f2m Automation Book

Page 51

MIXING

51

Dough mixing supervision: an overview The key parameters governing the mixing phase, their importance and their effects on the final products are described, as well as examples of strategies for monitoring the mixing process.

Figure 1: The manipulation of the dough by a baker is a traditional way to assess the degree of dough mixing. Stretching the dough until reaching a thin and film is the usual criteria to decide on the end of mixing in addition to dough compression and dough stickiness assessed through manual contact

DOUGH MIXING SUPERVISION: AN OVERVIEW

General aspects of dough mixing Dough mixing is a process in which wheat flour, water, and other ingredients like salt, yeast, sugar, oil, enzymes and emulsifiers are blended together, leading to a series of bio-physical-chemical reactions. As the first step in the breadmaking process, it has a strong impact on the quality of the final product. The mixing operation has three main functions: + the hydration of the flour in order to prepare the formation of a viscoelastic network that will ensure the gas-holding capacity during fermentation and baking (Bloksma, 1990) + the creation of a homogeneous network forming the matrix of the bread dough (Figure 1) the + incorporation of air into the cereal matrix to form the gas cells that will later become the cells of the baked product

However, hydration alone does not allow the development of the dough and a certain mechanical energy is necessary to form and to organize the gluten network (Campos et al., 1996). Thus, proper dough development depends on the quality and quantity of ingredients, the mixer geometry, the mixing duration and mixing speed. Any variation in mixing can affect the end-product quality; although it is a decisive step, it is also one which can be most controlled.

© Erb / Dufault Photo – stock.adobe.com

+

Cereal-based foodstuffs are at the base of the food pyramid. Among them, wheat flour is one of the most important food sources in the world, particularly because of its unique property of forming a dough and developing gluten when mixed with water. The mixing process is the first step towards the final bakery product and it plays a major role in the whole breadmaking process. The quality of the dough obtained, in particular its rheological properties, will have a great impact on the behavior of the dough during shaping, fermentation and baking.


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Articles inside

WP BAKERYGROUP: Connected processes

9min
pages 175-178

TECNOPOOL S.p.A.: Complete spiral system control

3min
pages 173-174

Rademaker B.V.: Training is money well spent

9min
pages 167-170

Sugden: Baking for joy

2min
pages 171-172

MECATHERM: The human must remain the pilot

8min
pages 163-166

Koenig Group Baking Equipment: The future of the baking industry is automation

4min
pages 161-162

Kaak: Bring time on your side

9min
pages 157-160

Heuft Industry: Energy savings at the end of the tunnel oven

8min
pages 153-156

FRITSCH Group: Progress in the world of bakery

11min
pages 149-152

Diosna: Everything from a single source

4min
pages 143-144

Ernst Böcker: Why sourdough plays a decisive role

6min
pages 145-148

Cetravac: Fast, flexible and sustainable

4min
pages 141-142

AMF Bakery Systems: Future-smart technology arrives

11min
pages 135-138

Bakon: The key is knowledge

4min
pages 139-140

American Pan: Pan design and handling for automated bakery systems

7min
pages 131-134

Cybersecurity: Safe and smart bakery production

8min
pages 123-130

3D printing: Will we 3D print the bread of the future?

26min
pages 113-122

Artifical intelligence: The role of artificial intelligence in designing baking ovens

12min
pages 105-112

Image processing: Image processing applications for baking process monitoring

15min
pages 97-104

Design thinking: Using design thinking to facilitate automation

22min
pages 87-96

Digitization: Digitizing food supply chains

15min
pages 79-86

Smart stores: The search for answers is on

20min
pages 23-32

Rheology: Bread dough rheology

17min
pages 33-40

Mixing: Dough mixing supervision: an overview

21min
pages 51-60

Baking line audit: Metrology on baking and freezing lines

25min
pages 41-50

Robotics: Autonomous performance

12min
pages 17-22

Software: Manufacturing Execution Systems in bakeries

17min
pages 9-16

Digital twins: Digital twins in baking process automation

14min
pages 71-78
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