PECM - Issue 66 2024 by MH Media Global

Engineering Process

SMB BEARINGS - 10 Restored bearings yield economic and environmental benefits for manufacturers

Control &

MANUFACTURING

SOUTHERN MANUFACTURING SHOW PREVIEW - 6 Southern Manufacturing & Electronics continues its progress to international status

PECM

Global Success Through Innovation Issue 66 2024 £4.95 www.pecm.co.uk

AUDI - 36 Audi begins production of electric motors for the PPE in Győr

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Engineering Process

Sections

Control &

MANUFACTURING

Inside...

Inside Issue 66

Southern Manufacturing Show

Editor’s Choice

Control & Automation

Electrical & Electronics

Health & Safety

Machining & Machinery

Schaffner partner expansion opens new regional channels for its range of EMC solutions

Measurement & Monitoring

CAST METALS FEDERATION

Process Technologies

Pumps

Storage, Handling & Distribution

Tools, Plant & Equipment

Valves & Flow Control

BROANMAIN PLASTICS Making production personal

SMB BEARINGS

Restored bearings yield economic and environmental benefits for manufacturers

SCHAFFNER

William Cook Holdings takes the top title at the UK Cast Metals Industry Awards

PACKAGING INNOVATIONS & EMPACK Igniting creativity in the packaging sector

CRESSALL RESISTORS

Mike Torbitt takes on the role to lead strategic growth

GAIN LINE

GAIN LINE offers UK manufacturers advice to reduce their carbon footprints ahead of COP28

YOKOGAWA / FPT SOFTWARE

Yokogawa and FPT Software ink global partnership to advance DX solution offerings

FOXMERE

How sustainability, artificial intelligence and reshoring will shape the demand for automation

PEI GENESIS

Key design considerations for electrical connector solutions used in the harsh environments often found in the military sector

Cover photo: FOXMERE

“The centre of excellence for strainer and ﬁltraaon technology”

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Traditionally Innovative

Engineering Process

The leading source for innovators in Technology, Manufacturing and Maintenance within the Engineering & Processing industry worldwide. Published bimonthly, a subscription to PECM magazine is essential for Process Engineers, Chemical Engineers, Instrumentation Engineers, Mechanical Engineers, Plant Engineers, Precision Engineers, Environmental Engineers & General Engineers, Companies and Organizations in the Food, Dairy, Beverage, Brewing, Semiconductor, Pharmaceutical, Biotechnology, Chemical, Oil & Gas, as well as all UK's major manufacturing units. Every issue of the magazine contains the latest news, in-depth features, together with product innovations and case studies showing how process engineers are implementing new technologies to reduce costs and impact on the environment. With over 140,000 readers worldwide the publication is widely read, recognized, and well respected within the Process, Engineering & maintenance industries. A subscription to PECM magazine is the industry's 'must have' publication.

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Issue 66 PECM

SOUTHERN MANUFACTURING SHOW PREVIEW

A SELL-OUT SHOW

INDUSTRY SOUTH

Southern Manufacturing & Electronics continues its progress to international status With more international representation this time following a surge in stand bookings by overseas firms, Southern Manufacturing & Electronics 2024 opens from 6th to 8th February at the Farnborough International Exhibition & Conference Centre. It has helped to ensure the show is a sell-out again, even though extra space was allocated months ago to accommodate the larger number of stands. It is the most comprehensive annual industrial exhibition in the UK and a major pan-European showcase for new technology. Inaugurated in 1997 as a small, regional event, it moved to the present location in Hampshire in 2008 has been growing year-onyear into an expo of international significance, now attracting visitors and exhibitors from all over the world. It is an event important enough to attract big-name manufacturers

sectors, the show is an ideal venue for addressing multiple purchasing requirements efficiently, especially in times when supply chains are under pressure as they are today.

and suppliers, but it is also very accessible to the rich ecosystem of engineering SMEs and smaller vendors. Southern operates a policy of open access, discouraging larger firms from dominating the space. The resulting mixture of companies creates a vibrant atmosphere that is unlike that of other shows. Testament to this, and to the effectiveness of the event as a business forum, is the very high rate of return bookings, a large percentage of participants having supported the exhibition since the very beginning. The stands are split approximately equally between companies operating in the mechanical engineering and electronics sectors. Although the technologies and industries covered are different, there are no barriers between the various areas, allowing people to move freely between the stands and perhaps discover products and services they were not expecting. Technology Trails grouping firms with expertise in particular areas help to speed visitors’ progress around the aisles. It is a must-attend event for anyone involved in the design, production, procurement or management. With so many companies operating at the forefront of technology and innovating across a multitude of

PECM Issue 66

It is the place to source mechanical, electrical, electronic, electromechanical, hydraulic and pneumatic components and assemblies, surface mount technology, PCB manufacturing and box build services, controls, cables, cabinet assembly, mechatronics, plastic injection and rubber mouldings, connectors, sensors, drives, encoders, fasteners, pressings, wireforms, springs, gaskets, and more. All the latest in machine tools, tooling, workholding and other production hardware will be in evidence, as well as test, measurement, inspection and metrology equipment, and other diverse technologies serving a wide range of industries including aerospace/defence, automotive, packaging, handling, logistics, energy, marine, medical/pharmaceutical, mechanical engineering, and metal processing. Additive manufacturing continues its progress towards becoming a mainstream production technique and there will be many exponents bringing visitors up to date with the latest techniques. Other diverse offerings will include supply of materials including composites, business and manufacturing software, production and planning aids, oil and coolant supply, workshop equipment, dust and fume extraction, humidity control, workplace storage systems, bespoke case and foam manufacture, plastic packaging, injection moulding, hand tools, adhesives, industrial

flooring, waste removal and recycling, training, freight services and financial consultancy. A wide range of companies supplying subcontract manufacturing services will also be present. Automation in mechanical engineering and electronics will be prevalent, driven by a skills shortage in Britain and across Europe. Manufacturing industry is also facing a battle to recover from difficulties caused by Brexit, soaring energy costs and higher taxation. Not surprisingly, therefore, economical manufacturing will be a theme throughout the show. There will be an accent on explaining the benefits of Industry 4.0 and end-to-end digitalisation, and on autonomous handling such as robot and cobot (collaborative robot) machine tending. There will be improved technologies in green energy and power-saving machinery, plus renewed interest in the reshoring of production,

and environmental issues facing manufacturers today.

It is an event important enough to attract bigname manufacturers and suppliers, but it is also very accessible to the rich ecosystem of engineering SMEs and smaller vendors. Alongside the exhibition and demonstration areas, over the three days there will be a programme of free technical seminars, one supporting the mechanical side of the show and the other electronics. They will give visitors and exhibitors alike valuable learning opportunities, with a particular focus on the technical, managerial

Presentations will include advice for small manufacturers looking to improve their relationship with customers, how to enhance a sales team’s performance, CE and UKCA marking compliance, sustainable practices in manufacturing, management skills coaching including how to address the challenges of hybrid working, and digital process management. Southern Manufacturing & Electronics 2024 will co-locate again with AutoAero, a specialist theme within the exhibition devoted to automotive and aerospace engineering. There is ample car parking and the site is well served by road and public transport links. A regular, complimentary bus service runs between Farnborough’s Main and North Camp railway stations and the showground. Admission and parking are also free of charge.

More information and tickets are available from www.industrysouth.co.uk Issue 66 PECM

SOUTHERN MANUFACTURING SHOW PREIVEW

MAKING PRODUCTION PERSONAL BROANMAIN PLASTICS

Broanmain Plastics, Stand C195

Broanmain Plastics has supported Cucumber Lighting Controls with the market launch of precision motion sensors.

Specialists in the manufacturing of high-specification plastic components, Broanmain Plastics will showcase a number of highprofile projects it has recently seen through from tooling prototypes to full production at Southern Manufacturing & Electronics 2024 (stand C195). From supporting the market launch of precision motion sensors by Cucumber Lighting Controls, to manufacturing and assembling commercial retail weighing scales for Avery Berkel, see how Broanmain adapts and makes a personal difference to each and every customer project, large and small. Also on display will be the innovative fire-compliant magnetic door device from Fireco, part of the Lagercranz Group. Working collaboratively with each company’s engineering team, every Broanmain project is managed by technically component industry, materials and application experts. From high volume production runs to precision moulding, CNC finishing and assembly, Broanmain is one of the few UK plastic specialists to offer all of the tool design, moulding and setting techniques, and prototype development from one facility. As many Broanmain customers will testify, this coordinated approach results in shorter development lifecycles. It also helps to expedite tool and material testing and resolve production issues faster. Highlighting the value this adds to projects, Fireco Engineer Matt Ball comments: “Broanmain not only

a dependable British moulder that could react to and challenge their product innovations. “Manufacturing components on UK shores is by far the most sustainable way to create a product that will be sold and used here,” adds Cucumber CEO Mark King. Broanmain assisted Fireco to develop their new fire-compliant magnetic door device, the radio-activated DorMag Pro.

Broanmain not only shares their tool making expertise, they deliver a personalised service. shares their tool making expertise, they deliver a personalised service. Plus, they have the manufacturing capacity to scale up production to meet our market demands.” For many domestic OEMs, having direct access to local due diligence provides extra assurance. Especially when the company is focused on sustainability and supporting the local economy. Cucumber Lighting Controls was adamant that they wanted to partner with

Mark adds: “The logistical benefits of appointing a British company that has the capacity to mass mould and store components for us, combined with a skilled and collaborative team that can oversee the design and production of technical tools, adds immeasurable value.” With decades of experience supporting OEMs and innovators, the Broanmain team always considers the bigger production picture. From mouldability and feasibility studies to reverse engineering and reworking existing product blueprints, the Broanmain team combines its polymer and tooling expertise with application and functionality knowledge. Whatever your design challenge, the Broanmain technical experts offer impartial and personalised support. See some of their latest projects at Southern Manufacturing & Electronics, Stand C195, Farnborough, 6-8 February 2024.

For further information, please visit www.broanmainplastics.co.uk

PECM Issue 66

FARNBOROUGH | Hants | GU14 6TQ 6thth - 8thth February 9.30am 9.30am -- 4.30pm 4.30pm

(3.30pm (3.30pm close close Thurs) Thurs)

Where Industry and Innovation converge

FREE FREE SEMINARS SEMINARS FREE FREE PARKING PARKING

Incorporating Incorporating The The Subcontract Subcontract Engineering Engineering Exhibition Exhibition

Over 600 national and international AUTOMATION AUTOMATION suppliers come together to exhibit at DEFENCE DEFENCE Farnborough International Exhibition and Conference FOOD FOOD & & DRINK DRINK Centre this February for Southern Manufacturing AUTOMOTIVE AUTOMOTIVE // AUTOSPORT AUTOSPORT and Electronics (inc AutoAero) 2024. Meet the ELECTRONICS ELECTRONICS power behind UK manufacturing industry and see AEROSPACE AEROSPACE live demonstrations and new product launches of TRANSPORTATION TRANSPORTATION machine tools & tooling, electronics, factory & PACKAGING PACKAGING process automation, packaging & handling, ELECTRICAL ELECTRICAL & & MECHANICAL MECHANICAL ENGINEERING ENGINEERING labelling & marking, 3D print technology, test & ADDITIVE MANUFACTURING MANUFACTURING measurement, materials, composites & adhesives, ADDITIVE LOGISTICS LOGISTICS rapid prototyping, ICT, drives & controls, plastics & MARINE MARINE polymers and laboratory equipment. ENERGY ENERGY

Free industry seminar programme online @ www.industrysouth.co.uk

SPACE SPACE ENGINEERING ENGINEERING R&D R&D MEDICAL MEDICAL

The exhibition is free to attend, free to park and easy to get to. Doors open at 9.30am on Tuesday 6th February.

PRE-REGISTER TODAY for your Fast Track Entry Badge, Preview Magazine and Event Catalogue at:

www.industrysouth.co.uk

MATERIALS MATERIALS // COMPOSITES COMPOSITES CONSTRUCTION CONSTRUCTION PLASTICS PLASTICS & & POLYMERS POLYMERS

SOUTHERN SOUTHERN MANUFACTURING MANUFACTURING & & ELECTRONICS ELECTRONICS is is an an ETES ETES event event organised organised by by European European Trade Trade && Exhibition Exhibition Services Services Ltd Ltd

01784 01784 880890 880890 || philv@etes.co.uk philv@etes.co.uk

EDITOR’S CHOICE

REMANUFACTURING BEARINGS SMB BEARINGS

Restored bearings yield economic and environmental benefits for manufacturers Bearing remanufacturing is gaining traction in heavy-duty industrial applications as a practical and sustainable alternative to replacing worn bearings. The process involves rebuilding a used bearing to meet or exceed the original manufactured product’s specifications. Here Chris Johnson, managing director at bearing relubrication specialist SMB Bearings, explores how the remanufacturing process can yield economic and environmental benefits. Bearing remanufacturing is the process of restoring used or wornout bearings to their original or improved operating condition. As an end-of-life management solution it is gaining popularity, and for good reason. Not only do remanufactured bearings offer a cost-effective solution for businesses, but they also provide an environmentally-friendly alternative to buying new bearings. According to SKF, it reduces the amount of raw material needed by around 62 per cent. It also creates 70 per cent less waste. This is because making a new bearing from scratch involves more than 100 separate processes. In remanufacturing, this is cut to under ten.

How does it work? Remanufactured bearings can use a combination of reused, repaired, and new parts, and bearings with more than 30 per cent of their remaining service life can be remanufactured. A thorough inspection is conducted to determine the appropriate refurbishment process. The

PECM Issue 66

The energy requirement for remanufacturing is also as low as 90 per cent when compared to the production of a new bearing, which minimises the need for new raw materials and offers quicker manufacturing turnaround times. process involves several steps, including inspection, reclassification, refurbishment, and remanufacturing. The first step is to inspect the used bearing thoroughly, which involves comparing it with the initial specification drawing. The bearing is then disassembled, cleaned,

and degreased. Following a visual inspection, microscopic inspection, dimensional inspection and testing will occur. This will culminate in a detailed analysis report that details recommendations for appropriate refurbishment and remanufacturing processes. The next step is reclassification services, which encompass minor repair, demagnetisation, dynamic testing, relubrication, reassembly, and packaging for the bearing’s return to the industry. If further intervention is needed, then refurbishment might be necessary. This step will include the previous actions in addition to one or more of the following: replacing rolling elements or components like seals and snap rings, remanufacturing the bearing’s cage, plating mounting surfaces or polishing the bearing’s raceways. The final stage of remanufacturing involves altering the component

by grinding, installing a new ring and modifying it. At this point, engineers have the option to enhance the performance or characteristics of the initial bearing, which can lead to increased operational efficiency and reduced maintenance requirements in the future. Upgrades may include the addition of features such as black oxidation, or the incorporation of extra sensor functions for condition monitoring.

making remanufacturing less practical for these components.

Economic benefits Replacing a worn bearing can be costly and, in many cases, remanufacturing can provide significant cost savings. For example, if a large industrial bearing in a pumping system fails unexpectedly before the end of its service life, remanufacturing could increase the life cycle of the bearing by more than 50 per cent, and provide up to 60 per cent savings compared to the cost of a new bearing.

Additionally, relubrication services, like those offered by the bearing relubrication specialist SMB Bearings, can extend a bearing’s service life and improve operational performance at an affordable price point. Indeed, relubrication is crucial if you intend to repurpose old-yet-healthy bearings for a different application. By doing so, businesses can save money as opposed to repeatedly purchasing new bearings, which makes it a smart and efficient form of recycling.

Smaller bearings, like miniature bearings, may not be cost-effective to remanufacture. This is due to the cost of disassembling, cleaning, inspecting, and reassembling the bearing, which may be higher than the cost of simply replacing the bearing with a new one. Additionally, the amount of wear and damage that can be repaired on small bearings may be limited,

Remanufacturing can also reduce lead times significantly, increasing machine uptime and profit. It can normally take weeks for a replacement specialised industrial bearing to arrive. In contrast, remanufacturing can reduce lead times and allows facilities to maintain better machine availability and reduce stock

Remanufacturing larger bearings, on the other hand, offers a favourable cost-benefit depending on their condition, complexity, price and application. Large bearings – such as spherical roller bearings, deep groove ball bearings, tapered roller bearings, caster bearings and slewing bearings – are good candidates for remanufacturing.

