Panel & Joinery Magazine January 2022 by Panel & Joinery Production

JANUARY / FEBRUARY 2022

INTRODUCING THE NEXT GENERATION OF NESTING...

YOUR SOLUTION

INSPIRE

CREATE

ELEVATE

Luvih is a super matt anti-fingerprint laminate engineered to create a luxurious satin smooth yet tough surface, suitable for horizontal and vertical application.

EXCLUSIVELY AVAILABLE FROM IDS FOR 24-48 HOUR DELIVERY NATIONWIDE

To view the full range: www.idsurfaces.co.uk For enquiries, or to request free samples: info@merinolam.co.uk

International Decorative Surfaces

CONTENTS COVER STORY

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News Felder

PUBLISHED BY:

EC Media 76 Victoria Avenue Westgate on Sea Kent CT8 8BH

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News – Ironmongery Direct Support Carpenters With Award Sponsorship

PUBLISHER:

Clare Hollister

Launch Of Combilift’s New XLE Model

DESIGNER:

Russel Goldsmith TRACE Creative Agency www.tracecreative.co.uk

PRINTER:

The Magazine Printing Company www.magprint.co.uk

“Dare To Go Dark” W Exhibition UK HOMAG’s Next Generation Of Nesting Solutions Holz-Her UK Event: Smart Workshops TM - Factors To Consider When Investing In Dust Extraction A Fine Finish With Makita Luvih Super-Matt Laminate - Luxurious Looks With High Performance

Superior Dust Extraction With Elcon Wall Saws PJP Exclusive - Q&A with Malcolm Cuthbertson Bridec Selects HOMAG AMS Can Service From Small To Huge Woodworking Machines SCM Surface Technologies Wood Waste Technology - “I just wish I’d bought one sooner!” HSL Chairs – Sitting Comfortably With Masterwood New HOMAG woodWOP Software Makes Wood Processing Effortless Biesse & Lamello: A Solid Partnership Lathams Moves To Address “Lack Of Carbon Understanding” In Industry New Start With MAKA Innovation Offensive Wignall’s Fire Door Expansion Aided By Joinerysoft

Reproduction of articles: All material appearing in Panel & Joinery Production is strictly copyright, and all rights are reserved. No part of the publication may be copied or transmitted in any form whatsoever, including photocopying without prior permission of the publishers. Publishers note: The editorial opinions expressed in Panel & Joinery Production are not necessarily those of the publishers, who shall be under no liablity with respect to any article published herein.

Vollmer Introduce New Grinding Technology

Panel & Joinery Production - January /February 2022

NEWS THE FELDER GROUP MOURNS THE DEATH OF JOHANN FELDER Kommerzialrat Johann Felder (1930-2021), founder and long-time managing director of the Felder Group, peacefully passed away surrounded by his family on 7 December after a brief but severe illness. With his passing, his family as well as the company’s employees are losing an inspiring and striking personality, who turned the Felder Group into the successful family business it is today.

If you want to share your thoughts, memories, and condolences with the Felder Group: E: rememberhans@felder-group.com.

In 1956 in his hometown of Absam (Tyrol), Johann Felder and his wife Gertraud founded the company Johann Felder jun. in the workshop at his parents’ house. That same year, they presented the first Felder woodworking machines at trade fairs in Vienna and Innsbruck. Over the following decades, the company kept growing, moved from Absam to Hall in Tirol and finally made a name for itself far beyond the borders of Tyrol as a trailblazing mechanical engineering company of global importance. Today, the Felder Group is among the leading mechanical engineering and technology companies in the field of wood and composite processing worldwide and continues to surprise us with technical innovations.

COMPLEX FORMS NEED STRAIGHTFORWARD SOLUTIONS: VOLLMER

To shape the future you will need forward-looking PCD tools – and intelligent solutions for their production, processing and maintenance. VOLLMER supports you: with innovative PCD sharpening and eroding machines, economical automation options and strong services. For the highest flexibility, efficiency and quality. The future takes shape: with VOLLMER. VGrind 360

VPulse 500

www.vollmer-group.com VOLLMER UK LTD. // Nottingham NG10 5BP // +44 115 9491040 // info-uk@vollmer-group.com

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INDUSTRY ‘’DARE TO GO DARK’’ DECORATIVE PANELS LAMINATION AND THE NEW DARK VILLAGE OAK Over the many years since Decorative Panels Lamination pioneered the use of paper foils, considerable developments have been made which now see these products being used in a wide variety of marketplaces. From Domestic, Education and Healthcare furniture manufacture to Shopfitters and Exhibition Installation. Innovation in design is always at the forefront of Decorative Panels minds with continual development in the latest surface textures and finishes. Decorative Panels reports on the companies exciting developments that are ready to be sample into the market. Working closely with their printing partners an impressive number of oak effect designs have been developed using the latest developments in surface texturing. The latest addition to the dp-decor range is Dark Village Oak – the perfect match for any interior. The surface creates a premium look, the superb print makes you want to reach out and touch it to achieve the full sensory experience. It is so authentic that this design not only looks like, but also feels like the real thing – a natural wood product.

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Dark Village Oak is a warm, deep brown design with the surface texture that creates intrinsic interest and adds character to the simplest of decors. Dark designs have recently come back into our living spaces, the darker tones are perfect for creating warmth in living areas, bedrooms and kitchens. Dark Village Oak is intense and rich providing immense versatility, sophistication and a contemporary feel in any space. A mixture of dark but elegant graining enhanced by the lighter lines gives this design real substance and presence reinforced by its power when used side by side with a single colour from the dp-collection. Dark furniture is a timeless classic and can never go out of style. All woodgrain designs from Decorative Panels Lamination are developed to be used with dp-unicolour range, to contrast, compliment, co-ordinate and create a harmonious combination. The use of unicolours is evolving and is becoming enormously important within furniture and interior design. If you want to create a coordinated feel or show clear style intent, you can complement Dark Village Oak with many other different tones/designs from the dp-collection. Accents of Marine Blue – the latest addition to dp-decor range, will balance out the darker tones and

INDUSTRY

bring a sense of energy to your living space. Dark design can dominate the neutral colours, but if you place them with equally dark surface, they suddenly seem to blend in. Dark Village Oak can add warmth to any other colour surface and subtly introduce some vintage character without clamouring for attention. For the maximum impact, pair a dark oak surface with pure white designs, like Barton Mid White CU40 or Maxim White CF28, to create a contrasting bolt of rich, deep colour, warming up the white and becoming dramatic focal point. When designing your space with the right furniture you must choose the option that is durable, stylish and affordable. Decorative Panels offers a range of unique material that meets all these requirements plus many more such as

antimicrobial properties. Book a visit to The Decorative Panels Marketing Suite where all of the innovative products are on permanent display – You will be amazed at what the group has to offer. Keep looking out for the latest developments, new designs are coming out all the time. For more information and samples of the new Dark Village Oak CO50 from the dp-decor range:

T: 01484 658341 E: info@decorativepanels.co.uk www.decorativepanels.co.uk

Panel & Joinery Production - January / February 2022

RHI Approved

…energy from wood MAWERA UK LTD PO Box 5581 Lichﬁeld, Staffordshire WS14 4FS Tel: O1543 258844 Email: info@mawera.co.uk www.mawera.co.uk

NEWS W EXHIBITION RELAUNCH IN 2023 Montgomery Group has announced the relaunch of their showcase exhibition for the furniture manufacturing and joinery sector at the NEC from September 24 - 27, 2023. The W Exhibition is the UK’s number one event for the furniture manufacturing and joinery industry, with over 40 years of heritage. The event will return to the NEC in a new and reinvigorated format brining together some of the world’s leading suppliers of woodworking machinery, materials, and tooling.

Software Designed FOR YOU Joinery manufacture ~ Windows ~ Sliding Sash ~ Doors Screens ~ Stairs ~ Commercial Doors ~ Fire Doors

E:jess.hardisty@montgomerygroup.com T: 07871544330

“With JMS I can do a quote for 15 items in just 10 mins, while I’m having my tea break and email back to the customer, barely 2 hours after the site visit.” Adrian Davis, Usk Valley Joinery

3 Solutions We have 3 different programs each with their own unique features to cover all needs.

2D JMS 2D

3D JMS Cloud

JMS 3D/Pro

“All jobs are processed through JMS. With consistent & clear pricing, customers have been impressed with our quotes & our quick response helps us to win work.” Karen Kebby, Churchview Joinery

Get in Touch Today We can give you more information and even a no obligation remote demonstration of the software.

+44 (0) 1608 643302 sales@joinerysoft.com www.joinerysoft.com

Joinerysoft

FRONT COVER FEATURE HOMAG’S NEXT GENERATION OF NESTING SOLUTIONS DELIVER GREATER EFFICIENCY, FLEXIBILITY AND PERFORMANCE The demands on modern CNC nesting machines are extensive. On the one hand, they must be efficient to help save materials and resources; on the other hand, they need to provide increased performance and be highly versatile. It is precisely these demands that HOMAG has responded to with the design of its new generation of CNC nesting machines. Improving sustainability, flexibility and performance were all guiding factors in the development of the new models. HOMAG’s nesting machines are engineered to make easy work of machining and dividing panel-shaped materials for carcass furniture production and the dividing and finishing of furniture fronts. They also make the processing of stair stringers and door leaves effortless. With the release of the CENTATEQ N-210 and N-510 CNC machining centres in November 2021, HOMAG has truly redefined nesting. Clever revisions and creative engineering, with a focus on waste reduction and sustainability, have significantly increased the value proposition of these machines. MORE FLEXIBLE WORKFLOW CONFIGURATIONS The new CNC machines not only handle the classic nesting tasks, but also their 5-axis processing capabilities provide added flexibility. The maximum total height in the Z-direction on these new machines has been extended, enabling the processing of material thicknesses up to 260 mm. The new generation of machines is available in both standalone and automated configurations. They can be specified with updated matrix table arrangements to increase both performance and flexibility. In addition to the table structure, the vacuum, air cushion concept, and material handling components have been rethought and further optimised. To improve nonproductive times and setup, the tool changing system has also been updated. AUTOMATION ADAPTATIONS FOR CHANGING PERFORMANCE DEMANDS Performance requirements often change as HOMAG’s customers grow their businesses. To accommodate this, the base machines can be upgraded to meet shifting performance demands with 14 automation options. The performance-enhancing automation programs for the new series were developed for high volume workflow demands. They include, for example, the addition of lifting tables for easier loading of material; automatic belt conveyors for pushing out finished parts; and complete integrations with saw and storage-system combinations or material handling robots.

