Hip magazine summer 2015 by SNG Publishing

Essential reading for Apprentice Heating Engineers, Installers & Plumbers

HIP!

MAGAZINE YOUR COURSE COMPANION Terms 5&6 Summer Issue 2015 Price: £2.00

www.hip-magazine.co.uk for news, reviews and competitions

NATIONA

COMPET headlin

ITION ’1

e spon

WINNE

sor

R’S INT SEE PA ERVIEW GE 12

IN THIS ISSUE...  LEVEL 2 & 3 COURSE TOPICS COVERED  REVIEW OF THE 2015 COPPER INITIATIVE

Candidate Name:

NATIONAL APPRENTICE COMPETITION Headline Sponsor

Silver Sponsor

PLUS DON’T MISS OUR REVIEW OF THE MERCEDES SPRINTER 313 CDI VAN ON PAGE 16, OR THE ZIP HYDROTAP G4 STEP-BY-STEP INSTALLATION GUIDE ON PAGE 20

Course:

College:

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CONTENTS

Essential reading for Apprentice Heating Engineers, Installers & Plumbers

HIP!

MAGAZINE YOUR COURSE COMPANION Terms 5&6 Summer Issue 2015 Price: £2.00

WHAT’S IN THIS ISSUE OF

www.hip-magazine.co.uk for news, reviews and competitions

NATIONAL

COMPET

IN THIS ISSUE...  LEVEL 2 & 3 COURSE TOPICS COVERED  REVIEW OF THE 2015 COPPER INITIATIVE

PAGE

sponsor

R’S INT SEE PAG ERVIEW E 12

PAGE

ITION ’15

headline

WINNE

Candidate Name:

NATIONAL APPRENTICE COMPETITION Headline Sponsor

Silver Sponsor

PLUS

Course:

College:

DON’T MISS OUR REVIEW OF THE MERCEDES SPRINTER 313 CDI VAN ON PAGE 16, OR THE ZIP HYDROTAP G4 STEP-BY-STEP INSTALLATION GUIDE ON PAGE 20

Advertising

PAGE

Editor Carlie Cohen editor@sng-publishing.co.uk

sue.catt@sng-publishing.co.uk

Technical Contributors Harry Teasdale Ian Hall

FEATURES

SYLLABUS

FOCUS ON DYSLEXIA COMPETITION SPONSORS SANIFLO, REFLECT ON THE SKILL LEVEL OF ENTRANTS NATIONAL COMPETITION SPONSORS NATIONAL APPRENTICE OF THE YEAR 2015 GRAND FINAL REVIEW HIP! INTERVIEW WITH COMPETITION WINNER TANAGON ASHWORTH GLOUCESTERSHIRE COLLEGE SHOW OFF THEIR COPPER SKILLS MERCEDES SPRINTER 313 CDI REVIEW VOKÈRA COLLEGE PARTNERSHIP PROGRAMME ZIP HYDROTAP G4 STEP BY STEP GUIDE WORCESTER REFLECT ON 10 YEARS OF CONDENSING TECHNOLOGY HEATRAE SADIA EXPLAIN THE BENEFITS OF HEAT INTERFACE UNITS HIP! INTERVIEW WITH BEN BOWERS

HEATING APPLIANCES

CENTRAL HEATING MULTIPLE CHOICE

HEATING

RAINWATER HARVESTING & STORAGE

GUTTERING - WHO AM I?

GUTTERING

REGULARS

NEWS

PRODUCTS & SERVICES

Graphic Design

Studio 74 www.studio-74.co.uk

Publisher

Celia Matthews celia.matthews@ sng-publishing.co.uk

Printers

Woodford Litho Ltd England

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General Enquiries

To subscribe to HIP! Magazine call 0870 774 3049 or subscribe online at www.hip-magazine.co.uk

22 24 26

DISCLAIMER ‘HIP! Magazine’ is published by SNG Publishing Ltd. All content is copyright SNG Publishing Ltd 2015. Although SNG Publishing Ltd has made every effort to ensure the accuracy of this publication, neither it nor any contributor can accept any legal responsibility whatsoever for consequences that may arise from errors or omissions or any opinions or advice given. This publication is not a substitute for professional advice on a specific transaction. Advertisements are accepted for publication in HIP! Magazine only upon SNG Publishing Ltd standard terms of acceptance of advertising. All material published in HIP! Magazine is copyright and unauthorised reproduction is forbidden. No reproduction allowed without prior permission.

Note from the Well it’s certainly been an exciting few months here at HIP! One of the most important things for us is encouraging the plumbers of the future and we’ve been mightily impressed by the calibre of apprentices that we’ve seen throughout this year’s Copper Initiative HIP! National Apprentice Plumber of the Year competition. A huge thanks goes to all of the fantastic colleges and venues that have hosted us in such a welcoming manner. We’ve been delighted by the industry support for the competition, and we’re very thankful to all of our sponsors and manufacturers who have supported us throughout the events.

Have a look on pages 10 and 11 to find out all about the competition and this year’s winner. If you didn’t win this year, or didn’t enter it’s definitely worth considering for 2016! Not failing to disappoint, this issue is packed with industry news and exercises to help support you in line with your syllabus. Make sure that you’re following us on Facebook www.facebook.com/hipplumber and add us on Twitter @HIPMagazine. And don’t forget to enter our HIP! Freebie Friday competitions each week for some fantastic prizes!

Carlie Cohen

Lecturers and students can find the answers to exercises by visiting the HIP! website, www.hip-magazine.co.uk

LIKE US ON...

facebook.com/hipplumber

twitter.com/hipmagazine

HIP! Magazine / 1

INDUSTRY NEWS

ENERGY CENTRE OFFICIALLY OPENED

INDUSTRY OSCAR FOR ADEY’S BEST PRACTICE ADEY Professional Heating Solutions has been crowned winner in the Service and Maintenance Initiative of the Year category at the 21st anniversary H&V News Awards for its best practice approach to central heating system maintenance at the industry Oscars in London.

INDUSTRY

GCS Training, the business training arm of Gower College Swansea, has officially opened a brand new Energy Centre at its new Hill House site. Julie James, Deputy Minister for Skills and Technology, was among the special guests at the launch event. The Minister was shown around the fully refurbished facilities and saw first-hand how the centre will deliver state-of-the-art training courses for the electrical, gas and plumbing trades. GCS Training has already forged links with leading employers such as Tata Steel, Smart Energy Wales, City and County of Swansea, Green Tech, Amroc Heating, Westward Energy Services and Advanced Heating Wales Ltd, many of whom were represented at the launch event. Investment in the Energy Centre, which was initially proposed by GCS Training staff as part of the college’s Innovation Fund project in 2014, includes £50,000 worth of equipment supplied by leading industry manufacturer Viessmann.

NEWS Read the full story in the news section of www.hip-magazine.co.uk

MIRA RELAUNCHES APPRENTICESHIP SCHEME

PTS ACHIEVES CHARITY GRAND SLAM A collection of local branches of Plumbing Trade Supplies (PTS) ‘lined up’ deserving customers from around the South Wales area to attend two Six Nations matches, while raising over £1,300 for its official partner charities Mind and Cruse Bereavement Care. PTS branches in South Wales and the South West invited over 80 local customers to attend the Wales versus Ireland, and Wales versus England rugby matches held at the Millennium Stadium in Cardiff. As well as enjoying the sporting spectacle, attendees generously contributed to the charity funds thanks to collections by the PTS staff and fun activities such as ‘guess the score’.

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Mira Showers has relaunched its long-standing apprenticeship scheme, starting with the employment of four hopeful starters in September this year. Designed to attract the best of local talent, the company decided to relaunch the apprenticeship scheme at a time when the manufacturing process is becoming increasingly automated: and which it believes now demands new and different skill sets. The scheme aims to emulate the high standard of training offered by the company in the 1960s, and guarantee its reputation for engineering excellence well into the future. The original scheme’s 45th anniversary was celebrated in 2011, with a reunion party at the town’s local football club. For more info visit www.mirashowers.co.uk

SANIFLO PLUMBS THE POSSIBILITY IN BRITISH HOMES Saniflo have created a new easy to follow graphic – The Domestic Range Solutions, designed to show their vast array of pumps, macerators and other plumbing products available on the market today which makes it possible for a kitchen, bathroom or utility facility to be installed in a home anywhere a water supply can reach. For more info visit www.saniflo.co.uk

HEATRAE SADIA ACHIEVES INTERNATIONAL ENERGY STANDARD Heatrae Sadia has bolstered its commitment to energy efficiency and sustainability after achieving a worldwide standard for managing its energy use across its business operations and product portfolio. The electrical heating manufacturer is one of a few UK businesses to have become certified for this highly prestigious accreditation under the International Organisation for Standardisation (ISO) 50001, which sets out a formal energy management system.

ALL OTHER ENCLOSURES AREÂ SCREWED...