Environmental considerations Aside from the economic benefits, bearing remanufacturing also has a positive impact on the environment. The process reduces the unwanted use of natural resources and the disposal of components when they become damaged or fail. Remanufacturing feeds into the circular economy model by recovering and regenerating products and materials, unlike the traditional make-use-dispose industrial model. The energy requirement for remanufacturing is also as low as 90 per cent when compared to the production of a new bearing, which minimises the need for new raw materials and offers quicker manufacturing turnaround times. Additionally, remanufacturing can help reduce the carbon footprint associated with producing new bearings. Finally, remanufacturing can also help reduce greenhouse gas emissions associated with transportation, as remanufactured bearings can often be sourced locally rather than being shipped from far-off locations. After the remanufacturing process has been carried out, it’s crucial to avoid the recurrence of the damage that affected the bearing before it was remanufactured. Condition monitoring techniques, including vibration analysis, can be implemented to monitor the continual status of the components. It’s clear that remanufactured bearings offer a cost-effective, environmentally friendly, and sustainable alternative to buying new bearings. As more businesses recognise these benefits, remanufactured bearings have the potential to become the norm in industries that rely heavily on bearings. For more information about SMB Bearings’ relubrication services or its range of miniature, stainless steel, ceramic and plastic bearings, visit the website.

For further information, please visit www.smbbearings.com Issue 66 PECM

EDITOR’S CHOICE

NEW PARTNERSHIPS SCHAFFNER

Schaffner partner expansion opens new regional channels for its range of EMC solutions The EMC solutions provider, Schaffner, announces new partnerships with three distributors to further broaden the reach and scope of its product range and support services across Europe. The new agreements with Telerex, CATS and DSL Components will open new supplier corridors and enable customers to have faster access to products thanks to reduced shipping distances. Schaffner Head of Distribution, Jamie Furness, said, “We are looking to broaden our customer base by reaching into new markets and industries and our investment into relationships with these new distributors enable us to do that. Each of these partners maintain a strong business presence in their respective regions and we are delighted to add them to our distribution network to enhance the benefits for our customers in those areas.” Telerex, which operates across the Benelux region (Belgium, Netherlands and Luxembourg) is an acknowledged EMI expert that provides its customers with a full scope of EMI solutions from Schaffner’s range of chokes and filters. The company prides itself on advising its clients on the right components for creating the optimal finished product while simplifying the supply chain with its global procurement network, planning and on-time delivery expertise. CATS, which primarily serves the French market, is highly regarded for its expertise in power conversion,

Customers across Israel, Turkey, Greece and Cyprus can also benefit from Schaffner’s additions to its sales network. communication, GPS and many other special components products. Its strong technical knowledge will greatly benefit Schaffner’s customers within this region. CATS and Telerex are members of the privately owned Eight Lakes group of companies, active in a wide range of professional and industrial markets, with offices in Belgium, Netherlands, France, Sweden, Denmark, Norway and Taiwan.

Customers across Israel, Turkey, Greece and Cyprus can also benefit from Schaffner’s additions to its sales network. DSL Components, the exclusive representative for global electronic components manufacturers, has also signed an agreement which will enable them to provide Schaffner products on a localized basis. Furness concluded, “The advantages of adding these exceptional specialist partners to our technical sales, distribution and support portfolio marks a significant acceleration in our growth to these markets. It provides us with the opportunity to provide top-quality products and top-flight flight service in these regions.”

For more information, visit the Schaffner website at schaffner.com

PECM Issue 66

EDITOR’S CHOICE

DUBLIN | BELFAST | GLASGOW

RDS Simmonscourt, Dublin, 28th & 29th May 2024 TEC, Belfast, 12th September 2024 SEC, Glasgow, 23rd & 24th October 2024 Email: Mark@prempubevents.com

www.prempub.com/events

Introducing the New GEMÜ 652 Pulsation Damper An innovative solution to compensate pressure and volume fluctuations (e.g. water hammer / vapour pressure surge). • Pre-deﬁned compensation volume and deﬁned pressure range. • Tried and tested reliable actuator design.

Experts in bespoke rubber mouldings Camberley Rubber Mouldings is a British company specialising in high quality precision moulding of all elastomeric materials, composite mouldings, and high-quality bonding. Camberley Rubber produces a range of high-quality precision elastomeric pilot oxygen masks, CBRN tactical facemasks and life support systems to international defence forces together with bespoke products for the medical, energy, agricultural, aerospace and transport sectors to name just a few.

• Self-acting, no need for electric or pneumatic supply. • CIP/SIP, autoclave capable and full bore design. • Aseptic (sterilisation temperature max. 150°C) and suitable for corrosive liquid and gaseous media.

www.gemu.co.uk

www.camberleyrubber.com

Issue 66 PECM

EDITOR’S CHOICE

PRECISION MANUFACTURING HY-PRO

Hydraulic control valves & marine steering drives Established in 1966, Hydraulic Projects Limited are experts in the design and manufacture of a wide range of hydraulic control valves, pumps and actuators. Originally renowned within the marine industry, the company now also produces products for a diverse range of market sectors, including construction, geo-environmental boring equipment, transport, waste and recycling, agriculture and much more. Our website has many case study examples of specific practical applications. We specialise in working with OEM’s and designing products for specific applications as well as working with our Distribution Partners. Our design and technical sales teams have a wealth of experience on hand to share. We can provide both equipment manufacturers and distributors with technical advice, 3D models, training, and the backup they need to avoid problems, reduce costs and maximise applications.

PECM Issue 66

from snow-blowers to dentist chairs. The range covers 0.6 to 2.5 litres per minute and features low power consumption, water resistance to IP67 standards and is fully certified to the Recreational Craft Directive (including ignition protection) and the navigational EMC standard.

Our product range includes our Hydraulic Reversing Pumps, which are the drives of choice for major autopilot manufacturers around the world but also suit a diverse range of other manufacturing applications, from snowblowers to dentist chairs. In addition, we also manufacture a range of constant running hydraulic pumps These heavy-duty pumps are particularly popular where power and long life are important.

For all enquiries or to discuss your specific needs, please contact the sales team on 01626 863634 or email us at sales@hypro.co.uk

Our award-winning actuator family boasts inter-changeable motors and reduced back-drive. These quiet units combine a cylinder, pump, and reservoir in one neat selfcontained package. Hy-Pro also offer three ranges of sectional hydraulic control valves. Their robust design makes them suitable for the most demanding mobile applications. All have a fully interchangeable range of control options, including pneumatic and electric and a range of spool and ancillary options. We design and manufacture 95% of all our components in our own purpose-built factory in the UK with ISO 9001-2015 accreditation driving our processes, state of the art machinery, sophisticated measuring equipment, and computer systems. With rigorous testing and quality assurance procedures, we ensure that our products are produced to the highest standards, on time and at the right price. Whether you are an OEM looking for a solution or a potential distributor, Hy-Pro can help. For further information, please visit www.hypro.co.uk Issue 66 PECM

EDITOR’S CHOICE

COMMUNICATION SOLUTIONS SMC

SMC Celebrates 65 Years of Manufacturing Excellence and International Recognition In a world where manufacturing excellence is the cornerstone of economic growth, SMC (South Midland Communications Ltd) has consistently proven itself as an exemplary international manufacturer. Since its inception in 1958, SMC quickly evolved into a powerhouse of communication solutions, focusing on supplying masts and HF antennas to thirdworld countries. SMC is a dynamic and innovative manufacturer of masts, antennas and RF Communications, including transformers, baluns, combiners and couplers, that deliver cuttingedge solutions to a diverse range of sectors. With a commitment to excellence and a track record of success, SMC has established itself as a trusted partner for businesses looking to enhance their connectivity, efficiency, and productivity of operations. 2023 marks a year of celebration, commemorating 65 years of its rich history, global footprint, and track record of achievements, including SMC’s latest award. “We are proud to be recognised by Business Awards UK as ‘Best International Manufacturer of the Year’. As we reflect on the last 65 years, we find inspiration for the journey ahead. This recognition, and our legacy, highlights our dedication to providing quality communication systems and customer experience and we look forward to what 2024 will bring.” says Neil Barron, Chief Executive SMC Group.

This recognition, and our legacy, highlights our dedication to providing quality communication systems and customer experience and we look forward to what 2024 will bring.

SMC’s contributions to the United Kingdom’s national interests are immeasurable. In 1982, during the Falklands Conflict, they played a pivotal role in supporting Royal Navy communications earning them accolades from the Ministry of Defence. Their contributions extend to bolstering defence alliances in countries across the world. Though SMC’s legacy isn’t limited to Earth; they’ve made their mark in space too. In 1991, SMC enabled two-way radio contact with Helen Sharman, the first Briton in space, aboard the MIR Space Station. This historic achievement demonstrated their technical prowess and ability to excel in the most challenging environments.

Beyond SMC’s core focus on communications, the versatility and reputation of SMC’s products have led them to be utilised in a myriad of applications. Their solutions are found in the ice-covered expanses of Svalbard and the arid deserts of the Middle East. SMC provide security and broadcasting services for internationally televised Royal occasions and prestigious sporting events, such as the NFL and Grand Prix. Their products support expeditions across the unforgiving terrain of Antarctica and play a critical role in border control operations in locations as diverse as Singapore. We encourage those looking for communication solutions to contact SMC directly at www.smc-comms.com or email sales@smc-comms.com.

For further information, please visit www.smc-comms.com

PECM Issue 66

Awarded Best International Manufacturer 2023

Easily deployable and transportable

Push-up and pneumatic options available

The SWIFT Mast Series Reliable and robust in harsh environments

Lightweight, from only 6.4kg

Enhance operations with compatible accessories

Specification Specification

Range Range

Extended Extended Height Height

4 4 -- 10 10 (m) (m)

Retracted Retracted Height Height

1.33 1.33 -- 1.86 1.86 (m) (m)

Vertical Vertical Head Head Load Load

8.5 8.5 -- 10 10 (kg) (kg)

Basic Basic Weight Weight of of Mast Mast

6.4 6.4 -- 12.3 12.3 (kg) (kg)

Celebrating 65 years of manufacturing quality communication solutions. Discover more at www.smc-comms.com

Background Background Image Image Adobe Adobe Stock Stock

EDITOR’S CHOICE

GREATER CONSISTENCY STAR FASTENERS

Modular Chassis Construction Modular chassis construction offers a range of advantages, including speed, cost efficiency, quality control, flexibility, and sustainability, making it an attractive option for any manufacturer. It is particularly beneficial for projects that require multiple components; standardising chassis components and processes can lead to greater consistency in the finished product. This production method allows for a high degree of design flexibility. If the design allows, chassis can be easily modified by adding or removing components. This adaptability is particularly valuable for businesses that offer bespoke solutions and designs to meet the unique preferences and requirements of individual customers. Building a chassis is a complex engineering task that requires a thorough understanding of structural mechanics, welding, and fabrication. Additionally, compliance with regulations and safety standards is crucial, but modular construction principles can certainly be applied to the design of chassis for various applications. The term “chassis” typically refers to

the framework or structural support of a manufactured object, which structurally support the object in its construction and function. Here are some considerations when exploring the use of modular construction for fabricating chassis: Standardisation: While customisation is a key advantage, some modular components can be standardised to streamline the manufacturing process. This can help reduce costs and improve efficiency, especially if certain elements of the chassis are commonly used across different applications. Assembly Efficiency: Modular construction often involves the prefabrication of components in a controlled environment. This can lead to increased efficiency during the assembly process, whether it’s for vehicles, machinery, or other structures requiring a chassis. Ease of Maintenance and Upgrades: Modular construction allows for easier maintenance and upgrades. If a specific component of the chassis needs to be replaced or upgraded, it can be done more seamlessly in a modular system compared to traditional, welded designs -

BobTail fasteners in various chassis applications

PECM Issue 66

the modular approach allows for flexibility in design and use. Transportation and Logistics: Chassis construction often involves the transportation of large prefabricated components offsite to be plated or painted. However, smaller modular components are generally easier and more cost-effective to transport than large welded structures. This is especially true when it comes to shipping components to subcontractors or to the final assembly site. Scalability: The scalability of modular construction allows for projects of varying sizes to benefit from the advantages. Whether it’s a smaller scale domestic, agricultural (horse / livestock) trailer, or a large-scale double deck / lifting deck trailer or even Mega-Trucks used in the logistics industries. A modular chassis design can be adapted to suit various applications. Quality Control: Manufacturing chassis components in a controlled factory environment enhances quality control. This can lead to better consistency in the fabrication of components, resulting in a higher quality final product.

Cost Efficiency: Modular construction can contribute to cost efficiency by minimising waste, optimising production processes, and allowing for economies of scale, particularly if standardised components are used. Environmental Sustainability: The controlled manufacturing environment of modular construction can contribute to sustainability by reducing material waste. Additionally, modular designs may facilitate the use of efficient manufacturing processes. Rapid Prototyping and Development: The modular approach is conducive to rapid prototyping and development. This is advantageous for industries that require quick iterations and testing of new chassis designs. In summary, applying modular construction principles to chassis design can offer several benefits, including customisation, standardisation, assembly efficiency, and adaptability to different applications. This approach is particularly valuable in industries where flexibility, efficiency, and customisation are crucial considerations. HOW TO FASTEN CHASSIS COMPONENTS AND SUBASSEMBLIES Introducing the Huck® BobTail® Huck BobTail® LockBolts® are used worldwide in a wide variety of industries by manufacturers looking to reduce the maintenance of bolted joints, avoid the hazards and the risks associated with welding, and just to clean up, as well as speed up their assembly processes. Often the most vulnerable point on a design is where there is an interface or join between components. BobTail® fasteners can be effectively used with virtually any plated metals without damaging the plated / finished surface, also dissimilar metals with dissimilar coefficients of thermal expansion present no problems. Varying material thicknesses are readily accommodated.

BobTail® Huck® fasteners are DiBt approved. This approval means BobTail® Lockbolts® can be used in areas regulated by the building authorities as a replacement for non-preloaded structural bolting assemblies (acc. to EN 15048) or high-strength structural bolting assemblies for preloading (acc. to EN 14399). The values published can also be used in many other applications, including rail, commercial vehicles, lattice towers or wind turbines. LockBolts® compare with nuts and bolts Lockbolts® have a significantly higher fatigue strength than threaded fasteners, they can be used in areas where access to the joint from both sides is guaranteed. Due to their high static loadbearing capacity under shear and tensile loads and their outstanding fatigue strength, they represent an excellent alternative to bolted or welded connections, especially when high demands are placed on safety over the entire products service life. Huck® fasteners are precision engineered to deliver unmatched installation speed, fatigue life and vibration resistance, they have been tested and proven on commercial, agricultural and defence vehicles around the world for many years. Known for their industry-leading shear and tensile strength, once installed, BobTail® fasteners deliver consistent clamp. Each BobTail® performs identically in terms of strength and clamping force. Other mechanical fasteners

such as nuts and bolts must be installed using torque, or rotational force which varies with friction. BobTail® also consist of two parts – a pin and a collar, but uses an entirely different installation method to nuts and bolts. BobTail® fasteners installation process As with nuts and bolts, BobTail® fasteners can be pre-assembled by hand (at this stage no tools are required); they have a pre-fit-up function in the form of helical grooves enabling the structure to be ‘lightly’ assembled, in chassis production this often helps with the ‘line-up’ of the cross bearers. Once the engineer is satisfied with the alignment then the tool is applied and the fasteners can be permanently installed. The locking groove on the BobTail® pin is an essential feature and differs from conventional bolts / set screws as it has a flatter groove geometry. This results in a larger stress cross-section with the same nominal diameter and a lower notch sharpness. As a result, LockBolts® have a significantly higher fatigue strength than threaded fasteners.

Comparison of threaded fasteners and LockBolt with lock grooves Issue 66 PECM

As mentioned, BobTail® fasteners are a two-part fastener, they consist of a headed pin and a collar. The BobTail® pin is made with a series of pulling grooves at its tail end. The installation tool (driven by pneumatic, hydraulic or battery power) grips onto these grooves, pulls the work together, then the conical shaped cavity of the nose assembly is forced down the collar which is axially pressed firmly into the grooves of the pin by the processing tool. At this stage of the installation the tool has progressively cold formed (swaged) the collar into the grooves of the harder pin. The squeezing action reduces the diameter of the collar, increasing its length. This stretching of the pin and collar generates the clamp force over the joint. The pin and swaged collar combine to form the installed fastener providing a permanent and completely vibration resistant joint.

to be collected. This direct metalto-metal contact of the collar swaged into the grooves of the pin eliminates the loosening effects of transverse vibration. The setting process is complete with the deformation of at least one of the six indicators (on sizes 12mm / 1/2” diameter and above) on the flange of the formed collar. In the case of collars without indicators (on sizes 9.5mm / 3/8” diameter and below), in all diameters, a ring gauge check can be performed to check the installation procedure. Also available is a colour changing collar which shows a distinct visual difference between an installed or an uninstalled fastener.

