January / February 2019
Increased efficiency Improved productivity
Discover your entrance to a world of CNC technology with HOMAG. DRILLTEQ V-200 A flexible all-rounder for processing in just 5 m²
CENTATEQ P-110 Flexible CNC technology with 3, 4 & 5 axis solutions
HOMAG U.K. Ltd.
10C Sills Road, Willow Farm Business Park, Castle Donington, Derby, DE74 2US Phone: 01332 856500 | Email: info-uk@homag.com | Website: www.homag.com
YOUR SOLUTION
SUPERSET NT
AUTOMATIC THROUGHFEED MOULDER IDEAL SOLUTION FOR COMPANIES WORKING MULTIPLE SHIFTS AND/OR SMALL BATCHES. FOR THE PRODUCTIONS OF WINDOWS, DOORS, STAIRS AND FURNITURE. Main features: • INCREASED PRODUCTIVITY: the SET-UP system allows the operator to change tools and perform adjustments in just a few seconds, making setup time up to twenty times faster. • HIGH VARIETY OF PROFILES: the HSK technology allows downtimes reduction and finishing quality improvement, with the best ergonomics for the operator. • EASE OF USE: the new electronic control MOBILE PC makes machine programming intuitive. Clear and precise information are always available, thanks to detailed reports. • CUSTOMIZED COMPOSITIONS: eight possible configurations thanks to two right vertical spindles, two upper horizontal spindles, with and without the universal spindle.
Maestro 4-SIDE Programming and supervision of the planing and moulding process. Maestro Suite, the best wood-related know how all in one software
SCM UK Tel. +44 (0)115 9770044 - scmgroupuk@scmgroup.com - www.scmgroup.com
Contents
Editor’s Pick
Cover Story
26
Must Read
37
10-11
16-17
32-33
30 2
News
6-7
SCM’s “Smart & Human Factory” Is Here
10-11
Homag’s wood CAD/CAM Software Revoluntionises Aquapac Furniture
12-13
31 Published by:
EC Media Services 76 Victoria Avenue Westgate on Sea Kent CT8 8BH
A Relationship Spanning 40 Years 2018 – Another Successful Year For Kündig UK
Telephone / Fax:
+44 (0)20 8366 3331
Email:
ernie@p-j-production.com
Website:
www.p-j-production.com
Publisher:
Ernie Hollister
22
New Weinig Conturex Artis Window Centre Renolit Trend Colours 2019 High Gloss Laminate Enhances Design
Designer:
24
Serica Sets New Standards For Super Matt Finish
Russel Goldsmith TRACE Creative Agency www.tracecreative.co.uk
26
A Grand Statement In European Oak
Printer:
The Magazine Printing Company www.magprint.co.uk
30
Cabinet vision Future Proofs Jane Ched Furniture
31
A Felder Fan For 20 Years
32-33
DCS Filter Sits Comfortably In Long Eaton
35
Electric Power And 4-Way Is Best For Crown Imperial
36
AXYZ Router Keeps Irish Eyes Smiling
37
ATA Engineering Looks Forward to 2019
39-39
PDS Takes A Step Forward To Success
40
New 305mm Slide Compound Mitre Saw
14 16-17 20-21
Reproduction of articles: All material appearing in Panel & Joinery Production is strictly copyright, and all rights are reserved. No part of the publication may be copied or transmitted in any form whatsoever, including photocopying without prior permission of the publishers. Publishers note: The editorial opinions expressed in Panel & Joinery Production are not necessarily those of the publishers, who shall be under no liablity with respect to any article published herein.
Panel & Joinery Production - January / February 2019
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News Changes At Teknos GBI
Teknos GBI head office has moved. Their head office will be located at 7 Longlands Rd, Bicester in brand new, purpose-built premises. The new facilities will house state-of-the-art warehousing, packing and distribution facilities, a training and testing area with application equipment for spraying, UV-coating and other coating systems, and office space for over 25 members of staff. In keeping with the Teknos ethos, the building has many design features that support the company’s desire to work in a sustainable way. The heating system reduces energy bills – and usage - by up to 50% compared with the average system, and the smart lighting is motion and light sensitive so only illuminated to the appropriate level when in use, further reducing energy consumption. 01869 208005 sales@teknos.co.uk www.teknos.co.uk
Mirka Invests In Training Centre Of The Future
Mirka UK has opened its new state-of-the-art national training centre in Milton Keynes. The investment is part of the company’s ongoing commitment to providing its customers with expert training and development around their high-quality abrasive, tooling and polishing solutions, enabling businesses to improve their production, output and profit performance. The training centre will offer customised training programmes for groups of up to 12 delegates based on the customers’ needs and requirements. The 2,500 square feet site has been designed to maximise the user experience, with a practical demonstration space, where Mirka’s inhouse technical experts can showcase the company’s latest processes and products and where attendees will be able to complete the hands-on technical training in a workshop setting. It also features classroom space for more knowledgebased learning, which can then be transferred into the practical elements of the training programme. 01908 866100 www.mirka.co.uk
The Electric Drill Inventor Keeps Fuelling Its Cordless Revolution
Having launched new cordless grinders and a hammer drill earlier in the year, FEIN is extending its 18V product range with the ACAM 18 QSW 4-speed cordless drill/ driver. This is an alternative version of the 12 and 18 volt ASCM machine, already popular within the community but with two benefits. Firstly, the Multi-Volt feature allows the machine to be powered by a 12 to 18 V lithium-ion battery and secondly the body is lighter and more compact, weighing just 1.7kg. 01327 308730 http://fein.com.en_uk
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Weinig Establishes New Business Unit Automation & Digital Business
Weinig and Holz-Her are strengthening their market presence in North America. The subsidiary of the German Weinig Group, which has been operating from Mooresville in the east of the USA since 1976, is opening an additional location on the West Coast. From December this year, the wide portfolio of the leading technology provider for solid wood and panel processing can also be experienced live in Anaheim, California. The heart of the 600 square meter facility is a fully equipped Expocenter for the machines and systems of the premium manufacturer. In addition to daily demonstrations, the new location will be used for in-house trade fairs, exhibitions, conferences and training courses. Offices, a service center and a spare parts warehouse have also been installed in the premises. www.weinig.com
SICAM 2019
The date for the next SICAM exhibition has been set for October 2019 from Tuesday 15th to Friday 18th. Further growth is expected for the trade fair, acting once more as a driving force for the development of the Italian component and furniture industry, projecting Pordenone towards the most interesting international markets.
As Of 2020, Four Days Of Xylexpo
The biennial international exhibition has decided to squeeze its calendar from five to four days. From the next show – scheduled from Tuesday 26 to Friday 29, May 2020, at FieraMilano-Rho – Xylexpo will be shorter: the decision was taken unanimously by the managing board of Cepra, the operating arm of exhibition owner Acimall, at the meeting held on October 10th 2018.
Surface Design Show Is Back
With more exhibitors and more exciting content than ever before the Surface Design Show opens from Tuesday 5th February – Thursday 7th February. Over 150 companies from 10 different countries will be participating. 39 presentations on 3 different stages with some 52 speakers will cover an exceptional range of topics. An Opening Night Debate, PechaKucha Evening and the Surface Design Awards presentation SDS19 is a ‘must-see’ for the architectural and design community. www.surfacedesignshow.com
David Clouting will be exhibiting at the Surface Design Show (Feb 5th – 7th)
Where they will be featuring the innovative Interior Film range produced by their manufacturing partner LG Hausey. marketing@davidclouting.co.uk www.davidclouting.co.uk
Panel & Joinery Production - January / February 2019
People Three new representatives for Blum UK brings the total workforce in the UK to 50 Blum UK are delighted to add to their workforce in the UK with two new Customer Services Representatives and a new addition to their Retail Services Representative team as well. Diane McKenna joined Blum in June 2018, after first encountering them about 15 years ago when she worked at NESP where her work involved championing Blum Products. After a stint at Decorpanel, McKenna now has her dream job working with Blum, where she is thoroughly enjoying the environment of working in this great team of people.
Leigh Pritchard also started in June this year, and is the CSR for the Midlands. Pritchard comments that he loves the scope of the job, even if there is a lot to learn, but he has been getting lots of help and advice from everyone, the family atmosphere – dating from 1952, is a huge attraction.
Tom Griffin also joined in June 2018, as the RSR for the North of England, having worked in the worktop industry for a decade. Griffin remarks: “Since joining Blum I’ve not felt out of place one bit. The work is incredibly interesting, Blum’s facilities are awesome and each and every employee will always say hello and no one will shy away from offering to help. My fondness for the colour orange has grown considerably since I started at Blum and now I even have orange shoelaces!”
Gregor Baumbusch Appointed New Chairman Of The Management Board (CEO) At its meeting on December 11th 2018, the Supervisory Board of Michael Weinig AG appointed Mr. Gregor Baumbusch as Chairman of the Management Board with effect from 1 January 2019. This was announced by the Chairman of the Supervisory Board, Thomas Bach, following a resolution of the Supervisory Board. Mr. Baumbusch has been appointed by the Supervisory Board to adapt the corporate strategy to the new challenges in the market and to further develop WEINIG with regard to digitization. This will ensure a sustainable strengthening of the WEINIG Group with the two brands WEINIG and HOLZ-HER. Previously, Mr. Baumbusch had presented the first guidelines of a new corporate strategy to the Supervisory Board. In his new function as CEO, he will also continue to assume his previous responsibility for Sales and Marketing. In addition, Mr. Baumbusch will temporarily take over the function of Chief Technology Officer until this position is filled again. “Mr. Baumbusch has taken on a major challenge. The Supervisory Board is certain that he has found the right personality for this task. Mr. Baumbusch is characterized by a high level of sales and technical competence as well as assertiveness and the ability to work in a team, which is the optimal prerequisite for the desired change. We wish him every success and look forward to continuing our constructive and trusting cooperation,” added Dr. Bach. Mr. Baumbusch thanked for the great trust placed in him. “I am looking forward to the new challenge, which I will take up with full commitment together with the strong, committed WEINIG team”, said Baumbusch.
Gregor Baumbusch CEO www.weinig.com
Panel & Joinery Production - January / February 2019
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People
Leitz Tooling’s Brian Maddox Celebrates 40-Year Service
Anyone who knows Brian knows he doesn’t do anything by halves. This means that we’re not talking 24 hours in a comfy bath of baked beans. Brian has been the driving force behind Team Leitz’s fantastic Three Peaks Challenge achievement, has trained hard for - and survived - the London Marathon, and most recently led a team from Leitz in the gruelling 100km Race To The Stones. Brian has raised tens of thousands of pounds for local causes, including Haven House Children’s Hospice for life-limited children and their families.