www.p-j-production.com

DYNAMIC SHUTTLE OPERATION The pendulum mode, which allows the operator to continuously swap out parts while the machine runs at the other end of the bed, is extended using a separate vacuum supply and ventilation of the table sections. This highly efficient and seamless alternation between the left and right table sections is extended by ‘dynamic pendulum operation’. In a similar way to the HOMAG console table machines, the vacuum fields are assigned to the table sections and can be controlled individually. HOMAG has also created the ability to dynamically control the machines’ air cushion functions. This means that individual workpieces of different sizes and surface finishes can easily be processed in pendulum mode. MATERIAL YIELD UTILISATION AND PART IDENTIFICATION DRIVES PRODUCTION Sustainability is at the forefront of the utilisation of these machines. They were designed to generate as little material waste as possible. Thus, the nests are optimised via intelligent software solutions to deliver the best possible yield. To ensure parts are identified for secondary processing, such as edge banding, and for assembly after production, barcode labels can be applied to each item. These labels provide valuable information for transporting parts through the production process. For example, the type of material, edge banding information, part size, order number and even part-related graphics and company logos can be added. ACTIVE VACUUM SOLUTIONS - NEW VALVE TECHNOLOGY The new series of nesting machines provide many different table sizes to suit specific needs and requirements. Independent of the table size, three configurations of the automated vacuum field layouts are offered: Classic, Advanced and Premium. The Classic layout is the standard for HOMAG’s earlier nesting models. The field sizes are designed in such a way that the underlying vacuum zones can be applied to concentrate vacuum pressure to any number of common panel sizes.

FRONT COVER FEATURE The Advanced layout creates a more balanced machine. The vacuum field sizes are engineered at both the front and back of the machine to allow for flexible fixturing of a wide range of panel sizes, as well as smaller pre-formatted parts. The Premium layout consists of many small, symmetrical vacuum fields that are controlled individually. With this variant, the operator can activate only one field, for even more flexibility and efficiency in the future. New valve technology has been installed in the table for this purpose. It generates the vacuum output required for nesting workpieces and precisely maintains that vacuum pressure throughout the nesting process so that no excess energy is required. The matrix table option consists of a raised island and groove pattern that has a consistent grid dimension to provide optimal vacuum flow. The transition between the individual matrix table sections has been re-designed so that this transition point is always constant and suction cups can be positioned across these segments without restriction. This is a very beneficial feature for 5-axis machining. MORE OPTIONS FOR TOOL CHANGES AND DRILLING GEARS For short changeover times, the 8-place tool changer riding along the X-axis of the machine can be selected as standard. Depending on the variety of machining and application requirements different versions can also be selected to accommodate 14 or 22 tools. The previous benchmark for tool changing times on the HOMAG nesting machines has been significantly reduced and the chip-to-chip tool change times have been improved. Within some of the automated configurations, the changing of the tools can be carried out in parallel with the loading of panels, saving additional time. For those requiring advanced tool changing technology and speed, an X/Y ride-along tool changer is available which can be paired with a second tool changer to provide a combination of speed and flexibility. The new nesting series provides a wide selection of drilling gears with up to 21 different drilling gear units. Various combinations of vertical and horizontal drilling, as well as grooving, can be handled by these units without the machine requiring a tool change. HOMAG’s patented quickchange system for drill bit changes is also incorporated.

5-AXIS PROCESSING ON THE CENTATEQ N-510 BRINGS ADDED VALUE For additional versatility, the proven HOMAG DRIVE5CS 5-axis head is now provided with the CENTATEQ N-510 series. As well as traditional nesting, this series can be used as a conventional CNC machining centre. Parts can be elevated, referenced, and machined on five sides. The new model provides further nesting operations in addition to the typical ones such as part sizing, shaping and vertical drilling. The extra functions include the horizontal drilling for dowels, the creation of mitres with a 350 mm saw blade, and the efficient machining of solid wood components such as stair stringers and door components. GREATER SUSTAINABILITY AND SERVICE LIFE Commenting on the innovative design of the newly released models, Simon Brooks, HOMAG UK’s managing director said: “As well as configuring the new nesting machines to meet specific technical and functional applications, these nesting CNCs are engineered with a focus on conserving resources and achieving sustainability. “Times for tool changing have been shortened whilst the extraction of dust and the cleaning of the spoil board have been significantly improved. Both the new CENTATEQ models are highly efficient, increasing yield and decreasing waste. “Engineering advances have minimised the use of electricity and compressed air, and maximised dust collection. Where possible, machine movements and operating sequences have been combined and shared to increase the service life of machine components and bring additional value to HOMAG customers.” If you would like a demonstration or more information on HOMAG’s machinery or software, please contact Adele Hunt at HOMAG UK on 01332 856424. T: +44 (0)1332 856500 E: info-uk@homag.com www.homag.com

Panel & Joinery Production - January / February 2022

NEWS HOLZ-HER UK EVENT: SMART WORKSHOPS FOR THE SMALLER MANUFACTURER Weinig’s Connect series is back for 2022. From the 1st-3rd February, you are invited to explore ‘Smart Workshops For The Smaller Manufacturer.’ From design to manufacture, Holz-Her will showcase highly efficient, batch-one production processes on a selection of compact machines designed for the smaller workshop. “It’s crunch time. No smoke, no mirrors,” says Paul Nightingale, National Sales Manager of Holz-Her UK. “We want to show our customers, through live demonstration, just how easy ‘working smart’ can be when using our cut, edge and drill methodology.” Machines being demonstrated throughout the event will include: Sector 1254 vertical panel saw featuring Opti-Base V-cut optimisation software. Auriga 1308 XL Power edgebander with three finishing units and Glu Jet technology. Evolution 7405 Connect vertical CNC machining centre for precision edge routing on all four workpiece edges.

To book your place at Holz-Her’s ‘Smart Workshops For The Smaller Manufacturer’ Connect event or for more information, please visit www.holzher.co.uk or get in touch with your Holz-Her UK representative

www.p-j-production.com

Introducing

COMBi-XLE

Enhance Safety, Storage and Efficiency with the new COMBi-XLE from Combilift With a lifting capacity of 5,000kg the new COMBi-XLE electric multidirectional forklift combines powerful, emission-free performance for a wide range of applications that require an electric truck that can handle more demanding work conditions. Designed with operator friendly features such as high ground clearance, large cushioned front & rear tyres and a spacious cab, allowing smooth operation on semi-rough terrain whilst offering higher levels of driver comfort than any other forklift.

combilift.com

INDUSTRY FACTORS TO CONSIDER WHEN INVESTING IN DUST EXTRACTION Investing in the right dust extraction for your workshop isn’t always a straightforward process. Here, we ask Matt Pearce, Managing Director of TM Machinery and the exclusive distributor of AL-KO dust extraction units in the UK, to breakdown the key factors to consider before making your purchase… “When it comes to choosing the right dust extraction model for your business, it’s important we ask our customers the right questions,” begins Matt. “What material are you processing? How many machines do you need to run at once? Will the machines run all day? And, how big is your workshop? These questions will ultimately determine the right dust extraction solution for you. “From a customer’s stand point, it is important to consider plans for the future. Are you looking to add more or different machines to your factory floor, increase production or change your offering? Thinking long-term could save you time and money but we appreciate this is often easier said than done.” That’s where mobile units like the AL-KO Power Unit range come into their own. With a static system, future expansion isn’t always straightforward. Matt explains, “You have to consider ducting extensions, space for a bigger unit and design and installation costs. With a movable unit, you have the flexibility to add and use multiple power units within a workshop as and when required.” Matt adds, “It’s like a plug-and-play concept. It’s quick and easy to install and it only requires a small footprint.” In addition to this, you must consider if your investment is future proofed. Each AL-KO Power Unit model has been designed and tested in accordance with the European Norm EN 16770 - a regulation that was updated in December 2018 to highlight new risks associated with modern manufacturing – as well as all national standards and CE requirements. “This means AL-KO’s range has been designed to return air that far cleaner than the requested value UK manufacturers need to meet by 2024 – making the AL-KO brand a sound, future-proofed investment for any manufacturer,” says Matt.

AL-KO’s high-performance JET filter

AL-KO built-in Fire Extinguisher

Then there are the day-to-day running costs, ongoing cleaning and maintenance to consider. “With energy bills rocketing, it has never been more important to consider a greener, more cost-effective solution” warns Matt. “Customers often focus on motor sizes when investing in a new extraction system. However, with improved air flow and fan housing design this is becoming less relevant and doesn’t reflect the overall performance of a dust extraction unit. AL-KO’s optimised fan housing coupled with GS and H2 marked energy-efficient motors save energy while still guaranteeing 100% air recirculation without loss of temperature.” Each Power Unit incorporates AL-KO’s Opti Jet®, a unique, high-performance filter cleaning system that offers optimum filter cleaning whilst using the least amount of compressed air possible. Its design - which centres around a large air surge tank – has also been created to reduce energy consumption without comprising on performance. “The Power Unit range also offers integrated frequency converters,” says Matt. “This means the fan only produces the required flow, saving energy and increasing the service life and overall health of the filter.”

www.p-j-production.com

INDUSTRY Pressure shock resistant outer shell

Power Unit 350P Safety features should also be taken into account, as well as any unexpected extra-cost safety options. “One of the main risks when extracting wood dust is the threat of explosions and fire. To tackle this, AL-KO’s units feature an outer shell that is pressure shock resistant meaning it can be installed in the workshop without external explosion relief. Power Unit models from 250 upwards are also equipped with a thermal sensor and integrated fire extinguishing system. Plus, all models now come with dust compartment sealing plates as standard and optional filling level sensors to reduce dust exposure when emptying and to prevent blockages inside the filter housing.”

Finally, Matt firmly believes that aftercare should not be overlooked. “Does your extraction brand have specialists in the UK that can come and service your unit quickly? Do they carry spare parts? And do they offer a warranty? For TM Machinery, the answer is simply, yes. As the exclusive UK distributor of AL-KO dust extraction units, we know our product range inside out and our engineers have been trained directly by AL-KO. We offer a reliable, trusted service which is a must when working with any business. As a result, we can offer our customers the very best Germanengineered dust extraction solutions that will stand the test of time and the ongoing changes to workplace law in the UK.”