Installation is quick; typically, less than two seconds per fastener, and unlike traditional LockBolts® no pin-break is required, therefore leaving no corrosion-prone area of bare metal or spent mandrels

Swage indicator on a Huck® Collar

Lockbolt® installation sequence (BobTail®) 1

The pin is inserted into

The installation tool is

At a predetermined

When swaging of the

the prepared hole, and

applied to the annular

force, the anvil begins to

collar into pin

the collar is spun onto

pull grooves. When the

swage the collar into the

lockgrooves is complete,

the pin.

tool is activated, a puller

pin’s lockgrooves.

the tool ejects the

in the nose assembly

Continued swaging

fastener and releases the

draws the pin into the

elongates the collar and

puller to complete the

tool, causing the

pin, developing precis* clamp.

sequence.

swaging anvil to press on the collar, drawing up any sheet gap.

Based on a typical installation of 5/8" grade 8 fastener

Once installed, the fastener will perform consistently for the lifetime of the joint without requiring checking or retorquing. Recognising the cost associated with assembly time, BobTail’s® installations are fast, smooth, low noise and shock free (no jolts or vibrations on the operator’s hands and arms). The time saved by utilising BobTail® fasteners is significant when considering the large number of potential fastening points. It could be argued that the cost of the BobTail® fastener and installation tools are more than those of a nut and bolt, but when considered, the high fatigue strength of BobTail® fasteners means that fewer are needed, joint integrity is not compromised, and overheads are quickly saved in other areas. Post-installation Huck® BobTail® only requires a quick visual inspection (no torque, therefore no re-torque is required), saving even more time and expense. In addition, Huck® BobTail® fasteners have been designed to be tamper-proof for an additional measure of security. Huck® BobTail® fasteners are a cost-effective fastening solution for industries and applications where reducing labour and installation costs is essential. A combination of quick, straight forward installation and long-term reliability make them a preferred choice for many professionals looking to optimise both time and budget resources. Star Fasteners are Huck® fastener experts and the UK’s largest Huck® fastener distributor. We work globally with a diverse range of end users and distributors from across a number of industries, offering technical application knowledge and customer support. Huck® fasteners guarantee performance and help maximise return on investment; get the right fastener for your project and achieve your business goals. With many added value services and years of product application knowledge, Star Fasteners are able to offer a unique customer experience.

For more information call us on +44(0)115 932 4939 or email sales@starfasteners.co.uk

PECM Issue 66

Engineered solutions, designed & built in Britain TEST CHAMBERS & TESTING EQUIPMENT

Standard and bespoke specification chambers designed to meet any needs. Sizes ranging from bench top, floor standing, walk in rooms & containers. Temperature, humidity or combined solutions available. Service, Calibration and Installation.

jts-test-chambers.co.uk 01874 711209

EDITOR’S CHOICE

MACHINING REMKO SOFT IRON METAL TECH

The value of expertise in precision machining challenging materials In the world of subcontract machining, tackling challenging materials like Remko soft iron demands expertise. Remko is renowned for its magnetic properties and is increasingly in demand across diverse industries, but can present complex machining challenges. Precision machining and fabrication experts Metaltech Precision have risen to this challenge. With 25 years’ experience in machining Remko soft iron, Metaltech is serving a growing market by providing technical solutions for the precision machining of challenging materials.

Why is Remko soft iron specified for key components? Soft iron has unique characteristics that combine to provide an excellent raw material for use in a wide range of applications, including: • Magnetic permeability Remko exhibits a high magnetic permeability, easily concentrating magnetic lines of force. This makes it an excellent material for creating magnetic circuits in devices such as transformers. • Low hysteresis loss Remko has minimal hysteresis loss, which occurs when energy is dissipated as heat during the magnetisation and demagnetisation process. Low hysteresis loss ensures the efficient operation of magnetic components.

• High electrical conductivity Remko also has good electrical conductivity, making it suitable for use in electromagnetic coils and solenoids.

The challenges of machining Remko soft iron Remko is considered a difficult material to machine effectively: • High ductility means it can harden in cutting, deform and stretch • Adhesive behaviour means it can stick to cutting tools • Low thermal conductivity leads to thermal stress on tools and components • Risk of the component becoming magnetised during machining. All of these characteristics can cause dimensional inaccuracies in the workpiece, and increase tool wear and inefficiency. As a result, it can be hard to find machining companies who can achieve the precision machining of high quality components from such materials.

Expert Remko machining at Metaltech Precision Years of experience have given Metaltech Precision a detailed understanding of the best way to machine Remko soft iron. To overcome the challenges of machining this difficult material, they must manage the process carefully, including: • Proper tool selection Choosing the right cutting tools, coatings and geometries is crucial to minimise issues related to

adhesion and tool wear. • Cooling and lubrication Careful use of cooling and lubrication systems can help dissipate heat and reduce the risk of work hardening and tool wear. • Slow cutting speeds Lower cutting speeds can help manage heat generation and reduce the risk of work hardening, though this may result in reduced productivity. • Anti-magnetisation techniques It may be necessary to demagnetise the workpiece before and after machining to ensure dimensional accuracy and prevent interference with sensitive equipment.

Versatile machining expertise at Metaltech Metaltech Precision is a classleading provider of turnkey precision CNC machining and fabrication solutions, adding value through years of expertise. Alongside its sister companies in Expromet Technologies Group, Metaltech Precision provides a range of technical solutions including machining and fabrication, investment casting (Investacast), and sand and gravity die castings (Haworth Castings) for performance-critical industries. For more information on the precision machining of Remko and other challenging materials, contact Metaltech Precision on (+44) 01460 221737, email sales@metal-tech.com or visit www.metal-tech.com.

For further information, please visit www.metal-tech.com.

PECM Issue 66

Precision casting, machining and fabrication solutions for performance-critical applications • Casting • Machining • Forging • Welding & Fabrication

www.expromet.com

EDITOR’S CHOICE

BEST OF BRITISH CASTING CAST METALS FEDERATION

William Cook Holdings takes the top title at the UK Cast Metals Industry Awards William Cook Winners: (l-r) Zoe Williams (Senior Buyer), Trevor Stevenson FICME (Executive Director), Andrew Kirton Vaughan (Plant Manager, Chesterfield), Roy Woollard (Executive Director), Dan Whitaker (Methods Engineer) and Jack Mezulis (Lost Wax Manager)

One of the UK’s leading suppliers of safety-critical steel components has capped a year of growth, acquisition, and investment by being named as the ‘Best of British Casting’ at the recent UK Cast Metals Industry Awards. Sheffield-headquartered William Cook Holdings beat off the challenge of the other finalists to secure the ‘Company of the Year’ title, impressing judges with landmark rail contract wins, support for the war effort in Ukraine and a £5m investment programme that has reinforced its position in the nuclear power supply chain. The group also stepped in to protect vital foundry skills when it saved 75 jobs by acquiring HI Quality Steel Castings of Chesterfield out of administration. Organised by the Cast Metals Federation (CMF), there were also major accolades for Tamworth-based Foseco (Innovation) and Sylatech who claimed the Component of the Year Award. The latter was for the work the Kirkbymoorside-based company did in producing a prosthetic aluminium thumb for use by children who have lost a hand due to injury, congenital conditions or for other medical reasons.

for some cast elements and 1mm diameter cast-in holes, Sylatech used 3D wax printing to optimise the design flexibility.

comedian Geoff Norcott, the evening clearly showcased the successes of the sector and its evolving impact on UK manufacturing.

Samples were provided to the client within three weeks of the order being placed, with significant cost savings also achieved.

This was typified by the Innovation winner, with Foseco recognised for the way it has developed a novel automated metal treatment and cleaning process for steel melts.

“The innovation and resilience of the foundry industry never ceases to amaze me, and this year’s award winners typify exactly what makes the UK great,” explained Dr Pam Murrell, Chief Executive of the Cast Metals Federation. “We had businesses investing, we had companies diversifying and we had firms using new technologies to help designers bring products to market that will positively change lives for hundreds of children.”

Designed by prosthetic hand designer Ted Varley, the product required a high level of detail and an as-cast surface finish with no machining.

The UK Cast Metals Industry Awards, which attracted nearly 200 guests, focused on the great castings being manufactured in metal by UK foundries, and their huge achievements in innovation, growth, and component performance.

With wall thicknesses down to 2mm

Co-presented by Dr Pam Murrell and

‘ROTOCLENE’ introduces inert gases through a pumping rotor, with the bubbles and stirring motion ensuring that cleaning is optimised and melt homogeneity improved, leading to lower levels of rework and scrap. When combined with HOLLOTEX shrouding, lower pouring temperatures and cleaner castings, with improved finer grain sizes, are possible. Pam concluded: “The commitment to problem solving and providing solutions to customers remains within our industry, making all the components upon which a modern economy depends. “Our sector can be part of the solution to growth for the UK. And remember – metal recycles forever.”

For further information, please visit www.castmetalsfederation.com

PECM Issue 66

EDITOR’S CHOICE

Specialist Training for the Storage Tank Industry Live online, classroom, blended, e-learning or in-house • • • •

Gain or renew your 5-year Certificates of Competence* Courses based on EEMUA 159 English, Dutch, German and French language options Select from courses each year, including:

TankAssessor courses*

TankInspector courses*

22-25 January 2024 – in English – live online

5-7 February 2024 – in French – classroom – Paris, FR

26-29 February 2024 – in Dutch – live online

19-21 February 2024 – in English – live online

18-21 March 2024 – in French – classroom – Près de Paris, FR

4-6 March 2024 – in Dutch – live online

15-18 April 2024 – in German – classroom – Hanover, DE

TankBasics courses

20-23 May 2024 – in English – live online – for KSA time zone

5 February - 15 March 2024 – in English – blended learning (combines live online, e-learning, and more)

Storage Tanks e-learning

In-house courses

On-demand – in English or Dutch

By arrangement to match your: time, language, location, or live online

Above ground flat bottomed storage tanks A guide to inspection, maintenance and repair

Publication 159 Edition5

More choices, information and registration at www.eemua.org and events@eemua.org

The UK’s Laboratory Equipment Experts

HUBER-Inspired by temperature For innovative process and control equipment, contact Labtex today!

01484 600 200

info@labtex.co.uk

www.labtex.co.uk Issue 66 PECM

www.iriss.com

Safety in Color, Proﬁts in Sight! Safe-Connect Thermochromic Service Kit

IRISS.com

EDITOR’S CHOICE

EVO 2.0. WILKINSON STAR

Introducing JASIC’s new single phase PFC range of welding inverters and plasma cutters

safety and reliability.

JASIC EVO is the new standard of UK in welding and is supported with an unparalleled 5 year out of the box warranty.

have been used in some of the most ambitious products in modern history such as the historic Beijing Bird’s Nest Stadium.

JASIC is a forerunner of IGBT inverter welding technology and its products

JASIC is driven by its passion for the worlds welding needs and strives

to deliver reliable and ecological solutions. JASIC’ EVO range offers a redefined industrial design and human machine interface. Solid welding performance and high standards in sustainability,

For further information please visit jasic.co.uk or contact your local JASIC Welding Distributor.

PECM Issue 66

EDITOR’S CHOICE

Vacuubrand’s high-quality and reliable range of chemistry diaphragm pumps, are designed for working with aggressive gases and vapors! Available in the UK from Labtex, Vacuubrand manufactures a comprehensive range of laboratory and instrumentation vacuum pumps, gauges and controllers for both coarse and fine vacuums. Vacuubrand’s first priority is to offer sophisticated equipment which meets the highest quality, professional standards expected of a modern laboratory. For example, ‘intelligent pumps’ make lab work more efficient, allowing chemists and technicians to focus their attention on other tasks. The versatile Vaccubrand chemistry pumping unit, PC 3001 VARIO select • Unsurpassed performance • Uncompromising chemical resistance • Fully automatic evaporations • Minimal operating and maintenance costs • Whisper quiet • Environmentally friendly, without oil and water consumption • The Vacuubrand Chemical Resistance Chart • Chemical resistance is essential when working with aggressive gases and vapors. www.labtex.co.uk

Labinox Manufactured in 316-grade stainless steel as standard, and built according to customers’ designs and dimensions, our expertise ranges from simple fabrications and machining to high specification projects for the pharmaceutical, food processing, water, paper and chemical industries. Pressure Vessels Labinox stainless steel pressure vessels are durable, high-quality and can be built to your exact specifications. Stainless Steel Filters Fabricated to customer requirements and specifications, Labinox stainless steel filters are designed to ensure easy access, maintenance and cleaning. Tanks Our steel tanks offer the perfect solution for storing a variety of liquids in a range of capacities. Steel has a resistance to many damaging factors, making it naturally durable and longlasting, while the practical tank designs make them easy to clean and maintain.

Stand Up Writing Desks Made from 316-grade stainless steel as standard, our stand-up writing desks are sturdy and high-quality. The sleek design ensures quick and easy cleaning, while minimising places for dirt and bacteria to get trapped. Labinox’s bespoke service means that all stand up writing desks are made according to your requirements and are suitable for a variety of uses. Trollies Labinox 316-grade stainless steel trolleys provide a secure and effective way of storing and transporting items. The practical and hard-wearing designs can be built to exact customer specifications and ensure quick and easy cleaning for optimum hygiene levels. Available with a customisable number of tiers, our trolleys are practical, reliable and lightweight. www.labtex.co.uk

Good Practice Guidance for Electrical Instrumentation, Control and Cyber Security in Industrial Engineering – Improving efficiency and safety • ‘By Industry, For Industry’, practical guidance for everyday and irregular situations and tasks • Readily accessible for all in the industry – wherever they are, whatever time they have • FREE task and procedure checklists

Management of ageing Management of ageing electrical assets electrical assets Publication 227

Edition 1

Publication 227 Edition 1

A Practitionerʼs Handbook for potentially explosive atmospheres Publication 186 Edition 7

• E-learning for continuing professional development • Webinars and seminars for knowledge sharing and professional networking • This selection of specialist publications and many more resources

Alarm systems: Guide to design, management, and procurement

Control rooms: Guide to specification, design, commissioning and operation

Publication 191 Edition 3

Publication 201 Edition 1

Also... EEMUA Ageing Assets Seminar – Live Online – 14 March 2024 To make EEMUA’s guidance, training, events and other practical resources work best for you and your team – ask@eemua.org or visit www.eemua.org

Issue 66 PECM

EDITOR’S CHOICE

CSPM500 Composite Router The CSPM500 Composite Router provides an efficient and accurate method of cutting composite test specimens. The large bed size allows for a broad range of specimen dimensions with an automatic and manual feed to allow quick and precise repeatability of cuts. Using highly accurate axis drives in one attempt produces a much more accurate final specimen, reducing compounding errors over several machining processes.

Air Filtration with Innovation

This minimises waste and also saves both time and

one-off machining set ups.

Emcel are involved with unique Engineering Solutions within the Air Filtration market, built to customer specification. Our range includes particulate, simple solutions for general dust protection through to High End HEPA Filtration for sub micron applications. We also manufacture a range of carbon filters built to customer specification for filtration of odours, vapours and gases. Our top end products are for CBRN (Chemical, Biological, Radiological and Nuclear protection) in the Defence market and Nuclear Filters built and Type Tested to UK Standards.

www.cnr-spm.com

www.emcelfilters.co.uk

energy resource. Control software allows bespoke set up to produce a variety of geometry – from simple shapes to complex curves – and supports DXF & G-code imports enabling

E-learning Classroom based

Independent Pump Training from

“Live” webinars For more information call

On-site courses

0121 601 6691

scan code for the training guide or email: training@bpma.org.uk

Tailored options

A World’s First - Snickers Workwear’s New Integrated Kneepad System In what is probably the most ground-

in logistics and warehousing; industry,

release and

breaking Work Trouser and Knee Guard

engineering and maintenance who are

enhanced comfort.

innovation, Snickers Workwear has

constantly on the move and want the

And, as is typical

launched the world’s first built-in, certified

continuous protection of welded-into-place

of all Snickers

kneepads which are completely integrated

Kneepads. Designed and engineered in

Workwear clothing,

into a pair of Snickers Workwear’s premium

partnership with YBC®, the Capsulized™

these stretch Work

stretch Trousers.

kneepad components comprise six

Trousers with

protection layers that work with each other

the lightweight

Delivering low-profile impact protection,

to dissipate the energy created by the

Capsulized™ kneepads will provide in-place

the AllroundWork, Stretch Trousers with

impact of working on your knees or through

ergonomic protection all day, every day.

