Panel & Joinery March 2023

FRONT COVER

News

Light Up Your World With Hranipex

SCM Presents The Latest Stefani Sbx & Olimpic 500 Products

Ostermann - ABS Edgings With Walnut Décor

Weinig Combats The Skills Shortage

The First Interiors Group Q&A

Decorative Panels Group Has Just Launched A New Website

Blum Components Help Create Organised Storage

Cold Winter Of Discontent Or Wood-Waste To Keep Warm

Creating Heavenly Staircases With HOMAG CENTATEQ CNC

TM - Vesta Space Goes Compact

The OVVO Range Of Award-Winning Connectors Keeps Growing

Stakapal Ltd - Supplying Racking Systems To The Distribution Chain

Beaded Cabinet-Face-Frames From Hoffmann

Contract Kitchen Manufacturer Invests In HOMAG DRILLTEQ H-600

Showtime For Combilift At Ligna Out With The Old… In With The New Extractly System

HOMAG’s CENTATEQ P-310 Delivers Versatility And Quality

Maka’s New M-Series “Performance CNC” Machining Centres

Bespoke Business Saves Money On Bills With Wood Waste Heater AAG & SJG International

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HOLZ-HER UK: LIMITED TIME OFFER

If you are looking to upgrade your production processes and capitalise on the wealth of benefits a CNC has to offer, there’s never been a better time to invest in a vertical CNC machine from Holz-Her. For a limited time only, the leading panel processing machinery manufacturer is offering an exclusive offer across its Evolution vertical CNC range.

Available on Holz-Her’s brand new Evolution 7405 PinJet, Evolution 7402 and Evolution 7405, you could benefit from complete CNC machining for less than £53k*. This also includes delivery, installation and training.

Short on space? This isn’t a problem for an Evolution CNC user. Requiring just 5sqm, the adaptable CNC range, which guarantees extremely short cycle times and maximum precision when processing solid wood and panels, offers flexible machining dimensions - working to virtually unlimited lengths whilst machining on all four edges of the workpiece using their unique vacuum holding system. It also features an integrated six-position toolchanger as standard and comes equipped with a user-friendly software package. Selected models also include automatic dowel insertion for streamlined production and come P-System and Peanut ready.

To book your personalised machinery demonstration at Holz-Her UK:

T: 01235 557600

www.holzher.co.uk

● POWER

● PRECISION

● EFFICIENCY

● RELIABILITY

40 years of experience supplying and maintaining woodworking machinery. Swiss Precision Cutting Technology ...that sets the standard for vertical panel saws.

The exclusive distributor of Striebig vertical panel saws in the UK

NEW LOOK W EXHIBITION WILL RETURN IN MAY 2024

Organisers of W Exhibition, the UK’s flagship trade show for the furniture manufacturing and joinery industries, have announced that the event will return to the NEC from 19 - 22 May, 2024.

The announcement follows two key senior appointments to W Exhibition’s core event team within Montgomery Group. David Todd, formerly of Reed Exhibitions, joins as event director, alongside new commercial manager, Ranju Singh. The pair have a combined 25 years’ experience, delivering award-winning international trade shows across a range of industries.

Alongside the team restructure, organisers have undertaken an extensive consultation period with stakeholders, including the associations, trade bodies, industry media and its visiting audience to redefine the show’s proposition. The reimagined format for the show will include a full repositioning of the brand.

With just over one year to go until the W Exhibition returns next May, event director David Todd said: “We’re excited to announce the new dateline for W Exhibition, which will commence with a full relaunch campaign this May as we count down to our return to the NEC from 19 - 22 May 2024.

“Our new team structure, combined with the thorough research process we have conducted of both the show and the markets we serve, all make for a very exciting period ahead. We are on a very clear and defined path to ensure that W Exhibition makes a triumphant return next May.”

The W Exhibition brings together some of the world’s leading suppliers of woodworking machinery, materials, and tooling. The event, which has over 40 years of heritage, will return to the NEC in its new and reinvigorated format from May 19 - 22, 2024.

LEITZ UK LAUNCHES NEW ONLINE STORE

Leitz UK is preparing for the hard launch of its new e-commerce platform to make the ordering process easier and more convenient for customers purchasing standard stock items. Currently, the platform features 426 of Leitz’s most in-demand tools from across all of its product lines, with more items being added daily. The storefront itself launches on February 27.

Registered accounts will be able to take advantage of some extra features to help them manage their tooling more effectively. Customers can now save their favourite tools and make use of the express checkout by saving order lists or uploading spreadsheets to keep track of previous orders and quotes. All of this is available

twenty-four hours a day, seven days a week, meaning that supplies can be ordered at any time, helping to minimise downtime for your machines.

For larger businesses, Leitz is now offering the option of delivery to multiple addresses and the new storefront has an online product finder to make it easier for customers to find the right part.

“We’re thrilled to be launching the Leitz online store,” said Simon Liddell, Managing Director for Leitz UK. “We’re in the process of getting all of our products available on the site, but if you can’t find what you’re looking for online, don’t worry! Our bespoke tooling services and modifications are always available.

“Servicing remains a cornerstone of our business, and we understand the challenges that come with adapting to new machinery. That’s why we’re here to offer consultation and advice. Whether you need help reducing noise, improving machine efficiency, or cutting power consumption, we have the tools and expertise to help you tackle these issues.”

https://shop.leitz.org/en_gb/

Next level performance

CENTATEQ E-310

HOMAG’s CENTATEQ E-310 is a universal CNC processing centre that excels at edge banding on shaped parts. The compact machine offers a high level of performance with an array of impressive machining features as standard.

One unit for all-round, first time accuracy

powerEdge Pro Duo

Using airTec, the powerEdge Pro Duo head achieves the same quality as a laser head for a fraction of the price. This makes invisible joint quality accessible to even more sectors of the industry. With the ability to run EVA, PUR and airTec, the revolutionary powerEdge Pro Duo edge banding unit is powered by the latest woodWOP 8 software making it quick and simple to achieve the perfect edge banding result on shaped panels, time after time. The CENTATEQ E-310 provides the highest edge quality, unbeatable butt joints and total flexibility.

FEATURE

ILLUMINATE YOUR SPACE WITH HRANIPEX LED LIGHTING

Hranipex are proud to announce their new range of LED lighting fittings. These fittings are designed to provide superior illumination and energy efficiency, making them ideal for a wide range of commercial and residential applications. ‘’Our extensive LED lighting range ensures there is something suitable for everyone’’ Adam Stevenitt, Technical Product Manager confirms. Discover the power of LED lighting with Hranipex.

The LED lighting range offers a variety of options to choose from, including dimmable lights, adjustable colour temperature settings and more. With this new range, Hranipex can provide the latest in LED technology and the ability to create an atmosphere that suits all needs perfectly which offers numerous advantages over traditional lighting systems.

LED systems provide a more cost-effective solution for Hranipex’ s customers with a longer lifespan, using less energy, and generating less heat than traditional bulbs, understandably making them the latest trend. Additionally, LED lights produce a more even light distribution than conventional bulbs and can be used in more creative ways.

‘’Our LED systems are designed to provide you with efficient, reliable lighting that won’t break the bank’’ confirms Adam. Hranipex are committed to providing quality lighting solutions that are both reliable and energy efficient.

Our commitment to expand the use of LED technology demonstrates our dedication to providing the best possible products while reducing the environmental impact.

Riex EL94 9.6W power is our flexible silicone LED strip that is designed to fit into a slim groove and create ambience with the choice between warm or neutral white. The 5m strip includes MINI connectors for easy connection to a power supply or sensor, as well has marked points to allow cutting to ensure the strip fits perfectly.

Riex EL51 LED strip comes in rolls of 30m for industrial use – and must be cut (max 5m) before turning on. These LED strip have lower power use which offers higher efficiency, with 0.2m cables at both ends combined with MINI connectors for easy connection to a power supply or sensor and available in warm, neutral or cold white colour temperature.

The variety of switches and LED accessories mean that you can build the solution that you need. Switching option include, but are not limited to, touch sensors, PIR Sensors, automatic door sensors and mechanical switches. We can also offer wireless switching options too, including RGB colour control Via an app if required.

When it comes to accessories, we have tried to keep it simple. Distribution blocks, extensions and splitters are obviously there, with the added range of fast toolless connectors, with no soldering required, and quick connectors to join LED strips (for both standard and COB Strips)

LED Profiles are a key component for any LED installation. They provide the cooling required to prolong the life of the LED’s by conducting the heat away from the diodes. However, they are often overlooked. We can offer a wide variety of designs for this range, including recessed, angular, and square edged. Transparent, frosted/ opal, and black diffusor options are available, with end caps and quick clips available too.

LED Lighting allows you to create a relaxed living environment, whilst also adding functionality, and practicality. The combinations available mean you can create whatever solution is needed, without compromise.

EL94

FRONT COVER

SCM PRESENTS THE LATEST STEFANI SBX & OLIMPIC 500 PRODUCTS

Excellent versatility and quality even with the most complex machining operations and delicate materials are key components from SCM in edgebanding and squaring to satisfy the most varied quality design production needs, from industry to artisan work.

STEFANI SBX HIGH PRECISION SQUARING FOR OUTSTANDING MACHINING

The new industrial stefani sbx squaring-edgebanding machine features the most advanced technological solutions developed by SCM, like the Servo electronic units and other optimisations aimed at achieving levels of finishing quality and squaring of the upper panels superior to current standards.

Stefani sbx can be used in stand-alone mode or as part of integrated lines and is synonymous with a high investment return, as it is a squaring-edgebanding solution with the best price/performance ratio in its market segment.

One of the main advantages is high productivity: stefani sbx has been designed to operate reliably and without interruption over several shifts per day, 7 days a week. It can reach machining speeds of up to 40 m/min with an interspacing of 350 mm even with a machining change, and can square and edge a vast range of panels with a thickness of between 8 and 60 mm.

