AMT AUG/SEP 2022

Page 70

068

ENERGY & SUSTAINABILITY

Sunscreen for roads Rubber from used tyres acts like sunscreen for roads and halves the rate of sun damage when mixed with bitumen, new research has found. RMIT University engineers collaborated with Tyre Stewardship Australia (TSA) to reveal a bitumen blend that is both UV-resistant and withstands traffic loads, with the potential to save governments millions on road maintenance annually. Unlike much outdoor infrastructure – such as playground equipment and outdoor furniture – roads are not designed with any sun protection, making them prone to cracking and potentially unsafe to drive on. Australian states and territories spent nearly $2.9bn on road maintenance in 2019–2020, according to the National Transport Commission. The invention also provides a promising sustainable solution to Australia’s used-tyre crisis. Used tyres in Australia have been subject to an export ban since December 2020, which means new methods for recycling and reprocessing them locally is increasingly important. While research efforts have focused on improving the durability of roads in terms of traffic load, thermal ageing and weather-related events, sun damage has received little attention – until now. The new study led by Associate Professor Filippo Giustozzi at RMIT University provides a sustainable solution to UV protection for roads, with results published in the Journal of Cleaner Production. “We found that the ageing trend is actually slowed down when you add crumb rubber, which is recycled from scrap tyres, into the top layer of a road,” Giustozzi said. “This acts so effectively as a sunscreen for roads that it actually makes the surface last twice as long as regular bitumen. We knew that UV would be a factor in road degradation, but not by what degree or how to protect against it, as nobody has really been looking at this aspect.”

Associate Professor Filippo Giustozzi is a leading road engineer focused on delivering practical and readily implementable research outcomes. Credit: RMIT

RMIT is one of the few universities in Australia to have a UV machine for asphalt studies, which can simulate weather-related ageing and is usually used for testing outdoor furniture paints. Giustozzi’s team used this machine to simulate the long-term effect of solar degradation in the lab on bitumen with different concentrations of crumb rubber: from a low concentration of 7.5% to a medium of 15% and a high of 22.5%. After a month and a half of continuous exposure in the UV machine – equivalent to about a year of Melbourne’s UV radiation – they measured the changes in bitumen’s chemical and mechanical properties. Giustozzi said bitumen mixed with the high concentration of crumb rubber from recycled tyres showed 50% less UV damage compared to regular bitumen. While using more rubber was better in terms of UV resistance, Giustozzi said it was also important to balance this with mechanical performance. “You don’t want something that is UV resistant but not truck resistant,” he said. “We found adding between 18% and 22% of crumb rubber generates an ideal balance in terms of improving rut and fatigue resistance to traffic loads, while resisting UV ageing.” A sustainable solution to Australia’s used tyre crisis Used tyres in Australia cannot be exported, making new methods for recycling and reprocessing them locally increasingly important. But TSA CEO, Lina Goodman, said while Australia produced around 450,000 tonnes of end-of-life tyres in 2021, only around 70% of those were recycled or reprocessed, making it a critical problem to solve. “We are encouraged by the research in showcasing the viability and benefits of using crumb rubber from end-of-life tyres, not only in roads and civil infrastructure, but across multiple sectors,” Goodman said.

AMT AUG 2022

The UV machine used during testing. Credit: RMIT

“We’re excited to collaborate on this project with industry and leading researchers at RMIT University. A multi-organisational approach paves the way for innovation and the opportunity to turn this resource into a value-added product.” Giustozzi said an added advantage of crumb rubber was that it was already widely in use, including in some roads, but that the councils and state authorities using it were not aware of this ‘sunscreen’ effect revealed in the research. “We hope this research will change that and open new opportunities,” he concluded. tyrestewardship.org.au


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Articles inside

Innovative consumables for mass finishing operations

14min
pages 109-111

Modern punching: Metal processing easy

5min
page 107

Micro Accuracy

4min
page 106

Making smaller better

10min
pages 103-105

Cutting tool data provider and digital assistant

6min
pages 101-102

The new generation of micro drills

3min
page 100

The Neologiq sequel

5min
pages 98-99

Recycling solar panels

3min
page 93

AI driving zero waste

9min
pages 90-91

Cranes wired for safety, pre-use tests and digitised insights

15min
pages 94-97

Tackling planned obsolescence

3min
page 92

Preparing for climate disasters

8min
pages 88-89

COMPANY FOCUS

5min
pages 80-81

Intelligent workflows for gear grinding

7min
pages 86-87

Markforged & Centor Global: A sliding door moment

13min
pages 82-85

Data for every body

8min
pages 76-77

Nanofabrication system

4min
pages 78-79

Sense and sustainability

7min
pages 72-73

ONE ON ONE

9min
pages 74-75

Sunscreen for roads

8min
pages 70-71

Ocean-energy market innovation hub for WA

3min
page 69

Air spring actuators and airbags

11min
pages 66-68

Overcoming obstacles of industrial automation

5min
page 60

Navigating disruptive technologies in manufacturing

4min
page 58

Specialty gas, Australian made for energy security

8min
pages 64-65

Cloud as the connective tissue of Industry 4.0

10min
pages 61-63

Improving manufacturing with anomaly detection

2min
page 59

AM unlocks Industry 4.0 possibilities

2min
page 57

INDUSTRY NEWS: Current news from the Industry

28min
pages 18-27

Trailblazing at Herston Biofabrication Institute

10min
pages 54-55

VOICEBOX: Opinions from the manufacturing industry

25min
pages 28-33

From the Union

4min
pages 16-17

From the CEO

3min
pages 10-11

From the Ministry

4min
pages 12-13

What’s coming to Industry 4.0?

5min
page 56

From the Industry

4min
pages 14-15
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