Panel & Joinery Production September / October 2024

News

“Best Return On Investment From Any Piece Of Equipment The Company Has Ever Purchased.” JJ Smith Introduces New Cutting-Edge Handling And Finishing Solutions

Titus T-Type Hinges: Setting New Standards In Cabinet hHardware

Leitz - Zero Set, One Pass, Twice The Profit: The Future of UK Window and Door Manufacturing

Michael Pepper Joinery Crafts A Bright Future With The Help Of HOMAG

HolzHer - Are You Running Out Of Time?

Gopak Throws Some Shapes On The Factory Floor With Biesse Rover A Edge

Fercell - From Production Waste To Biomass Fuel

Brio - Making The Most Of All Seasons

Ranheat – The King’s Speech

SCM Signs An Agreement With Springa For The Global Distribution Of The Goliath CNC Robot

HOMAG CENTATEQ P-310 – A Game-Changer For Timber

In The Joinery

For Over 18 Years

IronmongeryDirects’s New Catalogue Features A Host Of New Products

Combilift – Forklift Safety

Introducing DP-Crystal Slim

Smartwop And Productionmanager: HOMAG’s Dynamic Software Duo Ostermann’s Oak Veneer Edgings Have Many Varieties

PCD Tooling – For Tomorrow’s Cutting Edge Technology -Today Lamello To Take Part In The

BY:

EC Media 21 Cedric Road

on Sea Kent CT8 8NZ 0771 314 8831

Reproduction of articles: All material appearing in Panel & Joinery Production is strictly copyright, and all rights are reserved.

No part of the publication may be copied or transmitted in any form whatsoever, including photocopying without prior permission of the publishers.

Publishers note: The editorial opinions expressed in Panel & Joinery Production are not necessarily those of the publishers, who shall be under no liablity with respect to any article published herein.

AXYZ Automation To Launch The New AXYZ WOODWORKER CNC Router System In October 2024

Date: Wednesday, 9th October 2024

Time: 10:00 AM – 3:00 PM

Location: AXYZ Automation, Telford 54 Business Park,

AXYZ Automation is excited to announce the official launch of the highly anticipated AXYZ WOODWORKER CNC Router System. Join us on Wednesday, 9th October 2024, at our UK AAG Headquarters in Telford for an exclusive event, filled with live demonstrations, expert insights and hands-on training.

EVENT HIGHLIGHTS:

- Live Demonstrations: Witness the cutting-edge capabilities of the AXYZ WOODWORKER in action. Our live demonstrations will showcase how this powerful, all-in-one CNC solution can transform your woodworking processes with precision and efficiency.

- Meet the Experts: Our team of AXYZ Experts will be available throughout the event to answer your questions, provide insights into the latest CNC technology and guide you on maximising the potential of your CNC machinery.

- Hands-On Training: Take advantage of our on-site Applications Experts, who will offer practical tips, best practices, and tricks to help you optimise your workflow and make the most of your investment in CNC technology.

ABOUT THE AXYZ WOODWORKER CNC ROUTER SYSTEM: The AXYZ WOODWORKER is designed to revolutionise highvolume cabinetry and furniture production with its powerful, efficient, and customisable features.

KEY HIGHLIGHTS OF THIS ALL-IN-ONE WOODWORKING SOLUTION INCLUDE:

- Versatile Process Areas: Accommodates all standard sheet sizes with a 10” high gantry clearance, making it ideal for use with accessories like vacuum pods or rotary axis devices.

- High-Performance Cutting: Equipped with powerful direct servo drives and helical racks for exceptional performance, delivering high-speed cutting and high-quality finishes on all types of wood, including phenolic-based products such as High-Pressure Laminate (HPL).

- Customisable Spindles and Tool Changers: Options include a single 5, 10, or 15HP HSK spindle, a 9-position drill block for multi-head configurations, and automatic tool changers with 7, 10, 14, or 21 positions for fast, efficient tool changing.

- Advanced Dust Collection: The high-volume 4” dust collection system, with an oversized dust boot, high-flow manifold and hose management system, effectively captures both large chips and fine dust.

- Optional Enhancements: Add an AXYZ Automated Label Printer (ALP) for easy part identification during final assembly, or a rotary axis device for 360° machining of complex parts.

This event is a must-attend for anyone in the woodworking industry looking to stay ahead of the curve with the latest CNC technology. Whether you’re involved in cabinetry, furniture production, or any other form of woodworking, the AXYZ WOODWORKER CNC Router System offers the tools and capabilities you need to streamline your processes and improve your output.

NETWORKING AND INDUSTRY PARTNERSHIPS

In addition to the live demonstrations and training, attendees will have the chance to network with industry leaders and partners, including Schmalz, Hexagon, InktecJetrix, who will be on-site to discuss their latest innovations. Schmalz is the worldwide leading provider of vacuum technology for automated and manual processes as well as vacuum clamping in CNC machining Centres.

Hexagon supply Autodesk Fusion 360 – fully integrated CAD/ CAM software that helps you produce high-quality CNC machined parts, allowing you to make better use of your CNC machines.

InkTec is a world-renowned manufacturer of inkjet inks, printers, and printing solutions for a range of industries, including textiles, signage, and graphics.

DON’T MISS OUT!

AXYZ look forward to hosting you and your team at this exciting launch event. Discover how the AXYZ WOODWORKER can enhance your woodworking operations and take your business to new heights.

For more information and to register your place: https://www.axyz.com/news_and_events/woodworkerlaunch-uk-oct-2024/

Tel: 01952 291600 www.axyz.com

Nedge Hill, Telford, TF3 3A

Blum Ends The Financial Year With A Turnover Of 2.3 Billion Euros

Austrian fittings manufacturer maintains stable turnover compared to the previous year

The Blum Group recorded a total of 2,297.16 million euros in turnover from 1 July 2023 to 30 June 2024, equating to a reduction of 27,3 million euros compared to the previous year. Philipp Blum, Managing Director of the Blum Group, comments on the background to this: “The first few months of the last financial year were challenging for us and the industry as a whole. However, there were some positive signs in the second half of the year and we are noticing improvements, even though the market environment remains challenging. The cost of raw materials, energy and staff in particular is currently very high.” End users are also feeling the effects of inflation and associated price increases, they are more cautious about investments and think twice about new purchases. This is resulting in a slight decline in the level of equipment in kitchens, which in turn has an impact on fittings manufacturers. Managing Director Martin Blum, however, also sees this as an opportunity: “This difficult market situation prompts us to really address our customers’ needs. We have 9,294 employees around the world all working together to keep Blum moving forwards and inspire our customers with innovative products.”

Blum’s innovative strength also remained unchanged. With 82 new applications, Blum came second in the rankings of the Austrian Patent Office in 2023. The company’s innovation efforts are not only

aimed at satisfying customer requirements but also meeting the latest design trends.

In April, new kitchen ideas were once again showcased at EuroCucina in Milan, one of the key trade fairs for kitchens – and some of these ideas were brought to life using Blum products. It was striking, for example, how power integrated furniture is becoming more and more important. Blum is currently developing its solution for the electrification of furniture: AMPEROS AC. This will allow lighting, chargers or other electrical appliances to be used in and on moving furniture parts, such as in drawers, in the future. Another Eurocucina highlight was the presentation of the REVEGO pocket system by Blum customers.

Blum’s various box systems were also a popular choice. Customers with a focus on design presented LEGRABOX, with its endless opportunities for creativity and customisation. If the spotlight was on functionality and easy manufacturing, customers went for MERIVOBOX, a single platform with a multitude of options and all with the same assembly process. And some customers highlighted efficiency with the tried and tested TANDEMBOX box system. Blum has compiled further information about the latest trends from EuroCucina in a trend report, which can be found at www.blum. com/explores

www.blum.com

Wood waste disposal problems?

Daltons Wadkin Announces Exciting Lineup For The 2024 Wood & Panel Machinery Show In Nottingham

Daltons Wadkin, a leading supplier of woodworking and industrial machinery, is excited to announce the return of its annual Wood & Panel Machinery Show. The event will take place from 8th to 10th October 2024 at the company’s expansive showroom located in Nottingham.

This year’s exhibition promises to be an extraordinary showcase of the latest advancements in industrial machinery for processing a variety of materials, including solid wood, wood-based panels, composites, plastics, and metals. Attendees will have the unique opportunity to see live demonstrations and explore a range of innovative equipment.

KEY HIGHLIGHTS OF THE SHOW INCLUDE:

• Salvador Automatic Crosscut Saws: Renowned for their precision and efficiency in crosscutting applications.

• Kimla CNC Routers and Fibre Lasers: Offering unparalleled accuracy and speed for complex cutting and engraving tasks.

• Elcon Vertical Panel Saws: Ideal for high-accuracy cutting of large wood and composite panels.

• Stenner Band Resaws: Known for their robust performance in resawing applications.

• Volter CNC Routers: Highly versatile routers that deliver exceptional results in a variety of materials.

• SCM Classical Machinery: Trusted for their reliability and advanced technology in woodworking.

• Wadkin Range of Crosscuts, Bandsaws, and Sanders: Needs no introduction.

• iVision Dust Units: Helping reduce operator exposure to harmful dust.

Alex Dalton, Managing Director of Daltons Wadkin, commented, “We are thrilled to host our annual Wood & Panel Machinery Show once again. This event is a cornerstone for us to demonstrate our commitment to leading the industry with innovative solutions. It’s an excellent opportunity for professionals in the sector to discover the potential of the latest technologies and advancements.”

The Wood & Panel Machinery Show is open to industry professionals, enthusiasts, and anyone interested in the future of material processing technologies. Additional details and new equipment to be showcased will be announced in the coming weeks.

For more information, registration details, and to schedule a personal demonstration, please visit Daltons Wadkin’s website or contact the team.

“Best Return On Investment From Any Piece Of Equipment The Company Has Ever Purchased.” INDUSTRY

A UK furniture manufacturer has purchased a wood waste heater from Wood Waste Technology to save money on heating and waste disposal costs.

SylvanWorks specialises in bespoke furniture and joinery. When the company moved into its current 16000 sq. ft modern industrial unit, there was no heating in the premises. That’s when company director, Gareth Langdon realised that an investment in a wood waste heater would provide free heating whilst also reducing waste disposal costs.

Gareth liked the idea of being able to recycle the wood offcuts into energy, rather than disposing of them into skips to go to landfill. There was also the added benefit that the wood waste burner would provide free heating to the workshop, so the business could stop using gas heaters in the cold months, which were expensive to run. After speaking with Kurt Cockroft at Wood Waste Technology, Gareth ordered a WT15 heater that was installed by Wood Waste Technology’s experienced engineers.