Leitz appointed C D Monninger as Leitz’s sole UK agent and strengthened this relationship in 1982 by acquiring C D Monninger to expand its European sales and service organisation. Brian stayed in sales and advanced to national sales manager for Leitz UK in 1990 when the company moved from Tottenham to its current purpose-built site in Harlow. Harlow today is Leitz UK’s headquarters and one of the largest diamond tool sharpening centres in the UK. Brian says, “Helping others in work or life is a privilege. Whether you care about the orangutans, the environment or the kids in our world, it is just fantastic when you get to do your part, or sometimes insane things, to make what difference you can. A couple of years ago a few of us from Leitz were invited to Haven House Children’s Hospice to see the work they do. I could not contemplate what these poor children go through and the effect their illnesses have on their families, but our visit was eye opening; Haven House is a truly wonderful place. The kind nature of everyone, the support they give to children during their short lives and the families, is unbelievably positive.” Congratulations Brian - cheers to 40 years! www.leitz-tooling.co.uk
Brian began his career in the sales office of the Tottenham-based company C D Monninger in 1978; formed in 1867, C D Monninger is the oldest British woodworking saw & tooling company. In the 1960s,
Leitz Tooling UK is an ISO 9001:2015 certified company and all Leitz tooling is manufactured and safety tested to BS EN847 standards helping to ensure the welfare of your staff.
Leitz Tooling’s national sales manager Brian Maddox has celebrated his 40th year with the company. In reaching this almost unheard-of milestone, Leitz Tooling UK and Brian have shared an ethos of care, attention and drive which is seldom found elsewhere. Simon Liddell, Leitz Tooling UK’s managing director said, “Brian is passionate about his work and is driven to bring smooth and efficient productivity and maximum profitability to as many companies as he can. He is genuinely inspiring, and his charity efforts are not only humbling, but physically exhausting to watch!”
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Panel & Joinery Production - January / February 2019
Industry New Blum Catalogue - A Firm Basis For Success Blum’s new catalogue supports cabinet makers along the entire process chain
product range but also supports users along the entire process chain - from planning, design and ordering to assembly, sales and after sales support. All the services offered are geared to the individual needs of cabinet makers, providing a firm basis for success. Digital connectivity also brings enhanced convenience and new possibilities to Blum’s product catalogue.
No matter whether in hard copy or online, Blum’s product catalogue is always a popular reference book for cabinet makers. The latest 700-page tome is packed with useful information and comes in 26 languages. With a circulation of more than 240,000, Blum’s 700-page product catalogue in 26 languages is a popular reference book for cabinet makers. It provides detailed information on Blum’s product range including product innovations and offers new possibilities for furniture design. Innovations include the latest hinges for thin doors and mirror doors from the Clip top Blumotion series, the Clip top Blumotion hinge in onyx black and the Blumotion S runner for three different motion technologies. What is more, Blum meets the latest design trend of ‘thin frontals’ and now offers a single solution for doors, pull-outs and selected lift systems with its new Expando T fixing mechanism.
QR codes, short URLs and web codes printed right next to products give cabinet makers quick and easy access to more detailed information, instructions on assembly and setting, useful digital services or direct access to pre-configured applications in the Product Configurator. The online catalogue is on Blum’s homepage and can be downloaded in the Download Centre. www.blum.com
Support along the entire process chain Blum’s catalogue assists cabinet makers with day-today operations in many ways. The reference book not only provides information on the company’s latest
Triton Tools Trio To Champion Woodworking Three of the world’s most popular woodworkers have been unveiled as Triton Tools ambassadors. YouTube sensations April Wilkerson and fellow American Matt Cremona will continue to promote the Yeovil-based company, while up-and-coming German YouTube superstar Frank Kreuger is a new addition to the team. All three will appear at key worldwide events with Triton over the next 12 months, as well as contributing regular social media content. Between them, the woodworking threesome have more than one million YouTube subscribers. Mark Pearson, Global Brand Manager at Triton Tools, said: “We are very proud of our latest ambassador line-up. “As a company, we pride ourselves on precision, expertise and engaging with the worldwide community of woodworkers; those qualities shine through with all three individuals in abundance.” April has been making woodworking tutorial videos for more than four years and has a phenomenal 823,600 subscribers on YouTube.
Fans love her easy-to-follow videos and bright personality as she crafts everything from rocking chairs to chicken coops. Matt’s woodworking styles range from modern to classic reproductions and fans love watching him turn self-harvested trees into fine furniture. Matt has been an instructor at the Wood Whisperer Guild since 2016 and recently built his own band-saw mill in his back yard. Frank, meanwhile, is fast becoming a recognisable face amongst the global woodworking community as he shares his bold wood projects, from flamboyant treehouses to stylish poker tables. www.tritontools.com
April Wilkerson
Matt Cremona
Frank Kreuger
Panel & Joinery Production - January / February 2019
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Events SCM’s “Smart&Human Factory” Is Here The Open House event of the world leader in the field of secondary woodworking technologies to be held in Rimini, from 31 January to 2 February 2019. The spotlight will be on highly flexible and modular automation systems and man-robot interaction systems A cutting-edge production model, with digital and automation systems capable of ensuring advanced man-machine interaction and full control over the entire production flow. Automation through integrated robotics will be the focus of the “Smart&Human Factory” event to be held from 31 January to 2 February 2019 at the Technology Center of the SCM Headquarters, in Rimini. The leading producer of secondary woodworking machinery will host an exclusive presentation of its new systems - flexible, modular and easily reconfigurable, designed to provide an increasingly effective, quick response to the challenges of mass customization. HUMANS AND ROBOTS, TOGETHER The Open House summarises the goal of the new SCM product range: to supply the most “user-friendly” automation technology which, besides considerably streamlining the factory layout, making it more efficient, also creates a new model of interaction among humans, robots and machines, according to an open, safe cells design. All this with the option to reconfigure the production process whenever this is necessary, to quickly process increasingly smaller “order to production” batches. A new “smart and human” factory - also making progress in terms of work flow: risky and repetitive human tasks are minimised and operators are able to focus on higher added value tasks. SCM offers its customers a wide range of solutions. Flexible cells served by industrial anthropomorphic robots for repetitive and low added value tasks. An ideal solution for sawblade cutting or sawing, milling, drilling and edge banding or for workpiece sequence rearranging between one process phase and the next. Collaborative Islands, in which humans and collaborative robots (cobots) work side by side, sharing the available work space safely, without the need for enclosures or similar systems. The cobots are used in the final process stages, such as assembly, hardware insertion, glue dispensing and surface finishing.
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Flexible interconnections of machining cells and assembly islands through AMR - Autonomous Mobile Robots for just in time and just in sequence management and optimisation of all process logistics flows. A leap forward compared to the traditional selfdriving vehicles of the past: in this case, no artificial references such as tapes or reflectors are needed, because the AMRs are able to autonomously orient themselves in space - identifying the surrounding environment and selecting the most efficient route to their destination while safely avoiding obstacles, including human ones. This enhances returns on investment and route reconfiguration flexibility, in line with process modularity requirements - in addition to streamlining maintenance tasks. Master Watch Supervision software to manage and monitor the state of each product being machined throughout the process. Panel cutting, edgebanding and drilling phases are thus optimised to obtain the same results as in standard production processes; orders are then put back together at the end of the process, delaying customisation until this stage. This avoids huge quantities of logistically scattered items and helps minimise waste and rejects. IoT: the innovative “Maestro connect” platform makes the most of the “Internet of Things” concept potential. A data collection and analysis system based on SCM technologies, it ensures, on the one hand, full control over the production flow and, on the other, the implementation of smart and predictive maintenance models. Among the advantages granted by the system
Panel & Joinery Production - January / February 2019
Events are: increased productivity and decreased downtime, improved and continuous operating cost control, lower maintenance costs and the ability to monitor machine parameters and performance in real time, anywhere and at any time, so as to be able to always correct any malfunction in an increasingly timely manner (smart maintenance). “Our SCM Open House - explains the SCM Division Director Luigi De Vito - will be a chance to experience a new model of interaction between machines and industrial and collaborative robotics, ground-level logistic handling and software. Ours is a cuttingedge proposal, designed to solve all the critical issues arising from mass customisation as well as to effectively ensure operator workflow progress. SCM will showcase the achievement of new frontiers in automation, without forgetting the human factor, as indicated by the title ‘Smart & Human Factory’: our strength is being not just a supplier, but a partner ready to support our customers in their business.”
Our flexible and reconfigurable systems and Supervision Software are designed to revolutionise the entire production system, optimising the resources used and reducing waste, rejects and retooling requirements during product changeovers. Moreover, plant shuttles allow for the most efficient management of all the process-related logistic flows, eliminating low added value tasks required from the human staff, such as the need to recover all the pieces scattered throughout the factory. The introduction of robotic automation also reduces human personnel requirements, in addition to greatly simplifying the work required from operators and relieving them of dangerous activities. This SCM event will also be an opportunity to present the new Nesting CNC machining centres - designed to combine high productivity and maximum versatility in shaped panel cutting. www.scmgroup.com
Panel & Joinery Production - January / February 2019
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Profile HOMAG SPRAYTEQ S-100 - Revolutionising Surface Finishing For The Future Whether you’re in the panel processing industry, door, window or stair market, produce flooring or interior fitting elements, HOMAG has the perfect solution for any business looking to completely transform their manual spraying process and step up into the world of automated painting and lacquering. As one of the latest additions to HOMAG’s product portfolio, the SPRAYTEQ S-100 range was specifically designed with both small and medium sized companies in mind. Equipped with a reciprocating arm and four spray guns, these machines feature a fully automated vacuum conveyor belt to transport workpieces for ultimate flexible, throughput efficiency. The SPRAYTEQ S-100 can be used as both a standalone spray machine or as part of an extensive finishing line. The integration of an automated paint application system ensures that a high quality finish is continuously achieved whilst reducing the amount of overspray waste, ultimately proving to be a true cost saving investment for businesses. The cost efficiencies are also boosted via the SPRAYTEQ’s intelligent workpiece detection system. A high resolution light grid accurately identifies the contours of each part, precisely controlling the paint flow of the individual spray guns.
The SPRAYTEQ S100 offers automated painting and lacquering solutions for all workpieces
In the standard specification, the large machine filters are easily accessible and replaceable for the simplicity of cleaning and general maintenance. This feature reduces the effort required from the operators in terms of the upkeep of the machine. In addition to this, the introduction of automatic spraying within production significantly increases the working conditions for employees. The SPRAYTEQ S-100 can provide consistently high quality painting or lacquering for up to 2,400 parts per shift therefore not only does it reduce paint exposure for operators but it also eases workload pressure produced when using a traditional manual paint applicator. Automated spraying with an added throughfeed alternative Enhancing the automated spraying application process further, the SPRAYTEQ S-100 can be equipped with a complete throughfeed transport belt where workpieces are effortlessly fed into the spray booth on individual trays. Once the spraying process is complete, the parts continue to be conveyed out of the machine to the end of the belt. Especially designed to transport even the smallest of parts, this model widens the opportunity of production possibilities. Not only was this option developed to offer the
Profile
SPRAYTEQ S-100 spray coating machine – consistent high-quality finish
market an efficient alternative to manual spraying but purposely built to require low operating costs at an affordable investment level. Enhancing spraying technology with automated efficiencies HOMAG also offers an automated workpiece handling concept for the loading and unloading of parts. Based on the standard SPRAYTEQ S-100 range of features, this model is capable of one-man operation. Using an innovatively designed infeed system, components are gently guided into the spray booth. Once the spraying process is complete the parts are then reloaded back on the workpiece loading trolley. This concept provides an easy flexible and reliable finishing solution that requires low personnel and due to its compact design, low production space. The SPRAYTEQ S-100 can be adapted and individually specified to meet the production demands of the manufacturer. Specific functions can be incorporated to the standard model to offer increased flexibility. Combining a two-way loading function provides uninterrupted operating cycles. Subsequently, this doubles the amount of workpieces within the machine, since one loading rack can be changed whilst the other batch is in operation.
