TecnAlimentaria Asiatic Edition 2020/2021 - Beverage Industry

ITALIAN TECHNOLOGY FOR THE BEVERAGE INDUSTRY

ASIATIC & PACIFIC EDITION 2020/2021

ASIATIC EDITION

Supplemento a TecnAlimentaria N° 11 Novembre/November 2020 Poste Italiane SpA - Spedizione in Abbonamento Postale D.L. 353/2003 (conv. in L. 27/02/2004 n. 46) art. 1 comma 1 NE/TV - Anno 25 N°11 - 2020 - ISSN 2498-9541

Since 1912 Frilli has been supplying worldwide in-house designed and manufactured bespoke continuous and batch distillation plants operating from vacuum through to pressurized conditions. These plants range from small to large capacities. Frilli believes that satisfied customers are the only form of advertising worth investing in. When working with Frilli you will be met with courtesy, professionalism, quality advise and all questions answered.

Glen Turner, Scotland - Complete Distillery for 75.000 l day Whisky and Alcohol production

Teeling Distillery, Ireland Pot Stills for Whisky production

FRILLI Srl Loc. Rigoni – Strada dei laghi, 15 - 53035 Monteriggioni (Siena) Italy Tel +39 0577 307011 - Fax +39 0577 307080 - info@frillisrl.com

Workshop Isle of Harris Distillery, Scotland Pot Stills for Gin production

La Versa Distillery, Italy Pot Stills for Grappa production

Taris Tat Distillery, Turkey Pot Stills for Raki production

ABOUT US Frilli Srl is a company specializing in design, construction and supplies of distillation plants and/or complete distilleries, starting from any kind of raw material containing alcohol, sugar or starch for production of distillates, raw alcohol, extra neutral and absolute alcohol, with its own know-how, advanced technologies and experience developed worldwide.

• Cereals: corn, wheat, barley, rice • Other starchy substances: potatoes, cassava, chestnuts, etc.

• Other sugary substances: sorghum, grape, cane and beet juice • Fruits: apples, peaches, apricots, cherries, plums • Exotic fruits: dates, bananas, pineapples, papaya, mango, etc.

• Soft fruits The company, realizing more than 90% of its turnover • Aromatic herbs, seeds and berries abroad, is constantly and continuously growing, as world-trade appreciates its leading technical and NOWADAYS technological skill. Reliability, honesty, an excellent In recent years, the company has been operating quality/price ratio together with pre- and post-sales with great success in the field of Whisky and Gin, by services are our strength and allow us to be always up designing, manufacturing and supplying both continuous to the situation, giving quick and qualified answers. plants with columns and discontinuous pot stills with traditional onion shape (in Scotland and Ireland).

RAW MATERIALS We have realized pot stills in copper from 0,5 up to • By-products of wineries (pomace, lees, wine) 18 m³ of working capacity for our Scottish and Irish • Cane and beet molasses customers.

www.frillisrl.com

ITALIAN TECHNOLOGY FOR THE BEVERAGE INDUSTRY

ASIATIC & PACIFIC EDITION 2020/2021

INTERNATIONAL MAGAZINES

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BEVERAGE Technology Poste Italiane SpA

Supplemento a TecnAlimentaria N° 11 Novembre/November 2020 Poste Italiane SpA - Spedizione in Abbonamento Postale D.L. 353/2003 (conv. in L. 27/02/2004 n. 46) art. 1 comma 1 NE/TV - Anno 25 N°11 - 2020 - ISSN 2498-9541

ASIATIC EDITION

Abbonamento

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in Italian/Engli

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TecnAlimentaria supplement N°11 Novembre/November 2020 Year XXV

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Editorial staff: Sabrina Fattoretto

Итальянские технологии производства в сфере напитков

25 N°8/9 SpA 1 NE/TV - Anno - Poste Italiane ttembre 2020 n. 46) art. 1 comma N°8-9 Agosto/Se (conv. in L. 27/02/2004 a TecnAlimentaria 353/2003 Supplemento Postale D.L. Abbonamento Spedizione in

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ITALIAN TECHNO BEVERAGE INDU LOGY FOR THE STRY 2020/2021 Supplemento a TecnAlimentaria Spedizione in N°2 Febbraio Abbonamento 2020 Postale D.L. 353/2003 Poste Italiane SpA Art. 1 comma 1 NE/TV Anno (conv. in 25 N°2-2020 - ISSN 2498-9541 L. 27/02/2004 n. 46)

2020/2021

NOLOGY ITALIAN TECH RAGE INDUSTRY FOR THE BEVE ITALIANA TECNOLOGÍA IDAS STRIA DE BEB PARA LA INDU

SpA - Anno 25 N°8/9 - Poste Italiane comma 1 NE/TV ttembre 2020 4 n. 46) art. 1 taria N° 8/9 Agosto/Se (conv. in L. 27/02/200 a TecnAlimen Supplemento Postale D.L. 353/2003 Abbonamento Spedizione in

TecnA Plastics - 2020 - ISSN

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& Rubber - October

2020 - ISSN 2723-918

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International Magazine for the global Plastics & Rub ber Industry

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mber 2020

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Autorizzazione Tribunale di Forlì n.

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Informativa ex D.lgs 196/03 Ai sensi dell’art.2 comma 2° del Codice Deontologico dei giornalisti si rende nota l’esistenza di una banca dati di uso redazionale presso la sede di Corso del Popolo, 42 - Treviso.