OTHER TRAYS HAD BETTER WATCH THEIR STEP TOO. Our patented Twist & Lock installation system means that once you have the wall jambs in place there is no need for further drilling or screwing, making the new Mira Leap range quick and easy to install. Combine Mira Leap with a Mira Flight Safe tray that has passed the most stringent of anti-slip tests, offering total peace of mind for your customer.

www.mirashowers.co.uk/expert

SPECIAL REPORT

TEN FACTS ABOUT DYSLEXIA

JUST A WORD… Have you always struggled with reading and writing and find you need more time than others in exams? Read on, help may be at hand… The facts

Getting tested

Do you have problems remembering instructions? Do you often write letters and figures the wrong way round and have difficulties with spelling? Do you have poor concentration? If the answer is yes to these questions, you could have dyslexia.

Unfortunately, dyslexia isn’t always picked up at secondary school level. By the time students with learning difficulties go on to further or higher education, their confidence can be low. They know they have a reading / writing problem and don’t know what can be done about it.

It’s a big problem as 10% of the population in the UK are dyslexic, with 4% being severely affected. Dyslexia is a subject that has caused much debate over the years. The first descriptions – from over a hundred years ago – used the term ‘word blindness’, reflecting the view that difficulties in reading were caused by problems in visual perception. It was not until the 1970s that the role of language processing was recognised and only in the last 20 years it has been accepted as the primary feature of dyslexia. Sadly, in the past people suffering from dyslexia were often labelled as ‘slow’, ‘thick’ or ‘lazy’ – this simply isn’t true. You might be surprised to learn that Alexander Graham Bell, Michael Faraday, Winston Churchill, Hans Christian Andersen and Albert Einstein were all dyslexic.

DID YOU KNOW People who train to be plumbers are likely to have a higher than average chance of being dyslexic. This is because dyslexics often enjoy and excel at solving puzzles – one of the traits that is a mark of a good plumber.

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If you suspect you may be dyslexic, you will need to talk to someone at the college who deals with learning support. They will be able to give you advice and may be able to arrange a screening test. Unfortunately, full Diagnostic Assessments, which are carried out by psychologists, are not funded by the NHS and can be expensive, costing hundreds of pounds.

What help is available? It has been proven that if students suffering with dyslexia are given extra time in exams, they can attain higher results. Your college may be able to offer you Access Arrangements, which will give you additional help, including extra time. To qualify for an Access Arrangement the student must have an assessment of their reading, writing and other skills that show they have dyslexia. Help is also available in the form of computer software, including voice recognition and text to speech applications. Coloured overlays or question papers printed on coloured paper can be beneficial, as well as changing the colour of the font used.

 The word dyslexia is derived from the Greek word ‘dys’ (meaning poor or inadequate) plus ‘lexis’ (words or language).  Dyslexia is a unique mindset that is often gifted and productive but learns differently than other minds.  Dyslexia only affects some skills and abilities and is not linked to a person’s general level of intelligence.  Six genes have been identified that may be responsible for the condition, four of which affect the way the brain is formed during early life.  Dyslexia commonly runs in families.  Dyslexics often enjoy and excel at solving puzzles.  Dyslexics have excellent thinking skills in the areas of conceptualisation, reason, imagination and abstraction.  Dyslexics typically have a large spoken vocabulary for their age.  Dyslexics score significantly higher on test when they are given additional time and given the test orally.  Dyslexia is by far the most common learning disability.

Further information You can find out more about dyslexia from the British Dyslexia Association. Their website is full of information for students and educators. There is also a section, which offers practical help including free software resources and webinars. Dyscalculia (specific learning difficulty for mathematics) is also covered. www.bdadyslexia.org.uk/ educator

For the latest information on the design and installation of copper pipework, contact Copper Initiative

For your free technical literature pack, join the Copper Club at: www.copperplumbing.org.uk

SPONSORS

HIP! NATIONAL APPRENTICE OF THE YEAR 2015

SANIFLO LTD – PRODUCT SPONSOR When John Jarmulowicz and Keith Conway from Saniflo attended the heats and final for this year’s competition, the students’ performance exceeded their expectations. no doubt they will find themselves in similar situations when they are working. In fact, they should be more confident because of this experience.

“We believe that students who gain the knowledge and experience of installing a Saniflo product early in their career, will mean they will quickly be able to spot solutions to difficult plumbing problems in the future. Because of the versatility of our products, sanitaryware and showers can be installed literally anywhere in domestic or commercial properties.”

The final John had this to say: “We both thoroughly enjoyed the time we spent at the heats and the final. It was great to meet the organisers, lecturers and especially the students. Of course, for us, it was all the more interesting because as part of this year’s practical test, students had to install a Saniflo unit. The installation comprised a WC, washbasin and a SaniAccess 2 unit, which allows you to service and maintain the macerator without having to remove it.

“We were happy to help with the judging and were very impressed by the contestants. They were presentable and courteous, but not only that, you could see how enthusiastic they were. This says a lot about the individuals, I hope they keep this up throughout their working lives. It was good to watch the students in action. Overall, we thought the quality of the plumbing work was very good. “Skill competitions are important, because it helps the students to completely focus on the task in hand. They know they have to follow detailed plans and it has to be completed within a certain time frame. This obviously puts them under pressure, which isn’t a bad thing;

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“For the final, we introduced SaniAccess 3 into the practical test. This product is suitable for an ensuite e.g. WC, washbasin, shower and bidet. Once again, the contestants were brilliant, you could see they were giving it their all.

“As a company, Saniflo does everything it can to help installers, whether they are just starting out in the industry, or are seasoned plumbers. We have a wide range of products that have provided solutions to plumbing problems for many years. In fact, Saniflo pioneered the pump macerator in the UK back in 1979 and this product is now seen very much as a standard plumbing device. The Saniflo brand is known worldwide for its quality and reliability. Most people in the plumbing industry naturally associate macerators with Saniflo, just as most consumers associate vacuum cleaning with Hoover. “We work closely with colleges and can arrange product training for the trainers, we also provide teaching materials in the form of videos and e-learning modules, as well as other teaching aids. In addition, we manage to fit in a certain amount of presentations direct to NVQ Level 2 and 3 students.

“We would like to congratulate Tanagon Ashworth on becoming this year’s winner of the competition. It was a job very well done and we hope Tanagon benefits from the very valuable experience he has gained. I’m sure this entry on his CV is certain to pay dividends in the future! “As for the other contestants, well done for getting to the final. The experience of entering the competition, as well as the confidence and knowledge developed while doing so, will serve you well in the future. “Their respective colleges can be proud of the way these students have represented them, both in the quality of their work and their overall very friendly, courteous and professional manner. Well done everyone!”

For further information on Saniflo products, or to see some of their design ideas, please visit www.saniflo.co.uk

NATIONAL COMPETITION

COPPER INITIATIVE, FOR PLUMBING STUDENTS AND TEACHERS We hope that you are getting the most from our new website, www.copperplumbing.org.uk

With plenty of news and downloads it is the best site for plumbing students to get hold of high quality educational information on copper for pipework services. We also have a Facebook page – Copper Initiative – which allows you to follow our activities and news when you are on the go.

Recent news, on the website and on Facebook, is the result of the 2015 HIP! Apprentice skills competition, full result elsewhere in this magazine. Skills competitions are a great way to demonstrate the abilities of young plumbers to the industry, and to the general public. Walls covered with rows of accurately positioned, beautifully jointed copper pipework gives confidence that the industry is in safe hands. Copper Initiative has been sponsoring plumbing competitions for many years, previously as UK Copper Board, and the 2015 competition proved to be a closely fought contest with all the competitors displaying excellent copper skills. Every student needs good information, to back up what is learnt in college. Copper Initiative provides technical information on new developments in the copper industry as well as on the more traditional installation

techniques. Everyone who registers for the Copper Club receives a pack containing the technical manual ‘Installation Tips’, the book on flame-free jointing ‘Copper the Modern Solution’ and the CD ‘Copper Pipework Compendium’. Copper has long been the material of choice for plumbing engineers – for drinking water, hot and cold water, central heating, natural gas and solar thermal systems. The reliability, durability, versatility and good looks mean that copper reflects the professionalism of the installer. It is essential that each new generation of plumbers is equipped to design and install copper to high standards. Copper, the professional choice www.copperplumbing.org.uk and follow us on Facebook – Copper Initiative

ADEY HELPS CROWN APPRENTICE OF THE YEAR Europe’s No. 1 manufacturer of magnetic filters, ADEY Professional Heating Solutions, continued its support of HIP’s National Apprentice Plumber of the Year competition, with the final taking place at its Gloucestershire Training and Conference Centre.

ADEY is passionate about supporting young apprentices and was proud to see the high standard of work produced by the seven finalists as they competed in the competition final. Kelvin Stevens, ADEY’s Chief Executive says: “This is the second year this event has been held in our training centre and it’s been great to see this next generation of talented plumbers putting into practice everything they’ve learned so far.