Gareth says: “I’m delighted with the wood waste heater from Wood Waste Technology. It provides precisely the benefits advertised and works so well. Whoever arrives at work first in the morning gets the fire going, and then the

workspace heats up really quickly. I would recommend any company producing wood waste to consider investing in one. It has provided the best return on investment from any piece of equipment the company has ever purchased. Everyone here is happy with it, as it keeps us all warm and saves a lot of money.”

MD of Wood Waste Technology, Kurt Cockroft says: “We are so pleased that SylvanWorks are saving money on heating and waste disposal with the wood waste heater. It is a hugely worthwhile investment, as some companies can experience payback on a wood waste heater in less than 12 months!“

Wood Waste Technology’s years of expertise in wood waste solutions have helped many companies reduce their waste disposal and heating costs. As well as offering site survey, design, manufacture, installation and on-going maintenance for new units, the company also services all types of wood waste heaters and supplies genuine spares up to 60% cheaper than other suppliers.

In addition, Wood Waste Technology is the UK official distributor for Gross Apparatebau GmbH, a German manufacturer of dependable, precision engineered shredders and briquetters, available in various size and specifications to suit all business applications.

JJ Smith Introduces New CuttingEdge Handling And Finishing Solutions For Door Production FEATURE

In a dynamic move set to revolutionise the door and frame manufacturing industry, JJ Smith, in collaboration with Neomec, has unveiled a cutting-edge range of handling and finishing machinery specifically tailored to door production. These bespoke solutions are designed to streamline operations and significantly reduce manual labour, minimising downtime and operator injuries through automated lifting, stacking, spraying, loading and unloading of large panels.

INNOVATIVE EDGEBANDER RETURN SYSTEM

Among the standout innovations is the Neomec Trip – an automatic edgebander return system compatible with all edgebanders. This highly efficient system requires just a single operator and boasts an impressive cross transfer mechanism capable of processing of two or three doors simultaneously, each weighing up to 100kg. This not only speeds up production but reduces the physical strain on operators.

VACUUM LIFTING AND PANEL STACKING

Designed to automatically handle and stack panels versatile grippers and a two-axis control system, The Neomec Blitz ensures smooth and safe movement of door panels. It features a belt transfer system, optical barrier-equipped fences and conveniently placed electrical panel, making this

machine simple and safe to operate and a vital component in any door production line.

AUTOMATIC UNLOADING SYSTEM

The Neomec Climber painting system automatically collects linear lengths such as profile skirting, architrave and frame material, stacking them onto racks for optimal drying. Configurable arm setup allows for lengthwise multiplerow collection, catering to a diverse range of production needs. This automated system not only saves space but also eliminates the need for operators to handle wet, paint covered parts.

VERSATILE PANEL OVERTURNER

Another notable addition is the Neomec Upset – an automatic panel overturner designed to handle large door panels and frames without any operator effort. Its rotating structure, comprising two parallel rings and overlapping roller conveyors, integrates seamlessly into existing conveyor systems. This machine not only overturns panels but can also function as a transfer system, adding a layer of versatility to production lines.

Automatic edgebander return system compatible with all edgebanders

FLAWLESS FINISHES WITH AUTOMATED SPRAYING

The Neomec Linea – an automatic painting system – brings precision and excellence to the finishing process. Equipped with a built-in belt conveyor, it expertly applies paints, stains and liquid products to wooden, metal or plastic sections. The system intercepts incoming profiles automatically, optimising paint application with precise over-spray control, reducing manual labour, minimising waste and delivering flawless finishes consistently.

JJ Smith and Neomec’s innovative machinery promises to transform door manufacturing by enhancing productivity, safety and product quality.

Neomec Trip Edgebander Return System

Neomec Blitz for vacuum lifting and panel stacking

Flawless finishes with the Linea automated spraying system

Titus T-Type Hinges: Setting New Standards In Cabinet Hardware

In cabinet hardware, Titus continues to lead the way with its innovative T-type hinge range. This new generation of hinges combines versatility, ease of use, and superior performance, making them an ideal choice for cabinet manufacturers and end-users alike.

At the core of the T-type range is Titus’ commitment to delivering reliable and consistent performance throughout a cabinet’s lifetime. The renowned ‘Confident Close’ feature ensures a consumer-preferred soft closing action, characterised by fast closing, late start of deceleration, and quiet landing with a SoftTouch feel. This carefully engineered closing action adds a touch of luxury to every cabinet, enhancing the overall user experience.

One of the standout features of the T-type hinges is their versatility. Suitable for door thicknesses ranging from 15 to 26 mm (up to 34 mm for specific models), these hinges offer flexibility across a wide range of cabinet designs. This adaptability allows manufacturers to streamline their production processes and inventory management while maintaining high-quality standards.

The T-type hinges boast several innovative features that set them apart in the market. The unique 3Way snapon mounting system allows for intuitive hinge-to-plate mounting in three directions, greatly simplifying door installation, especially for tall doors requiring multiple

hinges. This design speeds up assembly and ensures enhanced stability and consistent performance.

Another key attribute is the hinges’ high tolerance to misalignment and drilling variations. This feature ensures reliable door closing even in accidental misalignment, providing both manufacturers and end-users peace of mind. The proven concept of soft closing in the hinge cup, with a transversally positioned damper, allows for intuitive damping adjustment and consistent performance.

Titus offers the T-type hinges in various finishes, including nickel-plated, stainless-steel and Noir dark finishes, allowing for seamless integration with different cabinet aesthetics.

The T-type range consists of several specialised models designed to meet various application needs. The innovative T-type PressTo model provides quick and tool-less mounting, with an effortless snap-on locking mechanism that significantly reduces assembly time. It is suitable for chipboard, MDF, and solid wood doors.

The T-type 95 is designed for thick doors up to 34 mm, with optimised kinematics for a 95° opening angle. It allows for narrow reveals between doors while maintaining reliable performance across various door sizes and weights. The T-type-i 170 features a wide-angle hinge that enables cabinet doors to open to a full 170°. It also includes an integrated damper for smooth operation. This hinge offers

exceptional stability, full accessibility to the cabinet, and zero door protrusion at a 90° opening angle. As a result, it is an ideal choice for kitchen pantry units with inner drawers or pull-out systems.

The T-type Pie-cut corner cabinet is a specialised hinge with a double lock opening mechanism. It provides easier handling and reliable door opening, with full access to the cabinet interior at a 70° opening. When both doors are opened and locked at 25°, they work as one unit, moving away from the user’s working space without hitting nearby cabinets.

All T-type hinges feature easy door alignment with cam adjustment screws, ensuring optimal performance on doors from 15 to 25 mm thick. Titus offers a wide range of mounting plates, including cam-adjustable cruciform, linear, and face frame options, as well as plates with and without damping.

With opening angles ranging from 95° to 170°, various hinge cup drilling patterns, and multiple fixing options for both hinge cups and mounting plates, this comprehensive offering ensures that there’s a T-type solution for virtually every cabinet application.

The Titus T-type hinge range is a significant advancement in cabinet hardware technology. Combining ease of use, versatility, and superior performance, these hinges offer a compelling solution for manufacturers looking to enhance their products’ quality and user experience. From the innovative PressTo system to the wide-opening T-type-i 170, Titus provides options to meet every cabinet design need. As the industry continues to evolve, Titus remains at

https://uk.titusplus.com/

Zero Set, One Pass, Twice The

Profit: The Future Of UK Window And

Door Manufacturing

The Lignum tooling system was developed by Leitz Tooling and The Joinery Network as a solution designed to reduce barriers to entry in window and door production by reducing startup costs and helping to tackle industry challenges such as a skills shortage, rising manufacturing costs and most importantly, helping joiners overcome new and stricter legislation such as PAS:24 2022. Manufacturers using the Lignum tooling system inherit both required and desired certifications by paying a license, such as energy efficiency ratings, suitability for new and restoration builds or the secure by design accreditation from the Police. As the only system of its kind across the country, window and door producers are moving over to the Lignum system to prepare for their futures.

Created with one thing in mind, productivity, the Lignum tooling system has been designed to maximise efficiency during window and door production on spindle moulders, CNC machinery and window lines. Leitz ProfilCut Q tooling features a lightweight aluminium body for reduced power consumption and a zero-set hight and diameter design,

so that no adjustments are needed to be made to the machinery between profile changes. Heavily reducing downtime from tool changes and making the system easy to use despite the growing skills gaps. Additionally, and unlike most UK tool manufacturers, Lignum window and door tools are all safety tested to the international standard BS EN847 and are accentuated with high-grade marathon coated carbide knives manufactured from the Leitz carbide factory, ensuring every cutting edge is tuned to the application to ensure maximum tool life and an outstanding finish quality. Leitz Marathon coated knives boast a 30% longer lifespan compared to standard tooling. This translates to fewer tool replacements, lower costs and reduced disruptions to production schedules. Allowing for a consistent and high quality finish.

Other than its intricate and innovative design, the tooling enables manufacturers to produce windows and doors at a faster rate whilst not sacrificing quality. Thanks to the precision carbide knives and built in chip breakers, the Lignum system provides finish cut quality in just one pass, minimising material wastage and lowering power consumption. This also means that joiners spend less time on the potential ‘bottleneck’ of sanding and spraying their workpiece. John Fanthorpe, the first joiner on the Lignum system shares his thoughts on its impact. “Firstly, the finish quality of the window tooling system has dramatically reduced our need to sand down or re work a project, meaning we can get straight to assembly and decorations like painting and the de-nibbing process has become shorter too. Since we adopted the Lignum tooling system, we have more than doubled our revenue since 2019”. The system has enabled joiners with smaller workshops to make up to 16 windows a day – a significant increase for the majority of these companies.

The Lignum window and door tooling also empowers manufacturers to compete effectively in both new build and conservation projects. This versatility stems from several key advantages that manufacturers will inherit from the tooling

system. Thanks to our rigorous testing process, all Lignum products are tested for the current building regulations L, M, Q and Weathertightness. This means all Lignum products are suitable for new build and conservation work, allowing manufacturers to expand into new markets, growing their business. Gary Grange from DGM Joinery reflects on the impact Lignum has had on his business. “Lignum products have opened up the new build market for us and enhanced our business. We can now offer a full product range to new builds where previously we could not”. He also addressed concerns over changing legislation “without the Lignum system, we would not have PAS:24. The cost appears high, but joinery companies not following the current regulations may find that their demand decreases alongside new and more restrictive legislation.”

However, The Joinery Network isn’t just about the tooling system. The network itself offers a massive variety of support to manufacturers of timber windows and doors such as marketing support, technical support, hardware, financing, paint supply, timber supply and joinery software. The set up for Lignum manufacturing includes consultancy and operative training to help your team manufacture consistent superior products and optimise production efficiencies. Full technical drawings are available when signing up to the Lignum range and the Lignum marketing support pack includes a great quality retail brochure, specification datasheets and product imagery to help you sell more windows and doors. Guttman UK and Ireland have partnered with The Joinery Network so that now you can clad Lignum timber windows with their cladding systems such as the Gutmann Nordwin Classic range.

