AMT DEC 2021

Page 103

WASTE & RECYCLING

Foamex: Recycling polystyrene and closing the loop Building product supplier Foamex has upgraded its plant in Bayswater North, Victoria, with a recycling machine allowing it to recycle polystyrene efficiently from building customers, other industry, and members of the public. Foamex has been in business for nearly 40 years and employs over 150 people, manufacturing polystyrene products in five states. The Foamex plant has received a $250,000 upgrade with the installation of the state-of-the-art recycling machine, greatly increasing the efficiency of how the company recycles. “The machine combines the function of crushing, compacting, and pelletising into one step, reducing manual labour, and increasing the amount of product we can recycle,” says Justin Kelsey, General Manager for Victoria & South Australia at Foamex. Foamex collects scrap polystyrene from several sources including: excess product and offcuts from building sites; offcuts from the factory floor; commercial recycling agreements Foamex has with customers such as packaging clients; and the general public via recycling bins at Foamex plants. For the building industry, Foamex supplies bags for clean-up onsite and works closely with contractors to pick up unused waste or end-of-use EPS, and transports it safely to Foamex’s manufacturing facility. With its packaging industry clients, particularly those in food transport, when Foamex delivers its packaging products, the driver also picks up the used polystyrene packaging and brings it back to the plant for recycling. “We are getting an increasing number of members of the public dropping off polystyrene packaging often used to transport electronic items at our depots in Victoria and South Australia,” adds Kelsey. “We have bins at our depots to drop off the unwanted often bulky clean polystyrene for recycling. We inspect all the packaging to ensure it is free from any sticky tape, food or other contaminants because it needs to be clean for our recycling machine.” The recycled material is used in the manufacture of polystyrene products that are either expanded or extruded. Foamex is currently recycling about 450kg of polystyrene per week. “Minimising our impact on the environment will always be at the forefront of our business,” Kelsey concludes. “Our environmentallyfriendly approach can be seen throughout the organisation – from how we manufacture our polystyrene, recycling offcuts and waste, and working with our customers to ensure unwanted polystyrene is brought back to our facilities for repurposing.

Need sustainable equipment for your business? We’ll finance it. Angus Macdonald 0459 864 726 amacdonald@interlease.com.au Clare Sainsbury 0450 167 619 csainsbury@interlease.com.au

www.interlease.com.au

“As an industry leader and long-serving member of Expanded Polystyrene Australia (EPSA), we take our social responsibilities seriously and carefully consider how our business impacts the environment and society. We are constantly reviewing our processes to ensure a more efficient way of doing business.” www.foamex.com.au

AMT DEC 2021

101


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MANUFACTURING HISTORY: A look back in time

4min
pages 120-122

AMTIL FORUMS

17min
pages 108-111

Lockheed Martin partners with Omni Tanker

4min
page 106

Integra Systems – What is Circularity by Design?

3min
page 102

Foamex: Recycling polystyrene & closing the loop

2min
page 103

A smarter way of dealing with plastic

4min
pages 104-105

Recycling pioneer named NSW Australian of the Year

4min
page 101

Autowell – Vices for any machining setting

2min
page 99

Improving plastic recycling with hyperspectral imaging

4min
page 100

Haubex: Lang Technik’s latest innovation

3min
page 98

Sharp Tooling commissions large Okuma machine

2min
page 97

TAFE NSW gets tooled up with Suhner

3min
page 96

AM case study: AGCOM

5min
pages 92-93

COMPANY FOCUS: Agerris – Pioneers in their field

7min
pages 94-95

Meeting the need for extremely dry compressed air

7min
pages 90-91

Strong growth for food, grocery manufacturing

3min
page 89

ONE ON ONE: Dr Mirjana Prica

15min
pages 84-87

The impact of alignment on steel turning processes

5min
pages 82-83

Upton Engineering – Performance through precision

17min
pages 76-81

Metals leader partners with ipLaser

15min
pages 72-75

Tool for safer human-robot collaboration

4min
page 68

Perfume robots

4min
page 69

Press brakes – Why you need a seven-axis machine

6min
pages 70-71

Lorch – Bringing cobot welding to ANZ

5min
pages 66-67

Forklift safety: Is hi-vis the best we can offer?

6min
pages 64-65

Hangsterfer’s: A racing finish

6min
pages 62-63

Where can F1 in Schools take students?

14min
pages 58-61

EVOS: EV charging, made in Brisbane

4min
pages 56-57

What can we learn from the great chip famine?

5min
pages 52-53

Simulation speeds rollcage design process

7min
pages 50-51

How 3D printing makes McLaren go faster

8min
pages 54-55

Aussie aftermarket sector steams ahead

11min
pages 44-49

From the CEO

4min
pages 12-13

VOICEBOX: Opinions from the manufacturing industry

27min
pages 30-35

PRODUCT NEWS: Selection of new products

22min
pages 36-43

INDUSTRY NEWS: Current news from the Industry

27min
pages 20-29

From the Ministry

4min
pages 14-15

Advances in CNC tech fuel need for digitised tools 7

2min
pages 8-9

From the Industry

4min
pages 16-17

From the Union

4min
pages 18-19
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