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“When it comes to heating system maintenance, ADEY is focused on driving best practice in the industry. We want best practice to become second nature to these young installers, so it’s important that they learn to treat the heating system as a whole and not just focus on the boiler, using chemicals and magnetic filtration for maximum benefits. “As an industry we need to make a concerted effort to develop these skills from a young age and this competition is the perfect opportunity to do. It’s a great platform to improve confidence and although there is obviously pressure, it’s also a supportive learning environment where the onus is on problem solving and asking questions. This is something we hope to be

supporting for a long time to come. “Finally, our congratulations go to Tanagon Ashworth on becoming this year’s Apprentice Plumber of the Year! This year’s finalists certainly gave the judges a very difficult job in choosing the winner because their work was exceptional. Tanagon should be very proud of what he’s achieved and we’re sure he’ll have a bright future in the industry.”

NATIONAL COMPETITION

Yorkshire Copper Tube are very pleased to have been involved once again with this year’s Apprentice Plumber of the Year competition. We find it very encouraging that the new breed of plumbers coming into our industry are advancing their skills by using copper. Copper tube is still the installers material of choice and we have found that a massive 91% of installers we surveyed stated that, if they were to install a heating system in their own house to last 30 years, they would use copper over any other material. The key reasons for this were reliability and quality. This is the trend that we wish to continue and it is events like this that will ensue longevity of copper tube in our industry for many years to come’

Pegler Yorkshire is a World-leading manufacturer of advanced plumbing, heating and engineering products. Mira has always enjoyed the support of the professional plumber; and at the same time, we recognise the importance of the professional in not only advancing our reputation through quality installations but that of the industry as a whole. And, of course, apprentices are the future of the industry – and we are delighted to support the next generation of installers and hopefully Mira installers at that. One example of Mira Showers’s commitment is its Head Start training support programme for showers, specifically designed for FE colleges. Another great resource is a dedicated For the Expert zone on its website – mirashowers.co.uk – which, for instance, includes dozens of videos covering product installation and the company’s often patented technologies.

It’s a reputation earned through a dedication to quality, innovation and customer service that’s been the hallmark of the company since it was established in the 1890s (originally trading as Pegler Ltd and Yorkshire Fittings Ltd). Pegler Yorkshire’s success has been derived from a philosophy based on quality, service, investment, competitiveness and innovation. This successful recipe has produced Pegler Yorkshire’s current product portfolio that continues to go from strength to strength with product development playing a vital role in company strategy and reflecting the markets changing needs. As a business partner to some of the World’s best known plumbing and heating suppliers, the Pegler Yorkshire Group offers an unrivalled product portfolio including internationally renowned brands like the Tectite push fit system, XPress press-fit system, Terrier radiator valves, Meibes heat interface units, Ballorex commissioning valves, Pegler valves, and Yorkshire integral solder ring fittings. Tectite Flexible Metal System

We wish all entrants into the National Apprentice of the Year the very best of success, and look forward to working with you in the years to come. For more info check out www.yct.com

For more info check out www.mirashowers.co.uk

For more info check out www.pegleryorkshire.co.uk

HIP! Magazine / 9

NATIONAL COMPETITION

NATIONAL APPRENTICE OF THE YEAR 2015 The nationwide hunt for 2015 Copper Initiative HIP! Apprentice Plumber of the Year is over and we can now reveal the winner! After months of regional heats, the two-day final of the competition took place on 29 – 30 April at Adey Professional Heating Solutions Headquarters. It was a tough contest, but Tanagon Ashworth nailed the title. Tanagon studies at Accrington & Rossendale College and is in his second year of his Level 2 course, he will be progressing on to Level 3 next year. His delighted employer is Jeff Pearson Plumbing & Heating.

THE FINALISTS

Congratulations to the seven finalists who took part, it was a closely fought competition and they should all feel proud of themselves. They all received a special cut glass trophy, a certificate of achievement, a range of tools donated by Knipex, a MagnaClean Professional 2, a Stabila Level and a £50 voucher donated by Copper Initiative.

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(L to R:) DAVID GUDGEON - Somerset College, SCOTT FULLER - Coleg Y Cymoedd, JAMES LITTLEJOHN - Mid Kent College, JACK REYNOLDS - Stephenson College, SEB ZORNOZA - Bridgwater College, TANAGON ASHWORTH - Accrington & Rossendale College and MAX BUTLER - Hull College, pictured with ADEY’s Chief Executive, Kelvin Stevens

NATIONAL COMPETITION

The outright winner was overwhelmed with his reward. A stunned Tanagon went away with almost £2,000 worth of tools and prizes. Certainly worth all the work in the end! Copper Initiative awarded Tanagon with an iPad Mini plus a new press fit machine. He was also given a Hitachi powertool, a RIDGID laser level and a range of Knipex tools. (We’ll be checking eBay Tanagon!) Commenting on his win and his career in plumbing, Tanagon said: “This is the second time I’ve entered a national competition and I’ve been practicing and practicing. Last year I won my regional heat and I am so proud to be taking away the winning trophy this year.”

The sponsors The competition is in its seventh year and is sponsored by Copper Initiative, ADEY Professional Heating Solutions, Mira Showers, Yorkshire Copper Tube and Pegler Yorkshire.

JUDGING

A close runner up, Seb Zornoza from Bridgwater College, also took away a brand new MagnaCleanse, generously donated by ADEY.

Thank you to all of our sponsors for their support and generosity. Thanks also go to all the manufacturers that kindly donated products to be used within the heats. Our three product sponsors this year were Saniflo, Vokera and Polypipe.

Comment from the organiser, Celia Matthews: “This is a great competition. The skills level has greatly improved on last year. We will continue to partner with innovative suppliers and to reach out to as many colleges as possible to ensure we become recognised as the number one plumbing competition within the Industry.”

ADEY’S FASTEST FITTER COMPETITION The ADEY Fastest Fitter competition was won by Graham Hawkins, lecturer at Bridgwater College (46 seconds) and Jack Reynolds, a student and HIP! contestant from Stephenson College (41 seconds).

Jack Reynolds

HIP! Magazine / 11

NATIONAL COMPETITION

NATIONAL COMPETITION WINNER Tanagon Ashworth is the Copper Initiative Apprentice of the Year HIP!: Is this the first skills competition you have entered? TANAGON: It’s the second time. I won the regional heat last year and so was determined to win the competition this year! My boss and lecturer always teach me to go for quality, not speed. HIP!: What made you think about entering?

Tanagon with Dave Berry, lecturer

TANAGON: My college was running an internal competition and the winner was to go through to the HIP! Competition. I won the internal competition and here I am!

NAME: Tanagon Ashworth AGE: 19 COLLEGE: Accrington & Rossendale COURSE LEVEL: Level 2, Year 2

HIP!: How did you cope with completing the task in the given time? TANAGON: You have to pace yourself. There is a lot of pressure. You have to practice and practice and practice… and then practice again!

Tony Kite, national judge, Tanagon, Dave Berry and Nick Hay (Copper Initiative)

learning about their jobs and the different companies they work for. I’ve made some friends here.

HIP!: Who do you work for?

HIP!: How did you get on with the other contestants?

HIP!: What did your lecturer think of your achievement?

TANAGON: Jeff Pearson Plumbing & Heating, in Rishton.

TANAGON: It’s been really nice meeting the other students and

TANAGON: Fantastic. He is very proud of me. I am really pleased that I won.

HIP!: What attracted you to a career in the plumbing industry? TANAGON: The jobs are different every day. You work in different places all the time. I really like the variety. That’s the best thing about plumbing, every day brings a new challenge. HIP!: How did you manage to get an apprenticeship? TANAGON: I had already started my Level 1 in plumbing, when I heard about a company offering an apprenticeship and my lecturer introduced me to them. It had been really hard to find work at first, as I put my CV in the merchants and rang around companies but no one had work they could offer me. It came down to the increase in cost of insurance for the company. I am so grateful to Jeff Pearson Plumbing & Heating for giving me the opportunity to work. I wouldn’t be here today if it wasn’t for them.

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NER N I W 15 20

NATIONAL COMPETITION HIP!: What do you think your boss will say? TANAGON: I’ve already phoned my boss! He is buzzing! HIP!: How did you feel when your name was announced as the winner? TANAGON: I couldn’t believe it. I worked really hard and practiced so much for this. It means so much to me.

Tony Kite, Tanagon and Nick Hay

HIP!: What were your first thoughts when you saw all the prizes? TANAGON: They will be really useful for work and save me a lot of money. I am looking forward to using the iPad!

HIP!: What would you say to students thinking of entering next year’s competition? TANAGON: Go for it! It is really good experience and you can add it to your CV. Enjoy it and practice. Not every student gets the opportunity so I feel very happy.