Capsulized™ Kneepads are an innovative

bumps in the workplace. For more info call the helpline on

combination of cutting-edge sportswear technology coupled with well-established

They deliver effective durability combines

01484 854788; check out

workwear know-how. They’re ideal for

with penetration protection, as well as

www.snickersworkwear.co.uk; or you can

craftsmen and women on site; for people

additional impact absorption, pressure

email sales@hultaforsgroup.co.uk

PECM Issue 66

EDITOR’S CHOICE

LensConnect … Zoom, Focus & Iris remote-controllable from PC Introducing the award-winning computar LensConnect Series

Precise adjustment of Focus & Iris USB connector standard Inspection while moving focus

• Easy Installation • High Resolution at any position • Superb stopping accuracy

• Outstanding repeatability • Low voltage and current • Superior and versatile interface

Connection Diagram

computar-global.com catalyst of optics

info@cbcuk.com 020 8457 2618

Issue 66 PECM

EDITOR’S CHOICE

SUSTAINABLE PRODUCTION QUIN SYSTEMS

Gardena is moving into the future of water with LinMot GARDENA has always proven to be a particularly sustainable innovator. Thanks to a partner, the basic requirements for future-oriented and sustainable production have been met: With the latest linear rotary and linear technology from the drive specialist LinMot, GARDENA has succeeded in redefining the precision, speed and sustainability of its production systems. The Micro-Drip System (MDS) is a resource-efficient irrigation solution that delivers water drop by drop to where plants need it: to the roots thus greatly reducing water consumption. The new generation of production should offer more process reliability, increased precision in force control and process parameters as well as sustainability and energy efficiency, which led GARDENA to choose LinMot.

Thanks to the precision of the LinMot PR02 motors, GARDENA have found their systems are 3 to 4 times faster than their older process.

PR02 – Linear /Rotary modules.

Total Flexibility

Implementing industrial systems for precise and dynamic locking, screwing or assembly is an extremely complex challenge with conventional servo solutions.

Parameters and contours can change fundamentally and quickly on both the product and the machine side, so that the re-teaching of the individual positions must be done quickly, easily and precisely. Thanks to their flexibility, the LinMot motors adapt to all adjustments to the production machines at lightning speed and all changes can be made very quickly.

The LinMot PR02 provides both the rotary and linear servo motion combined in one compact motor avoiding the need for more complex and heavy servo motors and guides.

DM01 / SM01 – Linear modules The modularity of the LinMot linear modules such as the DM01 and SM01 also impressed the GARDENA engineers. This provides a way for X and Y pick and place units to be quickly and easily assembled.

Sustainability or efficiency? The question of having sustainability and efficiency working together has been well and truly answered as the collaboration between GARDENA and LinMot proves.

Precision with Feedback Force and Torque sensors are available as options for the LinMot PR02 which enable real-time monitoring and evaluation of process parameters with an accuracy of equal or better than 1% of the demanded value. For further information, please visit www.quin.co.uk/linmot

PECM Issue 66

Linear motors for

Dynamics & Precision ..clean room & wash down applicaons

www.quin.co.uk/linmot - Linmot distributor for the UK & Ireland

PACKAGING INNOVATIONS AND EMPACK SHOW PREVIEW

UNRIVALLED NETWORKING PACKAGING INNOVATIONS & EMPACK

Igniting creativity in the packaging sector The countdown is on until Packaging Innovations & Empack 2024, and with less than 100 days to go, event organisers Easyfairs are encouraging people to register now for their free visitor ticket to the must-attend event. Early indications suggest that the largest annual event in the UK that connects packaging specifiers and buyers with suppliers, new materials, and formats is likely to grow in size and scale again. Organisers are already predicting the two-day showpiece, which promises to solve your packaging challenges, will attract a bumper crowd, with hundreds of the world’s biggest suppliers and thousands of designers, packaging developers, marketers, founders and buyers expected to descend on Birmingham’s NEC. The build-up to 2024’s event, which is due to take place on the 21 & 22 February next year, has already seen organisers promise to ‘further ignite creativity in the packaging sector’, catalysing business opportunities, driving innovation across the whole packaging journey, and digging into the topics that matter most with an unrivalled speaker line-up. “Packaging Innovations & Empack will, once again, comprehensively address every facet of the packaging journey, uniting a range of experts from diverse industries spanning retail to pharmaceuticals,” said Event Director Renan Joel. “With an impressive presence of over 340 exhibitors across the four distinct zones, attendees will be immersed in a dynamic showcase.” The first confirmed speakers for the 2024 event are expected

PECM Issue 66

Packaging Innovations & Empack will, once again, comprehensively address every facet of the packaging journey, uniting a range of experts from diverse industries spanning retail to pharmaceuticals. to be announced in the coming days, with Founders and CEOs of internationally successful brands, design specialists, scientists, CEOs, innovators and sustainability experts all sharing their remarkable stories and expertise. “It’s all about community, connecting and collaborating,” said Easyfairs’ Community & Content Manager, Parisa Maleki. “The event

provides visitors with a cutting-edge insight into the trends and issues within the industry. “Combine the ability to tap into all of the insight on offer with the opportunity to discover new products, innovation and technology at the event and return to your office full of insight and ideas, and it’s little wonder we’re currently experiencing huge demand for tickets that cost absolutely nothing.” Another significant part of the two-day extravaganza will be unveiling the inaugural Future Trailblazer showcase and awards ceremony, which aims to locate talented individuals going above and beyond to shape the future of packaging. By looking at both the biggest contributions to change in the industry and the potential individuals may hold, judges Jude Allan, Packaging Group Chair at IOM3, Ian Roe, Director, and Dani Novick, both from Mercury Search & Select, will be awarding recognition to those who are driving forces in

making a wider change in industries beyond packaging. And they don’t expect any shortage of nominations from an industry bursting with talent and fresh ideas. Ian Roe, member of the judging panel and Director at Mercury Search & Selection, sees it as an opportunity to highlight the vital role packaging must play in a sustainable future. “Rather than being the villain, packaging enables us to transport, preserve, and serve goods. Without good packaging, we have waste – and the loss of the resources that went into creating

those products,” he commented. “Celebrating the people making the biggest improvements has a double focus. First, improvements are good for the future of the industry and good for society. Second, it should inspire others and the next generation who are the future of our industry.”

(Sustainability Professional), Delivery Management (Project Manager, artwork coordinator), and Making It Happen (Buyer, supply chain & logistics/quality assurance). Packaging Innovations & Empack 2024 are now accepting nominations for the Future Trailblazer showcase, and they can be made by filling out a short online form.

The awards comprise five categories and job roles, including Designing for the future (Technologist/ Designer/Print tech), Production Delivery (Production Operative/ Engineer), Sustainable Thinking

For further information, please visit www.packagingbirmingham.com Issue 66 PECM

EDITOR’S CHOICE

A NEW CHAPTER AUDI

Audi begins production of electric motors for the PPE in Győr • Newly developed electric drive systems used for the first time in the Audi Q6 e-tron series • Audi CEO Gernot Döllner: “Győr is predestined for the production of these highly compact and efficient electric motors for the PPE” • Around 700 employees work in three shifts to produce up to 2,000 electric motors a day for the Premium Platform Electric (PPE) A new chapter in drive production at Audi is beginning in the Hungarian city of Győr, as the company commences manufacture of electric motors for the Premium Platform Electric (PPE). The newly developed electric motors will be used for the first time in the Audi Q6 e-tron series. Production of the first fully electric Audi model is scheduled to start at the Ingolstadt headquarters at the end of the year with the PPE-based model. Among other provisions, the company has set up its own battery assembly facility in Ingolstadt in preparation for this step. In Győr, Hungary, Audi Hungaria produces stators and transmission components in a completely new 15,000-squaremeter production area, where the axles for the PPE are also assembled. Product testing also takes place in Győr. “Győr is predestined for the production of these highly compact and efficient electric motors for the PPE,” says Audi CEO Gernot Döllner. “The highly qualified team at the site has already built over 400,000 electric drive systems since 2018, which is invaluable experience.” In addition to the electric motors for the PPE that power the Audi Q6 e-tron series, Győr also builds

PECM Issue 66

the drive system for the Audi Q8 e-tron. Furthermore, an additional production area is being set up for electric motors that will be used in vehicles based on the MEBeco (modular electric drive toolkit) in the Volkswagen Group. To produce the electric motors for the PPE, the brand with the four rings has installed three new lines. The production line for stators has 28 work steps, the one for transmission components has 15. One axle alone requires 190 individual steps to assemble. Around 700 employees are involved in production. In terms of series production, the employees in Győr work in three shifts to build

up to 2,000 electric motors per day for the PPE. The site supplies both Audi and Porsche. Compared to the previous electric motor assembly facility, the vertical range of production has been increased once again. “The start of production in Győr marks an important milestone in the rampup of production of the Audi Q6 e-tron,” says Audi Board Member for Production and Logistics Gerd Walker. “I know from personal experience how passionately the team at Audi Hungaria works and how systematically it advances the further electrification of the world’s largest engine plant. With its

enormous expertise in drive systems and net carbon neutral production, the Győr site is an indispensable part of Audi’s global production network,” adds Walker, who was Managing Director for vehicle production at Audi Hungaria from 2012 to 2016. Audi Production is using the transition to e-mobility to comprehensively transform its global production network and has a clear vision for the Manufacturing of the future with the 360factory. As part of this holistic, sustainable approach, Audi is modernizing, digitalizing, and transforming its existing plants. Production in Győr has been net carbon neutral since 2020; the site has Europe’s largest roof-mounted photovoltaic system and is Hungary’s biggest industrial geothermal energy consumer. To make transporting the electric motors for the PPE from Győr to Ingolstadt net carbon neutral, Audi relies on the transport and logistics company DB Cargo.

A new chapter in drive production at Audi is beginning in the Hungarian city of Győr, as the company commences manufacture of electric motors for the Premium Platform Electric (PPE). Győr looks back on a 30-year success story The same year that production is launched for the PPE, Audi Hungaria is looking back on a 30-year success story. Since its establishment, the company has grown to become the world’s largest powertrain plant and the first manufacturer in Hungary to produce premium cars. With production of the CUPRA

Terramar set to take place there, Győr will further increase synergies in the global production network. Technical Development provides product development for Audi and the Volkswagen Group. In addition to production, the company draws on the extensive know-how of its employees to provide a wide range of services to other Group brands. In order to expand the exclusive series production of body components for the Progressive brand group with Audi, Lamborghini, and Bentley, Audi Hungaria expanded its toolmaking facility just last year. Complex body components such as rear and front hatches, doors, fenders, roofs, and side panel frames are made here – mainly from aluminum. Audi Hungaria has invested around twelve billion euros since its foundation. This makes the site one of the largest investors in Hungarian industry. Audi Hungaria currently employs approximately 12,000 people.

For further information, please visit www.audi.co.uk/uk/web/en Issue 66 PECM

EDITOR’S CHOICE

NEW MANAGING DIRECTOR CRESSALL RESISTORS

Mike Torbitt takes on the role to lead strategic growth Leading high power resistor manufacturer, Cressall Resistors announces the appointment of Mike Torbitt as the company’s new managing director, from 1 December 2023. With an impressive background in leadership and a wealth of experience in the engineering and manufacturing sectors, Mike brings a dynamic and strategic vision to guide Cressall Resistors through its next phase of growth and innovation. Mike joined Cressall in December 2021 as head of finance and business systems, and additionally took on the role of deputy managing director in October 2023. He takes over from Simone Bruckner, the outgoing managing director, who’s led the business for over eight years. Mike has over 17 years’ experience in key finance and leadership roles across a range of industries, including a stint as UK finance director at sporting and outdoor goods manufacturer Thule Group and several roles within the automotive and manufacturing industries.

automotive to power generation to marine and offshore use cases. Mike’s appointment will allow him to provide strategic consultation and projection with a focus on growing the business’ key areas — its dynamic braking resistor for automotive applications, the EV2, and its load bank division, Power Prove.

His successful track record includes spearheading business strategies, driving operational excellence and fostering a collaborative work environment. Mike’s pragmatic leadership and experience as a highly trusted team player is demonstrated through his record of commercial success at several multimillionpound organisations. Cressall, with its global footprint and strong reputation for manufacturing excellence, has become a trusted partner for customers seeking reliable and efficient resistor solutions from a range of applications — from

“Mike joined the Cressall team almost two years ago, and since then he’s already made a great impact on our operations,” said outgoing managing director, Simone Bruckner. “His strong background in finance and business procedures and proven ability to adopt a strategy of commercial success will ensure the continued growth of the business.” “Simone has been an ideal role model in the time that I have been with Cressall and I know that he is a tough act to follow,” added Mike Torbitt. “I would like to thank the board of directors and owners for their confidence that I can deliver on their expectations, and to wish Simone every success on his next venture on behalf of the whole Cressall family. “Cressall has a rich history of delivering high-quality resistor solutions to a diverse range of industries. I am eager to build on this foundation, surrounded by a strong, reliable team of experts that are responsible for the company’s success. Now, it’s about evolving an already well-established business and growing our presence in the most promising sectors.” For more information on Cressall Resistors and its products and services, please visit the website.

For further information, please visit www.cressall.com

PECM Issue 66

www.trfastenings.com The go-to place for Engineers, Designers and Specifiers

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EDITOR’S CHOICE

TACKLING CLIMATE CHANGE GAIN LINE

GAIN LINE offers UK manufacturers advice to reduce their carbon footprints ahead of COP28 Ahead of the global UN Climate Change Conference known as COP28, business consultancy GAIN LINE is offering manufacturers advice on how to reduce their carbon footprints to support the UK’s effort to tackle climate change.

• “Accurately measure and report on your overall energy consumption. Doing so will help you understand how your operation wastes energy and identify areas where you can save energy to reduce your carbon footprint while also delivering cost savings.

COP28, which runs from 30th November to 12th December 2023, will see delegates from almost 200 countries gather to coordinate global climate action for the next year.

• “Ensure the size of your premises is appropriate for the physical scale of your operation. With advancements in manufacturing technology, many long-standing manufacturers no longer require larger premises that were once needed to house bigger machinery. Using appropriate premises can cut energy costs significantly and increase efficiency in output, with staff not needing to travel across large sites.

Countries, including the UK, will present plans for tackling climate change and report on their progress in their efforts to limit global warming and cut the harmful effects of climate change. Tom Mercer, Commercial Director at business consultancy GAIN LINE, offers valuable insights to manufacturers on how to effectively reduce their carbon footprints. He said: “Manufacturers must ensure they are meeting their environmental obligations and lowering their carbon footprints as part of the UK’s effort to tackle climate change. “Saving energy helps the environment, and reducing waste also has the added benefit of a positive impact on the profitability of production lines. “For manufacturers to thrive in today’s tough economic climate, with the added pressures around

“Saving energy helps the environment, and reducing waste also has the added benefit of a positive impact on the profitability of production lines. sustainability, we recommend they ensure they are on top of the following four areas:

• “Promote recycling within your manufacturing processes by either using recycled material initially, using materials to build new products, or taking advantage of technological advancements within recycling. For instance, this could include allowing some chemicals to be recycled or introducing cleaner, more environmentally friendly substitutes for existing recycling solutions. • “Utilise renewable energy providers for a quick and significant improvement in your company’s carbon footprint or invest in carbon offsets such as the development of solar energy or wind farms.”

For further information, please visit www.gainline.co.uk

PECM Issue 66

Fluregiene 200 Protecting your surfaces for longer. ™

Low friction PTFE based coating containing BioCote® antimicrobial technology Fluregiene 200™™ provides protection for hygiene conscious parts and surfaces •• Excellent Excellent corrosion corrosion resistance resistance •• Low Low friction friction anti-fouling anti-fouling and and anti-stick anti-stick properties properties •• Durable Durable and and easy easy to to clean/wipe clean/wipe down down •• Permanently Permanently applied applied to to metals, metals, alloys alloys and and plastics plastics •• Built-in Built-in antimicrobial antimicrobial technology technology actively actively reduces reduces microbes microbes on on the the surface surface of of the the coating. coating. •• Reduces Reduces fungal fungal growth growth and and surfaces surfaces stay stay fresh fresh longer longer

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CONTROL & AUTOMATION

DIGITAL TRANSFORMATION FPT SOFTWARE

Yokogawa and FPT Software ink global partnership to advance DX solution offerings HANOI, Vietnam - Yokogawa Electric Corporation (“Yokogawa”, TOKYO: 6841), a leading provider of industrial automation and test and measurement solutions, and FPT Software Company Limited (“FPT Software”), a global technology and IT services provider, has announced a global supplier framework agreement for the development and deployment of digital transformation (DX) services to strengthen operational technology (OT) – information technology (IT) convergence in the industrial sector. The partnership will help accelerate the growth of Yokogawa’s DX portfolio of applications and services while helping FPT Software expand is market reach. Under this agreement, Yokogawa and FPT Software will cooperate in the planning and execution of DX strategies and will utilize the knowledge and know-how they have accumulated through these efforts to explore and develop new market opportunities. This partnership is based on the two companies’ successful collaboration in the offering of internal and external DX solutions and services since 2022. Specifically, FPT Software will strengthen Yokogawa’s IT capabilities by providing support in the areas of application development, system maintenance, infrastructure deployment, infrastructure operation, and the offering of software as a service. Yokogawa will leverage its solid foundation of OT know-how and experience to support FPT Software in applying its technologies to the

This partnership is based on the two companies’ successful collaboration in the offering of internal and external DX solutions and services since 2022. field, while continuously enhancing its own DX-related solutions and services. As a result, the customers of both companies will be able to experience a broader array of enhanced and differentiated DX services that make combined use of OT and IT. Pham Minh Tuan, CEO of FPT Software, commented, “Technology application in the industrial context is always one of FPT Software’s priorities, as we aim to drive agility,

efficiency, and innovation for our clients, enabling them to stay competitive and improve time-tomarket. This collaboration with Yokogawa will allow both parties to blend their IT and OT expertise to revolutionize the industrial sector, as well as strengthen FPT Software’s growth in both the Japanese and global markets.”

