half ago.

Since then, its system ensures a more efficient procurement, storage and availability of all kinds of small parts.

A

t its Schillingsfürst production facility there are approximately 200 bins in four Kanban racks. Each bin contains one consumable and one reserve stock. When the consumable stock is empty the employee in charge takes the bin, turns it around and places it back on the rack which automatically generates an order. The remaining safety stock can be used in the meantime. A controller located on the hall ceiling receives the signal from a transponder attached to the bin and the order enters the Keller & Kalmbach inventory control system. On the customer side, the order appears in C. F. Maier’s SAP system.

A delivery takes place afterwards in an individually fixed cycle. The goods are put away by employees - the unmistakable allocation of the storage area is indicated by the packaging label, which includes not only the part number but also the storage location in the hall, the definition of the metres of shelf space and customer-specific information. An incorrect putting away of the goods is thus prevented and a long search for the right storage location is not needed.

“Freeing up employee time in C-part purchasing is very important. Now our staff don’t have to worry about inquiries, bid evaluations, orders, or invoice checking, ” said Thomas Krisch, purchasing manager at C. F. Maier.

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Autofit

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Omax Autos Ltd.

Sunbeam Auto Components Ltd.

Unitech Machine Ltd.

NIPMAN FASTENER INDUSTRIES PVT. LTD. Corporate Office: 1004, 10th Floor, DLF Jasola Tower B, Plot No.11, DDA Distt. Centre, Jasola, New Delhi - 110044, India • Phones: +91-11-41010084-86 • Fax: +91-11-41010087 marketing@nipmanfastener.com • www.nipmanfastener.com

M A N A G E M E N T + SY S T E M S

Inventory forecasting and management – a new generation of services Here Peter Davey, sales director at EDP Plc gives an insight into how the world of inventory management has evolved, offers his views on supporting purchasing and warehouse teams, and explains how doing so can positively impact upon sales and customer service levels.

E

stablished in 1965, EDP Plc has developed IT systems for fastener distributors since the early 1980s, building an unrivalled level of expertise. Its new software product, Quantum VS, incorporates the latest technology to leverage the power of the internet and integrate with other software applications. Quantum VS offers an alternative to the ubiquitous client-server generation of systems, which are starting to present significant limitations to modern distributors.

Clearly a fundamental aspect of any successful supply driven company is sound stock management. Otherwise, the overall control of a business can very quickly become challenging, as the consequences impact upon the sales, customer service and finance departments. In the current economic climate the management of stock impacts even more heavily than ever before on cash flow and on the all-important service we give to our customers.

Maintaining a constant overview of stock locations, product lead times, where demand is originating and ultimately where the stock is going, are of course essential. Stock holding can be a very fine financial balance, with the predicament of tying up too much capital versus the cost of losing out if the business isn’t in a position to satisfy demand. No business wants to run the risk of being unable to satisfy its customers’ needs, and it’s now all too easy for competitors to respond, particularly via the internet and e-commerce.

“ …an inventory management and purchasing system… empowers the team by providing a reliable support mechanism.”

The implementation of an inventory management and purchasing system such as Quantum VS, gives an organisation the opportunity to remove some of the routine ‘number

crunching’ and guess work from the decision-making process within a purchasing or inventory environment. It removes the necessity for staff to carry out the mundane and more routine stock control functions and empowers the team by providing a reliable support mechanism, delivering the essential information required and enabling more informed stock management decisions regarding buying, scheduling or deliveries.

The introduction of an automated inventory management system can offer subtle improvements in service that the customer will experience through easier access to information and a more consistent supply.

Every business is becoming progressively more aware of the necessity for a pre-emptive approach to sales and supply, rather than the traditional response to the requests and expectations of our customers. With our customers’ propensity to research products and suppliers growing noticeably, the pressure is ultimately on you, as their supplier, to ensure that you have a full range available. Over recent years, the ‘just-in-time’ concept for stock management has progressively evolved but by helping to reduce unnecessary stock expenditure and improving competitiveness, the ability to optimise stockholding is ultimately reliant upon the success of your sales and stock forecasting.

Needless to say, an automated inventory management system holds all of the data necessary to analyse and provide forecasting reports within minutes. However, forecasting and stock control management are not infallible and may be subject to erratic customer demand or unexpected supplier delays. Holding ‘safety stock’ to help balance these issues will mitigate risk and a computerised inventory system will use historic patterns to help determine appropriate levels of safety stock. Reporting on projected costs and calculating margins also become simple tasks and time saving exercises, resulting in a positive impact on the overall bottom line of the business.

So what can a good inventory management system such as Quantum VS add to businesses? A reliable, easy to use inventory system effortlessly manages a range of repetitive daily or weekly tasks such as sales, purchase order or stock cycle monitoring. It provides the team with a feeling of ‘supported’ control within the purchasing environment, ensuring that product or component reorder requirements are immediately highlighted, giving the team more time and opportunity for proactive work.

However, better forecasting and inventory management doesn’t stop in the back office.

For organisations with loosely structured warehouses, a re-organisation to accommodate multiple pick zones with primary pick face and subsidiary feeder zones, and similarly organised bin locations within the zones, delivers significant

106 Fastener + Fixing Magazine • Issue 83 September 2013

efficiency improvements. Intelligent picking, using either electronic devices or paper, optimises staff movement, saving hours of unproductive time. Using barcodes and/or RFID tags also reduce expensive picking errors, whilst providing immediate updates to the order systems.

Annual stocktakes often cause headaches, given how long they can take to complete and the consequent disruption. A good inventory management system facilitates stocktakes not just

EDP QVS F&F 2013

10/9/13

12:40 pm

once or twice a year but perpetually, across either discrete or complete product ranges. You should be able to assign staff to products, split product ranges or count groups.

Again, using online mobile devices really improves the efficiency of the stocktake process, both in speed and accuracy.

By dispensing with manually completed, pre-printed sheets and the subsequent keying of data, time will be saved; errors minimised and will allow the business to operate uninterrupted.

Ultimately the system you select should constantly alert you to potential stock-outs and late or missed deliveries.

It should also enable you to easily analyse your stock using whatever metrics you choose - over stocked items, slow moving stock items, items you haven’t sold recently and the percentage of a product or group of products making up your total stockholding, in value and potential profit. You should be able to do these things at company level, regional or branch level, with accurate stock valuations at the touch of a screen.

Ultimately any stock management system is a tool with which to improve a business and should be used to complement and support established knowledge resources, in order to achieve stock optimisation - and maximise profit. www.edp.co.uk

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Grow margins, improve efficiency and increase profits with Quantum VS. The next generation software solution for fastener & fixing suppliers.

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M A N A G E M E N T + SY S T E M S

Your greatest untapped asset

By Jason Bader, principal, The Distribution Team When we think of assets in an organisation, our thoughts generally lean toward the accounting definitions.

We have cash tied up in inventory and accounts receivable. We have cash tied up in equipment or other fixed assets, as well as having it tied up in, well, cash. These are all perfectly acceptable definitions of organisational assets. Unfortunately, when we tend to take this clinical approach, we fail to recognise the greatest untapped asset of all – the collective creativity of the people who work with us and for us.

C

reativity comes from the confidence in one’s strengths and ability. This ability may be a byproduct of your education. It may come from past work experience or even from on the job training in your current position.

The point is that everyone is given the innate ability to be creative based on past experiences, but they do not always have the confidence to express their thoughts. This is the untapped resource. As a leader, it is incumbent upon you to help coach your employees to explore and utilise their talents. To do so, we just might have to give up a little control.

Over the course of your career, you have been exposed to several types of authority figures. Everyone has met the BOSS – Boisterous, Omnipotent, Self-indulgent, Sociopath. This definition was given to me by my good friend and colleague Dr Rick Johnson of ceostrategist.com. The BOSS is consumed with control. They direct rather than coach.

They berate rather than explain. Their edicts begin with ‘I’ versus ‘We’.

Frankly, this

style of management is exhausting. Not only do they have to make all the decisions, they find themselves constantly looking for more victims caused by a high degree of turn over. Don’t get me wrong, there are sometimes when the ‘BOSS’ has to come out. We would just prefer that it is a rare sighting.

“ If a manager wants to become a good leader, they must be willing to give up control.”

This type of management style is a creativity killer. Why would a team member want to offer up their own opinion?

The BOSS is so fearful of losing control that they do everything in their power to avoid input. In their mind, inviting others to make decisions is a sign of weakness. It means that somehow they are failing to meet the requirements of their job. Furthermore, they are deathly afraid that someone will find out that they don’t always have the answer. As irrational as it sounds here on paper, many organisations are rife with fear based management.

On the contrary, servant style leaders recognise the potential in the collective creativity. Rather than fear the input of their team, they encourage it. As my friend Abe WalkingBear Sanchez, a noted

108 Fastener + Fixing Magazine • Issue 83 September 2013

M A N A G E M E N T + SY S T E M S thinker in organisational efficiencies, says: “Thinking should not only be encouraged, it should be a condition of employment.”

The servant style leader understands the power in humility.

Many confuse humility with humiliation. The two could not be more different. My favourite definition of humility is this - the ability to remain teachable. The humble leader recognises that they do not have all the answers. As is often the case, their direct colleagues are closer to the situation and have the best opportunity to offer a solution.

The servant style leader inspires others to reach their potential. A good leader does not have to possess all the operational skill sets to run the organisation. They must be able to surround themselves with the people who excel in these operational functions and inspire them to achieve success.

The leader must have enough confidence in themselves to allow others to shine in areas they may not have expertise in. Are the best sales managers necessarily the best sales people?

Of course not, they understand how to draw out and nurture the skills in others. When a manager moves past the desire for self-recognition, they are well on their way to becoming a leader.

Can managers employ a servant style leadership approach?

If they ever want to take a vacation, they will need to depend on the abilities of their team. Managers are often charged with creating standards, measuring performance and generally insuring that the status quo is maintained. Yes, there are growth goals to be achieved, but those can never be realised without the full support of their team.