HIP!: What have you got out of this experience (besides the prize!) TANAGON: The competition has given me confidence in myself and in my abilities. It made me work and practice and I am now a better plumber. HIP!: What’s your ambition for the future? TANAGON: I want to progress on to my Level 3 and one day I want to run my own plumbing business and offer someone an apprenticeship. Because I was given the opportunity of an apprenticeship I want to give someone else that chance. I am really grateful to my employer, Jeff Pearson Plumbing & Heating and want to stay working for them to gain experience but also out of loyalty. If it were not for my employer and my lecturer, I wouldn’t be here today. This time next year, it could be YOU taking away a haul of fantastic prizes. Don’t forget to check future issues of HIP! Magazine for details of the 2016 competition. Details will also be posted online nearer the time. Check out:

www.hip-magazine.co.uk

HIP! Magazine / 13

COPPER ART

THERE’S LOTS MORE TO COPPER THAN MEETS THE EYE! Students from Gloucestershire College’s Plumbing department have been busy making items of furniture from pieces of copper piping. See if you can guess what they’ve been making...

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THE PERFECT FIT

BIGGER

SMARTER

THE NEW UPS2 25-80 & 32-80

Reliability and efficiency for larger installations

THE NEW ALPHA2 The most energy efficient and advanced circulator

BETTER

THE UPS2 15-50/60 British built, efficient, versatile and easier to fit

SOLOLIFT2 RANGE EASIER

Modular design, robust macerator and waste water removal range

WC-3

WC-1

C-3

D-2

CWC-3

VAN REVIEW

VAN REVIEW: MERCEDES SPRINTER 313 CDI LONG WHEELBASE, HIGH ROOF The Sprinter is big news in van circles; in fact it seems that every other large van on British roads has the three-pointed star logo fitted to the front and back. Words: Martyn Collins The fact that Mercedes has shifted over a quarter of a million of them in the UK alone, seems to bear out this theory, but why is the Sprinter such a hit and why should you consider it? To find out, we’ve been driving the Sprinter 313 CDI, in long wheelbase, high roof configuration, with a sixspeed manual gearbox.

Outside and in! Let’s start with the exterior; that massive grille, badge and headlights are unmistakably Mercedes. Plus, in long wheelbase, high roof form, the Sprinter is quite a chunk of van - especially in profile. Yes, it’s more function than style, but those hefty bumpers and that thick rubbing strip

16 / HIP! Magazine

down the side, look as though they mean business and will resist minor bumps with ease. Move inside the Sprinter and the first thing you’ll notice is that despite the height, this large van is very easy to get in and out of. Once seated, although it’s a sizeable van, you don’t feel overwhelmed in the cabin. For a start, the width of the cabin means there is plenty of leg and shoulder room, the controls and switchgear are logically placed and then there’s the driver’s seat, which is comfortable, supportive and has plenty of adjustment. Finally, the dash-mounted gear lever falls easily to hand. There are even five, yes five, cup holders dotted around the interior, so plenty of places to hold those well-deserved cups of tea or coffee!

Quality interior Once you’ve found a comfortable driving position, you’ll appreciate the quality of the Sprinter’s interior. For its £32,964 price, this Mercedes van doesn’t feel particularly luxurious; we felt optional items such as £593 worth of air-conditioning should really be standard. Want to spend more? Well, there are plenty of options, such as Becker MAP PILOT sat-nav to help you do so. Still, what you might lack in standard equipment, you more than make up for with the list of standard safety kit. Included are the expected airbags, ESP traction control and ABS brakes. Plus, the Sprinter has added extra clever features including Crosswind Assist, which stops it from rolling over in a sudden sideways gust. The Crosswind

VAN REVIEW Assist definitely works, as we had first-hand experience of it during our test period. Equipment aside, you will appreciate the switchgear, plastics plus the general fit and finish, which all feels a cut above rivals, such as Fiat Ducato and the Iveco Daily.

A comfortable ride With its independent suspension at the front and leaf spring at the back, the Sprinter feels secure with plenty of grip in corners. Whether loaded or unloaded, this big Mercedes van has an impressively comfortable and refined ride too. With 6945mm of long wheelbase length, reversing this Sprinter takes practice, but again those mirrors come into play. It’s a relief then, that they’re electrically adjustable and heated.

The load area itself, which is big enough between the arches to squeeze a couple of Europallets in, features wood flooring that looks both durable and hard wearing.

Performance

Hit the road and despite the length of this long wheelbase version, the precise steering together with its unexpectedly short turning circle, makes this Mercedes van particularly manoeuvrable. We were surprised at how easy it was to drive this Sprinter down tight roads with parked cars on either side. Although in corners, don’t forget this van’s extra length and we would advise keeping a close look at the back through those large split wing mirrors.

Considering how big and boxy this Sprinter’s body is, the proven, 129bhp, 2.1-litre turbo-diesel engine is impressively versatile, because it gives all 305Nm of torque at up to 2,400 rpm. It means this Sprinter is more willing from low revs than you’d expect. Plus, because of all the torque, you find yourself using the slick, dash-mounted gear change less. This is a big van and even with the 2,480kg kerb weight, we think the claimed 35.3 mpg unloaded combined figure is quite impressive. Although with heavy loads such as some piping, a bathroom suite or even some bricks, we don’t think it would take much for this figure to drop below 30mpg.

But the most important question all you plumbers and heating engineers are asking, is how easy is it to get all my kit in the back of this Sprinter? In terms of doors, there’s the expected two at the back, although conveniently they can be folded through 270-degrees and our test van had the optional rear step. It should really be standard, in our opinion, but instead it seemed like £109 well spent – especially if you’re going to be spending a lot of time loading and unloading. If those rear doors aren’t practical enough, there’s a left hand sliding door, which we reckon will be very welcome when loading.

In conclusion... So, can all the British buyers be wrong choosing a Sprinter? No, because although being expensive in long wheelbase, high roof form, this Mercedes van is a great all-rounder with an enviable reputation. The Sprinter can wear its three-pointed star with pride.

SPECIFICATIONS: Power: 129bhp Weight (GVW): 3,500 – 5,500kg Payload: 1,145kg Overall height: 2,720mm

HIP! Magazine / 17

SPECIAL REPORT

VOKÈRA COLLEGE PARTNERSHIP PROGRAMME The Vokèra College Partnership Programme, which began in November 2013, is dedicated to supporting and guiding the next generation of heating engineers into the workplace environment. plus on request there is an 11 year record presentation plaque.

Vokèra strongly believes that all stakeholders in the heating industry should play a role in supporting the next generation. As part of this belief, we established the College Partnership Programme and have collaborated with 12 colleges / further education centres within its first year, with more to follow. We work very closely with College Partners to enhance the learning experience for its students, with industry collaboration and supporting the college lecturers with training and resources.

Sam Thomson, Curriculum Manager at Glasgow Kelvin College and a participant in the Vokèra College Partnership Programme comments, “No other manufacturer works in the same way with Glasgow Kelvin College and offers as much as Vokèra. We are happy to be working with the company and its high quality product offering. Vokèra has provided Glasgow Kelvin College with educational materials which have increased teaching and learning objectives, overall enhancing the learning experience for students on the Plumbing / Gas programme. Vokèra staff also regularly visit the college to undertake classes and work with our students. The whole process has been excellent and brilliant for me and the college as a whole. The collaboration has been and will continue to be fruitful for all. It puts the college in the public eye and gives our students the extra support to prepare them for the business world.”

are on-going and regular meetings ensure that ideas are continuously shared. We have found that what works for one college does often work in other areas, so we can share and add value in these areas too. ”

Support for National Apprentice competition As part of its on-going commitment to support the next generation of installers, Vokèra has recently provided back frames and boilers for the practical test element of The HIP! National Apprentice Plumber of the Year Awards. The competition was launched by SNG Publishing Ltd in 2009, and gives students the opportunity to be recognised for their hard work and skills. This fantastic event provides a platform for lecturers, employers, industry leaders and manufacturers to get involved and support the next generation of the industry showcase their skills.

Benefits of the programme include:  Support materials and resources, to enhance the learning experience for students  Technical trainers can be booked to carry out training for the students, providing useful information about the industry, general heating and plumbing advice  Training for lecturers on Vokèra equipment and controls  Colleges can also request co-branded displays, training folders for Level 3 students, which come with a range of support materials, all of which can be customised depending on the college and student requirements Vokèra also supports excellence within the training programme and offers awards and prizes at the end of each year. An individual award is available for the plumbing student the college decides is most deserving,

18 / HIP! Magazine

David Iszchak, Technical Trainer at Vokèra adds, “We are always learning and developing the partnership programme. Every college and further education centre is different and we will continue to work on our proposition to add value wherever we can. The collaborations

For news and updates, visit Vokèra at www.vokera.co.uk or follow Vokèra on: Facebook | Twitter | LinkedIn

KNIPEX Quality – Made in Germany KNIPEX Cobra® Hightech Water Pump Pliers push the button for adjustment on the workpiece fine adjustment for optimum adaptation to different sizes of workpieces and a comfortable handle width self-locking on pipes and nuts: no slipping on the workpiece and low handforce required gripping surfaces with special hardened teeth, teeth hardness approx. 61 HRC: high wear resistance and stable gripping

KNIPEX Alligator® Water Pump Pliers

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more output and comfort compared to conventional water pump pliers of the same length: 9-notch adjustment positioning for 30 % more gripping capacity good access to the workpiece due to slim size of head and joint area self-locking on pipes and nuts: no slipping on the workpiece and low handforce required robust construction, insensitive to dirt; particularly suitable for outdoor work

For more details about the Knipex range of tools, and for details of your nearest stockist please contact: Alex Garami 0777 543 74 69 a.garami@knipex.com

STEP BY STEP

ZIP’S LATEST ADDITION David Durance, technical support manager at Zip, looks at the steps involved in installing the HydroTap G4. THE INSTALLATION: 1

Before you start work, isolate the hot and cold supplies. the bench. Assemble the tap, top black spacer, font dish, bottom space. Feed the water and vent pipes, and electrical wiring through the 35mm hole. Apply sealant to secure. Thread the stainless steel washer over the pipework and tighten with the spider clamp and nut.