Furthermore, the largest of production volumes can be achieved on this SPRAYTEQ model by doubling both the automated concepts of loading and unloading. The use of a two-way loading function at both sides of the machine delivers an almost ‘self-sufficient’ concept, significantly increasing efficiency in production. Success flows in automated finishing Already proving to be a roaring success within the market, HOMAG has completed a number of installations and is continuously receiving a high level of enquiries for the new automated spraying solution. Opening up the possibilities for cost effective automatic spraying technology to all levels of industry, the SPRAYTEQ range can be coupled with flexible payment plans from HOMAG Finance making these machines affordable than ever. If you would like more information or a demonstration of the SPRAYTEQ S-100 spraying machines, please contact HOMAG UK.
T: 01332 856 424. E: info-uk@homag.com www.homag.com
Panel & Joinery Production - January / February 2019
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Case study HOMAG’s Woodcad|CAM Software Revolutionises Aquapac Furniture Aquapac Furniture, founded in 1996, is one of the biggest manufacturers of flat pack aquarium cabinets and vivariums in the UK. In addition, it produces other wood based products such as POS display stands and offers a simple cut and edge panel service for local tradesmen. The company, led by managing director, Stephen Connachan, is currently going through a major expansion programme and has partnered with HOMAG for woodworking machinery and software. Aquapac has recently moved from four leased units in Maryhill in Glasgow (which amounted to 22,000 sq. ft.) to a new single 50,000 sq. ft. facility in Cumbernauld that the company has bought outright. This has enabled it to expand and offer products to a new marketplace, bespoke kitchens. Stephen Connachan takes up the story: “The move was the first stage in a long-term plan to grow the business. We first invested in HOMAG equipment in 2007 and recently we’ve bought the woodCAD|CAM software and are using it with several HOMAG machines including the BHX 500. “The machines we had prior to HOMAG coming on board just weren’t up to the demands our increased business was putting on them, they simply couldn’t keep up. We were experiencing more down time than anything else and that’s why we decided to move to HOMAG who offer the bigger, more powerful and reliable industrial machines. These models have had a significant impact on our business and now enable us to process millions of panels a year.” Modernising and automating our processes “Before we moved into our new facility the system to cost
and quote jobs for customers was about a ten step process. This often started with the customers giving us a verbal brief or a ‘back of a fag packet’ sketch of what they wanted. “From this rough sketch we would have to draw up plans and turn them into a CAD model. If they liked the model we would then have to cost it out and, if the price was right, we would need to generate technical drawings for each of the panels before having to physically go down and programme the machines for each panel. As you can imagine, this involved a lot of human intervention resulting in not only a high work load, but also a great deal of time. “Now, the software allows us to quickly create the CAD model concept to present to the customer; then, once the customer is happy with it, the software automatically programmes our machines for us. It performs the cutting list, and also allows us to print off barcode labels for each panel with information such as batch numbers. This enables us to process smaller batches through our factory. “The main reason for us buying the BHX 500 and the software was to allow us to quote on more contract furniture work, but we also wanted to enter the batch size 1 market for bespoke kitchens. “Previously our business model was large batch production; we were making anywhere from 50 to 500 cabinets of the same type. Today we can produce maybe 30-40 bespoke kitchens a week which was unthinkable before. “With the software we’re able to put a barcode label on every panel we produce which enables us to follow each panel through the manufacturing process before collating them into kitchen carcasses further down the line. In the new facility we’ve set up three assembly stations where everything is flat packed and ready to assemble.”
Homag’s WoodCAD CAM Software – Detailed planning with CAD model drawings
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Panel & Joinery Production - January / February 2019
Case Study Deciding on the best solution “Selecting the right partner for the software was a big, big decision for us, so we were mindful to carry out thorough due diligence before making the investment. “We looked into most of the parametric based systems in the market place and profiled a variety of companies’ software to find out which would work best for our needs. After some serious soul searching, the solution that stood out was woodCAD|CAM. Coming from HOMAG we knew it would be good (after all, we’d had years of experience with them to back up our belief), and the fact that 99 per cent of our machinery is also HOMAG, it made sense for us to invest in its bespoke software solution. “Before making the final decision we visited HOMAG UK and the HOMAG Treff in Germany to see the software in action. Despite the fact that it was perhaps a larger investment than some other solutions, we bought the full package (bar one module) to give us the maximum benefits and flexibility for our production. “The HOMAG woodCAD|CAM has enabled us to go from a ten step process down to a CAD model drawing which takes us minutes compared with hours previously. It then automatically programmes the machines, does all the barcode labelling, helps schedule the cutting lists and has reduced our quoting from days to hours. “Looking ahead, our plan is to add more and more automation in the plant and this software is the enabler for us automating our production line. Over the next three years we’re looking to spend a considerable sum with HOMAG on more new machinery to help us achieve this goal. “Naturally, we were tempted by cheaper options from their competition; however, we felt that keeping loyalty with the HOMAG brand would pay dividends in the long run. We were very confident that HOMAG would look after us better than if we bought the machinery from one company and the software from another. That would have given us a real headache trying to add more machines and tie it all together to make it work successfully. So the long-term strategy of sticking with HOMAG made sense to us.” A reliable system delivering quality products “With HOMAG you have certainty in the quality of the panels you produce. Previously, with the level of human intervention, there were always high risks of mistakes. Once you’d completed all your technical sheets, you’d have to go and programme the machines and if an operator enters in
a measurement of 1225 instead of 1125, the programme wouldn’t work.
The HOMAG BHX 500 – batch size 1 production at Aquapac
“With the woodCAD|CAM, you’re creating an article (a cabinet) and it automatically takes care of all the details, lining up all the holes etcetera, so the software’s actually doing all the programming of the machines for you. The result means we get the production right, first time, every time, and that is so beneficial to our business. “As a consequence, the company is more efficient; it enables us to do more quotations whilst at the same time changing the aesthetics of our quotes, which not only look better, but they are also more informative for our customers. “Of course, there’s a lot to learn with such a sophisticated piece of software, but as we understand it more we’re finding little nuggets that empower our processes. We’ve been able to develop new markets for our business since we invested in the software. Previously we weren’t able to economically produce bespoke kitchens, now we’re doing 30 or 40 kitchens a week thanks to woodCAD|CAM.” A solid recommendation “HOMAG machinery is, in our opinion, the best in the market place; it provides the very best quality results. The German parent company invest heavily in technology and when you buy HOMAG technology you know it is going to be at the forefront of the market for the next five or six year at least. With competitors’ technologies they seem to be maybe two or three years behind. “The other massive benefit with HOMAG is the machines’ reliability; they operate consistently with very little downtime compared to other brands we’ve had in the past. They really are almost bullet-proof,” concludes Stephen Connachan.
If you’d like a demonstration or more information about HOMAG software and machinery, please contact Adele Hunt at HOMAG UK on 01332 856424.
The new 50,000 sq. ft manufacturing facility at Aquapac Furniture
Panel & Joinery Production - January / February 2019
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Case study The Route To Manufacturing Success, A Relationship Spanning 40 Years What is the mantra that is always drummed into every business person, especially those involved in capital equipment sales? ‘It’s all about the relationship and long-term relationships are the key to building future business. It’s a massive influencing factor in winning new customers as well as keeping existing customers’. When that association extends to more than 25 years, it transcends the usual person-to-person relationship and becomes a company-to-company alliance based on mutual trust and values.
ridden a ‘roller coaster ride’ and the critical thing now is to be able to provide our customers with as much product diversity as possible in an efficient and timely way. Most of what we do is relationship based and we understand the value of those relationships with our suppliers”. Richmond has the ability to mass produce panels and furniture as well as the more flexible batch one approach.
Richmonds’ first Selco beamsaw was installed in 1997 and is ‘still going strong’ Managing Director, Gary Tootell in Richmond’s impressive showroom Gary Tootell, Managing Director of Richmond Cabinets reflects those principles in his own business. “We bought our first Biesse machine in the mid 1970’s. It was a second hand drilling machine and we ran it for over 30 years. Biesse were renowned for drilling machines and as they grew, we grew with them”. Since those early days Richmond has bought several Biesse solutions, including one of the first ‘Insider’ drilling and assembly lines to be installed in the UK. By way of background, the Richmond Cabinet Company Limited is an established, privately owned family business renowned for the quality of its superior kitchens. Since its establishment in 1987, with roots dating back to the mid 1940’s, Richmond has grown a solid reputation as a provider to the specific needs of the contract kitchen market, supplying specialist ranges for the public housing sector, private developer market and trade merchants. Richmond also produces a Studio Living Accommodation range of products designed to provide functional and durable living spaces without compromising on style. “The key for us is flexibility,” explains Gary, “Our business has gone through several transformations over the past 40 years or so. Like most people, we’ve
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“We purchased our first Biesse Selco saw in 1997 which is still running strong today, shortly followed by a Selco angle plant and latterly a Rover B nesting cell. Now we have a full capability. We can cut, edge and drill for high volume production runs, as well as nest for small to medium production runs”.
Factory Manager James Blackburn with Skipper 130 Factory Manager James Blackburn, also explains that the purchase of a Skipper 130 through feed NC boring machine has had a remarkable impact on their business.
Panel & Joinery Production - January / February 2019
Case Study
One of Selco’s first Angle Plant cutting solutions installed in 1999 “We now drill to order”, enthuses James. “We have improved our efficiency massively by reducing our levels of stock whilst still maintaining high levels of customer service with short lead times”. “We can manufacture 35,000 panels per week, as well as 1,500 flat pack and 2,500 assembled units”. “Biesse’s optimisation software has also helped us to reduce material waste, both on the nesting cell and the beamsaws, but the main benefit is the flexibility which
the machines give us”. Gary continues, “The reasons why we chose and stay with Biesse are many and varied. Nothing is ever perfect, but the sign of good service is how fast things are fixed when they go wrong. Biesse have always delivered in that respect”. “It’s also about the people and culture. Biesse go that extra mile and listen to what we want and then help us to achieve it. They even modified a machine to make it do what we wanted which has definitely influenced our production techniques”. “We are a medium sized business and any investment we make needs to be justified and absolutely demonstrate value for money. We have confidence in Biesse’s machines and in recent years, this confidence has been further enhanced by their 5 year warranty and service package”. “We bought our first new machine in 1995, which was a Biesse Techno boring and insertion machine and we have expanded this to include cutting and routing”. “As a business we’ve been through a few ‘ups and downs’, but the Biesse team have been with us every inch of the way. They are reliable and dependable, giving us the business confidence which helps us succeed in a highly competitive market”.