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Management, Editorial Office: Editrice EDF Trend srl Corso del Popolo, 42 31100 Treviso – Italy Tel. +39 0422 549305 Fax +39 0422 591736 redazione@tecnalimentaria.it www.tecnalimentaria.it www.edftrend.com

Technolog

INDEX - BEVERAGE INDUSTRY COMPANY

WEBSITE

PAGES

FIELD

A. WATER SYSTEMS SRL

www.watersystems.it

8-11 Beverage Industry

AVE TECHNOLOGIES

www.ave-technologies.com

24 Beverage Industry

AKOMAG SRL

www.akomag.com

12-13 Beverage Industry

BBM SERVICE SRL

www.bbmpackaging.com

14-15 Beverage & Food Industry

COMEI

www.comei.net

16-17 Beverage Industry

CPE FOODTECH SRL

www.cpefoodtech.com

18-19 Beverage & Food Industry

DELLA TOFFOLA SPA

www.dellatoffola.it

2 Beverage & Food Industry

ENOLMECCANICA VALLEBELBO SRL www.enolmeccanica.com

20-21 Beverage Industry

FARCK SPA

www.farck.com

22-23 Beverage & Food Industry

FRILLI SRL

www.frillisrl.com

4-5, 25-27 Beverage Industry

GALIGANI FILTRI SRL

www.galiganifiltri.com

1, 28-29 Beverage Industry

LCZ SRL

www.lcz.it

3, 30-31 Beverage & Food Industry

PIETRIBIASI MICHELANGELO SRL

www.pietribiasi.it

32-33 Beverage & Food Industry

SMI SPA

www.smigroup.it

II^COVER, 35-37 Beverage & Food Industry

VELO ACCIAI SRL

www.vlstechnologies.it

38-39 Beverage Industry

A.Water Systems Srl Località Piana, 55/D - 12060 Verduno (Cuneo) Italy Tel. +39 0172 47 02 35 - Fax +39 0173 61 56 33 info@watersystems.it - www.watersystems.it

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S is a company, founded in 2005, working as process equipment supplier for the beverage industry. During these years, WS has achieved a very good reputation in the beverage industry field, managing to cooperate with the major global players, such as Coca Cola, Pepsi Cola, Nestlé Waters and Orangina-Schweppes, and with private investors installing new production facilities, quite often green fields, in emerging Countries.

WS has met new standards for product quality, energy saving and maximum

plant output while complying with the strictest criteria for hygiene and safety.

All the devices are entirely conceived and designed to guarantee the best requirements in terms of microbiological, physicalchemical and organoleptic properties; the entire production process and software development are managed internally, as well as installations and commissionings which are carried out with WS’s own resources.

WS’ products for beverage industry are: • water purification plants (mechanical filtration, microfiltration, reverse osmosis, UV disinfection, sterilisation) designed according to the customer’s exigencies and the chemical analysis; • sugar dissolving systems (single batch, double batch and continuous up to 35.000 l/h); • semiautomatic and automatic syrup rooms; • premix units; • flash pasteurising units; • ozone generators;

• carbonating equipment (water, wine, beer, soft drinks); • in line syrup blending systems and ingredients mixing systems; • steam sterilisable microfiltering systems (juices, beer, wine); • mineralising equipment; • equipment for preparation of non-chemical bottles rinsing and disinfecting solutions (such as ozone) and chemical solutions preparing devices (peracetic acid, hydrogen peroxide, chlorine, etc.); • equipment for the preparation of sterile water; • manual and automatic CIP systems.

Thanks to its skill and process expertise, today WS is widely present worldwide even with turnkey solutions including ancillary equipment (cooling equipment, boilers, etc.).

WS’ philosophy is to manufacture highquality and reliable equipment, equipped only with top brand components: Alfa Laval, Endress+Hauser, Pall, Anton Paar, Siemens, Festo, Spirax Sarco are the typical components customers will find on their plants.

The choice of providing only state-of-the-art solutions has brought us to be appointed as officially authorized integrator by Alfa Laval.

Between main technical references, WS can

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ASIATIC EDITION

Asiatic Edition 2020 / 2021 Beverage Industry

A.Water Systems Srl Località Piana, 55/D - 12060 Verduno (Cuneo) Italy Tel. +39 0172 47 02 35 - Fax +39 0173 61 56 33 info@watersystems.it - www.watersystems.it

list the supply of two fruit juice tubular flash pasteurizers for aseptic filling to OranginaSchweppes in France; furthermore, it’s significant to point out that WS is included in NESTLÉ WATERS’ authorized suppliers list for water purification systems: recently an important contract for the supply of a top-technology water treatment plant in the far East has been finalized.

Amongst last supplies (early 2016), WS also boasts a complete line for soft drinks production in Las Vegas – USA (Coca Cola co-packer): from water treatment to hot fill pasteurizer, through sugar syrup preparation and ingredients mixing, also including CIP equipment.

WS considers Customer Service one of the greatest keys to success: entire business, marketing, sales and profits depend on customers’ satisfaction so the after sales team is constantly trained to perform the simplest solution in the shortest possible time to support the customer’s business.

“BLENDSYSTEM M” Premix Unit The growing market’s confidence gained by process plants manufactured by WS, allowed a continuous development of blending technology for carbonated soft drinks (CSD) production to such an extent that it reached a very high level of specialisation in manufacturing mass controlled blending systems, named BLENDSYSTEM M. BLENDSYSTEM M is a piece of equipment for preparing beverages, completely preassembled on a skid for an easy and quick shipment and installation, conceived mostly for the production of carbonated soft

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drinks (CSD), but also carbonated mineral water (CMW) and still water (charged with nitrogen in order to increase the mechanical resistance of the bottle). The required quantity of ingredients (water, syrup, and CO2) is carefully measured and dosed in an electronically controlled continuous process.

The whole system, realized to guarantee the highest qualitative standards and a qualitatively constant production, also running in conditions of considerable format change, is completely preassembled on stainless steel circular-section skid for an easy and efficacious cleaning. It usually includes the following subsystems: • inlet water deaeration: a vacuum pump removes incondensable gases; the pump is conceived to maintain the dissolved oxygen level below 1 ppm values; • carbon dioxide dosing (or nitrogen in case of still mineral water production): a modulating valve and a mass flow rate transmitter inject carbon dioxide in quantity that is proportional to water quantity loaded to the deaeration tank;

Asiatic Edition 2020 / 2021 Beverage Industry

the water flow rate is usually measured by a magnetic flow rate transmitter, which may be replaced with a mass flow rate transmitter in case water presents a very low electrical conductivity level. A special gas injecting and mixing system specifically developed by WS - performs a careful mixing with the water to be treated and, hence, best results in terms of product perlage; the carbon dioxide contents is maintained constant in the product receiving tank by a supervising software, which checks possible fluctuations in feeding water temperature and product buffer temperature; the effective dissolved carbon dioxide contents in the product is checked using a carbometric unit, installed in by-pass on the filling machine feeding line; • syrup dosing and mixing: at first syrup is stored in a small buffer tank, whose atmosphere is modified and enriched with carbon dioxide in order to avoid oxidation occurrence. Syrup injection is made by a sanitary design modulating valve and a mass flow rate transmitter in

