Process Engineering Control & Manufacturing Issue 36 2019

Process

MANUFACTURING

Control &

Engineering

PECM

Global Success Through Innovation Issue 36 2019 ÂŁ3.95 www.pecm.co.uk

BURKERT - 52

KLARIUS - 56

INSPEKTO - 72

The introduction of Tier 4 and Tier 5 emissions regulations continue to have an impact on manufacturers of diesel engines and the final products.

The North West England-based Northern Automotive Alliance (NAA) is committed to showcasing the success of regional automotive industries.

Manufacturers across the globe are adapting to the fourth industrial revolution. Investment in automation, robots and motion control systems is on the rise.

OVER 35 YEARS OF INTEGRATIVE AUTOMATION SOLUTIONS

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020 3026 2670

sales@lamonde.com

Sections Editors Choice

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Southern Manufacturing Preview

32

Automotive

52

Boilers & Maintenance

58

Control & Automation

66

Electrical & Electronics

80

Facilities Management

86

Fasteners & Fixings

90

Fluid Handling

93

Gears, Drives & Motors

95

Health & Safety

97

Hydraulics & Pneumatics

103

Machining & Machinery

104

Measuring & Monitoring

112

News & Events

120

Process Technologies

124

Product News

133

Software & Systems

135

Storage, Handling And Distribution

140

Training and Recruitment

140

Valves & Flow Control

141

Waste Management

145

Engineering MANUFACTURING

Control &

Inside...

Process

Inside Issue 36 THE MERGER OF CAMDENBOSS AND SMARTBOXX PLACES THEM AT THE FOREFRONT OF THE E-MECH AND ENCLOSURE INDUSTRIES Take it easy at this year’s Southern Manufacturing. Pick up your badge, turn right, grab a coffee.

You’ll then notice something a little different, a combined CamdenBoss/ Smartboxx stand (No. G310).

Wander over, have a chat with our Sales, Tech Support and Design teams – you can then tick e-mech off your ‘to do’ list.

CANVYS As a division of Richardson Electronics (Nasdaq: RELL), Canvys brings together a deep understanding of visual technologies, wide-ranging capabilities and a worldwide network to create complete solutions.

FILTERMIST TO DEMONSTRATE HOW IT HELPS WORKERS ‘GO HOME HEALTHY’ Filtermist International will be highlighting the role it plays in helping to ensure British workers ‘Go Home Healthy’ on Stand C250 at this year’s Southern Manufacturing show.

DUST EXTRACTION SPECIALIST SET TO EXHIBIT AT UK’S PREMIER MANUFACTURING EVENT Dustcontrol UK is set to exhibit its range of centralised vacuum systems at the eagerly anticipated Southern Manufacturing & Electronics 2019.

Taking place on Tuesday, February 5th to Thursday, February 7th at the Farnborough International Exhibition and Conference Centre, Hampshire, the Dustcontrol team will be showcasing the firm’s powerful DC-11 Modules at Stand B270.

“The Centre of Excellence for Strainer and Filtraaon Technology”

Low Loss Basket Strainer® Cartridge Filters Y-Type Strainers Mono-in-line / Basket Strainers Duplex Strainers (Rotagate® & Firplex®) T-Type Strainers

Coalescers & Seperators Pressure Vessels Flame Arresters Sight Glasses Silencers Spools

Materials available include: Carbon Steel & LTCS Stainless Steel 304/316 Cunifer Hastelloy 6MO Duplex & Super Duplex Stainless Steel Aluminium Bronze Inconel 625 & 825 Monel Titanium All Exooc Metals Catered For ISO9001:2015 ISO3834-2:2005 ISO29001:2011 ISO14001:2015 OHAS18001:2007 SSIP Safe Contractor

Issue 36 PECM

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The fusion of electronic pressure switch and analogue manometer The first fully electronic manometer.

Analogue and digital displays together to make it easy to read.

Hygienic versions suitable for all standard CIP / SIP processes.

Electronic sensing principle for high accuracy and overload immunity. No mechanical components for long-term stability and no maintenance. Programmable functions to reduce your stockholding.

www.ifm.com/uk/pg (020) 8213 2222

Process

The leading source for innovators in Technology, Manufacturing and Maintenance within the Engineering & Processing industry worldwide.

Published bimonthly, a subscription to PECM magazine is essential for Process Engineers, Chemical Engineers, Instrumentation Engineers, Mechanical Engineers, Plant Engineers, Precision Engineers, Environmental Engineers & General Engineers, Companies and Organizations in the Food, Dairy, Beverage, Brewing, Semiconductor, Pharmaceutical, Biotechnology, Chemical, Oil & Gas, as well as all UK's major manufacturing units.

Every issue of the magazine contains the latest news, in-depth features, together with product innovations and case studies showing how process engineers are implementing new technologies to reduce costs and impact on the environment.

With over 300,000 readers worldwide the publication is widely read, recognized, and well respected within the Process, Engineering & maintenance industries.

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Process Engineering Control & Manufacturing Magazine Process Engineering Control & Manufacturing is a lively, engaging, insightful independent publication which offers practical advice & solutions on the technical and management challenges faced by engineers and managers in the engineering & manufacturing industries.

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EDITOR’S CHOICE

CLIMATE CONTROL RITTAL

NEW YEAR’S RESOLUTION - MAKE IMPROVEMENTS NOW TO BE READY FOR NEXT SUMMER! The temperatures may be feeling quite mild, but even if the thermometer hasn’t yet regularly dropped below zero, you’re probably no longer hearing the alarms on your cooling units. While this is likely to mean you’re spending less time maintaining overheating panels, it would be a mistake to forget about climate control.

In fact, the opposite is true; this is actually the best time of year to turn your mind to your enclosures, carry out a climate review, and start to understand what changes or improvements need to be made.

Last summer, of course, things were very different. Fans and filters weren’t cutting it as the ambient temperature in the workplace was higher than you wanted inside your enclosures! Now that everything has settled down, it’s worth assessing any problem enclosures and making the necessary changes to ensure that this summer you are free to spend your time on tasks other than firefighting.

It’s important to remember that every degree above your set-point will be time

removed from the life of your expensive equipment, including PLCs, variable speed drives and transformers. Collectively, this can easily have a replacement value that tops £100k, even in a relatively small setup. If you replace only 2% of that equipment each year because of burnt-out componentry, then the costs can quickly mount up and it’s an entirely unnecessary spend.

But it’s not just the cost of repair and replacement of the actual componentry.

There are also the add-on operations costs caused by componentry breaking down and stopping the processes it controls.

This lost output will continue for as long as it takes to repair the fault, and is bound to have consequences for your wider business, impacting productivity and efficiency, and thereby reducing profits.

Correct climate control is often overlooked during the installation of electronic equipment because the focus is all on the equipment, not on regulating the environment that it operates within.

This is where Rittal can help you, we are the world leaders in enclosure climate control products and pride ourselves on being your trusted advisor.

With our RiAssure service, one of our trained staff can visit you and provide a FREE Cooling Review. This review is a short visual inspection of your existing enclosures and cooling equipment; from this we can ascertain the next best step for your equipment and also provide ongoing, best practice, suggestions so that your operations benefit from increased longevity, life and profit.

So make this your resolution for 2019 and reap the benefits of the optimising your climate control.

For more information visit www.rittal.co.uk or on twitter @rittal_ ltd. To arrange a FREE cooling review, go online, call our customer service team on 01709 704000, or email cooling@rittal.co.uk.

Enclosure Climate Control Whatever the scale...... ......we have the solution ENCLOSURES ENCLOSURES

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PECM Issue 36

POWER POWER DISTRIBUTION DISTRIBUTION

CLIMATE CLIMATE CONTROL CONTROL

IT IT INFRASTRUCTURE INFRASTRUCTURE

SOFTWARE SOFTWARE & & SERVICES SERVICES

www.rittal.co.uk

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EDITOR’S CHOICE

HIGH POWER GSP MODELS TDK CORPORATION

10KW AND 15KW MODELS EXTEND NEXT GENERATION SERIES OF PROGRAMMABLE DC POWER SUPPLIES

TDK Corporation (TSE 6762) announces the introduction of high power GSP models to the TDKLambda GENESYS+™ series of programmable DC power supplies. This expansion now provides 2U high 10kW and 3U high 15kW versions with output voltages and currents of up to 010V/1,500A to 0-600V/25.5A. The GENESYS+™ series addresses a very broad market, including component, aerospace and automotive testing, semiconductor fabrication, water treatment, plating and solar array simulation.

current slew rate control. The provision of two user programmable output open drain control pins can be used to activate external devices like load disconnect relays.

Utilising DSP (Digital Signal Processing) technology, these next-generation units provide improved efficiency, performance and functionality over existing products, with efficiencies of up to 92%. The 20 new high power models can be programmed to operate in constant voltage, constant current or constant power modes and also offer the ability to simulate an internal resistance for battery charging and long output cable voltage drop applications. The units are available for use with three phase 170 to 265Vac, 342 to 460Vac or 342 to 528Vac inputs.

All functions can be programmed via the front panel or remotely using the LAN (LXI 1.5), USB 2.0 or RS232/485 communications interfaces, which are provided as standard (SCPI compliant). An isolated analogue control and monitoring interface (0-5 or 0-10V scale) is also included. The product design includes options for GPIB (IEEE488.2) and the Anybus CompactCom interface platform for DeviceNet™, EtherCat, Modbus, PROFIBUS and other interface options as they are released. A full package of software drivers, a waveform creator and a virtual front panel GUI are provided in the software package.

All GENESYS+™ models feature an easy to read LCD display with user controllable brightness and dimming functions for extended life. Additionally, they include faster up and down programming response times with user adjustable voltage and

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Arbitrary waveform profiles, such as car battery simulation at vehicle start up, of up to 100 steps can be generated and stored in four memory cells. These can be activated by commands from the communication ports or the front panel controls, allowing the user to quickly switch between programs.

Safety features include Safe/Auto ReStart, Last Setting Memory and built-in protective functions. With Safe-Start configured, the power supply will return to its last operational settings after a power

interruption but with the output disabled for laser applications. With Auto Re-Start, the power supply returns to the last used operation settings after a power interruption where no user intervention is preferred. Last Setting Memory retains settings such as the output voltage/current, output on/off, OVP/ UVL level, Fold-Back and Start-Up mode at each AC input turn-off sequence, even after extended periods of storage or nonuse.

Built-in protective functions include over voltage protection (OVP), under voltage limit (UVL), fold-back protection (FOLD) and overtemperature protection (OTP).

The five-year warranty series is safety certified to IEC/EN/UL 60950-1, CE marked to the Low Voltage, EMC and RoHS2 Directives and conforms to the industrial IEC/EN 613261 standard for conducted EMI, radiated EMI and EMC immunity.

For more information about the full range of TDK-Lambda’s GENESYS+™ programmable power supplies, please call TDK-Lambda directly on +44 (0)1271 856600 or visit the TDKLambda website at: www.uk.tdk-lambda.com/ genplusgsp

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nants i m a t n for co e c a l gienic p y h g n i d n no hid ean a l s ’ c e r o e t Th sy ment. a p i e u r q u e with o niture and k fur k.co.u e m o n @tek l i a m E: uk | . o c . k e knom e t : W 833 | 8 8 7 03 T: 016

UGH THRO Y T I QUAL ACTURE F MANU

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EDITOR’S CHOICE

Otter Controls Group Otter Controls Group with a turnover of circa £70M and over 1,000 staff, manufactures and designs electro-mechanical controls and devices in eight locations world-wide including UK, Eastern Europe, China and India.

We have extensive in-house design teams to develop customer specific products from High Voltage switches to DC cut-outs for automotive applications. Particular expertise is in waterproof and dishwasher proof connectors for both bespoke and generic applications.

High levels of automation and extensive lab facilities are present throughout the group.

We are world leaders in thick-film heating elements on stainless steel and ceramic.

Operating to TS 16949 and VDA 6.3 we have food grade appliance manufacturing capability and supply defence, railway, consumer and OEM manufacturers. sales@ottercontrols.com T 01298 762314

Addition Manufacturing Technologies Expands Bend Tool Production Capabilities in Preston, UK Operation World-leading tube bending and endforming specialist Addition Manufacturing Technologies is expanding production capabilities by adding a manufacturing cell for precision bending tools in its UK location.

Nicolas Dunand, GM Sales, states “It is important that we grow with the constantly evolving customer needs. By installing another tooling production cell in this location we will reduce logistics costs and transit time for European customers. Precision tooling is at the heart of every manufacturing process and we understand the critical role quality tooling performs in every bending process.”

For more information, please visit http://go.additionmt.com/bendingtools or contact Jennifer Rankin, Global Marketing Manager: Tel: +1 513 228 7079 or Email: jrankin@additionmt.com

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Designed and manufactured in Sheffield, Pryor’s market-leading traceability systems offer a single source supply for permanent part identification, data capture, process control and production monitoring • Full life cycle traceability • Real time reporting of conditions • Root cause diagnosis • Instant locate and recall of individual components • Greater efficiency and enhanced productivity.

As a key partner to the world’s best known automotive, aerospace and manufacturing brands, Pryor has the expertise and local support to help companies of all sizes to implement traceability in digital manufacturing operations.

100% UK designed and manufactured https://www.pryormarking.com/ info@pryormarking.com Phone: +44 114 2766044

PSRE Piping and equipment Analysis and Sizing software Suite from PSRE, combines software and knowledge to enable safer and more efficient designs. PASS software components meet the broad range of piping and equipment analysis/design requirements and cover piping flow (PASS/HYDROSTEM), piping stress (PASS/START-PROF), equipment and nozzle junctions (PASS/EQUIP), thermal insulation (PASS/INSULATION), pressure relief systems, fluid properties and phase equilibrium, plus more.

PASS software delivers simulation tools aimed for use by “regular” engineers and plant designers. PASS combines a calculation engine with an intuitive user interface, embedded engineering knowledge of many international codes and best design practices. Flexible CAD integration enables PASS to be an integral part of highly effective design workflows.

Please check out the PASS software at www.passuite.com.

Global reliability firm launches in UK A reliability solutions business has launched in Yorkshire following decades of industry success.

Yorkshire-based businessman, Gary Tyne, has launched Pro-Reliability Solutions (PRS) to support manufacturing industries with a focus on reliability and continuous improvement.

Gary has built an enviable reputation within global and UK-based manufacturing having worked in the sector for 35 years.

PRS supports companies to improve the way they perform and deliver maintenance from an engineering and operational perspective.

With an emphasis on five key elements to support company’s reliability needs, Gary’s trademarked strategy, ‘reliability focus’ incorporates reliability in design, reliability leadership, asset strategy optimisation, defect elimination and work management. www.pro-reliabilitysolutions.com

Has your SME Manufacturing Business outgrown its IT systems?

Meet Absoft Adima - the only SAP qualified solution of its kind in the UK for SME Manufacturers. A fully integrated ERP solution which provides real time analytics and business insight, it allows you to make informed business decisions and become even more efficient. It enables you to mobilise your workforce, maximise your machine usage, and automate your processes, allowing your employees to focus on adding value not fighting fires.

Absoft have over 15 years’ experience of driving efficiency within the UK Manufacturing sector.

Recently, Absoft have secured a 7-year contract with Marshall Trailers, a leading Agricultural Machinery Manufacturer. The contract includes the implementation and ongoing support of Absoft Adima based on S/4HANA. Learn more: www.absoft.co.uk

EDITOR’S CHOICE

NSK LINEAR GUIDES NSK

SWITCHING TO NSK BOOSTS LINEAR GUIDE LIFE BY A FACTOR OF NINE

A UK-based manufacturer of hygienic wipes (wet wipes) is enjoying the benefits of replacing standard linear guides with those manufactured by NSK. After experiencing persistent and expensive breakdown situations, the company opted to upgrade by fitting NSK linear guides, which thanks to their stainless steel sliders and specially coated rails, have delivered a nearly ninefold increase in working life. Installed within the framework of an NSK Added Value Programme AIP, the move has resulted in improved machine performance, as well as reduced maintenance and downtime costs.

The company makes wet wipes for domestic and cosmetic use. However, the plant was having an issue with its converting, cutting and stacking line, which sections and compresses the wet wipes ready for packaging. Here, frequent failures were occurring of the linear guide found on the ´stacker feet´ section.

The ´stacker feet´ section uses a linear guide with the slider held stationary, while the rail with a foot mounting is driven up and down in quick succession to compress the wet wipes. It could be observed that the material used to manufacture both the rail and slider elements of the linear guide was high-carbon bearing steel, with standard seals attached to the slider.

Unfortunately, the impact of linear guide failure was proving costly for the plant, with increased maintenance and unplanned downtime. Each failure, which on average occurred every two weeks (26 times a year), would result in downtime costs of around €410 per hour. For every failure event, an engineer would require 30 minutes to replace the guide.

Understandably, the company wanted to find a solution to improve machine performance and extend linear guide life.

NSK´s engineering team was duly invited to visit the site and review the application.

This process revealed that the existing linear guides were frequently failing due to corrosion and the ingress of chemical fluid, causing seizure from grease washout.

Following the review, the engineers recommended replacing the standard linear guides with NSK linear guides featuring stainless steel sliders and specially coated rails. Since implementation, breakdown events have been reduced significantly.

Whereas the plant was previously experiencing 26 breakdowns a year, the company has witnessed just three in 12 months using the NSK linear guides - an impressive 88% decrease. In turn, the company has achieved significant savings in linear guide, downtime and repair costs.

About NSK Established 100 years ago, NSK (Nippon Seiko Kabushiki Kaisha) is a Japaneselisted company that has evolved from a regional ball bearing supplier to a roller bearing specialist and automotive supplier with a global market presence.

Today, NSK employs more than 31,860 employees in 30 countries.

For more information, visit www.nskeurope.com Issue 36 PECM

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EDITOR’S CHOICE

AUTOMATED DISTRIBUTION LOBO SYSTEMS

PHARMACEUTICAL FULFILMENT CENTRE: KEY PROBLEMS Material handling system solutions require planned and reactive maintenance programs, often in elevated and awkward to access areas.

Maintenance is key to an efficient process; many areas are awkward and therefore difficult to reach; each task often being different from the last.

The complexity of maintenance tasks can range from simple light bulb replacement to highly technical adjustments and calibrations.

Creating a safe work platform is a huge part of making the repair procedure easier and safer.

Working at height must be accomplished safely and traditionally, outsourced scaffolding companies and fixed aluminium tower systems have been deployed.

Outsourced scaffolding labour is expensive and not available 24/7, aluminium frame systems are cumbersome, inflexible, difficult to transport and will not adjust to fit into awkward areas.

THE SOLUTION Using a LOBO Systems solution can dramatically improve logistics system operation by reducing scaffolding labour costs, which in turn improves service levels and increases operator productivity.

The LOBO System can be assembled quickly, easily and safely around, through or above conveyors and restricted access areas – by your own in-house maintenance crew.

This means out-sourced scaffolding labour costs can be reduced without compromising safety. Areas, previously considered difficult to get to, can now be accessed with ease, for maintenance and cleaning purposes. In addition, it is available 24/7 and therefore puts you in control of what and when you schedule your maintenance tasks.

PRODUCT BENEFITS a) LOBO is scalable, adaptable and adjustable to meet your on-going and changing requirements. Simply add more components or alter your existing configuration to satisfy the demands of the next task.

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PECM Issue 36

Protect your initial investment with a product that will meet all your access needs safely!

toe boards can also be made mobile by the addition of wheels.

b) LOBO is a rigid and stable product, which meets or exceeds current safety regulations.

Handrails can be fitted in seconds, at any point in the erection process and at any point on the system.

COST BENEFITS

c) LOBO’s steel structure ensures many years of product life cycle and a system that will not shake or rattle. The system can also include a slider lifting beam kit and a Towerstore storage unit. d) LOBO’s modular approach means components fully integrate and can be hand carried. Fully constructed systems, with LOBO

Experience shows that deploying the LOBO system reduces the costs associated with hiring scaffolding and constructing bespoke access systems. By reducing your reliance on out-sourced scaffolding and engineering companies cost savings will be achieved – easily in a 12-month period.

With this quantifiable reduction in costs comes the added savings associated with reduced down-time and greater productivity from your maintenance department.

Available 24/7, quick to erect – and above all safe – it is immediately adjustable for your next job with no staff waiting time while new fixed-frame structures are built.

Re-configurable, again and again, this product comes with no disposal costs and minimal replacement and on-going training costs.

UK & Europe and Rest of World: + 44 (0)1332 365666.

North America: 1-800-640-5492.

Email: sales@lobosystems.com WEBSITE: www.lobosystems.com Issue 36 PECM

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EDITOR’S CHOICE

SciQuip Ltd SciQuip Ltd supplies a wide range of testing and production equipment to industrial, manufacturing and R&D customers throughout the UK. The range includes Drying Ovens, Furnaces, Test & Climatic Chambers, Ultrasonic’s, Circulation Chillers, Balances, Shakers/Stirrers/Mixers, Sterilization & Depyrogenation Chambers, Freeze Dryers and Centrifugation equipment.

SciQuip provides its customers with full before and after-sales support with fully trained product/application specialists together with factory trained service engineers using original manufacturer parts.

The company is carbon neutral and leads the sector in terms of environmental awareness, recycling and sustainability. As a UKAS accredited ISO 9001:2015 & ISO 14001:2015 company customers are assured of the very highest quality and levels of service. SciQuip is an approved public sector framework supplier. www.sciquip.co.uk

Designworks Designworks is an award-winning rapid product design and development consultancy with over 25 years’ experience in design and manufacture. In addition to design, engineering and prototyping services, we offer a fully managed manufacturing service, saving the client time and associated difficulties and costs of working with overseas vendors.

The carefully selected contract manufacture facilities we partner with are ISO and Sedex/ BSCI compliant. Our Hong Kong and China based teams also work closely with a wide range of vendors to ensure that we can facilitate a broad range of industry-specific needs.

We have delivered a diverse range of products to our clients spanning a variety of sectors. www.designworks.studio

BABCOCK WANSON LAUNCHES UK’S FIRST BOAS CAT 5 TRAINING FOR COIL BOILER OPERATORS Babcock Wanson is pleased to announce the launch of the first Boiler Operation Accreditation Scheme (BOAS) Cat 5 training course for Coil type Steam Boiler Operators in the UK, in conjunction with the Combustion Engineering Association (CEA).

The new course, prepared by Babcock Wanson, will cover a range of safety and operational issues that the operator should be aware of, including important health and safety aspects of steam systems and simple water treatment routines, as well as the safe operation of the boiler and how to recognise and what to do when the boiler is not performing correctly.

The training will be assessed through a multiquestion exam produced and marked by the CEA who will issue a Certificate and ID card to successful candidates, valid for five years.

PECM Issue 36

CSN Precision is probably the UK’s largest manufacturer of special tools to hold carbide ceramic & PCD tools. Manufacturing capability ranges from simple single insert tools to multi-inserted boring bars & milling cutters.

They have all gauging for the various spindle adaptations & have the technical capability to manufacture extremely complicated feed-out & motion tooling.

Although tooling is there core business, the company utilizes its machines & workshop facilities for the manufacture of jigs & fixtures as well as conventional & CNC machining.

Capacity includes CNC turning, four & five axis CNC milling, universal & surface grinding, Wire eroding & die sinking. The company has its own blacking plant & is ISO9001 approved.

View the website www.csnprecision.co.uk

Babcock Wanson - tel no 020 8953 7111, email - info@babcock-wanson.co.uk & web - www.babcock-wanson.co.uk.

Agents currently required.

JSP Springfit™Mask offers an unrivalled fit for a disposable foldflat mask

TÜV Rheinland Award Jasic the First Welding Machine Laboratory UA Certificate in China

JSP has launched the Springfit™ fold flat disposable mask which features a sprung endoskeleton in the mask which ensures the most effective responsive fit. When you wear the mask it springs onto your face and gives a perfect face fit.

TÜV Rheinland Group have awarded the laboratory of Shenzhen Jasic Technology Co., Ltd. (Shenzhen Jasic) the Welder Laboratory UA Certificate. As the first UA certificate awarded by TÜV Rheinland to a Chinese welding machine manufacturer, the certificate is not only a symbol of in-depth cooperation between the two parties, but also a milestone achievement of Shenzhen Jasic towards the establishment of standardized and international lab procedure.

The unique endoskeleton guarantees that the mask keeps its shape, increasing performance and maintaining rigidity. The integrated spring feature allows facial movement ensuring the mask offers a secure face fit and seal during speech or movement of the jaw. The new Springfit™ is extremely comfortable with the foam area around the inside of the mask ensuring the mask is comfortable to wear and the welded nose piece gives the mask a good face fit. The pioneering Typhoon™ valve has been designed to reduce breathing resistance, heat and moisture build-up. www.jspsafety.com

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CSN Precision

Li Yonggang (General Manager of Electric and Gardening Tool) extended congratulations to Shenzhen Jasic: “I would like to congratulate Shenzhen Jasic on obtaining the first Welding Machine Laboratory UA Certificate in China.

It is a great honor to witness Shenzhen Jasic marching towards the global market. I believe what the company has achieved underpins the further in-depth cooperation between us.” www.wilkinsonstar.com

EDITOR’S CHOICE

we

x

QUALITY HINGES

WHEN THE GOING GETS TOUGH…

TALK TO THE EXPERTS.

01827 63391 sales@goldwassallhinges.co.uk Whatever your hinge requirements, we offer a solution.

Bespoke/Stock - UK maunfactured - Expert advice

Litre Meter now distribute the Lake Monitors range of VA meters for a variety of applications including bidirectional flow, high temperature and high pressure.

The Basic unit is rated to 116°C and 240 bar in brass. High temperature versions rated to 315°C

and high pressure versions to 410 bar are in stainless steel.

There are versions for pneumatics, hydraulic test analysis and phosphate ester measurement, too. Call today. www.litremeter.com

Issue 36 PECM

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EDITOR’S CHOICE

JOHANNES STEMMER INTERVIEW BEUMER GROUP

WE HAVE ALL THE OPPORTUNITIES IN THE WORLD THE NAME “DIGITAL TRANSFORMATION” ALREADY IMPLIES THAT THERE IS AN IMPORTANT CHANGE INVOLVED. WHAT DOES THIS MEAN FOR THE BUSINESS WORLD AND FOR THE INDIVIDUAL, WHAT WILL BE THE CHALLENGES?

Digital transformation is inevitable. Industry, economy and society are already there. How can a medium-sized mechanical engineering company and leading global systems supplier of intralogistics solutions face these changes and get the most value out of it? Johannes Stemmer, Director Digital Transformation at BEUMER Group, is here to give us answers.

MR STEMMER, HOW DO YOU UNDERSTAND DIGITAL TRANSFORMATION WITHIN THE CONTEXT OF YOUR COMPANY?

Stemmer: First of all we have to include the people in this, at an acceptable pace. We at BEUMER Group have a large group of different experts. Some of the colleagues work on innovation and software every day, other areas are less affected by this. It is important to make all employees more aware of this topic. Digital transformation is inevitable and it will change our entire business environment. So we should avoid alarmism and find quick and consistent answers instead.

Stemmer: It basically comes down to the safeguarding of our future sustainability. We are combining 80 years of experience, which made us one of the leading global systems suppliers in the intralogistics industry, with innovation that is driven by today’s challenges from digitization.

WHAT IS IMPORTANT FOR A SUCCESSFUL DIGITAL TRANSFORMATION?

Stemmer: We are already experiencing digital transformation, not only in our business, but also in our private lives. Almost everybody owns a smartphone, streaming services are taking over and digital platforms are continuously growing. Many of the companies that are active in this field have no relation to standard business models which have existed previously. In August this year, Apple became the first company in the world to have a net worth of more than one trillion US dollars. That is more than the 15 largest DAX-listed companies combined. This switch to mobile end devices also affects the buying behaviour in our society. E-commerce is picking up speed, and we are expecting double-digit growth per year in this area. It is an important business field for BEUMER Group. We have to be fast and flexible in adapting new technologies.

Property rights are an important topic that we will need to examine thoroughly.

A traditional technical innovation can be patented, but when it comes to software, things get a littler more difficult, and for business models it becomes almost impossible. For any digital innovation, data plays an increasingly important role. Their

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value tends to be underestimated in the industrial context. Data, and the resulting efficiency gains, are beneficial for customers and companies and the use of this data can be transferred into new business models. In this regard, other countries are way ahead of us, which has to make us rethink our strategy.

WHERE IS GERMANY IN THIS PROCESS AT THE MOMENT?

Stemmer: I think that German companies are generally in a better position than it is often portrayed in the media. We have many hidden champions who are global leaders with their products and systems. That is a very good starting position to acquire the necessary digital literacy needed to ensure future sustainability. In my opinion it is easier for a company to adapt the digitization technologies instead of trying to catch up on the know-how lead in the manufacturing sector from a software perspective.

The goal is to complement the capacity of the machines and systems, including the required software and controls, with digital innovation. Especially the B2B environment offers us every chance to play a leading role.

HOW CAN YOU MAKE PEOPLE MORE AWARE OF THIS TOPIC?

Stemmer: One good example are streaming services. Everybody knows Spotify, Apple Music or Netflix. What is new is that we have to look at them as our competitors.

Not because they offer the traditional products in the intralogistics field like we do, but because streaming services have changed the entire market mechanisms.

Our sortation systems were used for sorting and distributing CDs for the music industry, for example. Within only a few months this entire market was cancelled out, almost no one went to a record store anymore because now there were streaming services.

With these business models, the services contributed, within a very short period of time, to the disruption of a market segment that we are active in. This can happen in other segments too.

WHAT ARE THE REACTIONS AMONG THE EMPLOYEES?

Stemmer: They can see that there is a lot happening right now. They also see the opportunities, if we respond quickly and efficiently.

We can’t just ignore the changes. BEUMER Group’s core lies in plant engineering.

In the past, we focused primarily on physical products and their automation, like a packaging system, a sorter or a belt conveyor. That is our expertise. But over the course of the last few years, software became increasingly important, so that we are now employing more than 200 software engineers in our group. This trend will only continue.

HOW CAN THIS TRANSFORMATION PROCESS PLAY OUT? ARE THERE DIFFERENT STEPS?

Stemmer: It would be naive to think that we could make this change happen at the push of a button. It is a process that will take several years: we need to prepare our company for the digital age and bring our employees on board. For this we are launching several pilot projects that are aimed towards solving concrete customer problems, improving our processes and targeting new business models with the help of digitization. Depending on the success of the pilot phase, the lessons learned will be integrated and developed further in our processes, products and services.

HOW DO YOU MEET THE ENTREPRENEURS?

Stemmer: We launched this process about a year ago at Factory Berlin, the biggest startup campus in Germany. There is a lot of talent among the 1,500 to 2,000 entrepreneurs.

Our Managing Director there is Robert Bach, himself an experienced entrepreneur.

In Berlin we are right in the heart of the start-up scene, can benefit from events, give presentations ourselves and arrange offline events to get people’s attention. Of course we can also use that framework to advertise for BEUMER Group: Who are we? What is our goal? Who are we looking for and what can we offer young entrepreneurs? It is the perfect platform for us for networking and elevating visibility.

WHO ARE THE BEUMER EMPLOYEES IN DORTMUND AND BERLIN?

Stemmer: The team in Dortmund is led by Christopher Kirsch. He is an experienced IT specialist and used to work for research institutions and industry projects for many years. Our goal in Dortmund is to bring more software and sensor technology expertise into our company. So we are always looking for new talent in areas like Internet of Things (IoT), sensor technology, full stack development and UX design. All of which are relatively new job descriptions in the plant engineering sector. Let me come back to the smart glasses: we don’t only need the hardware in the form of the actual glasses, but they must also be connected and integrated into our existing BEUMER tool landscape. We also need experts that are familiar with the exact conditions on site and can recognise typical error patterns, so

that, by using the smart glasses, they can provide better service. This is why Dortmund is working in close cooperation with the colleagues and customers at the head offices, while Berlin has a more autonomous character.

WHAT ARE YOUR RESPONSIBILITIES?

Stemmer: My task is to build a bridge between BG.evolution in Dortmund, Beam in Berlin and BEUMER Group. I am responsible for BEUMER internal digitization projects as well as the management of BG.evolution.

I’m basically the interface between the colleagues in Dortmund, Berlin and the BEUMER Group companies and I support and foster the mutual exchange. I want to make our colleagues more aware of this topic, which is a big part of my job. Communication is probably the most important element when it comes to digital transformation.

HOW DOES THE COOPERATION WITH BECKUM WORK?

Stemmer: It works very well in general, and we also learn new things every day and try out new formats of cooperating. Several times a year, we organise “Pitch Days” at our locations in Denmark, Beckum and the US, for example. We encourage our colleagues to bring in their own ideas and challenges from their everyday working life. This takes place in a very relaxed atmosphere in the cafeteria.

Our goal is to generate new input that we address internally in Dortmund and Berlin, if possible, and include the colleagues and idea providers in the validation process.

BEUMER Group works in different business segments, such as the Center of Competence (CoC) for Logistics and the CoC Airport.

Here we participate in central meetings and present our topics, learn about new problems and challenges and ensure a continuous dialogue. We want to keep our colleagues up-to-date and communicate transparently through various in-house events. They are a crucial key element for us. Because there is a legitimate interest in what we are doing and why. We continue to learn every day what format works and what doesn’t. For some projects, our colleagues from Beckum can also come to Berlin or Dortmund themselves.

The BEUMER Group is an international leader in the manufacture of intralogistics systems for conveying, loading, palletising, packaging, sortation, and distribution. With 4,200 employees worldwide, the BEUMER Group has annual sales of about EUR 770 million. BEUMER Group and its subsidiaries and sales agencies provide their customers with high-quality system solutions and an extensive customer support network around the globe and across a wide range of industries, including bulk materials and piece goods, food/non-food, construction, mail order, mail and airport baggage handling.

For further information visit www.beumergroup.com.

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EDITOR’S CHOICE

INNOVATIVE MANUFACTURING CARBIS FILTRATION

HIGH INTEGRITY PROCESS FILTRATION EQUIPMENT CFL has more than 35 years engineering experience manufacturing world class filtration products and equipment. We are a dynamic engineering company offering filtration and separation solutions for a wide range of applications. We pride ourselves on the principles of developing and delivering innovative manufacturing techniques and exceptional products, together with a friendly, professional and responsive service to our clients.

Our experienced team strive to provide reliable, competitive and delivered on time products and equipment, with a highly professional and ethical approach at all times. We continually evolve to ensure we deliver cost effective solutions and services to our clients.

With our vast experience in manufacturing parts for critical applications, along side our unique fabrication, machining and welding skills, we offer products and equipment in standard and high value materials. We are a trusted partner, and supplier to clients around the globe, our extensive range of products cover most duties, and provide the highest level of reliability, even in the most demanding of environments.

“We pride ourselves on the principles of developing and delivering innovative manufacturing techniques and exceptional products”

Products include; High pressure filters, sintered metallic and plastic filters, reactor and column internals, nut shell filter internals, wedge wire screens, cartridge filters and internals, de-oiling and de-sanding internals, media support screens, laterals, collectors and headers, hydrocarbon removal filters, filtration equipment, vessels and housings.

Our team of mechanical and process engineers are happy to help solve

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complex engineering tasks, our expertise and practical experience in the design, development and manufacture of process filtration equipment and vessel internals, makes us the ideal partner for your next project.

www.carbisfiltration.co.uk/ Tel: +44 (0)1642 635620 info@carbisfiltration.co.uk

AT CARBIS FILTRATION, OUR CORE BUSINESS IS FOCUSED AROUND THE DESIGN AND MANUFACTURE OF HIGH INTEGRITY VESSEL INTERNALS, PROCESS FILTRATION EQUIPMENT, SCREENS AND FILTERS

TEL: +44 (0) 1642 635620 INFO@CARBISFILTRATION.CO.UK WWW.CARBISFILTRATION.CO.UK

EDITOR’S CHOICE

THE FUTURE OF RHENIUM MATMATCH

WHY IT IS INDISPENSABLE FOR THE HIGH-TECH WORLD Here, Dr Heiko Wildner, chief operating officer of materials comparison database, Matmatch, explains the applications for rhenium and why it is indispensable for the high-tech world.

Saffron is said to be the most expensive and rarest spice of all. Its annual production is around 200 tonnes. The metallic equivalent of saffron is rhenium with indispensable production of 60 tonnes. At a density of 21g/ cm3, this translates into a volume of less than 3 m3 or a sphere of a diameter of less than two meter.

The metal is contained in the Earth’s crust in extremely sparse amounts and has been found to occur naturally only in a volcano on the Kuril Islands in Southeast Asia. It took until 1925 for rhenium to be isolated for the first time. In the periodic table of the elements, rhenium takes on a position between the refractory and noble metals.

What’s so special about rhenium?

No primary sources of rhenium are at hand, but rhenium is extracted as a by-product from molybdenum concentrates, which themselves are a by-product of mining copper ores. Rhenium has a melting point of 3186 degrees Celsius, which is the third highest melting point among all elements after carbon and tungsten. In terms of the boiling point, it ranks at top positions with 5627 degrees Celsius.

RHENIUM

Rhenium can show its superiority in applications that are subject to very hot temperatures and require stable structures.

Unfortunately, rhenium oxidises rapidly in air at moderate temperatures, forming volatile oxides. It has very high strength at high temperatures and offers good cold working properties.

In the early 1950s, molybdenum-rhenium and tungsten-rhenium alloys were developed. The first industrial applications of tungsten-rhenium alloys included hightemperature thermocouples and vacuum tubes used in electronic devices.

For a while, rhenium was also used to produce darts (‘rhenium darts’) to positively influence flight characteristics, although this application arguably uses more of a tungsten alloy and just a small amount of rhenium.

