International Forest Industries December January 2022-23

Page 44

DECEMBER 2022 / JANUARY 2023 SAWMILLING • LOGGING • BIOMASS SAWLINES Felling Heads Biomass Steep Slope Harvesting
Horizontal Grinders • Whole Tree Drum & Disc Chippers • Flails • Forestry Mulchers • Mulching Attachments MORBARK WOOD HOG HORIZONTAL GRINDERS MORBARK DRUM CHIPPERS MORBARK CHIPARVESTOR® DENIS CIMAF MULCHING ATTACHMENT You begin each day before dawn with a drive and determination to do more than the day before. When you move at this pace, you know to do more you need equipment that is made for more. That’s why our forestry, biomass, and recycling equipment is built from the ground up to meet your needs, delivering: More Power and Production Consistent, Quality End Product Lower Operating Costs Ease of Maintenance Greater Longevity and Resale Value Find your local Morbark, Denis Cimaf, and Rayco Dealer at www.morbark.com/b/international-dealer-network

COVER - STEEP SLOPE HARVESTING

Ponsse’s cut-to-length forest machines have proved to be excellent harvesting solutions, also on steep slopes. Environmentally friendly and safe harvesting solutions for slopes are in high demand, especially when harvesting takes place in areas with varying terrain and steepness. One of the most important solutions for harvesting on steep slopes is

PONSSE Synchrowinch. It helps the forest machine remain highly productive in an environmentally friendly and safe way compared to alternative manual methods also in demanding conditions. Read more about Ponsse’s solutions for steep slope harvesting on page 42 & 43. www.ponsse.com

International Forest Industries | DECEMBER 2022 / JANUARY 2023 1
The
42 STEEP
Environmentally friendly and safe harvesting solutions for slopes are in high demand 30
When
drum chipper came
13 years ago it set a new industry standard for drum chipper efficiency 42 30 38 FELLING HEADS LOGGING • BIOMASS CONTENTS DECEMBER 2022 / JANUARY 2023 REGULAR FEATURES 6 Logging News 48 Advertising Index LUMBER PROCESSING CONTENTS DECEMBER 2022 / JANUARY 2023 SAWMILLING • LOGGING • BIOMASS SAWLINES Felling Heads Biomass Steep HarvestingSlope 46
46 CABLE YARDING - KONRAD
machines work with a skyline cable that is tight up between the tower yarder and a strong tree in the forest
SLOPE HARVESTING
BIOMASS - ASTEC
the Peterson 4310B
on the forestry scene
2 International Forest Industries | DECEMBER 2022 / JANUARY 2023 LUMBER PROCESSING 20 BID GROUP BID’s Recent Mechanical Innovations for Sawlines 22 DELTA COMPUTER SYSTEMS Swedish Sawmill Upgrades Edger with RMC
Controller 22 20 27
The new Rauma pine sawmill of Metsä Fibre, part of Metsä Group, was inaugurated on Monday, 10 October 2022. 19 RemaSawco RemaSawco receives an order of just over SEK 1.4 million from Gällö Timber AB 26 SmartMill This innovative trimming technology, a Quebec invention, is already benefiting of a significant success in Canada and the United States 27 19 SAWLINES 26 25 USNR The contract is a complete sawmill –from the debarker/log sorter optimizer, through the log breakdown equipment, finishing with the trim/sort/stack line 29 IMAGE SYSTEMS RS-BoardScannerQ is a system for automatic inspection, quality determination and cutting optimization in a raw sorting, an adjustment plant or a planer 18 MICROTEC The MiCROTEC Logeye 900 Stereo has been installed to assist in peeled veneer production for the Arbor Group 29 USNR USNR is replacing the Headrig system at Lampe & Malphrus Lumber Company with a new End Dogging Carriage line, including several new machines 25 29 18 29 LIGNA 2023 Hannover from 15 to 19 May 2023
Motion
METSÄ
Millwide. Worldwide. +1.360.225.8267 usnr.com

SUBSCRIPTIONS

Tel: +44 (0)1442 877 583 emma@internationalforestindustries.com

Annual Subscription UK and Europe £160, €230 Rest of the world US$270

EDITORIAL

T: +44 (0)1442 877 583 F: +44 (0)1442 870 617 www.internationalforestindustries.com 2 Claridge Court, Lower Kings Road Berkhamsted, Herts. HP4 2AF, UK

Editor Chris Cann chris@internationalforestindustries.com

Editorial Board

Dr Patrick Moore – Chairman and Chief Professor Piotr Paschalis-Jakubowicz –Warsaw Agricultural University (Poland) Mr Kim Carstensen

Director General Forest Stewardship Council Eduardo Morales South American Forestry Consultant

ADVERTISING AND PROMOTIONS

International Forest Industries Ltd Advertising Manager Phil Playle phil@internationalforestindustries.com +44 (0)1442 87 77 77

Associate Editor Robin Peach robin@internationalforestindustries.com

Advertising Production Enquiries

Emma Smith emma@internationalforestindustries.com

International Forest Industries is published by International Forest Industries Ltd, 2 Claridge Court, Lower Kings Road Berkhamsted, Herts. HP4 2AF, UK

International Forest Industries (ISSN 1755-6732) is published bi-monthly by International Forest Industries Ltd GBR and is distributed in the USA by Asendia USA, 17B South Middlesex Avenue, Monroe NJ 08831 and additional mailing offices. Periodicals postage paid at New Brunswick NJ. POSTMASTER: send address changes to International Forest Industries, 17B South Middlesex Avenue, Monroe NJ 08831 © International Forest Industries Ltd 2007 – 2019 IFI uses, as preference, SI units throughout. All dollars are US unless otherwise stated.

EDITOR’S COMMENT

EU regulations highlight tough balancing act

The European Union was fine-tuning the wording for a ground-breaking piece of legislation aimed at curbing global deforestation and degradation at the time this column was being penned.

The Act, which will find into way into European Parliament in the near term, aims to force global traders of timber and forestry products to ensure the processes through which those products have been delivered have not contributed to deforestation or degradation, by threatening to cut off access to businesses within the 27-nation bloc.

The move has been rightly hailed by environmental – and specifically climateactivist – groups as a breakthrough moment in the fight for our forests, and against the continued destruction of our natural world and anthropogenic climate change.

“The EU is a large consumer and trader of commodities that play a substantial part in deforestation — like beef, cocoa, soy and timber,” Czech Republic Environment Minister Marian Jurečka said when the news broke.

The EU accounts for 16% of tropical deforestation associated with international trade, according to nature-focused news service, Mongabay.

WWF European policy office Senior Forest Policy Officer Anke Schulmeister-Oldenhove said those behind the legislation had “made history with this world-first law against deforestation” and hoped other governments would follow suit.

“As a major trading bloc, the EU will not only change the rules of the game for consumption within its borders, but will also create a big incentive for other countries fuelling deforestation to change their policies.”

However, some environmental groups were typically dissatisfied the law did not go far enough. The dissatisfied voices even included senior figures from within groups responsible for the milestone legislation. These voices clashed with reservations from some within the timber trade or economies with material exposure to the timber trade, which have called for refinement to definitions around forest degradation and greater efforts to ensure regulations were not unnecessarily burdensome on sustainable timber trade.

These calls have been led by Canada’s Ambassador to the EU, Ailish Campbell, who was reportedly “greatly concerned” that some

elements of the law would establish trade barriers.

These are reasonable concerns to voice. The world is being gripped by rising costs and logistical challenges that make life more difficult and expensive, and threaten livelihoods. It is only sensible that we do not inject additional challenges into the mix through clumsy wording or poorly thought through covenants.

Campbell made it clear Canada was supportive of the law’s objectives and broadly happy with the deforestation elements. The Canadian government also has its independent nature restoration programs in play.

The response to Campbell’s comments from advocates of the bill on the left were overblown, with groups calling her requests “shocking”, among other dramatic adjectives. Language in mainstream, left-leaning newspapers was derisory in describing Campbell’s suggestion that more care was needed before throwing the forest industry baby out with the bath water. She has been under attack.

This is wrong.

The situation is complex. Sustainable industries must be able to operate with limited obstacles to protect national incomes and individual opportunity to earn a living. Establishing a regulatory framework that allows for that while still providing adequate protection to the environment is not straight forward.

Environmental groups who take a fatalistic line on behalf of the Earth as a reason for refusing compromise over regulations are disingenuous or delusional. Humans and are not destroying the planet. We are potentially destroying a planet habitable for humans – the Earth has endured far more extreme temperatures over its 3.6 billion year history than those forecast, and will again; it will chew us up and spit us out as it has countless other species.

Fighting climate change is an understandably selfish and necessary endeavour for humans, driven by humans. We must be able to have a conversation around key changes to the way we live and work for the benefit of all humans.

4 International Forest Industries | DECEMBER 2022 / JANUARY 2023
ISSUE 90 December 2022 / January 2023
Chris Cann

Ponsse North America, Inc expands to southern USA

Ponsse North America, Inc has expanded its operations to Midway, Florida which is right outside of Tallahassee. The main factors that influenced this development are the growing demand for cuttolength wood and an increase in machine sales in the south. Our goal at Ponsse is to provide our customers with the best parts and service performance that we can offer.

“Forestry is our focus and all we do. We are extremely excited about our expansion to the south because of the number of mill investments with new facilities opening, reopening of shut down mills and capacity increases. It is time for cut-to-length to be more dominant in the south like it is currently in the northern part of the USA. We want to provide all of our customers with the best machines in the world, exceptional service and

the best parts availability in the industry,” states Pekka Ruuskanen the President and CEO of Ponsse North America, Inc.

Ponsse North America, Inc is a subsidiary of Ponsse Plc and was established in 1995. The headquarters is currently located in the heart of the cut-to-length region in Rhinelander, WI. Ponsse has branches in Wisconsin, Michigan, Minnesota, Oregon and now the latest addition in Florida. Ponsse also has fullline dealers and service dealers in various locations around the nation.

Today, Ponsse Plc is one of the world’s largest manufacturers of rubbertired cut-to-length forest machines. The roots of the family-owned company, grown from a machine entrepreneur’s dream into an international export company, lie deep

in the Finnish countryside. The company is still based in Vieremä, Finland in the same location in which it was founded in 1970.

PONSSE forest machines are based on environmentally friendly cut-to-length (CTL) logging, where trees are felled, delimbed and cut into various log assortments before they leave the forest. Our product range covers all size categories of forest machines, from first thinning and the harvesting of forest energy to heavy-duty regeneration felling, as well as all logging sites, from soft soil to steep slopes.

PONSSE products and their key components are designed and manufactured by Ponsse in Vieremä.

Forestry is our focus and all we do. We are extremely excited about our expansion to the south because of the number of mill investments with new facilities opening, reopening of shut down mills and capacity increases. It is time for cut-to-length to be more dominant in the south like it is currently in the northern part of the USA

6 International Forest Industries | DECEMBER 2022 / JANUARY 2023 LOGGING & BIOMASS NEWS
The innovative reversible fan. The original from Rethink. Reverse! www.cleanfix.org
Pekka

For a forwarder, an efficient grapple design is key to ensuring high productivity. Komatsu is now introducing a new grapple range encompassing ten completely redesigned models. The grapples have a new design with a larger opening, which offers better wood pile penetration and makes it easier for the logs to roll into the grapple.

Grab logs like a proKomatsu’s new grapple range for enhanced productivity

If the crane is the long arm of the operator, then the grapple is the hand that grips the timber. This makes it important to have a grapple that is optimised to gather, roll in and grip the timber both quickly and powerfully. Komatsu’s new grapples boast many upgrades to their productivity, making them

efficient and dependable forest companions.

New design with larger opening

The most striking difference is that the opening width is noticeably larger, which enables the grapple to penetrate the wood pile more quickly and easily. The logs roll

Zelenskky tells climate forum Russia has ruined 5 million acres of Ukrainian forest

Ukrainian President Volodymyr Zelenskyy told participants at the COP27 climate conference Tuesday 8th November that Russia’s invasion has led to the destruction of 5 million acres of forest in his country while dramatically raising fossil fuel prices worldwide.

“That has forced dozens of countries to resume coal-fired power generation in order to lower energy prices for their people,” he said in a video address.

Zelenskyy said Russia’s “insane and illegal war’’ is keeping other countries from

working collaboratively to confront climate change, adding that military aggression like the one Ukraine is confronting forces nations to focus on immediate protection at the risk of longer-term threats.

into the grapple more readily as well, saving precious time. The new grapples have also been refined when it comes to gathering and straightening the timber.

In addition to the new features, naturally the grapple range has retained the key advantages of the previous models, such as the robust and durable design. The new grapples also come with several improvements for a longer service life, ensuring their durability for demanding forest environments. With these old and new advantages combined, Komatsu grapples ensure the efficient forwarding of timber to the roadside.

Ten new grapple models

The new grapple range encompasses no fewer than ten grapple models, divided into six size classes. The range spans from the G82, which holds 0.26 m², to the G87H, which holds a full 0.50 m². The range is divided into standard, bioenergy (brushwood) and heavy-duty applications as well. The new generation of grapples are also compatible with the most common forwarders make as well as with most types of truck cranes and other vehicles that handle timber.

“There can be no effective climate policy without peace on Earth,” he said.

8 International Forest Industries | DECEMBER 2022 / JANUARY 2023 LOGGING & BIOMASS NEWS

FAE is upgrading the DML/SSL mulcher for skid steers, now available with Sonic and Bite Limiter technology and new tooth options

FAE is upgrading one of its most popular and loved products on a global scale: the DML/SSL forestry mulcher for skid steers. All innovations are aimed at optimizing the head’s efficiency and productivity when combined with 50 to 75 hp skid steers.

First, the frame and push frame’s design has been redesigned to offer greater visibility in all working conditions. It’s one detail that will make a big difference in operator’s comfort and efficiency, with the ability to monitor the tasks at hand with

blades, both ideal for making the most out of the efficient Bite Limiter technology.

This technology makes it possible to achieve more productivity in less time when mulching any kind of wood. The Bite Limiter rotor comes with special wear-resistant steel limiters that limit the teeth’s reach (bite) so that there is less power demand and a consistent working speed. The Bite Limiter technology also minimizes rotor stalling and optimizes fuel consumption.