Dust compartments and filling level sensors come as standard

www.tmmachinery.co.uk

Panel & Joinery Production - January / February 2022

FEATURE A FINE FINISH WITH MAKITA Leading power tool manufacturer, Makita UK has introduced new cordless finishing sanders to its range. Delivering increased efficiency and mobility to woodworkers, the 18V DBO381 and DBO380 Brushless Finishing Sanders join the company’s growing line-up of LXT battery powered, cordless tools. Featuring three speed settings (4,000 / 8,000 / 12,000 OPM) to match the speed to the application, both models provide up to 50-minutes of run time on a single 6.0Ah battery. The 18V sanders have been engineered for efficient sanding with an impressive 2mm orbit that removes material quickly for a swirl free, flawless finish. For improved efficiency and user mobility, the DBO381ZU features Makita’s Auto-start Wireless System (AWS) so that the sander can be paired with a compatible vacuum for on demand dust extraction. Utilising Bluetooth technology, AWS wirelessly powers the extraction unit on and off using the tool trigger. Furthermore, a dust box is provided with the tool as standard, and the extraction port allows for connection to any dust extraction system.

www.p-j-production.com

For corner sanding, the front grip is detachable and the tool-less paper clamp fastening system allows for quick paper changes and secure fastening. Constant speed control maintains the operating speed under load, optimising operation and providing the user with an even finish. Speaking on the new products, Kevin Brannigan, Marketing Manager at Makita UK said: “We are pleased to offer woodworkers more efficient working with our new LXT cordless Finishing Sanders. The tools feature an impressive brushless motor that enables fast material removal and an ergonomic grip for comfortable operation with either one hand, or two hands. The sanders join an expanding range of over 270 LXT tools that offer professionals the flexibility to seamlessly switch between tasks, using just one battery system, with a cordless solution for every type of application.”

www.makitauk.com

Selecting materials based on their carbon performance is now as easy as...

Introducing James Latham’s new Carbon Calculator A first for the industry, our new Carbon Calculator enables specifiers, designers and end-users to select materials based on carbon performance. Measuring both Carbon Footprint and Biogenic Carbon, it gives a confidence rating of 1 to 4 to clearly understand the environmental credentials of our timber products. Developed by leading academic experts and endorsed by Wood for Good, it encourages the use of timber in construction, over alternative materials in the race to zero carbon buildings. Whilst world leaders are making commitments to future plans, James Latham is taking action now!

For more information please visit: lathamtimber.co.uk/carbon-calculatoror email: info@lathams.co.uk

INDUSTRY DESIGN Luvih super-matt laminates are ideal for creating luxurious surfaces in commercial interiors including retail. Pictured here is Luvih in Charcoal and Blaze Grey with Merinolam FR+ woodgrain laminate in Sea Beech, all available ex-stock from IDS

IDS’S EXCLUSIVE NEW LUVIH SUPER-MATT LAMINATE COMBINES LUXURIOUS LOOKS WITH HIGH PERFORMANCE For furniture manufacturers, fabricators and designers looking for fashionable ultra-matt surfaces that marry superior aesthetics with high performance, Luvih decorative laminate is the answer. The premium surface product combines creative and fabrication flexibility, and is exclusively available through International Decorative Surfaces, with ex-stock availability across a market-focused collection. IDS has launched the UK stock collection of Luvih super matt anti-fingerprint laminate as part of an exclusive partnership with world leading decorative laminate manufacturer Merino. Designed to create luxurious satin smooth yet tough surfaces in commercial and residential interiors, the Luvih decorative laminate collection offers a choice of eight contemporary decors selected specifically for the UK market.

www.p-j-production.com

The innovative Luvih range features an electron beam cured film to create its satin smooth, matt surface that is highly resistant to superficial micro scratches, impact, moisture and stains. The highly tactile surface is soft and gentle to the touch, yet does not leave unsightly fingerprints, grease marks or smudges. It is also hygienic and easy to clean, with anti-bacterial properties, meaning it can be specified with confidence across a range of sectors including residential, healthcare, education, architecture, construction and hospitality. Luvih is polycoated as standard to provide essential protection against potential damage through the supply chain. It is suitable for a wide range of horizontal and vertical applications, offering immense versatility when creating displays, furniture, counter tops, and cash and wrap desks and more.

INDUSTRY DESIGN John Bagshaw, managing director at IDS says: “Supermatt anti-fingerprint finishes are becoming ever more popular because they give a premium aesthetic and are also highly practical. In high traffic environments such as retail and hospitality settings they’re ideal for creating a luxury design look, while their durability means they’re very easy to clean and maintain.

track.”

“Luvih offers a high quality, versatile and competitive material that gives a satin smooth, matt surface that looks and feels very high end while being incredibly hard-working. The material is also inherently hygienic, which as we all know has become even more important since the start of the pandemic.” Luvih is available in eight contemporary plain colours comprising classic whites and tones of grey, blue and green. The material is available in two sheet sizes of 3050mm x 1300mm x 0.8mm and 4300mm x 1550mm x 0.8mm which gives the benefit of greater creative and fabrication flexibility. There is no minimum order quantity with customers able to order single sheets through to full pallets. Coordinating liners are also available, further enhancing the versatility of the range. Luvih decorative laminate is exclusively available in the UK from all of IDS’s regional branches in just 24-48 hours. The range is supported by sales collateral, a dedicated sampling service and a trained team of product specialists who can provide information, guidance and technical advice. John Bagshaw adds: “Customers have complete flexibility to order whatever they require for their specific project with no minimum order quantity in absolutely any décor, or combination of décors, of their choice. At IDS we have the capability to pick, pack and deliver orders to customers within 24-48 hours nationwide, whether the order is for a single sheet, a mixed pick or multiple pallets. This will avoid any time penalty clauses and ensure projects remain on

John Bagshaw Managing Director at IDS

T: 0845 7 298 298 E: info@merinolam.co.uk www.merinolaminates.com

Ex stock Luvih supermatt laminate in Aqua Green, pictured here with Merinolam FR+ Siberian Pike Oak, available exclusively from IDS

Panel & Joinery Production - January / February 2022

NEWS IRONMONGERYDIRECT SUPPORTS NEXT GENERATION OF CARPENTERS WITH AWARD SPONSORSHIP IronmongeryDirect is proud to announce its sponsorship of the Institute of Carpenters 2021 ‘3rd Year Student Award’. Celebrating the achievements of students who have demonstrated exceptional standards in carpentry and joinery, the Student Award aims to encourage entrants into the industry – an initiative close to the ironmongery supplier’s hearts at a time of a national skills shortage. Organised by the Institute of Carpenters (IOC), 35 further education member colleges across the UK have been invited to nominate their most talented third-year carpentry & joinery students for the Student Award 2021. Candidates will be assessed on several factors including their technical knowledge and quality of practical work and shortlisted by a judging panel including IOC board member Martin Corton, IOC Fellow and YouTube carpentry and joinery figurehead, Robin Clevett, and Institute President, Geoff Rhodes. As part of its continued support of the trade and ongoing, extensive relationship with the IOC, specialist ironmongery supplier, IronmongeryDirect has contributed to the sponsorship of the competition with a donation of £500 to the prize fund.

On the company’s sponsorship, Dominick Sandford, Managing Director at IronmongeryDirect said: “We have been supporters of the IOCs work for over 10 years and are delighted to sponsor this year’s IOC Student Award and recognise the talents of an up-and-coming generation of woodworkers. The competition provides an important platform to raise awareness of the trade, particularly at a time when the entire construction industry is facing a national skills shortage and we are proud to be able to support the IOC with its aims in addressing this.” Now in its second year, the IOC 3rd Year Student Award provides a platform that raises awareness of the skills and opportunities in the industry, as well as a cause to celebrate the next generation of carpenters who exemplify professionalism and craftsmanship. The judging panel will award an outright student winner and two highly commended students at its presentation ceremony in December. To find out more about IronmongeryDirect: www.ironmongerydirect.co.uk

Woodworking Machinery from

Castle Pocket Routers

Router Cutters

A comprehensive range of routing cutters in HSS, Carbide tipped and solid carbide to suit a wide variety of applications in TSM22 Pocket Router aerospace, woodworking, plastics and The most popular Pocket Router in the Castle range has composites. Enquiries welcomed for been re-designed with a new lift up table top. special cutters. This long established and widely used model continues to provide the quickest and strongest method for kitchen Extensive Stock and bedroom carcass manufacture, retail display stands and ATA Engineering carry an extensive stock other interior fitting applications. of cutters, tool holders and collets, all for next day delivery. Other models available see www.ataeng.com

NEW

TREND Cordless Power Tools

• High Torque Performance Motors • Long Lasting Lithium-Ion Batteries • Latest Advanced Electronics The range includes: Router Kit, Biscuit Jointer, Circular Saw, Combi Drill, Detail Sander, Orbital Sander, Sheet Sander

ATA Engineering Products Ltd ATA House, Unit B, Boundary Way, Hemel Hempstead, Herts, HP2 7SS t: 01442 264411 e: sales@ataeng.com www.ataeng.com

www.p-j-production.com

SCM SURFACE TECHNOLOGIES. INTEGRATED WITH A HUMAN TOUCH

Complete automatic or robotic spraying lines, with vertical and linear dryers and UV systems. Complete roller painting lines, printing lines for panels and painting systems for doors, windows and three-dimensional components. Sanding machines that become flexible abrasive solutions for the most varied finishes. Complete solutions for 3D lamination. The latest in pre-treatment and finishing applications become tools for creating aesthetically beautiful finishes, even with special three-dimensional effects, extreme opacities or that generate surprising sensations to the touch, so as to respond to the newest design trends. High-tech integrated solutions that enhance the uniqueness and beauty of the human touch.