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A SPICE FOR HIGH-TECH ALLOYS

Tungsten-rhenium alloys are also used in X-ray anodes in high-resolution X-ray equipment – for example in mammography, angiography and computed tomography.

Luminescent rhenium complexes have been used in intracellular bio-applications because of their efficient cellular internalisation and attractive photophysical properties.

Rhenium improves the alloys’ creep resistance, resulting in more durable components that ensure greater fuel efficiency at elevated temperatures – an important contribution toward lowering fuel consumption in the aerospace industry.

The second most frequent use of rhenium is that of a catalyst. Platinum rhenium catalysts are used to produce high-octane lead-free gasoline.

Being a relatively ‘young’ element, researchers and developers still see great potential for rhenium in future applications.

One of the most promising properties of rhenium alloys is their favourable biocompatibility, making them very attractive for the production of medical products. Specifically, molybdenumrhenium alloys have performed better in implants than conventional titanium alloys.

Additionally, rhenium is needed in the form of molybdenum-rhenium alloys in the aviation and electronics industry for reactors, semiconductors, electrical contacts, filaments and ignition wires. Molybdenumtungsten-rhenium alloys are particularly well suited for use at very high temperatures or applications subject to high wear.

Additionally, researchers have examined the properties of rhenium diboride as a material for hard coatings and found that its hardness is almost equivalent to that of cubic boron nitride.

Today, the production of superalloys for jet engines represents the largest single use for the element rhenium. These nickel superalloys contain three to six per cent rhenium and are used in combustion chambers, turbine blades and propelling nozzles of jet plane engines.

THE FUTURE

www.matmatch.com

EDITOR’S CHOICE

GAS METER TEST RIG SOLUTIONS FOR EVERYONE When a client approached Chell Instruments with a specific challenge, our engineering team got straight to work. Using our industryleading expertise and experience, the ideal solution was developed to satisfy their gas meter calibration requirements.

Now, a version of the Gas Meter Test Rig (GMTR) we created is available from Chell for everyone wishing to test and calibrate domestic gas meters, including manufacturers and calibration houses.

The GMTR is a multi-channel benchtop system that allows testing of the functionality, accuracy, stability and leak integrity of up to four domestic gas meters simultaneously.

It is compatible with older ‘diaphragm’ type positive displacement meters, as well as the newer ‘smart’ ultrasonic meters.

As you’d expect, the device contains high accuracy flow, pressure and temperature instrumentation and can generate any flow set-point up to 12,000 litres per hour while maintaining a safely low outlet pressure to prevent damage to the gas meters under test. For valid error comparisons, the combined mass flow, pressure and temperature measurements can be used to calculate the true volumetric flow rate at each flowrate.

The system consists of a custom enclosure and a triple-range flow manifold with pneumatically operated isolation valves.

Pipework and custom gas meter outlet blocks allow volumetric flow conversion for up to 4 gas meters in series.

The system has a mass flow error of 0.4%Rdg +0.2%FS and also contains 4 pressure transducers and 4 PRT temperature probes, all connected to custom fixtures in the interconnecting pipework. The on-board display modules provide mass flow control and display, pressure and temperature measurement display and valve control.

Remote monitoring and control is also possible via the built-in webserver or with the user’s own software.

The GMTR is supplied with all parameters calibrated with ISO17025 certification in our UKAS accredited calibration laboratory and is the latest flexible addition to our range of gas meter test systems, adaptable to each customer’s needs. www.chell.co.uk

Leaders in bespoke calibration & test systems With over 40 years experience designing and building high integrity test and calibration systems, Chell’s engineers are ready to design complete solutions for your production calibration needs.

Pressure, Vacuum & Gas Flow Automated Product Calibration All Cal. Standards to ISO17025 All Design & Build to ISO9001 Ask your engineers to call our engineers, they almost certainly speak the same language.

Chell Instruments Ltd www.chell.co.uk . info@chell.co.uk +44 (0) 1692 500555

36 Channel Smart Gas Meter Calibration System

Issue 36 PECM

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EDITOR’S CHOICE

SYSTEM INTEGRATORS STROMAG

POWERFUL BRAKES ELEVATE THE POTENTIAL OF WORLD’S TALLEST SHIP LIFT The drastic change in water levels that characterise dams requires ship lifts (or lift locks) to transport boats and ships between the different elevations in a short time.

These advanced engineering solutions need high-quality, durable and reliable brakes to support the ship chamber at any height and prevent machinery overloading. One of the largest ship lifting facilities worldwide is able to ensure optimal performance by applying state-of-the-art braking equipment from Stromag.

The Goupitan reservoir dam, located on the Wujiang River in southwest China’s Guizhou province, is among the tallest in the world at 232.5 m in height. It hosts one of the largest hydroelectric power stations ever built, featuring a generating capacity of 3,000 MW. This massive construction, operated by Guizhou Wujiang Hydropower Development Company, required a large and efficient lift lock that would allow boats and small ships to move past the dam easily and quickly.

The system, developed by Changjiang Institute of Survey, will lift vessels up to 1,800 tonnes in weight via three lifting stages: each stage lifting the vessel 79 metres. The decision to break the lifting into three stages maximises the boat transportation efficiency, helping to handle the busy boat traffic without causing congestion. The three stages each comprise a gate and separate ship chamber, meaning that three vessels can occupy the lift system at any one time. Each elevator consists of two rows of hoist cable drums and the gearboxes are positioned over both sides of the boat-lifting reservoir. This design provides a hoisting speed of approximately 8 meters per minute, thus can raise or descend a 500-tonne vessel (the estimated average weight of passenger boats) in 10 minutes, slashing the travel time past the dam.

This difficult and complex civil engineering project needed a braking solution able to address a number of challenges. First, the equipment should withstand the unusually heavy weights occurring when hoisting the ship chambers and the boats on them.

In addition, the brakes needed to fit into the limited, confined spaces of the lift towers: the components would be pedestalmounted on the hoist drum brake discs of each elevator.

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Designed for heavy duty lifting the SH 32 brakes will provide an efficient and reliable solution able to contribute to optimal performance of the ship elevator at Goupitan dam.

In order to address these challenges, Changjiang Institute of Survey chose Stromag, one of Altra Industrial Motion Corps. premier brands, as its supplier of braking systems for this ambitious project.

Stromag is well known for its innovative power transmission components and has extensive experience in the manufacture and supply of braking solutions for ship lifting applications. In particular, Stromag was involved in the construction of the Strépy-Thieu boat lift in Belgium, the world’s second tallest lift lock, as well as in a number of similar projects across China, including the Silin, Shatuo and Yantan dams.

Michel Donnay, Plant Director of Stromag’s French facility, commented: “China is one of the largest and most challenging market for ship lifting applications, hosting some of the most notable lifting infrastructures.

Stromag’s contribution to some of the largest ship elevators worldwide attests to the quality of our braking equipment.

About Stromag Founded in 1932, Stromag has grown to become a globally recognized leader in the development and manufacture of innovative power transmission components for industrial drivetrain applications. Stromag engineers utilize the latest design technologies and materials to provide creative, energy-efficient solutions that meet their customer’s most challenging requirements. www.stromag.com

EDITOR’S CHOICE

2019 SET TO BE STRONG YEAR FOR THERMASET For one of the UKs leading powder coating manufacturers, 2019 will be a strong year for Thermaset. They will be exhibiting at several trade shows, hosting an open day of their newly refurbished establishment as well as developing products throughout the year. There will be much more to share with you during the year as things progress at Thermaset.

Last year Thermaset released the Thermaprime series made up of 4 primers, each having their own qualities providing application solutions and adding life expectancy to multi coat systems. The series contains an epoxy barrier primer, an anticorrosive primer, a zinc primer as well as an antigassing primer.

Also released was the Super Clear Lacquer which proved to be huge success for Thermaset. The product is unlike others as it does not have the yellowing or dulling overtone that is often created when using a clear lacquer is not present in the Thermaset Super Clear Lacquer.

Thermaset want you to ‘challenge us to find you a solution’. With over 600 products in stock they have can provide quality powder coating to you with next day delivery.

If you find you have a non-standard requirement simply contact Thermaset to find out they can create the best solution for you.

T: 01827 55777 E: enquiries@thermaset.co.uk W: www.thermaset.co.uk

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EDITOR’ S CHOICE

Our parent company Muller Coax was established 58 years ago and is now a recognised leader in valve design and innovation within the valve industry.

We are synonymous for quality, experience and reliability in valve technology, this has been the case since the beginning of our dynamic development and it will continue to stay that way.

Valve pictured was built for a specific application for one of our many blue chip clients, below is a case study and solution provided to match the requirement.

APPLICATION: Customer required high pressure 2� BSP valve for

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controlling water at 200 bar for fast shut off and giving feedback position sensing.

SOLUTION:The Muller Coax 5 VMKH50 valves meets all the criteria with leak tight shut off, and full open and close cycle of 200 milliseconds with reliable position sensors fitted.

The reliable proven high valve solution met all the clients exacting criteria.

For details of how we can assist with your requirements contact co-ax valves uk: john.osborn@coaxvalves.co.uk or visit www.co-ax.com.

Muller Coax Original valve manufacture for 58 years for arduous & varied applications we have a valve to suit High pressure valves ATEX Valves Direct Acting/Externally Controlled Threaded/Flanged Contaminated Medias Fast Actuation Position Indication Switches Available Compact Size All Valves SIL 2 Rated SIL 3 available on request

Contact us Tel: 01908 067583 Email: john.osborn@coaxvalves.co.uk Web: www.co-ax.com

EDITOR’S CHOICE

RMIG is the world's largest manufacturer and supplier of perforated metal and its related products.

We know our customers’ requirements for price and quality and meet their demands with uncompromising service.

Not only do we offer standard and bespoke perforated metal sheets, we are able to offer you a range of secondary operations as detailed below.

Complete solutions With a continued investment in the latest equipment and a network of professional partners we are able to produce prime quality products and solutions – from a simple perforated sheet to the fully formed and coated custom made part.

Levelling For some applications a high degree of flatness is required, we have processes in place to ensure our perforated coils and sheets meet with your most demanding requirements.

Rolling and forming We can roll, bend and form perforated sheets to match your design.

Aesthetic finishes and protective coating We can offer powder coating and hot dip galvanizing solutions to meet your specifications.

For more information please contact us www.rmig.com email: info.uk@rmig.com Tel: 01925 839610

Cutting We can cut and shape perforated sheet to meet the needs of your final application.

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EDITOR’S CHOICE

GLOBAL MANUFACTURER KOYO

A CONTINUOUS INVESTMENT IN RESEARCH AND DEVELOPMENT Koyo is a global manufacturer of bearings with a long history of producing high quality products for extreme environments.

A huge part of their success has been a continuous investment in Research and Development to look for new products, technologies and materials that can improve on existing solutions. They were the first company to produce viable ceramic bearings and Koyo were instrumental in developing the first traction drive – an industry standard today.

KOYO INVESTS IN MAGNETIC BEARINGS Magnetic bearings offer some significant advantages over traditional bearings such as very low friction, no mechanical wear, very high-speed rotation and no maximum relative speed so it’s easy to see how they could impact almost every area of the manufacturing process. There is a trade-off however as magnetic bearings come with increased weight, volume, electric power consumption and system complexity when compared to traditional bearing solutions.

This makes it particularly hard to see a future where they are used in aircraft given that weight and space are at such a premium but, Koyo is on a journey to ensure magnetic bearings become an industry standard.

In fact, as a sign of their confidence Koyo have invested in a new manufacturing facility dedicated to the design, development and production of magnetic bearings for high speed rotation in both medium and large equipment. The aim is to develop new products which can be truly useful, reliable and well tested for every sector.

The product range will focus on the development of Active Magnetic Bearings with digital control technology for highspeed rotation machines with contactless and lubrication free bearings. By adding active magnetic bearings to their product range, Koyo will continue to maintain its position at the forefront of the industry, increasing capacity and meeting new demands for magnetic products.

2ND GENERATION POWER ASSISTED SUIT SCHEDULED FOR 2019 Since their appearance in the 1986 film ‘Aliens’ Power Assisted Suits have been the

stuff of science fiction but in recent years significant developments in both materials, manufacturing and technology have allowed Koyo’s parent company, JTEKT, to develop power assisted suits that support the natural movement of the body during times of high stress.

It’s a huge task that has the power to dramatically affect the manufacturing industry as part of the 4th Industrial Revolution (or the Internet of Things).

Koyo are proud to be part of a group that’s researching and developing this type of solution JTEKT announcing the launch of the 2nd generation Power Assisted Suit: the ‘J-PAS – Lumbus’.

The suit is primarily designed for applications in the manufacturing and logistics industries including aerospace, aviation, automotive and many more. The second generation improves on the original design by offering a lighter, more user-friendly design that supports the user whilst performing physically demanding activities.

The new suits are due for initial release in Spring 2019 and from what we’ve seen, demand is likely to be high. www.koyo.co.uk

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THE BENCHMARK IN BEARINGS

Ball, Needle and Roller Bearing solutions, ensuring precision engineering to give you maximum results!

Our demanding applications lead to our innovative and class leading new Spherical Roller Bearing design.

Where our expertise lies... + AEROSPACE & AVIATION

+ MACHINE TOOL

+ REPLACEMENT MARKET

+ AGRICULTURE

+ MARINE

+ STEEL

+ AUTOMOTIVE

+ MEDICAL & HEALTHCARE

+ TRANSMISSION & GEAR

+ CONSTRUCTION

+ MOTORCYCLE

+ WIND

+ ELECTRICAL

+ RAILWAY

INDUSTRY LEADING

+44 (0)1908 289 311

sales@koyo.co.uk

koyo.co.uk Koyo UK Ltd Whitehall Avenue, Kingston, Milton Keynes MK10 0AX

SPECIFICATION SPHERICAL ROLLER BEARINGS

CALL US FOR DETAILS

EDITOR’S CHOICE

MODULAR DESIGN BS&B SAFETY SYSTEMS

THE EFFECTIVE WAY TO SUPPRESS AND STOP EXPLOSIONS

The extinguishing unit on the IPD system consists of a depressurised, easily replaceable extinguishing agent cartridge and a pressurised container filled with nitrogen

Solutions for chemically suppressing and isolating explosions by BS&B Safety Systems feature a modular design and do away with pyrotechnic triggers. This makes installation, repair and transport easier.

Dust explosions in industrial facilities can be devastating due to the extreme rise in pressure. IPD, the system for suppressing and isolating dust explosions from BS&B Safety Systems, detects critical rises in pressure to the millibar and reacts at lightning speed. The highly effective extinguishing agent smothers any flame in an accumulating explosion in a fraction of a second, long before the explosive pressure is unleashed. When used for isolation, the IPD system stops the explosion spreading to connected parts of the facility.

This provides effective protection to people, machinery and the environment.

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Modular design means easy on-site resetting To make sure the IPD system is ready for use again quickly after being triggered, the designers at BS&B developed a new, modular design. This allows for immediate resetting on site, reducing production downtime to a minimum. Unlike other solutions on the market, the owner or operator can reset the system independently after triggering.

The extinguishing unit consists of an unpressurized, easily replaceable extinguishing agent cartridge and a pressurised container that is filled with nitrogen during installation or reset. The lack of a pyrotechnic trigger means that none of the individual components or the completed system are classified as hazardous goods.

This makes both handling and spare parts logistics and management much easier. It

also shortens delivery times and reduces cost of ownership, as there is no need to comply with the obligatory safety regulations for transport that apply to conventional systems.

Furthermore, the extinguishing unit requires no extra discharge nozzle for the agent.

Instead, the integrated rupture disc becomes an aerodynamic outlet when activated. The design avoids the use of plumbing that can become blocked.

Alongside the extinguishing unit, the explosion suppression and isolation system features a control unit with touchpad and the patented Triplex sensor. This ensures constant, real-time monitoring of the process pressure, allowing for fast and reliable activation.

The system can be installed in any position and is suitable for difficult spaces, such as here on a hammer mill in pharmaceuticals production.

Three highly sensitive pressure sensors are arranged in a way that maximizes sensitivity while avoiding activation from vibrations.

In the event of a power cut, the internal battery continues operation for at least eight hours. This provides enough reaction time to establish a secure energy supply.

Protection for dusty production environments The IPD explosion suppression and isolation systems are used in all production environments where flammable dust is created or powdered substances are stored, handled and processed. Examples include

the chemical or pharmaceutical industries, as well as the production of foods, feed and engineered woods. By responding to the incipient stage of a dust explosion, the IPD System reduces the pressure developed by the combustion event to a safe low level, as low as 0.2 bar. This is the combined result of having a low nitrogen gas pressure to disperse the extinguishing agent and the use of sodium bicarbonate as a fast heat absorbing agent.

New version of a proven solution The new IPD system was developed by global safety specialist BS&B. They took a

product that has been deployed successfully throughout Asia and the Americas for over 20 years and updated it for use according to EN standards. This updated version for Europe has been engineered with ATEX certification.

BS&B offers a global network of qualified maintenance technicians, who can help with user training, service and looking after the low-maintenance components.

For more information, please visit www.bsbsystems.com.

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SOUTHERN MANUFACTURING SHOW PREVIEW

ENGINEERING SOLUTIONS INDUSTRY SOUTH

A WORLD OF SOLUTIONS IN ONE SHOW A world of engineering solutions awaits visitors to Southern Manufacturing & Electronics, when it returns to Farnborough International from February 5th to 7th 2019. The UK’s largest annual engineering exhibition will host around 800 exhibiting companies from all over the UK, continental Europe and beyond – an increase of around 20% on 2018.

Now entering its third decade, the diversity of firms taking part gives Southern Manufacturing & Electronics huge appeal across a broad spectrum of engineering enterprise. Gathered in the plush, modern surroundings of the 20,000m² Farnborough International Exhibition & Conference Centre – opened in 2018 at a cost of £35m – will be an incredible selection of suppliers, ranging from component vendors to major international machinery manufacturers.

There is also a wide selection of subcontract service providers specialising in everything from fabrication to electronics assembly. Not surprisingly, given Farnborough’s importance at the heart of the UK’s $22bn aerospace industry, there is a high percentage of AS9100-rated subcontractors featured in the exhibitor list. But perhaps more interestingly given the current uncertainties over Brexit, the show also hosts a significant selection of non-UK firms, the numbers of which have increased no less than 26% over 2018.

For those involved in process control, the Electronics section of the show will perhaps be the primary area of interest.

This section has expanded significantly in

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recent years and is at this moment arguably the most all-inclusive marketplace in the UK for machine building and automation components and sub-assemblies such as encoders, controllers, drives and sensors of all descriptions. RDP Electronics launches a CANbus LVDT and a rotary position sensor at Southern Manufacturing & Electronics 2019.

The CANbus LVDT combines the benefits of absolute, high-repeatability; robust LVDT technology with efficient modern CAN interface protocols. The R360D rotary position sensor uses contactless magnetoresistive sensing to provide a conditioned 4.0 to 20mA output over a full 360° of shaft rotation.

BT2000 will introduce the Aceinna MTLT305D Dynamic Tilt Sensor Module. The MTLT305D combines accelerometers, gyroscopes and a temperature sensor with advanced calibration

& correction algorithms to provide accurate 3D acceleration, 3D rate and Pitch and Roll measurement in dynamic applications.

HepcoMotion returns for Southern 2019 with its plethora of motion solutions, from track systems for robot automation to complete production lines performing multi-assembly tasks. The company’s V-guide system, designed for automation and linear applications, is widely used in the packing industry for applications such as a telescopic pick and place gantry, transport system or multi-lane row divider. Following collaboration with Swiss mechatronics firm, Stäubli, German automation company, Beckhoff, visitors will be able to view a Hepco GFX system with high speed pick and place robots.

Also on the stand will be the DTS2 driven track system, suitable for a packaging application that requires high positional accuracy and a demanding duty cycle. It can form the foundation of an automated production cell, to guide and transfer a component around the system between high speed automation of assembly processes.

Southern is also one of the UK’s most important shows for machinery manufacturers. The live machinery demonstration area will see the latest offerings from many top-flight manufacturers being put through their paces. Citizen Machinery returns to Southern Manufacturing for the first time since 2008, highlighting two leading manufacturers of CNC automatic lathes, Cincom CNC manufacture sliding head lathes up to 38mm in diameter, while the Miyano range of fixed headstock lathes has a bar diameter range up to 64mm and larger billet sizes. Additive and subtractive

five-axis CNC machine tools and 3D printers can be seen working in harmony on the Matsuura Machinery stand to demonstrate the production strategies now available to UK manufacturers. The show will also mark the first appearance of the MX-850, the largest capacity five-axis CNC machine the company has ever demonstrated, using fixtures and work-holding printed on the company’s HP Multi-Jet Fusion 580 colour 3D printer. As exclusive distributor of Doosan machine tools in the UK and Ireland, Mills CNC will demonstrate the DVF 5000 simultaneous five-axis machine at Southern Manufacturing 2019 by machining a complex, high precision aerospace component live at the show.

The show’s ever-popular free technical seminar programme has also been expanded to include notable roster of new speakers and subject areas that’s sure to be of interest to anyone engaged in any sort of industrial or manufacturing business. From large scale 3D printing and

advanced manufacturing to discussions of life after Brexit for manufacturers, the 2019 programme genuinely offers something for everyone. A complete listing of sessions is available at www.industrysouth.co.uk Farnborough International Conference and Exhibition Centre offers free car parking for 3,500 vehicles and is well-served by road and public transport links. A regular free shuttle bus service operates from both of Farnborough’s mainline railway stations directly to the show. The venue itself offers a high standard of facilities including a free WiFi service in the foyer area and high quality catering outlets.

Southern Manufacturing & Electronics 2019 opens from February 5th to 7th.

Admission to the show is free. More information and tickets are available from www.industrysouth.co.uk.

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SOUTHERN MANUFACTURING SHOW PREVIEW

EXPANDED TEMPERATURE RANGE LABFACILITY

TEMPERATURE & PROCESS TECHNOLOGY

THERMOCOUPLE CABLE / WIRE

TEMPERATURE SENSORS

Labfacility manufacture a wide range of temperature sensors to suit your application.

An extensive range of Thermocouples in IEC or ANSI calibration, PRT’s, Detectors, Environmental Sensors and Hand-Held Sensors / Thermometers are available to buy via our ecommerce website.

Bi-Metal Thermometer Temperature Gauges Bi-Metal Stainless Steel Thermometer with bottom or back entry and ‘any-angle’ versions available. Use our custom configurator to send us your specific requirements, made to order.

VERIGO COLD CHAIN DATA LOGGERS

Labfacility are now UK distributors of the Verigo Cold Chain range of Data Loggers for monitoring temperature, humidity and food storage quality - Introducing the new Pod Range. Cold Chain Monitoring - Easier than ever. Save time, ensure quality, and increase visibility of your temperature-controlled logistics operations. NO wires or Wi-Fi required.

We offer a wide range of thermocouple, PRT and extension cable / wire in stock for immediate despatch. Thermocouple cables are available in IEC or ANSI Colour codes.

Insulation types include PFA, PTFE, PVC & Fiberglass.

Labfacility are the UK’s leading manufacturer of Temperature Sensors, Thermocouple Connectors and associated Temperature Instrumentation and stockists of Thermocouple Cables.

THERMOCOUPLE CONNECTORS

We are Europe’s largest manufacturer of thermocouple connectors and accessories in IEC, ANSI and JIS Colour codes. The full range of connectors are available from stock for immediate despatch.

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PECM Issue 36

L60 THERMOCOUPLE & FINE WIRE WELDER

The Thermocouple Welder, manufactured

by Labfacility, is a compact, simple-to-use instrument designed for thermocouple and fine wire welding.

The Company has been trading since 1971 and is ISO 9001 accredited. We have two UK sites – West Sussex and South Yorkshire and export to over 85 countries. www.labfacility.com For all other sales enquiries please contact us as follows: Email: sales@labfacility.com Tel: +44 (0) 1243 871280

Temperature Measurement Specialists

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Leaders in temperature measurement

Thermocouple & PRT Cable Thermocouple Connectors Temperature Instrumentation Temperature Sensors Sensor Fittings www.labfacility.com Bognor Regis tel: +44 (0)1243 871280

sales@labfacility.com ShefďŹ eld tel: +44 (0)1909 569446

SOUTHERN MANUFACTURING SHOW PREVIEW

SHOWCASING EXPERTISE TR FASTENINGS

TR TAKING A STAND AT SOUTHERN MANUFACTURING AND ELECTRONICS 2019 TR Fastenings, global specialist in the engineering, manufacture and distribution of industrial fasteners, will be exhibiting at Southern Manufacturing & Electronics 2019, which takes place from the 5th to the 7th February 2019 at the Farnborough International Exhibition and Conference Centre.

Southern Manufacturing and Electronics is ‘the most comprehensive annual industrial exhibition in the UK’, showcasing expertise, technology and innovations in machinery, production, electronics and components across a wide range of industrial sectors throughout Europe. There is also a large focus on assembly, tooling and subcontract services at the show.

TR engineers, manufactures and distributes industrial fasteners to OEMs and Tier 1 suppliers in sectors ranging from automotive, electronics and domestic appliances, supplying more than 60 billion components annually to over 5,000 companies across 60 countries.

Manufacturing and engineering plays a central role in TR’s global operations and the firm’s 31 worldwide sites include eight manufacturing plants equipped with the latest technologies and facilities to cater for every customer’s needs. The continued investment in equipment, resources and skills in these facilities enables the development of innovative fastening solutions, such as the newly launched TR patented EPW screw, a self-extruding thread-forming screw designed for use in thin sheet metal. TR also supports emerging sectors such as Electric Vehicle (EV) charging, with its combination of fastener product ranges and industry knowledge and expertise.

At Southern Manufacturing, TR will be exhibiting a full range of industrial fasteners, including its own branded fasteners for sheet metal, enclosure hardware, fasteners for plastic, security fasteners, and plastic hardware, as well as special fasteners designed and manufactured to customer drawings. The EPW screw will also be on display at the show, with TR engineers on hand to talk through its applications and benefits.

TR will be joined on its stand by representatives from Nord-Lock, the global

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manufacturer of washers and bolting solutions. As a supplier to TR, the two companies work closely together and sharing a stand at the show allows them the opportunity to demonstrate their added value to potential customers and partners.

Kevin de Stadler, UK & Ireland Sales Director at TR Fastenings, comments: “The chance to discuss our products and services with potential customers is always valuable and Southern Manufacturing will give us a great opportunity to meet with representatives from multiple industries across Europe to share our expertise and

demonstrate the breadth of our product range.

“The fact that the show covers such a large variety of sectors, disciplines and specialities means we can not only reach a wider audience but also partake in conversations about the issues and market conditions affecting each aspect of the manufacturing industry.”

Stand L70, 5th -7th February 2019, Farnborough, UK www.trfastenings.com/

Global specialist in the engineering, manufacture and distribution of industrial fastenings and Cat C products

Come and visit us on stand L70 Manufacturing 8 manufacturing facilities with an annual output of over 8 billion components.

Supplier A global network of AVL approved suppliers enabling an international source of supply.

Logistics Tailored services to meet customer requirements ensuring an effective Lean Supply Chain solution.

Design & Engineering As a Full Service Provider (FSP), we have a comprehensive service offer which includes early design and technical involvement, VA/VE engineering, global sourcing and logistical solutions.

Quality Meeting the customers’ quality needs and specifications as their enhanced demands increase.

Distributor A network of valued distributors in the UK and Europe actively selling our proprietary products to end users.

Industry TR Fastenings supplies in excess of 60 billion components annually to 5,000 companies globally across a wide range of industries.

Now supplying total hardware solutions for Electric Vehicle Charging Units Contact us: +44 (0) 8454 811 800 sales@trfastenings.com www.trfastenings.com Issue 36 PECM

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SOUTHERN MANUFACTURING SHOW PREVIEW

COMPREHENSIVE ERP SYSTEM SAPMAN

IF YOU MAKE STUFF WE’LL HELP YOU MAKE IT IF YOU HAVE A WARHOUSE WE’LL HELP YOU MANAGE IT IF YOU HOLD STOCK WE’LL HELP YOU CONTROL IT

Buying an ERP system used to be a major capital expense, potentially running to tens of thousands of pounds for an up and running system. The cost of the software purchase and associated consultancy made it a hugely considered financial outlay.

For manufactures looking for a rapid Return On Investment – this was a major obstacle for many businesses : together with the desire to spend their CapEx budgets on modern machinery and increased manufacturing capacity rather than software!

For companies that want the software “out of the tin” - and do not require any bespoke programming – a system install and set-up, including training and data conversion would be £2,450. Our licencing is £50 per month ( plus VAT) per user licence with no minimum contract obligation. Additional users can be added as required and, indeed, reduced.

A key market for us is Sage users. Sapphire Manufacturing Systems Ltd. The developer of Sapmanv12 has been an Authorised Sage Developer for over 20 years. So most of our users run on Sage50 and Sage200, and we

still have some clients on Sage Line 100 yet to upgrade.

One of the great advantages of Sapmanv12 for Sage users is that users can benefit from multi depot stock and full Serial Number and Batch Traceability without the need to upgrade their accounting engine from Sage50 to Sage200. This is an additional cost saving benefit We’d be delighted to visit you to demonstrate the product, or you can arrange to visit our demonstration suite in Bristol

COME AND VISIT US AT SOUTHERN MANUFACTURING IN FEBRUARY ON STAND E105 38

PECM Issue 36

At its core Sapman v12 is a sophisticated Manufacturing, Warehousing and Stock Control solution. This modular product provides extensive facilities for Stock Control, Sales and Purchase Order Processing, Warehouse Management, Bill of Materials, Works Order Processing, Engineering Control, MRP and CRP. With the Microsoft SQL database engine at its core this product provides a leading edge business management solution.

Our highly skilled team has 20 years of experience resolving our customers’ Assembly, Manufacturing Control and ERP requirements, their Stock Control and Warehouse Management needs using our advanced, effective and efficient software solution.

Sapman v12 fully integrates with Sage’s Accounting solutions: Sage 50 and Sage 200. It also provides an upgrade path from Sage 100.

disposable BBQs our customers rely on Sapman v12 to run their businesses.

Sapman v12 is highly customisable to operate with virtually any business model. With successful installations in a huge range of industry types from manufacturers of medical products to

Sponsored development of specific functionality is possible where customers require some modification to allow the software to exactly map their business’s operational model.

SAPMAN V12 AND SAGE 50 IT ALL STARTS WITH A SALES ENQUIRY! SELL IT

with collapsible/expandable nodes

Quotations: Quote ( including price breaks)& Drawings & Pricing : v12 can attach drawings to the Quote

SFDC Shop Floor Data Capture : using barcodes v12 manages the job though the shop floor

SoP : The Sales Order Processing gets underway

WiP With Shop Floor Data Capture SFDC v12 knows :

MAKE IT

What Material/Subcomponents have been used, Who has worked on the job and on what machine - Get Material, Labour & Machine Variances & produce management reports -

Stock : Stock Enquiry : Check material Needs : Make to Order or Ex Stock?

If not it may generate a Purchase Order for more Stock If the Sale item is Make To Order (MTO) then the Works Order Processing routine kicks in v12 is suitable for Batch Manufacturing, Make to Stock, make to Order, Kanban & service works Stock values from v12 update Sage50 Nominal Ledger PoP Purchase Order Raised Purchase Invoice received & Sage 50 updated for Nominal Codes, Purchase Ledger and VAT WoP The confirmed order has to be manufactured & v12 produces the works order BOM V12 produces the BoM : tree-view

Every stock issue is linked to an original GRN - ensuring full Serial Number and Batch Traceability

WHAT THEY SAY “We really like the Shop Floor Data Capture system which enables us to see the current status of any Works Order live and onscreen.”

Alan Saitch, Managing Director, Lada Engineering Services Ltd

“V12 offers us greater productivity, improved communications with third parties and the interconnectivity between the various menus and our Sage Accounting software makes operating our company infinitely easier.”

Colin Mallard, Finance Director, Lakeland Laboratories Limited

Stock Finished item is booked into Stock v12 knows where it is; it covers multiple sock locations and stock with Sub Contractors Stock values per client defined categories can be up dated to Sage50 Nominal at client defined times

“V12 was a complete transformation for our business back in 2014, with the added bespoke service and repair package designed by the SMS team the customer input and traceability became seamless.”

Mike Perkins, Managing Director, Encoders UK Ltd

SEND IT Stock Stock records updated, Despatch note raised; Certificates of conformity produced Sales Invoice raised & Sage 50 updated

For more information on Sapmanv12 please visit our website at Sapmanv12.co.uk Email us on info@sapmanv12.co.uk Or please telephone us on : 0333 456 12 12

for Nominal Codes, Sales Ledger & VAT Issue 36 PECM

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SOUTHERN MANUFACTURING SHOW PREVIEW

LEMO UK EXPANDS ITS CABLE ASSEMBLY PRODUCTION CAPACITY LEMO (UK) is very pleased to announce an expansion of its UK cable assembly service.

As part of this expansion, the company has increased its manufacturing capacity and the support capability behind it to ensure optimum customer service levels are maintained throughout industry with the overall aim to provide its OEMs with increased value by offering, both, a complete cable design and manufacturing service.

The objective is to provide customers with bespoke engineered solutions, tailored to specific system requirements and optimised for both performance and manufacturing from the outset. This approach ensures that product costs and assembly as well as project leadtimes are minimised without the need for compromises in either performance or quality. Offering a complete service, LEMO (UK) customers have access to a knowledgeable cross-functional team who have gained, collectively, over 250 years of experience working in the interconnect industry.

Lemo (UK) worthing - cable assembly facility All cable assemblies produced by LEMO (UK) Ltd are manufactured to exacting quality standards, using highly developed processes and specialist equipment.

Furthermore, as part of the quality control process, each and every cable assembly manufactured will undergo an automated 100% electrical validation test ensuring compliance to specification limits. This manufacturing approach gives customers “peace of mind”, knowing that every product supplied by LEMO is of a consistent high quality.

LEMO’s UK manufacturing facility is one of the Group’s leading fibre optic termination sites, with specialist assembly technicians trained to terminate both copper and fibre optic contacts to the highest standards.

All technicians are certified to terminate SMPTE hybrid camera cables supplied with the broadcast industry standard LEMO 3K-93C connectors. This cross training ensures that the company has the skills and resources required to manage the largest of projects involving both copper and fibre or a combination of the two.

LEMO is also able to offer an “in-house” bespoke cable manufacturing services to its customers through its sister company Northwire.

Typical end markets for the cable assemblies produced by LEMO (UK) Ltd include, but are not limited to: Broadcast, Medical, Motor Sport, Defence, Test & Measurement and Nuclear.

For further details, contact: LEMO (UK) LTD, Tel: +44 (0)1903 234543, Email: lemouk@lemo.com, www.lemo.com

CUSTOM CABLE ASSEMBLIES AND CONNECTORS

Receive the same high quality cable assemblies that you’ve come to expect from LEMO connectors.

See us at SME 2019 Farnborough International Centre - Stand E180 5 - 7 February 2019

2019

See us at BVE 2019 ExCel London Hall S1- S2 Stand K34 26 - 28 February 2019

LEMO cable assemblies feature: • Electronic, fibre optic, and hybrid connections • 100 % testing of all assemblies • Small to large volume capacity • Overmould capabilities

LEMO UK LTD, Worthing, UK Phone : +44 (0) 1903 234 543 uksales@lemo.com HighQuality Quality Connectors Connectors and Cables High and Cables

facebook.com/lemoconnectors linkedin.com/company/lemo-sa

Ann_Cable_assembly_PECM_180x132h_en.indd 1

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https://www.lemo.com/en/products/ cable-assemblies

Contact your local partner on www.lemo.com

13.12.18 11:20

Stand J260

SOUTHERN MANUFACTURING SHOW PREVIEW

SOUTHERN SPRINGS AND PRESSINGS GOES FROM STRENGTH TO STRENGTH

LIVE 3D PRINTING DEMO Additive and subtractive five-axis CNC machine tools and 3D printers can be seen working in harmony at Matsuura Machinery’s stand to demonstrate the production strategies now available to UK manufacturers.

The show will mark the first appearance of the MX-850, the largest capacity five-axis CNC machine the company has ever demonstrated, using fixtures and work-holding printed on the company’s HP Multi-Jet Fusion 580 colour 3D printer.

Southern Springs and Pressings Ltd (SSP), has posted a record 52% increase in export sales in their 2017/18 accounts. The increase in exports contributed to the company’s increase in turnover of 35% in 2017/18, with pre-tax profits also up by 80%, a great achievement for the business which also celebrated their 70th anniversary.

de-burring machines.

Having secured more press work throughout the last 12 months, the business has continued to reinvest with a new tool design and production office. The new office will allow the team to design components using the latest CAD tool design technology, they have also purchased a further two CNC Power Presses, a new EDM machine and state of the art

Visit Southern Springs and Pressings Limited at stand M170 to view samples of some of the product ranges they have on offer and speak to their technical team to find out what the team can design and manufacture.

Tim Page, Managing Director said “We’ve had another fantastic 12 months which has seen a huge increase in demand for our press work. We will continue to invest in the business with a more modern working environment and the purchase of new machines”.

Visit www.southernsprings andpressings.co.uk to find out more.

Visit Matsuura Machinery - Stand E260 www.matsuura.co.uk

Stand B190

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FARNBOROUGH | Hants | GU14 6XL

5th – 7th February 2019 9.30am – 4.30pm (3.30pm close Thurs)

The UK’s must-attend event for every industrial engineering and manufacturing professional

FREE SEMINARS & PARKING

Meet over 800 national and international suppliers under one roof in the brand new Farnborough venue next February at Southern Manufacturing & Electronics (inc AutoAero) 2019.

See live demonstrations and new product launches of machine tools & tooling, electronics, factory & process automation, packaging & handling, labeling & marking, test & measurement, materials & adhesives, rapid prototyping, ICT, drives & controls and laboratory equipment.