ASIATIC EDITION

A.Water Systems Srl LocalitĂ Piana, 55/D - 12060 Verduno (Cuneo) Italy Tel. +39 0172 47 02 35 - Fax +39 0173 61 56 33 info@watersystems.it - www.watersystems.it

10 a quantity which is proportional to the water amount fed from the deaeration tank; furthermore, using the mass flow rate transmitter, it is possible to check constantly the effective density of the inlet syrup and therefore to compensate immediately for the dosing and to stabilize the sugary concentration in the endproduct within established bounds (usually ¹0,05 °Bx). A specific refractometer installed in by-pass on the filling machine feeding line, allows the constant check of the product and, if necessary, its adjustment; similarly, the instruments minimize waste of both syrup and product during transitory phases of production, such as start and stop.

Furthermore, customized solutions for product cooling are also available, depending on the environmental conditions of the system installation.

ASIATIC EDITION

The supervising software loaded on the mass premix unit BLENDSYSTEM M - is conceived to guarantee the best results in terms of dosing, offering at the same time an easy control by a friendly user interface; this software enables on one hand to set the main production parameters and visualize their state graphically and on the other hand to set the statistics parameters (ca, cp e cpk) connected to that kind of production.

Using a more advanced version of this software, associated with specific instruments, it is also possible to control automatically saccharose inversion, so that the need of intervention by laboratory technicians is reduced.

The equipment is equipped with field buses (MPI, Profibus or Ethernet) for a complete integration in the bottling line and the control of production, cleaning and sanitizing processes.

Asiatic Edition 2020 / 2021 Beverage Industry

Akomag Srl Frazione Diolo, 15/D - 43019 Soragna (Parma) Italy Tel. +39 0524 59 90 97 - Fax +39 0524 59 90 12 info@akomag.com - www.akomag.com

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ecently, the company has delivered, installed and tested a new machine intended for washing recycled glass bottles. The machine for the PepsiCo Group is a Hydra 8.2, characterised by very high production: 37,500 bottle/h.

The new model, the pride of mechanical Made in Italy, reaches a mechanical efficiency equal to 99.4%, successfully exceeding the standards required by the customer in the contractual phase. With this new provision, Akomag confirms itself once again as world leader in the construction of glass bottle washers. The bottle washer has been specially designed in order to minimise the environmental impact, with particular attention to water and steam consumptions, and to the duration of the detergent bath.

The completely automated wash cycle includes an initial bottle-emptying station followed by a pre-wash spraying and first pre-soak bath that significantly reduces detergent bath pollution and markedly decreases consumption levels. In the presoak area the project also provides for the installation of a belt filter that allows to automatically remove the main impurities typical of recycled bottles (straws, paper, cigarette butts, for instance). The washing of bottles is completed with the internal and external high-pressure detergent wash sprays, using self-cleaning and selfcentring rotating nozzles.

In designing Hydra 8.2, Akomag has focused on the final rinsing sprays using mains water. The expedients developed

ASIATIC EDITION

during the design stage have allowed to achieve extraordinary results. By installing a special valve with integrated flow meter on the mains pipe (controlled directly by the control panel), it is possible to detect the instantaneous and daily water consumption required for the proper washing of the bottles. With pride and satisfaction, Akomag technicians declare that thanks to the new design the new machine has a water consumption equal to 0.098 litres per bottle. A lower value than rigidly imposed in contractual phase

by the customer. The supply is completed with many other technological innovations, including sensors for slowing down or stopping the machine in case of missing or clogging of the bottles on the conveyor belts; synchronization systems of the bottle washer speed with that of the filling monobloc; control and introduction of detergent and additives in the washing bath and of sequestrants/ disinfectants in the spray tanks; self-cleaning filters in the tanks; automatic bottle loading and unloading, perfectly synchronized with the movement of the main chain.

Akomag is a flexible and dynamic company that bases its policy on customer satisfaction, the quality of its systems, its assistance services and technological innovation. For several years, Akomag has been working in the bottling sector and thanks to the proven experience developed in this field, it can guarantee its customers maximum yields, user-friendly operation and minimum operational costs, as well as long working life of its machines built with top-quality materials. From the province of Parma, Akomag aims to meet the needs of all those who are looking for high-quality products.

Asiatic Edition 2020 / 2021 Beverage Industry

BBM Service Srl Via Pregalleno, 24 - 24016 San Pellegrino Terme (Bergamo) Italy Tel. +39 0345 23 642 Fax +39 0345 41 755 info@bbmpackaging.com - www.bbmpackaging.com

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sed and overhauled machines and compatible spare parts, this is BBM Service BBM Service is a company with 15 years of growth and success behind, which establishes itself as a reliable reference point aiming at quality when it comes to bottling and packaging solutions. BBM Service offers several advantages, among them warranty on refurbished machines, an assistance service with the chance to buy hotline priority bundles, last but not least the opportunity to customize projects according to every production needs of customers.

BBM can follow customers step by step, from the initial idea to the commissioning of the line, becoming the only reference point with which to interface for the construction of a plant that presents different types of challenges. BBM specialises in the supply of turn-key water and beverage bottling plants. BBM collaborates and works for the top brands of the beverage industry, offering the same excellence to large multinational firms and local ones. The customised, flexible and quick service is the main reason why customers identifying BBM as the ideal partner for every project.

BBM Service is specialized in buying and selling second-hand machines, which are reconditioned and updated to guarantee excellent performance similar to that of the latest generation machines. Buying used machinery means to reduce considerably the investment if compared with the purchase of a new one, and therefore minimize the risk of error when you go to invest in a new business or project. Many times a bottling company changes its machinery only because it needs to increase production and has new requirements, linked to the format or materials used, but

ASIATIC EDITION

this does not mean that the machinery replaced is old and obsolete.

