ShipBuilding Industry 2016 Issue 5

SBI 2016 | VOLUME 10 | ISSUE 5

Experience the progress.

SB I VOL. 10 ISSUE 5 | 2016

ShipBuilding i n d u s t r y

IRANIMEX 2016

Liebherr Ship Cranes

ship.port.crane@liebherr.com facebook.com/LiebherrMaritime www.liebherr.com

Iranimex 2016 SHIPBUILDING-INDUSTRY.EU

Always the right solution. Liebherr ship cranes are particularly suitable for handling containers, dry bulk and break-bulk as well as for deployment in heavy lifting.

The ship crane portfolio from Liebherr comprises wire luffing and cylinder luffing slewing cranes, four-rope grab cranes, gantry cranes and special design cranes.

FREE TRADE ZONE

Towards Sustainable Dredging ECOSYSTEM SERVICES

JUN YANG 1 largest tshd in china

24/7!

Our service

at your request,

always!

Our service in Germany: Inspections, repair and overhaul for Gearboxes and ABC engines. Highly qualified engineers with a 24/7 mentality for: Reintjes, Masson, Renk, ZF, Twin Disc and Flender gearboxes.

• Large stock on hand

• Own highly qualified engineers

• Quick response time

• Agency of well-established brands

• High service rate

• Approved by class societies

by Headway

HMT Series 50 - 3000 m3

Distributor GE Marine

PROPELLERS from Holland Power, comfort and efficiency For over one hundred years, Van Voorden Castings designs by using CFD, produces and supplies high performance propellers, propeller blades and nozzles. In our own foundry high quality propellers with a diameter up to 5 meters AQE-M series

for almost any type of ship are casted and post-processed with pure Dutch workmanship. Propellers, whether in NiAlBronze or in stainless steel, meet the highest standards of classification authorities such as Lloyd’s Register,

NEW IN GERMANY OFFICIAL DISTRIBUTOR:

Bureau Veritas , DNV-GL, RMRS or ABS.

NedPower Agent Marine Engine Solutions Germany: Service for Gearboxes and ABC engines

Watermakers, filters, Anti Fouling and re-hardening

Ballast Water Management systems

Detegasa General Electric Baudouin

Newtonweg 9 • 3208 KD Spijkenisse

T +31(0)181-614 466

The Netherlands

E info@reikon.nl

For more information visit www.reikon.nl

Fishery • High speed vessels • Mega yachts • Ferries • Military vessels • Supply vessels • Inland shipping Van Voorden Castings BV | P.O. Box 67 5300 AB Zaltbommel NL | T +31 (0) 418 571200 | E castings@vanvoorden.nl

Would you like to know more?

Call us or check our website: www.royalvanvoorden.com.

Editor’s

note

Consumer’s Paradise Welcome to issue number five of ShipBuilding Industry. In this issue we present you with one of the hottest trade shows of this season: Iranimex 2016. The 18th edition of Iranimex, powered by Europort, takes place on Kish Island from 18 to 21 October, where over 300 exhibitors are expected to take part. Hundreds of high-profile overseas companies have signed up to exhibit, underlining the huge potential for new and renewed business ties in Iran already identified by the global shipping and offshore industry. In our 7-page comprehensive Iranimex Show Preview on page 10 we outline some of the not-to-miss exhibitors.

In our Dredging Equipment Special, Rene´ Kolman, Secretary General of IADC, explains how dredging companies are operating in an increasingly complex world – not only are projects getting more complicated from a technical point of view, but there is also a growing environmental awareness amongst project proponents, legislators and dredging contractors. Go to page 26 to read more about this inspiring subject.

We also feature a Ship Design & Construction Special with, for example, Knud E. Hansen’s recently launched Virtual Reality tool on page 56. Further, there is also an article about the Texelstroom, one of the world’s first hybrid RoPax-ferries, on page 44. Wartsila ¨ ¨ Ship Design has introduced a new optimised stern trawler design; read more about it on page 24.

This time we feature a Ship Report about the trailing suction hopper dredger, JUN YANG 1, from Royal IHC. She left the Dutch shipyard in August 2016 to arrive at her homeport in September 2016. With a hopper capacity of 21,393m3, she is the largest vessel of its kind in China. Read more about her on page 20.

But there is more: in our Focus on Germany, we outline shipyard Meyer Werft, which has built 41 cruise ships over the years. On page 32 we present you some of the shipyard’s highlights of 2016. And we have some Deck Equipment & Machinery articles waiting for you. anoeshka | eDItoR anoeshka@ynfpublIsheRs.com

So do not hesitate to turn the page.

Enjoy!

anoeshka maaskant

www.s h i p b u i l d i n g -industr y.eu

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ShipBuilding i n d u s t r y

CHARLES VAN DEN OOSTERKAMP Chief Executive Officer charles@ynfpublishers.com

NATHALIE GEELS-VINKOERT Chief Financial Officer

MARCO GEELS Chief Commercial Officer

nathalie@ynfpublishers.com

marco@ynfpublishers.com

EDITORIAL

ADVERTISING

ANOESHKA MAASKANT Editor

ROB VAN AKKEREN Account Manager

anoeshka@ynfpublishers.com

rob@ynfpublishers.com

ARNO DIRKZWAGER Editor

TOM DIETVORST Account Manager

arno@ynfpublishers.com

tom@ynfpublishers.com

JULIA ROSS Editor

ALEX DIJKSTRA Office Manager

julia@ynfpublishers.com

alex@ynfpublishers.com

DESIGN NATHALIE PUTMAN Art Director nathaliep@ynfpublishers.com

STAFF PHOTOGRAPHERS HANS VAN DER LINDEN | DAVE JANSEN | RENE VAN DER KLOET DANNY CORNELISSEN | CHRIS WIJMANS

WAF 665 1386 kW at 1800 rpm

Pres. Rooseveltlaan 739 4383 NG Vlissingen, The Netherlands | T: +31 118 473 398 E: info@ynfpublishers.com | F: +31 118 461 150 | I: ynfpublishers.com Copyright & Disclaimer ShipBuilding Industry is owned and published by Yellow & Finch Publishers.

REINTJES Gearboxes the best choice for your vessel!

For over 75 years already, REINTJES Benelux – based in Antwerp – handles sales and services of REINTJES gearboxes and reversing gears for Dutch shipping for short-sea, sea going, dredging, fishery, inland vessels and luxurious yachts …

Our service department is available for all spare parts as well as repairs. Whether it is an inspection or repair, our team of experienced service engineers is always there for you and assures you the reliability and quality REINTJES represents.

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Offshore Industry | ShipBuilding Industry SuperYacht Industry | Maritime Services Directory 2 | S B I 2 0 1 6 | Vo l um e 10 | Issue 5 Offshore Industry_96x267_June.indd 1

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contents SBI

ISSUE 5

IranImex 2016

10 Iranimex 2016 – Free Trade Zone

2016

10

30

DreDgIng SpecIal

26 Heading Towards Sustainable Dredging – Ecosystem Services

Deck equIpment & machInery

36 Finding an Optimum – Modern, Yet Simple and Rugged

42 Maintaining Tension – Load Cell Calibrates Cable Tensioners 51 Low Temperature Operations – Polar Research

44

ShIp DeSIgn & conStructIon

24 Greater Fuel Efficiency –

Wärtsilä’s New Stern Trawler Design

38 Setting the New Standard – Stainless Steel Ship Propellers 44 Island Inspired Ferry – A New Era in Emission Reduction 48 Circumventing the Dry Dock –

36

Water-Backed Welding Procedure

54 Putting Ideas into Motion – Pioneering Surface Design 56 Understanding Space –

38

Design Visualisation and Verification Tool

FocuS on germany

30 Two Out Of Four – New Rhine-Class Luxury Cruise Vessels 32 Large, Modern and Sophisticated – Meyer Werft’s Highlights of 2016

ShIp report

20 JUN YANG 1 – Largest TSHD in China regularS

1 Editor’s Note 4 News in Brief

58 Outfittters Pages 61 Yellow & Finch Pages 64 Word on the Sea www.s h i p b u i l d i n g -industr y.eu

Content SBI 10-5.indd 3

On the Cover AEGIR-Marine is an expert in the field of stern tube seals, shaft seals, bearings and propulsion systems. They know the importance of these components and what this involves. With their slogan ‘Built on Service,’ AEGIR is a brand-independent supplier and provides service and spare parts for all brands. Photo courtesy of AEGIR-Marine. Visit them at Iranimex at Hall B Booth 312.

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SBI

news in brief First Containership LNG Conversion Classification

World’s Most Efficient Ferries

Bureau Veritas has classed the first LNG-fuelled newbuilding oil/chemical tanker, the 15,000dwt Ternsund, built under BV class at Avic Dingheng, China and delivered to Denmark’s Terntank Rederi at the end of June 2016. The new vessel is the result of close co-operation between Terntank, Avic and Bureau Veritas. The Ternsund is the first of a series of four ships all equipped with the Wärtsilä RT-flex50-D dual-fuel low-speed engine. This is the first installation of such an engine and it was done under BV class.

Caterpillar Marine have been selected to power four 3100 LM RoPax Ferries for Stena Line. Each ferry will be equipped with two MaK 12 M 43 C propulsion engines.

Caterpillar will provide Stena Line with the most fuelefficient ferries in the world. This will set a new industry standard when it comes to operational performance, emissions and cost competitiveness. Caterpillar are supplying engines, gear boxes and four propellers which have the ability to be put in entirely automatic full feathering position, selectable via the control system and enabling the vessel to operate with only one propeller in certain modes. This improves vessel flexibility and reduces operating costs while at the same time increasing safety on board the vessel.

First Heavy Lift Project for Pioneering Spirit

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Photo courtesy of Allseas

M

The Pioneering Spirit has successfully carried out her first heavy lift project. The removal of the 13,500t Yme mobile offshore production unit (MOPU) in the North Sea, 100km off the coast of Norway, was completed on 22 August.

The Yme MOPU is a jack-up type platform standing on three steel legs of 3.5m diameter, which are inserted approximately 10m inside the subsea storage tank columns at 93m water depth. With this platform removal, Allseas was able to demonstrate the unique single-lift capabilities of the vessel. The platform has since been sea-fastened on board and the vessel is currently on her way to the newly developed dismantling yard in Lutelandet, Norway.

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NEWS IN BRIEF

The BallasT-CheCk 2 PaM FluoroMeTer enaBles Crew To MoniTor TreaTed BallasT waTer. read More on Page 58.

SBI FEATURE

12th Shiptec China Event 25 – 28 October The 12th Shiptec China is ready to present a grand maritime exhibition and a series of conferences from 25 to 28 October 2016, at the Dalian World Expo Center, Dalian, China. The exhibition, well backed by the shipbuilding industry of Northeast Asia, is recognised as a renowned international maritime fair.

Shiptec China 2016 will feature shipbuilding, ship repair, offshore engineering, maritime technology, marine equipment, maritime services, ports & shipping, army-civilian integration technologies, fishing vessels & machinery etc.

Despite the challenging industry, the trade show wins strong support from two giant groups of Chinese state-run shipyards, CSIC and CSSC, and leading yards like Zhenhua, international class societies like CCS, ClassNK, DNV GL and RS and other major marine equipment suppliers including Norsafe, Hoyer, ASAC, Daihatsu, Zollern, CRRC and 400 others. i. www.shiptec.com.cn

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M E a ve rit n im O ct ts e o I r be an r

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G X co ua C 7 – m w ng h i n 9, w zh a 20 w o .m u 16 ar , C i t hi i m na es ho w s. co m

| Read more on shipbuilding-industry.eu

October www.s h i p b u i l d i n g -industr y.eu

• News in brief SBI 10-5.indd 5

November

December SBI 2016 | Vo l u me 10 | I s s u e 5 | 5

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SBI

news in brief Royal IHC Reveals New Signature Design

Royal IHC has introduced a new design philosophy for offshore vessels in close cooperation with yacht designer Mulder and interior architect Hofman Dujardin. The new line of vessels showcases the ability to transform functional requirements into optimal performance using contemporary, safe and comfortable Dutch design techniques, with the philosophy to create a ‘home away from home’ in an efficient and high-tech environment.