If you’re looking to improve your window and door production, enhance your profitability or streamline your manufacturing process, contact Leitz Tooling today to learn more about how this innovative system could reform your business.

Don’t miss out on this opportunity to be on the cutting edge of window and door production.

STUDY

Michael Pepper Joinery Crafts A Bright Future With The Help Of HOMAG

Michael Pepper Joinery Ltd., a bespoke joinery manufacturer specialising in high-quality fire doors, has been a trusted name in the industry for no less than 50 years. They recently invested in HOMAG’s EDGETEQ S-380, an edge banding machine known for its flexibility and precision, which has played an essential role in the future-proofing of the business. Here’s the full story.

ABOUT THE COMPANY

Based in Derby, Michael Pepper Joinery comprises a workforce of 33 highly-trained staff operating across three units totalling 13,000 square feet, delivering superior products to diverse sectors including Health, Commercial, Education, Leisure, Residential, and the Ministry of Defence.

Since 1973 the company has stayed true to its client-centric principles, taking pride in the quality of both its products and service. Half a century of experience has culminated in a wealth of knowledge, and Michael Pepper Joinery continues to go from strength to strength; in the last three years, turnover has tripled.

“We were seeking to push growth and really double-down on what we’re best at,” explains Josh Pepper, Managing Director at Michael Pepper Joinery. “This involved a focus on staff training, various efficiencies in the business, and of course investment in new advanced machinery – including a new edge banding machine.”

CHOOSING HOMAG: TRUST AND RELIABILITY

Michael Pepper Joinery’s journey with HOMAG began years ago with the acquisition of a 1998 HOMAG edge bander. “It was a great machine that served us very well, right up until the end of its lifecycle,” says Josh. “We have a lot of trust in HOMAG products – we also bought a brand new 4 axis CNC in 2021 – so it was an easy choice to stick with them when the time came to invest in a new edge bander.”

Another reason for sticking with HOMAG was the reliability of their service. As Josh explains, “Every door we make has to go through our edge banding machine. If the machine breaks down, it’s a big issue for us. Luckily with HOMAG you get the whole package, which includes outstanding support; should an issue arise, they work on resolving it as soon as possible – often on the same day.”

EDGETEQ S-380: THE PERFECT FIT

Now it was a matter of finding the perfect machine to suit the needs of the business. To that end, HOMAG held indepth discussions with Michael Pepper Joinery and sent a representative to assess their site. “One of the stand-out aspects of HOMAG is that they make every effort to get to know you as a business. This was best exemplified by our HOMAG Sales Manager, who I can’t praise highly enough. “He clearly knows the machinery inside out, and during his visit he spent a considerable amount of time exploring our needs. He didn’t just want to lump us with the most

expensive machine; he wanted to ensure we were getting the right machine. And that’s exactly what we ended up with. “Interestingly,” Josh continues, “The EDGETEQ S-380 has less functionality than our previous machine. But that’s the beauty of it; it gives us the exact functionality we need. Being able to get a machine that was so specific to our requirements saved us a lot of money, and plus it’s smaller, freeing up precious workshop space.”

CONFIDENCE, ACCURACY, RELIABILITY

The implementation of the EDGETEQ S-380 has been beneficial to Michael Pepper Joinery in a number of ways. Notably, the capabilities of the machine have enabled the company to take on more advanced, higher-paying jobs. “We can now do things with more confidence. There are jobs that before we probably would have turned down, but now actively look for, because we know the potential of the machine and we want to take full advantage of it.”

This is largely due to the sheer accuracy of the EDGETEQ S-380, which utilises rigid high-precision linear guides and perfectly coordinated units for a flawless finish. As Josh explains, “Accuracy is crucial to our work – the margin for error in edge banding is notoriously fine. This machine gets it right pretty much every time.”

Reliability is another significant benefit highlighted by Josh. “The edge banding machine is absolutely key to our operation; we literally wouldn’t be able to trade without it. It’s a good thing, therefore, that we can completely rely on the EDGETEQ S-380 to run seamlessly. It’s provided a whole new level of consistency which in itself will increase our production.”

CASE STUDY

TRAINING AND SUPPORT

Training on the new machine was conducted on-site, ensuring that the staff were well-equipped to handle the nuances of the EDGETEQ S-380. HOMAG’s non-automated support has been a breath of fresh air, with easy access to engineers and prompt on-site assistance when needed. “The fact you can talk to someone, an actual HOMAG engineer, when you need to is great. They do provide remote support, but if required someone will make the trip to our workshop without question. We know we’re in safe hands.”

LOOKING BACK – AND AHEAD

The partnership with HOMAG has not only provided Michael Pepper Joinery with a top-tier machine but also with a reliable and supportive business partner. As the business continues to grow, Josh looks forward to further collaborations with HOMAG. “Naturally, we have plans to continue growing, and there are more HOMAG machines we have our eye on that will align perfectly with the expansion of the business.”

Josh concludes, “I would definitely recommend HOMAG to others. Of course you should always do your own research, but I can say for sure the majority of woodworking businesses will find the perfect partner in HOMAG.”

For more information or a demonstration contact Adele Hunt at HOMAG UK on 01332 856424.

EVENT

Are You Running Out Of Time?

How often do you hear, I don’t have time during your working day? From the 17-19th September, Holz-Her’s Edgebanding With Efficiency open-house is putting the spotlight on time-saving and the hassle-free way integrating Holz-Her’s innovating edgebanding technology into your production processes can save on production time, increase efficiencies and improve product quality without increasing your businesses’ overheads.

The three day event, which is to be held at Holz-Her UK’s showroom in Abingdon, will see four edgebanders being demonstrated: Lumina 1596, Sprint 1329 Power, Auriga 1308 XL Power and Artea 1030. Each aimed at different price points, with varying glue applications and levels of automation, visitors will get a unique opportunity to see a number of state-of-the-art features being set-up and ultimately, being put to the test.

From fa.s.t (set-up in the gap) software, which enables you to run different machining processes at the same time on your edgebander, to Holz-Her’s fuss-free VISE digital setting aid, visitors will be able to explore the simple set-up functions for themselves.

Plus, see Holz-Her’s Edge Control IntelliSet for quick and easy profile setting in action and Holz-Her’s patented iTronic and LTronic automated gluing and laser application systems at work, offering highly varying applications on your edgebander to reduce adjustment errors and rejected parts.

Paul Nightingale, National Sales Manager of Holz-Her UK says:

“Maximising production and profitability has always been a balancing act but with the right machinery and technology behind you, it’s never been easier to claw back time in your production cycle. We want to showcase HolzHer’s most advanced time-saving features to show visitors how quick and easy it is to deliver 100% repeatability with the finest finish and deliver finished panels directly from your HolzHer edgebander in record time. We understand that time is a valuable commodity in every sense of the word, which is why our open-house has been designed to offer visitors a real insight into how these features can be used to benefit your business, with demonstrations being conducted around your needs.”

ENHANCE THE SAFETY, STORAGE AND EFFICIENCY OF YOUR LOGISTICS WITH COMBILIFT

For 25 years, Combilift has been revolutionising the way companies handle and store goods. We help companies of all sizes and from every industry to maximise the capacity, safety and efficiency of their warehouse and storage facilities.

Our pioneering product range of multidirectional, articulated and pedestrian forklifts, straddle carriers and container loaders allows you to manoeuvre long loads safely, reduce aisle widths and increase the amount of space available for storage.

CONTACT US TODAY

To find out how Combilift can help you unlock every inch of your storage space.

Gopak Throws Some Shapes On The Factory Floor With Biesse Rover A Edge CASE STUDY

The installation of a new Rover A Edge 1632 at Gopak is proving that Biesse really does have the edge when it comes to the machining and edgebanding of intricate shapes. Since the new routing and edgebanding machine arrived at Gopak’s facility in May, the company has experienced a marked improvement in efficiency and finishing quality along with dramatic reductions in waste for its Enviro range of tables and benches.

For decades, Gopak has been furnishing business premises, classrooms, canteens, libraries, community centres and other spaces with tables, benches and chairs, made by the skilled manufacturing team at its Kent facility. The firm also makes Enviro tables and benches under licence and in recent years, this range has become increasingly popular with early learning establishments and primary schools. The appeal of this furniture, which comprises an unwelded aluminium frame and a corrugated core board with a laminated surface, lies in its high load bearing capacity and intricate shape options - daisies, keyholes, triangles and kidney shapes are all possible.

“In younger years education there is increasing emphasis on enhancing the learning experience through the environment. The Enviro range is ideal for this, as it offers scope for creating fun, appealing schemes with different themes, shapes and colours. In this context, the Enviro range is contributing an ever-increasing percentage of Gopak’s overall sales, so it was essential that we invested in this area to future-proof growth,” explains Gopak’s operations director, Damien Hickie.

Edgebanding is the most challenging aspect of manufacturing this type of furniture; a straight line edgebander cannot follow the contours, therefore a shaped edgebander is required. Up until that point, Gopak was relying on a 12-year old machine, but rework had reached an unacceptably high level.

“The quality of the joins was letting us down. We were having to remove and reapply one in every 20 edgebands because the closure wasn’t correct, which was costing us time and money,” explains Damien.

“BLOWN AWAY” BY BIESSE

Gopak visited the W Show at the NEC and admits to being “blown away” by the Rover A Edge on Biesse’s booth. The machine was equipped with Ray Force technology - a cuttingedge solution that uses infrared technology to apply shaped edges on panels without glue.

“We were blown away by what we saw. A Biesse representative explained the Ray Force system and we could see that this was a company at the forefront of machining technology. That got us thinking,” recalls Damien. Gopak obtained two quotes for comparison and asked both companies to provide samples.

“On some tables, we apply a 32mm edgeband on a 90 degree corner. The other company struggled to get a good finish on this - the samples they provided weren’t really acceptable, whereas the boards we sent to Biesse came back perfect,” says Damien.

Gopak was also impressed with the way in which the Biesse sales team handled the quotation.

“Usually, machine suppliers give you a price for everything you need plus everything you don’t and you have to wait ages for the actual quotation. Biesse’s sales team came to our site and we discussed what was required and which options were valuable. They didn’t try and oversell or ‘overspec’; they recommended a three-axis rather than a five-axis spindle, for example. They ‘built’ the machine specification during the meeting and supplied a quote there and then. That was an important selling point,” says Damien.

This discussion steered Gopak towards a Rover A Edge 1632 edgebanding CNC centre, which is capable of producing shaped, edgebanded panels on a single machine. Ray Force was pre-enabled on the machine so that Gopak has the option of adding this system at a later date. Gopak also opted for Biesse’s EPS (Electronic Positioning System) on the pod & rail machine, which provided a significant step up in efficiency versus the manual pod placement that was necessary with its incumbent CNC.

