f2m Automation Book

Page 157

KAAK

157

luckily bread is taking its time…

Everything in life is going faster, luckily bread is taking its time… More time to rest and shorter production times go hand in hand. If, for example, bowl rest is added to the process the fresh, delicious products need to get to the stores fast. This means shorter processing times after bowl rest, saving time on final proofing, baking and/or cooling. Automation for sustainability However, adjusting the ingredients alone is not enough. As a company, we are also working hard

on solutions to make production more sustainable. Reducing our carbon footprint is an important starting point here. For example, our different types of electric ovens not only literally have a smaller footprint, but they also cause no CO2 emissions, whilst at the same time not compromising on the flexibility, control and quality of baking. We can definitely say that electric ovens are in demand: it is now relatively the fastestgrowing segment. This is a positive step, because electric baking ensures that our industry can move with the times, reducing its footprint, without compromising on taste and quality. Over the past year, circumstances have also helped to accelerate some of the steps towards a more sustainable world. We have all been communicating remotely a lot more; we have even remotely assembled and commissioned complete production lines for bakeries. Traveling less and partly moving meetings online not only benefits the world of tomorrow, but also saves time. We have learned lessons from installing our lines remotely, such as a beautiful pizza line in America and a toast bread line in Africa, as well as from installations closer to home. We have gained insights into how we can do things more efficiently, how we can improve our machines (hygiene, assembly speed, software logic, wiring simplicity, etc.) so that they are even easier to install and use; all with the aim of making it as easy as possible for our customers, while also

C O M PA N Y R E P O R T S

flour and yeast, it means extra TIME also has to be added to reach the desired end product! A long bowl resting period (often 2-3 hours), predough and long proofing times, independent of the quality of the flour, set the dough in motion. The result is the right aroma, the right volume and, certainly, the right taste. Additional benefits, not unimportant, are a natural extension of freshness. This philosophy is strongly reflected in the production of all kinds of baguettes, barras, ‘boules’, freestanding breads and ciabattas: long pre-dough development, longer bowl rest and after dough preparation a long post-rise (6-15 hours). Traditional processes, traditional breads that are then often baked on stone and today more and more MAP (Modified Atmosphere Packed) packaged find their way to the end customer directly or via retail. Process times are exceeding 24 hours in several examples at bakeries in Western Europe, the USA and Australia.

© Kaak

Everything in life is going faster,


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WP BAKERYGROUP: Connected processes

9min
pages 175-178

TECNOPOOL S.p.A.: Complete spiral system control

3min
pages 173-174

Rademaker B.V.: Training is money well spent

9min
pages 167-170

Sugden: Baking for joy

2min
pages 171-172

MECATHERM: The human must remain the pilot

8min
pages 163-166

Koenig Group Baking Equipment: The future of the baking industry is automation

4min
pages 161-162

Kaak: Bring time on your side

9min
pages 157-160

Heuft Industry: Energy savings at the end of the tunnel oven

8min
pages 153-156

FRITSCH Group: Progress in the world of bakery

11min
pages 149-152

Diosna: Everything from a single source

4min
pages 143-144

Ernst Böcker: Why sourdough plays a decisive role

6min
pages 145-148

Cetravac: Fast, flexible and sustainable

4min
pages 141-142

AMF Bakery Systems: Future-smart technology arrives

11min
pages 135-138

Bakon: The key is knowledge

4min
pages 139-140

American Pan: Pan design and handling for automated bakery systems

7min
pages 131-134

Cybersecurity: Safe and smart bakery production

8min
pages 123-130

3D printing: Will we 3D print the bread of the future?

26min
pages 113-122

Artifical intelligence: The role of artificial intelligence in designing baking ovens

12min
pages 105-112

Image processing: Image processing applications for baking process monitoring

15min
pages 97-104

Design thinking: Using design thinking to facilitate automation

22min
pages 87-96

Digitization: Digitizing food supply chains

15min
pages 79-86

Smart stores: The search for answers is on

20min
pages 23-32

Rheology: Bread dough rheology

17min
pages 33-40

Mixing: Dough mixing supervision: an overview

21min
pages 51-60

Baking line audit: Metrology on baking and freezing lines

25min
pages 41-50

Robotics: Autonomous performance

12min
pages 17-22

Software: Manufacturing Execution Systems in bakeries

17min
pages 9-16

Digital twins: Digital twins in baking process automation

14min
pages 71-78
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