AMT APR/MAY 2022

Page 97

CONSTRUCTION & INFRASTRUCTURE

Rocking the foundations of the building industry A generation ago, the waffle pod foundation forever changed the way homes are constructed. Now a new, sustainable product manufactured in Australia is creating the latest step change in foundation design, according to Jim Prior, General Manager of Biax. Biax represents a clever rethinking of the waffle pod, replacing unsightly, hard-to-manage, environmentally-damaging polystyrene blocks with a compact, lightweight and sustainably produced product. Broad adoption of Biax could help the construction industry eliminate 25,000 tonnes of styrene from the building market each year. While other brands have attempted to completely redesign the waffle pod to achieve better environmental outcomes, Biax retains the best elements of the waffle pod design, but replaces the bulky styrene blocks with compact, recycled plastic pods. The Biax brand was last year acquired by Holloway Group, an Australian business that produces and distributes a number of innovative and sustainable products, in addition to offering custom moulding through its A Plus Plastics business. Prior says Holloway Group was the perfect acquisition partner for Biax. “Holloway Group was already manufacturing the product,” he explains. “Through this acquisition we have been able to remove one of the layers between manufacturer and purchaser, which will help bring costs down, but more than that, the acquisition will allow Holloway Group to leverage its manufacturing capability and national footprint to bring scale to the Biax operation. The product has already been installed in over 800 slabs nationally, but we anticipate a rapid acceleration in demand that we are excited to meet. We know that about 80,000 residential waffle pods are poured each year, so there is a huge opportunity to be met and Holloway Group is positioned to keep up with fast-growing demand.” To help achieve scale and meet market demand, Holloway Group is looking to build a distribution network of reseller partners in key locations. “This product is set to become the gold standard, so we want to develop a robust sales channel that includes businesses already selling into the markets we want to access,” says Prior. “This includes trade and hardware operations and we’re also keen to engage with businesses that sell adjacent products, like those who sell steel reinforcement for slabs. According to Prior it has taken time for industry to recognise the need to move on from foam. “The waffle pod foundation system serves its purpose well, providing a very reliable, proven, cost- effective base for building residential dwellings,” he says. “But every builder and concreter knows that the polystyrene pods are a problem. They take up a huge amount of space on sites that are only getting smaller, they’re unsightly and they inevitably end up creating a mess throughout neighbourhoods when they break up with the slightest wind, resulting in pieces spreading to nearby properties or into waterways.” In addition to its sustainability credentials, the stackable Biax product takes up far less precious space on site – in fact, about 80% less than the space required for foam. Finding an alternative is something the industry has been working on for a long time, but according to Prior the products weren’t right, and the timing wasn’t right.

“It’s understandably difficult for engineers and builders to move away from a system they know is fundamentally reliable,” he says. “While it clearly has flaws, when an engineer specifies a foam-filled waffle pod, they know it’s going to perform as expected and comply with all the relevant building codes. The trouble with some of the earlier products that tried to replace foam was that they threw the baby out with the bathwater, relying on an entirely different foundation design. “Biax retains everything that is good about the waffle pod slab, but replaces the foam with a product that is made of recycled and recyclable material. It’s stackable, so it’s easier to transport and store on site, and it’s priced comparably. Rather than simply replicating the same sizes as waffle pods, the Biax sizes are specifically calculated to also offer heightened engineering outcomes.” Prior notes that the building industry is under increasing pressure to adopt sustainable practices, and Biax can help achieve measurable improvements. “Social licence to operate is becoming more of a focus area for builders, who face mounting scrutiny over their commitment to sustainability. There will come a point, probably soon, where environmentally unsustainable components like polystyrene will simply become unacceptable.” www.biax.com.au

BOQ FOREIGN EXCHANGE AND TRADE FINANCE

BUILT TO SUPPORT AUSTRALIAN BUSINESSES

Talk to one of our specialists today on 1800 343 939 or email financial.markets@boq.com.au to find out how we can support your business. These products are issued by Bank of Queensland Limited ABN 32 009 656 740 AFSL 244616 (BOQ). The current Product Disclosure Statements or terms and conditions for these products are available on request. Before making a decision, you should consider whether or not these products are appropriate for you. Terms and conditions and eligibility criteria applies.

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AMT APR 2022

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MANUFACTURING HISTORY – A look back in time

4min
pages 120-122

AMTIL FORUMS

18min
pages 110-113

Harnessing the value of data: calculating KPIs

4min
page 108

Lang Modular Plates: Improved ergonomics

4min
page 109

The intelligent edge to win in industrial AI

5min
page 107

Assistive tech company’s growth opportunities at Tonsley

3min
page 100

COMPANY FOCUS K-TIG - Innovative welding technology

7min
pages 98-99

Rocking the foundations of the building industry

3min
page 97

Fleet Space Technologies’ factory launches

3min
page 101

How manufacturing CFOs can achieve ROI from ERP

4min
page 104

Managing pricing complexity in uncertain times

4min
page 106

Scheduling & supplier management in a changing world

4min
page 105

SA: A powerhouse in plant protein manufacturing

4min
pages 102-103

Innovative building materials help moderate temperature

3min
page 96

Iscar – To hold effectively

5min
pages 92-93

How Monitum future-proofed its business with Ind.4.0

3min
page 95

Recycled beverage carton walls for Aussie buildings

3min
page 94

Have you considered the benefits of bar peeling?

2min
page 91

Specifying a tool like never before

6min
pages 88-89

Multi-axis roughing extends tool life

4min
page 90

Real-time productivity for APT with Okuma Connect

4min
page 86

Production measurement: Meeting the key requirements

3min
page 87

Automation according to Salvagnini

6min
pages 78-79

Effective material removal using lasers

7min
pages 84-85

ONE-ON-ONE Dr Mark Dean

15min
pages 80-83

Applied’s expanded Yawei range and new Fanuci welder

6min
pages 76-77

PRODUCT NEWS New and interesting products

20min
pages 36-43

Bringing Australian-made agility to automation worldwide

5min
pages 70-71

Rockwell Automation expands technology suites

6min
pages 72-73

Automating cricket ball production

5min
pages 68-69

VOICEBOX Opinions from across the manufacturing industry

27min
pages 30-35

From the Union

9min
pages 16-19

INDUSTRY NEWS Current news from the Industry

30min
pages 20-29

From the CEO

3min
pages 12-13
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