Rover B nesting cell
www.biesse.com www.richmondcabinet.co.uk
Panel & Joinery Production - January / February 2019
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Installations 2018: another successful year for Kündig UK Ltd 2018 was yet another successful year for Kündig UK Ltd, with sales of both wide belt and edge sanders to satisfied customers. The company’s appearance at the W18 exhibition also proved popular, with many genuine enquiries to be followed up. The edge sander range has proved particularly popular this year. One satisfied customer is Gary Tuddenham, managing director of Parabola Workshops Ltd, for whom “quality is everything”. Parabola works predominantly in the super yacht industry and residential homes. “Our work is bespoke, one offs: we very rarely do anything twice,” Gary said. “We can be working on a project for up to three to four months on a single item.” To maintain the high standards of quality, Gary invested in a ‘made to measure’ Kündig Uniq-S edge sander. Gary chose Kündig “because of the build quality and the reputation. There are a couple of other manufacturers that do a similar machine but it wasn’t quite the same. For the accuracy we were looking at the sander had to be built correctly, with tiny tolerances. It had to be a rigid quality machine. “It is very convenient. We have the edge sander in the hand workshop rather than the machine workshop. It is there when you need it, right next to the work benches.” While space was not an issue, Gary added, “It is a nice compact machine.” Gary selected various options, including a grooved infeed platen to allow the sanding off of veneers that have been over laid after edging; a second transport belt to allow sanding of the ends of narrow panels; a two speed motor to allow finer grade abrasives to be used; a bobbin attachment allowing internal and external curves to be sanded; and a semi round table allowing the sanding of shapes using the rubber coated drive roller on the machine. Asked if he would recommend the Uniq-S sander, Gary replied, “Yes, definitely. It does everything we expected it to do.” He added: “Carl [O’Meara of Kündig UK Ltd] is perfect: you can talk to him, no problem, and he will give you good advice.”
The Kündig edge sander in operation at Doig Furniture
The Kündig edge sander at Parabola Workshops
Doig Furniture, a manufacturer of luxury bespoke furniture and cabinetry for the high-end residential market, purchased a Kündig Uniq-S edge sander from Kündig agents Markfield Woodworking Machinery (MWM) late in 2017. Doig Furniture managing director, Duncan Doig, commented: “Kündig as a brand is the go-to for high end sanding equipment. Everybody is using the sander and everyone is pleased with it.” The Kündig Uniq S has proved a significant time saver. “It has enabled us to carry out processes we were previously doing by handin a much quicker time frame,” says Duncan. “It gives a consistent finish on every panel and is a much more efficient way of working. The machine is versatile, is double sided and tilts. We have some optional extras, and will probably add to them down the line.” Among the options selected Duncan identifies the power feed as something which drew him towards Kündig: “The machine was designed to do the process we were looking to do.” He may also add the bobbin sander attachment in the future, the advantage of which is it allows work on curves to be carried out. “We typically use the sander to edge sand boards or components in general. The main reason we bought the machine was the edge sanding capabilities. Equally, the reverse of the machine is an open belt sander, so we use that for shaping as well. The ability to shape is an added bonus, which you would expect from that kind of quality machine,” said Duncan. The Kündig wide belt sanders, including both the Premium and Brilliant ranges, have also proved popular, especially at the W18 exhibition. Demonstrations included the advantages of Kündig’s unique sanding method: “The part where we have a purposely damaged sanding belt and show the difference between traditional ‘straight line’ sanding which shows the defect as opposed to oblique sanding giving a perfect finish always amazes people, especially those that have a constant struggle with their existing straight line sanders,” says Kündig UK Ltd’s Carl O’Meara.
T: 0845 833 0565 E: sales@kundig.co.uk www.kundig.co.uk
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Panel & Joinery Production - January / February 2019
CNC Machinery for Nesting Drilling & Shaping Joinery Door Production
Everything you need for... ◼ Kitchens
◼ Furniture
◼ Bedrooms
◼ Shopfitting
J&C O'Meara Ltd. 01704 893 109 www.ukwoodworkingmachinery.co.uk Unit 4, Falcon Place, Burscough, Lancashire, L40 8RT
Profile New Weinig Conturex Artis Window Centre: Strong entry level system for small shops The CNC system Conturex has been setting standards in window manufacturing for a long time. Now Weinig has extended the model range with a compact Centre. The Conturex Artis offers all the highlights of the successful technology, but on top also an innovation at a very attractive price. With the fully automatic Conturex Window Centre, Weinig introduced a revolutionary innovation to the market in 2005. From then on, it was possible to produce windows of first-class quality with unprecedented flexibility. The Conturex concept includes items such as single part production, complete processing in one clamping process, setup-free processing and tool splitting with all the associated advantages. The heart of the system solution to this day is the patented clamping system. The tool is guided past the firmly clamped workpiece and not vice versa.
Since the very first machine, Weinig has continuously worked to meet every customer requirement with an ever broader portfolio. The new Conturex Artis is another milestone that builds on this experience. Weinig deliberately does not aim for even higher productivity with this model: “The ‘Conturex Artis’ is designed to be a flexible, high-performance machine for smaller companies as an answer to the consolidation process in the window market,” said Karlheinz Moldan, head of the product unit Windows. With this high-performance basic solution, Weinig aims to maintain and improve the competitiveness of its small shop customers in a rapidly changing environment. With a capacity from 7 window units per shift, the Artis is positioned below the previous entry-level machine, the worldwide popular Conturex Compact. Technically, it has all the features that make up the current success of the CNC series. In particular, the machine offers the user limitless options in terms of window systems.
The new Conturex Artis: Powerful entry-level CNC for small businesses
Profile
Powergrip RePos easy: The easy way to sophisticated quality products
In addition, Artis impresses with an open, modular concept and a system capability that corresponds to the latest state of the digital world. However, that is not all. The designers have given the Artis an additional highlight with a lot of added value - the RePos easy. The patent-pending reclamping process enables variable part clamping and automatic movement of the workpieces in the machine. The workpieces remain clamped throughout the manufacturing process, thus achieving maximum precision and quality. For complex clamping situations, PowerGrip RePos easy also enables clamping in the fold. The qualities of the new development prove to be particularly advantageous with slim profiles and new architectural window systems. All in all, small shops benefit from maximum flexibility when using the RePos easy. The Conturex Artis is equipped with a main spindle with 3-axles, but is also available with 4-axle technology on request. An indirect drive protects the 30 kW motor in critical situations. The standard machine is designed for lengths from 175 to 3,500 mm and can process workpieces up to 4,500 mm if required. With a mandrel length of 290 mm, the tool magazine offers sufficient capacity for extremely flexible and economical order processing. In the field of connectivity, the new machine presents itself at the level of Weinig technology, as it is used in large system solutions.
This includes above all the Weinig CAM, a fullyfledged and easily programmable 3D CAD/CAM system for individual design. Also supplied is Weinig Sim, which allows the visualization of production data. The simulation of the process steps planned by the operator ensures effective collision control, for example. Standard interfaces for any common industry software, e.g. window/door production, WOP or external CAD/CAM software, complete the Artis IT package. Naturally, the principle of Weinig product integration also applies to the new machine. This is based on the requirement that one and the same data record must be sufficient for the operation of all desired production components. As a result, the Conturex Artis can be easily integrated into the complete Weinig solid WF, which opens the system to a wide range of work environments. Multi-stage mechanization systems are available for upgrading the Artis even further.
www.weinig.com
Panel & Joinery Production - January / February 2019
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Decorative Surfaces David Clouting’s Interior Film Benif, is providing solutions for a wide range of applications and its popularity continues to grow. Benif Interior Film manufactured by LG Hausys and distributed in the UK by leading surface material provider David Clouting, is an innovative self-adhesive, interior film that is growing in popularity, particularly for use in refurbishment applications. Quick and easy to install, Benif Interior Film can be applied to almost any interior surface including: wood, metals, plasterboard, plastics and even melamine. This enables feature walls, office doors, furniture, skirting and architrave to be attractively and quickly refurbished at a fraction of replacement costs.
Weybourne Day Unit.
The Compton Cross
The Pixel Business Centre
The Weybourne Day Unit in Norfolk provides an oncology and haematology service. The Unit’s team decided to use an interior film to cover the interior walls featuring artwork inspired by the flora and fauna of the surrounding area. The decision to use an interior film was determined by a number of factors including; infection control, ease of cleaning and fire safety” After testing a range of films, Banif was selected, according to Project Coordinator Emma Jarvis, “because it not only passed a robust bleach test but the quality of the colour of the film was significantly better than the others we tested, it was also thicker, easier to apply and had better adhesion qualities “
The Compton Cross formerly known as Molly Moggs, a legendary pub and cabaret venue in Soho, was refurbished by the new owners who wanted to retain its character while developing it into a more stylish cocktail bar. Benif Interior Film was utilised to ‘wrap’ around strips of PVC board to frame the mirrored areas which feature extensively throughout the bar and seating areas. Benif’s flexibility ensured that even the rebated edges of the PVC frames did not present a problem, creating a seamless smooth finish.
The Pixel Building in Essex was refurbished using 90% recycled materials. Benif Interior Film was specified to refurbish 50 old wooden doors featuring metal and glass portholes and also to give a smooth seamless finish to the reclaimed plywood used for the buildings’ cafe walls, bar area and the washroom/toilet block walls. Benif Interior Film provides the perfect finish, even to curved or complex shapes, it’s easy to apply, clean, is hardwearing and remains stable when exposed to heat, humidity or low temperatures. Available in a range of over 400 designs and finishes, Benif Interior Film is CE and IMO Certified so can be specified with confidence
E: marketing@davidclouting.co.uk www.davidclouting.co.uk
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Serica, the new standard in luxury super-matt
-lamination Serica is the ultimate premium finish and the latest addition to the dp-specialist range. This robust PVC is silky smooth to touch and adds a luxurious supermatt statement when laminated double sided to MDF or dp-lite Hollowcore board. With anti-scratch and antifingerprint technology, Serica is designed to cover all types of furnishings in homes, offices and stores. In case micro-scratches occur, the surface can be easily repaired using a simple iron. The PVC’s resilient nature means it does not require a protective film, easing the manufacturing process. Available 1220mm wide and stocked in 11 unicolour designs as well as a further 19 colours deliverable on short lead times.
“The best performing super matt finish, setting a new standard on the market ” According to a leading European manufacturer of furniture frontals.