Buying a used BBM means taking advantage of the competence of experienced technicians, the flexibility of a solution tailored to the customer’s needs, the guarantee of reliability. BBM Service offers an accurate selection of machines that are completely overhauled, updated and offered at very advantageous conditions. It is possible to view all the machines in the showroom of over 7,500 m2, to attend the tests also from a distance and to follow step by step the progress of the revision works until the final test.

In addition to the sale of used machinery we are also specialized in the production and distribution of spare parts compatible with the main bottling and packaging machines. Our spare parts are compatible with Original Equipment Manufacturer (OEM) parts, including 3M, SIDEL, Krones, OCME. They represent a valid, and more economical, alternative that allows you to

restore the machinery quickly and effectively!

BBM Service engineers and markets compatible After Market spare parts that allow a saving of 20 to 40% compared to the price of the original. BBM Service ensures a response in 24 hours and guarantees 100% compatibility of parts to the original component. All spare parts produced by BBM are tested and manufactured to work best in any condition and in any environment. The specialized technical department is able to realize and find solutions for any need.

An independent alternative that allows avoiding long waiting times by after-sales services. BBM Service therefore offers a practical and efficient solution for the replacement of spare parts of the main bottling machines. You can test the quality of BBM spare parts by requesting a sample, write an email with the list of machines of your interest at info@bbmpackaging.com to be contacted without obligation by a BBM technician.

Asiatic Edition 2020 / 2021 Beverage Industry

Comei Srl Via dei Colli, 66 - 31058 Susegana (Treviso) Italy Tel. + 39 0438 1918 117 - Fax +39 0438 1918 118 info@comei.net - www.comei.net

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uality and technology excellence COMEI Beverage Technologies is a company specialized in designing and manufacturing machines and plants for processing and preparing food liquids, operating, in particular, in the beverage segment, as well as producing stainless steel containers for all segments of the food sector generally.

Technicians and technologists are able to guarantee a full range of customers advice.

The built plants have a level of automation in line with the demands and needs of their customers, offering semi-automatic, automatic or fully automatic systems equipped with PLC and integrated supervision system, able to meet all the needs for the beverage production.

COMEI pays particular attention, during the design and production phase of

ASIATIC EDITION

its products, to the hygienic-sanitary aspect, in order to exclude any possible contamination of the processed product, thus guaranteeing its customer the maximum safety in the production process and product processing, thanks also to the quality and reliability of the components used for the construction of the systems and the machines individually.

The company is able to propose: • Pasteurization-heating or cooling tunnel.

• Water softeners complete with deaeration and cooling exchangers.

• Mixer equipped with cooling exchanger and Brix and CO2 in-line control.

• 2-3-4 stage plate pasteurizers for cold fill and hot fill.

• Multi tubular or tubular pasteurizers for products with suspended solids or juices.

• Semi-automatic, automatic and fully

automatic CIPs with 1-2-3-4 tanks, with multiple washing lines.

• Semiautomatic or fully automatic syrup rooms.

• Refrigeration systems.

• Multi-effect concentrators with heat recovery and low energy consumption desulfurizers.

• Thermo-conditioned tanks for the wine industry.

• Winemakers for red grapes.

• Autoclaves for sparkling wines.

• Fermenters and bright beer tanks.

• Brewhouses.

The objective and philosophy at the base of COMEI are the continuous improvement and implementation of solutions for any customer’s requirement and request, supplying and guaranteeing, at the same time, machines and plants that, in terms of quality and technology, represent excellence.

Asiatic Edition 2020 / 2021 Beverage Industry

CPE Foodtech Srl Via Carlo Levi, 202 - 40014 Crevalcore (Bologna) Italy Tel. +39 051 0114913 info@cpefoodtech.com - www.cpefoodtech.com

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PE FOODTECH Srl offers complete and modular bottling lines suitable for countless types of liquids, such as vegetables and mineral oils, water, alcohol, wine, milk, fruit juices, chemicals, gels, etc.

The production capacity of CPE FOODTECH lines ranges from 200 bottles min. to 3,000 bottles max. per hour using glass, tin, PE, Capper

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PET, PVC, aluminum containers etc. format from 15 ml up to 20 lt.

Filling technology Upon request, CPE FOODTECH supplies complete lines for loading bottles, filling, capping, labeling, conveyor belts and loading and unloading tables both rotating and linear.

Filling technology can be volumetric, electronic (mass or electromagnetic), and gravity.

Capping technology CPE FOODTECH supplies single-head, rotary, Pick & Place capping machines with formats that can be customized upon customer’s request.

Are you looking for a partner to develop your projects?

CPE FOODTECH’s goal is not selling products but offering solutions according to customer’s needs.

For any clarification, technical information or simply to share your problem, CPE FOODTECH is at your complete disposal.

CPE FOODTECH designs its machines simplifying and optmizing all their components, thus bringing remarkable benefit to maintenance and reliability over time.

Design is fundamental element, in fact, CPE FOODTECH develops machines that are easy to maintain and manage; components tested over time are great advantage to the production.

The current Coronavirus pandemic requires a change of the health and hygiene management of environments and people.

The high contagiousness of Sars Cov2 (Covid-19), still lacking vaccine, pharmacological therapies and clear programmes of intervention, makes it essential to re-organize human activities – both in workplace and in society – as to reduce the risk of contagion.

CPE FOODTECH has created the “nebulization tunnel for individual sanitization”, made in Italy, that combines three devices, such as: 1 thermal scanner that enables controlling access to the company or public places, to read body temperature; 1 hand sanitizer; 1 unit to sanitize items and people.

The device operates two crucial procedures to regulate access to the next environment in less than 30 seconds, wearing common face mask.

ASIATIC EDITION

Asiatic Edition 2020 / 2021 Beverage Industry

COMPLETE BOTTLING LINES FOR BULK PRODUCTS TO PACKAGING

Linear electronic filling and capping

Custom uncorking machine

CPE FOODTECH S.r.l.

Via Carlo Levi 202 - 40014 Crevalcore (BOLOGNA) Italy Tel. +39 051 0114913 www.cpefoodtech.com

Enolmeccanica Vallebelbo Srl Via Statale 45, Loc. San Bovo - 12054 Cossano Belbo (Cuneo) Italy Tel. +39 0141 88 494 - Fax +39 0141 88 284 marketing@enolmeccanica.it - www.enolmeccanica.it

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ince 1983 Enolmeccanica Vallebelbo has been building a privileged partnership with its customers for the supply of corking and capping machines to which 2 years ago also the company added the rinsing machines.

