AMT AUG/SEPT 2021

Page 90

88

STATE SPOTLIGHT

VICTORIA

BNNTs – Game-changing nanotech PPK Group is one of the top-performing ASX shares in 2021 for a good reason, operating at the cutting edge of hightech nanomaterial manufacturing. The flagship of its success story is undoubtedly its boron nitride nanotubes (BNNT) manufacturing capability, based at Deakin University’s specialised Manufutures Precinct in Waurn Ponds, Victoria. BNNTs are a game-changing technology set to disrupt countless industries. They are around 100 times stronger than steel and 50 times stronger than industrial-grade carbon fibre, while being as light as carbon fibre. They are many times more thermally conductive than copper, yet they do not conduct electricity, making them perfect for electrical heat sinks. They provide excellent radiation shielding, for applications ranging from protecting astronauts in space, to protecting healthy cells during cancer radiation treatments. BNNTs are translucent, meaning they can be mixed with a range of materials - even glass - without greatly affecting the appearance of the final product. They are stable up to 900-1000°C, are superflexible and can be bent over 90° for thousands of times without failure, and they are non-toxic. PPK Group’s suite of businesses includes: • BNNT Technology Limited. Manufacturing the world’s highest-quality BNNTs. • Li-S Energy Limited. Breakthrough lithium-sulphur battery architecture using nanotechnology that can theoretically deliver more than five times the performance of existing lithium-ion batteries. • White Graphene Limited. Producing boron nitride nanosheets (BNNS), creating possibilities in sectors such as paints, resins, electronics, textiles and with potentially hydrogen transportation and containment. • Ballistic Glass Pty Ltd. Developing new lightweight bullet-resistant glass and polymer materials through the incorporation of BNNT and BNNS. • Strategic Alloys Pty Ltd. A joint venture with Amaero International, combining BNNT with aluminium and titanium alloys to create super-strength materials for defence and aerospace applications. • 3D Dental Technology Pty Ltd. Using BNNT to create advanced dental ceramics and polymers for the growing dental implant industry. • BNNT Precious Metals Limited. Adding BNNT to gold, silver and platinum for increased strength, hardness and radiation shielding properties, for uses in aerospace, defence, 3D printing and jewellery. Perhaps the most exciting immediate application for BNNTs is in lithium sulphur (Li-S) batteries, long theorised as the optimal solution for energy storage. The “theoretical maximum energy density” of Li-S batteries is more than five times that of lithium-ion (Li-ion) batteries – the current industry standard in most fields. Sulphur is cheap and plentiful, lighter, and less environmentally destructive than the cobalt, nickel and manganese used in lithium-ion batteries. To illustrate the potential, the current Tesla Model S 100kWh longrange battery pack weighs 625kg, and (if driven carefully) the car can achieve a range of up to 640km. With its far higher energy density, a Li-S battery pack of the same weight easily has the potential to more than double this range, enabling distances well over 1,000km between charges. This would eliminate the “range anxiety” that has been a major obstacle to widespread electric vehicle (EV) adoption to date. Drones are another application where lighter, more energy-dense batteries will have enormous value. The flying weight of a drone is critical to the flying times that can be achieved. With Li-S Energy’s technology, battery weights will be significantly reduced, and flying