Free industry seminar programme online @ www.industrysouth.co.uk The exhibition is free to attend, free to park and easy to get to. Doors open at 9.30am on Tuesday 5th February.

Pre-register online now for your free entry badge and show preview at www.industrysouth.co.uk Supported by:

SOUTHERN MANUFACTURING & ELECTRONICS is an ETES event organised by European Trade & Exhibition Services Ltd Tel 01784 880890 email philv@etes.co.uk

Register here with your smartphone

SOUTHERN MANUFACTURING SHOW PREVIEW

THE MERGER OF CAMDENBOSS AND SMARTBOXX PLACES THEM AT THE FOREFRONT OF THE E-MECH AND ENCLOSURE INDUSTRIES Take it easy at this year’s Southern Manufacturing. Pick up your badge, turn right, grab a coffee.

You’ll then notice something a little different, a combined CamdenBoss/ Smartboxx stand (No. G310).

Wander over, have a chat with our Sales, Tech Support and Design teams – you can then tick e-mech off your ‘to do’ list.

There isn’t a more comprehensive enclosure offering anywhere, from potting boxes to POS kiosks. You will see off the shelf options customised to your requirements and the full design, development and manufacture tool free ‘Smartboxx’ process, all on one stand.

Whilst you are with us, why not take in our range of UL listed terminal blocks, IP rated circular connectors and switches.

You can get an update on our new product introductions, there will be lots to see. We can also talk about how the operational changes brought about by the merger is shortening your time to market/production lead times and how our increased ‘in-

house’ digital print capacity can brand your product.

So, have a wander around the rest of the Show, source your electronics and wiring looms and why not come back to us and

start the enclosure solution process before you leave and ‘design in’ your terminal blocks. www.camdenboss.com

CANVYS As a division of Richardson Electronics (Nasdaq: RELL), Canvys brings together a deep understanding of visual technologies, wide-ranging capabilities and a worldwide network to create complete solutions.

Whether you need a custom-engineered system, modifications to an off-the-shelf product, or advice on specifying the right equipment, our team of experts is here to help. We provide: • Needs assessment and consultation • On-site technology audits • Custom solution engineering • Custom product modification and integration • Custom manufacturing • Product sourcing • Installation, calibration and conformance • Post-sale service and support • A full range of products — displays, mounts, enclosures, calibration software and more In addition, we take a vendor-agnostic approach to your business challenges, so you can rest assured that you’re getting the right solution.

THINK GLOBAL ACT LOCAL The display market is a global market.

Therefore, a solution provider must be

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positioned globally. Canvys most certainly meets this requirement.

of the newest technologies – keeping our customers informed every step of the way.

As a long time specialist in OEM and custom display engineering, we are proud to serve customers worldwide that are among the market leaders in their respective industries. We design and manufacture topquality display products that fit perfectly to the needs of the OEM’s complete solution.

Canvys creates complete display solutions for customers in a wide array of industries, including:

As an experienced OEM supplier, we think in terms of global benchmarks. At the same time, we are always present locally. We are engaged with the OEM team from the initial steps of design through the entire product lifecycle including support. We pride ourselves on being at the forefront

• Medical OEM • Entertainment & Gaming • Transportation • Automation & Industrial • Military Defence & Aerospace • Touch Screen Displays • Retail • Air Traffic Control www.canvys.com

SOUTHERN MANUFACTURING SHOW PREVIEW

MINIMISING RISK

FILTERMIST

FILTERMIST TO DEMONSTRATE HOW IT HELPS WORKERS ‘GO HOME HEALTHY’

Filtermist International will be highlighting the role it plays in helping to ensure British workers ‘Go Home Healthy’ on Stand C250 at this year’s Southern Manufacturing show.

According to the HSE’s latest statistics, an estimated 12,000 cases of lung disease deaths are linked to past exposure in the workplace.

Reducing this figure is one of HSE’s current key priorities and it is implementing a number of measures designed to tackle this issue in its Go Home Healthy campaign.

The company, which will be celebrating its 50th anniversary in 2019, offers a wide range of products and services designed to minimise exposure to oil mist and other airborne contaminants as UK Sales Manager, Matthew Pearson, explains: “Filtermist is known throughout the industry for its compact oil

mist filters, but manufacture and installation is only part of what we do.

“As with all machinery, oil mist, dust and fume filters perform best with regular servicing.

Filtermist operates a dedicated team of skilled Service Engineers throughout the UK to offer customers peace of mind that their equipment is in good working order.”

Investing in, and then maintaining, effective extraction equipment is vital - not just from a best practice perspective, but also a legal one.

CoSHH (Control of Substances Hazardous to Health) regulations require most LEV system to be tested at least once every 14 months by a competent person.

“Filtermist has a team of highly skilled LEV Engineers certified to P601, P602, P603 and

P604,” continues Matthew. “We use a digital reporting system which makes it easy to file and then retrieve LEV test reports when required. One of our LEV Engineers will be demonstrating our LEV Testing service on our Southern stand so come along to Stand C250 to see him in action.”

Find out more about the HSE’s Go Home Healthy campaign by visiting www.hse.gov.uk/ gohomehealthy/lungs.htm or go to www.filtermist.co.uk for details of products and services offered by Filtermist.

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SOUTHERN MANUFACTURING SHOW PREVIEW

MULTI-DISCIPLINARY SUB-CONTRACT PARTNERS ADD MORE VALUE Aristotle once said “the whole is greater than the sum of its parts” and taking this wisdom into account when selecting a sub-contract partner can pay dividends. Martin Skinner explains how multidisciplinary teams like Corintech add value to a project …

INNOVATIVE AND TIMELY DESIGN OUTCOMES

Design projects often require a variety of skill sets. Procuring all of this expertise from a single design partner can help to expedite your project. At Corintech we maintain

specialisms in electronic design, PCB layout, firmware development, mechanical design, app development, wireless technologies and IoT integration. This, combined with in-house manufacturing experience and prototyping capabilities, guarantees designs that can be manufactured easily to the high-quality levels customers expect.

HIGH-QUALITY MANUFACTURING OUTCOMES

Constant collaboration between design, procurement and manufacturing teams

provides a continuation of cost-effective sourcing, engineering expertise and highquality production into the manufacturing process. High-quality standards must always remain a priority, with accreditations such as AS9100, ISO9100 and IPC-A-610 Class 3 influencing each process. At Corintech, we have the bonus of manufacturing facilities in the UK and Far East which provide a global network of sourcing, production and rapid turnaround options.

A SINGLE SOURCE SUPPLIER

All these things under one roof from one single source partner can optimise your project at every stage. At Corintech, we take this a step further and assign you a personal account manager to ensure we are working as efficiently as we can to meet your needs.

Want to find out more? Meet us at the Southern Manufacturing & Electronics show, stand E135.

Web: www.corintech.com Email: info@corintech.com Tel: +44 (0) 1425 655 655

DUST EXTRACTION SPECIALIST SET TO EXHIBIT AT UK’S PREMIER MANUFACTURING EVENT Dustcontrol UK is set to exhibit its range of centralised vacuum systems at the eagerly anticipated Southern Manufacturing & Electronics 2019.

demonstrations of our vacuum systems to showcase their impressive dust extraction capabilities.”

Taking place on Tuesday, February 5th to Thursday, February 7th at the Farnborough International Exhibition and Conference Centre, Hampshire, the Dustcontrol team will be showcasing the firm’s powerful DC11 Modules at Stand B270.

The company, based in Milton Keynes, has over 45 years of experience in developing dust extraction solutions and centralised vacuum systems to fit client requirements in the manufacturing industry. They are experts in capturing dust at its source both where and when it’s created.

The DC 11-Module, which comes in several models, is an optimised standalone unit for source extraction and industrial cleaning. It has been designed to service up to six normal extraction points or several cleaning outlets at a time, and is modularly built, meaning it can be tailor-made to suit any engineering environment.

Southern Manufacturing and Electronics is the most comprehensive annual industrial exhibition in the UK. Entering its 21st year, the event has fast become a major panEuropean showcase for new technology in machinery, production equipment, electronic production and assembly, tooling, components and subcontract services across a wide range of industries.

James Miller, Managing Director of Dustcontrol UK, said: “The Southern Manufacturing & Electronics exhibition promises to be another exciting event for those in the industry. With more than 800 exhibitors and 9,000 guests from around the world expected to be in attendance, we’re looking forward to hosting live

James concluded: “The exhibition will provide us with an excellent opportunity to show the manufacturing and electronics industry how we can help businesses stay healthy through the use of efficient dust extraction.”

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For further information on Dustcontrol UK’s products, please call 01327 858001, or email sales@dustcontrol.co.uk.

Alternatively, for further information on Dustcontrol UK, visit www.dustcontroluk. co.uk, or for more information on Southern Manufacturing & Electronics 2019, visit www.industrysouth.co.uk/.

SOUTHERN MANUFACTURING SHOW PREVIEW

EXPROMET TECHNOLOGIES GROUP Expromet Technologies Group combines the capabilities of complementary high integrity, precision casting and machining businesses to deliver world-class engineering solutions globally to its customers.

At this year’s Southern Manufacturing and Electronics Show we will be exhibiting the wide range of design, casting, finishing and machining solutions provided by our subsidiary companies, Investacast and Haworth Castings.

Investacast is one of the world’s leading suppliers of investment castings with its UK manufacturing base in Devon and a global sourcing network spread throughout Asia and Europe. Haworth Castings specialises in manufacturing fully-tested, machined and finished sand and gravity die castings, with two UK locations in Hampshire.

Both companies deliver world class engineering solutions for performancecritical applications and serve customers throughout the defence, aviation, marine, medical, energy and automotive sectors.

The group provides a wealth of knowledge and experience to ensure a seamless manufacturing and supply process for its customers.

From component design and prototyping through to casting, testing, finishing and stockholding, Expromet Technologies Group delivers solutions to the highest quality, safety and environmental standards.

Engineering excellence, technological advancement and precision are the core of the Expromet Technologies Group and we look forward to welcoming you onto stand M180.

E: enquiry@expromet.com T: +44 (0) 1527 592491

FERMIONX AND REFLEX IMAGING ANNOUNCE A UNIQUE COLLABORATION AND THE LAUNCH THE NEW LAMM (LASER METROLOGY MODULE) AT SOUTHERN MANUFACTURING 2019 Worthing based contract electronic design and manufacturers FermionX Ltd, and Reflex Imaging Ltd, inventors of the innovative LAMM (Laser Metrology Module) will be exhibiting their expanded electronic design and manufacturing solutions as well as launch of the LAMM. The partnership is in response to customer demand for complete solutions in electronic design, prototype development through to manufacturing solutions using the fundamental ethos of design for manufacture.

From design to distribution and all aspects of contract manufacturing in-between, the FermionX team will be on hand to discuss how your design concepts and contract manufacturing requirements can be delivered for optimum results.

The exhibition also sees the launch of the new Laser Metrology Module (LAMM). The LAMM uses a unique retro-reflective target to determine the position of an object in three dimensions using only a single dimension scanning mirror device. Precision, reliable operation and system safety are delivered in a compact, easy to install and commission device.

Previewing at the show, we will be showcasing the LAMM and will have our team on hand. Visit us on stand J95 to discuss how FermionX and Reflex Imaging can work with you to bring your ideas to reality. www.fermionx.com www.reflex-imaging.com

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SOUTHERN MANUFACTURING SHOW PREVIEW

HAINBUCH

Hainbuch the world renowned Workholding specialist will be exhibiting their modular system. Based on the tried and trusted quick change collet style system which is highly accurate and rigid to take the demanding speeds and feeds of modern machining. The system can be added to quickly and easily with mandrels , Jaw

chucks and various other adaptions making a truly versatile Workholding set up which can simply be changed over accurately thanks to the patented simple zero point location system.

Now there is no need to keep taking that heavy 3 jaw chuck on and off the machine!,

We can supply a system for most CNC machines rotation or Static with bar and chucking capacity from 3mm to 400mm www.hainbuch.com nick.peter@hainbuch.co.uk

HARMONIC SOFTWARE SYSTEMS

Harmonic Software Systems have been providing software development services and consultancy to our customers for nearly 20 years, giving them the edge they need when developing embedded systems. From securing IoT devices, developing bespoke software, implementing AI and machine learning, to certifying and testing avionic systems, our engineers apply the latest agile software development processes and cutting-edge development tools to help you cut costs and deliver on time, every time.

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We are launching a new Hypervisor Reference Platform for Safety Critical Systems at this show. This will combine the power of a Windows or Linux platform, with the safety and security of a VxWorks Real Time Operating System. Visit us at stand C80 to see the reference platform utilising face recognition software in Windows, whilst running a Safety Critical Real Time Operating System on the same piece of silicon.

Software is the life blood of the future.

Artificial Intelligence, the Internet of Things,

self-driving cars, smart cities and robotics will all require millions if lines of computer code. A company looking to the future needs to think now, about how to create stable and secure software that can handle the complexities of tomorrow. Come talk to us to find out how we can help you to power the future.

www.harmonicss.co.uk/

SOUTHERN MANUFACTURING SHOW PREVIEW

INNOVATIVE SOLUTIONS FROM HEPCO AT SOUTHERN MANUFACTURING HepcoMotion will be showcasing a selection of its industry leading range of linear motion products at stand G230 at Southern Manufacturing.

From track systems for robot automation to complete production lines performing multi-assembly tasks, Hepco’s products have been developed to provide designers with a multitude of solutions and are the originators of the V-guide system.

Key products on the stand include the V guide linear system: GV3 – designed to serve a diverse range of automation and linear applications and is widely used in the packing industry for applications such as a telescopic pick and place gantry, transport system or multi-lane row divider to name but a few.

Following a collaboration between Swiss mechatronics firm, Stäubli, German automation company, Beckhoff, and HepcoMotion, visitors will be able to view a Hepco GFX system with state of the art high speed pick and place robots (pictured).

Also on the stand will be the DTS2 driven track system – an ideal choice for a packaging application that requires high positional accuracy and a demanding duty cycle.

DTS2 is ideally suited to form the foundation of an automated production cell, to guide and transfer a component around the system between high speed automation of assembly processes.

With Hepco’s experienced team on hand to discuss applications and product offerings, they look forward to meeting visitors at stand G230.

IPG PHOTONICS WILL BE DEMONSTRATING THE MULTI-AXIS WORKSTATION AT SOUTHERN MANUFACTURING 2019 The Multi-Axis Workstation is a Class 1 laser system that is fully compatible with the full range of welding laser sources at powers from 150 to 8,000 Watts. The system has been designed to have small parts made easy; it is particularly wellsuited to dis-similar joining applications such as battery, busbar, electronic components and batches of mechanical parts. Side panels remove for increased automated part feeds.

A working envelope of 500 x 300 x 300 mm is available for your tooling. Up to 5-axis operation is possible and a range of standard options such as vision and power measurement are featured. The system may be configured to order for a number of specific fiber laser processing applications.

When fitted with a low cost, high brightness single mode YLR-150-QCW laser the system is very well suited to fine welding of similar and dissimilar materials.

Fitting a multi kilo-Watt laser enables the system to automatically run deeper keyhole welding applications. Specifying a ‘wobble’ welding-head, further opens up the range of joining applications and materials.

IPG’s systems group offer a range of cutting and welding systems that include fiber lasers, process heads and motion systems. IPG also have extensive experience in customising their workstations for high volume manufacturing applications.

For more information visit IPG Photonics on Stand J310 Email: sales.uk@ipgphotonics.com Phone: +44 (0)117 203 4060 Web: www.ipgphotonics.com/en/multiaxis

Issue 36 PECM

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SOUTHERN MANUFACTURING SHOW PREVIEW

MEDICAL AND RAIL POWER SUPPLIES ARE FROM AROUND THE GLOBE

From 0.25W DC/DC converters through to 3kW stackable programmable switch mode power supplies, Luso Electronics represents a globe spanning array of manufacturers.

The company will show the latest modular configurable units from Excelsys, including the fanless CoolX range. From Efore, there will be industrial and medical products

covering power requirements from 200 to 1200W, together with the compact, modular RCB series.

Delta offers a range of products for industrial and medical requirements and the new PM80 series for EN50155 rail applications.

Also on show will be the N2Power range on 1U high efficiency XL series and the high voltage modules from HVM.

Product specialists will be on hand to assist and recommend solutions for a project’s power requirements.

Visit Luso Electronics – Stand A125 www.lusoelectronics.com/

SENSOR MODULE PROVIDES 3D DATA FOR VEHICLES

Taking pride of place at the Broadband Technology (Bt2000) stand, will be the Aceinna MTLT305D dynamic tilt sensor module.

The module combines accelerometers, gyroscopes and a temperature sensor with advanced calibration and correction algorithms to provide accurate 3D

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acceleration, 3D rate and pitch and roll measurement in dynamic, moving vehicle applications.

The sealed, compact module measures 65 x 66 x 27mm and supports industry standard SAE J1939 messaging over the CAN bus.

The included Aceinna Nav-View software provides a simple to use graphical interface

to display, record, playback, and analyse all the module’s parameters over the RS232 port.

Visit BT2000 – Stand L100 www.bt2000.co.uk

FARNBOROUGH | Hants | GU14 6XL

5th – 7th February 2019 9.30am – 4.30pm (3.30pm close Thurs)

The UK’s must-attend event for every industrial engineering and manufacturing professional

FREE SEMINARS & PARKING

Meet over 800 national and international suppliers under one roof in the brand new Farnborough venue next February at Southern Manufacturing & Electronics (inc AutoAero) 2019.

See live demonstrations and new product launches of machine tools & tooling, electronics, factory & process automation, packaging & handling, labeling & marking, test & measurement, materials & adhesives, rapid prototyping, ICT, drives & controls and laboratory equipment.

Free industry seminar programme online @ www.industrysouth.co.uk The exhibition is free to attend, free to park and easy to get to. Doors open at 9.30am on Tuesday 5th February.

Pre-register online now for your free entry badge and show preview at www.industrysouth.co.uk Supported by:

SOUTHERN MANUFACTURING & ELECTRONICS is an ETES event organised by European Trade & Exhibition Services Ltd Tel 01784 880890 email philv@etes.co.uk

Register here with your smartphone

AUTOMOTIVE

EMISSIONS REGULATIONS BURKERT

TACKLING POLLUTION CONTROL IN DIESEL GENERATING SETS The introduction of Tier 4 and Tier 5 emissions regulations continue to have an impact on manufacturers of diesel engines and the final products in which they are used. Tier 4 has already been implemented for non-emergency generating sets and it seems only a matter of time before they will have to meet Tier 5 requirements. To help manufacturers meet both current and future emissions regulations, Burkert can develop complete dosing packages for selective catalytic reduction (SCR) systems.

In order to comply with ever-more stringent emissions regulations, engine and vehicle manufacturers have, in the main, turned to SCR systems to reduce particulate matter and nitrogen oxides (NOx) from diesel engines. By adding carefully measured doses of diesel exhaust fluid (DEF) the NOx emissions are broken down into nitrogen and water.

The control of the dosing rate for DEF is very important to ensure optimum performance and to avoid ammonia slip, which refers to a quantity of DEF that passes through the SCR system unreacted. Similarly, too little and the NOx levels can rise above prescribed levels.

With its considerable expertise in designing and manufacturing high-precision dosing systems, Burkert can create a complete control package that can be integrated with the existing engine control infrastructure.

Designed to be compact and very reliable, Burkert’s system combines a number of its products with bespoke manifolds to ensure optimum performance.

Burkert offers an extensive range of proportional valves, piloted solenoid valves and direct-acting solenoid valves that can be easily integrated with its sensors and controllers to provide a solution for any engine size. The company’s knowledge in process control systems also ensures pneumatic delivery can be accomplished for larger engines while maintaining the same high levels of dosing precision.

The design of any SCR system requires expert knowledge, not only in process control and valve design but also in dealing with the challenges that corrosive fluids present in such systems.

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Burkert can help manufacturers create SCR systems that enable diesel engines to meet current emissions legislation.

Burkert can supply the complete package including dosing valves, solenoids and sensors built into a bespoke manifold.

For larger installations, all the necessary components can be supplied in a protective cabinet.

DEF is corrosive to some metals so great care should be taken when selecting seals and materials for manufacturing the components of the system. Ideally, the number of connectors within the system are minimised; using a manifold to house control valves and sensors offers an optimum solution.

For larger systems, Burkert has the capability to design and manufacture bespoke cabinets to house SCR dosing systems, including air distribution, DEF dosing, sensors and process control modules.

With all of the components drawn from the BĂźrkert range, they fit together seamlessly to deliver precision dosing and reliable performance.

Burkert has a strong track-record in delivering these systems to both the generator and marine engine sectors. Each industry offers its own challenges, but through a cooperative relationship, Burkert can deliver a flexible cost-effective solution that will ensure continued compliance with emissions regulations.

ABOUT BURKERT Burkert Fluid Control Systems is one of the leading manufacturers of control and measuring systems for fluids and gases. The products have a wide variety of applications and are used by breweries and laboratories as well as in medical engineering and space technology. The company employs over 2,500 people and has a comprehensive network of branches in 36 countries world-wide. www.burkert.co.uk Issue 36 PECM

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AUTOMOTIVE

DON’T GET LOCKED IN ACTIFY

LEVERAGE ALL YOUR CAD DATA WITH ACTIFY

Ask yourself what functionality is really needed to be successful? An investment into productivity tools which aren’t effectively implemented or used to maximize business impact, will erode profit margins. We know that budget allocation is a scrutinized activity.

Many SMB manufacturers stretch their resources before they consider investing into expensive enterprise technology. Therefore, if you’re considering investing in a PLM solution, most likely your team is busier than ever, and you can’t find the time to improve.

structures, like engineering product data. A graph database can effectively support the complex relationships between different assemblies, sub-assemblies, individual components and related business data.

A graph database typically provides the best performance when it comes to richly connected data, like CAD parts and associated engineering data such as cost, material, supplier, specifications and testing results – taking less time and memory to perform search queries.

CAD data is a key component of product design and supports a wide range of downstream processes including prototyping, technical publications, and work instructions.

Effectively managing CAD data provides huge operational advantage for the business and is often a top priority of PLM initiatives.

Unfortunately, many companies rely on aging line-of-business systems and legacy infrastructure that are unprepared to meet market velocity challenges and were not designed to support today’s requirements.

Actify’s Enterprise Collaboration Platform is everything you need to effectively organize, track, view, and collaborate on your enterprise files and CAD data. A single system that compliments your existing business systems and processes.

A place for all engineering data and associated resources for effective enterprise collaboration and product definition management.

The new business paradigm requires an architecture that is resilient and can withstand rapid change yet span traditional organizational and system boundaries to support multiple roles and processes. Actify’s technology is built upon a graph database which is great at describing hierarchical

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Actify believes that manufacturing companies have enormous, and often untapped potential which is unused and hidden within various business systems. Just imagine if you could release the business value and insight that is trapped in these applications and other key data sources like spreadsheets. Well, with Actify you can.

Learn more, visit www.actify.com

About Actify At Actify we provide a set of business solutions designed to support the creation, management, dissemination and collaborative use of product data (i.e. product definition information including BOM structures, CAD files, specifications, requirements, manufacturing instructions, etc.).

Many of today’s manufacturing companies store their data in line-of-business systems like PLM, ERP and Excel spreadsheets, but not everyone has access to these systems, and the user interface may be cumbersome for the casual user.

Actify solves this challenge by enabling cross-department collaboration, data management and quick access to extended product data that can help make critical business decisions faster.

We believe that software tools can provide tremendous benefits, especially for manufacturing companies, through the intelligent use of their available data and through automating mundane processes.

Contact Actify for more information.

Visit: www.actify.com Email: sales@actify.com

Today

Traditional enterprise application

Hidden data

Disruption

Actify

Let the data come to you

CAD ERP X X

V6.4 V6.4

X

X

CAD

ERP

CAD

V6.4 V6.4

ENTERPRISE PLATFORM We provide an enterprise platform for effective collaboration and product definition management.

V6.4 V6.4

ERP

FLEXIBLE Our multi-model database provides an architecture that is resilient and can withstand change to support multiple roles and processes.

www.actify.com

SCALABLE & UPGRADABLE Connect any discipline across the enterprise.

Our technology is modular to scale and upgrade with ease.

AUTOMOTIVE

NAA AWARDS KLARIUS

KLARIUS WINS NORTHERN AUTOMOTIVE ALLIANCE INTERNATIONAL TRADE AWARD 2018

From left to right: Chris Shilton, Commercial Director at Klarius Products Ltd, ceremony compare and Red Dwarf actor Robert Llewellyn, and Stuart Knowles, Snr Consultant of Morson Group.

The North West England-based Northern Automotive Alliance (NAA) is committed to showcasing the success of regional automotive industries, and the NAA Awards are a prominent event in the organisation’s calendar. This year Klarius Products based in Cheadle, Staffordshire has won the 2018 International Trade Award, sponsored by Morson Group.

The NAA Awards Judging Panel recognised Klarius Products’ impressive growth in the international export of its products during the ceremony, held on 8th November 2018 in Cheshire.

Klarius Products is now one of Europe’s largest manufacturers of type approved replacement emission control components. Its sales are growing via distributors across the Continent, thanks to a market leading new product development strategy, yielding Europe’s fastest growing range of exhausts, catalytic converters and diesel particulate filters.

A key element of this successful strategy is the company’s ability to drive and deliver forward-thinking engineering, manufacturing and supply chain solutions to efficiently meet the needs of its partners, reducing lead

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time and waste throughout, to the point of delivery to the repair workshop and the benefit of European motorist.

Chris Shilton, Commercial Director for Klarius Products, commented: “It was a privilege to collect the NAA International Trade Award on behalf of the company. Our top priority at Klarius Products is delivering high-quality emission control components, such as typeapproved exhausts, catalytic converters and diesel particulate filters, for a sustainable automotive aftermarket. This prize attests to the commitment of all the personnel at Klarius Products from product development, manufacturing and testing, to logistics and management.”

“It was impressive to see the diverse range of companies in the Northern region that are offering world-class products and services,” said Rowan Egan, Chief Executive at the NAA. “It’s also good to see that low emissions and sustainability are taking a greater priority in our Northern industry.”

Wes Jacklin, Chairman of Directors and Advisory Board at the NAA, concluded: “The NAA has been very effective in supporting automotive supply chain companies, and

our Awards Dinner is an ideal platform to showcase the achievement of the region’s businesses. As we enter a period where collaboration will be more essential than ever, the NAA has an increasingly important role to play in bringing together different organisations from a range of sectors to develop solutions for tomorrow’s mobility challenges.”

About Klarius Products Klarius Products is a dedicated Emission Control Products manufacture and supply company servicing primarily the UK and EU markets. The business supplies type approved exhausts, CATs and DPFs designed, developed and manufactured in the UK and delivered via its own logistics operation. Klarius Products operations are centred on the manufacturing, R&D, test track, logistics and stock facility hub based in Cheadle in the UK. www.klarius.eu

AUTOMOTIVE

DOMED CAR & AUTO BADGES All our domed car badges are manufactured to Automotive specifications. The adhesive is suitable for use as wheel centre and bezels or directly to body work.

Bespoke Badge Manufacturers We supply a wide range of domed badges for all industries which can be customised to include your own design, logo and details. We offer a full print and dome service for manufacturers wishing to enhance their products.

We can print directly from your supplied vector artwork or hi-res PDFs. All our products are tailor made to your requirements and ideally suited for all control panel and product marketing, even in harsh environments. For a cost effective and professional way to brand and personalise your products for your market or application contact us by phone or email with your requirements.

The inks used are either solvent or latex based depending on application. The resin used for the domed badges is a stable twopart polyurethane.

The finished product will not go cloudy and UV stable so they will not fade in sunlight. The scratch resistant surface will ensure your logo will remain clear and visible for years to come.

We can produce in a number of different finishes such as Silver, Chrome, Gold, White, Brushed Aluminium, Etc... Whatever you require.

Small Production Runs Here at Dash Dynamics, unlike many of our competitors, we specialise in small production runs.

So if you just need a set of wheel centres for your newly purchased or refurbished alloy wheels, then no problem.

Turnaround time is fast! In most cases, if you order before 1.00pm, the order will be produced the same day and after overnight curing it will be sent the following day via first class post or carrier depending on size. International orders are accepted too.

Size matters For larger trade bulk orders, rates improve. Feel free to pick up the phone and call us on 01995 606 158 or email us at info@dashdynamics.co.uk for costs against volume.

Small Production Runs Here at Dash Dynamics, unlike many of our competitors, we specialise in small production runs. So if you just need a series of machine panels for a new prototype or low production run, then simply send us your artwork and we’ll get on with it.

All at a realistic price.

Turnaround time is fast! In most cases, if you order before 11.00am, the order will be produced the same day and after overnight curing it will be sent the following day via first class post or carrier depending on size.

International orders are accepted too.

www.dashdynamics.co.uk

info@dashdynamics.co.uk

01995 606 158

www.dashdynamics.co.uk

GROWING UK STEEL SUPPLIER EXPAND TO MEET DEMAND FOR LOW COST STEEL UK steel importer and distributor, COBI Solutions Ltd, has moved to larger premises in Kidderminster following continued growth in the UK and international markets.

COBI Solutions Ltd, trading as COBI Global, import and distribute of all types of prime and nonprime steel products including both finished & semi-finished steel and raw materials, as well as cutto-length, sheets and slits.

The move follows sustained growth in sales, and a number of new and exclusive partner agreements, including Steel Invest. The larger and UK central premises will allow them to further expand their operations to meet the growing demand for quality steel products at low prices.

The Company, which has long established relationships with

some of the world’s leading steel producers, supplies customers with top quality, low cost steel via its UK stocks or direct from the producing mills. The Company offer flexible credit terms and quick delivery to customers in the UK, Europe, Africa, Middle East and South East Asia.

Managing Director, Chad Ward, said “Moving to our new, larger premises in Kidderminster not only allows us to continue with our expansion plans, it also brings us closer to the heart of the UK’s manufacturing industry, allowing businesses to benefit from better quality steel and raw materials, as well as lower prices and quick delivery”.

For more information please visit www.cobiglobal.co.uk or call 01562 270027.

Issue 36 PECM

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BOILERS & MAINTENANCE

Gas Process Burners Lanemark gas burner systems offer users reliable, high efficiency, process heating solutions.

FD Series Packaged Oven/Dryer Burners Specifically designed for process air heating applications in convection ovens and dryers High turndown/short flame lengths providing accurate process temperature control High efficiency gas + air modulation, gas only modulation and simple high/low control options Heat Input Range: 9 kW – 1550 kW

• • • •

TX Series Gas Fired Process Tank Heating Systems

FD-C high turndown oven/

FD-E low cost high turndown oven/dryer air heating burners.

dryer air heating burners.

•High efficiency (80%+) heating of all types of spray and dip process tanks •Compact high efficiency small diameter immersion tube heat exchangers occupying minimum tank space

•Accurate performance modelling using Lanemark TxCalc design software •Heat Input Range: 15 kW (1½") – 1150 kW (8") Midco HMA Series Air Replacement or “Make-Up” Air Heating Burners

FD-GA modulating gas + air process air heating burners.

•Direct fired, high efficiency burner systems, for high volume air heating applications such as paint spray booths, ovens and dryers.

•Supplied either as Midco burner heads for OEM system integration or • Midco HMA high efficiency,

TX high efficiency small diameter

high turndown, air replacement or “make-up” air heating burners.

immersion tube tank heating systems.

•

as Lanemark DB or FDB complete packaged systems including modulating gas valve trains and controls Wide range of firing rates to suit alternative temperature rise and air velocity system requirements DbCalc system design software

Lanemark Combustion Engineering Limited Lanemark House, Whitacre Road, Nuneaton, Warwickshire CV11 6BW United Kingdom Tel: +44 (0) 24 7635 2000 Fax: +44 (0) 24 7634 1166 E-mail: info@lanemark.com www.lanemark.com

COMBUSTION ENGINEERING

X4620 Lanemark Ad SDAW.indd 1

31/08/2016 09:04

G P BURNERS LAUNCHES FACILE RANGE OF SELF-REGULATING BURNERS Swindon based combustion equipment manufacturer, G P Burners, has launched its FACILE range of fully automatic burners.

The company claims that the new, state-of the-art models are the first self-regulating burners for industrial and commercial combustion applications. The patented FACILE burners feature innovative and smart technology to deliver ease of operation, faster commissioning, optimum performance, energy efficiency and reduced emissions.

FACILE burners independently and automatically set up plant parameters such as temperature, pressure and boiler power, as well as reacting to ambient variables including altitude and climate.

The system recognises and adapts to all types of boilers and processes for optimum performance.

These characteristics simplify installation and dramatically reduce commissioning time, compared with conventional burners. For the rare occasions when operator intervention is

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MANUFACTURERS & DISTRIBUTORS OF STEAM BOILERS & ANCILLARY EQUIPMENT

Complete Steam Solutions required, FACILE units have a user-friendly LCD controller.

During operation, FACILE burners have a proactive and self-regulating mass flow sensing capability, automatically adjusting fuel and air flow.

The ignition point is burner determined and regulated to ensure optimum ignition.

These features help to ensure inherently safe operation, optimum combustion and reduced energy consumption.

The FACILE range includes six LO NOx models with emissions of less than 80 mg/kWh (Class 3) and a power output range from 100 to 810 kW Email: info@gpburners.co.uk Web: www.gpburners.co.uk

• Boiler ranges from 128 – 55,000 kg/hr • Steam, electric and hot water boilers • Ancillary equipment • Fully packaged plant rooms INDUSTRY-LEADING DESIGN, INSTALLATION, MAINTENANCE AND ENERGY SAVING SERVICES

T: 01255 224500 E: boilersales@steamboilers.co.uk www.steamboilers.co.uk

PECM Issue 36 130x98mm CFB Boilers Advert.indd 1

03/05/2017 15:18

CABLES

YEARLY REVIEW ELAND CABLES

ELAND CABLES REFLECTS ON 2018 AND TALKS ABOUT THEIR APPROACH TO CABLE SUPPLY IN 2019 “Delivering quality, compliant cable solutions you can rely on from a supplier you can trust – that’s always our approach to working with customers, and it’s been a core focus for us in 2018” says Jean-Sébastien Pelland, Deputy Managing Director of Eland Cables.

It’s been a busy year for the company. In late Spring Eland Cables launched Veriflex®, their own brand of industrial automation cables that are BSI Kitemark tested, having worked in conjunction with BSI to develop this new third-party mark of quality. The BSI KitemarkTM is recognised by over 82% of UK adults as well as holding significant weight around the world, and is a mark that has long been associated with trust and quality.

It’s now a stamp of approval on certain cables, tested rigorously under the BSI Cable Testing Verification programme, and helping cable buyers to identify verifiably high performance, high quality products.

“In an industry with ever-growing compliance regulations, and where that responsibility reaches throughout the supply chain, we knew offering BSI Kitemark tested products was a real differentiator. Third-party accredited products provide an independent assessment of quality that can give clients peace of mind, particularly where it connects critical infrastructure and equipment.” continued Jean-Sébastien.

BSI Kitemark testing on cables requires testing on a very granular level, examining each component layer of the cable in turn from the conductor at the centre to the sheathing material on the outside. These constructional layers are measured against relevant British and European standards in a UKAS accredited laboratory. It’s only once the cable has been proven to meet these standards that the Kitemark is applied and it’s released for sale.

In other areas, the company has also been active in the UK, Ireland and internationally supporting major projects with power, data and control cables and accessories across the breadth of industries. Most recently, they’ve invested in their own fleet of delivery vehicles to help ensure their customers receive that end-to-end quality service.

So with a positive and profitable 2018 nearly behind them, what challenges lie ahead in 2019?

The recent confirmation that the UK will remain a member of CENELEC, the European Committee for Electrotechnical Standardisation, will be welcome news to many. As a member, Britain (and BSI, the British Standards Institution) are obliged to adopt harmonised ‘European’ cable standards. With CENELEC working increasingly in sync with IEC, the international electrotechnical committee, it continues to create a common language for cable manufacture and simplifies specification for multi-national organisations commissioning projects.

Whilst there remains a wider political uncertainty, the hope is that this news provides a degree of assurance to those commissioning new projects or currently actively building new installations.

“We all know that project demands can be fluid, and change rapidly” continued JeanSébastien, “This has never been truer than in these uncertain times. That’s why you need to work with a team that can adapt and accommodate even those last minute, unprecedented requests.”

Eland Cables believes that in order to succeed in this increasingly competitive market a company must be agile, offering exceptional customer service and highest quality products. “Real quality comes in having the expertise of a good technical team and project management team in your corner. Technical experts who provide advice on cable selection, providing answers and practical, compliant solutions to complex requirements from the specification stage through to completion” he explained. “You

want a supplier that does whatever it can to take the pressure off you and keep the timelines on track” he concludes.

We’ve all heard the term ‘marginal gains’ – often used in the sporting world but holding true in business too. Every incremental benefit, every extra efficiency and innovative solution helps underpin the supplier-customer relationship, builds that all-important trust, and creates a win-win situation for both parties. Eland Cables has invested heavily in this approach, from expanding their site for increased stockholding for a wider range of cables on a UK next-day delivery basis, to increasing the volume of Quality Assurance testing in their UKAS accredited cable laboratory and pre-shipment checks. It means that, when combined with their willingness (and ability) to offer the additional technical and project support providing vital knowledge and insight into the specific industry and application of a customer, it combines to deliver a compelling offering.

It’s this customer-centric, well-rounded approach they believe will be key in successfully and seamlessly weathering the months ahead as we move into 2019. It’s an approach that many of their customers will agree with and welcome the benefits of.