The new DML/SSL is available with FAE’s exclusive Sonic technology. This Sonic system ensures that the skid steer and the FAE mulcher are completely aligned by automatically calibrating the

mulcher’s parameters. Sonic continuously manages the mulcher’s hydraulic settings, for a significant boost in overall productivity of up to 30%. The Sonic system also minimizes rotor stalling and shortens recovery time thanks to the quick recovery of the rotor’s rpm.

There is more that the new DML/SSL offers. The new Spike Pro counter blades ensure low power absorption and

a finer granulometry of the processed material. The new interchangeable and adjustable skids offer greater precision. The optional integrated oil cooler ensures the best performance even in hotter climates.

The new DML/SSL is available in 4 models, DML/ SSL/VT, DML/SSL/BL, DML/ SSL/SONIC, DML/SSL/BL/ SONIC and in two widths for each model.

From waste to money.

Use JENZ Shredders. www.jenz.de LOGGING & BIOMASS NEWS

Brandt Tractor selected by Morbark, Rayco & Denis Cimaf

Morbark, LLC, and its affiliated brands Rayco and Denis Cimaf have selected Brandt Tractor Ltd., a wholly-owned subsidiary of the Brandt Group of Companies, as the exclusive, authorized dealer for their tree care (brush chippers, stump cutters, articulated wheel loaders), forestry/biomass (whole tree drum chippers, Chiparvestors™, flails), recycling (horizontal and tub grinders), and Rayco Forestry/ Denis Cimaf (forestry mulchers and mulching attachments) equipment lines in Canada.

“For Morbark, it was an easy choice to sign Brandt as our exclusive dealer in Canada,” said Michael Stanton, vice president of sales and marketing. “Their 56 fullservice locations will provide our Canadian customers with the complete support they need and deserve.”

Brandt was founded in 1932 as a small electrical contractor in Regina, Saskatchewan, Canada. After nine decades of impressive growth, the company has become the world’s largest John Deere

Dealer, owning and operating a total of 120 full-service equipment dealerships in Canada, Australia, and New Zealand.

“Brandt has a lot to offer Morbark customers in Canada,” said Brandt owner and CEO Shaun Semple. “We’ve built the largest, best-equipped support network in the country and are eager to earn the loyalty of our new customers by supporting their needs for equipment, aftermarket parts, and highquality 24/7/365 customer support.”

Since executing the contract, Brandt sales and service teams have been busy preparing to support Morbark, Rayco, and Denis Cimaf customers by participating in sales and service trainings and building their inventory of equipment and aftermarket parts. To find a Brandt location in Canada, go to www. brandt.ca/Divisions/Tractor/ Branch-Locator or www. morbarkdealers.com.

About Morbark: An Alamo Group Inc. (NYSE:

ALG) holding, Morbark, LLC, has innovated and manufactured durable, high-performance equipment for 65 years. Morbark’s equipment helps customer process and convert wood and organic waste materials into valuable, useful, and profitable by-products. The company produces a full line of brush chippers, stump cutters, mini skid steers and articulated wheel loaders, forestry mulchers, whole tree drum and disc chippers, flails, horizontal and tub grinders, and mulcher attachments for excavators and skid steers under the Morbark, Rayco, Denis Cimaf, and Boxer equipment brands.

About Brandt Group of Companies

The Brandt Group of Companies, headquartered in Regina, Saskatchewan, Canada, is a privately owned manufacturing and distribution company that serves a growing international audience in industries such as agriculture, construction, forestry, rail, mining, steel, transportation, material handling, and energy.

Demo run with the SIEBO 5000 – excellent screening

The SIEBO drum screen was developed together with customers, extensively tried and tested. The screen is designed for use in recycling and disposal plants. The screening machine is characterised by its robust construction and highperformance components.

During our live demo, we screened excavated soil into two fractions for qualitative upgrading. The extra-long and large screening drum achieves first-class results.

With a width of 4 metres, the spacious feed hopper (6 m3) offers sufficient space for easy feeding with large wheel loaders. Baldus Tiefbau GmbH

was convinced of this during our demo and loaded our SIEBO 5000. The extra-long discharge belts are perfectly adapted to high throughput rates and all belt frames are also hot-dip galvanised.The machine can be optionally adapted to your individual needs, please contact us for more information.

Further benefits of the SIEBO are: The drum drive by chain guarantees powerful yet low-noise operation, the positive-locking hopper belt prevents “slipping” and is nearly maintenance-free, the hydraulically adjustable cleaning brush cleans the drum automatically, the huge

side door for convenient maintenance operations.

Optionally, the machine can be individually customised to your needs, so please do not hesitate to ask for more information.

SIEBO is convincing –flexible, low service and low fuel consumption, can be used

in less than 5 minutes and operated by just one person. Ideal for excavated soil, compost, biomass or similar materials.

10 International Forest Industries | DECEMBER 2022 / JANUARY 2023
Michael Stanton, vice president of sales & marketing Brandt owner and CEO Shaun Semple

Komatsu - Improved measurement calibration

The calibration of the diameter and length measuring is improved, using a new method to secure better statistical data and reduce the risk for human error. Another new feature is the integrated analysis function for visualisation of the control measurement result.

An important prerequisite for a good calibration result is that the calibration basis is as good as possible. The new system ensures that a suitable number of stems are used as statistic base for each calibration, which increases the precision of the calibration. The default setting is for the calibration to be performed on ten stems, but it is possible to adjust according to the customer’s own needs (please note that one tree is measured every time, but the system uses data from the last ten

calibrations).

When a new tree is added, the oldest tree will automatically be excluded from the data collected. In order to ensure the quality of the machine measurement, MaxiXT will filter and select trees where the head had good clamping of the trunk during the processing, meaning that they are suitable for calibration.

With the new system, diameter calibration is done in diameter intervals. This makes it possible to calibrate only the intervals where there are deviations and where enough measurement data is available. The documentation remains after the calibration has been performed and the graphics show how the active calibration would have measured on these stems. All in all, these

improvements contribute to minimizing the risk of errors when calibrating.

Another new feature of the new calibration system is that length and diameter calibration can easily be copied between tree types.

In addition to the improved calibration method, the visualisation of the results has been improved. The system provides a visual analysis of the stem profile where all measuring points are displayed and categorised according to colour codes. The system also clearly visualises the measurement errors between the machine and the data caliper.

The basic calibration is done in the same way as before, with a measuring pipes.

New valve bank increases reliability and performance for Komatsu C144

With the year model update comes the introduction of a new kind of valve bank that offers several benefits. It is the same type of valve bank that was developed for C164, where it has proved to work well.

To start with, the new valve bank has a longer service life than the previous one, which has been verified in tests. The resilience against wear increases the reliability of the harvester head and contributes to more uptime and reduced costs of repairs. With the new valve bank, there will also be lower losses, which saves fuel.

Better stem holding performance during felling is another improvement, which comes from inverting the direction of oil flow in the feed system. Test operators who have tried the new Komatsu C144 say that they get more response from the head and summarize the feeling when

operating as “distinct”.

The design of the saw box has been improved in a way that simplifies maintenance and increases reliability.

Furthermore, the feed rate for the smaller feed roller motor (627 cc/315 cc) increases from 5 m/s to a full 6.5 m/s, which helps increase both productivity and profitability for the forest entrepreneur.

Tried & Tested

The Komatsu C144 year model 2023 comes with new benefits. Komatsu global method instructor Tobias Kopp had his first test with the head last week and is happy with the development:

- My experience is that the new valve reacts very accurately and quickly, and I also see a lot of improvements to reach hose connectors when doing maintenance and

adjustments. There are also some new good settings to improve the performance. Overall, I’m very pleased with the updated C144.

International Forest Industries | DECEMBER 2022 / JANUARY 2023 11

Vermeer Rolls out redesigned Horizontal Grinder HG4000

Equipped with a 536-hp (399.7 kW) CAT C13B T4F Stage V diesel engine, this new generation of the HG4000 delivers performance in various wood waste recycling applications and landscaping material production

Vermeer has introduced a redesigned version of the HG4000 horizontal grinder. This new generation of the HG4000 delivers performance in various wood waste recycling applications and landscaping material production. It’s equipped with a 536-hp (399.7 kW) CAT C13B T4F

Stage V diesel engine, a Series III duplex drum, an infeed to accommodate a variety of materials and many performance and durability features. It has a working sound level of 112 decibels.

According to Vermeer product manager for environmental equipment Jeff Bradley, the Vermeer HG4000 horizontal grinder is designed for professionals looking to expand their service, as well as for bulk landscaping material producers.

“It’s a great unit for tree care professionals looking to minimize dump fees on bulkier material and turn waste into a useful end product. It’s also a productive machine for small to midsize mulch producers with limited space for the material. The size of the HG4000 also makes it efficient to transport in congested urban environments making it an ideal machine for small land-clearing operations. And

while this horizontal is smaller than other machines in the Vermeer grinder product line, it still can handle a variety of materials ranging from loose, bulky materials like leaves, branches and yard clipping to hardwoods, pallets and logs,” said Bradley.

The HG4000 has a feed table capacity of 4.6-cu. yd. (3.5 m3). It features the cutting performance of the Vermeer patented Series III duplex drum with reversible hammers and tips for reliable wear life, compared to single-sided designs, while offering bolt in replacement parts. The hardfaced anvil on the HG4000 delivers cutting action with the drum and a redesigned anvilmount structure minimizes the hard-faced wear edge replacement process.

The HG4000 features an updated feed roller with teeth and down pressure to maintain control of the fed material. A fully enclosed feed roller planetary drive helps provide

(399.7

protection and a tight clearance between the roller and mill housing to optimize material feeding while minimizing material catch points.

A wireless remote control comes standard with the HG4000, allowing operators to run machine functions from up to 300-ft. (91.4 m) away. “With the remote, operators can adjust infeed settings, engine speed droop, conveyor height and more, which means maximum time grinding throughout the day,” explained Bradley.

The redesigned Vermeer HG4000 incorporates several service and maintenance enhancements, including a drive belt tensioning system that does not require the engine to be moved when adjusting, large-hinged side shields for maintenance access, added power rotation to the screen hoist for changing screens and a CAT engine with worldwide support. It can also be outfitted with an optional

cross-band magnet and magnetic head pulley to pull metal from the top and bottom of material on the conveyor after it has gone through the machine for clean finished material.

The HG4000 has a transport width of 8.2-ft. (2.5 m), a height of 13-ft. (4 m), a fifthwheel hitch trailer length of 32-ft. (9.7 m) and a weight of 52,910-lbs. (24,000 kg) or a pintle hitch trailer length of 37-ft. (11.3 m) and weight of 55,155-lbs. (25,000 kg).

12 International Forest Industries | DECEMBER 2022 / JANUARY 2023 LOGGING & BIOMASS NEWS
Vermeer Product Manager for Environmental Equipment Jeff Bradley Equipped with a 536-hp kW) CAT C13B T4F Stage V diesel engine, this new generation of the HG4000 delivers performance in various wood waste recycling applications and landscaping material production

Shell signs agreement to acquire ECL business of PANOLIN

Wholly-owned subsidiaries of Shell plc (“Shell”) in Switzerland, the UK, US and Sweden (Shell (Switzerland) AG, Shell U.K. Limited, Pennzoil-Quaker State Company and Shell Aviation Sweden AB) have entered into agreements to acquire the Environmentally Considerate Lubricants (ECLs) business of the PANOLIN Group. The transaction includes the PANOLIN brand, ECL product formulations,

intellectual property, technical expertise and technology, international customer base and portfolio of products – for hydraulics, gears, universal tractor transmission oils, biodegradable engine oils (HDEO), turbine oils, chainsaw oils and greases for machine lubrication, including leading OEM-approved products.

ECLs are biodegradable lubricants and can help contribute to a more sustainable future, offering greater protection for wildlife and ecosystems in the event that they come into contact with the environment, in comparison to conventional lubricants. They enable customers to reduce the risks of operating in sensitive environments.

The global market for ECLs is expected to grow significantly over the coming years. Following completion of the transaction, Shell will manufacture, distribute and

market the PANOLIN portfolio of ECL products alongside its established Shell Naturelle branded products. The acquisition will strengthen Shell’s presence in the mining, construction, agriculture, renewable power, hydropower and offshore wind sectors.

Shell expects to fully integrate the business into its global lubricants business within two years after completion, aligning with Shell’s Powering Progress strategy to accelerate the transition to a net[1]zero emissions energy business by 2050.

Machteld de Haan, Global Executive Vice President of Shell Lubricants, said: “We are entering into this strategic acquisition to grow our presence in the global industrial lubricants market, through differentiated, valueadded propositions for our customers. Once completed, the acquisition will enable us

PONSSE HH360 rotator for harvester head

Ponsse launches new PONSSE HH360 harvester head rotator. The new rotator is an innovative solution in which the harvester head can rotate 360° degrees freely without limitations. With PONSSE HH360 the hoses stay in a fixed position from crane tip to rotator, all the time. Now launched rotator enables the harvester head rotating freely without worry about unexpected downtime caused from twisted hoses.

“We’ve developed an innovative solution by listening to our customers’ needs. The rotating harvester head speeds up processing wood, makes working easier for the operator and reduces hose failures,” says Janne Loponen, Product Manager for harvester heads. “Compared to competing

products, the rotator is strong, powerful and above all, energy efficient, and Ponsse has exclusive rights to the product in forest machine use,” Loponen continues.

The powerful and exceptionally energy efficient PONSSE HH360 rotator is available for H6, H7, H8, H7 HD, H8 HD, H7 HD Euca, and H8 HD Euca harvester heads when installed as a loose head installation.

All PONSSE harvester heads are designed to withstand the toughest conditions. They are characterised by a simple and solid structure which is why they can be used in various harvesting applications. Comprehensive design applies to both mechanical components and the electronic control system, controls, and

software. The manufacturing process is highly automated, guaranteeing a high level of quality and measuring accuracy.

All PANOLIN staff who currently support the ECL business in Switzerland, the UK, US and Sweden are expected to join Shell. Subject to regulatory clearance and the satisfaction of closing conditions, the deal is expected to be completed by early 2023.

