f2m Automation Book

Page 87

DESIGN THINKING

87

INDUSTRIAL BAKING

Using design thinking to facilitate automation In a time when change is the only constant, bakeries need to generate new ideas at an increasing pace and solve challenges in a human-centered manner. One of these challenges is the successful implementation of automation in the production process of baked goods. In this chapter, I describe how design thinking could improve this change process in industrial-scale manufacturing environments.

However, there is no one-size-fits-all solution for how automation can be introduced within every bakery. Each implementation rather requires several adjustments to leverage the optimization potential. Furthermore, successful change in a

complex, rapidly transforming environment requires a motivated workforce with sufficient leeway for responding to changes in a self-determined manner. Due to the VUCA environment, prefabricated blueprints for managing change are of limited use. For instance, due to changing customer preferences, such as more emphasis on healthy and sustainable goods, labeling food products becomes more important. However, introducing new labels might require a new quality management system. Thus, bakeries need agile approaches that iteratively integrate new insights into the solution process along the way. One of these new approaches is design thinking, a team-based method that relies on a defined process and takes human needs into account before developing a solution (Endrejat & Kauffeld, 2017; Norman, 2013). Initially created for product and service development (due to its participatory and iterative style), design thinking is also an agile approach to implement organizational change (e.g. Elsbach & Stigliani, 2018; Endrejat et al., 2018). In this chapter, I describe the design thinking mindset and process based on the challenge of “using automation to increase speed and efficiency of the

U S I N G D E S I G N T H I N K I N G TO FAC I L I TAT E A U TO M AT I O N

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In a volatile, uncertain, complex, and ambiguous (VUCA) environment, companies have to continuously adjust their existing processes to changing conditions. Otherwise, they struggle to strive and survive. For instance, comparing the Fortune 500 (the list of the most lucrative organizations in the U.S.) from 1955 and 2019 reveals that only 10.4% of organizations appear on both lists. Naturally, companies in the baking industry are not immune to potential disruption. Structural and technological changes in the baking industry have been (e.g. Storey & Farris, 1964) and still are subject to scholarly attention (e.g. Hecker et al., 2013). One significant innovation in this regard is the automation of processes. Automation is “the use of machines and computers that can operate without needing human control” (Cambridge Dictionary). Automation can optimize the baking and selling process, especially for consistent and repeatable services


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WP BAKERYGROUP: Connected processes

9min
pages 175-178

TECNOPOOL S.p.A.: Complete spiral system control

3min
pages 173-174

Rademaker B.V.: Training is money well spent

9min
pages 167-170

Sugden: Baking for joy

2min
pages 171-172

MECATHERM: The human must remain the pilot

8min
pages 163-166

Koenig Group Baking Equipment: The future of the baking industry is automation

4min
pages 161-162

Kaak: Bring time on your side

9min
pages 157-160

Heuft Industry: Energy savings at the end of the tunnel oven

8min
pages 153-156

FRITSCH Group: Progress in the world of bakery

11min
pages 149-152

Diosna: Everything from a single source

4min
pages 143-144

Ernst Böcker: Why sourdough plays a decisive role

6min
pages 145-148

Cetravac: Fast, flexible and sustainable

4min
pages 141-142

AMF Bakery Systems: Future-smart technology arrives

11min
pages 135-138

Bakon: The key is knowledge

4min
pages 139-140

American Pan: Pan design and handling for automated bakery systems

7min
pages 131-134

Cybersecurity: Safe and smart bakery production

8min
pages 123-130

3D printing: Will we 3D print the bread of the future?

26min
pages 113-122

Artifical intelligence: The role of artificial intelligence in designing baking ovens

12min
pages 105-112

Image processing: Image processing applications for baking process monitoring

15min
pages 97-104

Design thinking: Using design thinking to facilitate automation

22min
pages 87-96

Digitization: Digitizing food supply chains

15min
pages 79-86

Smart stores: The search for answers is on

20min
pages 23-32

Rheology: Bread dough rheology

17min
pages 33-40

Mixing: Dough mixing supervision: an overview

21min
pages 51-60

Baking line audit: Metrology on baking and freezing lines

25min
pages 41-50

Robotics: Autonomous performance

12min
pages 17-22

Software: Manufacturing Execution Systems in bakeries

17min
pages 9-16

Digital twins: Digital twins in baking process automation

14min
pages 71-78
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