If a manager wants to become a good leader, they must be willing to give up control. Furthermore, they must quit providing answers to every situation or opportunity presented during the day. When an employee comes into the office with a problem, the natural tendency is to give direction and move on. This is the path of least resistance. Unfortunately, we have now told that employee that they are no longer required to solve problems for themselves. This type of behaviour stifles creativity and promotes laziness. It also makes it very difficult to develop promotable employees.

The tougher, but ultimately more fruitful, option is to invite input. When presented with a situation, turn away from the computer and get ready for a learning opportunity. Once you are able to give the employee your full attention, I want you to ask them: “How do you think we should handle it?” or “What do you think we should do?” Here is where the biting of tongue must come into play. Whatever suggestion they respond with, unless it will cause grave bodily harm or financial ruin, your response should be: “Ok. Let’s give it a shot”. For the manager with control issues, this will be a monumental exercise in selfrestraint. I get it. It’s hard to let others run with a solution that differs from your own. This redirection of a situation is the first step in getting your team members to think for themselves. Over time, they will become more confident in handling opportunities.

When I ask managers to list the biggest challenges they face, time management is always near the top. Nearly all of them want to become more proactive versus reactive. Becoming more visionary is a great goal – if you can carve out the time. Of course they don’t have the time. They are so busy reacting to the situations their employees dump on their desk, they will never

“ The humble leader recognises that they do not have all the answers. As is often the case, their direct colleagues are closer to the situation and have the best opportunity to offer a solution.” have the opportunity to look at the bigger picture. When the employees start pulling their weight in the thinking department, the manager will be able to free up time to become a better leader. Does anyone see the chicken or the egg here?

An empowering leader is primarily focused on the goal.

The path is a secondary concern. There are many ways to solve a problem, just as there are many ways to skin a cat. The fearbased manager will insist on their path being the only method.

They have simply reversed the priorities here. When the path becomes more important than the goal, creativity is stifled.

When we put the goal above the path, the organisation can finally begin to tap into its greatest asset of all – the collective creativity of the team. www.thedistributionteam.com

About the author: Jason Bader is the managing partner of The Distribution Team, a firm that specialises in helping distributors become more profitable through strategic planning and operating efficiencies. The first 20 years of his career were spent working as a distribution executive. Today, he is a regular speaker at industry events and spends much of his time coaching individual distribution companies.

For more information: e-mail: jason@distributionteam.com

Website: www.thedistributionteam.com

110 Fastener + Fixing Magazine • Issue 83 September 2013

FO C U S O N

September 2013

Sheet Metal

This issue’s Focus On is dedicated to Sheet Metal.

Suppliers of products within this market sector have provided details of their capabilities along with up to date contact and product information.

Coming up in the next issue…

Nuts, washers + locking systems Contact Claire Lake Tel: +44 (0) 1727 814 508 email: claire.lake@fastenerandfixing.com

Degometal

Harrison & Clough Ltd

• FRENCH FABRICATION & KNOW-HOW • ISO 9001, EN 9100, AQAP 2120 CERTIFIED • STANDARD & CUSTOM PRODUCTS

Harrison & Clough supply a competitive and extensive range of rivets, all available from stock, next day delivery and with no minimum order quantity.

Based on more than 47 years of experience, our reputation, coupled with our commitment to quality (the management system of our plants is ISO 9001:2008, EN 9100:2010 and AQAP 2120 Ed.3 certified), has allowed us to be recognized as a major supplier by renowned industrial groups in various sectors including the Automotive industry, Electrotechnics and Electrical Appliances as well as to create a network of partner-customers within specialized distribution.

Our know-how, combined with a constant drive for research and innovation, allows us to compete with global companies in the field of customized solutions. DEGOMETAL is your expert partner in fasteners.

Mastering our craft is our major strength.

Our production unit allows us to offer customized technical solutions that meet our customers’ needs. This know-how makes us a key player in the Industry.

We also offer additional items such as tools, blind rivet nuts, screws, cable ties and other turned and stamped parts, rolled items that have made our reputation in specialized Distribution.

We make sure that every rivet in our MetalMate Range reaches and maintains the same high quality standards every time. We ensure consistent quality by tracking and testing the materials used at each stage of the manufacturing and packing process.

Tel: +33 (0) 4 92 08 56 56

Tel: 0844 571 22 22

www.degometal.com

We then stock and deliver these high quality rivets efficiently and therefore with lower costs passing the benefits to you.

In addition to the MetalMate range of rivets, we have formed a partnership with Sariv offering a high quality product at the value you expect from Harrison & Clough. By developing the partnership it has enabled us to have a wider range of rivet types, sizes and finishes available, as well as being able to supply special Blind Rivets and Blind Rivet Nuts according to a customer’s specification.

112 Fastener + Fixing Magazine • Issue 83 September 2013

www.harclo.com

Harrison Silverdale

PennEngineering®

Harrison Silverdale Ltd has been supplying sheet metal fasteners to major OEM’s and Fastener Distributors across Europe for 29 years. We have an extensive range of Self Clinch, Rivet Nuts, Cage Nuts and spring steel U Nuts making us your ideal partner.

Genuine PEM® Fastening Systems

Genuine PEM®® Fasteners

Choose only genuine PEM® products for the broadest range of self-clinching fasteners to solve your assembly challenges.

It has always been our core objective to deliver quality engineered fasteners at competitive prices, whilst maintaining our commitment to customer service and technical support. This strategy has proved a winning combination resulting in record sales in 2010.

We are one of the few fastener companies to include a design service within the scope of our ISO9001:2008 approval. Our 3D CAD facility means we can work closely with our customers on special applications. 3D Models of standard parts will soon be available to download saving time and making fastener specification easier.

PEM brand fasteners employ selfclinching, broaching, flaring, surface mount or weld technology to provide strong, reusable and permanent threads and mounting in thin sheet metal, PC board material and both ductile and non-ductile thin material.

www.pemnet.com

Industrial PEM fasteners and the unique PEMSERTER® press offer a complete, thin sheet fastening system; quick, consistent and easy to use, the solution is backed by support from the PEM European manufacturing, R&D and engineering centre.

As part of our expansion we are actively looking for partners overseas to promote our range of Sheet Metal fasteners and Threaded Inserts for plastic.

To speed manufacturing, improve quality and reduce costs visit our website today. There you will find complete product and technical support including 3D models, drawings, catalogues, new products, authorised distributor network plus information about our free iPhone® app, our free Cost Savings Investigation (CSI) program and much more.

Tel: +44 (0) 1246 296 930

Tel: +353 91 751 714

www.harrisonsilverdale.com

Rivco Ltd

www.pemnet.com

Star Fasteners (UK) Ltd

Most UK Fastener distributors would be aware that Rivco Ltd has a sales policy supporting the UK distributors in selling the Rivet and Rivet nut products. Rivco offer the complete range of Huck Fasteners and tools which are manufactured by the Company Alcoa Fastening Systems. Also ,as announced Rivco are the exclusive distributor for the Anzi range of Rivets operating in the UK and Ireland market.

Star Fasteners offer the largest stock of Huck Fasteners in the UK. A range of rivets, threaded inserts and screws are also available. We have many years of application knowledge and experience so are happy to offer technical help, support contracts and innovative solutions. Huck products are sold worldwide and include a wide variety of sizes and designs for challenging applications.

The introduction of the complete range of Anzi Rivet products has seen the Company develop sales to new Distributor customers who are able to satisfy their local end users demands. The range carried covers the material Aluminium, Steel, Stainless Steel and Monel and they are being sold in Dome, Countersunk, Multigrip, Peel, Sealed, Grooved and Trebol Rivet types. Rivco are also able to assist on technical and tooling requirements for rivet and applications.

A popular fastener for sheet metal is the HuckLok® - it is a unique blind rivet fastener offering a wide grip range and an ingenious doublelocking action that clamps the assembly from both sides for maximum joint integrity.

The Auto- Bulb® is designed to fulfill a market need for a high clamp blind fastener for thin sheet applications. Its large diameter head and broad bulb spread diffuses the load over a larger area.

Service includes the supply, hire, repair and maintenance of a range of hand, hydraulic & pneumatic installation equipment.

The complete range of Rivet Nut products are now available for sale at Rivco Ltd . The investment in this new range includes Rivet Nuts made from Aluminium, Steel and Stainless Steel. Call today and enjoy the Rivco experience.

Star Fasteners philosophy is based on principles of quality, service & continuous improvement.

Tel: +44 (0) 1562 513 910

Tel: +44 (0) 115 932 4939

email: sales@rivco.co.uk

Accredited to BS ISO9001: 2008.

To view the full range of high-quality fastening systems visit our website. www.starfasteners.co.uk

www.fastenerandfixing.com

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A P P L I C AT I O N T E C H N O LO G Y

New test stand enhances product reliability NORMA Group’s product range includes, among other things, components installed in vehicles at critical points. If those parts fail, major damage can occur. A new test stand ensures the necessary product reliability right from the development phase.

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ORMA Group manufactures a wide range of joining technology solutions, including clamps installed in the cooling water systems of motor vehicles. Such components perform a critical function, even if they are relatively inexpensive as a share of the total cost of the vehicle. If one of these hose clamps fails, the cooling water hose can leak and slip off. In that case the coolant would escape and the vehicle would no longer be functional. The damage would be large in comparison with the relatively small component.

In conjunction with a series of research projects conducted by university students, a new test stand has been developed that NORMA Group can use to analyse screwed connections in order to ensure product reliability.

system connections, all of which are used in motor vehicles, ships or aircraft.

NORMA Group has used the experience it has acquired over the years, with the knowledge it has gained from other component applications, in order to perfect this state-of-the-art test stand.

Moreover, components today must also withstand greater stresses and comply with tighter production tolerances than ever before.

Test stand simulates ‘soft tightening’ NORMA Group points out that generally speaking, typical screw test stands do not consider all of the critical parameters.

When a hose clamp is being installed, it is first positioned over the hose. Then the screw must be turned a few times in order to generate the required tension, because the hose is compressed in the process of tightening the clamp. As a consequence, the number of turns until the clamp is secured is many times more than when turning a lug nut, for example.

The new test stand is able to simulate that ‘ soft tightening’.