Eland Cables sales@elandcables.com Sales: 020 7241 8787 Technical Hotline: 020 7241 8500 www.elandcables.com Issue 36 PECM

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CABLES

METALLIC VS NON-METALLIC FLEX

CORRECTLY SPECIFYING MATERIAL PROPERTIES FOR FLEXIBLE CONDUIT APPLICATIONS Most organisations depend on an uninterrupted supply of power to ensure operational efficiency and profitability.

The correct cable protection solution can be instrumental in protecting uptime and avoiding unnecessary cost. This is especially the case when selecting between metallic, non-metallic or composite flexible conduit systems for cable protection, says Tim Creedon, Sales and Marketing Director at Flexicon.

Historically, conduits and conduit fittings were only available in metal, but, over time, the development of engineered plastics saw more flexible, corrosion and water-resistant sheathing solutions enter the market.

These solutions could withstand large temperature ranges, offered oil and improved fuel resistance, and enjoyed

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a high level of mechanical strength. As the market acceptance for these systems grew, so nylon (polyamide) became an increasingly important material.

However, metallic and composite systems remain in demand because of their excellent mechanical strength and EMC screening possibilities. As such, specifiers must make an informed choice when selecting suitable cable protection solutions, considering material properties alongside cost concerns.

More informed specification Flexible conduit systems are typically exposed to multiple hazards, so specifying based on one singular property alone can be short-sighted.

Though many products look similar, they

are designed to fulfil specific criteria. As such, specifiers should check whether their solution meets the application’s demands.

Flexicon, for example, informs customer choice by offering detailed comparative data between the 60 different systems available. The company also offers ‘Flexiapp,’ a specialist smartphone app and online product selector to help contractors make the right product selection based on answers to simple questions.

This is crucial, as many purchasers select products based on outdated requirements, previous installation experience, or personal preference. Selecting an unsuitable solution can result in compromised cabling, or overspecification where a lower-cost protective system would have sufficed.

Non-metallic – tough and practical Though metallic conduit can provide excellent EMC screening, inherent low fire hazard properties, better crush resistance and high mechanical strength, non-metallic alternatives can offer increased flexibility, are easier to cut to length and are easier to install.

Nylon corrugated conduits also offer high impact strength and crush recovery, making them suitable for applications requiring high impact resistance or fatigue life. They also do not rust or corrode, and have no exposed metal that needs bonding. PVC smooth or helically-formed flexible conduits

offer high compression strength and polypropylene conduits are acid resistant and available at a lower cost.

Non-metallic and polymer-coated metal conduits should be considered carefully when specifying for installations subject to high UV exposure. When degraded by UV radiation, incorrectly specified system material can become cracked and brittle, resulting in less impact strength and flexibility.

To avoid this, specifiers should select products designated ‘UV resistant,’ which have undergone extensive UV testing.

There is no technical standard governing UV resistance, so product performance claims can differ drastically. Flexicon, for example, ensures maximum, marketleading protection by subjecting its conduit solutions to 1000-hour Xenon arc testing from UL 1660 (Underwriters Laboratories) to support its claims of UV resistance performance.

Using metallic or composite Though non-metallic solutions offer excellent protection, metallic and composite systems are necessary in applications requiring very high compression or pull-off strength, or heavy duty applications. Composite products such as plastic sheathing on metal conduits to increase the ingress protection, or metal over-braiding on non-metallic corrugated for EMC, or metal threads on plastic fittings can offer the ideal combination of light weight, high strength and fast installation.

Specified correctly, liquid-tight metallic flexible conduit systems combined with flameproof barrier glands can offer the best possible mechanical strength and ingress protection for hazardous areas, with high levels of chemical and corrosion resistance.

These systems are available in nickel-plated brass and 316L stainless-steel, with the latter preferred in installation environments subjected to high levels of corrosion.

In conclusion, advances in cable protection technology mean a wide variety of metallic, composite or non-metallic solutions are now available. By carefully specifying and correctly applying system components, it is possible to commission cost-effective systems that offer the correct levels of performance.

For further information about selecting the appropriate flexible conduit system for your installation, please visit www.flexicon.uk.com or contact flexiconsales@atkore.com Issue 36 PECM

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COATINGS

Applying Premier Premcote Tape System

Aluminising capabilities extended As the leading global supplier of coatings protective against metal dusting, coking, oxidation and sulfidation we have listened to what our customers have told us they need and over the last 5 years extended our furnace capability for long and large components and expanded our capabilities for measurement and control.

Aluminising, correctly processed, remains the most effective long term protection mechanism against metal dusting and we have built our reputation for detailed consideration of all processing requirements up over 30 years.

As the preferred supplier for an increasing number of customer’s and their steam reforming technology, we intend to continue working alongside, whether for ammonia, methanol or hydrogen production, with the next generation of technology developments.

Premier Coatings Gains Environmental Standard ISO 14001:2015 Premier Coatings Ltd, leaders in corrosion prevention and sealing technology, announce that they have achieved the internationally recognised environmental standard ISO 14001:2015.

The certification recognises an organisation’s commitment to reducing the environmental impact of their operations, hereby positively enhancing their environmental performance.

By gaining this award, Premier Coatings Ltd have demonstrated their commitment to working sustainably and have implemented procedures across all areas of the business to ensure their environmental obligations are successfully fulfilled.

Tel: 01233 770663 Fax: 01233 770633 e-mail: enquiries@premiercoatings.com

www.diffusion-alloys.com E: enquries@diffusion-alloys.com

Syrris Orb delivers controlled synthesis of active ingredients An Orb jacketed reactor from Syrris is helping Italian company NIS Materials to reproducibly synthesize new materials used as active ingredients for products such as paints, polymeric coatings and concrete. Marco Marchetti, founder and CEO, explained: “Currently, we do a lot of work with the building and construction sector, synthesizing active ingredients with specific properties – for example, antibacterial or anti-odor products – for use in paints and coatings. Moving forwards, we plan to use our background in biomaterials to expand into biomedical applications. Reproducible synthesis depends on strict control of reaction parameters such as pH, temperature, time and rate of reagent addition, which can all affect the properties of the active ingredient. It is particularly important to control the reaction pH, temperature and stirring, since even slight changes can compromise the end product.”

For more information, visit www.syrris.com/ product/orb-jacketed-reactor

NEW SPOTLIGHT INFRA-RED EMITTER FROM HERAEUS NOBLELIGHT

The new Spotlight infrared emitter from Heraeus Noblelight precisely targets a concentrated beam of infra-red energy onto surfaces of of plastic components which offer difficult access to allow deburring, clenching or welding. As such, it is ideally suited for automotive industry and for all industrial sectors where plastic components need to be further processed after moulding. The innovative emitter will be shown be shown for the first time at the Fakuma exhibition which takes place in October in Friedrichshafen, Germany.

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Heraeus Noblelight offers the complete palette of infrared from near infra-red (NIR) to medium wave carbon technology (CIR). Heraeus Noblelight also carries out tests with specific materials and advises on the choice of the emitter best suited to a specific process.

www.heraeusinfraredsolutions.co.uk Tel: 0151 353 2710 Fax: 0151 353 2719

PELSEAL TECHNOLOGIES’ NEW PLV2020 AEROSOL COATING FEATURES THE PROPERTIES OF VITON™ FLUOROELASTOMER IN A CONVENIENT, 12 OZ. SPRAY CAN Pelseal Technologies, LLC (www.Pelseal.com), a manufacturer of more than 800 high-performance liquid fluoroelastomer coatings, adhesives, sealants and caulks, has introduced PLV2020, a Viton™-based formulation in an aerosol spray can.

PLV2020 enables the quick application of a chemically resistant, rubbery, Viton™ fluoroelastomer coating. It has a higher solids content compared

to other aerosol coatings for better deposition and thickness, so fewer coats are required. As a Viton™ formulation, PLV2020 provides resistance to corrosive liquids including sulfuric, nitric and hydrochloric acids; oil and fuel; hydrocarbons and chlorinated solvents. It exhibits robust performance in a broad temperature range of -40C degrees to +205C degrees. www.Pelseal.com

CONNECTORS & FITTINGS

NERO BOOSTS PRODUCT RANGE WITH STAINLESS STEEL PRESS FITTINGS Nero, the market-leading distributor of stainless pipeline products, has invested in a new range of press fittings, which can be used by installers for both domestic and commercial applications.

The stainless steel Press Fittings range includes elbows, couplings, bridges, adaptors, tees, valves and reducers, from 15mm up to 108mm. With no need for welding or soldering, the fittings can be assembled in situ, offering a safe, fast and cost-effective solution.

The products have a maximum operating pressure of 16bar and a temperature range of -35°c to +135°c, although higher temperatures can be achieved using optional FPM seals. All the fittings come with a blue press indicator which will break off once a full seal has been achieved.

Darryl Spencer-Hicks, Operations Director at Nero said: “This significant investment in our range adds to the 15 product groups we already offer, providing customers with enhanced choice across a broad range of applications.

“The Press Fitting products can be used for installing building services in all types

of properties, so are ideal for construction projects across sectors.

be delivered next day if stocked items are ordered before 4:30pm.

“We pride ourselves on our high levels of customer service, so have also invested in new storage to accommodate the range ensuring the highest levels of stock.”

The Press Fittings range is 316L / 1.4404, WRAS / DVGW approved and complemented by tubes in all sizes to fit.

The new products are available from Nero’s central warehouse in the Midlands and can

For further information or to place an order, visit www.nero.co.uk or call 0121 665 3900.

ENGINEERING CONNECTIONS

5 STAR CUSTOMER SERVICE

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SHAPING THE FUTURE MITSUBISHI ELECTRIC

AUTOMATION TRENDS IN THE PACKAGING INDUSTRY Like many other industries, the packaging sector constantly adapts to market requirements. Changes are being influenced by factors such as regulation, skills shortages and digital transformation. To turn these challenges into opportunities, innovative companies are increasingly relying on solutions such as human-robot collaboration and the use of artificial intelligence to manage intensive data processing.

are complex restart procedures required after an emergency stop or if protective barriers have been opened. Instead, optical safety systems can be applied.

Laser scanners are widely used to monitor defined zones around the robot. “A special feature offered by Mitsubishi Electric is a safety-relevant reduction in the speed of movement for our industrial robots. As soon as a human enters their outer zone they slow down. When a person enters the area where there is a danger of direct contact with the robot, the robot stops immediately,” says Malte Schlüter, describing the solution.

Malte Schlüter, Global Key Account Director F&B/ CPG at Mitsubishi Electric, looks at four main trends that are currently influencing the packaging industry and will go on to shape the future.

Instead of securing an area with light barriers and laser scanners, entire rooms are increasingly being monitored with camera systems. In the future, vision systems equipped with artificial intelligence (AI) will recognize when and where people enter the robot’s workspace and regulate its speed accordingly.

COLLABORATIVE ROBOTS Diversification, personalisation and ever smaller batch sizes cannot always be handled economically via automated highspeed processes in mass production. The corresponding tasks are often transferred to contract packers (copackers), who tend to employ costly human intensive resources to perform complex processing tasks on small batches and premium packaging.

Conventional industrial robots are therefore more likely to play a subordinate role in this area.

A clear trend is the increased demand for collaborative robots (cobots) for direct use next to humans without protective equipment: “This is not about displacing classic industrial robots, but about supplementing them and adding advances in automation - especially in the co-packing sector,” says Schlüter. On the other hand, the support of humans with input from cobots presents an opportunity: Equipped with a vision system, they can relieve people of monotonous, tiring and physically stressful tasks by, for example, correctly orienting parts or lifting loads. In this way, they increase the efficiency and quality of human work.

Cobots are designed from the outset to be used in close proximity to humans, that means they operate with forces and acceleration parameters that are harmless to humans and which are specified in the ISO TS15066 safety guideline. “Mitsubishi Electric is currently developing a new collaborative robot with features including: no risk of injury from crushing edges and a surface that is easy to clean and prevents dirt traps - while still achieving the same repeat accuracy of ±0.02

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mm as our industrial robots. The prototypes are still under testing, but they have already been presented to a wider audience at international shows.” says Malte Schlüter.

A further feature of the cobots in general is their simple control and programming requirements, which can be carried out by trained personnel at the end user company.

This eliminates the ongoing need for external system integrators or programmers.

In addition, they can be used quickly and flexibly in many application areas within the packaging industry. Mitsubishi Electric’s prototype offers various options for “teaching” cobots. These range from force-controlled manual movement of the robot arm to the desired position - to visual programming and user interfaces on tablets or mobile devices for calibration and parameterization.

ROBOTS WITHOUT PROTECTIVE BARRIERS For industrial robots, the market demand is for alternative safety solutions to fences, barriers, cages and cells. After all, these safety precautions occupy valuable production space, mean high additional cleaning costs in hygienic areas, and prevent a meaningful cooperation with workers. In addition, there

In this way, people will soon be able to move freely and safely around robots. With a view to achieving this objective Mitsubishi Electric is already actively working with its partners to develop practical solutions ready to bring to the market.

ARTIFICIAL INTELLIGENCE In robotics, artificial intelligence describes the ability to react appropriately to unforeseen and non-programmed situations.

If, for example, a robot receives a product that deviates from the standard in terms of orientation, geometry or packaging, then without AI it could not identify these irregularities and react accordingly. Robot systems equipped with AI and corresponding vision systems as sensors can now learn to identify these deviations and adapt their processes. Today, the new MELFA FR robot series from Mitsubishi Electric is available with AI functions and can increase the yield in industries such as food and life sciences.

AI is also used where intelligent robots detect quality defects in products to be packaged and replace these with flawless products during the process - even within individual packaging units. Robots that can be moved manually or even mounted on driverless transport systems can also quickly detect their new position and adapt their process sequences using AI.

DATA MINING Against the backdrop of a desire to increase OEE (overall equipment effectiveness) by means of digitalization, there is a high demand for analysis of extracted data (data mining) from production. In the first instance there is a recipe and production data for internal evaluation. In addition, the condition and operating profile of devices like the robot’s components such as servo drives can be recorded. This provides valuable information for instance the status of wear parts and any contamination. The resulting database information then enables predictive maintenance strategies with a significant saving potential in maintenance

costs. To improve these strategies further, Mitsubishi Electric is developing a new edge computing technology called MELIPC that will be fully commercialized in the course of the coming year. It is aiming at leveraging the value of manufacturer’s data through the use of advanced analytic algorithms executed on the edge of the shop floor.

Another important category of process data is the one that is used for traceability and consumer information, especially in the food sector. This can be employed, for example, to prove compliance with the cold chain or to attach origin information to food packaging that can be called up via a QR code. “At Mitsubishi Electric, we can collect all data

from PLCs, controls and drives centrally and process it locally using special edge computing technologies. This reduces the bill for storage space in the cloud in addition to delivering many other advantages for production control and monitoring.

“Robots are far from replacing all manual work in the packaging industry,” summarizes Malte Schlüter. “As fully integrated, intelligent ‘colleagues’, they will help to make tasks more comfortable and efficient though. This is no longer a dream of the future, because we have the corresponding technology right now - and it is economic to use”.

About Mitsubishi Electric With nearly 100 years of experience in providing reliable, high-quality products, Mitsubishi Electric Corporation is a recognised world leader in the manufacture, marketing and sales of electrical and electronic equipment used in information processing and communications, space development and satellite communications, consumer electronics, industrial technology, as well as in products for the energy sector, transportation and building equipment.

Our sales offices, research & development centres and manufacturing plants are located in over 30 countries. eu3a.mitsubishielectric.com/fa Issue 36 PECM

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PERFECTLY TAILORED SOLUTION MK PROFILE SYSTEMS

PROTECTIVE ENCLOSURE MADE FROM 40MM ALUMINIUM PROFILES A toothbrush manufacturer has used mk Profile Systems’ 40 series profile to create a protective device guard for their packaging area. The toothbrushes were already in their primary packaging, so there were no sanitary requirements but the protective guard is located in a typical cleanroom.

The guard, which was all made from the mk 40 series profile, was made entirely to the bespoke specifications of the customer.

The profiles were anodised, the cut edges are blank and closed with sealing caps. The profile slots are closed with sealing strips.

An mk ZRF-P timing belt conveyor was also incorporated into the protective guard. It was crucial to ensure that the enclosure allowed easy access to the interior to allow for maintenance work to be carried out. This was done by incorporating two maintenance doors also out of the 40 series profile, with a locking mechanism for the doors being provided by the customer.

Different panelling made from powdercoated sheets, Makrolon and powder-coated perforated sheets were used, again as per the customer’s requirements.

Finally, the enclosure was mounted on levelling feet, which can easily compensate for uneven floors.

The customer has a perfectly tailored solution to their guarding requirements with integrated conveyor technology, all from one single source. mk Profile Systems offers over 250 different profiles across their 25mm, 40mm, 50mm and 60mm ranges.

Their extensive conveyor range covers over 20 standard conveyor systems for all all types of goods in nearly all factory environments.

The modular nature of the mk system means that all elements of the system work in conjunction with each and can easily be adapted or added to at a later date.

To see the full mk range please visit www.mkprofiles.co.uk or call (01949) 823751.

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ModuLeS and Much More

Packing machine with safety enclosure constructed from clean room profiles Load and unload removal transportation via belt conveyor, timing belt and gravity roller conveyers Transport and filling of cartons, weight measurement via integrated scales Accumulating run with separating function and cyclical operation mk Profile Systems Limited a company of the mk Technology Group Unit 2·Wolds Farm Business Park Kinoulton Lane·Kinoulton·Nottinghamshire, NG12 3EQ Phone +44 (0)1949 823751·Fax +44 (0)1949 81270 www.mkprofiles.co.uk·info@mkprofiles.co.uk Issue 36 PECM

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SOFTWARE ASSISTANCE ABB

COMMISSIONING IN THE FOOD INDUSTRY

When adding an extension to a house, an architect will often use computer assisted design (CAD) software to visualise what the extension will look like. Similarly, commissioning a new system for a food manufacturing plant requires software assistance to plan effectively and with digital twinning, manufacturers can optimize its ongoing operations. Here, Brith Isaksson, of ABB’s food and beverage business, explains.

Planning can be time-consuming, but when adding to an existing building like a house, it could be the difference between a crumbling foundation and your dream home. To make the process smoother, architects employ specialist software that allows them to draw the designs and integrate the electrical and plumbing elements of the existing structure into the plan.

Architects can then review the plans to ensure compliance with regulations, the practicalities of the design and eliminate any potential issues. However, while CAD plans are often used for planning system installations in manufacturing plants, the software is often limited by the variables that arise during operation.

As a result, we’re seeing a shift towards virtual commissioning technology and other forms of simulation software in the industrial sector.

Virtual commissioning allows manufacturers to build and run a new factory process line

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virtually, before building it in the physical world. This includes simulating an exact replica of the line with its current automation system and network in a virtual realm, which is then modified to add in any new equipment. Virtual commissioning allows plant engineers to program robots and automation systems in the virtual world. They then run virtual tests, and any discovered issues can be resolved in advance to significantly reduce costs and the system’s start-up time.

For example, if a plant manager plans to install a new robotic cell to pick product from a conveyor and place the product in a box at a certain rate per minute, the line can be choreographed and tested virtually.

This ensures that the robot can perform the movements and required manoeuvres in conjunction with the flow of product and packaging. With a virtual process architecture, various scenarios can be run, and the automation software programmed without having to stop production on the physical line.

By using virtual commissioning, manufacturers can also eliminate operational inefficiencies in their existing lines to boost productivity. ABB’s Ability™ RobotStudio, can simulate the different processes in a food and beverage plant so that managers can identify what strategies should be revised to provide better quality and increase output.

For the ongoing support and maintenance of equipment, managers can also integrate other simulation software like digital twinning applications. A digital twin works by simulating an exact replica of an asset, subsystem or system and combines digital aspects of the equipment such as the design model with real-time aspects of how it operates and is maintained, to offer insights into the condition of equipment and the likelihood of any part failures.

While virtual commissioning creates a safe space for engineers to test and make sure the right mix of components are being used in their application, digital twinning offers managers further verification of the overall 3-D design. By using simulation software like ABB’s in the planning stages of this process, plant managers can calculate figures such as the optimum use of supply resources to meet consumption schedules, to make improvements in the whole supply chain.

The steps required to extend or adjust your factory are very similar to that of adding to your home. Disruptive delays or problems not identified in the initial stages can be costly, but with virtual commissioning, food and beverage manufacturers can review the final model before deployment to address any issues and avoid any unexpected costs.

www.abb.com

CONTROL & AUTOMATION

PRESENTING THE e-Series.

World’s #1 Collaborative Robot

Fast set-up Collaborative & safe

Easy programming

Fast payback Flexible

Experience the e-Series at universal-robots.com/e-series

The e-Series cobot is designed to boost your productivity regardless of your company size, industry or application. Find out how the e-Series can deliver unmatched returns for your business.

DASH DYNAMICS – YOUR ANSWER FOR BRANDING AND CONTROL PANELS Dash Dynamics understand the need for clear, easily understood graphics for Machinery and Branding.

Using the latest design, printing and doming techniques we work alongside your business to create Resin Domed badges for use on panels and equipment to enhance their appearance and give accurate information on their use. Product branding also requires a bespoke look, that’s where the use of quality Resin Domed sets your products above the normal.

Need low volume production runs, a fast turnaround time? That’s no problem. We are happy to work with single badges and we usually can manufacture and ship the following day. Need higher volume? Just get in touch and we will be happy to offer you a quotation.

Website: www.dashdynamics.co.uk Email: info@dashdynamics.co.uk Tel: 01995 606 158

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LONG TERM GAINS RARUK

A NEW STANDARD FOR COLLABORATIVE AUTOMATION PLATFORMS It has never been easier to create supremely safe, off-the-shelf, tailored collaborative robot solutions that boost productivity irrespective of company size, the nature of its products or production volume. This breakthrough is thanks to new UR e-Series cobots whose unique features allow RARUK Automation to provide highly cost-effective systems – often in combination with other automation products – that promise long term productivity gains.

The new UR e-Series from RARUK Automation comprises three models whose payload is from 3kg to 10kg with a reach radius from 500mm to 1300mm. They all provide significant user benefits and the first is quick and highly flexible deployment.

These cobots are lightweight, space saving and easily applied to multiple tasks without changing production layout.

No special electrical installation is required, the robot runs from a regular power outlet.

It also comes as standard with 32 industrial I/O connectors and Ethernet connectivity.

Unpacking, installing and programming the UR e-Series for its first task typically takes an hour.

Cobots can be moved between applications quickly and are able to re-use programmes for recurrent tasks giving customers the flexibility to automate multiple manual tasks within the production facility with just one cobot. This quality is complemented by a wide and growing range of UR+ installationready end effectors, vision systems, accessories and associated software to meet every configuration and application need.

UR is already well known for intuitive and user-friendly programming but in the UR e-Series, this simplicity reaches a new level.

The patented 3D-interface allows anyone to become a robot programmer without previous experience. A button located on the teach pendant enables the operator to programme a robot by hand-guiding its arm to the desired position, or simply by using the drag-and-drop functions on a touchscreen tablet.

Even the most complex tasks, where accuracy is of paramount importance, can be taught with the new, in-built UR Integrated Force Torque Sensor.

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The UR e-Series makes robotic automation a viable option for SMEs with small batch production as well volume manufacturers who wish to add greater flexibility to their set-up. The technology eliminates the added costs traditionally associated with robot programming and set-up as well as safety guarding.

Naturally the UR e-Series meets the very latest ISO safety standards. Patented safety features allow the customer to fuse human ingenuity with robot competency for accelerated productivity and growth.

All models have 17 safety functions that

include customisable stop time and stop distance limits to ensure safe operation when the cobot works hand-in-hand with operators.

Certified by TÜV Nord all these functions comply with the EN ISO 13849-1, Cat. 3, PLd, and full EN ISO 10218-1 compliance machinery safety standards for unobstructed human-robot collaboration.

www.rarodriguez.co.uk

RS Local

Reduce your downtime With immediate access to thousands of locally stocked products, our RS Locals help you keep your business running smoothly, with our friendly team of experts there to help.

You can also save time with convenient click and collect points and custom-order services which give you same-day access to the parts you need – plus you can even try out the products before you buy.

Find out more

uk.rs-online.com/services

CONTROL & AUTOMATION

AUTONOMOUS MACHINE VISION INSPEKTO

ENDING THE GOLDEN AGE OF THE SYSTEMS INTEGRATOR In 2015, Forbes ran an article that stated a robust systems integrator channel would be vital for businesses to capitalize on the need for Internet of Things (IoT) and Industry 4.0 technology. This has proven to be the case, particularly regarding machine vision for quality assurance (QA). However, we now sit on the edge of an autonomous age that will entirely remove the need for systems integration for machine vision.

Harel Boren, CEO and executive chairman of Autonomous Machine Vision expert, Inspekto explains.

Manufacturers across the globe are adapting to the fourth industrial revolution.

As a result, investment in automation, robots and motion control systems is on the rise, as is the uptake of machine vision for QA. In 2017, German mechanical engineering industry association, the VDMA predicted that growth in German machine vision turnover would rise by ten per cent. Later that year it raised its forecast to 18 per cent growth, corresponding to 2.6 billion euros. Olaf Munkelt, Chairman of the Board of VDMA Machine Vision said of the growth “Machine vision is a major trend. The period of growth will continue.

For years, the European machine vision industry has been conquering new markets and applications. Many great opportunities, such as the smart factory or the car of the future, can only be achieved with machine vision as key technology.”

While this growth is attributed to the drive to increase automation and reduce the opportunity for human error in QA, there are other contributing factors like the public spotlight being cast on high profile product recalls. For example, it was widely reported that poor QA in Samsung’s eagerness to compete with Apple was at the root of the brand’s recall of its Galaxy Note 7 smartphones in 2016. Industry simply cannot be without QA, but what makes it the necessary evil that it is?

INVEST SO YOU DON’T PAY THE PRICE

As industrial manufacturers, across verticals, tiers and geographies experience on a daily basis, there are no shortcuts to

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visual QA. It is always a big investment — in terms of time, money, downtime and internal resources. Each visual QA installation is a fully-fledged project in its own right: starting with a POC on samples, then development of the QA solution, including selection of the ideal components, such as cameras, lenses, lighting components and filters.

Subsequently, the forming of a physical structure, and then installing the machine and completing tedious software set up… It is a complex process that is reliant on the involvement of a systems integrator. Whether it’s a new QA solution, or an adjustment to a new version of the inspected product, every step in the process requires specialist knowledge otherwise it will never leave the ground.

These imperative long solution-creation and setup times inevitably lead to downtime of the production line, as well as temporary reliance on human inspection for however long this process takes. Needless to say, integrators go to great lengths to assure that QA solutions are developed and installed such that lighting and surroundings can be carefully controlled, as any changes will impair function.

THE LIMITS OF TECHNOLOGY

Typically, machine vision solutions are complex, cumbersome to develop and install, leading QA managers to situate them only at the end of a production line or at key junctions within. These inherent limitations often restrict the amount of visual QA inspection that can take place to a single inspection of the final product. This means that if one component is faulty, the entire product needs to be scrapped or amended.

This not only leads to inflated scrappage costs, but also means that vital time and energy has been spent assembling a product that cannot be sold.

Wouldn’t it revolutionize the manufacturing industry if visual QA could be undertaken at all stages of production? Working this way would catch errors in components as they occur and stop their production sooner, meaning the amount of material scrapped (and the work that goes into it) is drastically reduced and the whole product would not need to be completely remanufactured.

Not to mention the grave impact that scrap levels carry to any manufacturer’s bottom

line.

www.inspekto.com/

CONTROL & AUTOMATION

UNIVERSAL ROBOTS PROVES AUTOMATION IS FOR EVERYONE At Universal Robots we are true advocates that automation is for everyone. Our cobots have proved game-changing as they make automation simple, cost-effective and achievable for companies of all sizes, especially SMEs. In fact, one of our customers, B-Loony Ltd, is a great example of just how flexible the cobots are.

B-Loony is a UK SME manufacturer of bespoke promotional products such as burger flags, bunting and balloons, predominantly for high-street brands.

Evolving market demands and rising labour costs meant it needed to significantly increase productivity and efficiency, in order to remain competitive in both the UK market and abroad. Strong demand and short lead times for specific products lines also left B-Loony under pressure to come up with a solution that would allow employees to work faster and to be more reactive to customer demands.

By deploying five UR3 cobots B-Loony has been able to find a solution to these problems. Due to the robotic arms’ flexibility and safety functions, the cobots have been able to slot into the company’s current factory floor with minimal disturbance. The cobots are assisting with a range of tasks

that human operators previously carried out by hand and take on the most routine and repetitive elements of these tasks, freeing up staff to focus on higher value activities such as quality control.

B-Loony’s automation programme has enabled the business to become more competitive. With cobots and the same number of staff it has upped food flag production from 250k to 15 million per year,

and has created over 1,200 miles of bunting in just one year – that’s enough bunting to stretch from London to Casablanca. In addition, the company is achieving payback on each cobot within just nine months.

To find out more visit www.universal-robots.com/case-stories/ b-loony-ltd/

ADVANCED AUTOMATION BY THE SOLDERING EXPERTS More than half a century of experience in soldering and superiority in innovation, allows us to take our customers to the next step in achieving production excellence. The new WTBR 1000 Benchtop Robot represents a oneof-a-kind synergy of precision, reliability, and productivity of soldering tasks.

Highest soldering precision and superior reliability The WTBR 1000 is equipped with Weller‘s high performance Technology Line soldering tools, ensuring consistent quality of solder joints. The solder feeder is designed to be in close proximity to the workpiece (PCB), pulling the wire rather than pushing it through the feeder tube. The robust and sturdy construction ensures that no

sudden movements or vibrations negatively affect the workpiece, the components or the tools.

Maximizing productivity, lowering cost A double drawer system allows continuous production thereby providing much higher process throughput, improving productivity and offering flexibility. The WTBR 1000 allows up to 50% cost saving versus hand soldering.

Easy to learn and use software The WTBR 1000 is operated with easy to learn and use software, enabling operators to start using the unit comfortably and quickly. www.weller-tools.com

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INDUSTRIAL REVOLUTION EU

HOW THE PHRASE WE LOVE TO HATE IS CHANGING PEOPLE’S JOURNEYS WORLDWIDE Little did the three scientists who invented the phrase Industry 4.0 know that the term would become such a global phenomenon just a few years later. However, the resulting global drive to digitalise has been fragmented, with different countries using differing phrases for activities contained within Industry 4.0. Here, Jonathan Wilkins, marketing director at EU Automation, explains why, far from being an issue that divides us, these journeys symbolise the inception of the Fourth Industrial Revolution.

In many ways, it was a trade fair like any other. Except it wasn’t. It was Hannover Messe; the world’s largest exhibition of industrial technologies. As well as being home to thousands of stands exhibiting the latest and greatest developments in areas such as automation, controls, power and renewable energy, the trade show hosted the launch of the phrase Industry 4.0.

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THE BEGINNING

Three engineers held a press conference at Hannover Fair in April 2011 to tell the world about their new vision: Industrie 4.0. Here, Dr Henning Kagermann of the National Academy of Science and Engineering (acatech), Dr Wolfgang Wahlster of the German Research Center for Artificial Intelligence (DFKI) and Dr Wolf-Dieter Lukas from the Federal Ministry of Research and Education, explained that being able to assert oneself as a production location in a high-wage region is increasingly becoming a key issue in global competition.

They said that one of the reasons why Germany has been so successful at mastering the economic effects of the financial crisis is because of the development and integration of new technologies and processes. Going forward, this means getting ready for the, internet-driven, Fourth Industrial Revolution.

THE PACE OF CHANGE

Where the First Industrial Revolution used water and steam to power mechanical manufacturing, the Second used electricity for mass production. The Third used electronics and information technology to automate and now a Fourth Industrial Revolution is using digital technologies to characterise a fusion that is blurring the lines between the physical, digital and biological worlds.

The interesting thing is that, although the revolutions themselves are nothing new, what is changing is the speed at which they are occurring. The First lasted around 80 years, the Second lasted around 44 years, the Third lasted 31 years and the Fourth started less than a decade ago.

However, the pace of change is not uniform.

What is clear is that different countries are on different points on the journey to digitalise and progress is fastest in industries such as financial services, electronics, telecoms, automotive and machinery, it has been slower in areas such as logistics, consumer goods, real estate and construction.

There is a disparity between the rates of adoption of new technologies and awareness about what the Fourth Industrial Revolution offers as well as a lack of a cohesive leadership intended to drive change initiatives. This has resulted in a fragmented system, with the concept of industrial digitalisation, or Industry 4.0, referred to by various names including Society 5.0, Smart Industry, Industrie du Futur, Industria Conectada 4.0, Manufacturing USA and Made in China 2025.

GERMANY

As we’ve already mentioned Germany, let’s look at how the birthplace of Industry 4.0 is faring. It boasts the largest national economy in Europe and the fourth largest by nominal GDP in the world. In 2016, it recorded the highest global trade surplus and it is the world’s third largest exporter.

While the term Industry 4.0 was coined in 2011, this was a culmination of the progress made by the German Government’s own high-tech industrial strategy that was introduced in 2006.

The strategy looked at how the country could become a world leader in research and innovation. It involved the creation of a working advisory group, whose work on cyber-physical systems, mobility, health, energy and production prompted the Government to adopt “Industrie 4.0”. This resulted in the creation of the Plattform

Industrie 4.0, a collaboration set up in April 2013 by three private associations for digitalising industry.

THE UK

Over in the UK, the home of the First Industrial Revolution, things are only just recovering following the financial crash of 2009. Lagging productivity has forced the UK Government to introduce its Industrial Strategy.

The strategy outlines four ‘Grand Challenges’ where Britain can lead the global technological revolution: artificial intelligence and big data; clean growth; the future of mobility and meeting the needs of an ageing society.

Despite an overall fall in economic productivity, the UK manufacturing sector is thriving, but it will be the potential growth of the sector and its use of digital technologies that will ensure the success of wider digitalisation.

The UK has a particularly strong competency in advanced manufacturing sectors such as aerospace, pharmaceuticals, food and beverage, fintech and construction. So, despite some roadblocks, the UK is in a very good position to take advantage of the growth in digital. By maintaining this progress and overcoming the barriers — and simply being less reluctant to adopt new technologies — the UK can once again prosper.

A GLOBAL VIEW

These two countries only scratch the surface of the digital journey made by countries around the world. We’ve compiled analysis and insight on these and many other places, such as Belgium, Denmark, France, Italy,

Scandinavia and Spain in our new book, 4.0 Sight – Digital industry around the world.

Since the publication of our first book, The Book of Obsolescence Management, we’ve been on a journey as a business. Specialising in the supply of obsolete industrial parts, EU Automation has been growing rapidly in the last decade. Having started with a small team tasked with helping reduce downtime for manufacturers, we’ve grown to become a multi-national company with offices in Chicago and Singapore and customers in dozens of countries further afield.

On our travels, we’ve spoken to a wide variety of people and one of the recurring issues that we came across was that different countries are on different points in their journey to digitalisation.

However, far from being an issue that divides us, what we realised was that governments and businesses around the world have given different names to technologies and programmes that we have in common.

These things are largely contained under the umbrella term Industry 4.0, the unifying phrase that describes the Fourth Industrial Revolution.

So, we decided to write this book to serve as a roadmap for the pioneering initiatives and the cutting-edge technologies that are changing the world. From the book, you will gain insights from experts that hail from a mix of industries, the big nine technologies changing industry, as well as find our predictions on how the technological landscape will change in the coming years.

To download a free copy of the full book, visit www.4sightbook.com

Issue 36 PECM

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CONTROL & AUTOMATION

STRONG GROWTH TREND FANUC UK

INDUSTRIAL ROBOT MARKET STAYS ON GROWTH PATH - FANUC EXPECTS AUTOMATION WILL SUPPORT THE OVERALL ECONOMY While fears of recession, trade frictions and Brexit seem to be slowing down the economy in Europe, for the Industrial Robot market the overall picture stays bright. In some parts of Europe a strong growth trend is continuing. “In the first half of our current fiscal year our order volume in all Europe rose by a double digit percentage number and we expect the expansion to continue although it might slow down a bit,” says Shinichi Tanzawa, President & CEO of the FANUC Europe Corporation.

FANUC is one of the leading companies in factory automation, having installed more than 550,000 robots, 4 million CNC controllers and 19 million servo motors worldwide. The company has 263 locations serving 108 countries and employs more than 7,000 people. In Europe FANUC has 22 entities with around 1,400 employees.

According to a recent report by the International Federation of Robotics (IFR) the number of Industrial Robots shipped into the European market might have gone up by 7 percent in 2018. For the years 2019 to 2021 the IFR predicts an average annual growth rate of 10 percent. While at least in the short term a double digit growth has recently become more uncertain because of fears about a slowing down in the world economy, the overall trend for industrial robots stays positive.

“In the past couple of years the Industrial Robot market in Europe has been growing at a very high speed,” says Tanzawa. “It is only natural that we might now see a short term consolidation in some regions.” Still the main drivers of automation are intact. A lack of skilled workers, an increase of labour costs and the development of ever more capable industrial robots.

Among the most promising trends throughout the European continent are collaborative robots (Cobots). While big international manufacturers have already been experimenting for some years with collaborative robots in their production, now the technology becomes more widespread within different industries. “We increasingly see more demand coming from small and

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mid-size companies, even from companies who have not been using robots in their production in the past,” says Tanzawa.

While a handful of robot makers are competing in the market of Cobots, FANUC prides itself of having the widest and most reliable range of collaborative robot models on offer – ranging from the small CR-4iA that can handle loads of up to 4 kg and for example be used for small electrical parts transfer and assembly up to the CR-35iA that can lift loads of up to 35 kg and assist workers in heavy lifting tasks without the need of special safety equipment like protective fences. “The interest in collaborative robots is strong all over Europe,” Tanzawa explains.