To enhance safety on board, transparency and clear routing were the focus for the layout of the new offshore vessel series. The hull has been optimised using CFD tools and model testing to accomplish low resistance during transit, while still retaining excellent sea- and station-keeping capabilities.

Arctic Course at ABB’s Marine Academy With the increasing demand for shipping in the ice-going vessel segment, ABB has launched a new arctic course for deck officers. The course has been developed in cooperation with customers and will provide a deep understanding of the operational principles of diesel-electric Azipod vessels. After the course, the crew will be able to fully utilise the flexibility of Juha Koskela, Managing Director of the propulsion system, ABB’s Marine and Ports business. identify potential malfunctions in the propulsion system and cope with them without sacrificing vessel safety. The new course will complement the portfolio of 35 different courses offered by the Marine Academy.

New Radio Holland Office in Johor, Malaysia On 29 June, Radio Holland Malaysia opened a new office in Johor, Malaysia to support shipping in the ports of Johor and the vicinity. The new office is located near Malaysia’s container terminal, the Port of Tanjung Pelepas (PTP). One of PTP’s key advantages is that it is approximately 45 minutes from the world’s busiest shipping lanes. Easily accessible from the Straits of Malacca, PTP is situated on the eastern side of the mouth of the Pulai River in SouthWest Johor.

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What Keeps The World Afloat?

Precision engineering and legendary reliability.

1911 50%

MAN built the rst diesel propulsion engine installed on a seagoing ship, the “MS Selandia”

120+

locations make up our global service network

of global trade is powered

by MAN marine engines

Low Speed Engines Medium Speed Engines High Speed Engines Turbochargers Propellers Propulsion Packages After Sales From luxury yachts, freighters and tankers to the most advanced naval vessels, ship owners and governments the world over put their trust in MAN Diesel & Turbo marine engines and systems. We offer the world’s largest engine program, with outputs ranging from 450 kW to 87,220 kW per engine. Our portfolio extends from gensets and compact four-stroke units to giant two-stroke engines – including the largest diesel engine on earth. All built to deliver our legendary reliability and eco-designed to beat the fuel efciency regulations of tomorrow.

Find out more at www.mandieselturbo.com

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SBI

news in brief Phase Two of PERFECt Project

Mols-Linien Ro-Pax Vessel Design Deltamarin is to provide the Finnish Rauma Marine Constructions Oy shipyard with design services for a ropax vessel to be built for the Danish Mols-Linien A/S. Deltamarin’s scope of work includes basic and detail design of the hull outfitting, machinery and cargo areas.

The new 158m ro-pax vessel will be designed and optimised to carry passengers and cargo between the Danish islands of Bornholm and Sjaelland. The cargo capacity will be 1,500 lane metres. Construction will start in spring 2017 and the vessel will enter service in autumn 2018.

Phase two of the highly successful PERFECt project has been signed by GTT, CMA CGM (CMA Ships) and DNV GL in cooperation with new project participants ABB, the Caterpillar company Solar Turbines, and OMT. The Piston Engine Room Free Efficient Containership project investigates the possibility of using a combined gas and steam turbine system (COGAS) to power an ultra large container vessel (ULCS). The first phase of the project showed promising results with regard to the commercial competitiveness of the design compared to a LNG-fuelled ship with a conventional propulsion system. The aim of the second phase of the project is to detail the technical concept and the commercial feasibility.

Photo courtesy of RMC1.

Newest Members of the Z-Tec Club The Robert Allan’s Z-Tech 2400 class vessels; H Douglas M, Zyana K, Neptune and Triton have recently been christened.

The Z-Tech 2400-class vessels have joined the technologically advanced fleet operated by G & H Towing Co. The tugs are designed and built in accordance with ABS Rules for Towing Vessels and are compliant with Load Line regulations. All four tugs met or exceeded the owner’s requirements at sea trials and achieved a speed of 12 knots.

Photo courtesy of Robert Mihovil.

| Read more on shipbuilding-industry.eu

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news in brief Wärtsilä Preparing for Ballast Water Convention

Wärtsilä has proactively planned and developed its range of Ballast Water Management System (BWMS) solutions in anticipation of the ratification of the International Maritime Organization’s (IMO) ballast water convention.

The minimum levels of acceptance have now been achieved and the convention is ratified. The international convention for the control and management of ships’ ballast water and sediments (BWM Convention) will come into force on 8 September, 2017. The Wärtsilä Aquarius range of Ballast Water Management Systems (BWMS), are 2-stage solutions that adopt a common approach to filtration, using automatic back washing screen type filters.

A choice of treatment technology is provided through selection of either the Aquarius-UV or Aquarius-EC. Both BWMS are IMO Type Approved, are available for both safe and hazardous area installation, and have USCG AMS status.

Complete Electrical Outfitting for TSHD Spauwer Alewijnse Marine Systems is undertaking the complete electrical outfitting of the ultra-modern hopper dredger TSHD Spauwer, developed in-house by Den Herder Seaworks. The 142m Trailing Suction Hopper Dredger (TSHD) is designed for deep water mineral mining in concession areas beyond the continental shelf. Alewijnse has been contracted for the supply, installation, connection and commissioning of approximately 110km of cable, the review of the engineering package, the manufacture and supply of the distribution boards, the reduction and conversion of the switchboards and the programming of the alarm monitoring and control system and the dredging equipment. The works are taking place at Shipyard Trico in Rotterdam. The hull of the TSHD Spauwer was launched on December 15, 2015 and delivery is expected at the end of this year.

<< | Read more on shipbuilding-industry.eu

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IT SIMPLY DOES THE JOB KOOIMAN OMEGA PIN

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A new generation of retractable towing chock, for synthetic towing ropes. With a SWL of 125 tons (design load 400 tons, LR certified) Up to 135 degrees from both sides of center line and 45 degrees from deck.

Retractable towing pin / chainwire-catcher unit with a SWL of 50 tons (LR certified), 100 tons or 150 tons, 60 degrees from centreline and 30 degrees upwards.

WWW.KOOIMANMARINEGROUP.COM

LINDTSEDIJK 84 | 3336LE ZWIJNDRECHT | THE NETHERLANDS | (P) +31 (0)78 61 00 477

www.s h i p b u i l d i n g -industr y.eu

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FOCUS ON 2016 IRANIMEX GERMANY

Both sections of NB 123 (Crystal Mahler, left) and NB 120 (Crystal Bach, right) were simultaneously lowered onto keel blocks.

Free Trade Zone

Iranimex 2016 aTTendance numbers are surging ahead aT iranimex 2016, as The liFTing oF sancTions againsT iran opens up signiFicanT opporTuniTies For global mariTime and oFFshore inTeresTs in one oF The middle easTâ&#x20AC;&#x2122;s largesT markeTs. This gives The 18Th ediTion oF iranimex The international impulse that the organisation portended when rebranding the event as Iranimex, powered by Europort. This yearâ&#x20AC;&#x2122;s event takes place on Kish Island, from 18 to 21 October, with a worldwide exhibitor list including leading shipyards and suppliers from such countries as the Netherlands, UK, Germany, Greece, Italy, Romania, Turkey, Singapore, India, Norway, China and the UAE.

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IRANIMEX 2016

I

ranimex 2016 is already shaping up to be a huge success, with a total of over 300 exhibitors expected to take part on the tropical island. Over 100 high-profile overseas companies have signed up to exhibit so far, underlining the huge potential for new and renewed business ties in Iran already identified by the global shipping and offshore industry.

Rotterdam-based Europort is the official and exclusive international partner of Iranimex.

The company believes that the combination of the established blueprint of Iranimex with the international expertise represented by the Europort brand offers a winning combination.

Raymond Siliakus, Exhibition Manager at

www. s h i p b u i l d i n g - industr y.eu

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Europort, says: “Iran now has access to billions of dollars of funds previously frozen in foreign accounts and there is an eagerness to undertake international business once again. This is sure to be one of the fastest growing markets in the world for the next few years. There is an urgent demand in Iran for maritime and offshore equipment and technology solutions from abroad.” Mr Siliakus concludes: “This is a not-to-be-missed and perfectly-timed opportunity for companies to establish or re-establish business links in one of the maritime industry’s most promising growth markets.” i. www.Iranimex.ir

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IRANIMEX 2016

Holland Pavilion hall B | Booth 312

For the very first time, the Netherlands will be present at Iranimex with a Holland Pavilion in Hall B, booth number 312. Maritime technology, products and expertise from the Netherlands will be presented in this pavilion and will proudly represent all key characteristics of the Dutch maritime industry: innovation, cooperation and most of all, top quality.

The Holland Pavilion is the place to meet Dutch experts , suppliers and service providers within the shipbuilding industy who work together to achieve the impossible in all locations and conditions. In the field of maritime technology, these companies – large and small – are always one step ahead in the quest for new challenges and solutions.

AEGIR-Marine hall B | Booth 312 I

AEGIR-Marine is an expert in the field of stern tube seals, shaft seals, bearings, propulsion systems and the service to go with it. They know the importance of these components and what this involves. With their slogan ‘Built on Service,’ AEGIR is a brand-independent supplier and provides service and spare parts for all brands. Their knowledge in the field is unique; they know all the brands and the differences between them. AEGIR-Marine can service your vessel all over the world and even supply underwater repair, providing all the specialised service required.

Alphatron Marine hall B | Booth 273

Alphatron Marine is pleased to show their fully integrated premium bridge featuring a new level of operational ergonomics and user-friendliness, suited to the working environment for all mariners. The AlphaBridge has no less than five 46-inch screens that provide a clear overview of all navigation information. Today, offshore explorations and an expanding oil and gas sector increase the demand for technological solutions. As a turnkey navigation and communication system integrator, the AlphaBridge is the perfect example of creating an advanced and safe work environment for crew, which you will be able to experience first-hand during Iranimex.

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Reliable partner for efficient dredging solutions

Innovative vessels

Advanced equipment

Life-cycle support

Royal IHC is the world’s number one shipbuilder for the dredging, deep sea and alluvial mining industries with vast experience accumulated over four centuries. Its unrivalled expertise highlights a global reputation for the innovative design and construction of high-spec, advanced dredging equipment. IHC’s in-house technology and skills provide efficient, sustainable solutions to develop custom-built vessels that suit every customer and specialist project. These range from the largest trailing suction hopper dredgers to the more cost-effective standard cutter suction dredgers, as well as a wide selection of auxiliary equipment.

Royal IHC info@royalihc.com www.royalihc.com

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IRANIMEX 2016

Bachmann Electronic hall B | Booth 312 M

Bachmann Electronic, with its headquarters in Austria, serves customers worldwide with sophisticated automation solutions. Integration of AMS, PMS, CMS, etc. in redundancy is possible with their modular PLC-based product range, offering over 160 different I/O interfaces. Industrial automation requirements have increased tremendously, and the harsh conditions in the maritime and offshore industry are factors which must always be taken into consideration.

Bachmann hardware welcomes these demands. They deliver flexibility, openness and innovative know-how in very reliable complete solutions, helping you to increase the productivity and controllability of your applications. They stand out on account of their extremely high availability and state-of-the-art technologies.

Rubber Design hall B | Booth 312 F

Rubber Design has become one of the international leading specialists when it comes to offering solutions for vibration, noise and shock-related problems.

Rubber Design develops products for all types of applications in the maritime and industrial sectors. With extensive experience and capability in designing, engineering, testing and production all under one roof, Rubber Design offers a wide range of services: from the fast and accurate application of the latest standard products to the development of unique taimade solutions.

Schwepper hall B | Booth 267

Schwepper is one of the worldwide leading manufacturing companies of quality lock and hardware systems. The production and service range comprises door locks, cabinet locks, keying systems, hardware, handrail systems, etc. â&#x20AC;&#x201C; everything the mariner needs in a one-stop-shop concept plus the extra value of customising all products. The products excel in a claim-rate below 0,1%, long durability and high flexibility, which are factors, on which, for example, navies and the offshore industries around the world have based their trust. These users exert the highest demands on daily operation throughout the lifetime cycle under constant use 24/7. The Schwepper staff will be available personally for inquiries during Iranimex 2016 about products, services and every other concern.