Another significant advantage is the high squaring precision and parallelism: the extremely solid new single-block structure, the innovative squaring units and the use of 13cog feed pinions significantly reduces the vibrations even at high speed.

The glue can be changed without having to stop the machine: the exclusive “glue switch” system designed by SCM allows the colour and glue type to be changed easily and instantly. This occurs thanks to an additional glue basin other than the one already found on the machine, complete with motorisation, and the option of different pre-melting combinations depending on production needs.

Thanks to the new Multiedge devices, just in time machining up to 3 beams can be achieved and an infinite variety of slim edges, as well as panels with projecting veneering and panels with holes for hardware.

The high-quality finishing is also guaranteed by the “electronic touch” units with power-assisted technology that make the squaring-edgebanding even simpler and more intuitive, even with the most complex machining work and on delicate, trending materials. An automatic, flexible set up that can offer excellent finishing quality and constant performance on all machining work.

SCM’s new squaring-edgebanding machine has been designed to offer an annual energy saving of 10% and a considerable reduction of 50% on the wear of the edge. Its

gluing is so precise that it guarantees minimum waste even at high speeds.

Added to this are the advantages for a connected, integrated production. Stefani sbx has an exclusive digital control system with 3D additive preview of the piece being machined and allows you to work in perfect synergy with other technologies and MES computer and management systems at the factory.

Stefani sbx is a highly configurable and customisable squaring-edgebanding machine, designed to offer maximum versatility. Indeed, there are 11 possible configurations with a vast range of unit options to meet any production requirement and make it more efficient.

OLIMPIC 500: ALL THE ADVANTAGES OF AN EDGEBANDER EVEN IN LIMITED SPACES

Complete and highly versatile, olimpic 500 is an edgebander for artisan businesses capable of achieving a wide variety of machining operations in a small space, though always with high standards of quality.

Available both in pneumatic and electronic set up version, olimpic 500 allows you to machine 2 real beams on all the units and panels up to 60 mm thick. All this by continuing to guarantee excellent quality standards thanks to the machine’s extremely sturdy mechanical structure and the Multiedge devices found on all the operating units, including the 2-motor rounding unit.

Its high versatility is another of its key advantages. Indeed, it is possible to perform a simple, automatic glue change, EVA and Polyurathane, thanks to the SGP-E glue basin, designed to achieve a perfect joint line.

The new olimpic 500 edgebander is also unique in its kind with its hot-air plastic edging brightening unit for an outstanding finish to the panel.

Its use is even more user-friendly. The state-of-the-art, touch-screen control panels, with new 15’’ eye-S console, and Maestro active edge software provide the operator with an efficient and intuitive working experience, as well as guaranteeing maximum connectivity and synchronisation towards the corporate systems.

There are a wide range of advantages thanks to the high-end technological solutions, drawn from machines from higherend segments of the market, and so many other options can be customised to suit the customer’s needs.

Mirka® Galaxy

Self-Sharpening Grain Technology

Mirka’s innovative Galaxy abrasive combines effectiveness with long life, thanks to a new self-sharpening ceramic grain, a clog resistant coating and the new Multifit™ hole configuration.

For further information or to arrange a demonstration, please contact Customer Services on 01908 866100.

OSTERMANN - ABS EDGINGS WITH WALNUT DECOR

Walnut is a precious wood. Its rather vivid colour gradient, the natural grain and warm hue are currently in vogue in furniture and interior design. Furniture boards with walnut decor offer a resource-saving alternative to real wood or wood veneer. Ostermann provides the matching edgings.

Walnut is a shade-intolerant tree and as such can only be used for a finite number of silvicultural purposes. In Europe, you will mostly see it as a single tree in gardens or parks. Due to its limited availability and because of its decorative grain and colour, the precious wood has always been connected with high-quality furniture and interior design. For some time now, the vibrant colour gradient and warm base tone are quite in vogue. Wood decor boards in walnut look are a resource-saving alternative to real wood or wood veneer. For the narrow surface, Ostermann offers various ABS edgings with walnut decors. The experts in edging present five of them here. All the above edgings are available from stock in widths of 23, 33, 43 and 100 mm. Furniture makers can also find more information on this topic under the search item “#Highlights11” on the Ostermann website www.ostermann.eu.

MODERN, CLASSIC OR REFINED?

With the ABS edging Natural Pacific Walnut, Ostermann has succeeded in creating a classic walnut decor with an exceptionally modern look. The light base tone of the edging looks very natural due to slight, irregular stripes with lighter and darker elements. Those who prefer the somewhat

darker wood tone typical of walnut are spoilt for choice with the Natural Dijon Walnut, Lincoln Walnut and Natural Carini Walnut edgings. The Dijon variant tends to be slightly reddish in colour. The Lincoln decor is characterised by the alternation of lighter and darker transversal gradients. A somewhat more muted alternative is the Carini decor. There are fewer bright elements here, so the edging itself makes an overall calmer impression. The ABS edging Okapi Walnut shows a slightly wider, dark brown, striped texture, which makes for a refined look.

1 OR 2 MM? THAT IS THE QUESTION...

All mentioned edgings are in stock as a 1 mm and as a 2 mm variant. But which thickness is suitable for which project? The following questions offer assistance: Is the furniture round or straight? Or is it the feel that matters? While the 1 mm thick edging makes linear furniture look exceptionally good due to its low height and inconspicuous radius, the surface embossing and thus the feel naturally come out better in edgings with a thickness of 2 mm. The trend towards rounded furniture is also better implemented with the 2 mm thick edging.

OSTERMANN TIP

Those who prefer a tactile feel should choose the Lincoln Walnut, Carini Walnut or Okapi Walnut decors in 2 mm thickness. These feature a realistic wood pore embossing; the natural look is further enhanced by an equally realistic feel.

WEINIG COMBATS THE SKILLS SHORTAGE CASE STUDY

If you’re running a traditional joinery company, you’re looking at ways to expand your offer but think a CNC machine isn’t a viable option for a smaller business, maybe it’s time to think again.

Meet Chris Holland, owner of Bespoke Wooden Luxury and the driving force behind his company’s ambitious growth plans. Purchasing his very first CNC machine in 2022 from leading machinery manufacturer, Weinig, the solid wood door and window company has increased his production five-fold in just six months and he is now set to launch his very own e-commerce website as the company continues to modernise its Bridgnorth-based workshop.

“Every joinery workshop in the UK is experiencing the effects of the skills shortages and we are no different,” says Chris, a joiner of 20 years. “Following the pandemic, two of our most experienced joiners left the company and 18 months later, we were still unable to find suitable replacements. Our options were limited. We either needed to adapt our manufacturing methods and invest in new technology or admit defeat and eventually shut up shop.”

The latter was not an option for the pioneering businessman and after securing a grant through Birmingham City Council’s Birmingham Growth Programme, which is intended to help businesses in the local area grow, Chris began his quest for change.

“My idea was to invest in machinery that could improve our manufacturing efficiency and reduce our reliance on skilled workers. After a lot of internet research, I thought I knew what we needed. It wasn’t until I picked up the phone to get some quotes that I realised a miniature window line would not streamline my business or offer me the flexible machining I needed to replace two experienced joiners and assist my existing team in producing a wide range of hard wood doors and windows.

“It became increasingly obvious that the business needed a CNC machine but I thought CNC’s were for large-scale manufacturing companies with deep pockets and a lot of floor space. How wrong was I? After a few calculations, I quickly realised owning a CNC wasn’t an unattainable pipe dream for a small business like mine.”

After talking to several manufacturers, Chris was sold on Weinig’s ProMaster 7125-495 5-axis CNC machine. “The adaptability of the ProMaster blew us away and it was surprisingly affordable. Not only could it help us produce solid wood and engineered wood window and door frames more quickly and with a higher level of accuracy, it would also allow us to move away from traditional mortise and tenon joints to engineered, drill and doweled construction and other contemporary joining solutions, by simply changing the tooling.”

The CNC’s generous working dimensions (up to 5420mm x 1350mm and machining height of 210mm) meant working with different profiles was also possible. Chris says, “We didn’t want to be restricted by material lengths or thicknesses, which is why we chose a bigger machining

table with intelligent suction cups and stops at front and rear. Although we currently produce frames no deeper than 120mm and 4600mm in length, we wanted to future proof our investment. Trends change, which means our designs do too and we needed a CNC that could keep up. The ProMaster offered us the perfect solution and could produce precision-milled workpieces flawlessly whilst still fitting in our modest 8,000sqft workshop.”

The machine’s technology needed to be flexible and easy to learn and the integrated CAMPUS NC Hops package and versatile macros on the ProMaster didn’t disappoint: “Depending on who is programming the machine, we have the option to work remotely or directly on the machine’s 21.5” monitor so both our operator and technical designer can create the required plans and component lists. It’s a really adaptable piece of software and this appealed greatly to me. We can also add a WI-FI dongle into the machine if we want engineers to access the machine remotely, eliminating an engineer call-out and saving valuable time and costs.”

Describing himself as a CNC novice, Chris and his team were trained on the ProMaster at Weinig UK’s facilities in Abingdon. “Our trainer left no stone unturned but it was presented in a manageable format. He got to understand our business so our training was unique to us and with a background as a CNC wood machinist, he was easy to relate to,” says Chris.

“For any joiner looking to take their first tentative steps into CNC machining, my advice would be never to underestimate the process and to expect the odd stumbling block. We were realistic in our thinking and knew it would take a little while to get to grips with the new technology. After all, we were used to creating everything by hand and our only experience of working with machinery was traditional spindle moulders, thicknessers and planers. We needed to adapt the way we were thinking and approach projects differently. Weinig helped us with that.

“Take the way we cut-out espagnolette locks as an example,” says Chris. “When we first got the machine, we were cutting the multi-point locks to their exact measurements, but they kept catching. We tweaked the machine so it left an extra 0.5mm at the back of the lock – a tolerance even the most experienced joiner would struggle to gauge – and now each lock is cut perfectly every time. These little adjustments take time to get your head around but we’re now flying through our orders and it saves us hours every week.”

