AMT OCT/NOV 2020

Page 108

106

FORUM COMPLIANCE

Ammonium nitrate in Australia The recent ammonium nitrate explosion in Beirut has generated questions and concerns. What are the risks in Australia? Laura Whiteman explains. There have been a number of ammonium nitrate (AN) explosions throughout the world, with four major incidents occurring within the last 10 years. These include a fertiliser company in the US, a rolled truck in Queensland, the Tianjin explosion in China, and the latest explosion at a port in Beirut. Some of the incidents linked to ammonium nitrate are accidents, while there have been others which are labelled as suspected terrorist attacks, such as the Oklahoma City bombing in 1995 and the Hyderabad blasts in India in 2013. The question is then asked – what is ammonium nitrate used for, can it be safely handled and stored and should we have it in Australia at all? Ammonium nitrate is typically sold in pellets, also known as prills, and is a commonly used fertiliser in the agricultural industry and explosive in the mining industry. It is produced by neutralising nitric acid with ammonia, and was first discovered by a German chemist in 1659. The chemical itself is not an explosive but requires a combustible material to be present for it to explode. More than 20 million tonnes of ammonium nitrate are produced and stored worldwide each year, with Australia importing close to 112,000 tonnes. It is estimated that of the close to 2 million tonnes each year that Australia produces and stores, over 90% is produced locally. There are three main producers of ammonium nitrate in Australia, and their typical volumes as stated on their websites are: CSBP Wesfarmers Kwinana, WA (780,000 tonnes pa) Orica Kooragang Island, Newcastle (360,000 tonnes pa) and Yarwun, Gladstone (500,000 tonnes pa) Queensland Nitrates JV Moura, Qld (222,000 tonnes pa) Each of these producers indicate that they generate the majority of their ammonium nitrate for the manufacture of explosives in the mining and quarry industries. According to Primary Industries & Regions SA, mining use makes up approximately 90-95% of all ammonium nitrate use in Australia, with the rest used in fertilisers. In accordance with national security objectives, in June of 2004, the COAG developed a national approach for Security Sensitive Ammonium Nitrate (SSAN). SSAN can be defined as ammonium nitrate, ammonium nitrate emulsions and ammonium nitrate mixtures containing greater than 45% ammonium nitrate by mass, excluding solutions and Class 1 Explosives. Each State and Territory in Australia has adopted their own relevant legislation for the restriction, use, manufacture, transport and storage of SSAN. Typically, this includes a legitimate reason for access to SSAN, the person being over 18 years of age, a license, agreeing to report any loss or theft of the product and a security clearance. It also prohibits the movement of SSAN into or out of any State or Territory without permission. For transport throughout Australia by road and rail, ammonium nitrate can be listed under different UN numbers in the Australian Dangerous Goods (ADG) code, depending on the concentration and other impurities in the product. The ADG code sets out the conditions in which they must be transported, including restrictions on load sizes, and that they must not be transported with any sensitising or initiating agents. One of the main types of ammonium nitrate used in Australia is classified as a Class 5.1 Oxidizing

AMT OCT/NOV 2020

agent, UN 1942 – Ammonium Nitrate with ≤ 0.2% combustibles. Ammonium nitrate can be listed as a Class 1 Explosive (although any information in the ADG for explosives is advisory only, and should be read in conjunction with the SSAN legislation for each State and Territory). Where ammonium nitrate is used as a fertiliser, it is typically a Class 5.1. Australia has been using ammonium nitrate for decades, with very few incidents. In SA, 170 locations store ammonium nitrate. In other states, much larger amounts are stored, sometimes close to residential areas, and resident groups are campaigning to have them moved. In a statement put out by Orica, they indicated their “team is trained to stringent accreditation standards associated to AN storage, and all AN storage areas at Kooragang Island are fire-resistant, built exclusively from non-flammable materials, and have designated exclusion zones around them”. With such stringent regulatory requirements and the conditions needed for an explosion to occur, the risk becomes minimised. The States and Territories are well aware of the potential issues and determined that it was better to regulate its transport, use and storage, rather than banning ammonium nitrate. So what does all of this mean for ammonium nitrate in Australia? Are there any alternatives? For fertilisers, the University of Missouri has been researching suitable plant-friendly, nitrogen-rich alternatives to AN. They are investigating ammonium sulfate as well as Urea, with both offering a source of nitrate. There are also studies presented at the 43rd Annual Conference on Explosives and Blasting Techniques, into the development of ammonium nitrate-free mining explosives. Some of the initial work conducted has identified three possible alternatives, although further research needs to be undertaken. While suitable alternatives are being evaluated, strict regulatory control around ammonium nitrate has led to a relatively low number of incidents in Australia. Laura Whiteman is a senior regulatory specialist at UL Materials & Supply Chain, which provides innovative material and regulatory data solutions for a transparent and sustainable product supply chain. With fully automated chemical compliance software platforms, industry-leading data resources and a global network of regulatory expertise, UL removes barriers and solves critical challenges to help companies stay one step ahead of global regulations. customerservice.anz@ul.com Ph: 03 9846 2751 msc.ul.com


Turn static files into dynamic content formats.

Create a flipbook

Articles inside

MANUFACTURING HISTORY – A look back in time

4min
pages 120-121

COMPRESSORS & AIR TECHNOLOGY

12min
pages 102-105

WASTE & RECYCLING

4min
page 106

Boeing Australia awarded for carbon fibre recycling program

3min
page 107

PhoenxPLM: Digitally transforming businesses Part 2

6min
pages 100-101

AMTIL FORUMS

18min
pages 108-111

Performance management in a COVID-19 world

3min
page 98

BOOK REVIEW: Drain The Defence Swamp

3min
page 99

Resilient leadership in the time of COVID-19

7min
pages 96-97

AMGC: Ten ways for Australian manufacturers to succeed

5min
pages 94-95

MATERIAL REMOVAL

3min
page 93

FELIXprinters: Vegan-friendly 3D-printed salmon

3min
page 92

Technofast – Innovating and succeeding in challenging times

4min
page 84

Sentient Bionics gets a helping hand from the AM Hub

10min
pages 88-91

AM capability sees Romar Engineering soar

5min
pages 86-87

A centralised manufacturing network – Laser Central

4min
page 85

Evolve Group: The value of Oz design/manufacturing

10min
pages 80-83

One size does not fit all

8min
pages 60-61

Government urged to modernise outdated welder training

8min
pages 76-77

MRO tools weather turbulent industrial economy

6min
pages 70-71

Bertazzo Engineered – Engineering passion

6min
pages 74-75

Carmaker sees 1,150% increased tool life

4min
page 69

Iscar: Grade upgrade

5min
pages 66-68

ONE ON ONE Professor Bronwyn Fox

14min
pages 62-65

Mitsubishi Electric – Manufacturing in the new normal

6min
pages 58-59

ROBOTICS & AUTOMATION

8min
pages 56-57

Angel Trains rolls out 3D-printed parts on UK trains

4min
pages 54-55

Austal ferries highlight Australian capability

6min
pages 52-53

PRODUCT NEWS

18min
pages 36-43

VOICEBOX

21min
pages 30-35

High-speed rail: A fast track to recovery?

8min
pages 50-51

Innovative ship cladding creates jobs/cuts emissions

3min
pages 48-49

Rail – A route to recovery?

12min
pages 44-47

INDUSTRY NEWS Current news from the industry

28min
pages 18-29

From the Ministry

3min
pages 14-15

From the Industry

4min
pages 16-17
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.