superfici finishing

dmc sanding

sergiani pressing DISCOVER MORE

SCM UK Tel. +44 (0)115 9770044 scmuk@scmgroup.com www.scmwood.com

FEATURE

LAUNCH OF COMBILIFT’S NEW XLE MODEL The Combi-XLE model from Irish materials handling specialist Combilift is the latest addition to its impressive range of electric forklifts. In line with the growing demand for electric powered equipment, this multidirectional truck with up to 5-ton lift capacity, combines emission-free operation with powerful performance for a wide range of industries and applications. The original engine powered XL C-Series model was developed to address the requirements of tough working environments such as those in the timber, concrete and steel sectors. The new Combi-XLE incorporates the same key design features as its earlier counterpart such as high ground clearance, large cushioned front and rear tyres and a spacious cab, allowing smooth operation on semi rough terrain whilst offering a high level of driver comfort. With sustainability ever higher on the agenda, Combilift further helps its customers achieve their environmental

goals with its versatile “3 forklifts in 1” models, which work inside and out, reducing fleet size and thereby their carbon footprint. A hallmark of all Combilift products is the ability to increase storage capacity without expanding the size of a facility, resulting in lower energy usage and associated costs such as heating, lighting and maintenance, which is of significant benefit to the environment and the workforce. Noise pollution and carbon emissions, which can impact on the health and well-being of people as well as wildlife, is also no longer an issue thanks to electric power. Drivers, employees and visitors on site appreciate the quiet operation, as do neighbouring residents and businesses, particularly in urban areas. The Combi-XLE incorporates up-to-the-minute technology such as the patented all-wheel traction that reduces tyre wear, load swing and enhances braking. Also included is a newly developed, patented Eco-Steer System which provides a smaller turning radius and improved user experience. Since Electric powered trucks do not have traditional combustion engines, or hydraulic transmissions, there is no longer any need to check and top up engine fluids / lubricants, resulting in longer intervals between services, ultimately saving costs. The use of toughened, eco-friendly water-based paint also dramatically reduces the amount of Volatile Organic Compounds (VOCs) during build. “The technology we have incorporated into the Combi-XLE means that its performance is equally on a par with diesel or LPG powered forklifts when it comes to handling very bulky and heavy loads, whilst of course offering a greener operation,” said Combilift CEO and Co-Founder Martin McVicar. “We made our first electric C-Series over 18yrs ago, and now over 60% of the trucks we manufacture are electric, with availability in almost all models across our range. As more and more of our customers are opting for electric power it is obvious that they are as committed to sustainability and a circular economy as we are.”

www.p-j-production.com

FEATURE Creating up to Extra Storage

3 Forklifts in 1

50%

of components used in 92% the 90% assembly of our

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trucks are recyclable

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Parts stocked locally with over

Over of Combilift Forklifts are electric powered.

300

dealers in countries, eliminating unnecessary airfreight

Our initiatives provide Combilift with the equivalent energy saving of

47,300 Trees

Helping each of our Aisle Master customers reduce their carbon footprint by an average of tonnes per year

Based on a sample of 200 Customers

At Combilift’s own manufacturing facility, features such as daylighting technology - LED lights with individual PIR sensors, solar panel energy and rainwater harvesting are all aimed at conserving natural resources and decreasing energy consumption. 92% of all components used in the truck assembly are 100% recyclable and the company is also on track to save over 473 tons of CO2 by using carbon neutral wood chip instead of gas for heating within the factory. Customer testimonial: IJM Timber Frame Monaghan was one of the first customers to take delivery of the new C5000XLE. Director Mickey McKinney comments: “We’re extremely happy with our new electric truck, and one of the biggest factors we have noticed with it is how affordable it is to run. The battery life is extremely impressive, we only charge the truck twice a week, every Monday and Wednesday. We have noted a significant reduction in the cost of running the electric machine, and are especially impressed with the fact that the ignition automatically switches itself off when the driver leaves the cab rather than having to do that part manually – saving on battery use, but also keeping truck operating hours low.”

KEY FEATURES AT A GLANCE • AC Electric Powered • 5 Ton lift capacity • 3 forklifts in 1 – Counterbalance, Side Loader, Reach Truck • New Technology Eco-Steer System • All Wheel Electric Traction Control • Large Diameter Super Elastic Tyres • Extra-Large Cabin • Multidirectional Operation • Increased Ground Clearance • 80V 700Ah Battery (56kW)

Established in 1965, IJM Timber Frame manufactures quality bespoke timber frame buildings such as housing, hotels, commercial offices and apartments for the Irish & UK markets. As a manufacturer the company is unique in Europe, as it does not outsource any aspect of its structural components. It manufactures the complete range of components that go into making a dwelling from trusses, roof panels, floor panels, wall panels and steel components. This enables IJM to be in charge of its own time scale rather than rely on sub-contractors.

www.combilift.com

Panel & Joinery Production - January / February 2022

INDUSTRY SUPERIOR DUST EXTRACTION WITH ELCON WALL SAWS To help minimise dust exposure to operators, Elcon have developed and patented an award-winning dust collection system, LIMPIO. As standard Elcon panel saws have an effective extraction point from the enclosed saw head. The majority of the blade sits within the saw guard during cutting providing adequate dust removal for most operations. When cutting fibrous or cementitious boards such as MDF, Gypsum or GRP on a regular basis, additional extraction methods should be considered to minimise operators exposure to potentially harmful dust. For maximum extraction efficiency the LIMPIO system includes a rear dust capture tray. With its own secondary extraction point that travels directly behind the saw head whether cutting vertically or horizontally. The point of cut is almost totally enclosed, sandwiched, with the machine extracting dust from both sides of the cut. Dust emission values are reduced to less than 0.5 mg/ m3. The LIMPIO system is available on the majority of the Elcon range. Machines cater for all standard sheet material sizes as well custom built frames for bespoke applications. For more information on the Elcon range of vertical panel saws contact a member of the Daltons Wadkin team.

T: 0115 986 5201 E: info@daltonswadkin.com https://www.daltonswadkin.com/ YouTube demonstration video https://youtu.be/1UNCj1R4ddY

www.p-j-production.com

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T: +44 (0) 1484 658341 E: info@decorativepanels.co.uk www.decorativepanels.co.uk

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As a trade laminator of sheet materials for the furniture and allied industries, dp-lamination can offer an extensive range of surface designs incorporating this technology laminated to many different substrates. These substrates can then be converted into finished product either in house at sister companies dp-furniture and dp-components or externally by fellow manufacturers.

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*Tested in accordance with ISO22196:2011

Biomaster is proven to inhibit the growth of microbes by up to 99.99%.

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The Decorative Panels Group and Biomaster® working in partnership to offer a 24/7 lifetime protection that contains inbuilt antimicrobial protection that does not wear off or leach out over time.

Q&A INDUSTRY Q&A

PJP EXCLUSIVE Q&A WITH MICHAEL WEINIG (UK) LTD MD, MALCOLM CUTHBERTSON

Q: Businesses have had to adapt quickly since the COVID outbreak. How has the pandemic impacted your business and has it changed your approach to business? A: The completely unexpected and unforeseen COVID pandemic has hit every area of our daily lives. Not only have we seen many people lose loved ones and suffer tragedy but we have seen a marked shift in many people’s recognition of a positive work/life balance. This can be seen with enlightened employers giving employees the option to work from home rather than remain office based. Recognition of the value of an employee comes from what they contribute to the success of a business, not where they work. Weinig UK has always had a very flat structure and functioned with a high degree of trust, which only needed minor adjustments to cater for the changes forced upon us by the pandemic.

This, plus the speedy implementation of a coherent in-house COVID-19 policy and our existing technical hotline, online support services and webshop, has allowed for Weinig UK’s sales, service and after-care teams to continue to operate effectively. Q: We understand you’ve had a bumper trading year. What do you believe are the reasons behind this? A: Somewhat surprisingly, 2021 has been a very good year for Weinig UK on many fronts. As well as retaining a fit and healthy workforce that was committed to the business throughout the pandemic, we have also secured a high level of order inflow throughout the year. This started at the end of 2020 when wood processing companies, who had been very busy during the summer lockdown, realised they had made exceptional levels of profit and decided to invest rather than contribute to HMRC. This was given a further boost by the introduction of the Super Deduction tax break, which allows customers to take advantage of a 130% capital allowance on qualifying plant and machinery investments and a further 50% first-year allowance for qualifying special rate assets. With good profit levels and the scope to take tax relief, it has been a winning formula for Weinig UK.

Q: Have you seen a shift in demand for any particular products or services since the pandemic?

A: Our business has grown significantly across all market segments in the last year. During the summer of 2020, it was the solid wood sector that benefitted most. According to the ONS, 48% of UK homeowners made home improvements during the first lockdown, spending £110.3 billion - an increase of 30% when compared to 2019. This equated to over 5 million people completing garden projects, including the building of pagodas and decking and 1.5 million people building summer houses and garden offices. The panel processing sector was harder hit over the summer months, especially those working in the shopfitting and exhibition sectors. However, it’s bounced back due to heightened demand for new homes, kitchens, bedroom furniture and home offices, with the 2021 JKMR Fitted Kitchen Market Overview suggesting independent kitchen studios have had their strongest kitchen sales in 10 years. Q: Are we seeing new manufacturing trends emerging or attitudes changing and why might these benefit Weinig UK? A: The pandemic itself has not given rise to any new significant manufacturing trends but it has renewed the awareness of our industry’s skills shortage. This was a wellknown and recognised challenge in our industry which has been made worse by the isolation of employees during the pandemic. Only a few key workers absent could virtually close a factory. This in turn, has renewed the industry’s focus on Weinig’s simple machinery set-up and easy operation. Not only can a machinery manufacturer make a machine easier and quicker to set, they can also make it safer. These two attributes go hand in hand with the Weinig design philosophy and have come to the fore in these unprecedented times. Q: Has Brexit had its part to play in the company’s evolution? And if so, how? A: The effect of Brexit can easily be summed up in two words - more paper! Real trading has not been affected by the UK leaving the EU, however the paperwork burden on importers has increased significantly in the area of custom’s documentation. Without a knowledge of all the various forms and procedures required, importing goods into the UK from the EU would be an obstacle. This could open up business opportunities for many by bringing manufacturing ‘on-shore’ to benefit the whole UK economy. Q: What actions have you put in place to combat any disruption caused by Brexit? A: In advance of Brexit, Weinig UK increased the value of its stockholding of spare parts to combat possible delays. This proved a wise move and is something we have maintained.

www.p-j-production.com

INDUSTRY Q&A

Q: Do you believe physical trade fairs and events will be able to continue or do you see the industry moving to a digital format? A: I suggest that the industry sector will polarise between industrial scale customers and SME’s. Industrial scale customers will look for large, well-resourced trade fairs where they will be able to see state-ofthe-art machines and systems from multiple manufacturers who are presenting the latest innovations heavily influenced by Industry 4.0 and the IoT. SME’s who are typically purchasers of individual machines rather than systems will research smarter, using the internet to narrow a search down followed by visits to local companies. This way, an SME will be assured of local support at all levels to ensure their investment remains in first class condition during its lifecycle. Therefore, it will be the large international fairs that will survive and prosper and under resourced and under supported local trade shows will not. Of course many prospective machinery purchasers will enter the digital world before attending any trade event international or local - to judge its relevance. This is where the digital format will play a major part. Q: Does this offer new opportunities for Weinig? A: In recent times, Weinig UK has invested in its showroom and demonstration facilities to create a welcoming environment for any prospective customer, large or small. Not only have we invested in the tangible assets with over 20 machines available for live demonstrations, we have also developed our most important asset - our staff. As a result of travel restrictions, we have become more self-sufficient in the UK and the depth and breadth of our in-house knowledge has increased significantly.