From the raw material being cut to the parts being assembled, Chris’ team can now have a door assembled in 1.5 hours instead of the two days it would have taken before the ProMaster arrived. “We were completing two to three hand-made doors a week,” he says. “With the introduction of the CNC, we tripled this number in a single day, increasing production five-fold and there is still room for growth as we don’t run the machine to its full capacity.”

CASE STUDY

Its cutting and drilling accuracy has also slashed installation time on-site and reduced material waste throughout the production process. “We allow over-length on the machine but we can minimise this on each component we cut. Engineered wood lengths are also very accommodating which, when teamed with the CNC, have helped us reduce waste considerably. It’s this, plus the ProMaster’s speed, that has helped us see a return on our investment within eight months. It has given us the confidence to take on more orders and remain competitively priced.”

But the benefits of the Pro-Master are not just in the present day, as the forward-thinking company continues to explore new ways to grow and diversify. “Later this month, we’re set to launch a brand-new e-commerce door company which will allow us to maximise the machine’s running capacity. We’re also looking at some commercial projects too. It’s certainly a long way from where we were in 2020 when we were faced with a staffing shortage. Without making the leap and modernising our production methods, I’m certain we wouldn’t be in business today. At best, we’d have been running at a seriously reduced rate. Now, we’re pumped to see what the future will hold as we continue our ambitious five-year growth plan. One thing is for certain though, we couldn’t have achieved any of this without the guidance and support of Weinig UK’s team and we couldn’t produce our range of solid and engineered wood products at this level without our robust ProMaster CNC. For those people looking to take the next step, talk to Weinig. Their advice really was a game-changer for us and I couldn’t recommend them more highly.”

From the raw material being cut to the parts being assembled, Chris’ team can now have a door completed in 1.5 hours instead of the two days it would have taken before the ProMaster arrived

Chris Holland (left) with Technical Design Manager, Will McGarry

Pro-Master 7125

The Pro-Master offers flexible 5-axis CNC machining on panels and solid wood

The Pro-Master comes with user-friendly software as well as integrated CAD modules and versatile macros for easy programming

The company’s Herringbone Door is a popular design which is created on Weinig’s Pro-Master

Q&A WITH MIKE MCVEY - THE FIRST INTERIORS GROUP

Focussed on building the five fantastic companies that make up The First Interiors Group, we caught up with head of group sales and operations Mike McVey to find out more about him, his role and his vision for the fast growing group.

So Mike, what are the main responsibilities of your role?

I have total responsibility and control over the day-to-day sales and operations of all five companies within The First Interiors Group across the UK, this includes First Install, First Install Specialist Interiors, Apex Joinery, MBS Workplace Environments and Blue Goose Interiors.

Describe a typical day…

I’m generally up early and plan out my day, progressing through ‘to do’ lists and work in progress for all five companies.  A typical day will also include client meetings and site visits and meetings with the management and operations teams at all companies at the various Group offices across the UK.

What are your ambitions for the First Interiors Group?

Our Group ambition and intentions are clear; we’re working towards becoming the first choice main Installation and Interior Fit Out company in the UK, that clients of all sizes and across all sectors can come to for individual, bespoke services and turnkey operations from concept to completion.  We’re 100 per cent focussed on delivering exceptional client service from concept to installation and completion.

What are the biggest challenges for you in the marketplace currently?

By far our biggest challenges are materials and fuel uplift costs.

What would you consider to be your main points of difference as a business in a competitive marketplace? Our focus on a total offering for clients from concept and vision to design and manufacture and finally installation and completion; our five company businesses which are all experts in their fields and our experience, understand and pride in each individual project.

Which recent project have you been most proud of?

We’re currently working with the team at Tattersalls on a joinery project to replace the stables doors with high quality robust timber and its amazing to see this coming together.

Describe yourself in three words

Tenacious. Confident. Strategic

Favourite things to do when not working?

Spending time with family and friends, travelling, eating out and watching my favourite football team Liverpool FC

Name three destinations on your bucket list

Bali.  Cuba.  Singapore

Favourite restaurant for a working lunch San Carlo

Best way for people to get in touch?

I’m always available on email but also very happy to chat on the phone.

INDUSTRY Q&A

T: 01473 832484 www.firstinteriorsgroup.com

THE FIRST INTERIORS GROUP

HIGH QUALITY TRADITIONAL AND BESPOKE JOINERY FROM APEX JOINERY

No matter how large or small, the experienced team at Apex Joinery, part of The First Interiors Group, can seamlessly take any purpose-built joinery project from concept to completion.

With extensive knowledge, capability and artisan expertise, the team has been involved in the manufacture and installation of high quality bespoke joinery services for more than 25 years, assisting builders, architects, developers, interior designers and the general public with projects of all sizes and complexity, including many prestigious and award winning heritage schemes.

The joinery shop is equipped with modern machinery and an expert team of highly skilled craftsmen able to customers through the various steps involved to take initial ideas and vision from dreams to

reality.  Working with the highest quality timbers, the team works closely with the client through the entire process from design, concept and creation, to CAD drawings, construction, finishing, spraying and painting and also managing the logistics of delivery and installation.

Now part of The First Interiors Group, the team is well placed to respond to today’s fast-paced market demands offering a fully comprehensive resource delivering wide ranging solutions for projects across all sectors including retail, leisure, hospitality and commercial including corporate workspaces and creative office environments.

The Apex team is truly able to create anything from wood and works with high quality timber from sustainable sources to maintain integrity and respect for ecology and the environment.

FEATURE

DECORATIVE PANELS GROUP HAS JUST LAUNCHED A NEW WEBSITE

Decorative Panels are excited to announce the launch of their new and improved website. They have worked hard to create a sleek and modern design that is not only visually appealing, but also easy to navigate. The new layout makes it simple for visitors to find all key information about individual Group companies: Decorative Panels Lamination, Decorative Panels Components and Decorative Panels Furniture and quality services they offer.

They wanted to make your experience as smooth and seamless as possible, so they have developed some great features with you in mind. One of the major improvements they have made to the website is the addition of new features such as a favourites button on each of the swatches and the ability to download each swatch image. Every visitor now has a place to create and save their favourite designs from any of the collections in an unlimited number of projects. Want to save your design options for your latest kitchen project? Simply click the love heart on your chosen design and save it to your new project.

As well as these additions to the swatches they have also changed the presentation of all ranges - dp-specialist, dpdecor and dp-limitless. The individual collections within these now have a dedicated page with more product information, key feature icons and bespoke filters for the different collections. This makes it much easier for visitors to find what they are looking for and have all the relevant information in one place.

The Marketing department worked hard to make sure that the new site is full of new and relevant content. The Media Hub is where you will find all the latest news stories, company videos and an Inspiration page - a place to see how designs can work together on furniture and within interior spaces featuring some of their latest and greatest swatches. Team Spotlights is another new page addition. The team is crucial to the success of any business. The spotlight area has been created to tell you a little more about the company’s fantastic team behind the scenes, some of which have worked for Decorative Panels for over 30 years! Read about their amazing stories and learn more about their culture.

They will be adding a new team member each month.

Other features of the new website include improved search functionality and increased mobile responsiveness. With more and more people accessing the internet on their smartphones, it’s crucial that the website is optimized for mobile devices. Decorative Panels new website has been designed with this in mind, and it looks and works great! This new website is fully responsive, meaning that you can view it with ease on any device, whether in the office, at home, or on the move!

The Decorative Panels Group is very excited about the launch of their new and improved website, and they hope that you will find it to be a valuable resource. They will continue to make updates and improvements to the website to provide the best possible experience for everyone. Please take a moment to check it out and see for yourself all the great new features and improvements they’ve made.

Our unique and flexible drop-down vacuum cups are the most powerful upgrade for your CNC machine. Just drop the vacuum cup in the desired position for maximum hold of the work piece.

Tooltec vacuum cups feature the unrivalled vortex acceleration technology.

Tooltec’s vast range of powerful vacuum cups to fit the following CNC machines:

SCM

Homag

Biesse

Masterwood

Felder

Holzher

Unrivalled power for your CNC work station.

BLUM COMPONENTS HELP CREATE ORGANISED STORAGE

When it comes to the finer details of a kitchen, it’s the little things that matter. That’s why in every good kitchen, Blum components are key. From seamlessly integrated hinge systems and sleek, slim and linear drawers to compartmentalised interior fittings and top quality motion lift systems for wall cabinets, Blum has it all. Users not only benefit from easy access and a full freedom of movement but they also have the choice of seamless design that blends beautifully with both classic and contemporary cabinetry to suit every scheme. Here are just some of the components that Blum offer.

It’s all too easy to take door hinges for granted but even the humble hinge can be a design choice. The new Onyx Black hinge from Blum for instance is created to complement the trend for darker furniture and will enhance and elevate any cabinetry both inside and out. The new Onyx Black finish discreetly complements kitchen units while still creating visual impact, albeit in a sophisticated and subtle way. This sleek new finish is available on all Blum’s standard hinges as well as profile/thick door hinges and blind corner hinges. Drawers are another speciality from Blum and with LEGRABOX, elegance comes as standard. Linear, sleek, slim and high performing, this practical box system features quality of motion runners, clear contours, parallel side design and accent lines as its central design element. The sides of LEGRABOX are perfectly straight both inside and

out as well as being ultra-slim at just 12.8mm. This allows the box system to blend in seamlessly with all furniture for a fully co-ordinated finish. It’s strong and stable even when fully extended and heavily laden and options include matt or metallic finishes as well as customised high fronts. What’s more, LEGRABOX can also be printed with any brand name on the sides for a unique storage solution tailored to a company’s needs.