4 STEP 1: After selecting the position of the font and checking water, electric and drainage connections are available, measure the width of the cupboard – Zip’s HydroTap unit will fit happily in a 500mm cupboard. NOTE: A clearance envelope of 200mm is needed between the top of the unit and the bottom of the sink basin. If this space is not available directly under the tap, the HydroTap unit can be fitted in an adjoining cupboard up to 1 metre away from the tap. A 4mm buffer between the door and cupboard is also needed for adequate airflow; appropriate pads are included.

2 Zip, a byword in the filtered boiling and chilled water sector, has unveiled the HydroTap G4 range. This exciting new addition incorporates some outstanding features, making it ideal for commercial use. You won’t find another product in this market with the same energy-efficiency, filtration and space-saving capability.

STEP 2: Using the templates provided, cut away the space for the under counter ventilation units. This is a key part of the G4 installation.

3 This particular range will be in great demand by architects, specifiers and facility managers looking to cut energy wastage and provide effective, healthier refreshment for large scale office blocks through to schools, hospitals and factory buildings. This step-by-step guide will help you to see how easy it is to install this stylish device.

20 / HIP! Magazine

STEP 4: Assemble and secure the mains cold-water isolation and pressure reducing valves.

STEP 3: Cut a 35mm hole for the tap and a 108mm hole for the font in

STEP 5: Fix the machine to the base and secure the ventilator to the side of the machine.

STEP 6: Connect silicon hose to the water main.

STEP BY STEP 7

STEP 7: Connect the electrical USB ports and the 13amp electric supply.

STEP 9: Connect mains pipework to the mains unit or external filter (as shown). If using the external filter connect the blue pipework, elbow joint and isolating valve. When using the external filter, the valve should be turned to closed.

STEP 11 – Before finishing, flush ten litres of water through the filter. The installation is now completed!

STEP 8: At this point you can install the Zip HydroTap Booster, which provides larger outputs for bigger offices. NOTE: This unit requires its own switch fuse spur.

STEP 10: Using the on screen guide work through the installation process, this allows the time, date and energy efficiency setting to be set to the users requirements.

For additional information and commissioning tips, the Zip team are always on hand to advise, if needed. For installation advice, information on training or to find out more about the products call 0845 6 005 005 or visit www.zipheaters.co.uk

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BOILERS

WORCESTER REFLECTS ON 10 YEARS OF CONDENSING TECHNOLOGY For over 50 years, Worcester, Bosch Group has been renowned for its manufacture of heating and hot water appliances. With a product offering that spans from gas boilers to smart controls, ground source heat pumps and solar water heating, Worcester is committed to keeping in line with the latest innovations and best practice. across the UK, there is still a job to be done. If everyone in the UK had a condensing boiler, our annual carbon dioxide emissions would be reduced by 17.5 million tonnes which, in monetary terms, could result in a saving of £1.3 billion on energy bills every year, according to the Centre for Alternative Technology. However, with well-supported plans such as this in place, this figure is inevitably being eroded for the better.”

New distribution centre

However, speaking on 1st April, the tenth anniversary of the UK Government’s decision to make condensing boilers mandatory, Martyn Bridges, Director of Marketing and Technical Support at Worcester, Bosch Group, comments that there is no question the decision was a wise one. Martyn said: “Of all of the energy efficiency schemes and regulations we have seen over the years, the change to condensing boilers remains the most effective in terms of fuel, energy and CO2 savings. Now around 1.5 million condensing boilers are now sold in the UK every year and, with condensing boilers on average 20-30% more efficient and 15-30% lower in emissions than ageing standard efficiency boilers, these savings have, and continue to, stack up. “The longevity and success of what was such a dramatic change for the heating industry might have been somewhat different had the entire HVAC industry - installers, merchants and manufacturers alike - not supported the new ruling. Instead we saw new product development and a willingness to change working practices to support

22 / HIP! Magazine

the move from standard efficiency to condensing technology and this continues to be the case. “The changeover to condensing boilers has also resulted in so many other positive outcomes. For example, the mass take-up of condensing technology has significantly reduced the amount of gas-fired boiler related CO incidents in the UK. As condensing boilers are room sealed and open flue boilers are effectively no longer being made, modern appliances offer greater siting flexibility as installers can now fit extraordinarily long lengths of flue compared to years gone by. “The 2005 Building Regulations also recommended minimum levels of controls and introduced the flushing and cleansing of systems at the same time. System flushing was previously a British Standard but it wasn’t acknowledged in the Building Regulations, so even though the industry still has some way to go to standardise this practice, this was another encouraging step forward. “However, with some 8 million noncondensing boilers still in homes

Worcester has recently opened the doors to its new £9m purpose-built Bosch distribution centre in Warndon, Worcestershire. Designed to extend their efficiency, their new centre means that they will be able to despatch up to 10,000 items daily. As part of their commitment to combine their distribution facilities to one effective central distribution centre, Worcester, Bosch will now be able to provide a much more efficient facility. Opened by local Worcester MP Robin Walker, the new centre has additional storage facilities for finished boilers, heat pumps, cylinders, commercial products and accessories. Commenting at the opening, Robin Walker said, “This opening marks a big investment into the area as a whole and I am looking forward to seeing this new facility further develop and strengthen the company’s position as leader in the heating industry.” The new building will also home their spares, pre-pack, internal sales teams and Worcester’s logistics planning departments. Managing Director of Worcester, Carl Arntzen adds, “This new building adds to the programme of improvements we have made at our head office and factory in Worcester and ensures our business can continue to expand whilst still producing and distributing the quality and innovative products for which Worcester is known.” Visit www.worcester-bosch.co.uk

ADVERTORIAL

PLIERS YOU CAN RELY ON Your pliers are a crucial part of your toolbag and should be chosen on quality, powerful performance and user comfort, explains Alex Garami of KNIPEX. As an apprentice you are now learning the essential skills of your trade. It’s an exciting time and as you move from working in the classroom to working on site the tools and equipment you choose will become even more important to you.

feedback from professionals and great efforts in research and development have lead KNIPEX to achieve and maintain this excellence in quality throughout the whole product range.

That’s especially true of your pliers, which you will need to powerfully grip, cut and nip pipes, nuts and valves on a regular basis, so getting the choice right will help ensure you work comfortably and safely with tools you can rely on.

DID YOU KNOW KNIPEX manufactures almost every type of plier a plumbing and heating engineer will ever need.

In fact, two apprentices helped our founder Carl Gustav Putsch set up the company way back in 1882 and we’re still a family owned company to this day. KNIPEX continues to launch great quality pliers, setting the pace for innovations by constantly creating and bringing to market new ideas, which transform the way plumbing and heating engineers work. Today, people use KNIPEX tools in over 100 countries around the world. With a product range of around 1,000 different pliers, KNIPEX wants to offer high quality, reliable and long lasting hand tools for professional users. Providing the exactly right tools for every application – always in the most suitable design and size – is the aim. With professional users like you in mind we seek to find innovative solutions that enable plumbing and heating engineers to get their work done more easily, more quickly, and very importantly, more safely. Continuous

For instance, the KNIPEX Cobra range of water pump pliers are substantially lighter than comparable pipe wrenches, have enormous gripping capacity and are available in various lengths from 125mm to 560mm.

The KNIPEX Cobra pliers are selflocking and will not slip on the pipe, nut or joint being worked on, meaning there is no time consuming trial and error to find the correct setup of the pliers. All versions of the Cobra can be directly adjusted on the piece you are working on – simply position the upper jaw on the item, push the button and slide the lower jaw closed. The reliable catching mechanism of the hinge bolt prevents unintentional shifting.

worked upon; they are also specially hardened during manufacture to approximately 61 HRC, so the firm grip is extremely long-lasting. In addition, the anti-pinch mechanism on the handle prevents painful blood blisters, making them safer and more enjoyable to work with. The smaller length Cobra pliers are pocket-sized all-rounders with lengths of 125mm, 150mm and 180mm. The Cobra models with lengths of 250mm and 300mm have considerable gripping capacity while being easily manageable and the perfect size to offer excellent accessibility to the workpiece. The larger Cobra 400mm and 560mm XL and XXL sizes offer gripping widths up to 4½”. To complete the KNIPEX Cobra range, the company has added the Cobra QuickSet (250mm and 300mm length). When the user opens the QuickSet completely and places the upper jaw on the workpiece, the lower handle can be pushed to adjust, making this very practical where space is tight.