AUTOMATIC POD PLACEMENT

The EPS system is regarded as the market leading technology for automated table set-up.

EPS configures the whole working area in as little as 20 seconds, with the positioning of each pod and rail performed automatically by independent servo motors. This allows fast and accurate set-up and changeovers that help to improve productivity and reduce operator errors.

“On our other CNC, every time we want to process a different sized board, the operator has to move the pods manually, which is time consuming and introduces the risk of human error. With the EPS system, by the time the operator has fetched the next board, the pods have moved into the right position. This massively increases efficiency,” says Damien.

Gopak has also realised efficiency gains through the aggregate head for trimming and scraping, which delivers an immaculate finish so there is no need for secondary hand finishing.

“We were having to hand finish because the trimmer and scraper couldn’t achieve the final finish. This wasn’t ideal from an efficiency or a health & safety perspective. With the Biesse machine there is no hand finishing requirement and we are getting an improved finish,” says Damien.

In addition, the use of a rounding cutter to remove the excess material on 90 degree corners decreases cycle time.

IOT PLATFORM SUPPORTS RELIABILITY

With service support a key priority for Gopak, the preventative maintenance capabilities and dynamic part ordering system available through Biesse’s SOPHIA IoT platform were a major selling point.

“As we make to order, it is really important that we do not let customers down. With previous machines we have had breakdowns and had to wait four days for a response. SOPHIA proactively identifies any potential issues rather than waiting until something fails, giving us confidence that the machine is being monitored,” says Damien.

He adds: “SOPHIA also incorporates a part ordering system that is directly related to the machine’s serial number, so our maintenance manager can go into the parts system and instantly cost and order any part applicable to our machine model. This makes spare parts ordering so much more streamlined.”

A visit to Biesse’s factory in Pesaro, Italy, for final acceptance tests, reassured Gopak that the decision to invest in the Rover A Edge was the right one.

“The factory ran like clockwork and everyone who worked there just oozed passion,” enthuses Damien.

A TOP JOB

A week later, the machine was delivered to Gopak’s premises in Hythe, Kent, and is now up and running, producing tops. As part of the installation, Biesse provided three expert engineers to commission the machine and deliver training.

“This ensured that the router was set up to our exact specification, and that our Enviro team are empowered with an in-depth understanding of how to programme the machine,” he says.

The new machine is running alongside Gopak’s existing CNCedgebander and is already boosting output and reducing waste.

“Producing table and bench tops of perfect quality and finish every time has led to a significant reduction in the number of tops being rejected in the manufacturing process. Previously we were having to rework one in 20. Since installing the Rover A Edge, our scrap analysis has shown the machine has produced no waste whatsoever. We are made up with the quality of the joins. Having used an alternative edge banding machine for over ten years it is clear that the Biesse Rover A really does have the edge”, says Damien.

Fercell - From Production Waste To Biomass Fuel

With plans to implement a waste handling facility, a luxury yacht manufacturer installed a biomass system to generate energy from their production waste. Consisting of mixed wood-based materials, including large sheets of skeletal waste from various CNC machining centres, they were looking to easily and effectively convert their waste into a uniform product, which could be easily transported and used within their biomass system.

Fercell was consulted on the specification of a plant design best suited for their application, which ultimately resulted in Fercell being awarded the contract for a complete turnkey installation.

The system, consisting of a 2-metre wide shredder, outfeed conveyor, a series of loading conveyors and an air-handling system was designed to fit within a plant room and operate between the plant room and an externally sited biomass boiler (with storage silo) and an adjacent canopied trailer loading bay.

WOOD SHREDDING & DUST EXTRACTION

In operation, waste wood is placed in a waste compound in palletised piles, from where it is taken by telehandler and loaded directly into the hopper of the WEIMA WL20 shredder.

Due to the extended length of some of the skeletal waste, the shredder was supplied with a bespoke, oversized hopper with a pivot point designed to feed the material directly into the shredder’s cutters. In addition, due to the requirements to minimise dust emissions from the process, the shredder hopper was equipped with a retractable roof and multiple suction points, which in turn are connected to a centralised ducting system serviced by an F320 compact dust filtration system.

Along with controlling the fine airborne particles from the process, the F320 filter system is safe for operation in confined spaces classified as potentially explosive with the addition of both ATEX explosion relief panels and an automatic H20 sprinkler system. Collection and removal of the extracted dust is safe and clean thanks to the negatively pressurised collection bins with removable plastic liners.

The WL20 processes material via WEIMA’s preparatory patented ‘V’ rotor through an interchangeable screen, which grades the shred until it’s small enough to pass through. After shredding, the material drops onto a swan-neck belt conveyor equipped with automatic ferrous metal separation, with any tramp metal removed into a tipping skip at the conveyor head, before the shredded output drops into a series of chain-conveyors.

MATERIAL TRANSPORTATION

The chain conveyors transport material from the back of the plant room, rising vertically (at 90°) up and across the biomass silo to the canopied truck port.

Within the series of chain-conveyors, there are motorised slide dampers which enable material to be directly discharged at specific points, including into the biomass storage silo and along the entire length of an articulated walking-floor trailer.

The fail-safe control system communicates with all parts of the system, making operation and observation of the system straightforward. With the addition of inverter drives, each of the system’s conveyors can be adjusted and fine-tuned to ensure seamless transport of shredded material between the shredder and any of its discharge points.

Fercell has been delivering industrial size reduction and recycling systems and industrial ventilation systems for over four decades. From product, installation and servicing to spares and repairs, Fercell provides complete solutions. Fercell is the UK distributor of WEIMA Maschinenbau GmbH shredding and compaction equipment.

Making The Most Of All Seasons FEATURE

David Knollman of Brio UK discusses how homeowners can take advantage of each season with versatile sliding and folding door systems.

If there’s one thing we’re known for in Britain, it’s our temperamental weather (and how we love to complain about it). Between the fleeting summers, blustering winds and bitter winters, our seasons can be wildly unpredictable - making it difficult for homeowners to stay prepared and enjoy their living spaces.

Each year, as the months pass by, homes can struggle to acclimatise to a varied spectrum of weather conditions and temperatures, leading many to believe they’re unable to experience the best that combined indoor and outdoor living can offer. Yet, modern sliding and folding door systems may often hold the answers, by combining aesthetic space-saving features with practical versatility.

In fact, sliding and folding door applications can completely transform contemporary homes by reinventing the barriers between indoor and outdoor living. Offering a unique flexibility to projects, sliding and bi-fold doors provide households with a host of benefits all year round, from aesthetic summer views to energy cost savings in winter. So, how can homeowners reap the rewards whilst complementing their living space?

AESTHETICALLY PRAGMATIC

Sliding and folding door features are naturally aesthetic by design and are frequently used to enhance the style of entire home layouts. Where internal doors create open plan spaces and enhance movement from room to room, external doors act as a home’s gateway to the great outdoors.

When days are brighter and warmer in spring and summer, sliding and folding patio doors will flood a home with natural light and when opened, can offer a better connection to garden areas. Often, in high-end applications, large sliding panels are utilised with specialist hardware and profiles, ensuring the glazed part of the door consists of minimal framing for superior uninterrupted views. Folding doors on the other hand, allow for a virtually clear opening, with smaller panels and more vertical frames.

Both types of doorsets extend living spaces and allow for more light to be passed through to the interior rooms of a house, reducing the need for artificial light during the day, when compared with traditional hinged doors that are typically bulkier in design and can’t open as wide. With that in mind, the distinctive design of sliding and folding door systems is especially useful in scenarios where guests are visiting, and increased traffic flow is expected in multiple areas of the home - such as summer barbecues and other large open plan gatherings. In these settings, occupants are presented with a seamless transition from indoors to outdoors and a versatile functional area for entertaining that can be enjoyed as a result of the saved space.

With only 4% of adults believing the UK is well prepared for hotter summers, the use of sliding and folding doors should not be overlooked as a source of much needed ventilation when facing extreme summer conditions. The naturally wide openings associated with these modern door designs can help to circulate fresh air through a property when temperatures begin to rise, offering enhanced ventilation and supporting a controlled climate when the sun is at its highest.

EFFICIENT TEMPERATURE PERFORMANCE

Eventually - and predictably - the weather will take a turn for the worse. When the signs of autumn and winter reappear, it’s important for a home’s chosen door system to possess quality panels and closing mechanisms, giving users peace of mind that when exterior doors are closed, the weather is locked out too.

As much as sliding and folding door systems can help to regulate temperature in the warm summer months, the right application can equally make a difference when the cold strikes. Sliding and bi-fold doors are renowned for thermal performance - with timber frames generally recognised as more efficient than their aluminium counterparts - and can help to retain the heat inside a home whilst keeping the cold air out. Rebated folding systems, for example, are often applied with brush strips and seals, creating thermally sealed systems that keep draughts away. Energy-efficient glazing can also prevent energy loss and keep energy costs down. In addition, internal partitions assist in temperature control during the winter, with homeowners able to effortlessly close off open plan areas when not in use.

Modern timber doorsets also offer strong sound absorption, with external doors able to shield inside spaces from outside noise, such as heavy traffic and high winds. Furthermore, where regular doors can be susceptible to slamming in windy conditions, reliable folding and sliding soft close door systems offer greater stability in their closing methods,

assuring fingers won’t become trapped as a result of sudden gusts, as well as reducing maintenance and extending the life of the doors. For homes located near the coast or an area experiencing high levels of rain, it’s also important to consider the finish of external door applications. PVD coatings or marine grade stainless steel door hardware, for example, offer enhanced durability in these settings to effectively guard against the elements such as salt spray and sea air - allowing homeowners to enjoy lasting use of their sliding and folding door systems, and all whilst embracing the cycle of Britain’s seasonal weather.

Sources

https://www.ons.gov.uk/economy/environmentalaccounts/articles/climatechangeinsightsuk/august2023 www.allegion.com

INDUSTRY

The Kings Speech. The Real One, Not The Film

Chris Franklin MD at Ranheat Engineering Ltd. a leading UK manufacturer of wood combustion equipmentcontinues his series of articles for Panel and Joinery Production.

This edition he looks at the massive opportunities the “Kings speech “on the opening of parliament on the 17th July 2024 could have on the UK woodworking industry.

“Net zero” “Carbon Neutral” “Sustainable Construction” are all phrases we hear more and more often.

None of these is achievable using conventional building methods using bricks, concrete PVC doors and windows. So, in the woodworking industry, for us it means timber framed housing, under floor heating via heat pumps with electricity from renewables such as wind and solar energy.

This appears, is the only way, net zero with housing is achievable. Timber framed housing with triple glazing (not sure how you make glass carbon neutral) Highly insulated, with solar PV on the roof and a storage battery for your electric vehicle charger and electric car.

As far as the car is concerned there is a possibility that the cars batteries can be used to store electricity during the day for use at other times.