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IRANIMEX 2016

Sormec Marine and Offshore Cranes hall B | Booth 289

Sormec Marine and Offshore Cranes manufacture hydraulic lifting systems for ships, vessels, oil rigs, barges and offshore services with everything created according to customer specifications. Sormec was established in 1989 in Alcamo, western Sicily, as a family company. Thanks to the experience acquired in the hydraulic lifting field since 1980 and care of details in Design, Engineering, Construction and After-Sales Service of marine cranes, Sormec has gained a prominent position in marine equipment manufacturing. The facility covers an area of 20,000m2, 11,000 of which are indoors. To meet its clients’ specific demands, the crane models are duly studied for each specific request: every Sormec crane is tailor-made, respecting each customer’s technical requests.

Engineering expertise and use of sophisticated design software allow Sormec cranes to be successful in the most complex engineering challenges.

United Pipeline Products hall B | Booth 312 G

United Pipeline Products was founded in response to the continuous changing international market conditions in the water, gas, oil and energy industries and is a merger of six previously competing companies: HUWA International Pipeline Products, Romacon Petro, Romacon Pipeline Products, UNI-Coupling, Gekave International and Hegawa. With the ever-changing market conditions and using thorough market research, it became evident that the converging of the respective prominent competitors into a unified organisation was a successful choice for sustaining a competitive position worldwide. Come visit them at the Iranimex 2016 Holland Pavilion!

Zephyr hall B | Booth 333

Zephyr is partner to leading engine manufacturers and their sub-suppliers (OEM – Original Equipment Manufacturers) as well as auxiliary equipment makers.

From their warehouse they distribute spare parts for the most common marine and stationary engines worldwide. Their large stocks are regularly resupplied.

They do not use imitation parts and can therefore guarantee the best possible quality of their products: no compromise on quality, performance, reliability, safety or availability; a choice that distinguishes Zephyr on the national and international markets.

>> www.s h i p b u i l d i n g -industr y.eu

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DREDGING

WE KNOW ALL ABOUT MAINTENANCE WITH OUR KNOWLEDGE AND EXPERTISE ON TRAILING P I P E S Y S T E M S Y O U C A N M A I N TA I N Y O U R P O R T & N AV I G AT I O N C H A N N E L

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IRANIMEX 2016

Hydromaster HALL B | BOOTH 312 Q

Hydromaster, manufacturer of 360-degree Steerable Marine Propulsion systems with over 60 years of experience, supply propulsion units available in a power range from 30 kW up to 600 kW which can be supplied in outboard or inboard configurations. They have the capability to provide state-of-the-art complex propulsion systems, with touch-screen control, programmable logic controllers and interfacing with DP systems. However, if the application does not require this level of sophistication, Hydromaster also supply systems unique for their simplicity. Operating in the most challenging conditions, the Hydromaster propulsion units provide exceptional reliability and a typical lifespan in excess of 20 years.

The Grab Specialist HALL B | BOOTH 330

The Grab Specialist designs, develops and manufactures grabs for the dry bulk cargo-, dredging- and recycling industries. Their main objective is to ensure that all products supplied add value for the clients. They work together with other manufacturers and engineers to ensure innovative and competitive designs.

Product development is guaranteed because of this co-operation therefore solving specific problems for their clients is the cornerstone of their business philosophy. The Grab Specialist’s strategy is built upon 50 years of experience in the ‘grabbing’ business, which ensures that the end-product offers favourable grab operating expenses, due to an excellent price-quality ratio and low maintenance costs.

Royal Bodewes HALL B | BOOTH 312 C

Royal Bodewes is a modern shipyard group in the north of the Netherlands. The family-owned company has been building ships for more than 200 years. Founded in 1812, they started by building traditional shallow-draught sailing barges. The experienced team of Royal Bodewes is dedicated to designing and building their vessels in close contact with their customers, based on the principles of quality, reliability and flexibility. The innovative approach of Royal Bodewes enables customers to have their specific demands realised. Today, Royal Bodewes is one of the leading yards in Europe. Royal Bodewes is specialised in building multipurpose general-cargo ships in a range of 2,000 to 12,000t deadweight.

Special types such as oil tankers, LNG bunker vessels, paper carriers and tugboats also fall within their range competence.

>> www.s h i p b u i l d i n g -industr y.eu

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IRANIMEX 2016

SUPPORTING SHIPBUILDING EFFICIENCY

BUILDING KITS | HULL PLATE FORMING | MICRO PANELS | BLOCKS & HULLS WWW.CIG-EU.COM 1 8 | S B I 2 0 1 6 | Volum e 10 | Issue 5

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IRANIMEX 2016

Ibercisa Deck Machinery hall b | booth 264

Ibercisa Deck Machinery is a technological company that manufactures naval deck machinery for all kinds of vessels, such as tow boats, merchant ships, auxiliary vessels, oceanographics etc. They provide technological solutions, having previously studied the requirements of their clients, presenting the project which they feel is best suited to their clients’ needs, both technically and environmentally. The design and manufacture of reliable, robust and high-quality machinery requires technical resources to guarantee a policy of excellence throughout the whole manufacturing process. They have agents and technical assistance available at strategic points for the fleet and continue to grow and increase their service. They hold the quality Certificates ISO 9001 and environmental handling ISO 14001, approved by Lloyd’s Register, and also have a quality-control department under continuous training. Ibercisa Machinery is designed and tested in accordance with market demands and regulations to operate in specific markets.

Praxis Automation Technology hall b | booth 312 K

Praxis Automation Technology is a Dutch-based provider of complete and sustainable ship automation and navigation solutions for all types of vessels. With almost 50 years of experience serving the marine industry, the company has built up a reputation for quality and innovation in the highly-competitive products and services it provides. Key in-house expertise includes consultancy, development, hardware and software design, system integration, engineering, manufacturing and product certification. All of their products are type-approved by all major classification societies and their navigation equipment has Wheel Mark approval.

Praxis Automation Technology’s sales, service and support network currently comprises 40 locations worldwide, including South Korea, Singapore, China and India.

VAF Instruments hall b | booth 312 o

Fleet Performance Optimisation and Management – Over the past 78 years VAF Instruments has gained the reputation as a specialist in the maritime industry. To maximise efficiency, improve operational excellence and reduce the environmental impact of the maritime industry, VAF Instruments develops innovative and highly accurate systems for thrust and torque measurement, mass flow measurement, fuel consumption measurement and so forth. For fleet owners to be one step ahead of competitors and pending rules and regulations, being in complete control is fundamental when it comes to fleet performance.

The latest innovation, IVY, the Fleet Performance Management system by VAF Instruments, will give you the whole fleet at your fingertips.

<< www.s h i p b u i l d i n g -industr y.eu

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SHIP REPORT

laRgest tsHd In CHIna

Jun Yang 1

Royal IHC Has suCCessfully launCHed tHe 171.5m tRaIlIng suCtIon hopper dredger, JUN YANg 1, for CCCC gUANgzhoU dredgiNg (gdC). afteR 19 montHs of buIldIng, Jun yang 1 left KIndeRdIJK on 15 august 2016. With a hopper capacity of 21,393m3, it is the largest vessel of its kind in China, and enables gdC to carry out capital dredging and land reclamation jobs on the international market in an efficient way. At the time of writing, JUN YANg 1 is expected to arrive at her homeport at the end of september 2016.

Photo courtesy of Royal IHC

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SHIP REPORT

Main Features • • • • • • • • • • • •

Length approx. 171.5m Breadth, moulded 31m depth, moulded 12.2m Mean moulded draught at international freeboard approx. 8.75m Mean moulded draught at dredging mark approx. 11m Loading capacity at 11m draught 31,735t hopper capacity at highest overflow level 21,393m3 inside diameter trailing suction pipes (2) 1,200/1,100mm dredging depth 40/60/90m Trial speed 16.6 knots Accommodation 45 people The vessel has been designed and constructed under survey and to the requirements of the China Classification Society (CCS) with the following notations: – CSA Trailing Suction hopper dredger, dredging within r1, pSpC (B) – Csm bRC

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he JUN YANg 1 is equipped with two suction tubes, each with a submerged dredge pump, for a highly efficient dredging performance. Both suction tubes have dredging depths of 40m and 60m, and the starboard suction tube can be extended to a dredging depth of 90m. Two inboard dredge pumps have been installed for efficient shore discharging and rainbowing. The TShd has a high level of automation designed and supplied by ihC for highly productive dredging operations.

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SHIP REPORT

JUN YANG 1 is the 21st vessel built by IHC for GDC over the last 40 years.

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SHIP REPORT

From left to right: Alexander van Noort, COO IHC and Mr Luo Rijia, Deputy Chief Engineer of CCCC GDC.

Photo courtesy of Royal IHC

Mr Luo Rijia, Deputy Chief Engineer of CCCC GDC, said: “The new vessel will enable us to carry out capital dredging and land reclamation projects on the domestic and international markets in an efficient way.”

Long-Lasting IHC has a long-standing relationship with GDC and both companies cooperated closely in the design of the dredger. JUN YANG 1 is the 21st vessel built by IHC for CCCC GDC over the last 40 years. In four decades, IHC has developed a diverse portfolio of dredging vessels ranging from TSHDs to cutter suction dredgers and wheel dredgers. These dredgers were constructed either on the IHC slipways in the Netherlands, or in partnership with shipyards in the People’s Republic of China.

“The very long-lasting relationship between GDC and IHC reflects the mutual trust and appreciation between the two companies,” says IHC’s Executive Director Shipbuilding, Arjan Klijnsoon. “This has resulted in extremely close cooperation on the construction of the largest TSHD in China.”

Training Programme Prior to delivery of the vessel, the IHC Training Institute offered a tailor-made

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training programme to a group of GDC crew members at IHC’s facilities and on board the vessel. Due to the high level of automation, the crew required a specialised operator course.

The course was specially designed for the dredging process by IHC so the crew could learn about the functioning and handling of the various systems on board, such as the

complete Dynamic Positioning/Dynamic Tracking (DP/DT) system. By offering expert training courses, IHC enabled the crew to open up the full potential of the vessel, and facilitate immediate operational readiness. i. www.royalihc.com

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SHIP DESIGN & CONSTR UCTION

Wärtsilä’s neW stern traWler Design

Greater Fuel Efficiency Wärtsilä ship Design has introDuceD a neW optimiseD stern traWler Design that Will reDuce fuel consumption anD notably increase overall vessel efficiency compareD to currently available Designs. the propulsion system is based upon the Wärtsilä 31 engine, which has been recognised by guinness World Records as being the world’s most efficient 4-stroke diesel engine. The design also incorporates Wärtsilä’s hybrid battery technology, which offers a significant energy efficiency improvement over conventional systems by running the engine at optimal load and absorbing many of the load fluctuations using batteries.

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SHIP DESIGN & CONSTR UCTION

The new optimised stern trawler will reduce fuel consumption and notably increase overall vessel efficiency compared to currently available designs.

the Wärtsilä vs 6215 st stern trawler design has a unique aft ship layout. Furthermore, the combination of an optimised hull and a propulsion system driven by the Wärtsilä 31 engine sets this design apart from anything seen before in this market segment. In addition to the hybrid battery technology, the design also incorporates Wärtsilä’s 2-speed gearbox for further reductions in fuel consumption and emissions.

“Stern trawlers can be out fishing for up to 350 days a year and fuel consumption is, therefore, an extremely relevant consideration. Our new design features the

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very latest technologies, and has been developed to offer the fishing industry lower fuel costs and greater possibilities for profitable operations,” says Riku-Pekka hägg, vice president, ship Design, Wärtsilä Marine Solutions.

The design of the 82m-long vessel emphasises seakeeping and stability. The factory capacity is 80T/24h. Wärtsilä’s unmatched integration capabilities, resulting from its extensive portfolio of products, systems and solutions, enable the realisation of the best possible level of efficiency.

The Wärtsilä 31 engine has been recognised by Guinness World Records as being the world’s most efficient 4-stroke diesel engine.

i. www.wartsila.com

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DREDGING SPECIAL

EcosystEm sErvicEs

Heading Towards Sustainable Dredging thE ongoing nEEd for navigation in thE contExt of thE continually growing world population and tradE, togEthEr with thE challEngEs provided by climate change, are major drivers in the dredging sector. this growth means that there is a permanent need for marine infrastructure projects and this is especially so for people living in low-lying delta areas.