Yukihiro Funyu, a senior vice president of Yokogawa and head of the Digital Strategy Headquarters and DX-Platform Center in the Digital Solutions Headquarters, said, “Through this partnership, we will further accelerate internal DX using FPT Software’s cuttingedge digital technology and promote our transformation into a digital enterprise. Through this experience of transformation, we will strengthen our ability to make proposals to customers who are promoting DX, and by providing | main/emergency o isolating services that combine the IT and OT | grp | insulated | stainle changeover of both companies, we will support customers’ DX |globally.” mild steel red painted mild steel | ph

For further information, please visit www.fptsoftware.com

PECM Issue 66

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CONTROL & AUTOMATION

RivRite’s Auto-Feed Tools: Powering the future of efficient production

Wise solutions to complex production problems

Step into the future of manufacturing with RivRite’s auto-feed riveting tools, a true innovation in production technology. These advanced tools are set to transform manufacturing by automating the riveting process, significantly speeding up production times. Choose from three specialised models, the RivRite AF, AFN, & AFM, each catering to different rivet & rivet nut sizes and applications.

We are an Irish based 2nd generation family business founded by Declan & Carmel Bracken in 1993. We design & manufacture precision tooling & equipment for multinational companies in healthcare, aeronautical & automotive sectors.

However, the real revelation is in the tools auto-feed feature that completely eliminates the need for manual feeding, allowing for the insertion of rivets at an astounding speed

of 60 pieces per minute. This not only slashes lead times by a remarkable 50%, but also ensures precision and uniformity with every rivet.

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Imagine cutting your production time in half while maintaining, and even enhancing, the quality of your outputs. Moreover, RivRite’s tools dramatically reduce operator fatigue and errors, enabling longer, more productive work periods. Embrace the power, performance, and cuttingedge technology of RivRite’s auto-feed tools today!

• Design wise solutions to complex production problems, increase productivity, product quality & OEE • Experts in Design Automation & Precision Components with a track record extending beyond 40 years. • Provide Critical to Quality spare parts & Preventative Maintenance Services We are committed to delivering excellence to each of our clients, in every project. By combining modern technology with innovative techniques, we continually provide more cost-effective ways to transform a design challenge into a successful solution.

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www.krausnaimer.co.uk sales-uk@krausnaimer.com 01635 262626 Issue 66 PECM 43

CONTROL & AUTOMATION

AUTOMATION TRENDS FOXMERE

How sustainability, artificial intelligence and reshoring will shape the demand for automation By 2030, it is predicted that over 85 million positions will be unfilled across the globe, hampering economic growth and presenting an opportunity for businesses to introduce more automation. Here, Tom Cash, a director of industrial parts supplier, Foxmere, identifies three major trends that are likely to shape the demand for automation over the next 12 months. Economic factors like Brexit, component shortages, supply chain disruption and the lingering effects of the COVID-19 pandemic are exacerbating the problems created by a global shortage of workers. As a result, businesses must find new ways to build up their resilience and cope with unforeseen changes. Automation systems are the cornerstone of a revolution that

PECM Issue 66

is reshaping the way we work, manufacture goods and harness energy. Continuously evolving with industry trends, these systems now incorporate artificial intelligence (AI) and data-driven decision-making, expanding their applications into various sectors, including logistics, healthcare, agriculture and more. This transformation extends not only to how we produce goods but also to how we power our world, making automation systems essential building blocks of progress in the modern era.

Sustainability Sustainability has been a topic of interest for years, however it is likely to continue being relevant for the foreseeable future with the everpressing issue of the climate change crisis and global warming.

According to Climate.gov, there has been an increase of one degree Celsius in global average surface temperature since the pre-industrial era (1880-1900). Although this increase seems minimal, the consequences are substantial due to a significant increase in accumulated heat. This results in seasonal temperature extremes, reduced snow and ice coverage and intensifying rainfall. Sustainability is now a key factor in the adoption of automation, with a need for enhanced energy efficiency and better recycling systems. An increase in the demand for automation that is energy efficient, capable of reducing waste and optimised for eco-friendly production processes is expected.

From smart manufacturing to precision farming, these technologies are increasingly being tasked with minimising resource consumption and promoting a circular economy. Automation is also increasingly used in the waste industry to improve efficiency, safety and sustainability. Automated sorting systems use robotic arms, sensors and conveyor belts to sort through and organise, for example, incredible quantities of rubbish for recycling.

AI According to Statista, the manufacturing industry accounted for 65 per cent of the AI robots used in 2022. The collaboration between AI and industrial robots will likely only increase demand for automation parts as these systems become smarter and can be used in many different industries. As AI technology continues to advance, automated systems will also increase in adaptability and capability to work alongside humans. This combination is driving the demand for digitisation technologies that can handle complex, dynamic tasks. What’s more, machine learning is an AI technique that teaches computers to learn from experience, mimicking human characteristics and actions. Another AI technique used is edge

Automation systems are the cornerstone of a revolution that is reshaping the way we work, manufacture goods and harness energy. computing, which enables automated systems to analyse real-time data and make decisions much quicker than humans without having to return data to the cloud for processing. Predictive maintenance also uses AI technology to capture data and detect potential problems with equipment. This information is then used to predict and prevent unplanned machine breakdowns, significantly reducing costs and allowing the production line to continue to run.

Reshoring Global events, including the pandemic and geopolitical shifts, have exposed vulnerabilities in global supply chains. As a result, many companies are reevaluating their manufacturing strategies and considering a return to local or regional production.

Reshoring, or bringing production closer to the point of consumption, is gaining traction. This often involves the need to enhance productivity, reduce costs and improve quality to remain competitive, driving a higher demand for automation technologies to streamline manufacturing processes and maintain or increase production levels. Over the next 12 months, we anticipate a surge in the demand for automation to facilitate reshoring efforts. These technologies will enable efficient, flexible and costeffective local production. With reshoring gaining traction, it’s vital that companies have a reliable supplier to keep the production line up and running. These trends are not only shaping the demand for digitalisation but are also reshaping industries as we know them too. Organisations that recognise the importance of these trends and invest in automation will thrive in the evolving business landscape and contribute to a more sustainable, efficient and resilient global economy over the years to come. To ensure that your business is amongst those thriving, contact Foxmere today for a no-obligation quote on automation equipment ranging from replacement or obsolete parts to complete robotic systems.

For further information, please visit www.foxmere.com/en Issue 66 PECM

ELECTRICAL & ELECTRONICS

CONTINUED GROWTH GSPK DESIGN

Electronic Design and Manufacturing Services for over 20 years Since 2000, GSPK Design has been offering electronic design and manufacturing services for a wide range of clients. Heading into our 24th year of trading we are delighted to see continued growth in all aspects of our work. Based in Knaresborough, North Yorkshire GSPK Design has been serving clients throughout the UK and Europe and we have built an excellent reputation within the electronic design and manufacturing industry. We are delighted to say that in the past year alone, large investment into our printed circuit board (PCB) manufacturing capabilities has grown with the addition of skilled technical staff as well as state of the art machines. This has allowed us to take on more opportunities for work which not only include small batch runs for prototype PCB assemblies but also large volume manufacturing which can include a full range of test capabilities. Further recent additions to our workforce have helped bolster our abilities and collective skills to produce electronic design and fully assembled PCBs to a wide range of sectors including medical devices, automotive applications, and sensors & instrumentational controls. Working on a variety of projects has led us to expand our quality accreditations to include iso 13485:2016 for the design and manufacture of medical devices as well as SGS Atex certification for the design and manufacture of electronic equipment for use in potentially explosive atmospheres. As we continue to grow and support existing projects as well as work

At GSPK Design we want to be at the forefront at the ever-changing technology landscape and support our clients’ needs. on new ones, we hope that the advancements in electronics will support new devices that help shape our world for the better. At GSPK Design we want to be at the forefront at the ever-changing technology landscape and support our clients’ needs. To talk to us about your electronic design project or manufacturing requirements then get in touch with us at sales@gspkdesign.ltd.uk or call 01423 798740. Together we will help you define, design, develop and deliver.

Please visit www.gspkdesign.ltd.uk for further information

PECM Issue 66

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1. Define

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Define your project goals and your budget. Our Electronic Engineers get into the details as your product makes its way from concept to reality.

Our team begins to put ideas onto paper to shape the idea and bring it to life. Project timelines are put in place to ensure we deliver accuratley.

3. Develop

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Physical prototypes are made We will produce your required to gather information about batch runs of a high quality the product, and testing fully developed product. We will continue to support yo begins to takes place. through the lifecycle of your product.

ELECTRICAL & ELECTRONICS

NET ZERO COMMITMENT RENISHAW

Renishaw switches to 100 per cent renewable electricity for UK operations To further its commitment to achieve Net Zero by 2050, global engineering technologies company, Renishaw, has partnered with the world’s first green energy company, Ecotricity, which is a member of the Green Britain Group. Renishaw has signed a two-year contract with the provider, which will now supply its main UK sites with 100 per cent renewable electricity. As part of its ambitious climate transition plan, Renishaw aims to reduce emissions relating to its business activities and purchased energy — Scopes 1 and 2 — to Net Zero by 2028. Its partnership with Ecotricity is the latest move towards exclusively using green energy across the globe, with its sites in India, Japan, Mexico and the USA among those already running on 100 per cent renewable electricity. “So far, we’ve reduced Scope 1 and 2 emissions by 21 per cent compared to last financial year and our Net Zero commitments promise that we will go even further,” said Ben Goodare, Head of Sustainability at Renishaw. “We self-generate 11 per cent of our electricity consumption and most of the electricity we buy is certified renewable — by the end of 2024, 100 per cent of what we purchase globally will meet our sustainability requirements.” Goodare continued, “We try to work with local suppliers where possible to support our wider sustainability goals and Ecotricity is based in Stroud, Gloucestershire, which is

We’re delighted to be supplying our Gloucestershire neighbours, Renishaw, with 100% green electricity. close to many of our major UK operations.” Renishaw has devised its climate transition plan as part of its commitment to three of the UN’s sustainable development goals (SDGs). The company has committed to SDG 8, which promotes sustainable economic growth, SDG 12 which aims to

ensure sustainable consumption and production, and SDG 13 which urges organisations to take urgent action to combat climate change. “We’re delighted to be supplying our Gloucestershire neighbours, Renishaw, with 100% green electricity,” said Paul Sands, Chief Growth Officer at Ecotricity. “Renishaw is a torch-bearing company with well-respected products, and it is great to be helping them on their journey to sustainability. By being with us, they will also be helping us build more renewable generation, which Britain so urgently needs.” To help find a new energy provider that met Renishaw’s sustainability requirements for the business, it worked with Logical Utilities, a utilities consultancy based in Cheltenham, Gloucestershire.

For more information on Renishaw’s commitment to sustainability, visit www.renishaw.com/sustainability.

PECM Issue 66

ELECTRICAL & ELECTRONICS

Leaders in temperature measurement

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sales@labfacility.com Shefﬁeld tel: +44 (0)1909 569446 Issue 66 PECM

ELECTRICAL & ELECTRONICS

CONNECTOR CONSIDERATIONS PEI GENESIS

Key design considerations for electrical connector solutions used in the harsh environments often found in the military sector In the world of electrical connectors, there is an abundance of options to choose from, which can make identifying the right choice a difficult task. This is made more difficult in mission-critical industries with specific operational challenges, such as the military sector. Here Sean Fitall, senior product manager at military electrical connector specialist PEI-Genesis, discusses the key considerations for a new generation of electrical connectors that deliver reliable performance in military applications. Electrical connectors used in military applications, such as manned ground vehicles and unmanned autonomous guided vehicles, must often tolerate extreme and harsh conditions. Typically, these include extreme temperatures both hot and cold, rapid temperature and humidity changes, persistent impact and vibration and signal interference. Furthermore, it is common for military connectors to be in services for two to three decades, amplifying any potential damage or loss of performance over time. This means that connectors intended for use in military applications must be designed with performance and reliability in mind to ensure operational success. Therefore, to rise to the challenge, military connectors must come equipped with key features such as high durability, easy mating and unmating, a high number of mating cycles to ensure long lifespans, superior shielding performance and high levels of ingress protection.

PECM Issue 66

D38999 connectors Traditionally, D38999 connectors have been the first choice for use in military applications. First developed in the 1970s and now on its fourth generation design, this is a military-specific connector designed to ensure reliable performance. D38999 connectors are made up of a hard outer shell, a polychloroprene rubber insert with cavities to house the contacts and a backshell is required on the outer housing of every plug to provide additional shielding and durability. D38999 connectors can be supplied in aluminium, stainless steel, marine bronze or composite materials and then plated in either olive drab

cadmium, green zinc cobalt, nickel or black zinc nickel, depending on customer requirements. Composite options are more popular because they are lightweight and offer high performance levels in harsh environments. They are also all REACH and RoHS compliant (apart from the Olive Drab plating) and all QPL qualified for use in military applications. Now, electrical connector manufacturers have built on the features that have made the D38999 so reliable in military applications for decades with the introduction of next-generation Rhino 38999 connectors.

Rhino 38999 connectors Rhino 38999 military off-theshelf (MOTS) connectors combine the benefits of field proven MIL-DTL-38999 series III circular connectors with low resistance RADSOK® power contacts. This makes them ideal for high power and high voltage applications in harsh environments. These connectors encompass many key features required in the military sector, such as shock and vibration in accordance with DEF-STAN 0035 Iss 4 Ch2 01, a Black Zinc Nickel plating that is compliant with restriction of hazardous substances (RoHS) requirements and provides over 500 hours of salt spray endurance and IP68 mated and unmated. Rhino 38999 MOTS connectors feature a hyperbolic contact design that results in low contact

Electrical connectors used in military applications, such as manned ground vehicles and unmanned autonomous guided vehicles, must often tolerate extreme and harsh conditions. resistance and high contact endurance, while delivering a high current carrying capacity of up to 1,000 A. Furthermore, Rhino 38999 connectors offer IP2X finger protection in accordance with BS EN 60529 mechanical finger and deliver 360˚ screening facilitated with straight or 90˚ EMC backshell. The superior EMC performance of

Rhino 38999 connectors compared to traditional connector solutions enables equipment to meet the requirements of military EMC specifications such as DEF STAN 59411 and MIL-STD-461. All of these features combine to offer reliable performance in the most challenging environments and ensure operational success, which are the key requirements of the military sector. PEI-Genesis supplies Amphenol Rhino connectors and can support customers in the military sector who need guidance on connector specification for a given application. To find out more about PEI-Genesis’ Mil-Spec and rugged military connectors, visit www.peigenesis.com/en/military/ military-connectors.html or contact its UK team on +44 (0) 23 8062 1260.

For further information, please visit www.peigenesis.com Issue 66 PECM

ELECTRICAL & ELECTRONICS

HIGH-TECH INSTRUMENTATION QUANTUM DESIGN

E-Lit Solution opens up new possibilities in research, development and quality assurance InfraTec E-LIT – Lock-In Thermography for Electronics is an automated testing solution system (as part of NDT techniques) which allows non-contact (electrical) failure analysis of semiconductor material during the manufacturing process. Inhomogeneous temperature distribution, local power loss, leakage currents, resistive vias, cold joints, latch-up effects and soldering issues can be measured with Lockin Thermography. This is achieved by using the shortest measurement times combined with a highperformance thermographic camera and a specialised lock-in procedure. Smallest defects at electronic components like point and line shunts, issues from overheating, internal (ohmic) shorts, oxide defects, transistor and diode failures on a PCB surface, in integrated circuits (IC´s), LED modules and battery cells can be detected and displayed in x and y positions. Additionally, it is possible to analyse stacked-die packages or multi-chip modules in z-direction with merely changing the lock-in frequency.

E-LIT is extremely powerful in resolving smallest geometrical structures as it can be equipped with strong microscopic lenses and additional SIL lenses.