International Forest Industries | DECEMBER 2022 / JANUARY 2023 13
Machteld de Haan, Global Executive Vice President of Shell Lubricants
to complement our existing range of sustainable products in response to increasing customer demand.”

Blue Machinery appointed as new dealers for Morbark

Blue Machinery have been appointed as the exclusive distributors for the Morbark brand across the UK and Ireland. The new agreement means that Blue Scotland, Blue Central, Blue Southern and Blue Ireland will now supply Morbark’s industrial product range within the regions in which they operate.

Based out of Winn, Michigan, Morbark LLC has been innovating and manufacturing durable, high-performance equipment since 1957. With more than 60 years of ideas, invention, and phenomenal growth, Morbark is now widely recognised as the number one brand globally.

Morbark’s industrial range includes a wide collection of premium horizontal grinders and chippers which complement Blue Machinery’s current portfolio of world leading brands, including Doppstadt and Fuchs – A Terex Brand. These new product lines will help us to bolster our offering to customers within existing recycling markets, who require machines with higher horsepower and throughput, whilst also enabling the planned expansion into the forestry sector. As well as being able to supply Morbark’s range of mobile machines, Blue Machinery will also be able to offer static, electric grinders and chippers.

Blue Spares now become the authorised supplier of genuine OEM parts across the UK and Ireland for the full Morbark industrial range. They have parts stocked ready to service existing Morbark customers from both their Warrington and Stirling depots, which collectively hold an inventory of over £5million. Their dedicated team of parts experts offer customers with 24/7/365 availability to keep their machines up and running.

Blue Machinery acquired the dealership from previous distributors, Steel Viper and

are working closely with them throughout the transition period. The teams from sales, service and spare parts are all undergoing a training programme on the Morbark product range. Director at Steel Viper, David Harper, comments: “It’s been a pleasure supplying the world leading Morbark brand over the last 6 years, however we recognise that Blue Machinery provide an opportunity to take the brand to the next level within the market. Our existing Morbark customers will benefit significantly from Blue Machinery’s localised service, sales and spare parts. I would like to thank all our customers for their continued business and support over the years, and we wish Blue Machinery every success for the future”.

Managing Director at Blue Scotland, Austin Carey, comments: “We are delighted to have concluded commercial terms with David Harper at Steel Viper, to become the new dealers for Morbark. In October Blue Machinery’s regional directors had an excellent visit to the very impressive 1,000,000 square foot Morbark facilities in Michigan. We met the Morbark senior Management team and had time discuss where the opportunities exist in UK &

Irish markets. Our strategy is to expand our existing customer base by entering the forestry and sawmill markets, where we will be adding additional products to complement the Morbark range. Our six regional depots provide a national footprint, meaning that we are well positioned to stock a large inventory of machines and spare parts to give maximum uptime to our customers. We have an excellent opportunity to heavily penetrate the market, and we plan to allocate extensive resources towards establishing the brand and fulfilling its potential in the UK and Ireland. We are excited to meet all the existing Morbark customers and welcome some new ones along our journey.”

Michael Stanton, VP of Sales and Marketing at Morbark,

adds: “The addition of The Blue Group, which has a long history of offering premium support for both sales and aftermarket, aligns with our desire to be partnered with the very best organisations globally. We look forward to working closely with Blue Group, who will provide the opportunity to grow our brand across the UK and Ireland”.

Our four regional business are now taking orders for 2023. We currently have a 3000XT Wood Hog Horizontal Grinder in the UK and available for demonstration, so be sure to get in touch with your Blue representative if you’re interested.

14 International Forest Industries | DECEMBER 2022 / JANUARY 2023
Austin Carey, Managing Director, Blue Scotland Michael Stanton VP of Sales & Marketing, Morbark

Stora Enso upgrade reaches completion

Stora Enso invested EUR 80 million to centralise and modernise wood handling at Imatra Mills to enhance its production capabilities for premium packaging board. The investment will additionally reduce the use of process water and mitigate environmental impacts. The project, which started up in the first quarter of 2021, is now complete.

The modernisation of Imatra Mills’ wood handling was completed on schedule. From now on, wood will be debarked and handled centrally on Kaukopää Mill’s new debarking line. The project included the installation of a third debarking line, improvements to chip handling systems, and modifications to the infrastructure of the existing wood yard. The centralised and modernised wood handling capacity will improve the stability and efficiency of the process.

The investment will significantly reduce the water use in the wood

handling process. Water use will decrease by 85 per cent compared to the old debarking line, which translates to 500 million litres less water consumed per year. The noise level at the Tainionkoski Mill will also decrease, as wood handling there comes to an end.

The wood handling upgrade was carried out over two winters in challenging outdoor conditions. Special attention was paid to safe working practices, and this investment worksite marked the first time that a Stora Enso mill used the House building (TR) Audit, a method widely used in the construction industry to assess safety, tidy working environment and behaviour on worksites. The TR Audit provides an overview of the entire worksite, focusing on small areas at a time, and has been found to be a good predictor of accidents.

“Despite the challenges brought by the pandemic, construction progressed as

usual, and the investment was completed on time and within budget. Most importantly, the work was completed safely. Cooperation between the various players was very smooth. The investment will serve Imatra Mills for decades to come,” states Mill Director Mikko Nieminen.

Close to 700 000 working hours were spent on the project. More than 500 companies, nearly 40 per cent of which from South Karelia, were involved in the project. During the construction phase of the investment, 700 steel pipe piles and 100 boring piles totalling roughly 18 kilometres were installed into the ground.

Two new silos were built in the Kaukopää Mill area for chip storage. The largest silo has a diameter of 38 metres and is 25 metres high.

International Forest Industries | DECEMBER 2022 / JANUARY 2023 15
Mill Director Mikko Nieminen.
SPRINGER´s answer to the great demand for fully automatic wrapping and stapling machines Cycles duration: 50 sec (20‘ pack.) Package length: 6‘ to 22‘ Film width: 4‘ 6“ – 12‘ Film rolls in magazines: 6 pcs Staples in magazine: 2 x 2400 pcs Your Advantages: > Easy to integrate into existing mills due to its short and compact design > Continuous production without any process interruptions > Film magazine for six rolls > Easy to maintain thanks to the easy accessible individual components ED 3000 WRAPPER* www.springer-usa.com *patent granted

Southern Forest Products Assn. (SFPA) elects new officers

The Southern Forest Products Assn. (SFPA) elected its new officers during the board of directors session at the association’s annual meeting October 21, 2022, in Nashville.

The 2022-23 SFPA officers are Chairman of the Board, Mark Richardson, The Westervelt Co.; Vice Chairman of the Board, Rich Mills, Hood Industries, Inc.; Treasurer, Pino Pucci, LaSalle Lumber Co.; Immediate Past Chair, Will Lampe, Lampe & Malphrus

Lumber Co.

SFPA also gave a big note of thanks to outgoing board officer and immediate past chair Craig Forbes of Weyerhaeuser. Executive Director Eric Gee noted that Forbes will still be around, but the entire association and its membership is so grateful for his hours of time and resources.

Twin Rivers Paper announces sale of its Eastern Canada Lumber Mill to longtime supplier Groupe Lebel

Twin Rivers Paper Company, a leading producer of specialty and kraft paper products, has reached a definitive agreement to sell its softwood lumber mill in Plaster Rock, New Brunswick, to eastern Canadian lumber manufacturer and North American forest products leader Groupe Lebel reports Pulp & Paper Technology.

Group Lebel is a longtime supplier to Twin Rivers Paper. The transaction includes a long-term supply agreement for the Plaster Rock mill to continue providing Twin

Rivers Paper with by-product chips and biomass utilized by the company’s pulp and cogeneration operations in Edmundston, New Brunswick.

“The decision to sell the lumber operation is aligned with our strategy of investing in and growing our core business of specialty and kraft paper production,” stated Tyler Rajeski, Chief Financial Officer of Twin Rivers Paper. “Groupe Lebel has long been a valued supplier to our Edmundston pulp operation and we’re pleased to have found a

home for our Plaster Rock team members with a trusted partner. We look forward to expanding our relationship with the completion of this sale.”

Pending regulatory and provincial review, the transaction is expected to close early in the first quarter of 2023.

“We’re committed to ensuring a smooth transition for our Plaster Rock employees, customers and suppliers,” added Rajeski. “With Groupe Lebel’s extensive sawmill

Westervelt Announces Leadership Changes

The Westervelt Company recently announced a new Chief Operating Officer role.

Cade Warner has been promoted to Chief Operating Officer, effective January 1, 2023. He is currently Chief Sustainability Officer.

In Cade’s new role, he will be responsible for the five business operations of The Westervelt Company – Forest Resources, Wood Products, Ecological Services, Real Estate and New Zealand, as well as Business Development and Information Services. He will

work closely with President and CEO Brian Luoma in overseeing operations and implementing the strategic plan of The Westervelt Company.

“We are continuing to prepare our next generation of leaders,” said Luoma. “I have tremendous confidence in Cade’s leadership ability as we continue our focus on disciplined growth, operating sustainably and ensuring that we promote operational excellence across the Company. This is an exciting move for us as we work to constantly

improve the effectiveness of our organization.”

About The Westervelt Company

The Westervelt Company, a privately held company headquartered in Tuscaloosa, Ala., was founded in 1884 and is currently under the fourth generation of family leadership. Westervelt is an industry leader in land management, wood products manufacturing and environmental mitigation.

operations experience and a proven record of investing in their assets and driving operational improvements, we’re confident this transaction will positively impact mill employees, business stakeholders, and the community of Plaster Rock.”

Stifel is acting as Twin Rivers’ exclusive financial advisor for the transaction.

16 International Forest Industries | DECEMBER 2022 / JANUARY 2023
From left, Pino Pucci, treasurer; Mark Richardson, chairman; Rich Mills, vice chairman; Will Lampe, immediate past chairman; and Eric Gee, SFPA executive director Cade Warner

Change in Stora Enso’s Group leadership team

18 November 2022 - Jari Suominen, Executive Vice President (EVP), Forest division and a member of the Group Leadership Team, has decided to leave Stora Enso. After more than 25 years with the Company, Jari will now pursue career opportunities outside of Stora Enso. Per Lyrvall, currently EVP Legal, has been appointed as new EVP Forest division. Per will assume the role beginning of December and continue as a member of the Group Leadership Team (GLT).

Jari Suominen joined Stora Enso in 1995 and has led the Company’s Forest division since its inception in 2020. Previous to that, Jari was EVP and head of Stora Enso’s Wood Products division since 2014.

“I would like to thank Jari for all his contributions in Stora Enso throughout the years, it has been a true pleasure working together. Jari has driven transformation in the Wood Products division setting up our Building Solutions business, and now lately established the new Forest Division. On behalf of all colleagues, I would like to wish him success and good luck in his future endeavours,” says Stora Enso’s President and CEO Annica Bresky.

“After a long and rewarding career at Stora Enso it’s now time for me to take the next step. I am very grateful for the opportunities that I have had in the company and of course all the fantastic colleagues that I have been fortunate enough to work with over the years,” says Jari Suominen.

Per Lyrvall joined the company in 1994 and has been

a member of the GLT since 2012 and General Counsel since 2008. Per will continue his current responsibilities as Stora Enso country head in Sweden in addition to the new role as head of the Forest division.

“I am excited to take on the opportunity to lead the Forest division. Our forest assets and operations are at the very foundation of our growth platform. I look forward

to continuing Jari Suominen’s work to advance our forestry operations with focus on sustainability, biodiversity and wood supply services that support Stora Enso’s strategic ambitions,” says Per Lyrvall.

The search for a new General Counsel has been initiated. In the interim period Christian Swartling, currently Senior Vice President Group Legal, will assume the acting role in the position.

Per

EVP Forest division

International Forest Industries | DECEMBER 2022 / JANUARY 2023 17
Get your free Design Guide for servo motion control. 1 to 50 axes Delta RMC Motion Controllers
up faster. Cut waste & stack productivity sky-high. An advanced motion controller gets forest product machinery to move faster, smoother, and more precisely, which enables higher productivity, improved product quality, and ensures less wasted raw material. The difference with Delta is measurable. Precisely coordinate multi-axis applications 10X faster. Scrap will diminish, throughput will rise, and profits will stack up as a result. More throughput. Higher valued product. More profit. N ET PR O F I T C M Y CM MY CY CMY K 12012022_IFI_DeltaStackFaster_7.375x4.975.pdf 1 11/29/2022 12:56:54 PM
Delta motion stacks

The MiCROTEC Logeye 900 Stereo has been installed to assist in peeled veneer production for the Arbor Group

Logeye 900 Stereo on the road to global success

With its forestry partner, the Arbor Group harvests in one of the most important tropical eco-managed and certified forests in Gambon, central Africa. Located in Libreville, the company specializes in the production of peeled Okoumé and other exotic wood veneers (sapele, movingui).

For MiCROTEC, these are the first installed scanners in Central Africa. Thanks to a great partnership with the group, the first MiCROTEC Logeye 900 Stereo was installed in 2021.

The Arbor Group chose again to purchase MiCROTEC’s measuring system, recently ordering a second Logeye 900 for installation in 2022.

MiCROTEC’s Logeye 900 stereoscopic imaging system is the only worldwide scanner that provides a full 360° scan of a rotating log.

Both MiCROTEC Logeye 900 Stereo measuring systems at the Arbor Group have been installed on a veneer production line, linked to a double-head centering device specially designed to adjust precisely both ends of the log.

The log is first scanned on a 360° rotation, and the optimization calculates the setting of the axes for the optimum center point. This provides the best position after transferring into the peeling machine and obtains the optimum yield.

Since the scanning takes place at the beginning of the line, before loading into the machine, the log is already fully optimized and ready for peeling the instant it is dogged. Thus, the customer can save wood and adjust the peeling process with the veneer prediction.

Increasing wood yields is very important to Arbor Group for both the environmental and economic aspects

This innovative technology also provides a very interesting measuring solution for the rotary-cutting industry.