Contact us for more information: Century House, Premier Way, Lowfields Business Park, Elland, West Yorkshire HX5 9HF t: +44 (0) 1422 658341 e: info@decorative panels.co.uk decorativepanels.co.uk
Decorative Surfaces Sounds of Colour RE N O L I T T R E N D C O L O U R S 18/ 19
HG Gerbera
Pearl Grey Suedette Matt
Cement Supermatt
Tin Plate Supermatt
Vibration Supermatt
HG Papavero
Bronze Metallic
Peak Yellow Supermatt
Wave Blue
Northern Lights Supermatt
Brown Leather Supermatt
Conifer Green Supermatt
We experience the world around us with all of our senses, often we see and hear simultaneously. With sound and visible light wavelengths being emitted from different ranges of the electromagnetic spectrum, this year RENOLIT’s colour trending department has used the connection between audio and visual to present new Colour Road colours that you can perceive or hear even with your eyes closed. These acoustic inspirations express the spirit of the age; they are connected to our emotions and their associated colour concepts. A selection from RENOLIT’s wide décor range showcases the interplay of trending colours with current woodgrain designs, matt, high-gloss, and textured finishes. Noises of Life In the first trend topic, “Noises of Life” Introduces a world of colours synonymous with everyday life, sparks flying around the sound of machinery on steel, of technology, engineering and craftsmanship; sounds we often associate with precision. It brings to life a world of colours with subtle shades of grey and brown, such as pearl grey, deep cement grey, simmering tin plate and grained brown leather. In interiors medium brown woods become relevant as well as a hint of concrete.
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Noises of Life Trend Board
Decorative Surfaces
Echoes of Nature Trend Board
Voices of Music Trend Board
Voices of Music In Voices of Music the attention turns to sounds that are intentionally created, which provide an emotional balance to our often hectic lives. For many people, music forms a connection with our inner selves, providing a gateway to experiencing ourselves in our entirety. Even just the first note of a recognised tune transports us to another place, conjuring images from our memory, making emotional connections between sight and sound. Colours full of spirit set the tone in this second trend topic which introduces a powerful orange, an emotional dark red, a vibrating violet and a metallic bronze shade. Echoes of Nature Echoes of Nature combines trending colours that originate from nature and enrich our lives; bright shades of sunny yellow, the matt green of conifers, a deep ocean blue and the brilliant shades of the Northern Lights. These rich colours of nature once again offering fashion designers wealth of inspiration to draw from.
Colour Road is RENOLIT’s colour and design trend service. To keep up with this rapidly changing style world, their Colour Road visual shows directions of trends for the future. Working in close cooperation with colour designers and trend institutes all around the world, the trend experts at RENOLIT monitor global developments and define the most important future colour codes for all sorts of application areas. As a reliable navigational instrument, Colour Road shows you the way into the future and helps to stay a step ahead by accurately identifying trends.
T: 01670 718222 E: renolit.cramlington@renolit.com www.renolit.com
Panel & Joinery Production - January / February 2019
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Decorative Surfaces High Gloss Laminate Enhances Design
London’s new Design Museum has opened. It has been created within the shell of the original 1960s Grade II listed Commonwealth Institute, well known for its distinctive copper covered, hyperbolic paraboloid roof. The Museum’s first permanent exhibition - ‘Designer Maker User’ - designed by Studio Myerscough, was revamped earlier this year and uses HR LAQ from Abet Laminati for its info-walls, displays and graphics. The result is a bold scheme with bright and vivid red, orange and yellow hues to delineate each area and to attract visitors into the space. Morag Mysercough commented, “We wanted to create something that you could see from the ground floor because the exhibition sits at the top and we wanted to draw people up there.”
horizontal and vertical grades. They offer very high resistance to scratching, wear and abrasion, making them perfect for this type of application where the combination of high performance, robustness and visual appeal are paramount. The Collection is popular with architects, designers and interior designers looking to realise and decorate bright and vibrant creative projects. As with all the finishes from Abet Laminati, the range meets or exceeds all European and British performance standards for resistance to wear, heat, moisture, impact and scratching ensuring long lifecycle, minimum maintenance and enduring visual appeal.
The HR LAQ laminate Collection comprises a collection of 28 bold and bright colours available in both
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Samples and technical literature are available from Abet Ltd’s sample line: T: 020 7473 6915 www.uk.abetlaminati.com
Make your space the place
ROOMS TO T H G U BRO
LIFE
decofoil deco foil 3D Forming Veneers for kitchen, bedroom and bathroom furniture We offer an exciting range of contemporary and traditional styles, all with excellent board matches Find out more about our exciting range of contemporary LG Hausys PVC foil materials for kitchen, bedroom and bathroom.
Call: +44 (0)1376 518037
Decorative Surfaces Serica Sets New Standards For super Matt Finish Looking for a thermo-healing, anti-fingerprint, anti-scratch surface in trend-setting supermatt? Take a look at Serica from Alfatherm.
EASY TO REPAIR Thermal healing of micro scratches Made in Italy, Alfatherm’s Serica is setting new standards in the supermatt surfaces arena for both 2D and 3D applications. Incorporating extremely robust anti-scratch and anti-fingerprint technology with the added benefit of thermal healing of micro scratches, Serica has a warm and luxurious silky paint-like finish. In the home, micro scratches can be healed by simply heating the worksurface through a protective cloth with an iron – and that, says Alfatherm, sets new standards. The Serica finish is the result of substantial investment by Alfatherm in a newlacquering line as well as working to develop the special lacquer that, according to Alfatherm’s Marketing Manager, Barry Berman, “Encourages customers to feel and touch the surface,” and gives them “a premium product at a realistic and commercial price.”
shades of Kobe, Indigo, Marine Blue and Fjord, the Serica range has a colour for all tastes. For 2D applications, like flat lamination for cut and edged doors, or five-piece profiled wrapped doors, the Serica finish can be ordered in any colour (subject to minimum order production) making it extremely versatile from a manufacturing perspective and covering a multitude of end products. Serica is no less versatile from a design perspective either, in any part of the home, or anyone looking for a product that can be used in the office, or shopfitting or exhibition purposes, will find Serica’s versatility as alluring as its aesthetic appeal.
Available in 30 fashionable stock colours for 3D membrane pressing, from a range of whites, creams, browns and greys as well as the more adventurous
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For more information or sample contact Alfa Foils Ltd. T: 01948 668000 E: info@alfafoils.co.uk www.alfafoils.co.uk
Decorative Surfaces FORESCOLOR Fibre Board Offers A Rainbow Of Design Possibilities Panel design has evolved to the next level with the innovative FORESCOLOR, which combines the design flexibility of wood with the brightness of colour. Available now in the UK exclusively through IDS, FORESCOLOR is a coloured throughout wood fibre board. It is an evolution of MDF offering the additional benefits of moisture resistance, non-toxicity and tool friendliness for a multitude of applications in the domestic, hospitality, retail, commercial, education and public sectors. Maintaining its consistent colour throughout, FORESCOLOR’s superior machining capabilities allow boards to be laser cut into intricate designs or routered to include text or logos, with a precision finish. Due to its high density profile and the high melamine content of the resin used, there is little or no sanding required after machining.
The combination of easy machining, reduced finishing and high performance offers significant design and cost benefits for a diverse range of uses including furniture, decorative and acoustic panels, shelving, cladding, doors and signage. There are nine colours available for immediate delivery in the standard FORESCOLOR range from bright oranges and yellows to elegant grey and black, plus three textured designs on a longer lead time. The 2440 x 1220mm boards are available in five thicknesses starting from 5mm and are FSC® certified. They are also non-toxic and colour fast due to the use of specially formulated resins and organic dye. FORESCOLOR is available from all 14 of IDS’s branches nationwide. Flame Retardant, No Added Formaldehyde and Pre-coated boards are also available on request.
T: 0845 023 0376 E: info@idsurfaces.co.uk www.idsurfaces.co.uk
Panel & Joinery Production - January / February 2019
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Timber A Grand Statement In European Oak
James Latham, the UK’s biggest independent timber and panel product distributor, recently supplied 3m3 of European Oak for the construction of this spectacular double-curved staircase. Creating a magnificent entry and focal point to the 6.5m wide hallway of a luxury new build residential property in East Yorkshire, the bespoke staircase was designed, manufactured and installed by Westcliffe Staircases of West Yorkshire. Danny Jones, Timber Manager at James Latham’s Leeds depot, which supplied the wood explained, “The end result on this project is stunning, achieving a perfect balance of the traditional and modern that is truly elegant. “Every element has been hand-crafted, from the bullnose steps and highly decorative newels to the extra wide treads and the exquisite, sweeping curved handrails, it certainly makes the most of this beautiful timber.”
after they were found in an old outhouse and after being manufactured in three sections, the enormous staircase was transported and installed by a team of twelve specialist craftsmen. Chris Tingle and Oliver Addison, Directors of Westcliffe Staircases said, “This was a wonderful installation to work on and both ourselves and our client are delighted with the end result. We needed a supplier that we could rely on to provide high quality timber and adhere to our timescales. We have worked with James Latham for many years now and for us they were the natural choice. As well as providing the material on time they were also on hand to offer technical support and knowledge as and when we required.” With eight nationwide timber depots, James Latham offers one of the largest and most varied ranges of joinery quality hardwoods and softwoods available in the UK, all available directly from stock.
European Oak was specifically chosen for its beautiful, distinctive grain and warm colour tones as well as its superior strength and durability. The design of the newel posts was meticulously copied from the original staircase to the property
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T: 0116 257 3415 E: marketing@lathams.co.uk www.lathamtimber.co.uk
The Sanding Experts
Simplicity is Efficiency. All Kündig Sanders are simple to operate. A machine that is simple to operate means it is easy to use. If it is easy to use then it is user friendly. If it is user friendly anyone can use the machine correctly. If used correctly not only are the best results achieved, but using the machine correctly means less mistakes. Less mistakes means better efficiency. Better efficiency means higher productivity. Higher productivity means higher profit and we all know time is money. Maybe this is why Kündig Sanders are beloved by those who work with them. Easy to use, they help reduce errors under stress. A Kündig always speaks the language of its user - whether it be English, German, French or even Russian.
Just contact Carl from Kündig UK He can tell you everything about those iconic Swiss Kündig Sanders: T 0845 833 0565 E sales@kundig.co.uk
Unit 4, Falcon Place, Burscough, Lancs L40 8RT
www.kundig.co.uk
BY THE NUMBERS
45,000+ ACTIVE USERS WORLDWIDE
According to the latest CMA Benchmark Study, more woodworkers choose our products than any other software system. In fact, it’s not even close.
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HOW LONG WE’VE BEEN DEVELOPING SOFTWARE
97%
SATISFACTION WITH OUR SUPPORT
We’ve learned a thing or two since we started offering software for woodworkers in 1983.
Whether via phone, email, support portal, or our online forums, our technicians are here to help.