WORDS BY rEné Kolman, sEcrEtary gEnEral of thE intErnational association of DreDging Companies (iaDC).

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owever, nowadays, dredging companies are operating in an increasingly complex world – not only are projects getting more complicated from a technical point of view, but there is also a growing environmental awareness amongst project proponents, legislators and dredging contractors. companies are taking ownership of their responsibilities (environmental awareness in this case) by promoting the design and implementation of more sustainable solutions.

simply designing and developing solutions, however, is not enough. to enable broad implementation and to ensure effective realisation, these solutions have to be widely accepted by clients, project financers and other stakeholders. to that end, the benefits of these solutions or approaches should be taken into account in the evaluation method used. This is where the concept of ecosystem services (es) comes into play.

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Natural Resources and Ecosystem Services

the Es concept has been on the discussion table for decades, but over recent years it has been gaining more recognition both within the industry and beyond. it contributes to the design of more sustainable dredging and marine infrastructure works and their efficient implementation and realisation in environmentally-sensitive areas. in addition, the concept of ecosystem services could be an important tool for the integral evaluation of the effects projects have (either benefits or disadvantages) and in achieving broad public support. the concept of Es aims at classifying, describing and assessing the value of natural resources and ecosystem services in terms of benefits to society, such as the provision of food and other resources, coupled with air and water quality regulation. Though these benefits are always delivered, project

One benefit of ecosystem services is that it addresses the challenges of flooding. At the Polders of Kruibeke in Belgium, a new dyke will be built land-inwards (the horizontal line in the middle going from the River Scheldt to the right).

This new ring dyke will protect the houses lying just outside the flood area during storm tide.

stakeholders (including developers, financers, governments, etc.) do not always perceive them as a full ‘economic good’. an es assessment can provide quantifiable information and data that can be included in a traditional cost-benefit analysis of a project. Thus, an es monetary valuation can be utilised to make a full environmental cost-benefit analysis and to weigh the cost of investment against not only technical profits, but also environmental and socioeconomic benefits. an es assessment also allows for a better comparison between project alternatives – not just scenarios that

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DREDGING SPECIAL

rené Kolman is the secretary general of the internati onal associati on of Dredging Companies (iaDC), the umbrella organisati on for the worldwide private dredging industry. he takes a leading role in promoti ng the industry’s long-standing commitment to environment and sustainability. mr Kolman studied at the nauti cal school of rott erdam and holds a degree in economics from the university of groningen in the netherlands.

miti gate negati ve eff ects, but also ones that positi vely contribute to the environment – delivering ecosystem services. furthermore, qualitati ve es assessment can be carried out when monetary valuati on is not possible. in this way, other considerati ons can be added to the evaluati on, such as habitat and biodiversity targets.

Integrated Marine Infrastructure Project Optimisation The internati onal associati on of Dredging Companies (iaDC) recently commissioned

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>>

Combined schematic overview of the required data from the different biophysical maps.

For each 5x5m raster cell, data from the different layers is combined and used to estimate the different ES in the Polders of Kruibeke.

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DREDGING SPECIAL

Integrated Plan for the Flood Control Area (FCA) Polders of Kruibeke with four different zones: (1) bird area, (2) alder brook forest, (3) tidal marsh combined with bird area (FCA-CRT), (4) tidal marsh (FCA-CRT).

Study area the Polders of Kruibeke in the Zeeschelde, the Belgian part of the tidal River Scheldt.

a study in order to promote an understanding of the value of the ecosystem services approach. the goal of this study was to increase awareness among dredging industry professionals and project stakeholders, especially those who are in a position to further the es concept within their own organisations.

The study, entitled “ecosystem services: towards integrated marine infrastructure project optimisation” was carried out by the Ecosystem management research group (eCoBe) of the University of antwerp. a specialist in Es and a group of experts from the dredging industry were also actively involved throughout the study to provide input on case studies and discuss intermediate results.

sand Engine in the netherlands. the results presented in the report do not evaluate the projects themselves; they only assess the feasibility of the Es approach in gaining a more integrated insight. the report also gives general indications on the governance of es assessments and their applicability in dredging practice. from the report, one can conclude that while classic environmental impact assessments focus on the potentially negative effects of a dredging project on nature and society, taking an Es perspective allows a look at both the negative effects as well as the new opportunities that may arise as secondary benefits.

the study has been presented in a report, which is available on iadc’s website. the report identifies the general concept of es and the overall considerations regarding its use in the context of dredging projects. five case studies in highly distinct environments are highlighted, each demonstrating the outcome of es application. The case studies are: Wind farms at sea (C-power) in Belgium; Botany Bay in sydney, australia; the polders of Kruibeke in Belgium and the western scheldt container terminal and

taking ecosystem services into account right from the design phase of a project allows not only the generation of added value that might otherwise be overlooked, but also the avoidance of destruction which is impossible to mitigate, plus support from different stakeholders. as such, this goes a long way to help companies in the dredging industry achieve project success.

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An aerial view of the Sand Motor (also known as the Sand Engine), an artificial peninsula on the coast near Ter Heijde/ Kijkduin in the Netherlands. It is an innovative pilot project developed to nourish the coast naturally. The Sand Engine is one of the projects analysed using the ES concept.

i. www.iadc-dredging.com The bird island sanctuary at the mouth of the Seine near Le Havre Port 2000 was created to compensate for natural habitats lost during the construction of the port. It is an example of a dredging project where the ES concept could be applied to discover positive or negative project effects.

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FOCUS ON GERMANY

Both sections of NB 123 (Crystal Mahler, left) and NB 120 (Crystal Bach, right) were simultaneously lowered onto keel blocks.

New RhiNe-Class luxuRy CRuise Vessels

Two Out of Four The fiRsT Two of fouR luxuRy RhiNe-Class RiVeR CRuise ships aRe simulTaNeously uNdeR CoNsTRuCTioN aT mV weRfTeN iN wismaR, GeRmaNy. a keel-layiNG CeRemoNy was ReCeNTly CaRRied ouT foR boTh the Crystal bach (yard number 120) and Crystal mahler (yard number 123). The ships, which are 135m in length and 11m in width, will operate on the european rivers Rhine, main, moselle and danube after delivery to Crystal River Cruises in 2017.

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n the presence of Tan sri lim, Chairman of the Genting Group, edie Rodriguez, president and Chief executive officer of Crystal Cruises, erwin sellering, ministerpresident of the state of mecklenburgVorpommern and the malaysian ambassador to Germany, dato’ Zulkifli adnan, as well as numerous guests, the first sections of the seven-star ships were ceremoniously lowered into position on keel blocks. “This keel-laying marks an important milestone for us,” says Genting-Chairman Tan sri lim. “we are excited to be building these high-end vessels for our Crystal River Cruises brand in our very own yard.”

High-Class Standards

The 135m vessels will carry up to 110 passengers, in 55 cabins – all suites – with a size of up to 70.5m2 and fitted out with the most luxurious furnishings. furthermore, the 3,100gt ships accommodate 39 crew cabins. The seven-star vessels will fulfil highclass standards. Renowned architects who created the burj al arab Terrace in dubai, for example, have been involved in the design.

“These are not only impressive vessels, but today is also a special day because it is the first keel-laying under a new flag,” states erwin sellering, minister-president of mecklenburg-Vorpommern.

“This phase in the expansion of Crystal River Cruises is in the hands of the expert shipbuilders and designers at mV werften. we are thrilled to be taking this step towards offering our travel-savvy guests another option in which to explore the world in the utmost luxury,” says edie Rodriguez, Ceo of Crystal Cruises.

World’s Biggest Cruise Liner

mV werften’s order book includes a total of ten vessels over the next five years, among them the so called ‘wismar-max class’, the world’s biggest cruise liner with regard to passenger capacity. The 201,000gt cruise ships of the ‘Global Class’ series will be more than 340m long and 45m wide. production will start at the end of 2017 and delivery to the shipping company star Cruises is planned for 2020. “we are happy and proud to be starting now. it is our great pleasure to build these ships and push our building programme ahead. we have grand plans; we are heading in the right direction and will be strengthening our staff and skills further in the fields of planning, design, procurement and project management,” says Jarmo laakso, managing director of mV werften.

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mV werften comprises three shipyards in the German state of mecklenburg-Vorpommern (mV) at wismar, Rostock and stralsund, and has some of the largest docks and covered fabrication facilities in europe. The yards are located in a region with an excellent transportation and logistics infrastructure and have direct access to the baltic sea. further investments in laser thin-plate welding, cabin manufacture, state-of-the-art software and other automation are planned, which will make mV werften one of the most efficient cruise-ship builders in the world. in their 70-year history, the three shipyards have designed, produced and fitted out around 2,500 sea-going newbuilds, including two aida cruise vessels, premicon river cruise vessels and stena line ferries.

i. www.mv-werften.com

From left to right: Jarmo Laakso (Managing Director MV Werften), Tan Sri Lim Kok Thay (Chairman Genting Group), Edie Rodriguez (CEO Crystal Cruises), Walter Schölzig (Project Manager MV Werften) and Erwin Sellering (Prime Minister of Mecklenburg-Vorpommern).

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MV Werften

Prime Minister Erwin Sellering welding a steel plate onto the first section of Crystal Mahler.

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Meyer Werftâ&#x20AC;&#x2122;s HigHligHts of 2016

Large, Modern & Sophisticated The German-based shipyard meyer WerfT has achieved an excellenT WorldWide repuTaTion in recenT decades for consTrucTinG specialpurpose ships. The company is especially Well-knoWn for The creaTion of large, modern and sophisticated cruise ships. over the years, the shipyard has built 41 cruise ships for discerning customers from all over the world. here we present you with some of the shipyardâ&#x20AC;&#x2122;s highlights of 2016.

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oday, the shipyard employs more than 3,300 people, making it one of the most important employers in the region. The family-owned company continued to strengthen its management team with the addition of Tim meyer on 1 June 2016. The family business, which has been managed

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by the meyer family since 1795, has already brought about an organisational change in recent years with the appointment of dr Jan meyer as managing director in 2012. as such, it is preparing itself for the generational transition in the long term.

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Disney Cruise Line Announces New Ships in March, the Walt Disney Company announced plans to build two additional cruise ships, each of them showcasing the immersive family entertainment, enchanting storytelling and unparalleled service that only Disney can deliver. the company has entered into a memorandum of agreement with the Meyer Werft shipyard. The schedule calls for the new ships to be completed in 2021 and 2023.

Each new ship will be approximately 135,000gt – slightly larger than the newest Disney Cruise Line ships, the Disney Dream and Disney Fantasy – and each is currently planned to include about 1,250 guest staterooms. While design plans, ship names and itineraries are still in development, the Walt Disney Imagineering team is already dreaming up exciting new ways to create the world’s most magical oceangoing adventures.

Three New LNG-Powered Cruise Ships In September, Carnival Corporation & plc signed a memorandum of agreement with Meyer Werft and Meyer Turku to deliver three additional next-generation cruise ships that will be fully powered by LNG – the cleanest burning fossil fuel in the world. The new ship for P&O Cruises UK will be built by Meyer Werft with an expected delivery date of 2020.

Based on Carnival Corporation’s next-generation ‘green cruising’ ship design, these new vessels will be part of the first generation of cruise ships to be fully powered by LNG, which is an industry first and an environmental breakthrough that will produce the most efficient ships in the company’s history. Bernard Meyer, managing partner of Meyer Werft said: “These new ships will be built in our most modern and environmentally-friendly facilities, and we are very proud to be designing, building and delivering ships that are providing breakthroughs in innovation and for the environment.”

Steel Cut for New Dream Cruises Ship In February of this year, the first piece of steel was cut at Meyer Werft for the construction of the second ship with construction number S.712 for Asian operator Dream Cruises. Delivery of the ship is planned for the autumn of 2017. The sister ship will be delivered in autumn this year. Both new ships for Dream Cruises will weigh in at around 151,000gt each and have enough capacity for more than 3,300 passengers. Each ship is 325m in length, 39.7m in breadth and will reach a trail speed of some 23 knots.

These new ships are designed for the fast-growing Chinese cruise market.

