Built Your Own Electric Vehicle Manual - PDF DOWNLOAD

Page 26

7 3/8 x 9 1/4 T echnical / Build Your Own Electric Vehicle / Leitman / 373-2 / Chapter 1

C h a p t e r 1 :   W hy E l e c t r i c Ve h i c l e s A r e S t i l l R i g h t f o r To d ay ! Porsche 911 chassis, electric cars can provide respectable performance. They are fun to drive, virtually silent, and they coast very easily when you let off the accelerator pedal (www.worldclassexotics.com/Electriccaronv.htm). In other words, you can convert an old Porsche 911 to go over 100 mph with a 50-mile range using lead-acid batteries alone! With lithium ion technology you can get the car to go 180–200 miles and the cost is still less than some brand new SUVs on the market. In an effort to move the market toward the electric car, some people are trying other alternatives, including: • Driving hydrogen/fuel cell cars • Converting hybrid cars to either grid-connected or plug-in hybrids • Buying hybrid-electric cars in droves • Purchasing low-speed electric vehicles, such as the GEM car • Driving the last remaining car company–built electric cars, such as the EV1 or the Toyota RAV4 EV or the TH!NK City (manufactured with Ford Motor Company) Sooner or later, we will get to an electric car by the car companies. Whether it happens in my lifetime is not the question. My point is that you can get an electric vehicle today. You can also take any vehicle you want and convert it to an electric vehicle. We can also encourage the fix-it guy down the street to help us with our conversion so that more mechanics across the country are building electric cars.

Convert That Car! Electric vehicles are not difficult to build and they are easy to convert. There are so many reasons to convince you of the need to go electric: • The cost of a gallon of gas • Higher asthma rates • Our need to reduce our reliance on imported oils • The prospect of owning a car that is cost-effective, fun, and longer-lasting than most cars on the road today. Once again: How about the fact that you can convert an electric vehicle today? Right now! And it would cost you less than some new cars on the market. There are so many television shows showing people tricking out their cars, adding better engines, or doing just about anything to make it go fast and be safe. Conversions of an electric vehicle do all that and more. They allow the next generation to have a safer world without relying on foreign sources of oil while giving our kids really clean and cool cars to drive. In very practical terms, the 2001 Porsche and the 1993 Ford Ranger pickup electric vehicle conversions shown in Figures 1-1 and 1-2 (which you’ll learn how to convert in Chapter 11) goes 75 mph, gets 60 miles (or better) on a charge, uses conventional leadacid batteries and off-the-shelf components, and can be put together by almost anyone. Its batteries cost about $2,200 and last about three years, its conversion parts cost about $5,500 to $7,000, and it costs $1.25 to recharge, or “fuel up.” In New York terms, that’s

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Other Related Web Sites

27min
pages 334-357

State- and Community-Related Electric Vehicle Sites

1min
page 331

Chargers

0
page 324

Batteries

1min
page 323

General Electric Drive Information Sites

3min
pages 332-333

Controllers

1min
page 322

Conversion Kits

1min
page 320

Suppliers

1min
pages 318-319

Electric Utilities and Power Associations

0
page 310

Conversion Specialists

0
page 314

Emergency Kit

0
page 299

Driving Your Electric Vehicle

5min
pages 296-297

Paint, Polish, and Sign

0
page 291

Further Improved Cooling

1min
page 290

Improved Cooling

0
page 289

Junction Box

3min
page 277

Charger System

3min
pages 278-282

Fabricating Battery Mounts

1min
page 267

Low-Voltage System

1min
pages 274-276

Mounting and Testing Your Electric Motor

1min
page 266

Purchase Other Components

1min
page 259

Conversion Overview

2min
pages 252-253

Checking

1min
page 251

Wiring It All Together

3min
pages 249-250

The Real-World Battery Charger

2min
page 236

Charger Overview

1min
page 230

Terminal Strip

1min
page 244

The Manzita Micro PFC-20

1min
page 237

The Ideal Battery Charger

4min
pages 233-235

Batteries and the RAV4 EV Experience

3min
pages 228-229

Future Batteries: The Big Picture

6min
pages 224-227

Tomorrow’s Best Battery Solution—Today

2min
page 223

Battery Construction

4min
pages 214-215

Five Trojan Battery Solutions

4min
pages 219-222

The Gentle Art of Battery Recharging

2min
page 209

Battery Types

2min
page 213

Today’s Best Battery Solution

2min
page 218

Battery Capacity and Rating

4min
pages 207-208

Electrolytes

0
page 203

Battery Overview

1min
page 200

DC Motor Controller—The Lesson of the Jones Switch

4min
pages 185-187

Conclusion

1min
page 199

AC Controllers

2min
page 189

An Off-the-Shelf Curtis PWM DC Motor Controller

2min
page 188

Today’s Best Controller Solution Zilla Controller (One of the Best DC Controller for Conversions)

5min
pages 190-192

Controller Overview

2min
page 182

Tomorrow’s Best EV Motor Solution

1min
pages 179-180

The Advance FB1-4001

3min
pages 177-178

Polyphase AC Induction Motors

3min
pages 173-175

Compound DC Motors

2min
page 168

Universal DC Motors

1min
page 170

DC Motors in the Real World

2min
page 162

Horsepower

2min
page 157

Series DC Motors

3min
pages 164-165

Why an Electric Motor?

2min
page 156

Late-Model Used Vehicles (Late 1980s and Onward

2min
page 152

Calculation Overview

5min
pages 143-144

Drivetrains

2min
page 136

Going through the Gears

2min
page 139

Automatic vs. Manual Transmission

0
page 140

Difference in Motor vs. Engine Specifications

2min
pages 137-138

Weight Affects Speed

1min
page 124

Buy Your EV Chassis

0
page 150

Torque Required and Available Graph

4min
pages 148-149

Choose the Best Chassis for Your EV

2min
page 118

The Procedure

2min
page 112

Weight and Climbing

1min
page 123

Weight and Acceleration

2min
page 122

Converting Existing Vans

4min
pages 104-108

Your Batteries Make a Difference

1min
page 111

Converting Existing Vehicles

1min
pages 102-103

Buying Ready-to-Run

1min
page 99

Mid-1960s to 1990s

19min
pages 75-82

Near Future Trends For Electric Drive

3min
pages 96-97

Third Wave After 1979: EVs Enter a Black Hole

2min
page 74

The 1990s–2000s

14min
pages 83-89

After 1973: Phoenix Rising, Quickly

8min
pages 70-73

1940 to 1989

10min
pages 65-69

Timeline of Vehicle History

2min
page 55

Myth #3: Electric Vehicles Are Not Convenient

2min
page 39

Electric Motors

1min
page 31

Convert That Car

5min
pages 26-29

Electric Vehicles Save Money

2min
page 35

What Is an Electric Vehicle?

1min
page 30

Electric Utilities Love Electric Vehicles

1min
page 50

Why Do Electric Vehicles Save the Environment?

1min
page 44

Save the Environment and Save Some Money Too

0
page 45
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