To help keep storage organised and easy to access, Blum also offers AMBIA-LINE, an inner dividing system for LEGRABOX. A sleek black design with a minimal look, it features slim and straight sides to the box system with frames that can be positioned wherever needed. Held in place next to other frames by magnets, it also comes with anti-slip feet to keep everything securely in place with cross dividers that can be adapted to suit different sized items. Blum also produces an inspiring collection of AVENTOS lift systems too, bringing the top quality of motion movement to wall cabinets as well as base units. If the door front is large or heavy, it’s no problem, as AVENTOS opens with effortless ease and full freedom of movement. For handleless wall cabinets, the lift system can be equipped with SERVO-DRIVE or TIP-ON motion technology. Blum storage solutions can be found in all good kitchens, living spaces, bedrooms, bathrooms, hallways and home offices.

ANOTHER LONG COLD WINTER OF DISCONTENT OR WILL YOU USE YOUR WOOD-WASTE TO KEEP WARM

Chris Franklin, Managing Director of Ranheat Engineering Ltd. One of the UK’s leading manufacturers of wood-waste burning equipment, continues his series of articles exclusively for Panel and Joinery Production. Many potential customers are unaware as to what is needed to install a wood fired heating system. They are also unaware as to how little wood-waste is needed to effectively heat a factory.

In general, within the woodworking industry, the heat load is divided into three main factors. The obvious one is transmission losses through the fabric of the building, this is heat lost through the roof, walls and floor of the factory unit itself. Modern buildings have low transmission losses, older buildings were not so well insulated. The second form of heat load is infiltration losses. In simple terms how many doors are left open all day for loading finished goods for delivery or receiving materials from suppliers. This is normally referred to as “air changes” The third and very relevant heat loss in the wood-working industry is extraction losses, these are from the dust extraction system and spray booths.

Some dust extraction companies supply dust extraction filters which return air to the building. Extraction losses from spray facilities cannot be returned.

So how much energy does a factory use? As a “rule of thumb” a 20,000 ft2 factory will need 300kW 10,000 ft2 factory 150 kW. It is generally predicted by OFGEM that the energy used per heating season is the power of the heater in kW multiplied by 1314. So, 150 kW heater 150 x 1314 = 197,100 kW hours or around 61 tonnes per heating season. If we take the heating season to be 32 weeks, this needs 1.9 tonnes per week. Equivalent gas usage at 25p per kW hour would be £49,275 per year.

If we do the same calculation with a 300kW heater and a 20,000ft2 factory 122 tonnes per year would replace a gas bill of almost £100,000. and during the heating season needs 3.8 tonnes per week.

If we take an example of a site with dust extraction and off-cuts available filling a 12 m3 skip every month with extracted material and producing a 12m3 skip of off-cuts per week. If we assume that the density of the extracted material is 500kgs per m3 and the offcuts is 250kgs per m3. Then this site would have 1.5 tonnes per week of extracted material and 1.5 tonnes of off-cuts. If the off cuts are granulated, then they can be mixed with the extracted material and the site has 3 tonnes per week available as fuel all of the year round.

With a small amount of storage of the off cuts in the summer the site could be selfsufficient in heating. During the summer months the waste produced can be efficiently burned and the heat produced released to atmosphere.

If we consider a woodworking factory with a spray facility, heating to the spray room is still required even in summer but at a much lower rate. In winter the extraction losses are often more than the transmission losses.

The design of the heating system can effectively reduce the energy needed to heat a factory if we can cut down on heat lost from the building.

An example of this would be an air curtain over each loading door.

The use of high-level unit heaters, these take the hottest air and heat it and blow it down to floor level so as well as acting as heaters they act as heat recovery units. Unit heaters and door curtains can be thermostatically controlled, or the door curtains can switch on when the door is raised, automatically.

High level unit heaters can be controlled in zones allowing storage areas to be held at lower temperatures than work areas.

PROFILE

CREATING HEAVENLY STAIRCASES WITH HOMAG CENTATEQ CNC MACHINING CENTRES

Beautifully crafted staircases can add a wow factor to almost any residential or commercial property. Historically, however, producing intricate wooden staircases has been a labour of love, requiring hundreds of hours of a craftsman’s time. This often made such projects prohibitively expensive. Now, with 3, 4 or 5-axis CNC machining centres, the world of complex wooden staircases is well within reach for almost any joinery company.

If you are looking to upgrade your capability to produce high quality staircases with a CNC machining centre there are several important features to consider. Top of the list without a doubt is precision. A high-end CNC machine has to be able to produce precise cuts and designs to ensure the final product meets the desired specifications. Speed and ease of use come a very close second and third on the list of desirable characteristics. A machine with a high processing speed will be able to complete projects more efficiently. Whilst a CNC with user-friendly controls and software will make it easier for your team to operate and produce high quality products.

LOOK FOR A MACHINE WITH A ROBUST BUILD QUALITY

It goes almost without saying that whichever CNC you buy you need to ensure it can handle the different types of wood you will be using for projects. Machine build quality is another vitally important element. You want a CNC machining centre that will work day in, day out, withstanding the demands of continuous use in your woodworking production facility. Downtime costs money, so a robust CNC is essential if you are to consistently hit delivery schedules. Of course a CNC, by its very nature, is a complex piece of machinery so there will be occasions when issues arise. When this happens you want a machine that is easy to maintain, has readily available spares and is well supported

by the machine manufacturer’s own team of service engineers. If the problem can’t be solved remotely, you want engineers who can respond to call-outs very quickly.

COST IS LESS IMPORTANT THAN LIFETIME VALUE

Making a purchase decision primarily on cost is rarely a good idea. You may be tempted by the initial low cost but beware, quality and performance usually come with a higher initial price tag; the lifetime cost, however, tends to be much lower and there are always finance options to overcome initial funding issues.

More important perhaps are the CNC’s features and capabilities; the machine must be able to manufacture the high quality products you want to produce. HOMAG makes around 2000 CNC machines a year, ranging from standalone machines to fully automated solutions. The company is the market and competence leader offering 3, 4 and 5-axis models with pod and rail, auto and nesting table options. A wide range of clamping systems and setup aids further enhance the versatility of its CNC machining centres. To ensure the HOMAG CNCs are easy to operate, the company has developed close working relationships with the leading developers of staircase CAD-CAM manufacturing software and systems.

MANUFACTURING STAIRCASE COMPONENTS CAN BE COMPLEX

Staircases comprise of a widely varying set of components including strings (the housing on either side of a flight of stairs into which the treads and risers are fixed), treads (the horizontal part of the step that a person will stand on), newel posts (the large post found at the foot and at the top of any flight of stairs) and handrails. Staircases can have straight flights, winder kites (stairs with a straight flight and steps which turn at the bottom), or be curved.

CENTATEQ_P-210

The size and jointing of the components is based upon the shape of the building, the size of the well hole (also known as a ‘stairwell’), the floor to floor height (known as the ‘rise’), the going or go (the length along the floor a straight flight of stairs projects) and the customer’s design. All these variable factors require the highly accurate and consistent production of the necessary components of a set of stairs. HOMAG’s range of CENTATEQ CNC machining centres has been designed to provide everything from an all-round solution for the small to medium sized manufacturer to multiple machines dedicated to component types, for example one machine for kites, one for strings, one for newel posts.

All components can be machined using HOMAG’s woodWOP control software, but the CENTATEQs are also compatible with the majority of staircase manufacturing systems.

5-AXIS CENTATEQ P-210: A FAST, VERSATILE ALLROUNDER Ease of operation was a key factor in the design of HOMAG’s CNC machining centre, the CENTATEQ P-210. All of the essential functions are clearly in view and mounted directly on the machine. The large window means processing is always visible and the access to the table is unobstructed with no fences to the left or right. Fully implemented bumpers enable productivity, security and easy access to the machine.

When fitted with an auto table, parts can be split automatically and moved apart for the machining of radii or to make room for a sanding aggregate. The same machine can be used to manufacture other components of the staircase. The 5-axis CNC provides the ability to machine a central round edged tenon which creates a better, higher quality joint than a bare faced tenon.

A 5-axis model can make cut strings and cut out the intersection between the tread and the riser. Otherwise, this would have to be done manually. The 5-axis CENTATEQ P-210 also has the ability to machine cut string winder type staircases where the angle of the riser changes progressively in the winder.

When clamping workpieces the overhead laser option makes this task quick and easy. The laser reads the contour of the workpiece or operation and projects the complete contour onto the machine bed. Initially, the laser projects to pod height showing the operator where to position the pods and then, via a button press on the remote control, the laser takes account of the material thickness and shows the operator where to position the material on the pods. This makes set up for special one off parts extremely quick, allowing the operator to correct mistakes if the material has been laminated incorrectly. It allows movement of the timber underneath the contour cutting line to avoid knots or unsightly areas of the timber.

For the machining of newel posts and wreath handrails HOMAG offers specific clamps. The newel post clamps allow for the complete machining of a newel – cutting to length, mortise, draw bore and the machining of end cappings. The clamps provide an accurate datum and, as the parts are held pneumatically, a high quality finish is always achieved. Commenting on HOMAG’s CENTATEQ range of CNC machining centres, Phil Ptichford, CNC Product Manager for HOMAG UK said: “The HOMAG CNCs offer versatility, consistent high quality and ease of use, particularly for staircase, window and door manufacturers. “These technically advanced machines have set the benchmark for the industry and are proving to be extremely popular with specialist joinery companies. They are robust, fast and versatile whether used for nesting or specialist joinery applications.”

For a demonstration or more information on the CENTATEQ range of CNC machining centres or other HOMAG machinery and software solutions, please contact Adele Hunt at HOMAG UK on 01332 856424.

SmartWOP design software from HOMAG

VESTA SPACE GOES COMPACT

Vesta Space Ltd isn’t your average wardrobe manufacturer. Over the last six years, Jon Meek and coowner, Mark Davies have created a business model that sees them work extensively with housing developers, contractors, the trade and general public to provide an end to end service from tender to completion. Keen to build on its solid reputation and maintain growth, Jon has invested in a new Striebig Compact vertical panel saw and AL-KO Mobil Jet 160 dust extraction unit from TM Machinery.