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>> S B I 2016 | Vo l u me 10 | I s s u e 5 | 3 3

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T +31 (0)10 208 5566 I www.orga.nl E offshore@orga.nl

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FOCUS ON GERMANY

Ovation of the Seas Delivered In April, Meyer Werft delivered the 168,660gt cruise ship Ovation of the Seas to the US cruise operator royal Caribbean Cruises (Miami). the third ship in the Quantum class sets new standards in terms of ecofriendliness. It features highly energy-efficient systems, optimised hydrodynamics, heat recovery, an effective underwater paint coating, a state-of-the-art exhaust gas treatment plant (hybrid scrubber) as well as energy-saving LED lighting systems. As for interiors, the Ovation leaves nothing to be desired. 4,180 guests can be accommodated in 2,090 cabins, and are taken care of by a crew of approximately 1,550.

Float-Out Genting Dream In August, the 151,300gt cruise ship Genting Dream floated out of Meyer Werftâ&#x20AC;&#x2122;s covered building dock II. The Genting Dream´s conveyance down the river Ems towards the North Sea, where she proved her seaworthiness, was scheduled for mid-September 2016.

The 151,300gt cruise ship has an overall length of 335m and is 39,70m wide. Her construction complies with the latest safety standards, and the ship meets all valid environmental regulations. i. www.meyerwerft.com

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DECK EQUIPMENT & MACHINERY

Modern, Yet SiMple and rugged

Finding an Optimum Today’s mega-ships, escorT Tugs wiTh hulls, modern maTerials and power configuraTions which generaTe very high sTeering forces, have already lead To new Thinking in deck equipmenT. This resulTed in the kooiman omega-pin, for example. This chock /staple for 80mm dyneema, a Bp of 1250kn and lr appraisal has a span of over 270° and is able to withstand a combined load of more than 700t. it is completely flush-retractable, made of highgrade stainless steel with polished surfaces and is suitable for synthetic rope – simple and clean.

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he potential of this new product was quickly recognised by the front-runners of the escort tug world. kooiman was asked to design a version that could receive a line already connected to the escorted vessel. positioned on the most forward possible point of the escort tug, this makes the last stretch of the vessel’s approach to the quay much faster and easier. when not in use, it can be retracted, leaving a flush and free forward bulwark. Thus the ‘gamma-pin’ evolved.

is meant to be used solely with synthetic lines, such as dyneema.

The gamma-pin enables close-by escort operations, with the towing line at an angle up to 135° from the centre line and 45° from horizontal. This ideally suits the modern, very manoeuvrable and powerful escort and harbour tugs. The high-grade stainless steel gamma-pin is designed according to lrs specifications. it has lr marine appraisal. with a safety factor of 2.5 this results in an swl of 140t (design load 350).

Characteristic Curves

Simplicity and Ruggedness

The design of the gamma-pin incorporates the basic shape of the omega-pin, with its characteristic curves and smooth finishing.

These curves were carefully shaped to ensure that the line would never encounter a sharp corner, and a side opening was carefully designed and incorporated. dimensions were altered to ensure that the strength of the a-symmetric design remained within lrs specifications. a locking system for the loaded position was added. like the omega-pin, the gamma-pin

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what the omega-pin and gamma-pin have in common with the more classic kooiman delta-pins and chain catcher combination, is their simplicity in design, ruggedness and use of modern materials.

The number of parts in the delta-pins wire catcher/chain stopper combination is minimalised. The automatic release hook is closed by gravity and released when retracted into the deck. The number of parts is reduced to only the hook and its shaft.

Both the pins and the wire catcher, made of

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DECK EQUIPMENT & MACHINERY

Photo courtesy of Port Pictures.nl

high-grade stainless steel, are hydraulically retractable into the deck. The pins are fitted with non-corroding, synthetic bearings and seals, ensuring durability and ruggedness.

To protect the delta-pins from the wear and tear of running lines or chains, they are fitted with rotating sleeves. These are made of hardened steel and provided with rugged synthetic bearings.

The Gamma-Pin was carefully shaped to ensure that the line would never encounter a sharp corner, and a side opening was carefully designed and incorporated.

Safety Factor

The delta-pins have lloyds register marine appraisal, based on the breaking strength (design load) of the rope to be used. with a safety factor of 2.5 this results in an swl of 50t (design load 125) up to 150t (design load 375) for the respective types. The direction of horizontal pull is 60° to either side of the ship. in a vertical direction the maximum angle of pull is 30°. all kooiman deck equipment can be delivered as a complete unit with hydraulics, electrics, stored power and controls. engineering, manufacturing, placement and installation, including electric and hydraulic installation can all be executed in-house by kooiman. i. www.thekooimangroup.com

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SHIP DESIGN & CONSTR UCTION

stAinless steel ship propellers

Setting the New Standard As globAl temperAtures rise, the Arctic AreAs of the world Are opening up to shipping And the explorAtion And extrAction of natural resources â&#x20AC;&#x201C; oil and gas in particular. although the low oil and gas prices have slowed investments in new developments in arctic areas, the tendency to use the northern sea route (nsr) and the northwest passage (nWp) as trading routes is still growing.

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hese trading routes through the arctic regions demand vessels which comply with the highest ice-class requirements. in turn, these vessels are accompanied by even stronger ice-breakers, capable of breaking through thick layers of ice. another trend which has recently become noticeable is that cruise companies and private yacht owners are seeking out these adventurous waters for the spectacular view of white landscapes instead of the usual white beaches.

Van Voorden castings acknowledged these trends at an early stage and started to

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develop its knowledge base in both the ice-class design of propellers as well as the materials required for their manufacture. the challenging nature of the ice-cold waters near the polar regions results in challenging propeller designs. it is an interesting trade-off of the highest possible strength versus the highest possible propeller efficiency, versus the lowest possible cost of manufacturing.

Facing Harsh Conditions

located in Zaltbommel, the netherlands, Van Voorden castings has been producing

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propellers made of various materials for more than 100 years. due to the growing need for vessels to operate in tough conditions, the company has seen a rising demand in stainless steel propellers in the last couple of years. their production switched from only a small number of stainless steel propellers 5 years ago to more than half of all cast propellers in 2015.

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Untitled-2 1

30-03-16 14:55

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every propeller system is possible, such as fixed pitch monoblock, built-up propellers and cpp hubs and blades. traditionally, propellers are made of various bronze-alloys, used for their good corrosion resistance, easy manufacture and reasonable material properties. these material properties are, however, no longer good enough when sailing through ice. they are either simply not strong enough for the harsh conditions or have to be very crude and thick . the solution for this is the use of high-grade stainless steel instead of bronze-alloys. although more expensive to manufacture due to the increased material properties, the cost of the material itself is cheaper than bronze. depending on which kind of stainless steel is selected, its strength can be more than twice as high as the bronzealloys, likewise its resistance to wear and tear. this will allow for a more efficient propeller design and lower maintenance costs, reducing the total cost of ownership significantly.

Engineering Freedom

a common rule of thumb is that starting with ice-classes equivalent to the finnishswedish ice-class 1A and up, the need for a stronger material than bronze becomes necessary. otherwise the required thickness of the propeller blade profile will mean a substantial deviation from its optimum shape. But when ultimate optimisation is needed and even the smallest efficiency gains are profitable, high-quality stainless steel can also make the difference. this is because, although the extra fuel efficiency is only 0.5%, the lower maintenance intervals required can result in an easy return on investment. to illustrate the effect of material choice on the propeller blade thickness, a typical nonice-class propeller of about Ă&#x2DC;3,500mm is used. the difference in thickness between an niAl bronze propeller and a high martensitic stainless steel grade can be more than 12.5%. this is a significant reduction in thickness, resulting in a less heavy propeller. Furthermore, the propeller is able to operate more efficiently because of its more slender profiles. in addition to this, the propeller designer has more engineering freedom to modify the blade profile in order to decrease cavitation.

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combined with less thickness on the tip of the propeller with the ensuing reduction in pressure pulses, a stainless steel propeller will increase comfort on board as well.

No Room for Failure

When Van Voorden castings is asked to design and produce a built-up propeller for the extreme ice-class vessels such as icebreakers, stainless steel is a logical choice. the strength of the material is needed not only so that the blades can withstand the powerful hits by ice-blocks, but also for the blade feet. there cannot be any weakness where the blades connect to the hub and using the right material and design ensures this.

As shown, by using the appropriate stainless

steel to produce propellers, as opposed to the more commonly used bronze, efficiency can be improved and there is a reduction in the total cost of ownership across a broad spectrum of vessels. although production costs are higher, the benefits and savings due to the higher strength and resistance to wear and tear can recoup these costs in a short time.

With the continuous drive towards more efficient sailing in harsher conditions, Van Voorden castings sees a bright future for the use of stainless steel propellers. they will continue to research and optimise the benefits to make sure this future only gets brighter. i. www.vanvoordencastings.com

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DECK EQUIPMENT & MACHINERY

The 130m Fugro Symphony docked in Blyth, Northumberland, UK.

Load CeLL CaLibrates CabLe tensioners

Maintaining Tension northern baLanCe reCentLy instaLLed a straightpoint 25t radioLink pLus Load CeLL aboard the Fugro symphony – a purpose-built roV support vessel designed to address the demands of the deepwater remote intervention, construction and survey markets – to calibrate two newly installed cable tensioners.

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he new additions to the deck of the 130m vessel grip cables and maintain tension as they are collected or laid on the sea-bed. Four huge load cells are fixed on each machine; while the boat was docked in Blyth, UK, however, the straightpoint unit and digital handheld display were used as calibration tools.

Hayden Rouse, Managing Director of Northern Balance, says: “The ability to monitor the load cell at a safe distance was a major advantage. With the massive forces involved, the potential for something snapping and causing injury is always present and we have to be constantly mindful of the inherent hazards associated with such work.” mr rouse provided weighing expertise and was working alongside a team of fitters and welders, a marine architect and draftsman.

Only when the alignment mechanism was welded in place could the Radiolink plus and other equipment be rigged. Slings, shackles

Industrial weighing specialist Northern Balance employed a Straightpoint 25t Radiolink plus load cell aboard the Fugro Symphony to calibrate two cable tensioners. www.s h i p b u i l d i n g -industr y.eu

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and the onboard crane combined to generate the pulling force. The Fugro Symphony is equipped with a MacGregor Hydramarine ‘Active Boost’ 150t AHC knuckle boom crane, capable of subsea lifts of 150t in single fall mode, down to 3,000m.

Pulling Force

Mr Rouse says: “I was impressed by the friendly and ‘can do’ attitude of the engineering team. It was no small task to install the massive cable winding system on the deck of the ship. They were also very respectful to me as the weighing expert and recognised the importance of the information I was contributing to the project.

They watched me as i worked and i supplied the results of the calibration in real time.” the modular design of its deck equipment is suited for use on a variety of vessels for projects involving offshore power cables, flexible pipes and umbilicals, all offering further scope for the

Hayden Rouse, Managing Director of Northern Balance, with the 25t Radiolink Plus load cell and handheld device.

utilisation of Northern Balance’s expertise and Straightpoint’s force measurement, load monitoring and suspended weighing load cell equipment.

Mr Rouse adds: “The 25t Radiolink Plus load cell met our capacity requirements and i know straightpoint equipment to be rugged and reliable. This is the first job we have done for this particular customer, but hopefully its success will lead to more work and we wouldn’t hesitate to utilise the benefits of the same technology again.” i. www.northernbalance.com

Preparing to calibrate a cable tensioner.

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SHIP DESIGN & CONSTR UCTION

a new era in emission reducTion

Island Inspired Ferry TexelsTroom, one of The worldâ&#x20AC;&#x2122;s firsT hybrid roPaxferries has been delivered to KoninKlijKe n.v. texels eigen sToombooT onderneming (royal Teso). This symmeTrical, latest generation ferry is powered by efficient, medium speed dual fuel engines which are responsible for transporting up to 1,750 passengers and 350 vehicles between the port of den helder and the island of Texel, the netherlands.