DID YOU KNOW KNIPEX has also launched its Siphon and Connector pliers that are suitable for siphons, tube fittings and connectors up to 80mm diameter.

These robust pliers feature 25 fine adjustment positions and are ideal for tightening and loosening siphon screw connections, pipe fittings and round union nuts. We also manufacture these tools with exchangeable plastic jaws for use on more sensitive surfaces, such as plastic pipe fittings.

The teeth on all Cobra models have a groundbreaking design and, like the snake which gave the range its name, they pitilessly grab the item being

This latter innovation, in fact all our innovations, show how we are constantly thinking about the intricacies of a professional’s work and how our tools can help you. For more details on the KNIPEX range visit www.knipex.com

HIP! Magazine / 23

HEAT INTERFACE UNITS

HEATRAE SADIA EXPLAINS THE BENEFITS OF HEAT INTERFACE UNITS The use of Heat Interface Units (HIUs) and centralised plant to deliver heating and hot water to individual properties within multi dwelling developments is becoming increasingly common. Jon Cockburn, head of marketing at Heatrae Sadia, answers some frequently asked questions about the approach. shops and community centres. The heat is delivered through a network of pipes carrying hot water. Community and communal heating follow the same principle, but on a smaller scale – sometimes serving a single block of residential flats or apartments.

Why are HIUs used in these schemes?

What are HIUs and where are they used? HIUs provide central heating, and sometimes domestic hot water, to individual properties within a multi dwelling development (such as a block of flats or apartments, or a larger district heating scheme) served by centralised heating plant. HIUs can be heating only or heating with domestic hot water production. They are sometimes called ‘heat boxes’. The Hi-Max Instant ID from Heatrae Sadia has a compact design and comprises two generously sized plate heat exchangers – one for the hot water, and one for the heating system – and is designed to ensure that the primary return temperatures going back to the centralised heating system are very low to maximise the operating efficiency of the system.

Historically, in multi dwelling schemes, individual heating systems – typically comprising combi boilers or electric heaters – were installed in each property. However, the use of individual appliances will prove increasingly challenging for developers trying to meet CO2 compliance. Centralised heating plant can help developers to meet increasingly demanding new build targets, whether using traditional fuels or low-carbon and renewable technologies. But if centralised plant is used to serve multiple dwellings without a HIU there will be issues with temperature control and the metering/billing of an individual household’s energy use, because there will be no way to control the heating or monitor usage. HIUs not only deliver but can also record the heat consumed by an individual dwelling. Meter reading and energy billing can be carried out remotely from a central location, which could be very attractive for councils and those operating a large portfolio of buildings. Metering can also be a positive incentive for occupants trying to lower their energy consumption and can help to reduce fuel poverty among vulnerable groups.

DID YOU KNOW What is district and community heating? District heating supplies heat from a central source to a variety of buildings – which might include houses, blocks of flats or apartments, offices, schools,

24 / HIP! Magazine

A controller monitors and regulates the heating and hot water system in order to optimise performance, working with the room thermostat.

Where are the HIUs installed? HIUs can be installed within each individual dwelling, or in the dividing wall between each dwelling and the ‘landlord’ space – the latter providing easy access for inspection and maintenance.

What are the benefits? In comparison to the traditional approach of fitting individual systems within dwellings, there are many benefits to this approach. Centralised boiler plant eliminates the need for legally required gas appliance checks in individual properties, for which gaining access is often an issue. The time and costs involved with boiler servicing and maintenance is also significantly reduced. It also reduces the problems associated with supplying gas to multi dwelling buildings, decreasing the risks linked to gas distribution pipework and saving costs, and eliminates the need to fit numerous flue terminals / condensate drainage systems. The capital installation and whole life costs are therefore also reduced. Another benefit is increased efficiency. The approach can help designers and specifiers to meet ‘zero carbon’ targets, and the incorporation of low carbon or renewable technologies – such as biomass, solar thermal water heating or CHP (combined heat and power) – can be simpler and more achievable, as it can be difficult to incorporate these technologies into individual properties in a multi occupancy scheme. The diverse thermal loads offered by multi-occupancy accommodation also presents an attractive demand profile against which such technologies can be operated to maximise the benefits. Visit www.heatraesadia.com

THE ORIGINAL HEAVY-DUTY PIPE WRENCHES THE GLOBAL STANDARD

INTERVIEW HIP!: What made you diversify into renewable energy?

HIP!: Is there a growing demand for renewable energy?

BEN: I decided that biomass was the natural progression from normal solid fuel boilers / stoves, etc, so decided to gain qualifications in this field. I completed the HETAS H005 course in early 2014, I then gained MCS accreditation to allow us to design and install biomass systems, which would be eligible for the Renewable Heat Incentive (RHI).

BEN: I believe there is a rapidly growing demand for renewable energy and this is amplified with the RHI. People are becoming very conscious of how they heat their homes and spend their money, so if they can install environmentally friendly systems with the benefit of gaining cash incentives, then I can only see the market growing. Once the RHI dwindles out who knows what will happen.

HIP!: Where did you carry out your HETAS training?

NAME: Ben Bowers AGE: 27 COLLEGE ATTENDED: Gloucestershire College

BEN: I carried out my original HETAS qualifications near Derby. My latest H005 HETAS course was carried out with Windhager UK, this is the company who supply my biomass boilers. I gained experience working with their boilers whilst gaining my qualifications, so it worked really well.

QUALIFICATION GAINED: NVQ 3 Heating

HIP!: What attracted you to a career in the plumbing & heating industry?

BEN: Gain the correct qualifications and experience rather than doing a ‘fast-track’ course. I think an apprenticeship is the best route. Once qualified stick to doing high standard work rather than rushing jobs for a quick buck – word of mouth is the best form of advertising. A good reputation can take years to gain but seconds to destroy, so quality is the key.

HIP!: Did you find it difficult to find an employer?

HIP!: Tell me about your company. BEN: Ben Bowers Heating Solutions carries out a wide range of plumbing and heating work. From bathrooms to bespoke heating systems. Primarily we carry out installation and maintenance on many heating systems from gas and oil to biomass.

26 / HIP! Magazine

BEN: I value my membership because if we need their assistance they are always on the end of the telephone for issues such as technical advice. I also receive e-news and bulletins by email, which keeps me up to date. Having the HETAS logo also demonstrates to our customers that we are competent in what we do and that we can be trusted.

HIP!: Any advice for people coming into the industry?

BEN: The opportunity to gain a trade, so that no matter what I finally decided to do in life I always had a worthwhile qualification behind me.

BEN: I was very lucky, a local engineer was working across the road from me and my dad asked him if he needed any help – he said ‘yes’. I spent the next four and a half years working for him, full time. I finished my apprenticeship in 2009 and in 2010 started up on my own as BB Plumbing and Heating. In 2012 I entered a partnership, which helped to grow the business. The partnership ended at the beginning of this year and Ben Bowers Heating Solutions Ltd was formed in January.

HIP!: Is HETAS supportive?

HIP!: How difficult did you find the HETAS courses? BEN: As I had plenty of experience during my apprenticeship with a HETAS installer I found the courses relatively easy. The biomass was new to me so this was slightly harder, however, the course at Windhager UK was very well presented so I learnt a lot. For all the HETAS qualifications it took about two weeks, the biomass qualification took five days. HIP!: Did you find any problems becoming MCS accredited? BEN: When I originally looked at MCS requirements it all seemed a bit too much, but as I looked further into it and found Easy MCS, it became very clear what I had to do. I used HETAS rather than another governing body, due to the fact I was already a member for other areas of work.

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HETAS are the official body recognised by Government to approve biomass and solid fuel domestic heating appliances, fuels and services, including the registration of competent installers and servicing businesses

A range of industry recognised Training & Assessment courses for Solid Fuel and Biomass... H001 – Introduction to Solid Fuel H002 – Solid Fuel Regulations and Standards H003 – Dry Appliance Installer H004 – Wet Appliance Installer H005DE – Biomass Installer H006 – System Chimney A nationwide network of HETAS Approved Training Centre offering a selection of courses and registration schemes to help installers reach certified levels of nationally identified competency.

To find out more please visit www.hetas.co.uk Email us on info@hetas.co.uk or telephone 01684 278170

EXERCISE

HEATING APPLIANCES Identify the following range of heating appliances. 1

Appliance:

Go to www.hip-magazine.co.uk to freely download exercise answers 28 / HIP! Magazine

WORKING TOGETHER

LIKE TWO P’s IN A POD

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EXERCISE

CENTRAL HEATING Try these multiple-choice questions.

The simultaneous heating of all spaces in a dwelling to maintain specified temperatures based on calculated heat losses...