FANUC itself takes pride in owning one of the most automated production sites in the world. The company uses robots for various tasks at its Headquarters in Japan.

Automation has helped the company to achieve a high efficiency and grow alongside with its customers in the manufacturing

industry all over the world. “We expect Robotization to support the growth of the European economies further,” says Tanzawa.

But while automation has helped to partly cover the shortage of skilled workers, now that lack of specialists is starting to hold back the process of automation itself. Tanzawa: “In most European countries that we cover we see a lack of robot programmers and engineers. That is hampering companies from automating their production sites at the pace they would like to.”

FANUC and WorldSkills promote the development of skilled workers with first international championship for robot programmers planned To overcome this shortage and to help the economies in Europe grow by improving the efficiency of production, the education in schools and universities will play a big role”, says Tanzawa. To help promote these important skills, FANUC has embarked on a Global Partnership with WorldSkills.

WorldSkills is an international skills competition organization that has been promoting the qualification of skilled workers for decades. Together the two partners are planning to hold an international championship on robot programming in the Russian city of Kazan in August 2019.

WorldSkills has been committed to the recognition of professional skills since 1947.

Through skills competitions in 80 Member countries and regions, as well as through the world championships of skills, WorldSkills promotes skills excellence around the globe. WorldSkills builds confidence in young people, empowers communities, and helps to fuel economies through skills development.

The next WorldSkills Competition will be held in the Russian city of Kazan in 2019. For the first time Kazan will feature an international competition in the discipline of robot

programming. While this championship is a pilot, FANUC and WorldSkills hope to establish it as a regular international competition in the future. In total, Kazan is expected to attract participants from around 60 countries and regions as well as 250,000 spectators at all venues.

“FANUC has more than 40 years of experience in developing industrial robots,” continues Mr Tanzawa. The company has installed more than 550,000 robots in factories worldwide. “We are very excited to be a WorldSkills Global Partner and to give young people an opportunity to learn more about robot programming”. FANUC itself has established training centers at many of its worldwide facilities. There FANUC offers training for customer employees in the operation and programming of industrial robots. “We hope that participants in the WorldSkills competition will be able to use their knowledge to improve their career opportunities,” adds Tanzawa.

“FANUC demonstrates that the future of professional skills is shaped by innovation and automation,” says Alexander Amiri, Director of Sponsorship and Partnership at WorldSkills. “FANUC’s involvement as a WorldSkills Global Partner helps young people around the world to develop the skills and pioneering spirit that are needed to respond to changes in production”.

WorldSkills and FANUC have already worked together successfully in the past on the national level. In France, for example, the two partners have organized national industrial robot competitions.

For more information visit FANUC and WorldSkills. www.worldskills.org www.fanuc.eu/uk/en Issue 36 PECM

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ELECTRICAL & ELECTRONICS

STRONG GROWTH TREND FESTO

SPACE AND COST ISSUES RESOLVED WITH DLGF FLAT RODLESS CYLINDER FROM FESTO Festo already has the widest range of rodless cylinders available, but it is broadening customer choice even further with the introduction of an outstanding new, clean line variant. Called DLGF, the new rodless cylinder is designed to significantly reduce design time and cost in applications where space is at a premium.

Rodless pneumatic cylinders are typically used where mounting space is restricted.

They eliminate the protuberance of the barrel of a standard pneumatic cylinder by coupling the internal piston within the cylinder barrel to the external carriage via an axial slot. The piston and carriage run the whole length of the barrel, with the air pressure being retained by a seal running the entire length of the cylinder. There is only a short ‘dead space’ at either end of the cylinder to accommodate the end caps and cushioning arrangement – saving nearly 50% of the length of a standard piston rod arrangement.

The DLGF rodless cylinder from Festo has been designed to further reduce the space envelope and lower costs with awardwinning1 innovative design features.

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It is suitable for light to medium loads and features an ultra slim oval profile. Available in stroke lengths of up to 1000mm, the DLGF is available with piston areas equivalent to diameters of 20, 25, 32 and 40mm. It is perfect for applications where installation space is at a premium, including pick-and place, small parts transfer and circuit board handling.

In developing the DLGF rodless cylinder, Festo focussed on delivering high performance at a very competitive price.

The DLGF uniquely offers PPS self-adjusting cushioning, ensuring optimal damping regardless of the mass being moved. This saves setup time and makes processes more reliable by eliminating excessive shock loadings and vibrations that can adversely affect machine performance and product reliability, as well as generating unnecessary noise.

New sealing technology reduces air leakage, delivering lower operational costs and longer service life.

The DLGF saves designers a lot of time. It is highly configurable, providing a wide choice of supply port positions that enable piping to be routed out of the way, increasing mounting flexibility in tight spaces.

Shock absorbers can be specified or fitted later if required.

Highly configurable, the Festo DLGF rodless cylinder includes integral mountings and interfaces to reduce design time and cost and improve reliability during operation.

By considering the DLGF as part of a system rather than just as a standalone component, Festo has removed the need for mountings and interface blocks, eliminating the time and cost of designing and machining additional components.

Instead, the carriage provides an interface on the top for precision pneumatic slides such as the new Festo DGST – for use in an X-Z combination, for example – or for up to three compact cylinders on the side face. In addition to reducing time and cost at the design stage, integral mountings like these increase accuracy and repeatability during operation and eliminate the mass and load

offset of extra mounting plates, which can increase wear and shorten operating life.

Coupling two DLGF units together couldn’t be simpler: connect two cylinders to create a long-stroke gripper or use two cylinders of differing strokes for intermediate positioning applications, i.e. for a 3-position traverse operation.

Specifiers and machine builders can quickly identify the best DLGF option for their application by inputting just four parameters into the Festo Product Configurator. A large range of standard models are available exstock to minimise lead-in times.

About Festo Festo is a leading international supplier of automation technology with a turnover in 2017 of around €3.1 billion.

Festo employs about 20,100 people worldwide and is a proven innovator and problem solver in the field of pneumatic and electrical automation where it has established itself as the performance leader. Festo offers over 30,000 pneumatic and electric products for factory and process automation technology which can be tailored to specific customer needs in a variety of modular programs.

Festo Industrial Automation’s innovative strength is demonstrated through the introduction of around 100 new products being launched every year. The company invests over 8% of its turnover in R&D resulting in over 2,600 patents held worldwide. For more information about the company’s products and services, please visit: www.festo.co.uk For more information and technical data, visit: www.festo.co.uk/dlgf Issue 36 PECM

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ELECTRICAL & ELECTRONICS NEWBURY ELECTRONICS APPOINTS JOHN ROWLEY AS MANAGING DIRECTOR

Newbury Electronics, a leader in the provision of bare PCBs, assembled electronics and electronics design, has announced the appointment of John Rowley as Managing Director.

The role was previously held by Philip King, who now becomes Chairman. John brings with him nearly 20 years’ experience in the electronics sector.

“I am excited about taking on this pivotal role at Newbury Electronics, a company that has gone from strength to strength under Phil’s leadership. With over £3.5 million pounds’ worth of capital investment in the last few years and more to follow in the next few months, the company is one of the best equipped in the country to meet the demands of modern electronics engineering production and deliver a comprehensive and reliable service

to both new and existing customers,” said John Rowley.

Philip King, said; “John has only been here a few weeks but already he has brought new energy and ideas to the business. I will be less involved in the day-to-day running of the company but look forward to supporting John and seeing how he takes the company forward to the next stage of its development, including honouring our commitment to invest in the company to ensure the highest level of production standards.”

To learn more about the company’s capabilities visit www.newburyelectronics. co.uk or watch www.youtube. com/embed/l3oYzWgIouU

We are Building Energy Efficiency for the Future Sandford Electrical Services Ltd.’s been providing BEMS and electrical control panel consultation, design, and manufacturing services since 1989. Everything is done under one roof so things tend to be streamlined, quick, and transparent.

We are also one of the few UK companies to be BS EN 61439 accredited meaning you are ALWAYS safe in our hands!

Sandford is a premium brand. But savvy constructors have worked out that investing in high quality BEMS and electrical control panels adds enduring value (and cache) to their build.

We’ve worked on some of the most iconic and complex building projects in the UK. We can do the same for you.

Contact us on 01628-668-808 www.sandfordelectrical.co.uk

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EC CENTRIFUGAL FANS WITH MOTOR ENCLOSURES

Cooking contaminates the surrounding air with substances such as grease vapors and combustion gases, whilst also generating a lot of heat and moisture. That makes the installation of Air Handling Units (AHUs) necessary in commercial kitchens, in order to extract cooking odors while also supplying fresh air from outside.

For this application, ebm-papst has developed a centrifugal fan with an EC motor outside the air flow.

TME Electrical Regular maintenance and servicing is essential for the Safety and Performance of machine tool equipment. We provide top- quality machine tool Servicing, Fault Diagnosis, Maintenance, Upgrades and ReLocation also Spindle and Axis issues. We also provide Industrial Installation Services and Certification. Company was started in 1986 and we have a wealth of experience in Machine Tools/Production Machinery and Industrial Installations.

All Maintenance Programmes are undertaken by our experienced and trained specialists.

You can also rely on us to provide a Preventative Maintenance Programme tailored to each Machine/System and on site machine tool monitoring while in Production and full Commissioning capabilities.Discuss your requirements with our staff and we will provide you with a customised service. All our services are affordable and hassle-free. We serve customers across the North East and UK. 01642 822 188 07831 538924 www.tmeelectrical.co.uk

SPECIAL REQUIREMENTS Fans used in AHUs have to satisfy special requirements. According to VDI guideline 2052, which concerns ventilation systems for kitchens, their motors may not lie directly in the path of air flows bearing particulates.

www.ebmpapst.co.uk

Space-saving DIN-Rail power supplies available from Foremost Electronics Foremost Electronics, the specialist importer and technical distributor of electromechanical products introduce the IDEC PS5R Series of space saving DIN-Rail mounted switch mode power supplies offering 5V, 12V, and 24V outputs at up to 10A. The slim fitting enclosure sizes range from 22.5mm to 60mm with optional brackets for panel mounting. All models are CE marked, have UL and TUV safety approvals and are RoHS compliant.

Foremost offer a very wide range of products including 19” cabinets and electronic equipment enclosures, cable entry systems, pushbutton, rotary and emergency switches, circular connectors, advanced LED lightguides, keypads and IP joysticks.

To see the full product range available from Foremost, please visit www.4most.co.uk call +44 (0)1371 811171 or email sales@4most.co.uk

ELECTRICAL & ELECTRONICS

THE RETRACTOR OLSON ELECTRONICS

WE ARE GLAD THAT WE DIDN’T HANG AROUND! Following on from the exciting launch of Olson’s Retractor application especially brought in by customer demand for our Suspended PDU’s! We are delighted with the outcome and very pleased we could add something of such high demand to our portfolio that has been extremely beneficial for our customers. The success of this launch has been tremendous and since then we are only finding more products and PDU designs to keep our customers happy. We take great pride in what we do and of course we want to share the success stories with you.

The Retractor is ideal for industrial applications where a suspended, strong and compact Power Distribution Unit is required and since the launch just over a year ago, we really have noticed all kinds of places where such an application is making everyday power needs much easier and accessible without taking up much space at all or being in the way. The likes of Hospitals, Tyre Shops, Broadcasting Studios, Garages, Universities, Clinical environments, Buildingsite’s, Industrial Factories, workshops and so on… Whoever knew this could be used in so many places!

The Retractor option allows the Suspended Unit to be lowered to the required working position, locked in place and then retracted back up when it is no longer in use. If you do not require the units to retract, we offer chain and standard cable which is also very popular, particularly in the more industrial/ heavy duty environments. We can also cut the chain / cable to any length required.

The rise and fall operation of the product is also a much safer and easier option, particularly in busy environments. The maximum distance of travel is 2m and the end stop can be moved to adjust the starting height. Olson also offering a “spring” cable option to go with The Retractor unit to connect the Suspended Unit to a ceiling mounted power point. Three cable types are available; 1.5mm², 2.5mm² or 4mm² (to suit the rating of the socket on the unit) with

bare ends or fitted with a 13Amp / 16Amp / 32Amp plug as required. The cable length from the Retractor is 5M, allowing further cabling above the unit and retraction system.

The suspended PDU’s have a variety of sockets available, we have the standard UK 13 Amp (BS 1363) sockets which are often fitted with USB ports, meaning you can multitask while you work. We also have 16 Amp, (IEC 60309/BS 4343), 32 Amp (IEC 60309/BS 4343), available in 110V or 230V but of course we can modify the units to suit whichever socket types the customer requires. The units themselves are cube shaped and they are most certainly one of our more talked about products. These units allow maximum versatility and can allow for up to 8 sockets per unit. The units are not particularly heavy but they are easy to carry because they have a handle at the bottom of the unit, allowing for easy transportation.

This Retractor is extremely useful and the convenience of this product is second to none, it takes our suspended PDU range to a whole new innovative level. Here at Olson we are a customer focused company and who else is better to ask feedback from than our customers. We care about our customers’ needs and it’s great to be able to let people know we have something that will make a difference to how our PDU’s can be used. Being a British manufacturer, product development is at the forefront of our business and day to day activities and introducing new solutions that will enhance our products further is something we love to do and will continue to do.

Along with this innovative new product, we have recently added new designs to

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our Suspended PDU’s such as units with compressed air distribution and segregation in the units for Data usage which have taken off just as well as the Retractor.

We didn’t stop there, we have also added Floor Boxes and Basket Tray to our range and the Floor Boxes are perfect alongside the Olson range because we have so many different socket and plate options and different setup combinations and can even design custom Floor Boxes where requirements are a bit more specific. We can also pre-wire and fit different types of connection cables such as Electrak for example.

With 57-years of British manufacturing and Olson being the market leader of PDUs and highly regarded within the industry, we can see the new additions being welcomed by all of our current and future customers.

Marissa Maxwell of Olson Electronics told us more about the company’s core strengths: “We are one of the remaining few British manufacturers and we pride ourselves on our in-house design and production capabilities,” she commented. “Our focus has always been on quality and reliability, we really do go out of our way as much as we can for our customers often meeting short deadlines and crucial deliveries. We can provide a fast delivery service (generally next day on most items)”.

To conclude this article, head over to the website now to purchase The Retractor and Suspended socket PDU’s, don’t hang around, we didn’t!

T +44 (0)20 8905 7273 sales@olson.co.uk www.olson.co.uk

POWER DISTRIBUTION UNITS

SUSPENDED UNIT

THE RETRACTOR

AVAILABLE NOW! YOU ASKED, WE LISTENED. Designed Designed and and Manufactured Manufactured in in the the UK UK

+44 (0)20 8905 7273

sales@olson.co.uk

www.olson.co.uk Issue 36 PECM

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DISTRIBUTOR FOR ICOTEK GMBH FOREMOST ELECTRONICS

ICOTEK CABLE ENTRY AND EMC SYSTEMS NOW AVAILABLE FROM FOREMOST ELECTRONICS

Foremost Electronics, the Essex based specialist distributor of electromechanical components, has been appointed as a distributor for Icotek GmbH. Icotek have been developing innovative cable entry and EMC cable shielding systems for over 15 years, hold a number of patents and are designed-in to global OEMs and leading companies in a wide number of industries.

Icotek products now available from Foremost include ATEX and railway cable entry systems specified to EN 45545-3, cable entry frames and glands for cables with connectors fitted, cable entry plates for cables without connectors, brush

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cable pass-thoughs, strain relief and cable management, EMC cable shield clamps and the CONFIX cable conduit system.

Applications for icotek products include machine tools, railway technology, wind turbines, solar technology, vehicle construction and packaging machines, automation and robotics.

Alan Cook, Managing Director of Foremost, comments, “Wherever electric lines, pneumatic and hydraulic hoses or optical fibre have to be securely routed into a machine, a plant or a control cabinet the icotek systems provide a reliable solution.

Icotek products provide tight sealing and provide superior strain relief.

For applications that have the possibility of extreme contamination by water, dust, vibration or extreme temperatures icotek offer reliable, cost effective solutions.�

To see the icotek products available from Foremost, please visit www.4most.co.uk call +44 (0)1371 811171 or email sales@4most.co.uk

4Most Electronics: Importer and specialist distributor of E-MECH products

CABINETS & ENCLOSURES UK Primary source and Channel partner for nVent SCHROFF nVent SCHROFF electronic cabinets are designed to help you keep your systems running smoothly for the long term.

Including industrial controls, electrical components, data communications and electronics in virtually any environment.

Thousands of standard products as well as tailored solutions with the lead times you need to keep your project on schedule.

19 Inch Cabinets

Metal Enclosures

Systems & backplanes

Online Configurator

Industrial & Commercial, Cooling / Heating, PCB Accessories & Retainers, Subracks, Cases & Front Panels, Power Supplies and accessories.

View the complete product range online: www.4most.co.uk For further details please call or email us on: T +44 (0) 1371 811171 E sales@4most.co.uk W www.4most.co.uk Part of the 4most Electronics Technology Group: evconnectors.com | enclosures4u.com | ipjoysticks.com

FACILITIES MANAGEMENT

Cost effective industrial and commercial cooling Evaporative cooling is the perfect solution when cooling large commercial and industrial buildings, drawing 100% fresh air from outside.

Easy to install and maintain, evaporative coolers are up to 80% cheaper to run than traditional air conditioners, using only water and electricity, with COPs>10. For this reason, they are particularly suitable for industrial plants, warehouses or semi-open areas, also available for spot cooling in order to cool particular spaces that are hot and uncomfortable to work in.

Seeley International is world leader in designing and manufacturing highly efficient evaporative cooling solutions. Come and choose the solution that best suits your needs!

Stand A315, Southern Manufacturing.

Email uksales@seeleyinternational.com or visit www.seeleyinternational.com

Are you worried about Forklifts skidding and bringing in dirt and water?

If you have forklift trucks moving in an out of your warehouse or facility frequently throughout the day, the wheels are likely to be bringing in dirt and water from outside, especially in wet weather. This can lead to slips and falls, an unclean environment and the risk of forklifts skidding. Fortunately, there is a solution – Waterhog Forklift Mats.

Forklift mats are designed to scrape and wipe forklift wheels as they drive over them to prevent dirt and water being tracked inside and around the warehouse. By drying the wheels this can also prevent forklift trucks from skidding and damaging fixtures, fittings, and goods. They are designed to make your facility or warehouse both safer and cleaner.

For further advice or to place an order, call 0121 313 6748 or visit www.mats4u.co.uk today.

Fraser Technologies Fraser Technologies are proud to have supported the cleaning industry for last 50 years. They continue to offer technological advances, adapt to legislative changes and embrace environmental challenges and are now considered one of the leaders within the Precision Cleaning industry. They offer a wide range of new generation chemistries and both solvent and aqueous cleaning systems.

Companies from the aerospace, electronics, medical and automotive industries have chosen to work with them because of their expert knowledge, superior trial facilities and their first class after sales service.

They are proud to announce the launch of our new standardised range of equipment, which they revealed at Surface World 2018 and they have been overwhelmed by the uptake from customers as this range provides them with a simple, innovative and cost-effective exceptional cleaning process.

Tel: 01506 443058 Email: sales@frasertech.co.uk Web: www.frasertech.co.uk

SIMPLE GREEN® THE SAFER ALTERNATIVE FOR HIGH PERFORMANCE CLEANING Finding a cleaning product that is safer for the environment and employees whilst still being powerful and effective can be a challenge.

For many organisations in different industries around the world, SIMPLE GREEN ® is the answer - trusted globally for high quality, environmentally safer cleaning and degreasing products.

Solvent-free SIMPLE GREEN ® is non hazardous, breaks down dirt, grease and grime and is: • Kinder to the environment • Safer for employees • Gentler on equipment, metals, plastics and coatings From general all purpose cleaning to degreasing engines, manufacturing equipment, removing machining oils, or maintenance and repair operations on aircraft and wind turbines, SIMPLE GREEN ® concentrated cleaners and degreasers do it all.

Call 01825 740575 to find out more or visit www.simplegreen.co.uk Simple Green UK: info@simplegreen.co.uk biodegradable ~ non-toxic ~ non-hazardous ~ non-flammable ~ non-corrosive ~ non-abrasive - VOC compliant

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Hilsonic Hilsonic is is aa specialist specialist in in the the supply supply of of ultrasonic ultrasonic cleaning cleaning equipment equipment for for the the powerpower7HO 7HO generation generation and and ZZZ KLOVRQLF FR XN ZZZ KLOVRQLF FR XN marine marine industries industries Issue Issue 36 PECM 87 Issue 16 16 PECM PECM 15

FACILITIES MANAGEMENT

LIQUIDS AND LEAKS ECOTILE FLOORING

ADVICE, RECOMMENDATIONS AND PREVENTATIVE TECHNIQUES

In the 22 years since the launch of EcoTile Flooring the most common questions we are asked are will liquids get underneath the tiles, how can I prevent the ingress of liquids under the tiles and what will happen if liquids get under the tiles? The answers to these questions all depend on the type of liquid, the volume of liquid and the maintenance regimes in place within your facility and the easiest way to answer these questions is as follows: 1. The joints on our EcoTile interlocking floor tiles are extremely tight and will prevent the vast majority of liquids from penetrating under the tiles, general cleaning will not create an issue nor will occasional spills and leaks.

In the event that any liquids do get under the tile it will not cause a problem in the vast majority of cases for the following reasons: 2. The tiles allow the sub-floor to breathe, this is a key benefit of the EcoTile system and one of the primary reasons EcoTile is perfectly suited for installing over old, oily, damp or contaminated surfaces. If you try and cover / seal a floor that has moisture or contamination

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within it the moisture / contamination will try to escape (hydrostatic pressure) and this is the primary cause of floors failing (delaminating, blowing and lifting). Because EcoTile allows the floor to breathe the moisture contamination can evaporate through the tile joints meaning that the floor will not lift.

3. The tiles are manufactured from PVC (Polyvinyl Chloride), the chloride element of the tiles is a biocide (the same family of chemicals that are used to keep swimming pools and water clean).

4. The tiles are designed to be lifted and re-laid as and when required so if you do experience a leak or spillage it is quick and simple to lift the tiles, mop up the leak and relay the tiles if required (this is just as simple and as quick as if you had to clean up a spill or leak on a normal concrete, painted, resin or epoxy floor).

Best Practice & Recommendations for Creating the Perfect Low Maintenance Industrial Flooring EcoTile is tough, smart and easy to install with minimum disruption.

Floors – Specifically designed for high foot traffic floors Dr Schutz Secura Hard Sealer offers excellent resistance to heel marks whilst also making day to day cleaning easier and offering enhanced antislip characteristics, Fulfils the requirements of EN 14904: 2006 / DIN 18032 – Surfaces for Sports Areas – Indoor Surfaces for Multi-sports use.

6. Cleaning Methods & Processes – Using the correct cleaning chemicals, cleaning methods and cleaning equipment will make a huge difference.

7. Use the best cleaning materials in the correct concentration (using too much detergent / cleaning agent is worse than using too little). We recommend the Dr Schutz range of cleaners and sealers.

8. Use the correct cleaning equipment, a rotary scrubber dryer with a red or green cleaning pad will save a vast number of cleaning man hours and the pay back on your investment in the correct equipment will be amazingly short.

9. For smaller areas use a flat head mop system with a two compartment bucket to separate the clean and dirty water. Ecotile Cleaning Guidelines

CONCLUSION The tiles are ideal for covering old, dusty and contaminated floors but a few small and simple adaptations and forward planning can make a huge difference to the performance, maintenance and appearance of your new EcoTile floor as well as help you save money and enhance your quality standards and health and safety.

1. Plan for Leaks and Spills – Machines needs liquids such as oils and lubricants to function properly and unfortunately machinery will leak. If your process involves anything that uses cutting fluids or lubricants that will leak consider sitting the machinery in a drip tray.

This simple, low cost and quick solution delivers amazing results, minimizing leaks, saving money, improving health and safety, enhancing both the manufacturing environment, reducing cleaning and maintenance costs as well as being environmentally sound and good practice. Please talk to us about the drip tray solutions we are able to provide.

EcoTile is an exceptional flooring solution that is ideal for almost any internal flooring application that overcomes many of the issues encountered when compared to traditional resin and vinyl based floors. EcoTile performance, durability and appearance can be further enhanced by the adoption of good practice techniques including the use of drip trays, application of the appropriate sealers and finishes and good cleaning and house keeping techniques.

https://www.ecotileflooring.com/

01732 762338

www.darcymonitoring.co.uk

Prepare & Protect Your New Floor – EcoTile is simple to keep clean and maintain but you can make your job even easier by following these simple recommendations: 2. General Purpose Applications – Apply one to two coats of a good quality polyurethane floor sealer (e.g. Dr Schutz PU NEO water based floor sealer). A hard wearing sealing film with excellent elasticity and good resistance against chemicals. The sealer will significantly reduce dirt adhesion making cleaning much easier and quicker as well as creating a better moisture proof barrier whilst allowing the floor to breathe.

3. Protection from Staining (Rubber Tyres, Dyes and Inks) – For floors such as garages, Chemical & Printing Plants, Hair Dressing Salons etc. we recommend the application of Dr Schutz Anti-colour sealer.

This hard wearing sealer creates a chemical resistant barrier that will prevent staining of the floor that can be caused by the chemicals, plasticizers and dyes that can be found in rubber tyres, dyes various manufacturing environments. The sealer will significantly reduce dirt adhesion making cleaning much easier and quicker as well as creating a better moisture proof barrier whilst allowing the floor to breathe. Dr Schutz anti-colour sealer 4. Protection & Hygienically Sealing EcoTile for Applications within the Food, Drink & Healthcare Sector – If you are looking to get all the benefits EcoTile offers including speed of installation and minimal disruption and downtime but also want a seamless hygienic flooring apply Dr Schutz Medica Hard Sealer. This metalised cross linked polymer floor finish will seal your floor creating a hygienic finish that is highly resistant against disinfectants and compounds containing alcohol. Dr Schutz Medica hard sealer

Firewater Pollution Control Valve Contain firewater within site drainage system Can you contain firewater within your site drain network?

Can you isolate drains at times of high risk?

Can your system be automated?

Can you seal your site drain system in seconds?

Instant drain isolation

Use to contain firewater runoff

Automated or manual operation

Retain pollutants and spills on site

5. Specialised Floor Sealer for High Traffic Public Buildings & Sports Issue 36 PECM

89

FASTENERS & FIXINGS

INNOVATION IS KEY STAR FASTENERS

NEW RIVDOM TWO SF® BATTERY TOOL – FOR MAXIMUM POWER IN MOBILE RIVETING! Star Fasteners products and services take on the fastening challenges that businesses face today. ” We are committed to supplying customers with the highest quality and most innovative fastening solutions on the market and are continually improving and expanding our portfolio to ensure that it remains at the forefront of the industry and ahead of modern assembly requirements” explains Dan Starbuck, director at Star Fasteners.

“We are the UK’s largest Huck® fastener distributor and therefore are used to working with trusted manufacturers of quality brands. That is why we decided to work with VVG Befestigungstechnik to design a powerful structural fastener battery operated tool that meets the needs of a demanding manufacturing assembly process.”

RIVDOM TWO SF INSTALLS LOCKBOLTS AND STRUCTURAL FASTENERS The Rivdom TWO SF comes with two batteries, battery charger & heavy-duty Sortimo L-Box.

Huck® Magna-Grip

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Rivdom TWO SF technical specifications Features

Specification

Product

Pin & collar/blind fastener

4.8mm/6.4mm

Magna-Grip® C6L® C120L® Hucktainer® Magna-Lok® Auto-Bulb® HuckLok® Magna-Bulb® PentaLok

Maximum charging time

1 hour

Weight

2.3kg (tool and battery)

Working power

More than 20,000N

Voltage

20V

Huck® C6L

FEATURES AND BENEFITS Battery – Two RivdomPLUS 20v (4Ah) Li-Ion batteries deliver plenty of power. Designed for efficiency and extended run times, making applications faster.

Motor - Newly developed brushless BLDC direct current motor ensures improved tool life Accessories - Takes Huck® nose assemblies Comfort – a lightweight, ergonomic design ensures uncompromised user experience Quiet Design – Sound emissions LpA <65 / 3K / LWA <76 / 3K[dB] for use in noise restricted areas Large Collector Bottle – quick half turn removal, collects spent mandrels so that they can be disposed of safely The newly developed brushless BLDC direct current motor for Rivdom TWO SF 20V, presents itself with an almost wearless, durable life cycle.

With an enormous setting force of more than 20,000N; it effortlessly installs steel Hucktainer’s which requires installation forces in excess of two tonnes.

The motor’s low power consumption design reduces heat build-up, which in turn increases its efficiency and effectiveness.

This ensures that the battery runtime is maximised, therefore prolonging operating times.

Star Fasteners have recently become a distributor for the VVG’s Rivdom tooling range and is the exclusive UK and Ireland distributor for the Rivdom TWO SF. “We have invested in both the design process and a fully stocked tool room so that we can offer a quick and cost-effective service & repair facility. We have also added Rivdom TWO SF tools to our hire fleet so that they can go out on demonstrations”, explains Dan.

Huck® Magna-Lok

Supplied with a quick-charger, the Rivdom Two SF batteries are fully charged in 60 minutes. Batteries have an indicator panel to show their remaining charge capacity. All 12V, 16V and 20V batteries of the Rivdom family can be charged using the same charger.

LIGHTWEIGHT, POWERFUL AND TOUGH Although light in weight, the tough casing makes the Rivdom Two SF resistant to damage. It is a high-quality modern riveting tool capable of enduring tough environments and has already proven itself in a variety of demanding engineering applications. With a professional performance and the added convenience of being battery powered it is proving to

be a popular choice with service teams and assembly lines. It is an invaluable tool for working in areas where there isn’t any power to the site. It also allows ease of movement as it can be manipulated into confined space and there is no airline to get tangled!

Historically pneumatic tools were always chosen due to their strength properties.

However, technological development and innovation in both batteries and motors have really closed the gap in recent years. Businesses are now looking at the health and safety benefits of swapping predominantly to battery tools. This include noise reduction and trip hazards on trailing airlines. The Rivdom TWO SF has become an equal rival to some of our most popular pneumatic tools.

“A key part of the design for the new tool was the ability for it to take Huck nose assemblies,” mentions Dan. “This highly powered structural fastener battery tool has been on trial in demanding manufacturing environments for just over a year now. It has comfortably tackled installing structural rivets such as Magna-Lok® and quarter inch diameter pins and collars including Hucktainer® Lockbolts. Our customers are really pleased with the tool’s overall performance” concludes Dan.

Email: sales@starfasteners.co.uk Tel: +44(0)115 9324939 Web: starfasteners.co.uk Issue 36 PECM

91

FASTENERS & FIXINGS

NEW RANGES OF STAINLESS AND SPRING STEEL FASTENERS SD Products Ltd is a third generation family owned business with over 40 years of experience as a stockist distributor of specialist fasteners, we supply product across all industries. The corner stones of our business are Quality Products at Competitive prices with Service and Supply requirements tailored to our customers’ needs. As our business continues to grow we constantly aim to expand our extensive product catalogue.

A brand new range of 12-150mm safety clips is now available from SD Products website.

These fasteners are manufactured from high grade spring steel, offering excellent stress and corrosion resistance, as well as ability to withstand considerable forces without any distortion. High yield strength of spring steel in our safety clips allows them to return to their original shape, even after substantial deflection, twisting or compression, without suffering any significant deformation. Safety clips are well suited for both domestic and industrial applications and can be easily installed or removed by hand.

shank of the bolt acting as a dowel, pinning the joint against sideways shear forces. Our connector bolts are suitable for a variety of furniture applications, flat low profile bolt heads allowing for a decorative finish.

Several new lines of stainless steel connector bolts and nuts have been added to our furniture fastener range. Connector bolts are designed to be used with connector caps nuts - nut applying an axial clamping force and the

We have increased our range of mild steel slab base t-nuts and added a new range of stainless steel 4 pronged t-nuts.

T-nuts have a wide range uses – ideal for automotive, domestic, furniture and industrial

applications. Durable, reliable and low in cost, these fasteners are designed to securely anchor particle or composite materials like wood and plastic to a workpiece. Produced from high quality mild and stainless steel, t-nuts from SD Products are sturdy and hardwearing.

www.sdproducts.co.uk

TR LAUNCHES THE EPW, A SELF-EXTRUDING HIGH STRENGTH SCREW FOR THIN SHEET METAL Depending on size, the minimum economical manufacturing quantity is approx. 20,000 pieces. A fully interactive animation of the EPW and how it works can be viewed on the dedicated product page on the TR website: https://trfastenings. com/products/product-innovation/epwscrew

TR Fastenings (TR), global specialist in the engineering, manufacture and distribution of industrial fasteners, has designed, developed and patented a new fastening solution, the EPW thread-forming screw for thin sheet metal.

The EPW screw is a self-extruding, high strength thread-form fastener which creates its own female thread in punched sheet metal, thereby dramatically reducing assembly times and costs. The screw works by being aligned to the pilot hole in the sheet metal, where it then forms the extruded collar, combining the forming of the thread and the creation of a strong extruded profile, before finally tightening and clamping into the metal.

The key benefits of the EPW screw include: • Removable and re-usable strong screw joint • High stripping torque • High break loose and prevailing torque • Excellent vibration resistance • Combined thread forming and creation of strong extruded profile • Very high radial compression on screw shank

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PECM Issue 36

• Standard machine screws can be used in the thread created by the EPW screw • Can be used for electrical earth connections • Suitable for both manual and automated assembly The screw is designed to function best in thin sheet materials, typically Steel (0.41mm thick) and Aluminium (0.4-1.5mm thick). They are available in a variety of surface coatings from standard Zinc plating to Zinc Nickel and organic Zinc flake for higher corrosion resistance. The screw is suitable for use in a variety of applications for home appliances, automotive, electronics, technology, energy, medical, telecoms and general industry sectors.

Karol Gregorczyk, TR VIC Sales and Development Director, comments: “We are committed to providing the highest possible service to our customers, both in terms of the quality products we manufacture and how we deliver and distribute those products. The development and launch of the new EPW screw is a culmination of the hard work and talent of our TR VIC Italy design team, as well as the significant investment TR has made in the factory.

“The EPW screw will allow our customers to make significant improvements to their manufacturing processes, reducing production times, increasing efficiency and cost-effectiveness.” www.trfastenings.com/

FLUID HANDLING

BEYOND CLEAN – SEEPEX’S LATEST PC PUMP MEETS SUPERIOR HYGIENE STANDARDS SEEPEX has developed a new hygienic progressive cavity (PC) pump range. The BCFH range is the first to be certified by the European Hygienic Engineering and Design Group (EHEDG) under its new, more rigorous testing regime.

As well as giving end-users peace of mind that their closed equipment is microbiologically clean, equipment designed to EHEDG standard typically require 76% less cleaning time, saving on water, detergent and energy.

However, the challenge is to ensure that adherence to superior hygiene standards does not adversely affect product quality. This is exactly what SEEPEX has designed the BCFH progressive cavity pump range to achieve.

Thanks to their low shear action, SEEPEX’s PC pumps do not affect a product’s physical quality; even sensitive products. Equally, they can efficiently pump viscous and sticky products, as well as those containing soft solids.

Pumps in the BCFH range have a titanium flexible rod as the rotating unit, which is corrosion resistant and low maintenance.

Containing no joints, the rotating unit is

detachable from both the rotor and the plugin drive shaft, making maintenance easier.

They also have a split suction casing, designed using computational fluid dynamics (CFD), as Norman Dicks, Product Range Development Team Leader at SEEPEX, explains: “The use of CFD identified improvements that could be made to the suction casing inlet, to produce ‘swirl flow’ which guides the CIP fluid to all areas of the pump, creating more efficient cleaning of all surfaces. It also means that less aggressive cleaning fluids can be used, which increases the pump’s lifetime and improves environmental acceptability.”

Tel: 01935 472376 www.seepex.com

MORE THAN CLEAN EHEDG PUMP The EHEDG certified BCFH range of progressive cavity pumps handles thin to highly viscous products, including those containing soft solids with a low shear action and minimal pulsation which enables accurate flow control. BCFH pumps fulfill the stringent demands of cleanliness in the food, beverage, chemical, pharmaceutical and cosmetic industries.  EHEDG Type EL Class 1 and 3-A Sanitary Standards certified

 Equipment requires less cleaning time compared to other CIP solutions

 Enhanced internal design ensures residue free cleaning with CIP/SIP

 Easy maintenance due to detachable rotor connection and split suction casing SEEPEX UK Ltd. | sales.uk@seepex.com | www.seepex.com

Issue 36 PECM

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FLUID HANDLING

A variety of different materials like PTFE, FEP, PFA, PEEK and o enable innovative products to be produced with excellent che resistance and high thermal resistance.

PTFE FLUID HANDLING FROM BOHLENDER

Labtex supplies leading laboratory products including HUBER liquid temperature control systems, DIEHM glass reaction systems to 100 litres, PREMEX and AMAR high pressure autoclaves, POPE wiped film or short path evaporators and distillation systems, Nutsche filter dryers, BOLA labware in PTFE and other technical plastics, Vacuubrand vacuum pumps, ASECOS storage solutions for hazardous materials to BS EN 14470-1 and SICCO desiccators.

Bohlender offers a vast range of finished and semi finished products in technical and fluoroplastics. A variety of different materials like PTFE, FEP, PFA, PEEK and others enable innovative products to be produced with excellent chemical resistance and high thermal resistance.

tures reaction vessels up to 6 litre capacity in PTFE or PFA. All parts exposed to the medium are either made completely of PTFE/PFA or jacketed like the thermometers.