FEATURES

Installation: Veneer – Peeling machine Wood type: Okoumé

Log range diameter: 600mm - 1.500mm

Log length: 1.000mm – 3.200mm Log surface: Debarked

18 International Forest Industries | DECEMBER 2022 / JANUARY 2023 SAWLINES

RemaSawco AB and Gällö Timber AB recently signed an agreement regarding the upgrade of the existing control system in the dry sorting to RemaSawco’s latest generation of the product RS-ProSort, a system for automation and control of board lines in sawmills.

RemaSawco receives an order of just over SEK 1.4 million from Gällö Timber AB

The agreement includes delivery, assembly and commissioning as well as signal exchange with systems from other suppliers.

Gällö Timber AB is partowned by AB Persson Invest and SCA and is part of the SCA group.

Deliveries and installation will take place during the first quarter of 2023 and the system should be in operation at the end of March 2023.

RemaSawco is a Swedish high-tech company and a leading supplier of products and services that optimize the production process within the sawmill industry

Reconnect with the entire wood products manufacturing community.

“It feels very good that one of our old and loyal customers chooses to once again renew their trust in RemaSawco as a supplier and partner. Our products are world class and will help Gällö Timber increase the efficiency of its sawmill”

International Forest Industries | DECEMBER 2022 / JANUARY 2023 19
Emilien Saindon, CEO of RemaSawco AB
SAWLINES
NOW SAVE DATE THE Visit SFPAEXPO.com Today! August 23-25, 2023 • Music City Center • Nashville, Tennessee

Backed by several decades of experience in the sawmill industry, BID Group and its Comact brand have all it takes to offer high-performance and innovative sawing technology. BID understands that quick and efficient equipment is an integral part of the optimal solution. Recent mechanical innovations have enabled sawmills to increase productivity, consequently increasing profitability.

Splitting saw with profiling heads at primary breakdown

BID’s Recent Mechanical Innovations for Sawlines

Press Hydraulic Pressure Control

BID Group is upgrading its press roll pressure control at the secondary breakdown by introducing its new hydraulic solution. The innovation now allows proper press pre-positioning and hydraulic control of the applied pressure. Both the pre-positioning and hydraulic control can be adjusted to any value, no matter the pattern being used. Since pressure is better controlled and applied accordingly, the process is smoother on the mechanics as well as on the production flow, reducing the risk of breakages. Hydraulic pressure control can be applied to any of BID’s Comact secondary breakdown solutions (TBL, CPG and gang saws).

New Lubrication Panels for Secondary Breakdown

Still adjusting the water flow on your saws manually, receiving no feedback, and worrying

about how much water is passing through? BID’s new lubrication panels now allow the adjustment and full control of the water and oil flow from

BID lubrication panel for secondary breakdown

20 International Forest Industries | DECEMBER 2022 / JANUARY 2023 SAWLINES

the HMI. The data is digital giving you the right amount of water when you want it (and will auto correct). The process is integrated into the PLC and automation systems.

Double Profiling at Secondary Breakdown

For a greater sawing quality and reduced yield/recovery loss, BID separates the entry modules of the Comact secondary breakdown. For this specific configuration, the canters and profiling modules are combined. The gang saw is placed afterward in a different module. Since the modules are separated, the equipment is not chipping at the same time as the sawing therefore no lateral pressure is being applied on the saws. This results in better quality of sawing, less variation and better durability of the saws. The gaps are also shorter. This configuration is a good fit for mills transforming larger logs with bigger dimensions (10-12 inches) with no edgers.

Splitter at Primary Breakdown

BID Group also introduces new sawing lines with double profilers combined with a splitter on Comact primary breakdown solutions, a game

changer for the breakdown of logs with a larger diameter.

The new double profilers allow the production of two side pieces of different widths and in addition, it offers an endless range of widths and up to 4 inches for the thickness of a block or a side cant. As for the splitter, it is a horizontal saw that allows the resaw of the first and/or second side board, in two pieces of different widths (2x4-2x4, 2x4-2x6 …), with high accuracy to avoid damage to the central cant. This module also has two profilers that finish the pieces to the proper width. Without limitless profiling, it would be impossible to produce two pieces of different widths in the second side board. The main benefits for this type of profiling are:

• Improvement of the production performance

• Improvement of the breakdown line speed by up to 30%

• Improvement of the sawmill flow: fewer pieces in re-run

• Reduction/Elimination of the edger operating costs

For companies that don’t sell wide lumber or that want to adjust quickly to

Double profiling at secondary breakdown

the market demand, this is the ideal technology since a simple adjustment of the optimization parameters will maximize the production value. Everything is done in the same process, there is no additional manipulation.

Innovation is fundamental for BID Group since it values its achievements and is constantly thriving to meet

the client’s needs. Each saw line is adapted to the client’s specific needs. Contact your BID representative today to learn more.

1-843-563-7070 www.bidgroup.ca

BID Group, a global leader in transformational wood processing technologies and integrated solutions

www.halcosoftware.com

International Forest Industries | DECEMBER 2022 / JANUARY 2023 21
Optimise your production plan... Optimise your operations
Whatever your mill... Maximize profit by resolving trade-offs between recovery, production rate, and value HALCO Software Systems Vancouver, Canada• Tel: 1 604 731 9311 HALCO AD:Layout 3 3/8/10 17:22 Page 1 OVER 25 SYSTEMS SOLD

The edger controls failed at the worst time - in the middle of the pandemic’s high lumber demand and shortage of electronic controls

Swedish Sawmill Upgrades Edger with RMC Motion Controller

Can you tell us a little about the company Knäredssågen?

Knäredssågen AB is a familyowned sawmill since 1969 in the town of Knäred in southern Sweden, which is run today by the second and thirdgeneration Mårtenssons with 10 employees.

Approximately 20,000 m3 (850,000 BF) of sawn timber is produced annually. The main product is short joists (2.4 – 3 m, 8 – 10 ft) which are planed and cut according to the customer’s requirements.

Knäredssågen has always been active in technology and development. At the end of the 1980s, we built our hydraulic servo actuators for the saw line. Today, all the automation, IT, machine design, and fabrication are done exclusively by ourselves.

I (Johan Mårtensson) am the son of one of the owners and have been working with

automation since completing a three-year electrical installation/automation training at a local school.

You performed a machine upgrade. Can you tell us about it?

Which machine?

The Söderhamns Verkstäder (today USNR) Millomatic edging machine that measures, optimizes, and cuts away uneven edges on boards.

Sensors measure the boards with high resolution and the measurement data is processed in a powerful PC.

When the optimization is complete, the desired position of the blades and rotation of the board is sent to a PLC. The PLC processes the data and sends it to a Delta Computer Systems RMC150E controller that turns the board to the correct position and positions the two blades. When all three servos are in position, the board is fed through the blades at high speed.

What problems did you have with the machine?

In the summer of 2021, an electrical fault occurred

22 International Forest Industries | DECEMBER 2022 / JANUARY 2023
RMC150E

in a voltage supply to the measuring equipment. The optimizer computer was damaged and the measurement and optimization stopped working. With the high demand for sawn timber, we had to make some quick decisions. Neither spare parts nor help with repairs were available from the supplier, only new software and hardware were offered at a high price.

Which goals did you want to achieve with the upgrade?

The first goal was to get the edger up and running provisionally so that production in the saw line could continue. Once this was done we could focus more on what we really wanted in an upgrade. We concluded that full control over the various systems was most important. In this way, we can maintain and troubleshoot the system with our staff, which is a great advantage. Good support and service were also some of the main requirements.

What areas did the upgrade involve?

Hydraulic-related: Replacement of position sensor and motion controller

General controls: New PLC with Ethernet communication for easier implementation together with Delta’s motion controller.

Optimization and sensors: BoardProfiler 3D-T from LIMAB.

Structural:

the saws yield is significantly worse without optimization.

How did the planning proceed?

Did you encounter unexpected challenges?

The delivery time for the sensors was almost 6 months. Such a long time without optimization on an edger is not a good deal. It was a challenge for production and sales as

The first step was to find a new motion controller that we could program ourselves. Once we had chosen the controller, we were able to Cont’d on next page

International Forest Industries | DECEMBER 2022 / JANUARY 2023 23
Adaptation of the existing stand to the measuring frame for the new sensors.

RMCTools was fast to learn, easily accessible with great support

proceed with choosing the optimization system. Early in the procurement of the optimization system, a long delivery time was pointed out. The installation of the systems and hardware was planned to be carried out when the saw line was at a standstill.

How did you choose components?

First, we needed to be able to control the servos from our PLC. After some searching (we also asked Hewsaw) a Delta Computer Systems motion controller was the obvious choice. Then it was time for new sensors and optimization programs for the edger system. We chose a local supplier who had delivered similar systems to us before. The choice of a Mitsubishi PLC was obvious as we always use the same manufacturer.

What was the cost and estimated payback period?

Approximately SEK 1.5 million (approx. $150,000) included optimization software, sensors, motion controller, PLC, and

work. We have lost a lot of money due to the lack of optimization for 6 months. The repayment period will therefore be very short, perhaps weeks.

The payback period for the motion controller is more difficult to calculate as it does the same task as the old one. But now we have full visibility into its operation and in the event of an error, we can very easily read error codes. Production stoppages in the event of errors will now be significantly shorter with the new motion controller.

How was the result? Did it go as planned within the schedule?

The result was very successful, upgrading a more than 20-year-old machine with today’s controls. Better interoperability, a clearer user interface for operators, tools for troubleshooting, and the possibility of increasing production are just some of the benefits. The schedule slipped when the delivery of the sensors was delayed by another 2 months.

Which parts went particularly well?

I thought the change from the original motion controller to the Delta RMC150 would be a very complicated job. But the RMCTools software was quick to learn, as was the RMC’s communication to the Melsec IQ-F PLC. It is very easy to get support from Delta through technical support, YouTube, the

Do you have plans for other similar projects in the future?

In the planer, there are saws (trimmers) that cut the pieces of wood to the right length, and hydraulically position them. A motion controller fits perfectly here.

The main saw line today has 14 hydraulic servos. The machine positions the logs, tools, and all the auxiliary wheels to the desired locations between each log. Today we have independent analog servo boards that work, but with a modern motion controller, we foresee the advantages of troubleshooting, adjusting speeds, etc. In this application,

both position and position/ pressure will be used.

Delta Computer Systems has 40 years of experience in manufacturing motion controllers with specialized expertise in hydraulics and sawmill machines.

To learn more, visit www.deltamotion.com

24 International Forest Industries | DECEMBER 2022 / JANUARY 2023
NOW SAVE DATE THE Visit SFPAEXPO.com Today! August 23-25, 2023 • Music City Center • Nashville, Tennessee
Reconnect
with the entire wood products manufacturing community.

USNR has announced the order of a complete sawmilling system to the Chilean company Foraction Chile. This highly advanced production line is designed to process Radiata Pine and will be installed at a greenfield site in the Los Rios region about 800 km south of Santiago.

Major order for USNR in Chile

The scope of the contract is a complete sawmill –from the debarker/log sorter optimizer, through the log breakdown equipment, finishing with the trim/ sort/stack line. This project marks one of USNR’s most comprehensive undertakings outside of North America and Europe.

The saw line will be a European-style Merry-GoRound line that has proven to be very successful in Chile throughout the years. The primary sawing machines

will be Sawmaster 1600 band saws arranged in a quad configuration. In this iteration of USNR’s ever-evolving MerryGo-Round concept, there will be an additional chipper canter and a Circular Saw 700 gang saw. This arrangement makes it possible for certain log sizes to pass straight through the saw line, thus maximizing the productivity on all sawing patterns.

A complete, 45-bin green sorting and stacking line completes USNR’s portion of the project. Main components

in the sorting line include a Revolver Lug Loader, MultiTrack Fence, and a Multi-Saw Trimmer. The stacker line features a catching lug tierforming table in front of USNR’s Low-Profile Stacker with an overhead tier management system to ensure maximum productivity.

In addition to the equipment supplied by USNR, USNR’s partner in Chile, Solecia, will be responsible for supplying the log sorting line, log infeed equipment, and residual handling equipment for this project.

USNR along with our partner Solecia has a long history in Chile, with many installations and devoted customers. This order reinforces USNR’s strong position in the Chilean market and USNR’s position as the leading supplier of Radiata Pine processing technology.

The saw line will be backed up by a Catech XT edger optimizer line. The edger will be equipped with an additional twin-blade split saw for maximum versatility.

International Forest Industries | DECEMBER 2022 / JANUARY 2023 25 SAWLINES

SmartMill breaks into the Eurozone with the sale of a Smart Trim system in Germany

Jean Bérubé, president of SmartMill, confirmed the signing of a new contract that includes the sale and installation of the Smart Trim system to Ante-Holz GmbH, the largest timber producer in Germany.

This innovative trimming technology, a Quebec invention, is already benefiting of a significant success in Canada and the United States. Today, I am very proud to confirm the breakthrough of the Smart Trim in the European market, hand by hand with one of the largest players in the wood industry in Europe,” adds Mr. Bérubé.

This new partnership confirms SmartMill’s position as a leader in the forest industry with a unique offer of technological solutions for sawmills. In this regard, Mr. Bérubé confirms “we are currently in discussions with other mills in Europe and we are convinced of its success in this new market”

ABOUT THE SMART TRIM

The SMART-TRIM combines three pieces of equipment in one: a Lug loader, a positioning system and a multi-saw trimmer. The result of this technology is the capability to produce infinite lumber lengths.

3-IN-1 INTEGRATED SYSTEM

Lug Loader

Positioning/Fencing System

Multiple Saw Trimmer

SMART-TRIM ADVANTAGES

Smallest footprint Versatility: all possible lengths Access to value added niche markets

Eliminates production setup time

ABOUT SMARTMILL

SmartMill is a team of experts committed to the success of the wood processing industry. They foster the development of sustainable partnerships with all its customers. They design, manufacture, and install state-of-the-art automation equipment that is a customizable solution to improve the profitability of their clients. SmartMill is present in all Southern Yellow Pine States.

