Furniture & Joinery Production #353

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EDITORIAL DIRECTOR

Comment

Looking back over the last few weeks, with Interzum and Ligna proving once again the compelling attraction of live, face-to-face events, I’ve been mulling the events coming through over the next 12 months.

EDITOR

Gemma Lochhead gemma@media66.net

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After the traditional summer pause, autumn arrives and Sicam in Pordenone and Woodtech in Istanbul are important options in October this year. Then as we move into next year, there are numerous interesting options for manufacturers to ponder – and these commitments are of course in addition to presumably another year of the popular ‘at home’ events too. In summary, the year ahead will feature new events making their debut and a revitalised iteration of what historically has been our most important industry-wide event making a welcome return.

PRODUCTION

First up in April next year is the new Furniture Component Expo event organised by the British Furniture Manufacturers trade association. This is followed in May by Materials & Finishes, the Montgomery Group’s re-titled and re-imagined W Exhibition. Also in May, in fact overlapping the last two days of Materials & Finishes, Xylexpo in Milan makes a return to its traditional timing. In June 2024 there is another new option to consider, Interzum Forum Italy, a combined show and conference taking place in Bergamo, Italy.

To my reckoning, that’s a busy 12 months of events to contemplate with a myriad options for those looking to understand the options available to aid their company’s development and growth. Now, where did I put my diary?

I hope you enjoy the issue.

John Legg, editorial director

Häfele UK welcomes Richard Curtis as new MD

Häfele UK has announced Richard Curtis as its new Managing Director, in the year the group celebrates its 100th birthday.

Curtis joined the manufacturer and distributor of furniture fittings, architectural hardware, LED lighting and electronic access control systems earlier this year. He brings with him more than 20 years’ experience as a Managing Director across manufacturing and distribution businesses connected with the building products and lighting market sectors.

His key skills lie in managing sales organisations, driving profitable growth and developing new market opportunities through

brand leadership and strong customer relationships. Moving forward, he will be responsible for the day-to-day running of the business, driving growth and building on the major successes it has already achieved.

Speaking of his new appointment, Curtis said: “Häfele is renowned for its heritage, innovation and outstanding service for customers working in all areas of retail, production, design and installation. Being able to join such a capable team, at what is a pivotal moment

Management buy-out at Movac Group

A management buy-out at Movac Group Limited has seen existing directors – pictured from left: Robert Lang, Craig Matthews and Keith Parvin – acquire the company ahead of a strategic five-year growth plan.

The shareholding group consists of the current leadership team of Robert, Craig and Keith who remain in the business, while Mark Smith, Managing Director, retires from the company after many years of successful leadership.

The three directors will continue the day-today running of the business, which is one of the largest independent coatings suppliers in the UK, serving the automotive, Industrial, and wood industry sectors.

Announcing the changes, Robert outlined the vision for growth: “Firstly, Movac will embed relationships with existing customers, continuing our service and product excellence across all three divisions.

Looking into the future, Movac will

become one of the strongest independently owned distribution companies in the UK by incorporating our core values of innovation, dedication, enthusiasm, loyalty, providing our customers with superior service and being right first time every time. This will be achieved with an extensive product portfolio from our worldleading manufacturer supply partners.

For more than 70 years the Movac brand has been known for its heritage, quality and secondto- none product knowledge, and we

BFM welcomes new membership manager

British Furniture Manufacturers has appointed a new membership engagement manager with a wealth of experience in a trade body environment.

Joanna Privett joins the BFM team on a number of new projects, as well as providing a first point of contact for members’ communications with the association.

With more than seven years’ experience in membership support at the British Parking Association, Joanna brings in-depth knowledge

and skill in benefits and services for trade body members.

Her work with the BFM includes working on the delivery of the trade body’s brand-new Furniture Component Expo in 2024, which will link furniture manufacturers with the components sector in a one-stop shop format.

Taking place at the Telford International Centre, the date for the business-to-business event has been set for the 24-25th April.

Joanna is also supporting the

in the group’s history, is a huge opportunity and one I am already enjoying.

“Everyone in the team is committed to Häfele’s values and ethos, which centre on making life easier for customers with products and services that transform the norms of the sector.

“I’m looking forward to being at the helm of the business as we continue to grow, develop and set new standards of excellence in the market.”

www.hafele.co.uk

continue to develop new innovations to build a sustainable and united business.”

Each of the three directors brings a huge amount of experience, Craig explains: “I’ve been at Movac for many years and have overseen the introduction of high-tech coatings and the growth of the industrial division, combine that with Keith’s track record in automotive and retail, with Roberts experience of driving corporate growth then we have a great foundation for really helping our customers find incredible products that deliver exceptional finishes.”

Keith adds: “I’ve worked in automotive, retail and colour science for more than 35 years and Movac has a great track record of working with supply partners to provide quality, sustainable products alongside a really dedicated service team - with my background, I want to continue to focus on the core business but also to explore new market opportunities.”

www.movac.com

BFM’s new Approved Retailer category, which was launched earlier this year and welcomes retailers into membership for the first time.

Joanna said: “It’s been a busy start to the role and it’s exciting to be working as part of the team on building links with members, welcoming new joiners to the association and supporting the events and initiatives we have planned.”

www.bfm.org.uk

Joanna Privett joins the BFM as its membership engagement manager

Amanda Waring installed as 61st Master of The Furniture Makers’ Company

The annual Installation Ceremony took place in the Old Ballroom at the Mansion House, the official residence of the Lord Mayor of London. During the same ceremony, Brian Ahern and Debbie Johnson were also installed as the new senior and junior warden of the Company, respectively.

Amanda, a furniture and award-winning garden designer, has been a member of the livery since 1990 and has sat on its Court (board) for 15 years.

The ceremony was followed by the celebratory dinner in the iconic venue’s stunning Egyptian Room. Around 180 guests were in attendance to celebrate the new Master’s installation and were joined by City dignitaries including Alderman Alison Gowman, who was representing the Rt Hon The Lord Mayor Nicholas Lyons.

Amanda Waring, Master of The Furniture Makers’ Company, said: “I feel both honoured and privileged to have been installed as Master of this vibrant livery company. Together, with

my trusted senior and junior wardens, Brian Ahern and Debbie Johnson, I am looking forward to representing the Furniture Makers.

“History and traditions are an important part of the Furniture Makers and I am proud to be Master during the year we celebrate our 60th anniversary as a livery company of the City of London. As we look forward to the future of both the livery and the furnishing industry, I will be launching our ambitious ‘60 for 60’ campaign in June. “We will be honouring 60 young people under 35 years of age who are currently working in the industry and demonstrating exceptional commitment to their career. The ‘60 for 60’ campaign will recognise these 60 outstanding people as the ‘ones to watch’ and those who we consider to be future leaders of the industry and our livery. This is the major campaign for my year as Master, and I’m very excited about it as I think it’s an excellent way of demonstrating to young people in our sector that we are an industry that cares about them and recognises the vital role they play.”

Amanda Waring was last night (4 May) installed as the 61st Master of The Furniture Makers’ Company, the City of London livery company and charity for the furnishing industry, succeeding Tony Attard OBE DL.

Blum: committed to sustainability

In a separate area of its trade fair stand and on the ‘Boulevard of Sustainability’ at interzum in Cologne, Blum demonstrated the values of the family-run company and its commitment to sustainable business. The focus was on the challenge of precisely analysing the life cycle of the furniture in order to derive and implement appropriate measures.

To preserve natural resources for future generations – a promise anchored in Blum’s fundamental orientation statement. The family

business therefore largely focuses on the 17 Sustainable Development Goals, established by the United Nations, in their day-to-day activities. In order to demonstrate and substantiate these efforts, the Austrian fittings specialist showed its visitors at interzum 2023 concrete examples of sustainable action. Measures from areas such as energy and resources, transport and mobility as well as product sustainability were presented in a separate stand area on the North Boulevard of the trade fair centre, which this year was christened the “Boulevard of Sustainability”. How sustainable is furniture?

The company not only focuses on its own products, but also holistically on the entire life cycle of a piece of furniture – from the production of the raw materials, through all the manufacturing and assembly steps, until its usage and final disposal. This gives rise to questions such as: at which point in this life cycle are the most CO2 equivalents created? Where is the greatest potential for savings to

BWF

supports industry-wide

The British Woodworking Federation (BWF) has joined forces with the Glass and Glazing Federation (GGF) and Community Wood Recycling to support timber window frame recycling across the construction industry.

Open to all BWF members, the recycling scheme will collect any waste wood for recycling – including timber frames and offcuts – where a designated volume has been accumulated.

Through Community Wood Recycling, 100% of the wood supplied is reused or recycled, meaning none of the waste collected will end up in landfill.

Not only does this make timber a more sustainable construction material than ever, the scheme also creates jobs, training, and volunteering opportunities for disadvantaged people.

Helen Hewitt, CEO of the British Woodworking Federation, said: “We know that our members do everything they can to make the most efficient use of their raw material, but we wanted to help them go even further. That’s why we’re delighted to be working with the

protect the environment? What factors can Blum and its customers directly influence? At interzum, there were many points to discuss, such as the use of CO2-reduced materials or the correct storage of food and reduction of food waste.

New: Blum sustainability brochure

For the first time, Blum presented a sustainability brochure for trade fair visitors, to illustrate the fittings

manufacturer’s commitment and measures taken over the past business year. This 80-page comprehensive brochure is based on Global Reporting Initiative guidelines; in other words, it makes defined operational, ecological and social figures transparent and quickly comprehensible and comparable. It is available online at www.blum.com/sustainability

timber recycling scheme

GGF and Community Wood Recycling over this important initiative.

“Timber is already recognised as a sustainable building material, and this partnership helps make it even more so. By joining the scheme, we’re helping our sector reduce waste and contribute more towards a circular economy. The scheme will allow our members to make a conscious effort to reduce

the amount of wood ending up in landfill, while at the same time helping provide local training and employment opportunities.”

Chris Beedel, Head of Advocacy & Stakeholder Relations at the GGF, commented: “We have already seen huge success with our PVC-U and aluminium recycling schemes and are now pleased to be able to offer a similar solution for installers of timber frames.

“We aim to make all our recycling schemes as user-friendly as possible. And with that in mind, waste timber materials can have fixtures and fittings attached and be left in a designated area on site. Waste is collected when 12 cubic yards of timber has accumulated, meaning companies save on expensive skip costs. Community Wood Recycling can also provide a certificate of recycling for additional peace of mind for installers and the end customer.”

The UK creates 4.5m tonnes of waste wood each year. Last year, Community Wood Recycling retrieved nearly 24,000 tonnes of wood, a figure the scheme’s partners aim to increase through this initiative.

The new sustainability logo represents the many big and small ideas and improvements at Blum

For the first time, Blum has compiled information about its own sustainability measures in a brochure

Image © John Legg

Big Shots fundraiser raises £35,000 for charity

The 28th edition of Big Shots, the popular clay pigeon shoot organised in aid of The Furniture Makers’ Company, has raised an enormous £35,000 for the charity. The fundraiser, which is supported by Furniture Village, took place in early June and was once again held at Holland & Holland in Northwood, Middlesex, one of the UK’s premier shooting destinations. Around 150 big hitters from companies including Blum, Crofts & Assinder, Emma Sleep, Emmiera

Group, Harrison Spinks, Haskins, Hypnos, Furniture Village, Ocee & Four Design, Panaz andTempur made up 36 teams.

After a tasty breakfast, Jonny Westbrooke, CEO of The Furniture Makers’ Company, welcomed the guests before the team from digital agency Biglight signalled the start of the 100-bird competition by firing Holland & Holland’s antique cannon. The teams then leisurely made their way round eight stands, manned by Holland & Holland’s

excellent gun stewards, set in the estate’s 60 acres of stunning open countryside.

The sun was shining by midmorning with the air filled with the sounds of cracks and pops and laughing. Once the final shots were fired, guests were able to relax and chat in the summer sunshine during a drinks reception before sitting down to a delicious threecourse meal in the club house. The fun-packed day finished with a charity auction and raffle, followed by the results of the shooting competition, with the awards presented by Amanda Waring, Master of The Furniture Makers’ Company.

Jonny Westbrooke, CEO of The Furniture Makers’ Company, said: “We are immensely grateful to all who joined us at Big Shots, making it an unforgettable day while raising a substantial amount for our charity. This generous contribution will have a great impact on the lives of those entering and already involved in the UK furnishing

industry. We extend our thanks to all the sponsors who played a vital role in the success of the event, with special recognition to Furniture Village, our principal sponsor and event supporter.”

Charlie Harrison, managing director at Furniture Village, said: “Yet again, Big Shots was a fantastic day, with the smiles on people’s faces testament to the success of the event. Thank you to everyone who joined us and helped raise a tremendous £35,000 for our industry charity - it provides vital help to people from our fabulous trade, who may have fallen on tough times. Furniture Village is delighted to support the Big Shots event and we look forward to helping make the event bigger and better next year, so make sure to save the date in your diary.”

Full results of the competition were: Top Team – Clay Crackers, Runner-up Team – Ocee & Four Design, and Top Flurry went to Clay Crackers.

Clay Crackers Team being presented the award by Charlie Harrison and the Master

Top Gun Male Chris Shaw and Top Gun Female Lizzie Shaw with Charlie Harrison and Master Amanda Waring

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Continuing to evolve requires bigger and better facilities

Having established the business in Malvern, Worcestershire in 2018, Edging Supplies has twice outgrown its premises due to sustained growth. Now they have ‘relocated’ taking an alternative, larger part of the same building yielding an 11,000 sq ft warehouse with workshop and offices.

Since it was established in 2018, Edging Supplies has been the official UK distributor for the impressive Tece edging manufacturer. Since then, the company has grown to become an important supplier of edgings and ancillary supplies for a wide range of customers across the country.

With more than 30 years’ experience under their belt, the Edging Supplies team has built a stong and varied customer base and boasts an excellent reputation for its high quality, responsive service. Customers can reach owners Kal Sandhu and Derrick Gray seven days a week!

This recent move, although geographically not far from where they were previously, naturally has allowed the business to increase its stock-holding further as it is now regularly attracting new clients.In addtion to being the exclusive UK distributor for Tece, the company now works with Panelco and Kronospan.

[Ed - Read more about this and the company’s progress in the August issue] www.edgingsuppliesltd.co.uk

The Edging Supplies team on the threshold of their new, larger premises (still in Malvern). From left: Oscar Rhodes, Paul Gillham, William Hay, Kal Sandhu, Derrick Gray and Matt Thompson

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The substantially larger warehousing space provides a greater stockholding with more volume and variety

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The Swift Group partners with HOMAG to completely redesign its production facility

Founded in 1964 by Ken Smith, the Swift Group has grown to become one of the largest manufacturers of caravans and holiday homes in the UK. With a turnover in excess of £300m, it is unique in that it operates in all three sectors of the market – caravans, motorhomes and holiday homes. The development of the business has been built on the simple principle of making products that innovate in the key areas of design, quality and value for money.

In 2021 Swift undertook a review of its machining facilities with a view to improving the efficiency and production output of this part of its manufacturing process.

“We were experiencing high product demand and needed to significantly increase our manufacturing capacity,” explains Swift Group’s CEO, James Turner. “The easiest solution would have been to simply replace the existing

machinery on a like for like basis. Whilst this would have improved our capacity in the shortterm, it wouldn’t have given us the kind of stepchange we envisaged for the long-term growth of the business.

“In assessing the situation internally, we developed a vision for the Swift Group that would require a complete redesign of our existing machining facility and the work flow through it. The vision was driven by five key factors: the need for growth, improved efficiency, a single directional work flow through the facility, simplified processes and the replacement of the current machinery.”

Team work – a vital ingredient for success

“Once we agreed a strategy to drive the business forward, we appointed an internal team consisting of Lee Atkinson, (Head of Manufacturing), Graham Jacobs (Head of Facilities) and Paul Cowell (Senior Machine Shop Manager) to work alongside Phil Pitchford and Alan Betteridge from HOMAG UK. Working closely together, they were able to design a solution that would end up putting Swift at the forefront of the leisure vehicle and holiday home manufacturing market.

“The remit was clear; HOMAG had to deliver a number of essential elements including a high output saw cell with a compact footprint; a production cell with multiple nesting CNCs to machine Swift’s many components; a high output nesting CNC for machining melamine faced chipboard (MFC) panels for holiday homes and several edge banding machines to provide additional capacity for processing both curved and straight panels.

“With the floor area of our machining facility limited to 3,200m2, fitting the number of machines necessary in the desired work flow pattern was no easy matter. The new cells had to deliver high output with high quality finishing. It was important, therefore, that the machines offered fast rates of acceleration and rapid feed speeds to minimise cycle times.

“The solution also had to ensure that workforce safety was of the highest priority. One consequence of this was the elimination of the manual handling of large, heavy panels. The set-up, therefore, had to provide safe transfer of these unfinished panels from the storage area to each of the CNC processing machines without the need to use forklift trucks in the production area.”

“We are already seeing capacity increases in excess of 25 percent and the entire manufacturing operation is far more efficient than before”

One of two HOMAG CENTATEQ N-600 Concept 2 nesting CNCs at the Swift Group’s production facility

Specifying and ordering more than 15 machines

With the layout of the cells agreed and specifications of each machine finalised, orders were placed. They included seven CENTATEQ N-700 CNC nesting machines with end-on loading and reduced length outfeed tables to minimise the footprints.

These N-700 CNCs would be fed with large panels direct from storage via a clever trolley system running on rails in the floor and moved by the operator to each machine as required. Additionally, orders were placed for two four-axis twin head gantry CENTATEQ N-600 Concept 2 nesting CNCs with scissor tables.

For the high output saw cell, Swift ordered a SAWTEQ B-300 angular panel dividing saw. This saw is designed to handle high volumes with maximum precision in continuous operation. Completing the order were two EDGETEQ T-100 edge banders, an EDGETEQ T-200, both for shaped parts post-processing, and the highly flexible EDGETEQ S-500 edge bander which provides both PUR and airTec glue options. This cell was finished off with a LOOPTEQ O-300 automated return system for speed and efficiency.

James Turner takes up the story again, “Delivery of the machinery was phased from August 2022 through to May 2023. The project team did an exceptional job planning the removal and disposal of the existing machinery, whilst scheduling the deliveries and installation of the new equipment.

“In the end, every single piece of machinery in the facility was either replaced or moved. Yet throughout the disruption the manufacturing team never missed a delivery date for components, such was the level of planning and attention to detail.

“The HOMAG engineers who installed the machinery did an outstanding job. The machines were commissioned and our operators trained with the minimum of fuss. It speaks volumes that within a week we were fully up to speed with each new production cell as it came on stream. I have to say, the results have been impressive.

Efficient solutions deliver an additional 25 percent capacity

”The cycle times on the new machinery show

substantial improvements over the previous set-up,” says James. “We are already seeing capacity increases in excess of 25 percent and the entire manufacturing operation is far more efficient than before.

“When we decided to partner with HOMAG on what was a colossal project, we did so for three very clear reasons: the performance of the HOMAG machinery and software; the reliability – the build quality of HOMAG machines, and the excellent service and support offered by the HOMAG team both in the UK and Germany.

“We have taken out a service contract with HOMAG which gives us complete peace of mind. The HOMAG engineers regularly service the machines and make sure they are all in tiptop condition, keeping downtime negligible. The fact that we have a large number of the same machines means we can hold key spare parts on site further protecting ourselves from potential production interruptions.”

A partnership for the future

“It’s been an exciting ride to say the least, but working in partnership, both companies have risen to the challenges this ambitious, £2.2m project has thrown up. Due to the meticulous planning there have been very few issues, which is evidence of the hard work both teams have put in. It also underlines the fact that with HOMAG, we have a committed partner for the long-term.

“The result of this teamwork is clear to see. Not only do we have a manufacturing facility that will support the growth of the business for many years to come, but also it is one that leads the market in leisure vehicle and holiday home manufacturing,” concludes Turner.

For a demonstration or further information on any HOMAG woodworking machinery or software, contact Adele Hunt at HOMAG UK on 01332 856424 or email: info-uk@homag.com www.homag.com www.swiftgroup.co.uk

“When we decided to partner with HOMAG on what was a colossal project, we did so for three very clear reasons: the performance of the HOMAG machinery and software; the reliability – the build quality of HOMAG machines, and the excellent service and support offered by the HOMAG team both in the UK and Germany”

HOMAG SAWTEQ B-300 angular panel dividing saw

Moselle Lodge – Skandi living interior from the Swift Group

Gloria, Gloria, Gloria in excelsis

It has long been the tradition to give ships names, Amarjit Binji – or rather his children – went further and named his Ranheat boiler system Gloria.

Chris Franklin MD at Ranheat Engineering, a leading UK manufacturer of wood combustion equipment-continues his series of articles exclusively for Furniture and Joinery Production This issue he looks at one of his most successful customers, and their boiler system Gloria.

Amarjit Binji is a time-served carpenter and joiner/wood machinist – he is now CEO of AJB Woodworking Ltd T/A AJB Group based in Corby.

From humble beginnings in Oadby Leicestershire the AJB Group has continued its growth driven by its founder Amarjit Binji. Last year Amarjit was awarded Entrepreneur of the Year Award at the very competitive Midlands Business Awards 2022.

Chris Franklin writes: “I first met Amarjit in 2004 when I sold him a 150kW warm air heater, this was for his site in Oadby. As AJB Group continued to grow and expand, it wasn’t that long before that this needed changing to a 300kW warm air system and a much bigger storage silo.

When they expanded again to another site in Corby, a much bigger boiler system was needed. This time it was a Ranheat 980 kW system, that being boiler based, it was able to receive support under the Government’s Renewable Heat Incentive.”

Amarjit has always led from the front, never asking anyone to do something he wasn’t prepared to do himself, so initially he looked after the new boiler system. He continues to monitor Gloria personally.

Amarjit Binji, CEO of AJB Group

With a boiler now close on 1mW there was plenty of capacity so as well as heating the entire factory

Gloria was named by Amarjit’s children, Jai and Aaron, and ‘she’ is fitted with the latest Ranheat ceramic flue gas filter system and automated tube cleaning. The filter and boiler tubes are cleaned using compressed air released by fast acting solenoid valves. When a valve triggers it expels a sharp pulse of air that creates a shockwave down the filter element or boiler tube. This gives a loud hiss that Amarjit’s’ children, Jai and Aaron, described as ‘Gloria sneezing!’