Q: What can we expect from Weinig UK in the next 12-18 months?

This has also led us to launch our extensive in-house event programme, Connect. Dedicated to the production needs of the woodworking industry, each event in the Connect series focuses on a specific application in solid wood or panel processing and offers visitors an exclusive opportunity to engage with machinery experts, explore the very latest technology first hand and experience one-to-one machinery demonstrations. We stick rigidly to our philosophy of selling solutions to problems and not just to flogging machines, so we have to support this with knowledge.

A: For many years, the Weinig brand has operated in the middle to upper value sectors of our industry and somewhat overlooked smaller manufacturers. It has taken a few years but our product range is now highly competitive on price with a superb range of smaller, but no less efficient, machines for the local joiner or sawmill. Over the coming years, we will increase our focus on these companies so they can access the core values of the Weinig brand in the same way industrial customers have done for many years. Whether you are spending £30k or £3million, it is a very important decision for those involved and we recognise that.

www.weinig.co.uk

Panel & Joinery Production - January / February 2022

INDUSTRY

BRIDEC SELECTS HOMAG UK FOR SUPERIOR TECHNOLOGY AND SERVICE LEVELS Improving production speed and manufacturing capabilities were the key elements in the decision to buy new HOMAG machinery at Bridec Melamine Boards. The company directors made the strategic move to invest in their production plant for several reasons. Primarily, they wanted to create a technologically advanced machine shop to enable the company to venture into a slightly different market. They also believed the time was right to replace older HOMAG machines that had served Bridec well for many years. Bridec has produced melamine boards for a range of interior product retailers since 1972. With its Wessex based furniture brand being a market leader in the contract furniture sector. Its products are in demand for student accommodation, nursing homes and bedroom, kitchen and bathroom furniture. The company has 50 employees working from its 100,000+ sq ft production and storage facilities. The HOMAG equipment Bridec recently acquired consists of the DRILLTEQ V-200 vertical CNC processing centre, a DRILLTEQ D-500 horizontal drilling and dowel insertion CNC machine, a 4-axis CENTATEQ P-110 CNC processing centre, and an EDGETEQ S-380 edge banding machine. In addition, Bridec has recently ordered a CABTEQ S-200 case clamp and a SAWTEQ B-300 panel dividing saw.

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Expanded and enhanced production capabilities The new HOMAG technology has given Bridec significant additional production capabilities. Commenting on this, Bridec’s managing director Alastair Pollard said: “Our production staff find that the HOMAG Drillteq V-200 vertical CNC processing centre is perfect for drilling on the surface and all four edges of a workpiece. Added to this, the routering capability provides an extremely versatile production solution. In addition, the machine has zero setup time which makes it ideal for both our short production runs as well as our large batch runs. “With our EDGETEQ S-380 edge banding machine, we can now economically ‘laser edge’ panel products with an invisible glue line without additional costs. As a result of the extended and much-improved production competencies the HOMAG machinery has delivered, we have been able to diversify our product offering and are now profitably growing and winning more contracts.” HOMAG’s superb product and service support wins the day As part of their extensive selection process, Bridec’s directors assessed the equipment and service benefits of four leading wood processing machinery suppliers. They opted for HOMAG as their preferred supplier for multiple reasons including, competitive pricing, UK based aftersales support, excellent parts availability, and the past performance of their HOMAG machinery.

INDUSTRY Commenting on the exceptional service that HOMAG has delivered over the eight years he has been Bridec’s managing director Alastair Pollard, said

If you would like a demonstration or more information on HOMAG’s machinery or software, please contact Adele Hunt at HOMAG UK on 01332 856424.

“The support HOMAG has provided has been outstanding, and we have found machine spare parts to be readily available from the UK head office. We also value the ability to pick up the phone and talk to a HOMAG engineer to get timely expert support as and when we need it.

T: 01332 856500 E: info-uk@homag.com www.homag.com

“We depend on HOMAG’s high service levels and machine quality because on those rare occasions we experience issues, we don’t have the luxury of waiting for the equipment to be fixed.”

Panel & Joinery Production - January / February 2022

PROFILE AMS CAN SERVICE FROM SMALL TO HUGE WOODWORKING MACHINES Advanced Machinery Services, the Woodworking Service Company based in Leicestershire, can repair a wide range of woodworking machinery from small industrial machines to huge machines like Planer Moulders, Multi Rip Saws and CNC Machines. AMS has engineers all over the UK and Ireland who work in the AMS customers workshops helping them with their maintenance and repairing their machines when they stop working properly. They have a workshop in Leicestershire where they have at least 7 engineers on-site and 3 apprentices, servicing and rebuilding woodworking machines for clients all over the UK and Ireland. Gary, AMS Service Director said: “We are able to service all types of woodworking machines, from small machines to huge planer moulders. At the moment, we are servicing a 9 head Leadermac High Speed planer moulder and at the same time we are finishing 2 Wadkin multi-head moulders and 2 Wadkin Four Sided Planers. All our engineers have the knowledge and experience to provide meaningful reactive and proactive service solutions, as well as informative and engaging training sessions”. The AMS Service engineers are experts in Wadkin, because most of the engineering team have been Wadkin trained. They also specialise in the maintenance and repair of; Weinig, SCM, Wadkin Bursgreen, Leadermac, Altendorf, Interwood, Multico, Sedgewick, Striebig, Felder, Martin, Startrite, Robland woodworking machinery and many more. He continued: “We love to rebuild and refurbish old machines and convert them into as new machines. When the rebuild/refurbished machines go out of our workshop, they are ready to give years and years of service in our customer workshops”. The AMS service engineers explained to us how the AMS Service department works. The Service team will ask you some questions about your machines and they will send you a quotation. After that, if you are happy, one of the AMS engineers will visit your workshop, they will service your machine and only if needed will replace parts, leaving your machine in a fully operational condition and ready to run. They have an emergency call out service and a FREE Service survey facility, as well as a Spare parts, Tooling, Training department and rebuild/refurbish program. If you are in the woodworking industry, save this contact because AMS can help you with all the necessities in your workshop. If you need help in your workshop (repair, pre-planned maintenance (PPM), installation, training or to move your machines to a new workshop) you can contact AMS:

T: 0116 259 8900 E: servicing@advancedmachinery.co.uk

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TM Machinery have been supplying and maintaining quality woodworking machinery for over 35 years.

CONTACT 0116 271 7155 sales@tmservices.co.uk www.tmmachinery.co.uk @tm_machinery

FEATURE

SCM SURFACE TECHNOLOGIES FOR EVER MORE EXCLUSIVE SURFACE TREATMENT SOLUTIONS SCM stands out as a unique partner for the entire surfaces treatment process with all-round products and services as well as exclusive, sought-after finishing solutions, which are able to meet all the process and end product type requirements. The presence in the Group of the very wide range of Superfici technologies ensures the supply of integrated painting lines of all kinds, for exclusive and sophisticated finishing solutions. Today the extensive offer of Dmc technologies for sanding, Sergiani for pressing and Superfici for finishing is further enhanced with new devices and models to meet all the process and end product type requirements.

PRESSING Sergiani pressing solutions for the lamination of panels with 3D surfaces and the production of blockboard panels. The sergiani 3d form and sergiani 3d form hp presses can satisfy any production demand in the versions with a single manual tray and right up to the one with three automatic trays that cut the cycle time to just the pressing time for any kind of machining. This can be achieved with both high gloss coatings and more complex three-dimensional shapes, guaranteeing a product of unparalleled quality. Also is the sergiani gsl-a, press for continuous production of blockboard panels with automatic loading/unloading to guarantee high flexibility and productivity. Highly configurable to meet customer’s demands, it presents different blockboard loading solutions and the option of adding pneumatic stops to create multi-row panels. SANDING The latest dmc products are easy-to-use solutions with high productivity and keep in mind the specific needs of the individual customer, especially research into high quality finishing and an improved user experience in production cycles. Absolute protagonist is the new “eye-S” control panel of the dmc sd that, as of January 2022, will replace the LOGIC SC and PRO-SAND electronic control panels. Another new entry is the brand new planetary unit on dmc eurosystem designed to create any kind of finishing effects. Lastly, the carving unit, on the top-of-the-range dmc system sanding machines to achieve sophisticated three-dimensional effects. FINISHING Superfici’s new realease is the valtorta bravo 2, the 2-arm Cartesian robot, designed to halve spraying times without sacrificing excellent quality.