Ans.

An air separator is designed to create a turbulent water flow in the separator body, which helps to remove air from the system.

selective heating

True

full central heating

False

background heating

Q7 Q2

Typical design temperature for a living room is 21 degrees.

True

False

Low pressure, open vented systems are fed from a feed and expansion cistern in the roof space.

True

False

Port AB on a three port motorised valve comes from where?

Ans.

A F&E Cistern on a domestic heating system is usually how many litres in size?

110 litres

18 litres

230 litres

Ans.

In a fully pumped system, the height of the open vent should be a minimum of 150mm from the water level in the cistern to the top of the open vent.

True

False

In a sealed central heating system, a filling loop is...

Boiler

Heating

permanent

Cylinder

temporary

either

A circulating pump should be located so as the...

Ans.

Q10

The pressure relief valve is usually set to what pressure?

system is under positive pressure, with the vent and cold feed behind the pump

3 bar

system is under positive pressure, with the vent located after the pump

1.5 bar

system is under negative pressure

2 bar

Ans.

Go to www.hip-magazine.co.uk to freely download exercise answers 30 / HIP! Magazine

Continued on page 32

EXERCISE

The filling loop is connected when filling a central heating system to the supply pipe. Which mechanical Q11 backflow prevention device is fitted to protect the cold supply from contamination from the CH water? a

Single check valve

Double check valve

Air gap

Q12

What is the purpose of the pressure gauge on a central heating system?

To allow the correct water pressure to be set within the system

Record air pressure

Check for leaks

The microbore system is a form of two-pipe system that uses a Q13 very small-bore pipe to feed the heat emitters. a

True

False

A compact radiator has factory

Q14 fitted top grilles and side panels making them more attractive.

True

False

Q15

On an under floor heating circuit, the insulated bed prevents what?

Q17 Ans.

Ans.

Where on a system would an automatic air vent be installed?

Where the pump is located

High points of the system

Next to the boiler

The automatic bypass valve controls the flow of water across the flow Q18 and return circuit of a fully pumped heating system by opening as other paths for the water close. a

True

False

Anti-gravity valves prevent unwanted gravity circulation to the Q19 upstairs radiators on a semi-gravity system when only the hot water is being heated. Ans.

True

False

Q20

Ans.

A time clock can be set to do what exactly, to a central heating system?

Senses the room temperature and switches off the heating

Switching on the heating system at a set time

Switching on the heating system at a set time and setting the temperature

A room thermostat senses the

Q21 temperature of the water and switches off the heating.

Ans.

Heat loss downwards

Heat loss upwards

Projection of heat

True

False

Q22 Q16

Ans.

TRVâ&#x20AC;&#x2122;s measure the temperature of what?

Ans.

A frost thermostat works much better when installed alongside a...

cylinder stat

Air in the room

room stat

Water

pipe thermostat

Go to www.hip-magazine.co.uk to freely download exercise answers 32 / HIP! Magazine

Ans.

ADVERTORIAL

SETS SIGHTS HIGH WITH NEW PRODUCTS & PERSONNEL As the UK’s best known manufacturer of pipe clips, covers and related products, Talon Manufacturing Limited not only managed to defy the downturn in the construction industry during the recession, but has actually emerged stronger since being purchased by Davidson Holdings; and is now setting its sight on even stronger growth through the development of new products and the recruitment of key personnel. The Kent based company long ago achieved generic status in the plumbing and heating industry – in other words Talon is the Hoover of pipe clips – but the fresh investment and ideas that have come from being part of a group that also includes Cistermiser, Salamander Pumps, Keraflo and Fuelstop have brought positive change.

Formerly Talon’s Commercial Director, Don Theobald has proved a masterful Managing Director and has now just recruited a new Sales Director to give fresh impetus to an already strong national sales team.

Don Theobald commented: “Just as when we recruited Martin Shields as the company’s Operations Director and appointed new regional sales managers, I believe that Mike Freeman is the right person for the post. He already has very good contacts in our market, and will add fresh impetus and inspiration as well as nous to the team. Looking at the new products we have introduced to our range, and the renewed surge in work being experienced by our customer base, I couldn’t feel more positive about the future for Talon.”

Flue Cover Box

DID YOU KNOW Although the Boiler Flue Box Cover was developed in response to a specific request from an affordable housing landlord, it is finding applications in the private residential and other sectors. Meanwhile, established products such as Talon’s Pipe Cover System are finding plenty of new opportunities in different property types: including the recent refurbishment of The Ashworth Building which forms a major part of the facilities for the Hopwood Hall College in Rochdale.

Mike Freeman

Hopwood Hall College

Mike Freeman joins Talon in the newly appointed position of Sales Director. Mike brings over 20 years’ experience to the role having held senior positions with some of the industry’s leading brands. The addition of Mike will ably assist the rapid and continued growth of the Talon brand.

Amongst those new products Don Theobald spoke of is the Boiler Flue Box Cover which is produced in tough and attractive PVC-U to provide heating engineers or maintenance fitters with an easily assembled kit of parts to smarten up the finished appearance of boiler installations. Available in one, two or three metre lengths, the kits contain a pair of right angle profiles which slot together through a joining strip to conceal all but the end of flue pipes. As well as fixing brackets, there is also a stop-end through which the engineer cuts an opening for the pipe to exit.

The college’s own in-house team used some 1400 metres of the CSK 105W Wall Mounted Skirting Covers, along with ancillary products, to enclose radiator pipes throughout the six floors of the Ashworth Building during the 12 week summer holiday.

Thanks to the quality of its product range and the depth of technical sales support on offer, ever more professionals are learning to love what Talon has to offer the industry. For more information visit www.talon.co.uk

HIP! Magazine / 33

EXERCISE

HEATING Using the heating appliances photographed, answer the following questions. HEATING APPLIANCE

QUESTION

What type of radiator is this?

This heating component would be used on which type of CH system?-

What type of appliance would this flue be attached to and what is the flue commonly known as?

Go to www.hip-magazine.co.uk to freely download exercise answers 34 / HIP! Magazine

Continued on page 36

Rely on the Best Seal with LOCTITE 55 and LOCTITE 577 – the perfect thread sealing combination

LOCTITE 55 Pipe Sealing Cord

LOCTITE 577 Liquid Pipe Sealing

Already the installers choice for modern, cost-efficient installations:

For certain installer applications even LOCTITE 55 can’t achieve:

• Fast and easy to use

• For parallel to parallel as well as taper to parallel metal threads

• Gas, water, potable water, LPG approved

• Seals olives and radiator fittings

• Allows reliable re-adjustment of the joint

• Can be used on oil line fittings

• Works with metal and plastic joints

• Locks and seals in any position

The ideal pipe and sealing solution for installers. LOCTITE 55 and LOCTITE 577 are available from your plumbing supplier or log into www.loctite55.co.uk for more details.

EXERCISE

HEATING APPLIANCE

QUESTION

What type of pipe work layout is featured here?

What type of gas fire / space heater is shown here?

Can you identify the type of flue pictured here?

What type of space heater is shown here?

Whatâ&#x20AC;&#x2122;s missing from behind this gas fire that should cover the builders opening?

Go to www.hip-magazine.co.uk to freely download exercise answers 36 / HIP! Magazine

An accent on training… We know our boilers are only as good as you – the installers who fit them. That’s why we put so much into our training and support programmes – so there’s more for you to take out. And when it comes to compliance and new developments, like ErP, we help you stay on top of your game and ahead of the field.

Scan the QR code to go mobile with the NEW App for installers!

With an expanding number of training centres across the UK and hundreds of courses every year, we make sure that you’re ready for anything.

Find out more at vokera.co.uk

Vokèra Affinity offers FREE Gas Safe notification, extended warranty activation and automated points claims. Register today at www.vokeraaffinity.co.uk

EXERCISE

RAINWATER HARVESTING AND STORAGE The installation of a Rainwater Harvesting System will require compliance with a number of the building regulations. Q1. Below is a table concerning the rainwater system. Can you fill in the blanks? ASPECT OF REGULATIONS

ENGLAND AND WALES

NORTHERN IRELAND

SCOTLAND

Workmanship and materials

Regulation 7

Part B

Regulation 8

Notification of work

Regulation 12

Regulation A10

A warrant of required for some types of work

Structural stability

Part D

Section 1

Fire safety

Part E

Section 2

Resistance to moisture

Part C

Section 3

Sound insulation

Part G

Section 5

Drainage

Part N

Section 3

Electrical safety

None

Section 4

Q2. What would happen next?

Installation of an above ground storage cistern for rainwater harvesting

Installation of below ground rainwater harvesting storage

Adding considerable load to a property

Positioned under or within 45째 of the foundations

The impact on the stability of the structure must be considered and assessed

Go to www.hip-magazine.co.uk to freely download exercise answers 38 / HIP! Magazine

Continued on page 40

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EXERCISE

Prevent leakage of contents

The building regulations relating to drainage set out a range of requirements relating to the installation and testing of rainwater drainage and foul drainage.

