TM-800 THERMOFORMING MACHINE RELIABILITY & CONSISTENCE IN THERMOFORMING PRODUCTION
Mikform EN MikformEN is synonymous for high level experts in thermoforming machine driven by the partners and teams with 25 years experience MikformEN’s manufacturing facilities with a total production area of 3.000 sqm are located in central Istanbul. MikformEN, having 20 design and service engineers, provides a fast efficient service with excellent communication with customers, availability of the service team continously and consistently and keeping stock for complete parts of two machines permanently for 7124 immediate delivery.
The experience, knowledge, proactiveness in the technology lead us to the excellent result of success coming from the combination of solutions to the customers with fastest and excellent service from design to next day problem solving and running of delivered machines to hand over with optimum customer satisfaction. MikformEN is the customer oriented thermoforming machine manufacturing company making the life of customers and partners easy to ensure above average production capacities with the flexibility connected with the perfect service to minimize downtime and ensure maximum benefit for minimum cost for the customers.
Maximum employees satisfaction, continuous investment in staff, equipment and technology, ongoing excitement lead to success and maximum customer satisfaction which is the “always move forward and achieve the best” inspiration of MikformEN.
TM-800 MAIN TECHNICAL FEATURES
Machine Code: TM-800/3-4 Dimension of the machine: L11.000/12.500mm x W2.650mm x H2.750 mm Weight of the machine: 17.000 kg FCS / 18.500 kg FPCS Max. Mould Dimension: 800x590mm Max. Cycle speed: 75 cycles/min. (dry cycles) Max. Forming Depth: 130mm Control Unit: Beckhoff Touch Screen: Beckhoff colourful, 15� touch screen Central lubrication: Beka-max – PC controlled Sheet width. Maximum: 830 mm Minimum: 400 mm Pitch. Maximum: 600 mm Minimum: 300 mm Pitch Accuracy: 0.15 mm Sheet thickness: 0.15-2.0 mm Forming Area, maximum: 780 x 570 mm Maximum Part Height: Positive: 130 mm Negative: 130 mm Maximum Installed Power: 150 kW Heaters Installed Power: 126 kW Continuous Power Consumption: 70 kWh Air required at 6 bar power pressure:7m³/minute Cooling requirement: 50,000 Kcal/hour Spacing, maximum: 60 mm (30 mm each side) Operating Cycles: 30-50 cycles/minute depending on material type, thickness etc. Main Plus differences: Modular system Chain rail Vacuum pump 205�3 outside in special cabin and low oil detector/alarm Roll lifter 1.000 kg lifting capacity two positions Black special isolated Ceramic Infrared heaters and high performance oven with edge heating 4 Columns Forming Station Standard Servo driven Plug assist Cutting Motorised X-Y adjustment Standard Electrical cabinet fitted into machine charchass
Unwinder and Pre-heater: • Roll lifting system pneumatic, lifting capacity 1.000 kg per each roll. • Able to work with double roll, Analog controlled, non stop roll opener • Pre-heater with hot air circulation
Heaters: • Ceramic upper and lower oven individual zone system adjustable (zone by zone) square heaters, optimum heating performance, 126 kW • Infrared temperature measurement on sheet surface • Size of the oven: L 1800mm x W 880mm • Sensor controlled sheet sagging system
Chain rails: • Modular chain rail system long life time guarantee • Water cooled, automatic lubricated chain rails with special aluminium alloy profiles • Sheet edge heaters (quartz) before both chain rails • Motorised chain rail distance adjustment at three points • Automatic sheet stretching system adjustable from the touch screen • Ceramic upper and lower oven individual zone system adjustable (zone by zone) square heaters, optimum heating performance • Sensor controlled sheet sagging system • Photocell for pre-printed sheet (optional)
Equipment Used in Machines. Servo Motors and Gear Box: Gear Motor: Pneumatic Equipment: Central Lubrication: Solid State: Bearings: Sensors: Heaters: Vacuum Pump: Electrical Components: Chain: Air Valves:
Beckhoff - Germany SEW - Germany Smc – Japan Bekamax – Germany Celduc – France / Gefran - Italy Ina Fag – Germany Sick – Germany Elstein/Ceramix – Germany Dvp - Italy Siemens-ABB-Schneider -equiv. brands Iwis – Germany. MAC - USA
Forming station: • • • • • • • • • • • • • •
4 columns servo motor driven system, clamping force 50 tons (Standard) Max. Mould size: 800x590mm Max. Stroke: Upper/Lower: 150/150mm Forming by pressure air and/or vacuum Fast mould change system with central locking and special system Plug assist system precisely controlled Motorised precise fine mould height adjustment (+-0,015mm) LED lights in the Forming station Polycarbonate shutter proof guards Long holding special needle bearings, gapless joints Flow control sensor for cooling water Servo driven plug assist (optional) Pneumatic weight balancing system Individual motion, stroke of top and bottom blocks; Upper/Lower: 150mm
Punching station: • • • • • • • •
4 columns servo motor driven system, clamping force 50 tons Individual motion, stroke of top and bottom blocks, upper/lower: 150mm Motorised precision vertical adjustment on top block Motorised position adjustment of station Polycarbonate shutter proof guards Pneumatic weight balancing system Long holding special needle bearings, gapless joints Vacuum evacuation system for hole punching (optional)
Cutting station: • 4 columns servo motor driven system, clamping force 80 tons (Standard) • Individual motion, stroke of top and bottom blocks; Upper/Lower: 150mm • Motorised X-Y adjustment • Motorised position adjustment of the station • Motorised precise cutting adjustment on top by 0.03mm/pulse • Pneumatic weight balancing system • LED lights in the Cutting station • Polycarbonate shutter proof guards • Cutting blades heating max. 170˚C and cooling plate • Fast mould change system • Pneumatic contra system
Stacking station: • • • • • • • • • •
Upward stacking with servo driven system Vertical stroke max: 500 mm A-B Stacking system pneumatic A-B Stacking system servo driven (optional) Motorised position adjustment of the station LED lights in the Stacking station Polycarbonate shutter proof guards Out conveyor Extra longer conveyor and elevator system (optional) Robot stacker system with vacuum unit (optional)
Scrap winder: • Asynchronous winder motor with electronic torque control system • Pneumatic discharging system of scrap
Electrical cabinet: • High quality level of electrical cabinet with highest quality components • Air condition for cabinet • Polycarbonate shutter proof guards
Handwheel: • • •
Control of all servo movements by handwheel Availability in every location of the machine equipped with spiral cable High safety level with on-off key button
TM-800 THERMOFORMING MACHINE
Mermerciler Industry Area 10. St. Şükrü Kırbacı Business Center No:11/2B 34520 Beylikdüzü ISTANBUL - TURKEY
TEL: +90 (212) 486 35 20 http://www.Mikformen.com info@Mikformen.com / ercan@Mikformen.com