117,950,504 DATA ITEMS TESTED EVERY WEEK
We run our software through test after rigorous test to ensure that we only release the most stable products to our customers.
85 / 11 COUNTRIES/LANGUAGES
Our software can be found all over the world and it’s available in 11 languages.
HexagonMI.com
We may have only a couple of days to do an impossible job, but ALPHACAM makes it possible. Jason Szukalski Director – Anarchy Ltd
Without CABINET VISION, we’d probably need three additional members of staff to achieve what we do. Ruth Lovelock Hetherington Newman
ALPHACAM & CABINET VISION THE WORLD’S #1 SOFTWARE SOLUTIONS FOR THE WOODWORKING INDUSTRY ALPHACAM & CABINET VISION offer the complete engineering solution for the woodworking industry. Our strength is in providing innovative solutions that can grow with your company. ALPHACAM provides unparalleled ease of use, process automation, and sophisticated toolpath generation, seamlessly integrating both 2D and multi-axis cutting strategies which can be applied to any type of component. CABINET VISION is capable of custom cabinet and room design, photo realistic rendering, material optimisation, bidding and costing, cutlists and bill of materials. Combined with the powerful Screen to Machine Center, it can automatically create machine ready G-Code for your CNC machinery.
Alphacam.com | CabinetVision.com
Software Cabinet Vision Future-Proofs Jane Cheel Furniture
Less than a year after starting to use Cabinet Vision daily, a furniture manufacturer says the software quickly became an integral and vital part of their design process by saving a considerable amount of time and effort, and will play a big role in their future growth plans. Before commissioning Cabinet Vision, all Jane Cheel Furniture’s drawings were done with 2D CAD. “Every single line had to be drawn manually, which was extremely timeconsuming,” says CAD draughtsman Robert Nagy, who was hired by the company in April 2018 because of his extensive knowledge of the software. “Jane Cheel recognised Cabinet Vision’s potential for growing the company through speeding up the process, meaning we have faster turnaround times and can take on more work. And we now include fully photo-rendered images with all plans, drawings and elevations that go to customers.” He says customers are pleasantly surprised when they see the rendered images showing what the furniture in their rooms will look like, with real colours, and even scenes through windows. “It’s so realistic that it’s turning into a good sales tool for us.” Working mainly with timbers such as Oak and Walnut, along with veneered MDF boards and plywood, the five-year-old company currently cuts all its components with beam saws and manual drilling. But he says they are likely to invest in CNC machinery in the future, using Cabinet Vision’s powerful Screen-To-Machine module to generate NC code to program it. While full kitchen kitouts are their core business, they also manufacture some bathroom and living room furniture, along with dressing rooms, wardrobes and tables. “We now use Cabinet Vision for designing everything, including table components,” he says.
number of individual panels to be cut on the beam saw can run into the hundreds for each job.” Robert Nagy explains how creating cutlists fits into his daily routine with Cabinet Vision. “When I start working with the software on a new project, my first task is to ascertain what material we’re going to use, and ensure it’s in our Cabinet Vision material library. Then I check the cabinet sizes and texture required, before going into the modelling area and designing the individual pieces of furniture and the full room. It’s so beneficial simply being able to drag and drop similar sized cabinets into the job from the library, and parametrically edit them to the right size. “I generate cutlists via the Report Centre. They’ve been set up to suit our specific needs, so it’s now just a case of clicking a button and printing them. Previously, we had to prepare cutlists manually, by calculating the size and quantity of each of those individual parts.” It also helps them estimate the amount of material they need to order for the job. “Overall, Cabinet Vision has made an impact on how we work at the moment in terms of speeding up our processes, meaning we’ve been able to take on new clients. And we’re already looking at how it can help in the future...not only with generating NC code when we invest in CNC machine tools, but I’m considering putting our prices into Cabinet Vision to create estimates and quotations with it.” Robert Nagy is one of three employees working directly with Cabinet Vision Ultimate, but as well as using it for design, he is also responsible for maintaining the cabinet and material libraries. Concluding he says the gulf between 2D systems and Cabinet Vision can be likened to a notebook. “2D CAD is one page in the notebook. Cabinet Vision is the whole notebook.”
As well as design, Cabinet Vision also produces essential cutlists for the shopfloor. “This is another big time-saver for us, as most full kitchen fitouts comprise between 30 and 40 separate pieces of furniture. And taking everything into account – sides, tops, bases, backs, shelves, and doors – the
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Panel & Joinery Production - January / February 2019
Jane Cheel Furniture: http://www.janecheelfurniture.com/ Cabinet Vision: www.cabinetvision.com
Case Study A Felder Fan For 20 Years Peter Sefton runs the Peter Sefton Furniture School, which offers a wide range of woodworking and furniture making courses. The main course is 35 weeks long and covers hand skills, machining and a lot more, they also offer specialist short courses and three day machining courses on using bandsaws, planer thicknessers, table saws and spindle moulders all carried out on a range of machinery from the FELDER GROUP. For the last 15 years Peter has been using machines from the FELDER GROUP and is still using three of his original machines today. When he first started the school Peter purchased an A3-41 planer thicknesser, an N4400 bandsaw, an F3 spindle moulder and a K3 panel saw from FELDER’s Hammer range since then he has added two AF 22 dust extraction units, upgraded his K3 to a K700 Professional as well as adding a second planer - the A 741 from the FELDER range. Commenting on why he chose machines form FELDER, Peter said, “I had known of FELDER for over 20 years and it’s great to see how they have progressed. I went to the Headquarters in Milton Keynes and it gives you a great confidence seeing their setup, and the range is safe which is essential when running a school.”
Speaking about his machines, Peter said, “The N4400 bandsaw is essential; it has so many uses. We swap the blade 2 or 3 times a day: A little narrow blade for tight curved work, a wider blade for ripping, a medium blade for making tenons and dovetails. As the school became more popular, a queue for the A3-41 started to develop so I decided to add another planer, taking the step up to the FELDER A 741. The quick change knives on both the planers are easy to set up; I can teach someone in 15 minutes and be confident that they could go back to their own workshop and set it up. Regarding his panel saw, Peter said, “The Hammer K3 did well and I had that for 12 years but we were ready for an upgrade. The bigger and more robust FELDER K 700 has allowed us to do such accurate work - fine cutting for inlays/veneers and a selection of different tasks that I can show the students, but most importantly is the increased safety.” Peter then went on to say, “I wouldn’t have a workshop without a spindle moulder. In the past, they have had a reputation for being dangerous but the technology has improved so much and now it is much safer - as long as it is set up correctly – and you can do some really nice work.” Peter now makes DVDs and digital downloads on the each of the machines to spread his knowledge and experience and to keep people up to date with the safety regulations.
T: 01908 635 000 www.felder-group.co.uk Panel & Joinery Production - January / February 2019
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Dust Extraction DCS Filter Sits Comfortably In Long Eaton Dust Control Systems Ltd (DCS) has designed and installed a complete dust extraction system for renowned Nottinghamshire-based furniture manufacturer, Andrew Paul Furniture Ltd. Andrew Paul Furniture is located at the heart of the UK’s furniture-manufacturing capital – Long Eaton – and the company’s directors bring together a combined experience of over 60 years in the industry to manufacture traditional, quality furniture with a contemporary twist. Situated between Nottingham and Derby, just north of the River Trent, Long Eaton was once a thriving industrial town, manufacturing much of the ‘Nottingham’ lace which was sold worldwide but, by the mid-1900s, the demand for lace had waned considerably. Fortunately for the town’s workforce, this decline coincided with the rise of furniture and upholstery manufacturing in the town; an industry which has continued to thrive in Long Eaton to the point where it is recognised today as the centre for quality upholstery manufacture in the UK. More than 50 companies in the town are involved in furniture manufacture, employing over 2,700 people and generating sales in excess of £250 million through ‘high end’ retailers in the UK and around the world. The statement ‘Made in Long Eaton’ means a great deal when it comes to fine furniture, and the ‘Union Jack Sofa’ logo may only be used by companies manufacturing within the town’s boundaries. From the frames manufactured using FSC accredited timber, through to the finished upholstered piece, virtually every element of the furniture created at Andrew Paul is produced in-house and, when the directors took the decision to bring two separate manufacturing units under the same roof, they called DCS in to assess their dust extraction requirements. As DCS’s Sales Manager, Ray Townley, explains: “The joinery and frame-building side of the business was already located in premises next to the new factory, but upholstery work was being completed in a separate building up the road.” Ray Townley carried out the free site survey and energy-efficiency appraisal that DCS always offer, and the proposed turnkey package included the supply and installation of an externally-sited, NFSZ3000 3HJLR screw filter unit to handle dust and waste from the company’s eclectic mix of classical saws and sanders, as well as a lathe, a thicknesser, and a surface planer. In total, extraction was required for 6 clean-up hoses and 19 different machines, including a new Schuko Hogger wood shredder, that DCS would also supply, which incorporates a magnetic trap at the outlet side to
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The NFSZ3000 3HJLR filter unit, with patented antistatic Superbag filter media, has an air volume capacity of 22,600m3/hr and 2 Ecogate® greenBOX 12 units optimise extraction. remove any metal waste; preventing potential damage to the filter unit, and reducing the risk of fire by minimising the possibility of a spark occurring. The new system installed at Andrew Paul Furniture is enhanced by the inclusion of Ecogate® energy-saving technology. Two Ecogate® GreenBOX 12 units receive information on the operational status of each piece of equipment in the factory and, as machines are switched on and off, instruct a total of 21 Ecogate® automatic dampers to open or close according to the real-time demand for extraction. The system then automatically adjusts the speed of the 37kW extraction fan to optimise efficiency and maximise power savings. “The Ecogate® system is perfect for a joinery workshop such as this one,” says Ray Townley, “where multiple machines are required for the manufacturing process, but never required to be in operation at the same time.” A conventional system would have the main fan and filter unit sized to accommodate the extraction requirement for all machines operating continuously throughout the working day. But, through analysis of machine usage, Kieran Redmond, Projects Engineer at DCS, determined the total maximum usage would only ever be around 85% of this total and, as Ray explains: “Ecogate technology takes advantage of this fact;
Panel & Joinery Production - January / February 2019
Dust Extraction be fed with wood waste stored in the adjacent silo.” A rotary valve discharges collected waste, pressurefree, from the DCS filter unit and a 15kW transport fan directs the waste vertically into a cyclone separator; finally delivering the waste material efficiently and safely into the storage silo. DCS fitted heavy duty ductwork bends to enhance wear resistance, and return air ductwork is also included in the installation; manually-operated summer/winter dampers allow the filtered warm air to heat the workshop in winter, or divert it to atmosphere in summer.