“A vertical panel saw had always been on our radar,” begins Jon, Director of Vesta Space Ltd. “When we set-up the business six years ago, we purchased a sliding table saw. This was mainly because of the up-front cost of the machine but we quickly realised that there was much more to buying a machine than its price tag.”

Making the most of the company’s 4,750sqft workshop was a huge factor behind the purchase of a Striebig vertical panel saw. “We follow a just-in-time production model, making sliding wardrobe doors on a short lead time. This is a really efficient way of working but, with limited floorspace available and our racking often reaching capacity, we needed to utilise every metre of space we had available to us. This meant investing in machines that allowed us to scale up without being restricted by space.”

With a sliding table saw taking up a large section of their workshop, Jon knew a Striebig vertical panel saw could offer

him a fantastic space-saving solution and he was right. Requiring just seven square metres of working space – a third of the space required by an equivalent sliding table saw – the Striebig Compact not only offered Vesta Space a significantly smaller footprint, it offered quicker production times and increased output.

“When we originally purchased our sliding table saw, we were making 30 doors a day. We are now on course to make hundreds a week. Trying to handle sheets of MFC on a sliding table saw was challenging and required a lot of working space around the machine. Cutting panels was also a twoperson job. Full size 8mm thick MFC sheets are not heavy but they are flexible, making them awkward to manoeuvre. On our old saw, the blade remained stationary so we had to manually position and feed the material through the blade. The pliability of the material made it difficult to hold in place, which ultimately had a knock-on effect on the accuracy of each cut and the time it took to machine.

“These problems simply don’t exist with a Striebig,” says Jon. Its moving saw head makes it a sleek one-person operation and its Swiss build quality and scoring blade guarantees a clean, precise cut within 0.1mm with no breakouts.

“The Striebig is not just for rough cuts,” he says. “It has dramatically speeded up the cutting process of our wardrobe interiors and makes light work of shelf towers that require six identical shelves in one design. It’s also a

Vesta Space’s new Striebig Compact and AL-KO Mobil Jet dust extraction unit

much cleaner job thanks to the AL-KO dust extraction unit. There is no dust whatsoever, which makes for a clean and healthy working environment.”

It’s also offered Vesta Space an opportunity to maximise production efficiencies and future proof its manufacturing: “Our door frameworks have a certain throat size. Before we had the Striebig, we were routing down the edges on a spindle moulder so they would go into the frame. With the Striebig, we are buying a different style of frame with a different size of throat that accommodates our design without additional machining, slashing production time. This has allowed us to scale up and increase our current production by 25%, while still having the potential to increase our production capabilities by a further 30% in the next two years.”

The machine’s flexibility was also a selling point. Jon explains: “If our manufacturing requirements change, there are a number of retrofittable options available to us, including additional mitre capabilities and optimisation software. This meant we didn’t need to invest in extra cost options we were not sure we needed at the point of sale. Instead, we only opted for a 400mm strip-cutter for fussfree repeat cuts and a scoring blade. Going forward, we can add certain things onto the machine instead of upgrading it completely. We found this to be unique to Striebig.”

It was this no-nonsense approach that made Jon want to buy from TM Machinery. “The sales process was straightforward,” he says. “There wasn’t any flounce or over-selling. They sold us a machine that was right for us, with a dust extraction unit that worked effectively with the saw. The team clearly had a great knowledge of the Striebig range and understood us as a business.”

With the machine duo now being put to good use, there are new projects in the pipeline. “We have just secured a large contact in Birmingham that requires the design, manufacturer and install of over 800 sliding doors,” he confirms. “Instead of glass fronts, the contractors want wooden panels. This will certainly up-scale the volume of panels we are processing but we know we are in a position to be able to deliver to a high standard and on time. Looking ahead, it’s our goal to continue on this path and win more work. With the right machinery in place, we know this is achievable.”

Jon Meek, co-owner of Vesta Space

The AL-KO’s dust compartment makes for safe and easy emptying

The moving saw head makes handeling a sleek one-person operation

NEW PRODUCT

THE OVVO RANGE OF AWARD-WINNING CONNECTORS KEEPS GROWING

OVVO continues to expand its range of wood joining connectors leading the way in furniture ‘Tools free’ assembly components, making life easier for consumers and end-users, and delivering a more profitable and efficient solution for manufacturers.

OVVO products are a range of cleverly engineered, awardwinning, invisible connectors that make joining wood simple. The connectors are installed during the manufacturing process so the end-user can simply click together cabinets, shop fit-out components, door frame assemblies or furniture without the need for tools, screws, or glues. The result is an accessible, sustainable product that saves time, money and effort for consumers and manufacturers alike. Manufacturers can also benefit from significantly reduced shipping costs, as items can be shipped flat-packed. The latest addition to the OVVO product family is the new DRILLING HOUSING (DH1) which is specifically designed to work in standard drill patterns. The DH1 works along with the RD12 (End Boring) or the RN12 (Face Boring) to form a permanent joint in 15mm panels and above. These new connectors make it even easier for manufacturers to incorporate OVVO into their standard processes. No additional equipment or capital needed to deliver tools free assembly products to the end customer.

This new invisible ‘Drilling Housing’ is designed for connecting cabinet parts and all types of furniture using standard drilled holes on BOTH sides of the joint, thereby simplifying the panel processing operations while continuing to provide all of the benefits of OVVOs’ proven tools-free assembly methodology.

Established in Ireland in 2014, the OVVO brand has gone from strength to strength, picking up numerous highly regarded industry awards along the way. Most recently awarded a “High Product Quality” award at Interzum 2019 for the innovative V-1230 Connection system, the relentless quest to make life easier for people ensures that simplicity is at the heart of every new product: with each new product developed, the OVVO range has become more accessible to

manufacturers, with the ability to be integrated into existing production processes, and suitable for a wide range of production capabilities.

(insert RD12_DH1 & DH1_RN12 pictures)

All OVVO connectors are designed for high-volume, automatic insertion, and recently announced partnerships with leading software providers Cabinet Vision, TopSolid, iFurn, Swood and Cabinet Sense ensure that manufacturers can easily incorporate OVVO into their existing processes, and also into new product design and development.

All OVVO connectors can be installed into a variety of materials ranging from high-quality hardwoods to low-grade particle board, and our recyclable plastic means any waste is put back into the production of our product. OVVO works best in boards >12mm thickness and is available in a range of sizes to perfectly match your requirements.

All connector sizes are available in both PERMANENT and RELEASABLE options, extending the range of materials and opportunities to inspire creative design and innovative development.

Consumer demands are shifting more and more towards convenience and sustainability. OVVO helps you meet those demands and give your products a competitive edge. Our team is on hand to support your switchover to OVVO and help you take the next step of innovation.

Furniture Assembly made simple – no need for tools, glue or screws.

OSTERMANN‘S EDGING VARIETY

EDGINGS

STRONG PARTNER - LARGE SELECTION

You are looking for a matching edging to your board? Then we are your partner. We provide you with Europe’s largest range of edgings made from ABS, melamine, real wood and aluminium. Our cross-reference list includes more than 150,000 matches to the surfaces of more than 70 board suppliers. Order your ABS edgings by the metre for your project. Just as diverse as our range is our edgebanding service. We would be pleased to inform you in detail!

SERVICE, DIVERSITY, SPEED: THAT IS OSTERMANN

For further information, go to www.ostermann.eu and type in #edgingvariety

INDUSTRY

STAKAPAL LTD - SUPPLYING RACKING SYSTEMS TO THE DISTRIBUTION CHAIN

The UK’s specialist panel products distribution sector has become adept at responding to the fluctuating demands of both furniture manufacturers and designers. With the range of decorative panel products available in the market continuing to expand, suppliers are also having to consider increasing the storage capacity of their warehousing facilities.

Having supplied the majority of companies in this industry for many years, Stakapal have developed the necessary expertise for designing bespoke racking systems that withstand the wear and tear imposed in such busy working environments. Some of the specialist distributors hold literally thousands of product lines many of which must be available to their customers within 24 - 48 hours. Valuable stocks of decorative panel products, worktops, laminates, flooring and solid surfacing all require effective storage systems that will maximise their picking rates.

One of their recent installations at Hanson Plywood’s site in Halifax, West Yorkshire involved updating and adding to some of the existing Stakapal Cantilever Racking in their warehouse. Hanson’s import, store and distribute a comprehensive range of wood based panel products throughout the UK, taking great pride in both the technical knowledge of their team and delivering excellent customer service levels. The original racks were initially installed at their site approximately 10 years ago, demonstrating both the durability and longevity of Stakapal’s range.

Hanson Plywood’s Operations Director, Steve Webster commented:

“There is one simple reason we continue working with Stakapal and that’s through the expertise they bring to every job. They can use their extensive experience in the industry to improve our operations and increase our storage”.

THE PROCESS

As leading UK manufacturers of a full range of storage equipment Stakapal have the design capabilities to solve literally any storage problem. Their Technical Engineers start with a free visit to your site to ascertain the available storage area whilst ensuring that there will be complete integration between the Racking and your handling equipment. They’ll also determine the range of products you are storing along with appropriate weights and dimensions. Their team guide you through the full process from design and manufacture through to the installation of their racking systems.

SO WHAT ARE THE OPTIONS FOR PANEL PRODUCTS STORAGE?

Panel products can be stored extremely efficiently on any of their Cantilever Racking systems as the full range offers 100% accessibility to individual products. Designed and manufactured to suit specific pack sizes their systems are highly versatile whilst delivering a much safer working environment.

Stakapal’s Conventional Cantilever Racking is commonly

Hanson Plywood’s warehouse

used by the industry as it is designed for both the storage and selection of multiple lengths of product. The system is suitable for use with varying types of handling equipment, can be easily installed, adapted or even repositioned should your stock-holding requirements alter.