26 International Forest Industries | DECEMBER 2022 / JANUARY 2023 SAWLINES
Jean Bérubé President, SmartMill

Metsä Group’s pine sawmill inaugurated in Rauma

President, Communications, Metsä Group, tel. +358 10 465 4541

Metsä Group

The new Rauma pine sawmill of Metsä Fibre, part of Metsä Group, was inaugurated on Monday, 10 October 2022. The sawmill was inaugurated by Prime Minister Sanna Marin with Ilkka Hämälä, Metsä Group’s President and CEO, and Jussi Linnaranta, Chair of the Board of Directors of Metsäliitto Cooperative.

With a value of EUR 260 million, the Rauma pine sawmill is the largest ever sawmill investment in Finland. The investment decision was based on the strong growth in global demand for sustainably produced premium sawn timber.

The construction of the Rauma sawmill began in the spring of 2020, and continuous production was launched on 30 September 2022. The new sawmill has an annual production capacity of 750,000 cubic metres of pine sawn timber, and it uses around 1.5 million cubic metres of pine logs sourced in Finland annually. The sawmill will reach full production capacity by the end of 2023.

“The carbon that trees bind while growing is stored in wood products and buildings made of sawn timber throughout their life cycle. The newly inaugurated Rauma sawmill will help Metsä Group boost its production of products that store carbon in the long term very resource efficiently and provide its customers with even better support for sustainable growth and the phasing out of fossil-based raw materials,” says Ilkka Hämälä, President and CEO of Metsä Group.

The sawmill will be a worldwide forerunner in technology and efficiency. It will directly employ around

100 people and around 500 people across its direct value chain. Metsä Fibre’s Rauma sawmill and pulp mill form an efficient integrated mill, whose synergies are employed in energy production, side stream utilisation, logistics and services.

Requests for further information, please contact: Juha Laine, Senior Vice

Metsä Group is leading the way in advancing the bioeconomy. We invest in growth, bioproduct development and a fossil free future. The raw material for our products is renewable wood from sustainably managed northern forests. We focus on the growth sectors of the forest industry: wood supply and forest services, wood products, pulp, fresh fibre paperboards, as well as tissue and greaseproof papers.

Metsä Group’s annual sales amount to approximately EUR 6 billion, and we have around 9,500 employees in 30 countries. Our international Group has its roots in the Finnish forests: our parent company is Metsäliitto Cooperative which is owned by nearly 100,000 forest owners.

International Forest Industries | DECEMBER 2022 / JANUARY 2023 27 SAWLINES

BSW Group announces acquisition of Scott Group

BSW Timber Ltd, the largest integrated timber and forestry business in the UK, and a member of Binderholz, has acquired Scott Group, a leading supplier of timber pallets and bespoke timber packaging solutions.

Based near Dunfermline in Scotland, with an annual turnover in excess of £250m and 1,300 employees, Scott Group is an award-winning, sustainable manufacturer of new, bespoke, and reconditioned timber pallets, producing over 30 million pallets per year.

The Scott Group was founded in 1987 and operates across 32 sites, from Shetland to Devon, working with customers to promote the circular economy, which is emphasised by its pallet recovery, repair and reuse service, while it also operates a

timber sourcing arm in Latvia.

Tony Hackney, CEO of BSW Group, said: “We’re absolutely thrilled to have acquired Scott Group. It’s a move which further strengthens our product and service offering.

“It ties into our vision of not only making use of the full value of timber, but also of achieving the best uses for timber across the BSW Group, whilst fully utilising the logistical firepower of the combined businesses. This strategic acquisition means that we are poised ready to serve our customers when we see the economic recovery and upturn.

Much like us, Scott Group has grown organically and through acquisition over the last decade, and we’re confident that with the expertise and experience of BSW and Scott together we can

continue to build on this both in the UK and further afield.”

Norman Scott, owner and Group Operations Director at Scott Group, added: “This is a huge move for both Scott Group and the wider timber industry, helping us to cement our status as the UK’s most innovative manufacturer and supplier of timber pallets. It also helps us to ensure that we can work even closer with customers to provide solutions that fit their requirements and deliver value.”

With the acquisition of Scott Group, BSW Group now employs 3,000 people across the sector, and has an annual turnover of approximately £900m, with Binderholz Group turnover reaching almost €2.8bn.

BSW CEO Tony Hackney and CFO Alan Milne will join the existing Scott Group Board of

Directors, who will continue in their current roles.

Reinhard Binder, CEO of Binderholz Group, noted: “This transaction is a further step for our group to enlarge our product range, and a consequent step in following our strategy to invest in the value chain. Scott Group fits perfectly into our sustainable business model and zero-waste principle.”

Kilmer Group completes sale of Chaleur Forest Products

Kilmer Group has announced the completion of its sale to Interfor Corporation (“Interfor”) of 100% of the equity interests in the entities comprising Chaleur Forest Products (“Chaleur”). Chaleur owns two sawmill operations located in Belledune and Bathurst, New Brunswick.

Chaleur is the secondlargest producer of lumber in Atlantic Canada, with an aggregate annual lumber production capacity of 350 million board feet. Chaleur also operates a woodlands management division based out of Miramichi that manages 2.3 million acres of Crown forests (representing approximately 30% of total Crown forest land in New Brunswick).

Chaleur has been a pioneer in New Brunswick’s forestry industry since its Belledune sawmill first began operations in the early 1990s. Kilmer Group’s investment in Chaleur, which is held through Kilmer Forestry LP, began in March 2016, when it acquired Chaleur sawmills.

In May 2018, Kilmer Forestry acquired Fornebu Lumber Company and in May 2020, Miramichi Lumber Products. Under Kilmer Forestry’s management, Chaleur invested more than $40 million in capital projects, allowing Chaleur to make meaningful improvements to its operations including mill automation, just-in-time equipment reporting, asset improvements and projects to improve

environmental sustainability.

As part of the acquisition of Miramichi Lumber Products, Chaleur was able to add a third shift at the Bathurst sawmill, which provided much needed employment when the closure of the Belledune smelter in 2019 resulted in over 400 people losing their jobs.

Kilmer Forestry has been committed to sustainable forestry practices and meeting the needs of its customers and stakeholders through responsible management of public and private forests under its stewardship.

The Bathurst sawmill is the focus of a current biomass boiler project, to be completed early in the new year, which will reduce the consumption of propane by 5,000,000

litres annually. –“I am very proud of the accomplishments Chaleur and Kilmer have achieved together, said Larry Tanenbaum, Chairman and CEO of Kilmer Group. “And the transaction with Interfor is a strong opportunity for Interfor to leverage New Brunswick’s competitive market and generate long-term benefits for shareholders, customers, and employees alike.”

28 International Forest Industries | DECEMBER 2022 / JANUARY 2023
LUMBER PROCESSING NEWS
Reinhard Binder, CEO, Binderholz Group

RemaSawco AB and Estonian Nordwood have signed an agreement regarding the delivery of the board handling system

RS-BoardScannerQ to one of Nordwood’s three sawmills, ViruNigula Saevski AS. The agreement also includes training and a maintenance agreement that runs over two years.

USNR is replacing the Headrig system at Lampe & Malphrus Lumber Company with a new End Dogging Carriage line, including several new machines such as:

• Log infeed using belts, chains, and ending screws

• Pinnacle feeder

• USNR carriage optimization with LASAR

• Reciprocating EDC with rotation

• Conical chip-heads with board and cant separators

• A single pass resaw

• An inertial separator to separate the split cants

• Numerous belted and chain transfers

This comes on the heels of another significant investment for Lampe & Malphrus, a new

Image Systems’ business area RemaSawco receives an order of approx. 5.7 MSEK from Nordwood

RS-BoardScannerQ is a system for automatic inspection, quality determination and cutting optimization in a raw sorting, an adjustment plant or a planer. The system detects all defects and geometric errors and performs a cut-off and quality optimization.

The Baltics are an important market for us and that

Nordwood now with this order confirms its confidence by choosing our Boardscanner and thus having it in all 3 of its sawmills, consolidates our continued strong position in that market” says CEO of RemaSawco Emilien Saindon.

RemaSawco’s delivery will take place in the spring of 2023.

Lampe & Malphrus Lumber to receive new End Dogging Carriage line

Optimized Edger line slated for installation in early 2023.

A strong business needs constant updating and revitalization, and that’s exactly what a new carriage line will do. Once the new systems are installed, logs will move through faster and with a higher-quality end result.

USNR enjoys working with

Lampe & Malphrus Lumber on all of their upgrades and expansion projects.

The new primary breakdown will allow us to meet our customer’s growing demand for quality lumber while improving recovery and the health and safety of our team members

Will Lampe, President & CEO, Lampe & Malphrus Lumber Company

International Forest Industries | DECEMBER 2022 / JANUARY 2023 29 SAWLINES

Drop the Downtime

When the Peterson 4310B drum chipper came on the forestry scene 13 years ago it set a new industry standard for drum chipper efficiency. Not only does this machine process biomass materials at highly competitive rates, but the proprietary design also boasts excellent fuel efficiency. This power comes packaged in a compact and agile design that allows for optimum maneuverability in the field. Be it the machine or the end product, quality matters. There’s no question why this is the professionals’ choice.

The Hardware

The Peterson 4310B drum chipper is suited for highvolume biomass producers who process a wide variety of feed materials from brush and small feedstock to logs up to 24 inches (61 cm) in diameter. At 58,500 pounds (26,535 kg), the track-mounted drum chipper is designed for operations requiring high production and frequent moves between jobs and is powered by the C18 Caterpillar engine (755hp).

The chipper utilizes a 36inch diameter by 44¾ inch

(91 by 114 cm) wide drum with either six or 12 knife pockets. Chip length can be set from 1⁄8 to 1¼ inch (3 to 32 mm) depending on rotor and knife configuration. The chipper’s robust knives are the thickest in the industry, with a reputation for exceptionally long life. Three, 3/4” bolts clamp down each knife for superior strength and safety.

Other key features include a hydraulic clutch, a sloped feed deck for ease of feeding and wear-resistant AR 450 wear surfaces on the drum pockets

30 International Forest Industries | DECEMBER 2022 / JANUARY 2023

and shell. Optional materialsizing grates further reduce oversized twigs and branches in the chips. The machine can be further customized by adding on a chip accelerator to achieve maximum loading efficiency. The end load spout comes standard with an optional, top-loading spout available.

The Process

It sounds simple. Materials are fed into the machine, processed into chips then blown out the other side. For those using the 4310B for the job, it can feel that simple as well. Engineered for maximum efficiency, there’s a reason so many rely on this specific machine to get the job done.

The process begins with the sloped feed deck designed to make for easier feeding of various species of feedstock. Unlike disc chippers that are made to process clean, straight logs, drum chippers are made to handle less uniform feedstock including limbs and bark. The design of the feed deck, along with the feed chains and compression roll, ensures a simple and smooth initial feed. As material is fed into the machine, the

compression roller feeds the stems into the drum chipper assembly to be processed.

The drum in the center of the machine can be configured to run six or 12 knives (depending on the application).

As the drum spins and materials fill the pocket below the knife, the knives cut the materials into a finely calibrated size. The resulting chips are then thrown through the grate, which prevents twigs and small-diameter stems from passing through. The chip accelerator forces air into the chip spout, increasing the velocity of the chips exiting the machine. This increases load density by packing the chips into a chip van, or if in a land clearing application, redistributing chips back into the forest. This is key to loading efficiency and can load up to an additional 10 tons of material into a container.

The End Product Drum chippers are known for producing materials for use in specific applications. Depending on the goals of the project, producers may

The

up to 24 inches (61 cm) in diameter

Operator Experience

elect to simply blow the chipped materials back onto the property being cleared. Often though, there is value in other applications for these finely made wood chips. In these situations, the optional top-load spout can be added to allow for loading materials for transport.

The most common applications for biomass materials include various landscaping uses like erosion control, playground mulch or decorative mulch. These chips can also be specifically sized for use in filtration systems. However, the most common and dynamic application value right now is in biomass energy. As the world energy market continues to fluctuate, many producers of biomass materials are finding increased demand for use of their products as renewable energy.

Every Peterson 4310B drum chipper comes standard with wireless remote-control capabilities allowing for single-person operation and total control in the palm of your hand. The IQAN control panel features a user-friendly, touch-screen design and allows for fine adjustments for maximum productivity. Remote monitoring is also available through Peterson+ Analytics, so you can stay on top of your project even when you are off-site. Users can wirelessly access machine location, rate of processing and error codes in real-time.

Key Features

• Processes logs up to 24” in (61cm) diameter

• Adjustable chip Length: 1/8” to 1 ¼” (3 to 33 mm)

• High efficiency: 60 to 120 tons per hour*

• High agility/mobility with a 15-degree slope rating

• Proprietary fuel efficiency design

• Quarter mile wireless remote pairing radius

*Actual production output may vary due to moisture content, material density and size, support equipment, and equipment options. Production rates are based on operating 50 minutes per hour.

International Forest Industries | DECEMBER 2022 / JANUARY 2023 31
The chipper’s robust knives are the thickest in the industry, with a reputation for exceptionally long life
Peterson 4310B drum chipper is suited for high volume biomass producers who process a wide variety of feed materials from brush and small feedstock to logs

From Waste to Money With JENZ shredders through the energy crisis

JENZ biomass processors have always been designed to cover flexible areas of application for biomass as an energy source. Even more flexibility will be required in the future with increasing electricity and gas prices. On the one hand, the full use of wood as a raw material is becoming more and more important and on the other hand, in the wake of the gas shortage, electricity

generation from biogas is to be promoted more strongly in the future. In order to actually achieve these two goals, JENZ biomass processors are equipped with various features or can be used for completely different processes by quickly changing tools and screen baskets. On the following pages, the production of biomass fuels and biogas substrate is presented in a hands-on manner.

32 International Forest Industries | DECEMBER 2022 / JANUARY 2023

Biomass fuels

The importance of biomass fuels is increasingly coming to the fore as the price of fossil fuels rises. In addition to the highquality “premium woodchips” produced from round energy

What can be processed?

• Waste wood class I-III

• Leftover wood from industrial wood processing

• Crosscut wood

• Bark

And how?

BA 926:

The BA 926 is primarily the first choice for the permanent production of biomass fuel thanks to the TwinGear system. This unique system enables speed reduction to produce ligneous biomass.