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oyal Teso signed an agreement with the northern spanish shipyard lanaval in 2014 for the construction of a new ferry. more than 2 years and 600,000 man-hours later, the delivery of Texelstroom has now taken place, marking a new era in terms of emission reduction in ferry shipping. in comparison to existing ferries, the hybrid Texelstroom combines different energy sources to reduce its environmental impact. cees de waal, director of Teso, states: â&#x20AC;&#x153;with Texelstroom, Teso wanted to achieve its ambition of combining environmental benefits, cost control

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SHIP DESIGN & CONSTR UCTION

and quality improvement. The ship embodies the latest technology for reducing emissions. with regard to propulsion, it was very important to choose environmentally friendly and reliable engines.”

Technological Development

The 135.40m-long Texelstroom is equipped with the newest technological developments and innovations such as a T-shaped cross-section which ensures a car capacity improvement of 14% and cng/diesel hybrid propulsion which makes the ship more cost-efficient and thus more environmentally friendly. anglo belgian corporation supplied the four main engines, including two dual fuel (cng + diesel) generators that provide 2mw each at 1,000rpm and two diesel generators, each providing 2mw at 750rpm. for the dual fuel engines, an air/gas mixture is injected

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into the cylinders and then compressed. a small pilot injection of diesel ensures ignition. natural gas (cng) is more environmentally friendly and has the great advantage that hardly any soot or sulphur dioxide is released during combustion. combining cng and battery-power is innovative and has never before been done on this scale. This combination contributes to a clean, fuel-efficient and thus cost-efficient cross-over by applying ‘peak shaving’ at its best. The use of natural gas results in a 20% reduction of co2 emission and soot emissions will now be a thing of the past (100% reduction). The intended outcome is a reduction in fuel consumption resulting in lower fuel costs, which will not only minimise the impact on the environment but also ensure affordable prices for those travelling on the Texelstroom.

The ship embodies the latest technology for reducing emissions.

>>

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CLIENT-ORIENTED DESIGN

When it comes to building new vessels, we take everything onboard.

We build and supervise the entire process from hull to delivery, from A to Z. Every vessel is designed in consultation with the client, taking into account even the finest of details.

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in addition to two storage tanks for compressed natural gas, a 700m solar photovoltaic panel field is also installed on the roof of the ferry. energy is hereby stored in electric, high capacity batteries, all contributing to the advanced energy management system. This energy can then be used at peak times for propulsion or for electricity consumption on board of the ferry.

Little Tern

designer studio Vripack has incorporated specific features of the wadden area and the adjacent dune landscape in both the interior and exterior design. The line pattern of the side of the ferry was inspired by the main lines of the little tern. Pine-cone scales are the source of inspiration for the exceptionally big windows in the heart of the salon and the colours bear a resemblance to both the dunes and the mud ďŹ&#x201A;ats. The passengersâ&#x20AC;&#x2122; needs and wishes are central with regard to general comfort.

The interior of the salon is decorated with an allusion to the pine trees native to Texel and serves as a meeting point for travellers. The salon deck is equipped with various island-inspired seating areas, high bistro tables with charging facilities for mobile devices, an attractive restaurant, an interactive play area for kids and numerous screens informing passengers about the island and the surrounding area (made possible by nioZ and nP dunes of Texel). The ingenious routing system on board the ships allows the passengers to find their way around quickly and easily. i. www.teso.nl i. www.c-job.eu i. www.vripack.com

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Water-Backed Welding Procedure

Circumventing

the Dry Dock Whittaker engineering has develoPed a unique Water-Backed Welding Procedure for vessels, Which can save companies millions by circumventing dry docking and the associated loss of production.

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raditional welding methods used for the design and manufacture of fPus (floating Production units) and oil rigs do not take into account the cooling effects of seawater. Whittaker engineering’s procedure uses high-powered induction heating coils to maintain a preheat temperature whilst welding water-backed plate, mitigating the loss of heat through the ship’s hull into the cold temperature of the sea. this procedure was successfully deployed by enquest on the northern Producer fPu during routine work. greig ritchie, operations Manager for the northern Producer, says: “this is a truly noteworthy welding development that has helped enquest carry out work in the most efficient way. the procedure enables in-situ modifications and repairs and avoids unnecessary and inefficient dry dock periods. it has significant potential for operators of vessels both in the north sea and elsewhere.”

One and Only

the resultant weld with the induction heater is ductile, low in hardness and has proved as high in quality as if it were performed without the surrounding water. the same technique can be applied to corrosion and pitting in the hull. Whittaker believes it is the only company in the world currently offering this procedure with full lloyd’s register classification. induction heating involves huge currents surging back and forth through induction coils to generate high temperatures. cooling water and electricity flow through the coils

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from the power supply on deck and are routed to the welding location. the power supply for the inductors has a maximum range of 75m from the power source on deck to the welding repair area.

Strong and Reliable

the presence of seawater on the outside of a hull structure greatly increases the rate of weld metal cooling. fast cooling rates can produce hard martensitic structures in basic carbon steels which in turn can lead to cracking. furthermore, the cold seawater encourages condensation at the weld site, which further increases the risk of hydrogen cracking. conventional ceramic electric heating pads do not supply sufficient heat (typically a maximum of 30°c) to combat the cooling effect of the seawater. however, with a sufficiently powerful induction heater, Whittaker can achieve a constant preheat of 75°c to 100°c with seawater at 5°c (normal north sea temperature). ken Whittaker of Whittaker engineering says: “Many oil and gas vessels are expected to be at sea for 15 years or more. By carrying out the work offshore, we can potentially save companies millions of pounds by avoiding dry docking and loss of production through downtime. this is our fourth deployment and each one has been successful. independent testing has also proved that our water-backed welds with induction heating are at least as strong and reliable as those carried out in a shipyard in the dry.” i. www.whittakereng.com

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AVA I L A B L E N O W

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The first release of ‘On the Rocks’ sold out in record time. Now, due to popular demand, it is available for purchase again but only while supplies last.

This second limited release features beautiful full-colour photographs taken by Dutch photographer Anton Rijsdijk. The book is a perfect corporate gift for your business partners active in the maritime industry and is a must-have for both professionals and enthusiasts.

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DECK EQUIPMENT & MACHINERY

The new polar research vessel will be equipped with MacGregor offshore cranes and Triplex systems specifically designed for handling research equipment in extreme temperature environments.

Serving new Polar reSearch ShiP

Low Temperature Operations Macgregor haS won an order to SuPPly a 14,300gt Polar reSearch veSSel with Macgregor offShore craneS and a triPlex handling SySteM. the veSSel is being built for the Polar Research Institute of China. Designed by Aker Arctic Finland, it will be the first vessel of its type to be built in China.

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>>

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he 122.5m multi-functional icebreaker will be able to handle ice up to 1.5m thick, achieving a continuous icebreaking speed of 2 to 3 knots. It will have an endurance of 20,000 nautical miles and with a full 90-person crew, it will be able to cruise for 60 days without re-supply.

Polar Delivery

Mr Yuan Shao Hong (right), Director of Engineering and Secretary of the Polar Research Institute of China’s party committee, and Francis Wong from MacGregor at the contract signing.

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The vessel will feature two MacGregor offshore cranes: a 50t SWL telescopic crane with a 15m outreach and a 24t SWL knuckle jib crane with a 12m outreach.

It will also be fitted with a MacGregor Triplex 6t SWL telescopic/knuckle jib crane with a 17m outreach and a handling system specifically designed for research equipment. The handling system comprises: a 30t SWL stern-mounted A-frame; a 5t SWL multi-functional launch-and-recovery overhead crane for conductivity, temperature and depth (CTD), oceanographic instrumentation; and a piston coring system that includes an 8t SWL corer pipe handler, a 23m corer pipe cradle and a 25t SWL side-mounted A-frame.

With the exception of the cranes, all MacGregor equipment will be served by a common central hydraulic system driven by one hydraulic power unit. MacGregor deliveries are scheduled for completion by the end of 2017.

Extreme Environments

“MacGregor products have a proven track record of performance in extreme environments, which makes them ideal for this type of vessel,” says William Storvik, Shiptype Group Sales Manager, MacGregor Offshore Deck Machinery. “The owner is keen to work closely with us on global lifecycle support for the new vessel,” adds Terry Onn, Senior Shiptype Sales Manager, MacGregor Offshore Deck Machinery. yuan Shao hong, director of engineering and Secretary of the Polar Research Institute of China’s party committee is delighted to build and deliver one of the best ‘green’ polar research icebreakers, providing the Chinese, as well as global scientists, with a good polar research platform and contributing to the world polar research development. i. www.cargotec.com

The Polar Research Institute of China was established in 1989. It is a public welfare institution reporting to China’s State Oceanic Administration.

The new vessel will join its existing 1993-delivered icebreaker, Xue Long, which operates in research stations in the Arctic and Antarctic.

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SHIP DESIGN & CONSTR UCTION

pioneering surfaCe design

Putting Ideas into Motion SpecialiSt aluminium boat builder, aluminium marine Consultants (aMC), has added a new surfaCe effeCt ship (ses) design to its portfolio which is geared towards the crew transfer vessel market and designed by norway’s espeland and skomedal naval architects (eSna).

T

he new esna tern ses CtV is a next generation high-performance crew transfer vessel, offering turbine access in up to 2.5m significant wave height, with a maximum speed above 40 knots and greatly reduced speed loss in high seas. rob stewart, Commercial director of aMC, says: “this vessel is unique in the qualities that it offers and we’re very excited to be working with esna. this new design will enhance the aMC portfolio and help innovate the crew transfer vessel market.”

Flexible Fingers

the tern hull consists of two slender catamaran hulls with the area between the

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SHIP DESIGN & CONSTR UCTION

About

Vessel Vertical Motions

aluminium Marine Consultants is one of a number of aluminium boat builders from the uK providing innovative and original, bespoke solutions to vessel construction and design. aMC specialises in the design and construction of aluminium alloy workboats for a wide range of applications, including the offshore crew transfer sector. established in 2007, it has now built over 45 vessels. esna is an independent ship design company for high-speed vessels. it specialises in air-cushioned ses vessels and operates at the crossroad between advanced military/commercial high speed craft technology and the offshore renewable energy and maritime operations market.

The Tern is equipped with a computercontrolled active motion damping system.

Wavelength

hulls closed with flexible reinforced rubber fingers in the bow and an inflated rubber bag in the stern. this allows centrifugal fans to blow air into the enclosed space, providing an air cushion that lifts up to 80% of the vessel weight. in fact, the vessel can be raised and lowered by approximately 2m, which means it is able to cancel up to the same height of vessel motion in waves. this is especially effective in long waves/swell, where all other vessel types float and follow the wave surface. the remaining 20% of the vesselâ&#x20AC;&#x2122;s weight is supported by side hull buoyancy, which allows for high vessel speed because frictional resistance is decreased. the tern is

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equipped with a computer-controlled active motion damping system which reduces vertical motion both at high and low vessel speeds, thus reducing seasickness. as the lift fans supply air to the air cushion, the control system actively controls vent valves, either ventilating the air cushion to a low pressure or closing the valves so that the air cushion pressure is increased.

The vessel can be raised and lowered by approximately 2m.

i. www.aluminium-boats.com

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SHIP DESIGN & CONSTR UCTION

Design Visualisation anD Verification tool

Understanding Space naVal architecture firm KnuD e. hansen has launcheD ShipSpace, a new Virtual reality (Vr) tool to aid Ship deSignerS, engineerS and ownerS. thiS cutting-edge deSign ViSualiSation and verification tool uses the latest Vr technologies to enable users to walk around all areas of the vessel and get a better understanding of how spaces work – with a true sense of depth and scale, which is not possible with monitors or projectors.

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inn wollesen, Managing director of Knud e. hansen says: “ShipSpace is a cutting edge tool that our engineers and our partners can use to design better ships, faster. Knud e. hansen has been an innovator in ship design since 1937 and ShipSpace is another step forward for us.” the firm points out that this early ‘virtual’ access to the vessel reduces the risks within innovation and complexity, since many

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SHIP DESIGN & CONSTR UCTION

You can walk anywhere, crouch down to look underneath, poke your head around a corner, it’s just like you are actually there. ideas can be tested without cutting steel or incurring huge expense to build expensive mock-ups. “a design idea can be drawn out quickly in cad, then an engineer can jump into ShipSpace to see how it works; are the sight lines okay? is there enough access space? how does this odd shape space actually look? when you see it in ShipSpace, you instantly know the answer because it’s just like seeing it in real life. you’re right there, you see it and you can understand the scale,” adds robert J Spencer, head of Simulation products. “even the engineers who design

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the ships are constantly saying things like ‘wow this space is really big!’ and ‘i didn’t know it looked like that!’”