For storing products at even higher levels, their Guided Aisle Cantilever Racking systems will provide you with the additional capacity you need. The runs of racking for this type of system are installed closer together to fully maximise the cubic area and operates with specialist trucks using a guide-rail system to avoid damage to the overall racking structure.

STANDARDS

As Full manufacturing members of SEMA (Storage Equipment Manufacturers Association) Stakapal’s products are independently tested to guarantee that they have been designed, manufactured and installed to stringently defined standards.

The company play a proactive role in the development of standards for the storage industry in the UK. This not only guarantees that customers investing in their racking systems are improving the performance levels of their operation, but are effectively protecting their employees. Their range of Cantilever Racking systems are designed to the SEMA Code of Practice for the design of Static Cantilever Racking and/or FEM 10-2-09 and/or BS5950 Part 5 and/or BS EN 1993 -1-3 (Eurocode 3).

SAFETY FIRST

Once their Racking systems have been manufactured Stakapal’s full range is installed by their own in-house installation teams who are registered with SEIRS (Storage Equipment Installers Registration Scheme). This means their customers are safe in the knowledge that their new racking is to be installed by trained and experienced personnel. Stakapal’s service doesn’t end once your racking has been installed, one of their in-house SARI’S (SEMA Approved Racking Inspectors) will visit your site to perform an annual racking inspection and produce a comprehensive report as per current HSG76 guidance (Warehouse and Storage: a Guide to Health & Safety).

Their team will be more than happy to discuss any requirements you may have for your warehouse facility. With over 55 years of manufacturing expertise behind them you can be confident in their ability to design optimum solutions for literally any storage issue.

www.stakapal.co.uk

Conventional Cantilever Racking

Guided Aisle Cantilever Racking

BEADED CABINET-FACE-FRAMES FROM HOFFMANN

A cabinet with a beaded face frame immediately conveys a high level of quality and craftsmanship and distinctly sets it apart from other utilitarian overlaydoor cabinets.

The most common way to manufacture beaded face frames, is to use square profiles and to apply the bead profile separately. The major disadvantage to this system is the time required to produce a complete frame. Apart from time consumption, mismatched grain and mitre joints, due to inconsistent bead profiles can be a concern. Any of these faults are only highlighted by being painted. A dissatisfied customer or a call-out, will damage not only the cabinetmakers reputation but also the bottom line.

Clearly, the most efficient way to produce beaded face frames is to start with pre-beaded profiles. All of the abovementioned disadvantages are then eliminated from the start. Several systems have been devised, but their set-up and calibration are a time-consuming process and their cost (over €18K plus tooling) places them out of the reach of most bespoke cabinetmakers.

THE SOLUTION:

The Hoffmann Beaded Face Frame System offers cabinetmakers of all sizes a fast, precise and efficient method to manufacture beaded face frames, whether it is in single or series production. The process begins with pre-beaded profiles. Stiles are notched in pairs and the rails are coped on a fixed blade, Morso guillotine style notching machine. These NF series machines are manufactured for Hoffmann by Dan-List (Morso) in Denmark. They cut all kinds of wood, plastic, MDF and plywood and leave the cut surface of the profile perfectly smooth and accurate, requiring no further preparation before joining. For a standard, stile to rail connection, this operation takes about 5 seconds with our manual foot-operated notching machine (the automatic model is even faster).

The second step takes place on the Hoffmann MU-3 dovetail routing machine equipped with special fixtures for beaded and notched material. Dovetail keyways are routed into all mating parts and the frames are assembled by applying

some glue and inserting Hoffmann Dovetail Keys. These Keys draw the parts together to form a tight, secure and permanent joint. No large clamping tables or bar clamps are required and the frames can be finished immediately upon assembly. All dovetail routing machines are set-up with a complete fixture set to process stiles and rails, but can also be used to process regular mitre joints and butt joints. They are also available in Digital and Pneumatic models which increase accuracy and speed.

MU-3 Entry level version for the quick and precise routing of dovetail slots.

MU-3 D Digital version, with electronic two-axis display for the adjustable routing depth as well as the positioning of the centre fence for the routed slot location. It is ideal for high precision work.

MU-3 P Pneumatic version for series production and high throughput. Pneumatic workpiece clamping and controlled router feed. The MU-3 P is operated by foot-pedal control. MU-3 PD Pneumatic/Digital version – the top machine with the highest operating comfort for a wide range of requirements. Functional features are similar to MU-3 P with a digital two-axis display for the adjustable routing depth as well as the positioning of the centre fence for the routed slot location.

The MU-3 and the MU-3 D have a workpiece thickness capacity of up to 140mm – in the versions MU-3 P and MU-3 PD this increases to 170mm. Infinitely adjustable routing depths up to 95mm and protection against break-through of the finished surface. Also new is the two-function hand lever for even faster machine cycles when routing smaller workpieces. The scale tapes in the table and now also in the rear fences assist the quick and precise positioning of the workpieces. All versions of the new MU-3 routing machine are equipped with a motor carriage which has vernier adjustment for the fine setting of the router cutter and hence the tension of the joint.

All of the machines and the full range of products and methods are detailed on the Hoffmann website.

CASE STUDY

CONTRACT KITCHEN MANUFACTURER INVESTS IN HOMAG DRILLTEQ H-600

Richmond Furniture is a privately owned family business with roots dating back to the mid-1940s. Renowned for the quality of its superior kitchens it has established a solid reputation as a supplier to the contract kitchen market. With a turnover for 2023 estimated at around £17 million, its 117 strong workforce manufactures specialist ranges for the public housing sector, private developer market and trade merchants. It also offers a small bespoke retail service.

“Our business has been built on providing quality, best value products delivered on time and within budget,” explains Richmond Furniture’s managing director, Gary Tootell. He continues, “To achieve this we have always invested in highly skilled crafts people and technically advanced, dependable woodworking machinery.

“The partnership with HOMAG goes back to the early 1980s when we bought our first edge bander from them. Since then we have acquired numerous HOMAG pieces of kit including a complete assembly line in 2006 with through feed drilling, insertion, pressing, robot stapling and all the assembly stations.”

LOOKING FOR A ROBUST DRILLING CNC PROCESSING CENTRE

“Our most recent purchase from HOMAG is a DRILLTEQ H-600 CNC processing centre. We bought it to replace an ageing Italian machine and while we evaluated a couple of alternatives, the HOMAG machine came out on top.

“Although there wasn’t a significant difference in the capability of the machines, the HOMAG DRILLTEQ stood out in terms of its build quality, the service support provided by HOMAG UK and the fact that HOMAG machines hold their value extremely well over time.

“HOMAG has a long and well established history of designing and manufacturing robust, cutting edge woodworking machinery. There’s no doubt, buying into this heritage gives you peace of mind and a real confidence that if issues occur they will be fixed very quickly, either remotely or by a visit from a service engineer.”

A COMPLETE PACKAGE – MACHINE PERFORMANCE, SUPPORT AND SERVICE

“Another significant advantage of partnering with HOMAG is the team of people who are on hand to help. From Matt Long, HOMAG’s area sales manager, to the installation engineers, trainers and sales support team, they are all friendly, knowledgeable and helpful. You never get the feeling you are being misled or pressured.

“Specifying the drill blocks and tools for the DRILLTEQ H-600 is fairly straightforward. Matt Long, however, was a real help when it came to specifying details such as sensors and parameters that can be included. He was able to guide us as to what we needed to add and what we needed to change on the machine to get to where we wanted to be.

“The DRILLTEQ has features on it that the machine it replaced didn’t, but that’s not surprising given the age of the previous CNC. It is the service support and machine reliability, however, that make the difference. From our point of view, these are the two most important elements of the package and this is where HOMAG comes into its own.”

QUICK AND EASY INSTALLATION AND TRAINING

“The machine was delivered on a Friday in early September 2022 and was fully operational by the end of the following week. The installation engineers trained our team on the basic operations of the DRILLTEQ and how best to use the parameters.

“More recently, we sent three of our operators to Castle Donington for two days intensive training. Our people found this very useful; they learned more about the parameters of the machine and how to do certain off-line work. They also discovered a few of the machine’s capabilities that they weren’t aware of, so it was good value all round.”

BETTER QUALITY PRODUCTS WITH SHORT RETURN ON INVESTMENT

“The DRILLTEQ H-600 enables us to work directly from barcodes. Each panel is barcoded and from the barcode the machine draws the programme, drilling bespoke holes for that panel. This has enabled us to drill components as orders come through rather than at random and in bulk. It also means that individual units only have the holes drilled in each panel that are necessary; there are no generic holes which can look unsightly when a cupboard is opened.

“The heaviest use of the machine will come in the summer months when we do a lot of small batch, high volume work for student accommodation. From an investment point of view, therefore, we expect the DRILLTEQ to pay for itself within three years.

“Overall we are extremely happy with the new DRILLTEQ H-600. It is a reliable, robust machine which has added more capacity to the business and improved the quality of our product offering,” concludes Tootell.

If you would like a demonstration or further information on DRILLTEQ models or other HOMAG woodworking machinery and software, please contact Adele Hunt at HOMAG UK on 01332 856424 or email: info-uk@homag.com

CASE STUDY

INDUSTRY

SHOWTIME FOR COMBILIFT AT LIGNA

In the four years since the last Ligna took place, Irish handling specialist Combilift has been busy introducing new models, finessing technology and expanding its global markets even further. Ligna 2023 also coincides with the company’s 25th anniversary, and visitors will experience an action packed stand in the heart of the outdoor area. The company’s innovations and new product launches will be the main focus but Combilift also likes to entertain as well as inform, so expect dancing trucks, Irish music and refreshments too.

Around 16 exhibits will demonstrate that Combilift has a solution for pretty much every handling and storage scenario that companies in the timber, joinery and furniture sectors face, and these range from small pedestrian 1,000kg capacity stackers to Straddle Carrier and mobile gantries which can lift loads of 100,000kg and over.

