f2m Automation Book

Page 33

RHEOLOGY

33

Fundamental and empirical measurements

Bread dough rheology Cereal scientists have developed a range of test instruments for measuring the important properties of wheat and flour. However, no single instrument is available to inform the baker fully about the settings required for optimal dough mixing. This article explores the range of fundamental and empirical

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It is often stated by bakers that the single most important process in bread making is to mix the dough to its optimal quality. If this is achieved, the downstream processing stages will work smoothly and the baked bread will be of consistently high quality. This means that the dough rheology must be optimal at the end of mixing. To achieve this, firstly it is essential that techniques are available to measure dough rheology and, secondly be able to determine critical settings such as flour water absorption and mixing time. If only it was this simple. Measurement of dough rheology has challenged the milling and baking sectors for around a century. Fundamental rheology methods Instrumental methods for measurement of rheological properties of materials can be divided into two broad classes: + Fundamental tests that measure the inherent properties of the material and do not depend on the geometry and shape of the sample, the conditions of loading or the type of apparatus used. Typically, the properties measured, to name just two include relaxation time and shear modulus. + Empirical tests or imitative tests are those where the mass of sample, geometry and speed of test

will decide the magnitude of the parameters measured. Typical examples include texture profile analysis which uses a compression force to measure parameters such as hardness and springiness. Bread dough is a complex multi-phase material, and, like other structured foods, it displays both viscous and elastic properties, otherwise referred to as a viscoelastic material. Viscoelastic foods lend themselves well to dynamic fundamental tests performed on rheometers. The frequency sweep test in which the frequency of the applied stress or strain frequency is varied is a typical example of a dynamic test. Different types of dynamic tests can be used to study the viscoelastic properties of dough systems. These include creep recovery, stress relaxation and dynamic oscillatory tests. In a creep test a very small but defined shear stress is applied until shear strain increases at a constant rate. Once this constant rate is reached, the applied shear stress is removed and the material is allowed to reach an equilibrium state. There are two primary pieces of information generated by a creep test: + Zero Shear Viscosity – This is the viscosity of the material under very low shear conditions. It is difficult to measure because of the extremely

B R E A D D O U G H R H E O L O G Y M E A S U R E M E N T S – F U N DA M E N TA L A N D E M P I R I C A L

methods for measuring dough rheology and what they can be used for.


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WP BAKERYGROUP: Connected processes

9min
pages 175-178

TECNOPOOL S.p.A.: Complete spiral system control

3min
pages 173-174

Rademaker B.V.: Training is money well spent

9min
pages 167-170

Sugden: Baking for joy

2min
pages 171-172

MECATHERM: The human must remain the pilot

8min
pages 163-166

Koenig Group Baking Equipment: The future of the baking industry is automation

4min
pages 161-162

Kaak: Bring time on your side

9min
pages 157-160

Heuft Industry: Energy savings at the end of the tunnel oven

8min
pages 153-156

FRITSCH Group: Progress in the world of bakery

11min
pages 149-152

Diosna: Everything from a single source

4min
pages 143-144

Ernst Böcker: Why sourdough plays a decisive role

6min
pages 145-148

Cetravac: Fast, flexible and sustainable

4min
pages 141-142

AMF Bakery Systems: Future-smart technology arrives

11min
pages 135-138

Bakon: The key is knowledge

4min
pages 139-140

American Pan: Pan design and handling for automated bakery systems

7min
pages 131-134

Cybersecurity: Safe and smart bakery production

8min
pages 123-130

3D printing: Will we 3D print the bread of the future?

26min
pages 113-122

Artifical intelligence: The role of artificial intelligence in designing baking ovens

12min
pages 105-112

Image processing: Image processing applications for baking process monitoring

15min
pages 97-104

Design thinking: Using design thinking to facilitate automation

22min
pages 87-96

Digitization: Digitizing food supply chains

15min
pages 79-86

Smart stores: The search for answers is on

20min
pages 23-32

Rheology: Bread dough rheology

17min
pages 33-40

Mixing: Dough mixing supervision: an overview

21min
pages 51-60

Baking line audit: Metrology on baking and freezing lines

25min
pages 41-50

Robotics: Autonomous performance

12min
pages 17-22

Software: Manufacturing Execution Systems in bakeries

17min
pages 9-16

Digital twins: Digital twins in baking process automation

14min
pages 71-78
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