With a boiler now close on 1mW there was plenty of capacity, so as well as heating the entire factory and extensive canteen facility, the boiler was to provide heating and replacement air to an extensive spray facility in the new factory.

Ranheat designed and installed the entire pipework distribution system for AJB Group, which includes, amongst other features, a circulated system for the hot water coming from the taps, this was not to save on energy but on water use, so you don’t waste water waiting for the water to come through hot. There is only a short pipe from the ring main to the tap.

Amarjit believes to get the best from colleagues you give them the best comfort, welfare and working conditions that are possible, then you get the best results – and the knock-on

being that you can attract the best people in your area. Once you have them, train them and look after them, they are an investment for life.

Ranheat Engineering 01604 750005

sales@ranheat.com

www.ranheat.com

AJB Group 01536 267 139

www.ajb-group.co.uk

Amarjit Binji, CEO of AJB Group keeping tabs on one of his latest investments

Purpose-made drying tunnel with conveyor system

Two 150 kW air replacement units take air from outside and heats it for the extensive spray and drying facility

A joinery and shopfitting business based in Kent has purchased a wood waste heater from Wood Waste Technology.

Sublime Retail Display in Sittingbourne has been established 11 years and primarily manufactures furniture and shopfitting items for retail.

Aware of the rising cost of energy, Director at Sublime Retail Display, Steve Baker, realised that the business would benefit from burning the waste wood and offcuts from the manufacturing processes to generate free heating for the business – so contacted Wood Waste Technology.

“We recognised that purchasing a wood waste heater could reduce our wood waste disposal bills, whilst also eliminating heating bills,” Steve explains. “To keep the area warm in the winter months we were using gas heaters, but realised a wood waste heater could make the gas heaters redundant, as we’d generate free heat from burning our waste wood!”

After speaking with Kurt Cockroft at Wood Waste Technology, the business ordered a WT15 heater that was installed by Wood Waste Technology’s experienced engineers.

Rather than being situated within Sublime Retail Display’s workshop, the wood waste heater was installed on a pre-developed site just outside the building. As a result, the heat was able to be pumped into a couple of other neighbouring businesses who share the site, helping them to save money on heating bills too!

“We’re delighted with our purchase,” says Steve. “The wood waste heater keeps the workshop warm, even on really chilly days, and it’s very easy to use. I’d estimate we’re saving around £800 a month on skip hire, as we need as least two fewer skips than we used to. We’re also no longer paying for gas to heat the workshop, which in the current climate is a huge blessing! We’d definitely recommend Wood Waste Technology to others, as the product is robust and customer service impressive. Any businesses that are similar to ours and generate

a significant amount of waste wood should definitely consider investing in one, as it’s a nobrainer!”

Managing Director of Wood Waste Technology, Kurt Cockroft, adds: “Some businesses can pay back their investment on a wood waste heater in less than 12 months, especially with the current energy prices. It just makes sense for a business to run the numbers, to see how much they could save by investing in a wood waste heater to reduce waste disposal costs and generate free heating.”

Wood Waste Technology’s years of expertise in wood waste solutions have helped many companies reduce their waste disposal and heating costs. As well as offering site survey,

design, manufacture, installation and on-going maintenance for new units, the company also services all types of wood waste heaters and supplies genuine spares which, it is proud to claim, are up to 60% cheaper than other suppliers.

In addition, Wood Waste Technology is the UK official distributor for Gross Apparatebau GmbH, a German manufacturer of dependable, precision engineered shredders and briquetters, available in various size and specifications to suit all business applications.

Call Wood Waste Technology on 01785 250400 or visit the company website for more information.

www.woodwastetechnology.com www.grossuk.co.uk

“If your business is generating wood waste, investing in a wood waste heater is a no-brainer”

“I’d estimate we’re saving around £800 a month on skip hire, as we need as least two fewer skips than we used to. We’re also no longer paying for gas to heat the workshop, which in the current climate is a huge blessing!”

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HOMAG DRILLTEQ V-200 CNC – Three machines in one for Mark Finn Laboratory Furniture

Established over 35 years ago, Mark Finn Laboratory Furniture is a family-run business based in Keighley, West Yorkshire. It has grown into one of the leading lab furniture manufacturers in the UK, offering high quality British-made products. The Mark Finn Group has expanded to include brands such as Lab Tables, UK Lab Chairs and UK Toilet Cubicles.

“Our track record shows that we have become the leading expert in all aspects of the manufacture and installation of lab furniture,” claims company director, Tom Finn. He continues,

“The philosophy of the business has always been based around quality and service. The lab furniture we make is handmade in Yorkshire and designed to last a lifetime.

“The company has a policy of continuous improvement in our manufacturing processes. Last year we were looking at ways to increase efficiency by improving the production throughput speeds of the plant. It became clear that we needed to improve the dowel edge boring, hinge drilling and routing, as these processes were creating somewhat of a bottleneck.

“With this objective in mind we set out to find the best solution. I researched a lot of machines in the market and from an initial five that looked promising, we whittled them down to three before making our final choice.”

HOMAG DRILLTEQ V-200 CNC: The versatile solution

“I spoke with representatives from all the companies that had machines which met our manufacturing requirements,” Tom continues.

“From the outset, the HOMAG team was very responsive, particularly with detailed information about the machine’s performance. They went the extra mile to provide us with all the data we needed to make a truly informed decision.

“Since commissioning the DRILLTEQ V-200, it has been doing the work of three machines – dowel edge boring, hinge drilling and routing”

DRILLTEQ V-200

“At the time, HOMAG also happened to have an Open House at its Castle Donington headquarters. This enabled us to see the machine in action. In addition, we visited another furniture manufacturer that already had a DRILLTEQ V-200 CNC in its production facility. The visit enabled us to get a more ‘warts and all’ unbiased opinion of the machine’s performance in a real working environment.

“The capabilities of the DRILLTEQ V-200 are impressive, but our decision to invest in one was helped by the popularity of the model in the marketplace. Compared with our other two top choices, the V-200 had already been selling in large numbers. The fact that so many companies had invested in one gave us real confidence in opting for the HOMAG solution.

“Another benefit is the popular woodWOP control software. Once you gain confidence using it, woodWOP helps extract the best out of the machine. The more our operators use it, the higher productivity we will attain with the V-200 as we learn what can be achieved with this advanced piece of equipment.”

Significant time savings and more functionality

“Since commissioning the DRILLTEQ V-200, it has been doing the work of three machines – dowel edge boring, hinge drilling and routing. Whereas before we had to move each workpiece to three different machines in different locations, the DRILLTEQ V-200 carries out all three operations quickly, accurately and with an excellent finish quality.

“When we were evaluating the various machines, there were four key advantages we wanted the machine to deliver. These were the flexibility of the drilling head, a compact footprint (mainly governed by how jobs are fed into the machine), the build quality and hence the reliability of the CNC and, of course, its functionality.

“The HOMAG DRILLTEQ V-200 CNC has delivered on all these criteria and it has resulted

in a significant increase in our ability to process workpieces through our facility. Not only does it help us process higher volumes of work, but it also enables us to handle more ‘last minute’ jobs.”

“It’s early days, but given the benefits we have seen to date, we would estimate the return on investment for the V-200 to be within five or six years. This is the first time we have purchased HOMAG equipment, and given the performance of the machine alongside the professionalism of the HOMAG team, it’s unlikely to be the last investment we make with them,” concludes Tom.

For a demonstration or further information on HOMAG woodworking machinery or software, contact Adele Hunt at HOMAG UK on 01332 856424 or email: info-uk@homag.com

www.homag.com

www.mark-finn.co.uk

Black Trespa worktops and cabinet doors from Mark Finn Lab Furniture

“This is the first time we have purchased HOMAG equipment, and given the performance of the machine alongside the professionalism of the HOMAG team, it’s unlikely to be the last investment we make with them”

Waywood is renowned for its award-winning bespoke furniture. Here, we explore the unique fusion of specialisms and techniques that set this Oxfordshire-based business apart, and learn how an upgrade in its CNC machinery has enhanced Waywood’s capabilities ...

Waywood: time-honoured craft meets cutting-edge technology

Founded in 1986, Waywood assimilates the varied skillsets of three furniture designers/ makers, with backgrounds as diverse as fine art, cabinetmaking, boat building, computeraided design and CAD/CAM manufacturing.

These highly experienced and time-served craftsmen have always shown a penchant for experimentation in their work and, sparked by an interest in CAD/CAM technology, have created a workshop with one foot firmly rooted in craft traditions, and one stepping out into the future.

“We often approach problem solving from completely different directions,” comments Barnaby Scott, owner and founder of Waywood. “Our collaborative design process and approach to problem solving allow a wealth of options for design and making solutions.

“As furniture designers, we are inevitably influenced by contemporary aesthetics, but we are not distracted by passing fashion. The warmth and infinitely variable nature of wood inspires us to treat it with respect, rather than design in a way that ignores the material we are working with. “We think a blend of subtlety and character is key to enduring design.”

It was in 2007 that Waywood added CNC machining to its bow, with a significant part of the business now dedicated to CNC machining as a sub-contracting facility. Today, the business provides machining solutions to artists, designers, furniture makers, interior specifiers and fabricators across a diverse range of design areas.

“The warmth and infinitely variable nature of wood inspires us to treat it with respect, rather than design in a way that ignores the material we are working with”

Everything from a stand-alone cutting service of 2D shapes, to a fully project managed CAD design service, with 3D shaping and assembly, is offered. “Our background as award-winning designers and makers of bespoke furniture means that we can offer a specialism in solid wood shaping and machining which few can equal, and have built a reputation as specialists in solid wood CNC machining,” says Barnaby. “Complexity of work is viewed as a challenge

which we enjoy, and we treat problem solving in partnership with the client, as a standard approach to our work.”

The team was initially able to work around the limitations of its three-axis CNC machine, but began the lengthy process of adding five-axis capability to the business, not only with a view to expanding the capabilities for its own designs, but also to offer a greater range of options to its CNC customers.

“Our background as awardwinning designers and makers of bespoke furniture means that we can offer a specialism in solid wood shaping and machining which few can equal”

Barnaby and CNC manager, Simon Smith, began researching different manufacturers in 2019 to gauge the various options available –these ranged from large format CNC machines to trying out robot arm technology.

“There were some specific criteria in choosing a new machine, ranging from what we could physically fit into the workshop, the limitations of the machines’ different axis and most importantly the accuracy of the machine over the size of the bed,” explains Barnaby.

“Another important factor was making sure the machine software would work with our existing CAD/CAM packages to minimise any further disruption.” >>

Barnaby and Simon both decided on a Maxicam five-axis CNC from Powell CNC, as this particular machine offered many of the required features and maximised the size of machine they could fit into the space.

The upgrade to five-axis machining means Waywood can machine some of the most complex three-dimensional work, both in solid wood and a range of composite/sheet materials.

“We excel at working both on long term projects where CAD design and project development are key, and large assemblies where integration of design and manufacture are essential to the job,” concludes Barnaby.

“In house expertise in CAD modelling and specialist knowledge of working with solid wood mean that we offer an excellent skillset to clients with complex projects.”

01608 676433

www.waywood.co.uk

“We excel at working both on long term projects where CAD design and project development are key, and large assemblies where integration of design and manufacture are essential to the job”

Nest, edge & drill automatically.

Cutting edge technology from Maxicam Excitech

Maxicam Excitech's diverse array of solutions is specifically designed to oversee the entire manufacturing process for the joinery industry. These solutions aim to reduce lead times, enhance quality, and lower production costs. The comprehensive range is readily available to manufacturers of all sizes, from entry-level workshops to industrial production facilities. The integration of parametric furniture design and manufacturing software ensures a seamless transition from initial design through to manufacturing, making the entire process effortlessly efficient.

EF583 EDGEBANDER

BAR-CODE, LOADING UNLOADING

E9 5 AXIS

Maxicam-Excitech: delivering comprehensive solutions for the woodworking industry

Maxicam CNC has experienced substantial growth since its initial introduction into the UK and Irish markets in 2010 as the exclusive dealer for Maxicam-Excitech CNC technology. Now in its thirteenth year of operation and with an expanding product range, MaxicamExcitech has established a reputation for delivering high-quality products that offer optimal performance and proven reliability within the industry.

In response to a changing market influenced by rising costs, customers are increasingly seeking automation solutions. MaxicamExcitech possesses the capability to provide complete CNC solutions, functioning as a batch size 1 smart factory with interconnected modules that encompass automatic material warehousing, automatic nesting, edgebanding, six-sided drilling, and board storage.

In addition to these interconnected solutions, Maxicam-Excitech also offers each machine type as a standalone unit, or as part of an independent production cell configuration.

Stand-alone E4 nesting machine

Installation of five-axis CNC router at Waywood Bespoke

Production cells effectively reduce the need for human labour while minimising errors, enabling the automation of high-demand areas, such as edgebanding with return conveyors, high-speed, six-sided drilling of flat panels with manual or robotic loading and unloading.

To further enhance the range of machines, whether connected via automation or utilised as standalone manufacturing cells, our company forms a strategic partnership with leading furniture software provider Wood Designer.

Polyboard streamlines the design process for kitchens or fitted furniture projects with just a few clicks while harnessing the powerful capabilities of OptiNest for seamless integration with the nesting CNC.

Labels can be applied to panels automatically or manually, providing valuable information such as batch numbers, edging specifications/ placement, and barcodes for scanning automatically loading program data on the drilling machine.

In addition to automated solutions for nested furniture production, Maxicam-Excitech supplies high-quality five-axis machining centres with generous work volumes ranging from 1200 x 1200 x 500mm to large-format five-axis machines with a working volume of 6000 x 3600 x 2000mm.

The year 2021 witnessed significant growth in five-axis sales, with numerous installations across the woodworking market featuring the popular E8 and E9 models.

Both machining centres are available in multiple table configurations, including single table or twin table models. The fixed gantry moving table design enhances cutting precision while providing a larger working volume for processing intricate 3D shapes – ideal for woodworking companies seeking to tackle

complex projects.

To schedule a demonstration or engage in a detailed discussion about specific requirements, contact the Maxicam sales team.

0845 6890294

sales@maxicamuk.com

www.maxicamuk.com

Stand-alone six-sided drilling machine

Workflow from software to CNC

Zimmer Group technology becomes part of the furniture

With more than 25 years of experience in the woodworking sector, and as one of the most innovative companies in this field, Zimmer Group now offers a comprehensive combination of sophisticated individual components, modular end-of-arm products, and complete turnkey systems capable of producing a wide range of woodworking and furniture products.

These innovative technologies, combined with Zimmer Group’s extensive experience make it possible for the company to design and build sophisticated fully automated production systems tailored to suit the particular requirements of the customer.

Zimmer Group’s turnkey systems incorporate multiple robotic handling, machining, and processing modules, including drill gears with fixed and extendable spindles, multifunctional units, project-specific designed modules, together with numerous attachment options to deliver the greatest possible flexibility.

Zimmer Group’s Modular Transport System (MTS) is at the heart of the solution and offers free positioning throughout the recirculating concept of the system. Delivering high positioning accuracy of ±0.05mm, there can be almost any number of shuttles present within the circulation system. These can also be dynamically configured as groups with flexible control of all shuttles either as a master or slave.

Thanks to its modularity, flexibility and scalability, the system can be used either as a transport system or a handling system. The transport modules take care of workpiece transfer between stations, with the speed of each individual shuttle or shuttle group capable of being set individually.

The independently controlled transport units can be used as masters or slaves, depending

Zimmer Group’s Turnkey Solution Incorporates Multiple Technologies & Processes

The Modular Transport System is at the heart of the Turnkey Solutions by The Zimmer Group

WOODWORKING

on the requirements of the customers Manufacturing Execution System. The capability to operate separately or in tandem eliminates the limitations of transportation by a continuous conveyor belt. When combined with the range of machining and processing modules available, the result is a highly productive and flexible solution for the manufacture of furniture and kitchen products etc. which is capable of batch size of one production.

In the example of the turnkey system referenced here, multiple products are automatically presented to the system by Automated Guided Vehicle (AGV). With the AGV docked within the system, a robot is used to depalletise products one at a time and load them to the system for processing. The products are initially placed to an orientation/datum fixture before being loaded to the MTS which moves the product between the various processing stages. Products are positioned accurately at each of the different workstations, where robots – fitted

with the appropriate end of arm tooling modules – drill, machine, or assemble the appropriate features required for that product.

The different product handling units are built upon Zimmer Group’s standard and reliable grippers with customised gripper fingers, ensuring long-term durability and system availability. State-of-the-art machining technology, thanks to motor spindles that have been developed in-house, provides maximum smooth operation and longevity, providing optimal levels of system uptime and availability. With typical products requiring to be processed and machined on both sides, once the parts have completed their first pass through the system, a robot loads them to an AGV which will then return them to the input side of the system. Here, they will once again be picked from the AGV by robot and re-loaded to the Modular Transport System to allow secondary processing operations to be performed on the other faces / sides of the product. On completion of these final machining or assembly operations the products are placed to an output conveyor for packaging. Another example of Zimmer Group innovation is virtualZ, the digital twin which revolutionises the processes performed throughout the life cycle of a system. In the design phase, virtualZ provides support in testing the system functionality and capacity based on a modelin-the-loop simulation by providing module and component models for the digital twin. In the development and commissioning phases, virtualZ offers comprehensive options for simulations from the software-in-the-loop simulation to the hardware-in-the-loop real-time simulation.

In the operational phase of the system, the digital twin virtualZ can operate as a digital shadow in a virtual space with a time delay from the real system to perform optimisations and validations via test runs in the virtual world. The digital shadow can interpolate wear in advance or display notes on the causes of this wear using comparison data.

The Zimmer Group has installed a number of fully automated turnkey systems for manufacturers within the woodworking sector, who are now benefiting from the flexibility and productivity these systems deliver.

+44 7944 330158

www.zimmer-group.de/en

‘When combined with the range of machining and processing modules available, the result is a highly productive and flexible solution for the manufacture of furniture and kitchen products etc. which is capable of batch size of one production.

Left to Right: drill gears with fixed spindles, extendable spindles, multifunctional unit, and modular transport module

Motor spindles that have been developed in-house provide maximum smooth operation and longevity

Turnkey systems have been installed for manufacturers in the woodworking sector who are now benefiting from the flexibility and productivity these systems deliver

Unleashing the power of colour: Decorative Panels introduces new Serica designs

Decorative Panels Lamination has introduced brand-new Serica colour, Alby Blue, to its already extensive dp-specialist range. Bringing energy, freshness and a touch of crispness to the collection, this striking blue exudes a confident elegance. Particularly when used in combination with white, it contributes to a modern, fresh, and soothing interior.

Serica is a market-leading third generation super-matt PVC surface with all the latest technologies: silky touch, anti-scratch, antifingerprint, super-matt, thermal healing. This super-matt PVC surface is extremely robust, and Serica is designed to cover all types of furnishings in homes, offices, and retail environments. It is an excellent choice for exhibition contractors and specialised projects. The foil is laminated to both sides of the board, which is not currently available on many other super-matt boards in the market. The ontrend, contemporary colour palette incorporates solid colour right through to the core, so there are no unsightly joint lines.

Encompassing both anti-scratch and thermal healing technology, this super-matt, low-light reflectivity material is also anti-fingerprint and, in the case of micro-scratches, Serica can be easily repaired by simply using an iron or hair dryer to renovate the surface. Serica’s attractive and silky finish gives the surface a real wow effect both to the touch and to the eye.

Serica is an exceedingly popular super-matt PVC surface, and the new Alby Blue colour is in high demand this year. To diversify and enrich its Serica offer, dp-lamination has introduced five more Serica colours to its development collection: Caramel, Sage Green, Rusty Red, Monument Grey, and Deep Ocean.

These colours represent a shift from the traditional greys and beiges that have tended to dominate our living spaces. They can be used to create an atmosphere conducive to rest or work, stimulating action or bring calmness as needed. Lighter shades will optically enlarge the interior, while darker ones can create an extravagant effect.

Those wishing to enliven an interior and emphasise its unique character, or those requiring a relaxing and comfortable environment perfect after a long day of work, will achieve either of these goals with the striking selection of Serica colours.

Serica films are highly versatile surfaces for both commercial and residential environments and offer excellent options for design variety, performance, and durability. All the new colours complement each other and work well together with the existing Serica collection.

Compared to other similar materials, Serica sets new standards for the sector, with its giant leap forward in ultra matt technology. The Serica surface collection from dp-lamination is available in 28 solid colours that allow for creative combinations.

What is more, Serica has superior water, chemical and scratch resistance properties and

is often chosen for demanding applications where these performance qualities are needed.

Innovation in design is always at the forefront of Decorative Panels minds with continual development in the latest surface textures and finishes. These latest colour additions to the Serica collection, which can be found in the dp-specialist range, reflect the latest trends in modern design.

Browse surface solutions, get inspired, learn about trends, and more on Decorative Panels new and improved website.

Book a visit to the dp-group marketing suite where these and many more products are on permanent display, with innovative designs coming out all the time.

Contact Decorative Panels Lamination for any sample from the Decorative Panels collection.

01484 658341

www.decorativepanels.co.uk

“Serica is a market-leading third generation super-matt PVC surface with all the latest technologies: silky touch, antiscratch, anti-fingerprint, super-matt, thermal healing”

Metallics

See our new collection!

A collection of 6 earthy tones with a luxurious iridescent shimmer which is visible throughout the pigment. This super matt, metallic surface is available laminated on MDF or dp-lite and is made from up to 40% recycled PET. Matching edging is available.

Perlgold

Space Black

Shell White

Sky Blue

Night Blue Galaxy

Perlbronze

Kronospan x Lawcris

Lawcris has once again joined forces with the manufacturing powerhouse, Kronospan. Together, they ventured to the heart of the ‘big smoke’, to Clerkenwell Design Week, an event which showcases the best of contemporary design, attracting architects, designers, industry professionals and design enthusiasts from around the world.

Kronospan created a buzz of excitement with their stunning new décor range, which was successfully launched earlier this year. Included on the stand was also the cutting-edge collection of decorative panels from Emporio Skin, a revolutionary product line offered by Kronospan Italia presented by Lawcris.

Lauren Barker, Lawcris Marketing Manager, says: “We were already so thrilled to be chosen to exclusively distribute Emporio Skin in the UK, so to be asked to join Kronospan on their stand to showcase the range was truly a highlight of the year. Emporio Skin is brand new to this country, so it was great to have something fresh to showcase and discuss with prospective designers and architects, all who were keen on getting a sample box filled with edged boards for their offices.”