Standardised testing shortens development times

Measuring and testing under realistic conditions Screws are used in nearly all of the products manufactured

by NORMA Group: in exhaust system couplings, charged air connections, cooling water systems, etc. When a clamp is installed, tightening the screw generates tension, which fastens a hose to the end of a pipe, for example. The new test stand enables NORMA Group’s engineers to measure and study the principle of converting torque into tension under realistic conditions. With conventional hose clamps - such as the ones on garden hoses - these test methods have already been standard practice for many years. Now the new test stand also makes it possible to conduct analyses under realistic conditions (with high preload forces) to study profile clamps, high-pressure couplings, and exhaust

In order to ensure that products have been thoroughly investigated prior to market launch, NORMA Group has adopted this testing as a standard practice along the path to developing a new component. Over the course of the product development cycle it ranges from simple functional verification and additional functional testing all the way to comprehensive functional endurance tests. NORMA Group starts with simple test methods and proceeds to prolonged, complex testing procedures, thereby following the path of a product’s development. This – and also the fact that the testing is now conducted in-house – shortens the total time it takes NORMA to develop a new product. www.normagroup.com

114 Fastener + Fixing Magazine • Issue 83 September 2013

Your Stud Welding Specialists www.soyer.com

Schweissen & Schneiden Essen, Germany 16th - 21st September 2013 Hall 12, Booth A118

92x135_Fastener_09_2013.indd 1

19.08.2013 10:27:17

A P P L I C AT I O N T E C H N O LO G Y

Innovative yet reliable water sources Bossard AG recently worked with Hinni AG, a Swiss manufacturer of hydrants, to find a more efficient manufacturing method for fastening solutions.

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inni’s hydrants are mostly assembled by hand in individual process steps.

The high number and variety of hydrants Hinni offers was presenting it with a challenge as far as production was concerned. Hinni was using screws for the internal and external parts of the hydrants, with each screw being lubricated by hand and then fastened in a separate step. This extra step was not only making the manual workflow more laborious, it also led to some inconsistencies in the screwing process.

Thanks to the collaboration with the Bossard engineering experts, Hinni found a new optimal solution. The company now uses screws that are fitted with the ecosyn®-lubric tribological dry coating developed by Bossard, which offers various advantages.

For instance, fully coated screws can be used during production, which eliminates the need for the laborious intermediate step of separate lubrication. In addition, the consistent preload force guarantees the operational reliability of the hydrants.

Black coated elements are installed to ensure that there is a visual difference to the uncoated screws. This makes it obvious to the engineer who performs maintenance work on the hydrants that the parts in question are ecosyn®-lubric coated elements.

An additional advantage of this dry lubrication is that it provides a consistently even preload force, even in the case of repeated tightening (up to five times with reproducible friction values). Bossard points out that this is especially important for the audits conducted at regular intervals.

“With ecosyn®-lubric customers are able to produce more efficiently, helping to reduce costs and at the same time increase productivity. In addition, due to the standardised and secure screw connections with ecosyn®-lubric, Hinni AG is able to meet its promise to its customers - reliable yet innovative.”

KEENSERTS® used in aerospace simulators KVT-Fastening (a Bossard company) has recently supplied its KEENSERTS® threaded inserts for use in triaxial aviation and aerospace simulators.

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CUTRONIC, a manufacturer of movement simulators for aviation and aerospace, the defence, automotive and consumer industries, produces a range of simulators, such as small, single axis simulators (e.g. for the automotive industry), triaxial simulators (aviation and aerospace) and five axis simulator systems (defence industry).

The simulator systems manufactured by ACUTRONIC allow the customer to illustrate any conceivable manoeuver realistically in the laboratory. A temperature chamber is frequently also required for this. The subsequent area of use of the test object with regard to the flow of movements, temperature and load period can be regulated and varied for test purposes during this process.

As a result, the development time for new products is accelerated and the research and development costs are massively lowered.

Due to the installation of KEENSERTS® threaded inserts, the high loads that occur when the test pieces are accelerated in the simulator are reliably transferred to the load carrier.

KEENSERTS® are heavy-duty, wear resistant threaded inserts made of anti-corrosive steel 1.4305. They are delivered with pre-assembled key locks, and guarantee twist and vibration proof fit. Therefore it is impossible for the screw to be unscrewed while loosening it.

Lee Spring donates to Formula Student team Engineering students taking part in the Formula Student racing car project at the University of Liverpool have benefitted from a donation of several torsion springs from Lee Spring UK.

F

ormula Student is an international competition that sees student led teams around the world design, build, and race single seat racing cars. The University of Liverpool Motorsport team consists mostly of students working towards their Master’s degree in engineering.

“Lee Spring supplied torsion springs that are positioned in the pedal box assembly in the 2013 car, ULM008, and are used to return the pedals to position,” commented Thomas Galea, ULM team member, Year 2 Mechanical Engineering MEng. “They are absolutely perfect for what we need.”

Torsion springs can be used for hinges, counterbalances and lever return applications and are commonly found in swing-down tailgates, garage doors and even clothes pegs. The torsion springs supplied to the University of Liverpool Motorsport team were ideal for the application and are part of the standard stock springs range featured in Lee Spring’s catalogue.

“The team relies on the support and generosity of our sponsors to compete in national and international competitions and we are very grateful for the springs and the support from Lee Spring,” added Thomas Galea.

116 Fastener + Fixing Magazine • Issue 83 September 2013

A P P L I C AT I O N T E C H N O LO G Y

The importance of the insertion quill Christie L. Jones, market development manager at Spirol International Corporation, looks at the importance of the insertion quill when installing coiled spring pins.

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hen installing coiled spring pins, it is important that the installation tool, often called a ‘quill’, is large enough to cover the entire end of the coiled pin. The quill should be sized as such, that it pushes on all five coils simultaneously throughout the entire installation process.

Otherwise, the pin will be difficult – if not impossible – to properly install into the assembly.

If the quill is too small, the inner coils will push through the centre of the pin creating a ‘telescoping’ effect and push out the back end of the coiled pin. Sometimes, users refer to this as the pin ‘unwrapping’. It is important to note that it is impossible for pins to ‘telescope’ or ‘unwrap’ if the proper insertion quill is used. A by product of pushing on the inner coils is elevated insertion forces, and if the quill is too small, the coiled pin will not be able to flex to take on the diameter of the hole since the quill will be lodged in the ID of the pin.

Occasionally, a company will develop an insertion quill that has a stepped end that is intended to fit into the ID of the coiled

pin to help align the pin with the hole. There are two problems with this scenario. The first problem is that the actual centre of the coiled pin is not in the centre of the ID. Therefore, the effect of sticking something into the ID of the pin is that it will actually knock the pin off-centre from the hole.

The second problem is that the nib at the end of the installation tool may prevent the pin from collapsing as it is inserted into the hole. This can significantly raise insertion forces; and if the nib is large enough, prevent full insertion of the pin into the hole. In some cases, the quill can break off and get stuck in the ID of the pin causing downtime on the assembly line.

Another common issue is when a company continues to use a worn insertion quill. Over time, the end of the insertion quill will break down. At some point, the end of the quill will be so small that it will not cover the entire end of the coiled pin. As described above, the quill will press on the inner coils of the pin, and insertion issues will arise. www.spirol.com

TFC Spirolox® rings support Eco Racing challenge TFC Europe Ltd, a European supplier of Smalley Spirolox® retaining rings, snap rings and wave springs, has offered its expertise to Cambridge University Eco Racing (CUER) – as it prepares to enter the World Solar Challenge®.

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ambridge University Eco Racing (CUER) is entering the World Solar Challenge®, a biannual 3,000km race, in Australia from Darwin to Adelaide taking place in October this year.

With over 6 years of experience in the design and development of solar powered vehicles, CUER’s aim is to win the race against stiff competition from universities and companies from around the globe - using cutting edge technology to harness the power of the sun. Its latest vehicle, launched in November 2012, is a radical departure from its old designs and incorporates space - grade solar panels with sun-tracking capability and a light, highly aerodynamic outer shell.

TFC Europe Ltd is supplying its Spirolox retaining rings to the project, which are being used in two locations on the car – the drive motor where the rings secure the main motor bearings to the non-rotating axle and the front suspension where they hold spherical bearings in place in the wishbone assembly.

Alex Robinson, part of the 60 strong design and development team at CUER, says: “The compactness, weight and load bearing aspects of TFC’s Spirolox rings made them an ideal choice for both applications.

The low profile of the rings, which have no lugs to interfere with mating components, allowed us to keep the dimensions to a minimum and assist in the critical aspect of weight loss.” www.tfc.eu.com

High quality precision pressing Baker & Finnemore has a history and reputation of producing high quality precision pressings for all industries including the automotive sector. An example of this was the development of an extremely complicated pressing for use in Jaguar Land Rover cars.

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aker & Finnemore (Bakfin) explains that this part has proven to be so innovative and well-engineered that it has been carried forward in several model builds since its creation, refreshing its product lifespan whilst competitor components have become obsolete.

Bakfin is TS16949 accredited, but even before it received the accreditation it says it was still producing parts to an exceptionally high standard, using procedures and exhibiting qualities that would rival even the most veteran TS companies.

“This level of precision, and quality management, did not go unnoticed. We were approached by one of our customers - a well established vendor management company. They tasked us with working with their customers on developing solutions.”

Through Bakfin’s attention to detail, and willingness to understand the application, it was able to develop the necessary part. This placed it in the sights of Tier 1 automotive manufacturers who are now dealing with Bakfin directly. www.bakfin.com

118 Fastener + Fixing Magazine • Issue 83 September 2013

SEMS Screws • Pre-assembled SEMS screws or combi screws as they are sometimes called combine a screw with one or more free spinning captive washers • We stock hundreds of combinations of SEMS screws, customers can choose any of the following; • Pozi, Torx, Phillips, Hex, Combi and Slot. Available in various grades of steel, including stainless steel • Shake proof, coil, flat and crinkle washers. Metric and imperial sizes stocked • We have the ability to create almost any type of washer/screw combination to meet your needs

CALL NOW FOR A COMPETITIVE QUOTE email: distributors@staytite.com Tel:+44 (0) 1494 462 322 • Fax +44 (0) 1494 464 747

www.staytite.com

...dedicated to meeting all your fastener needs

The Difference? Thinking ahead.