Walking Through Drafts

ShipSpace has proven to be an excellent tool for communicating and developing designs and ideas, by enabling stakeholders to walk around the vessel while it is still on the drawing board.

Mr Spencer continues: “we had the captain of a new ship that is still in development – it won’t be entering service for years yet – look at a draft layout

of the bridge in ShipSpace and within seconds of putting the headset on, he was giving useful feedback on the design.” perhaps this is the most valuable aspect of ShipSpace; allowing experts that are not used to visualising plan drawings to give very high quality feedback on a proposed design and eliminating the rework or compromised functionality that seems inevitable with traditional workflows. not only does it look like an exciting new tool but it fits perfectly into existing workflows as well, as Mr Spencer points out. “we have specifically engineered ShipSpace to use exiting 3d models and cad drawings. we think that to properly use Vr, it will become an integral part of the design process and we don’t think designers should have to waste time creating special cut-down ‘Vr versions’ of their models. our cloud-based import processor can import files with almost any level of complexity and our rendering system can then faithfully render them in real time.” with the high frame rates required for an immersive Vr experience, it is quite remarkable that ShipSpace can deal with the complexity of a fullydetailed ship model. this is not pre-canned animation either. “ShipSpace provides full flexibility of movement;

we have worked hard on the locomotion system. you can walk anywhere, crouch down to look underneath, poke your head around a corner, it’s just like you are actually there.”

Ease of Use

everyone who has experienced ShipSpace is amazed by just how realistic the virtual environment is. occasionally it can be too real, with people trying to lean on handrails or sit on chairs that only exist in the virtual world. “the biggest way that it differs from real life is that we also have teleportation, so you can quickly and easily move around even the largest vessel without getting tired. it’s so easy and feels so natural, that if you could move this way in real life you would.” the high quality and ease of use makes ShipSpace incredibly valuable in client liaison too. as a sales tool, you really can’t beat putting a prospective owner on the bridge of their new ship, and with ShipSpace your sales staff can do that during the concept design phase, or in an office building anywhere in the world. the potential uses for ShipSpace are quite remarkable and it will be very interesting to see how the industry changes with this new technology. i. www.knudehansen.com

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SBI OUTFITTERS PAGES Advanced Sonar Technology FarSounder, electronic specialists in underwater acoustics, is supplying four of the Royal Australian Navy’s (RAN) Paluma-class survey motor launches with its complete Farsounder-1000 sonar systems. Each of the 360t survey motor launches was designed for operation in the shallow waters of northern Australia and carries the latest in survey and computerised hydrographic data processing equipment. Seismic Asia Pacific, a provider of hydrographic, oceanographic and geophysical systems throughout South East Asia and the Pacific Rim, is the dealer for this project and BAE Systems is the prime contractor. FarSounder’s inclusion in the RAN upgrade programme is a testament to its ability to provide its customers with the latest in innovative technology. i. www.farsounder.com

Cost Effective Ballast Water Compliance Tool The Ballast-Check 2 PAM (Pulse Amplitude Modulated) Fluorometer from Turner Designs USA is now available worldwide as a result of a new partnership with Wilhelmsen Ships Service (WSS). This hand-held device – already in use by authorities round the globe to test water quality – enables crew to monitor treated ballast water and check that it complies with the D2 standard of the IMO’s Ballast Water Management (BMW) Convention. The use of fluorometry means that no chemicals are involved; it works by measuring fluorescence emitted by algae in the 10um to 50um size range.

Furthermore, results are seen in less than a minute, offering ship owners and operators a fast way of checking how efficient their ballast water treatment systems are. The system is on course for BMW Convention ratification and gives WSS a head start in the compliance testing industry. i. www.wilhelmsen.com

Retrofit Scrubber Solutions Damen Shipyards Group and AEC Maritime have joined forces to offer ship owners a one-stop-shop including efficient, lowmaintenance and IMO-certified exhaust gas scrubber technology. AEC scrubbers remove more than 98% of sulphur from exhaust gases; more, therefore, than the amount set by IMO requirements. The scrubbers can be installed on all types of engine and allow vessels to run on traditional Heavy Fuel Oil instead of the more expensive Marine Gas Oil. AEC Maritime uses the same key ideas for the maritime sector as their sister company does for land-based products, focussing on three principles: making scrubber installation simple, optimising the price of the product with the cost of installation, and delivering reliable and lowmaintenance systems. i. www.damen.com

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Testing Technology For BWMS The Korean Register (KR) – the first independent laboratory in Asia to be accredited by the United States Coast Guard (USCG) – has expanded its test facilities for ballast water management systems. Together with a consortium of partners, KR has brought together expert knowledge and high-quality services from various segments of the industry. This consortium recently celebrated the completion of its new and improved land-based facility, which now offers a total testing capacity of Max. TRC 500 m3/h of BWMS and four testing slots. The expansion reinforces the status of KR’s independent laboratory as the largest in the world with respect to capacity. The aim is to reduce the long delays experienced by manufacturers awaiting both USCG and other official type approval under the IMO’s G8 guidelines. i. www.krs.co.kr

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SBI OUTFITTERS PAGES High Speed Mobile Network for Coastal Areas Shipnetz, a high-speed mobile network service for merchant shipping, is an innovative development resulting from a partnership between bobz and Radio Holland (Rotterdam). The service operates a worldwide monthly flat rate, available in shoreline and harbour districts, without additional roaming costs. Shipnetz customers can switch from satellite communication to the mobile network within 30km of the coast, providing them with a more cost-effective, high-speed data connection.

Shipznet is also an effective stand-alone solution for near-coast sailing. i. www.radioholland.com

Wind-Assisted Propulsion Freighter The Switlijnk Dutch shipping family has contracted C-Job Naval Architects to design a tailor-made Rotor Sail vessel to fit their shipping and loading profile. The result is the 131m Flettner Freighter, an 8,000t, dry-cargo vessel with a sailing profile based on the MS Estraden car carrier. In keeping with their future-proof philosophy of sustainable development Switlijnk are examining alternative fuel sources, such as biofuels; couple with this, they are making use of the ‘hybrid wind-assisted shipping’ concept: in a nutshell, Rotor Sail’s vertically rotating cylinders make use of the ‘Magnus effect’, converting crosswinds into forward thrust and thus reducing energy costs and greenhouse emissions. This is the first time the combination of modern Rotor Sails, a C-Job-optimised hull and alternative fuels has been applied within the commercial shipping market. i. www.c-job.eu

Torque Measuring System Targets Engine Optimisation TSHP Underwater Pump-Unit Upgrade Royal IHC has supplied Van Oord with a complete engineering package to accommodate the upgrade of the underwater pump and jet water system on their trailing suction hopper dredger Volvox Terranova. The hull had to be repaired and modified in order to install the 1,700mW jet pump unit and frequency drive of the new submerged dredge pump unit. The complete suction tube was modified and the underwater pump unit was redesigned in order to accommodate a new 6MW submersible pump unit and a new IHC high-efficiency dredge pump with Curve technology. As a result of the successful and well-organised upgrade, the vessel now operates more efficiently and has improved dredging capabilities. i. www.royalihc.com

The Torductor Marine is a new torque monitoring system from ABB. With the aim of optimising engine and fuel efficiency in the maritime sector, the system’s sensors track the performance of a vessel’s engine, making data visually available to the onboard crew, who can then share it with the ship’s shore-side support team.

Practically maintenance-free, the Torductor Marine provides ship-owners with a quantifiable insight into propulsion power, Specific Fuel Oil Consumption (SFOC), total number of shaft revolutions and the total amount of energy developed during a voyage. Trials of the Torductor Marine systems were conducted on the portside propeller shaft of Stena Line’s freight ferry, the Stena Scotia, and were so successful that they are now being installed permanently on both the port and starboard shafts. i. www.abb.com

20th Anniversary of the MTU Series 4000 Since the launch of its Series 4000 engine at the 1996 SMM show 20 years ago, RollsRoyce have sold more than 37,000 of them worldwide. This translates into an incredible 180 million operating hours. Ten years ahead of their time, the MTU Series 4000 engines were the first of their kind to be fitted with common rail injection; 20 years later they continue to maintain their spearhead reputation. The Series 4000 engines were the logical follow-up to the MTU Series 396 engine, with a basic design resulting in an exceptional power-to-weight ratio and compact dimensions. The advanced design Series 4000 diesel engine and the new gas engine for marine applications, which is also based on the Series 4000 engine, are the leading technologies in the marketplace. i. www.rrpowersytems.com

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Available NOW! Media Kit 2017

Photo courtesy of Port Pictures.nl

www.ynfpublishers.com/mediakit

ShipBuilding i n d u s t r y

i n d u s t r y

i n d u s t r y

Pres. Rooseveltlaan 739, 4383 NG Vlissingen, The Netherlands T +31 118 473 398 • E info@ynfpublishers.com F +31 118 461 150 • I www.ynfpublishers.com

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YELLOW & FINCH PAGES

THE YELLOW & FINCH PAGES

ShipBuilding Industry’s Buyers Guide

AncoferWaldram Steelplates bv P.O. Box 190 4900 AD Oosterhout The Netherlands T +31 (0)162 491 512 E joost.van.dijk@aws.dillinger.biz Contact: Mr Joost van Dijk AncoferWaldram Steelplates is a specialised supplier of heavy carbon steel plates and profiled parts since more than 35 years. The combination of comprehensive stocks of over 35,000 tons of heavy carbon steel plates plus the sophisticated profiling plant gives AWS a decisive lead in experience, product range and customer service.

Cramm HLS BV P.O. Box 510, 8901 BH Leeuwarden The Netherlands T +31 (0)88 457 0457 F +31 (0)88 457 0458 E info@crammhls.com I www.crammhls.com Contact: Paul Boelens p.boelens@crammhls.com Cramm HLS BV is a sister company of Cramm Yachting Systems (www. cramm.nl). Cramm HLS deliveres equipment for safe and secure landing and handling of helicopters. One of the products is the helicopter landing grid (www.heligrid.com), which is used for safe landing in rough conditions.

Besides this also Helicopter moving systems and the delivery of hangardoors are in the delivery-package. After 60 year anniversery we are proud to use: quality based on experience.

DBR BV Lelystraat 53 – NL-3364 AH P.O. Box 1039 – NL-3360 BA Sliedrecht – The Netherlands T +31 (0)184 613 200 F +31 (0)184 612 654 www.s h i p b u i l d i n g -industr y.eu

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E info@dbr-bv.nl I www.dbr-bv.nl Contact: H.J. Hafkamp DBR BV is the Dutch specialist in diesel and gas generator sets up to 4,000kVA, pumps and diesel pump sets up to 2,000kW in the oil and gas, wind farm, dredging and shipping industry worldwide.

The well-engineered generator and pump sets are custom-built and assembled by DBR in accordance to high quality offshore standards and marine classification rules.

Emigreen B.V. Parabool 111 3364 DH Sliedrecht The Netherlands T +31 (0)184 415 317 F +31 (0)184 415 582 E info@emigreen.eu I www.emigreen.eu Contact: Niko J. Dalpis Emission Control Technology Emigreen produces customised, integrated emission control solutions, for, among others, the maritime sector.

Emigreen also provides services including design, specification, production, installation instruction, training and aftersales. Emigreen has expertise in emission control technologies, flow dynamics, thermodynamics and noise and vibration control. Emigreen develops and tests components including catalytic converters, particulate filters, selective catalytic reduction systems and related instrumentation.

The Emigreen Alfa Alfa burner assisted soot filter system has set the standard for others to beat. All Emigreen solutions are highly efficient, highly reliable and highly controllable, whether designed for an inland barge, shortsea carrier or luxury yacht.

Emigreen links science and the market

Gebhard Electro Innovatiepark 14, 4906 AA Oosterhout PB 61, 4900 AB Oosterhout The Netherlands T +31 (0)162 452 888 F +31 (0)162 433 761 E info@gebhard.nl I www.gebhard.nl Contact: Ton Versluis / Richard van de Wiel Gebhard Electro is a globally operating company specialised in the design, production, installation and maintenance of electrical systems for the maritime shipping industry. We collaborate with leading shipyards on every continent.

