f2m Automation Book

Page 141

CETRAVAC

standard

vacuum

so with UDO, because its principle operates just as well and as quickly for bread and any other baked product. Air is taken out of the pores, steam is put in, with heat for the crust – and voilà, a finished loaf. Since the remoistening process eliminates starch retrogradation, consumers cannot distinguish the products from bread baked for the very first time. UDO cools the bread slightly, so it can be picked up and sliced. It stabilizes the structure internally and externally at the same time, so the slices neither smear nor stick together when cut. UDO can also bake off prepacked goods. The UDO’s ability to bake off prepacked goods is likely to be especially important for food retail. This allows a significant increase in freshness on the bread shelf while reducing dependence on daily fresh delivery service from bread factories. Baked goods can go to the outlets via a central warehouse without sacrificing any freshness. UDO, a heavyweight in the foodservice. Bakeries and baking stations can no longer survive without a snack offering. UDO heralds a new era here as well. Even with a heavy topping, its vacuum technology leavens the dough structure again and makes it crisp, which neither a circulating air oven nor a microwave can achieve. In addition to that, it is incomparably fast, and delivers baked goods cooled down to an ‘enjoyable eating temperature’. Cetravac offers the UDO vacuum oven in different variants and sizes to suit the profile requirements. With a view to digitizing and automating the entire bakery process from warehouse to presentation for sale, Cetravac has ensured the oven integration directly into the control of the overall process. This increases efficiency and saves users any possible problems with interfaces. +++

C O M PA N Y R E P O R T S

© cetravac

squashed by the following items. The UDO prevents this. At the same time, UDO ensures that products retain their shape for several hours, and bread rolls don’t acquire a rubber-like consistency. UDO can also handle part loads. Baking is often required several times a day for restocking to ensure customers are not faced with empty shelves, and sometimes fully loading the oven doesn’t make sense. The more accurate the data about actual and expected sales, the more precisely the UDO can be controlled. The UDO also bakes single and even partly loaded trays in perfect quality either automatically or manually fed. There is no crossover of heat from unoccupied areas to the existing products. This is also true for mixed loads. UDO is faster. That is due to the process principle. UDO uses vacuum to remove air from the pores of the backed product and fills them with hot steam. This penetrates the dough’s structure, making it soft and succulent. Infrared and radiant heat simultaneously provide heating and browning. Both vary depending on the product, but always in no time at all. That’s how UDO delivers more finished products than any other oven with comparable goods. UDO loses no product weight. In every conventional baking process, the end product loses moisture, so consequently, its final weight is lower than the dough piece that was fed in. Not so with UDO. This is because, in contrast to other ovens, UDO not only contributes moisture brought in from outside to the product’s exterior but also forces it into each individual pore of the baked goods, thus imparting long-lasting succulence to the baked product. UDO regenerates products stored at ambient temperature, which have already undergone an aging process during storage, and it restores lost freshness by introducing steam directly into every pore of the crumb and crust. Starch retrogradation is largely reversed, and the original crispness of the crust texture and softness of the crumb are restored. UDO delivers freshly baked bread with slicing firmness. As a rule, baking-off partly baked bread in an in-store oven takes up so much time that capacity for all other products is limited, and consequently, another oven is needed. Not

141


Turn static files into dynamic content formats.

Create a flipbook

Articles inside

WP BAKERYGROUP: Connected processes

9min
pages 175-178

TECNOPOOL S.p.A.: Complete spiral system control

3min
pages 173-174

Rademaker B.V.: Training is money well spent

9min
pages 167-170

Sugden: Baking for joy

2min
pages 171-172

MECATHERM: The human must remain the pilot

8min
pages 163-166

Koenig Group Baking Equipment: The future of the baking industry is automation

4min
pages 161-162

Kaak: Bring time on your side

9min
pages 157-160

Heuft Industry: Energy savings at the end of the tunnel oven

8min
pages 153-156

FRITSCH Group: Progress in the world of bakery

11min
pages 149-152

Diosna: Everything from a single source

4min
pages 143-144

Ernst Böcker: Why sourdough plays a decisive role

6min
pages 145-148

Cetravac: Fast, flexible and sustainable

4min
pages 141-142

AMF Bakery Systems: Future-smart technology arrives

11min
pages 135-138

Bakon: The key is knowledge

4min
pages 139-140

American Pan: Pan design and handling for automated bakery systems

7min
pages 131-134

Cybersecurity: Safe and smart bakery production

8min
pages 123-130

3D printing: Will we 3D print the bread of the future?

26min
pages 113-122

Artifical intelligence: The role of artificial intelligence in designing baking ovens

12min
pages 105-112

Image processing: Image processing applications for baking process monitoring

15min
pages 97-104

Design thinking: Using design thinking to facilitate automation

22min
pages 87-96

Digitization: Digitizing food supply chains

15min
pages 79-86

Smart stores: The search for answers is on

20min
pages 23-32

Rheology: Bread dough rheology

17min
pages 33-40

Mixing: Dough mixing supervision: an overview

21min
pages 51-60

Baking line audit: Metrology on baking and freezing lines

25min
pages 41-50

Robotics: Autonomous performance

12min
pages 17-22

Software: Manufacturing Execution Systems in bakeries

17min
pages 9-16

Digital twins: Digital twins in baking process automation

14min
pages 71-78
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.