BA 1016:

With 812 hp drive power and a particularly heavy rotor, the BA 1016 large shredder is the expert if you need to process particularly demanding material, such as waste wood, roots, cross-cut timber, etc., and you want to achieve enormous throughput rates.

BA 615 and BA 916:

Likewise good fuels can be produced from, for example, woody green cuttings or pre-broken roots with the two smaller machines by installing fixed tools.

wood, materials that are difficult to recycle can and must also be processed as fuel in the future.

• Branch and shrub cuttings

• Woody components from green waste composting

• Roots

• Logs

Fixed tool easycut:

Converting to fixed tools with a blade makes it possible to achieve a defined and precise cut of the hard material when processing ligneous biomass.

(Conversion time depending on machine type: approx. 2 - 2.5 hrs - No rotor exchange required)

“Biomass and Residual Wood XL” screen basket set JENZ has developed a screen basket with slats especially for fuel production. This ensures the best chipping results without overlengths by holding back material which is too long and causing the material to be cut further.

Lower draw-in roller: Adopted from chipper technology, an additional lower draw-in roller on the BA 926 and BA 1016 ensures controlled material feedin, e.g. with long logs or root end pieces. This in turn leads to good chipping results.

Practical example

International Forest Industries | DECEMBER 2022 / JANUARY 2023 33

Biogas substrate

Biogas plant operators are facing the challenge this year that yields from maize as an energy crop are much lower than usual. At the same time, the biogas industry hopes for an expansion of biogas production to counteract the energy shortage. To ensure that biogas plants can also be utilised more efficiently with

What can be processed?

• Crop residues such as straw (maize, grain, ...)

• Grass or maize silage

• Dung

And how?

BA 615:

The compact shredder with 306 hp and an inlet opening of 615 mm is aimed primarily at smaller (contract) operations or local authorities. Thanks to its low tare weight of only 11.5 t and a low infeed height of 1.86 m, the BA 615 can be easily transported and loaded with small tractors such as tractors or wheeled loaders. With a rotor speed of over 1,100 rpm, the smallest JENZ shredder is ideally suited for substrate processing.

BA 916: 530 hp, 19 t total weight and 10.40 m transport length - that’s how the substrate and green waste specialist scores points. With a rotor speed of over 1,100 rpm, the BA 916 achieves particularly fine fibration, especially with difficult material (e.g. manure). The sideways swivelling outfeed belt and the standard tool box enable a quick changeover when changing material.

lower maize yields or overall, other interesting raw materials, such as maize straw or solid manure, must be considered as gas producers. Thanks to a total of four tool layouts, JENZ biomass processors can fibre almost any material and thus make the most diverse substrates available for the biogas plant.

• Sugar beet, potatoes, carrots, ...

– Coarse shredding for silage heaps

– Fine preparation for lagoon storage (pumpable)

• Organic waste

• Waste from the food industry (chocolate, wafers, bread, ...)

BA 926:

Anyone who focuses on the production of biogas in addition to the production of biomass fuels requires a multifunctional machine. The solution: the BA 926 with TwinGear drive. This unmatched system offers a total of four working speeds and thus a quick change between chipping and shredding operations. The BA 926 can be switched to substrate shredding at the touch of a button, where fast speeds are used for defibration.

BA 1016:

The largest JENZ shredder scores points above all for its outstanding throughput performance. For this reason, it is used where either hard, difficult material or particularly large quantities of material have to be processed. For example, over 200 t/h can be achieved when processing manure.

Practical example

34 International Forest Industries | DECEMBER 2022 / JANUARY 2023

HEIZOMAT has developed a new rotor for the HM 14-860 K woodchipper. With an infeed width of 1200 mm, this newly developed chipping rotor has only 6 exchangeable blades. With this chipping rotor, wood chips can be produced for small wood chip heating systems as well as coarse wood chips for large heating plants. The 8 mm thick blades can be easily resharpened when installed.

Since the rotor speed has been reduced, a total number of 6 throwing shovels in the discharge fan now ensure smooth discharge of the woodchips. The rotor is driven in the usual way by the gearbox-independent power take-off (NMV) from Mercedes with subsequent speed and direction of rotation conversion by the proven elastic belt transmission from Heizomat.

The Mercedes Benz AROCS 3353 engine with a drive power of 530 hp ensures the fuel-saving drive of the woodchipper.

New rotor for the HEIZOHACK woodchipper

International Forest Industries | DECEMBER 2022 / JANUARY 2023 35

Morbark offers a full line of whole tree Drum Chippers in a range of sizes and in several configurations – with cab and loader (WCL) or no cab and loader (NCL), on tracks or tires, diesel or electric powered

Morbark Drum Chippers for Biomass

Add to these choices a wide variety of available options, and you’ve got the flexibility to customize the perfect chipper for your particular needs. With their rigid structural frame and powerful internal-drive, singlefeed-wheel infeed system, Morbark chippers are the best you can get. They can chip small, unmerchantable material, giving you access to more markets – and higher profits. These are just some of the reasons that Morbark is the largest and most respected name in chipping.

50/48x whole tree drum chipper

The Morbark 50/48 whole tree wood chipper is the largest, most productive drum chipper on the market.

The 50/48X was updated to a similar design layout as Morbark’s other industryleading industrial drum chippers with a sloped infeed, externally adjustable anvil and large work platforms for easy access for routine maintenance.

The reverse pivot yoke produces more down pressure than the conventional style

yoke for aggressive feeding of a variety of material.

Morbark’s Advantage 3 Drum produces more consistent chips, while the heat-treated, AR-450 steel drum skin provides longer wear life for lower replacement costs and less downtime. The Advantage 3 drum assembly can come as 10-knives for fuel chip or 20-knives for micro-chip application .

36 International Forest Industries | DECEMBER 2022 / JANUARY 2023
50/48x Whole tree drum chipper 30/36 Track Whole Tree Drum Chipper
BIOMASS

40/36 Whole tree drum chipper

The Morbark 40/36 Whole Tree Drum Chipper is a compact, affordable, productive drum chipper designed with the biomass industry in mind.

Equipped with the same internal drive perfected on Morbark horizontal grinders, along with an extra wide feed opening, the 40/36 aggressively feeds brushy tops and limbs, quickly and effortlessly filling a chip van to maximum legal load capacity.

Morbark’s Advantage 3 Drum produces more consistent chips, while the heat-treated, AR-450 steel drum skin provides longer wear life for lower replacement costs and less downtime. The feed system is more efficient due to a staggered knife configuration and contains fewer moving parts, reducing maintenance.

With low fuel consumption per ton produced, this unit is economical. At 8’6″ (2.59 m) wide this compact unit is easily transportable and requires no permits to move.

30/36 Whole tree drum chipper

The Morbark 30/36 Whole Tree Drum Chipper’s high production rate lowers operating costs by increasing fuel efficiency.

The aggressive live floor feeding system with two strands of durable WHD-120 chain and a large top and bottom feedwheels ensure positive feeding of material, including brushy tops and limbs.

Morbark’s Advantage 3 Drum produces more consistent chips, while the heat-treated, AR-450 steel drum skin provides longer wear life for lower replacement costs and less downtime.

M20R forestry whole tree drum chipper

The hard-working, aggressive M20R Forestry chipper provides optimal performance for in-woods chipping.

Easily filling a 53′ (16.15 m) trailer and sustaining up to four to five loads per day, this hardworking, aggressive chipper is the perfect option for those looking to enter the biomass market with low startup costs.

This machine features the Advantage 3 Drum and electronic flow control to

control feed speed from the remote. Tough, abrasionresistant AR-450 steel is used

for the drum skin, replaceable belly band, discharge chute and wear strips beneath the bed

International Forest Industries | DECEMBER 2022 / JANUARY 2023 37
The Morbark 40/36 Whole Tree Drum Chipper is a compact, affordable, productive drum chipper designed with the biomass industry in mind M20R forestry - Whole Tree Drum Chipper this hard-working, aggressive chipper is the perfect option for those looking to enter the biomass market with low startup costs 30/36 Whole tree drum chipper chain, providing strength and long wear life.

Felling Heads

John Deere’s new large-class directional felling head FL100 model provides customers with a more comprehensive, more durable directional felling head solution. The robust, durable design of the new FL100 makes it ideal for steep slope, shoveling, and traditional felling applications. Featuring increased grip strength, grapple capacity and shoveling performance, the FL100’s grapple arm effectively handles both small and extra-large timber. The increased durability of the FL100 reduces potential downtime in tough conditions, while allowing excellent access to maintenance and service points.

“Our customers are continuing to tackle more challenging terrain, and we want to provide reliable, durable equipment designed to meet their unique needs. As they seek purpose-built equipment for their operations, the FL100 will allow them to efficiently and safely fall in both unique steep slopes and traditional felling applications,” said Jim O’Halloran, product marketing manager for John Deere Tracked Harvesters and Feller Bunchers.

John Deere FL100 Directional Felling Head is compatible with the John Deere 959ML Shovel Logger delivers outstanding grapple strength, arm durability, and rotate/tilt power, plus ease of daily and routine service. The FL100 improves productivity with enhanced flexibility in operation

and more capabilities to properly position timber compared to previous models.

To learn more about the FL100 Felling Head, as well as the full line of John Deere Forestry equipment, visit a local John Deere Forestry dealer or www.johndeere.com

Deere’s new FL100 directional felling head for the steep slope market is a larger, more durable unit with increased grip strength, high grapple capacity, and excellent shoveling performance

Jim O’Halloran, product marketing manager for John Deere Tracked Harvesters and Feller Bunchers.

38 International Forest Industries | DECEMBER 2022 / JANUARY 2023
Deere’s new FL100 directional felling head for the steep slope market is a larger, more durable unit with increased grip strength, high grapple capacity, and excellent shoveling performance Tracked Harvester 959MH Harvesting Head FL100

3000L Series Felling Head

Gilbert 3000 Series felling heads are recognized across Canada and the United States for productivity, durability, and reliability.

Increase your productivity with a felling head offering an above standard accumulation and an impeccable grouping of trees.

Intended for a full range of logging operations including thinning, blow down, select and final cut applications, the 3000L Series is available in 18, 22, 24 and 28 in cutting size

with the most recognized high rotation wrists in the industry.

Features and advantages

Heavy duty

The heavy duty design ensures maximum performance in hard wood as well as in multi-stem wood

Reliability

Gilbert unique and exclusive saw stops protect the saw drive system and the saw disc against impact and gyroscopic deflection.

Hydraulic components and STRENX steel offer superior strength under all operating condition

Simplicity

Gilbert unique bolted saw drive system and the easy access to hydraulic components allows quick maintenance and increases uptime.

Efficiency

The conical base is designed to facilitate clearance for fast

saw recovery. Moreover, Gilbert felling head ensures that the bunches are optimized for the skidder.

Versatility

The wide front throat opening accommodates butt flare and the innovative geometry allows an accumulation of more trees in tight, straight bunches. Moreover, the powerful 350 degrees wrist is strong enough

to handle any size of timber.

International Forest Industries | DECEMBER 2022 / JANUARY 2023 39
Tel. 1 418.275.5041 Fax 1 418.275.2624 info@gilbert-tech.com 1840, boul. Marcotte Roberval (Qc) G8H 2P2 www.gilbert-tech.com

John Deere introduces new FR27 Disc Saw Felling Head

The new FR27 Disc Saw Felling Head offers increased cut and accumulation capacity compared to previous models.

• The FR27 is now standard on the 953M and 959M models and is available as an optional enhancement on the 853M, 859M, and 903M with special boom and track option configurations.

John Deere has announced its newest forestry attachment offering with the FR27 Disc Saw Felling Head. Now standard on the John Deere 953M and 959M feller buncher models, and available as an upgrade on the on the 853M, 859M and 903M feller bunchers,

this felling head attachment has a larger cut capacity compared to previous felling head models. Building upon the success of the FR24B, John Deere has successfully designed the durable FR27 as a solution aimed to increase productivity on the job.

“We are always looking for ways to enhance operator efficiency and machine capacity. By introducing a larger felling head solution to our line-up with the FR27, we are providing our customers with a larger, more durable attachment to help increase their bottom-line,” said Jim O’Halloran, global product marketing manager, tracked feller bunchers and harvesters & disc saw felling heads, John Deere.

“The newly designed FR27 enables loggers of all experience levels to tackle even the most ambitious jobs with confidence knowing their machines are built to endure larger timber and excel in a variety of forestry applications.”

The FR27 Disc Saw Felling Head is designed to take on a variety of timber applications, from large single stem cutting to mid-sized accumulation, and boasts an all-new design and overall rebranding from previous John Deere felling head models. In addition, this robust, high rotation felling head features excellent cut and accumulation capacity, offering top-of-the-line productivity compared to previous models. The FR27 features an impressive cutting capacity of up to 27.2 in. and an accumulation capacity of up to 7.5 ft, improving capability in the woods.

Building upon the success of the field proven FR24B, the FR27 features an updated frame and wrist design, which includes a tall horn, long harvesting arms and continuous hose routings that promote easy machine clean-out. The hardened saw housing wear plates are now standard and offer improved saw housing wear resistance.

Additionally, the FR27 offers bolt-on saw housing for improved serviceability, with three separate saw housing sections with integrated skis getting you back on the job sooner. The incorporated large side chip exhaust chute minimizes build up and plugging, keeping your machine up and running. The side chip exhaust chute also includes a cover that can be added or removed depending on application.

Starting now, the FR27 are available for purchase on the 800 and 900 M-Series Feller Bunchers models. To learn more about the FR27 Disc Saw Felling Head or the full line-up of John Deere forestry solutions, contact an authorized John Deere dealer or visit www. JohnDeere.com/.

40 International Forest Industries | DECEMBER 2022 / JANUARY 2023
we are always looking for ways to enhance operator efficiency and machine capacity. By introducing a larger felling head solution to our line-up with the FR27, we are providing our customers with a larger, more durable attachment to help increase their bottomline

Black Bruin strongly involved in the development of Ponsse’s HH360 rotator

Forest machine manufacturer Ponsse is launching the new HH360 rotator which lets the harvester head freely rotate 360° degrees without limitations. The product has been developed in close cooperation with Black Bruin and Ponsse has exclusive rights to the product in forest machine use. The innovation was on show for the first time at the Expocorma trade fair in Chile on November 23-25, 2022.

