Built Your Own Electric Vehicle Manual - PDF DOWNLOAD

Page 296

7 3/8 x 9 1/4 T echnical / Build Your Own Electric Vehicle / Leitman / 373-2 / Chapter 11

C h a p t e r 1 1 :   M a x i m i z e Yo u r E l e c t r i c Ve h i c l e E n j oy m e n t part is very similar to the experience of a lifelong stick-shift driver who drives an automatic transmission vehicle for the first time. As for the maintenance, there’s a whole lot less to do, but it has to be done conscientiously. Let’s take a closer look at each area.

Driving Your Electric Vehicle Your EV conversion may still look like its internal combustion engine ancestor, but it drives very differently. Here’s a short list of reminders:

Starting

Starting an electric vehicle conversion is a little bit of a science. There’s no need to use the clutch on startup because the motor’s not turning when your foot is off the pedal. On the other hand, there is a very definite need to have it in gear because you always want to start your series DC motor with a load on it so it doesn’t run away to high RPM and hurt itself. If you forget and accidentally leave the clutch in (or the transmission in neutral), back off immediately when you hear the electric motor winding up. The best analysis I have heard is that if your electric vehicle conversion is a lighter package (not a performance-based controller and heavy-duty motor) you can start the car in second gear without a problem since the torque of an electric motor will push the RPM (such as the Ford Ranger discussed in Chapter 10). Whereas the higher performance vehicles (such as the Porsche discussed in Chapter 10) can easily be started in fourth gear since the vehicles motor, controller, and batteries will have the necessary voltage requirements to accelerate from 0 to 60 in 4 to 6 seconds.

Shifting

If you do city driving, you’ll wind up mostly using the first two gears. The lower the gear, the better your range, so use the lowest gear possible at any given speed. However, if you do highway driving, expect to shift gears higher.

Economical Driving

If you keep an eye on your ammeter while driving, you’ll soon learn the most economical way to drive, shift gears, and brake. For maximum range, the objective is to use the least current at all times. You’ll immediately notice the difference in drag racing and going up hills—either alter your driving habits or plan on recharging more frequently.

Coasting

If you don’t have regeneration, coasting in an EV is unlike anything you’ve ever encountered in your internal combustion engine vehicle—there’s no engine compression to slow you down. You need to learn how to explain how to correctly “pulse” and when. I have ridden with drivers who floor it for three seconds, then coast, floor it, and coast. Heavy pulsing is not good for the vehicle and wastes energy. In most driving, a steady foot is better. Light pulsing is only an advantage when little power is needed.

Regeneration

Regenerative braking is a mechanism that reduces vehicle speed by converting some of its kinetic energy into another useful form of energy. This captured energy is then stored for future use or fed back into a power system for use by other vehicles. For example, electrical regenerative brakes in an electric railway vehicles feed the generated electricity back into the supply system. In battery electric and hybrid electric

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Other Related Web Sites

27min
pages 334-357

State- and Community-Related Electric Vehicle Sites

1min
page 331

Chargers

0
page 324

Batteries

1min
page 323

General Electric Drive Information Sites

3min
pages 332-333

Controllers

1min
page 322

Conversion Kits

1min
page 320

Suppliers

1min
pages 318-319

Electric Utilities and Power Associations

0
page 310

Conversion Specialists

0
page 314

Emergency Kit

0
page 299

Driving Your Electric Vehicle

5min
pages 296-297

Paint, Polish, and Sign

0
page 291

Further Improved Cooling

1min
page 290

Improved Cooling

0
page 289

Junction Box

3min
page 277

Charger System

3min
pages 278-282

Fabricating Battery Mounts

1min
page 267

Low-Voltage System

1min
pages 274-276

Mounting and Testing Your Electric Motor

1min
page 266

Purchase Other Components

1min
page 259

Conversion Overview

2min
pages 252-253

Checking

1min
page 251

Wiring It All Together

3min
pages 249-250

The Real-World Battery Charger

2min
page 236

Charger Overview

1min
page 230

Terminal Strip

1min
page 244

The Manzita Micro PFC-20

1min
page 237

The Ideal Battery Charger

4min
pages 233-235

Batteries and the RAV4 EV Experience

3min
pages 228-229

Future Batteries: The Big Picture

6min
pages 224-227

Tomorrow’s Best Battery Solution—Today

2min
page 223

Battery Construction

4min
pages 214-215

Five Trojan Battery Solutions

4min
pages 219-222

The Gentle Art of Battery Recharging

2min
page 209

Battery Types

2min
page 213

Today’s Best Battery Solution

2min
page 218

Battery Capacity and Rating

4min
pages 207-208

Electrolytes

0
page 203

Battery Overview

1min
page 200

DC Motor Controller—The Lesson of the Jones Switch

4min
pages 185-187

Conclusion

1min
page 199

AC Controllers

2min
page 189

An Off-the-Shelf Curtis PWM DC Motor Controller

2min
page 188

Today’s Best Controller Solution Zilla Controller (One of the Best DC Controller for Conversions)

5min
pages 190-192

Controller Overview

2min
page 182

Tomorrow’s Best EV Motor Solution

1min
pages 179-180

The Advance FB1-4001

3min
pages 177-178

Polyphase AC Induction Motors

3min
pages 173-175

Compound DC Motors

2min
page 168

Universal DC Motors

1min
page 170

DC Motors in the Real World

2min
page 162

Horsepower

2min
page 157

Series DC Motors

3min
pages 164-165

Why an Electric Motor?

2min
page 156

Late-Model Used Vehicles (Late 1980s and Onward

2min
page 152

Calculation Overview

5min
pages 143-144

Drivetrains

2min
page 136

Going through the Gears

2min
page 139

Automatic vs. Manual Transmission

0
page 140

Difference in Motor vs. Engine Specifications

2min
pages 137-138

Weight Affects Speed

1min
page 124

Buy Your EV Chassis

0
page 150

Torque Required and Available Graph

4min
pages 148-149

Choose the Best Chassis for Your EV

2min
page 118

The Procedure

2min
page 112

Weight and Climbing

1min
page 123

Weight and Acceleration

2min
page 122

Converting Existing Vans

4min
pages 104-108

Your Batteries Make a Difference

1min
page 111

Converting Existing Vehicles

1min
pages 102-103

Buying Ready-to-Run

1min
page 99

Mid-1960s to 1990s

19min
pages 75-82

Near Future Trends For Electric Drive

3min
pages 96-97

Third Wave After 1979: EVs Enter a Black Hole

2min
page 74

The 1990s–2000s

14min
pages 83-89

After 1973: Phoenix Rising, Quickly

8min
pages 70-73

1940 to 1989

10min
pages 65-69

Timeline of Vehicle History

2min
page 55

Myth #3: Electric Vehicles Are Not Convenient

2min
page 39

Electric Motors

1min
page 31

Convert That Car

5min
pages 26-29

Electric Vehicles Save Money

2min
page 35

What Is an Electric Vehicle?

1min
page 30

Electric Utilities Love Electric Vehicles

1min
page 50

Why Do Electric Vehicles Save the Environment?

1min
page 44

Save the Environment and Save Some Money Too

0
page 45
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