Glass International May 2021

Page 39

Digital glassmaking: PGP Glass

PGP brings digital to the industry PGP Glass (formerly Piramal Glass) has been a front runner in the glass industry in its application of digtal technology within its manufacturing facilities. Its recently appointed Chief Digital & Information Officer, Sudip Mazumder, discusses the company’s future digital plans.

Have you ever had a role such as this before? Did you work in the glass industry before this role or are you new to the sector? Yes I have had such a role of IT, Digital and Innovation combined but not in the glass industry.

supply chain and HR (Pic 1). What digital providers has the company worked with in the past? There are many digital service providers that we at PGP Glass worked with in the past and currently engaged. The providers include some of the global names in digital and consulting domain. We also have a track of working with start-up companies having brilliant solutions and

� Pic 2. Author pic: Mr Sudip Mazumder is PGP Glass’s Chief Digital & Information Officer.

Tell us more about some of PGP Glass’s current digital solutions? PGP Glass has implemented multiple Industry 4.X technologies, Artificial Intelligence (AI), Machine Learning (ML), Augmented Reality (AR), Virtual Reality (VR), Extended Reality (XR), Natural Language Processing robot (NLP BOT), Blockchain across value chain from sales & marketing, procurement, manufacturing, Quality, warehouse &

differentiators with boutique solutions. In the strategy space we worked with Wipro and in Advanced Analytics we worked with McKinsey & Co. Our manufacturing 4th Industrial Revolution (4IR) solution is built on Microsoft Azure and provided by Websym, a startup from India. How does PGP Glass’s digital offering compare to other industries or companies where you have previously worked?

To be honest, I worked with much larger size companies. Some of them approached digital in a smaller way and some them did keep no stone unturned and were able to publish their internal case studies with reputed publications like Harvard Business School. PGP Glass initially started pragmatic and small; but on the way gained huge confidence to take it to hyper scale by choosing Advanced Analytics based approach, deploying 100+ Advanced Analytics models at the shop floor, inhouse Data Scientists, Data Engineers, Data Architect, Translators and lastly Citizen Data Scientists. As an early adopter of technology, PGP Glass deployed Microsoft’s Azure IoT platform to digitally transform its manufacturing operations by implementing Real-Time Manufacturing Insights (RTMI) solutions, on its production lines across all four plants at Kosamba and Jambusar in Gujarat, India, Sri Lanka and the United States of America. Do you believe digital technology can help glass companies achieve manufacturing efficiencies? Can digital technology be also used to improve a company’s environmental output for example? Without an iota of doubt! The amount of data that glass companies can capture through various sensors, Programmable Logic Controllers (PLC) and Supervisory Control and Data Acquisition (SCADA), from its end to end manufacturing operations, no wonder we keep improving our manufacturing efficiencies. The digital approach gave us 10X improvement compared to traditional method. Continued>>

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Can you tell us a little more about what the role will entail? First of all we have changed our name from Piramal Glass to PGP Glass Private Limited after moving into the portfolio of Private Equity firm Blackstone. The Global CDIO (Chief Digital & Information Officer) role is quite unique. Many companies are keeping the CIO (Chief Information Officer) and CDO (Chief Digital Officer) position separate or ‘D’ role implicitly being added to the CIO role. In PGP Glass, formerly Piramal Glass, we recognise both are important, the role must evolve to an explicitly called out as CDIO. It is a message to the internal employees as well as external stakeholders on our intended transformation towards being digitally enabled next gen organisation. As the name, role has to manage both conventional IT elements with enterprise software, digital estate being built including old and new sets of IT and Digital infrastructure in a secured environment.

35 Glass International May 2021

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Glass International May 2021

5min
pages 14-15, 17

History As fl at as a pancake

4min
pages 79-82

Event review: Mir Stekla Mir Stekla goes hybrid

3min
pages 76-78

Swabbing: Novaxion Novaxion joins Rondot Group

5min
pages 63-65

Appointment: Heye International Heye appoints French sales agent

4min
pages 72-75

Installation: Pneumofore Vacuum pump installed at IVC, Mexico

4min
pages 66-68

Furnaces: Sorg Laser scanning in plant repairs

5min
pages 69-71

Inspection: Iris Inspection Machines From intelligent machine to collective intelligence

4min
pages 59-62

Energy effi ciency: Grenzebach/CNUD Waste recovery system improves effi ciency

8min
pages 54-58

Recycling: Libbey Celebrating green co-operation

1min
pages 52-53

Furnaces: Glass Service Using AI for furnace imaging

8min
pages 47-51

Indian overview Container sector still strong

9min
pages 42-46

Profi le: British Glass President President aims to give recyclers a voice

10min
pages 19-21

Stara Glass & Glass Futures Stara Glass wins Glass Futures contract

9min
pages 22-26

Digital glassmaking: Joon X How AI makes furnaces more energy effi cient using data analysis

8min
pages 35-38

Environment: C-Capture Could carbon capture work in glassmaking?

6min
pages 27-30

Editor’s Comment International news

14min
pages 6-13

Hydrogen in Glassmaking preview 16 speakers to discuss hydrogen’s potential

6min
pages 31-34

Digital glassmaking: PGP Glass PGP brings digital to the industry

5min
pages 39-41
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