30 32

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FEATURE The 7-axis (extendible to 11) maestro robot, developed for windows and doors painting lines, has also been updated: new devices and software for an even faster change of colour, ideal for “batch 1” production needs. Key player is the new compact xl sprayer designed to satisfy a higher production capacity and ensure a perfect handling of the overspray in the spraying booth. Combined with the excimatt innovative excimer UV system, for an exceptional super-opaque finishing, a surprisingly silky effect, (if requested) and an incomparable surface resistance thanks to the absence of mattifying agents in the product. Indeed, excimatt allows for a mechanical micro-texturing to be achieved on the layer of paint applied. This replaces the opaqueness achieved using chemical additives that would normally reduce the scratch resistance on the final painted surface. This technology is extremely effective when treating flat, shaped surfaces, and on the profile, thanks to specific Superfici devices for three-dimensional spraying. Excimatt can be applied in roller lines or in thin layers for flat surface painting, and in spray lines to finish shaped panels and edges. •

•

maximum focus on the environment and cutting consumption, thanks to particular energy saving devices that reduce air and water volumes needed for ventilation and cleaning; fast, first class cleaning, thanks to the filters with automatic change, an innovative, fast cleaning system for the paint recovery unit, and air circulation conditions that are always optima in the spraying environment; an even simpler, more integrated use with other SCM group technologies thanks to the new Maestro Active Finishing software control.

www.scmgroup.com

Panel & Joinery Production - January / February 2022

CASE STUDY “I JUST WISH I’D BOUGHT ONE SOONER!” A manufacturing company in Kent has purchased a wood waste heater from Wood Waste Technology to save money on waste disposal and heating. Pandor Ltd is a bespoke door and panel manufacturer, making fire doors, acoustic doors, panelling and door frames to order. The company was established in 2014 and operates from an industrial unit in Sittingbourne. Like many manufacturing companies, Pandor was hiring skips each week to take away its manufacturing waste, and having to use space heaters to offset the cold of the workshop in winter. As a result, the management team decided to invest in a new wood waste heater which could solve both those issues whilst saving the company money. MD of Pandor, Mike Hill says: “It just made sense to invest in a wood waste heater! I’d seen other companies use them, so they’ve been on my wish-list for a while, but now just seemed the right time to invest in one rather than keep paying for services like waste disposal and heating.” A bit of research led Mike to Wood Waste Technology, which comes highly recommended for its British-made wood waste heaters. After a quote and site survey, Pandor Ltd ordered a WT10 heater, which was installed by Wood Waste Technology’s experienced engineers in February this year. Mike says: “Buying a wood-waste heater is such a sensible decision as it offers such good value for money. I just wish I’d bought one sooner! The team at Wood Waste Technology was so helpful, and the heater is fantastic. We’ve put in the biggest heater we had space for, as we generate so much waste wood every week, and we really wanted to reduce our reliance on skips and how much waste we send to landfill. I’d highly recommend that any wood-related manufacturing businesses investigate the benefits of investing in a wood waste heater.” MD of Wood Waste Technology, Kurt Cockroft says: “We’re delighted to have helped Pandor Ltd save money on heating and waste disposal. We’re happy to have a no-obligation chat with any business who is looking into alternative solutions, to help people understand whether it’s the right investment to make.” Wood Waste Technology offers a full range of wood waste heaters, from small hand fired units to larger fully automatic systems, and offers site survey and

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design, as well as manufacture, installation and on-going maintenance. The company also services all types of wood waste heaters and supplies genuine spares up to 60% cheaper than other suppliers. In addition, Wood Waste Technology is the UK’s official distributor for Gross Apparatebau GmbH, a German manufacturer of dependable, precision engineered shredders and briquetters. The company is also a distributor for Putzmaus boiler tube cleaning systems - a powerful but gentle routine maintenance solution that is quick and easy to use and helps to increase boiler efficiency and lower operating costs. For more information on how you can save or make money by using your wood waste: T: 01785 250400 www.woodwastetechnology.com www.grossuk.co.uk www.putzmaus.co.uk

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CASE STUDY

HSL CHAIRS – SITTING COMFORTABLY WITH MASTERWOOD HSL Chairs have boosted their production again by adding their 4th Masterwood through-feed CNC in just over 5 years. HSL are a family run business, producing high quality furniture for over 50 years. With a head office and factory in Batley, West Yorkshire, just around the corner from where it all began, they now have over 500 employees. Their manufacturing process had been very traditional and labour intensive, using band saws and routers to machine the various parts needed for the frames of their renowned chairs.

The company decided to look at CNC and turned to Masterwood for solutions. After discussing their needs and seeing a machine being demonstrated, they ordered their first CNC, the MW1538M through-feed, which was installed in early 2016. When asked why HSL chose Masterwood to supply their CNC machine, Manufacturing and Design Director Kevin Wall said “We spoke to other companies, but we felt that with Masterwood we got more quality and strength”. Within a year, HSL saw a dramatic change in their production, most importantly how much time could be saved, and so placed an order for a second machine. With the possibilities that the new technology offered, they started to redesign their existing products, making the base and foundations the same but requiring less variation in components. Kevin said “It enabled us to reduce the problems with our existing products. The internal frames were much improved, preventing the inaccuracies we’d previously experienced. We were able to use the CNC to router the pieces, giving us far better accuracy”. “It reduced our time and made assembly easier, resulting in a more productive workforce. We control the quality right from the start of the product, until it goes out the door. If the frame is right, we have the accuracy all the way through the factory. We’ve decreased the number of parts

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CASE STUDY we have to rework or adjust, saving us time. We would not have been able to grow like this without the CNCs”. As production and demand continued to increase for HSL, a third CNC was added in December 2018, then a fourth in June 2021, another MW1538M. Machine operator Rob said “Not only has it increased the output we are getting from the machines, but it’s increased the production through the factory and the final products we can get out the door as we’re the first point of production.” We work more efficiently, we get as much as we can out of a sheet, we are going green, we want to not only be as efficient as we can but as good for the plant as we can. It’s pointless buying responsibly sourced timber if we’re throwing half the sheet into a skip. We get much more out of a sheet than we would previously, with smaller parts out of offcuts and parts that would be too small for someone to safely work on traditional machines. We have two of us that run the four Masterwood CNC machines, we’ve got it timed so while one is cutting one is being unloaded, there’s very little standing about. The machines are our main work horses, we couldn’t get the quality that we’ve got now without them. At the start with the one machine, we only needed that amount of capacity, but as we progressed we learnt how we could get quicker and get more production out of the machine. For more information on new and used Masterwood CNC machinery, including trade-in offers, or to visit our Gatwick showroom, please contact Masterwood GB Ltd.

E: office@masterwoodgb.co.uk T: +44 1293 402700 Masterwood: www.masterwood.com HSL Chairs: www.hslchairs.com

Panel & Joinery Production - January / February 2022

FEATURE

NEW HOMAG WOODWOP SOFTWARE MAKES WOOD PROCESSING EFFORTLESS With the release of the latest generation of woodWOP in Q4 2021, HOMAG has dramatically improved the functionality of its market-leading CNC programming software. This most recent edition is branded woodWOP 8. UNPARALLELED SUCCESS STORY The woodWOP success story began with its launch in 1991 and its development now spans over 30 years. The success of the woodWOP software is unparalleled within the wood processing industry. Since its launch, more than 30,000 CNC machines have been equipped with woodWOP and 60,000 licenses have been sold to satisfied customers. At the heart of this easy-to-use software is the innovative large graphic area in which the workpiece is displayed in three dimensions. Trimming and drilling or saw cuts are programmed quickly and easily by entering the machining parameters and are displayed realistically in the graphic.

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SIGNIFICANT DEVELOPMENT LEAP MADE IN COLLABORATION WITH PROFESSIONAL CARPENTERS HOMAG has always excelled at involving its customers in the improvement of its products. This collaboration has been continued with the further enhancements of the woodWOP software. HOMAG’s product development team worked closely with professional carpenters to evaluate the developmental requirements of the software to produce the superior product woodWOP 8. The newly developed software now provides woodworkers with practical wizards for easier processing. This has made working with the woodWOP software even more convenient, user-friendly and ultimately faster than working with its predecessor.

FEATURE KEY INNOVATIONS OF WOODWOP 8 AT A GLANCE 1. CONTOUR WIZARD PROVIDES IMPROVED SUPPORT FOR BEGINNERS New workpieces can be programmed more conveniently. For example, template files will be stored for circles, L-shapes or other curved components. This has a significant advantage in terms of time savings and it reduces novice operator problems. 2. FEATURE RECOGNITION FOR THE AUTOMATIC ATTRIBUTE IDENTIFICATION With the feature recognition technology holes, grooves and slots are directly recognised in a 3-D workpiece model. The appropriate machining macro is generated for automatic subsequent machining. This represents a significant acceleration in the conversion from CAD import to the machining program. The optimal use of existing data is also ensured. 3. FORMULA VIEW AND ADDITIONAL HELP GRAPHICS TO SIMPLIFY OPERATION The woodWOP 8 programming process is faster and easier than before, with incorrect operation minimised. The software’s variable table has also been extended and upgraded to deliver new operational possibilities. Minimum and maximum values can be defined, selection lists can be created and help graphics can be stored for illustration. New properties such as ‘Hide’ (hide line) and ‘Boolean’ (input via checkbox) along with two views - the list view and form view - make programming clearer. 4. GLUEING WIZARD FOR EFFICIENT EDGE BANDING The glueing wizard is integrated directly into woodWOP 8. With this wizard, all work steps for edge banding are generated automatically after defining the contours and corners. The revised technology database provides support for situation-dependent inputs, C-angles and heating power. The import of edge images from external CAD systems is also possible with the new wizard. So an even faster creation of programs with edge glueing is ensured. 5. FORMULA WIZARD FOR THE EASY CREATION OF COMPLEX FORMULAS The new formula wizard makes creating formulas extremely easy. The user has everything in view in the multi-line formula field. Building blocks such as mathematical functions, variables and conditions are at the user’s fingertips for assembling his formulas.

The formula components are highlighted in colour. This means that even complex formulas are clearly displayed. In addition to the formula result, partial results can also be calculated. These useful features support the simple creation of extensive and variable programs. MASS CHANGES TO MACROS FOR QUICK AND EASY ADJUSTMENTS With the transfer of parameter values, mass changes to macros can be made quickly and easily in just four steps, as outlined below: 1. Make changes in a macro. 2. Transfer one or all parameters to the parameter clipboard. 3. Select all other macros to be changed. 4. Insert the parameter value(s). SIGNIFICANT IMPROVEMENTS AND ADDED VALUE Commenting on the new software, Simon Brooks, HOMAG UK’s managing director said: “The development of the woodWOP software has been incredibly well thought out. The new and updated functions of the software make wood processing operations safer, easier and quicker. “The latest version brings great added value and, like all previous editions of woodWOP, is intuitive to use. A notable increase in functionality, along with time-saving operation characterise the new woodWOP 8 software.” For more information on the new and updated features of woodWop 8 visit the news section of the HOMAG UK website to watch the woodWOP 8 presentation video and download the product brochure. Alternatively, contact Adele Hunt at HOMAG UK on 01332 856424 for more information or a demonstration of any of HOMAG’s machinery or software.