E-LIT is extremely powerful in resolving smallest geometrical structures as it can be equipped with strong microscopic lenses and additional SIL lenses. Identifying smallest structures with E-LIT does not mean that the resulting field of view will also be smallest – implementing thermal cameras with detector sizes of up to (1,920 x 1,536) pixels provides large scale microscopic imaging. For even larger imaging stitching options are available. To learn more about E-Lit and applications, please visit www.qd-uki.co.uk

PECM Issue 66

The modular test bench offers the following benefits:

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FLUID HANDLING / HEALTH & SAFETY

Rotaflow In-House Designed and Manufactured Swivel Joints

Fluid Carrying

Rotaflow swivels are regularly utilised in the following engineering sectors: Brewery, Chemical, Dairy & Farming, Food & Drink, Nuclear, Process & Plant, Drilling & Mining, Oil & Gas, Subsea, Water & Waste. Swivel joints will allow the movement on a slowly rotating drum or remove the damaging effect of twisting on hoses. By fitting a quality designed swivel, you are improving your production capacity by reducing the risk of leakage with its associated downtime. Simple single flow units are used in many applications including loading arms, articulated pipework and hose reelers. Many applications require articulated pipe work or hoses to allow fluids; such as Hydraulic Power, Air (pneumatic) control lines, or mixed process fluids, to be used on moving machinery. The photo attached is of a 3”

Flexibility Articulated Torsion Pipework In Hoses hardened carbon steel unit with specific end connections for use in the oil and gas drilling. Please visit our Previous Projects page on our website for more examples of our swivels in use. We have off-the-shelf solutions that are ready to go, or we can redesign and in-house manufacture to enable a quick turn-around with minimal fuss and maximum design experience. Tel: +44(0)1663 735003 sales@rotaflow.com www.rotaflow.com

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Swivel Joints Swivel joints allow pipework to pressure 1/4” to 40” and beyond. Vacuum to over 20,000psi. Stock and bespoke production. Unique bearing/seal design for longer life. ISO 9001 CE marked where applicable.

Tel: +44(0)1663 735003

Bingswood Trading Estate Whaley Bridge | High Peak | SK23 7LY | UK

E-mail:

MEWA helps companies improve health, safety and compliance Leaks and spills onto floors and surfaces are a common occurrence in industrial workplaces, which can increase the risk of slips plus exposure to hazardous liquids such as solvents and degreasers. MEWA’s reusable, rentable cleaning wipe service helps companies ensure spills are mopped up quickly and efficiently by always having exceptionally absorbent

PECM Issue 66

cloths to hand. Used cloths are then stored in MEWA’s SaCon safety container until collected and replaced with clean ones, giving companies peace of mind that soiled and contaminated wipes are stored safely in a fire-resisting closed container and are compliant with hazardous waste regulations and will be cleaned safely in line with legal requirements. www.mewa.co.uk

HEALTH & SAFETY

World’s deepest mining site trusted Oizom’s realtime air quality monitors for maintaining occupational health & safety In a pivotal move to elevate occupational health, safety, and environmental standards, Oizom has successfully deployed its real-time air quality monitor - Dustroid - at the world’s deepest gold undermine South Africa. Oizom is a leading global company in environmental monitoring solutions with over 2000 devices installed to cater to various industries.

Managing Health and Safety at Mines The gold mine, distinguished by its Guinness World Record for staggering depth, has daily operations that see over 4000 miners excavating more than 5400 metric tonnes of rock. Such an expansive operation inevitably leads to massive dust generation. When combined with the mine’s notably high temperatures, this dust can severely compromise the air quality, posing respiratory hazards to the miners. This could impact their longterm health, diminishing their quality of life. Ensuring the air miners breathe is of the best quality isn’t just good practice—it’s essential. Remember when miners used Canary birds to know the air quality on mining sites? Thankfully, those days are behind us.

With Oizom’s Dustroid, we are not just talking about an upgrade; it’s a game-changer. Imagine a device that doesn’t falter, even with particulate matter concentrations of up to 30,000 ug/m3 or when temperatures rise above 40°C. Dustroid offers more than just readings, it gives us a clear picture by breaking down the various gases detected within the dust. With automated dust suppression systems, you can automate sprinklers or other techniques to take quick actions and avoid potential hazards. With the accurate data insights offered by our dust monitoring system, the mine has been able to implement preventive measures, reducing potential health risks for the miners. Reflecting on this landmark collaboration, Jainam Mehta, CBO of Oizom, commented, “We are immensely proud to see Dustroid making such a profound impact in one of the world’s most challenging mining environments. Our mission has always been to create safer, more sustainable workspaces, and this partnership reiterates the capabilities and commitment of Oizom’s solutions.” In an industry where atmospheric conditions directly impact operational efficiency and safety, Oizom stands out as the beacon of transformative change by providing accurate realtime air quality monitoring in mines.

www.oizom.com

Issue 66 PECM

HEALTH & SAFETY

MAXIMISING LONGEVITY AQUA SAFETY SHOWERS

Introducing the 5-Point Maintenance Program for On-Site Safety Shower! At Aqua, we understand the importance of keeping your onsite safety product in optimal condition to ensure the well-being of your workforce. That’s why we’re excited to offer our comprehensive 5-Point Maintenance Program, designed to maximise the longevity and effectiveness of your safety equipment. Let’s take a closer look at the five key points of our maintenance program: Regular Inspections: Our team of trained technicians will conduct regular inspections of your on-site safety product, carefully examining each component for signs of wear, damage, or malfunction. By catching potential issues early on, we can address them protectively and prevent any major breakdowns or accidents. Cleaning and Lubrication: Proper cleaning and lubrication are essential for the smooth functioning of your safety equipment. We will thoroughly clean all parts, removing dirt, debris, and other contaminants that could compromise performance. Maintenance and inspection: Failsafe maintenance and inspection are crucial to guarantee safe and reliable operation. Our experts will calibrate your safety product according to industry standards, making necessary adjustments to maintain availability in times of need. This step is vital for equipment used in remote site locations with variable environmental temperatures. Component Replacement: Over time, certain safety product components may wear out or become obsolete.

safety product is functioning optimally, reducing the risk of accidents and injuries.

Regular maintenance ensures that your safety product is functioning optimally, reducing the risk of accidents and injuries. As part of our maintenance program, we will identify any worn-out parts and promptly replace them with high-quality, manufacturer-approved replacements. Documentation and Reporting: Our maintenance program includes comprehensive documentation and reporting. We will keep detailed records of all inspections, repairs, and replacements performed on your safety product. By enrolling in our 5-Point Maintenance Program, you can enjoy the following benefits: Enhanced safety: Regular maintenance ensures that your

Improved equipment lifespan: Proper care and maintenance extend the life of your safety equipment, saving you money on premature replacements. Compliance assurance: Our program helps you stay in compliance with safety regulations and standards, giving you peace of mind during inspections. Minimised downtime: Proactive maintenance reduces the likelihood of unexpected breakdowns, keeping your operations running smoothly. Expert support: Our trained technicians possess the expertise to identify and address any issues, providing reliable and efficient service. Invest in the longevity and reliability of your on-site safety product with our 5-Point Maintenance Program. Contact us today to learn more and schedule your maintenance sessions. Your workforce’s safety is our top priority at Aqua!

For further information, please visit www.aqua-safety.com

PECM Issue 66

WORKER SAFETY IS OUR BUSINESS

FULLY GUARANTEED

CORROSION

RESISTANT

EXCEEDS

ANSI & EN STANDARDS

DELIVERS

TEPID WATER

MADE IN

BRITAIN

Explore the full range at

Protect Your Team and Stay Compliant with Aqua’s 5-Step Maintenance Plan Crafted in-house in the UK, our range of mains-fed, self-contained, and portable safety showers can be tailored to meet your speciﬁc site requirements. Our 5-Step Maintenance Plan keeps your equipment compliant with ANSI & EN safety standards, letting you focus on what you do best.

Connect with our friendly experts today:

MACHINING & MACHINERY

SPECIALISTS IN TOOLS & GAUGES WISEMAN THREADING TOOLS LTD

WISEMAN THREADING TOOLS LTD Specialists in Tools & Gauges for Screw Threads We have been supplying threading tools and gauges since 1987. Together with supplying plain plug and ring gauges this is all that we do, we therefore consider ourselves to be specialists in this field. We supply worldwide. We hold extensive ready stocks that include all of the standard stuff that others offer, but also includes taps, dies, die nuts, die head chasers, thread rolls and gauging for threads not normally available 'off the shelf '. Our real time stocks can be checked and purchased online at www. threadtools.com Just enter the thread details into the search box on the home page. You will be directed to the item, if stocked, or to our specials, (custom manufacture), sales team. who will quote to supply at competitive rates, in good time. As an account holder you can also order online from our listed in stock items, at your normal terms. We realise that you need the right item at the right price and quality, and in a reasonable time frame. We are geared to provide that. We can ship stocked items same day. Our experienced sales staff can assist and advise you on any technical issues. We welcome enquiries from resellers and can offer terms to suit.

WISEMAN THREADING TOOLS LTD 11 Padgets Lane, South Moons Moat, Redditch B98 0RA UK +44(0)1527 520 580 sales@threadtools.com www.threadtools.com

For further information, please visit www.threadtools.com

PECM Issue 66

Threading Tool Specialists

HSS DIES & DIE NUTS Large shelf stocks for all Standard and many Special Threads. Check our stocks online.

THREAD CUTTING AND ROLLING HEADS and parts and repair service

THREAD ROLLS FOR ALCO & FETTE HEADS. READY STOCKS CUSTOM MANUFACTURURE

HSS TAPS Huge Stocks for all Standard threads CUSTOM MADE taps our SPECIALITY! We stock taps for many non standard (SPECIAL) threads All types; Spiral flute and point, Fluteless, Left Hand, etc, etc.

Wiseman Threading Tools Ltd 11 Padgets Lane, South Moons Moat. Redditch B98 0RA Worcs UK +44(0)1527 520 580 sales@threadtools.com www.threadtools.com

THREAD GAUGES all types. Large stocks for standard and SPECIAL threads. Any non stocked can be quoted for custom manufacture.

CHASERS FOR COVENTRY & LANDIS TYPE DIE HEADS Ready stocks for most size heads most standard and some special threads Geometry available for most materials. Custom manufacture our speciality!

MACHINING & MACHINERY

Engineering precisely what you value — Heckert

For those who aim for more.

35%

Increase your mold manufacturing versatility using the power of gundrilling with the shorter machining time leaders in deep hole drilling, UNISIG. Oﬀering due to milling, turning and drilling operations in one complete solutions for everything from clamping position simple to complex mold components, UNISIG machines help moldmakers improve eﬃciency, throughput and precision with outstanding part-processing www.starrag.com versatility at an exceptional value. TAKE YOUR MOLDMAKING OPERATIONS FURTHER WITH UNISIG TODAY. 01202 875657 sales@laserprofiles.co.uk

Find out more at www.UNISIG.com Laser Cutting (Flat Profiles)

Sheet & Plate – Up to 25mm thick

Laser Cutting (Rotary)

Tube, Round, Oval & Box section

Waterjet Cutting

Sheet & Plate – Up to 200mm thick

Fabrication

Bending/Folding, Countersinking, Tapping, Drilling

Welding

MIG & TIG

Aluminium - Stainless Steel - Galvanised Steel – Steel – Copper – Brass – Titanium Carbon Fibre – Acrylic – Polycarbonate and more… The majority of materials listed are in stock and all are fully traceable.

Fast-Track Service Saving your business time, turning weeks into days and days into hours! Standard Industry Lead Time Laser Cutting 3 days Fabrication 6 weeks

Laser Profiles (Fast-Track) Lead Time 3 hours 6 days

Offering one of the fastest turnarounds in the UK for laser cutting and low volume fabricated components, this fast-track service has previously been sold to the F1 Automotive industry only; we are now able to offer it to all industries.

PECM Issue 66

UNISIG.COM

UNISIG TAKES YOUR GUNDRILLING PRODUCTION FURTHER

Gundrilling and BTA deep hole drilling for highly productive shops. Whether your shop needs on-center or oﬀ-center holes, specialized job shop work or fully automated production, UNISIG has a deep hole drilling solution with the accuracy and performance you need. Take your shop’s production further - learn more at UNISIG.COM.

Machines • Tools • Automation UNISIG machines, engineered and manufactured in the USA

MACHINING & MACHINERY

SUSTAINABLE SOLUTIONS AFT FLUOROTEC LTD

Industry leading fluoropolymer components and coatings AFT Fluorotec Ltd is a group of Engineering companies based around the outskirts of London in Welwyn Garden City and Kent, with over 120 dedicated individuals, each bringing their own strengths, skills and experience to our work. AFT Fluorotec is a specialist processor of PTFE and VICTREX PEEK® materials and manufacturer of complex precision machined components in engineering plastics. Established in 1986, we’re proud to be pioneers in the processing and machining of PTFE, PEEK, PCTFE and hundreds of other engineering plastics using the very latest

PECM Issue 66

technology. This includes a vast range of our in-house developed blends and compounds in PTFE and PEEK materials adding strengths to physical properties to suit specific applications. ‘Tornos Deco’ sliding head 10 axis turning centres, Mazak Integrex fully robotic machining centres supported by traditional Mazak CNC lathes and state-of-the-art Hass Machining centres give AFT Fluorotec an unrivalled range of machining resources to produce cost competitive machined parts to the very highest standards, regardless of the complexity, batch size or component dimensions.

AFT Fluorotec is a specialist processor of PTFE and VICTREX PEEK® materials and manufacturer of complex precision machined components in engineering plastics.

AFT Fluorotec offer a complete design and manufacture service for their range of PTFE spring energised seals for specialist sealing applications, as well as a range of PTFE slide bearings and skidway systems for pipeline, ship building and construction projects. • Seals • Micro Connectors • Valve seats • Spring energised seals • PU seals • Elastomeric seals • Back up Rings • PEEK Bearing Cages

As Specialist approved coaters of Whitford, PPG and VICTREX PEEK® coatings systems as well as supplying a wide range of industries with AFT developed house stock coating systems, our expertise and range of products means we can tailor the properties of different coating materials to suit your individual application. PTFE, VICTREX PEEK, FEP, PFA, ETFE, Halar ECTFE, Teflon and Xylan are all standard coating systems offered by AFT Fluorotec.

We are proud to supply our services to virtually all branches of industry, large and small: 1. Aerospace 2. Medical 3. Oil & Gas 4. Microwave 5. Defence 6. Automotive including F1 7. Communications 8. General Manufacturing AFT Fluorotec boast an advanced coating facility. For further information, please visit www.fluorotec.com or email getintouch@fluorotec.com Issue 66 PECM

MACHINING & MACHINERY

Superior quality products Deltec is the leading Impact Socket and Bespoke tool manufacturer in the UK and specialises in Impact Sockets, Specialised Sockets, accessories and related tools for various applications in different industries, such as Automotive, Construction, Bridge, Marine building and maintenance, Wind, Oil & Gas, Mining etc. With 45 years of experience, Deltec aims for the goal of zero defects. Deltec has gained confidence and long-term support from many global clients due to its excellent quality, service, competitive price, reliability and on-time delivery. Deltec is well reputed with its excellent products all over the world. All our products are manufactured to International DIN standards. Deltec’s Technical & Design Department designs and develops custom sockets and prototypes. Deltec is also a pioneer in product research and development, engineering and manufacturing – Fast track service also available. Factory Tours available Please enquire – See British Manufacturing at its Best. www.deltecindustries.co.uk

High precision machining of high value components With an illustrious history spanning nearly seven decades, Markyate Precision Machining stands as a stalwart provider of sub-contract machining and engineering of high precision, high value components across industries such as defence, aerospace, oil & gas, and telecommunications. In recent years, our accomplishments speak volumes: • Facilitating a 200% increase in output for a client within mere months • Delivering 4000 intricate assemblies with a flawless track record of no rejects or defects • Seamlessly overseeing weekly exports to Europe • Effectively managing a sprawling supply chain amidst political and social disruptions Central to our commitment to excellence is a steadfast investment in both our skilled workforce and cutting-edge

machinery. Since 2020, we’ve integrated ten state-of-theart CNC machines into our operations. Noteworthy capabilities include • CNC turning with a diameter of up to Ø900mm • CNC milling spanning 2.1m x 1.7m x 1m • 5-axis machining handling diameters of up to Ø500mm. Get in touch to discuss how we can elevate your production goals. Connect with us via email at enquiries@ markyateprecision.co.uk or find us on LinkedIn. www.markyateprecision.co.uk

Totalkare’s ergonomic positioners are single or double column devices that enable the lifting and rotation of a product during welding and assembly operations. With overall capacity from 2,000 - 90,000kg to suit, they are both compact and flexible.