Our approach to offer you precise and practical solutions is the rollbending process. Missing stock types of our full product range can be manufactured according to your specifications. There are no limits to meet your demands: tension bushings in inch sizes / with grease grooves inside, outside, or both / with lubricating holes and cross-pattern grease grooves / with nose / with diamond-shaped surface dents as lubrication reservoirs of solid lubricants for lesser bearing loadings / with flanged rim / eccentric bushes ... > DIN 1498 Inner tension bushings for bearing bores > DIN 1499 Outer tension bushings for shaft bearings

arD y staND r o t c a New f 11-01 JV WN 2 Spannstiftstraße 2 fon: +49 2334 957-0 info@jvu.de D-58119 Hagen fax: +49 2334 957-269 www.jvu.de

TO O L S

Reduce costs with the TWHC The TWHC is SPX Bolting Systems’ additional line of square drive torque wrenches, which it says was designed to reduce costs by improving the cycle life of torque wrenches compared to existing technology.

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he TWHC has been tested in excess of 30,000 cycles and SPX says it is designed to operate in the rigors of the outdoor environment where it is typically used.

The TWHC is highly-resistant to corrosion in harsh environments, both on and offshore due to top grade materials and a nickel coated finish. Its compact nose radius allows the tool to fit in tighter, hard to reach spaces.

The ease of use is enhanced due to its lightweight, optional carry handle and multi-position, as well as high-flow swivel manifold that allows the user to manoeuvre the hoses into almost any position required.

TWHC wrenches have a solid famous steel body, long stroke piston and fine-tooth ratchet combination resulting in a 30-31 degree nut rotation reached during tests.

Keeping safety in mind, SPX Bolting Systems encloses the drive mechanism in the TWHC by means of a rubber-compound cover, which does not present a sharp-edged protrusion commonly seen on metal covers of other wrenches after damage from normal wear and tear. Some other torque wrenches have open and exposed drive mechanisms, which not only allow ingress of debris but also put the operator at risk of trapping their fingers - the TWHC nose is consequently fully enclosed.

Felo releases Felo Nm Developed and manufactured in Germany by Felo-Werkzeugfabrik GmbH, the Felo Nm is a patented torque release screwdriver, available in 3 colour-coded models for application at torque ranges between 0.6Nm and 5.4Nm.

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he required torque release value is set on a laser marked scale with an adjustment key. Release is indicated by an audible and mechanical signal. Felo Nm meets the applicable ISO standard 6789 for torque release tools and each handle comes with its individual calibration certificate. While ISO 6789 requires only 5,000 release cycles to be within the specified tolerances, Felo guarantees Felo Nm to be within tolerance for at least 35,000 releases.

Unlike many other torque screwdrivers the Felo Nm handle has a built in adaptor for exchangeable screwdriver blades, which are available for all common drive types and sizes.

Felo Nm is available as single handles with a wide range of individual screwdriver blades (including VDE certified insulated blades) and in sets with assortments of blades and bit holders.

Snap-on Industrial announces C-Tech wrench Snap-on Industrial, a manufacturer of tools, equipment, and systems solutions, has announced the launch of its Control-Tech (C-Tech) industrial torque wrench.

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apable of holding 1,500 readings, which can be downloaded for audit purposes, Snap-on says its unique, multi-faceted range of torque wrenches combine torque and angle in a single quality wrench, providing an accurate and fast way to achieve torque while applying the correct angle tightening sequences.

The product also provides 40 pre-set password protected torque settings for secure and reliable setting of torque in sequence and, in addition, there is a patent pending technology facility of adding an extension onto the Control-Tech to provide greater leverage, with its intelligent functionality simply re-calculating the amount of torque required.

As well as the LED indicator lights, an audible beep and handle vibration alert the user when target torque is achieved and the rugged all-steel construction is designed to stand-up to even the toughest work conditions.

Control-Tech industrial torque wrenches are available with a 3/8 inch or 1/2 inch drive flex head or an interchangeable head – all with an easy to use software solution.

120 Fastener + Fixing Magazine • Issue 83 September 2013

CONTROLLED SAFETY

Anz GTC faster fixing Drehmoment 0913

Made in Germany Made by GEDORE

www.gedore.com

TO O L S

Assembly tools – years of experience for future tasks Developed over 50 years ago, GEDORE says its DREMOMETER is a classic among torque wrenches in that it is resilient to grime and rough handling on construction sites, in workshops and in industry.

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he square drive and the pivot point of the lever are on one axle on the DREMOMETER, so the measurement is absolutely precise even if the tool is outside the handle or being used with an extension tube.

The integrated lever chain reduces the strain on the measuring mechanics to a minimum allowing construction with much greater sensitivity, achieving greater precision with a long service life.

Two scales on each DREMOMETER give Nm and the standard Anglo-American measuring units so that precise readings are easy with the units lbf inches or lbf. ft. The DREMOMETER is available with various drives to suit different applications and the single square drive is used for controlled clockwise tightening, or the double square drive for controlled bi-directional tightening.

Spigot ends and rectangular cavities are available for special applications such as hard to access areas or where space is a problem. Separate ratchet heads are also available for almost all DREMOMETER models so users can choose to work with or without ratchet function.

All GEDORE DREMOMETER models include a test certificate according to DIN EN ISO 6789:2003. The user can rely on a guaranteed precision of ± 3% of the scale set torque.The specifications of the standard (± 4 %) are exceeded. www.gedore.com

EXPERTS IN COVERHEAD SCREWS

Our range is the most extensive anywhere.

Special product development is a strength we play to.

tel: +44 (0) 1843 593 440 5 Wilton Road, Haine Industrial Park, Ramsgate, Kent, CT12 5HD, UK email: sales@fkmoore.co.uk website: www.fkmoore.com

FASTENING SYSTEMS WEB : www.far.bo.it S.r.l.

Since 1957 we have been producing blind rivets, which are available in over 1000 different combinations of type, material and size. We manufacture a wide range of threaded inserts in steel, aluminium and stainless steel.

We design automatic and semiautomatic riveting systems, portable manual, hydropneumatic and battery riveting tools.

For more information please visit our website: www.far.bo.it

U.K. Market : Part-on Tools Limited FAR accredited Service and Repair center Tel +44 (0) 121 439 7152 - Fax +44 (0) 121 345 0890 E-mail: sales@par t-ontools.co.uk website: www.par t-ontools.co.uk

Part-on fasteners FAR approved stockist of full range of FAR products Tel. + 44 (0) 121 448 3975 - Fax + 44 (0) 121 345 0890 E-mail : sales@part-onfasteners.co.u website: www.part-onfasteners.co.uk

69 - 71 Wharfdale Road Tyseley Birmingham B11 2DA HEAD OFFICE: FAR S.r.l. - Via Giovanni XXIII, 2 - Fraz. Quarto Inferiore 40057 Granarolo Emilia - Bologna - Italy Tel. +39 0516009591 - Fax +39 051768284 E-mail: export@far.bo.it - info@far.bo.it - web: www.far.bo.it

TO O L S

Torqueing point Sealey’s wide range of torque wrenches includes Siegen models, offering up to 204Nm (150lb.ft) of torque, and a premier range that includes digital versions.

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he AK624 ½ inch square drive calibrated micrometer torque wrench, with calibration tolerance in accordance with BS EN ISO 6789:2003, has a range of 27.1Nm - 203.5Nm (20lb.ft - 150lb.ft) and features flip reverse ratchet mechanism. Every wrench is tested and supplied with an individually numbered test certificate.

Sealey’s STW306 ½ inch square drive digital torque wrench with angle function enables the user to preset desired torque levels or track peak and working torques using a simple push-button menu. With a range of 20Nm - 200Nm the STW306 has a selectable read-out in Nm, lb.in, lb.ft, kgf.m or degrees.

Sealey’s digital torque adaptors, designed for use with a standard ratchet or breaker bar, are also available. The STW291 ½ inch square drive adaptor has a large LCD display with LED/audible alarm indicating achieved and target torque levels.

The adaptor also features an angle mode that Sealey says eliminates the need for angle gauges and protractors. This provides the most accurate and fastest way to measure torque plus angle tightening sequences.

Sealey also offers a torque wrench calibration service for wrenches that have lost accuracy during normal workshop use.

Solutions from HAZET Remscheid based company, HAZET-WERK Hermann Zerver GmbH & Co KG, a manufacturer of tools and workshop equipment, has announced two insert reversible ratchets and ring ratchet insert tools with jaw capacities of 16mm - 21mm.

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AZET says its insert reversible ratchets and ring ratchet insert tools excel due to their flat design that allow greater freedom of movement. HAZET’s tools are also drop forged, deep offset and chrome plated.

The deep-set reversing switch prevents unintentional change over and the square is designed in accordance with DIN 3120/ISO 1174-1.

The 40-tooth ratchet has a 10mm (or 3/8 inch) drive and a maximum torque of 200Nm, whereas the otherwise identical 6604-1 insert reversible ratchet has a larger drive of 12.5mm (or ½ inch) and a maximum torque of 320Nm. The ring ratchet insert tools with reversing switch have the same design features as the insert reversible ratchets with an effective length of 36mm.

HAZET recommends that these tools should be used with its torque screws 6291-1 CT or 6293-1 CT.

New Paslode lithium tool range ITW Construction Products has announced its new range of Paslode lithium tools offer improved functionality for users and reduce user fatigue.

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he IM360Ci, PPN35Ci, IM65 and IM65A lithium tools are the first in their range to benefit from a quick charge long life lithium battery providing up to 7,500 shots per full one hour charge, allowing the tools to fire 25% more shots per charge than other lithium nailing tools.

ITW’s Series-i tools, the IM360Ci lithium framing nailer and PPN35Ci lithium positive placement nailer, use ground-breaking start and go technology that helps to prevent unnecessary battery discharge thanks to a unique movement sensor. The clear LED gauges on the tool help users to ensure they will never be caught without power on-site.