Both lines of machines are customized according to the specific needs of the customers and are produced in standalone versions or as turrets to be fitted on the monoblock machines manufactured by many producers who have become company’s customers.

The machines are developed and produced keeping in mind the specific needs of the sector of use; therefore, they are manufactured with the right characteristics and the most suitable materials to reach high levels of reliability, safety and compliance with the diverse regulations of alimentary and hygienic compatibility.

Its great flexibility allows the company of Cossano Belbo (Cuneo) to meet all needs of its customers while its richness in human resources and technology represents the added value that led it to conquer a wide market share.

Enolmeccanica Vallebelbo offers a range of products able to meet the most varied

ASIATIC EDITION

market sectors: beverage and oenological industry, chemical, pharmaceutical and foodstuff branches, often developing customized solution for any type of container, be it of glass or plastic, to supply state-of the art machines, designed and manufactured to meet any specific requirement.

Most parts of the machine are produced inside the factory of the company by using numeric control tool machines so guaranteeing a top-quality final product.

The global market is ever more demanding and the beverage sector is particularly hard, since preservation is essential and challenging, for instance for products like milk and fruit juices, for which we have to

develop ever simpler technologies easy to be maintained.

In particular Enolmeccanica Vallebelbo rinsing/sterilizing machines feature innovating solutions that simplify dramatically the sterilization and C.I.P. processes.

Also the requirements of the producers of alcoholic drinks are challenging since the company is requested to design innovating machines for the processing of bottles and closure have always new designs and unusual shapes, therefore, very delicate to be processed.

In conclusion: Enolmeccanica Vallebelbo is a dynamic company that keeps following its guideline based on quality and customer satisfaction, today more than ever.

Asiatic Edition 2020 / 2021 Beverage Industry

Farck Spa Via Roma, 94 - 26010 Pianengo (Cremona) Italy Tel. +39 0373 74 144 - Fax +39 0373 74 788 farck@farck.com - www.farck.com

F

arck S.p.A. is an Italian company, UNI EN ISO 9001:2008 certified, highly specialized in the design, construction and installation of plant and equipment for the food industry in general, wine and beverage; stainless steel storage and process tanks for all productive sectors; tankers in stainless steel for the transport of food liquids and ADR dangerous liquids.

Farck S.p.A. is now synonymous with innovation, competence, passion and expertise. Farck S.p.A.’s production workshop and sales offices are located in

Lombardia, in Pianengo (Cremona) and cover an area of about 40,000 m², of which about 6,000 m² covered.

Farck S.p.A., thanks to the acquired specialization, is able to realize installations, equipment and tanks, without posing technical and dimensional limits, all in compliance with the strict planning regulations in force.

Concentration and desulphurization plants for the wine, fruit juice and beverage industry with features and advantages such as: product circulation “falling film” type, with vertical pipe-bundle heat exchangers, single or multiple effect (3-6 effects); “TVR” plants using the principle of the “thermal vapor recompression”, which allows a drastic reduction of the energy consumption: less than 1 kg of steam to evaporate 10 kg of water; “MVR” plants using the principle of the “mechanical vapor recompression”; capacity of concentration from 1,000 up to 50,000

liters of water evaporation; maintenance of the organoleptic and chemical-physical characteristics of the treated product; high flexibility in the liquid flows and process vapours; centralization of all controls in a simple touch-screen panel.

Thermovinification plants which offer short process time; continuous cycles and low operating costs; excellent yields in the extraction of the color of the grapes; production of raw material suitable for the vinification, in order to obtain products with fruity taste and attractive colour; possibility to select the product outlet temperature from 35 up to 55°C. Process and storage tanks with stirring system studied for every type of product; temperature control systems and insulation systems designed according to the characteristics of the products to be stored. PED tested autoclaves, fermenters and brewhouses.

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Asiatic Edition 2020 / 2021 Beverage Industry

MADE IN GOOD SPIRITS

Frilli Srl Loc. Rigoni - Strada dei Laghi, 15 - 53035 Monteriggioni (Siena) Italy Tel. +39 0577 30 70 11 - Fax +39 0577 30 70 80 info@frillisrl.com - www.frillisrl.com

MADE IN GOOD SPIRITS

T

he developments in distillation technology Since 1912, Frilli has been supplying worldwide in-house designed and manufactured bespoke continuous and batch distillation plants operating from vacuum through to pressurized conditions.

These plants range from small to large capacities.

Frilli believes that satisfied customers are the only form of advertising worth investing in.

When working with Frilli you will be met with courtesy, professionalism, quality advice and all questions answered.

Frilli Srl is a company specializing in design, construction and supplies of distillation plants and/or complete distilleries, starting from any kind of raw material containing alcohol, sugar or starch for production of

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Glen Turner, Scotland - complete distillery for 75,000 l/day Whisky and alcohol production

distillates, raw alcohol, extra neutral and absolute alcohol, with its own know-how, advanced technologies and experience developed worldwide.

The company, realizing more than 90% of its turnover abroad, is constantly and continuously growing, as world-trade appreciates its leading technical and technological skill.

Reliability, honesty, an excellent quality/ price ratio together with pre- and after-sales services are its strength and allow it to be always up to the situation, giving quick and qualified answers.

Raw materials • By-products of wineries (pomace, lees, wine) • Cane and beet molasses • Cereals: corn, wheat, barley, rice • Other starchy substances: potatoes, cassava, chestnuts, etc.

• Other sugary substances: sorghum, grape, cane and beet juice • Fruits: apples, peaches, apricots, cherries, plums • Exotic fruit: dates, bananas, pineapples, papaya, mango, etc.

• Aromatic herbs, seeds and berries.

For some years, the company has been highly successful also in the field of Whisky and Gin, rum, extra neutral alcohol, and bioethanol, by designing, manufacturing and supplying both continuous plants with columns in Eastern Europa, Asia, Africa and South America, as well as discontinuous pot stills with traditional onion shape in Scotland, Ireland, Russia, the USA and Australia. In particular, it is worth mentioning the supply of a neutral alcohol and bioethanol production plant to the company Producargo S.A. in Ecuador.

