Self-regulating heating cables for process pipes in mining
Uninterrupted Process Pipe Performance Cape Town-based, Energi Solutions at Africa offers customised Thermon Self-Regulating Heating Cable solutions to clientele in the African mining sector. In the latest industry-specific update, the company’s Team of Application Engineers guarantee that the cable solution ensures uninterrupted Process Pipe Performance. significantly, unscheduled downtime,“ deduces the Team Head.
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n the heart of the mining industry, where operational efficiency is paramount, maintaining optimal process pipe temperatures is critical. Unfortunately, conventional heating cables pose numerous challenges, impeding pipe availability, and risking costly downtime. Energi’s alternative solution In response to this challenge, Energi Solutions at Africa offers the practical alternative of Thermon self-regulating heating cable solutions for process pipes. The company’s solution involves designing, engineering, supplying and installation, above and beyond support. Tapping into their vast pool of experience, the team of application engineers can devise and deliver the best possible solution personalised for the client. A Compelling Business Case In an industry update, through Mining Business Africa, the Team Head stresses the compelling business case for mining companies to adopt tried and tested Thermon self-regulating cable solutions for their process pipes. Firstly, he highlights the inherent challenges of conventional (traditional) heating cables and how they impact pipe performance, then
demonstrates how self-regulating cables fill the gap. Challenges of Conventional Heating Cables and their Impact Typically, the mining sector operates in diverse and often harsh environments, subjecting equipment and infrastructure to extreme conditions. Unfortunately, traditional heating cables, although useful, come with their own set of limitations, the Team Head points out. One of the primary issues experienced with traditional cables lies in their inability to adapt to varying heat demands along the length of a pipe, leading to energy wastage and uneven temperature distribution. This inefficiency can result in operational disruptions, as sections of the pipe might overheat or, worse, succumb to freezing temperatures. Moreover, conventional heating cables lack the self-regulating capability that is vital for maintaining a consistent temperature. This deficiency can lead to overheating, which not only increases energy consumption but also jeopardises the integrity of the pipes. “Inefficacies like these can compound over time, leading to reduced equipment lifespan, higher maintenance costs, and, most
30 Mining Business Africa | September - October 2023
Necessity of Self-Regulating Heating Cables As an alternative solution, self-regulating heating cables have proved to be effective. Thermon self-regulating heating cable brand is highly esteemed worldwide across industries as one of the solutions that meet all the requirements. The Team head confirms that the breakthrough self-regulating heating cables have completely transformed the way mining operations approach process pipe temperature control. This is based on the company’s feedback from clientele supplied with the solutions.“These cables are engineered to adapt to the actual thermal requirements of the pipe, eliminating wastage and ensuring precise, uniform heating throughout the entire length. The self-regulating feature empowers the cable to automatically adjust its heat output based on the surrounding conditions, maintaining a consistent temperature regardless of fluctuations in ambient temperature.“ In the long run, by embracing selfregulating heating cables, mining operations can eliminate uneven temperature distribution and the associated risks. For instance, it has been established that the innovation not only enhances safety but also optimises energy consumption, translating into substantial cost savings over the long term. In particular, with the Thermon self-regulating cable solution in place, process pipes remain consistently operational, leading to increased overall efficiency and productivity. Meeting Demand in Mining Energi Solutions at Africa self-regulating cable solution is just what mining companies need in the current operating environment As energy efficiency has become central to mining operations, there is a noticeable surge in demand for self-regulating cable solutions for process pipes. Handily, Energi Solutions at Africa is at the forefront. The company is always keen and well-resourced to offer energy solutions that align with the sustainability goals of modern mining operations through Thermon’s self-regulating cable solution. “The