The other spin-off for the woodworking industry is that with more new housing people tend to buy furniture when they move and think of all of the new kitchens and bathrooms, not to mention furniture, that will be needed for all of these new houses.

Wooden doors and windows, wooden flooring, in fact everything as much as possible made of wood.

The other need within the industry will be the factories making all these kitchens, bathrooms and furniture, windows doors etc. will also need to be sustainable. Large roofs mean large arrays of solar PV to produce electricity needed in manufacture.

Biomass boilers using the wood-waste generated from the factory, to heat the factory, showrooms and offices. Ranheat are actively looking at the ORC (Organic Rankine Cycle) and also the sterling engine (using hot air) to produce electricity in the summer when heating is not needed but disposal of the wood-waste is still required.

There is also the increased use of engineered timber, using a combination of OSB and softwood to make “I” beams instead of solid timber joists. Engineered timber with small pieces “finger jointed” together.

When a tree is felled there is still a lot of wood that can be turned into woodchip. Known as “lop & top”. This woodchip can be used to fuel kilns to kiln dry the timber prior to use. The possibilities are endless!

So, on the surface of it, the new Government and the King’s speech, could herald a new dawn for wood and wood based products and our industry.

LET’S WAIT AND SEE WHAT THE NEXT FEW YEARS BRINGS

Reliability

ConfidentClose

Consistent soft closing

3Way snap-on

Fast and easy cabinet assembly

High tolerance

Reliable door closing

SCM Signs An Agreement With Springa For The Global Distribution Of The Goliath CNC Robot INDUSTRY

The world-leading group in woodworking technologies adds an innovative portable CNC router to its product range under the name “scm maker”.

SCM also supports the equity crowdfunding campaign launched to pursue R&D activities and the industrial production of the CNC robot by signing a PFI worth €300,000 that lasts for two years.

SCM, a world-leading group in secondary woodworking technologies and services and Springa, a startup that simplifies access to digital manufacturing tools for craftspeople and professionals, have signed an agreement to distribute Goliath CNC, a portable and flexible numerically controlled milling machine for large-scale projects. This innovative solution will be sold worldwide under the name “scm maker”, through the group’s authorised distributor network and e-shop.

SCM is also supporting the equity crowdfunding campaign launched by Springa to finance its R&D activities and the industrial production of the CNC robot by signing a PFI worth €300,000 that lasts for two years

The crowdfunding campaign will remain active until October, 12th, 2024 on the CrowdFundMe portal (https://www.crowdfundme.it/projects/springa/) with a maximum collection objective of 2.2 millions

“SCM firmly believes in innovation initiatives that bring value to the customer. It does this by investing 7% of its annual turnover in R&D and supporting young people and the future of the wood sector and its community,” stated Pietro Gheller, Director of the Scm Group Wood Division. “In the case of Springa, we admired the team’s skills, passion and entrepreneurship, and we decided to get involved by joining them. Today, we are doing this by distributing the product and we will potentially continue doing this in the future through a broader partnership.

With this new ‘maker’, SCM strengthens its leadership position in cnc machining centres and continues to complete the range of solutions we offer customers in every market segment.”

“Through this campaign we want to consolidate our market position, optimize production and develop new products. The involvement and support of a company like SCM is a great confirmation of the quality of the work and technology developed in recent years, as well as a growth opportunity for Springa’s future.” - explains Lorenzo Frangi, Founder and CEO of Springa

This operation will be guaranteed through the adoption of the technological infrastructure provided by Fleap S.p.A., Europe’s leading platform for the management of digital financial assets and the native digitisation of corporate processes based on blockchain technology.

Scm Group is a world leader in machining technologies for a wide range of materials and industrial components. All over the world, the group’s companies are reliable partners of established industries operating in various product sectors, from furniture to construction, automotive to aerospace, and yachting to the processing of plastics.

Scm Group coordinates, supports and develops a system of industrial excellence, divided into 3 large, highly specialised production centres in Italy, with a turnover of 900 million euros, over 4,000 employees and a direct presence across all five continents.

Springa is a Spinoff of the Polytechnic University of Milan and an Innovative SME based in Milan, founded in 2016 by Lorenzo Frangi, Davide Cevoli and Alessandro Trifoni. The company wants to simplify access to digital manufacturing tools for artisans, professionals and SMEs, to improve the quality of work and increase market opportunities. The first marketed product, named Goliath CNC, was purchased and used in 20 countries around the world. Production and assembly are carried out in Italy, Goliath CNC is a Made in Italy product.

STUDY

HOMAG CENTATEQ P-310 A Game-Changer For Timber Window Manufacturer French & Westcott

Based in Canterbury, Kent, high end timber windows and doors specialist French & Westcott has invested in a HOMAG CENTATEQ P-310 CNC processing centre. The husband and wife team, Ryan and Sophie Woodward, launched the business in 2013. From the outset they followed traditional manufacturing methods using spindle moulders and planers.

“It became clear to us that this traditional business model was really not working,” explained Ryan. He continued, “It’s just too time consuming; it also relies on expensive, skilled and difficult to find people All in all, it’s no longer a profitable model and I think this realisation is happening across many small joinery businesses.

“With our existing setup, it was only possible to make money doing large batches. As a small independent, however, it was almost impossible for us to win bigger jobs. To overcome the issues, we realised we needed to invest in some new, technically advanced machinery that would speed up our processes, improve our accuracy and make us less reliant on traditional craftspeople.”

THE DAWNING OF NEW POSSIBILITIES

“We began our search for the right solution by visiting the UK facility of a European CNC machine manufacturer. Seeing this machine in action really opened our eyes as to what could be achieved. At that point, however, we realised we would need to undertake a more thorough due diligence exercise to make sure we found the solution that would be able to handle all our needs now and in the foreseeable future.

“One of the potential partners on our list was HOMAG and when we went up to Castle Donington to see its CNCs in action we were blown away by the performance, accuracy and build quality of the machines. HOMAG also arranged for us to visit a leading door manufacturer in Southampton and a premier window manufacturer in Colchester, both of which were running HOMAG CNCs and other HOMAG machines too.

“Committing to investment in a technically advanced machine such as the CENTATEQ P-310 was a massive decision for us. It could have the potential to terminally damage the business if we got it wrong. Those visits,

however, gave us the confidence to proceed with HOMAG. At the time, we were novices as far as knowing how to specify the CNC to best meet our needs. That meant we had to put our faith in HOMAG’s people to be honest and truthful in guiding us through the process.

“I must say, they were brilliant; never once did we feel we were being ‘sold to’ or pressured into ordering things we didn’t need, such as fancy add-ons we’d hardly ever use. In fact, it was us who at one point had to convince HOMAG we needed to invest in a 5-axis, rather than a 4-axis head.”

SELECTING THE RIGHT OPTIONS

“We explained to Phil Pitchford, HOMAG’s CNC expert, our ‘must haves’ for the machine: it had to last us at least 12 to 15 years, so the build quality had to be first class; it had to have high levels of repeatable accuracy to meet our customers’ quality expectations; it had to be versatile to cope with the different sized jobs, from bespoke to larger batch work and it had to be able to do all this quickly. And, of course, it had to be relatively easy to operate so we didn’t need to employ specialist staff.

“Having listened to our ‘wish list’ Phil recommended the CENTATEQ P-310 and after further consultations we finalised the options we needed. These included the three-stage clamps which we’re really pleased we opted for as opposed to the power clamps; the small part clamp that has proved very useful and the longer 4.2 m table,”

INSTALLATION AND TRAINING

“The installation process was incredible. Access to our facility is not the easiest – our yard is small and down a narrow lane, so it’s tricky to say the least. The delivery truck had all the right gear on the back to successfully unload the machine and locate it in the new small out-building (11 m x 10 m) we had constructed especially for the CNC.

“They delivered the machine on the Monday morning and once the electrics were wired up later that day, the HOMAG engineers had it running and commissioned by the end of Tuesday.

“HOMAG then sent along a specialist trainer, Rob, who was absolutely brilliant. There was nothing Rob didn’t know about windows and door manufacturing and he was able to impart his knowledge to us in an easy and clear manner. We can’t speak more highly of him.”

DELIVERING SPEED, EFFICIENCIES AND ACCURACY

“We were asked the other day what was the key benefit of the new HOMAG CENTATEQ P-310 to our business and I blurted out: “You can make money using it!” And ultimately, that’s what it’s all about. We now process almost every component of a window or door on the CNC because it is so much more accurate and quicker.

“Previously when the parts were made on different machines, they didn’t necessarily fit together well at first. This necessitated hand finishing, such as filling and sanding little gaps here and there, but now we don’t have gaps, every component fits perfectly, so we save a huge amount of time eliminating hand finishing before the windows are painted.

“Now we use dowels rather than finger joints which required slicing the fingers off once the unit had been glued; dowels eliminate all those extra processes. Prior to getting the CENTATEQ P-310, we would have to refuse small one-off jobs under the £5,000 mark because we just couldn’t make them pay. With the new set up we can not only do the bespoke small jobs profitably, but we can also easily handle the bigger projects that architects can give us.

“It’s hard to explain what a risk we took investing in this CENTATEQ P-310, in fact, I’m not sure we’d have made the leap had we not had the confidence in, and support of the HOMAG team,

“From the outset, we felt that the team at HOMAG were looking to build a long-term relationship, rather than just selling us a machine. We are so happy we took the leap, it has transformed our business in every way. The fact that we now do a lot of bespoke conservation restoration work profitably, all on the CNC, speaks volumes as to what this machine can achieve. It is a real game-changer, without a shadow of a doubt,” concludes Woodward.

For more information or a demonstration contact Adele Hunt at HOMAG UK on 01332 856424.

Finished window components manufactured on the CENTATEQ

Processed window components direct from the CNC

Extractly Ltd Attains ISO Certification

Following the announcement this time last year that Extractly Limited had achieved ‘SafeContractor’ status, the company has now attained further recognition of the quality of its business processes that comes with the achievement of ISO 9001 and ISO 14001 Certification.

ISO certifications undoubtedly add credibility to a business’s reputation and are widely regarded as an endorsement of a company’s commitment to high standards, as Extractly’s General Manager, Kieran Redmond, explained: “Following discussions with Citation ISO Certification Ltd, formerly QMS, we made the decision to go ahead and put our practices and processes to the test. The initial motivation for wanting to achieve ISO Certification was led by our desire to gain a competitive edge in the marketplace by maximising customer satisfaction, and we were confident that ensuring our work was always carried out to the highest quality standards, with meticulous attention to regulatory compliance, could go a long way towards achieving this goal.”

Operations Director, Graham Day, who has supported Kieran throughout the process, added: “Kieran had invested a lot of time and effort into securing SafeContractor accreditation for Extractly and, although we hadn’t necessarily been documenting everything to the levels required for ISO 9001, it was clear that we had already been fulfilling the majority of the obligations and responsibilities demanded by Citation.”