GET A QUOTE: T:0121 585 2724 / WWW.TOTALKARE.CO.UK

PECM Issue 66

MACHINING & MACHINERY

CMY

Stock Guaranteed

4000 New products added! wdscomponents.com

Call: 0333 043 5443

Cross+Morse Power Transmission Manufacturing Specialists

Since 1984

◊ Manufacturing up to 1450mm diameter ◊ Turning - CNC lathes, Vertical Machining Centres ◊ Gear Cutting - Hobbing, Shaping, Gears, Sprockets & Pulleys ◊ Bevel Gears, Helical, External & Internal cut Gears ◊ Rack Shaping, Broaching, Keywaying ◊ Vertical Boring, Centreless & Rotary Grinding ◊ Bore Honing ◊ Induction Hardening ◊ Drilling & Tapping ◊ Marking ◊ Blacking ◊ Toothed Timing Belts stocked and cut to size ◊ Roller Chain in carbon steel, stainless steel in stock ◊ Large stocks of all products ◊ CAD - CAM Design & Development ◊ ISO 9001 : 2015

Yes we can make it.

Cross + Morse. Shady Lane, Great Barr. Birmingham. B44 9EU sales@crossmorse.com Tel: +44 (0)121 360 0155 www.CrossMorse.com Issue 66 PECM

MACHINING & MACHINERY

X CHAIN 3

DONGHUA

Redefining durability X3 Chain, Donghua’s innovative Roller Chain, was launched in the UK in 2022 as part of their Premium range. X3 is not just a solution, it’s a deluxe answer to the challenges faced by industries grappling with chain wear, fatigue, corrosion, high speed, lubrication, length accuracy and strength. Exceptional performance

To ensure minimal downtime and maximum efficiency, X3 Chain is supplied pre-loaded (pre-stretched) and prelubricated, as standard.

The chain stands out in the market by delivering three times the performance in wear resistance, fatigue resistance, and high-speed performance when compared to traditional Roller Chains. This exceptional performance is a testament to Donghua’s commitment to product development, pushing the boundaries of what is achievable in chain technology.

and bushing holes, special heattreated and surface-coated pins, seamless rollers and bushings, all contribute to its outstanding wear and fatigue resistance. Combined, these elements create a chain that thrives in arduous environments, making it an ideal choice for sectors that demand high performance drives.

Cutting-edge features

Premium build

The secret behind the product is its meticulously engineered features. The hardened, shotblasted plate shape, calibrated pin

Manufactured on a purpose-built production line that incorporates state-of-the-art production techniques and surface treatments,

X3 Chain represents the pinnacle of roller chain engineering. It’s unique pin coating, optimised plate geometry, and high-precision stamping set it apart as a deluxe solution for industries that use high demand drives such as Timber, Waste & Recycling, and Mining & Quarrying. Pre-loaded and pre-lubricated To ensure minimal downtime and maximum efficiency, X3 Chain is supplied pre-loaded (prestretched) and pre-lubricated, as standard. These features, together with availability in simplex and duplex ex-stock from Donghua’s expansive 25,000 sq ft warehouse in the West Midlands, makes it a hassle-free solution. Setting the standard As X3 Chain continues to make its mark in the UK market, the bar has been well and truly raised for durability, performance and innovation, with Donghua setting a new standard for Roller Chain.

Wear Life

For further information, please visit www.donghua.co.uk/X3-chain

PECM Issue 66

A PREMIUM CHAIN SOLUTION FOR HIGH DEMAND DRIVES

33 44 55

1 1

Optimised Optimised plate plate shape shape

2 2

Calibrated Calibrated pin pin and and bushing bushing holes holes

3 3

High High press press fit fit to to guarantee guarantee maximum maximum fatigue fatigue strength strength

4 4

Special Special heat heat treatment treatment and and surface-coated surface-coated pins pins give give exceptional exceptional wear wear life life

5 5

Seamless Seamless bushings bushings & & rollers rollers throughout throughout

6 6

High High performance performance pre-lubrication pre-lubrication

A new Chain for the UK market offering a premium solution with three times the performance for wear resistance, fatigue resistance and high speed performance of comparable Roller Chain. Designed with unique pin coating, optimised plate geometry and high precision stamping, the X³ Roller Chain delivers significantly reduced maintenance downtime and longer service life.

Available from Approved Product Partners and Stockists.

Tel: 01902 866200

DOWNLOAD THE NEW X³ CATALOGUE

donghua.co.uk/X3-chain

Donghua Donghua Limited Limited Sidings Sidings Close Close Wednesfield Wednesfield Way Way Wolverhampton Wolverhampton West West Midlands Midlands WV11 WV11 3DR 3DR

Tube Tube

MEASUREMENT AND MONITORING

SDHmini-Ex The perfect dewpoint hygrometer for reliable measurements in hazardous areas.

Magnetic Flow Meters Magnetic flow meters have several advantages over other types of flow meters, including: No moving parts: This makes them very reliable and requires little maintenance. Low pressure drop: This makes them ideal for use in low-pressure applications. Wide range of fluids: They can measure a wide range of fluids, including water, wastewater, slurries, and chemicals. Accuracy: They are very accurate, even at low flow rates.

Designed for quick and reliable spot-check measurements of trace moisture in gases and dry compressed air, the handheld SDHmini-Ex is perfect for industrial applications. • Innovative, compact and ergonomically designed • Accuracy of ± 2 °C (±3.6 °F) • AutoCal function

Magnetic flow meters are used in a variety of industrial applications, including: Water and wastewater treatment: They are used to measure the flow rate of water and wastewater in treatment plants. Power generation: They are used to measure the flow rate of water, steam, and other fluids in power plants. Oil and gas: They are used to measure the flow rate of oil, gas, and other fluids in refineries and pipelines. Chemical and pharmaceutical: They are used to measure the flow rate of chemicals and pharmaceuticals in manufacturing plants. Food and beverage: They are used to measure the flow rate of food and beverage ingredients in processing plants. Magnetic flow meters are a versatile and reliable tool that can be used to measure the flow rate of a wide range of fluids in a variety of industrial applications.

Check out the Comac Cal range on our website: icenta.co.uk

• Desiccant dry down assembly for high-speed measurements • User selectable engineering units • USB and Bluetooth connectivity • Rechargeable battery • Advanced data logging, memory management and data download to PC via the SDHmini User Tool software • Certified intrinsically safe to ATEX, IECEx and UL standards For further information, please contact us: t. +44 (0) 1274 733582 e. enquiries@shawmeters.com www.shawmeters.com

www.icenta.co.uk +44 (0)1722 439 880 sales@icenta.co.uk

Advanced Engineering Products and Services for the Manufacturing Industry Experts in Press Protection, Quality Assurance and Productivity • Load Monitoring and Automation Systems for manufacturing equipment • Process monitoring and control for assembly machines • Manufacturing Execution Systems including downtime analysis • Production recording systems • Bespoke control systems • Calibration services • Repair/Maintenance

Decade Monitoring Solutions Ltd Unit 3, Octagon Business Centre, Miller St, Birmingham, B6 4NH Telephone: +44(0)121 359 3978 E-mail: sales@decade.co.uk www.decade.co.uk

PECM Issue 66

Empowering excellence. For a better future. We are LAUDA – the world market leader for precise temperatures. Our temperature control devices and systems are at the heart of important application, making a contribution to a better future. As a fullservice provider, we guarantee the optimum temperature in research, production and quality control. We are the reliable partner for a diverse range of industry segments and continue to inspire our customers daily – just as we have been for the last 65 years – worldwide. LAUDA continues to provide an expanding range of featurerich, future proof solutions with energy efficiency and connectivity front of mind, serving a number of different industries including chemical, pharmaceutical, brewing and food & beverages. Furthermore, for applications requiring customised solutions tailored to individual requirements, we offer a made-to-measure design service using a long-established and highly-skilled team. We are here to assist with your technical requirements from the very first stand of the application discussion, all the way through the process to the final commissioning, and after-care services throughout the lifetime of the equipment. Get in touch to discuss your own temperature control solutions: info@lauda-technology.co.uk | +44 (0)17880 243 118 www.lauda-technology.co.uk

MEASUREMENT AND MONITORING

Fiber Optic Temperature Monitoring for Semiconductor Production Processes Advanced Energy is a specialist in semiconductor manufacturing solutions, offering highly accurate power delivery, frequency tuning, and multi-level pulsing solutions for advanced plasma control in critical etching, deposition, inspection, implantation, and annealing processes. Optimizing yield and throughput requires highly accurate temperature measurement and control. Fiber optic based FOT technologies are becoming increasingly important. AE’s Luxtron range of fiber optic thermography technologies that have

been designed to support precise process control for customer innovations. Leveraging fiber optic probes with phosphor sensor technology, Luxtron FOT sensing systems combine highperformance converters with an advanced light source, a proprietary software algorithm, and low-noise amplification circuitry. The new Luxtron® M-1100 is the latest FOT converter platform offering fiber optic temperature sensing for semiconductor manufacturing etch and deposition applications. This instrument provides temperature measurements from -200 °C (the start of the cryogenic range), to ‘hot chuck’ temperatures of 450 °C with industryleading accuracy of +/- 0.1 °C and stability of +/- 0.05 °C. Integration of five channels facilitates connection to multiple probes using a single converter, while flexible communication outputs simplify digital monitoring, status monitoring and system integration. In addition, the Luxtron www.advancedenergy.com | info@aei.com

PECM Issue 66

M-1100 is the first model to offer both analog and EtherCAT communication interfaces. The new converter simplifies implementation by enabling wallmounting on the side of the system being monitored. User experience is further enhanced with support from Advanced Energy’s global engineering and applications teams, which collaborate with OEMs to develop custom probes for leading edge applications.

BORN, WHERE VALUES ARE VALUED. THE 6X® Technology is only as good as the people who make it. That’s why the new VEGAPULS 6X is the result – made by over 2,000 valuable employees, 60 years of valued measurement experience and every value that is intrinsic to VEGA.

VEGA. HOME OF VALUES. www.vega.com/radar

PROCESS TECHNOLOGIES

Industrial vending solutions Inventor-e is at the forefront of digital transformation in manufacturing inventory management. Our solutions, like industrial vending machines, provide precise control and accessibility, while Mobile Automated Replenishment ensures a constant supply flow. Asset tracking, integrated seamlessly, offers real-time visibility into your assets, streamlining operations. tools are Sepura Manufacturing Half Page Ad 132x180L.qxp_Layout 1 05/12/2023 15:24 Page These 1

pivotal in transitioning to a digitally advanced, efficient manufacturing environment, fostering sustainability and operational excellence. Inventor-e’s commitment to digital innovation redefines inventory management, driving the industry forward. www.inventor-e.co.uk

Making a difference

through: quality, the environment & innovation

For over 25 years we have been leading the development and refinement of condensate filtration products and technology making a real difference to countless businesses across the globe.

From our industry leading filtration media to our in house development lab and prototyping facilities we are, and always have been, at the forefront of the Oil-Water Filtration industry. • OEM SEPURA™ Separators & service kits • Design and Development facilities • ISO9001 & 14001 Accreditations • Own brand options available • Filter bags to fit all systems • Free Product Finder App to download • All manufactured on site in the UK

SEPURA™ is part of the Bowman Group

To see our complete product range and services please visit:

www.sepura-technologies.com 72

PECM Issue 66

t: e:

+44 (0)1543 379212 sales@sepura-technologies.com

PUMPS

Borger’s pumps manage tricky effluent at new carpet recycling facilities At a recycling company that transforms end-of-life waste carpet into products for a wide range of industries, Borger’s BLUEline rotary lobe pumps are playing an important part in conveying the hard-to-handle wastewater to a centrifuge. Installed at two locations, Borger’s self-priming BLUEline Rotary Lobe Pumps manage the effluent’s viscous and abrasive materials with ease for the process that sees old carpets deconstructed, whilst recapturing polypropylene and calcium carbonate. The facility’s capability in resourcerecapture takes carpet waste that was previously destined for shredding, burning and landfill. The positive displacement Borger pumps installed are also valveless, compact, and designed with Maintenance in Place (MIP) that allows for very easy replacement of wetted parts with just basic tools. By not having to remove pipe or drive systems, downtime is greatly minimised. At these recycling facilities that produce recycled polypropylene (rPP) for consumer products, automotive, plastics extrusion and a wide range of other applications, the Borger pumps also benefit the customer by having reversible operation, dry running capability and proven seal solutions.

Borger UK | 01902 798 977 | www.boerger.com | uk@boerger.com

FLOW OPTIMIZATION SECOND TO NONE

THE NEW BLUELINE NOVA ROTARY LOBE PUMP The BLUEline Nova sets new standards in pump technology. With or completely without casing protection – the BLUEline Nova achieves unrivaled volumetric efficiencies. Made for one another – the newly developed DIUS rotors in combination with the flow-optimized pump chamber ensure perfectly smooth running at pressures of up to 12 bar.

EXCELLENCE – MADE TO LAST

BLUEline

NOVA www.newblueline.com

Börger UK Limited • East Wing • Watling St. Gailey • Staffordshire • +44 1902 798977 • uk@boerger.com • www.boerger.com 220318 ANZ UK NOVA 180 x132 mm_RZ.indd 1

18.03.2022 08:02:17

Issue 66 PECM

PUMPS

ANGOLA CASE STUDY NORTH RIDGE PUMPS

Diesel Fuel Skid enables Tanker Unloading in under 30 minutes the products are certified to ‘UK Designated Standards’ by a UK government-appointed body for the ‘EPS Regulations’ (Equipment and Protective Systems).

Our latest case study focuses on a project we recently carried out for a power station in Angola in central Africa. They were looking to improve tanker unloading at the site, and wanted a diesel fuel skid to help achieve an unloading rate of 1800L a minute, or US 480 gallons a minute.

Therefore when chemicals or fuels are pumped, the equipment specified needs to be correctly rated for the location for use and if it is to be located in an ATEX Zoned area, it must be able to contain any explosion, or not ignite any fluids or gases that may be present in that area.

What is a diesel fuel unloading skid? Bulk deliveries of fuels, chemicals and liquid food products are usually transported by either road or rail. These are the most cost-effective and seamless ways to bulk deliver essential chemicals needed as part of a process or as raw materials for production. When tankers arrive on site or at a main depot for filling or refuelling there needs to be an efficient way to load and unload these liquids in bulk – quickly, safely and with little wastage ensuring containers delivering raw materials are stripped of all fluid. This is where loading or unloading pumps come in. When these pumps are mounted on a common baseplate along with other accessories such as flowmeters, pressure transducers or switches and a control panel, the whole unit is called a pump skid.

• Viscosity handling

Key factors when specifying a diesel unloading pump skid A number of different technologies can be used to unload diesel from road tankers. There are critical requirements to consider and these will determine which type of pump technology is best for each particular application.

• Self priming This is important if the unit is to be located above the tanker, and helps to ensure that the tanker’s contents are fully stripped.

• UKCA ‘EX’ and ATEX rated The client in Angola wanted a new diesel unloading pump skid with an unloading rate of 1800L every minute, or US 480 gallons a minute. A diesel tanker can hold anywhere between 20,000 to 44,000 litres of liquid, or 5,500 to 11,600 gallons meaning our new diesel fuel skid would have to be able to empty a tanker in a timeframe of 11 to 25 minutes.

PECM Issue 66

The ATEX rating system is a set of safety regulations established by the European Union. They ensure the safe use of equipment in areas where there’s a risk of explosion due to the presence of flammable gases, vapours, dusts or powders. The UKCA ‘EX’ Certification is essentially the same as ATEX with the major difference that

A fluid’s viscosity is affected by increases and decreases in temperature. Viscosity decreases with an increase in temperature, and the more viscous the fluid, the more sensitive it is to the temperature change. More viscous fluids will be more difficult to handle, reducing both flow and pressure. This makes it crucial that any pump specified can easily handle the liquid’s viscosity range without any loss of performance in both summer and winter or should changes occur to the fluids blend.

• Centrifugal pump or positive displacement pump There are advantages and disadvantages to both types of technology. Centrifugal pumps have a lower initial investment cost and can produce high flows at a specified discharge pressure. Their power performance curves are generally a half-moon shape, with the highest pressure producing the lowest flow, and the highest flow giving the lowest pressure. However, performance will reduce if pressure loss calculations are

incorrect. In addition, centrifugal pumps do not normally selfprime unless this type of design is specified early on in the process. If the fluid contains entrained gas, or has a low boiling point – common in some refrigerants or chemicals, a side channel pump which has a low NPSH may be the most effective way of tanker emptying. In contrast, a positive displacement pump has a higher initial cost, but performance is guaranteed and unaffected by changes in viscosity, temperature or discharge losses. A positive displacement pump performance curve is actually a straight line meaning when viscosity increases so does performance. Unlike a centrifugal pump, positive displacement pump flow is proportional to RPM and doesn’t reduce with pressure.

• System and pump protection To ensure longevity and reliability, serious consideration needs to be given to system and pump protection. Steps that can be taken include incorporating antivibration mounts to prevent shock starts and stops from the units transferring to the connecting pipework. In addition, integrated relief valves can be fitted to the pump for pump protection, along with

the pump and any connected pipework, obtaining feedback from inputs or sensors and following a predetermined course of action.