User fatigue is reduced with the Series-i lithium tools as they have both been designed to provide optimum balance and

comfort for the end user without compromising on performance.

In addition, the IM360Ci has an impressive power to weigh ratio of 105 joules, which when combined with an improved aggressive nose probe that grips the timber and allows the tool to get into tighter angles, gives the best possible fixing.

The PPN35Ci positive placement tool boasts a fast hole locator probe, ideal for fastening joist hangers, truss clips and any metal strapping, and uses unique hardened twist nails that ensure improved strength and quality of the fixing. The efficiency of the tool helps to provide significant time and cost savings on-site.

Both tools also benefit from Paslode’s intelligent fuel injection system, which allows the user to work in extreme hot and cold conditions (+49°C to -15°C).

124 Fastener + Fixing Magazine • Issue 83 September 2013

Global expertise in fastening solutions

Pneumatic Riveting tools Efficient and ergonomic High sensibility in the trigger Battery riveting tools

Well balanced design Capacity standard and structural rivets

Wide range in fastening systems Blind rivets in multiple materials and finishes Structural rivets with exceptional resistance Insert nuts with high quality assembly Lockbolts for using in heavy applications

PRODUCTION PLANTS: BRALO SPAIN - BRALO CHINA - BRALO MEXICO COMMERCIAL DELEGATIONS: BRALO CZ - BRALO DEUTSCHLAND - BRALO FRANCE - BRALO U.K. - BRALO TURKEY BRALO PORTUGUESA - BRALO ITALIA - BRALO SPAIN - BRALO CHINA - BRALO MEXICO

www.bralo.com

TO O L S

Bosch expands its Senco’s EC technology range all-rounder Bosch is expanding its existing range of cordless tools with EC motors, which it says will double the lifetime and provide 30% more runtime per battery charge.

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he new cordless tools with EC motors are especially suitable for serial applications. The tools are also maintenance free and due to their high degree of efficiency, reduce heat. The Electronic Motor Protection (EMP) protects the tools against overload, shutting the motor down immediately if it stalls. The EC technology also enables a very compact and lightweight design of the tools. This makes them easy to use overhead and in tight spaces or hard to reach areas.

The GSR 18 V-EC TE professional cordless drywall screwdriver is the first cordless drywall screwdriver in Bosch’s dynamic-series. With a 4.0 Ah battery, the GSR 18 V-EC TE professional drives per battery charge up to 3,400 screws, 3.5mm in diameter and 35mm in length, in plasterboard on metal profiles at a speed of 4,200 revolutions per minute. The brushless EC motor is encapsulated to reliably protect the tool from dust, and weighs only 1.6kg with a 4.0 Ah battery.

Also new to the range are Bosch’s GSR 10.8 V-EC professional cordless drill/driver and GSR 10.8 V-EC HX professional cordless screwdriver. With a universal bit holder weighing 0.9kg and 0.7kg respectively and a head length of 163mm and 135mm respectively.

The tools work with a maximum torque of 20Nm and a maximum speed of 1,300 revolutions per minute.

Senco has completed its line of Senco collated screw systems with the introduction of a new auto-feed screwdriver, the DS7525.

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enco says its DS7525 is suitable for all screw jobs around the construction site from dry-walling to flooring, driving collating screws with a length of 25mm up to 75mm. With increased power it can also screw into metal.

The DS7525 is available in a DC, 220VAC and 110VAC version. The DC version comes with two 18V 3.0 Ah lithium-ion batteries, enabling it to screw up to 1,400 screws per charge, per battery. Its 0rpm - 2,500rpm high torque motor was specially designed to torque screws in without bogging down.

The auto-feed screwdriver also has a tool free adjustable nose piece with easy to read length markings, an adjustable depth of drive with depth lock for flush or countersink and a reverse switch to back out drive screws. Its variable speed trigger allows users to regulate RPMs for self-tapping screws into steel and other applications.

The DS7525 is also fitted with a belt hook to keep the tool within reach, an ergonomically designed grip for extra comfort, and a second hand grip to combat worker fatigue and improve productivity.

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7862 Advert.indd 1

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The Blind rivet nut screw system Riveting and screwing with only one assembly tool

The new connection system reduces the installation time and optimizes process flows in the production The patented GESIPA® system is a combination of a blind rivet nut and a screw as a single fastener. This combination enables the placing of a high quality thread in a thin material and the fixing of a component in a single process. Due to the combination of the above processes, a complete work step, including the assembly station, the assembly tools, the personal and the associated processes, can be saved.

NEW

The most important features and benefits:

I Position of the component and plug-in of the blind rivet nut screw II Attaching of the tool, screwing of the blind rivet nut screw III Forming of the fold zone 1, fixing of the blind rivet nut screw on component IV Forming of the fold zone 2, clamping of the material

• Easy and quick assembly, reduction of the required manufacture space • Identical, mechanical characteristic as screw fasteners • Detachable connection in case of maintenance • Application of existing screw tools with the aid of appropriate adapter • Accessibility of only one side of the component is necessary

Pictures: Forschungsbericht EFB 04/207

GESIPA Blindniettechnik GmbH Nordendstraße 13-39 64546 Mörfelden-Walldorf Germany A company of

Martin Felsberg T +49 (0) 6105 962 215 F+49 (0) 6105 962 287 info@gesipa.com www.gesipa.com

P R O D U CT S

NORMACONNECT at Groen Groen Bevestigingsmaterialen BV, official Beneluk distribution centre of the NORMA Group, and specialists in pipe and hose clamps, has added NORMACONNECT FGR couplings to its product range.

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he NORMACONNECT FGR programme provides pliant and reliable tube connections for all tubes with smooth tips. These couplings are mostly used in shipbuilding, offshore, machinery, petro-chemical and sewer industries, and Groen Bevestigingsmaterialen can offer the high quality products from stock.

For every application, Groen says there is a suitable type of coupling. For example, couplings that connect metal with synthetic tubes, fire resistant connections, repair connectors, couplings for tubes with big diameters and connectors for synthetic pipes.

“The NORMACONNECT FGR couplings are very easy to mount and reusable. They offer safe and reliable connections for thin and thick partitions and are sufficient with the DIN 86128 standard.”

Remove adhesives quickly and effectively Owlett-Jaton, supplier of fasteners and fixings to the distributor and merchant trade, has launched a new promotion in the UK on purchases of its Grime Boss heavy duty hand wipes.

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pecifically formulated for heavy duty applications including construction and automotive, the extra-large wipes use an innovative 2-in-1 ActionScrub™ applicator to quickly and effectively remove a number of tough soil types, including sealants, fillers, adhesives and paints in environments where water for washing may be scarce.

One side of the citrus-scented wipe is textured for scrubbing off stuck on dirt and residue, while the other side is smooth and gentle enough for cleaning the hands, face and arms. The unique Pro-Klean Moisturising™ formula also helps to protect and moisturise.

Tony Williams, Owlett-Jaton national sales manager, explained: “We’re confident that customers will love the tough Grime Boss wipes, which are unlike ordinary hand wipes as they are specially formulated to remove tough dirt that has traditionally been very hard to clean off.”

ESSBOX system grows ESSVE’s ESSBOX system now features additional products, including nuts and bolts to meet the needs and demands of the market.

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fter selling over 70,000 of its ESSBOX system - a custom designed case for transport and storage of attachments - to mobile craftsmen, ESSVE plan to make the system available for new target groups including installers and service technicians.

“This doesn’t only mean that we extend the target group for the ESSBOX system,” says Mattias Sebell, marketing manager at ESSVE. ”It is just as much for the benefit of our faithful mobile craftsmen. They have asked for additional products in the ESSBOX system, and nuts and bolts in particular. Our new assortment is carefully selected to suit both old and new target groups, and will continuously be extended to meet the needs on the market.”

ESSVE, supplier of nuts and bolts in Scandinavia, will launch nails and clips for nail guns in the green case, making more than 80 items in the nail selection a part of the ESSBOX system.

The launch of the new selection will replace board boxes with transparent, stackable plastic boxes that carry ESSVE’s new, clear labels.

128 Fastener + Fixing Magazine • Issue 83 September 2013

Need help with customs and foreign trade law?

• Customs law • Foreign trade law • Value added tax (VAT) law • Excise duty law • Intellectual property law (patent and trade mark law) including product piracy and competition law

The international trade bears high potential for growth and profit, but also not to be underestimated “pitfalls” and risks for the European importer.

In this context profound knowledge of the customs and foreign trade regulations is a basic requirement for smoothly running and failure-free business activities.

The law firm Schrömbges + Partner, situated in the heart of Hamburg, is one of the few highly-specialized law firms in the field of customs and foreign trade law, that also knows about the specific concerns of the fastener and fixing industry.

Profit from our expertise and more than 30 years of experience.

Our range of services

• Legal advice in all customs and VAT-related matters, in particular the rebuttal of assessments, repayment and remission claims, tariff classification issues, antidumping law and preferential law • Representation before national authorities and the European Commission, the national courts as well as the European Court of Justice and the Court of First Instance • Process optimisation with respect to customs, foreign trade law, VAT and excise tax • Assistance with field audits by the customs and tax authorities • Development and implementation of solutions in these fields, opinions on tax matters, conduction of in-house trainings • Support in suspected product piracy cases (suspension of release or detainment) based on customs and intellectual property rights • Criminal defence in customs matters • Legal Lobbying on national and community level

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• Comprehensive expertise of customs, VAT and foreign trade law, backed by numerous publications and expert reports • Knowledge of the structure and proceedings of the authorities and experience in dealing with customs and tax authorities and the services of the European Commission as well as law enforcement authorities • Legal know-how in customs matters and experience in dealing with issues of the fastener and fixing industry • A high level of recognition and good connections in professional circles. We are specialists in the field of customs law and are being perceived as such.

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P R O D U CT S

Dry bonding opens up new opportunities As the requirements in terms of energy efficiency and living comfort are increasing, good heat insulation of windows and other glass surfaces is becoming increasingly important.