Gebhard Electro has been specialised in the high-tech world of shipbuilding since 1946. Our activities vary greatly: from just one specific task to the execution of entire projects or the management and co-ordination of all activities of all participating contractors.

From our own facility in China we are in a position to deliver at competitive rates.

Gebhard Electro, your one-stopshop for development / engineering / production / installation / repair service

HEInEn & HopmAn Produktieweg 12 3751 LN Spakenburg The Netherlands T +31 (0)33 299 25 00 F +31 (0)33 299 25 99 E pr@heinenhopman.com I www.heinenhopman.com Contact: J.W.E. Hopman Heinen & Hopman Engineering is a world leader in air conditioning, mechanical ventilation,central heating, refrigeration, sanitary systems, fire protection, environmental systems and air duct cleaning. Founded in 1965, the company is renowned for being an innovator in the design, engineering and installation of customised solutions.

We work in four specialist areas: – Superyachts.

– Commercial shipping.

– Offshore industry.

Pantone 299

Pantone 354

Pantone Uncoated (U) voor uncoated papierdrukwerk, zoals visitekaartjes, briefpapier etc.

Pantone Coated (C) voor coated papierdrukwerk en en andere gecoate ondergronden, zoals stickers etc.

Versie 2014-02-18 Edward Newland / en@heinenhopman.com

Black K=100%

– Navy vessels.

Our mission is to ensure that the climate ‘indoors’ will perfectly meet the needs of people and products alike, whatever the weather outside. Heinen & Hopman offers a worldwide, 24/7 service via a network of subsidiaries and sales centres.

Hubel marine B.V. Karel Doormanweg 5, 2nd Floor 3115 JD Schiedam P.O. Box 3219 3003 AE Rotterdam The Netherlands T +31 (0)10 458 7338 F +31 (0)10 458 7662 E info@hubelmarine.com I www.hubelmarine.com Twitter: HubelMarine Contact: Mr Erik A. de Koning m +31 (0)6 53724457 Hubel Marine is a full-service firm for advice regarding Vessel Registration, Mortgage Registration, Seafarer Endorsements and Technical Flag State matters. We represent the flags of Panama, Belize and St.Kitts & Nevis.

We are fully authorised to perform Safety Surveys and issue Statutory & Class Certification including ISM, ISPS and MLC audits. We provide services for any type or tonnage of vessel worldwide.

Klay Instruments b.v.

P.O. Box 13 7990 AA Dwingeloo The Netherlands T +31 (0)521 591 550 E info@klay.nl I www.klay.nl Klay Instruments is a Dutch manufacturer of ‘All Stainless Steel’ Pressure- and Level transmitters for the Marine & shipbuilding.

All our transmitters are ATEX and IECEx Ex ia certified and have five different Marine Type Approvals.

Our Pressure transmitters are available in threaded and Flanged process connections with flush diaphragm for

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M

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CM

MY

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CMY

K

www.europort.nl

info@europort.nl | +31(0)10 293 33 45

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YELLOW & FINCH PAGES all pressure applications.

The available accuracies are 0.2% (series 8000) or 0.1% (series 2000).

For Level measurement we manufacture Compact transmitters (series 8000 and 2000) and submersible level transmitters (series Hydrobar).

Typical applications: – Ballast Level – Oil / HFO and (waste) water level – Manifold pressure More than 30 years experience in the Marine and shipbuilding industry !

nicoverken marine Services BV Algerastraat 20 3125 BS Schiedam, The Netherlands T +31 (0)10 238 0999 F +31 (0)10 238 0988 E info@nicoverken.nl I www.nicoverken.nl Contact: Jacco Vermunt Distributor, 24/7 service & spare parts agent of marine equipment.

In our programme there are stainless steel marine pipes and drains, filtration, anti-fouling & cathodic protection, reverse osmosis desalinators (water makers), wastewater treatment, vacuum sanitary systems for yachts, deck equipment (doors & hatches) and watertight sliding door systems.

Our Ship Repair department is specialised in the overhaul of all types of main and auxiliary engines, including attachments i.e. governors, turbochargers, fuel equipment and the sales of spare parts and engines. We are capable of crankshaft grinding.

Our service is 24/7 worldwide!

pIEnInG pRopELLER Am Altendeich 83 D-25348 Glueckstadt, Germany T +49 (0)4124 9168-0 F +49 (0)4124 3716 E pein@piening-propeller.de I www.piening-propeller.de Contact: Mathias Pein Noise reduction relies upon the quiet operation of a yacht´s propulsion system.

Piening Propeller fulfils its briefs in: Consideration of all hydrodynamic aspects during the design and an accurate manufacturing of propellers and www.s h i p b u i l d i n g -industr y.eu

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shafts. The company is approved by all common classification societies. Repairs and adjustments of propellers are done with the same care as new builds.

Piening Propellers scope of supply includes: Propellers from 500 mm upwards Shafts up to a several length of 12,000 mm Sterntubes with sealings and bearings Gearboxes type ZF

SI BeneLux BV Prins Hendrikweg 12 3151 AE Hoek van Holland The Netherlands T +31 858 769068 E info@si-benelux.nl I www.si-benelux.nl Contact: Willem van Haren SI BeNeLux (Brunvoll Germany) is an exclusive representative of high-profile Norwegian manufactures and offers premium support covering Project Planning, Intergration of Customised Solutions, Technical Consultancy, Aftersales, Maintenance and Repair in the areas of Propulsion and Ballast Water Management Systems.

CERTIFIED ROBOT WELDING Vlotstaal Energieweg 16 2964 LE Groot Ammers The Netherlands T +31 (0)184 601108 E info@vlotstaal.nl I www.vlotstaal.nl Contact: Robert Lock Vlot Staal is a leading robot welding production company for industrial components. Where other welding companies work mostly with hand welders for certified products, Vlot Staal uses mainly welding robots for component welding within the offshore and crane industries and other highly demanding industries. All activities are certified with the well-known ISO 9001:2014 for organisation and ISO 3834-2 (highest execution class) for welding work. Welding qualifications are certified according to: AWS D1.1, ISO 15614 and ASME IX for robot welding and hand welding.

Delivering machined and painted products with a complete manufacturing data book is standard procedure. Check out our website for

the full overview.

If you want reliability and guaranteed top quality for a fair price, don’t hesitate to contact us.

“Once you’ve placed the order, you can let it go” www.vlotstaal.nl

WInEL B.V. P.O. Box 70 9400 AB Assen The Netherlands T +31 (0)592 366 060 F +31 (0)592 312 392 E sales@winel.nl I www.winel.nl Contact: Bert Knijp Since its foundation in 1956, Winel has grown into a leading global supplier of high quality products and services tot the world’s maritime industry. An experienced team of specialists offer a wide range of doors, hatches, platforms, tank venting systems and special engineered products.

Winel’s strength is offering a complete in-house service package which includes 3D design, engineering, testing, manufacturing, assembly, project management, support & logistic services.

G.J.Wortelboer Jr. B.V. Quarantaineweg 5, 3089 KP Rotterdam P.O. Box 5003, 3008 AA Rotterdam Harbournr: 2637 The Netherlands T +31 (0)10 429 2222 F +31 (0)10 429 6459 E info@wortelboer.nl I www.wortelboer.nl Every now and then anchors and chains must be replaced, so we understand your need for quality and speedy delivery. Wortelboer has what you are looking for. Our enormous stock of anchors and chain cables of all sizes and diameters in both our Rotterdam and China ports gives you the certainty that we can deliver the required materials very quickly and to any port in the world! All our materials are approved by any of the well-known class societies such as LRS, BV, RINA, DNV/GL, ABS and RMRS. Do you have problems with finding the right anchors? Could you use a hand while fitting anchors and chain cables aboard your vessel? We are more than happy to help you with it.

Wortelboer has been a reliable partner in the shipping industry for more than 50 years. And that is why our customers keep coming back for more.

Do you need anchors and chain cables? Come to WORTELBOER.

Next Issue Main Themes

Workboat show 2016 Inmex China 2016 Paint Systems & Coatings Special Purpose Vessels Cranes

Deadlines

Copy deadline Advertisement deadline

Please contact us for availability 28 oktober 2016

Subjects can be changed without prior notice.

S B I 2016 | Vo l u me 10 | I s s u e 5 | 6 3

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Word on the Sea

Yellow & Finch Publishers’ Marco Geels

Great show - great city As both official media partner and exhibitor, Last September, the Free and Hanseatic City the team of Yellow & Finch Publishers attended the of Hamburg was the place where over 2,200 show to showcase and distribute our publications international exhibitors and roughly 50,000 industry ShipBuilding Industry, Offshore Industry and visitors gathered on 93,000m2 of exhibition space SuperYacht Industry and to for the 27th edition of SMM. launch our new Maritime I was one of them and I could Services Directory 2017. It honestly say this year’s show was great to meet up with our turned out to be a great show current and potential business in a great city! relations at our booth and Bernd Aufderheide, on the exhibition floor. Here President and CEO of Hamburg was the place we met some promising new Hamburg Messe und companies and gathered news Congress GmbH, agrees where over 2,200 exhibitors about pioneering products with me as he said: “The gathered on 93.000m2 and projects for the maritime overwhelming turnout is of exhibition space. industry. proof of a general sense of anticipation that was I hope you all had a great show as well and I look palpable during the four days of the fair. Considering forward to meeting you at the upcoming trade fairs. the difficult situation of the industry, this was an especially encouraging fair.”

One of my favourites this year was the ‘Digitalisation and Green Propulsion’ section, for this purpose they dedicated 3,500m2 of exhibition floor to feature relevant products and services, like hybrid Marco Geels marco@ynfpublishers.com and fully electric propulsion systems.

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24/7!

Our service

at your request,

always!

Our service in Germany: Inspections, repair and overhaul for Gearboxes and ABC engines. Highly qualified engineers with a 24/7 mentality for: Reintjes, Masson, Renk, ZF, Twin Disc and Flender gearboxes.

• Large stock on hand

• Own highly qualified engineers

• Quick response time

• Agency of well-established brands

• High service rate

• Approved by class societies

by Headway

HMT Series 50 - 3000 m3

Distributor GE Marine

PROPELLERS from Holland Power, comfort and efficiency For over one hundred years, Van Voorden Castings designs by using CFD, produces and supplies high performance propellers, propeller blades and nozzles. In our own foundry high quality propellers with a diameter up to 5 meters AQE-M series

for almost any type of ship are casted and post-processed with pure Dutch workmanship. Propellers, whether in NiAlBronze or in stainless steel, meet the highest standards of classification authorities such as Lloyd’s Register,

NEW IN GERMANY OFFICIAL DISTRIBUTOR:

Bureau Veritas , DNV-GL, RMRS or ABS.

NedPower Agent Marine Engine Solutions Germany: Service for Gearboxes and ABC engines

Watermakers, filters, Anti Fouling and re-hardening

Ballast Water Management systems

Detegasa General Electric Baudouin

Newtonweg 9 • 3208 KD Spijkenisse

T +31(0)181-614 466

The Netherlands

E info@reikon.nl

For more information visit www.reikon.nl

Fishery • High speed vessels • Mega yachts • Ferries • Military vessels • Supply vessels • Inland shipping Van Voorden Castings BV | P.O. Box 67 5300 AB Zaltbommel NL | T +31 (0) 418 571200 | E castings@vanvoorden.nl

Would you like to know more?

Call us or check our website: www.royalvanvoorden.com.

SBI 2016 | VOLUME 10 | ISSUE 5

Experience the progress.

SB I VOL. 10 ISSUE 5 | 2016

ShipBuilding i n d u s t r y

IRANIMEX 2016

Liebherr Ship Cranes

ship.port.crane@liebherr.com facebook.com/LiebherrMaritime www.liebherr.com

Iranimex 2016 SHIPBUILDING-INDUSTRY.EU

Always the right solution. Liebherr ship cranes are particularly suitable for handling containers, dry bulk and break-bulk as well as for deployment in heavy lifting.

The ship crane portfolio from Liebherr comprises wire luffing and cylinder luffing slewing cranes, four-rope grab cranes, gantry cranes and special design cranes.

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