According to Janne Loponen, Ponsse’s Product Manager for harvester heads, the 360° degree rotating harvester head speeds up wood processing, makes the operator’s job easier and reduces hose failures.

“Compared to competing products, the rotator used in this innovative solution is strong, powerful and above all, energy efficient,” says

The HH360 is a combination of the well known and durable radial piston technology of Black Bruin’s harvester rotators and Ponsse’s innovation

Loponen. “The project with Black Bruin has progressed smoothly all the way and the cooperation has been highly productive.”

Black Bruin’s R&D Manager

Tero Ylä-Mononen is also highly satisfied with the outcome of the cooperation and elaborates on the advantages that can be achieved with the HH360 rotator: “The HH360 is a combination of the wellknown and durable radial piston technology of Black Bruin’s harvester rotators and Ponsse’s innovation. Thanks to the structure, the torquetransmitting components

are wear-proof and the rotator maintains a firm grip throughout the machine’s service life. The rotator is extremely accurate in use and responds precisely and consistently to the user’s actions. That’s what makes controllability of the harvester head natural and superior in all situations.”

Due to the radial piston rotator’s very high efficiency, just 20 l/min of oil flow suffices to operate – yet another factor contributing to the forest machine’s total economy. The rotator’s operating costs are low and it is easy to service if needed. This means that service life can be extended far into the future. “We are also pleased to make our own contribution to support the key properties offered by Ponsse’s harvester head solutions, that is, productivity and reliability,” continues Ylä-Mononen.

Compared to competing products, the rotator used in this innovative solution is strong, powerful and above all, energy efficient

The powerful and exceptionally energy-efficient HH360 rotator is available for multiple Ponsse harvester heads when mounted as a loose head installation. The innovation was on show for the first time at Expocorma in Chile.

International Forest Industries | DECEMBER 2022 / JANUARY 2023 41

PONSSE solutions for steep slope harvesting

Ponsse’s cut-to-length forest machines have proved to be excellent harvesting solutions, also on steep slopes.

Environmentally friendly and safe harvesting solutions for slopes are in high demand, especially when harvesting takes place in areas with varying terrain and steepness.

Our solutions are always based on our customers’ needs, and our forest machines designed for steep slopes are no exception. We test and develop them together with our customers in truly demanding conditions, for example, in China, Brazil, North America and in Central Europe,” says Marko Mattila, Sales, Service and Marketing Director at Ponsse. “We have invested in the testing and research equipment required for the development of slope harvesting solutions at our Vieremä factory, and we have even built an artificial slope for testing and studying in detail how our products operate in slope conditions.”

PONSSE Synchrowinch is one of the most important optional equipment required for cut-to-length (CTL) forest

machines when working on steep slopes. It helps the forest machine remain highly productive in an environmentally friendly and safe way compared to alternative manual methods also in demanding conditions.

Working on slopes is no novelty globally but, as the environmentally friendly cutto-length logging method is becoming more common, it will develop in a safer and more effective direction, minimising any damage to the terrain.

• PONSSE Synchrowinch and other options designed for working on slopes

• Efficiency and productivity of cut-to-length (CTL) forest machines – no need to pull cables or wires manually.

• Smooth working – by using the winch, the machine can be moved smoothly, even in demanding locations

Ponsse’s

solutions for working on slopes

• Eight-wheeled harvesters and forwarders, combined with balanced bogies, offer tractive force, stability and comfort for the operator

• Engines, brakes and tanks developed for slope conditions

PONSSE Synchrowinch is available for PONSSE Cobra, Ergo 8W and Bear harvesters and Buffalo, Bison, Elephant and Elephant King forwarders. The winch is optional equipment installed in forest machines during the installation stage.

42 International Forest Industries | DECEMBER 2022 / JANUARY 2023

Our solutions are always based on our customers’ needs, and our forest machines designed for steep slopes are no exception. We test and develop them together with our customers in truly demanding conditions, for example, in China, Brazil, North America and in Central Europe

PONSSE SYNCHROWINCH

PONSSE traction assistance winch helps achieve high productivity in steep ground operations. It allows operating the same machines in flat and steep work sites with no need for additional machinery or methods. PONSSE Synchrowinch preserves soil from rutting and erosion, saves fuel and reduces stress in drive transmission components.

PONSSE Synchrowinch allows effective logging in areas where previously only expensive and slow special logging methods have been used. The winch speed is automatically synchronized to the machine driving speed so the operator doesn’t need to operate or adjust it during normal work. Cable tension can be set and winch can be operated from a remote control unit, making it easy to hook the cable to e.g. a tree or a stump uphill. Tiltable crane base options makes harvesting and forwarding more efficient on slopes.

BENEFITS

1. Traction assistance winch helps to maintain high productivity also in steeper terrain because of:

• Forwarding is possible to both directions (no need for separate route with full loads).

• Due to the tiltable seat the driver can keep a relaxed sitting position while working on steep slopes. This makes the work ergonomical and less tiring.

2. Traction assistance winch helps to widen the area of operation - same machines can handle also steeper places. No need to employ additional machinery or other harvesting methods (like cable skidders, manual felling) in the same logging site.

3. Harvesting on steep slopes with traction assistance winch decreases the fuel consumption compared to steep slope harvesting without traction assistance. No slipping means mitigated impact to soil and lower erosion risk by reducing track formation. Lower fuel consumption and decreased transmission part wearing are pros of traction assistance compared to operating without winch in slopes.

4. Investment cost compared to fully mechanized cable yarding systems is remarkably lower. Traction assistance logging has lower transporting costs (two machines vs. four machines) and system involves only two operators at the same time.

5. Automatic Steep Slope Brake (ASSB) monitors the machine speed and enables the brakes automatically when the machine speed changes abnormally.

INSTALLATION

Harvester

Installation in front of the engine of the harvester. Forwarder

Fixed installation inside the forwarder’s rear frame

CABLES

Cable type: ø14.5 mm, 350 m length, high compacted construction

Min. required tensile strength: 200 kN (20 tons)

TENSILE FORCE

Harvesters 0 up to 70 kN (0-7 tons), Forwarders 0 up to 100kN (0-10 tons), continuously variable and consequently constant tensile force

International Forest Industries | DECEMBER 2022 / JANUARY 2023 43

Mechanised Steep Slope Harvesting

transition when approaching the leveling limits. The 959ML allows for a directional felling head or a grapple and live- heel boom for shovel-logging applications. It also comes equipped with an optional state-of-the-art slope monitoring system that measures the actual ground-slope angle of the machine and displays the value in real-time on the in-cab screen.

The cab on the 959ML was deliberately designed to improve operator experience in steep slope applications. The cab is extremely spacious and features an overhead skylight and downward viewing window for significantly improved visibility, optimizing awareness in challenging terrain. This climatecontrolled cab features expansive jobsite visibility, ergonomic controls, and an optional fully adjustable suspension seat.

Utilizing invaluable customer feedback,

Deere built its 959ML Shovel Logger specifically for steep slope applications. Designed to help loggers be more effective when felling and log handling in steep terrain, the John Deere 959ML machine boosts productivity and delivers excellent stability in even the toughest environments.

The robust, durable design of the new FL100 makes it ideal for steep slope, shoveling, and traditional felling applications

Anotable feature of the 959ML machine is its boom, which is available in three reaches including 9.21 meters (30 feet), 10.34 meters (34 feet) and 11 meters (36 feet). All three boom reaches are equipped with downhill reach ability, allowing for high performance in steep slope applications. The boom, arm, and heel configuration can effectively

reach the downhill side of the ground at full tilt. Additionally, the 11-meter boom includes a strong live heel, helping to provide better machine flexibility. The enhanced live-heel boom was built with purpose to navigate and dominate shovel logging applications in challenging steep-slope conditions.

The new 959ML is available in two configurations – shovel logger or directional feller. The machine has built upon key features from the John Deere M- and MH-Series models, including the best-in-class leveling control system. The machine’s patented leveling control system incorporates sensor technology to maximize the forward title angle (26 degrees forward), while electronically preventing any possible mechanical interference

when tilting to the side. The leveling envelope boundaries are set automatically and the patented system provides a smooth

Equipped with a powerful and fuelefficient John Deere 9.0-liter diesel engine, the 959ML maintains peak performance while minimizing total fluid consumption. The reliable John Deere engine combined with the industry-leading, patented leveling system expands the 959ML’s overall working capability for tackling a wide range of jobsite challenges.

The 959ML offers convenient access to service components, allowing for quick and frequent maintenance checks. Additionally, the machine comes with a variety of other optional features including a weld-on, tether-ready hitch field kit, and four-point seat harness.

44 International Forest Industries | DECEMBER 2022 / JANUARY 2023
John

Keto Harvesters - Triple Length Measuring

The Keto system uses track movements for measuring. Both tracks have an encoder sending independent signals to the xLogger computer. This data displays as two separate lengths, often very accurate already. Additionally, xLogger analyses the data steams and repairs not only issues caused by the tree characteristics, but also those related to speed, power, and mechanics. It does all this very fast during the tree feeding process. The display shows the repaired data stream as a THIRD length, which is taken as the CORRECT length measurement by the computer. We call this system TRIPLE length measuring. Technion Oy of Finland produces the xLogger computer system, and they have perfected the length signal analyzing software over the last decade.

This kind of measuring is unique to Keto heads using xLogger computer. The system is the most accurate in the industry. In field testing, users and log buyers agree that Keto harvesters consistently measure within a 5 cm window. The system maintains accuracy even on logs measuring over 20m, and in challenging

conditions.

The system’s user friendliness compliments its extreme accuracy. It hardly needs recalibration after delivery – which is a big advantage! The same calibration fits all species and all weather conditions. Why? Track surface is straight and flat, meaning that spike penetration into bark is not a calibration factor. Comparatively, spike penetration is an issue with measuring wheels since their effective rotating radius changes. With Keto Harvesters, tracks stay in perfect contact with the tree. Irregularities in the tree do not cause skipping or slippage. No measuring wheel, and consequently no maintenance of one, is another major advantage. Keto abandoned measuring wheels nearly 30 years ago, and there has been no looking back!

Did you know that Keto heads do not need any sensors in the saw?

Keto does not use any conventional sensors near the saw motor or cylinder. Consequently, there are no wires of any kind going to the main saw housing. They do not even have a saw home sensor. This leads to less maintenance and more productive time! Despite no sensors near the saw, Keto harvesters still have a very accurate saw bar home and position control. Keto heads use remote saw position sensing with the xLogger computer’s purpose designed features. This is accurate

to within 2-4 mm diameter increments depending on the head model. This makes it possible for the saw to stop precisely without passing the log edge, saving bars, chains, and time. As a result, productivity increases!

Did you know that Keto heads come with Keto designed, patented, continuous 360+ rotators?

These Keto rotators are compact in design, but still offer load capacities up to 50t. Additionally, the structure is very robust and easy to service. There are 3 rotator size classes, depending on the head size, and up to 400+L/ min capacity. The design has 4 passages for liquids and one for cable. One of the passages is totally isolated and it cannot leak to other passages, even if the seal were compromised. The electrical swivel has 6 or 8 wires. The rotator mounts are with industry common bolting patters for easy replacements. Contractors have given very positive feedback about this rotator. One of them is Desmond Major, Major´s Contracting in Deer Lake, NL Canada:

“We have been involved in this Keto’s continuous rotator project since day one. We are running them on a bunch of Keto heads, each getting 100h per week, over 4000h per season. Today we have the total of over 30000h on these rotators, and they work very well. No more old hose issues, more rotating power, fool proof

electrical swivel, simple and compact unit – there is no way going back to the old setup.” Did you know that Keto is the only head with patented track feed?

Tracks have been the trademark of the Keto heads since day one, nearly 40 years ago. Tracks provide unparalleled advantages in felling and processing trees.

1) Tracks do not slip and generate a very high true tractive effort - this is a critical advantage especially in challenging trees.

2) Tracks are gentle on tree surfaces, creating minimal fibre damage, if any.

3) Tracks do not spin out, therefore, no destroyed logs.

4) Tracks provide a unique base for measuring. It is the most accurate system in the industry.

5) Tracks do not put excessive load on the motor shaft, making motors last much longer.

Kone-Ketonen Oy & TrackGrip Inc.

Originating in Finland, the Kone Ketonen Oy has been synonymous with excellence in the forestry industry since 1984. Today, the company has produced nearly 6000 heads and counting. Continuous development has brought incredible improvements to the design over the years. Find out what Keto Harvesters can do for you!

Kone-Ketonen’s distributor in Canada and the United States of America is TrackGrip Inc. The headquarter, warehouse and support shop are located in Quebec. TrackGrip´s partners and machine dealers can be found all over the North American continent. The company is headed by Erkki Kukkonen, who already has 30 years of experience with Keto Harvesters.

For more information please visit www.kone-ketonen.fi or www.trackgripinc.com (in USA and Canada)

International Forest Industries | DECEMBER 2022 / JANUARY 2023 45
Did you know that ONLY Keto heads have TRIPLE length measuring?

STEEP SLOPE

Cable Yarding

A leading manufacturer of cable yarding systems

Konrad has over 20 years of experience in cable yarding systems. The machines work with a skyline cable that is tight up between the tower yarder and a strong tree in the forest. A carriage (Liftliner or E-liner) is hauling the complete trees from the forest to the yarder.

All the operations are remote controlled, either from the machine operator, or from

the ‘chocker’ attaching the trees in the forest. The third man in the working team is the feller, who fells trees to be hauled to the yarder. Most of Konrad’s yarding systems can do uphill and downhill operations.

COMBI YARDER

The Combi Yarder is a combination between an excavator with a fitted Woody Harvesting head and a Yarder system attached at the rear of the machine. It is built to work on smaller timber as a thinning unit, as we have limited power and oil supply on this unit. The big advantage of this machine is, that she can go to areas inaccessible by big machines.