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dvances in the design of insulating glass and its bonding mean that extensively glazed buildings and energy saving construction are no longer mutually exclusive. At the forefront in this respect is Lohmann GmbH & Co KG’s dry bonding process – which offers greater design flexibility in window construction.

Dry static bonding from Lohmann is an insulating glass bonding process that bonds the sheet of glass directly into the window sash using a high end adhesive tape. The double sided mounting adhesive tape from the DuploCOLL 56000 range offers the required profile stability and provides a reliable barrier against the cold.

“The high final strength and ageing resistance of the adhesive tape gives the bonded frame a stable structure and guarantee a reliable load transfer,” explains Harald Krämer, market manager architecture.

A stabilising steel core inside the window profile is no longer required, saving the manufacturer material and production costs.

Lohmann points out that another advantage is the absence of any steel strengthening, which reduces the weight of the window and frees up the profile chamber for additional insulating material.

Thermal bridges are thus eliminated and the heat insulation of the window is improved. The design of the window also offers greater protection against break-ins, as the bonding joint around the edge of the glass makes the sheet more difficult to prise out.

The profile manufacturer can apply the adhesive tape directly to the existing window profile. Alternatively a suitable adapter profile that is already equipped with tape may be applied to the window profile. Both options can be integrated into the existing process so there is no need to invest in new machinery.

Improved joint sealing ISO-Chemie, a manufacturer of foam products from polyethylene (EPE), polypropylene (EPP) and polyurethane (PUR), has introduced its new high performance humidity regulating foil, ISO-CONNECT Vario XD.

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he company says its ISO-CONNECT Vario XD provides improved sealing of inner and outer window and façade connecting joints and is part of its new generation of ‘intelligent’ sealing systems that provide improved variable vapour permeability when compared to EPDM (ethylene propylene diene monomer) alternatives.

Easy to fit and available in new self-adhesive options, ISO-CONNECT Vario XD provides a heavy duty and low profile solution when installed, whilst able to adapt quickly to seasonal changes to provide enhanced year round internal sealing of domestic and commercial buildings.

The foil can be left exposed to UV light for up to one year before being covered with cladding or render and adapts quickly to external and internal temperature changes occurring within buildings and structures, ensuring that joints remain dry and costly damage caused by condensation build-up is eliminated.

Resistant to driving rain up to more than 1,050Pa, ISO-CONNECT Vario XD comes in a choice of six fleece covered foil finishes to meet all installation requirements and is available in width options ranging from 70mm - 600mm (depending on final finish) to suit most joint sizes.

The product complies with energy saving regulations (EnEV) on windows and doors as well as the RAL quality assurance association and is able to accommodate extremes of temperature changes - from -40°C to +80°C. ISO-CONNECT Vario XD is compatible with all standard building materials and can be over plastered or pasted to provide a smooth and stable decorative surface finish. The range comes in six finishes, one plain and five different self-adhesive alternatives.

our y k o o B w! o n d n sta

INTERNATIONAL EXHIBITION FOR FASTENER AND FIXING TECHNOLOGY

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WWW.FASTENERFAIR.COM

P R O D U CT S

Spirol disc springs extends cycle life Spirol disc springs have extended the cycle life requirements of a DeWalt heavy duty right angle drill.

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eWalt, a provider of professional power tools, chose Spirol’s disc springs after its lead design engineer for drills was tasked with designing a high power right angle drill that was lightweight, compact and portable.

Spirol says its disc springs were ideal for this demanding, high performance application and design, as the goal was to maximise performance while minimising the size of the tool. The design would incorporate a mechanical clutch built to limit maximum torque output to 95Nm. Without the huge gear reduction of 75:1, the drill would be capable of producing a lock rotor torque at the spindle of 237Nm, transmitted directly to the operator of the tool.

It was determined early on that the clutching thrust

required in the space available could only be achieved by a disc spring design. Compared to conventional coil springs, disc springs offer a higher load capacity in less space. Additionally, longevity and reliability is a high measure of quality for professional tools used on a daily basis. The life and performance warranty of the tool was reliant on the disc spring design.

Early on in development, DeWalt’s engineers were working with a low cost disc spring supplier. DeWalt had developed and theoretically calculated the initial disc spring design. The first prototype built failed, with the new design achieving less than half the targeted cycle life. Analysis indicated premature fatigue failure of the disc spring was due to higher than expected stress, lesser quality material, and a less than ideal manufacturing process by the original supplier.

DeWalt contacted Spirol to discuss the disc spring design and they evaluated the design objectives/constraints. It was quickly determined that a standard disc spring could not meet the objectives and Spirol recommended a custom disc spring design that had alternate dimensions, material, and secondary operations. Spirol points out that for this demanding and high performance application, these special features added significant value and ended up costing only slightly more compared to the product offered by the original supplier. www.spirol.com

ISO 9001:2008 Certified

Supplying Full Range of

Quality Fasteners Since 1980

Sin Hong Hardware Pte. Ltd. No. 3 Kian Teck Crescent, Singapore 628881 Tel: +65-6265 1555 Fax: +65-6265 0555 exportsales@sinhong.com.sg http://www.sinhong.com

P R O D U CT S

bigHead supplies fastener solution for Jaguar Land Rover British manufacturer bigHead is supplying a specialist fastening solution to Proseat for a high end ventilated seat module in Jaguar Land Rover.

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mbedded directly in the polyurethane seat cushion, the bigHead fastener provides a secure anchor point for a fan unit to be attached under the seat cover. The threaded stud connection allows the fan unit to be easily assembled and later removed for repair and the bigHead is simple and quick to install. bigHead points out that it provides a wide range of fasteners for automotive applications with unique design, which allows the products to be embedded in foam, rubber, plastic or composite material. Alternatively bigHead fasteners can be surface bonded with adhesive.

“Our unique bigHead manufacturing process allows exceptionally flexible design and very high strength.”

Multi-lingual Unifast website Unifast has launched a new website in three different languages that houses the latest news, products, catalogues, data sheets and drawings in one accessible tool.

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nifast says it aims to provide the most efficient and cost effective technical fasteners to engineers seeking mechanical assembly solutions across a broad spectrum of industries, and to help do this has launched its new website in Italian, English and German to offer a large overview of what the company can offer in terms of trading and manufacturing.

The website shows the latest news and upcoming events for Unifast, and a survey on the wide range of products available in its warehouse, which is equipped with an automatic storage system with shifting trays for the storing of a huge variety of small to medium size items.

Customers can also download catalogues, data sheets and the drawings of each part number, as well as watch animations for a better understanding of how the product is installed and how it behaves during the deformation process.

“Unifast has a dynamic organisation with a flexible open minded approach to ideas and fastening development. Through constant interaction with customers and by continual investments in engineering systems and technology the company respond, and often lead, to the trends and the changes that are happening in the fastening industry. In a bid guarantying to the clients the highest quality of products and services, Unifast has built a modern manufacturing facility that gives the capability to produce and supply consistently high quality fasteners and custom engineering components.”

All Unifast’s products are manufactured in accordance with ISO/TS 16949:2009 regulation and the company is certified to UNI EN ISO 9001:2008.

Standard Listed – you know who’s best!

But contact us for all the rest . . .

Tel:

+44 (0) 117 – 972 8560

Fax:

+44 (0) 117 – 972 8570

Email:

sales@avonstainlessfasteners.co.uk

Non-preferred Metrics – Intermediate Sizes Short and Long Lengths – Slotted Grub Screws A4/80 Bolts & Socket Caps – 6 Lobe (TX) Drive Screws All Metal Self-Locking Nuts – Studding Connectors And many more . . .

Online Product Guide: www.avonstainlessfasteners.co.uk

Unit 10, Riverside Business Park, St Anne’s, Bristol, BS4 4ED, UK

P R O D U CT S

fwb launches new App

Saving time with GESIPA

With the number of smartphone users in the UK set to more than double between 2012 and 2016, supply chain partner, fwb Products Ltd, has launched its comprehensive Catalogue App.

GESIPA® has combined the speed and safety of riveting and the advantages of a screwing process into a single fastener – the BMS-System.

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rom manufacturing engineers and quantity surveyors, to the builder ‘on the go’, users can benefit from this free, easy to use App, which gives access to fwb’s product range wherever and whenever on mobile and tablet.

Available for iOS and Android users, the new fwb Catalogue App displays a fully interactive, digital catalogue listing of over 20,000 products from the product distributor’s range, including pipeline and fittings, fasteners and ironmongery, tools, metals, and rubber and plastics.

With a simple to use ‘Browse’ facility users can find the right product fast, view product specification details easily and link to the website seamlessly to purchase online. Account customers will find it useful too, allowing them to pre-select products prior to ordering. Other useful features include a ‘Search’ facility and a ‘Branch’ details section, which enables the user to direct dial and email fwb’s three sites.

Ian Hodge, fwb’s chief executive, comments: “We’re celebrating our 50th anniversary this year and are committed to moving forward and improving customer service. Having listened to customer feedback, we acknowledge that today, our customers need access to our products in different ways, which is exactly what the new App is designed to allow.”

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he assembly process in most industrial applications can be difficult, time consuming and costly, especially if the application includes different or thin materials like chassis steel sheets and assembling of plastic parts.

Difficulties occur when there is a requirement for small and flexible assembly equipment in an application; where thermal influences damage the parts or the application, or the application may require reworking.

GESIPA® provides a solution for these difficulties with the patented BMS-System. It combines a blind rivet nut and a screw as a single fastener. When placed in the application and the screw is turned, the blind rivet nut is set into the application and the assembly part is fixed, eliminating the non-productive steps of a standard rivet nut setting process, which include changing of the setting tool, gathering of different parts, new tool positioning, as well as movement between the various work places.

GESIPA says that its BMS-System differs from other technologies as it has the advantages of one-way access to the riveting position, easy and fast assembly, no thermal influences to the parts, no refinishing of the surface, low investment in assembly machinery and tooling, and a reworkable solution in case a repair is needed. The system also saves approximately 6.5 seconds per fixing point and 4 assembly steps. www.gesipa.com

NOW IN

6 NEW

COLOURS

TFC launches new linear spring series TFC’s Smalley® linear springs offer a selection of spring loads that react along a straight line as opposed to a conventional helical spring that fits in a circular cavity providing a radial force between mating components.