So let’s take a virtual walk around the stand to pick out some of this year’s highlights. Starting at the back we have two of the largest Combilift models, the Combi-SC Straddle Carrier and the Combi-CSS Slip Sheet, both of which guarantee safer and more productive operation when working with containers. The Combi-CSS, premiered at the last Ligna, was designed for fast loading of freight containers. It allows a full container load cycle can be completed in under 6 minutes, and also keeps the risk of product damage to a minimum. To the side of the Straddle Carrier we find a couple of the compact counterbalance design Combi-CBE models and Combi-MR4, described at its launch last year as “taking multidirectional capability to the next level” with its new Dynamic 360° ™ steering. These will be used for the very popular dancing forklifts routine that is always guaranteed to draw a crowd – and which demonstrates the unrivalled manoeuvrability of the trucks as well as the skill of the drivers.

The C5000XLE Electric, a tough machine for tough jobs – will be at Ligna.

As part of the 25th anniversary celebrations there will be an unveiling of a new model in Hannover, so there will be at least one machine under wraps until the first day of the show. On our virtual tour it is apparent that the majority of the exhibits are electric, so it is more than likely that this new addition to the ever growing portfolio will be an emissionfree, quiet machine that enables customers to reduce their carbon footprint whilst benefitting from the powerful performance that is now offered by the new generation of electric handling equipment.

Our tour also takes in the Aisle Master articulated truck that is ready to demonstrate its narrow aisle capability within racking, and the Combi-WR4, a multidirectional pedestrian reach stacker that can handle pallets as well as long packs of timber.

Dancing Trucks!

“2023 is a very special year for us,” said Combilift MD Martin McVicar, “and Ligna has always been an important event so it is a perfect framework for celebrating 25 years in business, the roll out of our 75,000th truck and the launch of numerous new models.”

CASE STUDY

OUT WITH THE OLD… IN WITH THE NEW EXTRACTLY SYSTEM

Extractly Ltd recently installed a complete dust extraction system at Unitech Oxon Ltd, including Ecogate energy-saving control technology, a new filter unit, and ductwork to replace an existing system which was now tired and insufficient for the company’s needs.

Located on the outskirts of Banbury, with extensive factory and showroom facilities, Unitech is a long-established, family business, delivering bespoke kitchen and bedroom design, manufacture and installation to a discerning residential market. “Our goal has always been to provide our clientele with individually-designed kitchens and bedrooms –something we would be pleased to have in our own homes – manufactured to the highest quality and exacting requirements, yet competitively priced”, says founder and owner Kevin Crouch.

To help achieve this goal, Unitech has always embraced new ideas and technologies in order to streamline and enhance production methods and the business recently invested in cutting-edge CNC technology with the installation of a highperformance Biesse ROVER B FT HD machining centre – only the second of its kind in the UK. “Although our ductwork system was installed only five years ago, it hadn’t given us the service we had expected”, Kevin explains. “It was getting to the point where we were going to have to make some expenditure on repairs or replacement, but then our decision to invest in the new Biesse kit made the need to update our extraction system an essential requirement.”

Extractly sales engineer, Tom Firth, visited the factory to review Unitech’s dust extraction requirements, and also conducted a free energy-saving survey. Extractly’s subsequent proposals for upgrading the company’s extraction included replacing the previous ducting with Nordfab ‘QF’ Quick-Fit clipped ductwork system throughout, along with a new externally-sited Nederman LBR SmartFilter with 55kW main fan and rotary valve discharge, together with a smaller 15kW transfer fan to convey filtered waste to the existing storage silo. As Tom Firth explains: “Unitech’s decision to install the new Biesse CNC equipment was something of a game-changer, and the previous extraction system just wasn’t designed to cope with the potential volumes of dust waste that could be generated with the factory in full production.”

Based on manufacturers’ data, Unitech’s collection of dustproducing machinery required a combined total extraction volume of around 38,000m3/hr. However, Extractly’s survey established that the installation would benefit significantly from the inclusion of Ecogate technology since, in common with most woodworking and joinery manufacturers, Unitech’s machines are never all in use at the same time. Typically, Unitech’s machine usage required a maximum extraction capacity of just 33,000m3/hr, and installing Ecogate would further reduce this requirement by around 15%.

Without Ecogate’s energy-saving technology, the system would have required a filter unit with a capacity of around

40,000m3/hr with the main fan operating at full speed, all day, every day. But, with Ecogate’s ‘on-demand’ technology installed, the speed of the main fan will be continuously adjusted to provide optimum extraction, in real-time, and only for machines that are operating at any given point in time. The new Nederman filter unit is designed to offer a total capacity of 33,500m3/hr which, with Ecogate controlling the main fan, still affords Unitech some spare capacity to accommodate additional machine installations, or to cope with possible future demand from high-speed replacement equipment.

At Unitech, Extractly installed an Ecogate greenBOX 12 control unit, which has the capacity to control extraction from up to 12 workstations, and motorised Ecogate dampers are integrated into the ductwork serving each machine. As machines come on or offline, the Ecogate dampers open and close automatically and the greenBOX controller instantly instructs the Ecogate PowerMASTER variable speed drive unit to increase or decrease fan speed to exactly match extraction demand. Directly controlling fan speed in this way not only reduces the filter capacity requirement, but also reduces the power required to run the fan, which in turn will significantly reduce electricity bills – typically cutting the cost of extraction by 50%, with a payback on the initial capital investment in under two years.

Extractly also incorporated several ‘Dust & Waste Cleanup Kits’ which simply connect to the extraction system with 100mm diameter flexible duct; each controlled by an Ecogate ‘Push-to-Run’ button. “We’re pleased with the system Extractly installed”, says Kevin Crouch in conclusion. “The installation is neat and the extraction is very efficient – and a secondary benefit of incorporating Ecogate is that the factory is noticeably less noisy than it used to be!”

Installation of the BIESSE ROVERB FT HD was the catalyst for upgrading the extraction system at Unitech Union Ltd

T: 01924 520462

E: info@extractly.co.uk

www.extractly.co.uk

Ecogate’s motorised dampers integrated into the Nordfab QF ductwork system automatically open and close as machines come on or offline

The Ecogate PowerMASTER, specifically designed to optimise an Ecogate-controlled extraction system, features an easy-to-use keypad with high contrast screen for easy configuration, and can automatically manage fan start-up and shutdown.

Nederman LBR-R SmartFilter with rotary valve discharge, 55kW main fan and 15kW transport fan

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CASE STUDY

HOMAG’S CENTATEQ P-310 DELIVERS VERSATILITY AND QUALITY FOR FINELINE JOINERY

Fineline Traditional Joinery operates out of purpose built premises in Petworth, West Sussex. A family run business with a turnover of £1.5 million, it has grown from two people in 1990 to a team of 14 craftsmen and women. The Fineline team produces bespoke items from fitted kitchens and bedroom furniture, to bookshelves, staircases, windows and doors. All the company’s joinery can be fully factory sprayed and is finished to the highest quality.

“Our business is all about producing the finest madeto-order joinery,” enthuses Fineline Traditional Joinery’s founder and managing director, Stephen Casebow. He continues, “Using our CAD design software we can create exactly what each customer is looking for, whether that’s a traditional garden room, a contemporary staircase or period windows and doors.

“To create this broad range of products we employ a mix of experienced traditional joiners working in tandem with the latest CNC woodworking machinery. This powerful combination gives us the flexibility to competitively produce a wide variety of first class joinery.

“It was back in 2004 when we invested in our first CNC from HOMAG, a WEEKE BMG 4-axis model. At the time it transformed our business, however, time marches on and we felt we needed to upgrade to a modern 5-axis CNC which would allow us to take advantage of the latest technologies and software.”

EVALUATING OPTIONS

“Once we had done our homework on the different brands available, we approached three machinery manufacturers to provide us with a quote for a suitable CNC processing centre. Quote wise, there wasn’t a great deal in it, but we narrowed the choice down to HOMAG and one other.

“Our due diligence on the HOMAG machine included visiting a door manufacturer in Farnham who was already running a CENTATEQ 5-axis CNC machine. The visit was interesting and useful, providing the opportunity to not only see first-hand the CNC in action, but also talk to the operators to get their thoughts and opinions on the performance and ease of use of the machine.

“At the end of the day, the decision to purchase a HOMAG CENTATEQ P-310 came down to three key benefits – the excellent track record HOMAG has, the ability to easily transfer all the programmes from the old CNC to the new one and our operators knowledge and experience of working with HOMAG’s woodWOP control software.

“Underlying these advantages were the superb build quality of the P-310, its functionality and broad range of options such as the laser positioning aid for clamping workpieces.”

BRINGING VERSATILITY AND ACCURACY TO THE BUSINESS

”From the outset, the CENTATEQ P-310 has delivered accurate, versatile machining. Because we specialise in bespoke joinery, quite a lot of our work involves curved work pieces alongside windows and doors with very similar elements. This means we can create programmes that we can use on every window of a similar type or door of a similar type.

“We could do a lot with the 4-axis machine, but this new CNC takes things to a whole new level. Our operators like working on the P-310; it’s much more user friendly, it’s just an easier machine to use in many ways. We send our CAD designs straight down from the office to the CNC and we can machine from that, something we couldn’t do with the old system.

“For the way that we work, which is low volume manufacture, the CENTATEQ P-310 is versatile and we can utilise lots of different applications. So we can go seamlessly from producing a staircase, to gothic arches for a church, to intricate elements of an orangery.”

INSTALLATION AND TRAINING

“When you consider the supply chain issues affecting manufacturers worldwide, the installation process went smoothly, with potential delays communicated clearly and in a timely manner. The installation engineers were professional and friendly; Alan Clayton who trained our team did an excellent job. We also sent our operators on a week’s course at HOMAG’s Castle Donington head office.