Be provided with access for emptying or clearing

Prevent ingress of subsoil water

Have an anti-backflow device on any overflow connected to a drain or sewer

Be ventilated

Q3. Fill in the missing words. Access covers should be made of The access should be

quality having regard to the corrosive nature of the tanks content. or otherwise engineered to prevent entry from unauthorised persons.

TYPES OF SYSTEMS: Full Domestic, Commercial and Irrigation systems. They will all work with one of the following principles;

HOW THE RAINWATER HARVESTING PROCESS WORKS

 Direct pressure  Header tank  Gravity system

DIRECT PRESSURE

HEADER TANK

Water delivered under pump pressure

Pump still required but a header tank supplies the services

Pressure pump located in main storage tank

Gravity systems-whole system relies on gravity with no pump required

Water collected and stored in underground tank

Filtered on entry, when tank is full the water from surface bypasses to drain

Pump starts when there is a need for water at services i.e. WC flushed

Harvested rainwater supplies services on the system

Go to www.hip-magazine.co.uk to freely download exercise answers 40 / HIP! Magazine

Continued on page 42

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EXERCISE Q4. Using the QR code or web link (training manual) below, answer the following questions;

www.ukrha.org

Irrigation systems do not employ...

Storage tank

Back up water supply

Back flow prevention

What is fitted in the gutters to prevent blockages?

Leaf guard

Air gap-AA

Water filtration

All pipework and outlets must be clearly marked, stating what?

Irrigation water

Drinking water

Not drinking water

When tanks are made from plastic, it is usually...

UPVC

Polyethylene

Ans.

Which building regulations affect the RWH system?

Part H, Part L and Part P

Part J, Part G and Part B

Part A, Part B and Part G

Select the correct list that domestic water can use non wholesome water.

Washing machine, WC flushing and Irrigation

Food preparation, drinking water and irrigation

WC flushing, irrigation and drinking water

Why are irrigation systems easier to retrofit?

Smaller storage

No electrical supply required

No mains water back up required

Ans.

4i Direct pressure series is best described as... Ans. Water collected a via roof only

Ans.

Water from gutter enters via calmed inlet & filter

Water Water from roof collected & surface b from enters surface property Water Water from collected gutter enters via calmed only inlet & filter

PVCU

Ans.

Submersible pump, pumps water from tank

Supplies services under direct pressure

Water is filtered & sent to tank

Supplies services under direct pressure

Submersible pump, pumps water from tank

Supplies the cistern to supply the services

On a RWH header tank system, the mains top up supply must have which type of air gap?

Gravity fed system

Type AA

Indirect system

Type AB

Direct system

Type BB

Go to www.hip-magazine.co.uk to freely download exercise answers 42 / HIP! Magazine

Ans.

c via roof

If a header tank cannot be installed which of the following would be advisable?

Ans.

EXERCISE

GUTTERING - WHAT AM I? Identify each of the photographs in the space provided. GUTTERING

WHAT AM I?

Go to www.hip-magazine.co.uk to freely download exercise answers 44 / HIP! Magazine

Attics

Garages

Under the stairs

New work in all sorts of places

Saniflo works where convention doesn’t. Don’t rip up your plans if there’s no drain nearby. Draw on your imagination and think of the possibilities. Visit saniflo.co.uk

EXERCISE

GUTTERING The installation of a Rainwater Harvesting System will require compliance with a number of the building regulations. The angle and area of a roof is key in the design of a guttering system. Look at the image shown below.

This method is simply as follows;

Effective max roof area (H/2 + W) x L IMPORTANT: Remember to do the sum in the brackets first

For example, the width = horizontal span of slope, height = height of roof pitch and L = length of roof. (H=3 divided by 2, + W=6) then multiply L=10. The answer is 75m².

The 3 is divided by 2 before it is added to the 6. As follows; 6 + (3/2 = 1.5) = 7.5 x 10 = 75 With this information, it is possible to work out the size of gutter required.

The area of a roof can be calculated using a formula found in BS EN 12056-3:2000;

When installing gutters, thermal expansion should be considered. In previous issues of this magazine, exercises have been covered to work out the allowance for expansion.  Co-efficient number plastic - 0.00018  Length of plastic  Temperature difference Using these three figures it is possible to work out the distance of expansion to be considered.

Q1. Try this... Length of plastic gutter 6m, temperature 10 degrees to 60 degrees.

ANSWER =

(0.00018x50x6) 0.054m/54mm

Alternative: 10-15 degrees = 0.00018x5x6=0.0054 =5.4mm

Go to www.hip-magazine.co.uk to freely download exercise answers 46 / HIP! Magazine

LEVEL 3 EXERCISE DIFFERENT TYPES OF GUTTERING Draw the profile of the gutter described (plastic) in the space provided.

Standard profile for domestic gutters

High capacity used for steep roofs and high intensity rainfall areas

Used in conjunction with square rain water pipe

Used to offer a period look to a property

Gutters should be installed to a fall of 1mm every 600mm. Straight runs offer the best flow rate.

SCENARIO TIME:

12m of gutter is to be installed. If you were to install a fascia clip every 600mm, what would be the fall over the gutters length? ANSWER

RAIN WATER PIPE Fill in the blank using manufacturers installation instructions as guidance for clipping distances. PIPE SIZE

HORIZONTAL

68mm

VERTICAL

Go to www.hip-magazine.co.uk to freely download exercise answers Continued on page 48

HIP! Magazine / 47

LEVEL 3 EXERCISE Q2. Complete the following table listing tools used for installing / fabricating plastic gutter and rainwater pipes. TOOL NAME

USE Used to cut gutter and rainwater pipes, leaves rough burrs that need removing

De-burring tool

Create a smooth chamfer

Chalk line

INSTALLATION When installing gutter angles it is advisable to install fascia brackets within 150mm of the angle. For what reason is this done?

Once the gutter is installed, it must be tested. This is done by using a hose pipe or buckets of water. Checking for no leaks and what else?

Q3. Where possible, replace defective parts. Fill in the remedy section on the table below, the first has been done for you. FAULT

REMEDY

Leaks

Carry out rectification according to type of gutter and material

Leak in cast iron joints

Damaged gutter

Blockages

Sagging gutter

Overflowing when raining

Go to www.hip-magazine.co.uk to freely download exercise answers 48 / HIP! Magazine

PRODUCTS & SERVICES

ADVERTISING IN HIP! MAGAZINE If you would like the professional plumbers of the future to know about your products or services, why not advertise in this section? It’s cost effective and your brand will reach around 12,000 plumbing students throughout the UK. Please send your press releases to: editor@sng-publishing.co.uk If you would like to book a display advertisement in HIP! Magazine, please contact Celia Matthews:

T. 0870 774 3049 E. celia@sng-publishing.co.uk

UNBEATABLE FUNCTIONALITY, QUALITY AND COMFORT

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The new Redring Expressions Revive electric shower range will revolutionise shower installations, making them faster and easier. As well as sharp looks and a full chrome accessory kit, it’s the only shower available that boasts a wealth of features including 14 power and water connection options, an easy access back plate and a bespoke compression fit elbow as standard. Redring shower offers installers the most flexible option on the market, making fitting and connecting a breeze. For more info call 0844 372 7750 or check out www.redring.co.uk

MIRA’S WIRELESS ADVANCE SIMPLIFIES WET ROOMS

INTRODUCING THE NEW GREENSTAR I FROM WORCESTER

Mira Showers has enhanced its Advance electric shower range with the only shower on the market to offer wireless pairing to a waste water pump. The first choice for registered social landlords and adaptation specialists, developed especially for the visually impaired and endorsed by the RNIB. The Mira Advance Flex Extra Wireless simplifies installing or retro-fitting a wet room in situations where a conventional gravity fed drainage system would be unfeasible such as where level access is required. For more info check out www.mirashowers.co.uk or email kohlermira@linney.com

Worcester, Bosch Group has unveiled its latest gas-fired combi boiler. The Greenstar i boasts enhanced performance and A-rated annual efficiency, alongside a host of features derived from installer feedback. Improving on the popular features of the Greenstar i Junior which remains the UK’s best-selling condensing boiler, the new model is available in combi outputs of 25kW and 30kW, and has been developed to deliver improved water performance in small to medium sized properties with one bathroom. For more info visit www.worcester-bosch.co.uk/installer

SPIROTECH HELPS INSTALLERS GO LARGE The new SpiroTrap MBL dirt separator with external magnet works on the same principles as the popular SpiroTrap MB3 to trap and remove magnetic and non-magnetic dirt particles, helping to deliver measurable improvements in system efficiency and reliability. Offering the 20-year performance guarantee that the SpiroTrap range is famous for, the SpiroTrap MBL is available in 1¼, 1½, and 2” dimensions with optional insulation jackets for non-insulated environments and has a high-powered magnet to maximise performance. For more info check out www.spirotech.com

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Email editor@sng-publishing.co.uk if you would like your product or service featured in this section.

HIP! Magazine / 49

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