Workshop

Valentine Distilling, Michigan, USA - pot stills for Bourbon production

ASIATIC EDITION

Asiatic Edition 2020 / 2021 Beverage Industry

Frilli Srl Loc. Rigoni - Strada dei Laghi, 15 - 53035 Monteriggioni (Siena) Italy Tel. +39 0577 30 70 11 - Fax +39 0577 30 70 80 info@frillisrl.com - www.frillisrl.com

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Tawse Winery, Canada - pot stills for Whisky, Brandy, Gin and Vodka production

Teeling Distillery, Ireland - pot stills for Whisky production

Taris Tat Distillery, Turkey - pot stills for Raki production

Asiatic Edition 2020 / 2021 Beverage Industry

ASIATIC EDITION

Galigani Filtri Srl Strada Provinciale Colligiana, 50 - 53035 Monteriggioni (Siena) Italy Tel. +39 0577 30 50 04 - Fax +39 0577 30 50 19 info@galiganifiltri.com - www.galiganifiltri.com

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aligani Filtri is a leader in the design and construction of filter presses and relevant filtration systems.

Since 1958, the company has boasted over 3,000 installations in 5 continents, created with skill and professionalism, in order to offer a high-quality product and a support service for users, installers, and designers.

The company is based in Italy, located in a modern facility in the heart of Tuscany, where it makes use of the most modern systems of research, study, and design so as to best solve the problems of each individual application, as well as provide adequate pre- and post-sales assistance through its qualified technicians.

Furthermore, the company is also equipped with a laboratory for filtration testing on samples supplied by clients to determine all the necessary parameters required for sizing the filter press that is most suitable for their needs. Production includes filter presses and pumping units that feed the filter presses.

The wide range of filter presses varies from manual discharge machines to fully automatic machines run by modern PLCs.

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Galigani Filtri manufactures filter presses for all types of applications: food, chemical, pharmaceutical, explosive atmospheres (ATEX), purifying waste water, acid filtration, aggregates, mining, galvanic industries, recycling industries, and so on.

All machines are equipped with the most advanced safety devices.

The press filters and filtration systems that are manufactured by Galigani Filtri carry out “mechanical� filtrations, and therefore the liquid does not undergo chemical changes.

Filtration can occur on the synthetic filter cloth, which retains solid particles up to 1 micron, or on cardboard for particles that measure less than or equal to 1 micron.

When it comes to the most technologically advanced systems that Galigani Filtri can provide for filtration and clarification before bottling, the Diatom and the Clearness systems are in the forefront.

The Diatom system is comprised of a filter cloth for the filter press and is equipped with all the necessary parts (tanks, pumps, valves ...) that are required for filtration processes using various aids (fossil shell flour or cellulose flour, perlite...).

The Clearness system is a filter press with an Aisi304 or Aisi316 structure, which uses cardboard filters and a plate pack that is entirely sealed and protected from contact with the external environment.

Asiatic Edition 2020 / 2021 Beverage Industry

L.C.Z. Srl Via Canvelli, 21 - 43015 Noceto (Parma) Italy Tel. +39 0521 25 87 23/4 - Fax +39 0521 25 87 17 info@lcz.it - www.lcz.it

S

ince 1971, LCZ has been proposing fire-tube steam boiler with high performance for current needs.

Welcome to LCZ, dedicated to design, manufacturing, installation, service and maintenance of industrial boilers for standard and special applications since 1971: plug in solutions, package solutions, site erected plants.

Over the years, LCZ has been able to adapt the proposal to market evolutions, thanks to constant and continuous improvement, regarding the product as well as the fabrication processes, without forgetting

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the hallmark: careful analysis of customer’s requirements by its technical department aimed at drawing up the most focused, customized and detailed answer.

A manufacturing system, organized in two manufacture plants both in Italy and one of these with a covered area of more than 40.000sqm, is well-characterized by automated welding processes, nondestructive tests (X-rays-L.P.), a home production of the furnaces FOX (corrugated) all supported by management using software as SAP ERP. These are some evidences of capacity and productive process that allow LCZ to be one of the best manufacturers of boilers worldwide. Its internal technical department provides process and mechanical design in compliance to PED, TS-TR and ISO 9001 certifications; according to European standards.

One of the products, pride of the company, is the fire tube steam boiler model “CS” completely “Made in Italy”. This boiler is characterized by: Three effective smoke turns, Semi-fixed, Wet bottom, Furnace FOX model, Steam production from 350kg/h up to 25Ton/h (higher on demand), Pressure up to 20bar (higher on demand), Steam water ratio 98% (higher on demand), Efficiency up to 96% with economizer (up to 105% in several applications), Available to use gaseous and liquid fuels, Superheated steam on demand.

The fields of application of this type of boiler could be food and beverage (main focus on canning and milk companies), pharmaceutical, tyre, tobacco, gas&oil, etc.

The main advantages of the fire-boiler LCZ mod. “CS” are: High-efficiency reducing consumption, Long lifetime, Steam high-quality fulfilling sudden demands of steam, Low Nox emission.

LCZ boiler model “CS” can be configured with efficiency up to 96% (in specific application up to 105%) and for operating without continuous supervision up to 72 hours and/or with a global control system of the plant or the whole boiler room by a PLC or a multichannel electronic control device.

In one of the most important companies of Italy’s canning industry, with the aim of extending the supply to the whole site, LCZ has provided its best technologically advanced configuration plant able to grant the minimum impact on running expenses, by reducing power, gas and water consumption down to the minimum.

Steam boiler CS12000 for steam production of 20 t/h and 15 bar, is characterized by yield up to 96%; it is managed by an automatic

control system that enables the plant to run safely as long as 72 hours without requiring constant supervision of operators.

LCZ carried out in house engineering and manufacture of the boiler, and steam distribution collector; moreover, it also supplied boiler water treatment, as follows: inverse osmosis plant to produce 10mc/h of osmotized water pressurized thermophysic degasser LCZ also provides its customers with customized solutions to help them exploit process and combustion residual heat as much as possible, by building condensation water recovery systems, pre-heating system for edible water, chimney heat recovery for process water production.