AMT AUG/SEP 2021

times or carrying capacity increased. Then there are the 1.5bn mobile phones constructed annually, 220m laptops, large-scale battery projects, home-scale off-grid batteries, power tools… the list is endless. The global marketplace for Li-ion batteries exceeded US$35bn in 2020, and the volume of battery sales is forecast to more than quadruple (by GWh output) in the next four years, and hit 10 times current levels by 2030. The market is demanding a far more energydense, lighter-weight and environmentally friendly battery, placing Li-S Energy Limited at the forefront of the global transition to clean, renewable energy solutions. Another BNNT opportunity PPK quickly identified was in the bulletresistant glass market, worth around US$7bn per annum. Other military and ballistics applications are multiples of that market size. The range and scale of applications in high-performance metals is breathtaking. Adding just a tiny amount of BNNT to metals can increase strength, hardness, toughness, heat resistance and other key properties several times over. PPK first licensed the BNNT technology from Deakin University on the back of their development of BNNT-titanium, which was seven times as strong as pure titanium. One obvious application for hardened aluminium is in aircraft. Boeing has sold 6,065 aircraft in the past decade and Airbus is now the world’s largest aircraft manufacturer. Other manufacturers, particularly of military aircraft, could adopt the lighter, harder alloys even more swiftly. The use of BNNT in the dental market alone shows its extraordinary potential. There are around five million dental implant procedures per year in the US alone. That number is likely to exceed 50m globally, and is growing rapidly. The failure rate for existing dental implant materials is alarmingly high, but inclusion of BNNT makes these implants virtually indestructible. Nanosheets can be considered the two-dimensional cousin of nanotubes, offering similar material properties but in different applications, such as paints, resins, polymers, textiles, and electronics in the case of BNNS (aka White Graphene). PPK is now in the process of launching several projects and commissioning its first BNNS manufacturing module. As BNNT and BNNS become household terms, dozens of other researchers will be undertaking their own work in finding new applications for these revolutionary products, but PPK is currently leading the way in manufacturing and commercialising these worldchanging nanomaterials. www.ppkgroup.com.au www.bnnt.com.au www.lis.energy


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Worker hearing challenges

4min
page 104

MANUFACTURING HISTORY – A look back in time

4min
pages 120-122

AMTIL FORUMS

18min
pages 108-111

Achieving a completely clean workspace

2min
page 105

Get better results for critical seals/gaskets

5min
pages 106-107

Older cranes deliver new gains

6min
pages 100-101

Verton: Making offshore lifting a breeze

6min
pages 102-103

Sandvik: The next step to unmanned production

6min
pages 98-99

Seco: How sustainability applies to machining

8min
pages 96-97

Holistic approach optimises processes and tool life

3min
page 95

BNNTs - Game-changing nanotech

4min
page 90

Optibelt assists with Australia’s first electric motorbike

2min
page 89

Up-to-spec at Aero Spec

3min
page 91

Iscar: Tool craft for aircraft

9min
pages 92-94

Laminex – A story of manufacturing innovation

4min
page 88

ANCA Motion – Motorising productivity

3min
page 87

New Age Caravans – Combining Industry 4.0 & Lean

6min
pages 84-85

AL-KO: Custom workholding from Dimac

3min
page 86

ESPRIT CAM: Automating multi-spindle program creation

2min
page 81

COMPANY FOCUS Austeng

9min
pages 82-83

Conma Industries - Confident in the future

3min
page 80

Five reasons why we struggle to leverage Industry 4.0

5min
pages 74-75

ONE ON ONE Simon Dawson

13min
pages 76-79

Business intelligence: Bringing clarity

6min
pages 72-73

MTM – Pressing the button on Industry 4.0

8min
pages 68-69

Cutting quotation software slashes customer response times

7min
pages 66-67

Zip Water boosts its fabrication productivity

5min
pages 62-63

Power Laser Genius+ - Next-level laser cutting

3min
page 65

Fabricated metals industry: Integrating business processes

4min
page 64

Identifying compressed air efficiency opportunities

6min
pages 60-61

Stoneglass Industries: Vale, Georges Sara

6min
pages 58-59

Promoting Australia for medtech manufacturing

5min
pages 56-57

AM Hub case study: Vesticam

6min
pages 54-55

Monash supporting India’s COVID-19 battle

3min
page 53

New technique breaks the mould for AM medical implants

4min
page 52

AM Hub case study: Kesem Health

4min
page 51

AM Hub case study: Radetec Diagnostics

4min
page 50

PRODUCT NEWS Selection of new and interesting products

31min
pages 36-43

MedTech – Healthy outlook for Australian innovators

13min
pages 44-49

VOICEBOX Opinions from across the manufacturing industry

28min
pages 30-35

From the Industry

4min
pages 16-17

From the Union

4min
pages 18-19

From the CEO

3min
pages 12-13

From the Ministry

4min
pages 14-15
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