Built Your Own Electric Vehicle Manual - PDF DOWNLOAD

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7 3/8 x 9 1/4 T echnical / Build Your Own Electric Vehicle / Leitman / 373-2 / Chapter 1

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Build Your Own Elec tric Vehicle this book advocates an electric vehicle conversion only as your second vehicle. While lithium-ion batteries will expand your range dramatically and there are some people that are travelling cross country in EVs, it is not yet the best use for a massive road trip at this time. But what is its range? The federal government reports that the average daily commuter trip distance for all modes of vehicle travel (auto, truck, bus) is 10 miles, and this figure hasn’t changed appreciably in 20 years of data-gathering. An earlier study showed that 98 percent of all vehicle trips are under 50 miles per day; most people do all their driving locally, and only take a few long trips. Trips of 100 miles and longer account for only 17 percent of total miles. General Motors’ own surveys in the early ‘90s (taken from a sampling of drivers in Boston, Los Angeles, and Houston) indicated: • Most people don’t drive very far. • More than 40 percent of all trips were under 5 miles. • Only 8 percent of all trips were more than 25 miles. • Nearly 85 percent of the drivers drove less than 75 miles per day. Virtually any of today’s 120-volt electric vehicle conversions will go 75 miles—using readily available off-the-shelf components—if you keep the weight under 3,000 pounds. This means an EV can meet more than 85 percent of the average needs. If you’re commuting to work—a place that presumably has an electrical outlet available—you can nearly double your range by recharging during your working hours. Plus, if range is really important, optimize your electric vehicle for it. It’s that simple.

Myth #3: Electric Vehicles Are Not Convenient The myth that electric cars are not effective as a real form of transportation or that they are not convenient is a really silly myth/rumor. Car companies and others have complained that there is not enough recharging infrastructure across the country or that you cannot charge the car anywhere you would like as with fueling up a car. A popular question is, “Suppose you’re driving and you are not near your home to charge up or you run out of electricity; what do you do?” Well, my favorite answer is, “I would do the same thing I’d do if I ran out of gas—call AAA or a tow truck.” The reality is that electric vehicles are extremely convenient. Recharging is as convenient as your nearest electrical outlet, especially for conversion cars using 100volt charging outlets. Here are some other reasons: • You can get electricity anywhere you can get gas—there are no gas stations without electricity. • You can get electricity from many other places—there are few homes and virtually no businesses in the United States without electricity. All these are potential sources for you to recharge your electric vehicle. • Over time, as electric vehicles and plug-in hybrid electric cars become prevalent, fuel providers will increase their infrastructure for charging stations and we will all love the price of that versus a gallon of gas. • As far as being stuck in the middle of nowhere goes, other than taking extended trips in western U.S. deserts (and even these are filling up rapidly), there are


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Other Related Web Sites

27min
pages 334-357

State- and Community-Related Electric Vehicle Sites

1min
page 331

Chargers

0
page 324

Batteries

1min
page 323

General Electric Drive Information Sites

3min
pages 332-333

Controllers

1min
page 322

Conversion Kits

1min
page 320

Suppliers

1min
pages 318-319

Electric Utilities and Power Associations

0
page 310

Conversion Specialists

0
page 314

Emergency Kit

0
page 299

Driving Your Electric Vehicle

5min
pages 296-297

Paint, Polish, and Sign

0
page 291

Further Improved Cooling

1min
page 290

Improved Cooling

0
page 289

Junction Box

3min
page 277

Charger System

3min
pages 278-282

Fabricating Battery Mounts

1min
page 267

Low-Voltage System

1min
pages 274-276

Mounting and Testing Your Electric Motor

1min
page 266

Purchase Other Components

1min
page 259

Conversion Overview

2min
pages 252-253

Checking

1min
page 251

Wiring It All Together

3min
pages 249-250

The Real-World Battery Charger

2min
page 236

Charger Overview

1min
page 230

Terminal Strip

1min
page 244

The Manzita Micro PFC-20

1min
page 237

The Ideal Battery Charger

4min
pages 233-235

Batteries and the RAV4 EV Experience

3min
pages 228-229

Future Batteries: The Big Picture

6min
pages 224-227

Tomorrow’s Best Battery Solution—Today

2min
page 223

Battery Construction

4min
pages 214-215

Five Trojan Battery Solutions

4min
pages 219-222

The Gentle Art of Battery Recharging

2min
page 209

Battery Types

2min
page 213

Today’s Best Battery Solution

2min
page 218

Battery Capacity and Rating

4min
pages 207-208

Electrolytes

0
page 203

Battery Overview

1min
page 200

DC Motor Controller—The Lesson of the Jones Switch

4min
pages 185-187

Conclusion

1min
page 199

AC Controllers

2min
page 189

An Off-the-Shelf Curtis PWM DC Motor Controller

2min
page 188

Today’s Best Controller Solution Zilla Controller (One of the Best DC Controller for Conversions)

5min
pages 190-192

Controller Overview

2min
page 182

Tomorrow’s Best EV Motor Solution

1min
pages 179-180

The Advance FB1-4001

3min
pages 177-178

Polyphase AC Induction Motors

3min
pages 173-175

Compound DC Motors

2min
page 168

Universal DC Motors

1min
page 170

DC Motors in the Real World

2min
page 162

Horsepower

2min
page 157

Series DC Motors

3min
pages 164-165

Why an Electric Motor?

2min
page 156

Late-Model Used Vehicles (Late 1980s and Onward

2min
page 152

Calculation Overview

5min
pages 143-144

Drivetrains

2min
page 136

Going through the Gears

2min
page 139

Automatic vs. Manual Transmission

0
page 140

Difference in Motor vs. Engine Specifications

2min
pages 137-138

Weight Affects Speed

1min
page 124

Buy Your EV Chassis

0
page 150

Torque Required and Available Graph

4min
pages 148-149

Choose the Best Chassis for Your EV

2min
page 118

The Procedure

2min
page 112

Weight and Climbing

1min
page 123

Weight and Acceleration

2min
page 122

Converting Existing Vans

4min
pages 104-108

Your Batteries Make a Difference

1min
page 111

Converting Existing Vehicles

1min
pages 102-103

Buying Ready-to-Run

1min
page 99

Mid-1960s to 1990s

19min
pages 75-82

Near Future Trends For Electric Drive

3min
pages 96-97

Third Wave After 1979: EVs Enter a Black Hole

2min
page 74

The 1990s–2000s

14min
pages 83-89

After 1973: Phoenix Rising, Quickly

8min
pages 70-73

1940 to 1989

10min
pages 65-69

Timeline of Vehicle History

2min
page 55

Myth #3: Electric Vehicles Are Not Convenient

2min
page 39

Electric Motors

1min
page 31

Convert That Car

5min
pages 26-29

Electric Vehicles Save Money

2min
page 35

What Is an Electric Vehicle?

1min
page 30

Electric Utilities Love Electric Vehicles

1min
page 50

Why Do Electric Vehicles Save the Environment?

1min
page 44

Save the Environment and Save Some Money Too

0
page 45
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