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inear springs are a continuous wave formed wire length produced from spring tempered materials that act as a load bearing device. As they are manufactured using the same technology that is applied to the production of Smalley® edge coiled flat wire wave springs, they have the same load/deflection characteristics and burr free edge profile.

Linear springs from TFC are now produced as a standard item with over 200 sizes readily available from stock in both carbon spring steel and stainless steel. TFC provides unique customer designs without tooling costs and its engineers are available to discuss applications and provide a free of charge design service if required. www.tfc.eu.com

An innovative solution to a simple problem

Linear Springs offer straight line loading Carbon & Stainless Steel Over 200 sizes

No Tooling Costs™ Exotic Alloys Available

call now to speak to our expert team

+44 (0)1435 860333 www.tfc.eu.com

Rapid, reliable bonding tesa says its new ACXplus range extension products offer rapid, reliable bonding for glass partition walls.

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he tesa ACXplus 705X range has been developed specifically for the use of glass partition walls, offering a rapid, reliable and high transparency bond in offices, reception areas, meeting rooms, and catering areas.

With thicknesses of 1Âľm and 2Âľm respectively tesa ACXplus 7056 and 7058 are ultra-transparent pure acrylic double-sided tapes, which in addition to high bonding power, offer high UV, temperature and solvent resistance. tesa says its ACXplus range has become recognised for its unique viscoelastic properties, which provide excellent stress dissipation across different substrates. Whether on glass to glass, glass to metal applications such as aluminium or steel, or with a transparent thermoplastic such as PMMA, the tapes offer a dependable result along with rapid, straightforward application.

Aluminium spring hinges FDB Panel Fittings has announced a new range of aluminium profile spring hinges that it says have combined attractive design and high performance.

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he aluminium hinges are for use wherever self-closure of doors or access panels is desired, for example in factories, on vehicles, in offices, on machine tools, or integrated into metal furniture or medical equipment.

A completely invisible internal spring mechanism, with different torque settings available, ensures automatic opening and closing of a door, which may be specified with other functional features such as friction and detent for combined matching installations.

Standard finishes available are clear or black anodised and the hinge overall size is 67mm x 55mm with torque settings of 0.35Nm, 0.70Nm or 1.3Nm.

The primary source for American Made plastic fasteners WORLDWIDE

Keeping customer needs as priority #1...

Our larger facility now provides: • Improved product development • Future growth of product line • Double the amount of in-stock inventory to one billion parts • Increased inventory allowing for same-day shipping of catalog items • Expanded shipping & receiving

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Additional customer conveniences include: • 24/7 website availability • Manufacturing operates 24/7 • Reach a real person Mon-Fri 7am-5pm CST (USA)

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PLASTIC - METAL - STANDARD ELEMENTS

Vipa introduces new fastening system Vipa SpA has recently introduced its SB screw (according to EN 15048) and a patented new fastening system to its growing product range.

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he SB screw is supplied with nuts that are CE marked in accordance with the construction standards 89-106 and 109 EN-1 and 2, part of the category of high-strength bolts.

Vipa has also patented a new fastening system with a self-forming screw, SJS, using a threading revolutionary system that it says makes assembly of parts solid and homogeneous.

Vipa Group will shortly open in Germany, adding to the company’s locations of Italy, France, Spain and Czech Republic. The company is constantly expanding its product range and its quality with various certifications.

Vipa offers a wide range of high quality products and undertakes special parts on request. Its main products are high strength bolts, class 8.8, 10.9 and 12.9, socket head screws, and bolts for heavy carpentry. The company now also offers other products and other ranges in stainless material as A2 and A4 and ferrous classes of lower resistances. www.vipafasteners.com

United States Patent issued on blind rivet United States Patent No US 8,449,234 titled Blind Rivet was issued to Harry E. Taylor on 28th May 2013.

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he disruptive blind rivet was originally published and described in the article ‘New nosepiece and setting method aims to lower blind rivet installed cost’ in the March 2008 edition of this magazine (Issue 50).

Due to the time necessary to obtain the US patent grant, the recently issued patent was extended by 1,313 days and its validity will extend through to 21st August 2030 in the United States. Setting tool and setting method innovations discussed in the 2008 article are patent pending in US Application 13/986,010 having a projected publication date of 26th September 2013 at the United States Patent and Trademark Office.

Interested users of blind rivets or manufacturers wishing a copy of US Patent No. 8,449,234; a copy of the March 2008 article; or information pertaining to similar granted patents in the Peoples Republic of China, South Africa, New Zealand and Singapore, or pending patents in other overseas countries may contact Harry Taylor at htaylor@mba1974.hbs.edu.

Revolutionary Keep-Nut insert Specialising in fastening applications for metal sheets and sections, solid parts and wood, as well as plastics and composite materials, Specialinsert has introduced the Keep-Nut insert.

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Please contact us for free catalogue KUNSTSTOFF - METALL - NORMELEMENTE

KUNSTSTOFF-NORMTEILE

Bäcker GmbH & Co. KG

Kunststoff-Metall-Normelemente

S TA N D A R D P L A S T I C PA RT S

KUNSTSTOFF - METALL - NORMELEMENTE

D-57339 Erndtebrück – Schameder | Industriegebiet Jägersgrund 8 Tel.: +49 (0) 27 53 / 59 50-0 | Fax: +49 (0) 27 53 / 59 50-44 /-45 /-46 e-mail: info@baecker-kunststofftechnik.com | www.baecker-kunststofftechnik.com

Bäcker GmbH & Co. KG

Industriegebiet Jägersgrund 8 D-57339 Erndtebrück - Schameder Tel.: +49 (0) 27 53 / 59 50-0 Fax: +49 (0) 27 53 / 59 50-44 E-Mail:info@baecker.eu www.baecker.eu

pecialinsert says that the Keep-Nut is a revolutionary press-in insert with mechanical anchoring to create threaded seats on thin panels made of marble, granite or other stones, and can also be used in composites, carbon, corian, HPL, glass and other compact materials.

Keep-Nut is manufactured in stainless steel and it’s made of a threaded bush with a set of elastic crowns and a plastic ring for holding the complete parts. The Keep-Nut comes in different lengths, with or without flange, to fit to several different panel thicknesses.

Specialinsert points out that the Keep-Nut can be easily installed as the user simply needs to drill the material with the correct hole diameter and press-in the insert. Additionally it can be customised with different versions and sizes, in order to fit customer needs.

The assembly by pressure is fast and easy

and it doesn’t require any additional resins or adhesives. The Keep-Nut also enables internal assembly without external dimension, facilitating the handling and storage of materials. In use the elastic crowns are solicited by axial force, acting radially against the hole walls due to the bending and pressure - avoiding the leakage of the system. Moreover the not-through threading of the internal bush assures secure fastening while eliminating the risk of extraction as a result of over penetration of the screw thread.

Specialinsert points out that lab tests have ensured high pull-out strength performances, up to 2,500N on marble panels and 4,800N on HPL, making the Keep-Nut suitable for the most demanding conditions of applications.

The Keep-Nut insert is specifically developed for ventilated façades, wall-coverings, décor and interiors, furniture, as well as kitchen and sanitary elements fastening.

P R O D U CT S

Self-clinching captive screw panels PEM® types PF50™ and PF60™ self-clinching captive panel screws keep hardware parts count to a minimum by integrating a captive screw in a spring-loaded assembly to promote easy and efficient handling and installation.

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heir permanent mounting in thin metal assemblies additionally eliminates any risks associated with loose hardware that could fall out, get lost or misplaced, and potentially cause damage to internal components. These fastener solutions ideally suit panels, covers, drawers, racks, and other access points where secure attachment and subsequent access will be necessary.

Their low-profile design minimises protrusion on front panels to satisfy particular functional and cosmetic requirements. When tightened the fastener, depending on size, will protrude only 0.34 inches / 8.64mm from the top of the sheet.

PEM types PF50 and PF60 captive panel screws feature a Phillips recess as standard to enable captive screws to be tightened or loosened simply using a Phillips screwdriver. (A Torx® recess can be specified).

Their large heads (knurled or smooth knobs, depending on type) further allow for operation by hand without tools.

These steel fasteners install permanently in aluminium or steel panels as thin as 0.030 inches/0.8mm and are offered in multiple screw lengths with thread sizes from numbers 4 - 40 through ¼ - 20 and M3 - M6.

They can be engineered with MAThread® anti cross-thread technology and can be customised with a scratch-proof DuraBlack™ finish.

Standard Unique Patented Bespoke

“security fasteners for ever

y application”

Unit 23 Mochdre Industrial Park Newtown Powys SY16 4LE UK

T: +44 (0)1686 621 300 F: +44 (0)1686 621 800 E: info@hafrenfasteners.com W: hafrenfasteners.com

Ideal celebrates combined 190 year anniversary Ideal Clamp Products, designer and manufacturer of IDEAL-TRIDON® brand worm gear, hose and specialty clamps, is celebrating its 100th year in operation while also recognising the 90th anniversary of Tridon, the company it merged with a decade ago.

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deal, a manufacturer of stainless steel worm gear and specialty hose clamps used in a broad range of fastening and sealing applications, recently announced the launch of the IDEAL-TRIDON brand as a result of consolidating product lines between the IDEAL brand and TRIDON brands.

“The wealth of expertise at Ideal is absolutely astounding,” said Michael Reese, president and CEO. “Ideal has spent a century creating quality clamping products while Tridon has been at it for 90 years. Together, we comprise the market’s most dynamic and forward thinking clamp company, offering the widest breadth of products worldwide.”

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Unit 21, Vauxhall Industrial Estate, Ruabon, Wrexham, LL14 6HA, UK

P R O D U CT S

Expanding Elesa Developed specifically for applications where significantly higher levels of quality are required in respect of corrosion resistance or ultimate strength, the Elesa range of industrial standard components is growing.