Emporio Skin is a collection of high-quality decorative panels that mimic the look and feel of natural materials such as wood, concrete, stone and metal. With meticulous attention to detail, Emporio Skin recreates the texture, depth and authenticity of the chosen material, creating a realistic and immersive environment.

Lauren continues: “We picked out the concrete and stone decors to have in a bigger format on the stand. Honestly, it was so funny to see people walk up to the door size samples, prepare themselves to pick up something heavy, then practically launch the product upwards as they realised it was much lighter than expected. They were genuinely shocked at how realistic the surfaces looked and felt, they just couldn’t believe it was melamine-faced chipboard.

‘With meticulous attention to detail, Emporio Skin recreates the texture, depth and authenticity of the chosen material, creating a realistic and immersive environment’

Emporio Skin alongside Kronospan

Carbon Fumo

Something then clicked as they grasped what this meant in terms of budgets, leading to many more conversations about how it could be used.”

Dean Carroll, Product Development Manager, explains, “In addition to its aesthetic appeal, Emporio Skin offers practical benefits. The panels are engineered with durability and ease of maintenance in mind. They are resistant to scratches and abrasions, ensuring a long-lasting and beautiful surface. The low-maintenance nature of Emporio Skin makes it an ideal choice for both residential and commercial applications, whilst leaving a few more pennies in your pocket compared to using the real thing.”

“One of the standout features of Emporio Skin is its versatility. The panels can be used in various applications, including furniture, cabinetry, wall coverings, doors, and more. This flexibility allows designers and architects to unleash their creativity and bring their visions to life. Whether it’s a contemporary, rustic, or

industrial aesthetic, Emporio Skin offers a wide range of designs and finishes to suit different styles and preferences.

Kronospan Italia, the company behind Emporio Skin, is renowned for its commitment to sustainable practices. The Emporio Skin collection reflects this dedication by incorporating environmentally friendly manufacturing processes and materials. Kronospan Italia strives to reduce its carbon footprint and promote responsible sourcing, making Emporio Skin an eco-conscious choice for environmentally conscious consumers.

Lauren finishes: “The conversations I was lucky enough to have at the show confirmed that customers are looking for the new era of surface design. Emporio Skin offers a compelling solution for creating captivating and functional environments. By choosing this range of sustainable decorative panels, it contributes to a more eco-friendly approach to interior design and construction, promoting a greener and more sustainable future, values that Lawcris very much shares with Kronospan.

“From smokey graphite woodgrains, to sophisticated concretes, to tactile linens, the captivating collection itself is a tribute to Italian tradition. We have only just begun our exciting journey with Emporio Skin and look forward to teasing even more decors into the UK market.”

Board sizes are 2800mm x 2070mm x 18mm complete with matching 1mm edging. Lawcris have high stock levels available for next day delivery. All decors are also accessible in high resolution digital format for CAD programmes and for anyone wishing to place them on their website.

0113 217 7177

www.lawcris.co.uk

Customer taking a picture on the stand

The Kronospan stand

Stone and concrete decors

Stunning Emporio Skin box

New generation of matt finish surfaces from HPP and Egger remains firmly on trend

A new generation of EGGER’s PerfectSense® TM9 is now available from Hill’s Panel Products (HPP), the Oldham-based board, doors and furniture fittings manufacturer and supplier.

With matt surfaces remaining firmly on trend, HPP partner producer, EGGER, has combined state-of-the-art UV lacquering technology with a carbon negative chipboard core.

The PerfectSense® Collection is already well known in the industry for its high-end matt, super matt and gloss finishes. Previously available with a MDF core, or as laminate, EGGER has made the changes in response to demand for more environmentally focused products.

Designed particularly with vertical applications in mind, the lacquered boards boast a warm and velvety touch and feature easy to clean, antifingerprint and antibacterial properties.

“Most matt surfaces in the market come with a high price tag,” says Alex West, EGGER UK’s product manager. “Thanks to the chipboard core of TM9, we have been able to keep the cost down and offer a more affordable solution.

“The chipboard core of TM9 is just one of the reasons the product is so affordable. 34% of a panel is made from recycled wood, with a further 37% made from sawmill by-products. A key feature is that TM9 can be recycled along with other household wood waste at local waste recycling centres after use. Therefore, the carbon that is absorbed by the tree during its growth is stored in the wood-based panel for generations to come.” >>

The range consists of 10 popular décors, including new on-trend greens and elegant greys alongside black, white and blue options –all resistant to abrasion, impact and scratches – and available with matching edging.

HPP is an EGGER Diamond Distributor and the only distributor to offer its trade customers the unique service of processing full panel sheets from the entire EGGER Decorative Collection into made-to-measure doors or cutto-specification orders.

All the TM9 décors are also available as doors using the EGGER Optima service via HPP’s dedicated EGGER Optima range page on its website – www.hpponline.co.uk/egger-optima

It features a specifically created custom door

builder for the EGGER Optima frontages to make quoting instant and ordering simple. HPP account holders can choose any of the EGGER Optima décors and a matching or accented edging tape, input the component sizes and the optimiser will create an instant price. It even creates a visual representation of the full sheet of the chosen design to help subscribers get the most for their money. The jobs are optimised and priced in real time, day and night, and multiple quotes can be

saved and modified before ordering.

EGGER, which has been supplying HPP throughout its 32-year history, has a dedicated area on its website showing how it sustainably sources the materials used to make its wood-based products – an ethos created by its founder, Fritz Egger Senior, famous in the timber-based product industry for his comment: “Wood is far too valuable to just throw away.”

www.hpponline.co.uk

“With matt surfaces remaining firmly on trend, HPP partner producer, EGGER, has combined state-of-the-art UV lacquering technology with a carbon negative chipboard core”

Distinctive and desirable, the LEGRABOX in stunning carbon black will bring a bold sense of elegance to any room. Timeless and tactile, this new finish fits perfectly with the dark surfaces trend, where bold, confident tones bring a welcoming luxury to the home.

Available from HPP in both component form and pre-assembled made-to-measure.

www.hpponline.co.uk/blum-carbon-black-legrabox

The next-generation in prefinished veneered panels

James Latham announces the UK and Ireland launch of Decospan’s new Shinnoki range

James Latham, one of the UK’s leading independent materials distributors, introduces Shinnoki 4.0, Decospan’s new range of premium, pre-finished real wood veneered panels.

Exclusive to the distributor in the UK and Ireland, this new Shinnoki collection combines cool and contemporary timber decors with an almost unmatched degree of strength and resistance.

Showcasing the kind of beauty only real wood can bring, Shinnoki 4.0 comprises 18 different styles, within six distinctive collections, to suit almost any taste. This starts with the subtle, lighter-coloured ‘Washed Stone’ and ‘Pure Natural’ through to the darker-hued ‘Sultry Browns’ and ‘Luscious Blacks’.

Pre-finished perfection

Manufactured with a real wood veneer, bonded to a 100% sustainable MDF core, Shinnoki’s pre-finished boards are manufactured with the highest levels of care, craftsmanship, and attention to detail.

‘Showcasing the kind of beauty only real wood can bring, Shinnoki 4.0 comprises 18 different styles, within six distinctive collections, to suit almost any taste’ >>

With the authentic look and feel of full-bodied timber, every Shinnoki panel is treated with Decospan’s signature six-layer varnishing technique, meaning they are scratch-proof and water-resistant, able to withstand the demands of busy interior environments. The addition of a subtle, super matt coating and a deep brushing also makes the material soft to the touch whilst enhancing the texture of each grain.

The full range includes matching panels, veneers, and edge banding, ensuring complete consistency. Not only that, they’re made using Decospan’s proprietary MixMatch technology to create a uniform surface, with a linear grain effect, using only the choicest cuts of veneer to never compromise on quality.

Form and function

Suitable for a wide variety of consumer and commercial applications, now including horizontal use, it can be specified for walls and ceilings as well as furniture, from kitchen cabinetry to standalone pieces.

Crucially, from a fabrication point of view, Shinnoki offers that real timber look and feel,

with the added benefit of lighter weight, greater consistency, and easier machining. It’s taking ready-to-use veneered panels to the next level, with a product that truly combines luxury and functionality.

The fact that every panel already comes brushed, stained, and lacquered means it requires no additional finishing. This alone offers the potential for buyers to achieve significant savings and efficiencies, whether on a largescale residential development or on a busy furniture production line. No longer is hand treatment the only way to achieve the perfect finish on wood panels.

Even better, it’s incredibly easy to install, and low-maintenance, simply cleaned with a dry or damp cloth, providing further reassurance to homeowners, facility managers, and cleaning

contractors alike of Shinnoki’s quality and durability.

Quality at every level

Finally, each panel comes with a guarantee that all the timber used in production has come from responsibly managed, FSC®-certified forests. Furthermore, Shinnoki is only produced using wind and solar energy, guaranteeing a carbonneutral material from cradle to gate.

Panels are 2790 x 1240 x 19mm, composed of two layers of veneer and an MDF core, available exclusively from James Latham in the UK and Ireland in packs of 25 sheets.

For more information on the Shinnoki range, go to www.lathamtimber.co.uk/products/veneered/ shinnoki.

‘‘Manufactured with a real wood veneer, bonded to a 100% sustainable MDF core, Shinnoki’s pre-finished boards are manufactured with the highest levels of care, craftsmanship, and attention to detail’

Rehau shows its ‘passion for colour’

REHAU is once again inspiring furniture manufacturers, carpenters, architects and everyone involved in interior design with its latest colour collection, ‘Passion for colour 2023’.

This collection is a real feast for the senses: six colours ranging from warm, earthy Curcuma Gold to fiery Chilli Red and a soft Vanilla tone. They have been developed to appeal to all the senses and to set the stage for creative design freedom.

Launched in May 2023, initially on the company’s RAUVISIO noir board range, the experts from REHAU will show how interiors can be designed using the six colour shades from ‘Passion for colour’ – either combined with each other for effect or as strong colours on their own.

“Passion for colour is a collection that tells stories”, says Juliane Hoffmann, Specialist Marketing, Interior Solutions Division. “Stories that stimulate the imagination and convey emotion. We want to inspire our customers to create extraordinary projects. This year, the journey brings us to the world of spices. Our colours stimulate the senses, and not only can you see them but, with a little imagination and closed eyes, you can even smell and taste them.”

How could anyone who has visited a Jaipur spice market or a souk in Marrakech ever forget the colours and scents there? REHAU brings this sensory explosion to the inside of the home with ‘Passion for colour’. The collection consists of six different colour shades. The spectrum ranges from harmonious Curcuma Gold to elegant Pepper Grey and summery Vanilla Cream. Each shade works on its own or can be combined with the other shades in the collection or with different materials. The references to nature and the warmth the colours radiate fit perfectly into the current zeitgeist.

“We notice how people long for places of retreat where they feel safe and secure”, says Linda Maglione, Product Management Furniture Components at REHAU. “That’s why we have focused on natural, warm colour tones that harmoniously blend into interior designs of which you will never tire.”

With the ‘Passion for colour 2023’ collection, REHAU is once again demonstrating its claim to be “Enabling Exceptional Design” by offering its customers impetus for their design ideas.

“The interiors are, in effect, the stage on which the designer sets their projects – ‘Passion for colour’ is an initial inspiration for design. With our portfolio of well thought-out products and solutions, we provide our customers with the necessary materials and solutions to bring truly extraordinary designs into reality,” says Juliane.

The colours of the collection will initially be available for the surface material RAUVISIO noir, which particularly impresses with its classic matt finish and velvety soft feel. With its anti-fingerprint protection, the robust Hire Pressure Laminate (HPL) surface is easy to clean and highly resistant to scratches. The low light reflection ensures that the colour tones are shown at their best, even at a flat angle.

The colours of the ‘Passion for colour 2023’ collection will also be available on the RAUVISIO brilliant classic matt surfaces. This more budget-

friendly RAUVISIO variant can be combined perfectly with RAUVISIO noir: RAUVISIO noir for horizontal surfaces that are most frequently used and RAUVISIO brilliant classic matt for vertical surfaces. This way, REHAU offers furniture makers and designers everything they need to design interiors from a single mould with surfaces, edgebands and tambour doors that are coordinated in terms of colour and material – all high quality and technically tested.

ukenquiries@rehau.com

www.rehau.uk/passionforcolor

All images © REHAU

Passion for colour 2023 inspired by the world of spices

Rehau colour trend collection

trend colour collection by Rehau’s Passion for colour 2023 - Clockwise from top left: Curcuma, Pepper Grey, Vanilla Cream, Chilli, Pink Salt, Nutmeg Brown

RAUVISIO crystal

Deep Collection. Furniture surfaces and tambour doors

Immerse yourself in the combination consisting of smart glass accentuated with a subtle metallic lustre: A new era of exciting uni decors. Honored with the German Design Award.

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RENOLIT presents its 3D Thermolaminates Spring/ Summer Trend Collection 2023

The Spring/Summer collection, which contains seven striking new décors, delivers high performance, realistic products that align perfectly with current trends.

New introductions are announced twice yearly in seasonal RENOLIT Trend Collections to bring the most sought-after designs and colours to the forefront. All products are available from stock and ready to order.

Paintflow

Paintflow is a unique and exciting new textured surface, developed to replicate the look and finish of painted wood. The surface structure combines a distinctive new woodgrain structure, finished with the aesthetically pleasing smooth matt surface finish of Premier Matt.

The distinct engraving of the woodgrain design is very visual. It was specifically created to replicate the look of paint as it flows into the depths of the rounded valleys, which results in a highly realistic and pleasing effect. Angora Grey, Cubanit Grey and Fir Green are three new Paintflow colours.

Angora Grey Paintflow is a soft, muted beige grey with the realistic Paintflow surface finish. Angora Grey fits perfectly within the increasingly popular light, neutral colour palette, creating a calm natural environment. Cubanit Grey, meanwhile, is a warm grey colour with mocha undertones.

Angora Grey Paintflow

Marine Blue Premier Matt

These colours enhance the Paintflow surface texture, highlighting its distinct woodgrain engraving and superior matt finish, resulting in an overall aesthetic that is exquisite both visually and by touch.

Fir Green Paintflow is a rich, dark colour. This opulent green with yellow undertones recalls the depths and essence of a Fir tree forest, making it ideal to create stylish drama in a striking interior setting. Tapping into the current trend towards green, the sophisticated tone of this version is likely to have real longevity in popularity.

Premier Matt solid colours

Marine Blue Premier Matt is a deep ocean colour that signifies power and sophistication. While blue is at the peak of its popularity, this new colour developed to meet this trend will attract attention. It’s finished with Premier Matt surface, produced using an innovative Physical Surface Treatment (PST) to create a superior matt appearance.

Woodgrain décors

Evoke Oak Light Classic: The natural imperfections of wood are particularly emphasised in this décor and, through the combination with a light base colour, create a unique aesthetic that is an exciting contrast in any setting.

Polar Pine Urus Premier: The characteristic knots of pinewood give this décor a rustic charm, yet it radiates a timeless elegance thanks to the fine texture and the contrast of light and dark shades.

Noce Lucca Bleached Premier: With its matte-finish and grey-blue bleached wood optic, this décor showcases a refined aesthetic, providing interior spaces with a modern, natural look.

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Cubanit Grey Paintflow

Evoke Oak Light

Fir Green Paintflow

Noce Lucca Bleached Premier

Polar Pine Urus Premier

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Enhancing efficiency and quality: the advantages of wide belt sanders in the woodworking industry

The woodworking industry relies heavily on sanding to achieve smooth and flawless finishes. Among the various sanding machines available, wide belt sanders have emerged as a game-changer, revolutionising the way woodworkers approach surface preparation. In this article, specialist machine supplier, Daltons Wadkin, explores the advantages of wide belt sanders and how they have become an indispensable tool in the manufacture of furniture and joinery.

Wide belt sanders differ from other sanding machines due to their wider abrasive belts, which allow for greater material removal and increased productivity. Daltons Wadkin supplies all levels of wide belt sanders into companies processing a range of materials including solid wood, wood-based panels, veneered sheets, composites and metals.

Advantages of wide belt sanders include:

Dust collection and health benefits

At Daltons Wadkin, we consider this to be the most important advantage of wide belt sanders. The HSE is continuing to focus, quite rightly, on the dangers of operator exposure to dust. Manual or handheld sanding techniques create a lot of dust and, if not managed correctly, risk endangering the health of not just the immediate operator, but anyone using the same workspace. Wide belt sanders operate in an enclosed environment, often equipped with multiple points of extraction, ensuring a clean and safe working environment. When coupled with a suitable ATEX compliant extraction system, wide belt sanders capture and remove airborne particles, minimising the amount of wood dust that operators inhale. The proper extraction of wood dust not only improves air quality but also reduces the risk of respiratory issues, promoting the well-being and health of woodworking professionals.

Increased efficiency and productivity

Wide belt sanders offer unparalleled efficiency, enabling sold wood and wood-based panels to be processed at speed. Depending on the sanding head configuration, a machine can calibrate and finish to three levels of grit size in a single pass. This reduces the requirement for multiple passes of the same workpiece to gain the desired finish, saving time and labour costs. Wide belt sanders can handle a wide range of materials, including solid wood, plywood, veneer, and composites, making them versatile and efficient for various woodworking applications.

Consistent and high-quality finishes

One of the significant advantages of wide belt sanders is their ability to deliver consistent and high-quality finishes. These machines ensure uniformity and smoothness throughout the surface, minimising the risk of uneven sanding marks, swirls, or scratches that can be common with manual or handheld sanding methods. Woodworkers can achieve precise control over sanding parameters, such as belt speed, pressure, and abrasive grit selection, resulting in superior finishes that meet the highest standards of quality.

Versatility and fexibility

Wide belt sanders are designed to be versatile and adaptable to different sanding requirements. With interchangeable abrasive belts of varying grits, woodworkers can easily switch between different sanding tasks. The adjustable conveyor table and pressure rollers allow for processing different material thicknesses and profiles, providing flexibility in meeting diverse project needs.

Additional features, such as oscillating belts, vacuum hold-down, pneumatic or segmented pads, digital touch screen controls, further enhance the versatility of wide belt sanders.

Daltons Wadkin has been supplying wide belt sanders for over 50 years. Their unique portfolio of specialist sanding machines from leading European manufacturers including SCM, Houfek and Wadkin make them uniquely placed to address all sanding enquiries.

Daltons readily sees businesses invest in a wide belt sander resulting in remarkable improvements in efficiency, productivity, and product quality increasing output by 100% or more.

For more information, contact Daltons Wadkin on 0115 986 5201, email info@daltonswadkin. com or visit www.daltonswadkin.com

Salvamac SalvaPush 2000: a wood cutting system for Industry 4.0

The woodworking processing industry’s evolution to a fully digital environment has seen technology improve by leaps and bounds. Launched in early 2019 by Salvamac’s CrossCutting Division, as an evolution of more of 20 years in the field, which focuses on the cutting and optimisation of wood, SalvaPush 2000 is the group’s flagship cross-cutting optimising saw. SalvaPush 2000 is ideally suited to cut single wood pieces with length optimisation, as well as to cut boards using a prefixed cutting cycle. It can be applied for use in a range of solid wood market segments such as windows and doors; furniture; beams and houses; flooring; sofas; glue panels and lamellar wood; pallets; garden furniture; and children’s toys, among others.

The machine can be easily integrated with other machinery and data within a factory as it can receive cutting lists directly from the office, and connect to multi-blade machines or moulders via automatic loading and unloading systems. The instantaneous graphics and a large touch screen, complemented with digital communication among all electric components, allows easy and fast data entry.

Towards Industry 4.0

Besides easy integration with the company’s management, the recent developments in barcode data importing and the related just-in-time management systems (from the

development of the customer’s order to the finished product) make it a unique solution for single-batch production processes.

An operator is able to easily manage a single piece by loading the pieces after reading the relative barcode, and leaving the management to the supervisor – an additional software that manages the entire data process. Flexible and advanced technological solutions allow, in fact, both upstream and downstream communication with the company software.

SalvaPush 2000 comes with a brand new software version easily and completely manageable by anyone, like a Smartphone, with website graphics and all the convenience of data setting of a large touch screen, all electronic components being connected in digital communication.

Moreover, there are new exclusive mechanical solutions both for the cutting and the pusher systems that become part of the complete digital management of the machine communication systems, not only within their electronic components, but, above all, towards external IT systems.

The application of Salvapush 2000 in the construction component and special pallet sectors fully confirms the recent developments. The new exclusive mechanical solutions are also present in both the cutting and pushing systems. A special system, with a 55mm wide toothed belt and 33 strips of hard steel, allows high precision and capacity. The aluminium beam is big and solid; at a height of 135mm and width of 120mm, it is fixed in a steel structure in two parts for better solidity and reliability. The beam is also covered and protected by a special steel cover. All this guarantees a long machine life with no dust and service issues.

Case in point

The production of sofas is sometimes is a complicated process due to the variety of models offered. A small batch size or even ‘batch size 1’ is also not uncommon; it is thus necessary to work job by job. Compared to

older and more traditional cutting systems, the SalvaPush 2000 has become a cost-cutting machine for a major producer. The yield of the wood has increased about 9%, the number of operators needed is about half than before, and they no longer need skilled operators – cutting can be done in complete safety and statistical data can be easily generated.

Creator Christian Salvador defines Salvapush 2000 as a real revolution in the market approach.

“Our network and its strength will allow us to introduce new products for the solid wood industry, but at a price that allows more companies to choose the technological path. The strategy is clear: to optimise the process and use every possible ‘country advantage’ to produce machines with the highest quality and affordable prices for the customer.”

AFK Garden Furniture boosts productivity using robots to automate sanding

Universal Robots’ collaborative robots (or cobots for short) are helping garden furniture manufacturer, AFK Garden Furniture, keep up with demand. Supplied by Bedfordshire-based automation distributor, RARUK Automation, two ceiling-mounted UR10e robots have been installed in the garden furniture company’s sanding workstation.

Based in Lincolnshire, AFK Garden Furniture chose to automate its sanding tasks using a complete surface finishing solution. The solution combines a UR10e collaborative robot with a Mirka AIROS lightweight sanding head and Robotiq’s sanding kit which provides the user with Finishing Copilot software. The software has a built-in path generator which speeds up programming and set-up time.