The system enables to get efficiency up to 105%, granting the optimization of temperature of flues into the atmosphere and producing saturated steam and hot water to be used in the process.

LCZ also acts on steam plants and boilers already in use, examining the possibility of operating interventions that improve overall system performances, reducing emissions and consumption.

In addition to energy audit, the technicians also analyze the operation parameters of the plant to work out a proposal of interventions to get significant: Fuel saving; Energy saving; CO2 emission reduction; Covering of investments on White Certificates.

LCZ’s commitment extends to the management of processing waters, for which it provides water treatment turnkey plants: from process water pretreatment to discharged water recovery, with the optimization of the percentage of recycled water.

As regards process waters, the company also supplies the best technology for demineralization processes (ionic exchange, inverse osmosis, etc.) and degassing (atmosphere degassers and pressurized thermophysic plants).

Asiatic Edition 2020 / 2021 Beverage Industry

Pietribiasi Michelangelo Srl Via del Progresso, 12 - 36035 Marano Vicentino (Vicenza) Italy Tel. +39 0445 62 10 88 - Fax +39 0445 6216 31 pietribiasi@pietribiasi.it - www.pietribiasi.it

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ietribiasi Michelangelo Srl was established between the end 1960 and the beginning of the next decade.

From the beginning the family-run company specialized in the construction of equipment for the dairy industry and developed later into the field of soft drinks, juices and beverages in general. Today, the Pietribiasi name is among the more well-known in the dairy and beverages sector and the company is internationally acknowledged, particularly in the realization of “turn-key” projects regarding process of liquid foods.

Looking more closely at the company’s product ranges, the Pietribiasi division covers the research, project design and supply of complete systems for the process of milk (HTST – ESL – UHT), cream – fermented products from milk process (yoghurts in the various known versions, sour cream, Smetana, kefir, labneh, etc.), fresh soft cheeses, as well semi and hard cheeses, “pasta filatapizza cheese” (such as mozzarella, caciocavallo, etc.) and other products processed from cow, sheep and goat milks.

Pietribiasi Michelangelo is also very well-known for its ice cream mix preparation and pasteurization plants.

In this field the company has wide experience and can cover all equipment needs from small to bigger plants for the production of pasteurized drinking milk, yoghurt, different kinds of cheese, butter, etc.

Complete equipment means starting from milk receiving or recombination to final product including packaging. The same for juice processing, from juice preparation to filling.

Pietribiasi designs and produces plate and tubular heat exchanger for pasteurization and thermal treatment (cooling and/or heating) of

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different liquid foods (milk, cream, ice-cream mix, fruit juice, eggs mixture, beer, wine, and many others). Skid mounted pasteurizers can be completed with degassing unit, separator, homogenizer.

In the beverage field, the range includes pre-mix units, sugar dissolving systems, filters, mixing and storage tanks as well as of course the complete thermal treatment up to the filling.

These kinds of plants are “tailor-made” and designed according to customer’s specific demands.

The company is also renowned and appreciated for following products: Batch pasteurizers; discontinuous cream pasteurizers; butter churns (available in a wide range of models from 20 L to 3000 L total capacity); semi-automatic butter forming machines.

Its fifty-year experience in the food-stuff field, its long-lasting cooperation with many European organizations and companies, the specialized knowledge in these processing fields, equipment and technologies, skilled level of staff operating in Pietribiasi, a flexible and friendly management and lead of company by ownership, are the powerful basis of the success of Michelangelo Pietribiasi company.

Asiatic Edition 2020 / 2021 Beverage Industry

Smi Spa Via Carlo Ceresa, 10 - 24015 San Giovanni Bianco (Bergamo) Italy Tel. +39 0345 401 11 - Fax +39 0345 402 09 info@smigroup.it - www.smigroup.it

S

MI: being innovative, reliable, and eco-friendly in a circular economy The SMI Group is today one of the world’s largest manufacturers of bottling and packaging plants, able to meet production requirements up to 36,800 bottle/ hour for food and beverage, household

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cleaning, personal hygiene, chemical and pharmaceutical products.

Cost reduction, energy saving, environmental benefits, increasing competitiveness and improvement of the positioning on the market are all elements that are common to the companies operating in the context of the circular economy.

In SMI, environment and sustainability, tradition and innovation are combined, creating a sound balance, since the activities of the company are driven by the attention to market needs and by the search for cuttingedge technical solutions that help drive continuous change. This change is often related to the specific features of the bottling and packaging industry, that now, more than ever, plays a key role within the business strategies for the environmental protection.

Always connected with the market.

Industry 4.0 SMI provides technological solutions of the latest generation inspired by Industry 4.0 and Internet of Things (IoT) concepts, that are even more efficient, flexible, eco-friendly, ergonomic, easy to use and to control.

Continuous innovation has been driving the success of SMI products for over 30 years and has allowed to design, manufacture and provide thousands of customers all over the world with technologically advanced machines and systems, able to easily and effectively adapt to the needs of a continuously changing market.

SMI machines are equipped with smart intelligence to register, analyze, optimize, change automatically production and operating parameters, ensuring great benefits for the customers.

Automatic shrink wrappers and packers for every need SMI offers a wide range of high-performance automatic packers for the secondary packaging industry, able to meet every production need.

SMI shrink wrappers represent the best that shrink wrap film technology can offer to pack a wide range of PET, rPET, glass, aluminium containers in packs in film only, cardboard pad + film or in stretch cardboard trays + film in production plants from 30 up to 450 pack/minute (the latter refers to packs in film only on three lanes).

Furthermore, SMI provides a wide range of wrap-around case packers and combined packers to pack PET, rPET, glass, aluminium and cardboard containers suitable to production plants from 30 to 80 packs/minute (according to the range and the container capacity).

Innovation, reliability and sustainability All development projects and plants manufactured focus on these concepts of

Asiatic Edition 2020 / 2021 Beverage Industry

Smi Spa Via Carlo Ceresa, 10 - 24015 San Giovanni Bianco (Bergamo) Italy Tel. +39 0345 401 11 - Fax +39 0345 402 09 info@smigroup.it - www.smigroup.it

business strategy, like EBS ERGON stretchblow moulders, compact, efficient and ecofriendly plants for the production of PET and R-PET (recycled PET) containers.