Screw joints and ground joint components, tubing and conne The BOLA catalogue also includes allow an infinite number of combinations to create sophisti a wealth of technical information on the materials used including systems of fluid transfer using standard laboratory bottles physical properties and chemical Screw joints and ground joint resistance and the safe use and containers.

ings and needle We also work with LLG ealing materials components, tubing and conneccare of fluoroplastic labware.

Germany, the 3rd largest tors allow an infinite number of Further advice on the pressure ver the lab passed supplies distributor in combinations to create sophistubing and the cor- products For distillation of strong acidsresistance or of alkaline Europe and have a catalogue of 20,000 items from over 200 olutionsrespected within ticated systems of fluid transfer rect choice for pressure or vacuum brands.

a slowly rotating wisting on hoses.

316 stainless to suit customer 6” nominal bore.

03 om

manufactures reaction up to 6 litre using standardvessels laboratory bottles applications makecapacity the catalogue a in PTFE or and containers. useful reference.

All parts exposed to the medium are either made complete www.labtex.co.uk For distillation of strong acids or PTFE/PFA or jacketed likeBOLA the thermometers. alkaline products manufac-

The BOLA catalogue also includes a wealth of technical inform on the materials used including physical properties and che resistance and the safe use and care of fluoroplastic labware.

Fluid Carrying

Further advice on the pressure resistance of tubing and the co choice for pressure or vacuum applications make the catalog useful reference.

Flexibility

www.labtex.co.uk YORKSHIRE GOAT DAIRY PROJECT The growth in health and environmental awareness has created a huge expansion in smaller, more sustainable methods of food production and farming.

The evolution in farming methods led to an interesting project win for Derbyshire based swivel joint specialist, Rotaflow FV Ltd.

The floor rotates around the static central unit whilst the milking is in progress.

Yorkshire Dairy Goats needed a swivel joint to replace a unit on a rotating milking machine. This kind of milking machine is common in the bovine dairy industry, but innovative in goat farming.

Rotaflow worked closely with the client to ensure the replacement design would be installed easily into their system. Project lead time was very important. The completed design was made out of 316 SS and Yorkshire Dairy Goats is delighted with the result. So much so they have installed a second Rotaflow swivel in another machine.

The Rotaflow design is in the centre of the milking parlour. Goats are brought on to a rotating floor containing numerous milking stations, then are linked to a spare station when one is free.

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Their previous existing unit (not supplied by Rotaflow) required constant maintenance, they needed a better quality, more durable design.

www.rotaflow.com

Articulated Torsion Pipework In Hoses Rotating Cylinders

Swivel Joints Swivel joints allow pipework to pressure 1/4” to 40” and beyond.

Vacuum to over 20,000psi.

Stock and bespoke production.

Unique bearing/seal design for longer life.

ISO 9001 CE marked where applicable.

Tel:

Bingswood Trading Estate Whaley Bridge | High Peak | SK23 7LY | UK

+44(0)1663 735003

E-mail:

others emical

GEARS, DRIVES & MOTORS

ectors icated s and

BOLA r PFA. ely of

mation emical .

Cross+Morse

orrect gue a

Power Transmission Manufacturing Specialists Since 1984

◊ Manufacturing up to 1450mm diameter ◊ Turning - CNC lathes, Vertical Machining Centre ◊ Gear Cutting - Hobbing, Planing, Shaping Gears ◊ Bevel Gears, Helical, External & Internal cut Gears ◊ Rack Shaping, Broaching, Keywaying ◊ Vertical Boring, Centreless & Rotary Grinding ◊ Bore Honing ◊ Induction Hardening ◊ Drilling & Tapping ◊ Large stocks of Transmission Drive components ◊ CAD - CAM Design & Development ◊ ISO 9001 : 2015

04/01/2017 23:40:00

Yes we can make it.

Cross + Morse. Shady Lane, Great Barr. Birmingham. B44 9EU sales@crossmorse.com Tel: +44 (0)121 360 0155 Fax: +44 (0)121 325 1079 www.CrossMorse.com

Issue 36 PECM

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GEARS, DRIVES & MOTORS

QUALITY MANUFACTURING HARMONIC DRIVE

WHY COMPANIES NEED TO BE STRINGENT

We exist in a consumer driven world where product development and innovation moves rapidly. In the fight to keep pace, manufacturers can be tempted to compromise on quality and here, Graham Mackrell, managing director of Harmonic Drive UK, explains why companies need to be stringent and avoid cutting corners.

Servo actuators and gears are vital components of industrial equipment used for steel manufacturing and in the machine tool industry. At Harmonic Drive UK, we’ve found that the significant growth in these industries has resulted in a surge in the demand for high precision strain wave gears.

The idea that all production has moved to China is a misguided view according to the Office for National Statistics. In the UK, the demand for high-skilled production has gained much greater prominence in the last decade, especially when considering high precision manufacturing.

To meet the wide range of requirements for manufacturers, we have continuously developed our servo actuators in the LynxDrive® Series. Now, we have further extended the series to include the LynxDrive® -25C, which is designed to be considerably more compact than traditional gear and servo motor combinations.

The issue for most manufacturers is the pressure of bringing products to market within constrained timeframes. The pressure intensifies when the product is quality sensitive as is the case for precision manufacturing, and so the importance of employing the right gears for industrial equipment has never been greater.

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The LynxDrive® -25C is a high precision strain wave gear with output bearing, combined with a permanent magnet servo motor that is specifically customised to the actuator. Extremely robust and offering a high overload capability, the motor’s

design, with its vacuum encapsulation winding, supports almost unlimited maximum performance, even at link voltages of 320 VDC. More importantly, the series is available in five sizes with six gear ratios between 30 and 160:1, providing accelerating torques between 50 Nm and 176 Nm. This makes the servo actuators ideal for modern manufacturing machines that aim to reduce costs and increase productivity.

With high protection ratings and corrosion resistance, the series is perfectly suited for use in harsh and demanding environments like the industrial manufacturing plants of today. With accurate positioning, Harmonic Drive®’s actuator ensures stable machine characteristics and short cycle times without jeopardising quality.

www.harmonicdrive.de/en/home/

HEALTH & SAFETY

THE ULTIMATE DEVICE EXTRACTABILITY

EDI CHANGES THE WAY WE MONITOR THE WORKPLACE The HSE’s push on employee health and safety is at the forefront of everyone’s minds at the moment. Exposure to environmental hazards in the workplace has been difficult to monitor, but the ProtectoScan EDI from Extractability will change that.

The solution begins with the right choice of extraction. With extraction-based products, dust and fumes can be captured safely and removed from the breathing zone at source before the operator, or those around them, are put at risk. These solutions can range from fixed and mobile vacuum filtration systems, to dust extractors, extraction fans, air filters, flexible hoses, extraction arms and downdraft benches, all servicing the requirements of any manufacturing and fabrication facility.

THE FUTURE OF EXTRACTION Now we can utilise new ‘smart’ technology products that provide intelligent, data-driven protection in the industrial workplace. A case in point is the ProtectoScan EDI, the latest environmental control solution from Extractability. This indoor Environmental Detection Instrument (EDI) measures and records real-time data for dust particulate, noise, temperature and humidity.

EDI also comes with an LED traffic light display, alerting users to any notable issues, providing instant feedback and a visual representation of what is going on in the workshop. Perhaps you’ve already taken expensive steps to improve conditions but are you confident the fume, dust or particle extraction, installed in your factory, is even being used?

Users can also benefit from EDI email alerts when exposure limits are surpassed, indicating extraction hasn’t been switched on, and EDI can even switch these systems on for you. All live data sits at the users’ fingertips via WiFi on the dedicated WebApp, turning the EDI into the perfect solution, monitoring and recording exposure levels for every second of the day, 365 days a year and interacting with devices and protection solutions as necessary.

EMPLOYEE HEALTH The continuous monitoring of the environment in the workplace can contribute significantly to protecting the health of employees by enabling employers to take appropriate measures.

With products like EDI, they can set up the automatic integration of fans or similar devices, which, with optional additional accessories, EDI can control, thus removing the fume and dust that together pose such a problem in the workplace.

Extraction then is essential in helping employers remove hazards from the workplace, stay within the regulations, and improve industry and health among the workforce, creating a safe and clean workplace environment for everyone.

Fume and dust exposure is most commonly accompanied by symptoms such as muscle ache, nausea, and fatigue.

Illnesses caused by, and associated with, exposure to fume and gases can include, but are not limited to: Pneumonia, occupational asthma and even cancer.

For further information please visit sales@extractability.eu www.extractability.eu/protectoscan-edi Issue 36 PECM

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HEALH & SAFETY

EXPLOSION SAFETY REMBE

THE IMPORTANCE OF TAMPER PROTECTION IN REGARDS OF PROTECTIVE SYSTEMS AND SAFETY DEVICES The safety characteristics of the products (for example, the KSt value or Pmax) and the plant-specific marginal conditions (volume/design strength) may influence the selection of the proper safety device. This is common knowledge that the public is well aware of. Additionally, more and more plant engineers and operators are placing a key emphasis on a proper certification and the marking of safety devices as well as system components.

A largely ignored aspect is the tamper protection of protective systems and safety devices. In the recent past, REMBE engineers have been increasingly detecting evidence of such grievances during on-site plant inspections: Protective systems were disabled, electronic signalling and warning devices bypassed, and mechanical elements secured with an insufficient number of connecting elements and screws. The reasons for this are complex and surely not easy to fathom.

The safety devices of well-known manufacturers such as REMBE are therefore designed in such a manner, that a high degree of manipulation-proof safety is already provided through the design. For example, screw connections are replaced by permanent riveted joints, screws are designed self-locking and undetachable.

This is especially essential for complex components such as flameless venting devices. Those are mostly used indoors, but always in locations where a relief into the surroundings, for example through explosion vents, is not acceptable. However, if the arresting device of those flameless venting devices fails or is not properly fixed, this has devastating effects on the immediate environment, which would then be unprotected against the flames and pressure of the explosion.

“This is precisely why the Q-Rohr, the original flameless venting device from REMBE, is riveted and not bolted. Screws can become loose, or they can be loosened easily. With a rivet, both described scenarios become very unlikely.”, says Stefan Penno, Managing Director of REMBE GmbH. “The trend towards the use of signals and sensors, and thus the utilization of as many electrical and as few as possible mechanical safety

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devices, is slowly but surely reversing. This is solely and exclusively attributable to the reliability degree of high-quality mechanical systems, which can never be fully guaranteed with electronic components.”, says Mr. Penno further.

And the Q-Rohr wouldn’t be a REMBE product if it didn’t offer even more features: Hence, the pressure-bearing elements are flexibly interconnected, which enables them to absorb the explosion pressure wave.

“During our daily work, we’ve already seen

many imitations of flameless venting devices which were rigidly welded, and therefore tore open at the welding seams when the pressure relief occurred.”, explains Mr. Penno and adds: “Just compare it with the wings on an airplane. If they were rigidly welded to the fuselage, they would break off in case of turbulence. But since they are flexibly riveted, they can absorb pressure shocks and withstand extreme loads very easy.” www.rembe.de

T +49 2961 7405-0 info@rembe.de

Made in Germany

Your Specialist for

PRESSURE RELIEF and

EXPLOSION SAFETY

© REMBE® | All rights reserved

Consulting. Engineering. Products. Service.

Gallbergweg 21 | 59929 Brilon, Germany F +49 2961 50714 | www.rembe.de Issue 36 PECM

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HEALTH & SAFETY

JUMP INTO THE INNOVATION STREAM The JSP Innovation stream is in full flow with a new range of truly ground breaking safety products that we can’t wait for you to see...

ROSS CONTROLS® & CONCERN FOR MACHINE SAFETY The two go hand in hand. ROSS has been designing and supplying the “industry standards” of safety products for pneumatic energy isolation and control reliable valves for the metal forming industry clutch/brake applications and the general manufacturing sectors for decades. These are some of the most safety critical applications in manufacturing today, and ROSS has been there to help make jobs safer for workers, helping to protect our customers’ investments in machinery and increase productivity.

ROSS employs a team of Global Industry Specialists with vast experience in fluid power applications with a special emphasis on SAFETY. Finding the right valve for your safety application is quick and easy with the ROSS Controls Safety Valve Selection Tool available on our website.

Telephone +44 1543 671495 Email info.uk@rosscontrols.com visit www.rosscontrols.com

Fender thrust piles under the old pier protected with SeaShield

SEASHIELDTM PROTECTION AT FALMOUTH FUEL PIERS

Tel: 01993 826050

uksales@jsp.co.uk www.jsp.co.uk

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World Fuel Services Europe Ltd has recently installed Winn & Coales (Denso) Ltd’s SeaShieldTM systems to protect both of their fuel piers, which are also part of the Eastern Breakwater project at Falmouth. Sixteen support pipes on the old pier have been protected with SeaShield 100TM and nine SeaShieldTM 2000FD jackets have been applied on the new pier. The materials were applied on both piers using rope access.

SeaShield systems provide longterm corrosion control for steel, concrete and timber structures in the splash and intertidal zones.

They accommodates piles (such as at Falmouth ) with cylindrical, hexagonal, square and H cross sections.

Tel: 0208 670 7511 e-mail: mail@denso.net

HEALTH & SAFETY

MEET EDI - YOUR NEW FRIEND AT WORK The leader in workspace environment monitoring

Install EDI today and record...

PARTICULATE LEVELS

TEMPERATURE

NOISE

HUMIDITY

For further information please contact

08458 622620 â&#x20AC;¢ sales@extractability.eu www.extractability.eu/protectoscan-edi

Issue 36 PECM

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HEALTH & SAFETY

SPECIAL CHEMISTRY DUPONT

10 YEAR RELATIONSHIP DRIVES PPE IMPROVEMENTS, DELIVERS COST SAVINGS Ensuring that workers are properly protected and fully engaged in safety procedures is a primary objective for any employer.

The health and safety team at one of Dow Chemical Company’s largest production sites has developed a partnership with DuPont Personal Protection over time that delivers ongoing improvements in staff safety and training, as well as more streamlined ordering procedures and related cost savings.

PRODUCT SELECTION CONFIDENCE

Covering some 550 hectares, Stade is Dow’s largest German production site.

Every year, around 1300 in-house staff and several hundred contractors produce some three million tonnes of basic and specialty chemicals including propylene oxide, propylene glycol, solvents for paints, perchloroethylene, raw materials for polyurethanes, cellulose ethers, chlorine, sodium hydroxide solution and hydrogen in ten plants.

Personal protective equipment (PPE), including chemical protection garments, is vital for reliably protecting staff from hazardous liquids and solids. For over a decade now, Dow workers have been using garments made by DuPont Personal Protection to protect them from workplace hazards.

To provide protection from liquid chemicals, Dow makes use of Tychem® 2000 C and Tychem® 6000 F coveralls1. Typical applications include material transfers or inspection tasks in which lines are opened and there is a risk of personnel being contaminated with a hazardous substance.

These garments are also used during the emptying and cleaning of pipework, which is required for regular official TÜV2 inspections.

Key to the decision were the comprehensive permeation data that DuPont was able to supply to Dow’s safety professionals. Jens Thiede, SHE Specialist at Dow in Stade with responsibility for the selection and use of PPE, explains: “We have around 2000 different chemicals on our plant here and cannot purchase a dedicated garment for each product. We need products that reliably protect our staff from as many substances as possible. So, we had a good look around

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on the market and shortlisted a range of options. The permeation data DuPont supplied for numerous organic and inorganic chemicals were very helpful and convinced us that the two Tychem® garments were the best ones to choose for our staff.”

Dow has also been using DuPont coveralls for many years in areas where staff are exposed to hazards arising from solids and dusts; for instance, in the production of cellulose ethers which are used as fillers and binders in construction materials, cosmetics and pharmaceuticals. The suits involved here are primarily from the Tyvek® product line, such as Tyvek® 600 Plus.

TRY BEFORE YOU BUY

Before purchasing new or updated garments, Dow carries out comprehensive wear tests lasting several weeks or even months with its front-line staff. These tests are a useful factor in coming to a decision about which product is most suitable for staff and their specific working conditions and whether the chosen garment can prove its worth under practical conditions.

Thiede explains, “DuPont assists us with these tests by supplying sample garments in various sizes. Our staff enter their ratings on questionnaires covering criteria such as wearer comfort, fit, freedom of movement, handling, size range and, of course, the wearer’s subjective feeling of safety.”

Dow then jointly evaluates these questionnaire responses with DuPont.

Positive and negative feedback about the garments may then be fed into further product development.

Dow’s standard practice originally was to keep stocks of the garments in sizes M to XXL. Over the course of time, the wear tests have increasingly revealed demand for very small and very large sizes as well.

One advantage of working with DuPont is their ability to respond to these changes in demand, because they can offer a wide range of different sizes which are available from stock or made to order.

CONTINUOUS SAFETY IMPROVEMENT

Dow and DuPont have now been working together for over ten years on the selection and use of suitable protective garment solutions for specific hazards and applications. The aim is to ensure ongoing, continuous improvement in staff safety on the Stade site. This is why the companies carry out joint workshops to inform heads of department, H&S coordinators, staff from partner companies and apprentices about protective clothing in general, the characteristics of Tychem® and Tyvek® chemical protective clothing, the correct For further information, please visit: ipp. dupont.com or safespec.dupont.co.uk.

Machining

Quarrying

Automotive

Semiconductor

Connections & Fittings

Air Gas

Water

Brewing

Chemical

Electronics

Maintenance Pharmaceutical

Circulation Manager: Josh Holmes Design Manager: Dave Dorman

Contents

Process Technologies Control & Automation Manufacturing

Measurement & Monitoring

Publishing Director: Martin Holmes Editor: Elizabeth Hutton Editorial Assistant: Justine Sanders Sales Director: Paul Attwood

HYDRAULICS & PNEUMATICS

Facilities Management Software & Systems

Aerospace

Petroleum

Mining

Handling

Fluid Handling Biotechnology

Food

Storage

Control

Oil & Gas Distribution Dairy

Hydraulics

Beverage

Odour Control

Boilers & Maintenance

Process

Lifting & Handling Equipment

Engineering

Issue 7

Provides high flow rates6 News & Events with low power consumption Air, Gas & Odour Control 16

Tel: 01843 863613

Email:martin@pecm.co.uk

Tel: 01843 863613

Email:elizabeth@pecm.co.uk

Boilers & Maintenance

18

Tel: 01843 604300

Email:justine@pecm.co.uk

Cleaning Solutions

19

Tel: 01843 863613

Email:paul@pecm.co.uk

Connectors & Fittings

20

Tel: 01843 863613

Email:josh@pecm.co.uk

Control & Automation

21

Electrical & Electronics

26

Tel: 01843 863613

Email:daved@pecm.co.uk

Facilities Management

31

Fluid Handling

37

Machining

38

Measurement & Monitoring

40

Metal Finishing Services

55

Process Technologies

56

Product News

62

Signalling

67

Software & Systems

68

M H Media Global Ltd. Suite 1, The Lead Centre, Dane Valley Road St Peters, Broadstairs, Kent CT10 3JJ All web addresses are inter-active, simply click the web address of your choice to view the company website. There is also a useful tool bar where you can search for a specific product, or simply view the index on page 3 and then type in the page number of the section that you wish to view.

Please mention Process Engineering Control & Maintenance when responding to items in this issue.

Every effort is made to ensure the accuracy and reliability of material published in Process Engineering, Control & Maintenance however, the publishers accept no responsibility for the claims or opinions made by the contributers, manufacturers or advertisers.

No part of the publication may be reproduced or transmitted in any form or by any means, mechanical, electronic (including printing), recording or stored in any information retrieval system without the prior written concent of the publisher.

Storage Handling & Distribution 72 Water & Effluent Treatment

82

Vibration Monitoring Services Limited

The E.MC RV series pilot operated solenoid valves provide high flow rates with low power consumption.

A reliable, heavy duty valve with a long service life, the port sizes range from 1/8” to 1/2”. Valve types are :MFVEXMSR ERH 8LIVQEP -QEKMRK 7YVZI]W 3/2-way, 5/2-way and 5/3-way function. To be used with clean air at a working pressure of 1.5 – 8 bar.

E.MC is a manufacturer of precision engineered components for the pneumatics industry, available TVSZMHMRK GSWX IJJIGXMZI ERH TVSJIWWMSREP :MFVEXMSR 1SRMXSVMRK ERH 8LIVQEP -QEKMRK 7YVZI]W from Tom Parker Ltd.

7TIGMEPMWXW MR

Condition Based Monitoring 8LIVQEP -QEKMRK 7YVZI]W 1EGLMRI :MFVEXMSR 'SRHMXMSR 1SRMXSVMRK 2I[ TPERX ZMFVEXMSR GSRHMXMSR VITSVX :MFVEXMSR %REP]WMW GSRWYPXMRK ERH HIJIGX EREP]WMW HMEKRSWXMGW ERH XVSYFPIWLSSXMRK &YMPHMRK ERH (IQSPMXMSR IRZMVSRQIRXEP ZMFVEXMSR MQTEGX QSRMXSVMRK

8IP 01795 877177 SV 07840 791587 ) QEMP vmservicesltd@btinternet.com Sales: 01772 255109 | Online: tom-parker.co.uk www.vibrationmonitoringservices.co.uk Request a catalogue: marketing@tom-parker.co.uk January/February PECM 3 Issue 36 2014 PECM 103

MACHINING & MACHINERY

SPECIALISTS IN TOOLS & GAUGES WISEMAN THREADING TOOLS LTD

WISEMAN THREADING TOOLS LTD SPECIALISTS IN TOOLS & GAUGES FOR SCREW THREADS We have been supplying threading tools and gauges since 1987.

Together with supplying plain plug and ring gauges this is all that we do, we therefore consider ourselves to be specialists in this field.

We supply worldwide.

We hold extensive ready stocks that include all of the standard stuff that others offer, but also includes taps, dies, die nuts, die head chasers, thread rolls and gauging for threads not normally available 'off the shelf '.

Our real time stocks can be checked and purchased online at www.threadtools. com Just enter the thread details into the search box on the home page.

You will be directed to the item, if stocked, or to our specials, (custom manufacture), sales team. who will quote to supply at competitive rates, in good time.

As an account holder you can also order online from our listed in stock items, at your normal terms. We realise that you need the right item at the right price and quality, and in a reasonable time frame.

We are geared to provide that.

We can ship stocked items same day.

Our experienced sales staff can assist and advise you on any technical issues.

We welcome enquiries from resellers and can offer terms to suit.

WISEMAN THREADING TOOLS LTD

11 Padgets Lane South Moons Moat Redditch B98 0RA UK 0044(1527)520580 sales@threadtools.com www.threadtools.com

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PECM Issue 36

Threading Tool Specialists

HSS DIES & DIE NUTS Large shelf stocks for all Standard and many Special Threads. Check our stocks online.

THREAD CUTTING AND ROLLING HEADS and parts and repair service

THREAD ROLLS FOR ALCO & FETTE HEADS. READY STOCKS CUSTOM MANUFACTURURE

HSS TAPS Huge Stocks for all Standard threads CUSTOM MADE taps our SPECIALITY! We stock taps for many non standard (SPECIAL) threads

THREAD GAUGES all types. Large stocks for standard and SPECIAL threads. Any non stocked can be quoted for custom manufacture.

CHASERS FOR COVENTRY & LANDIS TYPE DIE HEADS Ready stocks for most size heads most standard and some special threads Geometry available for most materials.

Custom manufacture our speciality!

All types; Spiral flute and point, Fluteless, Left Hand, etc, etc.

Wiseman Threading Tools Ltd 11 Padgets Lane, South Moons Moat. Redditch B98 0RA Worcs UK 004(0)1527520580 sales@threadtools.com www.threadtools.com Issue 36 PECM

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MACHINING

PRACTICAL TEACHING SPELSBERG

SPELSBERG HELPS TECQUIPMENT TO DELIVER ENGINEERING EXCELLENCE IN STEM EDUCATION TecQuipment, leading provider of high quality educational equipment for engineering disciplines across the world, is using customised enclosures from Spelsberg UK in its latest sediment transport channel flume for teaching engineering students about fluid mechanics. To deliver suitable enclosures quickly, the products were produced via Spelsberg’s in-house CNC machining service.

Many engineering departments incorporate an element of practical teaching into their syllabus, which over the years has defined a global market of engineering education equipment providers.

It’s a competitive market place, with TecQuipment positioning itself as a leader in its sector by delivering high quality products with a 5-year warranty. The company, based in the Midlands, has been established for 60 years and exports to over 100 countries

with more than 1500 customers.

One of TecQuipment’s core competencies is the development and manufacture of laboratory apparatus for teaching fluid mechanics. In particular, one of the most interesting products developed recently focuses on open flow channels. Peter Skinner, Principal Mechanical Engineer at TecQuipment, explained: “These are used to simulate rivers and canals as well as various features found that may affect flow and current: such as weirs and sluice gates.”

TecQuipment’s FC300 range of Open Channel Flumes were built to provide students and academics with the opportunity for advanced research and student study on a wide range of fluid flow topics. The large open channels that range from 5 to 15 metres long, can simulate different naturally occurring and man-made conditions with some of these requiring the

functionality to incline to various gradients. This calls for an ‘inclination box’ that measures the tilt of the flume.

This contains a printed circuit board (PCB) inclinometer, displaying the angle of the flume.

The PCB is highly accurate and has a resolution of 0.05 degrees. However, the device is also extremely delicate, and any water splashes or spills can heavily damage it, compromising the entire equipment. In addition, as TecQuipment products are distributed worldwide, any protections for the PCB needs to meet international standards, including European, U.S. and Canadian regulations.

In need of a high-quality solution to protect the PCB installed on the FC300 range, TecQuipment chose Spelsberg UK as its enclosure supplier having previously specified its enclosures for the company’s very popular Digital Hydraulic Bench.

In need of a high-quality solution to protect the PCB installed on the FC300 range, TecQuipment chose Spelsberg UK as its enclosure supplier having previously specified its enclosures for the company’s very popular Digital Hydraulic Bench.

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The enclosures chosen by TecQuipment and Spelsberg UK to house the sensitive PCBs belong to the TK range of enclosures. These are industrial enclosures designed to suit a wide range of applications, i.e. they are available in different sizes and materials.

Spelsberg is one of the world’s leading manufacturers of electrical equipment enclosures and distribution boards and, like TecQuipment, has a long tradition of technical innovation and quality products.

Dionne Knowles, Marketing Manager at TecQuipment, commented: “With our reputation for quality, we ensure every component used is superefficient and reliable, like those provided by Spelsberg UK. Spelsberg also provides solid customer service, with teams that work closely with our engineers to test and install the right product with the quality that we demand for our equipment.”

Thanks to in-house certified testing facilities located at its German

headquarters, Spelsberg products can be used with confidence in TecQuipment’s overseas markets. In fact, Spelsberg can independently conduct analyses and certifications according to Underwriters Laboratories (UL), for the U.S. and Canada, and VDE and DIN EN, for Europe.

The enclosures chosen by TecQuipment and Spelsberg UK to house the sensitive PCBs belong to the TK range of enclosures. These are industrial enclosures designed to suit a wide range of applications, i.e. they are available in different sizes and materials.

More precisely, based on the specific FC300 Open Channel Flume design requirements, the TK enclosures selected are made of high-strength polycarbonate and feature IP68 rating against dust and water ingress, IK07 protection against external mechanical stresses, and a transparent lid to read the PCB display.

In addition, while the TK series are available in a range of standard formats, Spelsberg worked with TecQuipment to design and supply a customised solution to deliver improved performance. The customisation service was carried out in-house at Spelsberg UK’s headquarters in Telford. With four CNC machines and an assembly production line, Spelsberg is able to produce bespoke turnkey solutions.

As a result, the enclosures models with the optimal design were provided to TecQuipment within two weeks.

Dionne Knowles and Peter Skinner agreed that the collaboration with Spelsberg UK was extremely fruitful and contributed to the creation of high-quality teaching equipment.

Dionne added: “The product is selling well around the world, from Derby, UK, through to Columbia and Peru.

With such a wide customer base it’s so important to be working with supply partners we trust.”

Clare McCusker, Area Sales Manager for Spelsberg UK, concluded: “We have been working with TecQuipment on a number of projects, supplying customised highquality enclosures. The company is well known worldwide for its stateof-the-art products and services and we are happy to play a part in the continued success of their business as well as their mission to maintain a no.1 position in their market.”

About Spelsberg Spelsberg is one of the largest manufacturers of electrical enclosures in the world. With over 4,000 enclosures available as standard and further customisation possible, it offers solutions for almost any application.

With the largest supply of nonmetallic enclosures, ex-stock in the UK, its products are often available for delivery within 24 hours; customisation is possible on any product, including bespoke entries, engraved corporate logos or fitted terminals, within 48 hours. Products can be ordered direct from Spelsberg or from most leading supply specialists including RS, Rapid, Farnell and CPC. Issue 36 PECM

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MACHINING

RAISING THE STAKES PAILTON ENGINEERING

PAILTON INVEST IN NEW STAKING RIG

Steering system manufacturer, Pailton Engineering, has invested in a purpose-built staking rig from machine builder, BalTec. The equipment is used for assembling steering universal joints and will improve throughput and deliver an improved degree of consistency throughout Pailton Engineering’s manufacturing process.

BalTec was chosen to complete this build for Pailton Engineering because of its expertise in joining technology machinery. The company manufactures many different solutions, including riveting machines, press systems and screw driving systems. For Pailton Engineering, a system was needed for the assembly of steering universal joints, just one of the many bespoke steering parts the company manufactures.

In steering system assembly, the universal joint, or simply ‘UJ’, is a connector between

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parts within the system. To accommodate rotation, tilt and telescope functions within the system, the universal joint must be able to rotate at an angle.

Effective bearing placement within the assembly enables smooth rotation over the lifespan of the steering system. This is particularly pertinent where different drivers are adjusting the steering tilt and telescope functions daily, for improved driving position, comfort and safety.

This piece of equipment enables installation of the bearing before staking the yoke forging. It’s vital that this is carried out accurately, to enable products to be manufactured to high levels of consistency — this is important for all Pailton’s customers.

The arrival of this equipment which has been installed in its own purpose-built work

area that is solely focused on universal joint assembly, is an important addition for Pailton. The equipment is performing well, and the investment is making bearing installation and UJ assembly an easier and more consistent process.

Investment is a core part of Pailton Engineering’s business transformation. In fact, over £700k has been reinvested in the company each year, for the past two years.

To find out more about Pailton Engineering’s bespoke steering parts, including steering columns, bevel boxes and drop arms, contact Pailton Engineering on +44 (0)2476 680445 or send an e-mail to sales@pailton.com.

www.pailton.com/

00-1-530-888-6662 www.mydax.com

00-1-530-888-6662 www.mydax.com

MACHINING

Tel: 0208 339 7370 Fax: 0208 339 7371

Unit 5 Russell House, Molesey Road Walton-on-Thames, Surrey KT12 3PE

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Right.indd 1 124 PECM915-.indd

Email: sales@blackfast.com Web: www.blackfast.com

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CNC Spezialmaschinen

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MEASUREMENT & MONITORING

FLEXIBLE SOLUTION HBM

MEASURING LARGE COMPRESSIVE FORCES ECONOMICALLY: NEW C6B FORCE TRANSDUCER FROM HBM

• For maximum capacities from 200 kN to 10 MN • Degree of protection IP68 • Flexible and economical

compression bar, the sensor has a very short displacement, enabling it to be used in very fast measurements such as impact tests.

With the new C6B force transducer, HBM offers a flexible solution for economical acquisition of large compressive forces. The sensor is cost-effective and specially designed for rugged and dynamic applications.

EXTREMELY FLEXIBLE TO USE

The C6B force transducer acquires nominal (rated) forces from 200 kN to 10 MN with an HBM accuracy class of 0.5. Typical applications include the construction industry, heavy industry and metalworking as well as dynamic measurement tasks in research and development. C6B is extremely rugged and has a hermetically welded housing made of rustproof materials. In the version with integrated cable, the sensor achieves degree of protection IP68. Since the C6B is structured in the shape of a

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In comparison to the predecessor model C6A, the new C6B force transducer is not only more rugged, but also more flexible.

Users benefit from fast, easy start-up because the sensor is optimally adapted to the application. Different electrical connection types are available for uncompensated installation. The C6B is also available with load applications, which reduce the measurement uncertainty in the application.

The transducer versions up to and including 2 MN have an internal bore that allows for the fold-back arm. Another advantage during start-up: The C6B can be mounted horizontally or upside down depending on requirements.

About HBM Test and Measurement Founded in Germany in 1950, Hottinger Baldwin Messtechnik GmbH (HBM Test and Measurement) is today the technology and market leader in the field of test and measurement.

HBM’s product range comprises solutions for the entire measurement chain, from virtual to physical testing. The company has production facilities in Germany, USA, China and Portugal and is represented in over 80 countries worldwide.

For further information about the product visit: www.hbm.com/c6b

MEASUREMENT & MONITORING

T40MC TORQUE TRANSDUCER HBM

REDUCING FUEL CONSUMPTION AND EMISSIONS

BY LOAD MONITORING OF SHIP ENGINES

• The new T40MC torque transducer acquires the load signal precisely and helps create optimum operating conditions in the ship engines • The transducer is integrated directly at the coupling with neutral installation requirements • The T40MC is a marine-certified product HBM’s new, high-precision T40MC torque transducer acquires the load signal from ship engines. This is essential for reducing emissions and saving fuel, for example, in dual-fuel or gas engines. Installing the T40MC in existing ship

engines is especially easy owing to its neutral installation space requirements: The transducer can be simply fitted into the coupling.

The T40MC allows the direct torque measurement up to 125 kN·m. The transducer is available as a complete package with expandable analog and digital signal outputs.

It is suitable for both integration into new and retrofitting of existing ship engines and 100 % maintenance free due to its non-contacting transmission of the measured values. Safe operation is ensured by official certification (including the MP60 transducer electronics) for use on ships.

HBM’s torque transducers for the marine industry meet the high requirements for use on ships and are marine-certified. Customerspecific versions of the new T40MC torque transducer are available as well.

Further information about the product can be found at www. hbm.com/T40MC

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MEASUREMENT & MONITORING

Cynergy3 Cynergy3 are now launching a brand new range of wireless pressure transmitters and receivers. Based on the popular IPS (Industrial grade) and IPSL (low range) series of pressure sensors, the key benefit of wireless is to avoid long, tortuous or expensive cable runs over larger areas. The transmitters can have a range of up to 750m, and can communicate with either a single-channel or, for multimeasurement systems, five-channel receivers.

With plug and play functionality, setting up the equipment is quick and easy to do, and free configuration software is available for more complex systems.

Detailed information can be found here: www.cynergy3.com/ products?search=Wireless along with freeto-download 3D models and all the technical specifications.

THE FUTURE OF THE NEXT GENERATION: eDAQXR from HBM offers rugged mobile solution Now available from HBM – a market leader in the field of test and measurement – is the Somat eDAQXR, which is the next generation data acquisition system which has been developed for use in harsh environments.

Suitable for conducting tests in any number of applications, including agriculture, construction, mining, automotive, recreational vehicles and military, to name but a few, the Somat eDAQXR is the ideal choice for both new customers looking for a rugged data acquisition system, and existing customers looking to preserve current systems.

With a significantly smaller footprint than its eDAQ predecessor, this powerful processor offers a wider operating temperature range of -40 to 80°C and a lower operating power requirement of 8-36V.

Huntingdon Fusion It is common for welders to spend hours waiting for their weld purge PPM level to be low enough to begin welding. It also can be very expensive; flooding stainless steel process tubing with inert gas to eliminate oxygen.

Huntingdon Fusion Techniques HFT design and manufacture PurgElite , a range of low cost inflatable Tube and Pipe Purging Systems to achieve a clean, oxide free, zero colour welds in minutes. The systems are all pre-set, no fiddly valves, just purge and go!

To ensure the welding zone is purged of oxygen to a level where welding can commence, HFT also manufacture the low cost, battery operated PurgEye 100, designed and developed for welding stainless steel, reading from atmosphere down to 100 ppm. www.huntingdonfusion.com

01525 304980 email – info@uk.hbm.com web – www.hbm.com.

PhoenixTM Ltd - Phoenix Temperature Measurement

NPL’s Product Verification Services

PhoenixTM Ltd design and manufactures ‘thru-process’ temperature monitoring systems for the heat treatment industry. Providing solutions for various industrial sectors including heat treatment of aluminium and steel, ranging from raw materials (Slab, billets etc) to finished products, such as carburizing automotive components. Other applications include Paint and Powder Coating, Food Processing (HACCP), Glass Processing and Ceramic Firing. Protected by a thermal barrier, the data logger travels through the process and thermocouples measure the product temperature. A historic temperature record (Profile graph or TUS) is collected which then can be analysed using Industry specific software to generate AMS2750E and CQI-9 compliant reports. Understand, Control, Optimize and Certify your furnace process to guarantee product quality, process operation efficiency and regulatory compliance.

NPL’s Product Verification Services help companies to manufacture products to original design specifications through better measurement and inspection practices.

+44(1353)223100 | sales@phoenixtm.com www.phoenixtm.com

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One company benefiting from NPL’s services is Chesterfield based Precision Products UK, who Manufacture piston rings for the commercial marine industry, and report a major improvement in productivity after working on an industrial Project with the NPL. NPL were initially able to assess and then improve the capability of measurement using a DMAIC approach to establish the cause and effect relationships within the plating process.

Mark Jenkins, Operations director: “NPL helped us apply discipline to assessing and improving our processes, allied with proven measurement and control. This helped us significantly reduce our cycle time for the electroplating process, potentially by half”. http://www.npl.co.uk/

Elesa non-contact magnetic measuring system speeds machinery processes – adds precision Elesa’s MPI-15 magnetic measuring system allows precise alignment and positioning of workpieces so reducing time of machinery processes to a minimum, saving costs and speeding the whole production cycle. The MPI-15 combined with magnetic band is easy to install and features an easy to read digital display enabling operators to accurately read out linear or angular displacements.