To extend the reach of the UR10e cobots, AFK Garden Furniture added the 7th axis slide kit from Ewellix, which also comes with a URCap for easy integration with the collaborative robots.

AFK Garden Furniture uses the robots for 10-15 different pieces of furniture. The sanding paths for each individual product type are saved on the cobot’s teach pendant. When the company needs to switch between products, the operator simply presses play on the stored sanding program for that particular product. The move to automate was beneficial for workers, as the cobots can take on complex sanding tasks while human workers tend the robotic cell by feeding it the unfinished product. This eliminates the risk of repetitive strain injury to workers through excessive physical labour. There have also been improvements in terms

of product quality and consistency, as each product type is now sanded the same way every single time.

“Before we installed the robots, we never saw one product sanded the same way,” says Martyn Mitchell, factory manager at AFK Garden Furniture. “Now, every single piece of furniture is identically sanded; our product quality has

exponentially increased.

“Installing these robots has been a brilliant experience,” Mitchell concludes. “Our productivity has gone up by 20 percent, while our operators have been freed up from the strain of sanding to instead focus on managing the robots.” 01462 670044

www.rarukautomation.com

“Our productivity has gone up by 20 percent, while our operators have been freed up from the strain of sanding to instead focus on managing the robots”

Tips on software tools to use when creating your next ductwork system design

Nordfab is the originator and the world’s largest manufacturer of clip-together ducting for industrial ventilation and process industry. One of their mindsets is that it should be easy to handle their ductwork.

“Pretty much anyone can install our Quick-Fit ducting as it doesn’t require any screws, bolts or welding,” says Lee Darby, National Sales Manager at Nordfab UK & Ireland.

Research shows that by using Nordfab’s well-known clip-together ducting, Quick-Fit ducting, an installer can reduce the installation and downtime by up to 45% compared to using flanged ductwork.

It is not only the ductwork itself that is easy to handle. Nordfab’s array of tools for easily designing ductwork installations, includes a fast and friendly CAD-based software tool called NordCAD and an online 3D drawing tool, QuickFit Visual® (QFV®).

Two user-friendly software design tools

Both NordCAD and Quick-Fit Visual have been designed with the customer in mind. Nordfab has tested and evaluated the two design programs, so let’s dive into and explore the similarities, and differences, between these two software programs. Both software programs are complimentary by Nordfab and can easily be accessed through a form on their website.

While NordCAD is functional only with full versions of AutoCAD software, using QuickFit Visual requires no prior knowledge in CAD design.

Quick-Fit Visual allows the user to work with a combination of wizards, duct path definitions, automated pressure loss calculations, and manually placed products to create an appropriate ducting solution.

The perhaps most obvious difference between these two software programs is that NordCAD allows a user to place 2D CAD illustrations of Nordfab’s duct components into a layout, whereas Quick-Fit Visual has a more modern interface with drag-and-drop tool for drawing 3D versions of Quick-Fit ductwork installations.

We have found many similarities and benefits by using either NordCAD or Quick-Fit Visual. Both design tools are connected to Nordfab’s online quoting tool, allowing the customer to receive an almost immediate quote and design, including a Bill of Material list, something that

has proven to be much appreciated by many of Nordfab’s authorised dealers.

“Our authorised dealers often receive requests from their customers to provide them with drawings and additional information about the ductwork being installed. By using Quick-Fit Visaul our dealers can easily create 3D designs to allow their clients to better visualise Nordfab duct systems in their working space,” explains Lee.

Different applications call for different software solutions?

We were wondering if there were any cases where one solution would be more beneficial over the other?

Quick-Fit Visual is the latest and greatest when it comes to designing 3D ductwork designs. It’s innovative approach has been recognised by a Visionary New Products award at an international exhibition in Las Vegas, USA. That being said, NordCAD is just as good and definitely a great option for those who already work in a CAD environment.

“Nordfab is known for providing the world’s fastest ducting. With the use of either NordCAD or Quick-Fit Visual, we want our customers to receive a fast, friendly, and reliable solution every time they are doing business with us,” concludes Lee. 01132 739 400 www.nordfab.co.uk

Digital twin simulation software delivers hard benefits to CNC users

Prevention of costly collisions and accurate calculation of job lengths are just two of the benefits of digital twin simulation – available to CNC operations via Biesse’s B_SOLID software. Software is often overlooked as a way of driving efficiencies and reducing CNC processing errors. This is mainly because many furniture and joinery manufacturers have experienced the limitations of manual coordinate-based software, whose lack of 3D functionality precludes five-axis simulation.

A sharper simulation tool

However, in recent years, software has advanced significantly, opening up new opportunities for a value-driven approach to CNC software development. Biesse has harnessed these advancements in the shape of its B_SOLID software, which allows machining operations to create a digital twin simulation of the CNC process. With B_SOLID, powerful processing, sophisticated 3D visuals and machine learning capabilities combine to elevate machine software functionality to a new plane.

What does B_SOLID actually do?

B-SOLID gives users a unique view into their CNC machine by creating a digital twin – that is a virtual replica of their real-world machine. Working on the machine’s control panel or on a remote PC, the user can use B_SOLID to design a machining programme for a particular project – whether that is a kitchen, office, bathroom or shop fit. They can then run a rapid and realistic 3D simulation of that programme – de-risking the project by verifying the feasibility of the intended tool path, machining speed and tool selection, and giving an accurate estimate of job completion time.

Collision Control: accident prevention

Unfortunately, clashes between the machine head and work table do happen, particularly during five-axis work, and they have costly consequences – often resulting in pods having to be replaced and damage to the operating unit itself. Historically, to safeguard against collisions, CNC users have run the programme very slowly using a controller – however, this is less than ideal as it eats into valuable machining time.

B_SOLID’s Collision Control feature, which allows users to run the programme in a virtual environment, is the solution to this issue. A collision check carried out in an office setting will highlight any contact between machine parts, enabling the user to correct any errors

and amend the programme without any actual damage being inflicted.

The reason the software is able to calculate whether a collision will occur is because the virtual machine’s parameters and specification are a mirror image of the actual machine – right down to the profile of the tooling and the axis movements.

The sophisticated tool visualisation functionality within B_SOLID is key to this feature. Users can build a visual profile of every tool and aggregate that is available on their machine, along with all of its associated data, and store this within the software’s tool register. They can even assign the tool a cutting edge and a noncutting edge, a rotating speed (RPM), a diameter and – crucially – a length.

Job length calculator: assisting scheduling, staffing and costing

Simulation is not only handy when it comes to preventing collisions, it also means CNC users can calculate exactly how much time will be needed to carry out the required machining operations. This knowledge is extremely useful for pricing purposes – if a kitchen manufacturer knows exactly how a long it will take to machine the panels for each cabinet in a scheme, they can use this as the basis for their costing process. This feature is also helpful when planning staffing and scheduling jobs. Within B_SOLID it is possible to create a ‘work list’ of jobs for a particular machine and the software will calculate how long it will take to run this list of programmes.

With previous generation software, it wasn’t possible to calculate job lengths to the same degree of accuracy because simulations were only able to show the machining cycle. The simulation that can be performed via B_SOLID is far more advanced, taking into account variables

such as ramp up and ramp down speeds as well as tool changes to emulate a real-life machining operation and build an accurate picture of overall job time.

On-site CAD drawing capabilities

Typically, furniture manufacturers will obtain a CAD drawing of the project and import that directly into the machine software. However, if errors are detected or changes to the design are required at this stage, the CAD drawing has to be sent back to the originator and amended. With B_ SOLID this isn’t necessary. Users can manipulate CAD drawings within the machine’s drawing tool, without the need for additional software. This saves time going back and forth to the customer when changes need to be made.

This functionality also extends to imported files from third party software providers. These files are imported as a native Biesse CIX file and therefore can be manipulated in the same way as an original Biesse part programme and can be integrated into the simulator and work list.

How can I get B_SOLID?

Part of Biesse’s B_SUITE range of advanced software solutions, B_SOLID is supplied as standard with any Rover CNC machine. Following a feasibility study, existing machines can also be upgraded to run B_SOLID. www.biesse.com

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JJ Smith’s centenary celebrations set the tone for the next 100 years

Over 150 guests including those from the Smith and Stanley families, staff both current and former, colleagues, customers and firends gathered in Liverpool’s Anglican Cathedral to celebrate 100 years of JJ Smith in great style.

The invited guests began filing in on a breezy early summer’s evening to the Lady Chapel for a drinks reception and then were ushered through the impressive candlelit Central Space accompanied by magnificent organ music around the Gothic arches and beyond to a deftly sunken area called The Well in front of the stunning west window and porch. As a place for a get-together of this nature, this Cathedral which is the fifth largest in Europe, was the perfect setting.

Guests came from far and wide, nine countries in fact, most of the international contingent were JJ Smith’s supply partners, many of whom have been ‘part of the family’ for many years.

Getting the evening under way was family member and the MC for the evening Matt

Smith, the former presenter of ITV’s Champions League football coverage – we were in capable hands, he is a Smith after all!

What followed over the next few hours featured a beautiful meal expertly prepared and delivered plus a trip down memory lane with a playlist of music through the ages which had special meaning for the families – following that, there was live entertainment courtesy from the Mersey Beatles encouraging guests to take to the floor.

At the interlude, JJ Smith managing director Rachael Baker took to the stage to formally welcome guests thanking them for attending the centenary celebration – she said: “One of our core values at JJ Smith is building longterm relationships, with employees, customers and suppliers, and I really feel you can see that in action tonight. We have people from nine countries who have travelled to be here, we have people with whom we have done business for decades, and we have employees here tonight

Liverpool's impressive Anglican Cathedral, designed by Sir Giles Gilbert Scott, proved an ideal setting to celebrate the respected woodworking machinery dealer, JJ Smith.

with a total service of over 500 years.

“It is a real honour and privilege to be the person standing here tonight … and you will be pleased to know that you aren’t going to have a long speech from me, instead you’re going to hear from a number of voices who have been part of the JJ Smith story over the years, which I hope you will enjoy.”

A short film then played looking back over the history of the company through the eyes of directors and employees, past and present. The collective respect, passion and commitment for the business shone through – sentiments that have underpinned JJ Smith from inception to this day. The company’s on-going dedication to its staff was clear to see and the film also heard from proud apprentices currently learning their trade in the correct time-served manner.

Rachael then moved on to recognising some

of the team with a short series of awards. “We now have a few awards to hand out,” explained Rachael. “Firstly, we have a small gift for our third year apprentices to acknowledge the hard work and commitment they have shown over the course of their apprenticeship so far, and to wish them well as they head into Year 4.”

Congratulations went to Michael Keegan and Joel Clarke for their fantastic efforts thus far.

“Next, we have our Employee of the Year Award. This is the first time we have given out this award, so this person is the first to get what will become an annual award. I asked for nominations from everyone within the company, and received the most fantastic emails with long lists of reasons why a number of different people should win. The person who won, received comments such as “because he keeps everything running smoothly and is always there

Rachael Baker, JJ Smith MD

The setting for the celebrations was spectacular

Jan Willem Dijkstra presented JJ Smith with a gift from H&M

Sarah Buxton with her charity raffle prize, alongside Rachael Baker, Hayley Pedan and Matt Smith

Rachael Baker, Hayley Pedan of the Sensory Hive, Matt Smith and Lukasz Semen from Smartroof who won the charity raffle Michael Keegan, apprentice

Krystian Mielke presented JJ Smith with a gift from MM Machinery

Mike Collins

when I need help”, “he is always ready to help with anything at all and never makes me feel that a question is daft”, “he’s always there if I need a chat”, and “I always know if I need help then he’ll give me as much time as I need”.

The winner was Operations Manager Dave Moore, who unfortunately could not be there on the night, in his stead Service Engineer Mike Collins stepped up to collect the much-deserved award on his behalf. .

“Finally, we would like to mark long service within the company, which as you will have noticed from your booklet on the table, covers a very long time for quite a number of people. So, with grateful thanks for 40 years of service to the company, please can I ask our Offsite Director Martin Smith to come up and collect a small gift.

“Before I finish I would just like to say thank you to everyone who has helped make tonight the event that it is, it has been in the planning for two years now and so many people have done so many different things along the way. I would like to single out one person though for extra thanks, and that is John Stanley – who has worked incredibly hard behind the scenes and without whom we definitely wouldn’t be having such a good evening, so thank you

John.” Rachael concluded: “And to all of you in the room, thank you for being part of the JJ Smith story and journey, what an amazing past century we’ve had, here’s to the next one.”

With such a solid foundation of family members and long-serving staff colleagues, JJ Smith must be one of the best qualified companies of its type currently active in the UK. Smith and Stanley family members currently employed are Rachael Baker - Managing Director; Martin Smith - Offsite Director, John Stanley - Sales Director, Guy Stanley - Sales Director, Ian Stanley - Sales Director, Adrian Smith - Technical Director, Michael Stanley - Sales Manager, and Jane Reid - Service Manager.

In addition to which, the long commitment of the company’s staff is simply incredible – some 650 years served by 20 current employees –with Peter Davies holding top spot with 65 years served, followed by eight members of the team having notched up more than 40 years.

Such loyalty and dedication is massively impressive, and of course from a commercial point of view the depth of experience at JJ Smith helps to ensure the company’s relationships and ethos remains as John James would have surely hoped for 100 years ago

when he and his brothers set the JJ Smith story in motion by setting up business in Liverpool –how very proud they would be …

As the company is positioned today, JJ Smith is in capable hands directed by Rachael Baker and a creative and clear-thinking management team, leading and inspiring a talented and approachable staff, both young and not-soyoung. Hand-in-hand with the group of longstanding and committed supply partners who fully invest their time and expertise to ensure JJ Smith remains competitive in terms of delivering a significant range of well-specified classic- and performance-oriented products to its customers.

JJ Smith is a bright and responsive business which in these challenging times looks to be in rude health and set fair to continue to be an important and valuable resource for the country’s furniture and joinery businesses for many decades to come.

Furniture & Joinery Production were privileged to be part of the JJ Smith celebrations and we would like to offer our congratulations and best wishes to the company.

www.jjsmith.co.uk

Words © John Legg | Images © JJ Smith

Rachael Baker, Martin Smith, Adrian Smith and John Stanley

Furniture Component Expo arrival well-received across the industry

According to The British Furniture Manufacturers Association – the organiser of the Furniture Component Expo – the new event has been ‘well-received by the industry, with manufacturing partners supporting the event and exhibitors expressing interest’.

The new event will provide a platform for suppliers to expand their business and will help visiting manufacturers to discover new and innovative ideas.

Taking place at the Telford International Centre, the date for the business-to-business event has been set for the 24-25th April 2024. The Expo will feature a seminar theatre where topical industry insights will be discussed and exhibitors will launch new products, enhancing the experience for visitors.

The seminar program is currently being curated and will feature topics such as regulations, regulatory frameworks and sustainability. An Innovation Trail and a wider industry discussion on import and export and the global economy are also being developed. Exhibitors are being invited to sponsor the event and/or seminar theatre, and can book space at the theatre as well.

News of the Furniture Component Expo has been well-received by Nick Harland-Smith, MD of Handy. He said: “We are delighted to learn of the BFM’s initiative to launch a UK-based furniture components suppliers’ exhibition.

“The presence of such a show is long overdue. April 2024 cannot come quickly enough, and the Handy sales team look forward to welcoming visitors to our stand at this inaugural event.”

The BFM events’ team is developing the Expo to ensure broad appeal, and offer an opportunity for wider discussion about the furniture industry and its future.

Paul Shepherd from BeA Group added: “We want to use the Furniture Component Expo 2024 as a platform to introduce automation. “We need to start the automation conversation now before UK manufacturing comes under pressure from overseas and the Expo provides the ideal opportunity.”

Companies that supply the furniture industry with components, software, machinery, timber

and anything else should see this event as a significant option to promote their products, brands and services. Exhibiting will provide your organisation with the opportunity to meet the decision makers face to face in the manufacturing industry.

To make an enquiry, interested parties should complete an enquiry form via the event website. www.fcexpo.co.uk

Expectations already high for SICAM 2023

An increasingly global and comprehensive panorama of international components will be on show at Pordenone this October for the highly anticipated 14th edition of SICAM. With over 600 companies expected to present their latest products to the show’s high quality attendees, SICAM 2023 promises to be the definitive showcase of materials and design for the 2024 furniture season.

The show will feature a new layout this year, right in the heart of the Trade Fair District. Pordenone Fiere has already started work on the construction of a new two-module structure destined to integrate the central hall 5, which will consequently have a more extended layout and will, among other things, have its own bar, like all the other halls.

3000m2 of additional exhibition space will be made available, and accessed directly from the central entrance of the Exhibition Centre. This space will be complete with full services, and will be set up entirely according to the classic SICAM exhibition format. The new structure will be connected to halls 4 and 6 and to the reception area of the Central Entrance of Pordenone Fiere through new walkways.

Intensive and diversified international promotion activities

SICAM 2023’s promotional campaign through the world’s leading furnishing and design trade fairs is also in full swing. Over the course of the first few months of the year, the Exposicam team was present at “Maison & Objet” in Paris, “Kbis” in Las Vegas, “Euroshop” in Düsseldorf, as well as the Indian trade fair “Delhiwood” and “MeM Industrial” in Mexico City.

The last edition of SICAM saw a further increase in the number of foreign countries from which visitors were registered, reaching a record number of 116, and the most concrete premise for developing new international business relationships at the exhibition.

A new logo: a new image to promote continuity

Another new feature for 2023 is a new stylised logo that will distinguish the exhibition’s communication from this season onwards. Minimalist and unadulterated, with a high visual impact, the logo features a choice of colours linked both to more immediate visibility in online communications and to the quest to best represent SICAM’s own characteristics.

A wood-furniture supply chain in robust health 2023 has started well for the Italian furniture industry, perhaps better than expected, although uncertainty (linked above all to the continuation of the war between Russia and Ukraine and its effects on energy and raw material costs, and therefore on margins) still remains a very strong factor.

2022 was a positive year for the furniture industry, which closed with a double-digit growth in the value of production of the entire woodfurniture sector (+12.7% over 2021), reaching a record figure of 57 billion euros (of which approximately 29 billion was for the furniture macro-system).

Exports by the individual wood-furniture sector, which accounts for 41% of total production, were already up 14% on 2021 as of 30th September 2022. The European furniture market, which together with the United States is the most

relevant trade target for Italian production in the sector, grew to reach almost EUR 120 billion in 2022: Germany, the United Kingdom and France remain the countries with the most interesting values.

Wood-furniture companies in Triveneto are confirmed as being brilliant

The recent Report on the Italian Industrial Districts drawn up by Intesa San Paolo has revealed the dynamic growth of the furniture and home system sector in the provinces of Triveneto (+11.4% in Veneto and +19.5% in FriuliVenezia Giulia), with the Pordenone Furniture District in the spotlight (it recorded an increase of Euro 253.6 million in the period JanuarySeptember 2022, equal to an increase of 27.9%). In Veneto, among the districts of the home system, the wood-furnishing district of Treviso showed the strongest growth (+13.0%) thanks to sales in the main European outlet markets (Germany, United Kingdom and France), in Korea and in the Middle East (Qatar and Saudi Arabia). For Friuli-Venezia Giulia, Pordenone Furniture achieved the best results in the United States (+60%), the United Kingdom (+25%) and Spain (+67%); Poland was also in the spotlight, with a jump in sales that more than doubled those of the same period in 2021 (+126%).

Once again the entire supplier industry came together for the return of Interzum. With some 62,000 trade visitors in attendance, the world’s leading international trade fair for suppliers to the furniture and interior design industry was back on form providing a vital and globally unique meeting point for the industry.

The return of Interzum –an unmitigated success

With visitors assembled from 150 countries, the leading international trade fair for suppliers to the furniture and interior design industry exceeded most all expectations and inspired those present across the stands and numerous special event areas over the course of four days.

Around 1600 exhibitors had waited four years to be able to convene at the international industry’s leading event again. Accordingly, exhibitors and trade visitors alike were thrilled to have the chance to make full use of this global platform for communication and commerce once more.

Naturally enought, the exhibiting companies unveiled their innovative solutions and newest products at Interzum and made their mark. “The trade fair could barely have showcased its importance for the industry any better,” said a delighted Oliver Frese, Chief Operating Officer of Koelnmesse. For him, the event’s success is a clear sign “that first-rate flagship events such as interzum are more vital than ever.”

The importance of interzum for the industry was also underlined by the high number of international trade visitors. The countries with

the largest number of visitors were Germany, Italy, Spain and Poland. The number of Turkish visitors was very encouraging, having increased by 16% compared to the previous edition of the trade fair. Likewise, the number of trade visitors from India increased. Considering the current situation with regard to the issuance of visas, the number of Chinese visitors described as satisfactory, too. Exhibitors also praised the high level of expertise among visitors from all countries.

interzum is giving the industry fresh

impetus with its guiding principle of neo-ecology

The trade fair’s central theme was sustainability. With its focus on the overarching concept of neo-ecology, interzum brought sustainability, climate protection, resource efficiency and forwardlooking planning to the fore before the trade fair even began.

It became clear just how much interzum struck a chord with the industry at the trade fair’s stands, where nearly all the exhibiting companies recognised the increasing importance of environmental issues. Aspects such as resource efficiency, smart materials, renewable energies as well as recycling and

upcycling were key to many of the innovations exhibited.

The varied program of events also explored these themes. The three Trend Forums, the Product Stage and the Trend Stage, where renowned industry experts discussed the most important developments, trends and emerging topics in the worlds of furniture, materials and furnishings, generated a lot of interest among the international trade audience.

interzum goes green: moving into a more sustainable future

The products, services and special events were not the only things that honored in on environmental issues. Many of the exhibition stands were also designed with sustainability and resource efficiency in mind. What’s more, the trade fair itself accepts its responsibility and is making active efforts to protect the climate. In the run-up to the event, interzum launched an initiative to make the world’s biggest industry event for furniture production and interior construction more sustainable in the future. Drawing on the experiences gathered this year, the trade fair will explore how it can further integrate sustainability into future events.

www.interzum.com

www.interzum-forum.it

• The next iteration of interzum will take place in Cologne as usual from 20th- 23rd May 2025.

• A new event, ‘interzum forum italy’ to be held in Bergamo is scheduled for 6th-7th June 2024.

