AMT JUN/JUL 2022

Page 100

098

COMPANY FOCUS

Eilbeck Heavy Machines lifting above its weight. Charlie Eilbeck is out on a warm March morning, showing writer Brent Balinski around some of Eilbeck Heavy Machinery's recent investments.

Tom Eilbeck (left), and Charlie Eilbeck.

Charlie Eilbeck heads the machining business of Eilbeck Cranes, the parent company which commands 75% of the bespoke overhead crane market in Australia. The machining division opened in 2015 at the site we are touring, which has done well enough to grow its headcount to 40 and open a second workshop (also in Ingleburn). Eilbeck Heavy Machining (EHM) has brought more and more crane component manufacturing in-house, and gone about chasing projects outside of the company. “Building these machine shops has a lot to do with the passion of my father, Tom, because he’s a fitter and turner, and he worked in one growing up. So machine shops allow us to be a very flexible business, but they also come from his heart,” explains the younger Eilbeck. “A lot of what we do is driven by passion. We're not a public company driven by a board of directors where we have to justify when we want to spend three million dollars on a mill. We see opportunity, and we see opportunity in Australia.” If there’s a couple-paragraph distillation of Eilbeck’s ethos – which he shares eagerly through a freewheeling, no-notes presentation on the company’s history, a tour of the original EHM site with a Q&A, and many extensive asides during both – then that might be it. There’s heritage and a determination to build on it, there’s opportunity, there’s pride, there’s risk, but importantly, there’s a willingness to back the family business. We pull up next to an Okuma MCR A5CII, a further demonstration of all of the above, then another peek into the culture of the company. The double-column machining centre was a serious investment, and one big chunk of the $10m the company has spent with the Japanese CNC specialist in the last five years. It was also a leap of faith. But it’s worked out for Eilbeck and his team. “When we bought this, people told us we were mad. We didn’t really have the work for it… We bought it without a plan and without a doubt it’s now our busiest machine,” he explains. “We do a lot of bogies for the railway industry… we gain efficiencies with head changing, tool changing, machine output in terms of the power and capacity and the rigidity. Okuma makes 45 of these double-column machines a month at their factory. And when

AMT JUN 2022

we bought this, we said we’d only do it if we could bring all our tradesmen on Business Class to Japan. And they did.” There is no shortage of challenges to running any kind of manufacturing business in Australia, and that certainly goes for heavy engineering. One thing that stands out during the visit is the emphasis on staff, whether they’re being sent to Japan or kept happy back at Ingleburn, in the manufacturing heartland southwest of Sydney. The capital and the staff aren’t cheap. The competition from imports is strong. Many of the raw products that come in to be machined can’t be made locally, and the international supply chain challenges of this era are well-known. But the biggest issue is around attracting help. “The workload is there but the people aren't,” is the essence of it. Fortunately, only one member has left the EHM team since the division opened in 2015.

Blue and green The Eilbeck group has been making cranes since the 1980s, after Tom Eilbeck bought it from his father as a single-person operation making fencing wire. Charlie is the fourth generation involved in the business, and if he succeeds his father, he will be the first non-Tom to run it. The first Tom, who was also one of the first engineering graduates from University of Western Australia, began T Eilbeck & Son in 1907 as a blacksmith operation on Western Australia’s Swan River. Rather than being a departure from crane-making, Eilbeck says it’s a return to the machine shop business his family operated for a couple of decades beginning in the 1960s and then moved out of. There’s even the occasional reminder of that era, when machine tools were something the company produced. “Sometimes we’ll get a call up now from an extremely old person, somewhere, with a 50-year-old Eilbeck Cranes band saw or machine, asking if we’ve got spares,” he shares, with a pause for effect. “We don’t.”


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ANUFACTURING HISTORY: A look back in time

4min
pages 124-126

Customised protective visors in 4D printing

5min
page 111

AMTIL FORUMS

18min
pages 114-117

Working Iron Man welding helmet

4min
pages 112-113

Charging around Australia

4min
page 110

Customised machine configuration

7min
pages 108-109

VALO onshore expansion

1min
page 107

The evolution of HMPS

3min
page 106

STATE SPOTLIGHT – WA & NT

11min
pages 102-105

Telwater welding gear bringing results after upgrade

3min
page 93

Future trends in aerospace parts

7min
pages 96-97

COMPANY FOCUS

8min
pages 100-101

Getting the most out of your flap disc

4min
pages 98-99

The special spot welding solution from Queanbeyan

3min
page 92

Collaborative robots to automate welding?

3min
pages 90-91

Cynthia Dearin’s five top tips in international business

4min
page 89

Using plastic dent restoration tools

3min
page 88

Shot peen technology

2min
page 87

Cutting plastic

3min
page 86

Tolerance attainment in micro molding

4min
pages 84-85

ONE ON ONE

6min
pages 82-83

3D printed cemented carbide

3min
pages 80-81

Automated post processing of 3D printed metal and plastic

6min
pages 78-79

Wearable power generators whip up watts while walking

3min
page 71

Knaus Tabbert AG on the post processing solution

3min
page 76

Energy Renaissance pass local government goal

2min
page 75

LAPP Group smoke free cabling

7min
pages 72-73

AMW 2022 – Where technology meets innovation

30min
pages 58-69

3D electronics enables greater integration

3min
page 70

Suck it up

2min
page 53

TECH NEWS: New and interesting technology

26min
pages 36-43

Grinding robots market size to grow

3min
page 52

Ellume’s COVID-19 rapid diagnostic tests

4min
pages 50-51

From the CEO

1min
pages 12-13

From the Industry

4min
pages 14-15

From the Union

2min
pages 16-17

INDUSTRY NEWS: Current news from the Industry

24min
pages 18-26

GOVERNMENT NEWS

2min
page 27
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