Andrew Paul Furniture offers traditional design with a contemporary twist.
firstly allowing the installation of a lower powered fan to instantly reduce the company’s power consumption, and then by creating the potential for further significant savings by continually adjusting fan speed throughout the day to exactly match the changing extraction requirements.” “As well as ensuring the installation was economically efficient, we were keen to improve our green credentials,” says director Andrew Cooke, “and so we were also having a wood burner installed which would
The whole installation was planned to accommodate Andrew Paul Furniture’s perpetually busy production schedule and to achieve this with the minimum possible down time. “The DCS engineering and installation team did an outstanding job”, commented Mr Cooke. “Somehow they managed to work around us for the most part and the whole project progressed very smoothly.”
T: 0800 040 7116 www.DCSlimited.co.uk
Located in former railway buildings, Andrew Paul Furniture’s joinery shop now houses a fine collection of classical machinery.
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Woodwaste New Wood Waste Heater For Furniture Manufacturer A North West bespoke furniture manufacturer has purchased a wood waste heater from Wood Waste Technology to get the money-saving benefits of waste disposal and heating. Rothwell & Thomas was established 34 years ago and supplies high quality custom-made furniture from its headquarters in Manchester. Having already owned a wood waste heater, the company has already experienced the benefits, so when its current wood waste heater needed replacing it wasn’t a question of should they replace it, but just a question of what model they should replace it with. The company already used Wood Waste Technology to service its original wood waste heater, so Managing Director at Rothwell & Thomas, Tom Shaughnessy contacted Wood Waste Technology for a quote for a new one. Managing Director of Wood Waste Technology, Kurt Cockroft visited the 10,000 sq ft premises to undertake a site survey, following which Rothwell & Thomas purchased a WT10 which was installed earlier this year. As the Rothwell & Thomas factory is split into sections, incorporating a 7000 sq ft manufacturing area and a separate 1000 sq ft spraying area, Wood Waste
Technology’s specialist engineers managed to run pipework through the factory so both areas could benefit from the free heating in the colder months. Tom says: “As soon as we knew our old heater needed replacing, we made it a priority to get a new one. As Wood Waste Technology serviced our old heater even though it wasn’t one of their machines and was from a different manufacturer, we knew the company was good to deal with and had a reputation for producing quality, reliable wood waste heaters. With the amount of wood waste we generate, we wouldn’t want to be without a wood waste burner as it saves us a significant amount of money on waste disposal bills. Similarly, in winter, it’s great to not have to worry about rising oil or gas costs, and just enjoy the free heating generated.” Tom continues: “We’re delighted with our new wood waste heater. It saves us a fortune and is extremely economical, so we’re looking forward to a swift payback on our investment.” Kurt Cockroft from Wood Waste Technology says: “Like our business, Rothwell & Thomas combines craftmanship with modern technological advancements. We’re delighted the company chose one of our wood waste heaters as a replacement for its old heater, as all the wood waste heaters we’ve ever sold are still in operation today.” Wood Waste Technology offers a full range of wood waste heaters, from small hand fired units to larger fully automatic systems, and offers site survey and design, as well as manufacture, installation and ongoing maintenance. The company also services all types of wood waste heaters and supplies genuine spares up to 60% cheaper than other suppliers. In addition, Wood Waste Technology is the UK’s official distributor for Gross Apparatebau GmbH, a German manufacturer of dependable, precision engineered shredders and briquetters. The company is also a distributor for Putzmaus boiler tube cleaning systems - a powerful but gentle routine maintenance solution that is quick and easy to use, and helps to increase boiler efficiency and lower operating costs.
T: 01785 250400 www.woodwastetechnology.com www.grossuk.co.uk www.putzmaus.co.uk
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Panel & Joinery Production - January / February 2019
Case Study Electric Power And 4-Way Is Best For Crown Imperial Since Crown Imperial was established as Crown Products in 1946, the company’s portfolio over the decades has included wooden toys, nursery furniture, contract furniture for the government and even ice cream advertising stands. The family run business now specialises in the manufacture of high quality British furniture for kitchens, bedrooms and living areas. It has a large showroom with 6,000 products in Daventry, but its headquarters are in Herne Bay. This is where it has recently overhauled and enhanced handling procedures by bringing in a number of Combilift models to replace counterbalance and reach trucks that were previously used. The wide variety of raw materials and the varying dimensions of finished products that need to be moved around and stored at the 10,000m² production facility required versatile equipment, and Store Manager Bruce Whiting was also keen to reduce the level of ride-on forklift traffic, particularly in areas where a lot of other personnel are present. Taking advice from Jon Collett of materials handling consultants Mexmast, he looked at the Combilift range and found the ideal solution in the form of CombiWR4 multidirectional pedestrian stackers and a Combi-CBE4 multidirectional counterbalance design forklift. Crown Imperial is the first company in the UK to take delivery of the new 4t capacity electric powered Combi-CB – which ticked all the boxes for Bruce. “We wanted a truck with a small footprint that could work in narrow confines, but we also needed enough capacity to cope with our heavier loads. Electric power was also essential for lower running costs, so we were pleased to hear that Combilift had recently added the CBE4 to its range.” The CBE4 is used across the site for a wide range of tasks; offloading 6m long packs of timber, chipboard and MDF and taking them to racking, and handling long profiles and timber doors. It can also attach a tipping bin to the forks which is used to take chipping waste to the wood burner for recycling (which provides fuel for heating the facility). The compact size of the truck coupled with its 4-way ability enables it to easily manoeuvre the tipper between machinery in the main hall without affecting production schedules. The two Combi-WR4s, which have a capacity of 1,450kg, tend to work inside, although they are equally at home outside if required. They handle lighter loads such the long profiles, pallets of components such as drawer runners, as well as the large amount of cardboard that is used for packaging. A major feature of all Combilift’s walk behind trucks is the unique patented multi-position tiller arm which enables push button rotation of the rear wheel parallel to the chassis and back. This offers excellent visibility of the surroundings, the forks and the load, and when working in narrow aisles it enables the operator to stand at the side of the unit rather than the rear, avoiding any crush risk. The lower speed of pedestrian machines compared to ride-on trucks also fits neatly with Crown Imperial’s requirement for ultra-safe operation, particularly when manouevering around corners or potential blind spots.
The versatility and 4-way capability of the Combilifts have enabled better use of storage space for long products and have also brought further benefits, as Bruce points out. “Thanks to the Combi-WR4’s manouevrability in the small aisles of the warehouse area we can put stock where we couldn’t previously and can now store all elements of a customer order in one place. With the old reach trucks we had to split orders and keep them in different locations. So it is now much quicker to locate a specific order, and if customers want to delay shipment there is no issue for us with lack of space.” “Our previous handling suppliers were not overly helpful to be honest,” said Bruce, “so we were very open to Jon’s fresh take on our operation and impressed with his suggestions and Mexmast’s service which have improved efficiency. He also recommended the blue spot safety light, which indicates the direction of travel of the Combi-CB to further reduce risks, as well as the Hoppecke trak® air rapid charging battery system, so we can top up quickly in a break if we think we’re going to need extra power. And the drivers/ operators love them – which is of course very important.” “We pride ourselves on our advanced manufacturing equipment with which we can process timber and MDF at speed of 30 panels a minute, or drill 1 million holes a day, and our handling equipment is now equally sophisticated. We are able to do things that were impossible before from a handling, storage and safety point of view and new possibilities for better utilisation of space and equipment keep occurring to us.”
www.combilift.com www.mexmast.co.uk
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Case study AXYZ Router Keeps Irish Eyes Smiling Installation of an AXYZ 6000 series CNC router at Dublin-based Assembly Craft has, according to the company’s founder and Managing Director, Clem Kelly, “led to a huge increase in production, faster turnaround on projects and an expanded customer base”. Established in 2004, Assembly Craft’s primary business is in the design and manufacture of bespoke furniture for the commercial and domestic sectors. This includes reception desks, counter and retail display units for the former and customised kitchens and bathrooms, wardrobes and shelving for the latter, all of which involve daily use of the AXYZ 6010 router supplied by AXYZ International. The materials processed include both solid woods and particle woods such as medium-density fibreboard (MDF), high-pressure laminates (HPL), acrylic, ABS, aluminium sheet, aluminium composites (ACM) and foamed board. Responsible for project management at Assembly Craft, Marcus O’Shea commented: “The AXYZ router has surpassed all our expectations by dramatically increasing production levels and allowing diversification into new markets. It has also enabled us to offer a turnkey CNC routing/cutting service to other companies, thereby creating a valuable additional revenue stream.” The AXYZ 6010 router installed has a processing area of 3048 (length) x 2159mm (width). It also incorporates the AXYZ Automatic Tool Change (ATC) facility for work involving multiple tools. The router is supported by VCarve design and production software developed by Vectric which Marcus O’Shea described as “the
best and most user-friendly software program the company has ever used, offering multiple tooling and both 2D and 3D machining options.” Robert Marshall, AXYZ International Vice President (Market Development) stated that “whilst AXYZ always respected the preference of customers, VCarve would be recommended to those customers seeking advice on the most appropriate software.” Significantly, it is now supplied as standard on all AXYZ routers as part of the purchasing/service package. As with all AXYZ routers, the 6000 series can be supplied with a range of optional machining enhancements. These include the AXYZ Zone Management facility that provides optimum material hold-down efficiency, the advanced A2MC machine controller and integrated AVS (AXYZ Vision System) for perfect routing/cutting accuracy and the latest helical rack and pinion drive system. This latter facility features a multiple gear teeth configuration that helps spread the workload more evenly, resulting in faster throughput speeds, reduced material wastage and machine wear and ultimately a longer than normal machine life. In conclusion, Clem Kelly commented: “Assembly Craft has over 20 years of experience in the design and manufacture of bespoke furniture and fittings as well as a wide range of associated products. Installation of the AXYZ 6010 CNC router has helped drive the business at a faster rate than would otherwise have been possible, in addition to helping develop new business opportunities.”