T: 01332 856500 E: info-uk@homag.com www.homag.com

SCAN THIS QR CODE TO WATCH THE WOODWOP8 INFORMATION VIDEO Panel & Joinery Production - January / February 2022

PROFILE

Biesse Brema Eko 2.2

BIESSE & LAMELLO A SOLID PARTNERSHIP Over the last 15 years, global woodworking machinery supplier, Biesse and Swiss fixings specialist, Lamello, have been working in partnership to create innovative solutions that have changed the way CNC users join wood and panels and eliminated the need for glue. Now, with the continual development of Biesse’s bSolid software and Lamello’s award-winning P-System, it’s never been easier to increase productivity and significantly reduce the production time and labour costs commonly associated with furniture manufacturing and assembly.

Lamello aggregate in tool-holder

“All of our CNC machines are predisposed to work with Lamello’s P-System,” says Paul Willsher, Wood UK Commercial Director at Biesse UK. “We pride ourselves on offering innovative and flexible machining solutions to our customers. That’s why our machines have been designed to work effectively with Lamello’s unique CNC connectors.” It’s this commitment to problem-solving that has formed the framework of this successful partnership. “When we talk to a customer, we don’t just focus on machinery. It’s our job to understand our customer’s processes and ultimately, find ways to make their manufacturing methods more efficient, whilst improving on quality. Working with forward-thinking companies like Lamello allows us to offer our customers options and not conform to the ‘one size fits all’ approach.” Available for demonstration at Biesse UK’s Tech Centre in Daventry, the Brema Eko 2.2 vertical boring machine and Rover A 5-axis pod and rail CNC showcase just how easy it is to integrate Lamello’s fixings into your production. Both offer one-hit machining – with the whole process being completed on one machine – which in turn, offers exceptional speed, accuracy and consistency when machining Lamello’s P-system grooves. “When using Lamello’s joining solutions on the Eko 2.2, it’s c-axis turns the Lamello aggregate in both the X and Y direction, eliminating the need for a second aggregate altogether,” explains Paul. “The machine has also been designed with an 8-position tool changer that is fully programmable. This means the operator can easily switch between the required tools when changing direction without incurring additional set-up time. This offers a simple, fast and precise drilling solution for both surface and/or corner processing when using the P-System. Alternatively, the Rover A uses a 5-axis head that enables the P-System grooves to be cut at any angle, offering huge time-saving potential without impacting on the overall quality.”

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PROFILE Both machines are operated by Biesse’s bSolid 3D CAD/ CAM software. “Our software really sets us apart. When it comes to Lamello’s P-System, it is the only fixing in Biesse’s portfolio that is supplied with its very own macro. It’s been designed exclusively by Biesse, for Biesse and as a result, we have the ability to adapt the macros for customers if required,” explains Paul. “This means, if our customer’s production methods change at any point, our software can be adapted to meet their needs. Plus, if they want to start using Lamello at a later date or choose to incorporate a different Lamello fixing into their manufacturing processes, it only takes a few minutes for us to dial into their machine and turn the programme on completely free of charge. It really is that simple. All that is left is for them to buy the correct tooling to complete the job.” What’s more, the macro is really user-friendly and offers you a full simulation of the workpiece during the cutting process. “This highlights each stage of the cycle and allows for the user to change the position of the workpiece or individual machinery components before running the process fully,” says Paul. “These visual prompts can help the operator preempt any programming errors which could cause material wastage and production delays.” Lamello’s macro can also be configured to only show fixings relevant to an individual business. “This simplifies the process even more,” admits Paul. “And, when a new product comes to market, we work with Lamello to incorporate the new fixing into our software. The new macro is then supplied to our customers at no additional cost. We even train our customers on how to write their very own Lamello macros, allowing them complete control over their production processes, regardless of the application. This shows just how straight-forward the P-System is to use on Biesse’s CNC range and why more and more of our CNC users are choosing the cam and dowel alternative.”

Rover A cutting Lamello

Shaye Chatfield, Lamello Area Sales Manager International for the UK and Ireland adds: “Partnering with leading machinery manufacturers like Biesse allows us to showcase our CNC connectors in the best possible way and with demonstrations available at their UK showroom, you can experience the benefits first hand. Seeing the whole process in action really brings home how simple, fast and strong our fixings are and how simple it is to integrate into your production. Whether you’re using a three, four or five-axis CNC machining centre, Lamello offers a winning solution that can streamline your production and increase efficiencies.” To see how versatile Lamello’s connectors truly are by booking a demonstration at Biesse UK today and put the P-System to the test! For more information please visit:

www.lamello.co.uk

Biesse Rover A

Panel & Joinery Production - January / February 2022

INDUSTRY LATHAMS MOVES TO ADDRESS “LACK OF CARBON UNDERSTANDING” IN INDUSTRY Timber and materials supplier James Latham has released a “carbon calculator” designed to direct customers towards more sustainable products. Built in partnership with the BioComposites Department at the University of Bangor, it is based upon detailed research into the embodied and biogenic carbon impacts of the products that they supply. The calculator covers just over 70% of the total Lathams range and focuses on timber products. In time, it will also incorporate composite materials that were out of scope for the first phase. Ewa Bazydlo, Environmental Manager at Lathams, said: “Reducing the environmental impact of our buildings is one of the key issues of our time. However, the understanding around sustainability is not consistent across the industry. “We’ve developed the calculator to help our customers to better understand the sustainability of the materials they choose as well as the expected performance levels that they offer.” The tool calculates environmental impact by looking at the carbon footprint of products, from production through to delivery to Lathams depots. It also looks at how much carbon is stored within the wood’s structure, known as biogenic carbon.

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Each product then receives a rating from 1 – 4 (one being the highest, four being the lowest), based on the confidence that Lathams has in the data used for the calculations. The higher the score, the higher the quality of the data points that have been reviewed, for example an audited and published EPD (Environmental Performance Declaration). Lathams will be adding the carbon data to all invoices, delivery notes, and other key documentation to increase visibility around this issue. It is a move that Campbell Skinner, Senior Lifecycle Assessment Analyst at BioComposites Centre, argues is a positive step forward: “Companies have used eco-labels before, but the approach taken by Lathams is really innovative. For the first time that I’m aware, the confidence with which these footprints are presented is rated and placed foremost in the labelling. “Latham’s customers are being given a clear indication of the transparency with which suppliers are reporting their carbon footprints and this will surely nudge more companies towards independently verified reporting schemes, such as EPDs.” Ewa added:

“We needed a mechanism to rank our products and make it quick and easy for our customers to be able to specify more carbon conscious materials. As a large distributor, we have the relationships with the supply chain, which improves our ability to source and analyse the relevant data and make recommendations.

INDUSTRY

“We hope that others in the industry follow our lead and improve the transparency around these products so that we can work together to reduce construction’s impact on the environment.”

For more information about James Latham please visit:

To complement the calculator and share some of the insights from their research, Lathams will be publishing a “Think You Know Carbon?” guide. It will include an overview of the main issues in sustainability, a glossary of key terminology and steps that architects and specifiers can take to be more sustainable in their designs.

www.lathamtimber.co.uk. Follow us on social media: Twitter @lathamsltd Facebook @lathamsltd Pinterest.co.uk/Lathamsltd

It will also include highlights of some of the most sustainable products Lathams stock, from manufacturers such as Accsys Technologies, which produce modified timber Accoya, and UPM Plywood, home to WISA® plywood products.

Find out more at:

lathamtimber.co.uk/carbon-calculatorPanel & Joinery Production - January / February 2022

PROFILE NEW START WITH MAKA INNOVATION OFFENSIVE

T: 01952-607700 E: info@makauk.com Iain Young direct: 07836-295434 www.MAKA.com

2022 will see Maka’s 70th Anniversary, and the new year starts positively with a full order book, improved structure, and new and exciting innovations for 5-axis and multi-axis high performance solutions for joinery manufacturers. The company, founded in 1952 by Max Mayer, got off to a brilliant start with the patented swing mortising chisel, which quickly gained a leading role in processing doors and stairs. The company’s path was characterised by enduring innovations, on the basis of customer-specific solutions with a high degree of automation. The 1980’s saw the introduction of 5-axis CNC systems and since then the company has established itself as one of the foremost partners in the world for the joinery and furniture industries. Consistent digitisation strategy Innovations, with constant development and fine tuning of application-specific manufacturing systems became the hallmark of the MAKA brand, along with outstanding highquality, robust and reliable equipment. Developments continue in 2022 with the introduction of digitisation. DIGITAL TWIN One such development, with Siemens ONE, enables the design and assembly of machines, to establish how they perform, with simulation and optimisation of all machining processes, before the machine has even been assembled. Production time and lead times is minimised, saving time and reducing costs. This same technology is also introduced to the end-user, to define and test new production processes, enabling new component parts to quickly go from screen to machine smoothly, and run right-first-time !

Sleek and easy to navigate Maka controls provide complete connectivity with Siemens Sinumerik ONE 3D machine and component models and subsequent programmes can be created 100% digitally, and simulated in real-time. This achieves a significant acceleration of production set-up time. CONTROL TECHNOLOGY IN FOCUS Maka Systems is one of the first German machine manufacturers to offer the new Siemens SINUMERIK ONE control. With the latest modern, networked production and control technology, Maka provides open-access to all CAD/CAM tools, clamping devices and handling systems that are customary in industry. MODIBASE NETWORKS AND PROTECTS As part of a joint research project with Fraunhofer institute, Maka Modibase adds integrated IT to the machine. This networks operational components, and at the same time protects it from possible threats from the Network ! The Maka Modibase contains a secure gateway for remote maintenance and, for the first time, offers the option of automatically backing up all data, programmes and parameters of the machine. At the same time, Maka has advanced the development of new machines and improvements to details: New tool changing systems and spindle drives ensure more flexibility, higher productivity and better energy efficiency. HIGH PROCESS CAPABILITY EXPANDED FURTHER Maka’s strength has been to set itself apart from its competitors, with a high level of process competence. This is being expanded further. The company not only supplies leading technology and performance, but also supports them, above all, in the development of suitable manufacturing strategies.

Robust and precise with the POWER-MAKA 5-axis 50o head

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To this end, Maka has increased its personnel and created new structures, to provide even higher quality support and service for the end-user.

