AMT DEC 2021

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INDUSTRY NEWS

Hunter Class Frigate Program rolls out first steel unit Over 28 tonnes of Australian steel rolled off the production line at the Osborne Naval Shipyard in Adelaide in October with the completion of structural manufacture of the first steel prototype unit for the Hunter Class Frigate Program. The 217sqm unit, which has a bigger footprint than the average Australian house, was moved from the shipyard’s primary manufacturing hall into the next stage of production, to be outfitted and consolidated (with the addition of three more units) into the first prototyping block. The prototype unit is one of four in the first representative ship block and is the first to have been blasted and painted, cut and constructed in the new Shipyard. This particular unit and block are located in the middle of the ship and would contain the Officer’s Accommodation. BAE Systems Maritime Australia Managing Director, Craig Lockhart said: “This is a significant production milestone for the Hunter frigate program and an important start towards establishing shipbuilding capability across the Osborne Shipyard. Osborne is one of the world’s most technologically advanced shipyards, a purpose-built modern manufacturing facility built for the digital age to deliver next generation anti-submarine warships by a highly skilled Australian workforce equipped to use Industry 4.0 technologies.” BAE Systems Maritime Australia will build nine of the world’s most advanced anti-submarine warfare frigates for the Royal Australian Navy. The prototyping phase commenced in December 2020 and program mobilisation continues at pace with more than 1,300 people now working across the program including 35 apprentices and 26 graduates. The Hunter program will create and sustain 5,000 jobs over the life of the program. Steel for the prototyping phase of the Hunter program has already been procured from Bluescope AIS at Port Kembla, NSW and structural steel from Infrabuild in Whyalla, SA. The Hunter program has already placed around 40 contracts with Australian businesses

to support design and prototyping. Around 20 further contracts will be awarded to support prototyping, including ship outfitting, gaskets, wholeship eyeplates, insulation and deck coverings. Lockhart added: “Critically, the manufacture of the first unit has put into practice this step-change to shipbuilding programs of the past, as our employees test the full productive capacity of the yard maximising our ability to build high quality ships through our pulse line process utilising robotics that enable high quality welds and zero defects. This ensures an enduring and uniquely Australian sovereign industrial capability that supports Australia’s continuous naval shipbuilding strategy for future generations.” www.baesystems.com

Calling all Manufacturing Mates Mates in Manufacturing is a new suicide prevention program aimed at supporting the mental health of workers in the manufacturing industry. Suicide affects us all. The suicide of a friend, family member or workmate can be devastating across the whole community and particularly at work. More than 3,000 Australians die from suicide each year; of these 75% are men. It’s a leading cause of death for people in the 25-39 age group. The pandemic has brought mental health issues into the forefront. Despite the devastating number of workers infected with COVID-19 in workplaces, Safe Work Australia has reported that nearly one in every five COVID-related workers’ compensation claims were generated on mental health grounds. In manufacturing, with many predominantly male or multicultural workers, there have been barriers to discussing mental health as openly as possible. Mates in Manufacturing has been set up to remedy the challenges of suicide ideation and mental health more generally. Bringing together employers and unions and drawing on the expertise of the Mates organisation, Mates in Manufacturing will deliver critical workplace training, building a peer-based program within workplaces and developing knowledge within the industry to address these problems. Funding has been secured from both the NSW and Federal Governments for research by Western Sydney, Deakin and Melbourne Universities, to ensure

AMT DEC 2021

the programs are fit for purpose. Undertaken as a partnership between employers and unions in the sector, Mates in Manufacturing started its rollout in November ahead of its official launch on 10 December. Members of the steering committee overseeing the project come from manufacturing industry leaders like Downer Group, OPAL, UGL, Stramit and Thales. They are joined by the Australian Industry Group, with workers represented by the Australian Manufacturing Workers’ Union (AMWU), the Australian Workers' Union (AWU) and the United Workers’ Union UWU. The partners recognise that suicide prevention and improving mental health support transcends traditional workplace issues and that by working together we stand a better chance of making positive change. If you and your company operate within the manufacturing industry and want to get serious about confronting suicide and mental health challenges, as part of an evidence-based industry partnership through this workplace program, the Mates in Manufacturing program would welcome your involvement as part of this process. To start a conversation, contact Dave Henry at matesinmanufacturing@gmail.com


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Articles inside

MANUFACTURING HISTORY: A look back in time

4min
pages 120-122

AMTIL FORUMS

17min
pages 108-111

Lockheed Martin partners with Omni Tanker

4min
page 106

Integra Systems – What is Circularity by Design?

3min
page 102

Foamex: Recycling polystyrene & closing the loop

2min
page 103

A smarter way of dealing with plastic

4min
pages 104-105

Recycling pioneer named NSW Australian of the Year

4min
page 101

Autowell – Vices for any machining setting

2min
page 99

Improving plastic recycling with hyperspectral imaging

4min
page 100

Haubex: Lang Technik’s latest innovation

3min
page 98

Sharp Tooling commissions large Okuma machine

2min
page 97

TAFE NSW gets tooled up with Suhner

3min
page 96

AM case study: AGCOM

5min
pages 92-93

COMPANY FOCUS: Agerris – Pioneers in their field

7min
pages 94-95

Meeting the need for extremely dry compressed air

7min
pages 90-91

Strong growth for food, grocery manufacturing

3min
page 89

ONE ON ONE: Dr Mirjana Prica

15min
pages 84-87

The impact of alignment on steel turning processes

5min
pages 82-83

Upton Engineering – Performance through precision

17min
pages 76-81

Metals leader partners with ipLaser

15min
pages 72-75

Tool for safer human-robot collaboration

4min
page 68

Perfume robots

4min
page 69

Press brakes – Why you need a seven-axis machine

6min
pages 70-71

Lorch – Bringing cobot welding to ANZ

5min
pages 66-67

Forklift safety: Is hi-vis the best we can offer?

6min
pages 64-65

Hangsterfer’s: A racing finish

6min
pages 62-63

Where can F1 in Schools take students?

14min
pages 58-61

EVOS: EV charging, made in Brisbane

4min
pages 56-57

What can we learn from the great chip famine?

5min
pages 52-53

Simulation speeds rollcage design process

7min
pages 50-51

How 3D printing makes McLaren go faster

8min
pages 54-55

Aussie aftermarket sector steams ahead

11min
pages 44-49

From the CEO

4min
pages 12-13

VOICEBOX: Opinions from the manufacturing industry

27min
pages 30-35

PRODUCT NEWS: Selection of new products

22min
pages 36-43

INDUSTRY NEWS: Current news from the Industry

27min
pages 20-29

From the Ministry

4min
pages 14-15

Advances in CNC tech fuel need for digitised tools 7

2min
pages 8-9

From the Industry

4min
pages 16-17

From the Union

4min
pages 18-19
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