AMT FEB/MAR 2022

Page 99

RENEWABLE ENERGY & CLEAN TECH

Senior Engineer Johannes Straub laying-up a glass fibre composite component for prototype development of wave energy converter project (image courtesy of ACS Australia).

Composite mooring tensioner for wave energy converters (image courtesy of Carnegie Clean Energy).

aims to deliver efficiency advantages, significantly enhancing WEC technologies, and contributing towards the supply of lowcost energy to onshore grids, offshore platforms, and aquaculture operations.

systems and reducing carbon emissions in aquaculture,” says Paul Falzon, General Manager at ACS Australia.

“We are inspired by the opportunity to work with Carnegie Clean Energy and the Blue Economy CRC project partners to develop advanced engineered composite mooring tensioners for Wave Energy Converters, enabling the evolution of renewable energy

ACS Australia’s talented team of engineers and technicians are continuously being challenged by a diverse range of projects where advanced composite materials are being applied. The team’s passion for advancing the technology of composites into sustainable renewable energy systems can be seen in their product development work with the Blue Economy CRC partners, among others. www.acs-aus.com

New clean energy tech extracts twice the power from ocean waves Researchers have developed prototype technology that can double the power harvested from ocean waves, in an advance that could finally make wave energy a viable renewable alternative. The power of coastal waves around the world has been estimated as equivalent to total global electricity production. With over 35,000km of coastline, Australia is ideally placed to tap into this power source. Analysis shows Australia could produce twice its current electricity output by harvesting just 17% of its wave energy. But the challenges of developing technologies to efficiently extract that power and withstand the harsh ocean environment have kept wave energy stuck at experimental stage. A research team led by RMIT University has created a wave energy converter that is twice as efficient at harvesting power as any similar technologies developed to date. The innovation relies on a worldfirst dual-turbine design. “While wind and solar dominate the renewable market, they are available only 20-30% of the time,” said lead researcher Professor Xu Wang. “Wave energy is available 90% of the time on average. Our prototype technology overcomes some of the key technical challenges that have been holding back the wave energy industry from large-scale deployment. With further development, we hope this technology could be the foundation for a thriving new renewable energy industry.” One of the most popular experimental approaches is to harvest wave energy through a buoy-type converter known as a “point absorber”. Ideal for offshore locations, this technology harvests energy from the rise and fall of waves, and is generally costeffective to manufacture and install. However, it must be precisely synchronised with incoming wave movement to efficiently harvest

the energy. This usually involves an array of sensors, actuators and control processors, complicating the system and undermining performance and reliability. The RMIT-created prototype needs no special synching tech, as the device naturally floats up and down with the swell. “By always staying in sync with the movement of the waves, we can maximise the energy that’s harvested,” Wang said. “Combined with our unique counter-rotating dual turbine wheels, this prototype can double the output power harvested from ocean waves, compared with other experimental point absorber technologies.” The device has been developed by RMIT engineering researchers in collaboration with researchers from Beihang University in China. Two turbine wheels, stacked on top of each other and rotating in opposite directions, are connected to a generator. The generator is placed inside a buoy above the waterline to keep it out of corrosive seawater and extend the device’s lifespan. The prototype has been successfully tested at lab scale and the research team is keen to collaborate with industry partners to test a full-scale model, and work towards commercial viability. “We know it works in our labs, so the next steps are to scale this technology up and test it in a tank or in real-life ocean conditions,” Wang said. “Tapping into our wave energy resource could not only help us cut carbon emissions and create new green energy jobs, it also has great potential for addressing other environmental problems.” www.rmit.edu.au

AMT FEB 2022

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MANUFACTURING HISTORY: A look back in time

4min
pages 124-126

BOGE converts refrigerant dryer to new refrigerant

3min
page 113

AMTIL FORUMS

18min
pages 114-117

Insider energy saving information

4min
page 112

Cutting carbon emissions with Stuff

6min
pages 110-111

The old and new in motor maintenance

4min
page 108

Konecranes’ new oil analysis

3min
page 109

Okuma launches new HMC

3min
page 104

ANCA: Beyond common actuation

5min
pages 106-107

Dimac: Instant solution for lights-out production

2min
page 105

ONE ON ONE: Kane Thornton

5min
pages 102-103

Wave energy tech to decarbonise aquaculture

3min
page 98

Tindo Solar joins recycling program

3min
page 101

Extracting twice the power from ocean waves

3min
page 99

Raymax – Partnering with Sunswift

7min
pages 96-97

Setting new standard for sustainable solar rails

3min
page 100

COMPANY FOCUS: 5B – Quantum of solar

8min
pages 94-95

Artisan welding sparks manufacturing revival

4min
page 91

Incat Tasmania – Faster, lighter, cleaner

4min
pages 92-93

Ignite Digi – From Hobart to the world

3min
page 90

Craft Health: 3D printing tablets with ViscoTec

3min
pages 82-83

Advanced roughing strategies

9min
pages 88-89

Team Penske creates winning results with AM

3min
page 80

Machining superalloys

13min
pages 84-87

AM design protects buildings from impact damage

2min
page 81

Rotary machine: Bending cell for fully automated process

3min
pages 76-77

CNC Design – Inside the Virtual Smart Factory

7min
pages 78-79

ToolBox: boost for Industry 4.0 laser jobshops

3min
page 74

Flashback to our history and journey

23min
pages 62-73

Lovitt Technologies Australia – In full flight

1min
page 59

D2N reaches for the skies with Airspeeder

3min
pages 60-61

Digitalising defence design

10min
pages 56-58

Composites to protect the troops

3min
page 55

New Australian imaging tech for aircraft stress

2min
page 53

Swinburne AIR Hub: Aerospace future

4min
page 54

Helimods takes off with AMGC investment

3min
page 52

From the CEO

4min
pages 12-13

VOICEBOX: Opinions from the manufacturing industry

27min
pages 30-35

INDUSTRY NEWS: Current news from the Industry

26min
pages 20-29

Machining composites for aerospace components

7min
pages 50-51

From the Union

4min
pages 18-19

From the Industry

4min
pages 16-17

From the Ministry

4min
pages 14-15
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