The MPI-15 measuring system, made of a LCD multifunction display with built-in magnetic position sensor, when combined with the magnetic band M-BAND-10 is a complete system for the measurement of linear and angular displacement (with a minimum radius of 65mm).

Further information regarding Elesa products may be found at: www.elesa.com or follow them on twitter: www.twitter.com/ElesaUK.

MEASUREMENT & MONITORING

AWARD WINNERS THIRD DIMENSION

THIRD DIMENSION WINS REGIONAL EEF INNOVATION AWARD Third Dimension, the leading supplier of handheld precision measurement solutions, is celebrating its success as the South regional winner of the Business Growth & Strategy Award.

Neal Agar and Ellie O’Hare represented the company at a gala dinner at the Beaulieu motor museum, to mark this prestigious achievement.

Judged by independent industry experts and peers, the EEF Future Manufacturing Awards are the most established and respected of their kind, giving real recognition to businesses that demonstrate a commitment to the future of UK manufacturing.

This is the second time Third Dimension has

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been celebrated by EEF, having won EEF’s Future Manufacturing regional award in 2015 in the Outstanding Export category.

The Bristol based company is no stranger to awards, having also secured the prestigious Queen’s Award for Enterprise in 2015 and 2017 - the UK’s highest accolade for business success. They were also described as a “champion for exports” by the judges of the South West Business Insider awards where the company also won in the regional export category in 2015.

Tim Monks, CEO at Third Dimension, said: “Turning innovative ideas into commercial success is what makes our business tick, so I’m delighted to have won this award.

I’m fortunate to work with an extremely

talented bunch of people – from sales and marketing, finance, research and development, through to support and production – all playing their part in the business’s growth and development.

“This award recognises everyone’s hard work and the loyalty of our much-valued distributors and customers who trust us time and time again to deliver cutting edge precision measurement solutions which help them save time, money and resources.”

For more information about Third Dimension and their GapGun range, visit the website www.third.com www.third.com

MEASUREMENT & MONITORING

WE’VE BEEN LISTENING! CAPTION DATA

INTRODUCING THE NANOULTRA RANGE! What we’ve heard from our customers is they want better product information, easily accessible, easy to understand and order from. They also told us they value our way of doing things, our agility and our cuttingedge technology and they wanted the products and the company to look the part of the world class partner we are.

Our purpose is to harness the Industrial Internet of Things to help you power your business. In order to give our customers this clarity we have re-branded to create a new identity and a true product family. Our company logo now represents the wireless solutions for IIoT that sit at the heart of all we do.

Our standard hardware products service a wide range of applications and offer you the chance to immediately access the Industrial Internet of Things to power your business. They all seamlessly link to the CDLSmartHub™ where you can configure and manage assets, set alarms, view audit trails, integrate and export data, view trends and visualise data. Investing in the NanoULTRA and CDLSmartHub™ gives you access to a fully integrated end-to-end IoT solution to effectively manage your assets.

The products within our range all have their own unique attributes that deliver solutions within specific application areas. But what they all do is log data and transfer it securely to our IoT asset management platform, the CDLSmartHub™, where the raw data can be turned into actionable insights, delivering you a quick return on investment Our unique position of having application specialists, hardware, software and firmware engineers in house allows us to go a step further and custom build our standard range to ensure our customers get exactly what they need. This ability to adapt and remain agile can allow customers to engage us on these special projects and ensure that their Industrial IoT needs are met!

NANOULTRA – EDGE Managing a network of field assets has never been easier with the NanoULTRA – Edge. It has the flexibility of up to 16 I/Os, integrated

SD card and communication via mobile phone networks. Its high-resolution data transfer happens seamlessly and securely from multiple assets to our secure cloud platform, the CDLSmartHub™.

NANOULTRA – MATRIX The NanoULTRA – Matrix allows you to connect multiple wireless sensors to a single base station allowing measurement of temperature, humidity, CO2, WME and more. The analogue input wireless sensor option allows not only connectivity to our sensors but opens up the ability to connect with 1000s of available ‘off the shelf’ sensors, which creates infinite options for accessing the Internet of Things within your sensor networks.

Our internally made, battery-powered wireless sensors incorporate state-of-the-art sensing technology to accurately measure and monitor data, before transmitting to the NanoULTRA – Matrix base station. The data is then transmitted via mobile phone networks to our secure cloud platform, the CDLSmartHub™, where raw data can be turned into actionable insights.

Previously known as the RDL//1000 and the Nano//1000, we plan to build on this product’s capability.

NANOULTRA – VIBE Monitoring the levels of vibration in a static environment has never been easier with the event based NanoULTRA – Vibe.

It has been carefully designed to be robust for use in harsh environments such as construction sites, yet simple to use and sensitive enough to capture low frequency vibrations providing you with valuable data on events as they happen. Formerly known ad the RDL//Vibe, this unit will continue to be a leader in event-based monitoring for the construction industry.

NANOULTRA – SHOCK Managing the tracking and condition of assets on the move has never been easier.

NanoULTRA – Shock is a battery powered, web based, real time monitoring system that tells you where your shipment is whilst in transit, and what shock loadings and environmental conditions your goods are subjected to. Previously known as the Shocktrail, this product is designed to meet our customers’ logistical tracking needs.

NANOULTRA – ATOM Deploying remote environmental sensors has never been quicker and easier. The NanoULTRA - Atom is a self-contained, battery powered temperature and humidity data logger that seamlessly communicates its values to the CDLSmartHub™, recording temperature and relative humidity (RH).

Formerly known as the NanoATOM, this compact unit quickly addresses your environmental needs.

Investing in hardware from the NanoULTRA range and CDLSmartHub™, gives you access to a fully integrated end-to-end IoT solution to effectively manage your IIoT needs.

We will continue to listen to our customers to build on this change and ensure we deliver the best service we can. We hope you are excited about our re-brand and look forward to hearing your feedback! info@captiondata.com +44 (0) 1905 754078 www.captiondata.com Issue 36 PECM

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Electromagnetic Flowmeter -All metal design-

M-Zert ISO 9001:2008 Registered Company

Stainless steel version

°F °C

NEW

Flow and temperature measurement

Monitoring function

∑

Total and partial quantity counter

2 configurable outputs

Display operation also with gloves

90°

Rotating colour display

Space saver

www.kobold-direct.co.uk

KOBOLD Instruments Ltd 8/9 Brunts Business Centre, Samuel Brunts Way, Mansfield, Nottingham, NG18 2AH Tel: 01623 427701 Email: info.uk@kobold.com

MEASUREMENT & MONITORING WORLD’S FASTEST 640 X 512 IR CAMERA NOW AVAILABLE THROUGH UK DISTRIBUTOR

We give you access to a fully integrated and supported end-to-end IoT solution to effectively manage your assets.

Combining hardware from our NanoULTRA range that seamlessly connects to our cloud based application, the CDLSmartHub™, allows you to turn raw data into actionable insights.

Camera manufacturer FLIR and Thermal Vision Research (TVR), are now able to supply the FLIR X6900sc, the world’s fastest commercial infrared camera at a full 640 x 512 resolution, direct to the UK market.

RAM/SSD recording and a fourposition motorised filter wheel, this camera offers the functionality to stop motion on high speed events, whether in a research lab, or at a testing facility.

Developed by FLIR, the X6900sc blends all the features of a high speed visible camera with FLIR’s advanced thermal camera technology, to produce an extremely fast frame rate of 1,000 frames per second, at temperatures up to 3000oC, as well as superior resolution and sensitivity. (View a demonstration here.)

Matthew Clavey, Director of TVR, said: “The FLIR X6900sc is without doubt one of the most exciting cameras I’ve ever worked with – it raises the bar on high speed thermal imaging, worldwide.

The FLIR X6900sc is a highly sensitive MWIR camera designed for scientists, researchers and engineers. With advanced triggering, on-camera

Prices for the FLIR X6900sc system start at around £120,000. For further details, call 0333 200 4667 or visit www. thermalvisionresearch.co.uk

We are an agile company that delivers our customers an Industrial IoT solution, from hardware and software-as-a-service through to implementation and support.

Our purpose is to harness the Industrial Internet of Things to help power your business

www.captiondata.com solutions@captiondata.com

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C O M PA N Y

A TASI GROUP COMPANY

WWW.AW-LAKE.COM 414.574.4300

SEVEN BRANDS MULTIPLE INDUSTRIES ONE GLOBAL FLOW COMPANY

MEASUREMENT & MONITORING

THERE NEED BE ONLY ONE! RHEINTACHO

ONE SENSOR, TWO SIGNALS: ROTATIONAL SPEED SENSOR WITH AN INTEGRATED TEMPERATURE SENSOR

M8-rotational speed sensors from RHEINTACHO now include two important features including not only the monitoring and measuring of rotational speed but also detect temperature additionally. This is a trend setting move of RHEINTACHO to integrate temperature recording alongside of rotational speed measurement.

The sensor offers features such as temperature detection, standstill detection (0 Hz) and of course speed measurement. It is easy to set up with no alignment required.

It can be used in wide temperature ranges as well as a wide range of frequencies.

And all of this in just one small sensor!

conditions. In hydraulic applications, the homogenizing effect is supported by hydraulic fluid. In electro-motors, the use of a temperature signal side in a speed sensor requires significantly more adaptation as the installation position has very different ambient conditions from the common installation position of the temperature sensor.

The indisputable advantage of being able to call up several parameters at the same time is more present than ever. The cost advantages are complex and are not only limited to the installation costs, but also do not include requiring further sensor access gates, a very obvious advantage.

For recording temperature, an NTC temperature element with the following specifications is used: ± 1.5 °C above the total operating range, NTC 4.7 kOhm, ±1 % @ R25; B25/85-value: 3830 K.

The other benefits:

RHEINTACHO has announced that further sensor series are now being developed in addition to the M8.

Installation effort: complete elimination of one installation process.

Depending on the application, the evaluation of the temperature signal has to be adapted to the differing installation

Rheintacho explains: “At first glance, the idea is captivating and logical, as is every good idea. However, as usual, we can certainly say that the problem was in the detail.

Especially when considering the realization of the series product, many challenges had to be overcome. But now, the products are available, and sales is developing above our expectations. We are sure further sensor series will follow.”

Material costs: one complete sensor with its own electronics, own housing and connection interface are saved.

Design simplification: Saving an additional sensor access including all possible side effects such as improving design freedom and reducing leakage opportunity.

For further information please contact us at: RHEINTACHO UK Ltd. Tel: 0113 287 4411 E-Mail: sales@rheintacho.co.uk Issue 36 PECM

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NEWS

UK TEKLA AWARDS ECS

ECS WINS NATIONWIDE AWARD FOR MODELLING ECS Engineering Services’ ability to use software to enhance every stage of complex construction projects has won it a UK Tekla Award and it will now go forward to the international stage of the competition.

The UK Tekla Awards celebrate the success of projects modelled using Tekla software in the UK and Ireland. Tekla is a software product family that consists of programs for analysis and design, detailing and project communication. It is widely used in the construction and related industries around the world.

The judges define the criteria they used for assessment of the entries as: showing collaboration between multiple participants and the use of open BIM (building information management); challenges solved with Tekla software products; perhaps a multi-material aspect or complexity of geometry; and most importantly the cool factor - uniqueness of the project and creativity in the project execution.

Projects of all sizes and degrees of complexity could be entered into the competition, so long as they demonstrated collaboration and innovation using digitisation solutions. Many prestigious construction projects, both large and small, were entered into the 2018 UK awards, including multi-storey offices, cultural buildings and sports facilities, industrial and commercial developments and infrastructure projects.

The judges considered all entries and drew up a long list of the most worthy. These were then opened up to review by the public via a dedicated website, who voted for their favourite and the overall winners in each category.

For the competition ECS created a model that integrated a number of recently completed water control projects set in a fictional site. It included lock gates, an FRP (fibre reinforced plastic) footbridge, trash screens, radial gates, fish passes, radar sensors and platforms, stop logs, limpet dams, a hydraulic lift bridge, flap valves, penstocks and associated ladders, access steel, winches, hand railing and fencing.

ECS’s James Kirk explains: “We really wanted to demonstrate our ability to bring together different parts of a project, seamlessly

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Richard Fletcher presents ECS Engineering Services James Kirk (Right) a UK Tekla Award. integrating all the data so that everyone has complete information on the project and its progress. Our ambitious entry paid off because it was liked by both the judges and the voting public. The judges said they particularly appreciated the inclusion of the moving mechanical items such as lock gates, which added extra dimensions to the model.”

As a winner, representatives from ECS were invited to a day of celebrations at the stately Bowcliffe Hall near Wetherby to formally receive their award.

Tekla’s UK Managing Director, Richard Fletcher, offers his view of the competition: “There are a lot of talented users of Tekla software amongst our customer base that we like to recognise. This year’s entries were a showcase for the digitisation of design for manufacture and assembly within the UK and Ireland. It is great to see the wide variety of work that Tekla Structures is used for.”

ECS is no stranger to award ceremonies. It has just won a RoSPA Health & Safety award for the tenth year in succession. Kirk again: “Awards let us benchmark ourselves against the best in our industry, bring prestige and publicity and are something the whole company can celebrate.”

About ECS Engineering Services ECS Engineering Services has over 20 years experience in delivering high quality, reliable and cost effective engineering solutions, specialising in bespoke design and construction of water, energy and environmental processing and management projects. www.ecsengineeringservices.com

NEWS & EVENTS

EEMUA CONFERENCE 2019 6-7 March, 2019 Bolton, Greater Manchester

Addressing the gap in the middle

EEMUA’s flagship biennial event is back by popular demand! This long established conference offers great networking opportunities, platforms to stimulate candid discussion and an open forum for lively debate.

For further information: Email us at: events@eemua.org Call us on: 020 7488 0801 www.eemua.org

MTM Labels “MTM has recently invested further in its aluminium nameplate manufacturing facility with the purchase of two CNC routing machines with camera systems, which makes it easier and quicker to align cutting with print and enables us to achieve a tolerance of +/-0.2mm. This brings our total CNC Routing capacity up to five machines. In 2019 we will be investing in a new metal guillotine which will further enhance our capabilities.

MTM also manufacture stainless steel nameplates, graphic overlays, self-adhesive vinyl safety and branding labels, engraved and tactile braille labels and pre-spaced vinyl cut decals, mainly supplied to Original Equipment Manufacturers in the UK and Mainland Europe” www.mtmlabels.co.uk 01246 450228

European leader in time critical and technology driven printed circuit board solutions Specialists in quick-turn, low to medium volume, standard multilayer, flex, flex-rigid and high density interconnection (HDI) solutions for a wide range of industries including aerospace, medical, telecommunications, defence and automotive. Our technical and production skills and experience combined with fast turnaround capability, has made Exception the ideal partner of choice for customers requiring prototype, new product Introduction (NPI) and low to medium volumes.

A highly experienced team of design engineers work closely with OEM customers and designers to develop HDI circuit boards with micro-via technology that increasingly incorporate the latest micro BGA / packaging technologies.

General Enquiry - info@exceptionpcb.com Call us on: 01684 292448

Unattended production for Rutland Rutland Plastics, is a private company based in Oakham Rutland with a 66000 ft sq factory and a turnover in excess of £10 million, operating moulding machines ranging from 150 tonne to 1700 tonne.

Looking to achieve unattended production on a Krauss Maffei KM150, Rutland Plastics selected UPM Conveyors to provide a turnkey solution requiring 8 belt conveyors to allow automatic product divert for QC inspection; ferrous/non-ferrous metal detection; product cooling; parts separation and box filling with a capacity of 8 full; 8 empty and 1 filling.

Rutland expressed their total satisfaction with the UPM project team who installed and commissioned the system which is operating 24/7 trouble free.

For more information contact: Roy Fowler, UPM Conveyors, 00 44 1753 548801

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NEWS

CLOSING THE GAP SJD ACCOUNTANCY

ENGINEERING SECTOR’S ASTONISHING GENDER PAY GAP Research conducted by one of the UK’s largest accountants has revealed that men in engineering earn up to 30% more than women in the same roles.

Hemel Hempstead-based SJD accountants has analysed salaries of both male and females in the sector revealing some astonishing figures.

According to the analysis females with job titles such as mechanical engineer or maintenance engineer earn almost a third less than males with the same occupation.

Derek Kelly, CEO of Optionis which owns SJD Accountancy said: “The gender pay gap has been a topic of increasing conversation, putting the difference in salary into real terms has been shocking.

“This information now highlights the genuine impact that this can have not only on employees but their families and long-term prospects.”

The gender pay gap has been an increasingly important and developing conversation for a number of years within the media and government.

Increasing pressure has been put on businesses to disclose their gender pay gaps and redress the balance to aim for more equal pay.

The survey by SJD Accountancy saw more than a 1,000 contractors questioned, and data gathered on their salaries to create a better picture of which sectors are closing the gap and which are still struggling to find parity.

To find out more details about your industry and the gender pay gaps SJD has launched an interactive tool, visit www.sjdaccountancy. com/gender-pay-gap-tool for more information.

Mr Kelly added: “The tool helps to give workers, whether in permanent or temporary roles, more of an insight into the pay gap within their industry. This improves understanding of the pay issues within certain sectors.”

www.sjdaccountancy.com

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NEWS & EVENTS

A MUST ATTEND EVENT FOR OWNERS, OPERATORS AND USERS OF ENGINEERING EQUIPMENT AND MATERIALS EEMUA (The Engineering Equipment and Material Users Association) is pleased to announce that registration is now open for the EEMUA Conference 2019! This flagship biennial event is a key entry on the professional engineering calendar, as it offers great networking opportunities, platforms to stimulate candid discussion and an open forum for lively debate! The event will run for two jam-packed days on 6-7 March, at the Bolton Whites Hotel, in Bolton, Greater Manchester.

Topical content The conference theme of “Leadership, Asset Integrity and Engagement: Addressing the gap in the middle” will fully explore how to overcome the disconnect between behaviour, leadership, asset management and asset integrity in a challenging risk environment. Delegates can look forward to a series of thought-provoking papers focused on a diverse range of issues such as:

An impressive line-up ofspeakers

• Risk-based procurement and supply chain management • Learning the lessons from inspection data • Achieving plant integrity through staff competency • Lessons learned from industry incidents and failure

The programme will feature a high-profile roster of industry experts from a range of prestigious organisations such as SABIC, Tata Steel, HSE, BOC, Ministry of Defence and more, who will all be on hand to share their expertise and learning with delegates!

HIPP Borescope Repairs We repair endoscopes of the following manufacturers: Everest / GE Inspection, Henke Sass Wolf, Storz, Richard Wolf, Heine, Streppel, Schölly, Olympus & Comeg (others on request) Range of performance: • an average repair time of 14 working days • manufacturer independent service for rigid endoscopes • individual HIPP service concepts with fixed price guarantee for your actual stock of endoscopes • repurchase program for your old scope in case of a constructive total loss (HIPP Payback Program) • 1 year warranty on all accomplished services and installed parts The HIPP service pledge: repair time of 14 working days.

VisionScope Technologies Ltd, 3 Pendrick Close, Coton Cambridge, CB23 7GZ. Tel: 07761 674499.

Email: visionscope@btinternet.com

Doesn’t this all sound exciting! Head over to our website for more information and details of how to book. But don’t delay, we only have 150 spaces, so hurry and register your place today! www.eemua.org

New Rocol website improves lubricant sourcing

Denso™ Corrosion Prevention for Wessex Water Pipe Fitting

Lubricant specialist ROCOL is making it easier for customers to source industrial lubricants with the launch of a new website.

A Wessex Water pipe-fitting has recently been wrapped with the Winn & Coales DensoTM P1 System. The project in Warminster was to install a new pipeline to a pumping house, replacing an old existing pipeline which will now be discontinued.

The new website helps people to quickly and easily find products and information based on their areas of interest, and makes ROCOL’s extensive and broad-ranging industry knowledge and expertise more readily available.

The new site structure allows people to view and download product and company certifications and accreditations, giving them added peace of mind that they are choosing an established and credible supplier, and a brand new Knowledge Centre within the site provides advice and a range of ‘How To’ hard copy and video guides to help people get the most out of ROCOL products..

The Denso P1 System was selected as a result of their products meeting the requirements of the CESWI P1 Specification for Water Industry.

The corrosion prevention system comprises Denso Paste, Denso Profiling Mastic and Denso Petrolatum Tape. http://www.denso.net/

To view the new site, visit www.rocol.com.

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PROCESS TECHNOLOGIES

FATIGUE FAILURE REDUCTION POLIGRAT

HIGHER FATIGUE RESISTANCE DUE TO POLIGRAT-PROCESSES Fatigue failures, also called fatigue fractures, mostly start small crack initiating structures and defects. Cracks grow mostly undetected until they finally cause a sudden forced rupture of the reduced remaining cross section.

The fatigue resistance i.e. the resistance to fatigue cracking of dynamically loaded components is largely determined by shape and structure of near surface layers of material.

More than 80% of fatigue cracks start at local surface related structures. In many cases the application of POLIGRAT-Processes significantly can reduce the risk of fatigue cracking and correspondingly increase lifetime by several times.

POLIGRAT Processes eliminate or reduce most of the near surface crack initiating structures, which can be divided into two groups: • Cracks initiated by micro notches.

Essentially these are cracks at burrs and edges and sharp structures of the profile or crevices at grain boundaries. Stress concentration at the base of notches cause local concentration of tensile stresses with the risk, that there will start a fatigue crack with the consequence of later rupture.

• Crack initiating structures within a surface related material layer with a thickness of several micro meters, which are caused by mechanical, thermal or chemical influence from fabrication. These layers, also called Beilby-layers, significantly differ from the original base material with respect to composition, structure and stresses. They often contain local tensile stresses, embedded foreign matter, oxides coarse grains and precipitations at grain boundaries, which are capable to initiate cracks.

POLIGRAT-Processes controlled and stress free remove all damaged material layers from the surface with all the inherent stresses, foreign matter and other defects. They bring the undisturbed base metal with its best properties to the surface. At the same time edges and surfaces are deburred and the micro structures smoothened and rounded.

Existing micro cracks and sharp structures are removed or if they are larger in size opened and rounded to a degree, that they are no more notch factors. Revealing of cracks also provides a reliable quality control.

POLIGRAT-Processes are applicable widely independent of shape and size of parts and hardness of material. For most of the commonly used metals and alloys industrially proven processes are available.

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Long time experience show, that on dynamically heavily loaded components an increase of fatigue resistance by the factor 4 to 10 or more will result from the application of POLIGRAT-Processes. Typical applications are springs, turbine blades, hydraulic parts and nozzles.

POLIGRAT provides comprehensive advice for all applications and verification of achievable results by processing samples of original parts in their own laboratory.

Valentin-Linhof-Straße 19 D-81829 München Tel. +49 (0)89 42778-0 / 01252 336337 Fax +49 (0)89 42778-309 email: sales@poligratuk.co.uk or info@poligrat.de www.poligratuk.co.uk

PROCESS TECHNOLOGIES

HIGH QUALITY SURFACE TREATMENTS FROM CURTISS-WRIGHT SURFACE TECHNOLOGIES Curtiss-Wright Surface Technologies (CWST) provides high quality surface treatments which will improve the life and performance of critical components through its global network of over 70 operating divisions and specialist onsite teams.

Our surface treatments have been successfully used by OEM’s in major industries such as aerospace, automotive, oil & gas and power generation for many years.

We are only too aware of the logistical challenges and costs faced by our customers and so we can offer a “One Stop Shop” solution providing a wide range of surface treatments including Controlled Shot and Laser Shock Peening, bespoke and trade Coating Applications, Thermal Spray Coatings and Parylene Coatings for metal, alloy, plastic and electronic components as well as Analytical Services.

We offer our customers a single source solution and point of contact for all their

surface treatments, supporting their requirements through our global network of over 70 worldwide facilities and on-site field teams, improving and reducing turnaround times and costs.

We are specialists in protecting components from common failures and reducing maintenance costs for key industries such as aerospace, oil and gas, automotive, medical and general industrial markets.

Building on the unique heritage of Glenn Curtiss and the Wright brothers, CurtissWright Surface Technologies has a long tradition of providing innovative solutions and building solid and trusted customer relationships.

Full quality and customer approvals including NADCAP, ISO 9001:2008 and AS9100 Rev C. To find out more please visit www.cwst.co.uk.

www.cwst.co.uk T: 01635 279621 Shot peening is a cost effective method to help prevent: l Metal fatigue l Pitting/Fretting Engineered coatings help with: l High lubricity/low friction l Anti-corrosion l High release/anti-stick l Low noise/anti-squeak C.A.S.E.TM super finishing is used to: l Increase gearbox efficiency l Reduce surface/contact fatigue l Decrease lubricant temperature l Reduce transmission noise

Engineered technologies Surface treatments for critical components

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Kecol Pumping Systems Kecol Pumping Systems offers solutions to many product transfer problems – read on to find out more.

K

ecol ecol Pumping Pumping Systems Systems Ltd Ltd are are manufacturers manufacturers of of Air Air driven, driven, Positive Positive Displacement Displacement Piston Piston Pumps Pumps and and Priming Priming Devices Devices in in polished polished stainless stainless steel steel or or carbon carbon steel, steel, for for transferring transferring high high viscosity viscosity nonnonflowable flowable products products from from drums drums and and containers containers as as used used in in the the cosmetic, cosmetic, food, food, pharmaceutical, pharmaceutical, chemical chemical and and general general industries. industries.

Products Products in in drums drums or or similar similar sized sized vessels vessels that that normally normally need need to to be be heated heated in in order order to to reduce reduce the the viscosity viscosity -- can can be be transferred transferred cold. cold. Products Products with with aa viscosity viscosity up up to to 10,000 10,000 Poise Poise can can be be transferred transferred (cold) (cold) using using the the Kecol Kecol Maxiprime Maxiprime Pump Pump and and follower follower plate plate system system and and is is also also used used to to transfer transfer pastes pastes and and products products that that stick stick to to the the inside inside of of an an open open top top drum, drum, wiping wiping the the inside inside of of the the drum drum or or vessel, vessel, eliminateliminating ing product product waste. waste.

Kecol Kecol Air Air Powered Powered Drum Drum Pumps Pumps and and transfer transfer systems systems are are suitable suitable for for all all standard standard size size closed closed top top or or open open top top drums drums and and can can be be adapted adapted to to suit suit open open top top containers containers with with an an internal internal diameter diameter up up to to 1200mm.

1200mm.

Non Non contact contact parts parts as as well well as as concontact tact parts parts are are available available in in polished polished stainless stainless steel, steel, clamp clamp -- type type conconstruction struction is is also also available available for for hygienic hygienic applications. applications.

Typical Typical applications applications in in the the food food industry industry include include transferring transferring tomato tomato

The The inside inside of of aa standard standard 200 200 litre litre Open Open Top Top Drum Drum is is wiped wiped clean clean –– as as the the drum drum is is empemptied tied –– with with minimal minimal product product waste waste

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puree, puree, concentrated concentrated fruit fruit juice, juice, honey, honey, fruit fruit pastes, pastes, biscuit biscuit creams, creams, jams, jams, butter, butter, margarine, margarine, sweet sweet mince mince meat, meat, sausage sausage meat meat and and meat meat pie pie fillings fillings with with cooked cooked vegetables. vegetables.

Applications Applications in in the the pharpharmaceutical maceutical and and cosmetic cosmetic industries industries include include transfertransferring ring mascara, mascara, petroleum petroleum jelly, jelly, face face creams, creams, base base creams, creams, magnesium magnesium hydroxide, hydroxide, alualuminium minium hydroxide, hydroxide, toothtoothpaste, paste, lip-gloss lip-gloss waxes waxes and and suntan suntan lotions. lotions.

Kecol’s Kecol’s articulated articulated pump pump systems systems

Kecol’s Kecol’s articulated articulated pump pump systems systems

The The Kecol Kecol Follower Follower plate plate system system will will also also work work on on 200 200 litre litre Open Open Top Top Drums Drums fitted fitted with with an an aseptic aseptic bag bag –– wiping wiping the the bag bag clean clean

Applications Applications in in the the chemical chemical and and general general industries industries include include the the transfer transfer of of paints, paints, resins, resins, adhesives, adhesives, polymers, polymers, latex, latex, high high viscosity viscosity grease, grease, mastic’s mastic’s and and inks inks –– all all pumped pumped cold cold without without pre-heating pre-heating the the products. products.

As As manufacturers, manufacturers, Kecol Kecol Pumping Pumping Systems Systems can can offer offer solutions solutions to to your your particular particular product product transfer transfer problem, problem, by by offering offering aa bespoke bespoke system system designed designed to to exceed exceed your your particular particular production production requirements requirements for for single single drum/vessel drum/vessel use use or or multi multi drum drum use. use.

Kecol Kecol Pumping Pumping Systems Systems Ltd Ltd Faraday Faraday Drive Drive Bridgnorth Bridgnorth Shropshire Shropshire WV15 WV15 5BJ 5BJ T: T: 01746 01746 764311 764311 E: E: sales@kecol.co.uk sales@kecol.co.uk www.kecol.co.uk www.kecol.co.uk

KECOL

STILL NO.1 FOR VISCOUS PUMPING SOLUTIONS With over 25 years experience in pumping viscous materials, Kecol is the number one choice of many of the World’s leading pharmaceutical, cosmetic and food manufacturers.

Kecol equipment is used to transfer flowable & non-flowable materials from drums, IBC’s, mixing vessels and process vessels of various shapes, sizes and designs, without heating the material.

Kecol’s extensive range of equipment is designed to transfer products from triple concentrate Tomato Paste through to Petroleum Jelly and Mascara, quickly, cleanly and efficiently from standard 200 litre drums, tapered or conical drums fitted with an aseptic bag, tote bins and IBC’s.

Our vast experience has shown there are never two applications the same and that’s why we also offer bespoke systems designed and manufactured to suit your specific vessels and production requirements.

System for IBC’s

System for 4 x pallet mounted drums

Trolley Mounted Vertical or Horizontal pumps

NOW ATEX APPROVED

Tel: 01746 764311

Fax: 01746 763375 Email: sales@kecol.co.uk Here are just a few of the products we pump: • Petroleum Jelly • Magnesium Hydroxide • Mascara • Lanolin • Lip Gloss • Veterinary Creams • Eye Ointments • Paraffin Wax • Face Scrub • Teething Gels • Medical Adhesives • Toothpaste • Wax • Sun Lotions • Aluminium Hydroxide • Hand /Face Creams • Shaving Cream • Glycerine • Honey • Cake Batter • Butter • Mayonnaise • Peanut Butter • Fruit Concentrate • Margarine • Jam • Tomato Puree • Chopped Tomato • Pie Fillings • Syrups • Biscuit Creams • Caramel Products • Fruit Pastes • Cooking Fats • Fondants • Sweet Mince Meat • High Viscosity Grease • Mastic • Wood Filler • Silicon • Paint • Ink • Polymers • Epoxy Pastes • Sealants • Glue • Resin

www.kecol.co.uk

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PROCESS TECHNOLOGIES

NEW MULTIHEAD WEIGHER ISHIDA

ISHIDAâ&#x20AC;&#x2122;S GENTLE SOLUTION FOR STICK SNACK PRODUCTS

Ishidaâ&#x20AC;&#x2122;s ability to devise universally available solutions for specific products and applications has been underlined by the introduction of a new multihead weigher into its Sector Solutions range. The CCW-RV-216W1S-20-SS-STK1 is a standard model designed to handle the particular challenges of stick snack products at high speeds - up to 120 packs per minute - with no loss of accuracy or product quality.

Pretzel sticks - in salted, plain, seeded and filled varieties - are a hugely popular snack in countries such as Germany, Turkey and the Middle East and are a growing market in many other areas. Their fragile and dusty nature makes them particularly difficult to pack in an automated weighing system.

The Ishida stick weigher has been designed for gentle handling of the fragile stick snacks to minimise the potential for breakages. It ensures optimum flow of the sticks, with reduced angles throughout, a low-profile

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inlet chute, convex dispersion table, and waterfall ends for smoother transition of the long products into the pool hoppers. Special electrostatic polished contact parts reduce dust build up throughout the weighing process.

To enable maximum flexibility in handling different pack sizes, from 35g to 250g, the weigher is also supplied with special hopper inserts. These align the sticks and keep them upright, ready for a clean transfer.

Following initial weighing, each batch of sticks used in the combination is held in a special shutter hopper mid-way down the discharge chute to ensure they remain correctly aligned, ready for discharge into the bag. The correct combination of product is then transferred via a high-speed discharge chute which also incorporates an inner guide insert to maintain alignment down to the next section.

bags, including pillow and block bottom varieties, but it has also been successfully combined with other downstream equipment, for example for discharge into trays. It is available as a stand-alone weigher or can be supplied with an Ishida snacks bagmaker for a fully-integrated solution. In addition, Ishida can devise and install a complete line from the moment the sticks exit the oven, with special nonvibratory belt feeders that provide gentle handling and ensure the correct length and alignment of the sticks as they enter the weigher.

To reach the pack, the sticks pass through a pneumatically-driven triple Iris type timing hopper that settles the product as it passes through each stage of the iris. At the second stage it is passed through an oscillating devise before a cutting device is used at the third stage to remove the top of any remaining misaligned sticks. Any last sticks cut then stay on the top of the bundle to ensure the correct target weight is not compromised in the final pack.

The Ishida stick weigher is particularly suitable for the packing of product into

As part of Ishidaâ&#x20AC;&#x2122;s most advanced RV series, the new stick weigher also incorporates a number of features that deliver the highest levels of speed and accuracy. Advanced software, improved digital filtering, refined anti-floor vibration, faster processing speeds, more precise feeder control and enhanced average weight control all combine to deliver a market-leading performance to increase packed product yields. A robust construction ensures long-term reliability, and an easily accessible design, including a slide-out frame for the Iris timing hoppers, provides ease of access for servicing and cleaning for maximum uptime.

www.ishidaeurope.com Issue 36 PECM

129

PROCESS TECHNOLOGIES

New owner, new era for filtration specialist Condensate filtration specialist Bowman Stor is now under the ownership of its current managing director, Richard Potts, thanks to a multi-million pound investment from Frontier Development Capital.

Having joined Bowman Stor in 2012, progressing to MD just five months later, Richard Potts took the opportunity to buy the business from John and Verity Timmins who had built up the business since its incorporation in 1998.

Bowman, one of the largest OEM filter manufacturers in Europe, has consistently remained at the leading edge of filtration technology and its groundbreaking SILEXA™ media and SEPURA™ condensate separator range are now renowned throughout the world.

For further information on OEM filtration solutions contact Bowman Stor on +44 (0)1543 379212, email: info@bowmanstor. com or visit the website: bowmanstor.com.

New Plug and Play, High Specification MF/UF Pilot Plant For Liquid Separation Trials Axium Process’ new innovative and versatile membrane filtration pilot plant, together with its specialist team of test engineers, are helping manufacturers develop and optimise their separation processes utilising Microfiltration (MF) and Ultrafiltration (UF) technologies. Pilot plant separation studies help to determine process feasibility, plant design and economics at an early stage and can give an accurate model of what a full-scale commercial plant could achieve. Axium’s new mobile pilot plant has been designed to be ‘plug and play’ and can easily integrate into an existing production plant minimising the set up time for companies wishing to conduct trials at their own site.

Tel: +44 (0) 1792 883 882 Email: gale.rudd@axiumprocess.com www.axiumprocess.com

Process Cooling Solutions for Food & Beverage Systems A range of non-toxic high performance heat transfer fluids, with antifreeze function, for use in food and beverage cooling systems.

tel: 01792 586800 www.hydratech.co.uk

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UVC Sterilisation - Clean, Dry & Effective Sanitising Cutting Edge Services are proud to work in partnership with SterilAir, the world-leading manufacturer of revolutionary UVC sanitising technology for the food industry. SterilAir’s UVC sanitisers are HACCP and FDA compliant solutions, providing clean, safe, chemicalfree disinfection with minimal costs and energy usage. Our exclusive range includes evaporator disinfection systems to directly target any type of surface, air recirculation systems for rooms with low convection, belt surface disinfectors designed to integrate perfectly into your production line and fully submersible immersion systems ideal for sterilising water tanks and cooling towers.

Our expert team of specialists and field service engineers provide full installation and servicing to meet your exact requirements.

SterilAir UVC solutions are available now exclusively from Cutting Edge. www.cuttingedgeservices.co.uk 01772956249

PROCESS TECHNOLOGIES

The Kopp Variator variable speed mechanical drives â&#x20AC;¢ Precise control and significant energy savings for mixing, pumping, conveying, and packaging lines. â&#x20AC;¢ Boost your production efficiency with a Kopp Variator now!

Allspeeds Ltd Royal Works, Atlas Street, Clayton-Le-Moors Accrington, Lancashire BB5 5LW

Process Technologies

Tel: 01254 615100 Email: sales@allspeeds.co.uk Web site: www.allspeeds.co.uk

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Issue 36 PECM

131

PROCESS TECHNOLOGIES

WATER TREATMENT WORKS SULZER

BUILD A PLANET™ FOR SUSTAINABLE BIOPLASTICS

The goal of the PLAnet™ partnership is the promotion of Poly-Lactic Acid (PLA) bioplastic via integrated PLA technology packages for manufacturers, simplifying the shift from traditional plastics.

Three major process technology and equipment specialists, Futerro, Sulzer and TechnipFMC, have formed the PLAnet™ initiative in equal partnership to promote the production of sustainable plastics made of Poly-Lactic Acid (PLA). The strategic collaboration will support manufacturers interested in entering the bioplastic market by delivering integrated PLA technology packages.