Drawer systems for every home

Titus’ furniture hardware solutions have been improving homes around the world for decades. They increase the quality and facilitate assembly of furniture, giving a significant competitive advantage to manufacturers and improving the consumer experience. One of their most popular components is the Tekform family of drawers.

The Tekform family of double wall drawers are simple to mount and come with integrated soft closing with a lifelong reliable performance. Tekform Slimline drawers, the second generation of the double wall drawers, have sleek sides and increase the interior drawer space.

The Slimline double-wall drawer has now been upgraded with a new

Tacto touch opening system for handleless drawer fronts – an ideal choice for kitchens, bathrooms, wardrobes, and living rooms.

Tekform Slimline Tacto drawers incorporate runners with an integrated Tacto activator that ensures effortless touch opening. All components remain the same as the standard version, as do drilling and fixing positions. This makes it easy to update and enhance existing designs to offer convenient and reliable opening of drawers with handleless fronts. This ensures that the installation is simple and precise, which is further supported by a non-handed Tacto mechanism intuitively placed into the correct position without the need for predrilling.

“The Slimline double-wall drawer has now been upgraded with a new Tacto touch opening system for handleless drawer fronts – an ideal choice for kitchens, bathrooms, wardrobes, and living rooms”

Tekform Slimline – in action

Tekform slimline drawer

Drawers are fast and easy to assemble, thanks to the EasyFix locking system used for the front-panel connector, which requires only hand insertion and a quarter of a turn with a screwdriver to lock the panel securely in place. Reliable life-long ‘ConfidentClose’ soft closing is assured by using the renowned TITUS single-direction precision engineered hydraulic dampers, which smoothly slow down the linear movement of the drawer as it reaches the closed position

but offer minimal resistance to movement when the drawer is being opened.

Installation of the drawers within the cabinet is fast and straightforward. Extended tolerances in cabinet construction can be accommodated without compromising accurate alignment, smooth and silent operation and excellent stability in the open position. In addition, variations of up to ± 1 mm in bottom panel width size are acceptable. uk.titusplus.com

Tekform drawer accessories

Tekform drawer slimline glass side

Titus Tekform Simline Tacto

Titus Tekform Slimline

Qanto bespoke: an elegant lifting tray system from Ninka with a choice of features

Ninka has successfully launched Qanto, an extendable linear liftup shelf system for corner and other base units. The high-quality product design – fully assembled at the factory and ready to ‘plugand-play’ to maximise storage space in kitchens, living room sideboards and other cabinets – is consistent with an zeitgeist that combines modernity with simplicity, freedom, sustainability and the joy of discovery. Consumers’ desire for individuality is high on the agenda, notwithstanding a new sense of community discovered in the wake of the Corona pandemic. Each person has their own unique style, which is why Ninka has provided the Qanto base unit system with an individual modular design and configuration options. This includes, for example, a pull-out tray, on which heavy kitchen appliances are easily pulled out of their ‘hidden’ storage place into an optimal position for use on the worktop when Qanto is raised. No lifting or setting down of the appliance, no dangerous overloading of supporting devices and safe operation of the kitchen equipment.

The Qanto has also been upgraded to meet specific design requirements: The decor on the upper adapter plate now echoes the design of the worktop, so that the retracted Qanto and the surface of the surrounding worktop appear to be cast from the same mould. These are elegantly accentuated by a brushed metal frame that encloses the Qanto at the top and houses the control switch.

The Qanto can be upgraded with many features to suit every requirement and budget. The aforementioned adapter plate and the pull-out tray are optional, as are cabinet interior lighting or different tray colours. Whether a two- or three-shelf configuration is chosen, or whether the socket for operating kitchen appliances is integrated into the Qanto lifting column, for Ninka and its kitchen furniture customers it is always the consumer who decides according to their requirements.

Ninka actively supports the industry and trade with the new Qanto range of equipment. Flexible equipment options not only create curiosity and a willingness to experiment in sales negotiations, but also put cost issues in the background. There is no doubt that consumers have sufficient purchasing power and are looking for something personalised or unique. Therefore, a Qanto is always a very special highlight of each individual kitchen.

Images © Ninka

Qanto, an eye-catcher in the kitchen environment and a highly emotive application for the optimum use of storage space, can now be designed individually for each kitchen buyer, thanks to its configurability

Qanto’s pull-out tray makes it easy to pull heavy kitchen appliances into an optimal position on the counter

Refined as if from a single mould, Qanto’s top surface (shown retracted in the photo) is a perfect match for the counter’s décor, accentuated by the filigree brushed metal frame

Reliability

ConfidentClose

Consistent soft closing

3Way snap-on

Fast and easy cabinet assembly

High tolerance

Reliable door closing

FOR EVERYONE: Three domestic settings Blum presented its comprehensive portfolio at interzum

Different requirements, lifestyles and budgets define the demands on kitchen and domestic furniture. With this in mind, Blum showed typical living environments and lifestyles in three different domestic settings at interzum. The fittings manufacturer also showcased the wide range of its product portfolio using creative furniture solutions.

The realities of domestic life are differ widely all over the world yet also have many similarities: living spaces are becoming smaller, the desire for optimal space utilisation and flexible solutions is increasing, and rising costs are greatly influencing consumer behaviour. Along with trends such as closing off large areas and individual furniture design, digitalisation has also been introduced into kitchen and home furniture. Under the motto “FOR EVERYONE”, Blum clearly illustrates that it offers suitable products for every requirement and every budget as well as inspiring ideas for practical furniture.

Visiting Barcelona, Berlin and Singapore

The detail-rich domestic settings gave the impression of being in the home of the people shown. This type of presentation not only provides a realistic experience of existing products and innovations, but also provides a setting for personal discussions. In the young

couple from Barcelona’s first apartment, robust features, optimal use of storage space and versatile usage options of furniture played a major role. Applications such as the SPACE STEP plinth solution or the SPACE TWIN narrow cabinet made the most of the available space. Just around the corner, the lively family in Berlin needed both high-quality and practical

applications for their hectic family life in their terraced house. The parents were happy when messy areas were quickly and easily “hidden”. With the REVEGO pocket system, the creative chaos of the young daughters became effortlessly tidy.

Furniture tailored to individual needs

In contrast, in the third domestic setting of the busy couple from Singapore, the freedom to shape their own lives was paramount. Here there were stylish examples of how your own personality can be expressed in furniture and living spaces, and how top-quality materials support sophisticated design. With the myLEGRABOX individual drawer side design, furniture is taken to a whole new level. Discreet fittings such as the AVENTOS HKi lift system, which is fully integrated into the side panel, or hinges with dark surfaces blend beautifully into high-quality furniture.

“Under the motto FOR EVERYONE, we can show in an emotive way with these three domestic settings how versatile and comprehensive our product portfolio is,” explains Philipp Blum, Managing Director of the Blum Group, adding: “We enjoyed lots of interesting conversations and lively exchanges of views.”

01908 285700

www.blum.com

Philipp Blum, Managing Director of the Blum Group

Likeable personas such as the couple from Barcelona bring furniture to life. Detailrich domestic settings invite you to explore functional furniture solutions.

NEW

NEW: FLEX LIGHTING SYSTEM FROM HÄFELE

ONE LIGHT FOR MULTIPLE APPLICATIONS

The plug-and-play Flex Lighting System from Häfele, integrates seamlessly with a patent-pending selection of angled, push-fit profiles. These make for a quick and easy to install and maximise the lighting effect of any design.

With plinth, handleless and splashback profiles, you can finally give lighting the freedom to bend round corners and over splashbacks with or without wall cabinets, all without adhesive, reducing installation time whist increasing its longevity in the consumer’s home.

It can be simply cut on site to suit a multiple of applications or shipped to you ready-cut and tested to your design using the Häfele to Order service, reducing time and waste.

Order the Flex System in cool or warm white to give any kitchen or furniture design the ‘Wow’ factor.

Available soon at hafele.co.uk

Cantisa impresses at Interzum with creative and thoughtful edging offer

How did you find the interzum, was it as busy as you expected?

Interzum 2023 has proved once again to be the leading international trade fair for furniture production. Following the success of previous editions, and the positive feedback from our customers, Interzum has become for us not only an excellent platform to showcase our products and new developments, but also the meeting place, in which the best customers from around the world come together.

What is Cantisa doing in the way of sustainability and helping the environment as it is an important discussion?

First of all, Cantisa only acquires veneers from sustainable and legal sources: we are an FSC-certified manufacturer.

Also, we have improved the management of waste in our production sites, by using selective collection in special containers, ensuring thus its correct management. Finally, where possible, we are actively reducing packaging of our products.

What are your new innovations?

Cantisa’s aim is to help interior designers and furniture manufacturers to choose an edgeband that gives to their projects an innovative and avantgarde look. Our Décor Programme collection has been one of the main attractions at this Interzum’s edition. We’ve dared our customer

to break the rules and create unique designs with a large selection of trendy edge banding. Based on the rock-paper-scissors game which, with some modifications, was turned into Rock-Metal-VeneerShoot!: rock for stone designs, paper for veneer designs, and scissors for the trendy metal designs.

We’ve highlighted our Interzum’s awarded grid effect edgeband, as one of the most real designs in Décor Programme. A refined interplay of tone-on-tone effect, synchronized with a deep grill embossing that adds dynamism and uniqueness to furniture pieces.

We’ve presented the synchronised mosaic edgeband, an eye-catching detail for elegant interior projects to make a wow effect.

Also, seeking excellence, we’ve launched our new digitally printed edgebands, that copy to perfection any design and texture. The use of this technology ensures us a highquality finish, as well as many more advantages.

Why should customers use Cantisa products what is your unique selling point?

As your partner, from Cantisa we will support you with our know-how, our products and solutions, as well as our excellent service. Our quality and value makes our products first choice.

What is the future for Cantisa and the Europe, world and UK markets?

The future is now. Our customers take comfort in the knowledge that our products are sourced sustainable and legally, helping to build a brighter future.

www.cantisa.es

Cantisa’s stand at Interzum 2023

Digitally printed PVC edgebands

Rock-Metal-Veneer-Shoot! game

Over its five-day run, from 15-19th May, LIGNA 2023, the world’s leading trade fair for woodworking and wood processing featured a plethora of innovations, inspiration and networking. Some 1300 companies from 50 different countries presented their solutions for the wood industry, the furniture-making industry, the woodworking trades and the primary sector.

Ligna’s back! Flagship show expands world-leading status

The focus was on the two megatrends of sustainability and digitisation. The response from Germany and all over the world was a strong 80,000 visitors from 160 countries who took advantage of the opportunity to inform themselves about smart machines and resource-saving production processes.

Anticipation during the run-up to the trade fair was high. Exhibitors and visitors were delighted to be able to come together again in person after a four-year hiatus and witness first-hand the concentrated innovative power of the woodworking and wood processing industry.

“LIGNA 2023 exceeded the high expectations of both our exhibiting companies and our visitors, demonstrating that the machinery, equipment and solutions presented at the show are paving the way for a sustainable and digitised wood, furniture and construction industry,” said Dr Jochen Köckler, Managing Board Chairman of the Deutsche Messe group of companies. “An impressive 60% of visitors came from abroad. LIGNA has further strengthened its position as the world’s leading woodworking tradeshow.

“LIGNA 2023 was not only a platform for presenting new

technologies, but also a venue for knowledge transfer and networking,” said Dr Bernhard Dirr, Managing Director of VDMA Woodworking Machinery. “The show demonstrated that the woodworking and wood processing industry offers its customers the necessary technologies for competitive, and at the same time, sustainable production. In view of the uncertain situation currently confronting the woodworking and wood processing industry, the success of LIGNA 2023 speaks volumes for its status as a source of momentum. Not only is it a driver for the industry in good times, but above all, it delivers solutions for the challenges ahead.”

As a result, smart, connected machines, systems and processes that make costs and production more efficient were particularly popular with the community. There was also strong demand for automation and process-optimising solutions to cushion the impact of the shortage of skilled workers.

“Visitors were able to experience the transformation of industry live in our exhibition halls,” Köckler continued.

The entire range of the value chain was on display, from woodworking machinery and equipment to tools and work processes, industrial robots and even exoskeletons to support experts from the skilled trades and forestry. The machines on display are often no longer exclusively limited to processing wood, but are also usable for glass, plastics and composite materials.

According to Köckler: “Furniture or even construction elements, for example, are made from a wide variety of materials. So it’s only

logical that LIGNA exhibitors are expanding their product portfolios and offering their customers a wide range of options.”

A key theme at the show consisted of the importance of wood as a renewable resource and its role in the overall decarbonisation process. In the wake of this, timber construction is becoming increasingly important and opening up new market opportunities for mechanical engineering.

Exhibitors at LIGNA 2023 presented solutions that significantly optimise all of the process steps involved in timber construction. Not only does this save on costs, but the use of this precious raw material can also be designed to be as resource-friendly as possible.

The flooring sector and the furniture industry are also increasingly turning to wood as their preferred raw material, as sustainability is becoming increasingly important to end consumers. For example, innovative adhesives based on renewable raw materials also help to reduce CO2 emissions.

As Köckler sees it: “LIGNA 2023 has once again demonstrated that it is an indispensable platform for the woodworking industry. The show not only promoted the exchange of knowledge and experience, but also set the course for future-proof and sustainable woodworking and wood processing.”

The next LIGNA runs from 26-30th May 2025.

Premium tooling and application insight provides effective solutions

The history of Leitz as a manufacturer of cutting technology goes back nearly 150 years and the German tooling firm has provided outstanding quality products and powerful insight to a wide range of customers. We caught up with sales director Brian Maddox on the company’s stand at Ligna.

“As we have grown over the years it has all been about improving productivity through processes, it’s not just about great tooling. We manufacture every tool, we test every tool, we even produce our tungsten carbide and that allows us to create the carbide to suit the specific application. We also make the tools that hold our tools – the collet chucks, spacers and sleeves – and that has a massive bearing on improving those processes,” said Brian.

As a company, Leitz works with a huge range of customers, from small joinery firms to substantial, high-automated factories producing significant volumes of kitchen components and anything in between. Of course, each of these customers has specific application requirements which will need assessing and understanding to ensure each customer achieves their required solution – this is where the company’s insight, experience and expertise gained over the generations comes to the fore and is a key differential for the company.

“A key part of our service is the testing and monitoring of our tools. Testing is carried out inhouse using electron microscopes to ascertain the integrity of the tool, and burns tests are also carried out on the materials so that we can be proactive with customers, often before they know there’s a potential problem,” explains Brian.

The company is also very focused on shared intelligence from its considerable customer international insight.

“A customer in Japan came to one of my colleagues looking at saw blades where they are cutting a specific timber species – having worked through that particular situation that insight goes straight into the company’s skills bank. And at regular meetings, we have, such as trade shows like Ligna for instance, this expertise and awareness will enrich the insight that Leitz can deploy elsewhere and other customers benefit from that.

“In many ways, the company is as much about that understanding what it learns in different situations, and how that can benefit its customers throughout the world, as it does producing world-class cutting technology. Naturally, intelligence and excellent tooling combined are compelling propositions. Another way we consult for our clients’

benefit is the actual deployment of the tool in the correct manner – getting this absolutely correct and efficiently can in many cases save considerable overhead compared to tooling that’s being used incorrectly – and this is far from an uncommon issue.

This is a key differential for Leitz insofar as higher tooling cost versus an overall achieved value consideration. Our tooling with our intelligence will always outperform cheaper tooling run in a less-than-optimal scenario. It’s about quantifying and qualifying and I can pretty much guarantee that our products will provide lower running costs overall,” said Brian.

In terms of the future for Leitz, how does Brian see this developing?

“Bright – I love it because there’s so much to do! The only trouble is there’s only so much you can get out and see, and only so much messaging you can get out to the market about what Leitz stands for and what we can do for our customers. Genuinely, I think we’re the bestkept secret in the world,” concludes Brian.

In terms of how the company stacks up numbers-wise, Leitz has, as you might imagine, achieved much since its 1876: for example there are 100 Leitz service locations worldwide, they have 8000 standard products and over 150,000 satisfied customers.

In summary, a relationship with Leitz is far more than simply obtaining quality tooling, it’s more of a consultative approach to improving a client’s productivity through processes, it’s a more holistic approach and sometimes a challenge to be heard, but for Leitz and its customers, the combination of premium tooling and application of intelligent production process wins out every time.

From left: Leitz UK sales director Brian Maddox with Dennis Bechtold from Leitz Germany

The ever-busy Leitz stand at Ligna

THE UK’S NUMBER ONE RANGE OF PROGRAMMABLE CROSSCUT SAWS C ross cutting

Stromab programmable cross cut saws are the proven machine of choice for companies who are looking to

Available in a wide range of configurations Stromab will have the machine to satisfy your production requirements

FURNITURE - WINDOWS - DOORS - STAIR PARTS - GARDEN PRODUCTS - TIMBER FRAME - I BEAMS / LVL - PACKAGING CASES / PALLETS

Holz-Her at LIGNA – simplifying set-up

Welcoming over 8000 visitors to its sprawling 5000m² stand at LIGNA, Holz-Her showcased a range of new panel processing machines set to launch in the UK this summer. With a clear focus on speed, precision and simplicity, we take a closer look at the models entering the UK market …

“After a four year hiatus, Holz-Her has a lot to talk about,” begins Paul Nightingale, national sales manager at Holz-Her UK. “The stand was populated with a variety of machines suitable for large and small scale production but our continual focus has been on crunching time and deskilling production from concept to manufacture. We want our

customers to be able to run highquality, batch size one production without lengthy set-up times or complicated operating systems.”

Launched at LIGNA, the Evolution 7405 PinJet – part of the existing Evolution range of vertical CNC machine centres – features automatic drilling and dowel insertion, allowing pre-glued dowels with a diameter of 8mm and length of 30-40mm to be inserted in the +/- X direction from both sides.

“With a push of a button, the new PinJet automatically drills, cleans and applies a mist to activate the pre-glued dowel before insertion,” Paul explains. “It really is that quick and easy to operate. Plus, with its extreme machining dimensions and

compact footprint requiring less than 5m² of floor space, it offers much needed versatility for small to medium sized workshops looking to streamline production.”

Alternatively, for those incorporating nesting into their production cycle, Holz-Her’s newly-launched PowerPin drilling and dowling insertion machine –which is available in the UK this

summer – offers huge time-saving credentials.

“Operators can use the PowerPin 7605 Classic or Dynamic to drive in wooden dowels automatically, making it an ideal complement to nesting,” Paul says. “It also completely eliminates the need for manual dowel insertion after CNC machining – saving time and labour costs.

“Holz-Her’s newly-launched PowerPin drilling and dowling insertion machine – which is available in the UK this summer – offers huge time-saving credentials”

LUMINA 1596 with Return-Master 5940 and stacking unit

Evolution 7405 PinJet

Paul continues, “Depending on the application, either pre-coated or standard wooden dowels with glue application can be processed. The large-surface support table allows multi-field loading which allows for several workpieces to be efficiently processed side by side, whilst the intuitive clamping concept ensures safe and rapid loading or unloading.

“In addition to this, the operation can be simplified further on the Dynamic thanks to the automatic adjustment of the pressure bars and material thicknesses. It also boasts VISE LED position indicators and additional horizontal drills.”

Newly-launched intelligent operating features don’t stop there. The Streamer edgbander series has grown to include the Streamer 1057 XL Power. “This

model introduces servo adjustment to the fine trim unit and the profile scrapers, bridging the gap between the existing Streamer 1057 XL and Augria 1308 XL,” says Paul.

“Its six NC servo axes allow the machining process to be selected at the touch of button, whilst the rest is set via the intelligent VISE system – a digital logbook providing all setting values for the digital counters and pressure gauges. This ensures quick, easy and safe set-up.”

The new model also comes equipped with a 15.6” touch screen display for convenient operation and diamond tools with integrated chip guidance.

Demonstrated on the LUMINA 1596, Holz-Her has also introduced the Return-Master 5940 with

stacking unit – a new module for automated edge processing suitable for volume production or single-item batches. Fully integrated into the edgebander’s control system, it enables efficient single-operator use for increased productivity and maximum flexibility and benefits from workpiece dimensions being recorded in advance and returned intelligently.

The Return-Master 5940 can also be equipped with an optional stacking device, allowing stacking directly from the return system, thus, reducing manual handling.

Paul adds, “The ongoing skills

and labour shortage has influenced Holz-Her’s latest developments greatly. The market needs machinery that offers simple and efficient machining solutions that don’t rely on a highly skilled workforce to achieve results. That’s exactly what we presented at LIGNA 2023. We look forward to presenting our latest innovations at our showroom in Abingdon.”

For a complete overview of HolzHer’s LIGNA 2023 stand or to find out more about the latest additions to Holz-Her’s portfolio visit the company’s website.

www.holzher.co.uk

“We want our customers to be able to run high-quality, batch size one production without lengthy set-up times or complicated operating systems”

Holz-Her PowerPin 7605

Streamer 1057 XL Power from feed end

Streamer 1057 XL gluing unit

Screen of Streamer 1057 XL Power

PowerPin product

Drilling head on PowerPin 7605

JJ Smith principles enjoy a successful Ligna

Four of JJ Smith’s principle manufacturing partners – Comec Group, Essepigi, Intorex and Pade – enjoyed a successful Ligna show, reporting a number of unexpected but welcome orders and a good level across the board of genuine, new, solid enquiries.

Comec had an impressive stand showcasing a number of

their specialist CNC machining solutions for door frames, garden products, solid wood furniture, drawer fronts and drawer boxes. Two orders were placed from UK customers during the show, the first was for an MD TOP CNC machining centre for furniture parts with the second being an MD JAMB CNC for door frames.

Comec Group

Comec Group

Comec Group

Essepigi who have already installed a number of high specification door and frame production lines in the UK reported visits from a number of leading UK door manufactures looking to invest in the latest door production technology.

Intorex had on demonstration a number of new products and innovations including the all new TRO CNC lathe with router head and tool changer, plus a TMC five-axis CNC machining centre featuring the special rotary CNC table option that gives the facility to finish machine components on

their ends. The robotic loading and unloading system linked to the CRM rotary lathe was a real show stopper and highlights the ever growing importance of automatic handling.

From Pade there was the new high speed six-axis Duet CNC gantry construction machining centring together with the hugely popular and extremely versatile Clipper CNC which is ideal for machining of complex shaped parts from solid wood and composite materials.

wwwjjsmith.co.uk

Essepigi

Intorex

Intorex

Weinig at LIGNA: combating challenges

This year, Weinig’s stand centred around the industry’s skills and labour shortage. Presenting over 50 machines on its 5000m² stand, visitors were presented with a wealth of innovations designed to combat the challenges facing today’s industry and solutions to future-proof their production.