At the base of each new development there is the idea of circular economy, namely an economic system designed to regenerate itself. This is not utopia, but concrete reality, today, more than ever, topical.

The use of R-PET for the production of new bottles is the core of the circular economy concept, that consists in collecting materials used and processing them, so that they can be reused or recycled more times, avoiding waste and reducing the environmental impact of the packaging, provided that efficient recycling and waste systems exist.

As the recent project performed in collaboration with Societé des Eaux de Volvic, company belonging to Danone Group, that invested in the purchase of a new bottling line in 8 L 100% recycled plastic containers (rPET) shows, SMI is

used to creating a strong synergy with its customers in order to ensure performances that are higher than the standards in terms of reliability, bottle quality, protection of the final product, eco-sustainability and operating efficiency of the whole production process.

Producing even lighter bottles Another strategy that contributes to safeguarding the environment is based on the study of even lighter PET containers that allow to save greatly on plastic, thus being fully in line with the environmental policy of the largest producers of beverages.

Flexible market-driven organization In a global market where competition is getting fiercer and fiercer, the possibility to guarantee a “next door” service is for SMI a key factor to effectively and successfully support customers wherever they are. Thus, over the years SMI has set up a widespread network of branches and representative offices in order to extend the service to the widest number of clients.

In the Asian continent SMI operates through two wholly-owned subsidiary companies: SMI Asia Services Sdn Bhd based in Malaysia and SMI Machinery Beijing Co. Ltd based in China (with offices in Beijing, Nanjing and Guangzhou). Local staff’s expertise and know-how ensure an accurate and qualified support to Asian customers.

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Velo Acciai Srl Via San Lorenzo, 42 - 31020 San Zenone degli Ezzelini (Treviso) Italy Tel. +39 0423 96 89 66 info@veloacciai.com - www.vlstechnologies.it

V

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LS Technologies, innovative solutions for liquid treatment VLS Technologies represents worldwide a single reference point for the client for both the aspect of filtration and more complex needs that involve the whole process of liquid treatment: in addition to traditional applications, as sheet filters or pressure leaf filters, the focus of VLS Technologies is the development of innovative solutions as cross-flow filtration systems and reverse osmosis. Innovative technologies guarantee a number of advantages. For example, in cross-flow filtration the liquid is pushed by means of pressure through the particular pores of a membrane: thanks to this system the clients are able to improve the obtained quantity of product, decreasing energy consumption and production costs, for example avoiding the usage of clarifiers and adjuvants.

TLS Filter, cutting-edge technology TLS Filter is VLS advanced solution for cross-flow filtration of products, such as lees and wine musts. The filter enables to free users from the daily use of rotary drum

ASIATIC EDITION

vacuum filters and offers an automatic, economical filtration without using earth.

The filtered wine is perfectly brilliant and clear (<1 NTU). It can directly be added into the filtered batch without undergoing any additional treatment (fining and filtration).

The recovery, depending on the load of the filtered products, is higher than the one obtained with rotary drum vacuum filters.

In addition, the filtered product is of better quality (analytic parameters are maintained, and wine is in a “pre-bottling” quality).

Thanks to machinery remote control, the presence of the operator is minimal, thus ensuring easier and automatic operating process.

Membranes, filtration and advantages This cross-flow filter specifically dedicated to the treatment of “tank bottoms” is equipped with a stainless steel membrane with a selectivity adapted to very clogging products such as fining lees (bentonite, …) and centrifuge sludge. This membrane has the characteristics to be long lasting and resistant to pressure, temperature and chemical products. Those features are as many assets for the reliability of the filtration and the capacity of regeneration of the membranes. “Tank bottoms” are filtered through a series of 2 to 12 membranes of 16 m² each. TLS filter exists with 2, 4, 6, 8, 10 and 12 membranes. Clogging is contained on the surface of the membrane which allows for more consistent removal of solids from filterable area, thus allowing for longer, more productive filter cycles. The filter, steam-sterilisable, is more productive than a classical rotary drum vacuum filter, and will not lose quality or alcohol.

Moreover, residues, still containing alcohol, can easily be valorised in a distillery.

Areas of application Thanks to its high-performing technology and the possibility of full customization, TLS Filter can be used to treat a great

variety of products. TLS is especially recommended for the filtration of sweet lees from continuous or discontinuous flotation and static sedimentation, and for wine and musts with high contents in solids.

In addition to wine treatment, TLS can be used for fruit-juice concentrates and sugar solutions (sugar syrups, glucose, etc.), and for post-fermentation lees and fermented lees post clarification.

Other fields of application of TLS Filter are the treatment of spirits (Atex execution) and of hard products with high concentrations of filtering aids (bentonite, gelatine and charcoal).

TLS Filter for the South African market Botha Kelder, one of the main wineries in South Africa, processing about 40,000 tons of grapes a year, has chosen VLS Technologies for the installation of a TLS cross-flow filter with 6 stainless membranes for the treatment of flotation lees and tank bottoms. From this it follows the elimination of costs related to filtration aids and those related to the labour required to prepare the filter for production and inspection during the process; to this is added also the possibility of working automatically 24 hours a day.

The filter has also been equipped with remote control from the smartphone or laptop that allows to command and control it even if it is not physically in place; further customizations were made as per the philosophy of our company, always dedicated to listening to the specific needs of the customer and identifying the solution that can satisfy them.

Find out more at www.vlstechnologies.it

Asiatic Edition 2020 / 2021 Beverage Industry

ITALIAN TECHNOLOGY FOR THE BEVERAGE INDUSTRY

ASIATIC & PACIFIC EDITION 2020/2021

ASIATIC EDITION

Supplemento a TecnAlimentaria N° 11 Novembre/November 2020 Poste Italiane SpA - Spedizione in Abbonamento Postale D.L. 353/2003 (conv. in L. 27/02/2004 n. 46) art. 1 comma 1 NE/TV - Anno 25 N°11 - 2020 - ISSN 2498-9541