Made In Italy

Panel Nesting With Masterwood

Available with Infeed/Outfeed Handling or stand alone

Masterwood GB Ltd Units 18-23, Hollybush Business Centre, Shipley Bridge Lane, Horley, Surrey RH6 9TL

T: +44(0) 1293 402700 E: office@masterwoodgb.co.uk www.masterwood.com

CASE STUDY WIGNALL’S FIRE DOOR EXPANSION AIDED BY JOINERYSOFT’S COMMERCIAL DOOR SOFTWARE Trading since 1998, Wignalls is a family run business with a strong focus on quality. Their wide product range includes bespoke joinery as well as cubicles, and more recently fire doors. They have recently been awarded their BWF Fire Door Certification and invested in a new CNC machine, edge bander and drum sander. This has meant they can expand their fire door capacity and have recently taken on their biggest fire door job yet, 150 doors for a Nightingale Hospital. They don’t claim to compete with the biggest companies in the marketplace, content to have a reputation for quality and shorter lead times. This means that they pick up the smaller jobs that some of the larger companies aren’t interested in. Estimator, Luke McIntyre, joined the business just as Wignalls expanded into fire doors and has very quickly taken the lead in this side of the business. When he started a year ago his first job was to evaluate software to improve both Wignall’s ability to price fire doors and produce production paperwork. Luke says, “Fire doors aren’t particularly complicated but there are a large number of variables that mean that customers can end up getting confused. We needed to find a friendly way of displaying what the customer is buying without using lots of words on paper. A year ago we had a demonstration of Joinerysoft’s Commercial & Fire Door module and knew this was just what we were looking for.” He adds, “Part of Joinerysoft’s JMS 3D Pro software the 3D visual imagery jumped out. It makes it easy to price large numbers of fire doors and gives customers a clear idea of what they are getting.” Luke confirms, “Some orders can take just minutes to price, even if there are multiple doors and variations.” The software uses pre-set materials to shorten quoting time and Luke adds, “Even if I need to create a new material set it may take longer but I’m aware that I’m constantly updating my library so it will get even quicker to quote. “

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Customers are benefiting from true scale diagrams and once the job has been secured Joinerysoft’s software uses excel output to create a door schedule. Where jobs are provided in a pdf spreadsheet, Joinerysoft can also use excel input to quickly upload the job into the software. Joinerysoft’s Commercial & Fire Door Module has been designed with commercial door and fire door manufacturers in mind allowing custom configuration for manufacturers to design and build all doors including fire doors, their way. After three months Wignall’s have been able to produce customised questions for estimators to select the correct materials, fittings packs and finishes. They can now quickly and easily select multiple door types for projects that range into the hundreds. Job revisions are easily tracked with visibility of the original order and all revisions simultaneously. The benefits don’t stop at estimating, with production printouts all fully customisable so Wignall’s can print just the information relevant to each stage of the production process, provide delivery notes for each batch and even create invoices. All this can be done within the software on headed paper with links out to email or excel output to accounting packages as required.

CASE STUDY

Covid hasn’t stopped Wignall’s development in their business, with all configuration and training led by Joinerysoft conducted remotely. Luke says, “Online support has been ideal as after the hard graft initially with lots of communication explaining how our processes work, Joinerysoft was able to take all this onboard and quite quickly give us back a usable platform to start using. I was able to start using the system, with help as and when I needed.” He adds, “After the initial stage it’s been a quick progression to where we are now.” One of the reasons that Luke says Wignall’s chose Joinerysoft is that they quickly realised that Joinerysoft believe in continuous development, as do they. He says, “If I see something that I would like to improve I know that I can ask Joinerysoft for it and it is very likely to be taken onboard and implemented. I’ve received many improvements in the last year that other manufacturers have recommended. I’ve never been told, ‘No we can’t do that - it’s not going to happen’. That would be a huge disappointment. Joinerysoft has always said, ‘If we don’t have it we can work towards it and implement it further down the line’. That’s why we signed up and why we are continuing to move forward with Joinerysoft.” Luke concludes, “I would highly recommend Joinerysoft and JMS Pro (Commercial & Fire Doors) to everyone.” Recent Joinerysoft enhancements include large batch import, linking to 5 axis CNC machines and barcoding, introduced for an Australian customer but available for all. Managing Director, Alan Turner, says, “Joinerysoft is pleased to be part of Wignall’s development process and help them expand the fire door side of their business. We’ve invested greatly into the fire door industry and our commitment to continuous development means that we are constantly adding new improvements. Joinerysoft www.joinerysoft.com 01608 643302 sales@joinerysoft.com Wignall’s www.wignalls.co.uk 01626 354194 enquiries@wignalls.co.uk

Panel & Joinery Production - January / February 2022

PROFILE

VOLLMER INTRODUCE NEW GRINDING TECHNOLOGY At the recent EMO exhibition, VOLLMER delivered the exhibition premiere of its new VGrind 360S grinding machine for the complete machining of carbide tools. Acknowledged as the new standard for the complete machining of rotationally symmetric solid carbide tools, the exciting new VGrind 360S is the perfect solution for manufacturing cutting tools for aerospace, medical, automotive and general subcontract manufacturing sectors.

stops the spindle at a specific position and the result is a reduction of axial run-out errors and concentricity issues whilst offsetting wear in the HSK holding system. Another new feature is a heat plate exchanger to efficiently cool motors and spindles, which in turn leads to increased thermal stability. Furthermore, this effective cooling concept that has now been optimised and extended demonstrates absolute perfection when processing tools to the tightest of tolerances.

This new 5-axis CNC grinding machine can be used productively to machine carbide tools with a diameter up to 25.4mm and depending on the machine kinematics and the equipping of the grinding wheel packages, it can even be used for tools up to 150mm diameter. The VGrind 360S incorporates wear-free linear induction motors on the X, Y and Z-axes to lower maintenance costs for the machine whilst demonstrating higher surface quality for the tool and improved precision.

Simple and intuitive operation is at the core of the VGrind 360S and for customers to fully exploit its potential, VOLLMER has created an ergonomic platform whereby users can operate the control panel comfortably whilst having full visibility of the work envelope. Operation via the keyboard or touchscreen allows for precise machining of the tool and the multi-function handwheel ensures even more flexibility as it can be freely positioned on the enclosure. This design allows the setting of a required axis without using the control panel.

The tried-and-tested vertical double-spindle concept from VOLLMER now features an oriented spindle-stop for the first time. Also known as spindle indexing, this always

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The VGrind 360S incorporates VOLLMER’s trusted operating concept and can be operated unmanned around the

PROFILE clock thanks to automation features such as a pallet magazine, free-arm robot or chain magazine. The options for automation include the HP 160 pallet magazine for up to 900 tools with a double gripper to guarantee fast changeovers, the HPR 250 free-arm robot for the automatic machining of tools with various shaft diameters and the HC 4 chain magazine that has space for 39 HSK-63A tools or up to 158 shank-type tools. This automation also extends to the 8-tool grinding wheel changer that ensures you always supply the right grinding wheel for the job at hand with no manual intervention. As an option, coolant nozzles can be automatically exchanged with the wheel sets on both spindles.

From an options perspective, VOLLMER has everything covered for maximum productivity and performance. The optional features include the flexible loading automation options for carbide tools, grinding spindles available with direct or belt drive, automatic gripper compensation as an in-process solution, wheel compensation probes, automated changing of intermediate sleeves with bayonet, an automatic sticking unit that enables the abrasive grinding wheel to be opened during the grinding process. Other available features include the simultaneous grinding wheel package and tool change in combination with the HP 160 pallet magazine or the HC 4 to reduce non-productive times during loading and a stable, fully adjustable steady rest with automatic stroke to prevent deflection and ensure optimal grinding results.

www.vollmer-group.com/en-us https://www.facebook.com/vollmerofamerica/ https://www.linkedin.com/company/vollmer-of-america-corp/

Panel & Joinery Production - January / February 2022

Experts iN vertical panel sawing

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■cutting depth from 55mm to 150mm ■suitable for wood-based panels, grp, aluminialuminium, sip’s, plastics & composites

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0115 986 5201 | daltonswadkin.com

EVENTS

JANUARY 2022

JUNE 2022

POSTPONED 23 Jan - 26 Jan January Furniture Show NEC, Birmingham, UK

7 Jun - 9 Jun Holz-Her UK Connect: Nesting v Cut, Edge & Drill5 Blacklands Way, Abingdon, Oxfordshire, OX14 1 DY

FEBRUARY 2022

14-17 June Eurobois: Eurexpo Lyon

1 Feb - 3 Feb Holz-Her UK Connect: Smart Workshops For The Smaller Manufacturer 5 Blacklands Way, Abingdon, Oxfordshire, OX14 1 DY

AUGUST 2022

8 Feb - 10 Feb Surface Design Show Business Design Centre, London

OCTOBER 2022

23 Aug - 26 Aug IWF Atlanta, Atlanta, USA

12 Oct - 15 Oct Xylexpo Milan-Rho, Italy

MARCH 2022

MAY 2023

6 Mar - 9 Mar KBB NEC Birmingham, London

9 May - 12 May Interzum Cologne, Germany

29 Mar - 1 Apr Holz-Handwerk Nuremberg, Germany / Fensterbau Frontale Nuremberg, Germany

15 May - 19 May Ligna Hannover, Germany

APRIL 2022 5 Apr - 7 Apr Weinig UK Connect: The Profitable Workshop5 Blacklands Way, Abingdon, Oxfordshire, OX14 1 DY

SEPTEMBER 2023 23 Sep - 27 Sep W Exhibition / Elements NEC, Birmingham

MAKA PM-Modular 5-Axis CNC routers The

NEW

benchmark!

5-Axis CNC machine centres

for stairs, windows, bespoke joinery and timber engineering!

MAKA Machinery UK Ltd

Tel: 01952-607700

C5 Horton Park IE., Hortonwood 7, TELFORD, Shropshire TF1 7GX

Web: www.MAKA.com Email: info@makauk.com

More efficiency. More flexibility. More performance. CENTATEQ N-210 | CENTATEQ N-510

Redefining nesting for increased yield and decreased waste.

...WHERE INNOVATION MEETS TRADITION. HOMAG UK Tel. 01332 856500 | Email. info-uk@homag.com | www.homag.com