In conclusion, Kieran Redmond commented: “As well as enhancing the service we can offer to our customers, the process of ISO 9001 certification has helped to foster a culture of continuous improvement throughout the business, and we are all particularly proud to have achieved ISO 14001 which demonstrates how committed we are to minimising the environmental impact of our business with, for example, a comprehensive programme of waste recycling, implementing low energy lighting and, as widely as possible, adopting the use of hybrid and electric vehicles.”

Innovating Software In The Joinery Industry For Over 18 Years

Over forty years ago, in 1983, one of Joinerysoft’s cofounders, wrote a custom piece of software for a joinery company in Somerset to be able to quote faster and more accurately. This software benefited that joiner, helping to build his business over the decades and provided the initial idea for Joinerysoft’s software today. Forty years later Joinerysoft, a family run company, is the UK’s number one software provider for joiners with over 1000 customers worldwide and 4 main software solutions. These solutions provide a range of tools for all joinery manufacturers, from the one man band to companies with hundreds of employees making thousands of doors.

Eighteen years since Joinerysoft’s conception, the company has been innovating every corner of the joinery manufacturing industry to make software that increases professionalism, profit, and efficiency as well as reducing wastage.

“As soon as I saw a demonstration I could see how fantastic JMS was going to be. The setting out, diagrams, ease of use, the hours that you save by pulling up the saved details; JMS solves all those problems. It’s good value for what it does.”James Selby, James Selby Joinery

JMS 2D, JMS 3D Pro, JMS Commercial Doors, and JMS Cloud are Joinerysoft’s main product offerings including 6 modules; Windows, Sliding Sash, Doors, Screens, Stairs and Bill of Materials. Joinerysoft covers your whole job cycle, everything from design through to delivery and even invoicing. Over the years, innovative features like automatic u-value calculations, full 3D solid modelling, customisable quotes, production labels, cloud links, automated CNC machine links, country

specific features and much more have been implemented across the product line with many more in the pipeline.

“All our jobs are processed through JMS now. With consistent and clear pricing, customers have been impressed with our quotes and our quick response helps us to win work” - Karen Kebby, Churchview Joinery

OPENING THE DOOR ON COMMERCIAL AND FIRE

Whilst developing JMS 3D Pro, several commercial/fire door companies approached Joinerysoft with the result that it recognised that the industry could do with an overhaul. From this JMS Commercial Doors was introduced.

Developed specifically for the industry with the help of leading Door companies, JMS commercial doors eliminates the need for the complicated and brittle excel spreadsheets that the industry had come to rely on so much and introduces a much more streamlined, and robust system for quoting and manufacturing anything from one door to thousands. Fire rated, noise rated, post formed, wrapped, the system allows for all iterations of doors with unlimited cores and of any material.

Built upon JMS 3D Pro’s underlying structure it brings the incredible 3D solid modelling engine and component processing to door manufacturing.

JMS Commercial doors innovation is taking a step forward this year with the imminent launch of “compliance” helping make sure customers comply with legislation when designing and manufacturing doors.

JOINERYSOFT FLOATS INTO THE CLOUD

Overcoming the limitations of desktop software, which is only available on a single computer, Joinerysoft has introduced JMS Cloud, which seamlessly links with its desktop software and provides access 24/7 on many internet connected devices.

Not only does this allow customers to keep track of manufacturing data but JMS Cloud also provides enhanced management tools to ensure that customers have the right information to manage their business wherever and whenever needed.

Each customer has its own secure, private storage area for all its management information. The links to Joinerysoft’s JMSv2 and JMS3D means that data only needs to be added once, even historical data can be imported.

KEY FEATURES IN JMS CLOUD INCLUDE:

Customer Relationship Management (CRM) – Manage customer correspondence; manage projects; upload and store key documents/files; and use the built in calendar to record events and set custom reminders. Benefit from a professional approach which helps win work through improved relationships, accuracy and improved efficiency. Production Reports – Capacity loading; scheduling - both forwards and backwards; view project planning as a gantt chart or calendar; highlight projects on hold; and track time - actuals against forecast. Improve production efficiency and ultimately profitability with key information providing visibility of changes required.

Financial Reports – Turnover; profit; compare estimated costs with actuals; and analyse efficiency rates. Ensure your business decisions are based on accurate information to improve your overall profitability.

Sales Reports – View numbers of estimates/quotes raised; examine estimate/quote conversion rates; and compare estimate/quote values against targets. Help establish the direction of your business with key information providing the basis for change.

Lead Generation - Record and capture customer interest directly from your website or telephone calls to track leads from enquiry through to completion. Never miss opportunities again ensuring you follow up leads in a timely manner to win more work.

“We have found that by using cloud we can get a pretty accurate timeline to schedule our list of work so that the customer is well informed and this also helps us to schedule jobs to the value needed to cover our costs per month. It is great to be able to time the jobs with the staff and get actual timings so that the jobs are costed correctly to ensure future work is priced correctly.” - Neil, Ochiltree Bespoke Joinery Ltd

Not a JMS customer? Whether you’re a one-man band or large joinery manufacturer, Joinerysoft offers a total solution suitable for your needs. JMS includes design, quoting, material ordering, production (and if required CNC output), invoicing and delivery. The Joinerysoft package is now further improved with management information, production scheduling and built in CRM so you can be more professional no matter what your size of business.

From

IronmongeryDirect’s New Catalogue Features A Host Of

New

Products

Leading specialist supplier, IronmongeryDirect, has launched its latest catalogue which features over 500 new product lines. These new additions demonstrate the company’s commitment to continually offering its customers even more choice, with 2,300 more new products available online.

A stand-out addition to IronmongeryDirect’s catalogue is Alexander & Wilks, offering a superior level of craftmanship with outstanding attention to detail. There are three stunning ranges of door handles available in a choice of finishes that includes antique brass, dark bronze and matt black.

The Spitfire Reeded Lever on Rose, offers a textured lever against a T-Bar cylindric stem silhouette and is finished with a plain slimline round rose. Alternatively for a more contemporary look, the Spitfire Knurled Lever on Rose features a modern diamond-cut knurled pattern. Finally, there’s the Spitfire Hammered Lever on Rose which has a simple yet decorative design to leave a lasting impression. All handles from the Alexander & Wilks collection come with a 10-year guarantee as standard.

The stylish Alexander & Wilks collection also extends to over 150 new cabinet handles and knobs available exclusively online, all made from solid brass which come with a minimum 10-year guarantee. For instance, there’s the textured range of Crispin Bamboo T-Bar pull handles and knobs. Ideal for modern projects that want to incorporate a sense of nature into a design scheme, there’s a choice of Matt Black, Satin Brass, Antique Brass and Dark Bronze finishes in stock.

To add a sophisticated touch, there’s the intricately designed Diamond Cut range which offers Cylinder Knobs and T-Bar Pull Handle options, ideal for complementing each other when mixed and matched across cupboards and drawer fronts. With an intricate and eye-catching design, available finishes include Dark Bronze, Antique Brass, Satin Brass, Matt Black, Polished Nickel and Satin Nickel.

Finally, there’s the Vesper Hex range, with over 40 products to choose from that includes 14mm T-Bar Pull Handles, plus

T-Bar and Hexagonal Knob options. The modern design helps improve grip whilst adding a luxurious feel. As with the other new additions, the Hex range comes in a wide choice of finishes to suit various colour schemes or project requirements.

Award winning supplier IronmongeryDirect, has over 18,000 products in stock including everything from cabinet hardware to tools and tool accessories. Woodworkers, carpenters and joiners can choose from a range of flexible delivery options to meet the needs of their busy schedules, including free next day delivery on orders over £50 ex VAT, two-working day delivery, same day delivery to postcodes in selected areas of London and the East of England, as well as click and collect from 6,500 pick up points across the UK.

www.IronmongeryDirect.co.uk/free-catalogue

The Mirka® DEROS II and Mirka® DEOS II are not just power tools; they are game changers. It’s precision and power like never seen before, featuring new brushless electric motors with as much as a 20% increase in power, providing better efficiency in performing tasks.

For further information or to arrange a demonstration, please contact Customer Services on 01908 866100.

Combilift – Forklift Safety INDUSTRY

When choosing material handling equipment for your loads and facilities, it’s crucial to make a well-considered decision. You should take into account factors such as effective and efficient handling, financial cost, and sustainability, but safety should be your top priority.

With advancing technology, it’s essential to stay updated with market developments to ensure you’re not falling behind due to relying on outdated material handling equipment or machinery.

Irish forklift manufacturer Combilift has over 26 years of experience in the material handling sector and is an expert in assisting businesses in maximising the capacity of their facilities, enhancing efficient operations and most importantly, making them safer.

Combilift has a dedicated team of R&D engineers who continuously work on creating innovative solutions for safe, space-saving, and efficient handling of long and bulky loads. Their commitment to innovation is evident from the multiple patents they have acquired over the years.

Forklift safety is a top priority for every business, and ensuring safe material-handling operations is paramount to Combilift. Combilift’s dedication to enhancing the safety of your making material-handling operations is evident in the numerous patents acquired.

Multidirectional forklift models such as those in the C-Series and CB range are designed to travel sideways while handling long and bulky loads, for example, timber panels. The

sideways function eliminates the need for overhead carrying while navigating tight spaces, which significantly reduces the risk of injury. This in turn allows for much better and cost-effective use of all available space which is one of a company’s most valuable assets. An additional safety feature is that these forklifts are built with a very low centre of gravity, allowing for a low-to-the-ground movement of your load. The C-series also includes an integrated platform, providing a stable base for resting your load during transportation.

Combilift pedestrian stacker range is also ideal for safely handling long loads. Equipped with Combilift’s unique, patented tiller arm, these models guarantee maximum safety for the operator and other people in the vicinity. The tiller arm can be turned to the left or right and allows the rear wheel to be turned parallel to the chassis and back again at the touch of a button. This allows the operator to remain in the safest position when working in narrow aisles - at the side of the truck and not at the rear as with other pedestrian stackers. This reduces the risk of the operator becoming trapped between the truck and the racking and ensures full visibility of the load and the surrounding area. Let us show you how Combilift can enhance the safety of your material handling operations.

www.combilift.com

Introducing DP-Crystal Slim: The Perfect Blend Of Timeless Glass Design And Unrivalled Crystal Strength FEATURE

Decorative Panels Lamination has launched a new product, dp-Crystal Slim - a collection of over 16 REHAU designs from their Pure, Strong and Deep ranges, designed for vertical indoor use, perfect for splashbacks and wet wall applications. With an easy to clean, hygienic surface, dp-Crystal Slim is a suitable replacement for traditional bathroom and kitchen wall tiles. It is an ideal substitute for glass, tile or traditional stone and marble in all hospitality and retail environments.

dp-Crystal Slim boasts exceptional durability, resisting scratches, heat, and chemicals, making it an ideal choice for high-traffic areas. Its sleek and modern aesthetic will elevate any space, while its low maintenance requirements ensure a hassle-free experience. The crystal glass surface is non-porous, preventing the growth of bacteria and mould, making it a hygienic choice for kitchens, bathrooms, or even healthcare facilities.