“With visitors embracing the power of automation and digitalisation, the Conturex range has certainly caught the attention of window and door manufacturers at LIGNA thanks to its unwavering speed and flexibility,” begins Malcolm Cuthbertson, Managing Director of Weinig UK. “Due to its size and ability to manufacturer virtually unlimited window styles, the UK market has seen growing interest in the smaller Conturex Artis+ model, with impressive sales forecast over the next 12 months. Why? Because the flexible CNC

system is really only constrained by the physical working envelope of lengths from 175-3500mm, widths from 40-260 mm and thickness of 25-150 mm – and the tools available.”

Its capacity to run true batch size one production is also undeniable. Malcolm explains,: “As the Conturex does not rely on any jigs or fixtures, it can go from any one window component to another without downtime. This doesn’t just refer to end or length profiles. It includes all the other ancillary operations like mortice or dowel for mullions/ transoms, hinge recesses, vent slots and many more.”

As well as offering compressive machining, the Conturex’s office based programming software eradicates the need for machine programming on site, reducing the need for skilled labour. Malcolm says: “The operator is really only

responsible for making sure the correct piece of timber is loaded onto the machine and the tooling is maintained. What’s more, if the component isn’t within tolerance, it won’t be machined - leaving no space for human error. Even the basic Conturex Artis is equipped so that it can typically run for 20-30 mins without any human

intervention or, on larger models, up to three hours when equipped with an automatic loading system. From our real-world experience, it is realistic to say the machine can be used for over 90% of the working day compared to machine averages of 50-80%. This impacts hugely on production efficiency and profitability.”

The Weinig Group stand at Ligna was a key destination for many visitors

Weinig’s impressive innovations attracted significant interest

Continuing its push on the benefits of automation, the Opticut S90 cross cut saw –which offers flexibility from single-item batches and reduced unit costs through one-person operation – was demonstrated at LIGNA with automation on the in-feed and robotic stacking on the out-feed. “This is the first time we’ve presented this degree of automation on this model. It offers a cost-effective solution for those looking to automate their processes further.”

Malcolm continues, “Whereas the Conturex virtually becomes an un-manned machine cell, the universal Opticut S90 cross cut saw optimises material waste and reduces cutting times – whether you’re cutting a single board, board packages or profiles from solid wood, panels or other materials. With a very extensive range of options available for the S90 it can be tailored to virtually any application that requires cross cutting.

Similarly, the newly launched Cube 3 four-sided planer was also presented with an RFC 15 return conveyor. “This year the Cube has turned 10 and to mark the occasion Weinig has launched the new Cube 3,” says Malcolm. “Now in its third

generation, the compact planer continues to be hugely popular with smaller workshop and large timber merchants alike thanks to its one-man operation and simple ‘plug and play’ concept. Since it was launched, we have easily sold nearly 250 Cube’s in the UK alone. This is because of its impressive working dimensions that allow workpieces to be planed perfectly on four sides in a single pass and its proven ability to be ten times faster than conventional machines. With the addition of the RFC 15 return conveyor, operation and handling has been simplified even more, allowing companies to realistically see a payback on their investment in less than one year.”

Malcolm adds: “LIGNA 2023 gave us a platform to showcase our growing range of products

to the woodworking industry. We took this opportunity to present solutions that will help combat the skills and labour shortage and with high numbers of visitors from the UK and Ireland on our stand and quality leads to follow-up, there was no better place to do this. From the Conturex Artis – which offers the benefits of five machines in one – to the compact Cube 3 that continues to champion the smaller workshop, our forward-thinking machinery ranges are being designed and developed to futureproof your production processes. That’s why you should always Think Weinig.”

For more information on any of the products shown on Weinig’s LIGNA 2023 stand please visit the company’s website.

www.weinig.co.uk

Weinig Cube 3 showing its return system

Weinig Conturex Vario L

Weinig Conturex Vario L

Weinig Conturex Vario L Weinig Cube 3 with return system

Ecogate Ligna debut “outstanding”

Ecogate Ltd made its inaugural appearance at May’s longawaited Ligna exhibition and, by all accounts, the sales and technical team couldn’t help but woo visitors from all sectors of the woodworking industry with the latest energy-saving technology for dust and fume extraction.

Sales director, Jake Oldfield, admitted that they were “hardpushed to cope with the level of visitor interest, which was nothing short of outstanding, but I think we did manage to speak with everyone who approached us for information and advice.”

“The Ecogate® system has been around for well over a decade now, and over that time the concept has been well received by the UK

market,” says sales manager Ian Rayner, “but electricity price hikes over the last 12 months have really hit home with manufacturers both at home and in Europe. Halving the cost of running your dust extraction system is an opportunity no factory owner wants to ignore, and the fact that the system can often pay for itself within two years, and then continue to reap savings, makes it a no-brainer.”

Here in the UK, Ecogate have a sole distribution agreement with Extractly Ltd and, with interest in the energy-saving technology burgeoning, the company is now actively seeking to establish further dealerships both here and in Europe. “The potential for take up of Ecogate technology in

the current economic climate is significant,” says Jake Oldfield, “and the levels of enthusiasm we saw at Ligna – from both manufacturers and possible sales partners – was very encouraging.”

As with so many good ideas the concept is basically very simple, and the theory behind Ecogate’s ondemand energy-saving technology

is based on age-old laws of physics, but the system’s efficiency relies more on today’s computer processing power to achieve the energy savings. Realising the reduction in fan speeds is where Ecogate’s patented technology comes to the fore – reacting automatically, in real-time, to changes in demand for extraction.

Effectively, a small reduction in extraction fan speed results in a disproportionately large reduction in the amount of electricity consumed by the fan’s motor. In fact, as a rule-of-thumb guide, reducing fan speeds by just 20% will reduce electricity consumption by 50% … which means energy bills are typically halved.

When all machine stopping and starting is monitored throughout an average working day in a joinery shop or furniture manufacturing facility, the extraction system is typically only required to operate for around 80% of the time; and it’s the 20% of ‘downtime’ that an Ecogate system capitalises on – any time a machine comes online, the dust extraction adjusts automatically to accommodate the new extraction volume requirement. Similarly, when a machine ceases operations, the fan speed is reduced and energy consumption decreases.

Traditional extraction systems operate continuously throughout the working day, with the fan motor running constantly, at full power. With Ecogate installed, fan speed is continuously varied to exactly match extraction demand and optimise energy usage.

At Ligna, this principle was demonstrated very effectively with an interactive working display which also featured Ecogate’s latest development – the new greenBOX Nxt controller. Visitors to the stand were invited to mimic the action of a machine starting up by pressing a large ‘gameshow-like’ button. This change in demand for extraction was acknowledged by the greenBOX Nxt, which in turn operated one of the display’s automatic dampers, which lit up like a Christmas tree to show it was opening! Simultaneously, an extractor fan started-up, and the ‘system’ status could then be monitored on the Nxt’s colour touchscreen. Pressing a second button opened another damper and the fan speed increased accordingly. Pressing one of the buttons again then closed a damper, the fan slowed down, and the actual power saving being made was displayed on the screen.

Ecogate’s new greenBOX Nxt

controller is highly intelligent. As well as controlling the extraction system, real-time performance data shows how much electricity the fan motor is consuming, it checks filter pressure, air volume and air velocity at dampers, branches, as well as across the entire system, and also monitors machine utilisation across the factory. The greenBOX Nxt is able to stop and start the extraction system automatically at both ends of the working day;

system performance is checked at start-up and confirmed by text or email, and at the end of the day, greenBOX Nxt will message again to confirm successful system shutdown.

Ecogate’s technical director, Will Kenyon, commented: “Since Ecogate was first introduced to the UK back in 2010, the concept and the potential for energy savings have been appreciated across the industry, and many manufacturers

have implemented the technology into their factories over those years. For some, however, it was possibly just one more capital investment that had to go on the back burner but now, with the economics of the system making more sense than ever before, this is an investment that could ensure a future for some businesses.”

01924 926038

sales@ecogate.co.uk

www.ecogate.co.uk

SCM’s new entries attract considerable interest at Ligna 2023

SCM recorded outstanding success at the 2023 edition of the Ligna trade fair. Thousands of customers and business visitors from more than 100 countries crowded into the group’s stand, which covered more than 3,000m2 of exhibition space and more than 50 technological solutions between Hall 13 and Hall 16 (the latter being Superfici’s technologies for finishing).

There was an excellent return in terms of orders, negotiations and contacts on a vast range of product types and important opportunities arose in all the international markets, especially the DACH area, North and Eastern Europe, North

and South America and South-East Asia, reports SCM.

The company presented innovations in all the application fields for secondary word processing, both physically at the trade fair as well as digitally and interactively. As well as the extensive demo programme organised at the SCM Live Show, at the heart of the stand, there was no lack of contributions to Ligna.Recruiting and Ligna.Stage on the new trends for digital transformation and automation, timber construction and surface treatment.

Some of the new entries that elicited the greatest interest

included automated and connected solutions developed for highly bespoke, versatile and sustainable production.

The Smart&Human Factory system for the furniture industry presented new flexible cells with robots and integrated with unmanned AMR shuttles: gabbiani gt2 for beam saw, stefani cell E for edgebanding, morbidelli cx220 for

drilling, as well as a new cut c 200 right-size-box-making machine for cardboard packaging.

Also presented for the first time was a Smart&Human Factory model for joineries, an integrated cell for flexible and bespoke production from raw material to the finished piece of furniture, enhanced by its integration with an MES software.

“Some of the new entries that elicited the greatest interest included automated and connected solutions developed for highly bespoke, versatile and sustainable production”

There was also considerable interest in the latest integrated offer on software and services presented at the Digital Hub, supporting each stage of the process from planning and programming to after-sales assistance. These included the new functions on the Maestro CNC nest cutting optimiser, the Maestro optiwise optimiser for singleblade and angular panel saws, the Maestro power TMS optimiser to manage the tools inside the tool storages on the CNC machining centres and Maestro 3drill for drilling.

Some of the new HMI software presented includes Maestro active square for profiling, squaring and tenoning machines and Maestro active beam & saw for CNC machining centres for timber construction.

Also attracting attention was the platform for Maestro connect digital services integrated into the “Woodworking made Izy” and the new Service Bundles – SCM service packages created to offer an integrated solution that helps the customer with any requirements.

Some of the most popular machines included the new entries for timber construction and prefabricated houses, especially oikos xs – a CNC machining centre offering operating speed and high configuration levels,

dedicated to the production of straight beams, prefabricated walls, trusses, roofs and blockhouses. This new entry further extends SCM’s range of high-tech solutions for the sector, together with dmc system xl to sand and calibrate X-lam/CLT panels and the other new entries on show at the Randek stand –an SCM partner specialising in advanced machining systems for prefabricated houses.

Also on show were SCM Surface Technologies products for integrated surface treatment, starting with the new dmc system tc automatic sanding-calibrating machine with laser unit and never-ending power sources. This was developed to create threedimensional marking on parquet, wood elements, MDF panels to be ennobled, fibre cement panels and solid surfaces.

These solutions can satisfy any processing demand for exclusive, sophisticated, fashionable finishing effects, as well as the Superfici new entries on display in Hall 16. They include the new compact xl sprayer, the uv led polymerisation system and the excimatt excimer technology for super matt finishing effects.

The CNC machining centres for panels and solid wood presented include morbidelli m100 with new

FlexDrive worktable; morbidelli x200 with new in-cab labeller for nesting machining, and accord 500 to manufacture doors, windows, stairs and solid wood elements. The new olimpic 500 was presented for edgebanding to be used by artisan businesses looking for all the advantages of an edgebander in a compact space. Some of the new entries presented digitally include the stefani sbx squaring-edgebanding machine for accurate squaring and top-quality machining, and windorflex, a new automatic cell to produce complete windows and doors.

Lastly, there was an extensive offer for artisan joinery within which the new “Blade Off” safety system and the new starteck cn k three-axis compact were highlighted.

The success of the five-day event was the crowning moment to an exceptional year for SCM and the entire Italian Group, with a record 850 million Euro turnover for the year ending 2022, with orders of around 900 million Euro. The SCM Wood Division surpassed 600 million, again recording doublefigure growth on the previous year and continues to gain global market shares in the woodworking industry.

Lamello launches the Clamex S-20

Those looking to create precise and near-invisible furniture joints quickly and easily into material as thin as 8mm should take note of Lamello’s brand new Clamex S-20.

Launched at Interzum and Ligna 2023, the Clamex S-20 is a detachable furniture connector that is based on the universally known 4mm installation principle. With its thin design and strong joining force, the connector opens up completely new dimensions in wood joining technology.

“Like every Clamex connector from Lamello, the Clamex S-20 is detachable and is connected to the counterpart with a rotating lever that can be opened time and again,” says Shaye Chatfield, Lamello UK’s sales manager. “Using a biscuit jointer, the connector halves are anchored into the groove with two screws to ensure a strong hold, whilst the small 6mm access opening for closing and opening the connector offers a discreet finish on corner, surface or frame connections.

Shaye continues, “Whilst the existing Clamex S-18 connector needs an 8mm cut to insert the fitting, the new Clamex S-20 has been designed to work with a universal 4mm cut – making it even more versatile and quicker to use. Mitre joints are now possible on materials as thin as 14mm thick and butt joints with installation into the edges can measure as little as 8mm thick.

“The Clamex S-20 can also be used for angle connections from 30º180º and, to make life even simpler, the system comes with its own drilling jig for precise positioning.

“What’s more, the Clamex S-20 isn’t limited for use on a specific biscuit jointer. Instead, it can be used on any biscuit jointing machine with a 4mm blade, not just Lamello’s Classic X or Top 21. This makes it an affordable and flexible option for those working on site without an existing Lamello jointer, or hobbyists and DIY enthusiasts that are yet to invest in Lamello’s P-System but still want a strong and accurate solution to creating

connections at all angles without the need for adhesives.”

Typical furniture applications include wardrobes installed into sloping roofs, cabinets, roof linings, thin surface connections and shelves. Plus, furniture joints for corner, surface and frame connections.

Available in the UK from the 4th of September 2023, customers can view and test the functionality of the connector and its diverse application possibilities by contacting their local Lamello supplier.

s.chatfield@lamello.com

More efficiency. More performance. Less space.

Smaller workshops looking for a centralised dust extraction system that offers high vacuum dust extraction on up to 12 handheld machines should take note of ALKO’s new Clean Vac.

Launched at LIGNA 2023 and available exclusively in the UK from TM Machinery, the new AL-KO Clean Vac has been designed with the smaller workshop in mind. Available with a 8.5kw or 12.5kw motor and featuring effective pressurised filter cleaning, the system offers much needed flexibility and performance combined.

Connected to a centralised ducting system, the new dust extraction system can be connected to up to 12 handheld machines thanks to its high suction power of up to 25,000 Pa. This not only eradicates the need for individual vacuum cleaners to

be connected to each handheld machine but also reduces ongoing maintenance and repair costs on multiple machines and ensures clean air in the workplace.

Its adaptable design also means it can work effectively with smaller woodworking machines like spindle moulders and compact edgebanders, too.

Operation and maintenance of the system couldn’t be simpler either. Controlled by a simple wall-mounted control panel, the workings of the unit are controlled automatically. The operator simply needs to empty a singular dust collection bin attached to the unit. As an optional extra, it even reminds you if it hasn’t been emptied and shuts down completely if it reaches its maximum capacity to avoid any damage to the system.

The AL-KO Clean Vac is also ideally suited to smaller spaces. Measuring 1956 x 1038 x 2430mm, it is designed to be installed inside or out, freeing up floorspace where it’s needed most.

“Smaller manufacturing companies often find themselves having to balance performance

and space but with the new AL-KO Clean Vac, you no longer need to,” says Matthias Schalast, area sales manager for AL-KO Extraction Technology.

“Specifically designed for the extraction of handheld machines – which require a significantly higher vacuum than standard woodworking machines – users can incorporate a highly efficient dust extraction system into their workshop that requires very little space and ensures a healthy workplace environment. The high vacuum of 25,000 Pa (250mbar) is achieved by an integrated side channel compressor. This allows for up to 12 handheld machines to be extracted simultaneously.

“This makes it a fantastic option for joinery workshops, woodworking classrooms in schools and colleges and larger outfits that require multiple handheld machines to be running alongside its woodworking machinery.”

The new AL-KO Clean Vac central high-vacuum extraction system is suitable for indoor or outdoor installation and offers high suction power up to 25,000 Pa (250mbar)

Accoya’s ‘life cycle’ focus paying dividends as demand for timber products grows

Questions – Ian Gillam

Answers – Benjamin Thockok, Accoya Technical Sales Manager

How is Ligna going for you, how are you finding the experience?

A perfect show for us, we have a very strong demand for the products we are presenting. We have a relatively small booth, we’re a bit hidden here and people are finding their way. We are two guys on the booth at all times and we always have people waiting to speak with us.

What sets Accoya apart from its peers?

We call it ‘changing wood to change the world!’ So our USP is really about changing life cycles, today sustainability is one of the

biggest topics we have. In the building industry, some 40% of the carbon footprint comes form this sector, and what we do is extend the life cycle of the (wood) product – this product (Accoya) is used in every application outdoors. As the demand for wooden products, sustainable products and renewable products grow, Accoya is well placed to develop in many markets

What’s the future looking like for Accoya in the UK?

For us it’s a really big market, we have over 200 manufacturers work with Accoya in the UK and we’ve set up an approved manufacturers programme to help them in sales and marketing support – to spread the word of the Accoya products.

Traditionally the UK market is strong in windows and doors, but we feel there is considerable demand for other exterior applications such as cladding. An example of this being the new Google HQ at King’s Cross London, where Accoya was a specified material for the facade and other uses which demonstrated the qualities of our product, where and how it can be used.

Innovations-wise, what is the future looking like for Accoya?

We’ve developed a sustainable and high performance wood product guaranteed for 50 years outdoor use and 25 years in ground or freshwater. A new innovation for us is Accoya Color Grey. This a surface-to-core coloured grey

Accoya product. Because it is coloured through to the core, the grey colour cannot flake or wear off, making it ideal for decking and cladding. The initial market focus was DACH; we have since expanded to North America and more recently the Nordics and France with the UK to follow. www.accoya.com

Combilift launches Combi-CB70E at Ligna

Acclaimed forklift manufacturer, Combilift, continues to celebrate 25 years of business with the launch of another new model truck. The new Combi-CB70E is the latest addition to Combilift’s ever-growing range of electric models which offers powerful performance, extensive battery life and unrivalled ergonomics.

This model, in the vibrant Combigreen livery first seen on the recently-launched Combi-CUBE product, is said to be the shortest 7t capacity counterbalance truck on the market. It also benefits from multi-directional ability, enabling

the versatile space saving handling of both long and bulky loads. Design features incorporated into the high-capacity Combi-CB70E –such as its large super-elastic tyres and compact wheelbase – make it ideally suited for the operational demands of the timber industry.

With a 7,000kg/15,500lb lift capacity, this model benefits from an impressively small footprint as well as exceptional manoeuvrability, adeptly moving bulky loads of timber around in confined spaces.

In keeping with ever more stringent occupational health and safety requirements, and a

growing focus on the welfare of the workforce, Combilift’s designers have gone to great lengths to ensure that the latest generation of models are kitted out with top quality components that ensure sophisticated ergonomics for a stress-free in-cab environment.

Drivers of industrial vehicles, who are often required to spend extensive periods in their

workstations, quite rightly expect the highest levels of comfort and safety. With this in mind, features in the spacious cab include generous glazing for excellent all-round visibility, the tilting steering column, hydraulic steering and the Grammer MSG65 seat.

What sets the Combi-CB70E apart from other forklifts is its gas strut suspension cab, which uses

“With a 7,000kg/15,500lb lift capacity, this model benefits from an impressively small footprint as well as exceptional manoeuvrability, adeptly moving bulky loads of timber around in confined spaces”

The Combi-CB-70E has already proven itself in the field and an outstanding addition to the Combilift range

The roll-out battery

components such as those found in large scale industrial machinery with cab suspension. Combined with the super-elastic tyres this guarantees the smoothest of rides over uneven or less than perfect ground conditions such as those typically experienced in lumber yards.

Combilift’s newly-developed Auto Swivel Seat was also premiered at the Ligna show. This optional feature automatically engages and swivels the seat and armrest 15°

to the right or left to accord with the direction of travel selected by the operator – reducing driver strain, particularly when travelling in reverse. (Patent Pending Application No. 2305983.5)

The truck also features Combilift’s internationally patented and Red Dot awarded independent electric traction which provides all front and rear drive wheels with 100% traction control. This negates the need for differential lock on

slippery surfaces and significantly reduces long load momentum twisting when travelling sideways. Each electric drive incorporates parking and regenerative dynamic braking for power efficiency. Rollout access for major electrical components also simplifies maintenance tasks.

This combination of next-gen performance, extensive battery life and exceptional ergonomics combined with all the advantages of the Combi-CB range, makes this the most powerful compact electric multi-directional forklift to date.

“The increased capacities that we

are offering in our electric range will answer the demand for ever more powerful products which at the same time help companies to achieve their aims for more sustainable operations,” comments Combilift CEO and co-founder, Martin McVicar.

“We chose Ligna as the platform for launching the Combi-CB70E due to its innate suitability for customers in the timber sector, but we are confident that this model will be a popular addition to our portfolio for many other industry applications.”

www.combilift.com

“This mix of next-gen performance, extensive battery life and exceptional ergonomics combined with all the advantages of the Combi-CB range, makes this the most powerful compact electric multi-directional forklift to date”

Combilift CEO Martin McVicar unveiling the Combi-CB-70E at Ligna

The impressive Combi-CB-70E being puts through its paces

Hoffmann Machine Company report a truly positive return to Ligna

There were various machines on show at the event, ranging from the smaller bench top X-line 20 and MU-3, up to the free-standing MS35-SF and PP2-NC. Also unveiled at the show was the new MU-S, designed specifically for easy transport, use on site, and in limited space.

‘’Initially we weren’t sure what to expect prior to attending the show this year, but what you could really feel was that people were genuinely happy and excited to be visiting exhibitions again,” comments MD,

Thomas Hoffmann. “It actually turned out to be very busy.