To ensure longevity and reliability, serious consideration needs to be given to system and pump protection. pressure transducers or switches to stop pumps operating if discharge pressures exceed set limits.

Our diesel fuel unloading pump bespoke features At North Ridge Pumps, we’re not tied to just one pump technology. Using our experience, we can specify the best pump for any application based on the lowest lifetime cost. We use our expertise to offer a bespoke solution - not something straight off the shelf. For this specific diesel unloading pump application, we selected two NRBAL Rotary Vane pumps to be incorporated into the truck unloading skid supported by a range of tailor-made product features for this client.

Manual or automatic operation The diesel unloading pump skid we specified can be set for both. With automatic operation it starts or stops according to inputs or set criteria being met. Whereas manual operation means that the operator takes control of all functions. In addition, both pumps were mounted on a common baseplate with anti-vibration mounts, a set of pressure gauges, integrated strainers and a safety relief valve for pump protection.

Bespoke control panel Control panels on skid-mounted pumps are often customised to meet the requirements of the system and the application. They are essentially the brains and act as an interface between

For this project, we designed, manufactured and integrated a 15Kw DOL (Direct Online) bespoke panel with the following specification onto the truck unloading skid: • Integrated flow meter totaliser giving remote monitoring with hard-wired contacts for pump running, pump fault and flow 4 to 20mA via a splitter • Phase Failure relay and motor protection to prevent pumps from operating if a phase is down or supply is out of symmetry. Plus an indicating lamp on the door to warn if phase failure has occured • Two sets of control gear consisting of protection breaker, contactor and overload all rated to 15kw • A beacon with green and red indicators mounted on top of the panel with green for pump running, red for alarm • Supply of safety relay and terminals for a Newson Gale Road Truck Recognition (RTR) truck grounding device. • Low pressure switches in relay logic to stop pump after a timed period

Flow rate totaliser and indicator This enabled the operator to verify that the pump set was working as required, and it provides accurate measurement of the amount of diesel being transferred into the tanks.

Pressure transducer/switch This shows operators the pressure that the equipment is operating under, to ensure that there are no performance issues. If you have any application requiring the transfer, circulation or injection of any kind of liquid of any viscosity and aren’t sure which pump to specify, speak to North Ridge Pumps to see how we can help.

For further information, please visit www.northridgepumps.com Issue 66 PECM

STORAGE, HANDLING & DISTRIBUTION

SECURE STORAGE HOLD TECH FILES LTD

Machine manufacturers and the need for EU Authorised Representatives If you export to the European Union, you may have heard about EU Authorised Representatives and be wondering what they are. How do they differ from distributors or importers? What do they have to do? Who should have one and how are they appointed? In this article we will explain the regulatory requirements and what you need to know about Authorised Representatives. All the talk about Authorised Representatives (ARs) stems from the European Union (EU) Regulation 2019/1020 on market surveillance and compliance of products. This came into force on 16 July 2021 with the aim of improving the ‘policing’ of markets in the EU to ensure products comply with applicable regulations and directives. Although Regulation 2019/1020 has been in force for over two years, there is still a widespread lack of awareness among UK businesses exporting to the EU. Annex I of Regulation 2019/1020 lists approximately 70 product directives that are affected. Examples from the industrial sector include: • 2006/42/EC Machinery Directive • 2014/30/EU Electromagnetic Compatibility (EMC) Directive • 2014/35/EU Low Voltage Directive (LVD) • 2014/29/EU Simple Pressure Vessels Directive (SPVD) • 2014/68/EU Pressure Equipment Directive (PED) • 2014/34/EU ATEX Equipment Other directives listed in Annex I cover products as diverse as

PECM Issue 66

As well as being appointed as an AR, Hold Tech Files can also be named on the DoC or DoI as the person authorised to compile the technical file. personal protective equipment (PPE), toys and recreational craft. While Regulation 2019/1020 places obligations on Member States and their market authorities, it also has important implications for manufacturers that export to the EU – and this includes the UK now it is no longer a member of the EU. Specifically, Regulation 2019/1020 contains requirements relating to an ‘economic operator’. Without an economic operator established in the EU, you are prohibited from placing goods on the market.

The economic operator is responsible for ensuring the conformity documentation is available, co-operating with market surveillance authorities and informing authorities if there are reasons to believe a product presents a risk. According to Regulation 2019/1020, an economic operator can be any of the following: the manufacturer; the importer; an authorised representative; or a fulfilment service provider when none of the foregoing are established in the EU. Article 3 of the Regulation provides definitions for these four terms. If a manufacturer is based outside the EU, the options for an economic operator are restricted to an importer, AR or fulfilment service provider. For industrial products or those where regulatory compliance is complex, it is unlikely that an importer or fulfilment service provider will be competent or willing to take on the responsibilities of being the economic operator.

Furthermore, if a manufacturer appoints an importer as the economic operator, this could entail sharing valuable intellectual property contained in technical files, which manufacturers will be reluctant to do. This leaves an AR as the only viable option. An AR is defined in Regulation 2019/1020 as any natural or legal person established within the Union who has received a written mandate from a manufacturer to act on its behalf in relation to specified tasks with regard to the manufacturer’s obligations under the relevant Union harmonisation legislation or under the requirements of the Regulation. Appointing an AR may seem like a simple administrative exercise but note that the AR needs to be competent to understand the conformity documentation and ensure it is suitable for purpose, and must be capable of responding to enquiries from market surveillance authorities. To bolster market surveillance, the EU has established a Union Product Compliance Network. This serves as a platform for structured co-ordination and cooperation between enforcement

representative. In effect, this means the AR’s details must be provided on the manufacturer’s plate on the machine. Note that the new Machinery Regulation (EU) 2023/1230, which replaces the Machinery Directive in 2027, is more specific about the roles and responsibilities of ARs with regard to machinery.

authorities of the Member States and the European Commission. In addition, it streamlines the market surveillance within the EU and makes market surveillance more effective. This Union Product Compliance Network makes it all the more important that manufacturers meet the requirements relating to economic operators. If customs checks on documentation reveal there is no economic operator established in the EU, goods can be held at customs. For manufacturers outside the EU needing to appoint an EU AR, Hold Tech Files Ltd is based in the Republic of Ireland and is therefore established in the EU as required by Regulation 2019/1020. The company offers a service whereby it acts as an AR for any of the Directives listed in Annex I. This includes the Directives relating to industrial products as well as others ranging from aerosol dispensers, boilers and fertilisers, through to chemicals (REACH), cosmetics and weighing instruments. Although the Machinery Directive 2006/42/EC predates Regulation 2019/1020, one of the Machinery Directive essential health and safety requirements (1.7.3) states that the machinery must be marked visibly, legibly and indelibly with the business name and full address of the manufacturer and, where applicable, his authorised

For machine builders, system integrators and suppliers of safety components falling within the scope of the existing Machinery Directive, the requirement in Regulation 2019/1020 for an economic operator is additional. Manufacturers outside the EU must still name a person established in the EU on the Declaration of Conformity (DoC) or Declaration of Incorporation (DoI) as being authorised to compile the technical file. For clarity, it would be advisable to name the person authorised to compile the technical file separately from the AR, even though it is simplest if both are, in fact, the same person. As well as being appointed as an AR, Hold Tech Files can also be named on the DoC or DoI as the person authorised to compile the technical file. For this second service, Hold Tech Files has created a simple webbased portal where clients can sign a mandate, pay a fee and upload the relevant file to a secure server. The client is then entitled to name Hold Tech Files on the DoC or DoI for a period of up to ten years. This period can be extended, the files modified or updated, and more products added, all via the selfservice portal. Visit the website or send an email to find out more about appointing an Authorised Representative and naming Hold Tech Files Ltd on the DoC or DoI as being authorised to compile the technical file for machines, partly completed machines and safety components covered by the Machinery Directive.

www.holdtechfiles.eu | derek@holdtechfiles.eu Issue 66 PECM

TOOLS, PLANT & EQUIPMENT

INDUSTRY DEFINING FOOTWEAR ROCK FALL UK

A multi-award-winning Safety Footwear Specialist, distributing to a worldwide customer base Rock Fall UK is a multi-awardwinning Safety Footwear Specialist, distributing to a worldwide customer base. As a second-generation familyowned business we have been providing safety footwear to individual customers, businesses, and large organisations UK Wide and across the Globe for over 25 years, and our team is proud to have developed a reputation for delivering high-quality service alongside the safety footwear products that meet each clients’ unique needs.

State-of-the-art knowledge We have grown in our approach to sustainable footwear using solutions that combines science, data, with new product development, maximising the possibilities of ‘recycling and reusing and rethinking’ materials that can be used in safety footwear production. We are proud to be verified by the Vegan Society. Using products and materials that are sourced and manufactured, with no impact on the environment and are animalfree. All Rock Fall Anti-static ESD (Elector

TeslaDRI/RF120

Our team is proud to have developed a reputation for delivering high-quality service alongside the safety footwear products that meet each clients’ unique needs. Static Dissipative) footwear is designed to protect the foot from electrostatic discharge. Developed with non-metallic components and ESD certified by SATRA technology, this range of safety footwear is manufactured with specialist comfort materials, shock absorbing EPR rubber outsole and climate breathable footbeds. The introduction of FORCE10® Outsoles and FORCE10® Scuff Cap technology, developed exclusively by Rock Fall UK, benchmarks safety footwear performance under hot, cold, and wet conditions. Companies who must plan for year-round issues like rough, uneven terrain, extreme weather, surface water, mud, slurries and or excessive heat (up to 300°C),

Honeystone/RF610

now have the option of FORCE10® specialist slip resistant footwear range. In collaboration with foundry operatives, we used state-of-the-art technology in the development of a Specialist Foundry boot. The penetration resistant midsoles provide the foot with protection from industry related hazards. Manufactured with FR (Flame Retardant) full-grain leather upper and supporting tongue, and FR R-TEN® stitching. This boot is certified to withstand molten splashes as high as 1400°C and Electrical risks of 18kV in accordance with ASTM F2412-18 test method.

Impact-driven approach In essence, Rock Fall UK has positioned itself at the forefront of the safety footwear industry through world first innovations that provide technical solutions to the everchanging demands of the modern workforce.

Where to buy Rock Fall specialist safety footwear Contact the Rock Fall Sales Team on T. 01773 608616 E. sales@rockfall.com

Hurricane/RF720

For further information, please visit www.rockfall.com

PECM Issue 66

Helios/RF8000

SERIOUS WORK, SERIOUS BOOTS

Honeystone safety boots combine the most advanced features of the Rock Fall® range, including BOA® precision fit systems and FORCE10® heat and slip resistant outsoles.

RF610 HONEYSTONE

ROCKFALL.COM

VALVES

BESPOKE SERVICES DRALLIM

Solving complex dry air supply and control problems Drallim are specialist equipment manufacturers and offer a wide range of bespoke products and services. One area of increasing activity has been designing and building custom dehydrators to suit a variety of telecom applications from copper cable pressure systems to television, satellite, and radar systems. There currently exists a large installed base of older equipment that is often found to be obsolete, where we have successfully supplied a full range of services to maintain, monitor or replace equipment of any brand. Maintaining an extremely dry air supply is essential to these applications and in recent years we have developed sophisticated remote monitoring solutions for telephone exchanges, and waveguide tower installations supplying an

We have a range of standard units to suit most applications but often our customers need something rather unique. early warning of potential issues on often, extremely critical services. This monitoring capability has also spilled over into offering monitoring for cable theft, cable integrity and unauthorised access to manholes and cabinets. We have a range of standard units to suit most applications but often our customers need something rather unique. We will collaborate with clients and their customers

to understand the needs of their application. We offer a professional service from site survey, customer design, manufacture, and installation; and we are not always finished then. We offer full training on all products which makes servicing and the maintenance of the units an inhouse option for the client if preferred. If you operate any kind of installation requiring a supply of dry air. We have over 60 years’ experience with this type of equipment. Alongside our own products we also supply the Koganei range of quality Japanese pneumatics. Our specialist Rotary Selector Valve (65 this year!) is widely used to control complex pneumatic switching applications, it has multiple configurations for a multitude of applications, at Air pressures from -1 up to 10 Bar.

Visit us at www.drallim.com and find out if we can provide a solution for you.

PECM Issue 66

SPECIALIST EQUIPMENT MANUFACTURER

Est. 1958

BESPOKE ENGINEERING SERVICES Small Batch Manufacture Electrical | Electronic Pneumatic | Hydraulic Mechatronics Concept Design

PCRID (Permanent Current Rail Indicating Device) for London Underground

5 Bank, 6 Port (Series 60) Rotary Selector Valve

Reverse Engineering Obsolescence Review Prototyping Qualification Build to Print Installation

National Grid Slamshut Cabinet

Series 70 Rotary Selector Valve

Series 40 Rotary Selector Valve

Dewpoint Monitor

Water Treatment Controls for a UK Nuclear Power Station

Control Panel

ACCREDITATIONS: EN ISO 9001:2015 | BS EN ISO 14001:2015 | BS EN ISO 45001:2018 | AS9100D: 2016

VALVES & FLOW CONTROL

A NEW MILESTONE OLIVER VALVES

SIL 3 Certification for Oliver Twinsafe’s Single Isolate and Double Block & Bleed Valves

Oliver Twinsafe Trunnion Mounted valves and Floating Ball Valves have successfully been SIL certified at level 3. This new and important milestone provides operators with safety assurances at the highest level and has resulted from many months of engineering design, QA reviews, and audits. A SIL (Safety Integrity Level) is a measure of safety system performance, in terms of probability of failure on demand (PFD). The

higher the SIL level, the higher the associated safety level, and the lower probability that a system will fail to perform properly. SIL 3 is the highest rating that can be given to a valve. High Integrity Pressure Protection Systems (HIPPS) and remotely located well-head manifolds are normally associated with SIL certification. Operators are to gain additional safety assurances from installing our ball valves, in that, when the valve is required to

perform its fail-safe function, the probability of it not performing is extremely low. SIL 3 certification has been awarded by Exida, a third-party safety assessment organisation. The certification covers our range of Single Isolate valves, and Double Block and Bleed valves comprising two separate isolates within the assembly. Bore sizes for Trunnion Mounted valves range from 1” – 16” and 1” – 3” on Floating Ball valves.

For further information, please visit www.valves.co.uk

PECM Issue 66

We Innovate Valves. We Build Valves. We Are Valves. World-leading

Valves for Hydrogen, Carbon Capture, Topside, Subsea, and Pipeline Applications.

Instrument & DBB Valves •• •• •• ••

Manifolds, Manifolds, Needle, Needle, Check Check and and DBB DBB Valves Valves to to 22.5K 22.5K psi psi Cryogenic Cryogenic Severe Severe Service Service 650ºC, 650ºC, 10K 10K psi psi Forged Forged & & Bolted Bolted Construction Construction

Pipeline Valves •• •• •• •• ••

1” 1” to to 20” 20” Bore Bore Size Size High High Temperature Temperature High High Pressure Pressure Cryogenic Cryogenic API API 10K 10K Design Design

Hydrogen & Carbon Capture Valves ••

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Instrumentation, Instrumentation, Ball, Ball, Needle Needle and and DBB DBB Valves Valves for for Hydrogen Hydrogen and and Carbon Carbon Capture Capture Applications Applications Pipeline Pipeline Ball Ball Valves Valves upto upto 18” 18” 10K 10K Ball Ball Valves Valves for for Hydrogen Hydrogen Fuelling Fuelling Stations Stations

Subsea Valves •• •• ••

Diver Diver & & ROV ROV Operated Operated Needle Needle Valves Valves Ball Ball Valves Valves Upto Upto 15K 15K Manual Manual & & Hydraulic Hydraulic Parallel Parallel Slide Slide Gate Gate Valves Valves 3/8”, 3/8”, 1/2”, 1/2”, 3/4” 3/4” and and 1” 1”

We Manufacture Valves for Global Energy Projects. To Find Your Local Supplier, Contact Us Today. Reliability Reliability Under Under Pressure Pressure +44 +44 (0)1565 (0)1565 632 632 636 636 || sales@valves.co.uk sales@valves.co.uk || www.valves.co.uk www.valves.co.uk

Oliver Oliver Valves Valves Ltd Ltd Parkgate Parkgate Industrial Industrial Estate, Estate, Knutsford, Knutsford, Cheshire, Cheshire, WA16 WA16 8DX, 8DX, United United Kingdom Kingdom

FS 556434

BMS

LIGHT WEIGHT

LONG INBUILT BLUETOOTH CYCLE BATTERY LIFE MANAGEMENT SYSTEM

HIGH PERFORMANCE LiFePO4 LITHIUM BATTERIES

'Over 40 years of battery distribution'

UltraMax Batteries

Watkins House, Pegamoid Road, London N18 2NG

www.ultramax.co.uk T: +44 (0) 208 803 8899 E: sales@ultramax.co.uk