The versatility of dp-Crystal Slim knows no bounds. It is suitable for kitchen walls under cupboards, shower walls, basin splash backs, kitchen splashbacks. dpCrystal Slim is perfect as a centre panel for furniture or media units. Its acrylic surface is only 4mm thick, is 50% lighter than real glass and 10x less brittle. It is the perfect surface finish for hospitality and retail interiors. dp-Crystal Slim can be easily machined on site using conventional woodworking tools, no need for templating, off site working and revisiting to install at a later date. Suitable replacement for traditional bathroom or kitchen wall tiles.

It can be used to create stunning feature walls or elegant backsplashes. Its slim profile and lightweight design make it easy to handle and install, reducing labour costs and minimizing environmental impact. dp-Crystal Slim is not just an ordinary surface finish. It is a masterpiece crafted with precision and care to deliver a product that is both visually stunning and incredibly durable. The slim design adds a touch of sophistication to any setting, making it the perfect choice for those who appreciate the finer things in life. But what truly sets dp-Crystal Slim apart is its unrivalled strength. Made with the highest quality materials, this product is built to last.

Whether you’re working on a large-scale commercial project or a bespoke residential design, Decorative Panels are here to help you achieve your creative vision. dp-Crystal Slim is available in high-gloss and matt versions in quantities from as little as just one laminated, acrylic sheet.

INDUSTRY

Smartwop And Productionmanager: HOMAG’s Dynamic Software Duo

Furniture design software has advanced by leaps and bounds in recent years, making long-accepted limitations of manufacturing a thing of the past. Consequently, customers have grown accustomed to remarkable levels of flexibility, precision and ease of use – and should settle for nothing less.

To meet these expectations, HOMAG offers a range of innovative software solutions designed to enhance the entire furniture design and production process. SmartWOP and productionManager are two such solutions. Individually, they provide impressive capabilities, but when combined, they can transform an entire operation.

SMARTWOP: THE EASY WAY TO DESIGN FURNITURE

SmartWOP is a user-friendly CAD/CAM system that simplifies furniture design while offering maximum flexibility. It allows users to design custom furniture using an intuitive drag-and-drop interface. Individual components can be effortlessly placed into predefined volumes, including special configurations like sloping ceilings or corner cabinets. This flexibility enables users to create a wide variety of furniture designs quickly and efficiently.

POWERFUL FEATURES FOR INTELLIGENT DESIGN

SmartWOP’s drag-and-drop functionality means that even users without CAD knowledge can design custom furniture easily. It includes features to simulate door and drawer operations to check for potential collisions with neighbouring components. A comprehensive library of fixtures and connectors from well-known manufacturers is included, and users can also add their own woodWOP components.

The software boasts impressive capabilities for realistic furniture visualisation. An integrated material library allows users to apply various panel and edge materials to components, providing a rotatable 3D model that accurately represents the final product. The exploded view function is particularly useful for designing complex pieces of furniture by displaying all individual components separately.

INTEGRATED ROOM PLANNING

SmartWOP extends beyond individual furniture pieces, allowing users to design entire furnishings for rooms such as kitchens and offices. This room planning functionality supports comprehensive interior design projects from individual cabinets to complete living areas.

UNIQUE INTEGRATION WITH WOODWOP

One of SmartWOP’s standout features is its integration with woodWOP. Users can select parts of a furniture item in SmartWOP and open them directly in woodWOP to add processing steps. These changes are then automatically updated and visualised in SmartWOP. This seamless interaction facilitates efficient design and subsequent CNC production, generating CNC programs that include all processing steps from both SmartWOP and woodWOP.

DIRECT DATA TRANSFER TO HOMAG APPS

SmartWOP generates essential production data, such as CNC programs, parts lists, fixture lists, and technical drawings, at the touch of a button. This data can be directly transferred to HOMAG apps like productionManager and intelliDivide, ensuring that all job details are accessible to all employees involved in the production process.

PRODUCTIONMANAGER: STREAMLINING PRODUCTION MANAGEMENT

productionManager is HOMAG’s digital job folder, designed to enhance transparency and efficiency in production processes. It provides a centralised platform where all jobrelated information, such as parts lists and drawings, can be accessed from anywhere. With productionManager, every employee involved in the production process has up-to-date information at all times and can therefore coordinate with ease on even the most complex manufacturing jobs.

REAL-TIME PRODUCTION UPDATES

productionManager provides real-time updates on the status of each job – and better still, HOMAG machines connected to tapio can automatically report production progress back to productionManager. This reduces the need for manual tracking, and helps ensure that all team members are aware of the current state of production.

EFFICIENT PART TRACKING

productionManager offers comprehensive part tracking capabilities, providing a clear view of where each component is in the production process. Each part is labelled with an individual ID that carries all necessary processing information, ensuring seamless traceability. This functionality helps in quickly identifying the status of each component, which is crucial for meeting delivery deadlines and maintaining high levels of customer satisfaction.

SIMPLIFIED WORKFLOW

By replacing paper-based documentation with digital tracking, productionManager simplifies workflow and reduces administrative overhead. This digital approach means that information such as job progress and component locations are updated in real-time and accessible to all relevant personnel, leading to quicker resolution of issues, more efficient production processes, and reduced chances of errors due to miscommunication or lost paperwork.

EASE OF IMPLEMENTATION AND USE

Implementing productionManager is straightforward, with the basic version of the product being free of charge.

Companies can start using productionManager without immediate financial commitment, and costs only arise when adjusting the number of workstations that utilise the software. This flexibility makes it an attractive option for businesses of various sizes looking to improve their production management.

T: +44 (0)1332 856500

E: info-uk@homag.com www.homag.com

INTEGRATION WITH OTHER HOMAG TOOLS

productionManager integrates seamlessly with other HOMAG digital solutions, such as SmartWOP and intelliDivide. For instance, data generated in SmartWOP can be transferred directly to productionManager, ensuring that all design and production information is consistent and easily accessible. Additionally, intelliDivide can calculate optimised cutting or nesting patterns, further enhancing production efficiency.

ENHANCED CUSTOMER COMMUNICATION

After placing an order for something large like a piece of furniture, customers typically appreciate being kept in the loop. With poductionManager, sales teams can easily access job status information and provide timely updates to customers. This level of transparency helps build trust and improves customer satisfaction by ensuring that clients are always informed about the progress of their orders.

CONTINUOUS IMPROVEMENT AND FEEDBACK INTEGRATION

productionManager is continually updated based on user feedback. HOMAG works closely with its users to implement new features and improvements, ensuring that the software evolves to meet the changing needs of the industry. It’s a collaborative approach that ensures productionManager remains a cutting-edge solution for production management.

THE DYNAMIC DUO

Combining SmartWOP and productionManager provides a comprehensive solution for seamless furniture design and production management. SmartWOP’s intuitive CAD/ CAM system allows users to design custom furniture with ease, using drag-and-drop functionality and a robust library of materials and fixtures – and once a design is completed in SmartWOP, the data can be directly transferred to productionManager, where it is organised and tracked throughout the manufacturing process.

Together, these software solutions streamline the entire workflow from initial design to final assembly, resulting in reduced turnaround times and an increase in overall productivity.

For more information or a demonstration of any of the HOMAG machinery and software contact Adele Hunt at HOMAG UK on 01332 856424.

Ostermann’s Oak Veneer Edgings Have Many Varieties From The Forest To The Living Room

European or American? Knotty, smoked or even wild?

At Ostermann, carpenters / cabinet makers will find numerous veneer edgings made of oak wood, in many widths and thicknesses. What are the differences?

Not all oak is the same! - You can see that at first glance when you put all of Ostermann’s oak veneer edgings next to each other. The individual variants are not just distinguished by colour or grain, but also by their surface structure and by whether or not there are knots in the wood decor. Then there is the large stock range of different widths and thicknesses. Especially in 0.5, 1 and 2 mm thickness as well as in standard widths of 24, 33 and 43, the choice is impressive. All of Ostermann’s oak veneer edgings have a paintable sanded surface and can therefore be enhanced by oiling, staining or lacquering right after their application. Edgings in split wood, woodworm, sawn or stonewashed look can be used to create that unique look. Important to know: all Ostermann wood veneer edgings are pre-coated with a primer. This makes bonding far easier. There are also some edgings available without primer, if that is what is needed for special applications. All edgings can be delivered quickly and reliably from stock. For further information on Ostermann’s oak veneer edgings, type in the search term “Highlights09” on the Ostermann website www.ostermann. eu

EUROPEAN OR AMERICAN?

Two different continents - when it comes to oak, that also means two different trees. The wood used for the veneer can come from European or American oak. They mainly differ in colour: the American oak wood tends to be a little darker and redder. As with all wood surfaces, individual edgings can look slightly different depending on their origin and processing. In the end, it is up to the fabricator to create a perfect wood shade on their furniture.

DIVERSITY OF VENEER PATTERNS AND SURFACES

Apart from the wood type, the edgings also differ regarding their veneer pattern. Rustic furniture usually calls for a rather knotty veneer, as provided by the wood veneer edging knotty European oak. For knot-free veneers you can choose a classic oak veneer edging such as American or European oak. Finally, European wild oak with its vivid grain is perfect for creating a unique look.

REAL WOOD EDGINGS IN WOODWORM, SPLIT WOOD AND SAWN LOOK

If you are looking for something special, real wood edgings in woodworm, split wood and sawn look are the way to go. The strikingly structured surfaces have a lot to offer in terms of feel. True to the motto “designed by nature”, they bring even more authenticity to furniture making. The sawn look is available in two colours (European oak and Smoked oak dark). Other eye-catching options are the slightly greyish Oak stonewashed edging, the extremely dark Smoked oak Arabica or end grain and cross grain edgings made of oak wood.

THICKNESSES FROM 0.5 TO 3 MM

Ostermann stocks most oak veneer edgings in several thicknesses, so fabricators are spoilt for choice in terms of quality and cost. Thin veneer (0.5 mm) has a single-ply layer of veneer. The edgings have a fleece backing and can additionally be coated with hotmelt adhesive on request. 1 mm edgings consist of two layers of veneer. Four layers of veneer have been glued with PVAc dispersion adhesive for 2 mm edgings and six layers for 3 mm edgings.

ALL FROM ONE SOURCE

If you have selected an Ostermann oak veneer edging, you should consider other materials needed for the construction of your wood veneer furniture and order them in one go. The diversity of the Ostermann assortment ranges from abrasives and wood veneer glue to fastening systems or handles and handle profiles.