“The beginning of the week was mainly international customers who had also visited the exhibition ‘Interzum’ in Cologne the week before. They were real quality buyers and decision makers, not only ‘tourists’.

“We had a busy stand from opening at 9am right through till closing at 6pm. We could not only meet end users and existing customers but also dealers, importers and especially our partners from Europe, the United States and more. This is very important to us because it’s very rare to be able to meet our partners face to face.’’

A wide range of machines were sold over the course of the show, from the smallest and newest MUS, right up to the MS35 SF double mitre saw. Many major Door-Set manufacturers were particularly interested in the Hoffmann MS35 SF to produce ‘Vision Panel Cassettes’ and also ‘Architrave Sets’. The MS35 SF simplifies a time-consuming-process and produces accurate joints in an essential area of door-set manufacture.”

All in all, it was a very satisfying show, and a very positive return after such a long pause.

01524 841500

info@hoffmann-uk.com

www.hoffmann-uk.com

NORDFAB QUICK-FIT DUCTING a perfect solution for any growing joinery

For 50 years, Nordfab ducting has been used around the world in dust collection application in wood shops. From oneperson shops in home garages, to large manufacturing plants.

Let’s take a closer look on why Nordfab ducting is one of the preferred solutions within the woodworking industry.

Benefits

Easy & Fast to install

Quick-Fit ducting systems clip together. No rivets screws, or welding are needed, cutting installation and downtime by more than 45% compared to flanged ductwork installation.

Re-Useable

Quick-Fit ducting is easy to uninstall and relocate as you move machinery or have other changes in work areas, providing one of the lowest life cycle cost of any ducting product.

Fits most applications

Quick-Fit components are adaptable to existing ductwork.

Stay on track with CAD+T

Are you still relying on barcodes to optimise your manufacturing processes? With CAD+T’s fully customisable RFID parts tracking software solution, manufacturers can now benefit from contactless parts tracking and real-time workflow with no manual intervention.

Launched at Interzum and LIGNA 2023, CAD+T’s digital network lends itself to improving efficiencies across the board.

Centred around strategically placed gateways that track every item that enters the production cycle, parts can be tracked from the moment they enter the factory to the moment they leave – offering manufacturers real-time access to their complete production line, its performance and the exact status of each part in the factory from their computer, laptop or mobile device.

“Compatible with all machinery makes and models and easily retrofitted onto existing production lines, our RFID software tracks every part automatically – leaving no room for human error,” says Martina Schwarz, CEO of CAD+T.

“In the past, barcodes were a go-to option when looking to track production parts but they still leave room for error. After all, if an operator scans 15 pieces but there are 16 that need to be machined, you will still only have 15 pieces on your system. This won’t happen when using our RFID software because it isn’t reliant on manual

intervention. Instead, it uses antennas that are situated around the workshop to scan RFID tags or labels placed on each piece. Each time a part passes an antenna, its position is logged, allowing it to be tracked through the production cycle and other areas of the business. This takes away any human error or the possibility of lost items.”

It also offers a greater insight into the production’s efficiencies and can foresee production problems. Martina explains, “Every aspect of the operation can be measured – from machinery running times to material usage. The software gives you a live look into your company’s workflow – offering simple, measurable solutions to improve efficiencies. We also install quality control stations throughout the production line to guarantee no pieces fall below par. Inspections can either be completed manually or measured mechanically before being accepted or rejected and a replacement requested.

“There are huge cost savings to be had when using our RFID system, especially when you consider the cost of shipping

incorrect or incomplete orders, labour costs and missing parts. It quickly pays for itself. It’s also proven to reduce losses within the factory, simplify procurement and stock checks and improve customer service.

“Whether you want an allencompassing tracking system that tracks parts throughout your entire production cycle or want

to track specific areas within the business, CAD+T works with you to create the most effective solution. The level of tracking is unique to you and CAD+T’s specialists are here to help you create a digital network that is specific to your production facility. To make it even more simple for you, we supply you the software and hardware.”

Martina Schwarz, CEO of CAD+T.

Furniture & Joinery Production spoke with Lee Darby, Nordfab UK Regional Sales Manager about the company’s current position in the very competitive ducting arena, and also what news and ideas he could offer for customers looking to invest in an extraction system.

What’s the company’s position is in the market and what the outlook is moving forward?

Over the last 18 months, Nordfab as a company in the UK has gone from strength to strength. We’ve enjoyed solid growth of 58% from 2021 to 2022. A key part of that was a substantial kitchen manufacturer project which – but discounting that, we were very close to the previous year’s performance for base business, so we feel we’ve got a little bit more market share.

We are a relatively young company and we are developing at a healthy and sustainable pace at the moment. Whilst not being complacent, we’ve got a good number of projects coming up so we are not seeing any decline or any issues with Brexit at the moment. So yeah, everything’s really positive at the minute.

What supports that market confidence?

One of our company’s mantras is that we should be ‘fast, friendly and reliable’ – I have been in sales for over 10 years and I think you learn a lot in that time. So it’s about listening to customers’ needs, reacting and being proactive, innovative,

and thinking of new ideas – we’re always thinking of ways to make profitable ideas and concepts for Nordfab’s customers.

In my opinion, building up relationships is done more by actions than words, so we implement what we’re telling customers and when we say we’re going to deliver this, we follow through. But sales tools are a big part of that as well and in that regard, Nordfab is well-resourced. For instance, we have online quoting tools where customers can generate their own quotation, and because that doesn’t impact our internal resources as much, we can keep our operating costs lower than they might otherwise be, and our customers will benefit from that.

What does Nordfab’s online quoting tools mean for customers?

We typically deal with people who know what they’re doing in terms of understanding what they are looking for, and how they want it to work – usually, they’ve got hands-on experience. A lot of the larger suppliers want to deal with a manufacturer direct so we can speed the process quite a bit using this system. We’re certainly finding that these online quoting tools have helped us free up some time and create additional efficiencies.

We have recently introduced a new 3D design tool called the Quick Fit Visual Design Tool. This is available now for all of our buying customers in the UK and in the EU.

In simple terms, a customer makes a drawing and takes a PNG image file to it and uploads it to the webpage. Then customers select the flow speed, and then you can start to build the entire system.

You just draw the lines using a mouse and then press the 3D button, and you see it your drawing visualised in 3D in one minute. Then everything is calculated – entire bondings, air pressure losses, clamps, hangers and that’s all directly fed into our system to create a bill of materials before an order. It’s an amazing advantage for our customers to conceive, visualise and create a 3D plan for their ducting, saving time in the process.

You don’t have to have any AutoCAD experience, it creates pressure drops in the system, and it then gives you a bill of materials that feeds the information to our online quoting tool. So within 10-15 minutes customers can have a fully-detailed ducting quote in 3D. The Quick Fit Visual Design Tool is a game-changer and it’s available for all of our buying customers in the UK and in the EU.

Nordfab provides design and ordering capabilities with straight-forward online tools

Above: The Nordfab team demonstrated its new Quick Fit Visual Design Tool at Ligna

Below: the impressive Quick Fit Visual Design Tool's user-friendliness and elegance was clearly evident

Master of materials returns to Ligna

Biesse returned to Ligna this year with a new look that expresses the company’s evolutionary journey.

“At Ligna we share how our work can unleash the potential of any material through an immersive installation that showcases creativity and technology,” says Raphaël Prati, chief marketing & communications officer. “Our customers create products that are increasingly multi-material and Biesse provides access to a vast range of skills through a single company and a single brand.”

The installation used physical and video elements to stimulate the visitor’s imagination and present multi-materiality. On one side, five stations presented the processes that allow the material to be transformed while, on the other, multimedia elements showed the result of the transformation, emphasising the potential of the processed materials themselves. The itinerary ended with a display featuring four finished products made from the different materials to showcase the theme chosen for this installation at Ligna 2023, the seat.

“Among the novelties, part of the stand was dedicated to previews, concepts and trends and presents an ever-growing selection of glimpses into the future,” comments Alberto Tuberti, product

management director, Wood.

“We wanted to prime visitors to envision their own factory of tomorrow. Our showcases at Ligna 2023 included an edgebanding line with the new corporate colours and nomenclature and the Hydrogen Force System (HFS) hydrogen gluing system, a novelty in the field of edgebanding, designed with sustainable production in mind, that combines technological innovation and environmental performance.”

Turning to the machines and integrated lines available in

the catalogue, the focus is on integrated automated solutions: specific machines shown in action are the Rover B FT HD machining centre, served by a robot, and the Rover A machining centre, integrated with Synchro and featuring a new, even more efficient and user-friendly configuration, guaranteeing limitless creativity. The Rover B FT HD nesting machining centre is in operation with the new ‘Dynamic Vacuum System’, which enables more efficient work by reducing electricity

consumption and CO2 emissions.

“Ligna is an opportunity to confirm our partnership with Imos, a point of reference in the development and distribution of software for the furniture and woodworking industry,” says Ettore Vichi, chief regional officer EMEA and APAC.

“Thanks to a technological partner like Imos, we have raised the technological and digital level of our solutions, offering software specifically created for the design and construction of cabinets.” www.biesse.com

Barberan presents innovative Deepblue digital technology at Ligna

After the dust has settled on Ligna’s most recent edition, Barberan is keen to share the innovations it presented there. Specialising in surface finishing technology, Barberan showcased its cutting-edge Deepblue digital technology together with Unilin Technologies, licensor of the industrial and intellectual property rights.

This innovative technology offers impressive speed, precision and versatility that is unique in the industry, enabling flooring producers to produce customisable, high quality flooring products with great flexibility.

With Deepblue EIR, the flooring industry can now embrace digital printing and revolutionise the way products are created. This technology allows manufacturers to produce unique, customised designs not only with the highest quality and versatility, but also while maintaining cost efficiency.

The revolutionary roll-to-roll digital printing line is designed to print and apply a topcoat, transforming raw roll materials into finished products. The Barberan Jetmaster digital printer is the centrepiece of the line, with an impressive 600 dpi resolution and the ability to print up to six colors and accommodate widths from 630mm up to

1300mm.

This is complemented by a series of finishing modules, which enables you to obtain limited finished designs in multiple materials, and provides the flexibility to create a wide range of striking products with finished effects, both haptic and optical textures.

Arminius delighted with visitor reaction to their quality products

Questions – Ian Gillam

Answers – Heiko Lange, Arminius Managing Director

What are you trying to achieve during your time at Ligna?

Firstly we’re really surprised what’s happened this week because the last show was four years ago of course, and then along comes the Corona virus and nobody knows really what might happen to this show – I have to say we are really excited and pleased with how the first day went. From early on in the day we were meeting old customers of course, but what came as a bit of a surprise was that we were also attracting with new companies in good numbers. So it was a really good start.

What sets you apart from your competitors?

For industries and companies large and small, we have tools fit for purpose – different tools for a wide range of applications. The difference is our tools, our very high quality tools, and some of them are unique to us. Arminius is about quality. We have a full range of standard sanding tools of course, but we have many that I would say are not available elsewhere to the

standard we produce. Yes, quality and this kind of structure, the kind of profile, I mean there are other ones, they have straight profiles, but not profiles like ours. It should be pointed out that it’s really difficult to create this quality – but that is exactly what our customers need.

One area where we have invested recently which differentiates us from the standard sanding tool offer is our Eco Flex range, which is easy to spot with its rich green colour. The Eco Flex sanding disc set consists of two Eco Flex TB25 bases and individually selectable Eco Flex B20 spacers – together they form the basic body. This is supplemented by the abrasive applied to the black carrier, which is adapted to the contour of your work piece. This is easy to change thanks to a plug-in system – both the profile and the grain. The profiled sanding elements coated with abrasives, which can also be ordered in different common grain sizes according to customer requirements, complete the set. The Eco Flex TB25 base, like each individual Eco Flex B20 spacer, is made from sustainable, bio-compatible raw materials.

What does the future looking like for Arminius?

Our company has a subsidiary located in the United States, through which we deliver almost half of our production to customers in the US and to Canada. While this allows us to expand our market reach, we acknowledge the potential negative impact on our carbon footprint due to increased transportation. Although delivering to Europe and Germany is relatively easy for us, delivering to the US and Canada presents a unique challenge. Nonetheless, we remain optimistic about potential clients from the East.

Sometimes we have really big orders, and big orders are of course good for our production but sometimes it is also good if you have lot of small customer orders then we have a wider base. The customers or people don’t know exactly our product and all the reasons because we go in trade magazines and we see it at every show. The people come and say, oh, we don’t know this or that happened yet …

What has been the customer reaction to the Eco Flex range?

People are surprised about our product – firstly, we make everything normally by hand and they are surprised and say 'great, that’s our future too', and that is our main idea. Our customers understand and share our values in that regard. In terms of performance it speaks for itself, and additionally there is a weight saving of course, and this matters especially in shipping costs and the safe delivery of the products. We take orders for the Eco Flex system online via our new web page all the time – www.

tools4everybody.de – there customers can upload measured drawings specific to individual orders. It’s clear and easy to order. We think it’s a great idea and our customers agree.

When it comes to the UK market for Arminius, what would you like to see moving forwards? In the past the UK has been a more successful market for Arminius, primarily because we had a dealer in UK, but this is approaching retirement so we have work to do there. And then Brexit happened. Nobody knows, really what’s happened in UK, what’s happened with the Europe-UK relationship and so on.

We have good news though in that we now another dealer for the UK market – the East Midland Saw & Tool Company (EMST), based in Rutland Mill, Chapel St, Long Eaton. We currently have two or three direct customers in the UK and we are optimistic that the market will continue to grow for us, but we understand that it will take time. The UK is considered a part of Europe to us, and if we ship anything there, we handle any challenges that arise with customs and so on.

We are confident that with the help of our new dealer, we will further develop the UK market for Arminius Tooling.

www.emst.co.uk

www.arminius.de www.tools4everybody.de

The Arminius team had a very productive time at Ligna talking with customers old and new

Of particular interest at the Arminius booth was the introduction of the company's new Eco Flex range

LIGNA provides valuable Impulses for sustainable management

With its focus on "Green Material Processing," LIGNA 2023 is setting an important signal for the development of international sustainability strategies. As the world marketplace for the wood industry, it is the ideal place for this.

With its focus on "Green Material Processing", LIGNA 2023 is setting an important signal for the development of international sustainability strategies. As the world marketplace for the wood industry, it is the ideal place for this. After all, in the process technologies of the bioeconomy, which ensure the efficient conversion of biological raw materials into high-quality products, the woodworking and processing industry is increasingly becoming the most important player. LIGNA 2023 will do justice to this development by focusing on green material processing and offering the industry's enablers a globally respected forum.

European Green Deal: Grasping the challenges as an opportunity

Against the backdrop of the European Green Deal, the European Commission's comprehensive plan to make Europe carbonneutral by 2050, the woodworking and wood processing industry is facing extraordinary challenges as a result of the developments to be made. LIGNA 2023 helps to highlight the opportunities that lie ahead and identify possible solutions. After all, if the Green Deal means the wood industry has to make its practices and processes more environmentally friendly in order to meet climate targets, it will also benefit from rising demand for wood-based products, which are seen as a sustainable alternative to conventional materials. In addition, the Green Deal opens up funding opportunities for companies that develop and adopt environmentally friendly processes and technologies.

Increased use of sustainably sourced wood resources

Not only building materials and furniture, but more and more products from all areas of life can be made from sustainably sourced wood resources. Here, the potential that lies in the production of biochemicals from wood plays a decisive role.

By using enzymes and microorganisms, valuable chemical raw materials can be obtained from wood components such as cellulose and lignin for the production of bioplastics, textile fibers and other biobased products. Last but not least, the use of wood waste and residues as raw materials for the production of bioenergy is also an important area of the wood processing industry

All players in the woodworking and wood processing industry are needed

According to a recent publication on the wood-based bioeconomy by acatech (German Academy of Science and Engineering), the "almost inexhaustible pool of tasks to be solved" described by Zscheile includes not only securing the primary raw material base in the long term by rewarding sustainable forest management and the economical and efficient use of wood, as well as strengthening the circular economy and cascade use, but also strengthening the acceptance of material-based, innovative wood-based applications, innovative wood-based applications, the provision of transparent information, the optimisation of funding requirements, the establishment of material, innovative wood-based applications, the coherent further development of legal framework conditions and, last but not least, the generation of viable bioeconomic business models that challenge common consumption patterns. So basically all the key players in the woodworking and processing industry face the challenge of bringing about nothing less than a paradigm shift.

Exhibitors at LIGNA 2023 take up the challenge

These players include, for example, companies such as Siempelkamp and Jowat, which, like many other innovative players in the woodworking and processing industry, demonstrated at LIGNA 2023 how a sustainable circular economy can be given a boost. Siempelkamp, specialising in the production of factories for the wood-based materials industry, for example, presented recycling solutions for reuse in order to be able to process wood waste efficiently and sustainably into new wood products. Jowat, a leading manufacturer of

adhesives with products based on sustainable raw materials such as vegetable oils. These adhesives also help to strengthen the circular economy, as they are made from renewable resources and have a lower environmental impact when disposed of than conventional adhesives.

Growing awareness of sustainable wood use

The woodworking and wood processing industry is thus offering solutions on a broad front to the challenges described, for example, by the University of Kassel last summer in a study published jointly with the World Wide Fund For Nature (WWF) entitled "Everything from wood - raw material of the future or coming crisisapproaches to a balanced bioeconomy": At 4.3 to five billion m3 per year, the study said, global consumption of wood is currently significantly higher than the three billion cubic meters m3 that can truly be sustainably harvested from forests. The conclusion is that the use of wood urgently needs to be steered in a new direction. And indeed, much is currently changing for the better: the use of green technologies and processes in the woodworking industry aimed at reducing the use of chemicals and waste is steadily increasing, digitalisation and automation are further boosting efficiency and productivity, and new process technologies are being developed that allow wood to be used in new applications, especially in the construction industry, but also in the transportation sector, and of course awareness of the sustainable use of wood and other natural resources continues to grow.

LIGNA 2023 made an important contribution to this with its focus theme "Green Material Processing" and put its global reach at the service of sustainable positive change.

Image © James Morgan, WWF

EIR Digital Technology Barberan’s DeepBlue machinery for Deco & Flooring

Creative edgings with individual design

At Ostermann, carpenters/cabinet makers can now obtain ABS furniture edgings with a creative decor of their choice. These are supplied within the shortest delivery times and in small amounts.

The Ostermann edging range is now getting even bigger, with its new offering of ABS edgings with an individually definable decor. The ABS edgings are supplied in thicknesses of 0.4, 1 and 2 mm, within the shortest delivery times, and, as usual, in small amounts.

For more information on the options, and how to easily order a desired edging, please call Ostermann. Further information is also available under the search term “Highlights07” on the Ostermann website – www.ostermann. eu. The presented services give furniture makers

abundant new opportunities.

Edgings with your own design

As extensive as the Ostermann range is, for some particularly extravagant decors, there has been no suitable ABS edging. In the past, such a case would have called for a plain edging or an aluminium edging. Today, individual decors offer new solutions. Customers can define the edging’s decor themselves and get their individual design in the required dimension.

One idea: edgings in multi-layer look

The new service makes even the most creative design ideas a reality. For example, the concept of concrete on top and walnut below could be translated into a piece of furniture with a

concrete look board on top and a walnut front below. The results are unique pieces of furniture, individually made by a qualified carpenter.

Edgings for shopfitting

Another possibility is of course to depict realistic photographs, logos, or specified corporate colours on the edging. The sky is the limit here for creative craftsmen.

All from one source

For manual or machine-based processing of the ABS edgings, Ostermann provides the trade with a wide range of workshop supplies, from tools for manual edge processing to adhesives, cleaners, and items for surface correction.

www.ostermann.eu

Not just in shopfitting, edgings with individually defined decors offer new oppor tunities for furniture making

New research points to a rise in home improvement plans

Almost half of UK homeowners (45%) are planning home improvements within the next two years according to new research. One in 10 respondents said the cost and difficulty of buying and selling will see them actively put off plans to move in favour of home improvements and over a third (36%) of all respondents aren’t considering a move but have plans to upgrade their home.

Interior decorating (29%), a new kitchen (23%) and bathroom renovations (21.4%) were the top choices for those planning home improvement works, with new flooring (21%) and new doors (15%) also making the top five. Other planned home improvements include external works like roofing, gutters and external paintwork (14%), new windows (13%), adding or upgrading a downstairs toilet (10%), fitting a new boiler (10%) or new lighting (9%).

The initial findings released as part of the Functional Spaces: Homes for Living research by Häfele UK suggest that despite a challenging start to the year for many business in the home improvements sector, factors such as a reduction in energy pricing may be allowing homeowners to invest in their homes once again.

“During Covid lockdowns, there was a huge spike in home improvement projects of all scales and sizes, but more recent economic circumstances have put many plans on hold,”

says Natalie Davenport, head of marketing at Häfele UK. “In our survey of 2,000 UK homeowners, however, there are indications that half of households plan to spend on their current property in the coming years.

“The kitchen is a particular area that homeowners are looking to improve, especially as our research found that one in ten people do not like their current kitchen.”

This 2023 Functional Spaces: Homes for Living research builds on a similar study conducted in 2022 by the manufacturer and distributor of furniture fittings, accessories, hardware and ironmongery, that explored the impact of kitchen design on wellbeing and mental health.

This year’s survey uncovered that 81% of homeowners feel they would have an improved quality of life if the biggest issues in their kitchen were resolved – a stark increase of 16% versus the company’s 2022 findings.

Delving into what homeowners most dislike about their kitchen, not enough storage was the most common factor, chosen by 28% of those surveyed. Size was an issue for a quarter of respondents who selected ‘too small’ as their biggest issue. Cluttered worktops (19%), damaged and tired kitchen cabinets (17%) and inaccessible cupboards and shelving (15%) were also frequent problems.

A quarter of consumers selected a style

overhaul as the motivator for why they would update or have updated their kitchen. Quality improvements (23%) and lack of storage (19%) were second and third on the list.

Given the cost-of-living crisis and a spike in conversation around rising prices, it’s perhaps unsurprising that budget and the overall cost was the most important factor for those who’ve recently bought or updated their kitchen (34%) and almost half of those who said they need to upgrade their kitchen are worried about the cost to do so. This figure has increased by 6% since Häfele’s 2022 study.