There are two versions available:

The Combi Yarder 2500 is fitted on a compact excavator from 14 to 18 tons with a levelling shield, and the Combi Yarder 3500 fitted on a compact excavator from 20 to 24 tons also with a levelling shied. The Tower has a height of 11m and is folded over the cabin during transport. The pulling force of the machines is respectively 2,5 tons and 3,5 tons. All the functions on the unit ate remote controlled and up- and downhill operations are possible.

In most cases the Combi Yarder is operated with a E-Liner (electrically controlled) as carriage system, but the Liftliner is also an option.

Advantages of the Combi Yarder

• Off-road mobility through crawler tracks

• Fast and safe rigging up

• Simple operation

• Simultaneous operation of cable yarder and harvesting head

• Universal use

• Big tower height

• Cable crane detachable

• Comfortable and safe working place

• Optional with telescope arm

• Can be fitted on all excavator models

Steep Slope Harvester

Mounty – The professional all-round solution

for the sleep slopes

This yarder is built up on a truck and is combined with a Woody harvesting head. Complete trees come from the forest and the machine operator on the Mounty delimbs them and cuts the logs to length. The logs are stored behind the Mounty on the forest road, from where they must be evacuated daily by a self-loading timber hauling truck. Uphill and downhill operation is possible.

There is a Mounty 3000, 4000, and 5000 – the numbers stand for the relevant pulling force of the machine (3, 4 and 5 t). Contractors appreciate these machines because the ease with which they can be changed from one work side to the next.

46 International Forest Industries | DECEMBER 2022 / JANUARY 2023
Combi Yarder
HARVESTING

KMS/KMR: the compact yarding systems

The KM40-2 is a remote-controlled skyline crane that is mounted on a tandem trailer. The operation of the installation is remote controlled. To increase the productivity, an automatic drive function of the carriage is standard. The rigging up of this installation is described as “very comfortable” by the manufacturer.

All the functions are remote controlled. This installation connects the highest standards of working safety with outstanding productivity.

The essential difference between the KR40-2 and the KM402 is the hydrostatic chain drive system. In terms of tractive force, performance data and variety of options, the KR40-2 is identical to its brother, the KM40-2.

International Forest Industries | DECEMBER 2022 / JANUARY 2023 47
KMS 4000 There is a Mounty 3000, 4000, and 5000 The KR40-2 is a self propelled, remote controlled skyline crane one step further! We will be happy to assist you! KONRAD Forsttechnik GmbH Oberpreitenegg 52, 9451 Preitenegg Phone +43 4354 2432 Mail office@forsttechnik.at Sales Franz Buchsbaum Phone +43 664 8032202 Mail buchsbaum@forsttechnik.at COMBI YARDER KR40-2 KMS 4000
48 International Forest Industries | DECEMBER 2022 / JANUARY 2023

Accurate, high-production system

The Merchandiser system is offered in transverse and lineal configurations. USNR provides everything you need to build an impressive and productive operation, including the infeed conveyor, stem kickers, stem pusher, inclined lug chain conveyor, traveling saw carriages, and outfeed belt conveyor, along with our renowned scanning and optimization solutions.

(See Page 3)

International Forest Industries | DECEMBER 2022 / JANUARY 2023 49

ED 3000 WRAPPER*

*patent granted

SPRINGER’s answer to the great demand for fully automatic wrapping and stapling machines

Your Advantages:

• Easy to integrate into existing mills due to its short and compact design

• Continuous production without any process interruptions

• Film magazine for six rolls

• Easy to maintain thanks to the easy accessible individual components

Cycles duration: 50 sec (20‘ pack.) Package length: 6‘ to 22‘ Film width: 4‘ 6“ – 12‘ Film rolls in magazines: 6 pcs Staples in magazine: 2 x 2400 pcs

(See Page 15)

50 International Forest Industries | DECEMBER 2022 / JANUARY 2023
International Forest Industries | DECEMBER 2022 / JANUARY 2023 51

When the Peterson 4310B drum chipper came on the forestry scene 13 years ago it set a new industry standard for drum chipper efficiency. Not only does this machine process biomass materials at highly competitive rates, but the proprietary design also boasts excellent fuel efficiency.

52 International Forest Industries | DECEMBER 2022 / JANUARY 2023

This power comes packaged in a compact and agile design that allows for optimum maneuverability in the field. Be it the machine or the end product, quality matters. There’s no question why this is the professionals’ choice.

International Forest Industries | DECEMBER 2022 / JANUARY 2023 53
(See
Page 30)
54 International Forest Industries | DECEMBER 2022 / JANUARY 2023

Biomass fuels

The importance of biomass fuels is increasingly coming to the fore as the price of fossil fuels rises. In addition to the highquality “premium woodchips” produced from round energy wood, materials that are difficult to recycle can and must also be processed as fuel in the future.

(See Page 32)

International Forest Industries | DECEMBER 2022 / JANUARY 2023 55
56 International Forest Industries | DECEMBER 2022 / JANUARY 2023

Morbark Drum Chippers for Biomass

The Morbark 40/36 Whole Tree Drum Chipper is a compact, affordable, productive drum chipper designed with the biomass industry in mind

(See Page 36)

International Forest Industries | DECEMBER 2022 / JANUARY 2023 57

PONSSE solutions for steep slope harvesting

Ponsse’s solutions for working on slopes

• Eight-wheeled harvesters and forwarders, combined with balanced bogies, offer tractive force, stability and comfort for the operator

• Engines, brakes and tanks developed for slope conditions

• PONSSE Synchrowinch and other options designed for working on slopes

• Efficiency and productivity of cut-to-length (CTL) forest machines – no need to pull cables or wires manually.

• Smooth working – by using the winch, the machine can be moved smoothly, even in demanding locations PONSSE Synchrowinch is available for PONSSE Cobra, Ergo 8W and Bear harvesters and Buffalo, Bison, Elephant and Elephant King forwarders. The winch is optional equipment installed in forest machines during the installation stage.

(See Page 42)

58 International Forest Industries | DECEMBER 2022 / JANUARY 2023

Our solutions are always based on our customers’ needs, and our forest machines designed for steep slopes are no exception. We test and develop them together with our customers in truly demanding conditions, for example, in China, Brazil, North America and in Central Europe

International Forest Industries | DECEMBER 2022 / JANUARY 2023 59

Steep Slope Harvester Mounty – The professional all-round solution for the sleep slopes

This yarder is built up on a truck and is combined with a Woody harvesting head. Complete trees come from the forest and the machine operator on the Mounty delimbs them and cuts the logs to length. The logs are stored behind the Mounty on the forest road, from where they must be evacuated daily by a self-loading timber hauling truck. Uphill and downhill operation is possible. There is a Mounty 3000, 4000, and 5000 – the numbers stand for the relevant pulling force of the machine (3, 4 and 5 t). Contractors appreciate these machines because the ease with which they can be changed from one work side to the next. (See Page 47)

60 International Forest Industries | DECEMBER 2022 / JANUARY 2023
International Forest Industries | DECEMBER 2022 / JANUARY 2023 61
62 International Forest Industries | DECEMBER 2022 / JANUARY 2023

Cable Yarding

Advantages of the Combi Yarder

• Off-road mobility through crawler tracks

• Fast and safe rigging up

• Simple operation

• Simultaneous operation of cable yarder and harvesting head

• Universal use

• Big tower height

• Cable crane detachable

• Comfortable and safe working place

• Optional with telescope arm

• Can be fitted on all excavator models

(See Page 46)

International Forest Industries | DECEMBER 2022 / JANUARY 2023 63

SALES OFFICES

UK, Europe, South Africa, US East Coast

CONTACT: Phil Playle

International Forest Industries Ltd

Tel: +44 (0)1442 877 777 Fax: +44 (0)1442 870 617 Email: phil@internationalforestindustries com

Japan

CONTACT: Shigeru Kobayashi

Japan Adver tising Communications, Inc.

Star Bldg., 3-10-3 Kanda Jimbocho Chiyoda-ku, Tokyo 101-0051 Tel: 81-3-3261-4591 Fax: 81-3-3261-6126 Email: Shig-kobi@media-jac.co.jp

Western USA (AZ, C A, NV, UT) Australia, & New Zealand

CONTACT: Bob Warren International Forest Industries Ltd

Tel: +44 (0)1442 877 777 Fax: +44 (0)1442 870 617 Email: bob@internationalforestindustries.com

Western USA (MT, ID, OR,WA) & Canada

CONTACT: Bob Warren

International Forest Industries Ltd

Tel: +44 (0)1442 877 777 Fax: +44 (0)1442 870 617 Email: bob@internationalforestindustries.com

US Mid-West, Central & Mountain

CONTACT: Kevin Lapham

J.P.Media Inc

1163 E.Ogden Ave, Ste. 705-359 Naper ville I L 60563, USA

Tel: +1 (630) 420 9752 Fax: +1 (630) 420 9763 Email: lapham@jpmediainc.com

South America

CONTACT: Editec S.A.

Avda del Cóndor 844 Of. 205, Cuidad EmpresarialHuechuraba, Santiago, Chile

Tel: +56 2 757 4200 Fax: +56 2 757 4201 Email: editec@editec.cl

ADVERTISERS INDEX

CLEANFIX ..................... 6 www.cleanfix.org

Delta Motion ................. 17 www.deltamotion.com

Halco Software Systems ........ 21 www.halcosoftware.com

Jenz .......................... 9 www.jenz.de

Konrad Forsttechnik GmbH ..... 47 www.forsttechnik.at

Morbark ..................... IFC www.morbark.com

Opticom 19 www.opticomtech.com

Panolin ........................ 7 www.panolinamerica.com

Ponsse .................. F/C & 5 www.ponsse.com

Southern Forest Products Association.......... OBC www.SFPAEXPO.com Springer ..................... 15 www.springer-usa.com

USNR......................... 3 www.usnr.com

Eco Log Group is acquired by investors with extensive experience in operational turn-around

An agreement has been entered into with Lazarus Industriförvaltning AB, which acquires a majority of Eco Log Group AB.

Lazarus is an investment company specialized in operational turn-around of companies facing significant challenges. By combining access to capital with experience of operational turn-around, Lazarus can strengthen Eco Logs’ position and offering going forward. Lazarus already owns companies such as Eurosteel Nybro, AH Automation, Stockholm Repair Yard and other manufacturing industrial companies.

- We believe in the company and in the industry, and our acquisition is an important part of the new start that is now needed. We see particularly good opportunities to strengthen Eco Log’s position and we hope that we as new owners can provide both the capital and the drive that is needed, says Martin Alsander, partner in Lazarus Industriförvaltning AB.

Eco Log Group AB manufactures and sells efficient forest machines for

sustainable forestry and is based in Söderhamn.

- We are very pleased to have new experienced owners who believe in the company and have experience of operational turn-around during complex situations. The acquisition gives Eco Log the right prerequisites to conduct longterm sustainable operations, says Lars Bredenfeldt, board member of Eco Log Group AB.

The acquisition is conditional by the Swedish Competition Authority’s approval. Weland and Accent remain as minority shareholders of Eco Log Group AB. At the moment, Eco Log Sweden AB is in an ongoing reorganization process.

Read more about Lazarus on www.lazarus.se

For more information, please contact: Martin Alsander, partner Lazarus Industriförvaltning AB alsander@lazarus.se

64 International Forest Industries | DECEMBER 2022 / JANUARY 2023

Designed to significantly increase lift capacity and lower fuel consumption

To harvest trees in tight, dense and rugged-terrain forests, operators need machines with maneuverability, power, versatility and reliability. With Komatsu’s XT-5 tracked harvesters, operators can harvest closer to the carrier and maneuver confidently thanks to a lower center of gravity and off-set boom.

Made to perform in demanding conditions, Komatsu’s XT-5 closed loop tracked harvesters enable operators to simultaneously travel, cut, delimb, harvest and swing timber. Engineered with hydraulic lines for each function, operators can use tracks, boom, arm and tools concurrently.

Komatsu’s new XT-5 tracked harvesters provide maneuverability and power in demanding conditions

Benefits of the XT-5 tracked harvesters

• Significantly greater lift capacity

• 10% more horsepower

• 16% more torque

• 5% lower fuel consumption

• Excellent uptime and serviceability

More powerful, more productive

The short-tail swing of Komatsu’s 331 HP harvesters lets operators work through dense forests and clear-cutting environments. The set-back boom allows cutting close to the undercarriage and tracks, while the powerful swing torque excels in demanding applications.

Designed to significantly increase lift capacity, handling trees with the arm fully extended is made easier. With an excellent balance between boom lift and arm holding capacity, the XT-5 harvesters can be equipped with a wide selection of harvesting saw heads.

The harvesters can be adapted to the job with two different working ranges. Use the short reach and largerscaled head to harvest larger trees or switch to a longer

Helps lower maintenance costs and makes servicing easier

With the XT-5 harvesters, you can save on maintenance costs because the innovative hydraulic tank system design requires 55% less hydraulic oil. Pumps are equipped with hydro-nucleation to help prevent pump cavitation and are 17% larger to help extend component life by operating 500 rpms slower. The engine gull-wing and wide swing-out doors on the XT-5 harvesters offer quick and easy access to all engine service points and all key components.

Operator comfort and customization improve productivity

Help reduce fatigue and support productivity by giving your operators a roomy, comfortable work environment. Excellent visibility, especially to the tracks, and powerful heating, cooling and defrosting systems, help your operators

reach and more compact designed head to grab trees further from the carrier.

Even on sloped terrains operators can work with confidence. The XT455L-5 is equipped with a heavy-duty, four-way leveling system that promotes front/rear/ side leveling for exceptional stability. The fuel tank placement lowers the center of gravity for enhanced stability.

be at the top of their game. When working shifts switch, the controls can switch too by adjusting to each operator’s preference (up to three settings). Set preferences for joystick, boom, stick, tool tilt, swing, cab leveling and more.

International Forest Industries | DECEMBER 2022 / JANUARY 2023 IBC
Komatsu XT445L-5
Reconnect with the entire wood products manufacturing community. NOW SAVE DATE THE Visit SFPAEXPO.com Today! August 23-25, 2023 • Music City Center • Nashville, Tennessee Bringing the sawmill industry together for more than 70 years, the Forest Products Machinery & Equipment Exposition is a major event featuring equipment and services for both hardwood and softwood sawmills.

Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.