AXYX: T: 01952 291600 www.axyz.co.uk Assembly Craft: www.assemblycraft.ie E: Marcus@bro-du.com
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Panel & Joinery Production - January / February 2019
Profile ATA Engineering Looks Forward To 2019 “ATA has supplied our customers for fifty-five years now”, says MD Mark Whitbread, “so we’ve had the time to develop the knowledge, the relationships and the culture that allows us to explore new opportunities and keep ahead of technological change”. Hemel Hempstead based ATA supplies a full range of router cutters, together with CNC and Castle Pocket routers, to woodworking specialists throughout the UK and overseas. Keeping an eye on ‘value for money’, the Company commissions worldwide and manages the entire build and delivery process. “We’re in the business on being on our customers’ side” he says “and we’re proud of our ability to understand precisely what’s required, suggest ideas and source the right equipment. That means our customers are best placed to achieve a return on their investment. Their success is our success”.
bathroom fabricators, these machines represent excellent value for money and are also ideal for retail display and interiors fabrication. To ensure customer’s machines are kept working for their keep, ATA stocks a comprehensive range of solid carbide, HSS and carbide tipped router cutters. ATA also sources non standard cutters and welcomes requests for bespoke products. Mark concludes “For us at ATA, ‘keeping our customers working’ is always in the forefront of our minds. Our machines have to be right, they have to be reliable, precise, flexible and easy to use. Everyday. It’s my job to ensure that happens”. www.ATAENG.com
The new range of CNC Routers are the most flexible, and robust, in ATA’s arsenal of woodworking machines. Recommended for businesses producing a wide range of wood and other products, (metal, plastics and composites), ATA’s CNC Routers come in both standard and bespoke specifications. Likewise, ATA’s popular Castle Pocket Routers are known for reliability and flexibility. Used widely by kitchen and
WOODWORKING MACHINERY Introducing the NEW ATACAM CNC Routers
Castle Pocket Routers from ATA Engineering
This new range of affordable CNC Routers from ATA Engineering offers the same high quality build that you come to expect from a company that has been supplying CNC’s for over 20 years, along with support and technical back up. Standard sizes: 8 x 4, 10 x 5, 3m x 2m (Special sizes available on request) Standard Features: HSD HSK Spindles, Rotary ATC, Location Pins, Tool Digitizer. 3 and 4 Axis machines in stock. Call for more information or a demonstration, or visit www.atacam.co.uk
TSM22 Pocket Router The most popular Pocket Router in the Castle range has been re-designed with a new lift up table top to provide the following features: • Easier and quicker access when replacing the router cutter, drill and other parts during routine servicing and repair. • Additional safety feature which automatically disconnects the electrical supply to the Bosch motors. This long established and widely used model continues to provide the quickest and strongest method for kitchen and bedroom carcass manufacture, retail display stands and other interior fitting applications.
Router Cutters A comprehensive range of routing cutters in HSS, Carbide tipped and solid carbide to suit a wide variety of applications in aerospace, woodworking, plastics and composites. Enquiries welcomed for special cutters. Extensive Stock ATA Engineering carry an extensive stock of cutters, tool holders and collets, all for next day delivery.
ATA Engineering Processes Ltd ATA House, Unit B, Boundary Way, Hemel Hempstead, Herts, HP2 7SS t: 01442 264411 e: sales@ataeng.com www.ataeng.com
Panel & Joinery Production - January / February 2019
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Profile SCM Opens Up A New Era For Drilling World-wide attendance to the drilling-themed SCM open house event. A preview of the new exclusive range of morbidelli’s top-performing CN drilling solutions, with higher finishing quality, precision and productivity A resounding success, with hundreds of visitors from all over the world: the latest products by SCM were met with great interest and appreciation. The openhouse event “Drilling is no longer boring”, organised from 18 to 20 October in the Technology Centre of the SCM Headquarters of Rimini to present a preview of the new morbidelli NC drilling machinery, showcased the excellent teamwork of the SCM designers, technicians and specialists who accepted this new high-tech challenge. As happened last year with “Author R-Evolution” for the launch of our “all-in-one” machining centres, and as will also happen with the next, automation-themed “Smart & Human Factory” event (31 January-2 February 2019), SCM’s goal was to provide, on the first day, training for the sales network - a critical opportunity for building a close-knit, successful SCM team at an international level. On the other two days, the focus was on welcoming hundreds of customers from all over the world (and in particular
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from Europe, Asia and South America). Absolute quality and superior precision, combined with unbeatable productivity and ease of use. These are the strengths of the new range of numerically controlled drilling solutions that SCM. The event was an opportunity to discover first-hand the new generation of the morbidelli cx220 and cx210 machines, the world-leading compact CN drilling solutions, and the new morbidelli ux200d, a more complete and flexible CN drilling solution, all offered in an effort to meet the growing needs for customised and integrated production, that is, granting producers the possibility of satisfying any given customer’s special requirements without giving up on the benefits of industrial production. Every detail in these machines has been designed with meticulous care in order to allow all the required machining operations to be performed with high efficiency, top quality and advanced technology. “The new morbidelli CN drilling solutions,” says Bruno Di Napoli, SCM Machining Centres BU Manager, “are the result of a comprehensive analysis of market requests, of research and development work, of the Group’s extensive know-how acquired over the years, and of the extraordinary teamwork of numerous SCM
Panel & Joinery Production - January / February 2019
Profile designers, technicians and specialists.” morbidelli cx220 and cx210 The new generation of CN drilling models cx220 and cx210 adds some significant innovations to the compact and fast morbidelli cx series, already an ideal solution for batch-1 machining. The new compact drilling heads, with their new design, will help you achieve hitherto undreamt of high levels of performance and efficiency. The worktable lets the operator drill delicate surfaces with superior finishing results, while the new profiling hold-down grippers allow you to machine panels even on the inside of the gripper area, while cutting down cycle times and optimising workpiece changes. Other significant innovations are the new panel return systems with automatic unloading and the possibility of having new customised spindles for customised machining. morbidelli ux200d The SCM drilling revolution is in clear evidence in the new generation of morbidelli ux machines, with their new exclusive functions offered in the entire series, and in the now-to-be-launched morbidelli ux200d machine with its greater performance machining both small and large panels. A noteworthy feature in the morbidelli ux200d is the new exclusive dowelling system with dual variableaxis broaches that can be adjusted according to the distance between holes. A solution that makes this
model even more versatile and efficient for drilling, routing and sawing processes. Among the features available in the entire series are the automatic tool change magazines for both the upper and lower spindles, used for simultaneous machining of opposite sides of panels, and the new Clamex spindles for customised joints. Other advantages are offered by the highly advanced computer software controlling the drilling cycles and the ability to automatically load panels of any size. Highly versatile, morbidelli ux200d can operate as a stand-alone machine or as an integrated part of a production line, with various types of workpiece conveyors and loading-unloading systems. SAVE THE DATE: “SMART&HUMAN FACTORY” “You will never work alone” is the concept of the Open House to take place at the SCM Technology Centre in Rimini, from January 31st to February 2nd. SCM is going to introduce a forefront production model in which digital and automation systems are always at your side enabling advanced humanmachine interaction. Flexible, modular machinery, easy to reconfigure, making mass customisation possible with far less waste and optimising your workflow. Discover more in Rimini, from January 31st to February 2nd, together with the new generation of CNC Nesting Machining Centres. www.scmgroup.com
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What’s New New 305mm Slide Compound Mitre Saw Joins The Makita Range Of Saws The new LS1219 305mm Slide Compound Mitre Saw joins the family of Makita saws that benefit from the new design of the sliding motor head layout allowing it to be operated close to a wall making it ideal for bench mounted applications.
to dampen vibration and be super quiet to enhance the work environment. This also improves both durability and reliability of the saw blade and equipment. A lower vibrating blade produces greater cut accuracy, and also reduces wobble, giving a beautifully cut surface.
The twin slide rails are set at an angle in the rigid aluminium alloy chassis frame, while the rear chassis fixing is positioned right at the rear of the saw assembly. The robust rails allow the saw head to move forward to cover the total sawing zone without the wasted movement of the motor head passing back behind the sawing zone.
The robust aluminium alloy main bed is fully machined for accuracy giving a large turning base. The rear fence has adjustable material locks and side holders to support a wide workpiece. The new LS1219 can also be connected to a dust extractor for operator safety. The electronic controls feature soft start for machine and operator safety; constant speed control; electric brake; double insulation and a laser marker system on the LS1219L model. 110v and 240v versions of this new mitre saw are available.
The new LS1219 mitre saw has a no load speed of 3,200rpm and features a bigger mitre and bevel range than its predecessor the LS1216. This new mitre saw has class leading mitre and bevel capacities – 60° L to 60° R mitre, and 48° L to 48° R bevel. A front knob enables easy bevel adjustment with easy-to-operate mitre angle lock and one-touch sliding head lock. The LS1219 benefits from DXT – Deep and Exact Cutting Technology – and the 12” blade has an impressive 72 tooth count which has been developed
Makita’s Mak LS1219L 305mm slide compound mitre saw
www.makitauk.com. Twitter @MakitaUK Facebook.com/makitauk google.com/+makitauk
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Panel & Joinery Production - January / February 2019
Suppliers Directory Reconditioned machinery specialist, Ferwood Group UK, offers a unique 10-step process that sees machines being stripped and rebuilt to the highest standard. With established machinery partnerships and a global sales network, you can experience its global machinery inventory on its website.
Combilift’s customised handling solutions ensure the safe, space saving and productive handling of long loads, pallets and oversized products. The wide range includes multidirectional forklifts and sideloaders, pedestrian pallet stackers and narrow aisle forklifts, with electric, diesel or LPG power options.
T: 0113 286 6689 E: sales.uk@ferwoodgroup.com www.ferwoodgroup.com Twitter: @FerwoodGroupUK
T: 00353 47 80500 M: 07870 976 758 www.combilift.com
Masterwood have been developing and building CNC machinery for over 50 years for all areas of manufacturing. Supplying machines for the bespoke workshop through to fully automated systems for the larger production companies. Our software range covers doors, windows, stairs, cabinets, and furniture, and 3D.
BA manufacture high quality decorative board panels and laminated sheet material for application in the kitchen, bedroom, furniture fit-out and interiors market worldwide. From industrial, architectural and domestic uses coupled with the widest choice, BA can design and manufacture solutions tailored specifically for your needs.
Masterwood GB Ltd T: +44 (0)1293 402700 www.masterwood.com
Blum specialises in the manufacture and distribution of furniture fittings. Their main product groups are lift, hinge and drawer systems for furniture, predominantly in kitchens. Manufacturers can combine Blum fittings with mechanical and electrical motion technologies to deliver enhanced user convenience. Blum UK T: 01908 285700 www.blum.com
T: 01302 890 555 www.byba.co.uk
A leading producer of machinery and systems since 1952, as well as service provider of the woodworking industry, SCM supply and install equipment that supports customers’ premise application and offer comprehensive demonstrations on the machinery. T: 0115 9770044 www.scmgroup.com
Manufacturers of all sizes and industries can benefit from our knowledge and innovation. We are able to help you achieve a high level of performance and quality with the HOMAG machines and lines.
Decorative Panels is privately owned and managed by the third generation of the founding family and are proud to be Europe’s leading supplier of decorative faced sheet materials, panel components and flat pack furniture.
T: 01332 856500 www.homag-uk.co.uk
Tel: 01484 658341 www.decorativepanels.co.uk
2020 provides software, services and content to help professional designers, retailers and manufacturers in the interior design and furniture industries bring their ideas to life, inspire innovation and streamline processes.
Palamatic provide vacuum lifting systems for top lifting and rotating wood products including doors, large panels, boards and staircases weighing up to 350kg. Systems provide a safe handling solution for operators to load and unload CNC’s, edge banders, saws, laminators and paint lines.
T: +49 541 3550 140 www.2020spaces.com
T: +44 (0) 1246 452054 E: sales@palamatic.com www.palamatic.com
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“Such as fine cutting for inlays/ veneers and a selection of different tasks that I can show the students, but most important is the increased safety!”
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Peter Sefton Furniture School’s Woodworking Machines K 700
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