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n metal and high grade reinforced plastic Elesa’s range of stainless steel standard components in AISI grades 301, 303, 304 and 316 for control, location/positioning, clamping, visual indication and mobility now includes handwheels, lobe knobs, wing nuts, adjustable clamping handles, grab handles, indexing plungers, hinges, column level indicators and castors - which are corrosion resistant and suited to aggressive environments.

These are found to be of value for applications located offshore or in chemical plants and clean down areas in food processing and pharmaceuticals where their cavity free design prevents biological build up and aids cleaning. Also, their relatively inert stainless steel surface offers little opportunity for corrosion or attachment of debris, which may otherwise lead to raised contamination levels. This is achieved by using polished surfaces, with matt finish where it is needed for good grip and control of the elements, which also provides a softer feel for operator comfort and security of grip/operation.

In particular the GN950.6-F stainless three spoked handwheel features a fixed handle, while the VCM-SST lobe knobs offer male or female fitment with comfortable scallop style hand grips. For smaller clamping or fixing the EWNM-SST wing nuts (also male or female) allow high tightening torque valves in M5 - M10 sizes.

Where rapid clamping is required in confined spaces, the GN300.5 series adjustable handles provide a push button engagement/disengage system to enable an operator to clamp by tightening in arcs.

Durable miniature switchlock range Camlock Systems, a UK based industrial locking company, has launched a new range of extensively tested miniature switchlocks that includes single pole and double pole types, with options on head profile and key combinations.

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he miniature switchlocks have been successfully tested in excess of 20,000 cycles. They are V0 fire resistant, are able to operate in a temperature of -20°C to +65°C and the switches are rated for currents up to 5A at 115V AC. The locks offer full functionality through Camlock’s proven Series 21 locking mechanism. They come in ultra-compact proportions, boasting an overall body length of just over 3cm and a small 16mm x 13mm mounting hole size. The locks can be specified keyed alike or keyed to differ and up to 200 different key combinations are available. They are available with the key either trapped or free in the locked position.

Camlock Systems is also able to supply these switchlocks to the 801 and 901 key combinations popular in certain industries. The range comes with a five disc tumbler mechanism for good security and the key has a double-sided design for user convenience.

The 2111 single and 2115 double pole lock have a conventional conical head. Additionally, a parallel head type that is suitable for recessed apertures such as those used on plastic moulded doors is available for the 2110 single and 2114 double pole lock.

Nestinox markets balustrade fixings Nestinox has acquired the exclusive dealership for marketing the unique glass fixings of the Italian firm Nuova Oxidal in the Benelux region.

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uova Oxidal has announced it is working on expanding and improving its range of products and as a result will focus on the demands of architecture.

The company has launched a new balustrade clamping profile - SIRIO F. Available flush-mounted or an at sight version, with a top or side wall fixing, SIRIO F is suitable to any kind of installation and load requirements.

Nuova says that SIRIO F has been designed to make the user’s job easy, as it does not require any special tools for assembly. Glass panels already installed can be adjusted easily by means of fixing systems getting the alignment simple and fast.

SIRIO F is suitable for glass thickness from 17.52mm - 25.52mm and is made of aluminium and is available with or without covers in silver or stainless steel finish. Other finishes are also available on request.

144 Fastener + Fixing Magazine • Issue 83 September 2013

Adams

Allthread Since 1958

DIN 975/6 Studding available 4.8 M8-M36 8.8 M8-M64 10.9 M10-M52 12.9 M12-M30 Self colour, Zinc Plated, Galvanized and Sherardized finishes All with 3.1 Test Certificates Din 6334 Connector nuts M10-M36 Cut studs are our speciality sales@handr.ltd.uk Phone +44 (0) 121 522 2945 Fax + 44 (0) 121 522 2933 Unit 30, Charles Street, West Bromwich, West Midlands B70 0AY UK

Adams

www.handr.ltd.uk A C Adams Company Established 1806

Abbey Clamps.................................. 15

Lederer........................................22, 24

Achilles Seibert GmbH..................... 25

London Screw Company Ltd.......... 138

ACT Fasteners & Components.......127

M&W Fastener Co.,Ltd...................111

Action Can Ltd................................ 136

MEKR´S, s.r.o. (Ltd.)...................... 126

Adolf Pühl GmbH & Co. KG.............. 19

Merlin Business Software............. 102

Advance Spares Ltd....................... 143

Mitsutoyo Kiko Co Ltd...................... 37

Albert Pasvahl GmbH & Co.............. 69

MKT.................................................. 86

Alca Fasteners............................... 145

Multiple Overseas Exports................11

Allbolts Ltd..................................... 104

Nakashimada Engineering Works... 35

Alloy & Stainless Fasteners............. 55

National Machinery.......................... 27

Ambrovit........................................... 13

ND Industries................................1, 39

Anochrome Group............................ 45

Nipman Fastener Industries.......... 105

Avon Stainless Fasteners............... 134

NOF Metal Coatings Europe............ 89

Bäcker GmbH & Co. KG................. 140

Nord-Lock International.................... 5

Baker & Finnemore Limited............ 25

Norm Civata AS................................ 59

Bendfast......................................... 145

NORMA..............................................21

Berardi Bullonerie........................... 69

omniTechnik Mikroverkapselungs... 90

Berdan Bolt & Nut Co.Ltd............... 53

Orbit International Corporation..... 130

Birlik Baglanti...................................61

Peter Schröder GmbH..................... 57

Bossong Spa.................................... 75

PGB - Europe NV............................. 83

Bralo............................................... 125

Pinstructure..................................... 15

Brighton-Best International.......... 148

Polyprofils zi..................................... 98

Bülte Plastiques SA......................... 73

Precision Technology Supplies........ 73

C Adams & Sons Ltd...................... 145

PRK Technologies GmbH............... 146

C+T Distribution............................. 104

Rexlen Corporation........................ 115

Canco Fasteners............................ 103

Reyher.............................................. 15

Carlo Salvi........................................ 49

Rivco Ltd.......................................... 69

Ching Chan Optical Technology......101

Rivelit................................................. 7

Cotswold Fasteners......................... 23

Rivit Srl............................................147

Don Quichotte B.V............................ 87

Rosmil Industrial............................. 54

DS Fasteners Ltd........................... 135

Rotor Clip....................................... 109

E.U.R.O. Tec GmbH.......................... 83

Sacma.............................................. 97

EDP Plc...........................................107

SAIMA Corporation........................ 138

Emek Percin......................................61

Saspi Talleres................................... 94

Everest Overseas........................... 132

Schäfer + Peters GmbH....................81

EW Menn GmbH & Co. KG............... 93

Schnorr GmbH..................................61

FAR................................................. 123

Schrömbges + Partner................... 129

Fastbolt.............................................. 2

SD Products Ltd................................71

Fastener + Fixing Directory............. 45

Shanghai Fast-Fix Rivet Corp........ 122

Fastener Fair Hannover..................131

Shin Chun Enterprise Co Ltd..........141

Fastener Fair Russia........................ 33

Sin Hong Pte Ltd............................ 133

Fastener Fair Turkey........................ 47

Sipa Srl........................................... 135

Fixi.................................................... 85

Smith-Bullough Ltd....................... 123

FK Moore & Sons........................... 123

Spirol Industries............................ 135

G & B Fissaggi Srl............................ 82

Stafa Group...................................... 17

GBK UK Ltd.................................... 115

Staytite Ltd..................................... 119

Gedore Tool Center GmbH..............121

Taiwan International Fastener Show..... 43

GESIPA Blindniettechnik GmbH.....127

TATA Steel..........................................91

Global Engineered Products.......... 103

Tecfi S.p.A......................................... 77

Graewe GmbH & Co.KG................... 33

Tecno Impianti.................................. 95

Greenslade & Company................... 93

Teknoform Baglanti.......................... 56

Growermetal SRL.............................. 9

Test GmbH........................................ 62

GWI................................................... 95

TFC Ltd............................................137

Hafren Fasteners Ltd..................... 142

Tillex - Fastex................................... 85

Harrison & Clough Ltd............... 66-67

Titibi.................................................. 95

HECO-Schrauben GmbH................. 85

Trojan.............................................. 146

Heinz Soyer.................................... 115

Tut Kelepce....................................... 54

Heng Chang Fasteners.................. 143

UBK.................................................117

Herbert Knoke GmbH & Co. KG...... 87

Unifix ............................................... 76

Hugo Benzing GmbH & Co KG......... 73

Vezzaro............................................. 29

Index - Técnicas Expansivas S.L....... 3

Vipa SPA............................................. 4

Jubilee Clips Ltd............................. 143

voestalpine Austria Draht GmbH..... 99

Kaleliler.............................................51

Vogelsang GmbH & Co. KG.......57, 119

KETTLING GmbH............................127

Volt................................................. 139

Kingwin Precision Co., Ltd................71

VVG - Befestigungstechnik GmbH... 60

Koelner SA....................................... 79

Wagener & Simon GmbH............... 103

Kohlhage Befestigungstechnik.........31

Wilh. Lüsebrink GmbH....................137

Landmark Fasteners PVT Ltd........ 142

Zago Manufacturing......................... 57

RIVIT FASTENERS

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Insert nuts and tools RIV 998

For M3-M12 inserts 2 phase RIV 912

For M3-M12 inserts 1 phase RIV 938

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For hexagonal holes RIV 916B

For M14-M16 inserts RIV 790 12V

For M3-M8 inserts

Blind rivets and tools RIV 502

For Ø 4.8 standard rivets

RIV 503

For Ø 4.8 rivets

RIV 504

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RIV 505

For Ø 5.0 standard rivets

RIV 508

For structural rivets

RIV 750-760 12V

For Ø 5.0-6.4 rivets

RIV 509

For blind bolts

RIV 536

360° turning head

RIV 510B

For Ø 10.0 rivets

RIV 610

Self-feeding system

RIV 300

For speed rivets

HAND TOOLS

For rivets and inserts

AUTOMATIC CENTRE FOR FIXING SYSTEM

RIVIT Srl - via Marconi 20 loc. Ponte Rizzoli 40064 Ozzano dell'Emilia (BO) ITALY phone +39 051 4171111 fax +39 051 4171129 www.rivit.it rivit@rivit.it P150113

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