Oak is oak? Far from it! Here you can see a selection of different oak veneer edgings from Ostermann

Layer structure of a 2 mm thick wood veneer edging from OSTERMANN. From top to bottom: sanded top layer veneer, 0.5 mm, PVAc dispersion adhesive, second veneer layer, 0.5 mm, PVAc dispersion adhesive, third veneer layer, 0.5 mm, PVAc dispersion adhesive, fourth veneer layer, 0.5 mm, at the reverse side: primer

PCD Tooling – For Tomorrow’s Cutting Edge Technology - Today

PCD Tooling Solutions was formed in 2008 by Paul Falkingham who, having worked in the industry for several woodworking machine tool companies including his own saw service centre in the 1990’s, decided it was time to put his experience in diamond tooling to good use. His knowledge goes back to the mid 1980’s working as tool room supervisor for Hygena Kitchens when the first diamond saws and tools were purchased and tested. The results were so impressive that the tool room was soon producing its own saws, profile blocks and routers for the Hygena group.

The connections and relationships that were forged in those early days came into their own in 2008 when PCD Tooling Solutions was born and a network of dealers and outlets was formed covering the whole of the UK. PCD is very much a family concern with Paul’s wife Wendy joining the company in 2009 to cover the increasing office and admin workload. In the same year they employed another two employees. Paul and Wendy’s son, Ben, joined the company in 2018 after completing his university education and following this up with further mechanical engineering qualifications.

The business started with just one Vollmer QM erosion machine and one Agie wire erosion machine and the business grew rapidly and investment was the key. Year on year new machines and upgrades were put in place to improve capacity and above all quality, and this mind set remains the same today. PCD Tooling Solutions now boast a stable of 5 Vollmer erosion machines - some have auto loading which enables continuous unmanned production - along with an Accutex erosion machine and a host of support and peripheral machines. With the purchase of the Zoller pre-set and inspection centre and Haimer balancing, all tools are manufactured and serviced to the highest level and the quality is transparent with both these machines having certified proof of accuracy. Further investment and innovation is constant and the company hopes to announce a major step forward before the end of 2024.

SERVICE AND SUPPLY

Service and repair of diamond tipped machine tools is the mainstay of the business with a quick turnaround, quality and value for money at the core of everything the company does. Not only do they provide service work but also keep a good quantity of standard diamond machine tools in stock. These tools are supplied by one of the highest quality tool manufacturers in the world.

Where PCD Tooling Solutions excel is special machine tools which can be made to the customers specification and design and especially diamond tipped circular saw blades. PCD Tooling Solutions believe they are the only diamond tool manufacturer in the UK to produce diamond tipped circular saws in house to specific customer specifications. They can provide any diameter up to 600 mm, any tooth form, any PCD grade for cutting virtually any material. All their materials for saw manufacture are from UK suppliers. Paul explains.

“In 2008 our company profile was service and supply of diamond machine tools to the trade or dealers and saw service centres, but we have gained some very valuable end user customers over the years, particularly in the kitchen and office furniture industries. However, basically they have had to find us, be it through our website, our location or recommendation so we now feel it’s time to spread the word to all areas of the panel and furniture industry and beyond. With so many different materials being produced we need to get the word out that we have the experience and the capacity and the best in plant and machinery. For instance we have had some great results with PCD saws for cutting aluminium, cement particle board, carbon fibre board and plastics.

“At an exhibition some years ago I got talking to furniture manufacturer from the midlands and from his lanyard I recognised his well-known company and from my lanyard he saw that my business was PCD tooling. To my amusement he went on to explain that he had a company that looked after his diamond machine tools and he was very happy with the quality, the turn round and the value for money. Unbeknown to him it was PCD Tooling Solutions that had been looking after his diamond tools for the past 10 years – frustratingly I couldn’t divulge this to him as the dealer he uses is a very valuable customer to us but it was satisfying to know our work was appreciated.”

With so many different materials to be machined it is time for us to let the industry know who we are and what our capacity is. We want to create a bigger customer base and are very happy to discuss customers individual requirements. PCD Tooling Solutions believe that your machine and product is only as good as the tools you use and we are your ideal partners to provide help you maintain your tools to the very highest quality.”

Edgebanders from Holz-Her Accuracy

in every detail

❱❱

All Holz-Her edgebanders are equipped with a patented Glu Jet adhesive application nozzle, guaranteeing you perfectly near invisible joints on all material and making PUR processing quick and easy!

• Over 50,000 units sold

• 50 years of development

• Just-In-Time Heat Up

• Save energy ready to run in 3 minutes

• No nitrogen tanks or messy glue pots

• Self-cleaning at the touch of a button

• Quick and easy colour change

• Intelligent glue management

Explore the edgebander range just scan the QR code...

Lamello To Take Part In The Manufacturing Showcase 2024

This September, Lamello UK will be exhibiting at the Manufacturing Showcase 2024. Travelling to three separate locations over three days – Leeds, Southampton and Gaydon – the touring event offers a unique platform for top industry brands to present innovative solutions designed to enhance your manufacturing processes.

Visitors will have an opportunity to explore the very latest developments in automation, furniture design and manufacturing – with the event highlighting the key role software and hardware play in the future of manufacturing. Demonstrating the power and potential of automation in manufacturing, Lamello’s Clamex-P connectors will be on display, including the P-14 CNC connector which has been launched to offer an effective joining solution for panel processing on three, four and five axis CNC machines. The award-winning range will be presented alongside a number of innovative CNC machines, tooling and software solutions from other leading manufacturers, including Biesse, SWOOD and SolidWorks CAM.

Available in a black or white finish, the Cabineo one-piece connector is quick and easy to install into a drilled or routed shape and requires no edge drilling, making it suitable for use on simple threeaxis and nesting machines.

Lamello’s experts will also be on hand to demonstrate the benefits of its CNC connector offering on third party software providers and show visitors how its clever design, which makes alignment dowels redundant, can dramatically save time and simplifying the machining process, whilst guaranteeing precise alignment, fast installation without the need for screws or glues and maximum tensile strength when machining panels.

Shaye Chatfield, Lamello Area Sales Manager International for Lamello in the UK and Ireland says: “Lamello works with all the leading machinery manufacturers and software developers in the industry, so it couldn’t be simpler to incorporate Lamello’s Joining solutions into your production. The Manufacturing Showcase 2024 offers visitors a unique insight into the very latest manufacturing solutions from market-leading brands, including demonstrations designed to make your production processes easier. We are excited to present our range of fixings at the show and look forward to seeing new and existing Lamello customers at the event.”

The Clamex P-14 CNC furniture connector is fully compatible with any Clamex P female connector half. This means you don’t need to invest in new tools or fork out for additional programming costs. It also means you can expect the same quick and easy handling you’ve come to expect when using Lamello’s P-System range

OAK AND OAK ARE NOT THE SAME!

European or American? Knotty, smoked or even wild? We provide you with numerous veneer edgings made of oak wood, in many widths and thicknesses. All edgings can be delivered speedily and reliably from stock.

For further information, go to www.ostermann.eu and type in

SERVICE, DIVERSITY AND SPEED: THAT IS OSTERMANN. #Highlights09

EVENTS

2024

September 2024

17 Sep - 19 Sep

Holz-Her UK Connect Event - Edgebanding with Efficiency

Abingdon Business Park Abingdon, Oxon OX14 1DY

18 Sep - 19 Sep

Scott+Sargeant In-house Expo Horsham, RH13 5QR

24 Sep - 25 Sep

The Bed Show

Telford International Centre

26 Sep - 29

Sep Kündig Autumn Open House Unit 6 Dakota Business Park, Dakota Way, Burscough, L40 8AF

26 Sep - 29 Sep

AES UK Open House

UNIT 6, Dakota Business Park, Dakota Way, Burscough, Lancashire, L40 8AF

October 2024

8 Oct - 10 Oct

Weinig UK Connect Event – Performing with Powermat

Abingdon Business Park, Abingdon, Oxon OX14 1DY

8 Oct - 10 Oct

Wood & Panel Machinery Show – Daltons Wadkin

Crossgate Drive, Queens Drive Industrial Est. Nottingham, NG2 1LW

9 Oct - 9 Oct

AXYZ Woodworker Launch

Telford TF3 3AL

15 Oct - 18

Oct Sicam

Fiera Di Pordenone

2025

January 2025

19 Jan - 22 Jan

January Furniture Show

NEC, Birmingham

March 2025

19 Mar - 20 Mar

Furniture Component Expo 25

Telford International Centre

May 2025

20 May - 23

May Interzum Cologne, Germany

26 May - 30 May Ligna Hannover, Germany

2026

May 2026

17 May - 19 May

Materials & Finishes Show NEC, Birmingham

Designed for vertical indoor use, dp-crystal slim is perfect for splashback and wet wall applications. With its easy to clean, hygienic surface, dp-crystal slim is a suitable replacement for traditional bathroom and kitchen wall tiles. dp-crystal slim is the ideal glass, tile or traditional stone and marble substitute for all hospitality and retail environments.

Available to order in quantities from as little as just one laminated acrylic sheet with dimensions: 2800mm x 1300mm x 4mm.

Visit our website, www.decorativepanels.co.uk to explore the full dp-crystal slim range within our dplimitless portfolio.

SAVE ENERGY REDUCE COSTS

In many manufacturing facilities, extraction fans operate continuously, at full power, throughout the working day.

Even when some machines are not in use, and often during factory breaks, the powerful, energy-consuming fans continue to run at full speed – wasting valuable energy... and money!

With ECOGATE, the extraction system responds in real-time to variations in machine use. When a production machine is switched on, the greenBOX Controller opens a motorised damper to provide extraction for that particular machine.

With ECOGATE technology installed, an extraction fan will consume the minimum power required to provide optimum extraction – reducing electricity bills by 68% on average.

sales@ecogate.co.uk

Intelligent Logistics.

From entry-level to industry, unlock more potential and couple the latest technology with proven HOMAG precision and processing quality.

CENTATEQ N-210 & CENTATEQ N-510

Faster performance. Improved finish. Reduced costs. The latest generation of HOMAG nesters with high acceleration rates, multi zone technology in 3, 4 and 5 axis variants with up to 42 drilling high speed spindles to suit every budget and application.

SAWTEQ S-300

Powerful. Flexible. Reliable. Combining performance, speed and reliable technology, this intelligent solution is suitable for producing in batch size 1 as well as in smaller series.

STORETEQ P-310 & STORETEQ F-100

Whether used in combination with a processing machine or as a standalone system, HOMAG storage systems increase production capacity, reduce personnel requirements, reduce waste and handling, enable better stock control and material rotation allowing orders to be processed more flexibly, faster and more economically.

HOMAG UK

Tel. 01332 856500 | Email. info-uk@homag.com | www.homag.com