Examining the priorities for those planning a future kitchen upgrade, the top four comprise quality and how long it will last (19%); budget and overall cost (18%); function and usability (14%); and style and how it looks (11%). Almost a quarter of respondents (24%) said they would shop around to get the best functionality for their budget – up 3% versus 2022.

“Our upcoming report sharing more of the findings will outline a multitude of insights that will help those involved in all aspects of home design to create better spaces for the consumer, as well as understand their new priorities and drivers when it comes to purchasing and decision making,” concludes Natalie.

Häfele’s Functional Spaces: Homes for Living report will be available in full later this summer. www.hafele.co.uk

Harmonious lift system composition from Blum

Whether fold up, swing up and over, lift up or pivot up – lift systems for wall cabinets are practical and give total freedom of movement. Blum, the Austriabased manufacturer of fittings, offers compact AVENTOS HF top, HS top and HL top versions, as well as the existing AVENTOS HK top, to make dramatic solutions for the lift systems.

AVENTOS lift systems for wall cabinets are ergonomically advantageous and allow total freedom of movement, as well as best-possible access. Be it in the kitchen, the living room, the bathroom, or the hallway: Blum has different lift system types to provide the right solution for almost every installation situation to meet customers’ personal requirements – whether fold up, swing up and over, lift up or pivot up.

The latest generation, the AVENTOS top family, has many impressive advantages in addition to the compact design: a set fixing position for the lift mechanism and the front fixing bracket for any cabinet height, adaptive

BLUMOTION adjustment, and lift mechanism adjustment from the front, even when a cover cap is fitted. All this makes it easier to manufacture and assemble AVENTOS HF top, HS top and HL

top, as well as the AVENTOS HK top stay lift that is already available on the market.

Cross stabilisation is no longer necessary for AVENTOS HS top, and AVENTOS HF top can be

implemented up to a cabinet height of 1200mm for even more design freedom. AVENTOS HF top and AVENTOS HK top score points for their integrated opening angle stop.

In AVENTOS HS top, the front swings up and over the cabinet. There is enough space left over for furniture designs with crown mouldings or cornices

The integrated opening angle stop of AVENTOS HK top means that it can be used right up to the ceiling

Many features, simplified assembly

There are two lift mechanism fixing methods available: an integrated positioning system or pre-mounted system screws, whichever best suits the respective production process. AVENTOS top hardly takes up any space at all, either in furniture or in the warehouse.

The fittings are designed so that although manufacturers only need a few different components, they still have full control over the design. Because the lift mechanisms and levers are symmetrical in structure, they are suitable for several lift system sizes and can harmonise with all motion technologies. It is also possible to use the same cover cap for AVENTOS HF top, HS top and HL top, to ensure a consistent look with AVENTOS HK top.

The minimalist design discreetly complements the furniture and has already won numerous awards.

01908 285700

www.blum.com

With AVENTOS HF top, it is possible to have a worktop mounted cabinet, where the removable top section easily reveals the contents, such as electrical appliances on a pullout shelf as shown here

AVENTOS HL top is suitable for creative applications, such as skilfully making the home office disappear

Window hardware that’s hard to beat from IronmongeryDirect

When it comes to window design and fabrication, specialist trade supplier, IronmongeryDirect, offers all the window hardware that joiners need. Here we provide a look at the popular ranges and highlight the products that professionals should consider ...

Casement window hardware

IronmongeryDirect’s range of casement window hardware includes a wide variety of handles, stays, fasteners and other accessories for all types of windows. For projects where a traditional aesthetic is required, IronmongeryDirect’s exclusive Old Forge range provides hardware in styles such as Victorian, Tudor and Antique Curly Tail, and finishes including traditional black, antique bronze, pewter, and polished iron. There are also similar window hardware options in more contemporary styles, such as the Altro Timber range of locking wedge and casement window stays.

IronmongeryDirect also stocks espagnolette locks and handles, as well as tilt and turn

handles, in a wide variety of finishes, including black, white, gold and satin and polished chrome. Highlights include the ERA Maxim Espagnolette Locking Multipoint handle and the Hoppe TBT1 Tilt and Turn Multipoint handle, both of which are Secure by Design accredited for total peace of mind and come with a 10-year guarantee.

Sash window Hardware

To keep sash windows looking and working their best, IronmongeryDirect has everything required, including sash pulleys, lead and steel weights, as well as handles and fasteners – with an array of styles and finishes in stock.

Several exclusive brands are available to offer beautifully crafted sash hardware including the premium Hampstead range, the traditional Old Forge products and the versatile Altro hardware. The company’s extensive portfolio also includes the Fab & Fix High Security locking sash fastener, which is tested to PAS 24 standards and is Secure by Design accredited.

Locks and security

Ensuring windows are secure is essential for the safety and security of any property.

IronmongeryDirect stocks a wide selection of multipoint and espagnolette locks, window gearboxes and other window lock components. The range also includes retractable and nonretractable sash window stops that allow ventilation without compromising security. Window restrictors that offer security, as well

as safety, by preventing windows being forced open are also available from IronmongeryDirect. The restrictors, which include cable and folding designs, are fixed to both the frame and the horizontal or vertical edge of the window to prevent it being opened more than a set amount. For example, the Jackloc Titan folding restrictor is tested to withstand a force of 4,800 newtons, the weight of approximately five adult males, and has been awarded Sold Secure status by the Master Locksmiths Association.

IronmongeryDirect is the UK’s largest online supplier of ironmongery to the trade with over 18,000 products in stock, including everything from cabinet hardware to sliding door gear. Woodworkers, carpenters, and joiners can choose from a range of flexible delivery options to meet the needs of their busy schedules, including next day delivery, same day delivery to postcodes in selected areas of London and the East of England, as well as click and collect from 6500 pick up points across the UK.

Not a drawer. A Nova Pro.

Over the years, Nova Pro has become synonymous with double-wall drawers. The quality, stability and smooth running of the movement systems have a proven track record and are still unmatched today. From the precise production of each individual component down to the colour and finish, everything is aimed at achieving perfect function. Therefore, the name Nova Pro alone creates a certain expectation, which must be validated with each individual product.

Nova Pro Scala: always a bit different

Nova Pro slide technology is evolving with the comprehensive new drawer range – Nova Pro Scala – from GRASS. As well as impressing with entirely novel functionality, the drawer system represents a true design innovation that sets new standards.

The collection has been met with keen interest from within the kitchen and furniture industry, as well as garnering a recent award from the German Design Council. Despite being up against the best in the business, Nova Pro Scala succeeded in winning the internationally acclaimed German Design Award 2016 in the Industry category of ‘Excellent Product Design’. The range is continually updated, with the latest addition being a model with a high boxdrawer for design-conscious customers.

Innovations are nothing unusual among movement systems from GRASS. With Nova Pro Scala, the well-established Austrian company has nonetheless lent the term “system” a completely new meaning. The latest generation of the double-wall drawer family ensures variability in every dimension.

Nova Pro Scala provides the means for creating a wide choice of styles, functions and values, enabling the customer to cover every segment – from entry level to premium – with a fantastic palette of differentiating features.

For all types of furniture in the home

The name GRASS has long been synonymous with expertise in double-wall systems. The drawer side families Nova Pro Classic and Nova Pro Deluxe are both at home in all markets around the world. With its excellent running characteristics, smooth movement and extremely low opening forces, the Nova Pro movement system is the benchmark in the drawer sector.

With Nova Pro Scala, GRASS has redefined the top flight of its slide technology across all market and price segments, and for modern solutions in living rooms, bathrooms and kitchens.

Proven technology housed inside 41mm

Puristic, clear and timelessly beautiful – chief developer Günter Grabher and his team have accomplished a drawer side with minimalist right angles. “We wanted to design an economically attractive drawer system that stands out for being extremely versatile as well as for its optimised use of materials,” he explains.

The development specialists minimised the space required to house the technology, enabling GRASS customers to make full use of the scope for creative styling. Even the tilt angle adjustment was optimised so that it could be accommodated in a drawer side height of exactly 41mm.

Steel combined with a variety of materials Covered in laser-welded, powder-coated steel, the characteristic drawer side is a unique trademark, and the complete drawer with its almost limitless design options becomes an individual and special experience.

Thanks to its right-angled shape, the intentionally understated metal version can be combined with designer panels to suit all tastes, such as premium mineral resin surfaces or luxury real wood versions. The result is a unique palette of possibilities for giving pieces of furniture an individually conceived and unique profile.

“This is what we regard as perfect version management,” comments MD, Thomas Müller.

“Nova Pro Scala provides the means for creating a wide choice of styles, functions and values, enabling the customer to cover every segment – from entry level to premium – with a fantastic palette of differentiating features”

Global innovations: high box-type drawer and full-glass version Crystal Plus

The multifaceted Scala range includes drawer solutions with heights of 63, 90 and 122mm as well as a snugly fitting railing version and a new, striking drawer with a height of 186mm.

In 2017, GRASS introduced another box-type drawer version. “With an incredible height of 250mm, the new high drawer is unique in the world of double-wall systems,” says Thomas Müller. “When we developed the unit, we primarily had the design-conscious Italian market in mind. There, glass is not as important as in other markets, but high box-type drawers play a much bigger role.” In other markets, the large-surface glass version of the modular Scala family, Crystal Plus, is very popular.

“Maximising the clear view into the drawers is a very elegant solution,” adds product designer, Stefan Ambrozus, who was involved in the development process. Whether fitted with glass or any other of the available design elements, the frame-sided drawer is a unique design statement.

Extremely simple handling and installation

During the development of Nova Pro Scala, special attention was paid to simple processes in drawer production. The cabinet dimensions and drilled holes of the standardised Nova Pro technology remain the same. Pre-fitted attachment posts for the glass panels on the Nova Pro Crystal Plus make work even easier. This solution does not require any gluing, drilling or tensioning of the add-on elements.

In addition, Nova Pro Crystal Plus features an innovative clip technology; the design elements can be fitted securely and without tools, just as easily as changing a battery.

The modular front connection on the drawers guarantees maximum stability with minimum part complexity. Therefore, the drawers and fronts can easily be replaced.

Nova Pro now child-proof

The basic Nova Pro has been extended by some practical functionalities. With a new longitudinal division for railing pull-outs, it is possible to adapt the drawer system to the individual

requirements of users. The longitudinal divider for the cross-railing helps with organising –just like Tavinea Sorto, the new inside dividing system for drawers.

The very simply designed system consists of two frames and a cross member, and is available for Nova Pro in a range of versions.

The Nova Pro child lock keeps children safe, preventing them from accessing the contents of the drawer. The system is fitted concealed and can also be retrofitted as an option.

In addition to these new developments, the Nova Pro steel back panel can now also be simply installed by using a separate clip, without any additional assembly aids. A sink splashback holder makes it possible to produce drawers with a cut-out for the waste trap quickly and straightforwardly.

Systematic differentiation

With this smart overall package, GRASS has succeeded in “meeting the requirements of our customers from A to Z,” says Thomas Müller. He sees the possibilities opened up by maximum system variability as the response to the urgent needs of furniture designers, manufacturers and cabinetmakers for differentiation options.

“Nova Pro Scala resolves the apparently irreconcilable contradiction of being able to create distinctive, unmistakable styling using just one system.”

And so marks the start of a new benchmark in the Nova Pro success story ...

www.grass.eu

Nova Pro slide technology, already proven millions of times over in practical use, is now progressing to the next generation. With the comprehensive new drawer range Nova Pro Scala, GRASS is presenting a system which offers the variability to harmonise with the contempo- rary styles of tomorrow’s living spaces. The range is continually being updated. The latest addition: a model with a high box-drawer for design-conscious customers.

“Covered in laser-welded, powder-coated steel, the characteristic drawer side is a unique trademark, and the complete drawer with its almost limitless design options becomes an individual and special experience”

Edgebanding with PUR, Micro Emissions & EVA cartridge adhesives

Kenyon Group supplies some of the best hot melt adhesives on the market, especially when it comes to edgebanding, which has been the company’s focal point for many years.

As new products come onto the market, one adhesive range has remained unchanged, standing the test of time for good reason. Offering both EVA and PUR technologies, Henkel’s Technomelt Dorus HKP range of hot melt adhesive cartridges provides exceptional gluing performance and an easy-to-use option for Holz-Her edgebanders. Having been specifically designed for Holz-Her edgebanders,

they are compatible for use on all their machines with feed-rates from 10m/min.

With more and more companies choosing PURHM adhesives for the many performance benefits they provide, Technomelt Dorus HKP 27 PUR has quickly become a key choice for Holz-Her edgebanders. A go-to adhesive for kitchen, door, cubicle and bathroom furniture manufacture, it allows a high degree of moisture and heat resistance to be achieved.

Technomelt Dorus HKP 27 PUR also provides many additional benefits, such as cold flexibility resistance, high initial strength and very tight joints, which can achieve invisible glue lines.

Be kinder to the planet and switch to Micro Emissions

Technomelt Dorus HKP 29 ME – Micro emissions PUR adhesive cartridges are designed for straight edgebanding in HolzHer edgebanding machines. This product will become increasingly significant as the legislation according to REACH regarding the handling of diisocyanates is set to change on 24th August 2023. Operators using PUR Hot melts will need to be informed and trained, or may switch to Micro Emissions (ME) PUR. Where high moisture or heat resistance is not required, for example in bedroom furniture, EVA

adhesives are the ideal choice for companies. The Technomelt Dorus HKP range has an exceptional offering with Technomelt Dorus HKP 20 and Technomelt Dorus HKP 25. Between these two all the bases are covered, helping achieve the production line finishes that are expected in today’s competitive markets. Technomelt Dorus HKP 20 is an unfilled, transparent, EVA edgebanding hotmelt for Holz-Her equipment. Allowing for thinner coat weights and high glue mileage, it is a premium EVA grade.

Technomelt Dorus HKP 25, meanwhile, is a filled EVA edgebanding hotmelt for Holz-Her equipment, available in a range of colours (natural, white, brown and black), so no matter what edging colour is selected, you can be assured that the adhesive options available will have it covered.

Another product of note is the Technomelt Cleaner 2 – a blue cleaning agent for all

polyurethane (PUR) hotmelts in an uncured state.

Holz-Her edgebanders are not just limited to cartridge adhesives. With clever additions such as the hopper system, which can be attached to the machines, it allows for the use of both EVA and PUR granules. This innovative addition provides companies access to other highperformance grades from the range, such as Technomelt Dorus KS 351 unfilled edgebanding or Technomelt PUR 270/7 G (granules), both of which are recognised for their clean running and outstanding gluing performance. Whatever the machine, Kenyon Group has a glue to match.

The Henkel name is quite rightly associated with quality and market leading technologies, and this does not purely apply to the company’s adhesives, but also to its extensive range of hot melt cleaners, which cover everything from surface cleaning through to thorough system / application equipment cleaning.

Given that an effective cleaning process can make all the difference to meeting deadlines, maximising output and achieving daily goals, Kenyon Group has the expertise to boost productivity.

PUR adhesives and good house keeping

When it comes to cleaning, as with any PUR adhesive, a wax-based cleaner such as Technomelt Cleaner 2) is required to prevent the adhesive from cross-linking and curing within the machine. With the larger 2kg blocks, normally one or two cleaning slugs will have to be purged through the system, to clean it down of any remaining PUR within it.

Henkel’s PUR granules offer the ability to gauge the adhesive level within the glue pot throughout the day and run it down towards the end of the shift, meaning there is very little PUR adhesive left in the glue pot prior to cleaning. Use the recommended cleaner for Henkel PUR granules (Technomelt Cleaner 4) which is supplied in a blue granule form, and can be put directly into the glue pot. Normally half to a full cup will be sufficient. This reduces cleaning times and allows for a quick start up the following morning.

Kenyon’s is proud to be Henkel premium partners, covering furniture and building components.

0161 627 1001

www.kenyon-group.co.uk

“Offering both EVA and PUR technologies, Henkel’s Technomelt Dorus HKP range of hot melt adhesive cartridges provides exceptional gluing performance and an easy-to-use option for Holz-Her edgebanders”

Häfele offers The XtraHand following Dragons’ Den appearance

The XtraHand, a new, innovative hands-free dust extraction tool for drilling, cutting and grinding, is now available exclusively from Häfele UK. The device, which fits onto hosemounted vacuums and sticks to almost any flat surface, is ideal for tradespeople, furniture manufacturers and DIYers helping to minimise airborne particles and mess.

The XtraHand, which appeared on BBC Dragons’ Den (16th March 2023), is particularly unique in the sense that it is compatible with all drill bits, including spade, bullet, masonry and auger bits, as well as tile drills and hole saws. Invented by carpenter and cabinet maker, Alan Gillett, it also works on various surfaces such as wood, metal, plastic, concrete and brick – and will even attach to ceilings.

Helping professionals conform to Health & Safety Executive requirements on protecting against the risks of hazardous construction dust, The XtraHand gives ‘on-tool’ extraction and helps trades keep sites and customers’ homes tidy.

“The XtraHand is a simple yet ingenious bit of kit that anyone who uses a drill or grinder should have in their toolbox and we can see why it caught the attention of dragon, Peter Jones,” says Tom Fletcher, product, innovation & development manager at Häfele UK. “While Alan decided to turn down the dragon’s offer, we’re excited to have formed an exclusive distribution agreement.

“As a manufacturer and distributor, we supply thousands of tradespeople and furniture manufacturers, each year with components, fixing materials, tools and PPE, so adding The XtraHand to our range was an easy decision. We know it’ll be a welcome extra pair of hands that will help protect our customers and cut down on cleaning up.”

Commenting on the agreement, Alan Gillett, inventor of The XtraHand adds: “As a carpenter and cabinet maker by trade, I’ve used Häfele

products for years so when Tom and I met, it felt like a natural fit immediately and I knew the company’s scale and customer base had the potential to take The XtraHand to the next level.

“When people see the product, their immediate reaction is: ‘why hasn’t this existed before?’ so I can’t wait for more tradespeople to see The XtraHand and use it to safeguard their health and improve their efficiency on jobs.”

To buy The XtraHand and see it in action, visit hafele.co.uk/xtra-hand

ON THE EDGE

• SERVING THE WOODWORKING INDUSTRY FOR 30 YEARS

CAMCO ARE ONE OF THE LARGEST SUPPLIERS OF EDGE BANDING MATERIAL IN THE COUNTRY, WE HAVE OVER 3 MILLION METERS IN STOCK MATCHING ALL MAIN BOARD SUPPLIERS AND WE CAN SHIP ON A NEXT DAY BASIS NATIONWIDE.

• ANY WIDTH SPLIT TO ORDER

We have probably the largest selection of veneer edgebanding from stock, here in the picture you see Tom preparing an order of 30,000 meters of 2mm Ash from stock on a next day service to one of our valued customers.

• NO MINIMUM ORDER QUANTITY

• NEXT DAY DELIVERY

Our edgebanding can be slit to any width required in any thickness and all our edgebanding is full FSC certified.

• PERFECT MATCH TO COLOUR AND SHEEN

We can handle large volume orders as well as single rolls, so if you use ABS, PVC, Melamine or Veneer edge banding material why not add value to your supply chain by adding Camco to your preferred list of trusted suppliers?

• COLOUR MATCHING TOOL ON WEBSITE

Business Sentiment Index – cautious return to confidence for Woodworking SMEs

Close Brothers Asset Finance’s Business Sentiment Index (BSI), which measures SME business confidence, has risen for the first time since September 2021 following three consecutive falls, and a low at the end of 2022. These were caused, in the main, by rising inflation, energy cost increases and higher interest rates.

Despite the headwinds still being faced by small and medium-sized firms and inflation stubbornly remaining in double digits, wholesale energy prices have fallen from their summer 2022 peaks, and there appears to be more

certainty about where interest rates rises are headed, all of which is helping firms plan with more assurance.

This change in confidence is better understood when looking more closely at Woodworking businesses’ priorities, which are managing costs (29%; UK: 26%) and achieving growth (22%; UK: 28%) well ahead of issues like paying down debts (10%; UK: 9%) and business consolidation (9%; UK: 9%).

Appetite for investment

Overall, the appetite to invest remains strong, as it was at the end of 2022, with 83% (UK: 75%) of Woodworking firms looking to seek funding for investment in the next 12 months.

Missed opportunities

The number of Woodworking companies that have missed business opportunities because of a lack of available funding stands at 47% (UK: 45%) in May 2023.

While this is an improvement, these are historically ‘high’ figures – for example, in May 2022, 37% of UK respondents answered ‘yes’ to the question ‘have you missed a business

opportunity in the last 12 months, due to lack of available finance?’.

It would appear businesses are concerned about impacting their cashflow by dipping into their reserves or taking out a standard loan and adding to their debt burden.

Economic outlook

Woodworking businesses are more positive than negative about the macro-economic outlook, ‘outperforming’ the consolidated UK sentiment. Compared to the end of 2022, firms in the sector are considerably more optimistic than they were. This indicator has contributed most to the decline in the overall BSI; for example, in November 2021 75% of respondents were positive about the economy – by December 2022 this had fallen to just 38%.

Predicted business performance

Predictions about future business performance remained stable, with the majority expecting their prospects to remain unchanged. Overall, fewer firms predict they will contract than earlier in the year (7% against 11%).

Hohe

USED EQUIPMENT

2021 Panhans 680/200 Automatic Panel Saw £17,500 +VAT

2020 SCM Olimpic K560R HP Edgebander £38,950 +VAT

2022 SCM Morbidelli n100 CNC 8x4 £58,950 +VAT

2019 SCM Olimpic K560 Edgebander top spec £34,950 +VAT

SCM Sintex NT 4 Sided Planer, Tersa Heads £8950 +VAT

Sedgwick 2 Head Tenoner, 3 Phase, £3950 +VAT

2010 Altendorf ELMO F45 3.4m, Auto Panel Saw £13,950 +VAT

NEW EQUIPMENT

SCM DMC SD10 950 Wide Single Sander £13,750 +VAT

SCM DMC SD30 1100 ‘B Version” Twin Belt Sander £22,750 +VAT

SCM Nova Fs520 ‘P1’ Planer Thicknesser ‘Xylent’ £13,250 +VAT

SCM si400 Nova 3,2m Panel Saw £10,500.00 +VAT

SCM Minimax CU410c combination, 2.6m saw, tersa £10,950 +VAT

Inventair Dust Extraction single, 3 and 4 Bag units in stock

Hall Farm, Threshers Bush, Harlow, CM17 0NS