“All this meant that we were able to go live with the new CNC very quickly. It is much easier and quicker to set up than the previous machine; you can change the parameters which allows you to infinitely change any separate programmes. You can then just put in sub-programmes which enable less trained operators to run the machine.

“Overall, the new CENTATEQ P-310 is simply more versatile and faster than the original 4-axis model. The first job we did on the P-310 was a curved set of architrave which would have taken us the best part of a day on the old CNC. With the new machine it was completed in a couple of hours. Consequently, my gut feeling is that the CENTATEQ P-310 CNC will pay for itself within a couple of years.

“Ultimately, I like dealing with HOMAG. Generally though, we only speak to them when we have a problem to solve. It’s reassuring to know, however, that they’re always at the end of a phone ready and eager to find a solution to an issue,” concludes Casebow.

If you would like a demonstration or further information on HOMAG woodworking machinery or software, please contact Adele Hunt at HOMAG UK on 01332 856424

MAKA’S NEW M-SERIES “PERFORMANCE CNC” MACHINING CENTRES

A peek inside a Maka CNC reveals an exceptional depth of experience and know-how that makes the Maka a highdynamic and productive 5-Axis machine centre.

The new M-Series of customisable platforms builds on Maka’s highly respected record for uncompromisingly robust CNC machines, with the latest high performance technology.

The M-400t are designed for rapid setting, as well as high speed processing with high precision, to reduce cycle times and increase capacity.

The high-dynamic construction makes the MAKA machining centre ideal for both bespoke and high volume production.

The M-400t features a useful working area of 3100 x 1500 x 650 (or 1000) mm to process large workpieces with ease. Various useful clamping devices are available on request.

The hidden detail inside reveals the source of the Maka’s power, speed, reliability, flexibility and unique strength.

Structures are deliberately oversized. The entirely arc-welded steel is sized in accordance with FEA processes, essential to minimise vibration and torsional stress long-term. The structure allows the machine to reach high speeds with rapid acceleration. It also protects your investment long-term!

The POWER-MAKA head is a prime example of Maka’s uncompromising approach and uniqueness.

Rotary Hollowshaft direct drives have long been employed by Maka.

They are well-proven and highly appreciated by Maka users. They provide protection and security in case of collision! They also eliminate the inherent limitations in speed and precision associated with belt drives, and even geared drives. Dynamic precision is controlled better.

The robust head casting secures and protects the drives too, to ensure long-term reliability especially when operating continuously at high speed.

The latest POWER-MAKA 5-axis heads features high performance Galaxie®

Drives combined with the POWER-MAKA spindles. The combination elevates performance, delivering:

• Higher torsional rigidity

• Zero Backlash!

• High Torque

• Higher accuracy

• Faster rotary speeds

• Shorter cycle times!

Manufactured in Germany, the POWER-MAKA package is designed to operate in the harshest environments and provide the highest quality surface finish, and highest productivity.

BESPOKE BUSINESS SAVES MONEY ON BILLS WITH WOOD WASTE HEATER

Bespoke furniture manufacturer, PR Bespoke Interiors has purchased a wood waste heater from Wood Waste Technology to save money on its heating and waste disposal costs.

PR Bespoke Interiors Ltd is developing a reputation for offering luxury high-end furniture to its clients, including those involved in commercial and manufacturing projects as well as private customers and interior designers.

When the business launched in 2019, the team moved into a workshop in Bredbury, near Stockport that had no heating. Having previously worked for a company that used a wood waste heater, directors Ryan and Patryck knew that investing in a wood waste heater was the perfect solution for their new business due to the amount of wood waste generated, so started to research some options.

Office Manager, Holly Wallis explains: “When we moved into the building in spring, we knew one of our first investments needed to be a wood waste heater, so we could burn all our waste wood to create free heating for the factory in winter, and also save money on waste disposal. We were recommended to speak to Wood Waste Technology due to the quality and durability of its heaters by a trusted colleague, and we’re so pleased we did!”

After speaking with Kurt Cockroft at Wood Waste Technology and arranging a quote and site survey, PR Bespoke Interiors ordered a WT15 which was installed by Wood Waste Technology’s experienced engineers, who managed to vent the heat generated to key areas of the workshop.

Holly explains: “We’re delighted with our new wood waste heater. We’d hate to have to heat the building any other way, as the open plan nature of the workshop and high ceilings would be awful for retaining heat and our heating bills would be a fortune! Wood Waste Technology’s installation team was exceptionally helpful, in that the engineers were able to direct the majority of the heat to the areas we need to keep warm the most. The advice and help from the team at Wood Waste Technology has been excellent, and we’ve been really impressed with how the heater operates and how easy it is to use.”

MD of Wood Waste Technology, Kurt Cockroft says: “We’ve been delighted to help the team at PR Bespoke Interiors and are so pleased they’re delighted with the results. We’re very grateful to the people who help to spread the word about Wood Waste Technology by recommending us to others – and are proud to be manufacturing such high quality heaters here in the UK.”

Wood Waste Technology offers a full range of wood waste heaters, from small hand fired units to larger fully automatic systems, and offers site survey and design, as well as manufacture, installation and on-going maintenance. The company also services all types of wood waste heaters and supplies genuine spares up to 60% cheaper than other suppliers.

In addition, Wood Waste Technology is the UK’s official distributor for Gross Apparatebau GmbH, a German manufacturer of dependable, precision engineered shredders and briquetters. The company is also a distributor for Putzmaus boiler tube cleaning systems - a powerful but gentle routine maintenance solution that is quick and easy to use, and helps to increase boiler efficiency and lower operating costs.

CASE STUDY

SJG INTERNATIONAL IMPROVES EFFICIENCY & ACCURACY WITH AAG

AAG is a leading global manufacturer of CNC routers and waterjet cutting solutions, focused on helping companies of all sizes improve their automation.

With over 30 years of experience, they have built and installed thousands of CNC and waterjet cutting systems across a wide array of industries. From metals, plastics and foams and everything in between, they are a world leader in producing cutting system that will help your business grow and expand to exciting new levels. One of the companies that they have supplied is SJG International Ltd, an award winning, marketleading manufacturer of rubber extrusion, gaskets and foam conversions. The company supplies gaskets, washers and sheeting material to a wide range of customers including military and defence to automotive and rail, sports and leisure and many more who need sealing solutions for various applications. They work with their customers to produce rubber and foam solutions that seal, insulate, protect and cushion in often difficult and challenging environments and can assist at every stage of the process, from designing a first prototype to choosing the right materials.

Employing 50 staff, everything that is produced is designed, tooled and manufactured at their custom-built unit in Alcester. SJG International Ltd have full CAD design capabilities in-house and can work from a drawing supplied by the customer or create one to their specifications and requirements. For this to happen they required a machine supplier that had the same exacting standards that they themselves have achieved. They chose AAG, and use AXYZ Routers and WARDJET Waterjets as part of its manufacturing process for rubber extrusion, gaskets and foam conversions. The use of these advanced technologies from AAG allows SJG International Ltd to produce high-quality components with improved efficiency, speed and accuracy.

When asked why they chose AAG as their preferred supplier Rachel Russell (Purchasing Director) explained: “We have a close relationship with AAG and that has made it easier to work with them to bring new machinery and ideas into the business. As the machines are versatile with cutting, routing and knife cutting it has allowed us to be more flexible and this has made it easier in attracting a wide variety of clients. Thanks to the continued innovation such as 5 Axis cutting, made possible using our WARDJET cutter from AAG, and our customer service, we have built a loyal customer base across the world”.

There are five models in the AXYZ Routers range; all with their own unique options and versatility to cross over infinite markets. The routers are controlled by AAG’s A2MC controller or the industry leading control interface MOVE that drives all machine tasks and is designed to optimise the operation of the CNC machines, perform tool changes, set up your work offsets, call up a new file or optimise the cutting speed. MOVE is designed to make machine operation easy and intuitive. Currently SJG International Ltd has four AXYZ routers in its portfolio of machines which has enabled SJG International Ltd to produce components with improved accuracy and consistency, reducing the risk of errors and improving the overall quality of its products and reducing lead times and costs.

Also, in the machine make up of SJG International Ltd is the J-Series WARDJET waterjet - a high-precision cutter that enables them to produce components with complex shapes and designs, with minimal waste and improved accuracy. The WARDJET series are offered in varying sizes to adapt to the customers’ floor space. The versatility at the manufacturing stage means that machines can be bespoke and built to customers’ precise requirements - be it the need for a greater Z-travel or custom fixturing in the table or tooling configurations - WARDJET can incorporate the customer’s needs.

The use of these advanced technologies helps SJG International Ltd to meet the growing demand for high-quality components that make industries safer and drive innovation. The combination of AXYZ Routers and WARDJET Waterjets allows the company to produce components that exceed industry standards and customer expectations whilst, at the same time, improving its efficiency and competitiveness in the market.

CASE STUDY

SJG International Ltd: sales@sjginternational.com

For more information on the AXYZ range of routers: www.axyz.com

For more information on the WARDJET range of waterjets: www.wardjet.com

Tel: 01952 291600

SJG Fun Puzzle Samples

STEFANI SBX PRECISE SQUARING FOR HIGH-QUALITY EDGE

The s tefani sbx squaring-edgebanding machine combin es perfec tion in panel sizing and squa ring with flawless finish quality , ideal for the furniture industry t ha t r equires highly con figurable solutions.

The rigid structure , together with the reliable and constant system of panel tr ansport are key to preci se squaring and high-productivit y. The sq ua red p an el is ready to move on to the more delicate process of edge gluing, with zerodo wn time automatic glue type / co l ou r c hangeo ver, and the finishing with state-ofthe-ar t e l ectronic units. The re sult is stefani sbx, the outs tanding solution for highly demanding workflows and top-level finis he d pr oducts .

SCM UK

Tel. +44 (0)115 9770044

scmuk@scmgroup.com

www.scmwood.com