PLA is a versatile bio-based and biodegradable polymer that can replace petroleum-based plastics in a wide range of applications. Different stages are required to convert sugars from crops into lactic acid, lactide and subsequently PLA. Futerro, a well-established technology provider for lactic acid and lactide production, and Sulzer Chemtech, a leading specialist in separation and mixing technologies have over 25 years of experience in lactic acid and PLA’s related processes. Together they have further shown their commitment to facilitate the production of bioplastics by establishing a partnership with TechnipFMC, a leading global EPC contractor with experience in technology development and licensing

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with fast growing activities in bioplastics and green chemicals.

The agreement between the three parties offers to agricultural, chemical and fiber industries, a fully integrated package addressing the whole PLA value chain. In this way, customers can benefit from direct access to state-of-the-art, customizable solutions for all the aspects and stages of PLA production. PLAnet™ offers the possibility of a “one-stop shop” for customers interested in PLA production by providing a single point of contact and responsibility.

In particular, PLAnet™ supports the construction of plants of any size, including PLA facilities with a throughput of up to 100’000 tons per year - that permit manufacturers to save both capital expenditures (CAPEX) and operating expenses (OPEX) by providing for integrated and optimized plant section design.

Within the PLAnet™ partnership, Futerro’s proprietary technology focuses on the production of lactic acid and raw lactide from sugar or, directly, from biomass; Sulzer contributes the process for the purification of lactide and its polymerization to obtain

PLA while TechnipFMC acts as technology integrator to deliver seamless and optimized Front-End Engineering Design (FEED) packages.

The promotion of greener alternatives to traditional plastics needs to be backed by suitable technologies that enable the industry to produce high-quality bioplastics in an efficient manner. We can make this possible via the PLAnet™ partnership between Futerro, Sulzer and TechnipFMC by leveraging our world-leading technologies, expertise and skills for the entire PLA value chain.

About Sulzer: Sulzer’s core strengths are flow control and applicators. We specialize in pumping solutions and services for rotating equipment, as well as separation, mixing and application technology. www.sulzer.com

PRODUCT NEWS Machining

STABLE, QUALITY PERFORMANCE FROM E.MC CYLINDERS

Tech Group â&#x20AC;&#x201C; 119 Mould Heaters

Pneumatics and hydraulics specialists Tom Parker Ltd are UK exclusive distributors for pneumatics products by E.MC. Established in 1986, E.MC possess over 50 patents and provide pneumatic solutions for over 50 industries. E.MC products offer production efficiency with precision, low consumption pneumatics. Their world-class manufacturing and test facilities are in response to industry demand for greater streamlined performance, combined with durability.

E.MC provides a wide range of pneumatic cylinders for the automation industry. With bore sizes ranging from 10 mm to 125 mm in the range available from Tom Parker Ltd, each element of the cylinder series has been engineered to produce superior performance and reliability.

Cylinders are machined by high precision American and Japanese CNC robots and are automatically assembled and tested. Automated machining ensures bores are precisely cut; extending the life cycle of devices.

It is a fact that mould heaters are not the most interesting â&#x20AC;&#x201C; or expensive â&#x20AC;&#x201C; pieces of equipment that you will find in a plastics processing facility. But without mould heaters, the much more interesting and expensive injection moulding machines will not operate properly.

Manufacturer of High Quality

Cylinder styles available from Tom Parker Ltd include the ISO 15552/ VDMA standard and profile cylinders, compact cylinders, the ISO 21287 compact cylinder, and guided cylinders, many available with a range of accessories, and backed by E.MC product specialist knowledge from experts at Tom Parker Ltd.

Anti Vibration Products

Over the past seven years, as part of their own replacement policy, Tech Group has purchased a total of 119 specially modified mould heaters. The modifications include an advanced control panel which allows communication between the mould heater and injection moulding machine through a chosen protocol, different control valves for dealing with the process water and a customer specified paint treatment.

Renmar Plastics Machinery is the UK distributor for the AEC range of mould heaters and the reason why Tech Group has chosen to base their mould heater replacement policy around AEC, is reliability.

E.MC products are already the first choice for many leading companies around the world. For more information, please contact the Tom Parker Ltd Business Development Manager: John Pomeroy.

Tel: 01772 255113. Alternatively email the Business Development Department at business.development@tom-parker.co.uk

Practically every other competitive range of mould heaters will have a heat exchanger and water reservoir. With this arrangement, the build-up of sediment is inevitable which means a reduction in efficiency and frequent maintenance. The AEC mould heaters from Renmar have a pressurised system which means that flow rates are much higher, mould heating is more consistent thanks to turbulent flow and there is no sediment build-up to worry about.

tom-parker.co.uk

For more information please contact Renmar Plastics Machinery on 0844 6933225.

Email: sales@fibet.co.uk Visit: www.fibet.co.uk | Tel: 01282 878200

Emco has over 40 years of experience within the Education sector and has built up a loyal customer base to be proud of. We are now pleased to announce the opening of Emco Industrial Ltd, giving us sole coverage of the Emco brand within the UK.

Emco Industrial focuses on top quality CNC Lathes and Mills that provide high performance and reliability across a wide range of applications, all backed up by our UK after sales service and technical support.

In addition to this Emco also offer complete solutions for Manual Mills & Lathes, Routers, Laser cutting/ marking and the Stratasys range of 3D Printers.

For full details on the product range available, please visit our website at www.emco.co.uk

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Issue 24 PECM 75 Issue 36 PECM 133

PRODUCT NEWS

DELUMPER® 1075 LP CRUSHER – Powerful and Versatile Crusher

Combination Filters Improve Wine Shelf Life

The DELUMPER 1075 LP Crusher reduces hard or soft, heat sensitive, sticky or wet agglomerates and lumps at high volume without degrading the material or causing rise in temperature. The unit’s low-friction cutting action is excellent for large quantities of sludge cake, agglomerated chemicals, plastics, fats, waxes or solid waste.

Amazon Filters report that a growing number of wine producers are using a combination of SupaPore FPW prefilter and SupaPore VPWS cartridge filters to improve the shelf life of their products.

The DELUMPER1075 LP. employs extended cutting teeth that rotate completely through a heavy bar cage, self-clearing the slots with each rotation. The ultra compact DELUMPER Crusher is designed to be used in open or closed systems such as ducts, chutes or pipes.

The unit requires only 13” headroom space in-line.

For more information contact Franklin Miller Inc. 60 Okner Pkwy. Livingston, NJ 07039 USA Ph. 1-800-932-0599 or 973-535-9200 - Fax 973-535-6269 - info@franklinmiller.com www.franklinmiller.com

To extend the operational life of the final SupaPore VPWS membrane filter, Amazon Filters recommends using a SupaPore FPW pre-filter.

SupaPore FPW microfiltration cartridges have been designed for use in a wide range of wine production applications including clarification, stabilisation and bioburden reduction.

For further information on high performance prefilters and filters for wine production please visit www.amazonfilters.com/ applications/food-and-beverage/wineproduction/

A modular Smart Line Scan Camera System - all you need for image acquisition and analysis A modular system consisting of a line scan camera and the Smart Control Box has advantages regarding space requirements and offers greater flexibility compared to an all-inone solution. The heart of the Smart Control Box is a high-performing ARM 8-core 64-bit processor well suited for signal and image processing. The rugged design of the box with IP65 protection simplifies integration in rough environments.

Smart line scan camera systems from Schäfter + Kirchhoff are predestined for continuous one-dimensional measurements. The system measures widths, diameters, distances, edge or top positions and many more values and provides a flow of measurement results and pass-fail-decisions that are transmitted to a control unit. info@sukhamburg.de www.sukhamburg.com

Skid Mounted Filtration Solutions for Water Treatment

Chemically Resistant Filter Housings for API Manufacturing

New Jasic inverter welding & cutting catalogue

Drawing upon in-depth understanding and knowledge of the wide range of water treatment processes, Amazon Filters experts are able to work closely with clients to ascertain critical project parameters including contaminants to be removed, water throughput, serviceability requirements and installation space restrictions.

Highly corrosive chemicals such as concentrated acids are often used in API manufacturing which places great demands on both filter media and filter housings. Where highly corrosive chemicals are being processed, specialised filter housings such as those manufactured with an internal coating or made from exotic nickel alloys may be considered.

However, neither of these options is ideal.

Coatings are prone to mechanical damage and nickel alloys have limited resistance to corrosion by certain acids and some other chemicals. Traditionally, the preferred construction materials for filter housings used in API manufacturing have been Hastelloy Steel or Titanium - unfortunately both can be very costly with long lead times for delivery.

Wilkinson Star have launched a new Jasic equipment and accessories catalogue featuring a comprehensive range of products. Featuring the very latest product information and technical data for JASIC multi process welding and cutting inverters along with question and answer section on the comprehensive 5 Year warranty that comes with every Jasic machine.

The catalogue also features new products added to the range including the new MMA PFC range of machines from 160 to 200 amps, the new Jasic Arc 400 amp 3 phase arc welder with inbuilt VRD and the new TIG 315 Pulse AC/DC multiwave digital welding inverter with program memory storage up to 50 sets of data and multiwave options on AC. Jasic Equipment demonstrations are available on site at the Jasic Welding Academy in Manchester as well as being available for complimentary demonstration by our factory trained technicians on site at your premises.

Using modular filter cartridges and housings, Amazon Filters is able to provide filtration systems that offers enormous flexibility and which can be supplied at relatively short notice. Drawing upon its proprietary SupaPore and SupaPleat pleated and SupaSpun depth filter technologies, Amazon Filters skid mounted filtration systems offer longer life and greater throughputs than competitive systems.

For further information please visit https:// www.amazonfilters.com/products/ customised-housing-systems/ or contact Amazon Filters on +44-(0)1276-670600 / sales@amazonfilters.co.uk.

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For further information on corrosion resistant filter housings for API manufacturing processes visit www.amazonfilters.com/ products/filter-housings/corrosion-resistanthousings/ or contact Amazon Filters on +44(0)1276-670600 / sales@amazonfilters.co.uk.

www.wilkinsonstar.com

SOFTWARE & SYSTEMS

BENEFITS OF EDGE COMPUTING NOVOTEK

HOW EDGE COMPUTING IS BECOMING CENTRAL TO A NEW EFFICIENCY REVOLUTION In the age of the industrial internet of things (IIoT), the speed of data analysis is key to effective operation. Edge computing accelerates this process, allowing for industrial data analysis to be performed at the point of collection. Here, George Walker, managing director of industrial control and automation provider Novotek UK and Ireland, explains the core benefits of edge computing.

Edge computing is the term for when process data is collected, processed and analysed in a local device, as opposed to being transmitted to a centralised system.

Supported by local cloud networks and IIoT platforms like GE Digitalâ&#x20AC;&#x2122;s Predix, systems that support edge computing are proving increasingly popular as a means of streamlining the effectiveness of IIoT networks.

For plant and utility managers, this presents a range of opportunities to not only improve the efficiency of operations, but to also overcome some of the limitations of centralised IIoT networks. In fact, there are the three main ways that edge computing drives value in businesses.

GREATER OPERATIONAL EFFICIENCY

Traditional analysis is undergone by transferring data externally, which can delay decision-making as errors take longer to be found. With edge computing capable systems, large parts of the analysis can be carried out by the devices collecting the data.

The benefits of this are two-fold. For one, this can allow plant managers to access partial deep analysis in real time without waiting on lengthy analysis to be carried out externally.

This means action can be taken earlier, streamlining the decision-making process.

The second benefit is that the IIoT platform, such as GE digitals Predix, can automatically respond to operational data. The system will be able to automatically adjust processes in real-time. In effect, this would allow for a selfcorrecting system that is able to maximise uptime and reduce the need for manual maintenance.

OVERCOMING NETWORK LATENCY AND BOTTLENECKS

Traditionally, data analysis is carried out by having smart sensors send all their data to a remote location where it is analysed and processed. This is data intensive and can create problems if a network is not robust enough.

Channelling large amounts can cause network latency, which interrupts working within the plant as there will be a delay with transferring messages that run through the same network.

This is particularly problematic for applications where a system needs to act rapidly to a problem, such as in an industrial oven control system in a food production plant, where even a temporary dip in the temperature can result in a batch being unsuitable for market.

In addition to this, the sheer volume of raw data that can be generated in an industrial or utility plant is also likely to cause data bottlenecks in the wider network.

By using edge computing systems and a machine-learning IIoT platform, systems can respond to changes in real-time to prevent problems, while also having edge computers in place to compress the data and reduce network impact.

LOWER OPERATING COSTS

Due to the amount of information being produced, the cost of data storage is becoming a growing concern for companies. Edge computing and its ability to process data without transmitting it lightens the load put on the network.

Processed data is also less substantial than raw data as calculations can be made that allow the raw data to be compressed, thus reducing file sizes. As such, industrial companies are able to make more economical use of their cloud servers. By minimising storage requirements and the number of storage upgrades required, edge computing can allow for a lower overall operating cost.

Itâ&#x20AC;&#x2122;s clear that there are many benefits to edge computing, both from a financial and operational perspective. Whether a business is still considering adopting IIoT technology or is already making use of such systems, edge computing marks a step forward for businesses looking to streamline processes for efficiency and effectiveness.

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Avoid millions in wasted R&D loss, Minesoft’s suite of patent solutions make it easy to explore any technology area to avoid infringement and parallel development All of the greatest, most renowned inventions start with an idea; patents are often the first and only source of these ideas as many are never published elsewhere. Hence, companies around the world are protective of the value in their own intellectual property (IP) and realise the importance of monitoring the IP of their competitors. Minesoft is a world-renowned service provider for the Intellectual Property industry, to help companies harness the knowledge found in patents, gain competitive intelligence and build on the ideas of others to drive innovation worldwide.

Analysing large amounts of patent information can reveal relationships and trends that would be hard to discern when working on a patentby-patent basis but the importance of a micro-level analysis as part of a comprehensive strategy shouldn’t be underestimated. To understand the ‘big picture’ that can be painted from an analysis of a set of patent data, it is worth taking a step back to look at the individual patent.

driven companies around the world provide their researchers and engineers with access to patent search and analysis tools, like PatBase, to allow them to explore the landscape on their own.

Minesoft’s latest version of its analytical platform, PatBase Analytics V2 (compatible with PatBase Express) enables its users to visualise market trends and key competitors as well as identifying potential business partners and licensing opportunities. With over 70% of the world’s scientific knowledge found within patents, this tool can arm a corporation’s R&D team with the knowledge needed to develop their innovations with an accurate representation of the current landscape – to avoid wasting potential millions on redundant work.

Minesoft’s suite of patent solutions make it easier to search and identify patents for a range of technologies and processes. SMEs, academic institutions and big corporations can gain insight into how others are tackling an PatBase’s family structure collates all necessary issue to help inform their own responses. With over 60 full text collections, including non-Latin information on one invention in one place and data, PatBase provides access to patent reduces duplication. When viewing results, users can see schematics and concept drawings literature generated from key countries around the world. from the entire patent family, with mosaic images of all inventions included the original In just a few minutes, PatBase and integrated application.

PatBase Analytics V2 can be used to identify key players in the space for licensing Patent analysis can be used to provide insight agreements, locate expired IP that is open for across an entire organisation, including patent use. Whether you have a practical problem to specialists and non-patent professionals. solve, valuable IP you wish to keep track of or Research and Development departments competitors to monitor, Minesoft’s solutions benefit from an in-depth analysis of have you covered. technological developments in their field of expertise and identification of opportunities for new product development in low-risk areas to Go to www.minesoft.com for more avoid wasted R&D time and costs. Innovationinformation.

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Penetrate the pool of patent information Precision, high-quality patent information solutions for your organisation • Search patents intuitively and comprehensively with PatBase • Explore the landscape and turn data into intelligence with Analytics V2 • Encourage innovation across the corporation with PatBase Express • Extract essential chemical information with Chemical Explorer Visit www.minesoft.com today!

Minesoft offices worldwide: UK +44 (0)20 8404 0651 DE +49 (0)211 7495 0930 US +1 703 931 1597 JP +81 3 5403 9191 Issue 36 PECM 137

SOFTWARE & SYSTEMS

DIGITALTEST IS EXHIBITING DIGITALTEST

DIGITALTEST WILL PRESENT ITS WIDE RANGE OF AUTOMATED TEST SYSTEMS AND VARIOUS SOFTWARE SOLUTIONS FOR ELECTRONICS MANUFACTURING

Anyone testing PCBs should visit the Digitaltest booth at Apex 2019. Digitaltest will present its wide range of automated test systems and various software solutions for electronics manufacturing.

These include a new app for fault images, which makes repairs much easier, and a technology that greatly reduces test time.

NEW APP: FAULT IMAGES SIMPLIFY REPAIR

A picture says more than 1,000 words. This was the phrase that the developers from the test system manufacturer Digitaltest had in mind when they programmed the Fault Image Browser. Here, a camera connected via the PC takes pictures of found failures. Photos of assembly faults, defective components or successful repairs,

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for example, can be taken, saved and evaluated. This app is part of the Paperless Repair Software QMAN from Digitaltest.

It helps all common test systems to repair faster and to observe and evaluate the manufacturing process.

This QMAN function can help customers to better visualize recognized defects, especially in electronic manufacturing services (EMS). Of course, a fault image also supports repairs and makes it possible to record the successful repair photographically.

PARALLEL TEST REDUCES TEST TIME SIGNIFICANTLY

Panelization has become indispensable in electronics manufacturing – the advantages

are obvious: even miniature PCBs can be tested and higher quantities can be tested in a shorter time with less use of resources.

If, for example, the test system is to test an eight-fold panel instead of a single unit, this requires more time within the production line - a jam could occur. Here, a parallel test can reduce the test time to such an extent that the user test fits into the cycle time of the line. With the parallel technology of Digitaltest, the Lambda edition, the single boards are tested simultaneously on the multiple panel and thus the tests are carried out in the fastest way. This works by performing an in-circuit test, or functional test on two or more independent test heads, thereby reducing the test, time by the corresponding factor.

ADVANCED CAD TRANSLATION SOLUTIONS: C-LINK DTM

C-LINK DTM takes all major CAD systems and automates the translation of design data to any test in-spection system.

By linking design for testing (DFT) to production, profitability and product quality are increased, test costs reduced, and testing and product introduction times shortened.

BE MULTIFUNCTIONAL: THE VACUUM TEST SYSTEM SIGMA MTS 300

Visitors to the Digitaltest booth can get a live impression of one of the fastest incircuit testers on the market. Our Sigma MTS 300 has been designed for high throughput capability and with up to 1000 measurements per second. The test system can check printed circuit boards with up to 3,456 analog, 1,664 hybrid or a combination of both test points. The Sigma puts flexibility, high fault coverage and simple programming at the fore. Thanks to the

non-multiplexed pin architecture it is also possible to use fixtures and test programs from other test systems.

BE UNIVERSAL: THE FLYING PROBE TESTER CONDOR MTS 505

The Flying Prober Condor, which can be used for all test strategies, will also be exhibiting Digitaltest at the Apex Show.

Thanks to the four movable test heads it offers high adaptation depth and test coverage. The optional use of fixed test pins on the underside of the test object means you can also shorten the test time while increasing the test coverage. The Condor is equipped with a high-tech color camera (CMOS) to accurately determine the position of the probe and device under test (DUT).

It is attached to one of the four test heads and contains optics, as well as lighting.

The flying probe system can be used as an in-line tester and as a front loader (manual loading).

Digitaltest GmbH As a leading partner in the electronics industry, Digitaltest develops and produces automated test systems (ATE) for electronic circuit boards, software for automating production, and quality management systems.

Digitaltest is known for innovative solutions for optimizing the entire manufacturing process - as an interface between CAD, the testing process and production itself. We also offer comprehensive service and support, including complete outsourcing of PCB testing at locations worldwide.

For more than 35 years we have been offering technological leadership, reliability and intrinsic value in matters of automated test systems.

Visit Digitaltest at IPC APEX EXPO in San Diego, California, booth 3533 from January 26-31, 2019. www.digitaltest.com

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STORAGE, HANDLING & DISTRIBUTION

Retran® complies with new government environmental legislation In the October budget, Chancellor Philip Hammond announced the introduction of a tax on plastic packaging that uses less than 30% recycled content. The new Retran® product supplied by Bell has a 70% recycled content which more than satisfies the planned legislation. This material is used to produce Retran® tubing, PET folding cartons, clampacks and formed inserts.

Retran® is available in a standard range so great prices with no tooling or origination costs. Many of the standard sizes are kept in stock so delivery times are really quick.

Bell are one of Europe’s leading suppliers of Retail promotional and presentation packaging.

Flegg Projects and Installation Services Flegg Projects and Installation Services is home to a wealth of expertise in machinery installations, removals and re-locations.

Our specialist teams have over 40-years industry experience operating across a wide of process industries including manufacturing, healthcare and engineering. Over the years we have developed a reputation for providing a bespoke service utilising our own staff and equipment to complete single machine deliveries to complete factory re-locations.

Our resources include engineering, transport and storage. We have achieved ISO9001 and safe contractor accreditation as well as FORS Bronze. So, whether you are looking for a partner to give you an on-going deliver and install service or you need some support with a major project we would welcome the chance to talk with you.

For samples and information please contact the Bell offices on + 44 (0)1582 459292 or visit our website at www.bellpackaging.com.

To find out more about our company and how we can service your requirements please visit www.fleggprojects.co.uk or call us on 0845 4584958.

The MTC – training the next generation of engineering technicians

Easy access to training materials and simulation helps engineers be more effective in their daily activities

The Advanced Manufacturing Training Centre (AMTC), on the Manufacturing Technology Centre campus at Ansty Park in Coventry, is trebling the number of apprentices it trains.

The industry-leading centre, sponsored by Lloyds Bank, is to provide training for 300 high quality apprentices a year by 2020.

AMTC apprentices are trained though a mix of traditional skills complimented with modules of advanced manufacturing and are exactly what manufacturing industry is looking for to fill the high-tech jobs of the future. AMTC apprenticeships have the advantage of not being company or sector-specific, so the result is a fully-rounded apprentice capable of filling the most demanding of manufacturing and engineering positions. The apprentices are fully tutored in work behaviours and engineering basics, but are also exposed to the latest manufacturing technology. the-amtc.co.uk

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Good engineers understand the challenges and work environment of their customers- the plant operator.

Traditionally used by plant operators, forward thinking companies are using simulation to train their engineer staffs to be better engineers that have an operational perspective.

Simulation training is typically time and resource constrained, but EnVision OnDemand provides anytime, anywhere access to content used by the world’s largest oil and gas companies.

Our simulations provide plant engineers with a foundational understanding of upstream and refining processes so that their design decisions drive true operations value. www.gses.com/envision

Portable Rigging Kit Moves Materials and Equipment Up to 34,000 lbs AeroGo Inc., offers a portable rigging kit to move machinery, material, and equipment up to 34,000 lbs. The compact and portable kit accommodates load configurations up to 40’ long and 34,000 lbs., and stores easily in an included waterproof wheeled case. Load placement is safely performed over nearly all flat surfaces with the use of compressed air and lightweight overlays. Satisfied customers have commented that ‘Rigging and setup are streamlined’ and ‘The system greatly reduces safety exposure.’ The kit includes four load modules and accompanying air hoses along with a flat supply hose.

For more information, call (206) 575-3344 or email info@aerogo.com. Equipment can be viewed online at www.aerogo.com/products/portable-rigging-kit/.

Zenith Technologies Launches Virtual Manufacturing System Training Service Zenith Technologies, a world leader in delivering GMP manufacturing software solutions to the life sciences industry, has launched a new virtual customised training service to tackle critical gaps in industry manufacturing software and process training.

The service creates and delivers bespoke, role-based training through state-of-the-art software.

The software replicates each customer’s unique manufacturing environment and provides trainees with real-world examples of process workflows.

David Staunton, director global services at Zenith Technologies, states: “Training services are central to our service offering and help our customers to build capability by addressing skill gaps.” www.zenithtechnologies.com

VALVES & FLOW CONTROL

Process Valves & Instrumentation Ltd We are a global provider of an endless selection of process equipment. Established in 2010 and based in Congleton, Cheshire. PVI boast a combined industry knowledge of over 60 years with our team having varying experience with both mechanical and instrument solutions in all industrial sectors such as Chemical, Pharmaceutical, Oil & Gas & Food/ Beverage and have exclusivity with WEIR BDK for their sleeved & Lined plug valves.

We also have partnerships in place with ARI, IFM & Gestra and many more giving us unrivalled access to their many products and global support. In addition, we also work closely with other brands ensuring we are able to offer you the very best products at the most competitive price.

01260 277025 www.pviltd.co.uk www.datastorgroup.com sales@pviltd.co.uk

Camtronics Vale Electronics Manufacturing announces management buy out

Gas Pressure Reducing Stations built with Gascat Regulators FT Pipeline Systems commissions and builds gas pressure reducing stations utilising the highly regarded Gascat range of pressure regulators. A choice of regulators is available for small industrial low pressure systems through to high pressure and low pressure distribution, biogas or CNG / LNG systems.

Based in Brazil, Gascat’s commitment to R&D over the last 20 years has ensured continuous innovation and improvement to their products. FT Pipeline Systems is the sole distributor for Gascat Ltd in the UK and Ireland.

Other products available include integrated slam shuts, relief valves, filters, flow meters and other peripheral instruments, varying according to the complexity of the final application. Our stations are mounted on custom fabricated skids, facilitating their transportation by land, sea and air with minimum installation time.

Camtronics Vale offers highly flexible Electronics Manufacturing Services and boasts 100% customer retention. The company was acquired by senior managers in early 2018.

Camtronics acts as their customers’ production department and adapts to their requirements; not the reverse. Their experienced team provides collaborative, open support to partners. Camtronics is able to build the most demanding circuits, and fastidious attention to detail protects the quality of customers’ products at the optimum cost.

• Surface Mount (01005+, uBGA, etc.)

• Through-hole assembly • Conformal coating • Box build & test • ISO9001:2015 • Prototype to production quantities 01495 717222 pecm@camtronicsvale.com www.camtronicsvale.co.uk

www.ftpipelinesystems.co.uk Tel: +44 (0)1543 416024 enquiries@ftpipelinesystems.co.uk

74 Manchester Road Congleton Cheshire CW12 2HT Phone: +44 1260 277025

Process Valves & Instrumentation Ltd are proud to be the exclusive stockist and distributor for the WEIR BDK range of Plug, Lined ball & Diaphragm valves in the UK. In the past 12 months we have supplied in excess of £300K of there sleeved plug valves delivering every order on time and showing considerable cost saving to our clients. We are doubling our stock holding in the new year providing an even better service.

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VALVES

SYSTEM INTEGRATORS BURKERT

WHAT HAS THE MANUFACTURER DONE FOR US? Supporting process system integrators is a priority for at least one fluid power and process valve component manufacturer…

Process control systems frequently require updates to account for changes in the manufacturing process, new lines, improvements in efficiency and system upgrades. Whatever the situation, system integrators will very often play an important role in defining system structures and specifying new components; then carryingout the installation and commissioning work.

This task can often be expedited far more effectively with cooperative support from experienced equipment manufacturers that offer both flexibly stocked and tailored solutions. At least that is the firm belief of Bürkert UK & Ireland, according to the General Manager, Neil Saunders: From highly specialised pharmaceutical manufacturing to more widespread chemical engineering and food manufacturing processes, modern process control systems cover a huge range of applications and environments. Each component must be designed to exacting standards and offer reliability and efficiency in what can be very demanding circumstances. A pro-active manufacturer that also designs systems can share a wealth of knowledge with its customers that can add value and efficiency to almost any project.

TAKING UP THE CHALLENGE System integrators are frequently faced with the challenge of matching the most appropriate products with the customers existing infrastructure and making it all work together within a defined budget. This is no small task and very often the window of opportunity to install and commission the new equipment can be quite limited.

It is therefore fair to assume that system integrators welcome support from original equipment manufacturers (OEMs), especially when it comes with industry expertise as well as a flexible approach to system design. Many manufacturers will claim to offer this, but how far does that promise hold-good?

There will often be a number of possible solutions to a problem, but finding the one that meets the customer’s objectives as well as a timely installation can be slightly more difficult. It is at this point that manufacturers,

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such as B端rkert, come to the fore; capable of putting together dedicated project teams for larger installations or providing expert advice and components for smaller projects.

From specification advice right through to designing and manufacturing a bespoke product or assembly for an individual application. For example, components and systems operating in potentially explosive atmospheres must be suitably tested and certified as safe for such an environment using the ATEX and IECEx standards. This is an area that requires considerable expertise and design knowledge in order to deliver a packaged solution that is tested and guaranteed to operate safely once installed.

MANAGING THE AVAILABLE ASSETS Flexibility is the key to providing the most appropriate level of service and a diverse range of high quality products, coupled with extensive design and manufacturing expertise, makes B端rkert a valuable asset when delivering modifications to a process control system. In situations where time is a restricting factor, a considerable amount of pre-assembly can be completed off-site, while precision drawings and meticulous planning make sure that all the new components work seamlessly with the existing infrastructure.

Typically, the integration of new processes and equipment is a one-off task and is unlikely to be repeated across multiple sites, which eliminates those manufacturers that are involved only in large volume projects.

The modular nature of many automation

solutions makes them ideal for those looking to expand on a pre-existing installation.

Provided the communication protocols are maintained it is relatively easy to install standalone control systems based on a centralised control concept, that contain all of the necessary components to operate valves, including a PLC, input/output systems and valve islands.

EFFECTIVE COMMUNICATION Of course, communication of vital data between sensors, valves and the input/ output modules is essential and this data also needs to be available to the wider process control centre. This raises the subject of Industry 4.0 and also highlights the issue of communications protocols and how they can be harmonised to ensure seamless data transmission.

By way of an example, B端rkert has developed its efficient device integration platform (EDIP), which is a concept that enables intelligent networking down to the sensor and actuator level. This protocol combines and standardises the hardware, software and communication of B端rkert products.

Communication between the EDIP devices takes place using an interface based on the industry standard CANopen with additional features.

Projects that need the expertise of system integrators will usually benefit from the design capabilities and industry expertise of specialist manufacturers. By taking advantage of their knowledge and experience, projects can be optimised both in terms of installation time as well as overall performance.

Burkert manufactures over 100,000 different products, typically valves, actuators, sensors, controllers and combined devices.

Applying these products to scenarios that require specialist assemblies requires skill and experience as well as an imaginative approach. www.burkert.co.uk Issue 36 PECM

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VALVES CORRECT HOSE SPECIFICATION

NEW HOSE CATALOGUE

Industrial hose, in general, is capable of many uses. They convey air, steam, water, beverages, chemicals and an almost unlimited assortment of other products from A to B. Sometimes transported substances move under great pressure and travel great distances.

Dixon Group Europe Ltd, leading provider of hose and coupling solutions, are pleased to launch their new Hose Catalogue.

When industrial hose and couplings are properly specified for the task, these assemblies perform their function flawlessly.

However the potential hazards of hose assemblies are very real.

When we try to get them to do things they were never designed to do, such as running steam through a chemical hose or using cam and groove couplings for air, they fail miserably with sometimes catastrophic results.

To avoid potential harm to personnel, site and equipment; and to prevent product loss, Dixon stresses the importance of inspecting all hose assemblies prior to each use.

Hose failures, damaged end fittings and correct hose specification are just a few of the factors an onsite maintenance engineer might have to address on a day to day basis. Whether it’s the correct hose required

As a specialist supplier of industrial hose and hose assemblies, Dixon are amongst a handful of companies certified to the Pressure Equipment Directive 2014/68/ EU to manufacture flexible hose assemblies.

or the right type of coupling for the application, it is often a minefield when it comes to finding a solutions provider with the correct experience you can trust.

As a company with 100 years in the hose industry Dixon are often asked the question; “Which hose should I use?

With a hose range which covers a broad spectrum of application and a team of experienced and technical sales personnel, Dixon can offer you a complete service advising on the most appropriate solutions for your application.

Contact Gill Platt @ Dixon Group Europe Ltd T: +44 (0) 1772 323529 E: marketing@dixoneurope. co.uk

The new catalogue serves to promote the basic hose offer but Dixon are driven to providing ‘the Right Connection’ in meeting specific hose requirements across all industries.

Dixon’s extensive hose range now includes Heat Traced, Hot Water Thermal and Duplex hose assemblies as part of the standard range along with a range of metallic, rubber, composite, silicone, PVC and PTFE hose assemblies which can be custom made to exact requirements with a range of accessories.

Their strength in technical service, support and advice ensure the correct specification

of bespoke hose assemblies and couplings. With manufacturing and engineering facilities approved to BSI ISO 9001 and with over a 100 years’ experience, Dixon can design and produce fully tested and certified customised hose solutions to meet and resolve customers’ fluid & air handling challenges.

For a copy of the hose catalogue please contact Dixon on 01772 323529 or email marketing@ dixoneurope.co.uk

Industrial Hose & Assemblies RUBBER . METALLIC . PTFE . COMPOSITE . PVC • Air/Water • Oil/Chemical/Gas • General Purpose • Steam

• Food & Beverage • Custom Built Large Bore • Armoured

Hose Assemblies certified to PED 2014/68/EU Module D1

by Lloyds Register Quality Assurance. (Notified Body 0038)

For further information please contact us now on:

01772 323 529

01772 323 529 • dixoneurope.co.uk •

©2018 Dixon Group Europe Limited

• CUSTOMER SERVICE • INNOVATION • MANUFACTURING • QUALITY • TECHNICAL EXPERTISE • UNCOMMON EXCELLENCE • DESIGN •

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WASTE MANAGEMENT

RECOVERING WASTE HRS

FINDING VALUE IN LIQUID WASTE STREAMS

Waste is increasingly being viewed as a resource. From well-established practices such as recycling paper and aluminium, to the development of the circular economy, an increasing volume of resources are now being recovered from materials that were previously seen only as inconvenient wastes.

Matt Hale, International Sales and Marketing Director at HRS Heat Exchangers, looks at how value can be extracted from liquid waste streams and what to consider when choosing technology to achieve this.

WHY RECOVER WASTE?

Waste valorisation is the process of recovering value from waste materials, for example through reusing or recycling them, or by composting or anaerobically digesting them and converting them into more useful products such as materials, chemicals, fuels or other sources of energy. In a circular economy, compared to a linear one, the materials within products are reused, turning previously burdensome wastes into valuable resources.

The European Union has proposed to double its rate of resource productivity by 2030 and as part of this, adopted a communication, Towards a circular economy: a zero waste programme for Europe, in July 20141. Like key industrial stakeholders and businesses, it asserts that moving to a circular economy can have a positive effect on economic growth and strengthen the competitiveness of companies, in addition to providing a number of environmental benefits.

UNLEASHING THE POTENTIAL FOR LIQUID WASTE STREAMS

Wastewater treatment and ‘water mining’ has also been identified as a key platform on which to base the technological development of such circular production systems2. Effective water treatment and material recovery can provide a double economic return. Every cubic metre of recycled or reused water results in a corresponding reduction in mains water demand and wastewater discharge. There are also benefits in terms of the energy and carbon footprints associated with material recovery when compared with primary extraction and processing, together with further environmental benefits arising from reduced waste disposal impacts.

In addition, researchers are increasingly identifying food processing and supply chain waste streams as a major resource for the development of bio-based products and processes, suggesting that the valorisation of food waste should focus on both commodity and higher-value speciality products.

EXAMPLES OF RESOURCE RECOVERY

While we are still a significant way away from the commercial development of large scale biorefineries which can treat wastewater streams to produce a range of products including biofuels, energy, fertilisers, metals, inert media and a whole range of fine chemicals, parts of this

process are already established. The use of anaerobic digestion (AD) to recover energy and create organic biofertiliser (digestate) from food and sewage waste is now widespread, and there are various examples of material recovery from different waste streams at all scales, from early research through to fully commercial recovery units at industrial facilities and water treatment works around the world.

Some examples of this type of material recovery include: • Recovery of key nutrients such as phosphorous from sewage streams for use as agricultural fertilisers.

• The potential recovery of biopolymers such as polyhydoxyalkanoates (PHAs) and polyphenols from the wastewater from olive mills.3 • Cheese whey wastewater (CWW) comprises waste streams including whey and wash-out water, and could be treated using various processes to produce a range of products which are useful in food manufacturing and pharmaceuticals, such as whey proteins, peptides, lactose, glucose and other useful chemicals.

• The recovery of spent yeast products from various processes for use in food production, such as stabilising and pH buffering.

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BSL GAS TECHNOLOGIES LTD We make Gas Mixers, Gas Analysers, Gas Blenders and a host of equipment for handling gases.

Gas Blenders For mixing 2 or 3 gases

Gas Mixers Fixed ratio or Adjustable

N2 Generator & Gas Mixer in one

High Flow Gas Mixer, Gas Analyser & Steel Frame Stand

What can we do for you? Contact us! www.bslgastech.com Solutions@bslgastech.com 01634 661100

Portable Confined Space Ventilators & Air Blowers Fume & Dust Extractors Where fumes, smells or dust occur, the Miniveyor Air VAF fans can move contaminated air out of a confined space or building.

They effectively exhaust fumes, ventilate confined spaces, and increase the flow of fresh air.

The Miniveyor Air range are tough! The rugged VAF ventilators easily withstand blows without denting, giving less downtime and greater productivity and come with an industry leading 10 year warranty on the body.

The vane axial fans work on positive and negative airflow and are at home either extracting dust and fumes or blowing clean air into a confined workspace. In fact whatever the industry you work in, from marine, construction, mining, telecoms, fabrication or maintenance services, our VAF series fans will take whatever is thrown at them.

VAF-200 (8”)

VAF-400 (16”)

VAF-300 (12”) Pneumatic

For more information contact us today VAF Air Ltd Tetbury Ind. Estate Tetbury, United Kingdom sales@vaf-air.com +44 (0)330 016 0002

www.vaf-air.com

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